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Construction and Building Materials 25 (2011) 4105–4111

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Predicting the core compressive strength of self-compacting concrete (SCC)


mixtures with mineral additives using artificial neural network
Mucteba Uysal a, Harun Tanyildizi b,⇑
a
Department of Civil Engineering, Sakarya University, Sakarya, Turkey
b
Department of Civil Engineering, Firat University, Elazig, Turkey

a r t i c l e i n f o a b s t r a c t

Article history: In this study, an artificial neural networks study was carried out to predict the core compressive strength
Received 24 August 2010 of self-compacting concrete (SCC) mixtures with mineral additives. This study is based on the determi-
Received in revised form 19 October 2010 nation of the variation of core compressive strength, water absorption and unit weight in curtain wall
Accepted 13 November 2010
elements. One conventional concrete (vibrated concrete) and six different self-compacting concrete
Available online 2 June 2011
(SCC) mixtures with mineral additives were prepared. SCC mixtures were produced as control concrete
(without mineral additives), moreover fly ash and limestone powder were used with two different
Keywords:
replacement ratios (15% and 30%) of cement and marble powder was used with 15% replacement ratio
Self-compacting concrete (SCC)
The core compressive strength
of cement. SCC mixtures were compared to conventional concrete according to the variation of compres-
Mineral admixture sive strength, water absorption and unit weight. It can be seen from this study, self-compacting concretes
Artificial neural network consolidated by its own weight homogeneously in the narrow reinforcement construction elements.
Experimental results were also obtained by building models according to artificial neural network
(ANN) to predict the core compressive strength. ANN model is constructed, trained and tested using these
data. The results showed that ANN can be an alternative approach for the predicting the core compressive
strength of self-compacting concrete (SCC) mixtures with mineral additives.
Crown Copyright Ó 2011 Published by Elsevier Ltd. All rights reserved.

1. Introduction increasing addition and inert or pozzolanic mineral additions in


big quantity all together or partly.
Self-compacting concrete (SCC) has emerged in Japan in the late The artificial neural networks solve very complex problems with
1980s as a material that can flow under its own weight, so that it the help of interconnected computing elements. Basically, the pro-
can be easily placed, without need for additional mechanical com- cessing elements of a neural network are similar to the neurons in
paction, in complicated formwork, congested reinforced structural the brain, which consist of many simple computational elements ar-
elements and hard to reach areas [1–3]. This concrete has gained ranged in layers [14]. In recent years, the ANNs have been extended
wide use in many countries for different applications and struc- extensively and applied to many civil engineering applications [15]
tural configurations [4–8]. The key performance criterion of this such as concrete durability [16], drying shrinkage [17], ready mixed
technology is attaining a highly fluid behavior while preventing concrete delivery [18], slump model [19], workability of concrete
bleeding and segregation of the mixture components [9]. with metakaolin and fly ash [20,21], concrete structures [22–25],
Self-compacting concrete (SCC) removes the need for compac- mechanical behavior of concrete at high temperatures [26], con-
tion when placing fresh concrete. This saves time, reduces overall struction smoothness specification pay factor limits [27], cost anal-
cost, improves working environment and opens the way for the ysis of HPC in tall building construction [28], asphalt concrete
automation of the concrete construction. Because of these signifi- permeability [29] and long term effect of fly ash and silica fume on
cant benefits, SCC is expected to gradually replace most of the or- compressive strength [30]. The concrete mix proportion thus ob-
dinary concrete currently produced [10,11]. Especially the tained is expected to result with the lesser number of trials, cost
developments in the superplasticizer technology have contributed and time. Further the concrete designed by ANN is expected to have
considerably to formation and progression of the self-compacting optimum cement and water contents, thus leading to higher dura-
concrete [12,13]. Different from the classical concrete design, the bility and relatively better economical and ecological effects [31].
self-compacting concrete needs the superplasticizers, viscosity In this study large-sized (300  150  20 cm), L-shaped and dou-
ble-sided reinforcement mesh equipment which was designed often
combined with a special pre-screen in the form of equipment and
⇑ Corresponding author. Tel.: +90 424 2370000x4268; fax: +90 424 2367064. placed in molds and curtain wall specimens were produced. The
E-mail address: htanyildizi@firat.edu.tr (H. Tanyildizi). aim of this paper is to construct an ANN model to predict the com-

0950-0618/$ - see front matter Crown Copyright Ó 2011 Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2010.11.108
4106 M. Uysal, H. Tanyildizi / Construction and Building Materials 25 (2011) 4105–4111

Table 1
Properties of portland cement and mineral additives.

Cement Fly ash Limestone powder Marble powder


Chemical composition (%)
SiO2 19.10 47.09 4.93 0.70
AI2O3 4.85 17.41 0.82 0.29
Fe2O3 3.24 8.34 0.58 0.12
CaO 61.86 13.98 51.97 55.49
MgO 2.02 1.85 0.58 0.23
SO3 2.63 4.65 – –
Loss ignition 2.90 1.79 40.40 42.83
CI 0.00 – – –
Na2O – 2.44 – 2.44
K2O – 1.80 – 1.80
Physical properties
Specific gravity 3.08 2.17 2,79 2,71
Blaine (cm2/g) 3996 2469 2500 8889

Table 2
Mix proportions of SCC and vibrated concrete for 1 m3.

Materials (kg/m3) Vibrated concrete Control FA15 SCC FA30 SCC LP15 SCC LP30 SCC MP15 SCC
Cement 550 550 467 385 467 385 467
Limestone powder – – – – 83 165 –
Marble powder – – – – – – 83
Fly ash – – 83 165 – – –
Water 182 182 182 182 182 182 182
w/c ratio 0.33 0.33 0.39 0.51 0.37 0.47 0.39
w/p ratio 0.33 0.33 0.33 0.33 0.33 0.33 0.33
Sand 865 869 865 878 866 860 863
CSI 466 467 457 445 464 461 463
CSII 320 311 305 297 311 307 312

pressive strength. For this purpose, a computer program was devel- fly ash, marble powder and limestone powder were used as mineral and filler addi-
tives in SCC to utilize it. Specific surface area by Blaine and 28th day compressive
oped in MATLAB. Furthermore, the results obtained from the ANN
strength of cement were 399.6 m2/kg, and 48.3 MPa, respectively.
model were compared with the average results of the experiments. Marble powder (MP) was provided from a marble managing plant in Bilecik di-
rectly used in SCC without any processes. The specific surface area by Blaine of MP
is 889 m2/kg. Limestone powder was a by-product of quarry crushers and collected
2. Experimental procedure from the filtration system of a quarry crushers. The characteristic properties, min-
eralogical composition and particle size distribution of filler materials are given
2.1. Materials Table 1.
Polycarboxylate based and high range water reducing superplasticizer was also
The Portland cement used in this study was produced according to the European used in the mixtures at the ratio of 1.6% of binder materials by weight for reducing
Standards EN-197/1 and labeled as CEM I/42.5 R. The physical and chemical proper- the water/binder ratio of SCC. The solid content and pH of superplasticizer were 21%
ties of the Portland cement is listed in Table 1. The maximum size of coarse aggre- and 8%, respectively. Tap water used was obtained from the city waterworks of Sak-
gate was selected as 16 mm in order to avoid the blocking effect of SCC. Besides, arya for the production of concrete mixtures during the experimental procedure.

3
2 4
1 5
6

9 10
8 11
7 12

15 16
14 17
13 18
22
21
20 23
19 24

Fig. 1. Core points on curtain wall.


M. Uysal, H. Tanyildizi / Construction and Building Materials 25 (2011) 4105–4111 4107

Table 3
Test results of CC, LP15, LP30 and MP15 mixtures in curtain wall element.

Core Nb. CC LP15


Compressive strength Water absorption Unit weight Compressive strength Water absorption Unit weight
1 45.07 4.25 2.418 45.43 3.56 2.401
2 48.14 3.87 2.415 45.38 3.55 2.408
3 46.35 4.06 2.414 44.71 3.61 2.403
4 44.20 4.24 2.411 46.50 3.32 2.413
5 42.61 4.44 2.405 48.10 3.11 2.415
6 43.00 4.39 2.410 45.03 3.55 2.400
7 48.94 3.98 2.415 43.86 3.64 2.394
8 51.04 3.63 2.422 44.84 3.45 2.398
9 61.31 2.71 2.440 49.93 2.86 2.408
10 55.83 3.15 2.437 45.88 3.35 2.403
11 53.87 3.47 2.432 47.99 2.94 2.416
12 57.08 3.14 2.430 45.77 3.46 2.401
13 54.77 3.30 2.426 45.90 3.50 2.405
14 58.17 3.16 2.432 42.09 3.84 2.394
15 58.59 3.01 2.436 43.41 3.69 2.399
16 50.31 3.86 2.420 50.03 2.82 2.428
17 51.60 3.55 2.421 48.06 3.00 2.414
18 50.54 3.79 2.425 46.95 3.37 2.407
19 61.14 2.76 2.438 46.55 3.39 2.422
20 60.37 2.80 2.434 46.07 3.40 2.414
21 59.77 2.95 2.434 46.91 3.35 2.417
22 55.52 3.27 2.429 51.74 2.67 2.426
23 55.99 3.18 2.429 52.27 2.53 2.421
24 57.43 3.11 2.435 51.86 2.57 2.417
LP30 MP15
1 42.38 4.02 2.396 51.35 4.62 2.393
2 38.08 5.07 2.389 55.53 4.35 2.402
3 40.75 4.83 2.399 55.91 4.33 2.405
4 44.58 3.45 2.410 56.60 4.07 2.415
5 36.92 5.36 2.382 52.51 4.47 2.400
6 40.72 4.57 2.397 50.49 4.71 2.389
7 43.19 3.98 2.407 56.54 4.13 2.409
8 45.79 3.89 2.420 48.91 4.80 2.417
9 37.44 5.33 2.391 49.53 4.75 2.390
10 38.87 4.91 2.389 53.13 4.27 2.404
11 44.93 3.71 2.412 56.06 4.25 2.407
12 45.80 3.37 2.414 55.89 4.18 2.409
13 38.50 5.29 2.399 50.07 4.80 2.393
14 44.70 3.66 2.401 52.02 4.62 2.400
15 45.81 3.54 2.410 54.08 4.25 2.412
16 43.75 3.91 2.412 51.10 4.39 2.409
17 36.96 5.67 2.378 52.60 4.48 2.401
18 42.00 4.10 2.399 46.57 4.92 2.385
19 44.13 3.79 2.403 54.25 4.20 2.413
20 42.20 4.19 2.408 49.84 4.60 2.410
21 37.77 5.38 2.376 49.77 4.68 2.396
22 40.78 4.82 2.388 53.46 4.40 2.409
23 41.53 4.05 2.381 46.52 4.90 2.382
24 42.04 4.15 2.401 53.83 4.43 2.414

2.2. Mixture proportions imen was determined using DIN 4226 [33] and unit weight of each core specimen
was determined using TS EN 12390-7 [34]. Curtain wall specimen is presented in
One conventional concrete (CC, vibrated concrete) and six different SCC mix- Fig. 1.
tures with mineral additives were prepared. Table 2 presents the composition
and labeling of the SCCs. As seen in that table, the mixtures were labeled such that
the ingredients were identifiable from their IDs. One control concrete (without min- 3. Experimental results
eral additives) was produced and fly ash and limestone powder were used with two
different replacement ratios (15%, and 30%) of cement (FA15, FA30, LP15, LP30).
Moreover, marble powder was used with 15% replacement ratio of cement In order to determine the variation of core compressive
(MP15). After the preliminary investigations, the water–powder ratio (w/p) was se- strength, water absorption and unit weight to find out homogene-
lected as 0.33 and the total powder content was fixed to 550 kg/m3. ity, there were tests applied on the wall elements and the results
are summarized in Tables 3 and 4. Fig. 1 also shows core specimen
2.3. Preparation and testing of specimens numbers to compare the variation among core specimens. Mean-
while, number 1 is accepted concrete pouring point. When SCC
After self-compactibility was determined by fresh concrete experiments con-
cretes were poured from a point at the top of the mold and placed in molds without mixtures are compared to conventional concrete as compressive
vibration. Conventional concrete was vibrated by two sides as L shape. All of the strength, there is no significant variance among the results of the
curtain wall specimens were demoulded after a day, then, samples were cured at same mix at different depths of the wall elements in SCC. The obvi-
22 ± 2 °C with 100% RH during 28 days period. At the end of 28 days, by taking into ous trend is that, the bottom specimens have higher strength val-
account reinforcement points, the different height levels of the curtain wall core
samples were removed and these samples were made on the compressive strength,
ues than the top specimens, probably due to higher degree of
water absorption and unit weight tests. Compressive strength of each core speci- compaction due to the weight of the concrete above. This also
men was determined using TS EN 12504-1 [32], water absorption of each core spec- shows that the segregation has not occurred while concrete is
4108 M. Uysal, H. Tanyildizi / Construction and Building Materials 25 (2011) 4105–4111

Table 4
Test results of control, FA15 and FA30 mixtures in curtain wall element.

Core Nb. Control FA15


Compressive strength Water absorption Unit weight Compressive strength Water absorption Unit weight
1 40.00 2.40 2.402 53.60 2.82 2.375
2 44.50 1.61 2.406 56.48 2.19 2.396
3 47.67 1.50 2.418 55.68 2.40 2.388
4 49.35 1.24 2.423 55.89 2.13 2.391
5 46.09 1.50 2.417 54.88 2.63 2.389
6 49.88 1.35 2.427 57.23 1.93 2.394
7 44.30 1.72 2.409 56.09 2.08 2.380
8 50.23 1.22 2.425 56.17 1.97 2.392
9 41.40 2.23 2.408 54.02 2.60 2.380
10 48.31 1.46 2.417 55.97 2.75 2.379
11 42.55 1.95 2.409 57.50 1.85 2.374
12 46.66 1.58 2.417 53.99 2.54 2.381
13 43.70 1.80 2.408 53.01 3.05 2.376
14 48.40 1.41 2.424 54.02 2.42 2.388
15 46.23 1.61 2.415 53.78 2.13 2.379
16 47.20 1.53 2.419 53.69 2.19 2.388
17 44.45 1.56 2.410 46.45 3.27 2.372
18 50.06 1.25 2.412 54.07 2.55 2.385
19 42.94 2.05 2.425 54.11 2.15 2.380
20 49.35 1.40 2.427 55.18 1.82 2.391
21 43.17 1.89 2.404 43.88 3.38 2.370
22 46.78 1.61 2.409 47.87 3.19 2.375
23 40.35 2.38 2.413 52.32 3.01 2.376
24 44.54 1.65 2.413 54.87 2.03 2.399
FA30
1 42.71 3.05 2.352
2 45.37 2.56 2.358
3 44.79 2.85 2.350
4 43.80 2.68 2.365
5 40.37 3.40 2.340
6 47.83 2.48 2.356
7 46.34 2.54 2.357
8 44.90 2.63 2.370
9 41.33 3.30 2.344
10 43.76 3.27 2.346
11 45.28 2.69 2.360
12 46.76 2.51 2.362
13 42.15 3.74 2.350
14 43.94 3.15 2.348
15 45.73 2.46 2.355
16 45.14 2.64 2.364
17 41.48 3.19 2.345
18 44.52 2.89 2.360
19 44.87 2.82 2.348
20 42.04 3.46 2.358
21 42.94 2.97 2.350
22 43.08 3.01 2.359
23 43.11 2.89 2.355
24 44.23 2.77 2.359

being poured down a 1.5 m high formwork. This indicates that the than the others. Although limestone powder was assumed to have a
mixes had adequate stability. But, conventional concrete has sig- filling effect, this mixture incorporating high volumes of LP (30%
nificant variance among the results of the bottom specimens and replacement rate with cement), exhibits the highest water absorp-
the top specimens. The variation between the top compressive tion values than other mixtures. This is likely to be due to the high
strength values and the bottom compressive strength is higher in volume of limestone powder hindering the overall cementitious
conventional concrete than all of the SCC. According to compres- reactions, hence creating a more porous microstructure. In general,
sive strength test results, the concrete consists of fly ash 15% any factor tending to improve the compressive strength of the con-
replacement ratio with cement has the highest average compres- crete will have a beneficial effect upon the water-tightness. There-
sive strength values. fore, a similar trend in the compressive strength is observed for
Water absorption determination was done to cylindrical core water absorption results for different compositions.
specimens before compressive strength tests were done. The obvi- Unit weight determination was also done to cylindrical core
ous trend is that, the top specimens have higher water absorption specimens before compressive strength tests were done. The trend
values than the bottom specimens. The bottom specimens consoli- is that, the bottom specimens have higher unit weight values than
date better than the top specimens because of hydrostatic effect and the top specimens. The bottom specimens consolidate better than
bottom specimens have less permeable depending on this situation. the top specimens and they exhibit denser and less porous micro-
Control concrete wall element exhibits the lowest water absorption structure which means higher unit weight values. According to
values comparing to the other compositions. Such results suggest unit weight test results, control concrete exhibits the highest aver-
that control concrete was denser and more resistant to fluid ingress age unit weight values.
M. Uysal, H. Tanyildizi / Construction and Building Materials 25 (2011) 4105–4111 4109

Input Hidden Output Performance is 9.99953e-005, Goal is 0.0001


1
Layer Layer Layer 10

Σ Σ 0
10

Training-Blue Goal-Black
Inputs Σ
-1
10

Σ Σ Training
-2 Goal
10
Σ
Σ -3
10
bias bias
10-4
Fig. 2. Multilayer feed forward neural network structure.

10-5
4. Artificial neural network model for prediction of 0 50 100 150 200 250 300 350 400 450
experimental results 464 Epochs

Fig. 4. Training performance of the ANN (Fletcher–Powell conjugate gradient


Artificial neural networks (ANNs) are biologically inspired and algorithm).
mimic the human brain. They are consisting of a large number of
simple processing elements called as neurons. These neurons are
connected with connection link. Each link has a weight that is mul-
tiplied by transmitted signal in network. Each neuron has an acti- when an unknown input is applied to the network it can generalize
vation function to determine the output. There are many kinds of from past experiences and produce a new result [35–38]. Artificial
activation functions. Usually nonlinear activation functions such neural networks are systems that are deliberately constructed to
as sigmoid, and step are used. ANNs are trained by experience, make use of some organizational principles resembling those of

Cement

Fly ash

Limestone
powders

Marble
powders

Natural
aggregate Compressive
Strength
I number
aggregate

II number
aggregate

Super
plasticizer

Unit
weight

Water
absorption

Fig. 3. ANN architecture.


4110 M. Uysal, H. Tanyildizi / Construction and Building Materials 25 (2011) 4105–4111

1.2 1.2

2
R = 0.95 1

Neural Networks Results


1
Neural Networks Results

2
R = 0.92

0.8 0.8

0.6 0.6

0.4 0.4

0.2 0.2

0 0
0 0.2 0.4 0.6 0.8 1 1.2 0.5 0.6 0.7 0.8 0.9 1 1.1
Experimental Results Experimental Results

Fig. 5. Linear relationship between measured and predicted compressive strengths Fig. 7. Linear relationship between measured and predicted compressive strengths
(Fletcher–Powell conjugate gradient backpropagation algorithm). (Levenberg–Marquardt backpropagation algorithm).

max values. The back propagation learning algorithm has been


Performance is 9.95041e-005, Goal is 0.0001 used in a feed-forward, two hidden layer neural network. ANN
0
10 architecture used for this study is given in Fig. 3.
The all algorithms of ANN were used for this study but the
-1 Fletcher–Powell conjugate gradient and Levenberg–Marquardt
10
Training-Blue Goal-Black

backpropagation were just learning. The computer program was


performed under MATLAB software using the neural network tool-
-2 box. In the training, the number of neuron on the hidden layer is
10
Goal
Training fourteen and teen. A data set including 168 data samples obtained
from experimental studies were used for artificial neural networks.
10
-3 From these, 84 data patterns were used for training the network,
and the remaining 84 patterns were randomly selected and used
as the test data set. Figs. 5 and 7 present the measured compressive
10
-4 strengths versus predicted compressive strengths by ANN model
with R2 coefficients. Figs. 5 and 7 shows that ANN model predict
the compressive strength of concrete with R2 of 0.95 and 0.92,
10-5 respectively. The training performance during the training process
0 10 20 30 40 50 60 is given in Figs. 4 and 6 where the variation of mean-square error
61 Epochs with training epochs is illustrated.

Fig. 6. Training performance of the ANN (Levenberg–Marquardt backpropagation


algorithm).
5. Conclusions

In this study, a ANN prediction model for compressive strength


the human brain [35–38]. They represent the promising new gen- of SCC was devised. From this laboratory and computer work the
eration of information processing systems. following conclusions were made:
When designing an ANN model, a number of considerations
must be taken into account. At first the suitable structure of the  When SCC mixtures are compared to conventional concrete as
ANN model must be chosen. Then, the activation function need compressive strength, there is no significant variance among
to be determined. The number of layers and the number of units the results of the same mix at different depths of the wall ele-
in each layer must be chosen. Generally desired model consists ments in SCC. But, conventional concrete has significant vari-
of a number of layers. The most general model assumes complete ance among the results of the bottom specimens and the top
interconnections between all units. These connections can be bidi- specimens. The variation between the top compressive strength
rectional or unidirectional. ANN can create its own organization or values and the bottom compressive strength is higher in con-
representation of the information it receives during learning time ventional concrete than all of the SCC.
[35–38]. There are many kind of ANN structure. One of these is  The top specimens have higher water absorption values than
multilayer feed forward ANN and is shown in Fig. 2. the bottom specimens. The bottom specimens consolidate bet-
In this study, the problem is proposed to network models by ter than the top specimens because of hydrostatic effect and
means of ten inputs and one output parameter. The parameters bottom specimens have less permeable depending on this situ-
such as amount of cement, amount of fly ash, amount of limestone ation. According to water absorption test results, a similar trend
powders, amount of marble powders, amount of natural aggregate, in the compressive strength is observed for water absorption
amount of I number aggregate, amount of II number aggregate, results for different compositions in the narrow reinforcement
amount of superplasticizer, Unit weight, water absorption were se- construction elements.
lected as input variables. The model output variable was the com-  The bottom specimens consolidate better than the top speci-
pressive strength of the concrete. A data set including 168 data mens and they exhibit denser and less porous microstructure
samples obtained from experimental studies were used for artifi- which means higher unit weight values in SCC and conventional
cial neural networks. The data were normalized by dividing with concrete curtain wall construction elements.
M. Uysal, H. Tanyildizi / Construction and Building Materials 25 (2011) 4105–4111 4111

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