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Pete Gagnon, Špela Peršič, Blaž Goričar, Urh Černigoj, Aleš Štrancar
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high-performing capture method Figure 1: Analytical
Analytical size-exclusion chromatography (SEC) of bovine serum albumin (BSA)
marketed for processing nucleic acids; sample prestained with PicoGreen dye; TSKgel
IO
is a critical bedrock asset for
developing industrial G4000SWxl, 7.8 mm × 30 cm, 50 mM MES, 150 mM NaCl, 0.05% Pluronic reagent F68,
pH 6.5; flow rate: 0.5 mL/min.
purification processes. This is
S
especially true for extended families of 70 12.5
products that share highly similar
IS
chemical composition. Therapeutic UV mAU Pico
260 nm FL
monoclonal IgG is an example. The 280 nm Bovine chromatin BSA
ability of protein A affinity DNA + histones
M 7.5
chromatography to achieve 95% purity 42
in one simple step was the runway that
5.0
R
got recombinant immunotherapy off the
ground and made it available to 28
LMW
E
of manufacturability for hundreds of clones, then objectively select the best But it’s not. Transcription does not
qualified clinical candidates, far in always proceed to completion. In vitro
advance of commercial product transcription (IVT) mixtures commonly
PRODUCT FOCUS: VACCINES
FOCUS: VACCINES
T
AUDIENCE: PROCESS
AUDIENCE: PROCESS that need. part of the sequence doubles back on
DEVELOPMENT AND itself and forms hydrogen-bonded
P
KEYWORDS: MRNA, purified DNA plasmid, purified RNA RNA molecules. When dsRNA is
PLASMID DNA, PURIFIED RNA
R
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Figure 2: Analytical SEC of commercial T7 RNA polymerase prestained with PicoGreen
dye; TSKgel G3000SWxl, 7.8 mm × 30 cm, 0.5 mL/min; note that the fractionation range of aggregates also is a concern because
this column is lower than in the column of Figure 1. high–molecular weight contributes
further to their immunogenicity (9).
70 12.5 12.5
The UV profile reveals high–
UV mAU Trp Pico molecular weight aggregates
260 nm Enzyme FL FL corresponding with the chromatin DNA.
280 nm
Non- It also reveals a series of peaks on the
protein 7.5 7.5
42 leading side of the main BSA peak. They
BSA low represent albumin homo- and hetero-
Trp FL 5.0 5.0
HMW polymers. A subset of albumin contains
28 DNA free sulfhydryl groups that enable
Fragments 2.5 2.5 covalent bonding to similarly endowed
14 plasma proteins, including IgA, alpha-1
0.0 0 protease inhibitor, and antitrypsin-3
(10). Such protein hybrids may have a
0 legitimate biological role in mammalian
5 10 15 20 25 30 physiology, but not in IVT mixtures.
Elution Time (min) Non–protein-based enzyme-stabilizing
formulations are discussed elsewhere
(11).
Figure 3: Overlay of SEC profiles for T7 RNA polymerase from two different suppliers;
the orange profile is from Figure 2, TSKgel G3000SWxl. Figure 2 illustrates results from
analytical SEC of a commercially
15 available T7 RNA polymerase on a
TSKgel G3000SWxl column. This single-
Trp Enzyme
FL subunit enzyme has a mass of 99 kDa.
BSA The sample was prestained with
PicoGreen dye and additionally
9
monitored for intrinsic tryptophan
fluorescence. Like many enzymes, RNA
6 Fragments
polymerase is sold by the concentration
HMW Formulation of activity units. That can leave protein
aggregates additives concentration too low for accurate
3
monitoring by UV absorbance.
Tryptophan fluorescence increases
0 sensitivity of protein detection 15–20-
5 10 15 20 25 30 fold over UV. It does not detect nucleic
Elution Time (min) acids.
DNA contamination is obvious, but
its source is uncertain. It could have
Plasmids and enzymes can be run on a TSKgel G4000SWxl column come from the host cells used to
sources of contaminants and (Tosoh Bioscience). The intercalating produce the enzyme or it could have
adventitious agents. Plasmid fluorescent dye PicoGreen (Thermo come with the BSA, or both. Aside from
preparations can be contaminated with Fisher Scientific) was added to the that, the enzyme is not homogeneous
host DNA, RNA, and proteins. Purity sample in advance to increase but, instead, distributed in two peaks.
among commercially available sensitivity of DNA detection (2). Elution Heterogeneity among RNA polymerases
polymerase enzymes is variable, and was monitored with UV and is known (2–14). Although heterogeneity
some enzymes are stabilized with fluorescence. affects activity, it’s correlation with the
bovine serum albumin (BSA). The The most obvious feature of the two peaks separated by SEC is unknown.
animal origin of BSA presents a liability chromatogram is heavy contamination Figure 3 overlays the tryptophan
from the start, but it is accompanied by by DNA. This is not pure DNA. It is the fluorescence profile of RNA polymerase
other contaminants that amplify the remnant of bovine chromatin: from a second supplier on the profile of
safety risk. nucleosomal debris containing DNA the first. The relative distribution of the
Figure 1 illustrates results from fragments of various sizes, complexed two enzyme peaks is markedly
analytical size-exclusion with histones and other host proteins. different. Aggregate and fragment
chromatography (SEC) of a commercial Viruses tend to associate with contents are higher. BSA either is absent
BSA preparation marketed for enzyme chromatin (3–5). Endotoxins do so as or present in a reduced amount. This is
stabilization in conjunction with well (6), and chromatin is antigenic (7, an advantage, considering the
processing nucleic acids. The assay was 8). The size of the DNA-protein immunogenic potential of extracellular
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Figure 4: Coordination bonding of magnesium ions to phosphatidic acid residues on
RNA; negative charges indicated in red with yellow halos and coordination bonds in
green. The metal-ion positive charge can attract other RNAs and create coordination The ssRNA needs to be
bonds with them as well.
EXTRACTED from
H
N
H its associations with
H H
O
O – contaminants before it can
N P O
N O O
O
be fractionated from
O O P O
– them.
N
+ + O
Mg
N O
mixture, it outcompetes other species
O
O
– O for the available metal ions, or it shares
H P O
O O them in stable complexes. This is why
O – O P O N
the use of EDTA is virtually universal in
O H
H
O
O
– O
O
O N N
chromatography buffers for purification
N N P H H
O
O
of nucleic acids.
O
O Figure 5 illustrates results from
O
H O nanoparticle tracking analysis (NTA,
N using NanoSight instruments (Malvern
N Panalytical) of an IVT mixture
N containing ssRNA with a size of 1,200
N
bases (1.2 kb). It might be hoped that
N such a mixture would be dominated by
H
H a single peak. Instead, there are many
peaks. Those with median size values of
37, 68, and 107 nm represent incomplete
Figure 5: Nanoparticle-tracking analysis (NTA) of an in vitro transcription mixture transcripts. The peak at 163 nm
containing 1,200 bases ssRNA represents free ssRNA. The later peaks
E5 7 at 220 and 315 nm represent aggregates,
NTA E2 4 and they contain more RNA than the
6 107 apparent monomer population. To the
Intensity (AU)
Concentration (particles/mL)
• Assure that your HCP ELISA is fit for purpose of process monitoring and product lot release
• Enrich and identify hitchhiker HCPs and improve MS resolution
• Optimize your purification process to remove problematic HCPs
• Provide comprehensive HCP characterization data to regulatory agencies
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© 2020 Cygnus Technologies. All rights reserved.
For research use only. Not intended for animal or human therapeutic or diagnostic use.
Figure 6: Hybridization-affinity chromatography of an IVT mixture on a CIMmultus Oligo
dT column; equilibration/Wash1 with 50 mM sodium phosphate, 250 mM sodium chloride, are prone to fouling by crude IVT
5 mM EDTA, pH 7.0; Wash2 with 50 mM sodium phosphate, 5 mM EDTA, pH 7.0; mixtures. They both tolerate extended
elute = 10 mM Tris, pH 8.0. cleaning with 1 M NaOH, so they can be
2,500 50 restored to original condition, but
fouling within a run can interfere with
mAU mS purification performance. This makes
260 /cm
nm Non-poly-A both of them better suited for polishing.
contaminants Poly-A
mRNA RNA Purification by Anion-
1,500 30
Exchange Chromatography
Ion-exchange chromatography has
1,000 20
served protein and plasmid DNA
Wash1 Wash2 Elute
purification for decades. Traditional
500 10 exchangers such as diethylaminoethyl
(DEAE) and quaternary amine (QA) work
for RNA transcripts smaller than 500
0 0
0 4 8 12 16 20 bases (22, 23), but not for large
Elution Time (min) transcripts. At ambient temperature,
their elevated hydrogen bonding
capacity prevents them from being
Figure 7: Hydrophobic interaction chromatography of an IVT mixture on a CIMmultus C4 eluted with anything less than sodium
HLD column; sample loaded in 1.8 M NaCl, pH 7.0, and eluted with a descending salt hydroxide (Figure 9). Heating the
gradient. The red trace shows a separate dsRNA sample loaded under identical buffers and columns into the range of
conditions. 50–70 °C suppresses hydrogen bonding
sufficiently to enable elution with
2,000 2.0
sodium chloride gradients (24).
UV mAU M Heating imposes a burden on process
260 nm ssRNA NaCl development and manufacturing, but it
also provides a clue: An exchanger with
1,200 1.2 less hydrogen bonding capacity should
DNA and be able to elute RNA at ambient
unreacted temperature. Figure 10 verifies this
nucleotides
800 0.8 prediction by illustrating anion-
exchange fractionation of mRNA from
Short
400 dsRNA transcripts 0.4 plasmid DNA at ambient temperature on
13.3 kb a CIMmultus PrimaS column (BIA
Separations). The sample was bound at
0 0 neutral pH and eluted with an
0 3 6 9 ascending pH gradient. DNA eluted
Elution Time (min)
before and well-separated from ssRNA.
Double-stranded RNA elutes slightly
charged backbone phosphatidic acid cleaned with 100 mM NaOH, but higher after DNA but still earlier than ssRNA
residues on the ligand and on RNA. That concentrations are not recommended. (11).
enables them to approach each other This is a concern because of the high Both double-stranded species can be
closely. RNA is captured by A-T base fouling potential of IVT mixtures. removed instead by a neutral pH wash
pairing. Removing the salt reestablishes Hydrophobic-interaction step with 1 M NaCl and 10 mM
their mutual charge repulsion, chromatography (HIC) has shown ethylenediaminetetraacetic acid (EDTA).
overwhelms A-T hydrogen bonding, and valuable utility for RNA purification. Proteins are eliminated with them.
elutes the RNA (Figure 6) (11, 16, 17). With the correct choice of binding salt, Single-stranded RNA remains bound.
Hybridization-affinity with oligo dT DNA and dsRNA fail to bind (Figure 7) The column is washed with another
can be used for capture, but it bears (11). Incomplete transcripts elute before buffer to clear the excess salt, then
some limitations. It cannot discriminate intact ssRNA, and NaOH is required to eluted with a pH gradient. Overall
ssRNA from dsRNA, and it has no ability remove the majority of proteins. purification potential of the pH gradient
to fractionate mRNA according to size. Reversed-phase chromatography (RPC) is increased by eliminating most of the
Intact product, incomplete transcripts, using styrenedivinylbenzene (SDVB) contaminants in advance. That leaves
oligomers, fragments, aggregates; any media also has proven useful to remove the gradient better able to polish out
species with an accessible poly-A tail dsRNA and fractionate ssRNA by size their last traces. Figure 11 shows the
elutes with all the rest. Oligo dT can be (Figure 8) (18–21). HIC and RPC media results of this approach with the DNA