MACX MCR-EX-SL-RPSS-2I-2I(-SP) SIL

IEC 61508

PL
EN ISO 13849

Repeater power supply, 2-channel, Ex i

Data sheet
105571_en_02 © PHOENIX CONTACT 2020-10-26

1 Description
The 2-channel repeater power supply is designed for the
operation of intrinsically safe (Ex i) 2-wire measuring
transducers installed in the Ex area.
The 2-wire measuring transducers are supplied with power
and analog 4...20 mA measured values from the Ex area are
transferred to the non-Ex area.
The outputs of the module are active.
The analog measured value on the Ex or non-Ex side can be
overlayed with digital (HART) communication signals and
transmitted bidirectionally.
Sockets are integrated into the COMBICON connectors for
connecting HART (HHT) communicators.
Installation in Ex zone 2 is permitted.
The module is suitable for safety-related applications up to
SIL 3 according to IEC/EN 61508 and PL d according to
EN ISO 13849-1.
Features
– 2-channel
– 4 mA ... 20 mA inputs, intrinsically safe [Ex ia], powered
– Outputs 4 mA ... 20 mA, active
– HART-compatible
– Error indication according to NAMUR NE 43
– Up to SIL 3 according to IEC/EN 61508
– PL d according to EN ISO 13849-1
– 5-way electrical isolation
– Safe electrical isolation between inputs and outputs,
supply
– Power supply possible via DIN rail connector
– Installation in Ex zone 2 permitted
– Plug-in connection terminal blocks, either screw or
spring-cage connection technology (Push-in
technology)
– Housing width of 12.5 mm
– Low power dissipation
– High transmission accuracy

WARNING: Explosion hazard

The device is an item of associated equipment with an EPL [Ga], [Da] (category 1) with “intrinsic safety” type of
protection and can be installed in zone 2 potentially explosive areas as an EPL Gc (category 3) device. Intrinsically
safe circuits can be led up to zone 0/zone 20. It satisfies the requirements of the following standards. You will find
detailed information in the EU Declaration of Conformity, which is enclosed and also available on our website in the
latest version:
IEC/EN 60079-0, IEC/EN 60079-11, IEC/EN 60079-15
ABNT NBR IEC 60079-0, ABNT NBR IEC 60079-11, ABNT NBR IEC 60079-15
When installing and operating the device, the applicable safety directives (including national safety directives),
accident prevention regulations, as well as general technical regulations must be observed.
Make sure you always use the latest documentation.
It can be downloaded from the product at phoenixcontact.net/products.
This document is valid for the products listed in the “Ordering data”.
 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

2 Table of contents
1 Description .............................................................................................................................. 1
2 Table of contents ..................................................................................................................... 2
3 Ordering data .......................................................................................................................... 3
4 Technical data ......................................................................................................................... 5
5 Safety regulations and installation notes.................................................................................. 8
5.1 Content of the EU Declaration of Conformity ............................................................................... 8
5.2 Safety notes ....................................................................................................................... 8
5.3 Installation notes ................................................................................................................. 8
5.4 Intrinsic safety ..................................................................................................................... 9
5.5 Installation in Zone 2............................................................................................................. 9
5.6 Potentially dust-explosive areas .............................................................................................. 9
5.7 Safety-related applications (SIL, PL) ......................................................................................... 9
5.8 UL note ............................................................................................................................. 9

6 Installation ............................................................................................................................. 10
6.1 Connection notes .............................................................................................................. 10
6.2 Electrostatic discharge ........................................................................................................ 10
6.3 Structure ......................................................................................................................... 10
6.4 Basic circuit diagram with connection terminal blocks ................................................................. 11
6.5 Input (intrinsically safe)........................................................................................................ 11
6.6 Output ............................................................................................................................ 11
6.7 Power supply .................................................................................................................... 11
6.8 Dimensions ...................................................................................................................... 12
6.9 Mounting ......................................................................................................................... 12
6.10 Connecting the cables ........................................................................................................ 13
6.11 Startup ............................................................................................................................ 13

7 Comparison of the safety data ............................................................................................... 14

8 Safety-related applications .................................................................................................... 15
8.1 Safety function .................................................................................................................. 15
8.2 Safety integrity requirements ................................................................................................ 15
8.3 Conditions ....................................................................................................................... 16
8.4 Installation and startup ........................................................................................................ 16
8.5 Notes on operation ............................................................................................................. 16
8.6 Recurring checks ............................................................................................................... 17
8.7 Repair ............................................................................................................................. 17
8.8 Standards ........................................................................................................................ 18
8.9 Abbreviations ................................................................................................................... 18

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

3 Ordering data

Description Type Order No. Pcs./Pkt.

Ex i measuring transducer repeater power supply, 2- MACX MCR-EX-SL-RPSS-2I- 2865382 1
channel; HART-transparent. Supplies Ex i 2-conductor 2I
measuring transducers and transmits the 420 mA signal
from the Ex area to the safe area. 5-way electrical
isolation, screw connection, up to SIL 3, PL.
Ex i measuring transducer repeater power supply, 2- MACX MCR-EX-SL-RPSS-2I- 2924676 1
channel, HART-transparent. Supplies Ex i 2-conductor 2I-SP
measuring transducers and transmits the 420 mA signal
from the Ex area to the safe area. 5-way electrical
isolation, Push-in connection, up to SIL 3, PL.

Accessories Type Order No. Pcs./Pkt.

DIN rail connector (TBUS), 5-pos., for bridging the supply ME 6,2 TBUS-2 1,5/5-ST-3,81 2695439 10
voltage, can be snapped onto NS 35/... DIN rails GY
according to EN 60715
Power and fault signaling module with screw connection, MACX MCR-PTB 2865625 1
including corresponding ME 17,5 TBUS 1,5/ 5-ST-3,81
GY DIN rail connector
Power and fault signaling module with Push-in MACX MCR-PTB-SP 2924184 1
connection, including corresponding ME 17,5 TBUS 1,5/
5-ST-3,81 GY DIN rail connector
Universal Termination Carrier for connecting 16 two- TC-2D37SUB-ADIO32-2EX- 2904684 1
channel MACX Analog Ex i signal conditioners to digital or P-UNI
analog I/O cards, via two D-SUB connectors, 37-pos. (1:1
connection)
USB HART modem cable for communication between a GW HART USB MODEM 1003824 1
PC and HART devices, cable length: 1m.
Plastic label, Sheet, white, unlabeled, can be labeled with: UC-EMLP (11X9) 0819291 10
BLUEMARK ID COLOR, BLUEMARK ID, BLUEMARK
CLED, PLOTMARK, CMS-P1-PLOTTER, mounting type:
adhesive, lettering field size: 11 x 9 mm, Number of
individual labels: 10
Plastic label, can be ordered: by sheet, white, labeled UC-EMLP (11X9) CUS 0824547 1
according to customer specifications, mounting type:
adhesive, lettering field size: 11 x 9 mm
Plastic label, Sheet, yellow, unlabeled, can be labeled UC-EMLP (11X9) YE 0822602 10
with: BLUEMARK ID COLOR, BLUEMARK ID,
BLUEMARK CLED, PLOTMARK, CMS-P1-PLOTTER,
mounting type: adhesive, lettering field size: 11 x 9 mm,
Number of individual labels: 10
Plastic label, can be ordered: by sheet, yellow, labeled UC-EMLP (11X9) YE CUS 0824548 1
according to customer specifications, mounting type:
adhesive, lettering field size: 11 x 9 mm

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

Accessories Type Order No. Pcs./Pkt.

Plastic label, Sheet, silver, unlabeled, can be labeled with: UC-EMLP (11X9) SR 0828094 10
BLUEMARK ID COLOR, BLUEMARK ID, BLUEMARK
CLED, PLOTMARK, CMS-P1-PLOTTER, mounting type:
adhesive, lettering field size: 11 x 9 mm, Number of
individual labels: 10
Plastic label, can be ordered: by sheet, silver, labeled UC-EMLP (11X9) SR CUS 0828098 1
according to customer specifications, mounting type:
adhesive, lettering field size: 11 x 9 mm, Number of
individual labels: 10
Plastic label, Card, white, unlabeled, can be labeled with: US-EMLP (11X9) 0828789 10
BLUEMARK ID COLOR, BLUEMARK ID,
THERMOMARK PRIME, THERMOMARK CARD 2.0,
THERMOMARK CARD, mounting type: adhesive,
lettering field size: 11 x 9 mm, Number of individual labels:
135
Plastic label, Card, yellow, unlabeled, can be labeled with: US-EMLP (11X9) YE 0828871 10
BLUEMARK ID COLOR, BLUEMARK ID,
THERMOMARK PRIME, THERMOMARK CARD 2.0,
THERMOMARK CARD, mounting type: adhesive,
lettering field size: 11 x 9 mm, Number of individual labels:
135
Plastic label, Card, silver, unlabeled, can be labeled with: US-EMLP (11X9) SR 0828872 10
BLUEMARK ID COLOR, BLUEMARK ID,
THERMOMARK PRIME, THERMOMARK CARD 2.0,
THERMOMARK CARD, mounting type: adhesive,
lettering field size: 11 x 9 mm, Number of individual labels:
135
Device marker, Sheet, white, unlabeled, can be labeled LS-EMLP (11X9) WH 0831678 10
with: TOPMARK NEO, TOPMARK LASER, mounting
type: adhesive, lettering field size: 11 x 9 mm, Number of
individual labels: 255
Device marker, Sheet, yellow, unlabeled, can be labeled LS-EMLP (11X9) YE 0831732 10
with: TOPMARK NEO, TOPMARK LASER, mounting
type: adhesive, lettering field size: 11 x 9 mm, Number of
individual labels: 255
Device marker, Sheet, silver, unlabeled, can be labeled LS-EMLP (11X9) SR 0831705 10
with: TOPMARK NEO, TOPMARK LASER, mounting
type: adhesive, lettering field size: 11 x 9 mm, Number of
individual labels: 255
Test plugs, with solder connection up to 1 mm² conductor MPS-MT 0201744 10
cross section, color: gray
Insulating sleeve, color: black MPS-IH BK 0201731 10
Insulating sleeve, color: gray MPS-IH GY 0201728 10
Insulating sleeve, color: green MPS-IH GN 0201702 10
Insulating sleeve, color: yellow MPS-IH YE 0201692 10
Insulating sleeve, color: blue MPS-IH BU 0201689 10
Insulating sleeve, color: red MPS-IH RD 0201676 10
Insulating sleeve, color: white MPS-IH WH 0201663 10

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

4 Technical data

Input data
Description of the input Intrinsically safe
Current input signal 4 mA ... 20 mA
Transmitter supply voltage > 16 V (20 mA)
Underload/overload signal range 0 mA ... 24 mA

Output
Output description Current output
Current output signal 4 mA ... 20 mA (active)
Underload/overload signal range 0 mA ... 24 mA
Transmission Behavior 1:1 to input signal
Load/output load current output ≤ 450 Ω (20 mA)
≤ 375 Ω (24 mA)
Output behavior in the event of an error < 3.6 mA (In the event of cable break at the input (as per NE 43))
> 22.5 mA (In the event of cable short circuit at the input (as per NE 43))

General data
Nominal supply voltage 24 V DC
Supply voltage range 19.2 V DC ... 30 V DC (24 V DC -20%...+25%)
Max. current consumption < 100 mA (24 V / 20 mA)
Power dissipation < 1.4 W (at 24 V DC / 20 mA)
Transmission error, typical < 0.05 % (of final value)
Maximum transmission error < 0.1 % (of final value)
Maximum temperature coefficient < 0.01 %/K
Step response (10-90%) < 1.3 ms (for 4 mA ... 20 mA step)
HART function Yes
Protocols supported HART
Signal bandwidth as per HART specifications
Degree of protection IP20 (not assessed by UL)
Flammability rating according to UL 94 V0 (Housing)
Overvoltage category II
Degree of pollution 2
Status display Green LED (supply voltage)
Dimensions W/H/D 12.5 mm / 112.5 mm / 113.7 mm ( MACX MCR-EX-SL-RPSS-
2I-2I )
12.5 mm / 116.8 mm / 113.7 mm ( MACX MCR-EX-SL-RPSS-
2I-2I-SP )
Type of housing PA 6.6-FR gray

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

Ambient conditions
Ambient temperature (operation) -20 °C ... 60 °C (Any mounting position)
Ambient temperature (storage/transport) -40 °C ... 80 °C
Permissible humidity (operation) 10 % ... 95 % (non-condensing)
Maximum altitude for use above sea level ≤ 2000 m

Electrical isolation ( )
Input/output, power supply
Rated insulation voltage 300 Vrms
Test voltage 2.5 kV AC (50 Hz, 1 min.)
Insulation Safe isolation in accordance with IEC/EN 61010-1
Input/output
Electrical isolation 375 V (Peak value in accordance with IEC/EN 60079-11)
Input/power supply
Electrical isolation 375 V (Peak value in accordance with IEC/EN 60079-11)
Output 1/output 2/ power supply
Test voltage 1.5 kV AC (50 Hz, 1 min.)

Connection data Screw connection Push-in connection

Conductor cross section, rigid 0.2 mm² ... 2.5 mm² 0.2 mm² ... 1.5 mm²
Conductor cross section, flexible 0.2 mm² ... 2.5 mm² 0.2 mm² ... 1.5 mm²
Conductor cross section AWG 24 ... 14 24 ... 16
Stripping length 7 mm 8 mm
Tightening torque 0.5 Nm ... 0.6 Nm
Diameter Test socket in the connector 2.3 mm 2.3 mm

Safety data in accordance with ATEX and IECEx

Max. output voltage Uo 25.2 V
Max. output current Io 93 mA
Max. output power Po 587 mW
Max. external inductivity Lo / Max. external capacitance IIB : 4 mH / 820 nF
Co simple circuit
Max. external inductivity Lo / Max. external capacitance IIB : 4 mH / 370 nF ; 1 mH / 430 nF ; 500 µH / 510 nF ; 200 µH /
Co mixed circuit 660 nF ; 100 µH / 820 nF
Max. external inductivity Lo / Max. external capacitance IIC : 2 mH / 107 nF
Co simple circuit
Max. external inductivity Lo / Max. external capacitance IIC : 2 mH / 49 nF ; 1 mH / 63 nF ; 500 µH / 80 nF ; 200 µH / 107
Co mixed circuit nF
Safety-related maximum voltage Um 253 V AC (125 V DC)

Conformance with EMC directive

Noise immunity according to EN 61000-6-2 When being exposed to interference, there may be minimal deviations.
Noise emission according to EN 61000-6-4

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

Conformance/Approvals
CE and EN 61326 CE-compliant
ATEX (BVS 13 ATEX E 001 X)  II (1) G [Ex ia Ga] IIC
 II (1) D [Ex ia Da] IIIC
 II 3(1) G Ex nA [ia Ga] IIC T4 Gc
IECEx (IECEx BVS 13.0007X) [Ex ia Ga] IIC
[Ex ia Da] IIIC
Ex nA [ia Ga] IIC T4 Gc
CCC / China-Ex (NEPSI GYJ20.1307X) [Ex ia Ga] IIC
[Ex iaD]
Ex nA [ia Ga] IIC T4 Gc
INMETRO (DNV 18.0140 X) [Ex ia Ga] IIC/IIB [Ex ia Da] IIIC Ex nA [ia Ga] IIC/IIB T4 Gc
EAC Ex (RU C-DE.AB72.B.00093/19)  [Ex ia Ga] IIC  [Ex ia Da] IIIC
UL, USA/Canada (, C.D.-No 83104549) IS for Class I, II, III Div 1
Class I, Div. 2
Shipbuilding approval (DNV GL TAA000020C)
Temperature B
Humidity B
Vibration A
EMC A
Enclosure Required protection according to the Rules shall be provided
upon installation on board
Safety Integrity Level (SIL, IEC 61508) 3
Performance Level (ISO 13849) d
KC-s 17-KA4BO-0401X [Ex ia] IIC/IIB

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

5 Safety regulations and installation notes

5.1 Content of the EU Declaration of Conformity and safety directives (including national safety
directives), as well as general technical regulations,
Manufacturer: PHOENIX CONTACT GmbH & Co.KG,
must be observed. For the safety data, refer to this
Flachsmarktstr.8, 32825 Blomberg, Germany
document and the certificates (EU examination
Product designation: Order No.: certificate and other approvals if appropriate).
MACX MCR-EX-SL-RPSS-2I-2I 2865382 • The device must not be opened or modified. Do not
MACX MCR-EX-SL-RPSS-2I-2I-SP 2924676 repair the device yourself, replace it with an equivalent
device. Repairs may only be carried out by the
The above mentioned product conforms with the most manufacturer. The manufacturer is not liable for
important requirements of the following directive(s) and their damage resulting from violation.
modification directives: • The IP20 degree of protection (IEC/EN 60529)
specifies that the device is intended for use in a clean
2006/42/EC Machinery Directive and dry environment. Do not subject the device to
2011/65/EU RoHS directive mechanical and/or thermal stress that exceeds the
2014/30/EU Electromagnetic Compatibility Di- specified limits.
rective (EMC) • The device complies with the EMC regulations for
2014/34/EU ATEX Directive industrial areas (EMC class A). When using the device
in residential areas, it may cause radio interference.
• The device must be stopped if it is damaged, has been
5.2 Safety notes
subjected to an impermissible load, stored incorrectly,
• Observe the safety regulations of electrical engineering or if it malfunctions.
and industrial safety and liability associations. • A SELV/PELV power supply unit with a nominal voltage
• Disregarding these safety regulations may result in of 24 V DC (max. 30 V DC) is needed for the external
death, serious personal injury or damage to equipment. power supply of the device.
• The device must be operated in a closed control • The products must be installed in accordance with all
cabinet! applicable standards for electrical systems in potentially
• Before working on the device, disconnect the power. explosive areas.
• During operation, parts of electrical switching devices • Only use copper connecting cables.
carry hazardous voltages.
• In the event of an error, replace the device.
• Keep the product documentation in a safe place.

5.3 Installation notes

• The device is an item of associated equipment with an
EPL [Ga], [Da] (category 1) with "intrinsic safety" type of
protection and can be installed in zone 2 potentially
explosive areas as an EPL Gc (category 3) device.
Intrinsically safe circuits can be led up to zone 0/
zone 20. It satisfies the requirements of the following
standards. Comprehensive details are to be found in
the EU Declaration of Conformity, which is enclosed
and also available on our website in the latest version:
IEC/EN 60079-0, IEC/EN 60079-11, IEC/EN 60079-15
GB 3836.1, GB 12476.1, GB 3836.4, GB 12476.4,
GB 3836.8, GB 3626.20
ABNT NBR IEC 60079-0, ABNT NBR IEC 60079-11,
ABNT NBR IEC 60079-15
• Installation, operation, and maintenance may only be
carried out by qualified electricians. Follow the
installation instructions as described. When installing
and operating the device, the applicable regulations

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

5.4 Intrinsic safety 5.7 Safety-related applications (SIL, PL)

• The device is approved for intrinsically safe (Ex i) When using the device in safety-related applications,
circuits up to zone 0 (gas) and zone 20 (dust) in the Ex observe the instructions in “Safety-related applications”, as
area. The safety technology values for intrinsically safe the requirements differ for safety-related functions.
equipment and the connecting lines must be observed
for the hook-up process (IEC/EC 60079-14) and the 5.8 UL note
values specified in this installation note and/or the EU The safety specifications, which are based on UL approval,
examination certificate must be observed. can be found in the “Control Drawing”. The “Control
• When carrying out measurements on the intrinsically Drawing” is part of the package slip.
safe side, observe the relevant regulations regarding
the connection of intrinsically safe equipment. Use only
these approved measuring devices in intrinsically safe
circuits.
• If the device was used in circuits which are not
intrinsically safe, it is forbidden to use it again in
intrinsically safe circuits. Label the device clearly as
being not intrinsically safe.

5.5 Installation in Zone 2

• Observe the specified conditions for use in potentially
explosive areas. Install the device in a suitable
approved housing with at least IP54 protection that
meets the requirements of IEC/EN 60079-15 or another
type of protection in accordance with
ABNT NBR IEC 60079-0, Section 1. Also observe the
requirements of IEC/EN 60079-14.
• Only devices which are designed for operation in Ex
zone 2 and are suitable for the conditions at the
installation location may be connected to the circuits in
the Ex zone.
• In potentially explosive areas, terminals may only be
snapped onto or off the DIN rail connector and wires
may only be connected or disconnected when the
power is switched off.
• The device must be stopped and immediately removed
from the Ex area if it is damaged, was subject to an
impermissible load, stored incorrectly or if it
malfunctions.

5.6 Potentially dust-explosive areas

• The device is not suitable for installation in zone 22.
• If you nevertheless intend to use the device in zone 22,
you must install it in a housing according to IEC/
EN 60079-31. Observe the maximum surface
temperatures in this case. Adhere to the requirements
of IEC/EN 60079-14.
• Connection to the intrinsically safe circuit in areas with a
danger of dust explosions (zone 20, 21 or 22) is only
permitted if the equipment connected to this circuit is
approved for this zone (e.g., category 1D, 2D or 3D).

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

6 Installation 6.2 Electrostatic discharge

6.1 Connection notes NOTE: Electrostatic discharge

WARNING: Electrical danger due to improper
installation
Observe the connection notes for safe installation
in accordance with EN/UL 61010-1:
The device contains components that can be
damaged or destroyed by electrostatic discharge.
When handling the device, observe the necessary
safety precautions against electrostatic discharge
(ESD) according to IEC/EN 61340‑5‑1.

• Disconnecting devices and branch circuit protection

6.3 Structure
with suitable AC or DC rating shall be provided in the
building installation. Figure 1 Structure
• The device is intended for installation in a control 1
cabinet or in a comparable enclosure. The device may
only be operated when it has been installed. The control 1.2 1.1
1.2

cabinet must meet the requirements of UL/IEC 61010-1

1.1
PH
PH
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Flac ENIX
2.2 2.2
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Flac ENIX
2.1

in terms of protection against spread of fire and

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the entire control cabinet).

3.1 3.1

2
• Provide for a overcurrent protection device (I ≤ 16 A) in 3
the installation.
R R
PW PW

• To protect the device against mechanical or electrical

damage, install it in a suitable housing with appropriate
degree of protection as per IEC 60529. 4.2
4.1 5.2
5.1
4.2
4.1 5.2
5.1

• During installation, servicing, and maintenance work,

disconnect the device from all effective power sources,
provided you are not dealing with SELV or PELV 1 COMBICON plug-in, screw, or push-in connection
circuits. terminal with integrated test socket
• If the device is not used as described in the 2 Green “PWR” LED, power supply
documentation, the intended protection can be 3 Snap-on foot for DIN rail mounting
negatively affected. 4 Connection option for DIN rail connector
• Thanks to its housing, the device has basic insulation to
the neighboring devices, for 300 Veff. If several devices
are installed next to each other, this has to be taken into
account, and additional insulation has to be installed if
necessary! If the neighboring device is equipped with
basic insulation, no additional insulation is necessary.
• The voltages applied to the input, output, and power
supply are extra-low voltages (ELV). Depending on the
application, hazardous contact voltage (>30 V AC/
>60 V DC) to ground may occur. Safe electrical
isolation from the other connections exists for this case.

WARNING: Explosion hazard

If the device has been used in non-intrinsically
safe circuits, it must not be used again in
intrinsically safe circuits.
The device must be clearly marked as non-
intrinsically safe.

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

6.4 Basic circuit diagram with connection terminal 6.7 Power supply
blocks
The supply voltage can be supplied via connection terminal
Figure 2 Basic circuit diagram blocks 1.1 (+) and 1.2 (-) or via the DIN rail connector.

NOTE
Sensor / Field PLC / DCS
IN OUT
AI
passive
-
Never connect the supply voltage directly to the
4.2 - 4.2 3.2 3.2
DIN rail connector. It is not permitted to draw
CH1 active CH1
4.1
+
4.1 3.1 3.1
+ power from the DIN rail connector or from
HHT HHT individual modules.
passive
5.2 - 5.2
-
2.2 2.2
CH2 active CH2 Supply via the MACX Analog Ex module
+ +
5.1 5.1 2.1 2.1
HHT HHT
Where the total current consumption of the aligned modules
does not exceed 400 mA, the power can be supplied directly
GND
1.2

+24V
1.1 at the connection terminal blocks of the module.
Up to 16 modules can be supplied depending on the current
Power

Zone 0,1,2
GND +24V
consumption of the modules.
We recommend connecting a 630 mA fuse (normal-blow or
Zone 20,21,22 Zone 2
Div. 1,2 Div. 1
slow-blow) upstream.
6.5 Input (intrinsically safe)
Supply via power and error message module
– Channel 1: connection of 2-wire transmitters or 2-wire
measuring transducers at terminals 4.1 (+) and 4.2 (-) The MACX MCR-PTB (Order No. 2865625) or the MACX
– Channel 2: connection of 2-wire transmitters or 2-wire MCR-PTB-SP (Order No. 2924184) supply and error
measuring transducers at terminals 5.1 (+) and 5.2 (-) message module is used to provide the supply voltage to the
DIN rail connector.
HART communication Simple or redundant diode-decoupled power supply is
HART communicators (HHT) can be connected as shown in possible.
the basic circuit diagram. Test sockets (diameter 2.3 mm) Depending on the current consumption of the modules, up
have been integrated for this purpose. to 150 individual modules can be supplied by a supply that
is protected by a fuse.
WARNING - Explosion Hazard The module has integrated error evaluation. An auxiliary
supply failure or fuse fault is indicated at a relay contact and
Always adhere to the safety regulations (5.4.
displayed via a flashing LED.
Intrinsic safety).

6.6 Output
– Channel 1: active output (terminals 3.1 (+) and 3.2 (-))
for connecting passive analog input cards
– Channel 2: active output (terminals 2.1 (+) and 2.2 (-))
for connecting passive analog input cards

HART communication
HART communicators (HHT) can be connected as shown in
the basic circuit diagram. Test sockets (diameter 2.3 mm)
have been integrated for this purpose.

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

6.8 Dimensions 6.9 Mounting

Figure 3 Dimensions Figure 4 Mounting and removing

A B C
116 (SP)
112,5
99 12,5 7
114,5

• Mount the device on a 35 mm DIN rail according to

EN 60715.
• When using the DIN rail connector, first insert it in the 35
mm DIN rail according to EN 60715 (A - C).
DIN rails with a height of 7.5 mm or more can be used.
The DIN rail connector is used to bridge the power
supply and communication.
• The snap-in direction of the device and DIN rail
connector must be observed: snap-on foot on the
bottom and plug on the left.
• Install the module in a suitable housing to meet the
requirements for the protection class.

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

6.10 Connecting the cables 6.11 Startup

• Before startup, check that the device is operating and
Screw Connection
wired correctly, in particular with regard to the wiring
Figure 5 Screw connection and marking of the intrinsically safe circuits.

AWG 24-14
MACX MCR-... 2
0,2-2,5 mm
A
7 mm

B
0,5-0,6 Nm
5-7 lb In

• Strip the wire by approximately 7 mm and crimp ferrules

to the end of the wires.
• Insert the wire into the corresponding connection
terminal block.
• Use a screwdriver to tighten the screw in the opening
above the connection terminal block.
Tightening torque: 0.6 Nm

Push-in connection
Figure 6 Push-in connection

• Strip the wire by approximately 8 mm and crimp ferrules

to the end of the wires.
• Insert the wire into the corresponding connection
terminal block.
• Push in the pushbutton with a screwdriver to release.

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

7 Comparison of the safety data – Ci + Cc ≤ 0.5 Co

WARNING: Explosion hazard
Compare the safety data before connecting a
device located in the Ex i area to this device.
– Li + Lc ≤ 0.5 Lo
To implement longer cables, you can also use the certified
value pairs as an alternative to the values reduced by 50%;
they can be found under “Safety data in accordance with
ATEX” in the “Technical data” section.

Provide proof of intrinsic safety according to standard IEC/

EN 60079-14 and other national standards and installation
specifications, if applicable.
Safety data

Field devices Ui, Ii, Pi, Li, Ci

Ex repeater power supply Uo, Io, Po, Lo, Co

The values for Uo, Io, Po, Lo, Co are to be found under
"Safety data in accordance with ATEX and IECEx" in the
"Technical data" section.

Example for proof of intrinsic safety

Data Condition
Ui  Uo -
Ii  Io -
Pi  Po -
Li + Lc  Lo Li < 1% of Lo or Ci < 1% of Co
Ci + Cc  Co
Li + Lc  0.5 Lo Li  1% of Lo and Ci  1% of Co
Ci + Cc  0.5 Co

Lc and Cc depend on the cables used.

Proof of intrinsic safety (simple intrinsically safe

circuit)
In a simple intrinsically safe circuit without external
concentrated capacitances (Ci) and without external
concentrated inductances (Li), the full values of Co and Lo
can be exploited (see "Safety data as per ATEX" in the
section "Technical data").

Proof of intrinsic safety (mixed intrinsically safe

circuit)
Condition for the mixed intrinsically safe circuit with external
concentrated capacitances (Ci) and/or external
concentrated inductances (Li):
– Li <1% of  Loor Ci <1% of Co
Here, the full values of Co and Lo can also be exploited (see
"Safety data as per ATEX" in the section "Technical data").
– Li ≥1% of Loand Ci ≥1% of Co
Values of 50% of Co and Lo are to be used here:

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

8 Safety-related applications PFDavg values

The following notes apply for the devices: T 1 year 2 years 3 years 4 years 5 years
Designation Order No. [PROOF]
MACX MCR-EX-SL-RPSS-2I-2I 2865382 PFDavg 2.52 * 4.94 * 7.37 * 1 9.79 * 1.22 *
10-4 10-4 0-4 10-4 10-3
MACX MCR-EX-SL-RPSS-2I-2I-SP 2924676
PFH = 5.53 * 10-8/h
The safety-related repeater power supplies and signal
conditioners listed above are certified as conforming to The device is therefore suitable for SIL 3 applications.
DIN EN 61508-1:2011 and DIN EN 61508-2:2011. Test
certificate: BVS Pb 04/13-01. Failure limit

8.1 Safety function In SIL 2 applications, if the percentage of the device for the
entire safety chain is assumed to be a maximum of 10%, a
The safety function of the device involves the electrically maintenance/test interval of 4 years can be achieved.
isolated forwarding of a 4 mA ... 20 mA standard signal with
a maximum deviation of 2 %. Sensor Device Processing Actuator
25 % < 10 % 15 % 50 %
Safe state and error definition
The range from 3.6 ... 21 mA is considered the valid signal The maintenance/test interval depends on the characteristic
range. data of all devices involved in the safety chain. The intervals
Output values outside the range of 3.6 mA ... 21 mA are may be shorter or longer depending on this characteristic
considered the safe state, which is detected by the data.
subsequent controller.
In SIL 3 applications, it is recommended that the maximum
Safe failures in the device are therefore those errors where possible test interval is determined together with data from
the device sends an output signal that deviates from the the other devices involved in the safety chain.
input signal by no more than 2 %.
Dangerous undetectable failures are errors where the 8.2.2 2-channel version
device does not follow a change in the input signal or
deviates from the input signal by more than 2 % and is not With the two-channel version, both channels of the repeater
outside the range. power supply are used for safety-related applications, which
Dangerous, detectable failures are those that send a signal means that two different sensors are present at the
outside the range (< 3.6 mA and > 21 mA). measurement location and signal conditioning for the
standard signal is 2-channel. For this, you must connect
8.2 Safety integrity requirements suitable measuring transducers and sensors to the inputs of
the 2-channel repeater power supply. The subsequent
8.2.1 1-channel version safety-related controller then compares both signals to
In the case of the single-channel version, each of the two check that they match.
channels can be used for a safety function. The following then applies for the safety function:
The following then applies for the safety function: – Type A device (according to IEC/EN 61508-2)
– Type A device (according to IEC/EN 61508-2) – Performance level (EN ISO 13849) d
– Performance level (EN ISO 13849) d – Safety integrity level (SIL) 3
– Safety integrity level (SIL) 2 and 3 – Architecture 1oo1D + 1oo2
– Architecture 1oo1D – HFT 1
– HFT 1 – MTTR 24 h
– MTTR 24 h
– Ambient temperature 40°C
– Ambient temperature 40°C
The failure rates in FIT for the entire device are as follows:
The failure rates in FIT for each of the channels are as
follows: SD SU DD DU SFFavg DCD
SD SU DD DU SFFavg DCD 0 549 567 92 92.36% 86.04%
0 316 345 55 92.27% 86.25%
The total failure rate is 1211 FIT.
The total failure rate is: 718 FIT
The MTBF is 159 years.

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

PFDavg values 8.4 Installation and startup

T [PROOF] 1 year 5 years 10 years NOTE: Installation, operation, and maintenance

PFDavg 0.91 10-4 4.15 10-4 8.27 10-4 may only be carried out by professionals.

PFH = 1.99 * 10-8/h

When calculating the average probability of a dangerous
failure on demand, errors with the same cause were taken
into consideration and a β or βD factor of 2% was
determined.
The device is therefore suitable for SIL 3 applications.
Failure limit
In SIL 2 applications, if the percentage of the device for the
entire safety chain is assumed to be a maximum of 10%, a
maintenance/test interval of 4 years can be achieved.
Sensor Device Processing Actuator
25 % < 10 % 15 % 50 %
The maintenance/test interval depends on the characteristic
data of all devices involved in the safety chain. The intervals
may be shorter or longer depending on this characteristic
data.
In SIL 3 applications, it is recommended that the maximum
possible test interval is determined together with data from
the other devices involved in the safety chain.
8.3 Conditions
– The failure rates of the components used remain
constant throughout the period of use.
– The propagation of errors by the device in the system is
not taken into consideration.
– The failure rates of the external power supply are not
taken into consideration.
– The specified error rates are based on an ambient
temperature of +40°C. For an ambient temperature
of +60°C, the error rates must be multiplied by factor
2.5. Factor 2.5 is based on guide values.
During installation, observe the instructions in the package
slip:
Designation MNR No.
PACKB.MACX MCR-EX-SL-RPSS-2I-2I 9060873
The package slip is supplied with the device. It can also be
downloaded at: phoenixcontact.net/products.
Lockable housing with IP54 protection is recommended for
the installation of the devices.
• Connect the device according to the installation notes.
• Make sure that the connected sensor and measuring
transducer correspond to the intended configuration.
• Check that the device operates correctly with the
measuring transducer and sensor connected.
• A calibrated sensor simulator and a calibrated digital
multimeter may be required in order to check the device
with the measuring transducer connected.
• Start up the safety circuit and check that it operates
correctly.
8.5 Notes on operation
In normal operation, only the green LED (PWR) is on.
If a failure occurs during operation, the output signal is
usually set to a value outside the “normal” signal range of
3.6 ... 21 mA. The connected SIS should therefore check
the validity of the read signal values and initiate appropriate
measures in the event of deviations from the normal values.
You should also check whether the connected measuring
transducer responds to line faults at the sensors. After being
switched off and on again, the required voltages are
established in the device. Signal transmission is then
performed without further action.

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

8.6 Recurring checks Please use the original packaging or other suitable safe
packaging when sending devices back for repairs or
The function of the entire safety loop must be checked
recalibration.
regularly according to IEC/EN 61508 and IEC/EN 61511.
Phoenix Contact GmbH & Co. KG
The intervals for checking are specified by the intervals of
Abteilung Service und Reparatur
each individual device within the safety loop.
Flachsmarktstr. 8
It is the operator's responsibility to select the type of checks 32825 Blomberg
and the checking intervals in the specified time period. GERMANY
In SIL 2 applications, the repeater power supplies/signal
conditioners must be checked at least every 4 (10) years
(maximum proof test interval, if they represent 10% of the
entire safety chain).
Checking must be carried out in such a way that the correct
function of the safety equipment in conjunction with all
components can be verified.

Possible procedure for recurring checks for

discovering dangerous and undetected device failures
A calibrated simulator (0/4 ... 20 mA current) or a sensor
simulator and one or ideally two calibrated digital
multimeters are required in order to check the devices.
1. Take appropriate steps to prevent incorrect use.
2. Disconnect the safety circuit from further processing.
3. Connect the current simulator to the input of the
repeater power supply/signal conditioner, or the sensor
simulator to the input of the measuring transducer.
4. Connect the digital multimeters to the input and output
of the repeater power supply/signal conditioner.
5. At the input of the device, set a signal in the range from
4 ... 20 mA or at the input of the connected measuring
transducer, set a suitable signal with the sensor
simulator.
6. Measure the current in the repeater power supply/signal
conditioner. The output must be set to the same value.
7. Setting ≤ 3.6 mA or > 21 mA verifies that the
subsequent processing can detect signals that are out
of range and evaluate them accordingly. If the output
value deviates from the input value by more than 3 times
the specified class accuracy rating, the device should
be checked. In the event of an error, the device should
be replaced with an equivalent device.
8. Restore the safety circuit to full functionality.
9. Resume normal operation.

8.7 Repair
The devices have a long service life, are protected against
malfunctions, and are maintenance-free.
However, if a device should fail, send it back to Phoenix
Contact immediately. The type of malfunction and possible
cause must also be stated.

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 MACX MCR-EX-SL-RPSS-2I-2I(-SP)

8.8 Standards
The devices are developed and tested according to the
following standards:
IEC/EN 61508-1: 2011
IEC/EN 61508-2: 2011
IEC/EN 61326-1: 2006
IEC/EN 61326-3-2: 2006
Functional Safety of electrical/electronic/programmable electronic safety-related systems -
Part 1: General requirements
Functional Safety of electrical/electronic/programmable electronic safety-related systems -
Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems
Electrical equipment for measurement, control and laboratory use - EMC requirements
Electrical equipment for measurement, control and laboratory use - EMC requirements - Part 3-
2: Immunity requirements for safety-related systems and for equipment intended to perform
safety-related functions (Functional Safety) - Industrial applications with specified electromag-
netic environment

8.9 Abbreviations

Abbreviation Meaning
DCD Diagnostic coverage of dangerous failures Diagnostic coverage of dangerous failures: DCD = DD/(DU + DD)
DCS Diagnostic coverage of safe failures Diagnostic coverage of safe failures: DCS = SD/(SU + SD)
FIT Failure in time 1 FIT = 1 failure/109 h
HFT Hardware fault tolerance Hardware fault tolerance: ability of a function unit to continue with
the execution of a demanded function despite existing faults or de-
viations
β Common cause factor Proportion of undetected failures as a result of a common cause
βD Common cause factor, diagnostic Proportion of failures as a result of a common cause which are de-
tected by the diagnostic test.
D Rate of dangerous failures Proportion of dangerous failures per hour
DD Rate of dangerous detected failures Proportion of detected dangerous failures per hour
DU Rate of dangerous undetected failures Proportion of undetected dangerous failures per hour
S Rate of safe failures Proportion of safe failures per hour
SD Rate of safe detectable failures Proportion of detectable safe failures per hour
SU Rate of safe undetectable failures Proportion of undetectable safe failures per hour
MTBF Mean time between failures Mean time between consecutive failures
PFDavg Average probability of failure on demand Average probability of dangerous failure on demand of a safety
function
PFHD Probability of a dangerous failure per hour Probability of failure per hour for the safety function
SFFavg Safe failure fraction Proportion of safe failures: proportion of failures without the poten-
tial to set the safety-related system to a dangerous or impermissible
function state
SIL Safety integrity level International standard IEC 61508 defines four discrete safety integ-
rity levels (SIL 1 to 4). Each level corresponds to a probability range
for the failure of a safety function. The higher the safety integrity
level of safety-related systems, the lower the probability that the de-
manded safety functions will not be performed.

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