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Abstract: This paper studies the effect of fly ash on rheological properties of magnesium oxychloride cement (MOC) paste. Six different
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dosages of fly ash (0%, 15%, 20%, 25%, 30%, and 35% by weight of MgO) samples are prepared to investigate the rheological properties
of fly ash–magnesium oxychloride cement (FA-MOC) paste. The effects of fly ash on fluidity, setting times and mechanical properties of
MOC paste are measured. Phases and microstructures of FA-MOC paste are analyzed by X-ray diffraction (XRD) and scanning electronic
microscopy (SEM). An optical microscope is used to evaluate the flocculation of fresh FA-MOC paste. The results reveal that fly ash can
improve fluidity and retard the setting time of MOC paste. The water-absorbing ability and the morphology effect of fly ash have combined
effects on the rheological properties of FA-MOC paste. At the same time, the results show that fly ash used in MOC paste does not change
the phases composition of hardened paste, but increases the amount of 5MgðOHÞ2 · MgCl2 · 8H2 O (Phase 5). However, fly ash weakens the
structure of hydration products and results in poor mechanical properties of MOC paste. DOI: 10.1061/(ASCE)MT.1943-5533.0002597.
© 2018 American Society of Civil Engineers.
Author keywords: Magnesium oxychloride cement (MOC); Rheological property; Fly ash; Microstructure; Mechanical property.
Introduction Hydration products interlaced with each other are the main source
of strength of hardened MOC paste (Hu et al. 2016). However,
Magnesium oxychloride cement (MOC) has unique advantages different mix proportion of MOC generate different hydration
of rapid hardening and high early strength compared with ordinary products which affect the strength and water-resistance of MOC
cement that gain it more attention from researchers (Tan et al. (Zhou et al. 2015). Li and Chau (2007) found that the molar ratio
2014). MOC is an air-hardening cementitious material (Zhang et al. of H2 O=MgCl2 and MgO=MgCl2 of the MOC system had a
2017). The strength of MOC decreases rapidly when it is exposed significant effect on the strength of hardened MOC. Zhou et al.
to water for a long time (Beaudoin and Ramachandran 1975). (2015) studied the formation conditions of Phase 3 and Phase 5 of
Therefore, the water-resistance of a MOC system is a key problem MOC. The results showed that the minimum MgCl2 concentrations
which seriously affects how widely MOC products can be used needed for Phases 5 and 3 to form are 1.47 and 2.25 mol · kg−1 ,
(Chau et al. 2009). The raw materials of MOC are light-burned
respectively.
MgO, MgCl2 , and water. As does ordinary cement, magnesium Modern concrete has properties of high fluidity and good homo-
oxychloride cement gets strength through chemical reactions and
geneity (Wang et al. 2017). Sufficient viscosity of cement paste
hydration products (Liu et al. 2015). 3MgðOHÞ2 · MgCl2 · 8H2 O
avoids segregation of the aggregate, and good fluidity of cement
(Phase 3) and 5MgðOHÞ2 · MgCl2 · 8H2 O (Phase 5) are the two
paste maintains workability until concrete hardens. The fluidity
main hydration products in the system (Demediuk et al. 1955).
of concrete can be characterized by rheology. In addition, the flow
1 behavior, stability, and even compactability of cement paste, mor-
Ph.D. Student, School of Materials Science and Engineering,
Chang’an Univ., Xi’an, Shaanxi 710061, PR China. ORCID: https:// tar, and concrete can be predicted by rheology (Jiao et al. 2017).
orcid.org/0000-0002-5047-9588. Email: wjy1991@chd.edu.cn There have been many studies relating to the rheological properties
2 of cement. For example, Shang et al. (2015) studied the rheological
Full Professor, School of Materials Science and Engineering,
Chang’an Univ., Xi’an, Shaanxi 710061, PR China (corresponding author). properties of common portland cement pastes mixed with graphene
Email: chenhx_paper@163.com oxide. The results showed that graphene oxide caused poor fluidity
3
Associate Professor, School of Materials Science and Engineer- of the cement paste and increased the rheological parameters of
ing, Chang’an Univ., Xi’an, Shaanxi 710061, PR China. Email:
the paste. Jiang et al. (2018) tested the rheology of cement pastes
guanbowen2001@163.com
4
Lecturer, Dept. of Road and Bridge Engineering, Shaanxi Railway
containing different kinds of nanofillers and microfillers, and used
Institute, Weinan, Shaanxi 714000, PR China. Email: 676989940@qq.com a modified Bingham model to describe the rheological behaviors.
5
Full Professor, School of Materials Science and Engineering, Lu et al. (2017) investigated the effect of colloidal polymers on
Chang’an Univ., Xi’an, Shaanxi 710061, PR China. Email: 26701080@ rheological properties of fresh cement pastes. Tan et al. (2014)
qq.com found that phosphoric acid had the ability to retard the hydration
6
Senior Engineer, Transportation Development Institute, Qinghai process of MOC. These systematic studies concerned the rheologi-
Research Institute of Transportation, Xining, Qinghai 810008, PR China. cal properties of portland cement or the fluidity of MOC; however,
Email: 13709719909@163.com
the rheological properties of MOC rarely are found in the literature.
Note. This manuscript was submitted on March 30, 2018; approved on
August 7, 2018; published online on December 31, 2018. Discussion per- Furthermore, the rapid-setting property of MOC limits its use in
iod open until May 31, 2019; separate discussions must be submitted for engineering services. Therefore, it is very important to study the
individual papers. This paper is part of the Journal of Materials in Civil rheological properties of MOC and the modified workability
Engineering, © ASCE, ISSN 0899-1561. of MOC.
Experiment
Raw Materials
Light-burned magnesia powder, magnesium chloride hexahydrate,
and tap water were used to prepare MOC paste. The specific sur-
face area of the light-burned magnesia powder was 340 m2 =kg and
the reactivity index of the light-burned magnesia was 59.3%, which
was determined by (Wu et al. 2017)
w2 − w1
w¼ × 100% ð1Þ
0.45w1
where w1 and w2 = mass of light-burned magnesia powder before
and after reacting with water for 3 h at 105°C, respectively (g); and
0.45 is a conversion factor, which is the ratio of the relative molecu-
Fig. 1. Particle-size distribution curves of magnesia and fly ash.
lar masses of H2 O and MgO.
The magnesium chloride was MgCl2 · 6H2 O, with a purity of
99%. Class F fly ash was provided by Xi’an Hongyuan (Xi’an,
Shaanxi, China), and the specific surface area of the fly ash was
425 m2 =kg. Fig. 1 shows the particle-size distribution curves of
magnesia and fly ash. The micromorphology of fly ash is shown
in Fig. 2. The chemical compositions of the raw materials are listed
in Table 1.
testing. After standing still for 30 s, the shear rate was increased
Characterizations from 0 to 150 rotations=min in 75 s and then returned to 0 in
another 75 s. Data obtained in this phase formed the two flow
Fluidity Measurements curves (up-curves and down-curves) which reflect the rheological
The fluidity of the FA-MOC paste was characterized according properties of the slurry, and a suitable rheological model was
to Chinese standard GB/T8077-2000 (AQSIQ 2000). The mold for applied to fit rheological parameters.
measuring the fluidity was a round cone mold with top inside diam-
eter 36 mm, bottom inside diameter 60 mm, and height 60 mm. The Strength Measurements
mold was put on a glass plate after fresh FA-MOC paste was poured The size of the specimens for compressive strength measurements
into the mold, and then the mold was lifted from the glass plate was 40 × 40 × 40 mm, whereas the size of specimens for flexural
slowly, leaving the cement paste on the glass plate. The paste strength measurements was 40 × 40 × 160 mm. At the curing age
flowed freely for 30 s and then the maximum diameter of the sam- of 28 days, the strength of hardened paste was tested according to
ple and the maximum width perpendicular to that diameter were GB/ T17671-1999 (AQSIQ 1999). Each test group was repeated
measured. The average of these two results was defined as the three times and the average was taken to be the representative value.
fluidity value. The fluidity of cement paste at 0, 30, and 60 min
was recorded. Results and Discussion
Setting Time
The setting time of the FA-MOC paste was determined according Fluidity of FA-MOC
to GB/T50080-2011 (AQSIQ 2011). After preparation, FA-MOC
paste was poured into molds and cured in air. The temperature of The effect of fly ash on the fluidity of MOC paste was investigated,
curing was 24°C 1°C and the relative humidity was 55% 5%. and the results are shown in Fig. 5. The fluidity of MOC paste
After 30 min, the cement paste was taken out of the moisture curing increased with the increase of fly ash content (Fig. 5). With the
box to test the initial setting time. A Vicat needle was placed in use of fly ash, the fluidity of fresh MOC paste ranged from 176
contact with the surface of the paste, and the needle was released. to 204 mm. After curing for 30 min, the fluidity of the MOC varied
When the needle was 4 1 mm from the bottom of the mold, from 97 to 181 mm. After 60 min, the fluidity of the MOC paste
the cement paste reached the initial setting state, and the time ranged from 70 to 153 mm. Comparing the fluidity of MOC with
was the initial setting time. Then the mold was turned over 180° to varied contents of fly ash showed that the flow loss at 30 min and
test the final setting time. When the needle inserting depth was 60 min was 44.9% and 60.2%, respectively, when the fly ash con-
0.5 mm, the cement paste reached the final setting state, and the tent was 0. When the fly ash content was 35%, the flow loss at
time was denoted as the final setting time. 30 min and 60 min was 11.3% and 25.0%, respectively. The fluidity
loss of the control sample was larger than that of the sample modi-
Microcharacterizations fied with fly ash. This finding confirms the results by Hemalatha
The solid particle morphology of FA-MOC paste after being and Ramaswamy (2017) that fly ash can enhance the paste and con-
hydrated for 0 min and 60 min was examined using an optical crete workability. The addition of fly ash decreased the content of
microscope. The FA-MOC paste should be diluted 100-fold. Fur- MgO, resulting in a diluted system, thus reducing the flocculation
thermore, the micromorphology of FA-MOC cement paste after forming by cement particles. In addition, the spherical shape of fly
28 days of curing was characterized using SEM. ash particles facilitates the movement of neighboring particles by a
morphology effect. Therefore, the fly ash can effectively improve
Rheology and Thixotropic Properties Measurements the fluidity of MOC paste (Yu et al. 2017).
The rheological parameters of the FA-MOC paste were tested us-
ing a rotary viscometer. The test process is shown in Fig. 4. First,
Setting Time of FA-MOC
the rotation rate was accelerated from 0 to 100 rotations=min in
30 s and then reduced to 0 in 30 s. This phase was a preshearing Table 2 lists the setting time of FA-MOC paste. The results show
cycle, intended to get the same shear state for each mixture before that fly ash has a strong retardation effect on the setting of MOC
where τ and τ 0 = shear stress (Pa) and yield stress (Pa), respec-
tively; μ = plastic viscosity (Pa · s); γ̇ = shear rate (s−1 ); and c is
a correction factor (Pa · s2 ).
Table 3 gives regression analysis results of rheological param-
eters of FA-MOC paste at different hydration times based on the
M-B model. A high value of regression coefficient R2 means that
the regression results are well correlated with flow curve. Table 3
shows that the fluid characteristics exhibited by FA-MOC paste
follow the M-B model very well. Therefore, the plastic viscosity (μ)
Fig. 6. XRD diffraction patterns of MOC with and without fly ash and yield stress (τ 0 ) were obtained from the M-B model in this
at 28 days. study.
Fig. 7. Effect of fly ash on the shear stress of FA-MOC paste at different hydration times: (a) 0 min; and (b) 60 min.
system, and fly ash filled the voids between the cement particles,
resulting in a more compact FA-MOC system. As a result, water
wrapped by particles was released and the FA-MOC paste was
more flowable, so that the yield stress decreased. However, when
the fly ash content is more than 25%, FA-MOC paste needs more
mixing water due to the larger specific surface area of fly ash,
which absorbs a lot of free water. Therefore, free water in the
FA-MOC paste decreased, leading to greater friction between the
particles, so that the yield stress increased. When the FA-MOC
paste hydrated for 60 min, the yield stress of the paste with 25%
and 30% fly ash content was higher than that of the paste with
20% fly ash content. The reason for this phenomenon is the same
as for the FA-MOC paste hydrated for 0 min. However, the yield
stress of FA-MOC paste with a 60-min hydration time was much
higher than that with 0 min hydration time. Free water was not
only absorbed by fly ash, but also participated in the hydration
process. Thus, less free water played a role in lubrication, causing
a higher yield stress of FA-MOC paste with a 60-min hydra-
Fig. 8. Yield stress of FA-MOC paste at different hydration times. tion time.
The plastic viscosity of samples containing different dosages of
fly ash is shown in Fig. 9. Plastic viscosity is a measure of particles’
The value of yield stress is significantly related to the workability resistance to flow. It is strongly influenced by the solid loading and
of cement paste. The yield stress of FA-MOC paste decreased as a particle separation (Vance et al. 2015). The plastic viscosity of FA-
whole (Fig. 8). For the paste hydrated for 0 min, the yield stress MOC paste decreased with the increase of fly ash content (Fig. 9).
decreased when the dosage of fly ash was less than 25%, sub- The plastic viscosity of the paste without fly ash was 2.46 Pa · s,
sequently increased when the dosage of fly ash was 30%, and then which was about 3 times that with a fly ash content of 35% when
decreased when fly ash content was 35%. This is because when the hydration time was 60 min. This is also attributed to the mor-
the fly ash content was less than 25%, the size gradation of phology effect of fly ash. When the paste is under flowing condi-
composite particles was improved by addition of fly ash into the tions, fly ash particles in the system can act as ball bearings
Fig. 10. Optical microstructures of fresh FA-MOC paste with different fly ash contents: (a) pure MOC paste; (b) 15% fly ash content; (c) 20% fly ash
content; (d) 25% fly ash content; (e) 30% fly ash content; and (f) 35% fly ash content.
few when there was no fly ash in the MOC paste, and the structure the fact that MgO was partly replaced by fly ash, resulting in a
of the MOC paste was loose. When MOC paste was modified with dilute system, and fly ash does not participate in the hydration pro-
fly ash, the needles became thicker and larger. This indicates that cess in a MOC system; therefore the bridges between hydration
fly ash improved the hydration process of the MOC paste. This products were cut off by fly ash, casing poor mechanical properties
result coincides with the result of XRD measurement. Furthermore, of the FA-MOC paste.
the optical microscope test result demonstrated that the morphol- A mechanism model of the interaction between fly ash and
ogy effect of fly ash can release the water wrapped by cement par- MOC paste is shown in Fig. 14. When the hydration time was
ticles and improve the hydration process of MOC paste. Comparing 0 min, there were no obvious hydration products in the system
the hydration products in Fig. 13 and the mechanical properties in (Fig. 14). Fly ash can improve the dispersivity of cement particles
Fig. 12, although there were more hydration products in the hard- because of the morphology effect of fly ash. When the dosage of fly
ened paste which contained fly ash, the corresponding compressive ash was 35%, water wrapped by cement particles was almost com-
strength of the paste decreased by 48% compared with the control pletely released and the cement particles existed independently in
sample. This large reduction in compressive can be explained by the system, improving the rheological properties of the MOC paste.
Fig. 11. Effect of fly ash on thixotropy of FA-MOC paste at different hydration times: (a) 0 min; and (b) 60 min.
Table 4. Thixotropy loop area of FA-MOC paste with different dosage of Conclusions
fly ash at different hydration times
Integrated area (Pa=s)
A series of experiments was carried out to evaluate the effectiveness
Content of fly ash on increasing the rheological properties of MOC paste.
(% by weight) 0 min 60 min The test results demonstrated that the rheological properties of
0 1,769.08 2,220.23 MOC paste increased with the increase of fly ash content due to
15 1,449.03 1,550.31 the morphology effect of fly ash. However, due to the water absorb-
20 1,209.39 1,360.06 ability of fly ash, with greater fly ash content, more water was ab-
25 1,123.91 1,349.16 sorbed by the fly ash, which led to little increase of the yield stress
30 1,049.45 1,100.86 of the FA-MOC paste. However, the morphology effect of fly ash
35 910.4 925.82
improved the rheological properties of FA-MOC paste at the same
time, so the addition of fly ash improved the rheological properties
of FA-MOC paste on the whole.
When the hydration time was 60 min, more hydration products Thixotropy of the MOC paste was reduced by adding fly ash to
were generated in the cement paste. The amount of hydration prod- the system. Fly ash filled the gaps between cement particles, reduc-
ucts increased with the increase of fly ash content due to more re- ing flocculation structures in fresh MOC paste. The setting time of
leased water and independent cement particles participating in the MOC paste was also retarded due to fly ash blocking cement par-
hydration process. Although more hydration products will lead to ticle connections and diluting the system.
poor workability of MOC paste, fly ash particles exist between the Adding fly ash to MOC paste does not change the composition
hydration products and do not participate in hydration process, of the hydration products, but increases the amount of hydration
which weakens the stability of the hydration products and improves products. However, fly ash breaks the bridges between the hydra-
the rheological properties of the MOC paste. tion products, weakening the hydration structure. The mechanical
Fig. 12. Mechanical properties of FA-MOC paste cured in air for 28 days: (a) compressive strength; and (b) flexural strength.
Fig. 13. SEM images of FA-MOC paste cured in air for 28 days: (a) without fly ash; and (b) with 35% fly ash content.
Fig. 14. Effect of fly ash on cement particle dispersion at different hydration times.
properties results revealed that the strength decreased as the fly ash Foundation (2017-ZJ-764 and 2017-ZJ-763), and the Special Fund
content increased. Hence, adding fly ash to MOC paste leads to for Scientific Research of Central Colleges, Chang’an University
poor mechanical properties of FA-MOC paste. (Nos. 310831172201 and 300102318501).
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