ENVI-PUR Operating Instructions BC 51-200

OPERATING INSTRUCTIONS
FOR BIOCLEANER WWTP

BC 4 – 200 PP, PE, SL, B
This manual contains important instructions and safety warnings.
Please read this manual carefully before using WWTP.
CE BioCleaner WWTP is certified according to ČSN EN 12566-3+A2

©ENVI-PUR, s. r. o. 2020, all rights reserved.
PURECO – OPERATING INSTRUCTIONS FOR WWTP – BIOCLEANER BC 4 – 200 PP, PE, SL, B
WWTP OPERATING MANUAL Ver. 03.19 EN
Operating Rules
Identification Data
WWTP type:
Locality:
Investor/Owner:
Operator:
Designer:
Contractor of constructional part:
Contractor of the technological
part/Supplier of WWTP:
Person responsible for WWTP
operation:
Water law authority:
Water law decision:
The person appointed to perform
technical revision of a water work
notified pursuant to Section 15(a)
of the Water Act:
Working Rules approval

Dates and records Commencement Termination
Date Approved by In effect by
Trial run:
Trial run – extended:
Permanent operation:
Permanent operation –
extended:
Values determined by the water law decision BOD5 COD(Cr) SS N-NH4

permissible value for the analyses of "p" mixed
samples (mg/l)
maximum permissible value for the analyses of "m"
point samples (mg/l)
drained amount (t/year)
permissible amount of the drained waters max. m3/year
Basic data on recipient:

name sewerage outlet point distance from WWTP
other data:
Important addresses and phone numbers

Medical rescue Police of the Regional
service Fire brigade Czech hygiene
Republic office
155 150 158
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address: H-1118 Budapest, Rétköz u. 5. - BudaWest Office Building
phone: +36 1 224 0670 • e-mail: info@pureco.hu • web: www.pureco.hu
The figures are for illustration. The technical changes, errors
and typographical errors subject to change. Published by Pureco Ltd.
1 TABLE OF CONTENTS
1 TABLE OF CONTENTS.................................................................................................................. 2
2 DESIGNATION OF COMPLIANCE ON THE PRODUCT .............................................................. 4
3 INTRODUCTION ............................................................................................................................. 5
3.1 Generally ................................................................................................................................................................... 5
3.2 Graphical labelling of instructions .............................................................................................................................. 5
4 USING AND GENERAL DESCRIPTION OF WWTP ..................................................................... 5
5 WWTP OPERATING CONDITIONS ............................................................................................... 6
6 SAFETY PRECAUTIONS ............................................................................................................... 7
6.1 Requiremenets for the staff (companies) qualification ................................................................................................ 7
6.2 Principle of sage use ................................................................................................................................................. 7
6.3 Stop and shutdown .................................................................................................................................................... 7
6.4 Protection against possible danger ............................................................................................................................ 7
6.4.1 Generally .......................................................................................................................................................... 7
6.4.2 Contact with wastewater ................................................................................................................................... 7
6.4.3 Falling into the tank ........................................................................................................................................... 8
6.4.4 Handling the waste ........................................................................................................................................... 8
6.4.5 Other dangers ................................................................................................................................................... 8
7 VARIANTS AND CAPACITIES OF THE WWTP ........................................................................... 9
7.1 Generally ................................................................................................................................................................... 9
7.2 WWTP capacity and tank shape ................................................................................................................................ 9
7.3 Static tank dimensioning .......................................................................................................................................... 10
7.4 WWTP material ....................................................................................................................................................... 10
7.5 Operation comfort .................................................................................................................................................... 10
7.6 WWTP equipment ................................................................................................................................................... 11
8 IDENTIFICATION AND LABELLING ........................................................................................... 13
9 INSTALLATION AND PUTTING INTO OPERATION .................................................................. 14
9.1 Recommended setting of the air distributor for BC 51 – 200 WWTP ........................................................................ 15
9.2 The reference values of dissolved oxygen in individual zones (operating conditions) ............................................... 15
10 BRIEF DESCRIPTION OF WWTP ............................................................................................... 16
10.1 Generally ................................................................................................................................................................. 16
10.2 BIO CLEANER® biological reactor ........................................................................................................................... 16
10.3 Equipment options ................................................................................................................................................... 17
10.4 WWTP function........................................................................................................................................................ 19
11 CONTAINER WWTPS .................................................................................................................. 23
11.1 WWTP of COMFORT type....................................................................................................................................... 23
11.1.1 WWTP operation control ................................................................................................................................. 23
11.1.2 Air distribution ................................................................................................................................................. 24
11.2 WWTP of EXCLUSIVE type..................................................................................................................................... 25
11.3 WWTP of EXCLUSIVE UV type ............................................................................................................................... 27
12 WWTP OF DUO TYPE.................................................................................................................. 29
13 WWTP OPERATION CONTROL.................................................................................................. 33
13.1 COMFORT PLUS control unit¤) ................................................................................................................................ 33
13.1.1 Control mode .................................................................................................................................................. 34
13.1.2 Setting mode .................................................................................................................................................. 34
13.2 Control unit M4016 .................................................................................................................................................. 42
14 DOSING EQUIPMENT FOR PHOSPHORUS PRECIPITATION ............................................... 44
14.1 Description .............................................................................................................................................................. 44
14.2 Packaging, storing ................................................................................................................................................... 44
14.2.1 Packaging ....................................................................................................................................................... 44
14.2.2 Storage ........................................................................................................................................................... 45
14.3 Location and installation of the dosing equipment .................................................................................................... 45
14.3.1 Location .......................................................................................................................................................... 45
14.3.2 Installation ...................................................................................................................................................... 45
14.4 Dosing ..................................................................................................................................................................... 46
14.5 Operation and maintenance..................................................................................................................................... 47
14.5.1 Check of the Flocculant PAX amount .............................................................................................................. 47
14.6 Occupational safety and health at work with coagulant ............................................................................................ 47
15 RIPENING OF WASTEWATER TREATMENT PLANT ............................................................... 48
16 OPERATION AND MAINTENANCE ............................................................................................ 49
16.1 Generally ................................................................................................................................................................. 49
16.2 Utilities/gadgets ....................................................................................................................................................... 49
16.3 WWTP switching on and off ..................................................................................................................................... 49
16.4 Summary of activities performed during operation and maintenance ....................................................................... 49
16.5 Description of activities performed during operation and maintenance ..................................................................... 50
16.5.1 Daily inspection............................................................................................................................................... 50
16.5.2 Weekly inspection ........................................................................................................................................... 50
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16.5.3 pH measuring ................................................................................................................................................. 52

16.5.4 Sludge concentration measurement – SEDIMENTATION TEST ..................................................................... 53
16.5.5 Sludge removal – DESLUDGING................................................................................................................... 53
16.5.6 Sampling ........................................................................................................................................................ 54
16.6 Operation and maintenance of the blower................................................................................................................ 54
16.6.1 Blower EFFEPIZETA¤) .................................................................................................................................... 55
16.7 Operation and maintenance of mechanical filter ...................................................................................................... 55
16.7.1 Operation and maintenance of mechanical filter.............................................................................................. 56
16.7.2 Mechanical tertiary filter .................................................................................................................................. 56
16.8 Operation and maintenance of the UV lamp ............................................................................................................ 56
16.8.1 Daily inspection............................................................................................................................................... 57
16.8.2 Weekly inspection ........................................................................................................................................... 57
16.8.3 Inspection and cleaning of the protective tube................................................................................................. 57
16.8.4 UV lamp replacement ..................................................................................................................................... 57
16.9 Operation in winter season ...................................................................................................................................... 59
16.10 Keeping of the operation documentation .................................................................................................................. 59
17 FAILURES AND TROUBLESHOOTING ...................................................................................... 60
17.1 Generally ................................................................................................................................................................. 60
17.2 Functional failures ................................................................................................................................................... 60
17.2.1 Effepizeta blower failure¤) ................................................................................................................................ 60
17.2.2 Signalled failures – COMFORT PLUS control unit .......................................................................................... 60
17.2.3 Other failures .................................................................................................................................................. 62
17.3 Technological failures .............................................................................................................................................. 62
17.3.1 UV lamp.......................................................................................................................................................... 64
18 INTERRUPTION AND STOPPING OF OPERATION .................................................................. 65
18.1 Generally ................................................................................................................................................................. 65
18.2 Short-term shutdown ............................................................................................................................................... 65
18.3 Complete shutdown ................................................................................................................................................. 65
19 OPTIONAL ACCESSORIES ........................................................................................................ 66
19.1 Germicidal UV lamp ................................................................................................................................................. 66
19.2 Oxygen probe .......................................................................................................................................................... 66
19.3 Sludge sump for pumping excess sludge ................................................................................................................. 66
19.4 Pump sump ............................................................................................................................................................. 66
19.5 Pre-sedimentation tank PRIM .................................................................................................................................. 66
19.6 Sludge dewatering equipment (SDP) ....................................................................................................................... 67
20 TECHNICAL SPECIFICATIONS .................................................................................................. 68
20.1 Hydraulic and technical parameters ......................................................................................................................... 68
20.2 Volumes and weights............................................................................................................................................... 70
20.3 Noise emissions ...................................................................................................................................................... 70
20.4 Maximum capping height and maximum admissible pedestrian load ....................................................................... 70
20.5 Electrical warning .................................................................................................................................................... 71
20.6 Standards and regulations ....................................................................................................................................... 71
20.6.1 Design standards and regulations ................................................................................................................... 71
20.6.2 Operating standards and regulations .............................................................................................................. 71
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2 DESIGNATION OF COMPLIANCE ON THE

PRODUCT
ENVI-PUR, s. r. o. , Na Vlčovce 13/4, 160 00 Prague 6 – Dejvice, Czech Republic
Company ID: 25166077
Building technical approval No. 090-029398 of 12 April 2013 issued by Technical and Test Institute for Construction Praha,
SOE (TZÚS Praha, s. p.), Authorized Person No. 204, Prosecká 76, Prague 9, Czech Republic, ID No. 00015679
Government Regulation No. 163/2002 Coll.
BIO CLEANER BC .. K PP COMFORT, BIO CLEANER BC .. K PP EXCLUSIVE - / UV
BIO CLEANER BC .. K PE COMFORT, BIO CLEANER BC .. K PE EXCLUSIVE - / UV
BIO CLEANER BC .. K PP N COMFORT, BIO CLEANER BC .. K PP N EXCLUSIVE - / UV
BIO CLEANER BC .. K SL COMFORT, BIO CLEANER BC .. K SL EXCLUSIVE - / UV
BIO CLEANER BC .. K B COMFORT, BIO CLEANER BC .. K B EXCLUSIVE - / UV
Rated daily flow rate (m3/day): 7.5; 9.0; 11.25; 15.0; 18.75; 22.5; 30.0 *
Rated organic daily load (kg of BOD5/day) 3.06; 3.6; 4.8; 6.0; 7.5; 9.0; 12.0 *
Material: PP, PE, stainless steel, concrete *
Water tightness (water test): In compliance with the standard
Compressive strength (at the failure limit): In compliance with the calculation
Durability: In compliance with the standard
Fire resistence: F
Impact of hazardous substances: NPD

Cleaning efficiency during the test according to EN
12566-3 at the organic daily load of BOD(5) = 0.208 kg/d Indicator Outlet values (mg/l) Efficiency (%)
and 0.306 kg/d:
BOD5 XX XX
COD(Cr) XX XX
SS XX XX
N-NH4+ ** XX XX
Ntotal XX XX
Ptotal *** XX XX
Enteroccoci XX (CFU/100ml) XX
Escherichia XX (CFU/100ml) XX
coli
Faecal XX (CFU/100ml) XX
coliform
bacteria
Coliform XX (CFU/100ml) XX
bacteria
Somatic XX (PFU/ml) XX
coliphage
*…… depending on the WWTP capacity and variant
** …. at the mixed liquor temperatures above 12°C
***…. with a dosing equipment to reduce the phosphorus concentration
XX….according to a given model with optional additional equipment (phosphorous precipitation, UV disinfection, etc.), see chapter 23 Technical
specification – parameters of cleaned water
MANUFACTURER:
ENVI-PUR, s.r.o., Na Vlčovce 13/4, 160 00 Prague 6 – Dejvice, Czech Republic
Phone: +420 381 203 211; Fax: +420 381 251 739; Email: info@envi-pur.cz
SERVICE:
Authorized person (or authorized dealer) according to the list at www.envi-pur.cz
OR
ENVI-PUR, s.r.o., Wilsonova 420, Soběslav 392 01, Czech Republic

Phone: +420 381 203 211; Fax: +420 381 251 739; Email: info@envi-pur.cz
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3 INTRODUCTION
3.1 GENERALLY
This instructions are intended to familiarize you with the wastewater treatment plant. Following the
instructions given herein will ensure safe and trouble-free operation of the WWTP.
If you follow this Manual, it is guaranteed the rules of safe use will be kept at the level corresponding
the currently valid safety standards, rules and right technical procedures while using the WWTP.
It is necessary to be familiarized with this Manual before you start using the WWTP. Do not carry out
any activities before you have become familiar with this service manual thoroughly and have understood
all the instructions listed in it.
3.2 GRAPHICAL LABELLING OF INSTRUCTIONS
Very important instructions and warnings are highlighted in this Manual as follows:
Instructions failure of which to follow might cause endangering people or

properties.
Prohibited activities.
Other important instructions.
4 USING AND GENERAL DESCRIPTION OF WWTP

The Wastewater Treatment Plant of type BIO CLEANER®is a biological WWTP that works based on the
principle of low-loaded activation with complete stabilization of the activated sludge. The activation is
organized like so called D-N process, it means denitrification-nitrification activated sludge process. The
process of treatment proceeds in one tank – BIO CLEANER® biological reactor, which is divided to
several zones with different technological parameters of operation.
WWTP tank – BIO CLEANER® biological reactor is formed by a plastic (eventually stainless steel or
concrete) container, which is intended to be installed into the terrain. Based on special order, a
technological built-in unit of the WWTP can be also placed into the concrete tank of appropriate
dimensions. The blower is the basic equipment for air supply, mixing of mixed liquor and pumping of
return sludge. The mixing and aeration of the activation mixture is carried out by means of aeration
elements. Forced pumping of return sludge and floating impurities from the secondary settling tank is
ensured with the aid of so called hydraulic-pneumatic pumps (air-lift pumps).
The WWTP also includes a control unit, or more precisely, electric switchboard (depending on the
WWTP variant and operation comfort), and an air blower; these components are installed near the tank,
for example to the cellar, garage, pillar, technical house, etc.
At the customer's request, the WWTP technology can also be equipped with, for example, a dosing
pump (excess phosphorus precipitation), an oxygen probe, a tertiary filter or a UV disinfection at the
outlet.
In terms of construction, the WWTP can be supplemented with, for example, a pumping pit, a septic
tank, or sludge box.
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5 WWTP OPERATING CONDITIONS

The WWTP is designed for continuous operation to treat wastewater in volume and quality
corresponding to its expected loading as per the project documentation based on the size and type of
the connected building.
To ensure the proper operation the WWTP is necessary to be ON permanently.
Since there are biological procedures during the treatment, supplying of substances that could kill living
microorganisms must be avoided to keep the proper operation of the WWTP.
It is NOT allowed to supply the sewerage connected to the WWTP or the WWTP tank
itself with:
- High concentration of grease,
- Regenerative softener solutions,
- Backwash from filters of household water treatment installations,
- Paints, varnish and diluents,
- Strong disinfectants, acids, and alkali,
- Wastewater from condensing boilers (having low pH),
- Rain water,
- Waste from the kitchen garbage disposal unit.
The quality of the wastewater treatment is negatively influenced by higher amount of detergents and
surfactants. We recommend to avoid doing laundry too frequently (many times during weekend). The
negative effect is shown by the pH value increase and poorer transfer of oxygen to water, which are
factors influencing the activity of microorganisms. It is better to do your laundry within a few days.
We strongly recommend using disinfection solutions which do NOT contain chlorine compounds
(sodium hypochlorite)!
However, usually used amount of detergents (during normal operation of your household) should not
affect the WWTP operation.
The WWTP inlet is mechanically filtered from larger and floating impurities (toilet paper, kitchen waste,
etc.) in the trash rack; these are necessary to be removed and disposed periodically (otherwise, the
drainage may become blocked).
To reduce the interval of cleaning the trash racks we recommend to avoid supplying the WWTP
with:
 Plastics  Toiletries (sanitary towels, tampons)

 Rubber  Condoms
 Textile  Nappies
 Food residues  Dampened towels, paper handkerchiefs, etc.
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6 SAFETY PRECAUTIONS
6.1 REQUIREMENETS FOR THE STAFF (COMPANIES) QUALIFICATION
To ensure people’s safety and failure-free operation, activities connected with the operating,
maintenance, and service of the WWTP must only be carried out by the staff (companies) with
appropriate qualification.
Operation and maintenance of the WWTP described in this Manual can only be carried out by people
over 18 years of age and who are physically and mentally able to practice/perform the activities
described and are familiar with this Manual.
Service of the WWTP can be only done by ENVI-PUR, s. r. o., or any other person or company
(hereinafter referred to as authorized dealer) authorized and trained by ENVI-PUR.
Personnel with corresponding electrotechnical qualification can only carry out

any intervention into the electrical parts of the WWTP.
Children and pregnant (nursing) women must not operate or maintain the
WWTP.
6.2 PRINCIPLE OF SAGE USE
- Before using the WWTP, read this Manual thoroughly.

- In connection with the use of the WWTP, do not perform any activities
which dare not described in this Manual.
- Keep precautions about protection against the dangers described in
this Manual thoroughly, especially in chapter 6.4.
- Always wear prescribed personal protective equipment.
6.3 STOP AND SHUTDOWN
To avoid possible danger and in case of need, it is possible to turn off the WWTP:
 By switching off the circuit breaker in the electrical cabinet or by disconnection of the blower from
the power socket (depending on the WWTP type).
6.4 PROTECTION AGAINST POSSIBLE DANGER
6.4.1 Generally
Although the WWTP has been designed in accordance with current applicable safety standards, rules
and right technical procedures, during its construction it was not possible to exclude the further
described dangers, which result from its character and the purpose of the use.
6.4.2 Contact with wastewater

Wastewater in the WWTP, sludge, rakings (coarse impurities trapped on trash racks), used working
gadgets/devices and clothing may be the source of different infections. While operating and maintaining
the WWTP, try to avoid direct contact with water, sludge and rakings and observe general sanitary
principles.
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- While working, pay strict attention, do not eat, drink, or smoke.

- Use adequate working clothes and rubber gloves.
- Wash thoroughly with clean water the tools and gadgets/devices which
have been in contact with wastewater, sludge or rakings.
- Used working clothes, gloves, tools and gadgets/devices are to be
stored in an appropriate place.
- After work, wash your hands thoroughly at least with soap and hot
water.
6.4.3 Falling into the tank

After opening (removing) the lid, it is possible to fall into the tank.
- While working, be very careful.

- Do not leave the open tank of the WWTP unsupervised and unattended.
- Do not enter the area of the tank (the WWTP is designed so that all
common activities are possible to be carried out from the outer space
without the need of entering).
In case of exceptional events, when it is necessary to enter the tank, follow all generally applicable
safety principles and rules for entering underground premises.
- Inner parts of the tank are not intended as surfaces or components to

walk on.
- In the case of installing the reservoir into a major depth, it is necessary
to deal with entering the tank within the project in accordance with
appropriate safety rules.
6.4.4 Handling the waste

While running the WWTP, waste (sludge, rakings) is generated, which is necessary to dispose
separately in an appropriate way.
Rankings are disposed of in landfills with other municipal waste.
Excess sludge is possible to drain with the aid of septic truck and assure its disposal at a bigger WWTP
with sludge ending.
Drained excess sludge must not be stored so that a quality of ground and surface waters is influenced.
Operator/owner of WWTP is responsible for waste disposal.
Sludge and water pumped of the WWTP are dangerous waste and
handling must be done in accordance with legal rules.
6.4.5 Other dangers

Other dangers and protection against them are highlighted in the appropriate sections of this Manual.
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7 VARIANTS AND CAPACITIES OF THE WWTP

7.1 GENERALLY
This Operating Manual is made for the entire type series of WWTPs – COMFORT, EXCLUSIVE,
EXCLUSIVE UV – that differ in:
 The capacity in terms of possible flow rate of wastewater and related construction of a tank,
 the variant in terms of the static tank dimensioning,
 the variant in terms of the material design of the tank,
 the variant according to the comfort of operation,
 WWTP equipment.
Example of labelling of BioCleaner WWTP:
BC 100 K PP N COMFORT P-Less

Capacity
Equipped with
Self- Type
Tank shape phosphorus
supporting
Tank precipitation device
material
You need to know the exact type and capacity of the WWTP you are operating for easy use
of this Manual. This data is to be found in the Warranty Card, which is included in the
Service Book.
Due to the diverse of WWTP series, all pictures in this manual do not have to correspond
with your operated WWTP.
¤)
The products marked with the sign can be replaced by similar type or by comparable
product from third-party producer.
7.2 WWTP CAPACITY AND TANK SHAPE
The capacity of a WWTP is defined by the number next to the BC mark (51, 60 75, 100, 125, 150, and
200), which defines the population equivalent (PE) in the connected building.
The WWTP is able to operate at loading of 50–100 %.
Capacity Tank Labelling Type of Example of labelling

shape transport
BC 51, 60, 75, 100, 125, 150 Container K Standard transport BC 75 K PP COMFORT
for BC 51, 60, 75
Abnormal load on
BC100, 125, 150
BC 100, 125, 150 Container K … Slim Standard transport BC 100 K PP COMFORT Slim
narrowed
BC 200 Two K … Slim Standard transport BC 200 K PP COMFORT Slim
narrowed
containers
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7.3 STATIC TANK DIMENSIONING
Labelling Example of labelling

Self-supporting tank No labelling BC 100 K PP COMFORT
Non-self-supporting tank N BC 100 K PP N COMFORT
The self-supporting tank is a wastewater treatment plant tank designed to be installed below ground
level (gravel pack) under specified conditions without further static securing.
The non-self-supporting tank must be secured against the anticipated loading by suitable building
modifications (e.g. by concreting).
In case of occurrence of ground water or increased terrain load around the wastewater treatment plant
it is necessary to place concrete the plant under any circumstance (does not apply to wastewater
treatment plants in a concrete tank).
7.4 WWTP MATERIAL
Designation:
“PP” a tank made of polypropylen

“PE” a tank made of polyethylene
“SL” stainless steel tank
“B” concrete tank
7.5 OPERATION COMFORT
The variant in terms of operation comfort and related design modifications is defined by the labelling
behind the nominal capacity number. The plant is produced in basic variants:
COMFORT, EXCLUSIVE, EXCLUSIVE UV – equipped with COMFORT Plus control unit or, more
precisely, control unit with switching relays and automatic removal of floating impurities.
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7.6 WWTP EQUIPMENT
BC COMFORT
COMFORT Plus control unit¤)
 13 programmable modes – WWTP control (start/stop of blower) by the
control unit where one of the 13 pre-set programmes of the blower running
can be selected.
 Selection of other modes – weekend, holiday…
 Remote control via mobile phone or internet.
 Other device connection possible (phosphorus precipitation device, oxygen
probe...).
Tank design:
Container:
 BC 51 K PP COMFORT to BC 200 K PP
COMFORT – PP tank
 BC 51 K B COMFORT to BC 150 K B COMFORT

– concrete tank
 BC 200 K PP COMFORT and BC 200 KB

COMFORT – double-tank design 2×100 PP or B
BC EXCLUSIVE
 13 programmable modes – WWTP control (start/stop of blower) by the
control unit where one of the 13 pre-set programmes of the blower running
can be selected.
 Remote control via mobile phone or internet as option.
 Other device connection possible (phosphorus precipitation device, oxygen probe...).
Tertiary filter at the outlet ¤)

– capturing of impurities larger than 0.5 mm.
Tank design:
Container:
 BC 51 PP K EXCLUSIVE to BC 150 K PP
EXCLUSIVE – PP tank
 BC 51 K B EXCLUSIVE to BC 150 K B
EXCLUSIVE – concrete tank
 BC 200 K PP EXCLUSIVE and BC 200 K B

EXCLUSIVE – double-tank design 2×100 PP or B
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BC EXCLUSIVE UV
 13 programmable modes – WWTP control (start/stop of blower) by the control
unit where one of the 13 pre-set programmes of the blower running can be
selected.
 Remote control via mobile phone or internet as option.
 Other device connection possible (phosphorus precipitation device, oxygen
probe...).
Tertiary filter at the outlet – capturing of impurities larger than 0.5 mm.
UV disinfection – bacteria and viruses removal.
Tank design:
Container:
 BC 51 K PP EXCLUSIVE UV to BC 150 K PP
EXCLUSIVE UV – PP tank 8 mm
 BC 51 K B EXCLUSIVE UV to BC 150 K B
EXCLUSIVE UV – concrete tank
 BC 200 K PP EXCLUSIVE UV and BC 200 K B

EXCLUSIVE UV – double-tank design 2×100 PP or
B
Overview of the WWTP equipment by type:
WWTP type COMFORT EXCLUSIVE EXCLUSIVE UV
Tank for concrete encasement   

Reinforcement for gravel pack   
Concrete tank   
Advanced COMFORT PLUS control unit, M4016 or H7   
Automatic surface cleaning of secondary settling tank**   
Level lowering in the secondary settling tank   
Tertiary filter –  

Internal UV disinfection  
Phosphorous precipitation (P-LESS)   
Optional oxygen/pH probe connection   
Optional connection using GSM (remote management)   
Optional monitoring of operation, faults, and control via server   
standard equipment, possible to order additionally, optional for new WWTP, ** – manual start
Discharge into surface water Yes Yes Yes
Discharge into groundwater (infiltration) *Yes Yes Yes
*With P-Less
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8 IDENTIFICATION AND LABELLING

The WWTP is provided with labels placed inside the tank at/on the drainage channel.
ENVI-PUR, s.r.o.
TYP ČOV
WWTP TYPE BC ___ _ _
VÝROBNÍ ČÍSLO
SERIAL NUMBER _ __ _
ROK VÝROBY
YEAR OF PRODUCTION 20 _
EL. NAPĚTÍ
VOLTAGE 230/400 V
MAX. PŘÍKON
MAX. INPUT W
Fig. 1: Air distributor
A separate Declaration of Conformity is issued for each wastewater treatment plant, containing specific
data indicating the design of the plant according to the following legend.
The entire labelling (nomenclature) includes the following:
BC “volume” “tank shape” “tank material” “tank self-supporting” “model” “P-LESS”.
Explanation of identifiers:
“Capacity” 51, 60, 75, 100, 125, 150, 200
“Tank shape” K – container, Slim – design for standard transport (not abnormal load)
“Tank material” PP (polypropylene), PE (polyethylene), SL(stainless steel), B

(concrete)
“Model” COMFORT, EXCLUSIVE, EXCLUSIVE UV
“P-LESS” phosphorus precipitation, without labelling – WWTP without

phosphorus precipitation
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9 INSTALLATION AND PUTTING INTO OPERATION

An authorized personnel has to carry out the installation and putting the WWTP into operation.
Installation has to be carried out in accordance with the project documentation completed by a
competent person on the basis of supporting documents from ENVI-PUR, s. r. o. After installation and
putting the WWTP into operation, the authorized personnel shall train the operating personnel
and hand it to the owner/operator.
After installation the tank is filled with clean water and air valves are adjusted on air distributor, see
Chapter 9.1.
WWTP processing possibilities are given in Chapter 15.
At the handover of the WWTP, you have been given the following documentation:
 This Operating Manual,
 Service Book (containing warranty card, water-proof tank test report, report on the inspection of
electric apparatus/equipment),
 Operating and maintenance manual for the blower,
 Wiring diagram,
 Operating and maintenance manual for the dosing pump, if included,
 Operating and maintenance manual for external UV disinfection (if included).
Once specific data that pertain to the installed WWTP have been completed (see page 1) and the
approval by the competent Water Authority has been obtained, the Operating Manual can be used as
the WWTP Working Rules.
Do not run the WWTP unless it has been handed over by the authorized person.
Please, check if:

- The type and serial number of the WWTP (on the label) matches the date on the
Warranty Card,
- The type of the WWTP matches the type of WWTP in the project documentation,
- You have been given all the documentation as stated above.
In case of any discrepancy, please contact ENVI-PUR, s. r. o.
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9.1 RECOMMENDED SETTING OF THE AIR DISTRIBUTOR FOR BC 51 – 200 WWTP
Fig. 2: Air distributor
1. The coarse-bubble aeration element under the trash-rack basket – set to moderate aeration.
The element assures mixing of the return sludge with wastewater and aeration of the basket of
the coarse mechanical impurities in order to comminute and breakup these impurities.
2. Fine-bubble aeration elements/grate in the nitrification zone – leave the air into aeration
elements fully open. The elements ensure mixing of the mixed liquor in the nitrification zone.
3. The coarse-bubble aerator in the sedimentation zone is to be adjusted to breakup the surface
layer of floating impurities. ONLY moderate aeration is recommended. (Sludge should settle in
the sedimentation tank, so it is inappropriate to feed too much air into this zone and
unnecessarily swirl it. The aeration is used only for the purpose of breaking the sludge layer on
the surface level.) Aeration in the sedimentation zone is not always necessary.
4. Air-lift pump of the return sludge – set equal flow – about half the pipe diameter, water must not
be sprayed.
A small air leak from the air system does not affect the functionality of the
WWTP.
9.2 THE REFERENCE VALUES OF DISSOLVED OXYGEN IN INDIVIDUAL ZONES

(OPERATING CONDITIONS)
Measuring with the oxygen probe:
Denitirification zone 0.5 – 1 mg/l
Activation/nitrification zone 1 – 3 mg/l
Sedimentation zone 1 mg/l
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10 BRIEF DESCRIPTION OF WWTP

10.1 GENERALLY
This chapter gives a brief description of the WWTP you should become familiar with before proceeding
with operation and maintenance.
The basic parts of the WWTP:

 Bio Cleaner® reactor is a cylindrical or square tank fitted with technological partitions,
installations and equipment, where the treatment of the wastewater takes place. The tank is
situated under ground level, above ground level, it is covered with wooden or plastic lid. The
tank is made of polypropylene (BC…PP), stainless steel (BC…SL) or from concrete (BC…B),
possibly polyethylene (BC…PE). Under special conditions, the Bio Cleaner ® reactor can be
alternatively installed only as a technological installation into a concrete tank or a concrete
receiver (e.g. into an original septic trap).
 Blower serving as a source of air for the WWTP; placed inside a building (e.g. a garage, cellar,
etc.) or in a pillar, technical house and like.
 Switch clock/timing relays, control unit electrical switchboard – used to control the WWTP
operation; placed inside a building (e.g. a garage, cellar, etc.) or in a pillar, technical house and
like.
 Air supply into the Bio Cleaner® biological reactor made by means of a PVC hose and PP tubes
placed in a protector below ground level.
Liquid + Air
 Pumps – Air-lift pumps
In case of need, inside the Bio Cleaner ®
reactor, the hydraulic-pneumatic pump (so
called air-lift pump, mammoth) starts pumping.
The air-lift pump is a device, which utilizes the
density difference of its own liquid and mixture
of liquid and air for pumping. The function of Liquid
the air-lift pump is shown in the following
picture in a simplified way:
Air
Fig. 3: Air-lift pump funktion
10.2 BIO CLEANER® BIOLOGICAL REACTOR
Biological reactor is designed as plastic (or stainless steel or concrete) tank, plastic built-in installation
is placed inside. All metal parts of the construction are made from stainless steel.
Installation in the tank creates three hydraulic-separated zones:
- Inlet zone (denitrification zone),
- Activation zone (nitrification zone),
- Secondary settling area (secondary settling zone).
Wastewater is transported into the WWTP through sewerage. Removable trash-rack basket (hereinafter
referred to as the basket) with holes of approximate diameter of 16 mm is placed under the sewerage
inlet pipe. Aeration element is located under the basket to facilitate removal of the trapped organic
impurities. The amount of air under the basket is regulated manually using the separate valve. The
amount of air should be only as large as to assure sufficient breaking of the trapped impurities (e.g. toilet
paper). It is inconvenient to let excessive amount of air under the basket because there will not be
enough air for the next air system elements!
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Denitrification zone
The inlet zone serves for biological removal of nitrogen pollution from wastewater in the absent
of atmospheric oxygen. Wastewater, return sludge and possible floating impurities are fed to this zone
from the secondary settling zone. Coarse-bubble aeration element provides mixing of return sludge with
wastewater; the element serves for aeration of coarse impurities basket as well. Intensity of mixing is
adjusted by control valve. Amount of air should be such that geysers cannot form on water level when
mixing.
Nitrification zone
Nitrification zone occupies the part of biological reactor between walls of tank, denitrification and
secondary settling zone. The step 2 of the nitrogen removal takes place here in the presence of oxygen.
The mixing and oxygenation of mixed liquor is provided by the air driven into the fine-bubble aeration
elements mounted at the bottom. Individual air supplies to the elements must be always fully open.
Secondary settling zone

In the secondary settling tank, activated sludge is being separated (settled) from the treated water. The
sedimentation tank level is rippled using the coarse-bubble aerator to prevent forming of a crust of the
floating impurities.
In the other versions, the treated water outlet is regulated by the crested weir on the outlet pipe. Floating
containment boom is placed upstream of the outlet pipe to trap the floating impurities.
The WWTPs of the EXCLUSIVE/EXCLUSIVE UV type have a tertiary filter mounted at the outlet to trap
impurities in the treated water.
Each WWTP is equipped with the air lift pump for return sludge that re-pumps part of the settled sludge
from the secondary settling tank back into the inlet zone. This air lift pump must be always operational
if the blower is in operation!
Aeration and mixing equipment, air-lift pump

The fine-bubble aeration system is used to assure the supply of oxygen into the biological treatment
process and maintain the mixed liquor in the uptake. The blower is used as the source of air. The
aeration system is formed by several fine-bubble disc-type aeration elements, 1–2 pcs of the coarse-
bubble elements and, if necessary, one pipe element – depending on the WWTP type.
The air lift pump is used to pump the decanted sludge from the secondary settling zone back to the
denitrification zone and to pump off the floating impurities.
The air supply to WWTP for the aeration system and the air lift pump is regulated by the valves placed
on the air distributor.
10.3 EQUIPMENT OPTIONS
 Phosphorus precipitation (optional equipment for BC COMFORT, standard equipment

for BC EXCLUSIVE and BC EXCLUSIVE UV)
The excessive phosphorus, that can no longer be removed biologically, is precipitated chemically by
dosing the aluminium salts in a form of the commercially available solutions. The dosing system is
delivered as a unit – dosing pump, canister, and collection tray. This entire unit is installed together with
blower into the area of technical room or technical house. The dosing pump should not be situated more
than 10 m from WWTP.
Detail description is given in Chapter 14.
 Tertiary final treatment – mechanical filter (equipment for EXCLUSIVE and EXCLUSIVE
UV model)
Mechanical filter can be installed at the outlet from WWTP to trap possible impurities escaped from the
secondary settling tank. The filter is fitted in a separate tank on the outlet pipe. The impurities trapped
on the filter or settled in the tank are pumped off automatically by the air lift pump back to the activation
system.
We recommend to check the filter once a month and, if necessary, rinse the filter manually in a bucket
with water or using the stream of clean water from a hose.
Detail description is given in Chapter 14.
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 UV disinfection (standard equipment for BC EXCLUSIVE UV)

The EXCLUSIVE type WWTP can be additionally extended by the UV disinfection lamp that is installed
downstream of the mechanical filter (depending on the WWTP capacity).
 Oxygen/pH probe (optional equipment for BC COMFORT, EXCLUSIVE and EXCLUSIVE UV)
The oxygen probe (oximeter) is used to control the blower operation depending on the actual demand
of oxygen in the nitrification zone. This results in a reduction of blower operation costs as compared to
the control by time intervals as well as in achievement of the optimum conditions of the activation
process.
The pH probe is suitable to install into the WWTP where no inlet of the standard wastewater is present
– e.g. the inlet of industrial wastewater. The pH probe can be used to monitor the water quality and, if
necessary, optimize the pH value in the activation process. The pH values outside of the optimum range
of 6–8 inhibit the wastewater treatment processes.
 Optional connection using GSM (remote management)
The waste water treatment plant equipped with the COMFORT Plus control unit with GSM can be
controlled using the command SMS sent from a mobile phone. In fault condition, the WWTP can
simultaneously sent notification in a form of SMS to the selected mobile phone number.
 Optional monitoring of operation, faults, and control via online server

For the WWTP equipped with the COMFORT Plus control unit with GSM, the WWTP control
system can be put into operation via the web interface through the GSM data transfer.
 PRIM pre-tank (the WWTP complies with the requirements of class III)
The primary sedimentation tank –PRIM – is installed upstream of the actual WWTP tank. The
wastewater supplied by sewerage flow firstly into the tank that is used as a primary sedimentation of
coarse impurities. The water free of coarse impurities flows through a gravity overflow into the biologic
reactor.
Excessive sludge from the WWTP can be pumped into the PRIM tank.
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10.4 WWTP FUNCTION
Wastewater is treated in the BIO CLEANER® reactor divided by partitions and installations into separate
functional zones according to the diagram below:
COMFORT variant
Wastewater is treated in the BIO CLEANER® reactor divided by partitions and installations into separate
functional zones according to the diagram below:
Wastewater from sewerage

flows through the basket where
the coarse impurities and
particles contained in the waste
water are trapped. Biologically Mechanically pre-treated
non-degradable substances water flows from the basket
(rubber, plastic and textile into the denitrification zone.
products, etc.) are trapped in the The process of biological
basket and they need to be removal of nitrogen takes
removed in regular intervals. place here. Water flows
away through the hole in
partition into the activation-
nitrification zone.
The basket is aerated from
below and this initiates
degradation (decomposition) of
the biodegradable substances
trapped in the basket. The air is
supplied under the basket
Part of the settled sludge is transferred
through the aerator located at
the bottom. back into the denitrification zone by the
In the nitrification zone, the organic air lift pump.
pollutions from water are removed
biologically and the ammonia nitrogen
oxidizes. In this zone, a mixture of
water and activated sludge forms. The
activated sludge is a mixture of
microorganisms that “consume” the
organic substances from
wastewater while consuming air.
The water with activated sludge flows
off into the secondary settling zone.
In the zone, high oxygen concentration is

maintained by supplying air via the fine-
bubble aerator located at the bottom.
Sedimentation takes
place in the secondary
settling zone resulting in
separation of treated
water and activated
sludge. The sludge
accumulates at the
bottom.
Treated water accumulates in

the upper part of the secondary Treated water flows out from the
settling tank to flow into the discharge channel to sewerage
discharge channel. system.
For the EXCLUSIVE and
EXCLUSIVE UV variants, the next
stage of treatment is performed on
a tertiary filter. For the EXCLUSIVE
UV variant, bacteria and viruses
are eliminated by UV radiation.
During the treatment period, 2 phases C1 and C2 alternate cyclically. The blower is ON during phase
C1 (this results in aeration) and OFF during phase C2.
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Phase C1 – Blower is ON Phase C2 – Blower is OFF
During phases C1 and C2, floating impurities may accumulate in the secondary settling zone. That is
why the secondary settling zone is treated automatically in a frequency of 1- to 12-times a day
(depending on the setting). Treatment process is divided into the phases marked below as C3 to C6
and it takes place according to the following diagram:
The air lift pump draws impurities from

the water level for the first time.
The air lift pump draws off a part of

treated water and, as a result, the level
in the whole tank drops down.
The air supplied through the aeration

element will mix the secondary settling
zone.
Phase C3 Phase C4
The air lift pump draws

impurities off the level for the
second time.
With the membrane

blower off, the
mixture in
secondary settling
zone gets still and
impurities are
brought up to the
water level.
Phase C5 Phase C6
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EXCLUSIVE/EXCLUSIVE UV variant
Part of the settled sludge is transferred
back into the denitrification zone by the
by the air lift pump.
Wastewater from sewerage

flows through the basket where
the coarse impurities and
particles contained in the waste Mechanically pre-treated
water are trapped. Biologically water flows from the
non-degradable substances basket into the
(rubber, plastic and textile denitrification zone. This is
products, etc.) are trapped in the the first stage of biological
basket and they need to be nitrogen removal. The
removed in regular intervals. water flows through an
opening in the partition into
the nitrification zone.
The content of the basket is
comminuted from below by the
air from the coarse-bubble
element.
In the nitrification zone, the second stage

of biological removal of organic pollution
(oxidation of ammonia nitrogen) takes
place. In this zone, a mixture of water Sedimentation
and activated sludge forms. The takes place in the
activated sludge is a mixture of secondary settling
microorganisms that “consume” the zone resulting in
organic substances from wastewater separation of
while consuming air. The water with treated water and
activated sludge flows off into the activated sludge.
secondary settling zone. The sludge
accumulates at the
bottom.
In the zone, high oxygen concentration is
maintained by supplying air via the fine-
bubble aerator located at the bottom.
EXCLUSIVE and EXCLUSIVE UV WWTP In addition, the EXCLUSIVE

is equipped with a tertiary filter at the outlet. UV WWTP is equipped with a UV
lamp
Treated water flows from the

drainage channel through the
tertiary filter.
The effluent
water is exposed
to UV radiation
Sedimentation takes place in the secondary that eliminates
settling zone resulting in separation of bacteria and
treated water and activated sludge. The viruses.
sludge accumulates at the bottom.
During the treatment period, 2 phases C1 and C2 alternate cyclically. The blower is ON during phase
C1 (this results in aeration) and OFF during phase C2.
Phase C1 – Blower is ON Phase C2 – Blower is OFF
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During phases C1 and C2, floating impurities may accumulate in the secondary settling zone. That is
why the secondary settling zone is treated automatically in a frequency of 1- to 12-times a day
(depending on the setting). Treatment process is divided into the phases marked below as C3 to C6
and it takes place according to the following diagram:
The air lift pump draws impurities from

the water level for the first time.
The air lift pump draws off a part of

treated water and, as a result, the level
in the whole tank drops down.
The air supplied through the aeration

element will mix the secondary settling
zone.
Phase C3 Phase C4
The air lift pump draws

impurities off the level for the
second time.
With the membrane

blower off, the
mixture in
secondary settling
zone gets still and
impurities are
brought up to the
water level.
Phase C5 Phase C6
Stages of tertiary filter cleaning are described in the following:
Cleaning the tertiary Settling the sludge in the Removing the sludge
filter with an air jet tertiary filter casing from the tertiary filter
casing
Phase C7 Phase C8 Phase C9
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11 CONTAINER WWTPS
If necessary, the WWTP technology can be inserted into a rectangular tank. Material of such tank can
be made of polypropylene (PP), polyethylene (PE), stainless steel (SL), or concrete (B).
Depending on the type of control of the wastewater treatment plant, the WWTP can be of the
COMFORT, EXCLUSIVE or EXCLUSIVE UV type.
11.1 WWTP OF COMFORT TYPE

The WWTP technology is equipped with the air lift pump for removal of floating impurities, the crested
weir on the outlet pipe by automatic lowering of the water level in the secondary settling tank and
subsequent removal of the floating impurities by the air lift pump.
Air distributor Secondary settling Sampling point on the

zone tank level outlet
Data plate
Air supply
Drainage valves
Inlet
Outlet
Sampling
point on inlet
Nitrification
zone
Air-lift pump of
return sludge Point for introduction
Air-lift pump for final of the septic truck
treatment of the hose ending
secondary settling
Fig. 4: Container WWTP in the plastic design (COMFORT)

11.1.1 WWTP operation control
The operation is controlled by the COMFORT Plus control unit (see Chapter 12.1) or M4016 (see
Chapter 12.2)¤)
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11.1.2 Air distribution
Fig. 5: Air distribution scheme for the WWTP of COMFORT type (BC 51K, 60K, 75K, 100K, 150K,
200K)
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11.2 WWTP OF EXCLUSIVE TYPE

This type of wastewater treatment plant technology is equipped with the air lift pump for removal of
floating impurities, the crested weir on the outlet pipe by automatic lowering of the water level in the
secondary settling tank and subsequent removal of the floating impurities by the air lift pump, tertiary
final treatment at the outlet and the unit for excess phosphorus precipitation. The mechanical tertiary
filter ensures that any escaped impurities from the secondary settling tank are collected. The filter is
mounted in a separate object on the outlet pipe and flows through gravity. The filter consists of a plastic
supporting structure with a mesh size of 0,5 mm.
Secondary settling Emergency sampling point on the

zone tank level outlet
Air distributor
Data plate
Air supply
Outlet
Inlet
Tertiary filter
Sampling
point on inlet
Nitrification
zone
Air-lift pump of Air-lift pump for final Point for introduction of

return sludge treatment of the the hose ending
secondary settling
zone
Fig. 6: Container WWTP in the plastic design (COMFORT)
Chapter 12.2)¤)
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Fig. 7: Air distribution scheme for the WWTP of EXCLUSIVE type (BC 51K, 60K, 75K, 100K, 150K,
200K)
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11.3 WWTP OF EXCLUSIVE UV TYPE

This type of wastewater treatment plant technology is equipped with the air lift pump for removal of
floating impurities, the crested weir on the outlet pipe by automatic lowering of the water level in the
secondary settling tank and subsequent removal of the floating impurities by the air lift pump, tertiary
final treatment at the outlet and the unit for excess phosphorus precipitation. The mechanical tertiary
filter ensures that any escaped impurities from the secondary settling tank are collected. The filter is
mounted in a separate object on the drain pipe and flows through gravity. The filter consists of a plastic
supporting structure with a mesh size of 0,5 mm. In addition, the EXCLUSIVE UV variant includes a UV
lamp.
Sampling point on the tank

Secondary settling level outlet UV
Air distributor
zone disinfection
Data plate
Air supply
Outlet
Inlet
Tertiary filter
Sampling Nitrification
point on inlet zone
Point for introduction of

the septic truck hose
Air-lift pump of Air-lift pump for final ending
return sludge treatment of the secondary
settling zone
Fig. 8: Container WWTP in the plastic design (EXCLUSIVE, EXCLUSIVE UV)
UV radiation
The equipment is fitted with UV lamp that emits the C-type UV radiation. This radiation may damage the
sight, skin and possibly other organs. To prevent exposure to radiation the reactor is enclosed by cover
with a safety switch that cuts off the power supply to UV lamp once the cover is open.
To ensure the high efficiency of the UV lamp, it is necessary to check its cleanliness once a month (or
according to the load of WWTP operation) and wipe it, if necessary – spray dirt with water.
Before removing the UV lamp from its protective cover, it is absolutely necessary
to put the UV lamp out of operation by switching it off or by switching the main
circuit breaker of the WWTP control unit off.
Expected lifetime of the UV lamp is 1 year. If the lamp is used for a longer period of time, its efficiency
may be significantly reduced, resulting in a deterioration of the microbiological count at the WWTP outlet.
We recommend to replace the UV lamp after 1 year of continuous operation.
The switchboard contains electrical parts necessary for powering and operation of the UV lamp. On the
switchboard, there is a circuit breaker for switching on/off the device and the monitoring current relay,
which triggers light signalling in the case of UV lamp failure.
The operation and maintenance of the UV lamp is described in Chapter 15.8.
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Always use original spare parts supplied by ENVI-PUR, s.r.o. or an authorized person.

Chapter 12.2)¤).
Fig. 9: Air distribution scheme for the WWTP of EXCLUSIVE UV type (BC 51K, 60K, 75K, 100K,
125K, 150K, 200K)
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12 WWTP OF DUO TYPE

The WWTP structure consists of the two interconnected tanks. The first tank – PRIM – is used for
primary sedimentation of the settleable impurities and floating substances from wastewater and,
simultaneously, it serves as a tank for accumulation of the primary and secondary sludge. The other
tank is represented by the own WWTP tank of COMFORT, EXCLUSIVE or EXCLUSIVE UV type.
Wastewater flows into the PRIM tank where waste water is pretreated. This tank is used as a primary
sedimentation of coarse impurities that drop to the tank bottom. The floating impurities (e.g. fats) are
trapped here as well. The water free of coarse impurities flows through a gravity overflow into the biologic
reactor (the actual WWTP tank).
The air lift pump for withdrawal of floating impurities and the sludging air lift pump from the secondary
settling tank are introduced into the primary sedimentation tank. Thus, the tank is used as an
accumulation reservoir for the excessive sludge.
The layout of the actual WWTP tank is similar as that for the COMFORT type. Only the trash-rack basket
is not placed at the inlet because it is useless (impurities are trapped in the PRIM tank). The gravity inlet
from the primary sedimentation is equipped with a serrated crested weir.
The WWTP operation is controlled by the COMFORT PLUS control unit.
The basic accessories of the DUO type WWTP also includes the set for precipitation of excessive
phosphorus.
The WWTP layout is depicted on the figure below.
Tank PRIM – Primary Biological reactor Denitrification zone Sampling point

sedimentation zone (point samples)
on the outlet
Secondary settling zone
Inlet
Outlet
Place for the introduction

Sampling point on of the sludge-suction hose Nitrification
inlet ending zone
Fig. 10: DUO-type WWTP in plastic design
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Fig. 11: Wiring diagram of air distribution for WWTP of COMFORT type ((BC 51K DUO, 60K DUO,
75K DUO, 100K DUO, 125K DUO, 150K DUO, 200K DUO)
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Fig. 12: Wiring diagram of air distribution for WWTP of EXCLUSIVE type ((BC 51K DUO, 60K DUO,
75K DUO, 100K DUO, 125K DUO, 150K DUO, 200K DUO)
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Fig. 13: Wiring diagram of air distribution for WWTP of EXCLUSIVE UV type ((BC 51K DUO, 60K
DUO, 75K DUO, 100K DUO, 125K DUO, 150K DUO, 200K DUO)
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13 WWTP OPERATION CONTROL

WWTP operation is assured by the intermittent blower operation that is controlled by the control unit.
The control unit type depends on the WWTP type.
While putting the wastewater treatment plant into operation, the supposed optimum
setting of the blower operation has been done. Avoid changing this setting wilfully
without prior consultation with the authorized dealer or manufacturer because
improper setting may cause malfunction of the WWTP.
13.1 COMFORT PLUS CONTROL UNIT¤)
socket to connect the membrane blower

control unit's operation panel
socket to connect the membrane blower
socket for the dosing pump

Fig. 14: COMFORT PLUS Comfort unit
The electric cabinet contains electrical elements and parts, by means of which the blower is switched
on and off and opens and closes the air supply to selected parts of the wastewater treatment plant. On
the front wall of the electrical cabinet, there is a circuit breaker for switching off/on all electrical parts of
the treatment plant and the control panel of the control unit. On the side of the electric cabinet, there is
a socket for connecting the blower.
Modes of the COMFORT Plus control unit and their use for BC wastewater
treatment plants
Difference
from Connecting the air
Design of
WWTP CU mode* Comfort to the electrical
switchboard
programme switchboard
setting
Capacity Type
BC 51-
Plastic
200 COMFORT COMFORT
switchboard
container
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Plastic P8 – filter
EXCLUSIVE (polylok) COMFORT+
switchboard desludging
P10 – filter
EXCLUSIVE Plastic
(polylok+UV) COMFORT++ desludging +
UV switchboard
UV
*Mode, in which the CU runs, is displayed when switching the CU on.
The control unit is used to control the WWTP operation (for gradual performance of phases C1 to C6.
The operation panel can be used to monitor and, if necessary, change the functions described below.
The control unit can operate in two operation modes:
 Control mode,
 Setting mode.
13.1.1 Control mode

This is a normal operation condition, in which the unit is always running after the circuit breaker has
been switched on and the setting mode completed. The mode is indicated by showing the phase C1 to
C9 that is being currently running on the display and the number of minutes until the end of the phase
(minutes are counted down).
Description of the unit operation phases C1 to C9 is given in the table below.

Phase Description WWTP type
C1 Wastewater treatment – blower ON
C2 Wastewater treatment – blower OFF
Cleaning of the reactor secondary settling zone – partial pumping off of the treated water in
C3
order to lower the water level – blower ON COMFORT,
Cleaning of the reactor secondary settling zone – mixing of the zone by air with initial EXCLUSIVE,
C4
pumping off of water-surface contaminants – blower ON EXCLUSIVE UV
C5 Cleaning of the reactor secondary settling zone – calming-down break – blower OFF
Cleaning of the reactor secondary settling zone – another pumping off of water-surface
C6
contaminants – blower ON
C7 EXCLUSIVE,
Time for desludging of tertiary filter casing
EXCLUSIVE UV
C8 Rest time
C9 EXCLUSIVE UV
Time for desludging of the UV lamp box
13.1.2 Setting mode

The settings can be made by pushbuttons on the control unit´s panel by selecting appropriate mode and
parameter. The selected mode and parameter are displayed on the display. Both the mode and
parameter can be changed. The parameter to be changed is displayed with a dark background.
The pushbutton functions in the setting mode are given in the following table:
BUTTON MODE DOWN ARROW UP ARROW SET

Confirming the selected mode or
Mode Changing the parameter to be set; end of action in START
Function the value of the parameter to be
selection mode
set
If no button is pressed, the control unit automatically enters the Control Mode after 30 seconds.
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Description of each mode is given in the following table:
COMFORT Plus CU modes
BCC BCC BCC

Mode description
Comfort Comfort+ Comfort++
Displaying and entering information about the operation of
Diagnostics the wastewater treatment plant (sedimentation test,
sludge removal, sampling, servicing of equipment,…)
Setting of time intervals of phases C1 (blower operation),

P1
C2 (blower stop)
Mixing Setting the mixing interval for the nitrification zone
P2
Setting of the daily starting hours of phases C3 to C6
(cleaning of the secondary settling zone of the reactor)
P3 Setting the frequency (interval) of starting the phases C3
to C6 (cleaning of the secondary settling zone of the
reactor)
P4
Secondary mode – setting the night and weekend
operation
P5
Secondary mode – setting of time intervals of phases C1
and C2 (blower on/off)
P6
Dosing pump setting (running time / repetition interval)
Setting of sludge removal from the tertiary filter and UV –

cycle time, repetition interval (only for BC51-200 K
EXCLUSIVE)
P8
Initial sludge removal is done in 30 minutes after the
main cycle, and the follow-up removals are carried out at
the pre-set intervals.
Setting of sludge removal from the tertiary filter and UV
for BC51-200 EXCLUSIVE UV).
P10 Initial sludge removal is done in 30 minutes after the
main cycle, and the follow-up removals are carried out at
the pre-set intervals.
Pumping – automatic removal of excess sludge from the
P11 secondary settling tank to the pre-tank (for wastewater
treatment plants with sludge pit or pre-tank)
Current time
Correction of current time of the control unit
Enter the password for access to editing the control unit
New password
settings
Modem Sending and receiving data from the webserver
The control unit parameters for communication with the
Identification
webserver
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Diagnostics
- Use the MODE button to select the Diagnostics mode and confirm it by pressing the SET button.
The menu is displayed. Use the arrow keys to select the desired function according to the following
table and confirm with the SET button.
Mode Code Displayed Description Note

item
Diagnostics Sediment Last: Date of last sedimentation test
Operation Number of days since the last

time: sedimentation test
Service Enter the value of the Numbers are entered using the arrows
performance: sedimentation test here (in %) at the selected position. To move to
the next position, press the SET
button.
Interval Time (interval) during which Recommended value is 30 days. If set

settings the CU will notify you about the to 0 days, monitoring of test
sedimentation test (see performance is disabled.
Chapter 20.5.4)
Sludge Last Date of last sludge removal

removal
Sediment Display of the last entered
value of the sludge test
Service Confirm with the SET button to

performance overwrite the last sludge
removal date with the current
date
Interval Here, set the max. sludge The recommended set value is 70 %.
settings value (%), at which you will be
prompted to remove the sludge
from wastewater treatment
plant.
Sampling Last Date of the last sampling

time sampling

performance overwrite the date of the last
sampling
Interval Time (interval), during which To be set according to the

settings the CU will notify you of the requirements as stipulated by the
next sampling water decision, or for the
announcement, 2 years for inspection
by a competent person are entered. If
set to 0 days, monitoring of
replacement date is disabled.
Blow filter + Last Date of the last filter and

memb blower diaphragm replacement
Operation Number of days since last

time replacement

replacement
Interval Time (interval) during which Recommended maximum lifetime of

settings the CU will notify you of the filter and membrane is 2 years. If set
next replacement date
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to 0 days, monitoring of replacement

date is disabled.
UV lamp Last The date of the last

replacement of the UV lamp
Operation Number of days since last Calculated from running hours of the
time replacement treatment plant.

replacement
Interval Time (interval) during which Recommended lifetime of the UV lamp

settings the CU will notify you of the is 1 year. If set to 0 days, monitoring
next replacement date of replacement date is disabled.
Dosing pump Last Date of last replacement of the

peristaltic dosing pump hose
Operation Number of days since last Calculated from running hours of the
time replacement treatment plant.

replacement
Interval Time (interval) during which If set to 0 days, monitoring of

settings the CU will notify you of the replacement date is disabled.
next replacement date
MTH1 blower Last Date of last blower

replacement
Operation Number of days since last Total switch-on time of RE1 relay
time replacement (blower operation).

replacement
Interval If set to 0 days, monitoring of

settings replacement date is disabled.
MTH2 Last Date of putting the WWTP into Total operating time of the control unit.
operation operarion
Operation Number of days in operation

time
Service Not used.

performance
Interval Not used.

settings
Failure MTH3 Last Date of the last failure
Operation Total time of fault signalling The control unit has an input for
time except the time of complete connecting a pressure switch at the
shutdown outlet of the blower. Connection of a
switch, which is opened when no
pressure is present and closed if
operating pressure is present, is
required.
Service Not used.

performance
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Interval Not used

settings
Aeration Last Date of the last replacement

elements
Operation Number of days since last
time replacement

replacement
Interval Not used.

settings
Air distributor Last Date of the last service

time service

service
Interval Not used.

settings
Other service Last Date of the last service

time service

service
Interval Not used.

settings
In the case of sing of exclamation (!) in front of the selected function, the CU prompts you to do an
action:
Alert displayed Actions to be performed:
!Sediment Carry out a sedimentation test (see Chap. 20.5.4)
!Sludge removal Remove the sludge from the wastewater treatment plant
!Sampling Sampling shall be ensured and their evaluation submitted to the

Authority
!Blower Filter + Memb Replace the membranes and blower filter
!UV lamp Replace the UV lamp
!Dosing pump Replace the peristaltic tubing in the dosing pump
Evaluation of blower failure. The control unit has an input for connecting a pressure switch at
the outlet of the blower. Connection of a switch which is opened when no pressure is present
and closed if operating pressure is present is required. 
Failure indication and outputs for an alarm horn. The control unit has two outputs for failure
indication and LED indication on the panel (ALARM); the model with GSM module also enables
sending a failure message via SMS. At the same time, the failure is indicated on the display of
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the control unit and with the intermittent light of the ALARM-labelled LED. The failure indication
by an alarm horn can be temporarily interlocked by pressing the “SET” button. The text
indication on the display remains active. If the failure is not remedied within 10 days, the acoustic
alarm will be re-triggered automatically.
P1 – Setting the time intervals for phases C1 and C2 (blower on/off)

 Use the MODE button to select the mode P1 and confirm it by pressing the SET button. The
current setting is displayed. Use the arrow keys to change the code C1, C2 according to the
following table and confirm with the SET key.
Mod Cod Oxygen probe
0 1 2 3 4 5 6 7 8 9 10 11 12
e e
C1 The blower operation is controlled by
10 10 10 10 10 10 10 10 15 20 30 40 60 oxygen probe only – no time control.
(min)
P1
C2
120 60 50 40 30 20 15 10 10 10 10 10 5
(min)
Mixing – Setting the mixing interval for the nitrification zone Recommended setting – each 10 min of
standstill mode, mixing is needed for 10 seconds.
 Use the arrow keys to select the desired parameter and confirm with the SET button and confirm
by pressing the SET button again to return to the MODE selection.
Setting the parameters of phases C3 to C6 (cleaning of the reactor secondary settling zone)
P2 – Start of C3–C6 (setting the hour of cleaning start)

 Use the MODE button and the ARROW keys to select P2 mode and confirm it by pressing the
SET button. The mode will be shown on the display together with the time at which cleaning will
begin.
Example: P2, 23 hours means that phase C3 will be started at 11 p.m.
 Use the arrow keys to select the desired the hour and confirm with the SET button and confirm
P3 – Frequency of C3–C9 (setting the cleaning period)

SET button. The mode will be shown on the display together with the parameter value (1,2,3
hours up to 24 hours or parameter START).
Example: For example, code “12” means that phases C3–C6 are to be started every 12 hours;
code “17” means that phases C3–C6 are to be started every 17 hours.
 Use the arrow keys to select the desired period and confirm with the SET button and confirm by
pressing the SET button again to return to the MODE selection.
The START option is used to test the cycles of individual phases C1–C9. The previous setting
remains unchanged. Use the arrow keys to navigate through the phases.
The night and weekend operation settings (secondary timing)
P4 – Secondary mode
SET button. The current mode will be shown on the display.
 Use the arrow keys to select the desired parameter and confirm with the SET button and confirm
P4 parameter Meaning
0 Secondary mode is off.
1 Secondary timing mode daily from 11:00 p.m. to 5:00 a.m.
2 Secondary timing mode from Saturday 0:00 a.m. to Monday 0:00 a.m.
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3 Combination of 1 + 2 (night and weekend)

4 Secondary timing at active input of DV4
P5 – C1, C2 in the Secondary mode (Setting of time intervals C1, C2 in the Secondary mode)
SET button. The mode will be shown on the display and the code of the set parameter will be
displayed at the same time according to the following table:
Mode Code 0 1 2 3 4 5 6 7 8 9 10 11 12 Oxygen probe
C1 The blower operation is controlled by
10 10 10 10 10 10 10 10 15 20 30 40 60 oxygen probe only – no time control.
(min)
P1
C2
120 60 50 40 30 20 15 10 10 10 10 10 5
(min)
 Use the arrow keys to select the desired code and confirm with the SET button and confirm by
pressing the SET button again to return to the MODE selection.
 Codes 0 to 12 are used for the WWTP operation time control only. If the oxygen probe code is
selected the WWTP operation is controlled by the oxygen sensor only (it is located in the
nitrification part of WWTP).
 In case of selecting the operation with oxygen probe, use the arrow keys to set the parameter
– limit and hysteresis.
 Use arrow keys and SET button to set the parameters – limit and hysteresis to the desired
values (the basic values are already preset), limit is 1.5 mg/l and hysteresis is 0.5 mg/l. The
blower is activated when the amount of dissolved oxygen drops below 1.5 mg/l and deactivated
when the value of 2 mg/l is exceeded.
 After you have selected and confirmed the mode, you can change the parameters by down- and
up-arrow keys. After you have SET the desired parameter, confirm it by pressing the SET
button. By pressing the SET button again, you can return to the MODE selection.
 Use arrow keys and SET button to continue setting of the parameter AERATION to set it to 20
seconds (blower operation) and 10 minutes (pause). Setting of these parameters is operational
regardless of the amount of dissolved oxygen.
 Use arrows and SET button to continue setting of the parameter DENITRIFICATION. Set it to
40 minutes (blower operation disabled) and 120 minutes (periodic repetition period). CAUTION:
Regular aeration function remains operational during the disabled period.
P6 – Dosing (Setting the dosing pump operation – dosing of chemicals for phosphorous precipitation)
 It is possible to set the switching time in seconds (size of dose) and the interval of repeating in
hours. Setting the former or the latter time value to 0 will cause disabling the dosing function.
Once the relay RE9 is engaged, indication on the control unit LCD will be turned on. The first
engaging of the dosing relay occurs one minute after turning on the control unit or after making
a change in the parameter settings.
 Use the MODE button and the ARROW keys to select the mode P and confirm it by pressing
the SET button. The mode will be shown on the display together with the currently set dosing
time (in seconds) and currently set delay of the dosing start-up time (in hours).
button. By pressing the SET button again, you can go back to the MODE selection. 
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 You can go on by selecting another mode using the ARROW keys or exit the setting and the
unit will switch automatically to the Control mode after 30 seconds.
P8 – sludge removal from the tertiary filter – polylok (for BC51-200 K EXCLUSIVE)
 It is possible to set the time of filter desludging process by engaging the relay RE7 via the menu
P8. It is possible to set the engaging time in seconds and the interval of repeating in hours.
Once the relay RE7 is engaged, indication on the control unit LCD will be turned on. Initial sludge
removal is done in 30 minutes after the main cycle, and the follow-up removals are carried out
at the pre-set intervals.
 Use the MODE button and the ARROW keys and select P8 mode and confirm it by pressing
the SET button. The mode will be shown on the display together with the currently set purging
time (in seconds) and currently set delay of the purging start-up time (in hours).
 You can go on by selecting another mode using the ARROW keys or exit the setting and the
unit will switch automatically to the Control mode after 30 seconds.
P10 – filter desludging + UV (setting of phases C7–C9 for BC7-200 EXCLUSIVE UV)
 Use the MODE button to select the P10 parameter and confirm it by pressing the SET button.
The current desludging process interval setting is displayed (e.g. 03 h means the desludging
process is repeated every 3 hours). Modify the parameter by pressing the ARROW keys and
confirm the selection by pressing SET button.
 Press again the SET button. The parameters for setting the time intervals of phases C7–C9 are
displayed. The first numeric value is used to set the phase C7 (filter blow), the second numeric
value is used to set the phase C8 (standstill time), the third numeric value is used to set the
phase C9 (pumping off the settled impurities from the tertiary filter casing). Use the UP ARROW
and DOWN ARROW keys to set the phase C7 value (filter blow), and press the SET button to
confirm. The filter blow-off time is set in seconds in the range of 0–999 s. Now, use the UP
ARROW and DOWN ARROW keys to set the phase C8 value (standstill time), and press the
SET button to confirm. The standstill time is set in minutes in the range 0–99 min. Finally, use
the UP ARROW and DOWN ARROW keys to set the phase C9 value (pumping off the settled
impurities from the mechanical filter casing), and press the SET button to confirm. Time for
pumping off settled impurities from the mechanical filter casing is set in seconds in the range of
0–999 s. Press SET button again to exit the setting of phases C7–C9.
The zero value in parameters C7 to C9 means that the given cycle is to be

omitted!
The basic setting when putting the process into operation is as follows:
3h
C7 – 70 s; C8 – 1 min.; C9 – 70 s.
Current time
 Use the MODE button and the ARROW keys to select the current time mode and confirm it by
pressing the SET button. The mode will be shown on the display in the following order: DAY,
MONTH, YEAR, HOURS and MINUTES.
 Use the SET button to select the parameter to be set. Use the ARROW keys to set the required
parameter and confirm it by pressing the SET button. Continue to do so until the time and date
are set.
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New password (enter the password to access the editing of the control unit settings – the password is
in the form of a four-digit number).
Modem (sending and receiving data from the webserver)

 All variants of the COMFORT Plus control unit can be equipped with a GSM module that adds
the symbol / GSM (e.g. COMFORT+/GSM) to the designation.
 The control unit with GSM can be controlled by SMS commands or by webserver.
General form of SMS
Password, command
The password is set to 1234 by default. This is a different password than the menu access
password.
The password can be changed either by parameterization in the Most program or by SMS
command.
List of commands used in SMS
 SMS command to change password PWD = newpassword, where newpassword is a new
password
 SMS command to change parameter P1 = p1mode, where p1mode is 0..12 or OXY for the
controlled oxygen probe
 SMS command to change parameter P2 = p2mode, where p2mode is 0..23, it is the hour
of main cycle start
 SMS command to change parameter P3 = p3mode, where p3mode is 1..24, it is the number
of cycles per day
 SMS command to change parameter P4 = p4mode, where p4mode is 0..7, it is attenuation
mode (sum of 1 at night, 2 at weekend, 4 according to PV4 input)
 SMS command to change parameter P5 = p5mode, where p5mode is 0..12, it is the blower
operation intensity at the time of attenuation
13.2 CONTROL UNIT M4016
Fig. 41: Control unit M4016

Control of the registration unit from the keyboard
The control program for the M4016 registration units is written in such a way
that several functions are running simultaneously. Even during user control
of the unit, background measurement, data archiving, etc. take place.
Keypad – Using the keys of the membrane keypad, it is possible to display

the current, statistical and archived values, it is possible to set most
parameters and read the required information about the unit.
Valid touch on the key is signalled by a short beep.
Energy saving mode – In the Energy saving mode, the unit display is
off. To activate it, just press any key.
Fig. 15: Control unit M4016
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Table 1: Meaning of keyboard keys

 Direct selection of the current channel
-  Direct selection of the submenu
 Enter the numeric value of the parameter
 Sequential selection of the current channel
 Sequential selection of the submenu
, 

Move cursor when entering
Delete digits when entering
 Recall the statistical and archived values
-  Recall auxiliary functions
 Change the sign of the parameter to be entered

 Increase the display contrast
 Enter the submenu one level down
 Confirm the entered parameter
 Exit from the submenu one level higher
 Cancel the entered parameter
 Decimal point of parameters
 Switch to exponent entering
 Decrease the display contrast
Programming service overview

Programming services accessible to the user can be divided into six basic groups, the first three groups
being used solely to display instantaneous, statistical and archived values of monitored variables, the
next three being used to read information about the unit, set parameters, and temporarily set outputs.
Programming services of the M4016 unit

Programming services
Cyclic display of instantaneous values for the selected channels
Display of statistics for the current channel
Display of the archived values of the current channel
Information menu (device check)
Setting menu (setting and changing parameters)
Manual control menu (change of relay status, output 4-20 mA,
modem)
The instructions for operation of the M4016 control unit vary according to the particular WWTP.
Instructions for the M4016 control unit will be a part of the documentation with your WWTP.
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14 DOSING EQUIPMENT FOR PHOSPHORUS

PRECIPITATION
BE CAREFUL IF YOU USE THE FLOCCULANT PAX, WEAR PERSONAL
PROTECTIVE EQUIPMENT AND FOLLOW ALL THE WORK SAFETY RULES!
FLOCCULANT PAX IS A STRONG CAUSTIC!!! FOLLOW THE INSTRUCTIONS IN
THE SAFETY DATA SHEET!
14.1 DESCRIPTION
Excess phosphorus, which cannot be removed biologically, is precipitated chemically by dosing

the concentrated solution of liquid Flocculant PAX.
14.2 PACKAGING, STORING
14.2.1 Packaging
Peristaltic dosing pump ¤) with accessories (accessories –

1 suction hose 4×6 (2 m), discharge hose 4×6 (2m), suction
basket, and injection valve)
2 Reservoir canister with liquid Flocculant PAX (13KG)
3 Drip pan
4 Discharge hose of 10m
Peristaltic pump has a maximum output of 1.0 l/h (depending on the distance of installation from
WWTP), power input of 3.5 W, 230 V. The standard pump accessories are composed of the suction
basket and injection valve, suction hose 4×6 (2 m), discharge hose 4×6 (2 m).
Flocculant PAX is supplied in 13 kg canisters to start working. Other deliveries of PAX are solved by
the customer themselves with a supplier of chemistry.
To ensure the equipment functions correctly, use exclusively Flocculant PAX approved
by the manufacturer!
The drip pan prevents the solution of Flocculant PAX from leaking into the environment should the
canister is damaged. In the case of PAX deliveries in larger packages, it is necessary to equip the
supplied tank with a drip pan of appropriate dimensions.
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14.2.2 Storage
Store flokulant PAX in original packaging only. Limited shelf life is 6 months.
14.3 LOCATION AND INSTALLATION OF THE DOSING EQUIPMENT
14.3.1 Location
We recommend to locate the dosing equipment into the area protected against the weather influences.
The dosing pump should not be placed at a maximum distance of 10 meters from WWTP.
14.3.1.1 External location
We recommend to locate it in the wooden ENVI-PUR house.
Fig. 16: Wooden house ENVI-PUR
14.3.1.2 Indoor location

Location in the garage, cellar or other suitable interior near the control unit or the blower of the BIO
CLEANER® WWTP.
14.3.2 Installation
1) Follow the operating manual for the peristaltic pump to mount the pump to the wall.
2) Place the drip pan under the pump (or close to it).
3) Place the canister with Flocculant PAX into the drip pan.
4) Remove the cap of the canister with Flocculant PAX to drill a hole of ø6mm into the cap.
5) Insert the suction hose through the hole drilled into the cap and screw the cap on the canister.
6) Assemble the hoses by following the manual attached to the pump. Connect suction basket to
the suction hose and immerse the basket into canister. Discharge hose must be pushed through
the protector together with the air hose from the blower to WWTP. Then, the end of discharge
hose is fitted with injection valve to be mounted above the nitrification (aerated) part level
in WWTP. The injection valve is not immersed, Flocculant PAX is dosed into the free nitrification
level. It is mixed thanks to the installed aeration element.
Suction basket Injection valve
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7) If the WWTP is equipped with the ComfortPlus control unit with a socket for the dosing pump it
is possible to adjust dosing on the control unit that will assume function of the digital time switch.
The necessary amount of Flocculant PAX is within the order of millilitres. As it is very low
quantity, the dosing pump operation must be time-controlled. The least time unit to be set on
the digital time switch is 1 minute.
8) Connect the pump to the socket on the digital time switch that needs to be connected to the
power socket.
In the ComfortPlus control unit with the dosing pump socket, connect the pump directly to this
socket. In this case, the digital time switch is not used.
14.4 DOSING
BE CAREFUL IF YOU USE THE FLOCCULANT PAX, WEAR PERSONAL

PROTECTIVE EQUIPMENT AND FOLLOW ALL THE WORK SAFETY RULES!!!
CONCENTRATED FLOCCULANT PAX IS A STRONG CAUSTIC!!!
The table below specifies the daily doses of Flocculant PAX to obtain the resultant phosphorus
concentration of about 3 mg/l at the outlet from WWTP. The calculation considered the input phosphorus
concentration of 17 mg/l (80 % efficiency in the phosphorus removal). The actual necessary dose can
be higher or lower depending on the input phosphorus concentration.
We recommend to set the initial dose lower to consequently correct the dosed amount depending on
the analysis results. The dose should be uniformly distributed throughout the entire day.
Never dose a larger amount into WWTP than necessary! Increased doses of Flocculant PAX may
reduce improperly pH in WWTP that would result in the inhibition of the treatment processes. Increasing
dose goes hand in hand with increased production of sludge (inorganic ballast) and the need to remove
the sludge from the WWTP more frequently.
PE Water amount (m3/d) Dose of PAX (l/d)
51 7.50 0.80
60 9.00 0.96
75 11.25 1.20
100 15.00 1.60
125 18.75 2.00
150 22.50 2.40
200 30.00 3.20
Peristaltic pump has a maximum output of 1.0 l/h depending on the distance of installation from WWTP.
After the dosing pump has been activated, the actual dosed amount of Flocculant PAX into WWTP must
be measured. The necessary dosing interval per day must be set based on this measuring.
Ex.: In the ComfortPlus control unit, the required interval must be selected according to the table in the
manual.
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14.5 OPERATION AND MAINTENANCE
14.5.1 Check of the Flocculant PAX amount

- Visual check – once a month:
- Check of the Flocculant PAX amount in the canister, the canister content should be
sufficient for 2–5 months of operation depending on WWTP capacity and loading.
- Check of the canister for tightness,
- check of the drip pan for possible presence of Flocculant PAX.
To ensure the correct function of the equipment, the flocculant supplied by

Envi-Pur s.r.o. must be used exclusively!
14.5.2 Dosing pump operation

The operation requires special measures and attention with regard to the medium to be dosed.
- When in operation, check is made of the dosing of Flocculant PAX into the point of introduction into
WWTP:
- Make visual check once a month for:
- Dosing hose tightness.
- Impurities in the dosing hose and suction basket.
- Periodic maintenance
- After 4–6 months, lubricate the silicone hose in the dosing pump with a silicone-based gel.
- replace the hose after 1–2 years (the spare hose can be ordered from the WWTP
manufacturer).
Stopping the dosing equipment
The dosing pump is equipped with the switch used to stop the pump. Further, the pump can be
disconnected from the electric energy.
The pump must be OFF when the WWTP is being shut down!
14.6 OCCUPATIONAL SAFETY AND HEALTH AT WORK WITH COAGULANT
The aqueous solution of Flocculant PAX is used as a coagulant. Chemical composition is specified in
the Safety Data Sheet that comes together with the supplied medium.
All the occupational measures for the work with caustic chemicals must be adhered to. In case
of contact with the skin, the affected place must be rinsed with sufficient flow of pure, potable water and
washed with soap. In case of eye contact, immediately start rinsing with a flow of cold water and seek
medical help without delay. Use the nearest drinking water reservoir. If swallowed do not induce vomiting
and seek medical help without delay. All the vessels that contain coagulant must be visibly marked with
relevant pictogram for caustic chemicals. They must NOT be confused with the packages for food and
beverages! When working near the atomizing nozzles at the dosing points and during the dosing pump
assembly and disassembly, the inflow from the reservoir tank must be stopped and the warning plate –
Work in progress on the equipment – Do not start! – must be posted on the equipment and its controls.
14.7 Protective equipment for coagulant handling (minimum requirements)

 Rubber gloves,
 protective glasses,
 solid footwear.
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15 RIPENING OF WASTEWATER TREATMENT

PLANT
Wastewater treatment is a biological process and is dependent on the reproduction of microorganisms,
among other. On that ground, the required level of treatment is reached after some time of regular
operating of the WWTP under the projected loading. The time from putting into operation to reaching
the full treatment effectiveness takes approx.
3 to 8 weeks and is dependent on the quality and temperature of wastewater at inlet. This period is
expertly called “the ripening period”. In the ripening period the setting, operation time (the phase C1)
and the stopping time (the phase C2) differ from the regular WWTP operation. During the ripening
period, larger amount of air must be supplied into WWTP than during the common operation. We
recommend to perform this activity by an authorized person or manufacturer.
In order to treat the wastewater to the level specified, it is necessary to ripen the biological process.
There are two ways of biological process ripening:
 Progressive ripening, i.e. inflow of waste water and permanent loading, even above the
specified technological parameters,
 Import of activated sludge, so-called inoculum, from other biological WWTP.
In both cases all elements of aeration system are necessary to be opened in a right position (see
Chapters 9.1, 10.2). Aeration system, air-lift pump of return sludge and aeration of screen
basket/denitrification zone have to be in operation.
Ripening mode has been set when putting the WWTP into operation. In case of
repeated putting into operation (e.g. after a long-time weaning from permanent
operation), it must be set up again.
Mixture of activated sludge – bacteria, which get into the WWTP from intestinal tract of people – is
created in the WWTP by gradual ripening. They multiply gradually in wastewater.
When ripening WWTP with inoculum sludge, it is important to choose the activated sludge from different
WWTP that functions correctly. The sludge must sediment in correct manner. In the process of
inoculation, it is convenient to apply such an amount of a return sludge that corresponds to about ¼ of
the volume of your WWTP.
The WWTP is ripened if the sedimentation test result given about 25–30 % of sludge.
After ripening, it is necessary to set the operation time and the blower operation interruption according
to the actual substance load and hydraulic load acquired from the long-term monitoring of the WWTP
operation. We recommend to perform this activity by an authorized person or manufacturer.
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16 OPERATION AND MAINTENANCE

16.1 GENERALLY
Operation and maintenance of the WWTP is not time consuming or technically demanding, but it is the
basic prerequisite for the right function of the WWTP.
- Perform all the activities, which are further described, in timely manner and
carefully.
- If not sure about any process or activities contact ENVI-PUR, s. r. o. or the
authorized person.
16.2 UTILITIES/GADGETS
For carrying out the maintenance correctly and easily, you need the following items:
 Rubber gloves,
 perforated scoop,
 long brush,
 measuring cylinder (1 L),
 pH-indicator strips,
 shovel,
 scoop for the activated sludge.
16.3 WWTP SWITCHING ON AND OFF
Variant COMFORT , EXCLUSIVE , EXCLUSIVE UV – Switch on (switch off) using circuit breaker on
the electrical cabinet.
16.4 SUMMARY OF ACTIVITIES PERFORMED DURING OPERATION AND MAINTENANCE
The summary of individual performed activities is given in the following table:
Interval Activity
Half a
Day Week Month Other Name Procedure
year
x Daily inspection 16.5.1
x Weekly inspection 16.5.2
x pH measuring 16.5.3
x Sludge concentration measuring 0
x As required Sludge pumping off 16.5.5
As required Wastewater sampling 16.5.6
Check and clean, if necessary, the tertiary filter (this
x As required applies for the case that the WWTP is fitted with the 16.7
tertiary filter)
Check and clean, if necessary, the UV lamp (this applies
x As required 16.8
for the case that the WWTP is fitted with the UV lamp)
Blower revision, if necessary, replacement of filter and See the
membranes, replacement of UV lamp after 1 year (this blower
1–2 years
applies for the case that the WWTP is fitted with the UV operation
lamp) and
maintenance
3–4 months Clean the blower filter manual
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16.5 DESCRIPTION OF ACTIVITIES PERFORMED DURING OPERATION AND MAINTENANCE
16.5.1 Daily inspection

Within the daily inspection, it is necessary to verify if the WWTP is in operation and whether any fault of
the electrical equipment is present or not. The inspection does not require opening of the BIO
CLEANER® reactor – this is done in the room where blower is situated.
During inspection, verify:

 Connection of the blower into socket.
 Activation of the circuit breaker on the electrical cabinet*.
 Activation of the membrane blower in the phase C1.
 Possible occurrence of a fault message*.
 Whether or not the blower noise or temperature increased significantly.
 Sufficient supply of the precipitation solution and the canister tightness.
 Check of a pressure loss on the blower filter (if the EFFEPIZETA-type blower is installed) ¤).
(* This applies for the COMFORT, EXCLUSIVE, EXCLUSIVE UV variant)
If any fault occurs, proceed according to Chapter 21.
16.5.2 Weekly inspection

Within the weekly inspection, it is necessary to verify visually the WWTP function and eventually to clean
some parts. During the inspection it is necessary to open the BIO CLEANER ® reactor.
The following parts of the treatment plant must be checked as a part of the inspection:
A. Basket for trapping the coarse impurities at the inlet
The basket catches coarse impurities and rushes paper and biologically degradable substance using
air fed below the basket into the denitrifying zone. The basket is necessary to be checked whether or
not clogged and whether its aeration is working well.
 Wait until the WWTP reaches the phase C1 when the blower is on.
 Check whether distinct bubbles of air go through the basket. If not, slightly increase the airflow
below the basket by turning the appropriate valve on the air distributor.
 If there are larger pieces of non-biodegradable substances (plastics, rubber, textiles) in the
basket or the water level in the basket is higher than the water level in the denitrification zone,
clean the basket.
While the basket is being cleaned, ensure that wastewater is not fed into the WWTP
(do not use appliances connected to the sewerage leading into the WWTP).
Follow these steps to clean the basket:

 Pull the basket out of the guide grooves and remove it from the tank.
 Empty the contents of the basket (the rankings) into a prepared container.
 If necessary, remove the trapped impurities mechanically.
 Push the basket back into the guide grooves.
Sprinkle rakings with bleaching powder or any other similar disinfectant and put
them into a municipal-waste vessel.
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B. Air-lift pump for return sludge
The air-lift pump provides removal of the activated sludge from the secondary settling zone. It is
necessary to check if it has not been blocked. It is necessary to check whether it is not clogged.
 Wait until the WWTP reaches the phase C1 when the blower is on.,
 Check whether there is water flowing out of the air-lift pump of the return sludge in the
denitrification zone, stream of water is uniformed and doesn´t squirt on the basket.
 If not, follow the Chapter 16.
Operation of air-lift pump for return sludge implicates right operation of the WWTP.
The air-lift pump has to pump at all times, if the blower is on.
Output of air-lift pump may not be blocked and clogged.
C. Secondary settling zone

There should not be larger pieces or a layer of impurities on the water level of the secondary settling
zone. Water should be transparent and clear and below the water level boundary line of clear water and
sludge should be visible. In the drainage channel, larger amount of floating impurities should not be
trapped.
 Check the cleanliness of the drainage channel in the secondary settling zone and if larger
amount of impurities appears, clean them with a scoop and move to the denitrification zone.
 Check purity of water in the secondary settling zone and formation of the water-sludge interface.
Water should be transparent and clear and below the water level boundary line of clear water
and sludge should be visible. If not, follow Chapter 16.
 Check the cleanliness of the drainage channel and if impurities appear, clean it with a scoop
and move to the denitrification zone. In case of repeated occurrence of impurities, follow Chapter
16.
 For COMFORT, EXCLUSIVE, EXCLUSIVE UV variants, if the situation repeats periodically, try
using the cleaning of secondary settling zone function instead of picking the impurities from the
water level manually. Procced as follow when testing the cleaning function:
- Start cleaning (mode START) in the Setting mode,
- observe if the tank level drops in phase C3,
- observe if the content of the zone mixes and if the dirt on the water level is pumped
during phase C4,
- observe that after the phase C5 the impurities rise to the surface,
- observe if the impurities are pumped of the water level during phase C6.
D. Nitrification zone
The nitrification zone should be aerated equally.
 Wait until the WWTP reaches the phase C1 when the blower is on.
 Check whether air bubbles are evenly distributed at the surface level of the nitrification zone. If
not, follow Chapter 16.
 It is appropriate to open drain valves at aeration grids in container WWTP every week to drain
any condensate. If condensate is not drained, the aeration efficiency will be reduced.
 Check the injection valve of the coagulant dosing hose (PAX) to see if the solution is dosed
correctly when the feeding pump is in operation and if the solution flows through spontaneously
when the feeding pump is stopped. If not, proceed as instructed in Chapter 17. In addition, check
the injection valve for impurities (sludge) and remove them if necessary.
E. General condition of the WWTP

Check whether an event that did not arise earlier or which you find unusual has not been found. If so,
follow chapter 16.
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16.5.3 pH measuring
It is strongly recommended to measure pH once a week at least with pH indicator strips. Measure with
a sample of water from the nitrification zone. The pH value should be in the neutral range. The activated
sludge can be adapted to pH values in the range 6.5–9.0.
The removal of pollution in the nitrification zone releases hydrogen ions, reducing alkalinity of
wastewater. In the case of insufficient alkalinity, nitrification can lead to a spontaneous drop in pH to
process inhibiting values. During the inflow of common sewage water into the WWTP, there is a partial
increase in alkalinity in the inlet area and, thus, compensation of possible pH drop during nitrification.
pH-value can be dramatically and suddenly reduced with bad dosing of PAX or spontaneous escape of
solution through damaged injection valve or broken hose with solution. In this case it is necessary to
correct it immediately (change of valve or hose, change dosing setting) and increase pH according to
the following procedure. Observe safety instructions when handling PAX solution!
The inflow of wastewater with low buffering capacity (mostly in the use of "soft" water, water from ion
exchange resin treatment, rain water), wastewater containing higher concentration of ammonia or low
ratio of C:N, or in the proportion of industrial wastewater treatment plant on low pH may be a breach of
this balance. Turbid effluent from the WWTP and a supernatant during the sedimentation test can be
used as an indicator (sludge is in the form of small flakes that do not settle). If the pH value below 6.5 is
detected it is necessary to initiate dosing alkalinizing chemical (lime) into the activation-nitrification zone.
Instructions on how to do this are provided below. If you are not sure, so this problem is advised to
consult the authorized person or WWTP manufacturer.
How to adjust the pH:
Aids:
A bag with slaked lime, scoop, pH indicator strips (or a pH meter).
Procedure:
Use the indicator strip to determine pH value in WWTP (measured in the aerated nitrification zone). In
case of pH value lower than 6.5, scatter a scoop of slaked lime over the water level of the aerated part.
Measure pH again after half an hour of WWTP operation. If the pH value ranges within 7.5–8.0, the
dosing can be terminated; if the pH value is outside of this range, proceed analogically until you reach
pH of 7.5–8.0. The pH value in WWTP may not exceed the value of 8.5!
Measure pH in the WWTP gradually in the interval of one or two days (depending on the rate of pH drop)
until the moment when pH about 6.5 is reached. Consequently, perform neutralization to pH 7.5–8.0.
The further procedure includes dosing of the half a dose of lime than required to obtain pH 7.5–8.0 in
the half interval than the time identified during the pH drop from pH 7.5–8.0 to the pH value below 6.5.
After reaching the required pH value, check the pH value once every two weeks. If the value is near 7
there is no need for the lime to be dosed. If lower or higher values are identified, increase or decrease
slightly the dosed amount of lime. It is not possible to extend the interval between dosing by increasing
the lime dose!
If the WWTP operator has already found the optimum procedure for lime dosing the operator does not
have to dose the lime on the WWTP water level but anywhere into the sewerage system upstream of
the WWTP providing that sufficient flow of wastewater through this part is ensured.
In principle, other alkalinizing agents such as sodium hydroxide can be used to neutralize the plant.
However, the use of strong alkalis bears the risk of overdose and subsequent treatment plant collapse,
therefore caution should be exercised when determining the appropriate dose. Generally, the dosage
amount is substantially lower than that of slaked lime and is in the order of units of grams, with the
dosage interval being shorter. The advantage of this procedure is the possibility of easy dosing directly
into the toilet, sink outlet, etc. When working with these agents, it is necessary to observe the rules of
occupational safety as stated in the product leaflet.
If the mode of operation of the wastewater treatment plant changes (e.g. long-term change in load,
change in wastewater composition, etc.) it is necessary to test again and find the dose and dosing
interval, or interrupt dosing of alkali.
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16.5.4 Sludge concentration measurement – SEDIMENTATION TEST

For the correct WWTP function, the nitrification zone is necessary to contain an optimum concentration
of microorganisms that cause the actual biological treatment of water (so-called activated sludge).
 Wait for the C1 operation phase (aeration should be operational for at least 10 minutes).
 Draw water from the nitrification zone into the graduated cylinder or different transparent
cylindrical vessel of approximate volume of 1 L.
 Leave the cylinder or vessel standing for 30 min on a shady and flat place.
 Identify whether or not a clear interface of sludge and clear water is formed. If not, follow Chapter
171.
 Measure the sludge height. If the height is higher than approx. 70% of the total water level,
remove the sludge – see fig 16.5.5. Ideal sludge height is 30% to 50% of the total water level
height, the supposed desludging interval is about twice a year (depending on the WWTP load,
the frequency can be higher or lower).
Collected water with right low high none

sludge (1 liter)
Fig. 17: Possible results of the sedimentation test after 30 minutes
16.5.5 Sludge removal – DESLUDGING

During the plant operation sludge accumulates in the nitrification zone and must be pumped off.
Sludge and water pumped of the WWTP are dangerous waste and handling must
be done in accordance with legal rules.
In the desludging process, proceed as follows:

 Turn the WWTP in C1 mode or connect the blower to the power socket so that the entire aeration
volume is mixed uniformly (approximately 1 min).
 Introduce carefully the end of the suction hose of septic truck or different pumping technique
into the nitrification zone (beware, aeration elements are mounted on the bottom!).
 Slowly pump off about 1/5 to 1/2 of the tank volume.
 When pumping, the level difference in the nitrification zone and the secondary settling
tank must not exceed 40 cm, otherwise the secondary settling tank may be damaged.
 Take out the end of the suction hose of septic truck or different pumping technique.
 Activate the wastewater treatment plant.
 To verify that sufficient sludge has been pumped, carry out a sedimentation analysis the next
day.
 If there is no change in sedimentation analysis repeat the same procedure again.
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- Take care not to damage the reactor when handling the hose and end.
- Refill the pumped volume immediately after pumping off.
16.5.6 Sampling
Sampling and subsequent analysis of sampled wastewater will enable to obtain information about the
treatment plant function. You can do this for your own use or because it is required by the relevant water
authority. The samples taken must always be analysed in a laboratory specialized in wastewater
analysis. Normally, it is sufficient to determine the biological oxygen demand in five days (BOD (5)),
chemical oxygen demand (COD), and suspended solids (NL).
Always agree on the number and quantity of samples taken with the analytical
laboratory before performing the sampling. At the same time, the laboratory should
provide you with water sampling bottles (special bottles), in which you take the
samples to the laboratory, and detailed instructions for sampling.
Samples can be taken with a PVC bottle, which is attached to a stick of about 1.5 meter. Rinse the bottle
with clean water and allow it to dry before sampling.
 Take the inlet sample directly below the inlet pipe.
 Take the outlet samples from a specific object which should be placed behind the WWTP within
the project design of the treatment plant.
 In case the WWTP is not equipped with the specific object, it is possible to sample from the
discharge channel or, in emergency, from the secondary settling zone.
In case of taking a sample from the secondary settling zone be careful so that floating
impurities from the water level does not get in the sample being taken. It is necessary
to dip the sampling bottle just gently under water level, otherwise settled sludge will
whirl up in the secondary settling zone, leading to result misrepresentation.
 Pour the taken sample into the sampling bottle and transport it to the laboratory as quick as
possible. Keep the sampling bottles with the taken samples away from direct sunlight, the best
temperature is under 5 °C.
Generally, it is possible to take so-called point sample or mixed sample. The point sample means that
the quantity needed for the analysis is taken in one scoop. In case of the mixed sample, the quantity
needed for the analysis is gradually poured from the same smaller quantity of the taken samples in the
given time interval. As a rule, pouring of 8 volumetrically same samples taken in 15-minute intervals,
which is within 2 hours, is done.
- Taking samples and arranging their analysis based on the decision of Water
Authority are the WWTP operator’s responsibilities.
- Specified sampling and analysis can be found in the water decision. In case
of WWTP installation according to Sec. 15(a) of the Water Act (on
announcement) it is not necessary to carry out the analyses. However, the
WWTP must be inspected by a person authorized by the Ministry of the
Environment every 2 years.
16.6 OPERATION AND MAINTENANCE OF THE BLOWER
Under no circumstances, the blower may be operated with a closed discharge pipe!
The blower is operated and maintained according to the supplied technical documentation. Herein, just
some of the information are included that does not replace the “Blower Operation and Maintenance
Manual”.
Before starting maintenance, the blower must always be disconnected from the mains (removing the
plug from the socket, disconnecting the circuit breaker).
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16.6.1 Blower EFFEPIZETA¤)

The blower must be placed in a well-ventilated area with ambient temperature below 40 °C. If installed
outdoors, the blower must be protected from direct sunlight, moisture and water. Both the inlet and
ambient gas temperature must be between -15 °C and + 40 °C.
Clean the mesh filter after 10–15 days of operation. In dusty areas, the filter should be cleaned more
frequently. A dirty filter can increase suction resistance and consequently operating pressure, operating
temperature and increased dust suction. The clogged filter is visualized by an additional device
containing a plug, which slides out with a gradual clogging of the filter and shows the degree of clogging.
When the plug is in the red field, the dust filter must be cleaned!
Fig. 18: Blower EFFEPIZETA¤)
The Effepizeta blower also includes a safety valve, the function of which is to protect the blower from
overheating and subsequent seizure. The safety valve reduces the air pressure in the system and it is
very important that this valve is open. Leaking air through the safety valve is a manifestation of its correct
function. Restricting the air flow through this valve can destroy the blower.
16.7 OPERATION AND MAINTENANCE OF MECHANICAL FILTER
The WWTP operation is assured by the intermittent blower operation. The intermittent blower operation
is ensured by the control unit in the electrical cabinet. The individual stages of filter cleaning ensure by
gradually opening and closing of the solenoid valves, which are controlled by the control unit.
While putting the wastewater treatment plant into operation, the supposed optimum
setting programme has been done. Avoid changing this setting wilfully without prior
consultation with the authorized person or manufacturer because improper setting
may cause malfunction of the WWTP.
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However, this setting may vary depending on the cleaning efficiency of the individual WWTP. The most
variable parameter is the phase C7, when it is necessary to trace the required length of filter blowing,
when the mesh is sufficiently shaken and cleaned with air.
16.7.1 Operation and maintenance of mechanical filter
 Solenoid valves
The solenoid valves, which are used to clean the tertiary filter, are located in the switchboard. When the
valve is in operation, check for proper opening and closing at least once a month. A metal clicking sound
means the valve is working.
Observe the operating instructions for the solenoid valves. During the warranty period, all service work
must be carried out by an authorized person or the manufacturer.
16.7.2 Mechanical tertiary filter

Maintenance of the tertiary filter consists of regular visual inspection of the filter.
Once a month, it is recommended to rinse the removable part of the tertiary filter with a not too
strong flow of water from the hose.
Removable part of the tertiary filter
Fig. 19: Cleaning of the tertiary filter”
16.8 OPERATION AND MAINTENANCE OF THE UV LAMP
The WWTP can be optionally equipped with a germicidal UV lamp, which ensures disinfection of the
treated wastewater from a microbiological point of view. It is located at the outlet of treated water from
the WWTP. It is put into operation together with WWTP.
The summary of individual performed activities is given in the following table:

Interval Activity
Day Week Month Half a year Other name Procedure
x Daily inspection 15.8.1
x Weekly inspection 15.8.2
x Inspection and cleaning of the protective tube 15.8.3
x 1.5-times per a year UV lamp replacement 15.8.4
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16.8.1 Daily inspection

Within the daily inspection, it is necessary to verify whether any fault is present or not. During the
inspection, it is not necessary to open the shaft of the equipment. Check that the circuit breaker is on or
has not tripped.
16.8.2 Weekly inspection

As a part of the weekly check, it is necessary to visually check the condition of the equipment in addition
to the daily check. During the inspection it is necessary to open the device shaft. Check the equipment
for signs of the mechanical damage and check the occurrence of such an event that did not occur
previously or that seems unusual to you.
16.8.3 Inspection and cleaning of the protective tube
To assure high efficiency of UV lamp it is necessary to check UV lamp’s protective

tube for cleanliness once a month (or depending on the WWTP operation load) and if
necessary wipe off – wash the impurities with water.
To do this, follow these steps:

 Switch off the equipment using a circuit breaker (shutting down the entire
WWTP).
 Remove the tube with UV lamp.
 Check that the supply cable or the tube itself has not been damaged or that
water has not penetrated into the tube.
 If the tube surface is not clean, clean it with water and a soft disposable cloth.
 In case of heavy contamination, use sponge and clean water.
 Turn on the circuit breaker again and check if the error message appears on
the control unit screen (e.g. UV lamp would be incorrectly connected).
Before cleaning the UV lamp, switch off the equipment using the circuit breaker (shutting
down the entire WWTP).
16.8.4 UV lamp replacement

The UV lamp has a design life of approx. 10,000 to 12,000 hours. After this time, the UV emission
efficiency decreases even though the lamp emits light. For this reason, it is necessary to replace the UV
lamp once a year.
We recommend to have the UV lamp replaced by an authorized person within the equipment
service.
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- Always use only the UV lamp supplied as a spare part for the equipment.
- Never pull out the plug with the UV lamp by pulling the supply cable.
- Never remove the sealing ring from the tube.
- In the event of damage to individual parts, do not operate the equipment and
contact ENVI-PUR, s.r.o. or the authorized person.
If handling reveals damage to any part of the tube, including the supply cable, if
water got into the tube or if the safety switch or the cable to the switch was
damaged, stop immediately operation of the UV equipment and contact ENVI-
PUR, s.r.o. or the authorized person.
- Do not clean the tube with sharp objects or materials to avoid scratching the
tube.
- Use extreme care when handling the tube to avoid damaging it.
- Wear gloves when working – never touch glass cover or UV lamp with bare
hands (a fat that compromises efficiency of UV radiation is left on the glass).
- Use technical alcohol to clean the glass cover or UV lamp.
- Never look directly at the UV lamp while it is turned on. Risk of sight
damage!!!
To replace the lamp, follow the pictures:
Fig. 20: UV lamp replacement
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16.9 OPERATION IN WINTER SEASON
The WWTP tank is installed underground and no additional thermal insulation is required for winter
operation. In winter season, it is necessary to pay increased attention to the observance of OHSAS
regulations. In particular, care must be taken to ensure that access to the equipment and objects to be
serviced is kept in working order (snow removal and ice scattering).
Before winter season, it is advisable to remove sludge from the WWTP if necessary. Suitable amount
of sludge for winter operation is about 40–50 %. In winter, the wastewater temperature in the WWTP
decreases and, thus, the activity of bacteria is also reduced. The cleaning efficiency is lower during this
period and the waste water temperature should not fall below 5 °C.
If the sewage wastewater is permanently fed to the WWTP and the blower is in operation, there is no
risk of the technology freezing.
However, pay special attention to the blower control if it is placed in a pillar or other object, e.g. in the
ground.
It is also recommended to check that there is no condensation water on the “discharge pipe” of the
blower to avoid freezing.
16.10 KEEPING OF THE OPERATION DOCUMENTATION
In accordance with the valid legal regulations, it is necessary to keep written records of the operation
of the wastewater treatment plant in the form of the WWTP Operations Log. It is sufficient to keep
the Log as a separate textbook. The following must be recorded in the Log (as minimum):
 Weekly maintenance performance,
 occurrence of failures,
 sludge pumping off,
 results of sedimentation tests,
 sampling,
 service and repairs,
 changes in the control unit,
 shutdown of the wastewater treatment plant.
- The operator of the wastewater treatment plant is responsible for keeping

records.
- The records are checked by the relevant Water Management Authority.
- The operator of the wastewater treatment plant shall provide these records to
the contractor in the event of a claim.
If the operator does not submit to the manufacturer the WWTP Operations Log when applying
the warranty repair, the complaint may not be accepted!!!
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17 FAILURES AND TROUBLESHOOTING

17.1 GENERALLY
Functional or technological failures may arise during the operation of the wastewater treatment plant.
Functional failures usually lead to an immediate stop of the treatment plant, technological failures lead
to short or long term degradation of the cleaning efficiency.
17.2 FUNCTIONAL FAILURES
17.2.1 Effepizeta blower failure¤)

The failure of the motor starter is indicated by light on the switchboard. In case of failure, get in it again.
If the failure is repeated more frequently (e.g. after few minutes or seconds), check of wiring of blower
is necessary. This inspection may only be performed by an authorized technician. Contact the WWTP
manufacturer.
17.2.2 Signalled failures – COMFORT PLUS control unit

Failures are indicated on the control unit display. Overview of failures and troubleshooting
Signalling Cause Remedy

The circuit breaker is not switched
Display is not on Switch on the circuit breaker
on
Switch the circuit breaker off and switch it on
Real time clock is not after 5 seconds, wait until the unit time
The control unit is inoperative
running appears. If it does not match, set it in the
menu.
after 5 seconds, wait for the blower operation
No outputs are switching The control unit is inoperative to switch for the first time. I.e. about 30 s from
the circuit breaker activation. Check the
settings of all parameters in menus P1 to P11.
after 5 seconds, wait for the blower operation
The main treating cycle
The control unit is inoperative to switch for the first time. I.e. about 30 s from
C3–C6 is not running
the circuit breaker activation. Check the
settings of all parameters in menus P1 to P11.
The display shows
The blower failure Check the blower operation, contact service
message “E1 <Pressure“
The display shows
The UV lamp failure Check UV lamp operation, contact service
message “E2 UV“
Replace the CR2032 battery, check the real
The display shows
Low real time clock battery time clock settings and all parameters in
message “E9 Lith Bat.”
menus P1 to P11
The display shows Data flow interrupted Disconnected Check oxygen probe connection, contact
message “E10“ probe service
The display shows Check-sum error when Check oxygen probe connection, contact
message “E20“ communicating with a smart probe service
The display shows Communication over RS485 is A temporary error that does not indicate any
message “E51“ temporarily disabled failure
Short or no sensor response with

The display shows Check oxygen probe connection, contact
MODBUS_RTU protocol (broken
message “E52“ service
cable, sensor power failure)
Different query address and sensor

The display shows response with MODBUS_RTU If it persists, check the oxygen probe
message “E53“ protocol (communication connection, contact service
discontinued)
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General error respond of the

The display shows sensor with MODBUS_RTU
after 5 seconds, wait until the unit time
message “E54“ protocol (communication is OK,
appears. If the error persists, contact service.
error is in the sensor)
Error CRC sensor response with
The display shows If it persists, check the oxygen probe
MODBUS_RTU protocol
message “E55“ connection, contact service
(communication discontinued)
Different function query code and

The display shows sensor response with If it persists, check the oxygen probe
message “E56“ MODBUS_RTU protocol connection, contact service
Error in control reading sensor data

The display shows If it persists, check the oxygen probe
with MODBUS_RTU protocol
message “E57“ connection, contact service
Incorrect parameterization, check parameter

The display shows
Unoccupied measuring channel settings, or reset the parameters to factory
message “E255“
settings.
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17.2.3 Other failures

The failures can be detected visually as a part of operation and maintenance. These are failures that
may be caused by a failure of the blower itself, a break in the air supply to the reactor, a failure of a
functional part of the reactor, a failure of a dosing pump or UV.
17.3 TECHNOLOGICAL FAILURES
Technological failures can be caused by the treatment plant load not complying with the design
documentation (high amount of water fed to the wastewater treatment plant, feeding of water of the
composition not corresponding to domestic wastewater or change in composition of industrial water
being fed) or by neglecting of operation and maintenance. The technological failures may show by:
 Inappropriate quantity of the activated sludge (see 0),
 Occurrence of white foam at the level of the nitrification zone,
 Smell of water in the reactor,
 Increased occurrence of impurities on the level surface of the secondary settling zone,
 Increased occurrence of small flakes at the outlet,
 Failure to comply with the guaranteed indicators in the wastewater discharged as detected
during sampling.
If a technological failure occurs or is suspected to occur, proceed as follows:

 Check whether there has not been any functional failure (if so, correct the failure),
 Check whether or not the substances capable of killing the living microorganisms were fed into
WWTP (see Chapter 5).
In case of inappropriate quantity of the activated sludge
 Check the quantity of sludge in the WWTP by sedimentation test:
1. Sludge quantity below 30%: There is insufficient activated sludge very
concentration in the tank. This phenomenon at the time of WWTP clean
ripening means that the activated sludge has not been formed yet. water
At the time of operation of an already ripened WWTP, it indicates
that the sludge either disappeared or was washed away (inflow of
toxic substances, excessive amount of wastewater flowing into the
WWTP). Try to find the cause and possibly remedy. Wait
approximately 2 weeks and perform the sedimentation test again sludge
to determine whether the sludge increases.
2. Sludge quantity above 70%: There is high activated sludge
concentration in the tank. Remove the sludge from the WWTP
according to 16.5.5.
3. Sludge quantity above 70% even though the WWTP has been
desludged in recently: The last sludge removal from the
wastewater treatment plant was insufficient or there is so-called Seeding of sludge
sludge bulking. Remove again the sludge from the WWTP. If the -fibrous water
level of sludge is still high after second removal, this is so-called -fibrous bacterias
sludge bulking, there is an overgrowth of filamentous bacteria.
Filamentous bacteria hold flocs of sludge in suspension and they do not settle. On the
contrary, supernatant (decanted water) is very clear. Thick foam may create in activation
zone. Filamentous bacteria overgrowth usually (they are always at lower amount in
activated sludge), if operation conditions of the WWTP are changed (excessive loading of
WWTP, toxic substances, GREASE!, change of temperature, low pH, too old sludge,
inappropriate aeration). In case of grease problems, please contact the manufacturer who
will advise you on the appropriate grease trap.
Filamentous microorganisms can be suppressed by chlorination or by coagulate loading of
the sludge (dosing of PAX), or the entire WWTP can be pumped off, cleaned and re-
ripened. Consult the suitable remedy with the service technician or with the manufacturer.
In case of presence of white foam on the water level of the nitrification zone:
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- Check the quantity of sludge in the WWTP by sedimentation test.

- White and very light foam is formed in large amount in phase of WWTP ripening or in the
case of low concentration of sludge in system. During normal operation, this foam can
signalize excessive drainage of excessive sludge or massive leak of suspended solids
from the secondary settling tank. The foam will disappear spontaneously, if enough
amount of sludge is formed – approx. 20–30 %.
- Another reason why the white foam is created can be excessive discharge of soaps,
detergents (washing powder etc.) or different industrial waters. In such a case reduce
their usage.
In case of WWTP smell:

- In most cases, the smell of WWTP indicates a lack of oxygen!
- Check the blower and its operation, if OK, follow these steps:
- Check if the aeration elements are bubbled through sufficiently, if sufficient amount of air
is supplied into the aeration elements (e.g. larger opening of the tap at the air supply to
the air lift pump causes withdrawal of a large amount of air and, as a result, the aeration
elements oxidize the waste water insufficiently).
- For COMFORT/EXCLUSIVE/EXCLUSIVE UV variant set the parameter in P1 mode up
by one level on the control unit.
- Check the amount of sludge in the WWTP using a sedimentation test to see if there is no
more excess sludge consuming the supplied oxygen faster. If sludge is more than 70 %,
remove it.
- If the WWTP smells and the sludge is already grey to black:
- - For COMFORT/EXCLUSIVE/EXCLUSIVE UV variant, it is necessary to switch the
blower into programme P1 „9“.
-
- This special regime must be maintained for at least 1 week (until the WWTP stops
smelling and the sludge starts to turn in brown).
In case of higher occurrence of the floated sludge (i.e. the surfaced impurities) on the level of
the secondary settling zone:
- Check the quantity of sludge in the WWTP by sedimentation
test
- If sludge is more than 70 %, remove it. sludge
- If the sludge is less or the result is similar to that shown in
figure, it is probably an over-oxygenation of the nitrification
zone or insufficient sludge recirculation with the air-lift pump
of the return sludge. clear
watter
For the COMFORT/EXCLUSIVE/EXCLUSIVE UV variant:

sludge
- Set the parameter in the P1 mode one level down on the
control unit; if the situation repeats, increase the cleaning
period by changing the code in P3 mode (frequency of
secondary settling tank level cleaning).
Floating substances
OR -Denitrification
- Slightly increase the pumping of return sludge from the
secondary settling tank (= adding more air by turning the
appropriate valve on the air distributor – this will reduce the
retention time of the sludge in the secondary settling tank).
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- Always try one procedure first, if this does not result in remedy, try the other
one.
In case of higher occurrence of small flakes in the outlet (turbid outlet)

- In case of higher occurrence of small flakes in the outlet (turbid
outlet)
This condition may appear in the WWTP ripening period when
the sludge is formed by small light-weight flakes. After ripening,
the turbidity at the outlet disappears.
- If this condition occurred in the ripened WWTP it may indicate an turbid
abrupt change in the waste water quality at the inlet (low pH, water
temperature reduction, inlet of toxic substances, increased
frequency of washing) by excessive aeration of the aeration
system when the flakes disintegrate or by excessive sludging of
WWTP (excessive quantity of sludge).
sludge
- Try to identify the cause and rectify it. Measure the pH and
increase its value if necessary, follow the 16.5.3. In the case of
excessive laundering frequency, the water in the wastewater
treatment plant can be felt as “soap”. Reduce laundering and turn
the blower on its maximum for about 1 week (detergents limits Deflocculation
oxygen transfer from air to water). If the WWTP is over-aerated, - Too intensive aeration
reduce the programme by one level for the COMFORT variant. - Deficit of oxygen
- Poisoning of sludge
- If the turbidity at the outlet is permanent, the WWTP is probably
overloaded in a long term.
- The turbidity at the outlet can occur even in the case of insufficient aeration, when the sludge
colour changes from grey to black and the water starts to smell.
- If you are unsure how to fix the problem, contact your service technician or manufacturer.
In case of failure to comply with the guaranteed indicators in the wastewater discharged as
detected during sampling:
- This condition may occur during the period of ripening of the wastewater treatment plant, but
samples should not be taken.
- The cause is probably one of the failures listed above.
 In all cases, wait until the next weekly inspection to see if the treatment plant
operation is improved.
 If the failures have not been rectified, ask for the service intervention.
17.3.1 UV lamp
Failure of the UV lamp or its power supply circuit will result in CIRCUIT BREAKER failure. IN THIS
CASE, SWITCH THE CIRCUIT BREAKER on again. If it trips again it is possible to replace the UV lamp
as described in CHAPTER 20.8.3.
If the failure is not remedied by replacing the UV lamp, do not operate the equipment and
contact ENVI-PUR, s.r.o. or the authorized person.
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18 INTERRUPTION AND STOPPING OF OPERATION

18.1 GENERALLY
In the event that no longer wastewater is fed into the reactor (e.g. during long-term holidays or in the
case of seasonal operation), actions must be taken to allow the plant to be put back into operation
without any problems.
18.2 SHORT-TERM SHUTDOWN
Stopping the inlet for a maximum of three weeks (e.g. during a holiday) does not disrupt the treatment
plant operation. While the inlet is stopped, it is recommended:
 For the COMFORT/EXCLUSIVE/EXCLUSIVE UV variant, set the C1 and C2 phase intervals
in P1 mode to code 0 on the control unit. Switch the PAX dosing pump off.
After the inlet is restored, remember to set the original time intervals of the phases
when the blower is on and off.
If the inlet is stopped for a long time, the plant must be shut down.
18.3 COMPLETE SHUTDOWN
In case of complete shutdown, it is necessary to:

 Turn off the power supply completely (switch the circuit breaker off).
 Completely wash out the PAX dosing line with clean water (immerse the suction basket in clean
water and switch the dosing pump on until clean water flows out of the injection valve in the
WWTP, clean the suction basket and injection valve). If the WWTP is shut down in the winter
months, drain all water from the dosing line (remove the suction basket from the water, leave it
in the air and turn on the pump until all the water in the hose is pumped off) then you can turn
the dosing pump off.
 Completely pump the entire reactor off.
 Clean the reactor by rinsing with clean water and drain the water off again.
 Fill the reactor with clean (utility) water.
Upon re-commissioning, the treatment plant must be re-ripened – see chapter 15.
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19 OPTIONAL ACCESSORIES
19.1 GERMICIDAL UV LAMP
The accessories for the BC EXCLUSIVE type of the WWTP
The WWTP can be supplied with a tertiary filter with a treatment for a submersible
germicidal UV lamp, which ensures disinfection of the treated wastewater from a
microbiological point of view. It is put into operation together with WWTP.
The modification requires that the existing power switchboard is replaced with the power
switchboard modified for UV and tertiary filter and that the cables for the UV lamp control
and powering are pulled through.
19.2 OXYGEN PROBE
Accessories for BC COMFORT, EXCLUSIVE, EXCLUSIVE UV wastewater treatment plants
The oxygen probe (oximeter) is used to control the blower operation depending on the actual demand
of oxygen in the nitrification zone. This results in a reduction of blower operation costs as compared to
the control by time intervals as well as in achievement of the ideal conditions of the activation process.
The oxygen probe setting is discussed in Chapter Chyba! Nenalezen zdroj odkazů.. Maintenance
onsists of occasional water spraying – as required. The probe is set up by an authorized person.
19.3 SLUDGE SUMP FOR PUMPING EXCESS SLUDGE
Accessories for BC COMFORT, EXCLUSIVE, EXCLUSIVE UV wastewater treatment plants
If it is necessary to increase the storage capacity of excess sludge and thus to extend the interval of
pumping excess sludge from the treatment plant, the WWTP can be equipped with a sludge sump. The
excess sludge is pumped from the WWTP to the sludge sump using a pump (submersible electric) or
air-lift. Settled sludge is disposed of in accordance with applicable legislation.
19.4 PUMP SUMP
The pump sump is used primarily for balancing the hydraulic load of the WWTP over time (eliminates
the unevenness of the inflow) or the unevenness of the terrain. Consult the authorized person for the
use and maintenance of the pump sump.
19.5 PRE-SEDIMENTATION TANK PRIM
The primary sedimentation tank (hereinafter referred to as PRIM) serves to equalize the hydraulic load
of the WWTP over time (eliminates the unevenness of the inflow). The PRIM tank also serves to reduce
the load of WWTP mainly for COD and suspended solids. It can also be used for retention of excess
sludge from WWTP (so-called sludge removal from the WWTP to a septic tank). In this case, the PRIM
tank can be used partly as a sludge sump.
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19.6 SLUDGE DEWATERING EQUIPMENT (SDP)
The sludge dewatering equipment is designed to dewater primary, stabilized or raw activated or mixed
sludge. It is characterized by simplicity, versatility, operational reliability and low energy consumption.
Dewatering equipment can be used not only for new wastewater treatment plants, but also to upgrade
existing wastewater treatment plants. The sludge dewatering is made possible by the use of special
filter bags with the addition of polyflocculant to the fed sludge
Fig. 21: Sludge dewatering equipment
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20 TECHNICAL SPECIFICATIONS
20.1 HYDRAULIC AND TECHNICAL PARAMETERS
Overview of basic parameters of Bio Cleaner® wastewater treatment plants BC 51-200:
BC 150 SLIM
BC 200 SLIM
BC 100 SLIM
BC 125 SLIM
BC 150
BC 200
BC 100
BC 125
BC 51
BC 60
BC 75
BIO CLEANER®
WWTP capacity and its load

Number of connected
inhabitants (population 51 60 75 100 125 150 200
equivalent, PE)1)
Possible number of
connected ˂ 51 ˂ 60 ˂ 75 ˂ 100 ˂ 125 ˂ 150 ˂ 200
inhabitants)
Nominal volume
7.65 9.00 11.30 15.00 18.75 22.50 30.00
of wastewater (m3/day)
Rated load of WWTP
3,060 3,600 4,500 6,000 7,500 9,000 12,000
in BOD (5) (g/day)
Optimal concentration of dissolved O2
Denitrification zone (mg/l) 0 – 0.5

Activation-nitrification
1.5 – 2.5
zone (mg/l)
Parameters of treated water, COMFORT P-LESS
Parameter Output values Efficiency
COD (mg/l) 29 96% 4)
BOD5 (mg/l) 4 98% 4)
SS (mg/l) 10 97% 4)
N-NH4+ (mg/l) *) 16 71% 4)
N-total (mg/l) 3) **) 25 64% 4)
P-total (mg/l) ***) 1.1 94% 4)
Parameters of treated water. EXCLUSIVE P-LESS
COD (mg/l) 32 95 % 4)
BOD5 (mg/l) 5 98 % 4)
SS (mg/l) 17 95 % 4)
N-NH4+ (mg/l) *) 15 73 % 4)
N-total (mg/l) 3) **) 25 64 % 4)
P-total (mg/l) ***) 1.5 91 % 4)
Parameters of treated water, EXCLUSIVE UV P-LESS
COD (mg/l) 32 95 % 4)
BOD5 (mg/l) 5 98 % 4)
SS (mg/l) 17 95 % 4)
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N-NH4+ (mg/l) *) 15 73 % 4)
N-total (mg/l) 3) **) 25 64 % 4)
P-total (mg/l) ***) 1.5 91 % 4)
Enteroccoci ****) 3 CFU/100 ml 5) 99.99%
Escherichia coli **** )

2 CFU/100 ml 5)
99.99%
Fecal coliform bacteria
7 CFU/100 ml 5)
99.99%
****)
Coliform bacteria ****) 48 CFU/100 ml 5) 99.99%
Somatic coliphage ****) 0 PFU/100 ml 5) 100 %
Parameters of treated water, COMFORT
COD (mg/l) 49 92 %
BOD5 (mg/l) 5.6 98 %
SS (mg/l) 13 96 %
N-NH4+ (mg/l) *) 10 77 %
N-total (mg/l) – –
P-total (mg/l) – –
Comment:
The stated values that correspond to the "Declaration of Properties“ are the values obtained according to ČSN EN 12566-3+A2
1)
PE = population equivalent is defined by the production of pollution equal to 60 g of BOD5 a day and the production of
wastewater of 150 l/day
2)
The rated material and hydraulic load of the wastewater treatment plant must not be exceeded.
3)
At input load of N-total of maximum 11 g/resident*day
4)
The mean value of all the results
5)
Geometrical mean
* If the wastewater temperature at the outlet from the biological stage is not lower than T ˃ 12 oC
)
** If the waste water temperature is within the value range of Tmin = 3.4 oC; Tmax = 19.8 oC
)
***) With the device for chemical precipitation of phosphorus

****) With the UV device for disinfection of the treated wastewater
Comment to the efficiencies of the wastewater treatment:

The given parameters of the domestic wastewater treatment plant of BioCleaner BC type correspond to the given model with the
mentioned supplemented additional equipment (for phosphorus precipitation, UV disinfection, etc.).
The BC 51-200 mentioned above will enable compliance of all the parameters imposed by the applicable legislative regulations:
- Government Decree No. 401/2015 Coll., on indicators and values of permissible pollution of surface water and wastewater,
details of the permission of wastewater discharge into surface water and sewerage systems, and about sensitive areas.
Government Decree No. 57/2016 Coll., on indicators and values of acceptable waste water pollution and requisites of a permit to
discharge wastewater into groundwater.
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20.2 VOLUMES AND WEIGHTS
BioCleaner® wastewater treatment plants, BC 51-200 K PP:
BC 125 K PP SLIM
BC 150 K PP SLIM
BC 100 K PP SLIM
BC 200 SLIM PP
BC 100 K PP
BC 125 K PP
BC 150 K PP
BC 51 K PP
BC 60 K PP
BC 75 K PP
BIO CLEANER®
Denitrification zone volume (m 3) 2.90 3.00 3.50 6.90 7.30 8.13 11.25
Nitrification zone volume (m3) 6.75 7.10 8.40 16.80 17.00 18.98 26.25
Secondary settling tank volume (m3) 2.10 2.10 3.50 3.90 5.15 5.15 6.61
Maximum weight of the tank without any

charge and of the primary sedimentation 1800 1800 2000 2500 2800 3000 4000
tank (kg)
20.3 NOISE EMISSIONS
The noise load for the BioCleaner® wastewater treatment plants (BC 51-200):
BC 100 K
BC 125 K
BC 150 K
BC 200 K
BC 51 K
BC 60 K
BC 75 K
BIO CLEANER®
FPZ R 40 MD
FPZ R 30 MD
FPZ R 30 MD
FPZ R 30 MD
FPZ R 40 MD
FPZ R 40 MD
FPZ R 40 MD
Blower type
Noise emissions
68 68 68 72 72 72 72
(Lp) dB (A)
Note: The given values measured at a distance of 1 m from the machine set are in compliance with the technical certificates
handed over by the equipment manufacturer.
Only the blower is the source of noise in the BioCleaner® BC 51-200 waste water treatment plants.
20.4 MAXIMUM CAPPING HEIGHT AND MAXIMUM ADMISSIBLE PEDESTRIAN LOAD
BC 51 to BC 200
BIO CLEANER®
(identical for all the variants)
Maximum height of the capping 0.0 m

Maximum acceptable load by pedestrians 2.5 kN/m2
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20.5 ELECTRICAL WARNING

Basic parameters for wiring to the electrical installation.
Installed Fuse of the Switchboard
BIO connection
Blower type power input Voltage supply Supply cable
CLEANER®
*) cable WWTP
BC 51 FPZ R 30 MD 1,500 W 400 V / 50 Hz 3 x 10 A CYKY-J 5x2,5
BC 60 FPZ R 30 MD 1,500 W 400 V / 50 Hz 3 x 10 A CYKY-J 5x2,5
BC 75 FPZ R 30 MD 1,500 W 400 V / 50 Hz 3 x 10 A CYKY-J 5x2,5 Connection to

the electric
BC 100 K FPZ R 40 MD 3,000 W 400 V / 50 Hz 3 x 10 A CYKY-J 5x2,5 cabinet using
the electric
BC 125 K FPZ R 40 MD 3,000 W 400 V / 50 Hz 3 x 10 A CYKY-J 5x2,5 cable
BC 150 K FPZ R 40 MD 3,000 W 400 V / 50 Hz 3 x 10 A CYKY-J 5x2,5
BC 200 K FPZ R 40 MD 3,000 W 400 V / 50 Hz 3 x 10 A CYKY-J 5x2,5
Note: *) Installed input power of blowers delivered with Bio Cleaner WWTPs.
20.6 STANDARDS AND REGULATIONS

20.6.1 Design standards and regulations
With its structure and design, the BIOCLEANER WWTP complies namely the following regulations and
standards:
 Government Decree No. 176/2008 Coll. as amended that complies with Directive 2006/42/EC
– the machinery
 Government Decree No. 117/2016 Coll. that complies with Directive 2004/108/EC – the
electromagnetic compatibility
 Government Decree No. 190/2002 Coll. that complies with Directive 89/106/ECC – the building
products
 ČSN EN ISO 12100
 ČSN EN 60335-1 ed. 3
 ČSN EN 61000-6-3 ed. 2
 ČSN EN 61000-6-1 ed. 2
 ČSN EN 1992-1-1
 ČSN 33 2000-4-41 ed. 2
20.6.2 Operating standards and regulations
With the equipment in operation, follow this Manual and generally applicable regulations and standards
that pertain namely to:
 Occupational safety and health,
 operation of machinery and equipment,
 operation of electrical devices.
The instructions in this Technical Certificate are assembled on our experience with the aim to
acquire optimum results when using the product. We bear no responsibility for any damages caused
by improperly selected product, incorrect use or poor quality processing.
This Technical Certificate amends and substitutes all of the previous issues. The manufacturer
reserves the right for possible later amendments and alterations.
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ENVI-PUR Operating Instructions BC 51-200

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OPERATING INSTRUCTIONS

FOR BIOCLEANER WWTP

CE BioCleaner WWTP is certified according to ČSN EN 12566-3+A2

WWTP OPERATING MANUAL Ver. 03.19 EN

Working Rules approval

Trial run – extended:

Values determined by the water law decision BOD5 COD(Cr) SS N-NH4

drained amount (t/year)

permissible amount of the drained waters max. m3/year

Basic data on recipient:

Important addresses and phone numbers

WWTP OPERATING MANUAL Ver. 03.19 EN

WWTP OPERATING MANUAL Ver. 03.19 EN

16.5.3 pH measuring ................................................................................................................................................. 52

WWTP OPERATING MANUAL Ver. 03.19 EN

2 DESIGNATION OF COMPLIANCE ON THE

BIO CLEANER BC .. K PP COMFORT, BIO CLEANER BC .. K PP EXCLUSIVE - / UV

BIO CLEANER BC .. K PE COMFORT, BIO CLEANER BC .. K PE EXCLUSIVE - / UV

BIO CLEANER BC .. K PP N COMFORT, BIO CLEANER BC .. K PP N EXCLUSIVE - / UV

BIO CLEANER BC .. K SL COMFORT, BIO CLEANER BC .. K SL EXCLUSIVE - / UV

BIO CLEANER BC .. K B COMFORT, BIO CLEANER BC .. K B EXCLUSIVE - / UV

Material: PP, PE, stainless steel, concrete *

Water tightness (water test): In compliance with the standard

Durability: In compliance with the standard

Impact of hazardous substances: NPD

ENVI-PUR, s.r.o., Wilsonova 420, Soběslav 392 01, Czech Republic

WWTP OPERATING MANUAL Ver. 03.19 EN

3.2 GRAPHICAL LABELLING OF INSTRUCTIONS

Instructions failure of which to follow might cause endangering people or

Other important instructions.

4 USING AND GENERAL DESCRIPTION OF WWTP

WWTP OPERATING MANUAL Ver. 03.19 EN

5 WWTP OPERATING CONDITIONS

To ensure the proper operation the WWTP is necessary to be ON permanently.

 Plastics  Toiletries (sanitary towels, tampons)

WWTP OPERATING MANUAL Ver. 03.19 EN

Personnel with corresponding electrotechnical qualification can only carry out

6.2 PRINCIPLE OF SAGE USE

- Before using the WWTP, read this Manual thoroughly.

6.3 STOP AND SHUTDOWN

6.4 PROTECTION AGAINST POSSIBLE DANGER

6.4.2 Contact with wastewater

WWTP OPERATING MANUAL Ver. 03.19 EN

- While working, pay strict attention, do not eat, drink, or smoke.

6.4.3 Falling into the tank

- While working, be very careful.

- Inner parts of the tank are not intended as surfaces or components to

6.4.4 Handling the waste

Rankings are disposed of in landfills with other municipal waste.

6.4.5 Other dangers

WWTP OPERATING MANUAL Ver. 03.19 EN

7 VARIANTS AND CAPACITIES OF THE WWTP

Example of labelling of BioCleaner WWTP:

BC 100 K PP N COMFORT P-Less

7.2 WWTP CAPACITY AND TANK SHAPE

Capacity Tank Labelling Type of Example of labelling

WWTP OPERATING MANUAL Ver. 03.19 EN

7.3 STATIC TANK DIMENSIONING

Labelling Example of labelling

7.4 WWTP MATERIAL

“PP” a tank made of polypropylen

7.5 OPERATION COMFORT

WWTP OPERATING MANUAL Ver. 03.19 EN

7.6 WWTP EQUIPMENT

 BC 51 K B COMFORT to BC 150 K B COMFORT

 BC 200 K PP COMFORT and BC 200 KB

Tertiary filter at the outlet ¤)