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Abstract: A numerical study by the finite volume method through the software Solidworks
Flow Simulation is used to study the dynamic and thermal behavior of the airflow within a
forced convection solar dryer. This study aims to improve the drying conditions of
products by studying the temperature distribution homogeneity in the drying chamber and
by controlling the drying air temperature due to the fact that the drying kinetics studies of
products requires making experiments at different constant and homogeneous
temperatures.
Drying experiments were conducted on the flowers of Punica granatum Legrelliae in
Marrakech (Morocco) by using the said dryer in the specific experimental condition
derived from the first part. The aim of this work is to study the effect of drying air
temperature on drying kinetics of Punica granatum Legrelliae’s flowers. The
experimental drying curves obtained were fitted to a number of mathematical models.
Midilli–Kucuk drying model was found to be the most suitable for describing these solar
drying curves. The experimental sorption curves are described by seven mathematical
models, Peleg model was found to be the most suitable for describing the sorption curves.
Fig. 1. (1) Solar air collector, (2) Fan duct, (3) Fan,
(4) Suction duct, (5) Control Box, (6) Electric
auxilary heater, (7) trays, (8) Drying chamber, (9) Air
flap, (10) air outlet
The simulated dryer, as shown in Fig. 1 consists of
an indirect forced convection solar dryer with a
(2.5m×1m) solar air collector oriented southward
under an angle of 30° versus the horizontal, a drying
chamber, a fan and an electric auxiliary heater. A
galvanized iron flat plate painted black is used as an
absorber for trapping the incident solar radiation. A Fig. 3. 2D View of the solar dryer’s mesh
glass cover is used as the top cover of the collector in
order to transfer to the absorber the greater part of the Solar radiation is modeled in order to be
incident solar radiation and oppose the heat losses. perpendicular to the glass of the collector and has an
The insulation in the bottom and the edges of the intensity of 900 Wm-2 (see Fig. 2). The inlet and the
collector is 5 mm polyurethane foam. The drying outlet of the dryer are modeled by an environmental
cabinet is constructed with insulted walls pressure of 1 atm as boundary conditions. The
(dimensions: 1.40m (length), 0.5 m (width), and ambient temperature is equal to 25°C. The air is
0.90m (depth)).The fan allows to vary the air flow forced to circulate in the dryer by a fan with a
constant air flow rate of 300 m3h-1. An electric -Case 2: the electric auxiliary heater is activated
auxiliary heater is modeled by a volume heat source throughout the simulation.
of 4KW. Flow Simulation solves the governing -Case 3: Regulation of the drying chamber air
equations with a discrete numerical technique based temperature at 40°C.
on the finite volume method (FVM) on a rectangular -Case 4: Regulation of the drying chamber air
(parallelepiped) computational mesh. Local temperature at 50°C.
refinement of the mesh is used in this model taking -Case 5: Regulation of the drying chamber air
into account the peculiarities of the model’s temperature at 60°C.
geometry. Fig. 3 represents a 2D view of the mesh
By analyzing Fig. 4, when the solar radiation source
which is composed from 52 907 rectangular cells
is uniquely activated (Case 1); the response of the
(about 38 nodes for each axis).
system is slow and it reaches the permanent regime
after almost 30 min, the mean drying chamber air
temperature in this case is equal to 50°C as maximum
Mean drying chamber air temperature (°C)
150
140 value. But, when the electric auxiliary heater is
130 uniquely activated (Case 2); the response of the
120 Case 1
system is faster and the drying chamber temperature
110 Case 2
Case 3
reaches high values around 140°C.
100
90 Case 4 In order to study the temperature effect on drying
80 Case 5 kinetics of Punica granatum Legrelliae’s flowers, the
70 dryer must be operated at constant and homogeneous
60
50
temperatures. So, among the aims of this study is to
40 design a solar dryer in which the temperature
30 distribution of the drying chamber is homogeneous as
0 600 1200 1800 2400 3000 3600 well as controlling the drying air temperature. So an
Time (s) on-off control was implemented in the dryer. The
electric auxiliary heater and the solar radiation are
Fig. 4. Mean drying chamber air temperature versus not always activated during the time dependent
time simulation. The activation of the electric auxiliary
heater is dependent on the mean drying chamber air
temperature that represents the goal value (see Fig.
5). The electric auxiliary heater is turned on until the
goal value is greater than the specified control value.
The value of the dead band is considered as equal to
3°C, Thus, the volume heat source is turned off until
the control value exceeds the goal value by 3°C. By
this way, the volume heat source is not turned on
immediately after that the mean drying chamber air
temperature falls below the specified control value.
The solar radiation is activated until the goal value is
Fig. 5. On-off control of the electric auxiliary heater greater than the specified control value by +3°C that
depending on the mean drying chamber temperature represent the dead band (see Fig. 6), in such way, the
solar radiation source is not turned off as soon as the
mean drying chamber temperature exceeds the
specified control value. During the experiments, the
solar radiation is disabled by hiding the glass of the
solar air collector with an opaque cover.
As it can be seen from Fig. 4, the mean drying air
temperature is controlled in order to be set at 40°C
(case 3), 50°C (case 4) and 60°C (case 5). For the
case 5, the solar radiation source can’t reach by itself
a temperature of 60°C so; the electric auxiliary heater
Fig. 6. On-off control of the solar radiation source is automatically activated and disactivated
depending on the mean drying chamber temperature throughout the experiment in order to set the
temperature at the desired value, which explains the
Five Transient simulations of the modeled solar dryer corrugated form of the temperature. For the cases 3
are presented: and 4, the electric auxiliary heater works only one
-Case 1: the solar radiation source is activated time at the beginning of the simulation so as to
throughout the simulation. quickly reach the desired temperature because the
thermal energy given by the solar radiation source is
enough throughout these experiments. Furthermore, CASE STUDY, Punica granatum Legrelliae’s
as it can be noticed from this figure, the temperature flowers
fluctuates around ±3°C from the desired values,
Before performing the drying experiments on Punica
which is acceptable.
granatum Legrelliae’s flowers, it is necessary to
determine the equilibrium moisture content of this
product by establishing the isotherm sorption.
Sorption isotherms
In the present work, the static gravimetric method
was applied in order to determine the sorption
isotherms at 30, 40 and 50°C. This method is based
on the use of saturated salt solutions to maintain a
fixed relative humidity. The salts used are KOH,
MgCl2, K2CO3, NaNO3, KCl and BaCl2. These salts
provide a range of relative humidity of 5–90%.
Fig. 7. 3D trajectory of the air inside the dryer
Adsorption 50°C
25
content, N is the number of experimental points, and
20 d f is the number of degrees of freedom of the
15 regression model.
The Peleg equation gives the best fit to the
10
experimental data for a wide range of water activity
5 (0.05–0.9) with an r of 0.9777 and 0.9973, SEM of
2.7989 and 1.8487, and MRE of 10.7180% and
0
0,0 0,2 0,4 0,6 0,8 1,0 12.2103% for desorption and adsorption isotherms,
Water activity aw (-) respectively.
Fig. 11. Influence of temperature on the adsorption Drying kinetics of Punica granatum Legrelliae’s
isotherms of Punica granatum Legrelliae’s flowers. flowers
The results of the experiments are presented in
Fig. 10 and Fig. 11. These figures show that X eq
increases with decreasing temperature at
constant aw . This result may be explained by the
higher excitation state of water molecules at higher
temperature thus decreasing the attractive forces
between them. Furthermore, at constant temperature,
X eq increases with increasing of aw . The sorption
isotherms are type II of BDDT classification and
exhibit a sigmoidal shape; this is consistent with the
behavior of other medicinal and aromatic plants
(Mujumdar, 1990). Fig. 12. The designed forced convection solar dryer
In the present study, The relationship between X eq , Drying experiments were conducted during June
aw and the temperature of Punica granatum 2014 in Marrakech (Morocco) on a designed forced
Legrelliae was predicted by applying seven models convection solar dryer (see Fig. 12). In order to
namely GAB, modified Henderson, Peleg, modified ensure greater stability of the drying conditions and
Halsey, modified Oswin, Enderby and LESPAM. homogeneous temperature distribution inside the
The best model describing desorption and adsorption drying chamber, the dryer must be operated at least
isotherms of the product is the one which has the 15min before the introduction of the loaded tray.
highest value of correlation coefficient r and smallest
values of Standard Error of Moisture SEM and Mean
Relative Error MRE . These statistical parameters are
defined as follows:
Drying rate V (Kg water /( Kg dry moisture.h))
14
=40°C
12 =50°C
=60°C
10
-1
Q =300 m3h
8
6
4
2
0
Fig. 13. Tray loaded by a thin layer of Punica 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5
granatum Legrelliae’s flowers Moisture content X (Kg water / Kg dry matter)
A mass of approximately 8.5g of fresh Punica Fig. 15. Variation of drying rate as a function of
granatum Legrelliae’s flowers was used for each moisture content for different temperatures.
drying experiment (see Fig. 13). The samples were According to Figs. 14 representing the moisture
uniformly spread forming a thin layer on the drying content versus drying time, an increase in the drying
tray that was then placed on the first tray of the air temperature has led to a significant reduction in
drying chamber. The heated air enters the drying the drying time; 310, 120 and 70 minutes for
chamber below the trays and flows upwards trough respective temperatures 40°C, 50°C and 70 min. It
the samples. A digital weighing apparatus (±0.001g) can be noted from Fig. 15 that represents the drying
measures the mass loss of the product during the rate versus moisture content that there is the absence
process. The weight of the product on the tray was of the increasing drying rate period (phase 0) in
measured by removing it from the drying chamber which the temperature of the product is increased
for approximately 15–20s. These measurements were without any substantial loss of water, the absence of
performed every 10min at the beginning of the the constant drying rate period (phase 1) and there is
drying experiment and then every 20min at the end. only the presence of the falling drying rate period
The initial and final moisture contents of each sample (phase 2). These results are in agreement with the
were determined by using a drying oven whose drying results of other medicinal plants as Citrus
temperature is fixed at 105°C. The experiments were aurantium leaves (Mohamed et al. 2005) and
performed at three air temperatures (40, 50 and Gelidium sesquipedale (Mohamed et al. 2008).
60°C), a fixed drying air flow of 300m3/h and an
ambient relative humidity varying from 41 to 46%. The principle of the characteristic drying curve is to
The initial moisture content of the product ranged reduce all the experimental data so as to make them
from 3.0476 to 3.25 kg water per kg dry matter and it usable not only by the experimenter himself, but also
was reduced to the final moisture content ranged by the entire scientific community (Mohamed et al.
from 0.0476 to 0.2857 kg water per kg dry matter. 2005).
Moisture content X (Kg water/ Kg dry matter)
3,5
1,2 r =0,9826
=40°C
Dimensionless drying rate f (-)
Drying time (min) Fig. 16. Dimensionless drying rate versus moisture
Fig. 14. Variation of moisture content as a function ratio of Punica granatum Legrelliae’s flowers.
of time for different temperatures. Fig. 16 represents the variation of dimensionless
drying rate versus moisture ratio as given by (Van
Meel, 1958) method, it shows that all the solar drying
curves obtained for the different test conditions fall
into a tight band, indicating that the effect of
variation of temperature is small over the range chosen as the criteria of the fit. These parameters can
tested. A polynomial model was found to fit best the be calculated as follows:
dimensionless experimental data of Punica granatum N
Legrelliae’s flowers.
i 1
(X *exp ,i X *pre,i )2
2 3 4 χ2
f A B1 X * B2 X * B3 X * B4 X * (5) N ob nc (8)
With: A=-0.06242, B1=351118, B2=-4.84588,
1 N * * 2
B3=2.77564, B4=-0.38036. RMSE (X exp ,i X pre,i )
N i 1
Given the complexity of the phenomena occurring (9)
during the drying of products; several authors
Where X *exp,i is the experimental moisture ratio;
proposed mathematical models in the form of semi-
empirical or theoretical relationships to describe the X *pre,i is the predicted moisture ratio; N ob is the
macroscopic behavioral of products. number of observations; and nc is the number of the
model’s constants.
Table 1. Mathematical models applied to the drying
curves (Idlimam, 2008). Table 1 presents the ten models used to fit the solar
drying curves in which a, b, c, k, k0, k1, and n are the
Model Model expression model’s coefficients. Midilli-Kucuk model was
Newton selected as the most suitable model to represent the
X * exp ( kt) thin-layer drying behaviour of Punica granatum
Legrelliae’s flowers.
Page X * exp ( ktn )
0,8
by Midilli-Kucuk model