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ZnO Activator
ZnO Activator
■ INTRODUCTION
“Rubbers” are a member of a class of polymers known as
all different activators, ZnO is believed to be the most
efficient.14 By improving the kinetics of the curing process and
“elastomers”, i.e., polymers that are characterized by large promoting the short sulfide cross-link formation, activator
strain, low-modulus extensibility, and instantaneous and (ZnO) plays a prominent role in the first steps of vulcanization
complete recovery after removal of the load. After stretching to achieve higher cross-linking densities.10 As a powerful
and deformation, they can return to the original shape.1−4 The activator, ZnO reacts with accelerators and forms particularly
rubber retains an exclusive place in modern technology, due to active zinc chelates, which subsequently interact with sulfur,
its exceptional strength and tack in the prevulcanized state, and resulting in zinc polysulfide complexes, and then further bond
advanced crack-growth resistance and excellent mechanical to the rubber precursor chains to generate cross-linked
performance once vulcanized.5,6 The vulcanization process by structures.15−17 Only the Zn2+ attached to the surface of
which rubber is heated with sulfur and other additives to create ZnO nanoparticles can attend and accelerate the reac-
a chemically cross-linked network was invented in 1839 by tions.18−20 The contact and interaction between the activator
Charles Goodyear.7−9 The unaccelerated vulcanization proce- particles (ZnO) and the accelerators are greatly affected by the
dure applied elemental sulfur at 8 parts per 100 parts of rubber size, specific surface area, and crystal structure of the ZnO
(8 phr) and an essential temperature of 143 °C for 6 h. It is particles, as well as their dispersibility in the polymer
desirable to accelerate the rate of vulcanization to lower matrix.21,22 To optimize the performance of the vulcanized
energy/resource consumption and reach higher productiv- rubber, usually 3−5 phr ZnO nanoparticles are used in the
ity.10,11 By adding a few parts of the organic accelerators, the formula. One rising concern regarding the potential ecological
vulcanization time was reduced massively.12 Further, cross-
linking formed a 3-D network structure, mainly coming from
single, bisulfide, and polysulfide bonds, the yield of which Received: August 21, 2020
depended on the quantities and forms of the vulcanization Accepted: October 2, 2020
reagents and additives, such as the rubber precursors, activators
(ZnO), fatty acids, accelerators, and antioxidants.13
Nowadays, ZnO is widely employed in global rubber
commercial manufacturing, for sulfur vulcanization. Among
Scheme 1. Schematic Presentation for the Preparation Procedure of OA Capped ZnO Nanoparticles and OA Capped ZnO
Nanoparticles/Rubber Composites
and human health impacts is releasing zinc complexes and their the control experiments, the commercial indirect process ZnO
derivatives into the ecosystem. Releasing of zinc from rubber nanoparticles (average size 210 ± 10 nm by TEM, specific
into the environment occurs during manufacturing, decom- surface area ∼9.6 m2/g), termed ZnO-C, were used. Their
posing, and recycling of rubber commodity, as well as during properties and performance were compared with ZnO-OA.
service conditions like leaching in landfill sites and the wear of
tires.23−29 To judiciously reduce ZnO levels in rubber
compounding, a fundamental requirement is to get a deeper
■ RESULTS AND DISCUSSION
Many previous works have demonstrated that nanosized ZnO
insight into the mechanistic details of sulfur vulcanization and particles can effectively reduce the ZnO filling content in the
to achieve both a smaller pollution and also an economic rubber compound and meanwhile cut the curing time of
profit. vulcanization.23,44 However, due to the physical attraction to
One factor impacting the activity of the activator is its align along with the specific crystal patterns and easy
specific surface area. Nano ZnO is an outstanding substitute aggregation, the large-scale synthesis of homogeneously
for conventional ZnO due to its defined crystal structure and isolated and uniform-sized ZnO nanoparticles is challeng-
high specific surface area.30−33 Nano ZnO nanoparticles are ing.34,45 Herein, the OA capped ZnO nanoparticles were
typically prepared with specific surfaces ranging from 30 to 70 prepared via a controlled thermal decomposition method of
m2/g, compared to ∼6.0 m2/g for traditional commercial ZnO. zinc(II) 2-ethylhexanoate (Zn(EH)2) in the presence of
Since nano ZnO particles have a higher specific surface area, a surfactant octylamine.43,46,47 The purified OA capped ZnO
larger amount of zinc is available. It was reported that the nanoparticles were dispersed in THF and retained stable up to
comparable substitution of micron-sized ZnO by nano ZnO months. The product solutions were studied by TEM and DLS
particles results in an improvement of the rubber compound (Figure S2), which presented nanocrystals with an average
properties, in particular the abrasion resistance and tear diameter of ca. 5 nm with low dispersity. Meanwhile, the
strength.33−36 weight percent of ZnO in nanoparticles was studied by TGA,
We have recently prepared hybrid materials with ZnO which yielded an 83 wt % inorganic content (Figure S2). The
nanoparticles (with a size down to 5 nm) by block copolymer XRD diffraction patterns for the commercial indirect process
templating and by the evaporative ligand exchange proc- ZnO nanoparticles and OA capped ZnO nanoparticles are
ess.37−43 In this contribution, 5 nm ZnO nanoparticles capped shown in Figure S4, which confirmed the excellent crystallinity
with octylamine (surface area ∼40.3 m2/g), termed ZnO-OA, of ZnO nanoparticles in agreement with the wurtzite ZnO
were prepared and used as activators in the sulfur vulcanization crystallinity pattern (ICSD-01-079-0206).48 Peak broadening
of natural rubber and styrene−butadiene rubber (see Scheme that can be discerned in the spectra of OA capped ZnO
1). The octylamine ligands effectively prevented the agglom- nanoparticles suggests that the size of individual crystalline
eration of nanoparticles, forming the homogeneous dispersion nanoparticles was fairly small.
of OA capped ZnO nanoparticles in the rubber matrix. The The dispersion state of the ZnO activator particle fillers in
crystallinity and pore features of the OA capped ZnO the rubber compound has a great impact on the activation of
nanoparticles were investigated with X-ray diffraction (XRD) the sulfur vulcanization as well as the mechanical performance
and N2 adsorption/desorption (BET test), and the morphol- of the materials. The aggregation of activator particles (ZnO)
ogy and structure were characterized by transmission electron diminishes their contact surface and interactions with other
microscopy (TEM) and dynamic light scattering (DLS). The modules in the cross-linking system, resulting in a decrease of
dispersion state of the fillers in the rubber matrix was the vulcanization efficiency. To investigate the composites’
investigated using scanning electron microscopy (SEM) and morphology, SEM and TEM were utilized to evaluate the
TEM. After adding OA capped ZnO into the rubber dispersion degree of additives and ZnO-OA/ZnO-C fillers in
compounds, the curing efficiency and the performance of the the rubber compounds. SEM was applied to image the brittle
product after vulcanization were significantly improved. For surfaces (which were triggered by liquid nitrogen) of ZnO-C/
B https://dx.doi.org/10.1021/acsami.0c15114
ACS Appl. Mater. Interfaces XXXX, XXX, XXX−XXX
ACS Applied Materials & Interfaces www.acsami.org Research Article
Figure 1. SEM images of ZnO nanoparticles/rubber mixtures after vulcanization: (a, b) commercial indirect process ZnO nanoparticles with
natural rubber, (c, d) OA capped ZnO nanoparticles with natural rubber, (e, f) commercial indirect process ZnO nanoparticles with styrene−
butadiene rubber, (g, h) OA capped ZnO nanoparticles with styrene−butadiene rubber. ZnO contents: 2 phr. Scale bars: (a, c, e, g) 50 μm; (b, d, f,
h) 2 μm.
Figure 3. Vulcanization curves of the ZnO nanoparticles/rubber composites: (a) ZnO/natural rubber, (b) ZnO/styrene−butadiene rubber. Black
curves (a) and blue curves (b) represent commercial indirect process ZnO nanoparticles, and red curves (a) and orange curves (b) represent OA
capped ZnO nanoparticles. The symbols ■, ●, ▲, and ◆ represent 0.5, 1, 2, and 3 phr for ZnO, respectively.
Table 1. Curing Parameters of the ZnO/Rubber 3b and Table 1, with the same amount of ZnO nanoparticles,
Composites OA capped ZnO composites exhibit a much shorter curing
time t90. Generally, short curing time means low energy
min max curing
torque torque time consumption and high production efficiency. On the other
(ML)c (MH)c (t90)c ΔM = MH − MLc hand, OA capped ZnO composites showed lower MH,
entrya (kPa) (kPa) (min) (kPa) especially under low ZnO content conditions (0.5/1.0 phr).
Natural Rubberb This indicates a lower degree of rubber reticulation in the
ZnO-C 0.5 phr 0.39 7.75 7.33 7.36 ZnO-OA/styrene−butadiene rubber composites.
ZnO-C 1.0 phr 0.57 9.08 8.72 8.51 To determine and compare the physical properties of the
ZnO-C 2.0 phr 0.71 10.98 11.4 10.27 prepared composites, which will govern the ultimate
ZnO-C 3.0 phr 0.83 11.40 12.45 10.57 application, the mechanical property analyses of cured ZnO-
ZnO-OA 0.5 phr 0.71 8.34 6.35 7.63 C and ZnO-OA/rubber composites were conducted to
ZnO-OA 1.0 phr 0.74 10.55 9.82 9.81 investigate the impact of the different curing activators on
ZnO-OA 2.0 phr 0.83 12.25 11.55 11.42 the mechanical performance of the materials. The effect of the
ZnO-OA 3.0 phr 0.56 13.11 11.45 12.55 commercial indirect process ZnO and OA capped ZnO
Styrene−Butadiene Rubberb nanoparticle contents on the mechanical properties of the
ZnO-C 0.5 phr 1.31 11.80 24.13 10.49 natural rubber/styrene−butadiene rubber composites is
ZnO-C 1.0 phr 2.18 13.09 23.1 10.91 illustrated in Figure 4. From Figure 4c, it can be seen that
ZnO-C 2.0 phr 2.01 12.42 24.35 10.41 the tensile strength increased with the content of ZnO in
ZnO-C 3.0 phr 1.99 11.95 25.75 9.96 natural rubber composites. This can be interpreted as a
ZnO-OA 0.5 phr 1.82 7.16 15.35 5.34 consequence of the higher cross-linking density of the network.
ZnO-OA 1.0 phr 1.67 6.14 19.33 4.47 Compared with the ZnO-C/natural rubber composites, the
ZnO-OA 2.0 phr 2.06 10.82 15.95 8.76 elongation at the break and the tensile strength of ZnO-OA/
a
ZnO-OA 3.0 phr 2.14 11.02 13.27 8.88
natural rubber composites were higher at all filling levels (0.5/
Rubber (natural rubber/styrene−butadiene rubber) 100 phr, ZnO 1.0/2.0/3.0 phr). This is attributed to the improved dispersion
nanoparticles (commercial indirect process ZnO nanoparticles/OA of the ZnO with a smaller size in the natural rubber matrix,
capped ZnO nanoparticles) 0.5/1/2/3 phr, sulfur 1.1 phr, stearic acid which results in the enhancement of cross-linking density. The
2 phr, carbon black N330 45 phr, antioxidant 4020 1.5 phr,
accelerator NS 1.5 phr. bThe vulcanization conditions for natural
enhancement of vulcanization efficiency from uniform OA
rubber and styrene−butadiene rubber are 143 °C with curing time t90 capped ZnO can contribute to the improvement of the
+ 3 min and 151 °C with curing time t90 + 3 min, respectively. cML, mechanical performance. Additionally, although styrene−
the minimum torque; MH, the maximum torque; t90, the optimum butadiene rubber has better compatibility with OA capped
curing time. ZnO nanoparticles, no clear trends between the ZnO contents
and mechanical properties (elongation at break, tensile
commercial indirect process ZnO nanoparticles and OA strength, modulus) of the ZnO-OA/styrene−butadiene rubber
capped ZnO nanoparticles in the vulcanization of natural composites were observed (Figure 4d, Table S2). Compared
rubber. A clear trend of MH increasing with increased ZnO with commercial indirect process ZnO nanoparticles, at low
contents is observed in ZnO/natural rubber composites, which ZnO content filling level (0.5 phr), there is a significant
is contributed by the activator effect of ZnO. OA capped ZnO increase in the tensile strength in OA capped ZnO nano-
composites evidence a curing time very similar to t90 and a particle composites (Figure 4d). However, after considering
higher MH than commercial indirect process ZnO ones the MH decrease and random fluctuations at higher ZnO
through holding the same amount of ZnO, which indicates a content filling level, there is no evidence to support OA capped
higher curing efficiency and more rubber reticulation in ZnO- ZnO nanoparticles have a more positive effect on the
OA/natural rubber composites. These results indicate the vulcanization of styrene−butadiene rubber compared with
faster curing mechanism with the incorporation of OA capped commercial indirect process ZnO nanoparticles. One possible
ZnO nanoparticles in the natural rubber compounds. On the explanation is the large difference in the number of allylic
contrary, in the styrene−butadiene system, as shown in Figure hydrogens in each repeat unit between natural rubber and
D https://dx.doi.org/10.1021/acsami.0c15114
ACS Appl. Mater. Interfaces XXXX, XXX, XXX−XXX
ACS Applied Materials & Interfaces www.acsami.org Research Article
Figure 4. (a) Stress−strain curves of ZnO nanoparticles/natural rubber nanocomposites vulcanized at 143 °C with curing time t90 + 3 min and (b)
stress−strain curves of ZnO nanoparticles/styrene−butadiene rubber nanocomposites vulcanized at 151 °C with curing time t90 + 3 min. (c) Plot
of the tensile strength of ZnO nanoparticles/natural rubber vs ZnO filling content after vulcanization. (d) Tensile strength of ZnO nanoparticles/
styrene−butadiene rubber vs ZnO filling content after vulcanization. The symbols ■, ●, ▲, and ◆ represent 0.5, 1, 2, and 3 phr for ZnO,
respectively, the black and blue columns represent commercial indirect process ZnO nanoparticles, and the red and orange columns represent OA
capped ZnO nanoparticles, respectively.
Figure 6. Characterization of ZnO/natural rubber composite under industrial vulcanization conditions: 151 °C, curing time of 30 min. (a) Plot of
the torque difference (MH − ML) of ZnO nanoparticles/natural rubber vs ZnO filling content. (b) Plot of the tensile strength of ZnO
nanoparticles/natural rubber vs ZnO filling content. Black and red columns represent commercial indirect process ZnO nanoparticles and OA
capped ZnO nanoparticles, respectively.
synergistic motion, which diminished the friction between the nonsensitive response to the change of ZnO content. This can
rubber polymer chains.55 be attributed to the lack of presence of the allylic hydrogens in
The effect of OA capped ZnO nanoparticles as a the repeat units of styrene−butadiene rubber compared with
vulcanization activator and accelerator on promoting the natural rubber. Additionally, under a practical vulcanization
vulcanization of natural rubber has been studied and compared condition (151 °C, 30 min) applied to the ZnO/natural rubber
with commercial indirect process ZnO nanoparticles applied systems, the OA capped ZnO nanoparticle composites gave a
under “ideal” vulcanization conditions (143 °C with the curing significant enhancement in comparison with commercial ZnO
time t90 + 3 min) as above; OA capped ZnO has shown an nanoparticles. We believe OA capped ZnO nanoparticle
excellent vulcanization performance. However, in the practical activators are good substitutes for commercial ZnO for the
rubber curing process, to compromise the various types of sulfur vulcanization of natural rubber without any disadvanta-
rubber elastomers and additives and maintain the fabrication geous influence on the vulcanization temperature and time.
efficiency, the vulcanization condition is set with the curing This achievement has a potentially great impact on the
time 30 min at 151 °C instead of 143 °C. The performance of reduction of ZnO content in the commercial rubber
the commercial indirect process ZnO and OA capped ZnO manufacturing.
■
nanoparticles on the vulcanization of natural rubber was
evaluated, and the curing characteristics are shown in Figure ASSOCIATED CONTENT
S10 and Table S6, and the mechanical properties are presented
in Figure 6, Figure S11, Figure S13b, and Table S2. Compared * Supporting Information
sı
with the ideal vulcanization condition, a more pronounced The Supporting Information is available free of charge at
enhancement is seen between the ZnO-C/natural rubber and https://pubs.acs.org/doi/10.1021/acsami.0c15114.
ZnO-OA/natural rubber composites with the same ZnO filling Materials and characterization methods; TGA curves for
content under the industrial vulcanization condition. OA capped ZnO/rubber masterbatch composites; TGA
We believe that 2 phr OA capped ZnO nanoparticles and DLS curves, TEM images, and XRD pattern of OA
enhance the activation during the vulcanization process and capped ZnO nanoparticles; TEM images and XRD
boost the formation of the cross-linking of the natural rubber pattern of the commercial indirect process ZnO
network structure. The amount of OA capped ZnO nano- nanoparticles; the comparison of N2 adsorption/
particles was lower than the amount of commercial indirect desorption isothermal and pore size distribution of OA
process ZnO nanoparticles (3 phr). OA capped ZnO capped ZnO nanoparticles and the commercial indirect
nanoparticles have a favorable effect on reducing the ZnO process ZnO nanoparticles; DSC curves of ZnO/natural
filling content used in rubber manufacturing. rubber composites after vulcanization under different
■ CONCLUSIONS
In summary, by investigating the torque increment values
vulcanization conditions; vulcanization curves/stress−
strain curves/cross-linking density of the ZnO/natural
rubber composites; and tables of mechanical properties
through the vulcanization process and the cross-linking of ZnO/natural rubber composites and ZnO/styrene−
densities of natural rubber compounds, it was concluded butadiene rubber composites (PDF)
■
that, with the same amount of ZnO filling contents introduced
into the rubber, 5 nm OA capped ZnO nanoparticle AUTHOR INFORMATION
composites exhibited both higher curing efficiency and better
mechanical performance. This is due to the improved Corresponding Authors
dispersion of the ZnO with a smaller size in the matrix. In Zhao Wang − State Key Laboratory of Organic−Inorganic
spite of that, with the same formula and vulcanization Composites and Key Laboratory of Beijing City for Preparation
conditions, the styrene−butadiene rubber composites showed and Processing of Novel Polymer Materials, Beijing University of
a less obvious change between OA capped ZnO nanoparticles Chemical Technology, Beijing 100029, China;
and commercial indirect process ZnO nanoparticles and a Email: wangzhao@mail.buct.edu.cn
F https://dx.doi.org/10.1021/acsami.0c15114
ACS Appl. Mater. Interfaces XXXX, XXX, XXX−XXX
ACS Applied Materials & Interfaces www.acsami.org Research Article
Zongyu Wang − Department of Chemistry, Carnegie Mellon Foundation (2019M650451), NSF (DMR 1501324 and DMR
University, Pittsburgh, Pennsylvania 15213, United States; 1410845), and the Department of Energy (DE-EE0006702), as
Email: zongyuw@alumni.cmu.edu well as the Scott Institute for Energy Technologies at Carnegie
Krzysztof Matyjaszewski − Department of Chemistry, Carnegie Mellon University. X.Q. gratefully acknowledges financial
Mellon University, Pittsburgh, Pennsylvania 15213, United support from the China Scholarship Council.
■
States; orcid.org/0000-0003-1960-3402;
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