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The incorporation of alternative materials in the production of self-compacting concretes (SCCs) as a great option to increase its acceptance and reduce
the cement consumption.
The incorporation of different volcanic materials had important role in the fresh and hardened properties of the SCCs, and high durability in the presence
of aggressive agents (chlorides).
The use of the volcanic materials as partially replacing the cement provide savings on the use of others additives, like viscosity modifying agents, which
results in a lower production cost.
a r t i c l e i n f o a b s t r a c t
Article history: This paper examines the effect of incorporating considerable amounts of Colombian volcanic material to
Received 4 May 2017 self-compacting concrete (SCC) as a pozzolanic addition for rheological improvement, including the
Received in revised form 1 September 2017 effects on the mechanical properties and chloride resistance. In particular, the volcanic materials used
Accepted 2 September 2017
as parts of binary and ternary concrete mixtures in this study were Tolima (TVM), Puracé (PVM) and
Bocayá (BVM). This paper shows that incorporating volcanic materials, both inert (TVM) and pozzolanic
(PVM and BVM), results in SCCs with good workability, moderate mechanical properties and high dura-
Keywords:
bility in the presence of aggressive agents such as chlorides.
Self-compacting concrete
Blended cements
Ó 2017 Elsevier Ltd. All rights reserved.
Chloride attack
Friedel’s salt
Permeability
1. Introduction replacement and found that the use of high percentages of CKD
and different water/fines ratios allowed the amount of cement
Self-compacting concrete (SCC) has been gaining popularity in required to obtain SCC of medium strength with lower production
the construction industry in recent years because of its numerous costs to be optimized. Several researchers have developed SCCs
advantages over conventional concrete. The most important with high percentages of marble powders [50], limestone powders
advantages of SCC include a shorter construction time, improved [22] and palm oil and fly ash waste [41].
conditions for workers because mechanical vibration is not neces- Volcanic materials are formed during volcanic eruptions, and
sary and easier application in complex architectural designs and their vitreous states depend on the magma composition and the
densely reinforced structures [35]. Many researchers have studied solidification process [39]. The reactivity of a volcanic material is
the use of alternative materials for the production of SCCs to determined by its chemical composition, the physical structure of
increase their acceptance and reduce cement consumption while the particles and their potential to react and form cementing com-
maintaining a high fine content to preserve self-compactability. pounds [34]. Volcanic materials have been widely utilized in the
Rodriguez et al. [43] evaluated the possibility of obtaining lower- production of blended cements due to their properties and world-
strength SCC using cement kiln dust CKD) as a partial cement wide availability. Regarding SCC, researchers such as Hossain and
Lachemi [30] investigated the use of volcanic ash as a partial
cement replacement in the production of economical and environ-
⇑ Corresponding author. mentally friendly SCCs with good mechanical properties and high
E-mail address: diana.burgos@correounivalle.edu.co (D.M. Burgos). durability. Guneyisi et al. [27] evaluated the influence of incorpo-
http://dx.doi.org/10.1016/j.conbuildmat.2017.09.017
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
566 D.M. Burgos et al. / Construction and Building Materials 156 (2017) 565–573
increased with the VP content without segregation. Characteristic General-purpose TVM BVM PVM
The type of construction and the components of the concrete Portland cement
mixture must meet certain conditions based on environmental Chemical composition (%)
exposure. These conditions are basically expressed in terms of SiO2 20.73 64.36 71.09 87.45
three parameters: mechanical strength, volume stability and SO3 3.14 0.00 0.00 0.00
S 0.00 0.00 0.61 0.04
chemical resistance. This set of features ensures that concrete per- Fe2O3 5.63 4.92 1.98 1.89
forms well during its service time [47]. In regard to concrete, chlo- TiO2 0.24 0.54 0.43 1.16
ride is among the most common and damaging corrosive agents. Al2O3 4.54 15.90 14.16 0.23
The motion of chloride ions is restricted not only by the porosity Ba 0.00 0.08 0.10 0.13
CaO 52.69 4.71 2.14 0.07
of the structure but also by the exposure conditions, the concrete’s
Na2O 0.15 5.38 0.14 0.05
moisture content, the agent concentration, the type and character- MgO 2.24 1.80 0.22 0.05
istics of the concrete components, etc. [5]. For the chloride-induced P2O5 0.14 0.17 0.08 0.03
corrosion being initiated, the passivity layer must be penetrated. K2O 0.41 1.49 1.00 0.02
Chloride ions surrounding the reinforcement react at anodic sites Zr 0.00 0.01 0.02 0.02
Cr 0.00 0.00 0.00 0.01
(such as cracks and defects) and destroys the passive protective
Cu 0.00 0.00 0.00 0.01
film on the steel. This area serve as anode, while the rest of the Sr 0.00 0.09 0.00 0.00
undamaged surface serves as a cathode. This effect is usually called SrO 0.16 0.00 0.00 0.00
pitting corrosion. Finally, the chloride ions and Fe2+ react to form Mn2O3 0.06 0.00 0.00 0.00
Cr2O3 0.03 0.00 0.00 0.00
chloride or oxychloride compounds (FeCl2 and FeOCl) [10, 17].
ZnO 0.01 0.00 0.00 0.00
Chloride ions and the binder hydration components may combine Loss on ignition (%) 9.85 0.40 7.99 8.35
to form Friedel’s salt (Ca3Al2O6-CaCl2-10H2O), which is in equilib- Density (kg/m3) 3,100 2,090 2,290 2,180
rium when the chloride concentration is constant, or be physically Average particle size (lm) 22.00 20.20 26.30 21.00
adsorbed on the surface of an amorphous calcium silicate hydrate
CSH) gel [33]. However, Yuan et al. [51] mentioned that chloride
binding is a very complicated process and is affected by many fac-
In this study, the fine aggregate was river sand (fineness modu-
tors, such as chloride concentration, cement composition, hydroxyl
lus of 2.55, apparent density of 2,581 kg/m3 and water absorption
concentration, cation of chloride salt, temperature, supplementary
rate of 1.89%), whereas the coarse aggregate was gravel (fineness
cementing materials, carbonation, sulfate ions and electrical field.
modulus of 6.38, nominal size of 12.7 mm, apparent density of
Unlike chemically bound chlorides, physically adsorbed chlorides
2,544 kg/m3 and water absorption rate of 2.01%). The latest gener-
move toward lower-concentration areas on a gel surface. However,
ation of superplasticizer (SP) SIKAPLAST 326 (specific gravity of
the free chlorides in the pore water move faster than the absorbed
1,130 kg/m3 and pH of 5) was used in compliance with ASTM
chlorides, which means that the former dominate the diffusion
C494 [7] types A and F.
process. Some of the chloride ions bond, which causes the free
chloride ion concentration to decrease and, therefore, mitigates
the corrosive effect on the concrete structure [32]. 2.2. Selected SCC mixtures
AFm (monosulphate) phases and incoming chlorides interact to
form Friedel’s salt. Therefore, the binding capacity of the chlorides The methodology proposed by the ACI committee 237R-07 [1]
in the hydration products is determined by the binding agent’s was considered for the design of the self-compacting concrete
chemical composition. The amount of C3A in the binding agent (SCC). A slump flow greater than 650 mm was selected; therefore,
and the amount of available SO3 govern the AFm phase composi- a cement content of 480 kg/m3 was established. Five concrete mix-
tion as well as the amount of the Aft (ettringite) phase [23]. tures were developed (see Table 2) based on Burgos [14]. One stan-
Celik et al. [16] utilized natural volcanic pozzolan and limestone dard mixture and four mixtures based on volcanic materials
powder in the production of SCC with high compressive strength incorporating 20% MVT, 30% MVT, 20% MVT + 10% MVP and 20%
and high resistance to chloride ion penetration. Generally, SCC MVT + 10% MVB as a cement replacement (by mass). All the design
has been widely used in the ready-mixed concrete industry for parameters (see Table 2) were determined to reach the target
structural applications. However, this concept has led to a moder- slump flow >650 mm) and to comply with the Self-Compacting
ate development in the use of SCC in some applications or products Concrete European Project Group [48]. However, the SP content
that require lower strength. Therefore, this paper evaluates the was determined by the volcanic material type in the mixture.
mechanical behavior of and the effect of an aggressive medium,
such as chlorides, on SCCs with large amounts of fine powders
2.3. Self-compactability tests
(mineral additions) derived from a Colombian volcanic material.
The self-compactability tests performed on each of the trial
mixtures included tests of the slump flow, T50, V-funnel for filling
ability and L-box for passing ability. These tests were conducted in
2. Experimental methodology
accordance with the guidelines provided by the 2005 European
guide for SCC.
2.1. Materials
General-purpose Portland cement was used in this study. 2.4. Tests of the properties of hardened SCC
Tolima (TVM), Boyacá (BVM) and Puracé (PVM) volcanic materials
were used. These materials can be found in the Tolima, Boyacá and A test of the compressive strength was conducted to evaluate
Cauca departments, respectively. The physical properties and the mechanical properties of the SCC mixtures. The durability
chemical compositions of the Portland cement and the volcanic indices of the SCC mixtures evaluated included the rate of absorp-
materials can be found in Table 1. tion (sorptivity) of water and the chloride resistance. Additionally,
D.M. Burgos et al. / Construction and Building Materials 156 (2017) 565–573 567
Table 2
SCC mixtures.
Fig. 1. Properties of fresh SCC for all five mixtures. a) Slump flow, b) T50, c) V-funnel, and d) L-box.
sponding value for 30% TVM was 53% lower than that for the stan- TVM + 10% BVM SCCs reached around of 81% of the compressive
dard. After 7 days, the standard SCC’s compressive strength strength of the standard SCC and the 30% TVM SCC reached 60%
became higher than that of the others for all curing ages. After of this.
28 days, the results for the 20% TVM, 20% TVM + 10% PVM and It should be noted that the effectiveness of pozzolanic activity
20% TVM + 10% BVM SCCs were 29, 26 and 27 MPa, respectively, of PVM and BVM may have been influenced by the composition
which fall well within the target compressive strength range. Addi- of the cements used in the SCC formulation. Calcareous fillers are
tionally, the 30% TVM mixture reached the target lowest expected added to this type of cement, which results in additional dilution.
value of 21 MPa on day 28. Burgos et al. [15] anticipated that for Therefore, the amount of calcium hydroxide formed during the
ratios greater than or equal to 30%, the resistance of the TVM mix- cement hydration process is smaller, and this, in turn, has a direct
ture would decrease due to its inert nature. effect on the pozzolanic activity. The above explains why poz-
Bonavetti and Rahhal [12] discussed the effects of incorporating zolanic reactivity may not have compensated the cement replace-
mineral aggregates to Portland cement. They mentioned three ment [18]. Celik et al. [16] suggests that the incorporation of
effects: dilution, the filler effect and pozzolanic activity. The signif- natural pozzolans to ternary mixtures with calcareous fillers,
icance of each is determined by the mixture ratio, the physical and decrease the pozzolanic reaction rate due to dilution effect pro-
chemical properties and the elapsed time. All three effects were duced by the filler. In spite of the lower compressive strength com-
observed in this study. Due to MVT is an inert material, it was iden- pared to the corresponding standard values, this study shows that
tified in 20% TVM SCC a predominant filler effect yielded a com- it is possible to add large amounts of Colombian volcanic materials
pressive strength that was closer to the SCC standard value. to SCCs for medium-to-low-resistance applications.
Conversely, for the 30% TVM SCC, the predominant effect was dilu- It is usually accepted that SCC is used for high-resistance and
tion, which means that the mechanical properties were lower with high-complexity applications, which leads to poor development
respect to the other mixtures, reaching 27 MPa in 360 days. These of medium-to-low-resistance products [43], which is the market
results confirm that the TVM mixture ratio has a strong impact on mostly demanded particularly in Colombia. The current study
the physical particle packing effect. In contrast, incorporating 10% demonstrates that it is technically possible to develop medium-
PVM or 10% BVM in ternary mixtures with 20% TVM is different to-low-resistance (3000–3500 psi) SCCs using local materials.
from replacing 30% of the cement by only TVM, since the poz- These SCCs could be used to make slabs and columns for homes
zolanic activity of PVM and BVM overtakes the dilution effect pro- and mid-height buildings. They could also be used to make walls,
duced by the inert material (MVT) [14]. The pozzolanic reaction slabs, stairs, etc. for prefabricated houses, as the SCC’s high fluidity
occurs after the cement’s hydraulic reaction because the calcium guarantees homogeneous cast filling and uniform surfaces. Obvi-
hydroxide resulting from it is necessary [4]. However, the poz- ously, this would be an advantage for the construction industry,
zolanic reaction rate is determined by the chemical properties of as there would be no need to use mechanical vibration.
pozzolans and its specific surface area. In this study, both poz-
zolanic materials (PVM and BVM) developed pozzolanic activity 3.3. Sorptivity
after 28 days, however after 90 days the increase in the compres-
sive strength was more evident, in agreement with Belaidi et al. The sorptivity or capillary suction test measures the pore struc-
[9]. After 360 days, the 20% TVM, 20% TVM + 10% PVM and 20% ture connectivity; therefore, it is regarded as a good way to evalu-
D.M. Burgos et al. / Construction and Building Materials 156 (2017) 565–573 569
Fig. 2. Compressive strength vs. curing time for the five different SCC mixtures.
ate the resistance of the concrete against the penetration of aggres- each SCC specimen as a function of the curing time. Following
sive chemical species [31]. Fig. 3a and b presents the results of the ASTM C1202 [8], the chloride ion permeability limits were set as
sorptivity tests. The water penetration resistance coefficient, m, the high, moderate, low and very low. It is clear that, after 28 days of
water permeability coefficient, k, and the effective porosity, ee, are curing, all five mixtures show high chloride permeability
shown in Fig. 3a and b as columns, lines and bars, respectively. (>4000 coulombs). However, after 90 days, the hydration process
Generally, the results show that incorporating volcanic material and the pozzolanic reactions decreased the charge that passed
initially 28 days) increases the SCC’s permeability, as the resistance through all five mixtures, resulting in a moderate to low perme-
coefficients were lower and the permeability coefficients were ability (1000–4000 coulombs). It is clear, however, that, at that
higher. Dogan and Ozkul [20] consider that incorporating large age, more charge passed through the 20% TVM and 30% TVM mix-
amounts of additions increases the paste volume, which increases tures and less charge passed through the 20% TVM + 10% PVM and
the capillary pore volume and, therefore, the SCC’s permeability. 20% TVM + 10% BVM mixtures compared to the standard SCC.
However, the SCC’s permeability depends on the type and quantity Finally, after 360 days, the permeability of the 20% TVM and 30%
of additions incorporated [26]. TVM mixtures remained essentially unchanged in the moderate
The granulometric distribution of the TVM results in improved region. The amount of charge passing through the 20% TVM
mechanical performance, as discussed earlier. However, Fig. 3 + 10% PVM and 20% TVM + 10% BVM mixtures, in contrast,
shows that, after 90 days, incorporating 20% TVM or 30% TVM decreased to less than 1000 coulombs, which is in the very low
increases the water permeability and the effective porosity com- permeability region and even lower than the amount reported
pared to the standard SCC. In complete agreement with the results for the standard SCC. The decrease in the permeability over the
presented here, Celik et al. [16] describe an increased capillary pore curing time has a significant effect on the reinforcing steel’s chlo-
volume with a dilution effect activated by inert materials during ride corrosion resistance and, therefore, on the concrete’s useful
the cement hydration process. life [40].
Authors such as Bonavetti and Rahhal [12] suggest that incorpo- The fast permeability results prove that incorporating inert
rating fine mineral additions accelerates the hydration reaction in TVM promotes dilution that increases the permeability of SCC.
the early stages. Nevertheless, if no CSH is formed, dilution occurs These results are in complete agreement with those of Ramezani-
in the later stages. It is clear, however, that after 360 days, the anpour et al. [42], who found that replacing cement more than
hydration reactions become dominant and decrease the permeabil- 10% with inert materials increases the chloride penetration depth
ity of the 20% TVM and 30% TVM SCCs. The sorptivity results for the due to heterogeneous nucleation and dilution effects. In contrast,
pozzolanic PVM and BVM SCCs show that the permeability incorporating PVM and BVM pozzolanic additions decreases the
decreases with the curing time. Sadek et al. [44] argue that the poz- chloride permeability compared to the 20% TVM and 30% TVM
zolanic reaction converts calcium hydroxide into CSH gel, which, in mixtures, based on their capacity to increase the system’s tortuos-
turn, blocks the capillary pores and modifies the porous structure. ity. Moreover, Hossain and Lachemi [30] found that incorporating
The pozzolanic reactions become more evident after 90 days, volcanic ash improves the chloride performance as a result of poz-
after which time the pore interconnectivity decreases and the por- zolanic refinement action on the porous structure. The ternary
ous structure is modified. As stated above, this occurs due to the mixtures show that the PVM and BVM pozzolans plus the mineral
reaction between the pozzolanic materials and calcium hydroxide, filler behavior of TVM give rise to SCCs with moderate resistance
which increases the system’s tortuosity [38, 24]. The permeability and low chloride permeability compared to standard SCC. This
and penetration resistance of the PVM and BVM SCCs are similar to means an improvement for SCCs in terms of workability or
those of the standard SCC after 360 days. This result suggests that mechanical properties as well as durability [16, 2].
incorporating these volcanic materials could improve the durabil- Fig. 5 shows both the chloride ion penetration resistance and
ity of SCC [3, 45]. the sorptivity index (the water absorption rate through intercon-
nected pores) based on capillary suction tests. In general terms,
3.4. Chloride resistance Fig. 5 shows that the resistivity increases as the sorptivity index
decreases. This fact is a result of the chloride penetration due to
To determine the chloride ion penetration resistance of each of two transport mechanisms: capillary suction and diffusion of the
the five different mixtures, Fig. 4 shows the charge passing through solution [19]. The results show that the PVM and BVM pozzolans
570 D.M. Burgos et al. / Construction and Building Materials 156 (2017) 565–573
Fig. 3. Sorptivity test for standard, 20% TVM, 30% TVM, 20% TVM + 10% PVM, and 20% TVM + 10% BVM SCCs. a) Water penetration resistance and permeability coefficients; b)
effective porosity.
Fig. 4. Chloride permeability vs. curing time for the five different SCC mixtures.
have a refining action on the porous structure due to the blocking tions promote the formation of CSH, which, in turn, blocks capillary
effect of the CSH gel, which decreases the chloride permeability. pores and decreases the diffusion coefficient. In addition, it was
Authors such as Siad et al. [46] argue that a low sorptivity index observed that 20% TVM + 10% PVM and 20% TVM + 10% BVM SCCs
is associated with low chloride ion diffusion: the pozzolanic reac- show higher chloride resistivity in spite of their similar sorptivity
D.M. Burgos et al. / Construction and Building Materials 156 (2017) 565–573 571
Fig. 5. Correlation between the resistivity and the sorptivity index after 360 days of curing time for the five SCC mixtures.
Fig. 6. X-ray diffractograms for pastes of all five SCC mixtures after 28 days of curing time (reference) and after being exposed to a 3.5% NaCl solution for 28 days.
E = Ettringite; M = Monosulfate; Fs = Friedel’s salt; Co = Cordierite; Al = Albite.
indexes to standard SCC. This shows that the effect on the chloride due to the presence of reactive alumina in spite of the dilution
resistivity is related not only to pore blockage but also to the chem- effect that decreases the cement’s C3A content when part has been
ical interaction of binder and chloride ions, allowing the chloride replaced [36]. These results are confirmed by authors such as Hos-
binding in cementitious systems [33]. sain and Lachemi [28, 29] who report that, when incorporating vol-
Ipavec et al. [32] mentioned that it is well-known that chemical canic ashes, it is possible to decrease the chloride permeability in
binding between chloride ion and AFm compounds results in Frie- spite of the lower C3A content of the cement. Two factors con-
del’s salt (calcium monochloroaluminate hydrate). Fig. 6 shows X- tribute to this: pozzolanic reactivity and the subsequent effect of
ray diffractograms of the SCC pastes after 28 days of curing time Friedel’s salt formation. They also concluded that the formation
(reference) and after the SCCs were exposed to a 3.5% NaCl solution of Friedel’s salt is related to the presence of aluminum in the vitre-
for 28 days. The highest peaks in the X-ray diffractograms corre- ous fraction of the volcanic ash.
spond to Friedel’s salt at d = 7.9 Å 2h = 11.18°) [49]. Nonetheless, Burgos [14] found that in blended cement pastes with different
an increase in the chloride ion concentration can decrease the volcanic materials, TVM is not completely inert, and some of the
interplanar distance to 7.83 Å due to the transformation of AFm alumina reported in the chemical composition contributes to the
into rhombohedral Friedel’s salt [32]. hydration of calcium aluminates. In the presence of gypsum, this
Fig. 6 shows that Friedel’s salt was detected after the SCCs were promotes the formation of AFt phase. Under some circumstances,
exposed to a 3.5% NaCl solution. As a matter of fact, the concentra- such as when the sulfates provided by the gypsum in the cement
tion is higher in the 20% TVM + 10% BVM, 20% TVM + 10% PVM and are exhausted, the AFm phase may form [11]. The composition of
30% TVM, 20% TVM SCCs than in the standard SCC. This means that both aluminic phases and their ferric equivalents) can change, even
incorporating volcanic materials promotes chloride ion binding after the setting time, in the presence of certain chemicals such as
572 D.M. Burgos et al. / Construction and Building Materials 156 (2017) 565–573
chlorides and sulfates [25]. The interaction of incoming AFm [5] M.G. Alexander, S. Mindess, Aggregates in Concrete, Taylor & Francis, 2005. p.
448.
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[6] American Society for Testing and Materials, ASTM C39/C39M-12 Standard Test
20% TVM and 30% TVM SCCs shown in Fig. 6. However, the TVM’s Method for Compressive Strength of Cylindrical Concrete Specimens, ASTM,
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