You are on page 1of 26

READY TO USE!

13 settembre 2021
RECYCLABLE SAFELY PASTEURIZED READY TO USE
100% recoverable for a fresh The product is rigorously tested Easier and lighter to carry thanks to
new life and controlled the space-saving design

RENEWABLE SAFE AND ROBUST PACKAGING EYE CATCHING


Primary raw material The gable top ensures the food safety And attracting on the shelf
from responsible and protects the product
resources (FSC)

LOGISTICS FRIENDLY
RESPONSIBLE RESEALABLE It helps cutting transport costs
Lower CO2 emissions and Easy to open, pour from and (in&out) and warehouse
water footprint reseal, thanks to the cap occupied space

SMART
EASY PORTION CONTROL Requires lower investments
Avoiding product waste (line, resources, transportation)

13 settembre 2021
ALL OF THE COMPONENTS OF
THE BEVERAGE CARTONS ARE
FULLY RECYCLABLE

21% POLYMERS*
Internal layer seals the liquid and acts as an
adhesive to the aluminium, fibre and external POLYMER
layer to keep out moisture. ALUMINIUM

4% ALUMINIUM*
POLYMER
PAPERBOAR
Aluminium foil is thinner than a human hair and D
POLYMER
provides a barrier from oxygen, flavours and
light (used for sensitive products like juice or
water only).

75% PAPERBOARD*
The paperboard used in beverage cartons has maximum strength for the
lowest possible weight and is a valuable raw material for new paper-based
products. Paperboard gives stability and strength and is a renewable
resource when sourced from responsibly managed forests.

13 settembre 2021 *Content on average


ALL THE MATERIALS USED TO MAKE BEVERAGE RECYCLING AND RECOVERY OF POLYMER AND ALUMINIUM
CARTONS ARE FULLY RECYCLABLE. The recycling and recovery process of the non-fibre components can vary depending
A simple, closed-loop water-based process, called re-pulping, allows on country and reprocessing infrastructure. Separated aluminium is used in a number
the paperboard to be separated from the non-fibre layers. of industrial applications, replacing virgin aluminium.
POWDER INDUSTRIAL
APPLICATIONS

RECYCLING OF PAPERBOARD
The virgin fibres used in beverage cartons have maximum strength for
Some recyclers turn the polymer into gas, which is used to replace fossil fuels for
the lowest possible weight and are a valuable raw material for new
energy generation. HEATING OR
paper-based products when recycled. Products that utilise this recycled GAS
STEAM

fibre include: cardboard boxes, packaging for consumer goods, office


stationery, gypsum board, and textile and paper cores.
Another option is to recycle the polymer (or the polymer aluminium mix) into
granulates for new plastic products, such as garden furniture.
CORRUGATED CARTON TOWEL STATIONERY ROOFING CONSTRUCTION CONSUMER
BOXES BOXES AND TISSUE PELLETS PRODUCTS
TILES PANELS

13 settembre 2021
SEPARATE COLLECTION IS THE MOST IMPORTANT PREREQUISITE FOR DRIVING BEVERAGE
CARTON RECYCLING.
In general there are two ways of separate collection for beverage cartons:
• LIGHTWEIGHT PACKAGING COLLECTION
Consumers put beverage cartons with other lightweight packaging, such as plastic bottles and metal cans, for collection.
• PAPER PACKAGING COLLECTION
Consumers put beverage cartons alongside other waste paper and/or paper-based packaging for collection.

EXAMPLES OF BEVERAGE CARTON RECYCLING PLANTS IN EUROPE


PAPIERFABRIK NIEDERAUER MÜHLE SONOCO ALCORE
This German paper manufacturer is the largest recycler of beverage Sonoco Alcore, a dedicated beverage carton recycling plant in the UK, uses
cartons in Europe. The paper mill uses the recycled fibres to the recycled fibres to make industrial-size cores and tubes, which are used for
manufacture high-quality corrugated paper for cardboard production. rolls of plastic film, textiles and paper.

FISKEBY BOARD WEPA (FORMERLY VAN HOUTUM)


This paper mill in Norrköping, Sweden, produces board that is made This paper mill in the south-east of the Netherlands produces Cradle to Cradle
of 100% recycled fibres from beverage cartons and other paper certified hygienic paper and hand towel paper. They have recently invested
packaging. The polymer and aluminium is recovered as energy for in an omnipulper to recycle beverage cartons into hygienic paper. An external
the mill, replacing the need for other fuels. partner reprocesses the polyethylene and aluminium into pellets and powder RECYCLING MILLS
for the production of new products.
IN EUROPE
13 settembre 2021
Comparison between different container for beverages
Comparison of Co2 emissions during the entire life cycle of the container from the production of raw materials to
end-of-life management (in kilograms per 1000 liters of product)

Carbon Footprint Studio by


IFEU for Tetra Pak 2007

Brik Carton Brik Carton PET PET PET PET HDPE Glass
(31,5g ambient) (31g chilled) (43g multilayer) (34,5g white) (46,5g mono) (46,5g RPET 30%) (34,5g) (292g)
13 settembre 2021
13 settembre 2021
13 settembre 2021
• Cold chain distribution: it can also be frozen and
consumed within 1 year
• Already pasteurized, enable the use for raw
preparation es. Pastry
• Salmonella free: no contamination thanks to the
pasteurization
• Packaging is strong and robust: avoid cracking
during transport therefore product waste
• Eggs can’t be frozen in their shells
• Highly recommended cooking before
consumption
• Salmonella contamination is a great risk
while cracking
• Shells could be cracked during transport –
product waste

13 settembre 2021
YOUR BRANDED EGG IN GABLE TOP CARTONS…

A unique pack for a new ‘concept’


In a wide range of formats and volumes
HO.RE.CA.
RETAIL
PORTION
VOLUMES (ml)
PACK
5000
4000
GALLON
2000
2000 ml 2000 ml
HALF-GALLON
1750
1500 1500 ml
1150 1150 ml
2000 ml 1000 ml 500 ml 1000
1750 ml 750 ml 330 ml 750
1500 ml 500 ml 250 ml 500 500 ml
PINT
330
250
180
57x57 70x70 70x95 95x95 91x91 SIZE (mm)

STAND OUT FROM THE CROWD…


13 settembre 2021
…BRINGING DIFFERENTIATION TO THE SHELVES!

Attractive design Product image Brand recognition


impact
13 settembre 2021
62% European consumers perceived paper/cardboard to
be better for the environment*
*Two Sides Report: European Packaging Preferences 2020

It’s a niche product,


so the profits are higher than shell egg!

Market demand for liquid egg products


is growing more and more

Paying attention to these issues


entails a Brand enhancement
13 settembre 2021
SHELF LIFE IT’S ALMOST THE SAME BUT ASEPTIC EQUIPMENT ARE MORE EXPENSIVE THAN ESL

ESL ASEPTIC
• ESL raw product tank • ASEPTIC raw product tank
• ESL Pasteurization Process • ASEPTIC Pasteurization Process
• ESL Filling Machine • ASEPTIC Filling Machine
• Frozen product • Frozen product is useless

Lower initial investment


Less maintenance costs
Frozen product = longer shelf life (up to 1 year)
Higher initial investment
Different filling volumes through 1 filling machine More maintenance costs
Many machines speed capacities available (from 1000 ONLY one filling volume through 1 filling machine
cartons/hour to 7000 cartons/hour) ONLY High Speed Machines available

13 settembre 2021
GALDI GROUP SUPPORTS YOU IN ALL THE STEPS TO FULFIL YOUR NEEDS.

Galdi provides filling solutions


for food products in Gable Top
cartons

Artema Pack develops


FILL good supports you secondary packaging
in the cartons design, machines to optimize
consulting and products your distribution network
requirements

13 settembre 2021
For more than 20 years Galdi has been providing added-value solutions for the
filling and packaging of food products in Gable Top cartons and has been
committed to ensuring customer satisfaction through ongoing relationships.

Combining constant improvement with a client-centred approach, Galdi offers an


increasing range of resources and solutions to its clients that add value to their
business, both before and after the sale.

As partners of the leading manufacturers of liquid food worldwide, the company


also assists small farmers who are willing to have their products packaged or to
explore new niche markets.

13 settembre 2021
Founded in 2018, FILL good is an innovative start-up belonging to
Galdi Group. Its goal is to support clients in matching product +
packaging + filling solutions.

FILL good combines know-how in both microbiological techniques


and packaging development with Galdi's consolidated experience
in technology creation.

It can thus offer comprehensive support to develop solutions


high in innovative and economic value.

13 settembre 2021
Artema Pack designs and manufactures complete automation and
secondary packaging lines for various types of products: bottles,
packs, pots, jars, trays, bags, etc.

The machines are flexible, allow for fast format changes and
guarantee high reliability and production efficiency.

13 settembre 2021
Meet the growing market demand for liquid egg and keep
improving: the experience with Mexico's PROAN

• Proteina Animal and the success of carton-packaged


liquid egg;
• Marketed under the brand name Huevo San Juan;
• Production amounts to 60,000 units a day.

13 settembre 2021
ROSKAR POULTRY FARM
RUSSIA RG21UCS
http://www.roskar-spb.ru/

OVOSTAR UNION
UKRAINE RG21-SFUC EGG
https://ovostar.ua/

FISCHER
SWITZERLAND RG50UCS
http://www.fischereier.ch/

LUCHINGER + SCHMID
SWITZERLAND RG50UCS
http://www.luechinger-schmid.ch/

A.I.A. – AGRICOLA ITALIANA


ALIMENTARE RG270UCS
ITALY
http://www.aia-spa.it/

AZ. AGR. VINCO TARCISIO – “Vincovo”


RG21UCS
ITALY

GALLINOVO
ITALY RG21UCS
http://www.gallinovo.com/
13 settembre 2021
READY EGG PRODUCTS
UNITED KINGDOM RG50UCS
http://www.readyeggproducts.com/

STONEGATE FARMERS
UNITED KINGDOM RG50-SFUC EGG
https://www.stonegate.co.uk/

PEP – “Cocotine”
FRANCE RG50-SFFR
http://www.abcd-karea.com/

SOCOVO
FRANCE RG21UCS
http://www.groupe-dauphinoise.com/

13 settembre 2021
OVOBEST
GERMANY RG50UCS
http://www.ovobest.de/

AROVO
LUXEMBURG RG21UCS
http://www.arovo.lu/

LODEWIJCKX – “Cocovite”
RG270UCS
BELGIUM
RG50-2UCS
http://www.cocovite.be/

HULSTAERT & CIE


BELGIUM RG50-2UCS
http://www.hulstaert-eiproducten.be/

DDO-Ovoprodutos – Group DEROVO


RG50MINIUCS
PORTUGAL
RG250UCS
http://www.ddo-ovoprodutos.com/

13 settembre 2021
OVO FRESCO
GREECE RG50UCS
http://www.ovofresco.com/

SOVIMO HELLAS
GREECE RG21UCS
http://www.sovimo.gr/

ANAKO
TURKEY RG50UCS
http://www.anako.com.tr/

GURES GROUP
TURKEY RG50UCS
http://www.gures.com.tr/

KESKINOGLU
TURKEY RG50UCS
http://www.keskinoglu.com.tr/

13 settembre 2021
MUNAX
FINLAND RG21UCS
http://www.munax.fi/

BALTICOVO
LATVIA RG50UCS
http://www.balticovo.lv/

SILIS EGGS
ISRAEL RG50UCS
http://www.siliseggs.co.il/

FARM EGGS
ISRAEL RG50UCS
http://www.farmeggs.co.il/

CHAM FOOD ISRAEL


ISRAEL RG50-SFUC
http://www.cham.co.il/

13 settembre 2021
MICHAEL FOODS – “Papetti’s”
UNITED STATES RG250-2
http://www.papetti.com/

NEWBURG EGG
Woodridge (New York - USA) RG270-SDUC EGG
https://newburgegg.com/

PROTEINA ANIMAL (PROAN)


RG270UCS
MEXICO
RG250UCS
http://www.proan.com/

PROHUEVO – Grupo EL GRANJERO


NICARAGUA RG21UCS
http://www.prohuevo.com.ni/

13 settembre 2021
SAUDI MASTERBAKER
RG21UCS
SAUDI ARABIA
[2 machines]
http://www.saudimasterbaker.com/

SKM EGG Products


INDIA RG21UCS
http://www.skmegg.com/

DQY
CHINA RG50UCS
http://www.dqy.com.cn/

13 settembre 2021
Via E. Fermi, 43/B
31038 Paese (TV) ITALY
Tel. +39 0422 482211
info@galdi.it
www.galdi.it

You might also like