GROUP 3 PILOT CIRCUIT

Remote control valve Remote control valve

RCV pedal (RH lever)
(LH lever)

Safety lock
solenoid valve Swing parking brake

Control valve
Travel speed solenoid valve

Max flow cut off solenoid valve

Power boost solenoid valve

Boom priority valve

Line filter
Main pump
Relief valve
35kgf/cm2

Pilot pump
Suction filter

(210-7) 3-05

The pilot circuit consists of suction circuit, delivery circuit and return circuit.
The pilot pump is provided with relief valve, receives the oil from the hydraulic tank through the
suction filter.
The discharged oil from the pilot pump flows to the remote control valve through line filter, EPPR
valve, solenoid valve assemblies, swing parking brake, main control valve and safety lock solenoid
valve.

3-5
1. SUCTION, DELIVERY AND RETURN CIRCUIT

ARM BUCKET BOOM

TRAVEL MOTOR CYLINDER CYLINDER CYLINDER

(XBp1) (XBp2)
PBP

PaL Dr3 Fl Fr Dr2

XAa2
XAa1
Dr1

XBa2
ARM 1 ARM 2
SWING MOTOR XBa1 XAa2
XBa2 XAk
Ak1

BUCKET Bk1
BOOM 2 XBk
XAb2
Dr4
PbL
XAb2
XBs Pns XAb Ab1
SWING BOOM 1 Bb1
XAs
XBb
XBtl
Dr6 XA0
OPTION XB0
TRAVEL(LH)
XAtl
XAtr
Atr

TRAVEL(RH) Btr
XBtr

R1
P2 R2
PH
Px

Pz P1 PG Py

TR SW AM BK BM

FRONT REAR
PUMP PUMP
XAs XBs XBa1XAa1 XBk XAk XAb1 XBb1 PILOT
PUMP
XAtl XBtl XAtr XBtr

HYDRAULIC TANK
Pns Pk Pm1 Pm2
Pz LINE FILTER
A5 A4 A3 A2 A1
P4 PG(S/Motor)
P3 PG(MCV)
P2
dr2 P1

SAFETY
SOLENOID
VALVE
21073HS02

The pilot pump receive oil from the hydraulic tank. The discharged oil from the pilot pump flows to
the safety solenoid valve through the line filter. The oil is filtered by the line filter. The pilot relief valve
is provided in the pilot pump for limiting the pilot circuit pressure.
The oil filtered by line filter flows remote control valve through safety solenoid valve.
The return oil flow into the hydraulic tank.

3-6
2. SAFETY SOLENOID VALVE(SAFETY LEVER)

ARM BUCKET BOOM

TRAVEL MOTOR CYLINDER CYLINDER CYLINDER

(XBp1) (XBp2)
PBP

PaL Dr3 Fl Fr Dr2

XAa2
XAa1
Dr1

XBa2
ARM 1 ARM 2
SWING MOTOR XBa1 XAa2
XBa2 XAk
Ak1

BUCKET Bk1
BOOM 2 XBk
XAb2
Dr4
PbL
XAb2
XBs Pns XAb Ab1
SWING BOOM 1 Bb1
XAs
XBb
XBtl
Dr6 XA0
OPTION XB0
TRAVEL(LH)
XAtl
XAtr
Atr

TRAVEL(RH) Btr
XBtr

R1
P2 R2
PH
Px

Pz PG
P1 Py

FRONT REAR
PUMP PUMP
TR SW AM BK BM
PILOT
PUMP

XAs XBs XBa1XAa1 XBk XAk XAb1 XBb1

XAtl XBtl XAtr XBtr

LEVER
DOWN HYDRAULIC TANK
Pns Pk Pm1 Pz
Pm2
A5 A4 A3 A2 A1
P4 PG(S/Motor)
P3 PG(MCV)
P2
dr2 P1

SOLENOID VALVE LEVER

UP
SAFETY
SOLENOID VALVE
21073HS03

When the lever of the safety solenoid valve is moved downward, oil flows into the remote control
valve through solenoid valve and line filter.
When the lever of the safety solenoid valve is moved upward, oil does not flow into the remote
control valve, because of the blocked port.

3-7
3. BOOM PRIORITY SYSTEM
ARM BUCKET BOOM
TRAVEL MOTOR CYLINDER CYLINDER CYLINDER

(XBp1) (XBp2)
PBP

PaL Dr3 Fl Fr Dr2

XAa2
XAa1
Dr1

XBa2
ARM 1 ARM 2
SWING MOTOR XBa1 XAa2
XBa2 XAk
Ak1

BUCKET Bk1
BOOM 2 XBk
XAb2
Dr4
PbL
XAb2
XBs Pns XAb Ab1
SWING BOOM 1 Bb1
XAs
XBb
XBtl
Dr6 XA0
OPTION XB0
TRAVEL(LH)
XAtl
XAtr
Atr

TRAVEL(RH) Btr
XBtr

R1
P2 R2
PH
Px

Pz PG
P1 Py

FRONT REAR
PUMP PUMP
TR SW AM BK BM
PILOT
PUMP

XAs XBs XBa1XAa1 XBk XAk XAb1 XBb1

XAtl XBtl XAtr XBtr

HYDRAULIC TANK
Pns Pk Pm1 Pz
Pm2
A5 A4 A3 A2 A1
P4 PG(S/Motor)
P3 PG(MCV)
P2
dr2 P1

21073HS04

When carrying out the combined operation of swing and boom or arm, the boom or arm operating
speed is lowered then normal operation.
To increase working efficieny, swing speed reducing system is used.
When heavy duty working mode in work mode is on, pilot oil from pilot pump flow into Pns port in
main control valve through solenoid valve. Pns oil pressure move swing reducing spool to lower
positon and oil flow rate to the swing motor decreased.
Then, the boom or arm speed is increased.
This is called the boom priority system.

3-8
4. TRAVEL SPEED CONTROL SYSTEM

TRAVEL MOTOR
RED RED ARM BUCKET BOOM
CYLINDER CYLINDER CYLINDER

Lo Lo

Hi Hi

A B A B

TRAVEL SPEED (XBp1) PBP

CHANGE OVER (XBp2)
VALVE
PaL Dr3 Fl Fr Dr2
dr3

XAa2
XAa1
Dr1

XBa2
ARM 1 ARM 2
SWING MOTOR XBa1 XAa2
XBa2 XAk
Ak1

BUCKET Bk1
BOOM 2 XBk
XAb2
Dr4
PbL
XAb2
XBs Pns XAb Ab1
SWING BOOM 1 Bb1
XAs
XBb
XBtl
Dr6 XA0
OPTION XB0
TRAVEL(LH)
XAtl
XAtr
Atr

TRAVEL(RH) Btr
XBtr

R1
P2 R2
PH
Px

Pz PG
P1 Py

FRONT REAR
PUMP PUMP
TR SW AM BK BM
PILOT
PUMP

XAs XBs XBa1XAa1 XBk XAk XAb1 XBb1

XAtl XBtl XAtr XBtr

Pk
HYDRAULIC TANK
Pns Pm1 Pm2 Pz
A5 A4 A3 A2 A1
P4 PG(S/Motor)
P3 PG(MCV)
P2
dr2 P1

210N73HC05

When the travel speed switch is pushed, the travel speed solenoid valve is actuated and the
discharged oil from the pilot pump flows to the Pk port of pilot valve in the travel motors.
As a result, the control piston is pushed by the main oil flow, thus the displacement is minimized.
When the travel speed switch is pushed once more, the travel speed solenoid valve is return to
original position by the force of spring, the hydraulic oil of Pk port retums to the hydraulic tank.
As a result, the control piston is returned by the main oil flow, thus the displacement is maximized.

3-9
5. MAIN RELIEF PRESSURE CHANGE SYSTEM

ARM BUCKET BOOM

TRAVEL MOTOR CYLINDER CYLINDER CYLINDER

(XBp1) (XBp2)
PBP

PaL Dr3 Fl Fr Dr2

XAa2
XAa1
Dr1

XBa2
ARM 1 ARM 2
SWING MOTOR XBa1 XAa2

XBa2 XAk
Ak1

BUCKET Bk1
BOOM 2 XBk
XAb2
Dr4
PbL
XAb2
XBs Pns XAb Ab1
SWING BOOM 1 Bb1
XAs
XBb
XBtl
Dr6 XA0
OPTION XB0
TRAVEL(LH)
XAtl

XAtr
Atr

TRAVEL(RH) Btr
XBtr

R1
P2 R2
PH
Px

Pz PG
P1 Py

FRONT REAR
PUMP PUMP
TR SW AM BK BM
PILOT
PUMP

XAs XBs XBa1XAa1 XBk XAk XAb1 XBb1

XAtl XBtl XAtr XBtr

HYDRAULIC TANK
Pns Pk Pm1 Pz
Pm2
A5 A4 A3 A2 A1
P4 PG(S/Motor)
P3 PG(MCV)
P2
dr2 P1

21073HS06

When the power boost switch on the left control lever is pushed ON, the power boost solenoid valve
is actuated, the discharged oil from the pilot pump flows into Pz port of the main relief valve of main
control valve; then the setting pressure of the main relief valve is raised from 330kgf/cm2 to 360kgf/cm2
for increasing the digging power. And even when pressed continuously, it is canceled after 8
seconds.

3-10
6. MAX FLOW CUT OFF SYSTEM

ARM BUCKET BOOM

TRAVEL MOTOR CYLINDER CYLINDER CYLINDER

(XBp1) (XBp2)
PBP

PaL Dr3 Fl Fr Dr2

XAa2
XAa1
Dr1

XBa2
ARM 1 ARM 2
SWING MOTOR XBa1 XAa2
XBa2 XAk
Ak1

BUCKET Bk1
BOOM 2 XBk
XAb2
Dr4
PbL
XAb2
XBs Pns XAb Ab1
SWING BOOM 1 Bb1
XAs
XBb
XBtl Dr6
XA0
OPTION XB0
TRAVEL(LH)
XAtl
XAtr
Atr

TRAVEL(RH) Btr
XBtr

R1
P2 R2
PH
Px

TR SW AM BK BM

Pz P1 PG Py

XAs XBs XBa1XAa1 XBk XAk XAb1 XBb1

XAtl XBtl XAtr XBtr
A1 A2

Pns Pk Pm1 Pz
Pm2
A5 A4 A3 A2 A1
P4 PG(S/Motor)
P3 PG(MCV) HYDRAULIC TANK
P2
dr2 P1
Pm1 Pm2
Fl Fr
(Pi1) (Pi2)
M
dr1

A3

21073HS07

When the breaker operation mode is selected on the cluster, max flow cut off solenoid valve actuates
automatically.
Thus pilot pressure(Pm1,2) is sent to the regulator and pump discharge volume is decreased.

3-11
7. SWING PARKING BRAKE RELEASE

ARM BUCKET BOOM

TRAVEL MOTOR CYLINDER CYLINDER CYLINDER

(XBp1) (XBp2)
PBP

PaL Dr3 Fl Fr Dr2

XAa2
XAa1
SWING MOTOR Dr1

XBs
XBa2
ARM 1 ARM 2
SH
XBa1 XAa2
XAs
PG XBa2 XAk
Ak1

BUCKET Bk1
Au BOOM 2 XBk
XAb2
Dr(dr4) Dr4
PbL
XAb2
XBs Pns XAb Ab1
SWING BOOM 1 Bb1
XAs
XBb
GA GB XBtl Dr6
XA0
OPTION XB0
TRAVEL(LH)
A Mu B
XAtl
XAtr
Atr

TRAVEL(RH) Btr
XBtr

R1
P2 R2
PH

Px

Pz P1 PG
Py

TR SW AM BK BM
FRONT REAR
PUMP PUMP
PILOT
XAs XBs XBa1 XAa1 XBk XAk XAb1 XBb1
PUMP
XAtl XBtl XAtr XBtr

HYDRAULIC TANK
Pns Pk Pm1 Pz
Pm2
A5 A4 A3 A2 A1
P4 PG(S/Motor)
P3 PG(MCV)
P2
dr2 P1

210N73HC08

When the swing control lever is tilted, the pilot oil flow into SH port of shuttle valve, this pressure
move spool so, discharged oil from pilot valve flow into PG port.
This pressure is applied to swing motor disc, thus the brake is released.
When the swing control lever is set in the neutral position, oil in the swing motor disc cylinder is
drained, thus the brake is applied.

3-12