TOSHIBA Field Test Procedure DATE ISSUED Customer : Vietnam/Lilama Corporation Oct.28.2011 Plant: Vung Ang1 Thermal Power Plant 2 X600MW Title : 4 sioning Procedure for Dynamic response test “The information in this material is confidential and contains Toshiba's intellectual property including know-how. It shall not be disclosed to any third party, copied, reproduced, used for ‘unauthorized purposes nor modified without prior written consent of Toshiba. Toshiba Comportin 3 + ays zg a 1 | cameron ot ue ‘inoue = ; [RoR — oR | nar CONTENTS rm rR a pisreipurion APPROVED BY rsastr cumoxen wy Tire oww2n0t1 YasTOSHIBA Field Test Procedure AVR Dynamic characteristic test NO LOAD TEST Ttems 1. Generator no-load saturation characteristic test 2. Generator voltage build-up test by MEC. 3. AVR step response test. 4, Setting range check for 90R. 5. VPFL operation check. 6. OEL operation check. 7. AVR ~ MEC change check. 8. AVR channel change check. 9. Generator voltage build-up test by AVR. - AyeTOSHIBA Field Test Procedure 1. Generator no-load saturation characteristic test 1.1. Purpose While a field circuit breaker is closed in with MEC mode at Steam Turbine generator rated speed and the action of the voltage build-up by manual operation is measured, a generator no-load saturation characteristic test is carried out by 70E operation, and it checks that itis normal. 1.2. Preparation 1) Carry out the completion of the Steam turbine starting and become (__)rpm fixed operation. 2) Make the following signal extraction preparations with the maintenance tool! - Generator voltage - Field current. 3) Change the 70R runback position during tests temporarily. 1.3. Process. 1) Select the AVR control mode to “EXCITATION MODE [MEC]” on OPS. 2) Operate “FIELD CIRCUIT BREAKER [CLOSE]" on OPS. 3) Supervise the related meters of OPS until generator voltage rises gradually and becomes stable. 4) Operate “70R-SETTER [RAISE]” on OPS adjust generator voltage for some value, and measure generator related data. (Maximum Generator voltage must be(_%) or less) Measuring and checking rotation at rated voltage. Measuring Line voltage for PT2ry Measuring Phase voltage for PT2ry __|_Checking Rotation RS | (AVR) T3-1~2 Vv] RE | (AVR) 13-1~E Vv ST | (AVR)13-2~3 vi se | VR) 12~E Vv a £V8) OK / NG TER | (AVR) T33~1 v| TE | @VR)T3~E Vv NE | (AVR) T34~E Vv 5) Operate “70R-SETTER [RAISE]” on OPS adjust generator voltage for same value of RAISE side, and measure generator related data. (Minimum Generator voltage shall be at minimum position of 70R) 6) Operate the “FIELD CIRCUIT BREAKER [OPEN]” on OPS. 7) Restore the 70R runback position 3 ieTOSHIBA Field Test Pro 1.4, Judgment 1) Generator voltage should be build-up smoothly. 2) An exaggerated shot of generator voltage must be less than () %( ) (V/F-ANN should not occur) 3) It is stably controllable by 70R. 4) The curve of the generator no-load saturation characteristic should be mostly in agreement with factory test data. a Ys-TOSHIBA Field Test Procedure 2, Generator voltage build-up test by MEC. 2.1, Purpose. While turbine generator is operating no-load rated speed, Field circuit breaker is closed in MEC mode. the action of the voltage build-up, and checks that there is generator voltage to be stable. 2.2. Preparation. 1) Make the following signal extraction preparations with the maintenance tool. Generator voltage. - Field current. - MEC signal. -41E CLOSE signal. Recording cycle: (sec. 2.3. Process. 1) Confirm the AVR control mode to “EXCITATION MODE [MEC]” on OPS. 2) Confirm that the 70R position is situated in a run back position in maintenance tool. 3) Tum on “TRANSIENT RECORDING [RECORD]" on OPS. 4) Operate “FIELD CIRCUIT BREAKER [CLOSE]” on OPS, and at the same time turn on “TRANSIENT RECORDING [HOLD]” on OPS. 5) Supervise the related meters of OPS until generator voltage rises gradually and become stable. 6) Transmit transient phenomena recording data to the maintenance tool and save it to Memory device. 2.4. Judgment. Atthe time of a voltage build-up tests. 1) Generator voltage should be established smoothly. 2) An exaggerated shot of generator voltage should be less than( —)%(_—-KV), (VIE-ANN should not occur) At the time of a voltage descent test. 1) Generator voltage should descend smoothly. —As-TOSHIBA Field Test Procedure 3. AVR step response test. 3.1. Purpose. ‘While Steam Turbine generator is operating at rated speed, AVR is adjusted so that it may become a suitable response to very disturbance. 3.2. Preparation. 1) Check that each setting value of AVR should be as design directions. ~ AVR gain : Later - AVR phase compensation gain :Later ~ Active current compensation gai ~ Reactive current compensation gain : - AVR lead time constant('1) : Later ~ AVR lag time constant(T2):Later - AVR lead time constant(T3): Later - AVR lag time constant(T4): Later 2) Make the following signal extraction preparations with the maintenance tool. - Generator voltage. - Exciter field current. - AVR signal. - STEP signal. Recording span: (sec). 3.3. Process. 1) Confirm the AVR control mode to “EXCITATION MODE [MEC]” on OPS. 2) Operate “FIELD CIRCUIT BREAKER [CLOSE]” on OPS, and close the Field circuit breaker. 3) Supervise the related meters of OPS until generator voltage rises gradually and becomes stable. 4) Operate “70R-SETTER [RAISE]” on OPS adjust generator voltage when rated voltage. 5) Select AVR control mode to “EXCITATION MODE [AVR]” on OPS from “MEC” to “AVR”. 6) Adjust Generator voltage to( KV) by 90R-SETTER on OPS. a oeTOSHIBA Field Test Procedure 7) Carry out £2% step response test on OPS. 1, Tum on “TRANSIENT RECORDING [RECORD]” on OPS. 2. Tum on “STEP RESPONSE TESTI - },[2%] and [STEP INPUT]” on OPS. 3. After a record end, read data to the maintenance tool and save it to Memory Device. 4. Tum on “TRANSIENT RECORDING [RECORD]? on OPS. 5. Turn on “STEP RESPONSE TEST [RESET] on OPS. 6. After a record end, read data to the maintenance tool and save it to Memory Device. 8) Rising time is measured at +2% steps, and it judges. When not satisfying a standard, ‘The AVR PHASE COMPESATION GAIN is adjusted and it carries out again 9) Carry out 10% step response test like a ++2% step response test after an adjustment end. 3.4. Judgment. ‘The generator voltage control by AVR is the optimum, and the response situation of AVR step response testis satisfaction about design specification. 1) At the time of +2% step response test. Rising time: Tr= later (_ sec.:+( )sec.( sec. see.) ‘The amount of going too far: <(__)%. Setting time: Ts<=(_) seconds. (It lowers about standup time and let the data of a response be reference data) 2) £10% step response test. Setting time: Ts<=(_) seconds,TOSHIBA Field Test Procedure 4, Setting range check for 90R. 4.1. Purpose. The range, which can adjust generator voltage by 90R operation at the time of generator no-load operation is checked in addition, 4.2. Preparation. 1) Connect the maintenance tool to AVR master controller. 4.3. Process. 1) Confirm that generator voltage is carrying out (KV) fixed operation in AVR mode. 2) The 90R position to minimum by “90R-SETTER ” on OPS. 3) Operate “9OR-SETTER [RAISE]” on OPS. It is referred to as 0.90, 0.95, 1.00 and 1.04PU, and the following item is measured, Generator voltage is set to(_)KV after a measurement end. Measurement part: - 90R position. - OPS meter (Generator voltage, Field voltage, Field current) - PT 2nd voltage (between generator voltage T3 1-2) 4.4, Judgment. 1) The generator voltage at the time of 90R minimum should be (__)%=1%. 2) The generator voltage at the time of 90R maximum should be(_)%E 1%. “Judge maximum value by calculating anticipation value from the data to )%. He —TOSHIBA Field Test Procedure i 5. VPFL operation check, 5.1, Purpose. Temporary change of the setup of VPFL is carried out at 0.95PU, 90R setup is raised gradually, and the gain of VPFL is checked. 5.2. Preparation. 1) Connect the maintenance tool to AVR master controller. 2) Make the following signal extrac ~ Generator voltage. = VPFL output. ~ AVR output. - Step signal, - VPFL operated signal Recording cycle: ( see.) preparations with the maintenance tool. 5.3. Process. 1) Confirm the AVR control mode to “EXCITATION MODE [AVR]” on OPS. 2) Set generator voltage to) volts(__kV) by “90R-SETTER ” on OPS. 3) Check V/F deviation by AVR master controller. 4) Set generator voltage to()% volts(__kV) by “90R-SETTER * on OPS. 5) Change the following setting value. -VPFD SET :later (( )PU > (PU) - VPFD DELAY SET slater (( )s + (__ )s) -VPFLSET: later (( )PU + (PU) 6) Confirm the following setting value. - VPFL gain : later (PU) = VPFL lead time constant : later (8) - VPFL lag time constant : later (5) 17) Select “VPFL TEST [ON]” on OPS. 8) Operate “90R-SETTER ” and raise a setup of 90R on OPS every 0.02PU.TOSHIBA Field Test Procedure 9) Measured the following signal, respectively. - Generator voltage. - 90R position. When 90R position is about ( _)PU, it become to “VPFL operated”. 10) After “VPFL operated”, check out generator voltage is stable. 11) Raise 90R to a maximum and check a gain. 12) Set 90R as( PU, 13) Change the following setting value. -VPFD SET :later (| )PU ~ (PU) 14) Carry out +10% step response test on OPS. 1. Tum on “TRANSIENT RECORDING [RECORD]” on OPS. 2. Tum on “STEP RESPONSE TEST[ + },[10%] and [STEP INPUT]” on OPS. 3. After a record end, read data to the maintenance tool and save it to FD. 4, Tum on “STEP RESPONSE TEST [RESET]” on OPS. 15) Select “VPFL TEST [OFF]” on OPS. 16) Restore setting value, -VPFD SET: later (( )PU (PU) - VPFD DELAY SET: later (()s > ()s) -VPFLSET: later (( )PU > (PU) SesTOSHIBA Field Test Procedure EE 5.4. Judgment, 1) Polarity of VPFL operated should be raising polarity. 2) Restrict stably by the following in VPFL limitation polarity, itis (a+b) / b >9. 3) At the time of +10% step response test. Setting time: Ts<= 10 seconds.(after VPFL operated) Generator voltage 90R positionTOSHIBA Field Test Procedure ee 6. OBL operation check. 6.1. Purpose. ‘Temporary change of the setup of OEL is carried out at (PU, 90R setup is raised gradually, and the gain of OEL is checked 6.2. Preparation. 1) Connect the maintenance tool to AVR master controller. 2) Make the following signal extraction preparations with the maintenance tool. ~ Generator voltage. - Field current. - OEL output ~ AVR output - Step signal ~ OEL operated signal Recording cycle: ( see. 6.3. Process 1) Confirm the AVR control mode to “EXCITATION MODE [AVR]" on OPS. 2) Set generator voltage to()% volts(___kV) by “90R-SETTER™ on OPS, 3) Check Field current by AVR master controller. 4) Set generator voltage to ( )% volts(__-kV) by “90R-SETTER ” on OPS. 5) Change the following setting value. -OED SET: later ( )PU — value of 3) -OEL SET: later (( )PU — value of 3) - OED DELAY SET:1(( )s + (__)s) 6) Confirm the following setting value. - OEL gain slater (( PU) = OEL lead time constant : later ((__)s) = OEL lag time constant : later (_)s) 17) Select “OEL TEST [ONJ” on OPS. 8) Operate “90R-SETTER ” and raise a setup of 90R on OPS every 0.02PU. —_.. 1%,TOSHIBA Field Test Procedure 9) Measured the following signal, respectively. - Generator voltage. - Field current - 90R position. When 90R position is about _)PU, it become to “OEL operated”. 10) After “OEL operated”, check out generator voltage, field current, and 90R position is stable. 11) Raise 90R to a maximum and check a gain. 12) Set 90R as( PU. 13) Change the following setting value. -OED SET: later (value of 3 + 0.02PU) 14) Carry out +10% step response test on OPS. 1. Turn on “TRANSIENT RECORDING [RECORD]” on OPS. 2. Tum on “STEP RESPONSE TESTI + },[10%] and [STEP INPUT]” on OPS. 3. After a record end, read data to the maintenance tool and save it to memory device. 4, Tum on “STEP RESPONSE TEST [RESET]” on OPS. 15) Select “OEL TEST [OFF]” on OPS. 16) Restore setting value. -OED SET: later (value of 11 > (PU) -OEL SET: later (value of 3 + (PU) - OED DELAY SET later (s+ (Js) =eTOSHIBA Field Test Procedure ee __ 6.4, Judgment. 1) Polarity of OBL operated should be raising polarity. 2) Restrict stably by the following in OEL limitation polarity, itis (a+b) / b >6. 3) At the time of +10% step response test. Setting time: Ts<=(_) seconds.(after OEL operated) Generator voltage 90R position MhTOSHIBA Field Test Pri > change check. 7.1. Purpose. ‘The AVR control mode change from MEC to AVR and from AVR to MEC at the time of generator no-load operation, and checks that generator voltage to be stable. 7.2. Preparation. 1) Connect the maintenance tool to AVR master controller. 2) Make the following signal extraction preparations with the maintenance tool. ~ Generator voltage. - Exciter field current, ~ AVR select signal. = MEC select signal Recording cycle: (_ sec. 7.3. Process. 1) Confirm that generator voltage is carrying out (_)kV fixed operation in AVR mode. 2) Tum on “TRANSIENT RECORDING [RECORD}” on OPS. 3) Tum on “TRANSIENT RECORDING [HOLD]” on OPS, at the same time it select “EXCITATION MODE [MEC]” on OPS from “AVR” to “MEC”. 4) Transmit transient phenomena data to the maintenance tool, and save to memory device. 5) Check the AVR to MEC mode change data. 6) Tum on “TRANSIENT RECORDING [RECORDJ” on OPS. 7) Tum on “TRANSIENT RECORDING [HOLD]” on OPS, at the same time it select “EXCITATION MODE [AVR]” on OPS from “MEC” to “AVR”. 8) Transmit transient phenomena data to the maintenance tool, and save to memory device. 9) Check the MEC to AVR mode change data. pgTOSHIBA Id Test Procedure 7.4, Judgment. Actions, such as generator voltage, check that it is stable. 1) AVR to MEC mode change. (AVR — MEC ) A steady change of generator voltage should be less than +0.01PU 2) MEC to AVR mode change. (MEC — AVR) A steady change of generator voltage should be less than -0.01PU agesTOSHIBA Field Test Procedure 8. AVR channel change check. 8.1. Purpose, ‘The AVR control channel change from A to B and from B to A at the time of generator no-load operation, and checks that generator voltage to be stable. 8.2. Preparation. 1) Connect the maintenance tool to AVR master controller. 2) Make the following signal extraction preparations with the maintenance tool. - Generator voltage. - Exciter field current. - AVR select signal. - Channel select signal. Recording cycle: (- see. 8.3. Process, 1) Confirm that generator voltage is carrying out (_)KV fixed operation in AVR mode. 2) Turn on “TRANSIENT RECORDING [RECORD]” on OPS 3) Tum on “TRANSIENT RECORDING [HOLD}” on OPS, at the same time it select “AVR CHANNEL [ BT” on OPS from “A” to “B” 4) Transmit transient phenomena data to the maintenance tool, and save to FD. 5) Check the AVR channel change data. (“A” — “4 ) 6) Turn on “TRANSIENT RECORDING [RECORD]" on OPS. 7) Tum on “TRANSIENT RECORDING [HOLDJ” on OPS, at the same time it select “AVR CHANNEL LAY’ on OPS from “B” to “A”. 8) Transmit transient phenomena data to the maintenance tool, and save to memory device. 9) Check the AVR channel change data. (“B" > “A”) -e~TOSHIBA Field Test Procedure 8.4, Judgment. Actions, such as generator voltage, check that it is stable. AVR channel change (A + B ) ‘A steady change of generator voltage should be less than. ++0.01PU AVR channel change (B + A ) A steady change of generator voltage should be less than +0.01PU ¥ fee hs —TOSHIBA Field Test Procedure 9. Generator voltage build-up test by AVR. 9.1. Purpose. While turbine generator no-load rated speed, Field circuit breaker is closed in AVR mode. the action of the voltage build-up, and checks that there is generator voltage to be stable. 9.2. Preparation. 1) Make the following signal extraction preparations with the maintenance tool. - Generator voltage. - Field current. ~ AVR signal. - 41E CLOSE signal. Recording cycle: (see. 9.3. Process. 1) Confirm that generator voltage is carrying out( _)KV fixed operation in AVR mode. 2) Operate the “FIELD CIRCUIT BREAKER [OPEN]” on OPS. 3) Confirm that the 90R position is situated in a run back position in maintenance tool. 4) Confirm the AVR control mode to “EXCITATION MODE [AVR]” on OPS. 5) Turn on “TRANSIENT RECORDING [RECORD]" on OPS. 6) Operate “FIELD CIRCUIT BREAKER [CLOSE]” on OPS, and at the same time turn on. “TRANSIENT RECORDING [HOLD]" on OPS. 7) Supervise the related meters of GCP until generator voltage rises gradually and become stable. 8) Transmit transient phenomena recording data to the maintenance tool and save it to memory device. 9.4, Judgment. At the time of a voltage build-up tests. 1) Generator voltage should be established smoothly. 2) An exaggerated shot of generator voltage should be less than( )%(( kV) and (— %(()KV){_ see. (V/F-ANN should not occur) YeTOSHIBA Field Test Procedure AVR Dynamic characteristic test ON LOAD TEST Items 1.UEL polarity check and limitation characteristic check. 2.AQR Operating Test 3. PSS effective check test. 27%TOSHIBA Field Test Procedure 1. UEL operation check. 1.1. Purpose. The temporary change of the UEL setting value is carried out during 25% load operation, 90R is dropped to minimum value and the gain of UEL is checked 1.2, Preparation. 1) Connect the maintenance tool to AVR master controller. 2) Make the following signal extraction preparations with the maintenance tool. - Generator voltage. - Reactive power. - UEL output. ~ AVR output. - Step signal. - UEL operated signal Recording cycle: (sec. 1.3. Process. 1) Confirm that generator voltage is operating stably in AVR mode at the time of 25% load. 2) Adjust reactive power to lag(__)MVar by “90R-SETTER” on OPS. 3) Change the following setting value. -UELal SET: later ()PU > OPU) -UELbI SET: later (()PU — OPU) - UBL a2 SET: later (( )PU > OPU) - UELb2 SET: later (()PU — OPU) 4) Confirm the following setting value. -UEL gain: later (( )PU) ~ UEL lead time constant : later (( )s) - UEL lag time constant : later (()s) 5) Select “UEL TEST [ON]” on OPS. 6) Operate “90R-SETTER” on OPS, to minimum position of 90R every 0.02PU and measure the following item, - Generator voltage. - Reactive power. - 90R position 7) Adjust reactive power to (_Mvar by “90R-SETTER” on OPS. iheTOSHIBA Field Test Procedure 8) Carry out -2% step response test on OPS. 1. Tum on “TRANSIENT RECORDING [RECORD]” on OPS. 2. Confirm the step signal amount to be set at -2% in maintenance tool, and turn on “STEP” on OPS. 3. After a record end, read data to the maintenance tool and save it to Memory device. 4, Tum on “STEP RESPONSE TEST [RESET]” on OPS. 9) Adjust reactive power to Lag]00Mvar by “90R-SETTER” on OPS. 10) Select “UEL TEST [OFF] on OPS. 11) Restore setting value, - UEL al SET : 2-35-01 RS1300 (OPU — 0.323PU) - UELb1 SET : 2-35-08 RS1302(OPU —* 0.051PU) - UEL a2 SET : 2-35-15 RS1304 (0PU — 0.323PU) - UEL b2 SET : 2-35-22 RS1306 (OPU — 0.051PU) 1.4. Judgment, 1) After UEL operated, Generator voltage and Reactive power were stabiles. 2) At the time of -2% step response test. Setting time: Ts<=(__)seconds.(after UEL operated)TOSHIBA Field Test Procedure 2.AQR Operating Test. 2.1. Purpose. It checks that confirm of AQR operating by SSR or 57R during 25% and 100% of each load operation, 2.2. Preparation. 1) Connect the maintenance tool to AVR master controller. 2) Make the following signal extraction preparations on OPS. - Generator voltage. ~ Reactive power. - Active power. - Power factor 2.3. Process. 1) Confirm that generator voltage is operating stably in AVR mode at the time of 25% and 100% load. 2) Adjust reactive power to OMVar by “90R-SETTER® on OPS. 3) Select “AQR [INSERVICE]” on OPS. 4) Adjust SSR setting values to(__)PF by SSR-SETTER on OPS. It checks power factor decreasing further near 0.98PF. 5) Adjust 55R setting values to(_)PF by SSR-SETTER on OPS. It checks power factor increasing further near 1.00PF. 6) Adjust 57R setting values to lag(__MVar by 57R-SETTER on OPS. It checks reactive power increasing further near lag 100MVar. 7) Adjust 57R setting values to (_)MVar by 57R-SETTER on OPS. It checks reactive power decreasing further near (_)MVar. 2.4. Judgment. 1) It checks that reactive power is controlled by 55R and 57R, 2) 90R and reactive power do not carry out cyclic by AQR, but it is controlled stably.TOSHIBA Field Test Procedure 3. PSS effective check test. 3.1. Purpose. It checks that the effect of PSS is suitable to dumping of the active power agitation by AVR step response during 25%,75% and 100% of each load operation, 3.2. Preparation 1) Connect the maintenance tool to AVR master controller. 2) Make the following signal extraction preparations with the maintenance tool. - Generator voltage, - Exciter field current. - Active power. ~ Reactive power. - PSS output. - PSS in service. - Step signal. Recording cycle: (__)see. 3.3. Process. 1) Confirm the AQR control mode to “AQR [OUT OF SERVICE]” on OPS. 2) Confirm that reactive power and generator voltage are operating stably in AVR mode. 3) Adjust reactive power to OMVar by “9OR-SETTER” on OPS. 4) Confirm “PSS [OUT OF SERVICE]” on OPS. 5) Carry out 3% step response test of PSS exclusion on OPS. 1. Turn on “STEP RESPONSE TEST [RESET]” on OPS. 2. Tum on “STEP RESPONSE TEST[ + },[3%] and [STEP INPUT]” on OPS. 3. After a record end, read data to the maintenance tool and save to memory device. 4. Check the data of the step response test of PSS exclusion. 5, Tum on “TRANSIENT RECORDING [RECORD]? on OPS. 6. Turn on “STEP RESPONSE TEST [RESET]” on OPS. yes 4sTOSHIBA jeld Test Procedure 7. After a record end, read data to the maintenance tool and save to memory device. 8. Check the data of the step response test of PSS exclusion. 6) Tum on “PSS [IN SERVICE] on OPS. 7) Carry out +3% step response test of PSS use on OPS. 1, Tum on “TRANSIENT RECORDING [RECORD]” on OPS. 2. Tum on “STEP RESPONSE TEST + },[3%] and [STEP INPUT]” on OPS. 3. After a record end, read data to the maintenance tool and save to FD. 4, Check the data of the step response test of PSS use. 5. Tum on “TRANSIENT RECORDING [RECORD]” on OPS. 6. Tum on “STEP RESPONSE TEST [RESET]” on OPS, 7. After a record end, read data to the maintenance tool and save to FD. 8. Check the data of the step response test of PSS use. Remarks As for the PSS effective check of 75% to 100% load, [Only PSS INSERVICE] carries out a test. 3.4, Judgment, 1) Dumping of active power agitation should be improved by having used PSS. P2 DECREMENT RATIO 7 =(P4-P0)/(P2-P0) S 1/e(TxKD/2M)