Input Echo, Component 2, Description: head

Design Internal Pressure P 100.00 psig

Temperature for Internal Pressure 1200.00 F

User Entered Minimum Design Metal Temperature -200.00 F

Design External Pressure PEXT 15.00 psig

Temperature for External Pressure 100.00 F

External Pressure Chart Name HA-1

Include Hydrostatic Head Components NO

Material Specification SA-240 304

Material UNS Number S30400

Material Form used Plate

Allowable Stress At Temperature S 6100.00 psi

Allowable Stress At Ambient SA 20000.00 psi

*** Note: Allowable Stresses Modified as UTS > 70 ksi, per App. 1-4.

Yield Stress At Temperature Sy 22400.00 psi

Joint efficiency for Head Joint E 0.85

Inside Diameter of Torispherical Head D 24.000 in.

Minimum Thickness of Pipe or Plate T 0.3000 in.

Shell/Head Int. Corrosion Allowance CA 0.0100 in.

Inside Crown Radius of Tori. Head L 24.000 in.

Inside Knuckle Radius of Tori. Head r 6.600 in.

Length of Straight Flange STRTFLG 2.0000 in.

Skip UG-16(b) Min. thickness calculation NO

Type of Element: Torispherical Head

Internal pressure results, Shell Number 2, Desc.: head

ASME Code, Section VIII, Division 1, 2017

M factor for Torispherical Heads ( Corroded ) [M]:

= (3+Sqrt((L+Ca)/(r+Ca)))/4 per Appendix 1-4 (b & d)

= (3+SQRT((24.000 +.0100 )/(6.600 +.0100 )))/4

= 1.2265

Thickness Due to Internal Pressure (Tr):

= (P*(L+CA)*M) / (2*S*E-0.2*P) per Appendix 1-4(d)

= (100.00*(24.0000+.0100)*1.2265)/(2*6100.00*.85-0.2*100.00)

= 0.2845 + 0.0100 = 0.2945 in.

Max. All. Working Pressure at Given Thickness (MAWP):

= (2*S*E*(T-CA-CAE)) / (M*(L+CA)+0.2*(T-CA-CAE)) per Appendix 1-4(d)

= (2*6100.00*.85*(.2900))/(1.2265*(24.0000+.0100)+0.2*(.2900))

= 101.92 psig

M factor for Torispherical Heads ( New & Cold ) [M]:

= (3+SQRT(L/r))/4 per Appendix 1-4 (b & d)

= (3+SQRT(24.000)/(6.6000)))/4

= 1.2267
Maximum Allowable Pressure, New and Cold (MAPNC):

= (2*SA*E*T) / (M*L+0.2*T) per Appendix 1-4 (d)

= (2*20000.00*.85*.3000)/(1.2267*24.0000+0.2*.3000)

= 345.74 psig

Actual stress at given pressure and thickness (Sact):

= (P*(M*(L+CA)+0.2*(T-CA-CAEXT))) / (2*E*(T-CA-CAEXT))

= (100.00*(1.2265*(24.0000+.0100)+0.2*(.2900)))/(2*.85*(.2900))

= 5984.90 psi

SUMMARY OF INTERNAL PRESSURE RESULTS:

Required Thickness plus Corrosion Allowance, Trca 0.2945 in.

Actual Thickness as Given in Input 0.3000 in.

Maximum Allowable Working Pressure MAWP 101.923 psig

Maximum Allowable Pressure, NC MAPNC 345.745 psig

Design Pressure as Given in Input P 100.000 psig

Hydrostatic Test Pressures ( Measured at High Point ):

Hydrotest per UG-99(b); 1.3 * MAWP * Sa/S 434.43 psig

Hydrotest per UG-99(c); 1.3 * MAPNC 449.47 psig

Pneumatic per UG-100 ; 1.1 * MAWP * Sa/S 367.59 psig

% Elongation per Table UG-79-1 ( 75 * tnom/Rf * (1-Rf/Ro) ) 3.333 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

External Pressure Results, Shell Number 2, Desc.: head

ASME Code, Section VIII, Division 1, 2017

External Pressure Chart HA-1 at 100.00 F

Elastic Modulus for Material 28000000.00 psi

Results for Max. Allowable External Pressure (Emawp):

Corroded Thickness of Head TCA 0.2900 in.

Outside Crown Radius Ro 24.300 in.

Crown Rad / Thickness Ratio (Ro/T) 83.7931

Geometry Factor, A (.125/(Ro/T)) A 0.0014918

Materials Factor, B, f(A, Chart) B 10525.3066 psi

Maximum Allowable Working Pressure 125.61 psig

EMAWP = B/(Ro/T) = 10525.3066 /83.7931 = 125.6107

Results for Reqd Thickness for Ext. Pressure (Tca):

Corroded Thickness of Head TCA 0.0711 in.

Outside Crown Radius Ro 24.300 in.

Crown Rad / Thickness Ratio (Ro/T) 341.5549

Geometry Factor, A (.125/(Ro/T)) A 0.0003660

Materials Factor, B, f(A, Chart) B 5123.6270 psi

Maximum Allowable Working Pressure 15.00 psig

EMAWP = B/(Ro/T) = 5123.6270 /341.5549 = 15.0009

Summary of External Pressure Results:

Allowable Pressure at Corroded thickness 125.61 psig

Required Pressure as entered by User 15.00 psig

Required Thickness including Corrosion all. 0.0811 in.

Actual Thickness as entered by User 0.3000 in.

Weight and Volume Results, Original Thickness:

Volume of Shell Component VOLMET 268.0 in.^3

Weight of Shell Component WMET 77.7 lb.

Inside Volume of Component VOLID 2424.5 in.^3

Weight of Water in Component WWAT 120.2 lb.

Inside Vol. of 2.00 in. Straight VOLSCA 904.8 in.^3

Total Volume for Head + Straight VOLTOT 3329.3 in.^3

Weight and Volume Results, Corroded Thickness:

Volume of Shell Component, Corroded VOLMETCA 259.3 in.^3

Weight of Shell Component, Corroded WMETCA 75.2 lb.

Inside Volume of Component, Corroded VOLIDCA 2431.7 in.^3

Weight of Water in Component, Corroded WWATCA 120.5 lb.

Inside Vol. of 2.00 in. Straight, Corr. VOLSCA 906.3 in.^3

Total Volume for Head + Straight Corroded VOLTCA 3338.0 in.^3

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