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A R M Y A C Q U IS IT IO N
A i r D e fe n s e A n ti ta n k
S y s te m D i d N o t M e e t
O p e ra ti o n a l T e s t
O b j e c ti v e s
II Il l
142922
G A O /N S IA I)-9 1 -5 1
I”l _ (l _ -_.._.“. ..- .._ .- .. ..--..-- --_-__------ -.-..---
Uni t ed States
General Accounti n g 0ffi c e
Washi n gton, D.C. 20548
B-240822
December l o ,1990
As requi r ed by the fi s cal year 1989 Nati o nal Defense Authori z ati o n Act
(P.L. l O O-456), we eval u ated the performance of the Army’s l i n e-of-si g ht
forward heavy air defense system duri n g operati o nal testi n g. The act
requi r es that the Secretary of Defense certi f y that the system meets or
exceeds the Army’s operati o nal test performance cri t eri a before the Sec-
retary of the Army obl i g ates procurement funds after fi s cal year 1989.
Accordi n gl y , our obj e cti v e was to determi n e whether the system had
adequatel y demonstrated i t s operati o nal sui t abi l i t y and operati o nal
effecti v eness. We are reporti n g on the cl a ssi f i e d test resul t s i n a sepa-
rate document.
The system di d not meet a number of effecti v eness requi r ements duri n g
operati o nal testi n g. These i n cl u de the i n di v i d ual fire uni t cri t eri o n for
destroyi n g threat ai r craft wi t hi n a speci f i e d engagement area and detec-
ti o n requi r ements. In addi t i o n, we bel i e ve that pl a toon-l e vel and
response ti m e requi r ements for the system-al t hough met-may have
been set too l o w.
The Army has acknowl e dged the system’s rel i a bi l i t y probl e ms; however,
it bel i e ves that the system demonstrated suffi c i e nt operati o nal effec-
ti v eness to support conti n uati o n of the program. In August 1990, the
Army deci d ed to defer producti o n of the system for 2 years. Duri n g that
ti m e, the Army hopes to resol v e the system’s rel i a bi l i t y probl e ms and
demonstrate i t s sui t abi l i t y for combat.
: i‘ /’ ”
The Army conducted two phases of operati o nal testi n g, whi c h were
compl e ted i n May 1990, In the fi r st, i n di v i d ual ADATS uni t s fi r ed l i v e mi s -
si l e s agai n st drone ai r craft at Whi t e Sands Mi s si l e Range, New Mexi c o.
In the second phase, the Army conducted a seri e s of tests that repl i c ated
ground battl e s at Fort Hunter-Li g gett, Cal i f orni a , duri n g whi c h fi r i n gs
by ai r and ground weapon systems were si m ul a ted by l a sers.
Avai l a bi l i t y and The operati o nal avai l a bi l i t y requi r ement for fi e l d i n g ADATS i s 71 percent.
Reliability Requi rements For operati o nal testi n g, the Army set an i n teri m avai l a bi l i t y requi r e-
ment of 66 percent and reported an adj u sted avai l a bi l i t y of 39 percent
Were Not Met duri n g the tests.
The system al s o fel l far short of i t s requi r ements for the rel i a bi l i t y of
i n di v i d ual components. Rel i a bi l i t y i s measured by the average ti m e
between operati o nal mi s si o n fai l u res, whi c h i n cl u de crew performance-
rel a ted fai l u res, and between fai l u res sol e l y caused by equi p ment. In
both cases, requi r ements were set and tested for the overal l fi r e uni t and
for the mi s si l e weapon subsystem.
onl y about 9 hours before it fai l e d. For the weapon subsystem, the
fi e l d i n g requi r ement i s 92 hours, and the i n teri m test requi r ement is
66 hours. The subsystem demonstrated about 8 hours. Thi s performance
al s o represents a decl i n e from 1987 tests i n whi c h the demonstrated
average ti m e between operati o nal mi s si o n fai l u res was 16 hours for the
fi r e uni t and 17 hours for the weapon subsystem.
Army Resul t s Overstate In cal c ul a ti n g an operati o nal avai l a bi l i t y of 39 percent, the Army
Avai l a bi l i t y excl u ded some cri t i c al test data and made certai n erroneous assump-
ti o ns. We di d not quanti f y the cumul a ti v e effect of al l the probl e ms that
we found i n the Army’s cal c ul a ti o n. However, on the basi s of the effects
that we di d cal c ul a te and the di s crepanci e s outl i n ed bel o w, we bel i e ve
that the actual avai l a bi l i t y of ADATS i s l o wer than reported by the Army.
For exampl e , the Army’s cal c ul a ti o ns di d not i n cl u de any test data from
one of two test phases- the mi s si l e fi r i n gs. Thi s phase was cri t i c al
because it was the onl y ti m e duri n g testi n g that the enti r e system was
actual l y i n operati o n. Our cal c ul a ti o ns, usi n g the methodol o gy the Army
appl i e d for the force-on-force test resul t s, show an operati o nal avai l a -
bi l i t y of 33 percent for the mi s si l e -fi r i n g phase.
B-240822
M i s si o n-Essenti a l Fai l u res Army requi r ements documents defi n e the “m i s si o n-essenti a l ” functi o ns
Not Adequatel y Defi n ed that an ai r defense system must perform to successful l y defend the
heavy maneuver force. These i n cl u de, for exampl e , the abi l i t y to shoot,
move, and communi c ate. Identi f yi n g the component fai l u res that resul t
i n a l o ss of m i s si o n-essenti a l functi o ns i s cri t i c al because test cal c ul a -
ti o ns of operati o nal avai l a bi l i t y i n cl u de the fai l u re of and l o gi s ti c al sup-
port needed for onl y those component fai l u res. The Army di d not cl e arl y
defi n e these operati o nal m i s si o n fai l u res unti l tests were underway and
after parti a l scori n g resul t s were al r eady known. We bel i e ve that these
defi n i t i o ns shoul d have been approved before testi n g began. Wai t i n g
unti l after some scores were known provi d es the appearance of
affecti n g the outcome of test resul t s by deci d i n g the cri t eri a to be used
after the fact.
We bel i e ve that the defi n i t i o ns used to eval u ate ADATS' operati o nal avai l -
abi l i t y i n appropri a tel y el i m i n ated the fai l u re of some components that
were essenti a l for ADATS to perform i t s m i s si o n. For exampl e , after the
tests were underway, the Army deci d ed not to consi d er the fai l u res of
the l a ser range fi n der to be operati o nal m i s si o n fai l u res, even though (1)
sol d i e rs used i t as an i n tegral part of the test m i s si l e s’ fi r i n g sequence;
(2) the Army determ i n ed that the range fi n der’s faul t y performance was
responsi b l e for m i s sed targets duri n g the m i s si l e -fi r i n g phase of opera-
ti o nal testi n g; and (3) test procedures requi r ed that the range fi n der, as
a key component, be operati o nal for the start of each m i s si l e -fi r i n g test.
If these data had been i n cl u ded i n the Army’s cal c ul a ti o ns, the number
of operati o nal m i s si o n fai l u res woul d have been hi g her, and ADATS' oper-
ati o nal avai l a bi l i t y woul d have been l o wer.
Li m i t ed Mai n tenance The ADATS schedul e cal l s for contractor mai n tenance support above the
Capabi l i t y Demonstrated organi z ati o nal l e vel , or that l e vel i m medi a tel y above the crew’s mai n te-
nance responsi b i l t y, unti l the system i s fi e l d ed outsi d e of the Uni t ed
Duri n g Testi n g States. Because there are l e gal prohi b i t i o ns on contractor i n vol v ement in
operati o nal testi n g,’ the Army deci d ed to eval u ate the mai n tenance pro-
vi d ed onl y at the organi z ati o nal l e vel duri n g operati o nal tests. The test
resul t s showed a l i m i t ed Army capabi l i t y to mai n tai n ADATS at the orga-
ni z ati o nal l e vel . Army mai n tenance personnel demonstrated thei r capa-
bi l i t y to meet one of the two mai n tenance-rel a ted requi r ements, but fel l
far short of meeti n g the other.
The average ti m e to correct equi p ment fai l u res at the organi z ati o nal
l e vel - or the mean ti m e to repai r -was 0.62 hours, a fi g ure that was
wel l wi t hi n the requi r ement of 1.5 hours. However, not al l organi z a-
ti o nal mai n tenance tasks were tested; cri t eri a for the ti m e associ a ted
wi t h each task have not been establ i s hed; and the al l o cati o n of tasks
among vari o us l e vel s of mai n tenance was not based on fi r m requi r e-
ments. Therefore, the val u e of thi s i n formati o n i s l i m i t ed.
Logi s ti c s Support Not The Army performed a qual i t ati v e assessment rather than a test of the
Tested l o gi s ti c s support that wi l be requi r ed for ADATS because i t has not yet
determi n ed ADATS l o gi s ti c s support requi r ements. The test cal c ul a ti o ns
assumed that wai t i n g for spare parts, mai n tenance personnel , and trans-
portati o n servi c es i n vol v ed i n correcti n g operati o nal mi s si o n fai l u res
woul d take an average of 14 hours. The actual ti m e may change after
the Army conducts i t s l o gi s ti c s support anal y si s . Any i n crease i n ti m e
spent wai t i n g for parts, personnel , or other servi c es woul d decrease
ADATS' avai l a bi l i t y. In si m i l a r, previ o us testi n g of an ai r defense weapon,
the Sergeant York, a 23-hour del a y was assumed.
C‘ ontractor i n vol v ement duri n g operati o nal testi n g of a maj o r defense acqui s i t i o n system i s prohi b -
i t ed by statute unl e ss the contractor i s to be i n vol v ed i n the operati o n, mai n tenance, and support of
the system when i t i s depl o yed i n combat.
The tests were based on two measures of operati o nal effecti v eness-the
abi l i t y of an i n di v i d ual fi r e uni t to destroy a target wi t hi n certai n
boundari e s and the abi l i t y of a pl a toon of four fi r e uni t s to defeat enemy
ai r attacks. The fi r e uni t cri t eri o n i s contai n ed i n the Army’s requi r ed
operati o nal capabi l i t y statement for the l i n e-of-si g ht forward heavy ai r
defense system, whi c h predates the sel e cti o n of ADATS. Test offi c i a l s
from the Army and the Offi c e of the Secretary of Defense determi n ed
that a more operati o nal l y accurate measure of effecti v eness woul d be at
the pl a toon l e vel agai n st al l attacki n g targets regardl e ss of boundari e s.
Therefore, they deri v ed a second cri t eri o n from the cost and operati o nal
effecti v eness anal y si s that had been performed for the Forward Area
Ai r Defense System program.
For both the fi r e uni t and pl a toon-l e vel cri t eri a , requi r ements for the
system’s effecti v eness were set agai n st fi x ed-wi n g and rotary-wi n g ai r -
craft. A number of addi t i o nal performance measures, some of whi c h had
quanti t ati v e requi r ements, al s o were i d enti f i e d.
Operati o nal Effecti v eness Al t hough ADATS met i t s overal l pl a toon-l e vel effecti v eness requi r ement,
Requi r ement May Be we bel i e ve the requi r ement mi g ht have been set too l o w to accuratel y
refl e ct the condi t i o ns expected when the system i s fi e l d ed. The cost and
Understated operati o nal effecti v eness anal y si s , from whi c h the cri t eri o n was
deri v ed, contai n ed several assumpti o ns, such as the fol l o wi n g, that we
bel i e ve understate the requi r ements for ADATS' effecti v eness:
. The anal y si s assumed that ADATS woul d al w ays be avai l a bl e , that i s , that
i t s avai l a bi l i t y woul d equal 100 percent. Thi s avai l a bi l i t y rate i s greater
than the requi r ement of 71 percent and much greater than ADATS’
demonstrated performance of 39 percent or l e ss.
Another i n di c ati o n that the ADATS pl a toon-l e vel effecti v eness requi r e-
ment may be too l o w i s that i t can destroy as many or more fri e ndl y
ai r craft than threat ai r craft and sti l meet the requi r ement. In addi t i o n,
the requi r ement agai n st pri m ary targets i s not onl y l o wer than the
requi r ement agai n st secondary targets, but al s o si g ni f i c antl y l o wer than
that requi r ed for an i n di v i d ual fi r e uni t . There i s no di r ect correl a ti o n
between the cri t eri a contai n ed i n the requi r ed operati o nal capabi l i t y
documents and used for fi r e uni t s and the l o wer cri t eri a devel o ped for
operati o nal testi n g for pl a toons.
Some Requi r ed The Army had pl a nned to use the operati o nal tests to assess ADATS' per-
Performance Capabi l i t i e s formance under a vari e ty of real i s ti c condi t i o ns. However, because of
safety consi d erati o ns and other factors, the tests di d not suffi c i e ntl y
Were Not Demonstrated demonstrate some capabi l i t i e s cri t i c al to performance on the battl e fi e l d .
Some capabi l i t i e s were not tested, whi l e others were tested but di d not
meet requi r ements,
The Army has deci d ed to defer ADATS producti o n, has devel o ped a new
The Army’s New schedul e , and i s devel o pi n g associ a ted quanti t y and cost data for the
Program Proposal May program. Producti o n i s bei n g postponed for at l e ast 2 years; quanti t i e s
Not Overcome wi l decrease;
$3.6 mi l i o n
and i n i t i a l esti m ates
per uni t . The Army hopes to resol v e
of uni t costs show an i n crease
the system’s
of over
rel i a bi l i t y
Probl e ms probl e ms and demonstrate i t s operati o nal sui t abi l i t y through a fol l o w-
on eval u ati o n before the next producti o n deci s i o n, However, the Army
has not yet determi n ed the ful l scope of testi n g i n the proposed schedul e
and may not conduct addi t i o nal operati o nal testi n g before the ful l - rate
producti o n deci s i o n.
$ 2 7 1 .8 m i l i o n in procurement fu n d i n g a n d $ 9 .1 m i l i o n i n research,
d e v e l o p m e n t, test, a n d eval u ati o n fu n d s for A D A T S - r e l a te d p r o d u c t
i m p r o v e m e n ts.
S i n ce th e c o m p l e ti o n o f o u r revi e w, th e c o n fe r e n c e c o m m i tte e s on
d e fe n s e a u thori z ati o n a n d o n d e fe n s e appropri a ti o ns h a v e d e n i e d th e
A rmy’s r e q u e s t for p r o c u r e m e n t fu n d i n g i n fi s cal year 1 9 9 1 . T h e c o n fer-
e n c e c o m m i tte e o n d e fe n s e appropri a ti o ns al s o r e s c i n d e d th o s e procure-
m e n t fu n d s th a t h a d b e e n a p p r o p r i a t e d i n fi s cal year 1 9 9 0 .” H o w e v e r ,
th e A rmy r e q u e s te d a n d fu n d s w e r e a u th o r i z e d and appropriated i n th e
a m o u n t o f $ 9 2 m il ion for c o n ti n u e d research, d e v e l o p m e n t, test, a n d
eval u ati o n o f A D A T S .B e c a u s e o f c o n ti n u i n g congressional concerns about
A D A T Sperformance, th e c o n fe r e n c e c o m m i tte e report o n d e fe n s e a p p r o -
pri a ti o ns restri c ts hal f o f th a t fu n d i n g u n ti l o th e r studi e s a r e c o m p l e te d .
T h e D e p a r tm e n t o f D e fe n s e ( D O D ) p r o v i d e d o ffi c i a l c o m m e n ts o n th e con-
A g e n cy C o m m e n ts and te n ts o f o u r draft report. ( S e e a p p . I.) It d i d n o t a d d r e s s th e speci f i c
O u r E val u ati o n fi n d i n g s i n th e report, b u t r e c o g n i z e d th e seri o usness o f th e m . D O D al s o
p o i n te d o u t th a t further testi n g a n d D O D revi e ws o f th e restructured
A D A T S p r o g r a m wi l ta k e p l a c e pri o r to a ful l - rate p r o d u c ti o n deci s i o n.
Pl e ase cal l me at (202) 275-4141 if you or your staff have any questi o ns.
Maj o r contri b utors to the report are l i s ted i n Appendi x III.
Ri c hard Davi s
Di r ector, Army Issues
Letter 1
Appendi x I 16
Comments From the
Department of
Defense
Appendi x II 17
Obj e cti v es, Scope, and
Methodol o gy
Appendi x III
Maj o r Contri b utors to
Thi s Report
Fi g ure Fi g ure 1: The Ai r Defense Anti t ank System 3
Abbrevi a ti o ns
27 SEP 1990
Si n cerel y ,
Frank Kendal l
Acti n g Deputy Di r ector
(Tacti c al Warfare Programs)
As requi r ed by the fi s cal year 1989 Nati o nal Defense Authori z ati o n Act
(P.L. l O O-456), we eval u ated the performance of the Ai r Defense Anti -
tank System (ADATS), the Army’s l i n e-of-si g ht forward heavy ai r defense
system, duri n g operati o nal testi n g.’ Our obj e cti v e was to determi n e
whether the system had adequatel y demonstrated i t s sui t abi l i t y and
effecti v eness for combat.
We revi e wed test pl a nni n g documents devel o ped by the ADATS Program
Manager, the Operati o nal Test and Eval u ati o n Agency, other Army
organi z ati o ns, and the Di r ector of Operati o nal Test and Eval u ati o n in
the Offi c e of the Secretary of Defense. We di s cussed the ADATS program
and test-rel a ted i s sues wi t h Army and defense i n tel l i g ence offi c i a l s ; the
Forward Area Ai r Defense System Program Executi v e Offi c er; the ADATS
Program Manager; Test and Experi m entati o n Command test conductors;
and offi c i a l s of the Ai r Defense Arti l e ry School and Center, the Opera-
ti o nal Test and Eval u ati o n Agency, the Logi s ti c s Eval u ati o n Agency, the
Army Materi e l Systems Anal y si s Acti v i t y, Headquarters of the Depart-
ment of the Army, and the Offi c e of the Secretary of Defense.
T‘he act al s o requi r es that the Di r ector, Operati o nal Test and Eval u ati o n, perform a si m i l a r revi e w.
The first fi v e copi e s of each GAO report are free. Addi t i o nal copi e s
8rti $2 each. Ordt!rs shoul d be sent t,o thp fol l o wi n g address, accom-
pani t d by a check or money order made out to the Superi n tendent
of IIocuments, when necessary. Orders for 100 or more copi e s to be
mai l c bd to a si n gl e address are di s counted 25 percent.