Technical Documentation

Exhaust Gas Turbocharger

Spare Parts Catalogue C3

Exhaust gas turbocharger . . . . . . . . . . Edition only for Information

MAN B&W Diesel AG : D-86135 Augsburg : Postfach 10 00 80 : Phone ++49 821 3 22--0 : Telex 5 37 96-0 man d

6660 C3--05 E 11.00 101/ 02

. 1999 MAN B&W Diesel AG

All rights reserved, including the reproduction in any form or by photomechanical means (photocopy/microcopy), in
whole or in part, and the translation.

6660 C3--05 E 11.00 102/ 02

Table of contents

N 1 Introduction

: : N 1.1 Preface
: : : N 1.2 Spare Parts Catalogues as Modules of the Technical Documentation
: : N 1.3 Organisation and Use of the Spare Parts Catalogue
: : N 1.4 Replacement of components by the New--for--old Principle
: : N 1.5 Ordering Spare Parts

N 2 List of Assemblies

N 2.1 List of Assemblies

N 3 Spare Parts

N 501.02 Gas--admission casing

N 503.01 Attaching parts for silencer
N 506.02 Gas outlet casing
N 513.02 Turbine nozzle ring
N 517.02 Bearing casing
N 518.01 Casing feet
N 520.02 Rotor complete
N 540.02 Insert
N 541.02 Insert
N 542.01 Diffuser
N 544.01 Silencer
N 545.01 Air intake casing
N 545.02 Air intake casing
N 546.02 Compressor casing
N 562.01 Speed measuring device
N 578.01 Cleaning device for turbine
N 578.02 Cleaning device for turbine
N 579.01 Cleaning device for compressor

Categories of information
Information
Description
Instruction
Data/formulas/symbols
Intended for ...
Experts
Middle management
Upper management

6660 11.00 NR29/S 101 /02

 N 579.02 Cleaning device for compressor
N 591.01 Covering
N 593.01 Intermediate flange
N 599.02 Cartridge

Categories of information
Information
Description
Instruction
Data/formulas/symbols
Intended for ...
Experts
Middle management
Upper management

6660 11.00 NR29/S 102 / 02

Spare Parts Catalogues as Modules
of the Technical Documentation 1.2

Survey

Spare parts catalogues serve for ordering spare parts and/or to identify
components from MAN B&W Diesel AG’s scope of supply. The required
information is partly to be taken from other means of information. For the
turbocharger, the following modules are available within the technical
documentation system:

Volume of the
Components/subassemblies Means of information
technical information
Turbocharger Spare parts catalogue turbocharger C3
List in the turbocharger tool box /
Tools (turbocharger)
Information contained in the work cards C2

Engine Spare parts catalogue engine

See
technical
Measuring, control and regulating documentation
List of measuring and regulating instruments
instruments engine
g and plant
Spare parts catalogue/spare parts sheet
Engine and system accessories
depending on manufacturer and product
Table 1. Spare parts catalogues and comparable means of information

Spare parts for turbocharger

Spare parts for the turbocharger can be identified by means of the spare
parts catalogue contained in Volume C3 of the technical documentation.
For this purpose, illustration and text sheets with order numbers are
available. An order number consists of a three--digit subassembly number
and a three--digit item number, which are separated by a dot. The spare
parts catalogue is arranged in the order of the subassemblies.
The order numbers, however, can also be looked up in the respective work
cards contained in Volume C2.

Spare parts for tools/ordering of tools (turbocharger)

Complete or individual tools for turbochargers can be ordered with the aid
of the list of contents for tools, stating the respective order numbers. This
list of contents is included in the tool box for the turbocharger. An order
number is composed of a three--digit subassembly number 596 (=
subassembly for tools) and a three--digit item number, which are separated
by a dot.
The order numbers, however, can also be looked up in the respective work
cards contained in Volume C2.

6687 1.2--01 E 10.97 NR, NA 101/ 02

Spare parts for measuring, control and regulating systems

Information on spare parts for measuring, control and regulating

instruments, e.g. temperature sensors, relays, measurement converters,
pneumatic and hydraulic valves, can be gathered from the documents
contained in the technical documentation of the respective engine or plant
manufacturer.

Spare parts for engine and system accessories

For information concerning spare parts for the engine accessories, e.g. the
oil mist detector, and for the system accessories, e.g. filters, separators,
water softening plants and the like, please refer to the documents
contained in the technical documentation of the respective engine or plant
manufacturer.

6687 1.2--01 E 10.97 NR, NA 102/ 02

Organisation and Use
of the Spare Parts Catalogue
Instructions for use
What does the spare parts
catalogue contain/what not?
What can be done if parts are
not found?
Validity/sources of fault
Exchange sheets
6687 1.3--01 E
1.3
The spare parts catalogue covers
- all essential components of the turbocharger.
The spare parts catalogue does not contain
- subordinate or plant--specific insulations/coverings and
- subordinate cabling, or cabling leading away from the
turbocharger/cabling and pipes carried out by other parties.
If parts have to be ordered which the spare parts catalogue does not
contain or that are not found, the component and the place where it is
installed should be described as precisely as possible with instant photos
possibly attached. Where parts from subsuppliers are concerned, that
cannot be found in their documentation, the information given on the
technical data plate should be stated.
Spare parts catalogues are specifically compiled for the turbocharger type
concerned. The present spare parts catalogue is therefore only applicable
for the turbocharger or the turbocharger group of the works number or
group of works numbers given on the cover sheet.
Important! Spare parts catalogues cannot be transferred from one
turbocharger to another.
An exception are catalogues called “Office editions”, in which all the
available sheets of variants of all subassembly groups are contained.
Because of the numerous possibilities of faulty use, spare parts
catalogues of this type are restricted to internal use.
Spare parts catalogues, which are handed over in advance for information,
are marked as “Information edition” by means of a red reference sheet.
Important! Information editions are
Not suitable for ordering spare parts!
Not suitable for stock planning!
Not suitable for taking over into EDP systems!
Due to the order--specific revision of the spare parts catalogue, a later
exchange service is not necessary as a rule.
In case supplementary sheets or exchange sheets are sent to you in spite
of that, they are of particular significance.
Please make sure that such supplementary sheets or exchange sheets
are integrated in all the spare parts catalogues concerned, which were
allocated to you.
01.98 NR, NA 101/ 02
Further sources of fault If a turbocharger undergoes modifications in the course of operating time
and MAN B&W Diesel AG does not execute new drawings reflecting such
modifications and if therefore a new spare parts sheet is not drawn up
either, the engine operator himself should enter a warning in his spare
parts catalogue to avoid that wrong equipment is ordered.

Supply of modified components
Since our turbochargers undergo upgrading development, it may happen
that when spare parts are ordered later on the parts supplied differ from
the ones supplied originally, which, however, serve the same purpose as
the latter. In such cases, the identity card of the part supplied will contain
a corresponding reference.

Organisation and characteristic features

Organisational pattern
The order of the sheets in the spare parts catalogue follows the
subassembly group system of the turbocharger.
The subassembly group list is part of the following section.
It consists of an illustration sheets and a table. The table is arranged in
the order of the subassembly group numbers.

Subassembly groups The subassembly group column is characterised by the symbol shown at
the left. Subassembly groups of which the numbers are put in
parentheses, are not available on all turbochargers. Subassembly groups
of which the numbers are marked with *, are not shown in the
subassembly group list.

Ordinal number The ordinal number at the right--hand top of the spare parts sheets
consists of the three--digit subassembly group number and a variant
number corresponding to the constructional variant.

Sheet number The sheet number consists of the four--digit print number (e.g. 6661) at the
bottom left, and the ordinal number (e.g. 520.01 D) right of it.

Item number The item numbers can be found in the text sheet underneath the symbol
1 2 shown at the left. They are mentioned here for the turbocharger for
3
technical reasons only.

Order number The order numbers in the second column of the text sheet -- underneath

✍ the symbol of a writing hand shown at the left -- consist of a three--digit

subassembly group number and a three--digit item number. Subassembly
group number and item number are structured by a dot.
520 . 001 Order number (e.g. turbine rotor)
Item number
Subassembly group number

Spare parts designation The spare parts designation can be found under the respective language
symbol in the columns 3 to 6.
D E F Sp

6687 1.3--01 E 01.98 NR, NA 102/ 02

Baugruppenübersicht
List of Assemblies
Aperçu des sous- ensembles
Lista de todos los grupos 2.1

6660 2.1--05 E 11.00 NR29/S 101/ 03

Baugruppenübersicht
List of Assemblies
Aperçu des sous- ensembles
Lista de todos los grupos 2.1

D GB F E

500 Abgasturbolader Exhaust gas turbocharger Turbocompresseur à gaz Turbosobrealimentador de gas de

d’ échappement escape
501 Turbinen--Zuströmgehäuse Gas--admission casing Corps d’admission de turbine Carcasa de afluencia de la turbina
503 Anbauteile Attaching parts Pièces de montage Piezas de montaje
506 Turbinen--Abströmgehäuse Gas outlet casing Corps d’échappement de turbine Carcasa de evacuación de la turbina
513 Turbinenleitapparat Turbine nozzle ring Distributeur de turbine Distribuidor de gases de la turbina

517 Lagergehäuse Bearing casing Boîte de paliers Carcasa de cojinetes

518 Gehäusefüße Casing feet Pieds de corps Patas de la caja
520 Läufer komplett Rotor complete Rotor complet Rotor completo
540 Einsatzstück, verdichterseitig Insert, compressor side Insert, côté compresseur Pieza de inserción, lado del
compresor
541 Einsatzstück, turbinenseitig Insert, turbine side Insert, côté turbine Pieza de inserción, lado de la turbina

542 Nachleitapparat Diffuser Diffuseur Difusor

(544) Schalldämpfer Silencer Silencieux Silenciador
(545) Ansauggehäuse Air intake casing Corps d’aspiration Caja de aspiración
546 Verdichtergehäuse Compressor casing Corps de compresseur Caja del compresor
562 Drehzahlmeßeinrichtung Speed measuring device Dispositif de mesure de régime Instalación para la medición del
número de revoluciones

(578) Reinigungseinrichtung für Turbine Cleaning device for turbine Dispositif de nettoyage pour Dispositivo de lavado para turbina
turbine
(579) Reinigungseinrichtung für Cleaning device for compressor Dispositif de nettoyage pour Dispositivo de lavado para compresor
Verdichter compresseur
591 Verschalungen Coverings Revêtements Revestimientos
(593) Zwischenflansch Intermediate flange Bride intermédiaire Brida intermedia

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Baugruppenübersicht
List of Assemblies
Aperçu des sous- ensembles
Lista de todos los grupos 2.1

D GB F E

599 Rumpfgruppe (517 + 520) Cartridge (517 + 520) Groupe base (517 + 520) Grupo base (517 + 520)
* Diese Baugruppen sind in den Bildern nicht sichtbar
These assemblies are not shown in the figures
Ces sous--groupes ne sont pas visibles sur les figures
Estos grupos constructivos no están visibles en las figuras
(...) falls vorhanden
if provided
s’il existe
si existe

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Läufer komplett
Rotor complete
Rotor complet
Rotor completo 520.02

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Läufer komplett
Rotor complete
Rotor complet
Rotor completo 520.02

1 2
3
✍ D GB F E

000 520.000 Läufer komplett Rotor complete Rotor complet Rotor completo
001 520.001 Turbinenläufer Turbine rotor Rotor de turbine Rotor de la turbina
005 520.005 Verdichterrad Compressor wheel Roue de compresseur Rodete compresor
006 520.006 Labyrinthring Labyrinth ring Bague à labyrinthe Anillo de laberinto
009 520.009 Mitnehmer Carrier Entraîneur Arrastrador

018 520.018 Paßfeder Feather key Clavette Chaveta de ajuste

028 520.028 Laufring Thrust ring Bague à billes Anillo de rodadura
031 520.031 Abstandshülse Distance sleeve Douille d’écartement Manguito distanciador
068 520.068 Dehnschraube Undercut bolt Vis de dilatation Tornillo extensible
124 520.124 Magnetwelle Magnetic shaft Arbre magnétique Eje del imán

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Reinigungseinrichtung für Verdichter
Cleaning device for compressor
Dispositif de nettoyage pour compresseur
Dispositivo de lavado para compresor 579.02

6661 579.02 E 09.99 NR, NA 101/ 02

Reinigungseinrichtung für Verdichter
Cleaning device for compressor
Dispositif de nettoyage pour compresseur
Dispositivo de lavado para compresor 579.02

1 2
3
✍ D GB F E

000 579.000 Reinigungseinrichtung Cleaning device Dispositif de nettoyage Dispositivo de lavado

für Verdichter, komplett for compressor, complete pour compresseur, compl. para compresor, compl.
(Druckspritze) (pressure sprayer) (dispositif d’aspersion à (dispositivo de chorrear a
pression) presión)
029 579.029 Druckspritze Pressure sprayer Dispositif d’aspersion à pression Dispositivo de chorrear a presión
090 579.090 Schlauch Hose Tuyau flexible Tubo flexible
091 579.091 Schlauchschelle Hose clamp Agrafe flexible Abrazadera de manguera
095 579.095 Kupplung Coupling Accouplement Acoplamiento

096 579.096 Nippel Nipple Raccord Boquilla

100 579.100 Einschraubstutzen Screwed socket Tubulure filetée Unión roscada
101 579.101 Dichtring Sealing ring Anneau--joint Anillo--junta
102 579.102 Winkelverschraubung Angular screw connection Raccord à vis coudé Racor angular
103 579.103 Verschraubung Screwed connection Raccord Racor

130 579.130 Halter Retainer Support Soporte

179 579.179 Schild Plate Plaque Placa

6661 579.02 E 09.99 NR, NA 102/ 02