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  • Rectangular Torque

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    Quraisy Amri
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    This document summarizes the load design calculations for bolt flanges on the front and rear headers of a pipe. Key parameters like pressure, temperature, bolt size are provided as inputs. Calculations are shown to determine minimum and maximum tightening torques based on factors like gasket contact area, pre-load force, and yield stress. The minimum torque is 89 Nm for the front header and 81 Nm for the rear header. The maximum torque is 130 Nm for both headers based on the pre-load force and bolt size.

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    Rectangular torque

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    This document summarizes the load design calculations for bolt flanges on the front and rear headers of a pipe. Key parameters like pressure, temperature, bolt size are provided as inputs. Calculations are shown to determine minimum and maximum tightening torques based on factors like gasket contact area, pre-load force, and yield stress. The minimum torque is 89 Nm for the front header and 81 Nm for the rear header. The maximum torque is 130 Nm for both headers based on the pre-load force and bolt size.

    Copyright:

    © All Rights Reserved
    Download as ODS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    4 views3 pages

    Rectangular Torque

    Uploaded by

    Quraisy Amri
    This document summarizes the load design calculations for bolt flanges on the front and rear headers of a pipe. Key parameters like pressure, temperature, bolt size are provided as inputs. Calculations are shown to determine minimum and maximum tightening torques based on factors like gasket contact area, pre-load force, and yield stress. The minimum torque is 89 Nm for the front header and 81 Nm for the rear header. The maximum torque is 130 Nm for both headers based on the pre-load force and bolt size.

    Copyright:

    © All Rights Reserved
    Download as ODS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 3

    Bolt_Load_Design

    Front Header
    Value Unit Formula
    Input
    Pressure P 0.86142 Mpa
    Design Data Test. Press. PH 1.12308 Mpa
    Temperature T 148.9 degC
    Side OD Long AL 476 mm
    Side ID Long BL 412.1 mm
    BCD Long CL 444.5 mm
    Side OD Short AS 430 mm
    Flange Side ID Short BS 366 mm
    BCD Short CS 402 mm
    Hub Short go mm
    Hub length gI mm
    Hole bolt d 14 mm
    Side OD Long GoL 476 mm 53888
    Side ID Long AIL 412 mm 32
    Side OD Short GoS 430 mm
    Gasket
    Side ID Short AIS 366 mm
    Gasket factor m 2
    Min. seating stress y 11 Mpa
    Calculation
    bo 31.5 mm min[(GoL-CL);(CL-AIL)
    b’ 22.44994432 mm 4*(bo)^0.5
    2b” 5 mm
    GL 425.5 mm CL-d-2d”
    GS 383 mm CS-d-2d”
    H 187592.5447 N P*(CL-d)*(CS-d)
    HG 18160.2036 N 2b”*(2GL+2GS)*m*P
    Force HD 169392.5841 N p*BL*BS
    HT 18199.96063 N H-HD
    HR 276971.542 N M/hR
    hD 16.2 mm (CL-BL-gI)/2
    hG 9.5 mm (d+2b”)/2
    Arm Moment
    hT 12.85 mm (CL+d+2b”-BL)/4
    hR 11.375 mm [(GoL-CL-d)/4]+(d/2)
    Moment M 3150551.291 N.mm HD*hD+HG*hG+HT*hT
    Result
    Wm1 482724.2903 N HG+H+HR
    Force
    Wm2 399317.1596 N 2(GL+GS)*b’*y

    Page 1
    Bolt_Load_Design

    Rear Header
    Value Unit Formula
    Input
    Pressure P 0.86142 Mpa
    Design Data Test. Press. PH 1.12308 Mpa
    Temperature T 148.9 degC
    Side OD Long AL 430 mm
    Side ID Long BL 366 mm
    BCD Long CL 402 mm
    Side OD Short AS 404 mm
    Flange Side ID Short BS 340 mm
    BCD Short CS 372 mm
    Hub Short go mm
    Hub length gI mm
    Hole bolt d 14 mm
    Side OD Long GoL 430 mm 49280
    Side ID Long AIL 366 mm
    Side OD Long GoS 404 mm
    Gasket
    Side ID Long AIS 340 mm
    Gasket factor m 2
    Min. seating stress y 11 Mpa
    Calculation
    bo 28 mm min[(GoL-CL);(CL-AIL)
    b’ 21.16601049 mm 4*(bo)^0.5
    2b” 5 mm
    GL 383 mm CL-d-2d”
    GS 353 mm CS-d-2d”
    H 156000.3043 N P*(CL-d)*(CS-d)
    HG 16531.7376 N 2b”*(2GL+2GS)*m*P
    Force HD 139756.0752 N p*BL*BS
    HT 16244.22912 N H-HD
    HR 275811.3344 N M/hR
    hD 18 mm (CL-BL-gI)/2
    hG 9.5 mm (d+2b”)/2
    Arm Moment
    hT 13.75 mm (CL+d+2b”-BL)/4
    hR 10.5 mm [(GoL-CL-d)/4]+(d/2)
    Moment M 2896019.011 N.mm HD*hD+HG*hG+HT*hT
    Result
    Wm1 448343.3763 N HG+H+HR
    Force
    Wm2 342720.0418 N 2(GL+GS)*b’*y

    Page 2
    Torque

    Blind Flange (8”) Split Ring


    Outside Diameter Go mm
    Inside Diameter Gi mm
    Gasket Spiral Gasket Contact Area Ag 53888 49280 mm2 3,1416*((Go^2)-(Gi^2))/4
    Wound (Klingerit) Ag2 26944 24640 mm2 Ag/2
    Minimum seating stress σ3 14.7 14.7 Mpa
    Allowable seating stress allow σ3 147 147 Mpa
    Outside Diameter dB 12.7 12.7 mm
    Bolting Number of bolt n dB 26 26
    Nominal stress area As 91.548204 91.548204 mm2 ASME A1 (SA 194)
    Torque parameter torque coefficient K 0.23 0.23 torque coefficient
    Design Pressure DP
    Hydrotest Pressure HP 1.12308 1.12308 MPa
    yeild stress bolt Sy 720 720 Mpa
    proof strenght bolt Sp 648 648 Mpa 0,9*Sy
    basic gasket seating width bo
    Mech. Calculation effective width of gasket b 22.44994432064 22.4499443 mm
    effective diameter of gasket G 425.5 383 mm
    gasket coefficent m 2 2
    minimum design seating stress y 11 11 Mpa
    Min. tightening under pressure Wm1 482724.2903461 448343.376 N
    Min. tightening leakage surface Wm2 399317.1596313 342720.042 N
    Proof Load Fp 59323 59323 N Sp*As
    Pre-Load Fi 44492 44492 N 0,75*Fp
    Max. tightening leakage surface Wm2 max 4411467 3970839 N 3,1416*b*G*allow σ3
    Min. tightening contact area Wm3 792154 724416 N σ3*Ag
    Max. tightening contact area Wm3 max 3960768 3622080 N allow σ3*Ag2
    Calculation
    Force max Wmax 792154 724416 N maxx(Wm1;Wm2;Wm3)
    Force allowable Wyeild 3970320 3573755 N 0,9*max(Wm2 max;Wm3 max)
    Torq. Tightening min (gasket) T 89 81 Nm Wmax*dB*K/(n dB*1000)
    Torq. Tightening max. (bolt) T 130 130 Nm Fi*dB*K/1000
    Torq. Tightening max. (gasket) T 446 401 Nm Wyeild*dB*K/(n dB*1000)

    Torque Minimum T min 89 81 Nm


    Results
    Torque Maximum T max 130 130 Nm
    89
    130

    Page 3

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