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SAFETY SOLUTIONS

High performance and reliability to


improve your production process

Motors | Automation | Energy | Transmission & Distribution | Coatings


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2 Soluções em Segurança - Linha Safety


Safety Solutions

Summary
Introduction 04

Applications 06

Light Screen Plex 08

Magnetic Sensors with Safety Function 12

Magnetic Sensors with Safety Function - RFID 15

Tongue Operated Safety Interlock 18

Compact Safety Interlock Switches 20

Tongue Operated Safety Interlock Switches with Solenoid in the Plastic Housing 22

Tongue Operated Safety Interlock Switches with Solenoid in the Metal Housing 23

Safety Emergency Pull-Cord Switch 25

Zero-Force Electronic Pushbuttons 27

Pushbuttons and Pilot Lights - CSW Line - IP66 31

Pushbuttons and Pilot Lights - CSW IP66 Line with Monitoring 34

CBM Two-Hand Control 39

Programmable Safety Controller 41

Safety Relays 47

Contactors for Safety Applications - Line CWBS 58

Safety Foot Switch 72

Safety Block 73
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THE COMPLETE SOLUTION FOR SAFE OPERATION


OF EQUIPMENT AND MACHINERY

Investing in machinery and equipment safety is essential to increase industry


efficiency and productivity. You can rely on WEG Safety Line products to help
with that process.

Developed to comply with national and international safety standards, the Safety
Line offers standalone solutions or solutions that are integrated in to safety
systems, reducing accident risks and ensuring protection for operators and
machines, which increases the reliability of your production processes.

4 Safety Solutions
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Benefits

Guaranteed Simple use International Flexibility


safety certification

Safety Solutions 5
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Applications

Zero-force electronic push-buttons

Safety Control System -


SCSW

Conformation to safety Wide range of


standards industrial aplications

Safety light screens

Safety blocks for presses

Two-hand control

Safety interlock switches

3-stage safety foot switch Emergency-stop push-button with monitored contact

6 Safety Solutions
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Magnetic safety switch


Limit with radio frequency
switches

Magnetic sensors with


safety function

Rope pull
emergency stop switch

Compact
Switch-disconnectors

Safety relays

Safety PLC

Contactors
for safety applications

Safety Solutions 7
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Light Screen Plex


The built in monitoring system of the LSP light curtain will detect any failures and make a diagnosis, this will allow the system to
take action and prevent accidents from occuring.

The LSP’s programmable blank can be set up to allow a certain amount of beams to remain activated without detecting a fail,
this function can be “fixed” (selected beams can be activated without a fail) or “floating” (where the activated beams can move
through the LSP).

Technical Data
Mounting With angle bracket
Vibration damping With special butyl rubber pads
Protective height 200 to 1,600 mm (100 mm expansion module)
LSP14 xxx 0.2 ~ 5 m
Range
LSP29 xxx 0.2 ~ 7 m
Beams spacing 10 mm - LSP14 / 20 mm LSP29
Minimum object detection size 14 mm - LSP14 / 29 mm LSP29
Ambient light immunity 1,500 lux (IEC 61496-2)
Immune to EMI IEC 61000
Compatible with electromagnetic radiation (EMC) IEC 61000
Safety category SIL 3 (IEC 61508) / PLe (ISO 13849-1) / Cat 4
Power supply 24 V dc (-10% / +15%) SELV/PELV
Maximum power consumption 2.5 W
Output signal switching devices Two solid-state outputs with PNP logic - NC
Maximum output current 150 mA
Maximum OFF STATE voltage 1.5 V
Maximum OFF STATE current 1.5 mA
Power supply (Green)
Synchronism (Yellow)
ON STATE (Green)
Output state OFF STATE (Red)
FAULT (Flashing red)
Light indication
Programming Blue
Off Default operating mode
Solid ON Programming in progress
Flashing Blanking programmed
The number of flashes indicates the number of programmed beams (1, 2 or 3)
Operating temperature -10 °C...+50 °C and 95% of humidity. IEC 61496-1
Storage temperature -20 °C...+70 °C and 95% of humidity. IEC 61496-1
Environmental rating IP65. IEC 60529
72/73 EWG
Directives 89/336/EEC
98/37/EC
Applicable standards IEC 61508
ISO 13849-1
Standards IEC 61496-1 and
IEC 61496-2, Safety of Machinery - Electro Sensitive
Protective Equipament

8 Safety Solutions
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Safety Levels
MTTFd Service MTTFd Service
Model B10 PFHd DC Model B10 PFHd DC
(years) life (years) life
LIGHT SCREEN LSP14-200 - 2.95E-08 164.61 94.13% 20 years LIGHT SCREEN LSP29-600 - 3.21E-08 147.06 94.13% 20 years
LIGHT SCREEN LSP14-300 - 3.21E-08 147.06 94.13% 20 years LIGHT SCREEN LSP29-700 - 3.47E-08 132.89 94.13% 20 years
LIGHT SCREEN LSP14-400 - 3.47E-08 132.89 94.13% 20 years LIGHT SCREEN LSP29-800 - 3.47E-08 132.89 94.13% 20 years
LIGHT SCREEN LSP14-500 - 3.73E-08 121.21 94.13% 20 years LIGHT SCREEN LSP29-900 - 3.73E-08 121.21 94.13% 20 years
LIGHT SCREEN LSP14-600 - 4.00E-08 111.42 94.13% 20 years LIGHT SCREEN LSP29-1000 - 3.73E-08 121.21 94.13% 20 years
LIGHT SCREEN LSP14-700 - 4.26E-08 103.09 94.13% 20 years LIGHT SCREEN LSP29-1100 - 4.00E-08 111.42 94.13% 20 years
LIGHT SCREEN LSP14-800 - 4.52E-08 95.92 94.13% 20 years LIGHT SCREEN LSP29-1200 - 4.00E-08 111.42 94.13% 20 years
LIGHT SCREEN LSP29-200 - 2.95E-08 164.61 94.13% 20 years LIGHT SCREEN LSP29-1300 - 4.26E-08 103.09 94.13% 20 years
LIGHT SCREEN LSP29-300 - 2.95E-08 164.61 94.13% 20 years LIGHT SCREEN LSP29-1400 - 4.26E-08 103.09 94.13% 20 years
LIGHT SCREEN LSP29-400 - 2.95E-08 164.61 94.13% 20 years LIGHT SCREEN LSP29-1500 - 4.52E-08 95.92 94.13% 20 years
LIGHT SCREEN LSP29-500 - 3.21E-08 147.06 94.13% 20 years LIGHT SCREEN LSP29-1600 - 4.52E-08 95.92 94.13% 20 years

Mounting
angle
Pads for
Composition cushioning

Transmitter and Receiver


Profiles and corners are manufactured in aluminum with epoxy paint coating,
caps injected nylon with fiberglass for greater mechanical resistance.

Light Screen Plex

Light Screen Plex


Pads for Cushioning
Mounted on the angle brackets to isolate the enclosures from
blows and vibrations

Coding
Protective height
Resolution (mm) 200 to 800 - 14 mm resolution Enclosure
Light Screen Plex 14; 29 200 to 1,600 - 29 mm resolution
Power
supply
LSP 14 200

Specifications
Reference Protective height (mm) Power supply Resolution (mm)
LSP14-200 200
LSP14-300 300
LSP14-400 400
LSP14-500 500 24 V dc 14
LSP14-600 600
LSP14-700 700
LSP14-800 800
LSP29-200 200
LSP29-300 300
LSP29-400 400
LSP29-500 500
LSP29-600 600
LSP29-700 700
LSP29-800 800
LSP29-900 900 24 V dc 29
LSP29-1000 1,000
LSP29-1100 1,100
LSP29-1200 1,200
LSP29-1300 1,300
LSP29-1400 1,400
LSP29-1500 1,500
LSP29-1600 1,600

Note: wait for the sales release.

Cables
Reference Length (m) Function
M12-5V/5 5
Transmitter/receiver cable
M12-5V/10 10

Note: included in the LSP14 or LSP29 reference: one pair of safety light screen. The transmitter and receiver cables and the safety relay are not included. For each
pair of LSP14/LSP29 light screen, two 5-way cables (one for the transmitter and one for the receiver) + one CPLS-D301 safety relay are required.

Safety Solutions 9
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1 2 3 4 5

Accessories 50,8
50.8 69,5
69.5

Mirrors
Dimensions (mm)

M6x1
M6x1
Reference Light screen plex1)
A B C
LSPM-200 LSP14/29-200 225 325 350
B
Referência
LSPM-300 LSP14/29-300 325 425 450 LSPM-200
LSPM-300
LSPM-400 LSP14/29-400 425 525 550 LSPM-400
LSPM-500 LSP14/29-500 525 625 650 LSPM-500
LSPM-600
LSPM-600 LSP14/29-600 625 725 750 LSPM-700
LSPM-700 LSP14/29-700 725 825 850 LSPM-800
LSPM-900
LSPM-800 LSP14/29-800 825 925 950 LSPM-1000

"C"
"A"

"B"
C

B
A
C
LSPM-1100
LSPM-900 LSP29-900 925 1,025 1,050 LSPM-1200
LSPM-1000 LSP29-1000 1,025 1,125 1,150 LSPM-1300
LSPM-1400
LSPM-1100 LSP29-1100 1,125 1,225 1,250 LSPM-1500
LSPM-1600
LSPM-1200 LSP29-1200 1,225 1,325 1,350
LSPM-1300 LSP29-1300 1,325 1,425 1,450
LSPM-1400 LSP29-1400 1,425 1,525 1,550
D
LSPM-1500 LSP29-1500 1,525 1,625 1,650

M6x1
M6x1
LSPM-1600 LSP29-1600 1,625 1,725 1,750

Note: 1) Exclusive to LSP light screen.

Typical Wiring Diagrams E

LSPM

03/03/2016 SEM ESCALA

24 V dc - Brown wire 24 V dc - Brown wire


1 24 V dc +24 V dc 1

PNP Output 1- White wire


2 NC OSSD 1 2

0 V dc - Blue wire 0 V dc - Blue wire


3 0 V dc 0 V dc 3

4 4 PNP Output 2 - Black wire


NC OSSD 2

5 GND GND 5
Green/yellow wire

Emitter Receiver

Example of LSP Connection with CPLS-D Safety Relay


24 V dc
24VCC

Automatic mode
MODO AUTOMÁTICO

Brown
MARROM Brown
MARROM K1
K1
Fuse
1 24 V dc
24VCC +24
+ V dc 1
24VCC FUSIVEL

White
BRANCO K2
K2

2 NC
NC OSSD
OSSD 11 2
Blue
AZUL Blue
AZUL K3
K3

3 0 VCC
V cc 00 VCC
V dc 3
Black
PRETO
4 NC
NC OSSD
OSSD 22 4 Y1
Y1 Y2 13
13 23
23 33
33 41
41 A1
A1
Automatic Mode 5 GND
GND GND 5
GND
+
CPLS-D
CPLS-D
_
S1
S1 S2
S2 - 14
14 24
24 34
34 42
42 A2
A2
+

LSP
LSP LSP
LSP
S1
EMITER
EMISSOR RECEIVER
RECEPTOR
S2
S2 K1
K1

K2
K2

K3
K3

00VCC
V dc

24VCC

MARROM MARROM
1 24VCC + 24VCC 1 FUSIVEL

BRANCO Modo manual


2 NC OSSD 1 2
AZUL AZUL
3 0 VCC 0 VCC 3
PRETO
4 NC OSSD 2 4 Y1 Y2 13 23 33 41 A1
+
5 GND GND 5
CPLS-D
_
S1 S2 - 14 24 34 42 A2
+

LSP LSP
S1
EMISSOR RECEPTOR
S2 K1

10 Safety Solutions K2
K3

0VCC
CPLS-D
_
S1 S2 - 14 24 34 42 A2

+
LSP LSP
S1
EMISSOR RECEPTOR
S2 K1
K2
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K3

0VCC

Example of LSP Connection with CPLS-D Safety Relay


24 V dc
24VCC

Brown
MARROM Brown
MARROM Fuse
11 24 V dc
24VCC ++24 V cc 11
24VCC FUSIVEL

White
BRANCO Manual
Modomode
manual
22 NC
NC OSSD
OSSD 11 22
Blue
AZUL Blue
AZUL
33 0 VCC
V dc V cc 33
0 VCC
Black
PRETO
44 NC OSSD
OSSD 22 44 Y1
Y1 Y2
Y2 13
13 23
23 33
33 41 A1
Manual Mode
41 A1
+
55 GND
GND GND 55
GND
CPLS-D
CPLS-D
_
S1
S1 S2
S2 - 14
14 24
24 34
34 42
42 A2
A2

+
LSP
LSP LSP
LSP
EMITER RECEIVER
S1
S1
EMISSOR RECEPTOR
S2
S2 K1
K1

K2
K2

K3
K3

00VCC
V dc
Note: dimensions in mm.

Dimensions
40

38 37.5

Maximum distance
51
See table 1 dimension D

See table 1 dimension B

See table 1 dimension B

Defined area height A

Light Screen Plex

Light Screen Plex

Model Dimension A Dimension B Dimension C Dimension D


LSPXX-200 200 245 300 326
LSPXX-300 300 345 400 426
LSPXX-400 400 445 500 526
LSPXX-500 500 545 600 626
LSPXX-600 600 645 700 726
LSPXX-700 700 745 800 826
LSPXX-800 800 845 900 926
LSPXX-900 900 945 1,000 1,026
LSPXX-1000 1,000 1,045 1,100 1,126
LSPXX-1100 1,100 1,145 1,200 1,226
LSPXX-1200 1,200 1,245 1,300 1,326
LSPXX-1300 1,300 1,345 1,400 1,426
LSPXX-1400 1,400 1,445 1,500 1,526
LSPXX-1500 1,500 1,545 1,600 1,626
LSPXX-1600 1,600 1,645 1,700 1,726

Note: XX is the LSP resolution, which can be 14 mm or 29 mm.

Safety Solutions 11
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Magnetic Sensors with Safety Function


WEG magnetic sensors with safety function are designed to monitor guards, doors, gates or the like.

The line has two models, SSH5 and SSM5, with default 10-30 V dc supply voltage, which is directly interconnected to the safety
relay, without the need for an external power supply. In order to ensure safety, the SSH5 and SSM5 magnetic sensors can only
operate together with their respective ASSH5 / ASSM5 factory-coded actuator, interconnected to WEG safety relays models CP-D /
CPA-D / CPW22 / CPW17 or similar products so as to avoid possible faults.

Specifications
Output
Reference1) Description Model Size Power supply Safety Contacts Cable output
Monitoring Connection type
contacts contacts 3)
SSH5-30R1P2A-S 2 m cable Center
SSH5-30R1P2AL H5 2 m cable Side
Magnetic sensors with safety function 10-30 V dc 2NO
SSH5-30R1P4A²) Hall effect 30R Dual channel - 2 m cable Center
SSH5-30R1P4AL²) type 2 m cable Side
ASSH5-30R1P Coded actuator for magnetic sensor - - - -
SSM5-30R1P2A 2 m cable Center
SSM5-30R3P2A Connector Center
Magnetic sensors with safety function 2NO
SSM5-30R1P2AL M52) 30R Not applicable Dual channel - 2 m cable Side
SSM5-30R3P2AL Connector Side
ASSM5-30R1P Coded actuator for magnetic sensor - - -
SSM5-30R1P201 2 m cable Center
Magnetic sensors with safety function 2NO 1NC
SSM5-30R1P201L M52) 30R Not applicable Dual channel 2 m cable Side
ASSM5-30R1P Coded actuator for magnetic sensor - - - -

Technical Data
Technical specifications H5 model - hall effect type Technical specifications M5 model
Power supply 19 ~ 33 V dc Maximum switching voltages 5 to 60 V dc or 5 to 25 V ac
Maximum consumption current Imáx = 77 mA (2.5 W) Maximum consumption current -
Maximum ripple in the power supply 5% V dc Output Dual channel 2NO + 1NC
Capacity of the contacts 40 V dc / 67 mA Capacity of the contacts 100 mA - 3W for NO and 10 mA for NC
Switching on distance 8 mm Switching on distance 5 mm
Maximum switching off distance 16 mm Maximum switching off distance 15 mm
Operating temperature -10 +55 °C Operating temperature -10 +55 °C
Electrical lifespan 108 operations Electrical lifespan 107 operations
Protection rating IP67 Protection rating IP67
Housing material Polyamide - PA / ABS Housing material Polyamide - PA
IEC 60947-5-1, -5-3; IEC 61000-6-2; IEC 61000-4-6, 2006/42 IEC 60947-5-1, -5-3; IEC 61000-6-2; IEC 61000-4-6, 2006/42
Standards (machine directive), NBR 14153; IEC 60204; EN ISO 13849-1, Standards (machine directive), NBR 14153; IEC 60204; EN ISO 13849-1,
PLe1), IEC 62061 SIL31) PLe1), IEC 62061 SIL31)
b10..............................................................................................-
MTTFd.............................................................................65 years
Safety levels - Safety levels
DC......................................................................................... 99%
Service life......................................................................20 years
Mounting With screws Mounting With screws

Notes: 1) For the magnetic sensor with safety function to reach the safety level PLe / SIL 3, it is necessary to use the sensor together with the coded actuator
interconnected to WEG CP-D / CPA-D / CPW22 or CPW17 safety relays or similar products.
2) The SSH5 models must be directly interconnected to the safety relay.
3) 10 mA capacity for external signaling only.

12 Safety Solutions
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Accessories

Cables for SSH5 or SSM5 Magnetic Sensors


Reference Model Pinout Connection type Length Output type
M8-4V/3 M8 4 pins Straight 3m -

Note: use only with the output with connector version.

Wiring Diagram

SSH5 Sensor - Hall Effect Magnetic Type

S11
S21 S22

S11 S12

S10 S12 S13

MR BR PR MR BR PR

AZ BR PR AZ BR PR

Connection example with the Connection example with the


CP-D emergency stop relay CPW22 emergency stop relay

Note: for interconnection with other models of safety relays, refer to the relay manual.

SSM5 Sensor - Standard Magnetic Type

S11 S11
S21 S22 S21 S22

S11 S12 S11 S12

S10 S12 S13 S10 S12 S13

PR BR MR PR BR MR
PR MR PR MR

PR BR AZ PR BR AZ
AZ BR AZ BR

Connection example with the CP-D emergency stop relay Connection example with the CPW22 emergency stop relay

Note: for interconnection with other models of safety relays, refer to the relay manual.

Safety Solutions 13
Tabela de funções - P2A
Sensor desatuado Sensor atuado
www.weg.net Pr Mr Pr Mr

S1 = NA S1 = NF

Function Table and Output Description S2 = NA S1 S2 S2 = NF S1 S2

SSH5 Sensor - Hall Effect Magnetic Type


P2A Az Br
P2A Az Br

Function Table Descrição das saídas


Output description
Az

Tabela de funções - P2A BR


BR Br
Sensor
Sensor desatuado
switched off
BR
S1
PR
PR
S2
Pr - Az Saída
PR- 1
PR - NA* *NA condição
Output 1 - NO do PR
PR
Sensor desatuado sensor afastadoSensor
MR atuado
BR
BR PR
PR
MR + Mr
+
Mr - Br Saída
BR- 2
BR - NA* doOutput
Pr Mr atuador.
2 - NO AZ
AZ -
S1
S1 S2
S2 - Pr Pr Mr
Sensoractuated
Sensor atuado
S1 = NA PR
BR
BR
BR
PR
PR
PR
PR MR + S1 = NF
24 V dc power supply
PR
AZ - BR
Tabela de funções - P201
BR

Tabela de
Tabela de funções
funções -- P2A
P2A
SSM5 Sensor - Standard MagneticSensor
Typeatuado Sensor desatuado Sensor atuado
Sensor desatuado
Sensor desatuado S2
Sensor = NA
atuado S1 S2 S2 = NF S1 S2

Tabela
Tabela de
Function de funções
funções -- P2A
NA Table - P2A
P2A Pr
Pr Mr
Mr Pr
Pr Mr
Mr
P2A Az Br
Output description P2A Az Br
S1 == NA
S1 S1 == NF
S1 NF S1 = NA Pr Br Mr
S1 = NF Pr Br Mr
Sensor
Sensor
Sensor desatuado
desatuado
switched off Sensor
Sensor
Sensor atuado
atuado
actuated
Pr
Pr Mr
Mr
Mr Descrição das saídas
Pr Mr Pr
Pr Mr
Mr
Az
Az

S2
S1
S1
S2 ==NO
S1 = NA
NA S1
S1 S2
S2 S2
S1
S1
S2 ==NC
S1 = NF
NF S1
S1 S2
S2 Pr - Az Output 1 - NO1) Br
Br
P2A P2A
*NA condição 1)do S2 = NF
Az Br Br
P2A Az Br
P2A Az
Az Br

Pr -S2
Az = NASaída 1 -MrNA* - Br Output 2 - NO
Descrição
Descrição
S2
S2
S2 =
==NO
NA
das saídas
NAdas saídas S1
S1 S2
S1 S2
S2 S2
S2
S2 =
==NC
NF
NF
Az
Az
Br
Br
S1 S2 S1
S1 S2
S2 sensor afastado S1 S2 S3
P2A
P2A
P2A Az Br
Az Br
Br
*NAcondição
condição do
do Mr
P2A- Br
P2A
P2A Az Br Az
Az Br
Br S1 S2
Saída 2 - NA* do atuador. S3 Mr
Mr
Pr--Az
Pr Az Saída
Saída 11 -- NA*
NA**NA Note: 1) When the sensor is away from the Pr
Descrição
Descrição
Mr - Br das
das saídas
saídas
Saída
Saída 22 -- NA*
NA*
sensor afastado
sensor afastado
do atuador.
atuador.
Az
Az
Mr
Mr
S3 = NF P201actuator. Pr Br Az
S3 = NA
Pr
P201 Pr Br Az
Mr - Br do Br
Br
Pr
Pr
NA* *NA
*NAcondição
condição do
do
Pr
Pr--Az
Function
Tabela
Tabela
Az Saída
Saída11 -- NA*
Table-- P201
de funções
de funções - P201
P201 sensor
sensor afastado
afastado Tabela de funçõesOutput
- P201description
Saída
Saída 22 -- NA*
NA* Mr
Mr
Mr
Mr--BrBr do
do atuador.
atuador.
Sensor
Sensor desatuado
desatuado
Sensor switched off Sensor
Sensor Pr
Sensor
Sensor
atuado
atuado
Descrição
Practuated
desatuado
das saídas Sensor
Mr atuado
Mr
Tabela
Tabela de
de funções
funções -- P201
P201 Pr - Pr Output 1 - NO1) Br
Br
S1 == NA
NA
S1 = NO
S1 Pr Br Mr S1
S1 =NC
S1 == NF
NF Pr Br Mr
atuadoPr
Pr Br
- Pr
Br
Saída 1 - NA*
Pr Br Mr Pr Mr

S1 = NA Conexões PrBr - BrBr


Pr Br Mr Mr
Sensor
Sensor desatuado
desatuado Sensor
Sensor atuado
S1 = NF Pr
Pr
Mr *Sensor Output 2 - NO1) Pr Br Mr
S2
S1
S1 =NO
S2 =
S2 = NA
NA S2
S1
S1
S2 =NC
S2 == NF
NF Br
Br - Br Saída 2 - NA*
Pr
Pr
S1 S2
Br
Br
S3
Mr
Mr Pr
S1
Pr
S1 S2
Br
S2 S3
Mr
Mr
desatuado1)
S1 S2
S1 S2 S3
S3 S1 S2 S3
S3 Mr - Az Output 3 - NC Pr
Pr

S3 =NC
NF P201
P201
P201 Pr
Pr
Pr Br
Br
Br Az
Az
Az
S3
S3 ==NO
S3 NA P201
P201 Pr
Pr
Pr
Mr
Br - Az
Br
Br
Az
Az
Saída 3 - NF* Br
Br
S3
S2 =
== NF S2 =
== NA
S3 =
S2 NA
NA S2 NF
NF S2 = NA Note: 1) Sensor switched off.
S2 = NF 4
Az
Az
2
S1
S1 S2
S2 S3
S3 S1
S1 S2
S2 S3
S3
S1 S2 S3 3 1 S1 S2 S3
Descrição
Descrição das
NFdas saídasPrPr
P201
P201
saídas NAMrMr P201
P201
Br
Br Az
Az Pr
Pr Br
Br Az
Az
S3
S3 == NF S3
S3 == NA

Conexões
Pr--Pr
Pr
Connections
Pr Saída11 -- NA*
Saída NA*
Br
Br
Pr
Pr
S3 = NF P201 Pr Br Az
Dimensões P201
S3 = NA Pinagem
Pr Br Az
*Sensor
*Sensor
Descrição
Descrição
Br das
Br--Br
Br dasSaída
saídas
saídas
Saída22 -- NA*
NA*
desatuado
desatuado
Mr
Mr
33.7 Pr
Pr
Br
Br
Mr
Pr----Pr
Pr
Mr Az
Pr
Az Saída3
Saída 13
1 -- NF*
NF*
NA*
NA* Br
Br

*Sensor
*Sensor
Pr
Pr
Az
Az Esquema de ligação
Wiring diagram
Br
Br--Br
Br Saída
Saída22 -- NA*
NA*
desatuado
desatuado Descrição
44
das
22
saídas Mr
Pr
Pr 11 MR
MR
Mr
Mr--Az
Az Saída
Saída33 -- NF*
NF*
Ø7.5

Br
Ø10

Br
Br
M8

22 BR
BR
Az
Az
Pr33 - Pr 11 Saída 1 3 - NA* Pr
3 AZ
AZ
44 *Sensor PR
PR
Dimensões
Dimensions Br -Pinagem
Br
Pinout Saída 2 - NA*
desatuado Pr
Mr - Az Saída 3 - NF* Br

Dimensions Esquema de ligação Az

1 MR
2 Mounting with BR
3 Allen screws M4 AZ / SSM5 - 30
Sensor SSH5
4 PR
26

33

Actuator ASSH5 / ASSM5 - 30


13

Maximum distances: 22
Switch on: 8 mm
6
Switch off: 16 mm

Size 30 R

Note: dimensions in millimeters (mm).

14 Safety Solutions
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Magnetic Sensors with Safety Function - RFID


The magnetic sensor with the RFID safety function has been developed to provide a high
functional safety level, providing coded protection intended to avoid attempts to tamper with the
safety system.

The sensor coding is magnetically actuated and via radio frequency (RFID), simultaneous operation is
required to allow the switch to operate safely.
The SSF5 cannot be actuated with a second actuator, even a similar one. It is only possible to actuate the
sensor with its specific coded actuator supplied in the set (1 for 32 million possible combinations).
The magnetic sensor with the RFID safety function must be connected to a WEG CP-D/CPA-D safety relay or similar product,
complying with ISO 13849-1, and it can reach up to category 4 / PLe.

Main Characteristics
� Certification TÜV

� Category 4 / PLe / SIL 3

� Single-code coded switch: it only works with the actuator provided in the set

� The RFID system provides high protection level and avoids tampering with the safety system

� It can be used with CP-D and CPA-D safety relays, with no need for special relays

� It has no moving parts: long service life, shock and vibration resistant

� Rugged plastic housing with IP67 protection rating, allowing its use in any type of environment

Specifications
Output
Reference Description Model Size Power supply Auxiliary Cable output
Monitoring Safety contacts Connection type
contacts
SSF5-50R1P2A0U Connector
Sensor + RFID
SSF5-50R1P2A2U magnetic safety SSF5 50R 24 V dc Dual channel 2 NC - 2 m cable Center
actuator
SSF5-50R1P2A10U 10 m cable

Notes: 1) The reference above includes sensor plus actuator. The sensor only works with its respective actuator.
2) For the SSF5 sensor to reach the safety level PLe / SIL 3, it is necessary to use the sensor together with the coded actuator interconnected to WEG CP-D /
CPA-D / CPW22 or CPW17 safety relays or similar products.
3) The model with connector must be used with the cables indicated in the table below.

Accessories
Power Cables for RFID Sensors
Reference Model Pinout Connection type Length Output type
M12-8V/5 M12 8 pins Straight 5m -

M12-8V/10 M12 8 pins Straight 10 m -

Note: use only with the RFID sensor in the output with connector version.

Safety Solutions 15
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Dimensions

50
50 13
13
4,50
4.50
22
22
13
13
33
20,50

4,50
20.50
25,50

4,20
4.50
25.50

4.20
25,50
20,50
25.50
4,20

20.50
4.20
33

50
50
22
22
Sensor Actuator
Sensor
Note: dimensions in millimeters (mm).
Atuador

Cable Output Wiring Examples

Connection with Single Sensor up to PLe / Cat.4 (ISO 13849-1)


Start
(feedback)

24 V dc
+ - Y1 CPD /
CPA-D
Y2
Red
RFID Actuator

Coded switch

Blue
S11
Black
White
S12
Yellow
Green
S21 A1

S22 A2

Connection with Multiple Sensors up to PLd / Cat.3 (ISO 13849-1)

24 V dc
+ -
Red
Coded switch
RFID Actuat

Blue
Black Start
Yellow
(feedback)
Green
White
24 V dc Y1 CPD /
+ - CPA-D
Y2
Red
Coded switch
RFID Actuat

Blue
S11
Black
Yellow
S12
Green
White
S21 A1
24 V dc
+ -
S22 A2
Red
Coded switch
RFID Actuat

Blue
Black
Yellow
Green
White

Note: models with 2 m or 5 m cable.

16 Safety Solutions
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Connector Output Wiring Examples

Connection with Single Sensor up to PLe / Cat.4 (ISO 13849-1)


Start
(feedback)

24 V dc
+ - Y1 CPD /
CPA-D
Y2
Brown
RFID Actuator

Coded switch Green


S11
White
Blue
S12
Pink
Yellow
S21 A1

Auxiliary NO (GY)
Auxiliary NO (RD) S22 A2

Connection with Multiple Sensors up to PLd / Cat.3 (ISO 13849-1)

24 V dc
+ -
Brown
RFID Actuator

Coded switch

Green
White Start
Blue
(feedback)
Pink
Yellow
24 V dc Y1 CPD /
+ - CPA-D
Y2
Brown
RFID Actuator

Coded switch

Green
S11
White
Blue
S12
Pink
Yellow
S21 A1
24 V dc
+ -
S22 A2
Brown
RFID Actuator

Coded switch

Green
White
Yellow
Pink
Yellow

Note: models with 2 m or 5 m cable.

M12 Connector / 8 Pins


Cable
Front view of the connector Pin number Connection type
Color
1 White [WT] NC1

2 Brown [BN] +24 V dc


3 Green [GN] 0 V dc
4 Yellow [YL] NC 2
5 Gray [GY] NO 1

6 Pink [PK] NC 2
7 Blue [BL] NC 1
8 Red [RD] NO 1

Safety Solutions 17
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Tongue Operated Safety Interlock


CISC, the safety interlock switch, has been designed to monitor movable
guards. The plastic housing version, CIS-P, has a polyester housing with
reduced size and an 8-position rotating head for the insertion of the
actuator1).

The metal housing version, CIS-M, has a sturdy, cast metal housing ideal for movable guard applications in more aggressive
environments. They have international certification to comply with the safety standards in force, positive-action contacts,
forced disconnection of the safety contacts in the removal of the actuator and anti-tampering mechanism so as to prevent
attempts to tamper with the integrity of the switch safety function.

Technical Data
Standards EN 1088, IEC 60947-5-1, EN 60204-1, ISO 13849-1, EN 62061, EN 954-1, UL 508
Certifications TÜV, CE, UL
Safety and reliability certification data
Mechanical reliability B10d 2.5 x 106 operations at 100 mA load
EN 954-1 Up to category 4 with safety relay
ISO 13849-1 Up to PLe depending on system architecture
EN 62061 Up to SIL 3 depending on system architecture
Safety data - annual use 8 cycles per hour / 24 hours a day / 365 days a year
PFHd 3.44 x 10-8
Test proof interval 35 years
MTTFd 356 years
Utilization categories AC15, A300, 3A
Thermal current (Ith) 5A
Rated insulation/withstand voltage 500 V ac / 2.500 V ac
Actuator stroke for positive opening 8 mm
Actuator minimum entry radius 175 mm (standard) / 100 mm (flexible)
Maximum approach / removal speed 600 mm/s
Housing material Polyester (CIS-P) / cast metal (CIS-M)
Actuators 316 stainless steel or polyester
Protection rating IP67
Operating temperature: minimum/maximum - 25 °C / +80 °C
Vibration IEC 68-2-6, 10-55 Hz + 1 Hz travel: 0.35 mm, 1 octave/min
Conduit entry M20
Mounting 2 x M5 (CIS-P) / 4 x M5 (CIS-M)

Note: 1) Metal housing model (CIS-MM21A). The model with plastic housing (CIS-PP21A) has up to four actuator entry positions.

Applications
It can be used in fixed or movable guards, in machines or devices that have no stopping inertia in their moving parts.
Movable Guards

Hinged Sliding Lift-off

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Specifications

Switches Actuators
Contacts Switch model
Output conduit Housing Reference Actuator description Reference
Safety Auxiliary CIS-P CIS-M
Metal CIS-MM21A
2NC 1NO M20
Plastic CIS-PP21A
Standard x ACIS-MSP
Note: a switch and an actuator must be selected.

Dimensions
Standard x ACIS-MSM

Actuators

18.20
18,20 3,40
3.40 18.20
18,20 3.40
3,40

Flat x x ACIS-MRL
35,50
35.50

40
4

Flexible
x x ACIS-PFL
14
14 14
plastic
54 54
54 14

Ø5.50
Ø5,50 Ø5.50
Ø5,50

Mounting: M5CSK
Fixação: M5 CSK Fixação: M5
Mounting: M5CSK
CSK
Fully
x x ACIS-MHL
40
40 flexible

Standard (ACIS-MSP) Standard (ACIS-MSM)


Standard (ACIS-MSP)

18,20
18.20 3,40
3.40
18.20
18,20 3,40
3.40 18,20
18.20 3,40
3.40

35,60
36.50
35,50
35.50

50.50
50,50

56
56

500
53

5,.5
ØØ5
7

19,50
19.50
80

15
80

15

11
11
7,70
7.70 Ø5.50
Ø5,50 40
40
5
5

66
51,50 20
3,50

51.50
3.50
0

20

100
,.5

ØØ1
Ø5

Mounting:M5
Fixação: M5
14
14

8
8

Fixação:
Mounting: M5
M5
14,50
14.50 Fixação: M5
Mounting: M5 40
40
6,50

5,60
6.50

5.60
35,50
35.50 40
55
55 40

Flat (ACIS-MRL)
Flat (ACIS-MRL) Flexible (ACIS-PFL) Flexível(ACIS-MHL)
Fully Flexible (ACIS-PFL)

CIS-P CIS-M
8
8 5
5
12,50
12.50 60
60 32
32
Entrada frontal
Front entry
52
21
40
58
58

52

40
40

21
30

Fixação
Mounting 11
11 30,50
30.50 Entrada frontal
Front entry 55 9.50
9,50
Furação
M5 screw
M5 screwsM5
parafusos drilling M5
parafusos Saída
Output
23 Saída
Output
33,50

34,50
34.50
33.50

43,50
5

43.50
36,50
5

36.50

41,50
41.50
32
32

M20
55
14
14

12
5,50

12 21
5.50

98
98 2,40
2.40
9,50
9.50

118
118 21

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Compact Safety Interlock Switches


CISC, the compact safety interlock switch, is designed to monitor small movable guards.

It has a compact easy-to-mount polyester housing with an 8-position rotating head for the insertion of the actuator. Ideal for
applications in restricted spaces, it can be used in lift-off, sliding or hinged guards. Rugged, stainless steel selectable tongue
combined with the positive action mechanism, providing a reliable interlock device for safety applications, with international
certification to meet current safety standards.

Technical Data
Standards EN 1088, IEC 60947-5-1, EN 60204-1, ISO 13849-1, EN 62061, EN 954-1, UL 508
Certifications TÜV, CE, UL
Safety and reliability certification data
Mechanical reliability B10d 2. 5 x 106 operations at 100 mA load
EN 954-1 Up to category 4 with safety relay
ISO 13849-1 Up to PLe depending on system architecture
EN 62061 Up to SIL 3 depending on system architecture
Safety data - annual use 8 cycles per hour / 24 hours a day / 365 days a year
PFHd 3.44 x 10-8
Test proof interval 35 years
MTTFd 356 years
Utilization categories AC15, A300, 3A
Thermal current (Ith) 5A
Rated insulation/withstand voltage 600 V ac / 2,500 V ac
Actuator stroke for positive opening 6 mm
Actuator minimum entry radius 175 mm (standard) / 100 mm (flexible)
Maximum approach / removal speed 600 mm/s
Housing material Polyester
Protection rating IP67
Operating temperature: minimum/maximum - 25 °C / +80 °C
Vibration IEC 68-2-6, 10-55 Hz + 1 Hz travel: 0.35 mm, 1 octave/min
Conduit entry M20
Mounting 2 x M4

Applications
It can be used in fixed or movable guards, in machines or devices that have no stopping inertia in their moving parts.
Movable Guards

Hinged Sliding Lift-off

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Specifications

Switches
Contacts
Housing Reference
Output conduit
Safety Auxiliary

2NC CISC-PP21A
1NO M20 Plastic
1NC CISC-PP11A

Note: actuator (tongue) not included. Select an actuator according to the Actuators table below.

Actuators
Actuator description Reference

Angular ACIS-MAP

Flat ACIS-MRP

Ø4,30
Furo de fixação 38,20
Flexible plastic ACIS-PFP
5

Note: always select an actuator (tongue) for each selected CISC switch.
31,50

15,50

20

22
Dimensions

CISC 4 4,50

Ø4.30
Ø4,30
Mounting
Furo hole
de fixação 38.20
38,20

55

4.50
4,50
31.10
31,10
31.50

15.50
31,50

15,50

20

22
20

22

97
97 15.50
15,50

4 4.50
4,50

Actuators
13
13 22
4.30
4,30 4.30
4,30
4,50

6.80
6,80
31,10

43.30
43,30
14.40
14,40

14.40
14,40
30

13
30

13
30

13
7

97 15,50
15
15
6.80
6,80

Ø5.50
Ø5,50
55
22

10
10
2

88 Ø
Ø
14
14

Flat (ACIS-MRP)
(ACIS-MRP) Angular (ACIS-MAP)
40

Flexibleflexível
Plático plastic(ACIS-PFP)
(ACIS-PFP)
Note: dimensions in millimeters (mm).

Safety Solutions 21
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Tongue Operated Safety


Interlock Switches with Solenoid in a
Protective Plastic Housing
The CISS-P safety interlock switch with solenoid in the plastic housing
version is small and designed for 1,800 N holding force, keeping the medium
or large movable guards closed until the hazards have been eliminated.

Its slim profile, 50 mm, is ideal for applications in restricted spaces, having a, 8-position rotating stainless steel head for the
actuator entry. CISS interlock switches with solenoid are of the power-to-unlock type, suitable for applications with inertia at
the stop. They have high quality plastic housing, resistant to chemical agents, and stainless steel heads that provide a robust
and durable protection. IP67 protection rating, with double-gasket cover and metal fasteners, positive-break contacts
IEC 60947-5-1 and high functional safety (ISO 13849-1).

Technical Data
Standards EN 1088, IEC 60947-5-1, EN 60204-1, ISO 13849-1, EN 62061, EN 954-1, UL 508
Certifications TÜV, CE, UL
Safety and reliability certification data
Mechanical reliability B10d 2,5 x 106 operations at 100 mA load
EN 954-1 Up to category 4 with safety relay
ISO 13849-1 Up to PLe depending on system architecture
EN 62061 Up to SIL 3 depending on system architecture
Safety data - annual use 8 cycles per hour / 24 hours a day / 365 days a year
PFHd 3.44 x 10-8
Test proof interval 35 years
MTTFd 356 years
Voltage on the solenoid 24 V dc / V ac
Power on the solenoid 12 W
Power supply LED 2 24 V dc
Utilization categories AC15, A300, 3A
Thermal current (Ith) 5A
Rated insulation/withstand voltage 500 V ac / 2,500 V ac
Actuator stroke for positive opening 10 mm
Actuator minimum entry radius 175 mm (standard) / 100 mm (flexible)
Maximum approach / removal speed 600 mm/s
Housing Material Polyester (CISS-P) / cast metal (CISS-M)
Head material Cast metal
Actuators According to the selected model
Protection rating IP67
Operating temperature: minimum/maximum - 25 °C / +55 °C
Vibration IEC 68-2-6, 10-55 Hz + 1 Hz travel: 0.35 mm, 1 octave/min
Conduit entry M20
Mounting 4 x M5 (CISS-M)

Specifications

Switches
Contacts
Output conduit Head Housing Reference
Safety1) Auxiliary
2NC 2NO M20 Stainless Plastic CISS-PI22AE26

Note: an actuator is required; see page 24.

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Tongue Operated Safety


Interlock Switches with Solenoid in a
Protective Metal Housing
The CISS-M safety interlock switch with solenoid in the robust metal housing has
metal head and a narrow shape. It has been designed for a 2,000 N holding force to
keep medium or large movable guards closed until the hazards
have been eliminated.

Its narrow profile, 50 mm, is ideal for applications in restricted spaces, having a, 8-position rotating stainless steel head for the
actuator entry. It has two independent contact blocks to monitor the lock and door status and LED to monitor the lock status,
positive-break contacts (IEC 60947-5-1) and high functional safety (ISO 13849-1).

Technical Data
Standards EN 1088, IEC 60947-5-1, EN 60204-1, ISO 13849-1, EN 62061, EN 954-1, UL 508
Certifications TÜV, CE, UL
Safety and reliability certification data
Mechanical reliability B10d 2.5 x 106 operations at 100 mA load
EN 954-1 Up to category 4 with safety relay
ISO 13849-1 Up to PLe depending on system architecture
EN 62061 Up to SIL 3 depending on system architecture
Safety data - annual use 8 cycles per hour / 24 hours a day / 365 days a year
PFHd 3.44 x 10-8
Test proof interval 35 years
MTTFd 356 years
Voltage on the solenoid 24 V dc / V ac
Power on the solenoid 12 W
Power supply LED 2 24 V dc
Utilization categories AC15, A300, 3A
Thermal current (Ith) 5A
Rated insulation/withstand voltage 500 V ac / 2,500 V ac
Actuator stroke for positive opening 10 mm
Actuator minimum entry radius 175 mm (standard) / 100 mm (flexible)
Maximum approach / removal speed 600 mm/s
Housing Material Polyester (CISS-P) / cast metal (CISS-M)
Head material Cast metal
Actuators According to the selected model
Protection rating IP67
Operating temperature: minimum/maximum - 25 °C / +55 °C
Vibration IEC 68-2-6, 10-55 Hz + 1 Hz travel: 0.35 mm, 1 octave/min
Conduit entry M20
Mounting 4 x M5 (CISS-M)

Specifications
Switches
Contacts
Output conduit Head Housing Reference
Safety1) Auxiliary
4NC 2NO M20 Metallic Metallic CISS-MM42AE26

Notes: 1) The connection between terminals 31/32 and 41/42 is made using cables connected inside the switch (factory assembled). These connections can
be removed at the installation to allow the individual monitoring of the solenoid lock status or actuator status. Refer to the installation guide for further
details.
2) An actuator is required; see page 24.

Safety Solutions 23
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Specifications

Actuators
Switch model
Actuator description Reference
CISS-P plastic housing CISS-M metal housing

Standard x x ACIS-MSM

Flat x x ACIS-MRL

Flexible x x ACIS-MHL

Note: a switch and an actuator must be selected.

Dimensions

Switches
108 124
124 32
32 Front entry
108 32 Entrada frontal
Front entry
Entrada frontal
48

30

40
21
30
48

30

40
46
30

21
30
40

Furação para 5 9,50


9.50
M5 screw drilling
5 9,50
9.50 parafusos M5
Furação
M5 screw para
drilling
parafusos M5
Saída
Output 177
177
45.50
45,50

41,50
41.50

41,50
41.50
47
47
5

28,50
28.50

28.50
28,50
21

16
21

9,50
9.50

160 21
160 23,50
23.50

CISS-P
CISS-P CISS-M

Actuators
18.20
18,20 3,40
3.40 18,20
18.20 3,40
3.40

18.20
18,20 3.40
3,40
35,60
35.60
35,50
35.50

56
56

500
53

5,.5
ØØ5
7
40

19,50
19.50
80
80

11
4

11

7,70
7.70 40
40
66

14 51,50 20
3,50

54 14 51.50
3.50
,.550

54
0

20
ØØ55

Ø5.50
Ø5,50
8
8

Fixação:
Mounting: M5
M5
Fixação: M5
Mounting: M5CSK
CSK 14,50
14.50 Fixação: M5
Mounting: M5
6,50

5,60
6.50

5.60
35,50
35.50 40
40 40

Standard (ACIS-MSM)
Standard (ACIS-MSP) Flat (ACIS-MRL)
Flat (ACIS-MRL) Flexível(ACIS-MHL)
Fully Flexible (ACIS-PFL)

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Safety Emergency Pull-Cord


Switch
The safety emergency pull-cord switch (CEC) has a robust cast metal housing and can be mounted on machines and
conveyor sections that cannot be protected by barriers.

In contrast to the traditional mushroom emergency pushbutton, the pull-cord safety switches can activate the emergency
command from any point along the length of the installed cord. In combination with dual channel safety relay, the CEC
switches can be used as emergency stop devices and monitored for up to category 4 / PLe in accordance with ISO 13849-1.

Installation Forms
500 mm Every 3 meters Every 3 meters 500 mm

CEC-ME/ML
switches
up to 80 m
Eye bracket

Up to 80 meter

Up to 60 meter Every 3 meters


500 mm Every 3 meters 500 mm

CEC-ME/ML
switches|
up to 60 m
Eye bracket Safety spring

Note: for further details, refer to the installation guide.

Technical Data
Standards IEC 60947-5-1, IEC 60947-5-5, UL 508, IEC 13850, IEC 13849-1, AS4024.1, AS1755
Approvals cULus, TÜV
Mechanical characteristics
Housing/cover Cast metal (painted in yellow) or 316 stainless steel without coating
External parts Stainless steel 316
IP rating IP67
Cable extensions Up to 80 m
Rope tensioning device Tensioner/gripper - quick fixing
Rope type Outside diameter 4.0 mm / Inner steel - PVC sheath
Mounting 4 x M5
Mounting position Any
Conduit entry 4 x M20 or 4 x 1/2 " NPT by number of piece
Torque settings Mounting M5 4.0 Nm, Lid T20 Torx M4 1.5 Nm, Terminals 1.0 Nm
Ambient temperature -25 °C, 80 °C (-40 °C for versions - FZ)
Vibration resistance 10-500 Hz, 0.35 mm
Shock resistance 15 g, 11ms
Tension force (typical average setting) 130 N
Typical operating force (rope pulled) <125 N, 300 mm deflection
Electrical characteristics
Safety contact type IEC 60947-5-1, double break type Zb
Contact material Silver
Terminal Clamp up to 2.5 sq. mm conductors
Rating Utilization category AC15
Operational rating Ac15, A300, 240 V 3 A / 120 V 6 A AC 24 V 2.5 A DC inductive
Thermal current (lth) 10 A
Rated insulation voltage (Ui) 500 V
Withstand voltage (Uimp) 2,500 V
Short circuit overload protection Fuse externally 10 A (FF)

Safety Solutions 25
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Specifications

Switches
Power supply Rope lengh1) Safety contacts Auxiliary contacts Housing LED Conduit Reference
3NC 1NO CEC-ME31A
-
2NC 2NO CEC-ME22A
24 V dc Up to 80 m Metallic M20
3NC 1NO CEC-ML31AE26
Yes
2NC 2NO CEC-ML22AE26

Note: 1) Rope not included. It is necessary to use 1 installation kit with the desired rope length.

Installation accessories
Description Reference

Rope tensioner - galvanized ACEC-TG

Galvanized pulley (internal or external) ACEC-PG

Galvanized screw (pack with 8 pieces) ACEC-EG

Green / flashing red replacement LED 24 V ACEC-LME26

Stainless steel safety spring ACEC-SI

Emergency push-button (for switches) ACEC-B

Note: accessories are only used to replace or complement the solution.

Installation kits
Description Reference
Installation kit 5 m ACEC-K5G
Installation kit 10 m ACEC-K10G
Installation kit 15 m ACEC-K15G
Installation kit 20 m ACEC-K20G
Installation kit 30 m ACEC-K30G
63

49

40

Installation kit 50 m ACEC-K50G


Installation kit 80 m ACEC-K80G

Note: each kit consists of tensioner, galvanized screws and Allen wrench, required for the installation of the CEC switch, according to the length of the selected rope.

4 furos para parafusos M5


Dimensions 7 89
63

49

40
63
49
40
63

49

40

4 furos para parafusos M5


7 89
86

4 furos para parafusos M5


77 89
89 4 holes for M5 screws
54
23

23

32
86
10

222 min. - 239 máx. 96


96
54
86
23
23

23
54
23

23

32
32
10
10

222
222min.
min. -- 239
239máx.
max. 96
32
10

222 min. - 239 máx. 96

26 Safety Solutions
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Zero-Force Electronic Pushbuttons


Developed to replace mechanical pushbuttons commonly used in machine tools, the zero-force
electronic switchs can be easily installed in place of the mechanical version.

In addition, they have the same type of contacts with normally open (NO) or normally closed (NC)
relay output; therefore, they can be used in simultaneity systems.

SS - Soft Switch PALM - Palm Switch


g 24 V dc power supply
g 24 V dc power supply

g 
Operating temperature g 
Operating temperature
0 °C...50 °C 0 °C...50 °C
g Reduced size
g Reduced size

g 
Connection by cable, terminal g 
Connection by cable,
or connector terminal or connector
g 
Applicable to category 4 g 
Applicable to category
systems 4 systems

Main Characteristics g  eduction of the causes of professional diseases, such as


R
g No force required for activation inflammation in the fingers, wrists and shoulders, promoting
g 
Reduction of the stress caused by the repeated effort the operators’ wellbeing
required by conventional buttons g Resistant to liquids, dust, oils and mechanical vibrations

g 
They can be used simultaneously with control safety relays g Protection rating IP67

of the Safety Line

Safety Solutions 27
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Coding

SS 28 - 22 - R 1 P W 2 - 24

SS - Soft Switch Enclosure shape: Housing material: Power supply:


PALM - Palm Switch For Soft Switch and plastic For Soft Switch:
Palm Switch: 24 - 24 V dc
R - rectangular For Palm Switch:
not necessary to enter

Actuation area in mm Threads: Output types: Current: Number of outputs:


Soft Switch - 28 For Soft Switch and For Soft Switch and Palm For Soft Switch and For Soft Switch and Palm
Palm Switch - not Palm Switch: Switch: Palm Switch: Switch: 2 - 1NO and NC /
22 for thread M22 x 1.5 mm 1 - Cable D - Direct A - 1NO
30 for thread M30 x 1.5 mm 3 - Connector

Specifications
Soft Switch and Palm Switch pushbuttons offer two types of outputs, cable and connector, as shown below:

Cable Connector

28 Safety Solutions
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Specifications

SS - Soft Switch Electronic Pushbuttons


Switching Connection
Power supply Thread Output Reference Technical specifications
distance type

1NO + 1NC Cable SS28-22R1PD2/24

24 V dc M22 x 1.5 mm “Touch”

1NO Connector SS28-22R3PDA/24


Power supply...................................... 24 V dc (±10%)
Number of beams..................................................... 1
Minimum object detection size.............. Ø10 x 20 mm
Max. switching current................. 3 A (24 V dc ±10%)

Max. consumption current


24 V dc power supply....................................... 60 mA

1NO + 1NC Cable SS28-30R1PD2/24 Maximum response time....................................20ms


Output logic............................NO + NC, NO, NPN, PNP

Emitter element .................................... GaAIAs Diode


Receiver element ........................................ PIN Diode
Transmission frequency................................ 2,800 Hz
Wavelength..................................................... 900 nm
24 V dc M30 x 1.5 mm “Touch” Operating temperature ............................0 °C a 50 °C
Protection rating.................................................. IP67
Cable.................................................................... 2 m
Enclosure..................................................Optical filter
in injected black polyamide, yellow polyamide base
Optical immunity.......................................100,000 lux
Technical standards ............... IEC 61000-4-2 (2001);
1NO Connector SS28-30R3PDA/24 4-3 (2008); 4-4 (2002); 4-5 (2005); 4-6 (2006);
4-11 (2004)
Certification......................................... TÜV Rheinland

PS - Palm Switch Electronic Pushbuttons


Switching Connection
Power supply Thread Output Reference Technical specifications
distance type

1NO + 1NC Cable PALM-22R1PD2

24 V dc M22 x 1.5 mm “Touch”

Power supply...................................... 24 V dc (±10%)


1NO Connector PALM-22R3PDA Max. switching current................. 3 A (24 V dc ±10%)

Max. consumption current


Power supply 24 V dc....................................... 60 mA

Maximum response time...................................0.5ms


Output logic ................NO + NC or NO or NPN or PNP
1NO + 1NC Cable PALM-30R1PD2
Operating temperature.............................0 °C a 50 °C
Protection rating.................................................. IP67
24 V dc M30 x 1.5 mm “Touch” Cable.................................................................... 2 m
Enclosure...................................polyamide Injected in:
black and yellow
Technical standards................. IEC 61000-4-2 (2001);
1NO Connector PALM-30R3PDA 4-3 (2008); 4-4 (2002); 4-5 (2005); 4-6 (2006);
4-11 (2004)
Certification.......................................... TÜV Rheinland

Safety Solutions 29
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Accessories

Guards for Electronic Pushbuttons


Soft Switch, Palm Switch or Soft Touch
Reference Description Dimensions (mm)

Guard for
pushbutton Soft
PROT-22
Switch, 22.5 mm,
SAE 1045 steel

24.7
Ø6.5

Guard for
pushbutton Soft
PROT-30
Switch, 30 mm,
SAE 1045 steel

24.7
Ø6.5

Note: they can be used in any model of electronic pushbuttons. Dimensions in mm.

Palm Switch
Reference Description Dimensions (mm)
95
27

Guard for
Palm Switch 150° 33
pushbutton, 24.5
PROT-PALM22E 24,5

90
left 22.5 mm
61

SAE 1045
steel

23
2
8

Ø8 Ø22.5
Ø22,5

95
27

Guard for
Palm Switch 150°
pushbutton, 24.5
PROT-PALM22D 33 24,5
right,
90
61

SAE 1045
steel
23
2

Ø8 Ø22.5
Ø22,5

Note: they can only be used in the Palm Switch model. Dimensions in mm.

Dimensions (mm)

Soft Switch Palm Switch

30 Safety Solutions
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Pushbuttons and Pilot Lights - CSW Line - IP66


Monitoring of Emergency-Stop Pushbuttons
� Emergency-stop pushbuttons are one of the most common and

important devices to actuate the emergency stop and indicate


dangerous situations on machine and equipment panels.
However, if this device is not properly installed, its function will be
compromised, and it may put users at risk.
� 
The BCM01-CSW monitoring block was developed so as to ensure
greater safety to those applications.
Its application with the emergency-stop pushbuttons of the Flange NOT properly assembled on the pushbutton.
BESG/P/Y line ensures proper installation and provides greater
reliability for emergency stop systems.
� 
Developed according to international IEC 60947-5-5 and UL 508
standards. Combined with the other collective protective equipment
(CPE), it ensures greater safety to your application.

Block NOT properly assembled on the flange.

Correct assembly.

Electrical Diagram

NO contact only closes when the


mechanical assembly is correct.
2

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Specifications

Supply: Only Frontal Part


Emergency Stop - ISO 13850 (EN 418) and IEC 60947-5-5 - External Diameter: Ø42 mm
Illustrative picture Description Indication Color Reference

Pull Release - Red CSW-BESP WH

Twist Release - Red CSW-BESG WH

Key Release1) - Red CSW-BESY WH

Pull Release Side Red CSW-BESPS WH

Twist Release Side Red CSW-BESGS WH

Key Release1) Side Red CSW-BESYS WH

Pull Release with


round engraving - Red CSW-BESP46 WH
EMERGENCY

Twist Release with


round engraving - Red CSW-BESG46 WH
EMERGENCY

How to order
Contact block
� Frontal Part
+ Flange Flange
+ Contact block

Frontal Part
Notes: 1) Keys with different combinations only on request.
2) It does not allow the use of contact blocks in the center of the flange.
3) Check the maximum configurations of contact blocks recommended for each frontal part in the CSW
Pushbuttons and Pilot Lights line general catalog available on the website www.weg.net.

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Specifications

Individual1) c k”
- Ba
o nt
“Fr tem
S ys
Illustrative picture Description Standard package Reference

1 piece AF3F
Mounting flange with 3 positions for blocks on the frontal
part Front-back assembly system
10 pieces AF3FX10

Note: 1) Not compatible with the PBS control stations.

Contact Block to Monitor Emergency-Stop Pushbuttons CSW-BES1)2)3) ck”


- Ba
o nt
“Fr tem
Illustrative picture Contacts Diagram Standard package Compatible flange Reference
S ys

_1 _2

1NC 1 piece AF3F BCM01F-CSW

Notes: 1) Not compatible with the PBS control stations.


2) NO auxiliary contact checks mechanical assembly.
3) It does not allow front-back assembly.

Dimensions
29.5 47 75.8

49.3

BES + BCM01-CSW

9.8 60.1

BCM01F
44

Note: dimensions in millimeters (mm).

Safety Solutions 33
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Pushbuttons and Pilot Lights - CSW


IP66 Line with Monitoring
Monitoring of Emergency-Stop Pushbuttons
BESGM, BESPM and BESYM emergency-stop pushbuttons allow monitoring the mechanical assembly using single-contact
blocks in flange or PBW control station assemblies. The CBCSW contact block tie enables turning all the items into a single
set, ensuring greater safety and reducing the possibility of operation fault.

Projection allows self-monitoring


mechanical assembly

CSW-BESPM CSW-BESGM CSW-BESYM

Flange Mount with Front-back System

2NC + 1NO

CBCSW

34 Safety Solutions
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PBW Control Stations for Assembly of Decentralized


Control Stations and Emergency Stop
With a compact design, the PBW control stations meet the
requirements of a great variety of the severest industrial
applications. Manufactured with high-end materials, they
ensure excellent performance to applications that require
great resistance against impacts and bad weather. Their
use with frontal parts of the CSW Pushbuttons and Pilot
Lights line enables different functions, such as emergency
stop, signaling, starts, stops, among others.

Assembly in PBW Control Stations

CBCSW

Electric Diagram Assembly

BC10F/B
NO contact closes Monitored
4
when the mechanical 3
According to the
assembly is correct 0º emergency-stop
pushbutton installation, it
BC01F/B is possible to choose the
monitoring of the
1 mechanical assembly
2
Not Monitored

90º
180º
270º

Safety Solutions 35
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Specifications

Supply: Only Frontal Part


Monitored Emergency Stop - ISO 13850 (EN 418) and IEC 60947-5-5 - External Diameter: Ø42 mm

Illustrative picture Description Indication Color Reference

Pull Release - Red CSW-BESPM WH

Twist Release - Red CSW-BESGM WH

Key Release1) - Red CSW-BESYM WH

Pull Release Side Red CSW-BESPSM WH

Twist Release Side Red CSW-BESGSM WH

Key Release1) Side Red CSW-BESYSM WH

How to order Contact block


� Frontal Part
+ Flange Flange
+ Contact block

Frontal Part
Notes: 1) Keys with different combinations only on request.
2) It does not allow the use of contact blocks in the center of the flange.
3) Check the maximum configurations of contact blocks recommended for each frontal part in the CSW
Pushbuttons and Pilot Lights line general catalog available on the website www.weg.net.

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Specifications

Individual Flange1) c k”
- Ba
o nt
“Fr tem
S ys
Illustrative picture Description Standard package Reference

1 piece AF3F
Mounting flange with 3 positions for blocks on the frontal
part Front-back assembly system
10 pieces AF3FX10

Note: 1) Not compatible with the PBS control stations.

Single Contact Blocks1) c k”


- Ba
Fr o nt
Illustrative picture Contacts Diagram Standard package Compatible flange Reference “ te m
S ys
_3
1 piece BC10F-CSW
1NO
_4 10 pieces BC10F-CSWX10
_1
1 piece BC01F-CSW
1NO
_2
10 pieces BC01F-CSWX10
AF3F
_1

1NOa (early make) 1 piece BCA10F-CSW


_2

_3

1NCr (late break) 1 piece BCR01F-CSW


_4

Individual Tie
Illustrative picture Description Standard package Compatible blocks Reference

Contact block tie for monitoring the mechanical assembly together with
CSW-BESGM, CSW-BESPM and CSW-BESYM pushbuttons. BC10F
Maximum number of contact blocks: 3 BC_F/BC_B blocks BC01F
1 piece CBCSW
BC10B
BC01B
Note: - In does not allow overlapping the contacts

Emergency-Stop Pushbuttons on Decentralized Control Station1)


Emergency-stop
Illustrative picture Control Station Contact blocks Engraved plate Reference
pushbutton

PBW-1Y CSW-BESGM 1NO + 1NC “EMERGENCY STOP” PBW1Y-GM11V03

PBW-1Y CSW-BESGM 1NO + 2NC “EMERGENCY STOP” PBW1Y-GM12V03

Note: 1) Other configurations on request.

Safety Solutions 37
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Dimensions

29.5
29.5
47,0
47
52.58
52.58
9.8 28.2

42.3
42,0
Ø Ø42

BES_M + BC10F/BC01F Contact Blocks + CBCSW Tie BC10F/BC01F

C
18.5

44xxØ4,5
Ø4.5

33
33

B A

B
A
EC
58.2
18.5

66.7
34.5
D 79

PBW empty control stations

4 x Ø4,5

Cable gland input


Number of holes A B
C (lower) D (upper) E (side) F (base)
1 74 66.7 1x ØM20/PG13.5 1x ØM20/PG13.5 1x ØM20/PG13.5 2x ØM16
2 117
33 104 1x ØM20/PG13.5 1x ØM20/PG13.5 1x ØM20/PG13.5 2x ØM16
B A

3 150 137 1x ØM20/PG13.5 1x ØM20/PG13.5 2x ØM20/PG13.5 2x ØM16


4 183 C 170 1x ØM20/PG13.5 1x ØM20/PG13.5 2x ØM20/PG13.5 2x ØM16
6 249 236 1x ØM20/PG13.5 1x ØM20/PG13.5 2x ØM20/PG13.5 2x ØM16

Note: dimensions in millimeters (mm).

38 Safety Solutions
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CBM Two-Hand Control


Is a safety device to protect operators during the operation of machines that present hazards in the production process.

The operator is required to control the process with both hands, reducing the risk of accidents. Provided it is used with other
products of the Safety Line, such as safety light screens.

Main Characteristics
g Ergonomic design - lower risk of injuries

g IP20 protection rating

g High reliability

g It can be used with the other products of the Safety line.

(for the internally mounted


CS-D / CS-D201 relay)

Technical Data
Power supply 24 V dc
Consumption <10 VA
Connection type Connector
Lead free According to RoHS directive
Output 2 NO contacts and 2 NC emergency contacts
Operating modes Pushbutton, pulse foot switch, continuous foot switch
Service life of the contacts 107 operations
Capacity of the contacts 3 A / 250 V - 90 W
Response time 10ms
Operating temperature -5 °C to 50 °C
Protection rating IP20
Standards IEC 61000-4-2: 2001
Certification TÜV Rheinland

Coding

CBM 1 1 0 0 D

Two-hand control 2 - Soft Switch (SS) 1 - With emergency- 0 - Without foot 1 - With counter D - 24 V dc
3 - Palm Switch (PS) stop pushbutton switch 0 - Without counter
0 - Without
emergency-stop
pushbutton

Safety Solutions 39
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CBM Two-Hand Control


Specifications
Power supply Electronic pushbutton type Emergency-stop pushbutton Pneumatic pedal Counter Reference
YES YES YES CBM-2111D
YES YES NO CBM-2110D
SS - Soft Switch1) YES NO YES CBM-2101D
YES NO NO CBM-2100D
24 V dc
NO NO NO CBM-2000D
YES YES YES CBM-3111D
PS - Palm Switch1) YES NO YES CBM-3101D
YES NO NO CBM-3100D
Note: 1) Connector, cable and simultaneity relay (CS-D) included.

Pedestal
REG Pedestal Adjustable pedestal with height adjustment from 743 to 983 mm

Dimensions

118
118

Minimum height
Altura mínima 743 mm
743 mm
400
400 128
128
Maximum height 983 mm
Altura máxima 983 mm
80
80

CBM
Console Bimanual
Safety Rela y
Powe r
S1
Outup 0
S2

CBM - Two-Hand Control Pedestal

Notes: Dimensions in mm.


Connector + cable included.

40 Safety Solutions
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Programmable Safety Controller


The CPSW safety programmable controller offers, in a simple and
intelligent way, the ideal solution to implant machine and
equipment safety systems.

Due to the flexible modular structure, it is suitable to meet the


requirements of different applications, enabling the user to easily
design solutions capable to integrate several safety devices.

Hardware
� 
It is necessary to have at least one central module to configure an application. The number of functional modules depends
on the requirement.

Central module Speed monitoring IO modules Bus EtherCAT

Main Characteristics
� Compact modular system � Online diagnostics and monitoring via software
� Configurable up to 15 modules � Offline simulation of the application
� Central modules with 20 inputs and 12 or 6 outputs � 24 V dc Power supply
� Expansion
 modules with different functions (safety input � Programming via USB port
and output expansion, speed monitoring and network � Free programming software
communication) � Safety category: SIL3 / PLe / Cat4
� Push-in terminals � Certifications: CE and DGUV Test

Safety Solutions 41
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Programming Software

The configuration, programming and documentation of the applications are done via
CPSW Designer software, allowing the project to be stored in files.
� Free software in Portuguese, English and German.

� Programming through block diagram.

� 
Blocks with all the safety functions can be selected and easily
adjusted to meet the application requirements.
� 
Monitoring of the application, which allows fast diagnostics and
reduction of machine downtime.
� 
Simulation of the program operation without requiring a central
module connected to the computer.
� Communication through USB port.

� Available for download on: www.weg.net.

Network Communication
The CPSW line provides a network of communication modules to support the main protocols used in the global market.

Reference Code Protocol Description


CPSW-MR8/0CAN 13806370 CANopen
CPSW-MR8/0DPV1 13806371 Profibus-DP
CPSW-MR8/0ECAT 13806369 EtherCAT Modules with 08 safety
digital inputs and a network
CPSW-MR8/0PNET 13806267 PROFINET communication port.
CPSW-MR8/0MBUS 13980284 Modbus-TCP
CPSW-MR8/0ENET 13980285 EtherNet

Standards
� EN
 55011: 2009+A1 2010 (class A), EN 61326-1: 2006-05 SIL3, EN 61000-6-2: 2006-05, EN 62061: 2005, EN 61326-3-1:
2008, EN 61000-4-11: 2004;
� DIN
 EN 60947-5-1: Low-voltage panel and control devices; part 5.1: Control circuit devices and switching elements -
electromechanical control circuit devices;
� DIN
 EN ISO 13849-1: Parts related to the safety of control systems; Part 1: General principles for project category 4, PLe;
� DIN EN ISO 13849-2: Parts related to the safety of control systems; Part 1: Validation;

� DIN EN 62061: Functional safety of electrical, electronic and programmable electronic control systems SIL CL3;

� GS-ET-20: Basic principles for testing and certifying safety switching devices.

Certifications Reliability Data


MTTFd TM
Module PL DC SFF PFHd
(years) (years)
CPSW-MC20/6C03 79 e high 99% 3.0 x 10-8 20
CPSW-MC20/12C03 141 e high 99% 1.6 x 10-8 20
US LISTED CPSW-MV10/7 97 e high 96% 2.5 x 10-8 20
IND. CONT.EQ CPSW-IO12/4 238 e high 95% 1.4 x 10-8 20
CPSW-IO8/7 97 e high 96% 2.5 x 10-8 20
CPSW-IO8/2 91 e high 98% 2.5 x 10-8 20
CPSW-MR8/0PNET 305 e high 95% 8.0 x 10-9 20
CPSW-MR8/0DPV1 305 e high 95% 8.0 x 10-9 20
Product rated as safety device according to: EN ISO 13849-1: CPSW-MR8/0ECAT 305 e high 95% 8.0 x 10-9 20
2008-12, category 4, PLe; EN 62061: 2005-10, SIL CL 3. CPSW-MR8/0CAN 305 e high 95% 8.0 x 10-9 20
CPSW-MR8/0MBUS 305 e high 95% 8.0 x 10-9 20
CPSW-MR8/0ENET 305 e high 95% 8.0 x 10-9 20

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Coding

CPSW - MC 20 / 6 C03 Power supply


 C03: 24 V dc

Communication protocol
 CAN: CANopen
 DPV1: Profibus-DP
 PNET: PROFINET
 ECAT: EtherCAT
 MBUS: Modbus-TCP/IP
 ENET: EtherNet/IP

Number of outputs

Number of inputs

Module type
 MC: Central module
 MV: Speed monitoring
 IO: I/O expansion
 MR: Network module

CPSW safety controller

Specifications

Central Modules
Reference Description Code

Main module, 24 V dc (-15%/+10%) power supply, with 8 safety digital/analog inputs, 8 safety digital inputs (four of these inputs can be used for
CPSW - MC20/6C03 13806259
monitoring speed sensor 24 V dc), 4 safety transistor digital inputs/outputs, 6 safety transistor digital outputs, USB port.

Main module, 24 V dc (-15%/+10%) power supply, with 8 safety digital/analog inputs, 8 safety digital inputs (four of these inputs can be used for
CPSW - MC20/12C03 monitoring speed sensor 24 V dc), 4 safety transistor digital inputs/outputs, 2 speed monitoring inputs, 6 safety transistor digital outputs, 6 relay 13806023
digital outputs with safety contacts, USB port.

Speed Monitoring Module


Reference Description Code

Speed monitoring module, 2 reading points (encoder/sensor). Speed up to 500 kHz.


CPSW - MV10/7 13806024
8 safety digital inputs, 2 transistor digital/pulse outputs, 5 safety transistor digital outputs.

Input/Output Expansion Modules


Reference Description Code

CPSW - IO8/7 Expansion module with 8 safety digital inputs and 7 safety transistor digital outputs. 13806022

CPSW - IO12/4 Expansion module with 12 safety digital inputs and 4 safety digital inputs/outputs. 13806025

CPSW - IO8/2 Expansion module with 8 safety digital inputs and 2 safety relay digital outputs. 13806266

Network Communication Modules


Reference Description Code

CPSW - MR8/0DPV1 Profibus-DP network communication module and 8 safety digital inputs. 13806371

CPSW - MR8/0PNET PROFINET network communication module and 8 safety digital inputs. 13806267

CPSW - MR8/0CAN CANopen network communication module and 8 safety digital inputs. 13806370

CPSW - MR8/0ECAT EtherCAT network communication module and 8 safety digital inputs. 13806369

CPSW - MR8/0MBUS Modbus-TCP/IP network communication module and 8 safety digital inputs. 13980284

CPSW - MR8/0ENET EtherNet/IP network communication module and 8 safety digital inputs. 13980285

Safety Solutions 43
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Specifications

Accessories - Cables
Reference Description Code
CPSW - AC/15/8 DB15/RJ45 adapter cable to connect CNC, CLP, Encoder/CPSW - DB15 Connector (Male: CNC/CLP; Female: Encoder) with RJ45 output: CPSW. 13808709
CPSW - AC/25/8 DB25/RJ45 adapter cable to connect CNC, CLP, Encoder/CPSW - DB25 Connector (Male: CNC/CLP; Female: Encoder) with RJ45 output: CPSW. 13807108
CPSW - AC/45/T Standard 2.5 m cable to connect incremental or sinusoidal encoder/output 5 V dc (TTL) with RJ45 connector - free end. 13861639
CPSW - AC/45/H Standard 2.5 m cable to connect incremental encoder/output 24 V dc with RJ45 connector - free end. 13861597
CPSW - AC/45/H/10 Standard 10 m cable to connect incremental encoder/output 24 V dc with RJ45 connector - free end. 13863164

Note: 1) Maximum configuration: up to 15 modules (1 main module + expansion modules).

Technical Data
Characteristics
Operating voltage via A1, A2 on CPSW-MC20/6C03, CPSW-MC20/12C03 24 V dc, -15% +10% for all modules, ≤10% Ripple
Input current in A1 ≤4 A/internal fuse: 6 A
Reference CPSW-MC20/12C03 CPSW-MV10/7 CPSW-IO12/4 CPSW-IO8/7 CPSW-IO8/2 Fieldbus
Code 13806023 13806024 13806025 13806022 13806266 40xx01
Consumption 7.7 W 2.5 W 1.7 W 2.2 W 4.8 W 1W
Operating temperature -10 +55 °C
Storage temperature -40 +85 °C
Vibration resistance in 3 axes Sine 10-55 Hz, 0.35 mm, 10 cycles, 1 octave/min
Shock resistance in 3 axes for output relay ≤5 g, 11ms
Maximum cross section of the terminal cable 1 x (0.2-1.0 mm2) with cable and terminal
Terminal type Push-in
Connection wire Only copper 60/75 °C
Housing Material Reinforced polyamide
Protection rating Installation in closed cabinet of class > IP54
Voltage on the inputs to turn off the mat I1 up to I8: 9.5 to 14 V, 11.5 V with 24 V trip voltage on the mat
Mat tripping response time <20ms
Voltage on the inputs 24 V dc -15%, +10%
Max. current consumption on the input 4 mA
Input voltage terminal (P) in CPSW-MV10/7, CPSW-IO8/7 24 V dc -15% +10%
Input current terminal (P) in CPSW-MV10/7, CPSW-IO8/7 ≤4 A
Input frequency on I9 - I12 in the central module ≤1,200 Hz HTL signals via, for example, proximity sensor
Input frequency on I9 - I16 in the central module ≤50 kHz HTL signals via incremental measurement system
Input frequency Encoder 1 and 2 on CPSW-MV10/7 ≤500 kHz signals of Sin/Cos 1 Vpp or TTL
Accuracy of analog inputs + 3% of maximum input value between -10 and +60 °C
Input impedance of the analog inputs 500 Ω for signal 4-20 mA and >5 kΩ for signal 0-10 V

Note: the current inputs (4-20 mA) may be damaged with input voltage> 12 V.

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Semiconductor outputs
CPSW-MC20/6C03 / CPSW-MC20/12C03 CPSW-MV10/7 CPSW-IO12/4 CPSW-IO8/7
technical data

Outputs IO1 - IO4 01 - 06 01, 02 03 - 07 IO1 - IO4 01 - 07

Output scheme

Switching and direct


0.1 A 1A 0.25 A 1A 100 mA 1A
current Ω/L
Sum of the switching
0.4 A 3A 0.4 A 2.5 A 0.4 A 3.5 A
and direct currents Ω/L
Minimum switching
1 mA 1 mA 1 mA 1 mA 1 mA 1 mA
current Ω/L

The power supply of semiconductor outputs will be disconnected if terminal (A2) is not connected to 0 V. Therefore, residual
voltage on the output loads is not possible. All semiconductor outputs are short-circuit and overload proof. Each output has
a recovery diode.

Technical data of
CPSW-MC20/6C03 CPSW-MC20/12C03 CPSW-IO8/2
the contact outputs
Outputs K1, K2 K3 - K6 K1, K2
Output scheme, performance level: PLe
Minimum switching current 10 mA 10 mA 10 mA
Switching current, 0.1 Hz cycles according to DC1: 24 V / 6 A DC1: 24 V / 6 A DC1: 24 V / 6 A
DIN EN 60947-4-1/ EN 60947-5-1 DC13: 24 V / 2 A DC13: 24 V / 5 A DC13: 24 V / 4 A
Switching current according to AC1:250 V / 6 A AC1:250 V / 6 A
-
DIN EN 60947-4-1/ EN 60947-5-1 AC15: 230 V / 3 A AC15: 230 V / 3 A
Sum of the switching and direct currents ≤4 A K3, K4: ≤6 A, K5, K6: ≤6 A K1: ≤4 A, K2: ≤4 A
Electrical lifespan DC13: 24 V / 1 A 1.5x105 1x105 9x105
Electrical lifespan DC13: 24 V / 4 A 104 4x104 7x104
Electrical lifespan AC15: 230 V / 1 A 2x105 - 7x105
Electrical lifespan AC15: 230 V / 2 A - - 5x105
Mechanical lifespan >50x106 >107 >40x106
Max. switching cycles
Max. switching cycles DC13: 4 A 360 cycles/h 360 cycles/h
DC13: 4 A
Max. switching cycles AC15: 3 A 360 cycles/h - 360 cycles/h
Contact protection fuse (gL/gG) 6A 6A 6A
Resistance to short circuit Automatic 200 A / B6 - 200 A / B6
gG safety fuse 800 A / 6AgG 1,000 A SCPD 6 A 800 A / 6AgG
Rated insulation voltage 250 V ac - 250 V
Rated AC impulse withstand voltage - - -
Use in an environment with pollution degree 2 4 kV - 4 kV
Response time, tripping time 15ms / 12ms 10ms / 3ms 10ms

Notes: AC1: switching of resistive or low-inductive load, AC voltage.


AC15: switching of inductive load, AC voltage.
DC1: switching of resistive or low-inductive load, DC voltage.
DC13: switching of inductive load, DC voltage.

Electrical lifespan of Contact Outputs


260 working days / year, 8h / day, 24 V dc switching voltage.
CPSW-MC20/6C03, CPSW-MC20/12C03:
Module CPSW-IO8/2: K1, K2
CPSW-MC20/12C03: K1, K2 K3, K4, K5, K6
Load DC1 DC13 DC1 DC13 DC1 DC1 DC13 DC1 DC13 DC1 DC1 DC13 DC1 DC13 DC1 Years
Switching current 1A 1A 4A 4A 6A 1A 1A 4A 4A 6A 1A 1A 4A 4A 6A 5
Switching cycles 384 15 192 1 153 144 15 36 5 29 769 91 192 67 96 10
Switching cycles 192 7 96 0.5 76 77 7 17 2 14 384 45 96 33 48
20
Switching cycles 96 3.6 48 0.25 38 38 3.6 8 1 7 192 23 48 17 24
Note: in the case of service activities, the safety function for electromechanical parts must request PLd at least once a year (8760h) and PLe at least once a
month (720h).

Safety Solutions 45
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Dimensions

Height/width
111

114
(1)

(1)

CPSW-MC20/6C03 CPSW-MC17/12C03 Others

45 mm 67.5 mm 22.5 mm 22.5 mm

46 Safety Solutions
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Safety Relays Safety certification

The safety relays are devices that supervise circuits, ensuring the equipment/system and operator safety. They are designed to
meet the latest safety standards, always aiming at reaching the maximum efficiency and reliability in a single product.

Main Characteristics
g TÜV Rheinland certification g Protected against faults and tampering
g Dual channel outputs g Flexibility - suitable for different application types
g Contact supervision g Lead-free products

PSRW - Programable Safety Relay


g Configurable safety relay that can be programmed via WPS graphical interface
g 24 V dc control supply voltage

g Inputs monitored by pulse test

g Manual and automatic supervised reset

g 2 double channel outputs

g 4 double channel inputs

g Cat 4 / PLe (ISO 13849-1), SIL CL 3 IEC 62061/IEC 61508

CPW - Emergency Stop Control


CPW22
g Model: CPW22 (22.5 mm wide)

g 24 V ac / V dc power supply

g Monitors contacts of different safety devices NEW


g Manual and Automatic monitored reset

g 3 NO safety outputs

g Dual channel

g 1 NC auxiliary output

g Cat 4 / PLe (ISO 13849-1), SIL CL 3 IEC 62061/IEC 61508 g

CPW - Emergency Stop Control


CPW17
g Model: CPW17 (17.5 mm wide)

g 24 V ac / V dc power supply

g Monitors contacts of different safety devices


NEW
g Manual and Automatic monitored reset

g 2 NO safety outputs

g Dual channel

g Cat 3 / PLd (ISO 13849-1), SIL CL 2 IEC 62061/IEC 61508

Safety Solutions 47
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CS Line - Simultaneity Monitoring


g CS-D and CS-D201 models

g 24 V dc power supply

g Dual channel

g Cat 4 / PLe (ISO 13849-1), SIL CL 3 IEC 62061/IEC 61508

CP Line - Emergency Stop Control


g Models: CP-D, CPA-D and CPLS-D

g 24 V dc / V ac power supply

g Supervises contacts of different safety equipment types

g 3 NO safety outputs

g 1 NC auxiliary output

g Dual channel

g Cat 4 / PLe (ISO 13849-1), SIL CL 3 IEC 62061/IEC 61508

SZS - Zero Speed Monitor


g Detects the zero-speed condition in electric motors

g It may be used in any type of single-phase or three-phase electric motor, AC or DC

g It can be used with frequency inverter or soft-starter

g Sensitivity adjustment

g Cable break detection

g Safety Contact 1NO + 1NC

g Category 4 / PL d (ISO 13849-1), SIL CL 2 IEC 61800-5-2 / IEC 62061 / IEC 61508

48 Safety Solutions
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PSRW Line - Programable Safety Relay

The PSRW is a configurable safety relay that can be programmed via WPS graphical interface.
With four double channel safety inputs and two double channel safety outputs (OSSDs) with individual reset (manual or
automatic), the PSRW programmable safety relay may supervise the following safety componets:

g Safety light screen g Magnetic sensors


g Bimanual command g Mechanical switchs
g Emergency stop control g Safety sensors

Specifications
Supply voltage............................................................................................................................................ 24 V dc (±20 %)
Power consuption..................................................................................................................................................3 W max
Response time.............................................................................. 5ms + Input filtering (4 ou 16ms) + delay (configurable)
Digital inputs.......................................................................................................................................8 (4 double channel)
Reset inputs.................................................................................................................. 2 (configurable manual/automatic)
Inputs logic................................................................................................................... PNP Active in high - (IEC 61131-2)
Safety outputs.....................................................................................................................................4 (2 duoble channel)
Safety outputs logic.............................................................................................PNP Active in high – [1÷4] 2 A Σ 2 A max
Auxiliary outputs........................................................................................................................................ 2 (configurable)
Auxiliary outputs logic.......................................................................PNP Active in high - (isolated) 100 mA at 24 V dc max
Maximum cross section of the terminal cable.............................................0.5 to 2.5 mm² / AWG 12 to 30 (solid/stranded)
Maximum cable lenght....................................................................................................................................... 30 meters
PSRW Operating temperature....................................................................................................................................... 0 to 50 °C
Maximum ambient air temperature............................................................................................................................ 50 °C
Storage temperature........................................................................................................................................-20 to 85 °C
Humidity............................................................................................................................................................ 10 to 95%
PC connection.........................................................................................................................................................USB 2.0
Cable lenght.......................................................................................................................................................3 m (max.)
Housing material................................................................................................................................................ Polyamide
Protection degree........................................................................................................................................................ IP20
Standards....................................................................................................................SO 13849-1, IEC 61508, IEC 62061,
IEC 61000-6-7, IEC 61131-2 2006/42/EU “Machinery Directive”, 2004/108/EU “Electromagnetic Compatibility Directive”,
2006/95/EU “Low Voltage Directive”, 2011/95/UE “RoHS Directive”
Safety certification..............................................Cat 4 / PLe (ISO 13849-1), SIL CL 3 IEC 62061/IEC 61508) TÜV Rheinland
Product certification.................................................................................................................................................. CE, UL

Note: 1) UL certification as a control relay.

Safety Levels
Parameter Value Standard
PL e ISO 13849-1:2006
CAT 4 ISO 13849-1:2006
SIL 3 IEC 61508:2010
SIL CL 3 IEC 62061:2005
PFH(1/h) 7.85 E-09 IEC 61508:2010
PFDavg 3.91 E-05 IEC 61508:2010
SFF 99.50% IEC 61508:2010
MTTFd (year) 416.65 IEC 61508:2010
Test time interval 10 years IEC 61508:2010
Service life 20 years -

Conection Diagram Dimensions


See product data sheet.
111
79.1
100

108

114.5

22.5

Safety Solutions 49
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CPW - Emergency Stop Control Relay

The safety relays of the CPW line can be used to monitor the contacts of emergency pushbuttons, light
screens, safety sensors, interlock switches and other vital safety devices.

They are protected against faults and tampering (self-check) and have contact monitoring, dual channel
and power supply to provide flexibility in a great variety of applications.

CPW22 Specifications
Supply voltage....................................................................................................................................24 V ca / V dc (±15%) NEW
Frequency.............................................................................................................................................................. 50/60 Hz
Power consuption................................................................................................................................................ 3 VA max.
Type......................................................................................................................................................................Terminal
Reset ................................................................................................................................................... Manual / automatic
Response time.........................................................................................................................................................<10ms
Outputs.............................................................................................3 NO safety contacts and 1NC auxiliary safety contact
Maximum switching capacity.............................................................................. 3 A - 250 V ac / AC15. 3 A 24 V dc / DC13
Maximum cross section of the terminal cable..................................................................... 0.5 to 2.5 mm² / 12 to 24 AWG
Maximum torque.....................................................................................................................................................0.4 Nm
Maximum cable lenght ...................................................................................................................................... 30 meters
Cable resistance......................................................................................................................................................... 40 Ω
CPW22
Operating temperature................................................................................................................................ -10 °C to 55 °C
Storage temperature................................................................................................................................... -40 °C to 70 °C
Housing material.......................................................................................................................................... PA (polyamide)
Protection degree......................................................................................................................................................... IP20
Weight................................................................................................................................................................... .0.25 kg
Life cycle............................................................................................................................................. 10 million operation
Standards............................................................................................ ISO 13849-1, IEC 61508, IEC 62061, IEC 61000-6-7,
2004/108/EU “Electromagnetic Compatibility Directive”, 2006/95/EU “Low Voltage Directive”, 2011/95/EU “RoHS Directive”.
Safety certification..............................................Cat 4 / PLe (ISO 13849-1), SIL CL 3 IEC 62061/IEC 61508) TÜV Rheinland
Product certification.................................................................................................................................................TÜV, CE

Lead-free product

Safety Levels
Parameter Value Standard
PL e ISO 13849-1:2006
CAT 4 ISO 13849-1:2006
SIL 3 IEC 61508:2010
SIL CL 3 IEC 62061:2005
PFH(1/h) 0.66 E-9 IEC 61508:2010
PFDavg 29.31 E-6 IEC 61508:2010
SFF 99.50% IEC 61508:2010
MTTFd (year) > 500 IEC 61508:2010
Test time interval 10 years IEC 61508:2010
Service life 20 years -

Dimensions
8 DIMENSIONS / DIMENSIONES / DIMENSÕES
108 108
[4.252] 22,522.5
[0.885]
99 [3.897]
99
[4.507]
114,5114.5

Figure 1: Dimensions in millimeters [inches]

50 Safety Solutions
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CPW - Emergency Stop Control Relay

Wiring Diagrams - CPW22

EE R
R Emergency stop

Cortina de luz
Light screen Disparo
Manual trip manual Manual trip
L
LL
K1*
K11) K11)*
K1
OSSD
OSSD 22 OSSD
OSSD 11
K2*
K21) K21)*
K2

S14
S14 S12
S12 S13
S13 S10
S10 S11
S11 S21
S21 13
13 23
23 33 41
33 41
S10 S13 S12 S11 S14 S21
13 23 33 41

CPW22
CPW22
CPW22
A1 A2
A1 A2 14
14 24
24 34
34 42
42 A1 A2
14 24 34 42
~
~ ~~
24 K1
K1 K2
K2 X1
X1
+
+ 24 VV +- ~ ~ K1 K2 X1
NN + 24 V + N

Note: 1) Dual-channel OSSD input device with manual start (automatic start Note: 1) D
 ual-channel emergency stop circuit with manual start (automatic start
jumper S12 / S21), suitable for CAT4 / PL e. jumper S12 / S21), suitable for CAT 4 / PL e.

Parada de emergência
Emergency stop

Disparo
Manual trip manual LL

S14
S14 S12
S12 S13
S13 S10
S10 S11
S11 S21
S21 13
13 23
23 33
33 41
41

CPW22
CPW22

A1
A1 A2
A2 14
14 24
24 34
34 42
42

~~ ~
~ K1
K1 K2
K2 X1
X1
++ 24
24 VV +-
N
N

Note: 1) One-channel emergency stop circuit with manual start (automatic start
jumper S12/S21), suitable for CAT 1 / PL c.

Safety Solutions 51
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CPW17 Specifications
Supply voltage....................................................................................................................................24 V ac / V dc (±15%)
NEW
Frequency.............................................................................................................................................................. 50/60 Hz
Power consuption..............................................................................................................................................2.5 W max.
Type......................................................................................................................................................................Terminal
Reset ................................................................................................................................................... Manual / automatic
Response time........................................................................................................................................................< 10ms
Outputs............................................................................................................................................... 2 NO safety contacts
Maximum switching capacity.............................................................................. 3 A - 250 V ac / AC15. 3 A 24 V dc / DC13
Maximum cross section of the terminal cable..................................................................... 0.5 to 2.5 mm² / 12 to 24 AWG
Maximum torque.....................................................................................................................................................0.4 Nm
Maximum cable lenght........................................................................................................................................ 30 meters
Operating temperature................................................................................................................................ -10 °C to 55 °C
CPW17
Storage temperature................................................................................................................................... -40 °C to 70 °C
Housing material.......................................................................................................................................... PA (polyamide)
Protection degree ........................................................................................................................................................ IP20
Weight..................................................................................................................................................................... .0.2 kg
Dimensions............................................................................................................................................90 x 64 x 17.5 mm
Life cycle............................................................................................................................................. 10 million operation
Standards............................................................................................ ISO 13849-1, IEC 61508, IEC 62061, IEC 61000-6-7,
2004/108/EU “Electromagnetic Compatibility Directive”, 2006/95/EU “Low Voltage Directive”, 2011/95 / EU “RoHS Directive”.
Safety certification............................................. Cat 3 / PLd (ISO 13849-1), SIL CL 2 IEC 62061/IEC 61508) TÜV Rheinland
Product certification.................................................................................................................................................TÜV, CE

Lead-free product

Safety Levels
Parameter Value Standard
PL d ISO 13849-1:2006
CAT 3 ISO 13849-1:2006
SIL 2 IEC 61508:2010
SIL CL 2 IEC 62061:2005
PFH(1/h) 0.66 E-9 IEC 61508:2010
PFDavg 29.31 E-6 IEC 61508:2010
SFF 99.50% IEC 61508:2010
MTTFd (year) > 500 IEC 61508:2010
Test time interval 10 years IEC 61508:2010
Service life 20 years -
Note: 1) For OSSD devices, the safety level is Cat 4 / PLe (ISO 13849-1), SIL CL 3 IEC 62061 / IEC 61508.

Dimensions

64 [2.52]
64 Ø 3,1
Ø 3.1
17,5 17.5
[0.689] [0.122]
60 [2.362]
60
[3.762]

[3.795]
90 [3.543]

90.55

96,496.4
90

90,55

52 Safety Solutions
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Wiring Diagrams - CPW17

E R
Light
curtain
OSSD Emergency
Manual start Parada de Manual tripmanual
Disparo
Cortina
inputs stop
Manual trip
Arranque manual emergência L
de luz
Disparo manual
L K11)
K1*
K11)
K1* K21)
K2*
OSSD 2 OSSD 1 K21)
K2*
S2 S1 S0 S3 13 23
S2 S1 S0 S3 13 23
CPW17
CPW17
A1 A2 14 24

A1 A2 14 24 ~ ~ K1 K2
K1 K2 + 24 V -
~ ~ N
+ 24 V -
N

Note: 1) Dual-channel OSSD input device with manual start (automatic start Note: 1) Dual-channel emergency stop circuit with manual start (automatic
jumper S1/S3), suitable for CAT 4 / PL e. start jumper S1/S3), suitable for CAT 3 / PL d.

Emergency
Parada de
stop
emergência Manual
Disparotrip
manual
L
K11)
K1*
K2
K2*1)

S2 S1 S0 S3 13 23

CPW17

A1 A2 14 24

~ ~ K1 K2
+ 24 V -
N

Note: 1) One-channel emergency stop circuit with manual start (automatic


start jumper S1/S3), suitable for CAT 1 / PL c.

Safety Solutions 53
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CS Line - Simultaneous Monitoring

Safety relays that monitor the simultaneous activation in the control of machines and processes; in addition, they
provide safety for the control of machines preventing operators from putting their hands into the hazardous area, being
commonly used in two-hand controls.

They can be used with the Soft Switch, Palm Switch and Soft Touch zero-force electronic pushbuttons.

They are protected against faults and tampering (auto check), and have contact monitoring, dual channel
and power supply to provide flexibility in a variety of applications.

Specifications
Power supply................................................................................................................................................. 24 V dc ±10%
Consumption...........................................................................................................................................................<10 VA
Connection types ...................................................................................................... Output terminal 2 safety contacts NO
Service life of the contacts............................................................................................................................. 107 operation
Capacity of the contacts...........................................................................................................................3 A/250 V - 90 W
Response time..................................................................................................................................................10ms (max)
Operating temperature.................................................................................................................................. -5 °C to 50 °C
Protection degree........................................................................................................................................................ IP20
CS-D Standards..................... EN 574 (tipo IIIC), ISO 13849-1, IEC 62061, IEC 61508, IEC 60947-5-1, IEC 60204-1, IEC 60664-1
b10 ...................................................................................................................................................................................-
PFHd...............................................................................................................................................................1.21 E-9 1/h
MTTFd...................................................................................................................................................................80 years
DC...............................................................................................................................................................................99%
Service life........................................................................................................................................................... 20 years
Safety certification..............................................Cat 4 / PLe (ISO 13849-1), SIL CL 3 IEC 62061/IEC 61508) TÜV Rheinland

Lead-free product
Power supply................................................................................................................................................. 24 V dc ±10%
Consumption...........................................................................................................................................................<10 VA
Connection types ............................................................................................Output terminal 2 safety contacts NA + 1NF
Service life of the contacts............................................................................................................................. 107 operation
Capacity of the contacts...........................................................................................................................3 A/250 V - 90 W
Response time..................................................................................................................................................10ms (max)
Operating temperature.................................................................................................................................. -5 °C to 50 °C
Protection degree........................................................................................................................................................ IP20
Standards..................... EN 574 (tipo IIIC), ISO 13849-1, IEC 62061, IEC 61508, IEC 60947-5-1, IEC 60204-1, IEC 60664-1
CS-D201
b10.................................................................................................................................................................................. -
PFHd.............................................................................................................................................................4.37 E-10 1/h
MTTFd...................................................................................................................................................................84 years
DC...............................................................................................................................................................................99%
Service life............................................................................................................................................................20 years
Safety certification..............................................Cat 4 / PLe (ISO 13849-1), SIL CL 3 IEC 62061/IEC 61508) TÜV Rheinland
Product certification.........................................................................................................................................TÜV, CE, UL1)

Lead-free product
Note: 1) UL certification as a control relay.

Typical Wiring Diagram - CS Line Dimensions

97
97 22.6
22,6
Pushbutton
BOTÃO 1 NPN1 NPN

Pushbutton
BOTÃO 2 PNP2 PNP

Pulse
115,5
115.5

MODO
mode
PULSADO
L1
S2 S1 P1 P2 13 23

Relay
RELÉ 11

Circuit
CIRCUITO AUTO
CANAL 11
channel
CHECK

AJUSTE
Time
DE TEMPO
setting Note: dimensions in mm.
Circuit
CIRCUITO AUTO
CANAL 22
channel
CHECK

RELÉ 22
Relay
Supply
FONTE
FEEDBACK

Y1 Y2 14 24 A1 A2

K1

K2
2424VDC
V dc
(CS-D)
(CS-D)
Note: L1OBS.:
and L1
L2epower
L2
L2 supply of the loads
ALIMENTAÇÃO DAS CARGAS

Example of CS-D safety relay connection with Soft Switch andPalm Switch pushbuttons

54 Safety Solutions
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CP Line - Emergency Stop Control

The CP safety relays can be used to monitor the contacts of emergency pushbuttons, safety sensors,
interlock switches and other vital safety devices.

They are protected against faults and tampering (auto check), and have contact monitoring, dual channel
and power supply to provide flexibility in a variety of applications.

Specifications
Power supply.................................................................................................................................................24 V dc / V ac ±10%
Consumption.........................................................................................................................................................................2.5 W
Connection types.................................................................................................................................................................. Borne
Output...............................................................................................................................3 NO safety contacts and 1NC auxiliary
Service life of the contacts....................................................................................................................................... 107 operation
Capacity of the contacts.......................................................................................................... 4.5 A - 30 V dc / 200 W - 250 V ac
Response time.............................................................................................................................................................10ms (max)
Operating temperature...............................................................................................................................................-10 to 55 °C
Manual
CP-D Protection degree...................................................................................................................................................................IP20
start
b10...............................................................................................................................................................................................-
PFHd.........................................................................................................................................................................2.82 E-10 1/h
MTTFd.........................................................................................................................................................................2,315 years
DC........................................................................................................................................................................................... 99%
Service life........................................................................................................................................................................20 years
Standards.......................................................... IEC 60204-1, ISO 13850, IEC 60947-5-1, ISO 13849-1, IEC 61508, IEC 62061
Safety certification................................................... Cat 4 / PLe (ISO 13849-1), SIL CL 3 IEC 62061/IEC 61508) TÜV Rheinland
Product certification............................................................................................................................................TÜV, CE and UL1)
Power supply.................................................................................................................................................24 V dc / V ac ±10%
Consumption.........................................................................................................................................................................2.5 W
Connection types.................................................................................................................................................................. Borne
Output................................................................................................................33 NO safety contacts and 1NC auxiliary contact
Service life of the contacts....................................................................................................................................... 107 operation
Capacity of the contacts.............................................................................. 4.5 A - 30 V dc / 200 W - 250 V ac 3 A/250 V - 90 W
Response time.............................................................................................................................................................10ms (max)
Operating temperature...............................................................................................................................................-10 to 55 °C
Automatic
CPA-D Protection degree...................................................................................................................................................................IP20
start
b10............................................................................................................................................................................................... -
PFHd.........................................................................................................................................................................2.82 E-10 1/h
MTTFd..........................................................................................................................................................................2,195 anos
DC........................................................................................................................................................................................... 99%
Service life........................................................................................................................................................................20 years
Standards ..........................................................................................................ISO 13849-1, IEC 61508, IEC 62061, IEC 954-1
Safety certification................................................... Cat 4 / PLe (ISO 13849-1), SIL CL 3 IEC 62061/IEC 61508) TÜV Rheinland
Product certification............................................................................................................................................TÜV, CE and UL1)

Note: 1) UL certification as a control relay.

Typical Wiring Diagrams


Manual Start Automatic Start
Note: o
 ption to use Manual start Note: o
 ption to use Automatic start
the feedback Fuse
Fuse the feedback Fuse
function
K1
function
K1
+ Fuse
Y1 Y2 13 23 33 41 A1 Y1 Y2 13 23 33
K2 K2

K3 CP-D K3 CPA-D
+ +
Y1 Y2 13 23 33 41 A1 S11 S12 S21 S22 14 24 34 42 A2
_
Y1 Y2 13 23 33 41 A1 S11 S12 S21 S22 14 24 34

CP-D 24 V dc / V ac
CPA-D 24 V dc / V ac
S11 S12 S21 S22 14 24 34 42 A2
_ S11 S12 S21 S22 14 24 34 42 A2
_
Emergency-stop K1
Emergency K1
pushbutton with K2 push-button
monitored contact K3
Connection diagram of the with monitored
K2

CP-D safety relay contact K3 Connection diagram of the


CPA-D safety relay

Use without Automatic start


Manual start
Fuse
K1 Fuse feedback
+ function +
Y1 Y2 13 23 33 41 A1 Y1 Y2 13 23 33 41 A1
K2

CP-D 24 V dc / V ac
K3 CPA-D 24 V dc / V ac
+ +
A1 S11 S12 S21 S22 14 24 34 42 A2
_
Y1 Y2 13 23 33 41 A1 S11 S12 S21 S22 14 24 34 42 A2
_
CPA-D
A2
_ Emergency
pushbuttons
S11 S12 S21 S22 14 24 34 42 A2
_ Emergency
with monitored K1
pushbuttons
contact in with monitored
K2
cascade contact in
K3
cascade

Safety Solutions 55
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CP Line - Safety Light Screen Monitoring

The CPLS-D301 safety relay is used for monitoring the safety light screens LSP or similar products.

Specifications
Power supply............................................................24 V dc ±10%
Consumption..........................................................................2.5 W
Connection type................................................................. Terminal
Cable cross-section.............................................................. 2 mm2
Connection cable...................Solid or flexible (maximum 2.5 mm2)
Removable terminals...................................................................No
Wire break detection...................................................................Yes 97
97 22.6
22,6
Cable length.............................See the maximum cable resistance
Maximum cable resistance............................................... 40 Ohms
Output................... 3 NO safety contacts and 1NC auxiliary contact
Service life of the contacts.........................................107 operation
Manual/ Capacity of the contacts............4.5 A - 30 V dc / 200 W - 250 V ac
CPLS-D301 Response time..............................................................10ms (max)
Automatic

115.5
115,5
Operating temperature.....................................................-10 to 55 °C
Storage/transportation temp....................................-40 °C to +70 °C
EMC classification......................................................EMC Directive
Protection degree....................................................................IP20
b10.........................................................................................-
PFHd..................................................................5.57 E-10 1/h
MTTFd................................................................... 1,504 years
DC.................................................................................... 99%
Service life................................................................. 20 years
Standards......................IEC 60204-1, ISO 13850, IEC 60947-5-1,
ISO 13849-1, IEC 61508, IEC 62061

Notes: The NC auxiliary contact is not a safety contact and must only be used for signaling.
Lead-free products.
Dimensions in mm (CP-D, CPA-D or CPLS-D).

Connection Diagrams

Automatic Mode
24VCC
24VCC
24 V dc
MODO AUTOMÁTICO

Automatic mode
MODO AUTOMÁTICO
K1
MARROM MARROM
1 24VCC + 24VCC 1 K1
FUSIVEL

Brown
MARROM Brown
MARROM
BRANCO
K1
K2
Fuse
2 1NC24 V dc
24VCC +24 V1dc2 1 FUSIVEL
+ 24VCC
OSSD
White
BRANCO K2
K3K2
AZUL AZUL
3 20 NC
NC
VCC OSSD
VCC 113 2
0OSSD K3
K3
Blue
AZUL Blue
AZUL
4 3NC0 VCC
V cc OSSD V2dc4 3 PRETO
00 VCC
Black
PRETO Y1 Y2 13 23 33 41 A1

5 4GND
NC
NC OSSD
GND225 4
OSSD Y1
Y1 Y2 13
13 23
23 33
33 41
41
+
A1
A1
CPLS-D +
5 GND
GND GND
GND 5
CPLS-D
CPLS-D _
S1 S2 - 14 24 34 42 A2 _
+

LSP LSP S1
S1 S2
S2 - 14
14 24
24 34 42
42 A2
S1 34 A2
+

EMISSOR
LSP
LSP RECEPTOR
LSP
LSP
EMITTER RECEIVER S2S1 K1
EMISSOR RECEPTOR K2
S2
S2 K1
K1
K3
K2
K2

K3
K3

0VCC
0VCC
0V dc

Manual Mode
24VCC
24 V dc

24VCC

Brown
MARROM Brown
MARROM Fuse
11 24 V dc
24VCC +24
+ V dc 11
24VCC FUSIVEL

MARROM MARROM
White
BRANCO Manual
Modomode
manual
22 1NC24VCC 1 FUSIVEL
NC +
OSSD24VCC
OSSD 11 22
BRANCO Modo manual
Blue
AZUL Blue
AZUL
33 20 VCC
NC
V dc V dc1 33 2
00OSSD
VCC
AZUL AZUL
Black
PRETO
44 3NC
0 VCC OSSD
OSSD 22 44 3
0 VCC
Y1
Y1 Y2
Y2 13
13 23
23 33
33 41
41 A1
A1
PRETO
+
55 4GND
NC
GND GND2 55 4
OSSD
GND Y1 Y2 13 23 33 41 A1
CPLS-D
CPLS-D +
5 GND GND 5
CPLS-D _
S1
S1 S2
S2 - 14
14 24
24 34
34 42
42 A2
A2 _
+

LSP
LSP LSP
LSP S1 S2 - 14 24 34
S1
S1 42 A2
+

EMITTER
EMISSOR
LSP RECEIVER
RECEPTOR
LSP
S2S1
S2 K1
K1
EMISSOR RECEPTOR K2
K2
S2 K1
K3
K3
K2
K3

0 0VCC
V dc

0VCC

56 Safety Solutions
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SZS - Zero Speed Monitor

Used to detect the zero-speed condition of electric motors through the residual voltage from the voltages of the coils due to
the rotor inertia.

The SZS can be used to detect zero speed in any type of single-phase or three-phase electric motor, AC or
DC. It can also be used with frequency inverters and soft-starters. The SZS has been designed so that any
failure will not result in a hazardous condition, always ensuring safe shutdown through internal interlocks
and autocheck.

Specifications
Power supply........................................... 230 V ac 50/60 Hz
Consumption.............................................................<10 VA
Connection types...................................................Terminals
Safety contacts................................................... 1NO + 1NC 97
97 45
45

Service life...................................................... 107 operation


Capacity of the contacts.....................................4.5 A/250 V
Operating temperature ....................................-5 oC to 50 oC
Protection degree..........................................................IP20
Lead free..................................................................... RoHS
b10 .................................................................................... -
SZS-W/22
PFHd................................................................ 3.91 E-9 1/h

115.5
115,5
MTTFd.....................................................................78 years
DC............................................................................95.30%
Service life............................................................. 20 years
Standards................................................... EN ISO 13849-1,
IEC 62061, IEC 61508 (part 1-7), IEC 60947-5-1, IEC 60204-1,
IEC 60664-1
Certification........ Category 3 / PL d (EN ISO 13849-1), SIL CL 2
IEC 61800-5-2, IEC 62061, IEC 61508) TÜV Rheinland
Certifications............................................. TÜV, CE and UL1)

Note: 1) UL certification as a control relay.

Typical Wiring Diagrams

Power supply
Power supply

Protections
Protections
2A
2A
2A
2A

R S T R S
R S T R S
Z1 Z2 Z3 A1 Z1 Z2 Z3 A1 Z1
Z1 Z2 Z3 A1

SZS-W SZS-WSZS-W SZ
M M
M M
Three-phase direct on line start

Power supply
Power supply

CFW
CFW CFW
CFW
or
ou or
ou
SSW
SSW SSW
SSW
Protections Protections

2A 2A

RS T RS T
Z1 Z2 Z3 Z1 Z2 Z3

SZS-W SZS-W
M M
Start with frequency inverter or soft-starter

Safety Solutions 57
www.weg.net

Contactors for Safety Applications -


Line CWBS
WEG’s new CWBS line of contactors for safety applications (from 9 A to 80 A in AC-3) was developed in compliance with
IEC and UL standards, featuring mechanically linked contacts (IEC/EN 60947-5-1) and mirror contacts (IEC/EN 60947-4-1),
which provide proper operation of safety circuits of machines and equipment that must operate in compliance with international
safety standards.

Characteristics
CWBS Power Contactors CAWBS Auxiliary Contactors
g T  ÜV certification for mechanically linked contacts (IEC 60947-5-1 - Annex L) g TÜV certification for mechanically
and mirror contacts (IEC 60947-4-1 - Annex F); linked contacts (IEC 60947-5-1 -
  45 mm wide up to 38 A and 54 mm wide in models from 40 to 80 A, having
g Annex L);
two built-in auxiliary contacts (1 NO +1 NC);  45 mm wide in versions with 5, 7 or
g

  Choice of up to six auxiliary contacts;


g up to 9 contacts.
 C
g  ompact starters can be assembled with MPW18, MPW40 and MPW80
manual motor protectors, and RW27-2D and RW67-5D thermal relays.

Benefits

Contactors to retrofit machines


Protection against Protection for operators and
inadvertent operation equipment

Machine safety Certificate for Fast mounting on DIN rail


applications worldwide use 35 mm or with screws

Auxiliary contact block Different color, enabling easy


assembled and tested identification in safety systems
at the factory on panels and equipment

Certifications

1)

Note: 1) Under process. Rússia

58 Safety Solutions
www.weg.net

Mechanically Linked Contacts


(IEC/EN 60947-5-1 - Annex L)
Applicable to the auxiliary contacts used in auxiliary control circuits those contacts can be built into the contactor or
blocks of external auxiliary contacts mounted on the contactors. According to IEC/EN 60947-5-1 - Annex L, open
contacts and closed contacts cannot be simultaneously closed. In case welding occurs on the NO contacts, the NC contacts
must remain open, and in case welding occurs on the NC contacts, the NO auxiliary contacts must remain open. The following
example shows that characteristic:

Configuration of auxiliary contacts


Some other names may also be given to this same
NO NC NC NO requirement of the standard in technical documents,
such as: forced contacts, positively activated contacts,
A1 linked contacts and positively guided contacts.
Contactors with that characteristic are often used in
De-energized self-monitoring circuits combined with safety interfaces
coil (e.g., safety relays) used in the automation and safety of
A2 machinery and equipment. Contactors which do not meet
that requirement may damage the equipment or harm the
operator.

A1

Energized
coil
A2

A1
De-energized
coil

A2

≥0.5 mm

Welding
Side indication of the symbols of mechanically linked contacts.

Mirror Contact -
IEC/EN 60947-4-1 - Annex F
Applicable to the auxiliary contacts mechanically linked to the
power contacts. When the contactor coil is energized, the power
contacts will be closed and at the same time the NC auxiliary
contacts will be open. Those auxiliary contacts are called mirror
contacts.

Safety Solutions 59
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Construction Features

Power contacts are


easily identified

Opening for mechanical


interlock

Built-in auxiliary contacts,


easily identified and
separated from the power
contacts, preventing
misconnections
DIN rail mounting

Mounting by screws

Protection cover against Technical information to help


manual operation the user with the proper
product application

Enclosure to mount Control terminals asymmetrically arranged


suppressor block, which in relation to the auxiliary contacts,
is built into the product preventing misconnections

60 Safety Solutions
www.weg.net

Power Contactors for Safety Applications

Three-Pole from 9 A to 38 A (AC-3)


Ie = Ith
Ie max. Orientative rated operational power in AC-31)
(Ue ≤690 V) Auxiliary contacts per contactor
(Ue ≤440 V) Three-phase motor - IV poles - 60 Hz - 1,800 rpm
θ ≤55 °C
Reference to
AC-3 AC-1 220 V 380 V 415 V 660 V 3 1 Weight3)
complete with the
230 V 400 V 440 V 500 V 690 V
control voltage
4 2
A A kW / cv kW / cv kW / cv kW / cv kW / cv NO NC kg
1 1 CWBS9-11-30♦ 0.372
1 3 CWBS9-13-30♦
1 5 CWBS9-15-30♦
2 2 CWBS9-22-30♦
9 25 2.2 / 3 4 / 5.5 4.5 / 6 5.5 / 7.5 5.5 / 7.5 2 4 CWBS9-24-30♦
0.435
3 1 CWBS9-31-30♦
3 3 CWBS9-33-30♦
4 2 CWBS9-42-30♦
5 1 CWBS9-51-30♦
1 1 CWBS12-11-30♦ 0.372
1 3 CWBS12-13-30♦
1 5 CWBS12-15-30♦
2 2 CWBS12-22-30♦
12 25 3/4 5.5 / 7.5 6.5 / 8.7 7.5 / 10 7.5 / 10 2 4 CWBS12-24-30♦
0.435
3 1 CWBS12-31-30♦
3 3 CWBS12-33-30♦
4 2 CWBS12-42-30♦
5 1 CWBS12-51-30♦
1 1 CWBS18-11-30♦ 0.372
1 3 CWBS18-13-30♦
1 5 CWBS18-15-30♦
2 2 CWBS18-22-30♦
18 32 4.5 / 6 7.5 / 10 9.2 / 12.5 10 / 13.4 11 / 15 2 4 CWBS18-24-30♦
0.435
3 1 CWBS18-31-30♦
3 3 CWBS18-33-30♦
4 2 CWBS18-42-30♦
5 1 CWBS18-51-30♦
1 1 CWBS25-11-30♦ 0.49
1 3 CWBS25-13-30♦
1 5 CWBS25-15-30♦
2 2 CWBS25-22-30♦
12.5 / 12.5 /
25 40 6.5 / 8.7 15 / 20 15 / 20 2 4 CWBS25-24-30♦
16.8 16.8 0.553
3 1 CWBS25-31-30♦
3 3 CWBS25-33-30♦
4 2 CWBS25-42-30♦
5 1 CWBS25-51-30♦
1 1 CWBS32-11-30♦ 0.49
1 3 CWBS32-13-30♦
1 5 CWBS32-15-30♦
2 2 CWBS32-22-30♦
32 50 7.5 / 10 15 / 20 15 / 20 18.5 / 25 18.5 / 25 2 4 CWBS32-24-30♦
0.553
3 1 CWBS32-31-30♦
3 3 CWBS32-33-30♦
4 2 CWBS32-42-30♦
5 1 CWBS32-51-30♦
1 1 CWBS38-11-30♦ 0.49
1 3 CWBS38-13-30♦
1 5 CWBS38-15-30♦
2 2 CWBS38-22-30♦
38 50 9.2 / 12.5 18.5 / 25 18.5 / 25 18.5 / 25 18.5 / 25 2 4 CWBS38-24-30♦
0.553
3 1 CWBS38-31-30♦
3 3 CWBS38-33-30♦
4 2 CWBS38-42-30♦
5 1 CWBS38-51-30♦

Replace “♦” by the control voltage code2).


Notes: 1) Orientative values.
2) Other voltages on request.
3) Weight for contactors with control circuit in alternating current. For control circuit in direct current, add 0.121 kg to the alternating-current models.

Alternating Current
Code D02 D07 D13 D23 D24 D25 D33 D34 D35 D36 D39
V (50/60 Hz) 24 48 110 220 230 240 380 400 415 440 480

Direct Current
Code C02 C03 C07 C09 C12 C13 C15
V dc 12 24 48 60 110 125 220

Safety Solutions 61
www.weg.net

Power Contactors for Safety Applications

Three-pole from 40 A to 80 A (AC-3)


Ie = Ith (A)
Ie máx. (A) Orientative rated operational power in AC-31)
(Ue ≤690 V) Auxiliary contacts per contactor
(Ue ≤440 V) Three-phase motor - IV poles - 60 Hz - 1,800 rpm
θ ≤55 °C
AC-3 AC-1 220 V 380 V 415 V 660 V 3 1 Reference to fill in with Weight3)
230 V 400 V 440 V 500 V 690 V the control voltage

4 2
A A kW / cv kW / cv kW / cv kW / cv kW / cv NO NC kg
1 1 CWBS40-11-30♦ 0.91
1 3 CWBS40-13-30♦
1 5 CWBS40-15-30♦
2 2 CWBS40-22-30♦
40 60 11 / 15 18.5 / 25 22 / 29 22 / 29 30 / 40 2 4 CWBS40-24-30♦
0.973
3 1 CWBS40-31-30♦
3 3 CWBS40-33-30♦
4 2 CWBS40-42-30♦
5 1 CWBS40-51-30♦
1 1 CWBS50-11-30♦ 0.91
1 3 CWBS50-13-30♦
1 5 CWBS50-15-30♦
2 2 CWBS50-22-30♦
50 90 15 / 20 22 / 29 30 / 40 30 / 40 33 /44 2 4 CWBS50-24-30♦
0.973
3 1 CWBS50-31-30♦
3 3 CWBS50-33-30♦
4 2 CWBS50-42-30♦
5 1 CWBS50-51-30♦
1 1 CWBS65-11-30♦ 0.91
1 3 CWBS65-13-30♦
1 5 CWBS65-15-30♦
2 2 CWBS65-22-30♦
65 110 18.5 / 25 30 / 40 37 / 50 37 / 50 37 / 50 2 4 CWBS65-24-30♦
0.973
3 1 CWBS65-31-30♦
3 3 CWBS65-33-30♦
4 2 CWBS65-42-30♦
5 1 CWBS65-51-30♦
1 1 CWBS80-11-30♦ 0.91
1 3 CWBS80-13-30♦
1 5 CWBS80-15-30♦
2 2 CWBS80-22-30♦
80 110 22 / 29 37 / 50 45 / 60 55 / 74 45 / 60 2 4 CWBS80-24-30♦
0.973
3 1 CWBS80-31-30♦
3 3 CWBS80-33-30♦
4 2 CWBS80-42-30♦
5 1 CWBS80-51-30♦

Replace “♦” by the control voltage code2).

Alternating Current
Code D02 D07 D13 D23 D24 D25 D33 D34 D35 D36 D39
V (50/60 Hz) 24 48 110 220 230 240 380 400 415 440 480

Direct Current
Code C02 C03 C07 C09 C12 C13 C15
V dc 12 24 48 60 110 125 220

Notes: 1) Orientative values.


2) Other voltages on request.
3) Weight for contactors with control circuit in alternating current. For control circuit in direct current, add 0.121 kg to the alternating-current models.

62 Safety Solutions
www.weg.net

Auxiliary Contactors for Safety Applications


� Protected against foreign bodies and unintentional touch

� Auxiliary contacts permanently connected to the contactors

� Factory assembled and tested units

� Specific colour that enables easy identification on panels of machinery and equipment

� Directly mounted on DIN rail 35 mm or tightened with screws

� 
TÜV certification regarding the characteristics of mechanically linked contacts
(IEC 60947-5-1- Annex L)

CAWBS
Ie max. (A) Auxiliary contacts
3 1
Reference Weight
(Ue ≤230 V) (Ue ≤24 V)
AC-14 / AC-15 DC-13
4 2
NO NC kg
1 4 CAWBS-14-00♦
2 3 CAWBS-23-00♦
0.372
3 2 CAWBS-32-00♦
4 1 CAWBS-41-00♦
4 3 CAWBS-43-00♦
4 5 CAWBS-45-00♦
10 4
5 2 CAWBS-52-00♦
5 4 CAWBS-54-00♦
0.435
6 1 CAWBS-61-00♦
6 3 CAWBS-63-00♦
7 2 CAWBS-72-00♦
8 1 CAWBS-81-00♦

Alternating Current
Code D02 D07 D13 D23 D24 D25 D33 D34 D35 D36 D39
V (50/60 Hz) 24 48 110 220 230 240 380 400 415 440 480

Direct Current
Code C02 C03 C07 C09 C12 C13 C15
V dc 12 24 48 60 110 125 220

Accessories

Surge Protectors - Plug-In Type


Weight
Illustrative figure Use with Voltages Diagram Reference Code
kg
24...48 V 50/60 Hz RCBD53 12242511

50...127 V 50/60 Hz RCBD55 12242512

130...250 V 50/60 Hz RCBD63 12242513


12...48 V 50/60 Hz /
VRBE49 12242514
12...60 V dc
50...127 V 50/60 Hz /
VRBE34 12242515
60...180 V dc
130...250 V 50/60 Hz /
VRBE50 12242516
180...300 V dc
CWBS9...38
CWBS40...80 277...380 V 50/60 Hz / 0.008
VRBE41 12242517
CAWBS 300...510 V dc
400...510 V 50/60 Hz VRBD73 12242558

12...600 V dc DIBC331) 12242560

12...250 V dc DIZBC262) 12242561

Notes: 1) Contactors with control in direct current assembled with DIB surge suppressor blocks increases the opening time by six times.
2) Contactors with control in direct current assembled with DIZB surge suppressor blocks increases the opening time by four times.

Safety Solutions 63
www.weg.net

Accessories

Mechanical Interlock
Weight
Illustrative figure Use with Description Reference Code
kg

Mounting set for interlocking two contactors with the same frame type.
CWBS9...38
Fitting through snaps without tools. IM1 12244300
CAWBS
Content: lock + 2 clips

0.004

Mounting set for interlocking two contactors with the same frame type.
CWBS40...80 IM2 13765620
Fitting through snaps without tools.

Spare Coils for Contactors1)

Reference to fill in with Weight


Illustrative figure Use with Control type Code
the control voltage kg

CWBS9...38
CA BRB-38♦ On request 0.08
CAWBS

CWBS40...80 CA BRB-80♦ On request 0.09

CWBS40...80 DC BRB-80♦ On request 0.40

Replace “♦” by the control voltage code.

Alternating Current
Code D02 D07 D13 D23 D24 D25 D33 D34 D35 D36 D39
V (50/60 Hz) 24 48 110 220 230 240 380 400 415 440 480

Direct Current
Code C03 C07 C09 C12 C13 C15
V dc 24 48 60 110 125 220

Note: 1) Spare coil in direct current (DC) only for CWB40...80 A.

64 Safety Solutions
www.weg.net

1 13 35 513 13
21 21 A1A1
33 33
43 43
03 03 21 21
13 13 A1A1
Technical Data 31 3141 4101 0113 1321 21 A1A1
CWBSxx.11.30
CWBSxx.11.30 CAWBS.11.30
CAWBS.11.30
A2A2 34 34
44 44
04 04 22 22
14 14 A2A2 CA
CAW
2 24 46 614 14
22 22
Contact Numbering According to IEC/EN 60947 32 3242 4202 0214 1422 22 A2A2

1 13 35 513 13 A153
21 21 53 63 63 A1A1
33 33
43 43
03 03 A153
21 21 53
13 13 63 63 A1A1contacts
Auxiliary
Diagram Configuration 31 41 01
Reference 13 21 A1
CWBSxx.31.30
CWBSxx.31.30
CWBSxx.11.30 CAWBS.61.00
CAWBS.61.00
CAWBS.11.30
A2 64 64 A2A2 .11+.20 .11+.20 34 34
44 44
04 04
14 14 A254
22 22 54 64 64
NO
.41+.20
A2A2 .41+.20
NC
33 3343 4303 0313 1321 21 A1A1 CAW
24 46 contactors
Three-pole2 power 614 14
22 22 54 54
with built-in auxiliary contact 32 CWBS9...80 A A2
1
1
3
3
5
5
13 21
13 21
A1
A1
33 43 03 13 21
33 43 03 13 21
43 33
03 43
A1
03 13 A121 63 A1 31
42
41
02
01
14
13 21
22

A1
CAWCA
15 21 63 A1
313 521 13 53
61 61 A1
33 33
33 43 43
03 03
13 21 21 53
13 13
21 61 61 A1
53 53 A1A1 CAWBS.11.30 31 3441 4401 0413 21 A2A2
A1
1 3
A1A1 CWBSxx.11.30 34 44 31 04 41 14
14 01 22 21
22 13
A1
CAWBS.11.30 CAW
1 13 35 513 13
21 21 53 53
CWBSxx.11.30 CAWBS.11.30
2 4 6 14 22 A2
A2
CWBSxx.11.30
CWBSxx.31.30
CWBSxx.22.30
CWBSxx.22.30
11 34 44
34 44
04 14 22
04 14 22
1A2
A2 CAWBS.61.00
CAWBS.52.00
CAWBS.52.00
A2A2A2 .41+.20
1 CWBSxx.11.30
A2 CAW C
2
2
4
4 26
6 14
414
22
622 14 5422 64 A2A2A2 .11+.20
A2 .11+.11
.11+.11 34 34
34 44
44
34 44 04
04 04
44
04 14 14
14 22
22
14 5422 64
22 54 5462 62 A2 .41+.11
.41+.11 32
33
32
42
43
42
02
03
02
14
13
14
22
21
22 A2 A2
A1
2 24 46 614 14
22 22 54 54 62 62

A1A1 CAW
32 42 02 14 22
1 3 5 13 21 53 63 A1
33 43
33 33
03 13 21
43
03 03
13 13
53 63
21 53 A1 A1
13 35 513 13 21 53 A1
A1
43 21 63 A1
63 A1
A1 31 3143 4303 0313 1321 21
A1 A1
1 21 63 33 33
43 43 03
03 43
33 13
13 03
21 21 51
13 21 51
61 61
53
63 A1
A1 CAWBS.61.00 A2A1
A1 A1
1 13 135 3513 513
21 21 5121 51
13 61
61 53 33 43 03 13 21 53 61 31 41 01 13 21
CWBSxx.31.30 CAWBS.11.30 CAWCA
34
1 3 5 13 21 53 61
CWBSxx.11.30
CWBSxx.31.30 CAWBS.61.00
CAWBS.43.00
CAWBS.43.00
44 04 14 22

2 4 6 14 22 54 A2 64 A2
A2
CWBSxx.13.30
CWBSxx.13.30
.11+.20
CWBSxx.22.30
.11+.20
13
CWBSxx.31.30 34 44 04 14 22
34 34
44 44
04 04
14 14
154 A2
22 22 54 64
64 A2
A2
A2 A2 A2
CAWBS.61.00
.41+.20
.41+.20
.41+.02
.41+.02
3
CAWBS.52.00
.41+.20
CWBSxx.13.30
33
33
43 03 13 21
43 4403 0413 14 21
A1
A2A2
A1 CA
.11+.02
.11+.02 32 3244 33
A2 A1
A2
CAW
22 21
2 24 46 614 1422 22 54 64 A2 A2 .11+.20
.11+.11
34 34 44
44 34 04
04 44 14
14 04 22 5222 52
22 14 62
62 54 A2
64 .41+.11
04 43 14 03 22 13
A2
CAW
2 24 246 4614 614 22 5222 52
22 14 62
62 54 64 34 44 04 14 22 54 62 32 42 02 14 22

C
2 4 6 14 22 54 62
33 33
43 43
33 03 03
43 13 13
03 21 21 53 5361 63 A1
81 A1
A2
1 13
1 35
3 513
5
21 21 53 53
13 13
13
21 2151
53 51
61 63 A1
61 61 81 A1
71 71 81 A1A1
33
33 43
33 43 03
43
13 13
03 13
03
21 2151 51
21
13 03
61 61
71 71
61 53 A1
5121 61
21 13 53
81 A1A1 34
31 44
43 04
03 14 21
13 22 A2 A2
A1
313 521 13 5121 61 53 A1
1 3 5 61 34 44 04 14 22
1
1 3
3 5
15
13 21
A1
33 43 61 A1 CAWBS.52.00 34 44 04 14 22
61
CWBSxx.22.30
CWBSxx.31.30 CAWBS.61.00
CAWBS.45.00
CAWBS.45.00
CAWBS.52.00 A1A1 CAW
CWBSxx.15.30
CWBSxx.15.30
CWBSxx.22.30
CWBSxx.13.30 15 1 A2A2 A2 CAWBS.43.00
CAWBS.52.00
.41+.11 5 31 3141 4103 0313 1321 21
CWBSxx.15.30
A2A2 A2 CWBSxx.22.30
.11+.11
.11+.20 .41+.20
A2 .41+04
.41+04 A2A1
82 82 .41+.11
A2
CAWCA
34 34
44 44
04 04 33 43 03 13 21
2 24 46 614 22
14 54 54
2252 62 64 A2
82 82 .11+.11
A2 .11+.02 .11+04
.11+04 34 34
34 44
44
44 04
14 14
04
04 14
14
22 22 54 54
14
22
22 2252 52
22 14 54
62 64
62 62
5222 62
72 72 .41+.02
A2 .41+.11 32 44 04 14 22
2 24 46 614 14
22 22 54 5262 62
62 72 72
A2 .11+.11 34 44 04 14 04 62 54
CA
2
2 4
4 6 14 22 34 44 62
26 414 622 14 5222 62 54 62
33 43 03 13 21 51 61 A1 31 43 03 13 21 A2A2
A1
1 3 5 13 21 51 61 A1 33 33
43 43
03 03
13 13 51 61 61 A1
21 2153 31 3243
32 42 4203
04 0413
14 1422 22
21 A1A2 A1
CAW
1 3 5 13 21 51 5361 61 A1 33 43
33 03
43 13
03 21 1351 2153 61 71
53 51
61 71 81 A1A1
81 A1 31 43 03 13 21
81 A1A1
81 A1 33 43 03 61 34
CAWBS.43.00 14 22
CAW
1 13 135 3513 513
21 2151
1353 53 51
2161 61 71
71 61 44 04
CWBSxx.13.30
A2
CWBSxx.13.30
.11+.02 CWBSxx.24.30
CWBSxx.24.30
CWBSxx.22.30
CWBSxx.15.30
CWBSxx.13.30
22 34 44 04 14 22 252 62 A2
A2A2 A2
CAWBS.43.00
.41+.02
.41+.02
CAWBS.54.00
CAWBS.54.00
CAWBS.52.00
CAWBS.45.00
CAWBS.43.00
2 31
32 41
44 03
CWBSxx.22.30
04 13
14 21 22 A2
A1
A2 A2 C
2 4 6 14 22
52 62 62 A2
52 62
.11+.02 A2 .41+13
.41+13
.41+.11
.41+04
.41+.02 32 44 04 14 22
82 A2A2 .11+13
.11+13 CAW
34 34
2
2 24
4
6
246
14 22 2254
4614 614
22 1452 2254 82 A2
62 72
54 52
62 72 62
.11+.11
.11+04
.11+.02 34 44 44
44
34
04 04
04
44
34
14 14
14
04
44 22
04
52 62 62
22 2254
1452 2254
54 52
62 62
72 72
82
62 82 32 44 04 14 22

1 3 5 13 21 51 61 71 81 A1
33 43 03 13 21 51 61 71 81 A1 A2A1
71 A1
33 33
3343 4303 03 32 3142 4304 0314 1322 21
43 0313 1321 21
13 2151 2161
A1 71
51 51 81
61 61 A1
71 A1
A1 43 3303 43
A1A1 A1
1 113 335 5513 1321 21
2151 2161
51 71 81 03
83 83 A1
13 81
13
A1 61 61 33 33 13 21
21 2153 61 71 81
CAWBS.45.00
A1A1 A1 CA
43 03
13 13 53 5361 61
71 71
83 83 A1
3 135
5 3513
13 513
21 13 61 51 81 33 43 03
1 13
1 21 53 53
2153 61 71
61 81
71 71 CWBSxx.15.30 CAWBS.45.00
CAWBS.43.00
31 31 41 41 03 01 13 1321 21 A1A1
CWBSxx.15.30
CWBSxx.13.30 A2 CAWBS.11.30
CAWBS.45.00
CAWBS.54.00
.41+04
31 41 03 13 21 A1
A2CWBSxx.11.30
CWBSxx.15.30 CAWBS.63.00
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CAWBS.54.00
CAWBS.61.00
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CWBSxx.24.30
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CAWBS.54.00
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A1A1 CWBSxx.33.30
83 83 A1 CWBSxx.24.30 A1A1 CAWBS.63.00
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CWBSxx.33.30 13 21 53 63 73 83 CAWBS.72.00
CAWBS.63.00
A1 CAWBS.43.00
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CWBSxx.33.30 42
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CWBSxx.33.30 A2 CAWBS.81.00
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CWBSxx.33.30 CAWBS.81.00
A2 .11+40 34 44 04 14 22 54 64 74 84 A2 .41+40
2 4 6 14 22 54 64 74 84

Safety Solutions 65
www.weg.net
31 41 01 13 21 A1
BS.11.30
CAWBS.14.00
32 42 02 14 22 A2

WBS.61.00 Technical Data


20 33 43 03 13 21 A1

Contact Numbering CAWBS.41.00


According to IEC/EN 60947
34 44 04 14 22 A2
WBS.52.00 Auxiliary contacts
11 31 41 Diagram
01 13 21 A1 Configuration Reference
BS.11.30 NO NC
Auxiliary contactors
31 43 03 13 21 A1
CAWBS.14.00
32 42 02 14 22 A2
WBS.43.00 31 41 01 13 21 A1 CAWBS.32.00
BS.11.30
02 A2
CAWBS.14.00
32 44 04 14 22
BS.61.00 14 1 4 CAWBS-14-00♦
20 32
33 42
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CAWBS.45.00 31 41 03 13 21
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41+04 A2
CAWBS.23.00
34 44 04 14 22
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BS.52.00
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CAWBS.14.00
CAWBS.14.00
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BS.11.30
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CAWBS.54.00 A2
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CAWBS.32.00
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11.30 CAWBS.11.30
CAWBS.61.00 32
CAWBS.61.00 3 2 CAWBS-32-00♦
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WBS.61.00 33 43 03 13 21 A1 21 32 42 02 14 22

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CAWBS.63.00
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CAWBS.41.00
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CAWBS.11.30 A1
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11.30
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A2
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CAWBS.41.00
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CAWBS.61.00 41
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CAWBS.52.00
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63 A1
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CAWBS.45.00
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CAWBS.11.30
34 44 14
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Sxx.11.30
CAWBS.54.00
41+31
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CAWBS.81.00
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CAWBS.63.00
WBSxx.15.30
WBSxx.15.30
41+40
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CAWBS.61.00
CAWBS.52.00
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CAWBS.45.00
CAWBS.52.00
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CAWBS.43.00
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CAWBS.32.00
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33 4303 03
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61 6161 81
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CAWBS.43.00
A2 CAWBS.32.00
CAWBS.63.00
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A2 CAWBS.43.00
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52
CAWBS.54.00 5
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CAWBS.54.00
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31 41 03 13 21
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A1A1 CAWBS.45.00
CAWBS.43.00 31 3141 4103 0113 1321 21 A1A1
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CAWBS.11.30
CAWBS.54.00
Sxx.13.30
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BSxx.24.30
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WBSxx.33.30
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CAWBS.63.00
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CAWBS.23.00
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33 43 03 13 21
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A1 CAWBS.54.00
CAWBS.54.00
CAWBS.45.00
BSxx.24.30 A2A1
33 3343 4303 0313 1321 21 53 5361 6173 7383 83 A1
WBSxx.15.30
BSxx.24.30
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CAWBS.61.00
CAWBS.63.00 61 31 41 03 13
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CAWBS.81.00
BSxx.33.30
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CAWBS.72.00
11+04 CAWBS.72.00
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WBSxx.33.30
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CAWBS.72.00 33 43 03 13 21
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CAWBS.41.00
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A2 .41+22
.41+31
CAWBS.81.00 A2
2
11+22
31
BSxx.33.30 34 34
34
44 04
44
44 04
04
14 14
14
22 22
22 52 62
54
54 62 62 84
74 A2 .41+31
72 84 32 44 04 14 22
31 34 44 04 14 22 54 62 74 84
A2 .41+40
40 34 44 04 14 22 54 64 74 84
33
33 33
43
43
03
43
03
13
03
1321 2153 51
13
63 6173 71
83 81 A1
73 83 A1 A1
33 43 03 13 21 21 53 61
53 63 73 83 A1
WBSxx.15.30 33 43 03 13 21 53 63 73 83 A1 CAWBS.45.00
CAWBS.81.0081 31 41 03 13 8 21 A1 1 CAWBS-81-00♦
BSxx.33.30
WBSxx.33.30 CAWBS.72.00
CAWBS.81.00
BSxx.33.30 A2 .41+04
1+04
BSxx.33.30
40
11+31
40
34 44
34 34
44 44
04
34 44 04
04
14
04
14
1422
14
22
2254
22
54
52
64
54
64
6274
62
74
84 82 A2
74 84 A2 A2
72
84 A2
CAWBS.81.00
.41+40
.41+31
.41+40
.41+40
CAWBS.23.00
40 34 44 04 14 22 54 64 74 84 32 42 04 14 22 A2
33 43 03 13 21 53 61 71 81 A1
33 43 03 13 21 53 63 73 83 A1 CAWBS.54.00
WBSxx.24.30
WBSxx.33.30
1+13 34 44 04 14 22 54 62 72 82 A2 CAWBS.81.00
.41+13
11+40 34 44 04 14 22 54 64 74 84 A2 .41+40
33 43 03 13 21 53 61 71 83 A1
WBSxx.33.30 CAWBS.63.00
1+22 34 44 04 14 22 54 62 72 84 A2 .41+22

33 43 03 13 21 53 61 73 83 A1
WBSxx.33.30 CAWBS.72.00
1+31 34 44 04 14 22 54 62 74 84 A2 .41+31

33 43 03 13 21 53 63 73 83 A1
WBSxx.33.30 CAWBS.81.00
1+40 34 44 04 14 22 54 64 74 84 A2 .41+40

66 Safety Solutions
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Technical Data

Basic Data
Models CAWBS CWBS9 CWBS12 CWBS18 CWBS25 CWBS32 CWBS38 CWBS40 CWBS50 CWBS65 CWBS80
Compliance with the standards IEC/EN 60947-1, IEC/EN 60947-4-1, IEC/EN 60947-5-1, UL 508
Rated insulation voltage Ui IEC/EN 60947-4-1 (V) 690 V 1,000 V
(pollution degree 3) UL, CSA (V) 600 V
Rated impulse withstand voltage Uimp IEC/EN 60947-1 (kV) 6 kV
Frequency limits (Hz) 25...400
AC coil (millions of operations) 10 6
Mechanical life
DC coil (millions of operations) 10 6
Electrical life Ie AC-3 (millions of operations) - 2.0 2.0 1.8 1.6 1.6 1.2 1.6 1.6 1.6 1.2
Main terminals IP10 (front)
Degree of protection (IEC 60529)
Coil and auxiliary contacts IP20 (front)
Mounting Screws or DIN rail 35 mm (EN 50022)
Contactors with AC coil 2
Coil connection points
Contactors with DC coil 2
Resistance to vibrations Open contactor (g) 4
(IEC 60068-2-6) Closed contactor (g) 4
Resistance to mechanical shocks Open contactor (g) 10
(½ sine wave = 11ms - IEC 60068-2-27) Closed contactor (g) 15
Operation -25 ºC...+55 ºC
Ambient temperature
Storage -55 ºC...+80 ºC
Maximum operation altitude without modification in the rated values1) 3,000 m

Control Circuit - Alternating Current (AC)


Models CWBS9...38, CAWBS CWBS40...80
Rated insulation voltage Ui IEC/EN 60947-4-1 (V) 690 1,000
(pollution degree 3) UL, CSA (V) 600 600
Standard voltages at 50/60 Hz (V) 12...600 24...600
Coil operation limits (xUs) 0.8...1.1 0.8...1.1
Pick up (xUs) 0.5...0.8 0.5...0.8
Coil 50/60 Hz
Drop out (xUs) 0.2...0.6 0.2...0.6
Closed magnetic circuit (VA) 7.5 17.5
Average coil Power factor switched on (cos ϕ) 0.27 0.28
consumption Thermal power dissipation (W) 1.5...2.5 4...5.5
50/60 Hz Closing of the magnetic circuit (VA) 75 185
Power factor switching on (cos ϕ) 0.7 0.55
Closing of the NO contacts (ms) 15...25 10...15
Average commute time
Opening of the NO contacts (ms) 8...12 8...12

Control Circuit - Direct Current (DC)


Models CWBS9...38, CAWBS CWBS40...80
Rated insulation voltage Ui IEC/EN 60947-4-1 (V) 690 1,000
(pollution degree 3) UL, CSA (V) 600 600
Standard voltages (V) 12...500 12...500
Coil operation limits (xUs) 0.8...1.1 0.8...1.1
Pick up (xUs) 0.5...0.8 0.5...0.8
Drop out (xUs) 0.1...0.4 0.1...0.4
Closed magnetic circuit (W) 5.8 10.6
Average DC coil consumption
Closing of the magnetic circuit (W) 5.8 105.5
Closing of the NO contacts (ms) 35...45 20...30
Average commute time
Opening of the NO contacts (ms) 8...12 4...8

Note: 1) For altitudes of 3,000...4,000 m (0.90xIe and 0.80xUi ) and of 4,000...5,000 m (0.80xIe and 0.75xUi ).

Safety Solutions 67
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Technical Data

Main Contacts
Models CWBS9 CWBS12 CWBS18 CWBS25 CWBS32 CWBS38 CWBS40 CWBS50 CWBS65 CWBS80
AC-3 (Ue ≤440 V) (A) 9 12 18 25 32 38 40 50 65 80
Rated operational current Ie AC-4 (Ue ≤440 V) (A) 4.4 5.8 8.5 10.4 13.7 13.7 18.5 18.5 26 32
AC-1 (θ ≤55 ºC, Ue ≤690 V) (A) 25 25 32 40 50 50 60 90 110 110
IEC/EN 60947-4-1 (V) 690 1,000 V
Rated operational voltage Ue
UL, CSA (V) 600
Conventional thermal current Ith (θ ≤55 ºC) (A) 25 25 32 40 50 50 60 90 110 110

Making capacity - IEC/EN 60947 (A) 250 250 300 450 550 550 550 1,000 1,000 1,000
(Ue ≤400 V) (A) 250 250 300 450 550 550 550 1,000 1,000 1,000
Breaking capacity (Ue = 500 V) (A) 220 220 250 350 450 450 480 880 880 880
IEC 60947
(Ue = 690 V) (A) 150 150 180 250 350 350 350 640 640 640
1s (A) 210 210 240 380 400 430 720 820 900 900
Acceptable short-time current 10s (A) 105 105 145 240 260 310 320 400 520 640
(no current flowing during recovery
1min (A) 61 61 84 120 138 150 165 230 340 360
time of 15min and θ ≤40 ºC)
10min (A) 30 30 40 50 60 60 85 110 130 130

Short circuit protection @600 V - UL/CSA (kA) 5


of the main contacts Coordination type 1 (A) 25 40 50 63 63 63 80 100 125 160
Fuse (gL/gG) Coordination type 2 (A) 20 25 35 40 63 63 63 80 100 125
Average impedance per pole (mΩ) 2.5 2.5 2.5 2 2 2 1.6 1.6 1.6 1.6
AC-1 (W) 1.5 1.5 2.5 3.2 5 5 6 13 19 19
Average power dissipation per pole
AC-3 (W) 0.2 0.4 0.8 1.2 2 3 3 4 7 10
Reliability1) (V/mA) 50/100
Utilization category AC-3
Ue ≤440 V (A) 9 12 18 25 32 38 40 50 65 80
Rated operational current Ie Ue ≤500 V (A) 9 12 15.8 23 28.5 28.5 35 45 55 75
(θ ≤55 ºC)
Ue ≤690 V (A) 7 9 12.8 16.5 21 21 32 35 40 50
(kW) 2.2 3 4.5 6.5 7.5 9.2 11 15 18.5 22
220/230 V
(cv) 3 4 6 8.7 10 12.5 15 20 25 29
(kW) 4 5.5 7.5 12.5 15 18.5 18.5 22 30 37
380/400 V
(cv) 5.5 7.5 10 16.8 20 25 25 29 40 50
Orientative rated operational power
Three-phase induction motors (kW) 4.5 6.5 9.2 12.5 15 18.5 22 30 37 45
415/440 V
(50/60 Hz) (cv) 6 8.7 12.5 16.8 20 25 29 40 50 60
IV poles - 1,800 rpm (kW) 5.5 7.5 10 15 18.5 18.5 22 30 37 55
500 V
(cv) 7.5 10 13.4 20 25 25 29 40 50 74
(kW) 5.5 7.5 11 15 18.5 18.5 30 33 37 45
660/690 V
(cv) 7.5 10 15 20 25 25 40 44 50 60
Maximum percentage 600 ops./h (%) 100 100 100 100 100 100 100 100 100 100
Utilization category AC-4
(Ue ≤440 V) (A) 4.4 5.8 8.5 10.4 13.7 13.7 18.5 18.5 26 32

Rated operational current Ie (Ue ≤500 V) (A) 3.9 5.1 7.5 12 13.9 13.9 17.5 23.5 28.5 33

(Ue ≤690 V) (A) 2.8 3.7 5.4 12 12.8 12.8 14 18 22 26


(kW) 1.5 1.5 2.2 3 4 4 4.5 5.5 7.5 11
220/240 V
(cv) 2.0 2.0 2.9 4.0 5.4 5.4 6.0 7.4 10.1 14.7
(kW) 2.2 3.7 4 5.5 7.5 7.5 9.2 11 15 18.5
380/400 V
Orientative rated operational power (cv) 2.9 5.0 5.4 7.4 10.1 10.1 12.3 14.7 20.1 24.8
Three-phase induction motors (kW) 2.2 3 3.7 5.5 7.5 7.5 11 11 15 22
(50/60 Hz) 415/440 V
IV poles - 1,800 rpm (cv) 2.9 4.0 5.0 7.4 10.1 10.1 14.7 14.7 20.1 29.5
(200,000 operations) (kW) 2.2 3 5 7.5 9 9 11 15 18.5 22
500 V
(cv) 2.9 4.0 6.7 10.1 12.1 12.1 14.7 20.1 24.8 29.5
(kW) 2.2 3 5 10 11 11 12.5 15 20 25
660/690 V
(cv) 2.9 4.0 6.7 13.4 14.7 14.7 16.8 20.1 26.8 33.5

Note: 1) In order to achieve acceptable reliability for application and/or continuity test on the power contacts, a minimum voltage and current of 50 V and
100 mA, respectively, must be used. For lower values, the auxiliary contacts must be used.

68 Safety Solutions
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Technical Data

Main Contacts
CWBS9 CWBS12 CWBS18 CWBS25 CWBS32 CWBS38 CWBS40 CWBS50 CWBS65 CWBS80
Models Utilization category AC-1
3P (NO)
Conventional thermal current Ith (θ ≤55 ºC) (A) 25 25 32 40 50 50 60 90 110 110
Maximum orientative operational
current according to the ambient θ ≤60 ºC (Ue ≤690 V) (A) 25 25 32 40 50 50 60 90 110 110
temperature
220/230 V (kW) 9.5 9.5 12 15 19 19 22.5 34 42 42

Maximum operational power 380/400 V (kW) 16.5 16.5 21 26 33 33 39.5 59 72.5 72.5
θ ≤55 ºC 415/440 V (kW) 19 19 24.5 30.5 38 38 45.5 68.5 84 84
(three-phase resistors) 500 V (kW) 21.5 21.5 27.5 34.5 43 43 52 77 95 95
660/690 V (kW) 28.5 28.5 36.5 45.5 57 57 66 100 125 125
2 poles in parallel Ie x 1.7
Actual values for connections 3 poles in parallel Ie x 2.4
4 poles in parallel Ie x 3.2 -
Percentage of maximum
600 ops./h (%) 100 100 100 100 100 100 100 100 100 100
operational current

Auxiliary Contacts
Models CWBS9...80 (built-in), CAWBS BFBS (Front mounted blocks)
Compliance with the standards IEC 60947-5-1
Rated insulation voltage Ui IEC/EN 60947-4-1, VDE 0660 (V) 690
(pollution degree 3) UL, CSA (V) 600
IEC/EN 60947-4-1, VDE 0660 (V) 690
Rated operational voltage Ue
UL, CSA (V) 600
Conventional thermal current Ith (θ ≤55 ºC) (A) 10
Rated operational current Ie
220/230 V (A) 10
380/440 V (A) 4
AC-15 (IEC/EN 60947-5-1)
500 V (A) 2.5
660/690 V (A) 1.5
24 V (A) 4
48 V (A) 2
DC-13 (IEC/EN 60947-5-1) 110 V (A) 0.7
220 V (A) 0.3
440 V (A) 0.15
Making capacity Ue ≤690 V 50/60 Hz - AC-15 (A) 10 x Ie
Breaking capacity Ue ≤400 V 50/60 Hz - AC-15 (A) 1 x Ie
Short circuit protection with fuse (gL/gG) (A) 10
Control circuit reliability (V / mA) 17 / 5
Electrical life (millions of operations) 1
Mechanical life (millions of operations) 10
Non-overlapping time between NO and NC contacts (ms) 1.5
Impedance of the contacts (mΩ) 2.5

Reliability
Product B10 B10d Declared service life
CWB9 1,800,000 2,400,000 2,000,000
CWB12 1,500,000 2,000,000 2,000,000
CWB18 1,200,000 1,600,000 1,600,000
CWB25 750,000 1,000,000 1,200,000
CWB32 750,000 1,000,000 1,200,000
CWB38 700,000 933,333 1,200,000
CWB40 850,000 1,133,333 1,200,000
CWB50 800,000 1,066,667 1,100,000
CWB65 750,000 1,000,000 1,300,000
CWB80 650,000 866,667 1,100,000

Safety Solutions 69
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Technical Data

Terminal Capacity and Tightening Torque


Conductor cross-section
Power circuit
Models CWBS9...18, CAWBS CWBS25...38 CWBS40...80
M4 M4 ALLEN
Mounting system screw type
Slot / Philips Slot / Philips 4 mm
1 x 1...6 1 x 2.5...10 1 x 2.5...30
Flexible conductor without terminal (mm²)
2 x 1...6 2 x 2.5...10 2 x 2.5...30
1 x 1...6 1 x 1.5...10 1 x 2.5...30
Flexible conductor with terminal (mm²)
2 x 1...4 2 x 1.5...6 2 x 2.5...30
1 x 1...6 1 x 2.5...10 1 x 2.5...30
Solid wire (mm²)
2 x 1...6 2 x 2.5...10 2 x 2.5...30

Tightening torque (Nm) 1.7 2.5 5.0

Control and auxiliary circuit


Models CWBS9...38, CAWBS CWBS40...80
M3.5
Mounting system screw type Phillips number 2
Slot / Philips
1 x 1...4 1 x 1...4
Flexible conductor without terminal (mm²)
2 x 1...4 2 x 1...4
1 x 1...4 1 x 1...4
Flexible conductor with terminal (mm²)
2 x 1...2.5 2 x 1...2.5
1 x 1...4 1 x 1...4
Solid wire (mm²)
2 x 1...4 2 x 1...4

Tightening torque (Nm) 1.0 1.0

Auxiliary contact blocks


Models BFBS (front)
M3.5
Mounting system screw type
Slot / Philips
Conductor cross-section
1 x 1...2.5
Flexible conductor without terminal (mm²)
2 x 1...2.5
1 x 1...2.5
Flexible conductor with terminal (mm²)
2 x 1...2.5
1 x 1...2.5
Solid wire (mm²)
2 x 1...2.5
Tightening torque (Nm) 1.0

70 Safety Solutions
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Dimensions (mm)

2.36

2.75
60

70
A B

35
1.38
C

mm
in

2.36

2.75
60

70
CWBS25-38 AC CWBS25-38 DC
CWBS9-18 AC CWBS9-18 DC
mm + cover + cover
in
AC DC AC DC
( ) ( ) ( ) ( )
45 mm
A in
1,772
89.5 98.3 95.6 104.8
B
3,524 3,870 3,764 4,126
78,4 85
C
3,087 3,346

A B

30º
C

36 0º
30º

CWBS9-18 CA CWBS9-18 CC CWBS25-38 CA CWBS25-38 CC


+ BFBS + BFBS + BFBS + BFBS
mm 30º
in 53,8 AC 159,7
AC DC DC
( ) ( ) 2.11 ( ) ( ) 6.28
mm
45
A in
1,772

B
125.8 134.6 131.9 141.1 36 0º 45
4,953 5,299 5,193 5,555 1.77
30º
4.52

78.4 85
115

53,8 159,7
C
3,087 2.11 3,346 6.28
mm
in
45
45
1.77
1.77
4.13
105
4.52
115

53,8 53.8
53,8 123.3159,7
159,7
2.11 2.11
2.11 6.28 6.28
4.85
mm mm
in in

45 45
4.52
115

1.77 1.77
3.74
3.74
4.13
4.13

95
105
105

95
4.52

4.52
115

115
115

4.52
115

53,8 115
115
2.11 4.52
4.52
3.74

3.74
4.13

4.13
105

105

95

95

3 53,8 115
30º

2.11 4.52
1x 2x
4.52

4.52
115

115

3 2,5...35 5Nm Allen mm2


30º

14...2 60lb.in 4mm AWG


1x 2x 30º
Safety Solutions 71
53,8 53,8 115 115
2.11 2.11 4.52 4.52
2,5...35 5Nm Allen
PHILLIPS 1,0mm
Nm
2
2
360º
www.weg.net

Safety Foot Switch


PD3S - 3-Stage Safety Foot Switch
A safety device to protect operators in the operation of machines that
present hazards in the production process. It is used when the
operator needs to have there hands free during the machine operation.

The PD3S safety foot switch has a guard to avoid inadvertent


actuation and three stages: OFF, machine activation and emergency
lock respectively, using monitored contact blocks with positive
opening.
The PD3S safety foot switch must be used with the CS-D/CS-D201
simultaneity activation control and CP-D/CPA-D emergency stop relay.

24VCC
24 V dc

S1
S1
S21
S21
+
Main Characteristics S22
S22
� High reliability 13 23 33 41 P1 P2 Y1 Y2

� It can be used with the other products of the Safety Line A1 Y1 S21 S22 - S1 + A1
CP-D CS-D
REV2

� 3 actuation stages Controle de Parada


de Emergência 301 Pedal
PEDAL Controle Bi-manual
com Simultaneidade
Safety Relay 31 41
31 41 Safety Relay

� Monitored contact block with positive trip


Pulse
Adjust

� Guard to avoid inadvertent actuation


13 23 33 41 A1 13 23 A1
Pw Pw
13 23
13 23
S2 32 42
42 S1
32
� Reset button S1 Out

� IP65 protection rating


Out 14 24 34 42 A2
S2 14 24 A2

14 24
14 24
S11 S12 Y2 A2 + S2 - A2

14 24 34 42 13 14 23 24
S2
S2
S12
S12 -
S11
S11
GND
GND

Specifications
Output Reference
2NO for safety actuation + 2NC for emergency lock PD3S-202

Technical Data Dimensions


Volts 120 240 380 440
AC 15 6 3 2 1.5

Volts 24 110 220


158
158

DC 13 2.5 0.55 0.27

Rated insulation voltage Ui - 690 V (IEC/EN 60947-1)


72
72

Rated impulse withstand voltage Uimp - 4 kV (IEC/EN 60947-1)


Conventional thermal current Ith - 10 A
177
177 200
200
Applicable standards - IEC/EN 60947-5-1, VDE 0660, UL 508,
CENELEC EN 50007, ISO 13850, IEC 60947-5-5
84
84
55
55

215
215

Note: dimensions in mm.

72 Safety Solutions
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Safety Block
CA - Press Safety Block
Mechanical holding devices, used to block the press ram during
maintenance activities (tool change, adjustments, scheduled shutdowns).

Designed to withstand the weight of the hammer during the tool change
activity. The CA block must be mechanically interconnected through its
steel cable to the actuator of a safety interlock switch1), monitored by a
CP-D / CPA-D safety relay.
The safety switch monitors the removal of the safety block from the rest
position and consequently prevents its operation during the activity.

Note: 1) See the available interlock switches from page 18.

Main Characteristics
g Several models with different and adjustable heights

g Withstands up to 20 tons

g They can be used in presses or similar machines

g Sturdy

g High reliability

Specifications

Code Minimum height (mm) Maximum height (mm)

CA1520 150 200

CA2030 200 300

CA3050 300 500

CA5090 500 900

Note: for special heights, contact your representative.

Technical Data
Color Yellow electrostatic coating

CA1520 6 Kg

CA2030 7 Kg
Weight
CA3050 10 Kg

CA5090 12.5 Kg

Maximum load capacity Up to 20 tons

Note: The CA safety block must withstand the weight of the ram and the tool at rest, not the force made by the ram in operation.
Mechanical resistance reports provided by the Falcão Bauer laboratory.

Safety Solutions 73
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Global presence is essential,


as much as understanding your needs.

Global Presence
With more than 30.000 employees worldwide, WEG is one of the largest electric motors, electronic equipments and systems
manufacturers. We are constantly expanding our portfolio of products and services with expertise and market knowledge. We
create integrated and customized solutions ranging from innovative products to complete after-sales service.

WEG’s know-how guarantees our Safety Solutions are the right choice for your application and business, assuring safety,
efficiency and reliability.

Availability is to have a global support network

Partnership is to create solutions that suit your needs

Competitive edge is to unite technology and innovation

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Know More
High performance and reliable products to
improve your production process.

Excellence is to provide a whole solution in industrial automation that improves


our customers productivity.

Visit: www.weg.net youtube.com/wegvideos

Safety Solutions 75
For WEG’s worldwide
operations visit our website

www.weg.net

+55 47 3276.4000

automacao@weg.net

Jaraguá do Sul - SC - Brazil


AUTOMATION

Cod: 50093493 | Rev: 01 | Date (m/a): 03/2021.


The values shown are subject to change without prior notice.
The information contained is reference values.

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