Customer layout form with battery calculator

How to use the form: First begin by highlighting the van schematic and deleting it's contents, then fill it out to suit y

Your vehicle
Engine bay

MB IN

LB
TV
FR

240 Length
LED1 LED1 (cm)

WP

2G1 CP

LED1 LED1

CU
BC

Select here

140 Width (cm)

Height (cm)
160
Important notes for getting the most out of our form: Our 12V control panels include
a double USB, 6 switches and 12V sockets. So unless you'd like extras, you don't need
to place USB, 12V or LS next to the control panel.
Dimmer switches (DS) have their own built in ON/OFF switch, so don't need to be
paired with a light switch LS.
Useful links to help with your conversion design:
Components glossary
Sample layouts
What is a smart alternator and have I got one?

Which items from our site will you ne

Based on the layout and information above, we think you'll
Basic wiring kits;
Full Electrical Camper Conversion Core 12V Wiring kit

Full Electrical Camper Conversion Mains 240V Wiring Kit

For batteries and solar panels check out the battery and solar calculator in the tab at the bottom
Type of vehicle Customer name
Enter your vehicle here e.g. VW T6 LWB
Vehicle registration year in 2 digit format
Item CODE Number of
Number of Suppy components to be
components In component/wire supplied
layout Diagram only?

Leisure battery LB 1 Supply component 1

Main battery MB 1 Wire only 0
Control panel CP 1 Supply component 1
0 0
LED roof light LED1 4 Supply component 4
Secondary LED down lights LED2 0 0
Third LED down lights LED3 0 0
LED reading light RL 0 0
USB port USB 0 0
12V socket 12V 0 0
Light switch 1 LS1 0 0
Light switch 2 LS2 0 0
Light switch 3 LS3 0 0
Dimmer switch DS 0 0
Consumer unit CU 1 Supply component 1
240V Battery charger BC 1 Supply component 1
Double Socket 1 2G1 1 Supply component 1
Double socket 2 2G2 0 0
Double Socket 3 2G3 0 0
Double socket 4 2G4 0 0
Mains hook up socket IN 1 Supply component 1
Water pump WP 1 Wire only 0
Fridge FR 1 Wire only 0
Solar Panel SP 0 Supply component 0
Diesel Heater DH 0 0
12V Fan F1 0 0
12V TV TV 1 0
Inverter INV 0 0
W.C power WC 0 0
OTHER 1 (write component here) O1 0 0
OTHER 2 (write component here) O2 0 0
OTHER 3 (write component here) O3 0 0
Hob Ignition HI 0 0
 Items and codes in green cells are components which Rayne Automotive Ltd can supply
Simply select the "supply component" option in column X above. If you wish to provide your own components,
select "wire only" and we will just quote for the cabling to the component. Which will be supplied with a label
to the component.

from our site will you need?

n above, we think you'll need the following items.
Attributes Add-ons
Standard voltage sensing split charge LED roof light
6-way fuse box
Gloss Black

1 double socket
8A leisure battery charger

the bottom
 Rayne Automotive Power Requirement Calculato
Item Power (W)
Lighting
LED down light 1.8
LED step light 0.6
LED reading light 1
LED strip (per meter) (typical) 3.6
Enter your own item here
Fridges
CRX-50 17
CRD-20 10
Non-thermostatic cool box 40
Enter your own item here
Water pump
Submersible 20

USBs
Double USB port (1 device on charge) 12

Inverters
1000W Standby 11

Fans
Maxxfan roof fan
Low power 2.76

Heaters
Eberspacher D4 (low setting average) 7
Eberspacher D2 (low setting average) 8
Webasto AT 2000 STC 14
Propex H2000 20
Truma Combi 2e & 4e 14.4
Enter your own item here
Extra 12V items

240W items (including 10% inefficiency for inverter)

Cheap chop saw 1078
Angle grinder 4" 858
Hobbyist MIG welder 3520
Travel kettle 600W 660
Espresso coffee machine (typical) 1430
Stick blender 660
Laptop in use (on average) 30
Playstation 4 90
Xbox one 110
500W Output microwave 990
Induction hob 3000
Enter your own item here
Enter your own item here
Daily power requirements

Will you be using solar panels to help charge your

battery? No

If yes, what wattage will your panels be? 100

Will you be using your van off grid in winter? No

Estimated solar yield per day on average 0

This yield is based on average data for rigid solar panel outputs
using an MPPT charge controller, for the 6 months March-
September when not in winter mode, November-January when in
winter mode. Both figures allow for 20% of the day spent in shaded
areas.

Will you be driving on a daily basis? No

Split charge rate 20

Number of hours driving per day 0

Estimated split charge yield per day on average 0

Your estimated battery requirements

Power consumption 477.2

Charge contributions 0

Number of days off grid? 1

Total usable battery capacity required (Watts) 477.2

Total usable battery capacity required (Amps) 39.7666666666667
Minimum recommended batteries 1 x Enduroline EXV110AGM 95Ah AGM battery

Links to batteries: Powerline Wet 90Ah lead acid battery

1 x Enduroline EXV110AGM 95Ah AGM battery
2 x Enduroline EXV110AGM 95Ah AGM battery
quirement Calculator
Duration (h) Quantity Daily power (W/h)

6 4 43.2
0
0
0
0

24 1 408
0
0
0

0.1 1 2
0

2 1 24
0

0
0

0
0
0

0
0
0
0
0
0

0
0
0

0
0
0
0
0
0
0
 0
0
0
0
0
0
477.2 W/h

Hours

Amount of battery power used

477.2
W 800
0.5965
W

Days 50%
40%
W/h 30%
A/h @ 12V 20%
10%
Battery Powers Capcity
(nominal)
Powerline Wet 90Ah
Enduroline AGM 95Ah
What the calcualtor does
In order to use the calculator, we would like to gain an idea of what
you would be running in the vehicle on a typical day and for how
long.
From this, the calcualor will give you your daily power demand.

Then it takes into account anything that may be charging your

battery, such as the solar panels, or alternator via a split charger or
battery to battery charger.
The final section is the battery recommendations section.
This gives you the total power you will need based on the number of
days you've indicated that you would like to be off grid.

How to fill the calculator in

The only spaces you can click in are the ones you need to edit. These
have a bold black outline. When you click in each space, it should
display a message telling you what that space requires.
Some spaces have a drop down menu, indicated by the little arrow
on the right hand side. Select this and choose the option that's
relevant to your conversion.
Anything you don't wish to include simply leave blank.

Notes

This calculator has some assumptions built in as there are a lot of

variables which can vary a batteries power, this includes but is not
limited to:
A stable mid range temperature
Components being used reasonably
The fridge not being opened all of the time
Solar yields are for the UK centered on London, further north will
yield lower averages.
Solar yields are for rigid panels using MPPT controllers in full sun
for most of the day

Disclaimer

This is intended as a guide only and cannot be used exclusively to

determine your power requirements. Rayne Automotive Ltd will not
be responsible for battery banks sized incorrectly from our data,
much of which is circumstantial and based on personal experiences
which may differ from your experience.
Usable power

450W/h 37.5Ah
800W/h or 66.66Ah