Professional Documents
Culture Documents
p ortable d c
holiday de tector
o p e r at i n g
i n st r u ct i o n s
de tector overvie w
The Model 780 DC Holiday Detector is a low voltage (1-5kv) detector
15
designed specifically for thin film epoxy coatings. The output voltage of 7
this detector is normally D.C. (direct current). However, if light moisture 8
is encountered on the pipe, the detector output starts to fast pulse. Fast 9
pulse enables continued operation whereas with older type thin film 1
detectors the operator either had to wait until the moisture evaporated 6
or the pipe had to be dried.
10
The Model 780 DC Holiday Detector incorporates circuitry allowing the 4
detectors to maintain a selected voltage, regardless of different pipe
diameters, coating thickness variations and battery wear (unless the
battery is totally discharged). Keep in mind that the voltage can decrease
slightly depending on ground losses and/or conditions.
13
12
14
11
1 Spring or Brush Electrode 8 Control Knob (3 positions:
Off / Voltage Set / On)
2 Electrode Accessory
Connection Point 9 Voltage Set Access Hole
3 Electrode Wand 10 Comfort Grip
4 Wand Release 11 Ground Cable Connection Point
5 Easy Carry Top Handle 12 8 Hour Battery
6 Shoulder Strap Connection 13 Quick Release Battery Button
7 Built In Digital LCD Jeepmeter 14 Horn
(Voltage meter) 15 Model & Serial Number
3 5
Battery
DIAGRAM 1
EXTEND GROUND WIRE TO PIPE
DETECTOR
GROUND ROD GROUND WIRE
STEP 4. CONNECTING THE CLIP \ SHOULDER STRAP. First attach strap POWER OFF VOLTAGE SET POWER ON
clip on the black handle by placing the tab portion of the strap clip into the top LEFT MIDDLE RIGHT
groove on the back side of the handle that faces the unit display. Then push up
on the bottom of the strap clip in the direction of the opposite side of the black STEP 6. SETTING THE VOLTAGE OUTPUT. Turn the knob clockwise
handle until the strap clip snaps into place around the black handle. Next attach to the middle position (voltage set) this turns on the high voltage output and
the shoulder strap to the front handle clip and the pin on top of the rear handle. activates the internal Jeepmeter (voltage meter), the LCD display turns on,
The front clip can slide to the left or right on the handle to allow hand placement the red LED light will blink and the horn tone will pulse on and off.
while using the detector.
Using the SPY® provided flathead screwdriver place the flat screwdriver
STEP 5. BATTERY. The battery will only install one way (from the front side). head through the hole on the bottom side of the knob to change the voltage
It is keyed to prevent insertion in an incorrect fashion. One end of the battery setting, the voltage (shown on display) is in kilovolts (thousands of volts.).
is flat and the other has a step. The flat end goes towards the rear of the unit. Turning the screwdriver clockwise will increase the voltage and counter
Push the battery on until it snaps in place (the spring will be almost completely clockwise will decrease the voltage.
compressed when properly installed). To remove the battery, press the orange
release on the bottom left side of the unit. Newer batteries can be a bit resistant NOTE: Voltage setting can only be viewed in the middle set position.
when trying to remove the battery because of the newness of the battery and This is to prevent confusion during detection of holidays as the voltage will
the tight fit on the slide path; if so give a gentle tap with your palm on the battery drop when the unit discharges to substrate. Static electricity on protective
in the direction of removal. coatings can be picked up and can cause fluctuations in Voltage reading.
KILOVOLTS
CHARGE BATTERY AFTER EACH USE
SET
KEEP ELECTRODES FREE OF TAR
DO NOT CUT OR KINK GROUND CABLE
acts as an extension of the spring electrode giving the user a wider path
PIPE SHOULD BE GROUNDED TO EARCH
ON
to test areas the user suspects are producing the holiday but can’t see
Voltage Adjustment Hole
during standard detecting travel speed.
Power ON LED
Immediately after holiday detector indicates a fault, roll spring electrode
STEP 7. TURNING ON UNIT FOR HOLIDAY DETECTION. Turn the
back approximately 2-3 inches. Place the edge of the conductive
unit clockwise to the ON position. In this position the unit is in the normal
running mode with the red LED on steady, the horn tone will be steady, and rubber paddle against the spring and wipe the paddle around the entire
the display will turn off. circumference of the pipe until detector signal activates indicating the
exact location of the coating flaw.
PIPE
4. If your test does not successfully detect the test defect then increase the
voltage by 10% and test again. If test fails again continue increasing by 10%
until test is successful.
METHOD 2: USING THE BARE METAL END OF THE TEST SURFACE. Quick Release
Battery Button Battery
1. Roll the spring or brush electrode toward the bare metal end of the pipe. When
the electrode is sufficiently close to the bare metal, a spark will jump from the
electrode to the pipe, the running tone will change to a loud signal horn will
sound and the light on the detector display will go out to designate a holiday. BATTERY REMOVAL. Press the release (orange part) on the base
Of course it is not a real holiday but it demonstrates what happens when the plate (black part) and push the battery away from the rear handle. Newer
electrode encounters a holiday and verifies correct detector operation. batteries can be a bit resistant when trying to remove the battery because
2. If your test does not successfully detect the test defects then first verify the of the newness of the battery and the tight fit on the slide path; if so give
voltage setting is accurate for the surface coating. a gentle tap with your palm on the battery in the direction of removal.
IMPORTANT! Contacts on the battery, charger and the detector must Minimum Voltage Follow NACE standard SP0490-2007:
Setting Section 3.
be kept clean and bright to assure good connection!
Check Detector Ground With the detector OFF remove the ground
BATTERY DISPOSAL. The battery pack is a sealed non- Connection cable and fully reinsert it twisting 90 degree
replaceable lead acid battery, when the battery pack no until locked. Ensure the opposite end is clean
and well connected to the pipe or earth
longer good it must be recycled. ground.
Check Electrode/Wand With the detector OFF remove the wand and
Connection fully reinsert until it locks into place. Ensure
wand and electrode connection points are clean.
Voltage Type DC WARNING! This detector does not contain any user-serviceable
Voltage Range (kV) 1-5 kV
parts; your warranty will be voided if the SPY® unit is opened by anyone
other than a SPY Authorized Service Center or SPY manufacturing
Voltage Output Accuracy ±5% facility.
Coating Range (Min-Max) 4-50 mils
In the event the unit fails to operate properly please return your unit to a
Pulse Repetition Rate N/A SPY Authorized Service Center or SPY manufacturing facility located at:
Operating Temperature –40°F to 148°F
Pipeline Inspection Company
Internal Volt Meter YES – 1-5 kV Attention: Repair
1919 Antoine Dr.
Display Type LCD
Houston, Texas 77055
Holiday Indicator Type Audible/Visual
Please include: Company name, contact information and a short
Power Type 12V Rechargeable Battery
description of the problem with the unit. For a complete list of Authorized
Quick Release Battery* YES Service Centers please visit our website at picltd.com.
Battery charge time Approx. 8 Hours
ELECTRODES AND ACCESSORIES
Unit Weight (w/ battery only) 7.45 lb Springs and Brush electrodes and all attached accessories are prone
to wear and tear and will eventually need to be replaced, timing of
Unit Dimensions (w/o battery) 21.5” x 5” x 5.5” (L x W x H)
Unit Dimensions (w/ battery) 21.5” x 5” x 8” (L x W x H)
replacement will depend on how they are maintained and the coatings
that they are used on.
Domestic/International CE, NACE SP0490-2007, NACE
Standards Unit Complies With SP0188-2006, TM0186-2002
SPRING
ADAPTER FOR ELECTRODE FLEX
ELCOMETER WAND
SPRINGS (36” – 72”)
ITEM #13996
SPY® MODEL 785 PORTABLE SPY® MODEL 790 PORTABLE
HOLIDAY DETECTOR 1-15 KV HOLIDAY DETECTOR 5-35 KV
SPRING
ADAPTER FOR
GROUND CABLE
TINKER & RASOR
(50 FT – 600 FT)
SPRINGS
ITEM #13995
ELECTRODE
WANDS
SPY® MODEL JM JEEPMETER SPY® MODEL DCPJM DC POCKET
(36” – 72”)
(VOLTAGE METER) JEEPMETER (VOLTAGE METER
SPRING SUPPORT
PUSHER WAND
(FOR SPRINGS
OVER 60”)
p i clt d.com