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文件版本: A/0
锂离子电池组技术要求
Lithium-ion Battery Pack Specification
电池组型号/Model 24.6V400B-M072-8S4P-200A
电池组标称电压/Nominal Voltage 24.6V
电池组标称容量/Capacity 400Ah
电芯类型/Chemistry 磷酸铁锂方形铝壳
日 期/Date 2020.6.19
文件版本: A/0
版本 变更说明 撰写人 日期 备注
Change
Edition description Author Date Remarks
初版发行
A/0 Wang 2020.6.19
Initial issue
文件版本: A/0
目录
封面/The title page of a thread-bound book ·······················
············································1
目录/Catalogue······································
············································ 3
1.产品概述/Product overview·······························
············································ 4
2.产品技术规格/Product technical specification·····················4
3.测试条件/Test condition ······························.7
4.电性能,安全性能,机械性能测试/Electrical performance, safety performance, mechanical
performance test···································· 7
5.产品贮存及运输/Product storage and transportation···················
············································ 12
6.产品使用注意事项/Matters needing attention in the use of products·········· 12
文件版本: A/0
1.产品概述/Product overview
本产品为珠海鹏辉能源有限公司设计制造的电池模组。
文件版本: A/0
(工作温度范围) (单体电池储存湿度范围)
Discharge(放电): -20~60℃
Less than 12 months :
-20~25℃
Storage Temperature (小于 12 月:-20~25℃) 60±25%R.H.
14 Range less than 3 months: -20~40℃ at the shipment state
(储存温度范围) (小于 3 个月:-20~40℃) (出货状态时的湿度范围)
Less than 7 day : -20~60℃
(小于 7 天:-20~60℃)
Dimensions
15 见结构图
(尺寸/ mm)
Weight
16 大约 85KG APPROX
(重量)
(Delivery SOC)
17 出货产品带电量 50%-60%电量发货
(Package) 纸箱+木栈板
18 包装材质 (Paper carton + Wooden
Pallet)
文件版本: A/0
1 Cell/电芯 32 只 34135214/100Ah
2 MBS 1 件 8S200A
3 机箱 1 套 烤漆钣金 IP30 /
4 接线端子 2 对
5 电压显示屏 1 只
文件版本: A/0
符 规格 单
功能 测试项目 测试条件
号 最小值 典型值 最大值 位
Tsh
短路 短路保护延迟时间 / 500 1000 3000 uS
ort
保护
短路保护恢复 / / 断开负载,自动恢复
放电回路内阻 Ron
内阻 / / 15 50 mΩ
(mΩ) 1
自耗 单节自耗电流 Icc1
/ / 25 60 uA
电 (3.30V)
平 单节平衡电流 36 42 48 mA
/ /
衡
功 单节平衡电压 3.55 3.61 3.65 V
/ /
能
以上参数仅供参考。
文件版本: A/0
4.电芯的电性能、安全性能、机械性能测试。
4. Testing for the electrical, safety and mechanical property of the cell.
4.1 电气性能测试
4. 1 Electrical property testing
技术要求
测试项目
测试方法 Technical
Testing item Testing method requirements
在标准测试条件下,对电池组进行标准充电,以 0.2C 电流放
放电容量 电,记录放电容量。 ≥97%标称容量
Discharge capacity Discharge the battery pack at 0.2C electric current after standard ≥97% nominal capacity
charge under standard conditions to record discharge capacity.
电池组标准充电后,在-20±2℃低温环境中储存 8H 后,以 0.2C
≥65%标称容量
-20℃低温放电容量 电流放电至终止电压,记录放电容量。
(不带 BMS)
-20℃low temperature Place the battery pack in a low temperature surrounding of -20±2
≥65% nominal capacity
discharge capacity ℃ for 8 hours after standard charge and discharge it at 0.2C
(without BMS)
electric current to final voltage, recording discharge capacity.
55℃高温放电容量 电池组标准充电后,在 55±2℃高温环境中储存 4H 后,以 0.2C
55℃ high 电流放电至终止电压,记录放电容量。
≥97%标称容量
temperature discharge Place the battery pack in a high temperature surrounding of 55±2
≥97% nominal capacity
capacity ℃ for 4 hours after standard charge and discharge it at 0.2C
electric current to final voltage, recording discharge capacity.
文件版本: A/0
电池组标准充放电后,记录初始容量;电池标准充电后,在
荷电保持能力(残余 残余容量(荷电保持率
15~35℃的条件下搁置 28d,然后放电记录残余容量;在将电
容量) 和容量 )≥95%
池进行标准充放电,记录恢复容量。
恢复能力 恢复容量≥97%
Record the initial capacity after standard charge and discharge of
Charge Residue capacity
the battery pack; store the battery at a temperature of 15~35 ℃
retention(residue (charge retention rate)
for 28 days after standard charge and discharge to record residue
capacity) and capacity ≥95%
capacity; record recovery capacity after standard recharge and
recovery capability Recovery capacity≥97%
re-discharge of the battery.
将电池组标准充电后,以 0.2C 放电,当放电容量小于起始容
量的 DOD80%时终止循环寿命测试。
循环寿命 ≥2000 次
Discharge the battery pack at 0.2C electric current after standard
Cycle life ≥2000 times
charge and terminate the cycle life test when discharge capacity
accounts for less than 80% of the initial capacity.
电池组标准充放电后,记录初始容量;电池标准充电后,在
55±2℃高温环境中储存 7 天,然后放电记录残余容量;在将
电池进行标准充放电,记录恢复容量。 残余容量≥92%
55℃7 天储存 Record initial capacity after charge and discharge of the battery 恢复容量≥95%
7-day storage at 55℃ pack; store the battery in a high temperature surrounding of 55±2 Residue capacity≥92%
℃ for 7 days after standard charge, then discharge to record Recovery capacity≥95%
residue capacity; record recovery capacity after standard charge
and discharge of the battery.
寿命终止条件:连续 3 次充放电,放电容量均达不到 80%D0D
。
电池组若需拆卸,需供方书面同意方可拆卸;如果没经供方
同意私自拆卸电池组造成的不良后果供方不承担责任。
质保 End-of-life conditions: the discharge capacity can not reach 80% 3年
Quality guarantee DOD after 3 consecutive charges and discharges. 3years
The battery pack can be disassemble after written approval from
the suppliers; the supplier doesn’t take any responsibility for the
adverse consequences caused by the disassembly of the battery
pack without its written approval.
文件版本: A/0
4.2 安全性能
4.2 Safety property
测试项目 测试方法 技术要求
Testing item Testing method Technical requirements
将电池组标准充电后,放置在防爆箱中,用内阻小于
100mΩ的导线短路于电池组外部的正负极,试验过程中记
录电池表面温度,短路持续时间 10min,即完成测试。
不起火,不爆炸
或以单体电芯进行短路安全评估测试。
(不带保护线路及壳体试验)
短路 Place the battery pack in a explosive-proof tank after
No outbreak of a fire, no
standard charge and use a wire with internal resistance less
Short circuit explosion
than 100mΩ to short out the polarities outside the battery.
(without protective circuit and
Record the surface temperature during the test which is
shell test)
completed when the short circuit lasts for 10 minutes.
Or use a single cell to carry out the short circuit safety
assessment test.
将电池组标准充电后,用恒流恒压源对电池组某一单节进
行 0.2C 充电,恒流充电至 5V 后转为恒压充电,直到截
止电流到 0A 或表面温度小于环境温度+10℃以下时,结
不起火,不爆炸
束试验。
(不带保护线路及壳体试验)
过充电 Charge a single node of the battery pack with 0.2C electric
No outbreak of a fire, no
current from a source of constant current and voltage after
Over charge explosion
standard charge and change constant current charge to
(without protective circuit and
constant voltage charge when the voltage reaches 5V and the
shell test)
test lasts until the final current reaches 0A or the surface
temperature is +10 ℃ or more below the surrounding
temperature.
将电池组标准充电后,用负载仪对电池组进行 0.5C 持续 不起火,不爆炸
放电,直至某一单节电池电压到达 0~0.5V 时,结束试验 (不带保护线路及壳体试验)
过放电 。 No outbreak of a fire, no
Over discharge Use the load meter to charge the battery pack continually at explosion
0.5C after standard charge and the test lasts until the (without protective circuit and
voltage of a single node of the battery reaches 0~0.5V. shell test)
4.3 机械性能
4. 3 mechanical property
文件版本: A/0
1. 将整组包装完整待出货试验品放置于振动台面上,以
10~90HZ 来回扫描振动 5H,扫描速度为 1HZ/S,分别以
1. 内部包装部件无破损,电
前后,上下,左右六个面扫描振动;振动完成检查内部
池组无变形破损及任何
和外部包装,并对电池组进行检查和标准充放电测试。
安全隐患;放电容量
1. place a whole pack of the experimental articles in packaging
≥99%标称容量
waiting to be delivered on the shaking table and scan and shake
1. No damage in the internal
it to and fro at 10~90HZ for 5 hours. The scanning rate is
packaging, no deformation,
1HZ/S, and scanning and shaking is carried out at six sides
damage or potential safety
(front and back, up and down and left and right); check the
振动 hazard of the battery pack;
internal and external packaging after vibration and check the
discharge capacity≥99%
battery pack and carry out standard charge and discharge tests.
vibration nominal capacity
2. 将电池组放置于振动台面上,以 10~90HZ 来回扫描振动
2. 电池组外部无变形破损;
5H,扫描速度为 1HZ/S,分别以前后,上下,左右六个面
放电容量≥99%标称容量
扫描振动;振动完成后对电池进行检查并进行标准充放
2. No deformation and
电;
damage of the exterior of the
2. Place the battery on the shaking table and scan and shake it to
battery pack; discharge
and fro at 10~90HZ for 5 hours. The scanning rate is 1HZ/S,
capacity≥99% nominal
and scanning and shaking is carried out at six sides (front and
capacity
back, up and down and left and right); check the battery after
vibration and carry out standard charge and discharge.
6.产品使用注意事项/Notices
文件版本: A/0