Professional Documents
Culture Documents
Standard Practice
Developed and Approved by the
Manufacturers Standardization Society of the
Valve and Fittings, Industry, Inc.
127 Park Street, N.E.
Vienna, Virginia 22180
(703) 281-6613
An MSS Standard Practice is intended as a basis for common practice by the manufacturer, the user, and the general
public. The existence of an MSS Standard Practice does not in itself preclude the manufacture, sale, or use of
products not conforming to the Standard Practice. Mandatory conformance is established only by reference in a
code, specification, sales contract, or public law, as applicable.
Unless otherwise specifically noted in this MSS SP, any standard referred to herein is identified by the date of issue
that was applicable to the referenced standard(s) at the date of issue of this MSS SP. (See Annex A.)
In this Standard Practice ail notes, annexes, tables, and figures are construed to be essential to the understanding of
the message of the standard, and are considered part of the text unless noted as “supplemental”. All appendices
appearing in this document are construed as “supplemental”. “Supplemental” information does not include manda-
tory requirements.
U.S. customary units in this SP are the standard; metric units are for reference only.
I I
Substantive changes in this 1998 edition are “flagged” by
parallel bars as shown on the margins of this paragraph. The
specific detail of the change may be determined by comparing
the material flagged with that in the previous edition.
Non-toleranced Dimensions in this Standard Practice are nominal, and, unless otherwise specified, shall be consid-
ered “for reference only”.
Any part of this standard may be quoted. Credit lines should read ‘ExtractedfromMSS SP-94, 1998, with permission
of the publishec the Manufacturers Standardization Society.’Reproduction prohibited under copyright convention
unless written permission is granted by the Manufactures Standardization Society of the Valve and Fittings Industry,
Inc.
Copyright O 1985 by
Manufacturers Standardization Society
of the
Valve and Fittings Industry, Inc.
Printed in U.S.A.
I FOREWORD I
The MSS SP-94 Standard for Femtic and Martensitic Steel Castings for Valves, Flanges and Fittings and other
Piping Components, Ultrasonic Examination Method, was first adopted in 1983. It was developed to provide indus-
try with a uniform method of applying the Ultrasonic Examination procedure and interpretation of the results.
The third edition issued in 1992 was revised to include a surface finish requirement for the calibration blocks. This
was necessary as the previously referenced surface comparator of the Alloy Casting Institute was no longer avail-
able.
The 1999 edition includes minor revisions and was formatted to conform to current MSS practices.
..
11
I TABLEOFCONTENTS I
SECTION
Table 1. Dimensions and Identification of Reference Block in the Basic Set ................................................................
2 - Dimensions of Calibration Blocks for Angle Beam Examination ....................................................................
...
111
shall be in accordance with Figure 1 and the ba- (250mm) are to be inspected, an additional
sic set shall consist of the blocks listed in Table block of the maximum test thickness shall be
1. When section thicknesses over 10 inches made to supplement the basic set.
0.5mm)
(a) Opposite ends of reference block shall be flat and parallel within 0.001 in. (0.03mm)
(b) Bottom of fiat-bottom hole shall be flat within 0.002 in. (0.05mm) and finished diameter shall be 0.250 &
0.002 in. (6.35f 0.05m)
(c) Hole shall be straight and perpendicular to entry surface within O deg. 30 min. and located within 1/32 in.
(lmm)of longitudinal axis.
(d) Counter bore shall be 112 in. (13mm)diameter by 118 in. (3mm) deep.
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COPYRIGHT Manufacturers Standardization Society of the Valve and Fittings
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S T D - M S S SP-9'4-ENGL 1999 H 5770bY0 0 5 0 3 3 7 5 7b3 H
MSS STANDARD PRACTICE SP-94
It
I
L =I
900Ra
(Contact surface for 1\418 l a i )
~~
34t
L = Length of block determined by the angle of search unit and the vee-path used
T = Thickness of basic calibration block (see Table 2)
D = Depth of side-drilled hole (see Table 2)
d = Diameter of side-drilled hole (see Table 2)
t = Nominal production material thickness
FIGURE 2-BASIC CALIBRATION BLOCK FOR ANGLE BEAM EXAMINATION
TABLE 2-DIMENSIONS ~
OF CALIBRATION BLOCKS FOR ANGLE BEAM EXAMINATION
~ ~~~ ~~
(b) For block sizes over 3 in. (75mm) in thickness (T), the distance from the hole to the end of the block shall be 1/2 T min.
to prevent coincident reflections from the hole and the comer. Block fabrication with a 2 in. (50mm) minimum dimen-
sion need not be modified if the comer and hole indications can be easily resolved.
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7. mTCONDITIONS readily detected. Signal evaluation is made by re-
turning the attenuator or calibrated gain control tc
7.1 To assure complete coverage of the specifíed its original setting.
casting section each pass of the search unit shall
overlap by at least 10 percent of the width of the 8.1.5 Recheck areas showing 50 percent or greater
transducer. loss of back reflection to determine whether loss
of back reflection is due to poor contact, insuffi-
7.2 The rate of scanning shall be appropriate for cient couplant, casting geometry, etc. or due to
the surface condition but shall not exceed 6 ids. discontinuity orientation. If due to the orientation
(150 rnm/s). of a discontinuity, re-examination, including the
methods of 8.2, shall be conducted.
8. PROCEDURE
8.2 Anele Beam Examination
8.1 LonPitudinal Wave Examination
8.2.1 Constmct a distance amplitude correction
8.1.1 Adjust the instrument controls to position (DAC) curve by utilizing the responses from the
the first back reflection for the thickness to be side-drilled holes in the basic calibration block for
tested at least one half of the distance across the angle beamexamination as shown in Figure 2 and
cathode ray tube. Table 2.
8.1.2 Using the set of reference blocks spanning 8.2.1.1 The amplitudes of the 1/4 t and 1/2 t side-
the thickness of casting being inspected, mark the drilled holes shall be resolved and marked from
flat-bottom hole indication height for each of the the same surface. The side-drilled hole used for
applicable blocks on the cathode ray tube shield. the 1/4 t amplitude may be used to establish the
Draw a curve through these marks on the screen 3/4t amplitude from the opposite surface or a sepa-
or on a suitable graph paper. The maximum signal rate hole may be used.
amplitude for the test blocks used shall peak at
approximately 75 percent of screen height above 8.1.2 The 1/4 ,t 112,t and 3/4 t amplitudes shall be
the sweep by use of the attenuator. This curve shall connected to establish the applicable DAC curve.
be referred to as the 100 percent distance ampli-
tude correction (DAC)curve. 8.2.2 Do not change instrument controls or the
test frequency set during calibration, except the
8.1.3 Place the transducer on a sur£ace of thecast- attenuator, or calibrated gain control, during ac-
ing to be examined wherie the wails are parallel and ceptance examination of a given thickness of cast-
acljustthegainuntiithebackreflectionsignalheight ing.
reaches the DAC m e . Increase the sensitivity by
22decibelsforsingieeiementtm&ceasor 18deci- The attenuator or gain control may be used to
bels for SMHZduai e i e r n tramsdwieas. change the signal amplitude during examination
to permit small amplitude signals to be more
8.1.4 Do not change those hstrument controlsand readily detected. Signal evaluation is made by re-
the test frequency set during dibration, except turning the attenuator or calibrated gain control to
the attenuator or caübrated gaiin control, during its original setting.
acccptanceexaminati* 'onofagiven Uiicknessof the
casting. make aperiodic calibrationduring the in-
spection by checking the amplitude of response
from the 114 inch (rnm) diameter fiat-bottom hole
in the test block.
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COPYRIGHT Manufacturers Standardization Society of the Valve and Fittings
Licensed by Information Handling Services
MSS
S T D - M S S SP-74-ENGL 1979 5770b1i0 0503377 531i
STANDARD PRACTICE
= SP-94
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I
ANNEXA I
REFERENCED STANDARDS AND APPUCABLE DATES
This Annex is an integral part of this Standard Practice which is placed after the main text for convenience.
SP-54-1995 Quality Standard for Steel Castings for Valves, Ranges and Fittings and Other Piping
Components - Radiographic Examination Method
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COPYRIGHT Manufacturers Standardization Society of the Valve and Fittings
Licensed by Information Handling Services ,. .,e ./ . *?, * : . . _
.I . . ' . i .
List of MSS Standard Practices
(Price List Available Upon Request)
Number
SP-6-19% Slandard Finishor for Contact Faces d Pip. Flanges and Connecting-End flanges of Valves and Fittings
SP-û-1997 Spot Facing for Bmnze, Iron and Steel flanges
SP-25-1998 Standard Marking System For Valvea, FHilngs, Flanges and Unions
sp-42-1999 (R 9s) Class 150 Cornion Reabtant Gato. Glove, Angle and Chock Valves with Flangedand Butt Weld Ends
SP-13-1991 (R 96) Wrought Stainless Steei Butt-welding Rtilngs
splc1008 Stool Plpoline Flanges
SP-15-1998 Bypass and Onin Connedons
SP-Sl-1991
SP-53-1995
SP-54-1995
(R 95) Class 150i.W Corrosion Rosislant Cast Rangos and flanged Fittings
- -
Quality Standardfor Steel Castings and Forgings for Valm. flangos and Fittings and Other Piping Components Magnetic Particle Examination Method
Quality Standard for Steel Castings for Valns. Flanges. and Fittings and Other Piping Components Radiographic Examination Method
SP.551998 Quality Standard for Steal Castings for Valves, flanges and Fittings and Other Plping Components-Visual Method for Eval. of Surface Irregularities
SP-58.1993 -
P l p H a n p n and Supports MaMaIs. Oesign and Manufactura
Connoding Flange Joint BetweenTapping Sieoves andTsppingValves
SPbDI999
SP-61-1002 PressureTesting of Steei Valves
SP.65-I999 High Prossun Chemical Industry Flanges andThnadrd Stubs for Use with Lens Gaskets
SPaf-I 995 BUttO*v.lVW
SP4&1997
5p69-1996
SP-70-1998
-
High Pmssum Butterfly Valves with O f f a [ksign
p l p Hangera and Supports Sehcîlon and App1Ic;illon
cut Iron Gate Valves, Flanged andlhnrdrd End8
SP-71-1997 Gray Iron Swing Check Valves, Flanged and Threaded Enda
SP-72-1992 BanValws with Flangedor Butt-Hklding Ends for General Serviice
SP-73-1991 (R 96) Brazing Joints for Wrought and Cast Copper Alloy Solder Joint Pressure Fiiings
SPa-199a SpciRcaüon for HighTest Wrought Butt Hklding Fittings
SP-77-1005 Guiéelines for Pipe Supporl Contractual ReIPtionshipr
SP-78.199a (R 92) C a t Iron Plug Valves, Flanged and Threaded Ends
SP-7Sloop Socket-Woldlng Reducer Inserts
SPbo-1991 Bronze Gate, Globe. Angle and Check Valvos
SPdl-19% Wnless Steel, Bonnotloss, Flanged, Knik Gate Valves
SPd2-1002 Vahm PressureTestlng Methods
SPd3-1995 C h 8 3OOO Steel Pipa Unions. Socket-Wdlng and Threaded
SPd5-1994 Cast Iron Globe di Angle Valves, F l a w and Threaded Ends
SPb&1997 Guidelines for Metrk Data in Standards for Valm, flanges, Fltungs and Actuators
SP-87-1991 (R %) Factory-Made Butt-welding Fittings for Class 1Nuclear Piping Applications
SP-861993
SP-89-I998
SP-901986
DiaphragmType Valves
-
Pipe Hangers and Supports Fabrication and Installation Practlces
(R 91) Guidelines on Terminology for Pipe Hingen and Supports
SP-91-1992 (R 96) Guideiines for Manual Oporation of Valves
SP-92-1987 (R 92) YSS Valve User Guide
SP-93-lS87
SP-94-I999
(R 92) Quality Standard for Steel Castings and Forglngs forVdvcs, Flanges,and F ~ i n g and --
s Othor Plping Components Liquid Ponelnnt Examination Mathod
Ouaiity Std for Ferrltlc and Martensitic Steel Castings for Valves, Flanges,and Fittlngs and Other Piping Components Ultrasonic Examlnation Method
SP-95-1086 (R 91) Swage (d) Nipples and Bull Plugs
SpBgl008 Guidelines on Terminology for Valves and Fittings
SP-97-1995
SP-961996
-
.integrally ReinforcedFoqed Branch Outlet Fittings Sockot Woiding,Thnrded and Butmelding Ends
Protectiw Coatlngs for lhe Interior of vlhrer, Hydrants, and Fitilngs
SP-99-1994 InstrumentValwa
SP-100-1897 Qualiflcation Requirements for Elastomor Diaphragms for Nucloar Senke DiaphragmType Valves
SP-I01-1989
SP-I02-1989
--
Part-TurnValw Actuator Attachment flange and Driving Component Dimensions and Performance Characteristics
Yulti-Turn Valw Actuator Attachment flangé and Driving Component Dimensions and Performance Characteristics
SP-103-19% Wrought Copper and Coppor Alloy Insert Fittings for P o l y b u t y h Systems
SPI 04-1995 Wmught Copper Solder Joint Pressure Fitlings
SP-105-1996 Instrument Vaives for Code Applkatbns
SP-106-1990 (R 98) Cart Copper Alloy flanges and flanged Fittings. Class 125,150 and 300
SP-107-1991 Transition Union Mtinga for Joining Metal and Plastic Products
SP-Io61996 Resilient-Seated Cast Irondccentric Plug V a l m
SP.109.19% Wlded FabricatedCoppor Solder Joint Pressure Fmings
SP-110-19% Ball Valves Threaded, Sockst-Wilding. Solder Joint, Grooved and Flared Ends
SP-1Il-19% Gray-lron and Dudiie-lmnTapping Slnves
SP-112-1993 Quality Standard for Evaluationof Cast Surface Finishes -Visuai andTadile Method. This SP must bo sold with a ltl-surface,
thme-dlmensionai Cast Surface Compantor, whkh is a necessary part of the Standard
Additional comparators may be sold separately pl 519.00 each. Same quantity discounts apply on total order.
SP-113-1994 Connecting Joint between Tapping Machina and TappingValves
SP-114-1995 Corrosion Resistant Pipe FittingaThreaded and Socket Welding, Class 150 and IO00
SP-115-1999 Excess flow Valves for Natural Gas Service
S P I 16-191M Service Une Valves and FaIngr for Orinking Water Systems
SP-117-1996 Bellows Seals for Globe and Gate VaIwa
-
SP-l1619% Compacl Steal Globe di Check Valves Flanged, flangeless, Thnaded 6 Welding Ends (Chemical di Petroleum Refinery Service)
SP-lls-l9% Boiled End Sockot Welding Fittings, Sîainkss Steel and Copper Nickel
SP-120-1997 Fhxibk GrapMte Packing System for Rising Stom SteelValwa (Design Aequiremsnts)
SP-121-1997 QuaIlficationTesting Methods for Stem Packing for Rising Stem Steel Valves
SP-122-1997 P M l c IndustrialBail Vaives
SP-123-1998 Non-FenousThreaded and SolderJoint Unions for Use With Copper WaterTube
(&YEAR) Indkates year standard reaffirmed without rubstentlw changes
A law number of former MSS Practicer have been a p p d by th.ANSI or ANSI Standanla, published by olheta. In order to maintain a aingk sourco of authoritatha
Wormatbn, thr YSS withdraws ils Standard Practices in auch caaes.