BMW-Motorrad - 0B54 - F 800 R, K73 12

21 21 000 Removing and installing or replacing clutch

+ 21 21 606

Preparatory work
=> Removing and installing the rear-wheel stand special tool
(motorcycles without centre stand) (Description in item: 46 52
510, Billed as a separate item)
Disengaging clutch cable
Locking crankshaft in TDC position
Removing complete gearshift lever
Removing left crankcase cover
Removing clutch pressure plate

Core activity
(-) Removing complete clutch

Remove lined plates (1) and steel plates (2).

Install driver lock (No. 21 4 601).

Remove nut (1) with corrugated washer (2).
Remove clutch hub (3) and spacing washer (4).
Remove driver lock (No. 21 4 601).

Remove clutch cage (1), noting needle roller bearing (2) and
spacing sleeve (3).

092017 BMW Motorrad, UX-VA-4 1/4

BMW-Motorrad - 0B54 - F 800 R, K73 12

Remove drive gear (1) and thrust washer (2).

(-) Installing entire clutch assembly

Install washer (1).

Install drive gear (1) in clutch cage (2); the drivers (arrows) must
mesh.

092017 BMW Motorrad, UX-VA-4 2/4

BMW-Motorrad - 0B54 - F 800 R, K73 12

Lubricate needle roller bearing (2) with engine oil.

Install both needle roller bearings (2) with spacers (3) in clutch cage
(1).
Install clutch cage (1) until seated, noting the oil-pump gears.

Clean and lubricate the splines on the input shaft and clutch hub (3).

Lubricant
Klüberpaste 46 MR 401 11 00 7 660 831

Install spacer (4) and clutch hub (3) until seated.

Install driver lock (No. 21 4 601).
Clean the threads of the input shaft.
ATTENTION
Gumming of oil nozzle of input shaft
Engine damage
Apply screw locking agent carefully.

Install corrugated washer (2) and nut (1).

Tightening torques
Driver to gearbox input shaft
M24 x 1.5 180 Nm
Adhesive (Loctite 648)

Remove driver lock (No. 21 4 601).

Installing lined plates

ATTENTION
Installation of the clutch plates dry
Burning of the clutch plates
Immerse new clutch disc package in clean engine oil.

Immerse lined plates (1) in engine oil or lubricate them with engine
oil.
Begin by installing steel plate (2) with the milled recess (arrow).
Install all steel plates with the sharp edge in.
Then install a lined plate (1) with narrow driver.

092017 BMW Motorrad, UX-VA-4 3/4

BMW-Motorrad - 0B54 - F 800 R, K73 12

Technical data
Width of the lined- of the first 13 mm
plate driver and last
lined plates
of the inner 14 mm
lined plates

Install steel plates and lined plates with wide drivers alternately.
Install all steel plates with the sharp edge in.

Finish by installing a lined plate (1) with narrow driver offset

(arrow) in the clutch cage.

Follow-up work
Installing clutch pressure plate
Releasing crankshaft
Installing left crankcase cover
Installing complete gearshift lever
Secure the clutch cable
Final check of work performed

092017 BMW Motorrad, UX-VA-4 4/4