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Fig. 2. Structural characterization of CNFP. (A) SEM image of the marked area in the inset photograph, clearly showing the multilayer structure where each layer is
about 20 m. The inset is a photograph of CNFP. (B) Magnified SEM image of a layer in CNFP, showing the microscopic layered structure of CNFs. (C) SEM image of the
marked area in the inset photograph, showing the robust three-dimensional nanofiber network. Numerous CNFs are intertwined with each other and combined together
by a strong hydrogen bond. The inset is a photograph of CNFP. (D) Profile of the fractured CNFP-0 showing the sliding between about 20-m layers. (E) Numerous CNFs
are intertwined with each other and combined together between layers [enlarged micrograph of the marked area in (D)]. (F) SEM image of an oblique section of CNFP. Be-
tween different layers, a large number of CNFs are pulled out from the layer and intertwine with each other. (Photo credit: Huai-Bin Yang, Department of Chemistry,
University of Science and Technology of China, Hefei 230026, China.)
Our method can achieve large-scale preparation directly by larger The interfacial failure of CNFP under external loading shows a large
press equipment. A large-sized CNFP was fabricated with a volume amount of connected CNFs, demonstrating the tightly hydrogen-
of 320 mm by 220 mm by 27 mm and with a weight of 2560 g (Fig. 1H). bonded adjacent layers in CNFP (Fig. 2, D to F, and fig. S1, A to F).
Since bacterial cellulose hydrogel is a kind of industrial product and
its market price is lower than $0.01 per kilogram, CNFP can be pre Thermal and mechanical properties
pared at low cost, which is lower than many typical structural materials Through this strategy, many remarkable nanoscale properties of
(tables S2 and S3). Furthermore, CNFP can be processed into desired CNF can be successfully scaled to macro level on CNFPs, including
shape and size; for example, different shapes of parts were obtained by low thermal expansion coefficient and high strength. Low thermal
a milling machine, which shows its good processability (Fig. 1I). expansion coefficient is a vitally important feature for materials in
The scanning electron microscopy (SEM) images reveal the multi many application areas, especially for aerospace applications. From
layer structure of CNFP, and each layer is about 20 m, which is deter −120° to 150°C, the average thermal expansion coefficients of CNFP
mined by the thickness of CNF hydrogels (Fig. 2A). Inside the layer, are lower than 5 × 10−6 K−1 (parallel to layer) and 7 × 10−6 K−1 (per
there are densified and robust three-dimensional nanofiber networks pendicular to layer), respectively, which is close to those of ceramic
(Fig. 2, B and C and fig. S1, G to I). Numerous CNFs are intertwined materials and much lower than those of typical polymers and metals
with each other and combined together by strong hydrogen bonds. (Fig. 3A and fig. S2). Meanwhile, the excellent mechanical properties
Fig. 3. Superb thermal and mechanical properties of CNFP. (A) Thermal expansion of CNFP (parallel to layer), polyamide (PA), Al alloy (7075 Al), and Al2O3. (B) Compar-
ison of flexural strength and stiffness of different kinds of CNFPs. (C) Comparison of Charpy impact toughness of CNFP-0 with other widely used polymer-based materials.
(D) Flexural stress–strain curves of CNFP-0 at different temperatures. (E and F) Comparison of CNFP-0 with other widely used polymer-based materials at (E) 30°C and (F)
200°C. (G) Schematic of rapid thermal shock for 10 times. (H) Flexural stress–strain curves of CNFP-0 before and after rapid thermal shock for 10 times. PMMA, polymethyl
methacrylate; PVC, polyvinyl chloride; ABS, acrylonitrile butadiene styrene; PC, polycarbonate; PF, phenolic resin; POM, polyformaldehyde; PP, polypropylene. (Photo
credit: Zi-Meng Han, Department of Chemistry, University of Science and Technology of China, Hefei 230026, China.)
of CNF are also successfully scaled to macro level on CNFPs position of the fields that different kinds of materials occupy. Consider
(Fig. 3B; see also figs. S3 to S6). With a low density of ~1.35 g cm−3, ing CNFP, CNFs are its basic building blocks, while hydrogen bonds
the ultimate flexural strength and the flexural modulus of CNFP can are the main interaction that bind them together. The strength (at
be up to ~269 MPa and ~17 GPa, respectively (Fig. 3B). The organi least 2 GPa) and Young’s modulus (138 GPa) of individual CNFs can
zation of CNFs also provides other intriguing macroscopic proper be almost as high as those of steel and Kevlar (22), and those superior
ties. The Charpy impact test of notched CNFP yields an impact nanoscale properties can be scaled to macro level (tables S4 and S5),
toughness of 87.6 ± 4.3 kJ m−2, which is much higher than those of mainly due to the strong interaction between CNFs (25–29).
typical plastics (Fig. 3C). Moreover, it shows no visible change at
200°C, indicating that the thermostability of CNFP is much better Mechanism analysis of thermal and mechanical properties
than those of other widely used polymer-based materials (Fig. 3, According to previous researches (16, 22, 30, 31), since the CNFs are
E and F, and fig. S7). After enduring rapid thermal shock for 10 times aggregates of semi-crystalline extended cellulose chains, its thermal
between two extreme temperature conditions (−196° and 120°C), expansion coefficient is as small as 1 × 10−7 K−1, which is lower than
CNFP still maintains a similar mechanical performance (Fig. 3, G that of silica glass. When those CNFs are bound by strong interfiber
and H). Notably, at 120° and −50°C, the flexural strength of CNFP hydrogen bonds, a low thermal expansion coefficient is achieved.
does not change notably (Fig. 3D), which is vitally important for The ultrafine nanofiber network structure in CNFP results in more
practical application in extreme environments. In addition, after extensive hydrogen bonding, the high in-plane orientation, and “three-
having been subjected to 95% relative humidity for 60 hours, the way branching points” of the microfibril networks (Fig. 2F) (17).
thickness and flexural strength of CNFP change only slightly, show Those structural features allow the CNFP to withstand high stress
ing good stability under moisture attack (fig. S8). without breaking and also disperse stress and suppress crack forma
CNFP has multiple outstanding features in one material, includ tion and crack propagation. According to a photograph of a broken
ing low thermal expansion coefficient, lightweight, high strength, and sample (fig. S9A), the main fracture mode of CNFP is interlaminar
Fig. 4. Comparison of thermal and mechanical properties of CNFP with typical polymers, metals, and ceramics. (A) Ashby diagram of thermal expansion versus
specific strength for CNFP compared with typical polymers, metals, and ceramics (1, 41–46). (B) Ashby diagram of thermal expansion versus specific impact toughness for
CNFP compared with typical polymers, metals, and ceramics (1).
Fig. 5. Superb toughness mechanism and impact resistance properties of CNFP. (A and B) FEM simulations of (A) laminated structure and (B) monolithic bulk for the
SENB test. (C) Stress-strain curves of different kinds of interfaces for the SENB test. (D) Force-displacement curve of CNFP-0 for the drop hammer impact test. (E) Schematic
of the drop hammer impact tester. (F) Photograph of CNFP-0 after the drop hammer impact test. Scale bar, 1 cm. (G) Schematic of the SHPB. (H) Compressive stress-strain
curves of CNFP-0 for the SHPB test under different strain rates. (Photo credit: Huai-Bin Yang, Department of Chemistry, University of Science and Technology of China,
Hefei 230026, China.)
while the x-ray diffraction (XRD) result shows that the crystallinity of the CNF network and the layered plate as the structural frameworks
CNFs has no visible change after pretreatment (figs. S10, S11, and S12) resist the shock stress. Then, the following large strain would trigger the
(33, 34). By tuning the interaction between layers, it can be seen that deformation of the CNF network at microscale and even the shear
when the interaction is enhanced, the interlaminar shear strength and behavior of cellulose nanocrystals at nanoscale. Recent simulation
flexural strength increase simultaneously (Fig. 3B; see also fig. S9B). studies demonstrated that breaking and reformation of interfiber
A long-standing challenge in engineering material design is the hydrogen bonds as well as the dihedral rotation are non-negligible
conflict between strength and toughness, because these properties are, mechanisms in the origin of outstanding mechanical properties of
in general, mutually exclusive (25, 35–37). The high ultimate flexural cellulose nanocrystals (38, 39). At last, the larger compression strain re
strength of CNFP is not accompanied by low impact toughness sults in the densification of CNFP (CNF network at microscale). While
(Fig. 3, B and C). This unique toughening mechanism can be under the compression speed increases, adsorption energy increases. The light
stood at multiscale. At microscale, bending force initiated the sliding weight and high energy absorption properties of CNFP indicate that
between ~20-m layers (Figs. 1E and 2D; see also fig. S1, A to C), it can be a potential armored material for shock waves from blast (40).
and the sliding dispersed the stress, avoiding stress concentration.
At nanoscale, tightly hydrogen-bonded CNFs at interface are pulled
out from the opened layer during the interlaminar sliding (Figs. 1F DISCUSSION
and 2, E and F; see also fig. S1, D to F), which further disperse the In summary, we have developed a robust and feasible strategy to
stress and prevent the generation and propagation of crack. At mo process CNF into an environmentally friendly bulk structural mate
lecular scale, owing to the rich hydroxyl groups in cellulose molec rial, CNFP. It has multiple unique features in one material, which
ular chains, when CNFPs are subjected to deformation, relative sliding are low thermal expansion coefficient, light weight, high strength and
among CNFs involves an enormous number of hydrogen-bond for toughness, good impact resistance, and easy realization of large-scale
mation, breaking, and reformation (Fig. 1G) (25, 38). Owing to the production, making it a low-cost and high-performance alternative
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