RG27

STUMP CUTTER

PARTS MANUAL

RAYCO MANUFACTURING LLC © 2021

4255 E LINCOLN WAY
WOOSTER, OHIO 44606 U.S.A.
800.392.2686
ALL RIGHTS RESERVED PRINTED IN USA
INDEX: PMRG27-21
RG27 PARTS MANUAL

Serial Number Location and Information

Your machine’s Model, Weight, and
Power Rating along with Serial Number
and Date of Manufacture of your
machine are located on the right side
panel at the top.
The Engine information is located on
a decal on your engine. Refer to your
Engine OEM Manual for decal location.

Serial Number Location

2
 RG27 PARTS MANUAL

Serial Number Location and Information

Stump Cutter =Type of Rayco Equipment 001= The three digit number of produced

RG27 =Model of Rayco Equipment Production Date: 01=2 digit month; 21= 2 digit year

STUMP CUTTER
RG27
RG270010121
27 hp/ 20 kW
1770 lbs/ 803kg
1234
2021

Always have a record of the model numbers and serial numbers for your machine to
specify when ordering parts. Record your machine model and serial numbers below
for your personal records.

Identification Numbers
Model Number Serial Number
Machine
Engine
Implement
Implement
Dealer Information
Name

Address

Dealer Contact Phone Number Hours

Sales
Parts
Service

800.392.2686 3
RG27 PARTS MANUAL

4
 RG27 PARTS MANUAL

Table of Contents

Complete Machine 10-11

Decals 12-13

Frame 14-19

Cutter Boom 20-25

Axles and Wheels 26-29

Engine and Components 30-31

Tanks 32-33

Swing Out Arm 34-39

Wiring 40-45

Hose and Adapter 46-49

Service Parts Quick Reference 50-51

800.392.2686 5
RG27 PARTS MANUAL
Safety
Certified Engine Maintenance
Proper maintenance and repair is essential
to keep the engine and machine systems
operating correctly. As the heavy duty
off-road engine owner, you are responsible
for the required maintenance listed in the
Engine Owner Manual & Machine Operator,
Maintenance & Service Manual.
Attach a “Do Not Operate” warning tag
or a similar warning tag to the start switch
or to the controls before you service
the equipment or before you repair the
equipment.
Know the width of your equipment in order
to maintain proper clearance with you
operate the equipment near fences or near
boundary obstacles.
Be aware of high voltage power lines
and power cables that are buried. If the
machine comes in contact with these
hazards, serious injury or death may occur
from electrocution.
Wear a hard hat, protective glasses, and
other protective equipment, as required.
Do not wear loose clothing or jewelry that
can snag on controls or on other parts of
the equipment.
Make sure that all protective guards and
all covers are secured in place on the
equipment.
6
Keep the equipment free from foreign
material. Remove debris, oil, tools, and
other items from the deck, from walkways,
and from steps.
Secure all loose items such as lunch boxes,
tools, and other items that are not a part
of the equipment.
Know the appropriate work site hand signals
and the personnel that are authorized to
give the hand signals. Accept hand signals
from one person only.
Do not smoke when you service an
air conditioner. Also, do not smoke if
refrigerant gas may be present. Inhaling
the fumes that are released from a flame
that contact air conditioner refrigerant can
cause bodily harm or death. Inhaling gas
from air conditioner refrigerant through a
lighted cigarette can cause bodily harm
or death.
Never put maintenance fluids into glass
containers. Drain all liquids into a suitable
container.
Obey all local regulations for the disposal
of liquids.
Use all cleaning solutions with care. Report
all necessary repairs.
Do not allow unauthorized personnel on
the equipment.
Unless you are instructed otherwise,
perform maintenance with the equipment in
the servicing position. Refer to Operation
and Maintenance Manual for the procedure
for placing the equipment in the servicing
position.
When you perform maintenance above
ground level, use appropriate devices such
as ladders or man lift machines. If equipped,
use the machine anchorage points and use
approved fall arrest harnesses and lanyards.
 RG27 PARTS MANUAL

Safety
Important Safety Information
Most accidents that involve product
operation, maintenance and repair are
WARNING
caused by failure to observe basic safety
rules or precautions. An accident can Indicates a hazardous situation which,
often be avoided by recognizing potentially if not avoided, could result in death or
hazardous situations before an accident serious injury.
occurs. A person must be alert to potential
hazards. This person should also have
the necessary training, skills and tools to
perform these functions properly. CAUTION
Improper operation, lubrication,
maintenance or repair of this product can Indicates a hazardous situation which,
be dangerous and could result in injury if not avoided, could result in minor or
or death. moderate injury.
Do not operate or perform any lubrication,
maintenance or repair on this product,
until you have read and understood the
operation, lubrication, maintenance and NOTICE
repair information.
Safety precautions and warnings are Is used to address practices not related
provided in this manual and on the product. to physical injury.
If these hazard warnings are not heeded,
bodily injury or death could occur to you
or to other persons.
The hazards are identified by the “Safety
Alert Symbol” and followed by a “Signal SAFETY INSTRUCTIONS
Word” such as “DANGER”, “WARNING”
or “CAUTION”. The Safety Alert
“WARNING” label is shown below.. Safety Instructions (or equivalent)
Safety Warnings signs indicate specific safety-related
instructions or procedures.
To highlight specific safety information
the following designations are provided
to assist the reader.
This is the “Safety Alert” symbol. It
is used to ALERT you to potential
physicall injury hazards. Obey all
safety messages that follow this symbol
to avoid possible injury or death.
i

DANGER
Indicates a hazardous situation which,
if not avoided, will result in death or
serious injury.

800.392.2686 7
RG27 PARTS MANUAL
Foreword
Literature Information
The operators manual should be stored in
the operator’s compartment in the literature
holder storage area. Rayco provides a
binder to hold the Operator Service Manual,
Parts Manual, Engine Manual along with
other component manuals.
These manuals contain safety information,
operation instruction, transportation
information, lubrication information and
maintenance information. This helps to
ensure the best possible performance
and service of the machine. Read
and understand all instructions before
attempting to operate this machine. This
manual should be readily available for
reference at all times. If this manual is lost,
damaged or unreadable a new manual must
be replaced. Contact Rayco Mfg LLC for
a replacement manual.
Some photographs or illustrations in the
publication show details of attachments that
can be different from your machine. Guards
and covers might have been removed
for illustrative purposes. Continuing
improvement may have caused changes to
your machine which may not be included
in this publication.
Continuing improvement and advancement
of product design might have caused
changes to your machine which are not
included in this publication. Read, study
and keep this manual with the machine.
Whenever a question arises regarding your
machine, of this publication, please consult
your Rayco dealer for the latest available
information.
This Rayco machine was designed and
manufactured by Rayco Mfg LLC, Wooster,
Ohio. Due to continuous improvements,
Rayco reserves the right to make changes
in engineering, design and specifications,
or discontinue manufacture, at any time,
without notice or obligation.
Always have a record of the model and
serial numbers for your machine to specify
when ordering parts.
8
Safety
The safety section lists basic safety
precautions. In addition, this section may
include text and locations of warning signs
and labels used on the machine.
Read and understand the basic precautions
listed in the safety section before operating
or performing lubrication, maintenance and
repair on this machine.
Parts
Parts are readily found through illustrations
with accompanying Rayco part numbers.
The machine assembly is listed by basic
groups to enable ease of finding parts.
Please consult your local Rayco Dealer
or local Engine Manufacturer Dealer for
obtaining engine parts and service.
Operation
The operation section is a reference for
the new operator and a refresher for
the experienced operator. This section
includes a discussion of gauges, switches,
machine controls, attachment controls,
transportation and towing information.
Photographs and illustrations guide the
operator through correct procedures of
checking, starting, operating and stopping
the machine.
Operating techniques outlined in this
publication are basic. Skill and techniques
develop as the operator gains knowledge
of the machine and its capabilities.
Maintenance
The maintenance section is a guide to
equipment care.
Maintenance Intervals
Use the Service hour meter to determine
servicing intervals. Calendar intervals
shown (daily, weekly, monthly, etc.) can be
used instead of service hour meter intervals
if they provide more convenient servicing

Recommended service should always be
performed at the interval that occurs first.
Under extremely severe dusty or wet
operating conditions, more frequent
lubrication than is specified in the main-
tenance intervals chart might be neces-
sary.
Perform service on items at multiples of
the original requirement. For example,
at every 100 service hours, also service
those items listed under every 50 service
hours and every 10 service hours or
daily.
800.392.2686
RG27 PARTS MANUAL
Foreword
A Description of the Machine
The Super Jr comes with gasoline
engine power options of 27 HP (20.1
kW) and 37 HP (27.6 kW). To maximize
visibility while cutting, all Super Jr’s have
the drivetrain located on the far side of
the cutter wheel. And Rayco’s exclusive,
swing-out control station gives oper-
ators the best view while cutting and
swings in line with the machine for travel
through gates. Wide, floatation tires with
bar tread give the Super Jr a firm grip
on the terrain, and dual wheels can be
added for extra stability. Rayco’s exclu-
sive slewing ring pivot design lowers the
center of gravity and lets the Super Jr
cut at maximum depth across the whole
swing path
9
COMPLETE MACHINE
RG27 PARTS MANUAL

RG27 Rev-E

3 2

10

9 8

14
9

12

6 13 4 7 12 11

1
52 8 "

15
34 16 " W
DUAL OP

52.420 W/ DUA

10
 COMPLETE MACHINE
RG27 PARTS MANUAL

RG27 Rev-E

"

15
34 16 " W/O
DUAL OPTION

52.420 W/ DUAL OPTION

ITEM QTY PART # DESCRIPTION 9 1 29432 PUMP DRIVE & MOUNT

1 1 26950 DECAL KIT, RG27 ASM.
10 1 29256 ENGINE ASSEMBLY
2 1 37398 TAG- SN/VIN CE EPA RG27
RIVET-3/16 X 3/8 STL- 11 1 29440 BRACKET, TRAILER
3 4 750463
MAND ANCHOR
4 1 29172 MAIN FRAME ASM. 12 1 29434 HYDRAULIC FUEL ASM.
5 1 29198 BOOM ASSEMBLY RG27
6 1 29242 DRIVE AXLE ASM. REAR 13 1 29199 PIVOT HEAD ASM.
7 1 29212 AXLE ASM 14 1 44385 SOA, ASSEMBLY TAPER
8 1 29255 COVER ASM. PIN RG27

800.392.2686 11
12
17
16
DECALS

18
1

50 19
2
RG27 PARTS MANUAL

20
21
3

4
22
36215 Decal Kit Rev-F

5
51 48
23
49

7
32

8 24

25 44 45 46 47
9
26
33
10
27 40 41 42 43
35
11
28
12
29
36 37 38 39
13 6

14 31
30

15 34
 ITEM QTY. PART # DESCRIPTION 27 1 801777 DECAL, 811 CALL BEFORE YOU DIG
1 1 18914 DECAL - GENERAL WARNING 28 1 801317 DECAL, HIGH SPEED
2 1 12200 DECAL-CAUTION BELT & FAN 29 1 8153 DECAL-GASOLINE
3 2 21349 DECAL, GREASE SLEWING RING 30 1 801353 DECAL-SWING SPEED 1635 SJR
4 1 28670 DECAL-GREASE 20 HOUR INTERVAL 31 1 801163 DECAL-OPER HYD LEVERS TJR

800.392.2686
5 2 30168 DECAL- ICON 6” 32 1 32823 DECAL- PARTS QUICK REF.
6 2 36216 DECAL- RG37T TRAC JR OUTLINE 33 1 35904 DECAL-EMERGENCY STOP
7 1 30213 DECAL- RAYCOMFGCOM 1.75” H 34 1 35817 DECAL-INDICATOR LIGHTS RM27
8 1 30221 DECAL- RAYCO WORDMARK 17” H 35 1 39748 DECAL-P65 GENERAL WARNING
9 1 30224 DECAL- MADE IN USA 2013 LOGO 36 1 804658 DECAL-WARNING HOT SURFACE
10 1 3080 DECAL-CHECK ENGINE OIL LEVEL 37 3 804659 DECAL-WARNING HAND ENTANGLEMENT
11 1 4989 DECAL-MOTOR OIL SPEC BELT
38 1 804660DECAL-WARNING ROTATING SHAFT HAND
12 1 6351 DECAL-OPERATOR ZONE
39 5 804661 DECAL-WARNING HAND CRUSH
13 1 732000 DECAL- HYDRAULIC OIL
40 1 804662 DECAL-WARNING FIRE HAZARD
14 1 732005 DECAL-WARNING FOR YOUR P
41 1 804667 DECAL-WARNING ELECTRICAL HAZARD
15 1 732008 DECAL-CAUTION EAR & EYE
42 1 804663 DECAL-WARNING SHARP POINTS
16 1 732009 DECAL- CAUTION OVER TIGHTENING
43 5 804669DECAL-SKIN PUNCTURE PRESSURIZED
17 1 732010 DECAL-WARNING
44 3 35712 DECAL-DO NOT SIT
18 2 732011 DECAL-DANGER KEEP HANDS
45 3 804664DECAL-DO NOT STEP
19 1 732014 DECAL-TOOTH BOLT TORQUE
46 1 804674 DECAL-NO SMOKING
20 1 732018 DECAL-DANGER ROTATING CW
47 5 804665 DECAL-DO NOT OPERATE REMOVED
21 1 732020 DECAL- CAUTION REDUCE ENG, ES
GUARDS
22 2 732021 DECAL-CAUTION KEEP CLEAR 48 1 35714 DECAL-RC MANDATORY SYMBOLS
23 1 732026 DECAL- GREASE MACHINE 49 1 42900 DECAL - RG37T MAINTENANCE CHART
24 1 751022 DECAL-MANUAL BOX 50 1 42934 DECAL-CUTTER WHEEL BELT ADJ VIDEO QR
25 1 765359 DECAL-CUT WHL ON-OFF 51 1 37391 DECAL-NOISE LWA 93DB
26 1 800324 DECAL ROCKER SWITCH
DECALS

13
36215 Decal Kit Rev-F
RG27 PARTS MANUAL
FRAME
RG27 PARTS MANUAL Serial Number: RG2702201018 - Current
29172 Frame Assembly Rev-M

36 25 25
25 4 33 3 23 11 21 16 24

5 17 9
1 17 18 27 12

28

26 18 12 35
6 15 13 26

34 19 14 22
30
7 32

LOOM FOR BATTERY

CABLES 29

20

20

1 SLICE GROMMET AND

REMOVE ~1" OF LENGTH
FOR IT TO PROPERLY FIT OPENING. 31
USE 3M WEATHERSTRIP ADHESIVE
TO GLUE INTO PLACE.

35
7
32

34

8
805748 FROM BLADE ASSEMBLY SHOWN FOR REFERENCE

14
 FRAME
Serial Number: RG2702201018 - Current RG27 PARTS MANUAL

29172 Frame Assembly Rev-M

ITEM QTY PART # DESCRIPTION 21 3 736130 RELAY-MINI 12V SPDT
1 1 1200015 VALVE-OVERCENTER 20/30A W/TAB
22 2 750050 NUT LOCK 5/16-18
2 1 23591 VALVE, CB/SHUTTLE ASM NYLON
3 1 23600 SOA BLOCK 23 2 750124 SCREW-1/4-20 X 1” SF-
4 1 23602 BLOCK SOA HCS ZP
5 1 23829 SWITCH MOUNT 24 3 750456 SCREW-#10-24 X1/2 HH
MACH
6 1 25868 HYD TANK RISER 25 5 750764 NUT-WHIZ 5/16-18 SERR
7 1 29160 MAIN FRAME WELDMENT FLANGE L/N GR8 ZN
8 1 29188 MAIN CURTAIN ASM. 26 5 750768 NUT-WHIZ 1/4-20 SERR
9 1 30090 BATTERY ASM. FLANGE L/N GR8 ZN
27 1 750955 BOLT HEX 1/4-20 X 2 GR8
10 1 38760 HARNESS- WIRING MAIN
RG27/37B3 28 2 760872 BEARING-GARMAX
11 1 44379 SUPPORT, SOA STOP 1.25X1.00
LONG 29 3 761641 TRIM-EDGE TRIM-LOK
12 3 722107 BOLT HEX 1/4-20 X 1 3/4 1/4”
30 1 800307 CLAMP-VINYL COVERED
13 1 722110 BOLT WHIZ 1/4-20 X 3/4
1-1/2”
14 2 722205 BOLT HEX 5/16-18 X 1 31 1 800983 GROMMET-RUBBER
GR8 2-1/4” ID 3/8” THICK
15 1 722999 BOLT CAR 1/4-20 X 3/4 32 41” 801326 LOOM-1-1/8” CONVOLUT-
16 3 724105 NUT HEX LOCK #10-24 ED SPLT
17 3 724508 NUT LOCK 1/4-20 NY- 33 3 801514 BOLT WHIZ 5/16-18 X
LOCK 1-1/2
18 4 726101 WASHER FLAT 1/4 USS 34 1 802998 TUBE-MANUAL 2” DIA X
19 2 726201 WASHER - FLAT 5/16 12.5” LONG
35 1 805100 VALVE-CHECK DUAL
20 2 730025 CLAMP-VINYL COVERED PILOT PISTON
1” 36 1 807999 BUMPER-RUBBER 5/16”
STUD

800.392.2686 15
FRAME
RG27 PARTS MANUAL

23951 Shuttle Valve Assembly

2
3

ITEM QTY PART # DESCRIPTION BOLT HEX 5/16-18 X 2

3 2 722201
1 1 801152 VALVE-SHUTTLE & CB GR8
WASHER LOCK 5/16” 4 2 724201 NUT HEX 5/16”-18 GR8
2 2 726202
PLATED

30090 Battery Assembly Rev-C

11 10 13 14

5 7

12

2 3

8 4

ITEM QTY. PART # DESCRIPTION 8 1 736081 INSULATOR-TERMINAL

1 1 23588 BATTERY BRACKET BLK
9 1 7617 BATTERY SPACER
2 1 765318 BOLT CAR 5/16-18 X
5/8” LG SPACER, BATTERY
10 2 38167 HOLDOWN
3 1 750764 NUT-WHIZ 5/16-18 SERR
FLANGE L/N GR8 ZN BOLT WHIZ 3/8-16 X
11 2 751019 1-1/2
4 1 36328 CABLE-BATTERY
80”
BLACK
12 1 736030 BATTERY-26R-60 25/35
5 1 3476-07 CABLE-BATTERY RED 13 2 726301 WASHER FLAT 3/8 USS
6 1 736085 INSULATOR-LUG RED 14 2 760261 NUT-HNNL 3/8-16 INS
7 1 736082 INSULATOR-TERMINAL
RED

16
 FRAME
RG27 PARTS MANUAL

29188 Main Curtain Assembly Rev-A

1 2 5

2 9

3
8
10

ITEM QTY PART # DESCRIPTION BOLT HEX 5/16-18 X 2

3 2 722201
1 1 801152 VALVE-SHUTTLE & CB GR8
WASHER LOCK 5/16” 4 2 724201 NUT HEX 5/16”-18 GR8
2 2 726202
PLATED

800.392.2686 17
FRAME
RG27 PARTS MANUAL

29255 Cover Assembly Rev-C

8 15 14 13 12 4 5 7 9

NOT SHOWN: 12000127 WEATHERSTRIP- 5/32 X 1/2 - 31"

INSTALL 14" OF 12000127 WEATHERSTRIP HERE ON 23646 DOOR

AND 17" OF 12000127 WEATHER STRIP ON OPPOSITE DOOR (23647)

DETAIL A

A
SCALE 1 : 3
WRENCH NOT SHOWN
FOR CLARITY

11

6 3

16 2 1 17

10

ITEM QTY PART # DESCRIPTION 9 1 23646 COVER DOOR

1 4 726201 WASHER - FLAT 5/16 10 1 28317 SIDE COVER LH
2 4 750050 NUT LOCK 5/16-18 NYLON 11 1 28315 SIDE COVER RH
3 10 750764 NUT-WHIZ 5/16-18 SERR 12 1 23600 SOA BLOCK
FLANGE L/N GR8 ZN 13 1 28318 BRACKET,SOA STOP
4 2 750124 SCREW-1/4-20 X 1” SF-
14 3 722110 BOLT WHIZ 1/4-20 X 3/4
HCS ZP
5 2 724508 NUT LOCK 1/4-20 NYLOCK 15 3 750768 NUT-WHIZ 1/4-20 SERR
6 10 750762 BOLT WHIZ 5/16-18 X 3/4 FLANGE L/N GR8 ZN
16 4 722205 BOLT HEX 5/16-18 X 1 GR8
7 1 23645 TOP COVER PLATE
17 4 726101 WASHER FLAT 1/4 USS
8 1 23647Y DOOR, COVER LH, PAINT-
ED

18
 FRAME
RG27 PARTS MANUAL

29440 Trailer Anchor Bracket

ITEM QTY PART #DESCRIPTION 2 4 722504 BOLT HEX 1/2-13 x 1 1/2

1 1 29161 BRACKET,TRAILER 3 4 750057 NUT-WHIZ 1/2-13 SERR
ANCHOR FLANGE L/N GR8 ZN

800.392.2686 19
CUTTER BOOM
RG27 PARTS MANUAL

29198 Boom Assembly Rev-A

10 11
6 7 8

12

ITEM QTY. PART # DESCRIPTION 7 4 750399 BOLT WHIZ 3/8-16 X 1

1 1 28918 CUTTER BOOM WELD 8 4 750061 NUT-WHIZ 3/8-16 GR5
2 1 28933 CUTTER WHEEL ASM 9 1 29418 CURTAIN, MAIN CHIP
RG27
3 1 28930 JACKSHAFT ASSEMBLY 10 1 722204 BOLT HEX 5/16-18 X 2
4 1 28935 GUARD ASM, SJRS 3/4 GR8
5 1 28922 SHAFT, BOOM TILT 11 1 750050 NUT LOCK 5/16-18
NYLON
6 1 29200 PLATE,CHUTE

20
 CUTTER BOOM
RG27 PARTS MANUAL

28930 Jackshaft Assembly Rev-A

2 1 16
7

13 1 14
3

8
15

9 11 10

12

5 4 6

ITEM QTY PART # DESCRIPTION 9 2 802353 BOLT CAR 3/8-16 X 5”

1 5 726502WASHER LOCK 1/2 NUT-WHIZ 3/8-16 SERR
10 2 750061
2 4 724501NUT HEX 1/2-13 GR8 FLANGE L/N GR8 ZN
11 4 724301 NUT HEX 3/8-16 GR8
3 1 28931JACKSHAFT
12 4 750625 BOLT CAR 1/2-13 X 2 1/2
4 1 716118SHEAVE-3TA120
13 1 722502 BOLT HEX 1/2-13 x 1
5 1 760478BUSHING-Q1 X 1-1/2
14 1 4035 WASHER 1/2 HEAVY
6 1 716112BELT-3A71”EL
15 1 2583-18 3/8 KEYSTOCK X 4.875
7 2 760886BEARING-PB 1-1/2
16 4 801494 WASHER, 5/8”
BRACKET, BEARING
8 2 29260
TENSION

800.392.2686 21
CUTTER BOOM
RG27 PARTS MANUAL

28933 Cutter Wheel Assembly Rev-B

NOTE: TORQUE BOLTS TO 24 FT-LBS (288 IN-LBS)

18 19

17

13 7 9 27 23

3 24 20 NOTE: TORQUE BOLTS TO 36 FT-LBS (432 IN-LBS)

25 26
21
14
15

6 16

22 NOTE: TORQUE TO 40 FT-LBS

5
7
4

27 9 NOTE: WHEN INSTALLING TAPER-LOCK BUSHINGS

ONCE BOLTS HAVE BEEN TIGHTENED, TO
THE CORRECT TORQUE "HAMMER WITH A
BLOCK OR SLEEVE, THE LARGE END OF
22 8 THE BUSHING. RE-TIGHTEN SCREWS USING
2 THE CORRECT TORQUE. REPEAT THIS
12 11 10 PROCEDURE UNTIL THE SCREWS NO LONGER
1 TURN. FILL REMAINING HOLES WITH GREASE
TO PREVENT DIRT BUILDUP."

ITEM QTY. PART # DESCRIPTION 14 1 802484

SPROCKET- 32T
1 3 3144T TOOTH, ONE PIECE, 15 2 25127
CAP, BEARING
TAPPED 16 2 760886
BEARING-PB 1-1/2
2 6 2933c TOOTH, ONE PIECE,
C-BORED 17 1 761438
POLYCHAIN- 1750
3 6 2933t TOOTH, ONE PIECE, (14MM) 37
TAPPED 18 1 802483 SPROCKET- 32T
4 3 3144C TOOTH, ONE PIECE, 19 1 763161 BUSHING-TAPER
C-BORED LOCK 2012 X 1-1/2
5 18 750792 BOLT-POCKET 2 1/4 20 1 761379 BUSHING-SF X 1-1/2
1960 S
6 8 724601 NUT HEX 9/16-12 GR8 21 1 802262 ZERK-GREASE
1/8”NPT 90DEG
7 2 4035 WASHER 1/2 HEAVY 22 8 801494 WASHER, 5/8”
8 4 722606 BOLT HEX 9/16 - 12 X 23 1 2583-09 3/8 KEYSTOCK X 1 1/4
2-1/4 LG.
9 2 722502 BOLT HEX 1/2-13 x 1 24 2 726911 WASHER FLAT 1 1/2
14 GA
10 1 28934 CUTTER WL 1” X 17- 25 1 30107 SPACER CW - 1.50
1/4 SHAFT x 0.690
11 1 28932 SHAFT,CUTTER 26 1 30108 SPACER CW - 1.50
WHEEL SHAFT x 1.321
12 1 2583-10 3/8 KEYSTOCK X 1-5/8 27 2 726502 WASHER LOCK 1/2
13 1 762885 BUSHING-2517 x 1-1/2

22
 CUTTER BOOM
RG27 PARTS MANUAL

28935 Guard Assembly Rev-D

3 6

20 24

12 23
15 16 8

22

19 1

11
10
4 14 13 4
21
16 15

17

5 6 18

ITEM QTY PART # DESCRIPTION NUT-WHIZ 1/2-13 SERR

12 4 750057
GUARD WELD, POLY- FLANGE L/N GR8 ZN
1 1 28942 13 2 726301 WASHER FLAT 3/8 USS
CHAIN
PLATE, POLYGUARD 14 2 760261 NUT-HNNL 3/8-16 INS
2 1 28945
BACK 15 8 722110 BOLT WHIZ 1/4-20 X 3/4
BOLT WHIZ 3/8-16 X 3/4
3 16 722114 NUT LOCK 1/4-20
GR8.2 ZP 16 10 724508
BOLT WHIZ 3/8-16 X 1” NYLOCK
4 14 750399 17 1 28711 GUARD, BEARING
GR8.2 ZP
5 1 722330 BOLT CAR 3/8-16 X 3/4 PLUG - PIPE 1/2
18 1 761052
NUT-WHIZ 3/8-16 SERR C’SUNK
6 28 750061 19 2 722118 BOLT WHIZ 1/4-20 X 1
FLANGE L/N GR8 ZN
GUARD WELD, POLY- FIT-PLUG -16MP HEX
7 1 28941 20 1 801205
CHIAN TOP HEAD
GUARD WELD, POLY- 21 2 12087 BRACKET-CURTAIN
8 1 28974
CHAIN BTM 22 1 40597 LANYARD TAB
GUARD WELD, JACK- 23 1 25216 LANYARD, SCREEN
9 1 29002
SHAFT LATCH
10 1 29261 GUARD, CHIP LEFT 24 1 750379 O-RING- -16 BOSS
11 2 1511 CURTAIN BRACKET 568A-916

800.392.2686 23
CUTTER BOOM
RG27 PARTS MANUAL

29199 Pivot Head Assembly Rev-E

19 9 11

1 2 15 7 12

9 5 4
NOTE: USE BLUE LOCTITE
TORQUE TO 25 FT-LBS

10
17 8 3 14

13

18 2 16

ITEM QTY PART # DESCRIPTION 11 2 29187 BRACKET WELD,TRUN-

1 12 722849 BOLT METRIC 8-1.25 X 35 NION
12 1 31157 PIVOT HEAD
2 24 750389 WASHER METRIC LOCK
M8 PL 13 1 29193 CYLINDER ASM,SWING
3 1 722201 BOLT HEX 5/16-18 X 2 14 1 750050 NUT LOCK 5/16-18
GR8 NYLON
4 4 750399 BOLT WHIZ 3/8-16 X 1” 15 1 730080 GREASE ZERK 1/8 PTF
GR8.2 ZP STR
5 4 750061 NUT-WHIZ 3/8-16 SERR 16 4 801075 ZERK-GREASE 10MM
FLANGE L/N GR8 ZN X 1.0
6 1 765310 SLEWING RING 17 1 31860 GUARD, SLEWING
7 2 763895 BUSHING-1.50 X 1.25 X 2 18 12 762608 BOLT METRIC 8 X 1.25
8 1 29190 PIN-CYLINDER LIFT X 25
19 1 802488 LIFT CYL. TRUNNION
9 4 760872 BEARING-GARMAX
MNT.
1.25X1.00
10 1 808091 BUSHING-COMP 1.25 X
1 X 1.1875

24
 CUTTER BOOM
RG27 PARTS MANUAL

29193 Swing Cylinder Assembly Rev-B

1 5

10
2 9
4

ITEM QTY PART # DESCRIPTION 7 1 29039 CYLINDER, SWING WELD

1 1 722201 BOLT HEX 5/16-18 X 2 8 2 765313 BUSHING-COMP 1.25 X
GR8 1 X 1.25
2 2 750050 NUT LOCK 5/16-18 NYLON 9 1 722202 BOLT HEX 5/16”-18 X
3 1 750325 RING-RETAIN EXT HVY 1” 2-1/4” GR8
10 1 726906 WASHER FLAT - 1” 10 GA.
4 1 29191 PIN, SWING
5 1 29189 PIN-CYLINDER, SWING
6 1 726907 WASHER FLAT 1-14GA

800.392.2686 25
AXLES AND WHEELS
RG27 PARTS MANUAL

29212 Front Axle Assembly Rev-D

12

4 13
24
24 18 17 25
9

15 19

10
11

20 21

19
1 19
6 5
3 2 8

14
23
7

NOTE: INSTALL TIE ROD ASSEMBLY ON 22

UNDER SIDE OF SPINDLE WELDMENTS
16

TIGHTENING PROCEDURE FOR SLOTTED SPINDLE NUT:

WHILE SPINNING WHEEL TORQUE TO 30FT-LBS
BACK OFF NUT 1/4-1/2 TURN
WHILE SPINNING WHEEL TORQUE TO 10 FT-LBS
BACK OFF NUT TO ALIGN NEAREST SLOT WITH HOLE
FEEL FOR ENDPLAY.
IF EXCESSIVE (> .012") THEN REPEAT PROCEDURE

ITEM QTY PART # DESCRIPTION 14 1 29211 TIE ROD ASM

1 1 29049 AXLE WELD, FRONT 15 1 801738 CYLINDER 2” x 4”
2 1 29047 SPINDLE WELD, STEER 16 2 802428 NUT-NHS SLOTTED
(LH) 3/4”-16
3 1 29048 SPINDLE WELD,STEER 17 1 722202 BOLT HEX 5/16”-18 X
(RH) 2-1/4” GR8
4 1 29051 WHEEL ASM,FRONT (RH) 18 1 750050 NUT LOCK 5/16-18
5 1 29050 WHEEL ASM,FRONT (LH) NYLON
19 2 760872 BEARING-GARMAX
6 2 726803 WASHER, FLAT 3/4-14GA
1.25X1.00
7 2 802487 HUB-WHEEL 20 4 726906 WASHER FLAT - 1” 10
8 2 728020 PIN-COTTER 7/64 X 2 GA.
9 2 730011 ZERK-GREASE 1/4-28 21 4 800974 COTTER PIN, 5/32 X 1-1/2
STR 22 8 750149 BOLT HEX 1/2-20 x 1 3/4
10 4 763889 BUSHING-STEEL-1.50 X 23 8 802794 NUT-WHIZ 1/2-20 A563
1.25 X 1.25 GR-A
11 2 4900- WASHER .25 X 1.375 X 24 2 765313 BUSHING-COMP 1.25 X
103 2.25 1 X 1.25
12 2 760701 RING-RETAIN EXT 1 1/4” 25 1 20405 PIN PIVOT STEER AXLE
13 2 726908 WASHER FLAT 1-1/4-
10GA

26
 AXLES AND WHEELS
RG27 PARTS MANUAL

29242 Drive Axle Assembly Rev-C

TORQUE TO 80 FT-LBS
25

TORQUE TO 100 FT-LBS

8
22 27 26 11
18 3 19
32 19 3 18
17
28 29
10 20 TORQUE TO 100 FT-LBS

9 3 29 19 18 23 31 31
1
24
13
5 12
15
2 19 6 14

21

5 7 24

30 16

25

ITEM QTY PART # DESCRIPTION 18 2 724501 NUT HEX 1/2-13 GR8

1 2 730054 SCREW-SET 5/16-18 x 3/8 WASHER-FLAT 1/2” SAE
19 6 763437
2 4 722504 BOLT HEX 1/2-13 x 1 1/2 ZINC
20 1 716026 CHAIN-DRIVE #50 SINGLE
3 2 726502 WASHER LOCK 1/2
21 1 29521 SPACER, AXLE RG27
4 1 29235 AXLE SHAFT
22 1 29522 SPACER, AXLE RG27
5 2 2583-093/8 KEYSTOCK X 1 1/4
23 1 726301 WASHER FLAT 3/8 USS
6 2 802417 BEARING, FLANGE
24 8 750149 BOLT HEX 1/2-20 x 1 3/4
7 1 29231 SPROCKET DRIVE WELD
NUT-WHIZ 1/2-20 A563
8 1 29234 DISK DRIVE WELD 25 8 802794
GR-A
9 1 29241 TENSIONER, DRIVE MOTOR DRIVE/BRAKE,
26 1 802526
10 1 716027 LINK-MASTER PARKER
11 1 29239 SHIM,MOTOR DRIVE SPROCKET-H5016 HYD
27 1 802524
MTR
12 2 802487 HUB-WHEEL WASHER-NORDLOCK 1/2
13 1 29244 WHEEL DRIVE ASM. 28 1 762668
1.00 OD
NUT-WHIZ 1/2-13 SERR BOLT HEX 1/2-13 X
14 4 750057 29 1 722512
FLANGE L/N GR8 ZN 2.75GR8
15 1 29257 COVER, DRIVE CHAIN 30 2 726803 WASHER, FLAT 3/4-14GA
16 2 802428 NUT-NHS SLOTTED 3/4”-16 31 2 724301 NUT HEX 3/8-16 GR8
17 2 728035 PIN-HAIR COTTER 1/8 X 1 32 1 722508 BOLT HEX 1/2-13 x 2.5

800.392.2686 27
AXLES AND WHEELS
RG27 PARTS MANUAL

Tie Rod Assembly Rev-B

3

4
5

2
1

ITEM QTY PART # DESCRIPTION 4 2 726803 WASHER, FLAT 3/4-14GA

1 1 28378 TIE ROD 5 2 760609 TIE ROD END
2 2 722106 BOLT HEX 3/4-10 X 3 GR8 6 2 760809 NUT-JAM 3/4-16 GR2 Z
3 2 724800 NUT LOCK 3/4-10 STOVER

29244 Drive Wheel Assembly

1 2

ITEM QTY. PART # DESCRIPTION 4 2 726601 WASHER FLAT 9/16

1 1 29228 WHEEL-TIRE INNER LH USS
5 2 802525 SPRING-BRAKE RE-
2 1 29229 WHEEL-TIRE INNER
TURN
RH 6 2 29243 PIN LOCK WELDMENT
3 2 728035 PIN-HAIR COTTER 1/8
X1 7 2 730075 PIN-ROLL 1/8 X 1
HARDENED

28
 AXLES AND WHEELS
RG27 PARTS MANUAL

29051 Right Hand Front Wheel Assembly

A
MOUNT WITH TREAD
IN THIS DIRECTION
2

NOTE:
VALVE STEM HOLE UP
A

ITEM QTY PART # DESCRIPTION 2 1 29044 PLATE, WHEEL

1 1 802209 RIM,10X7 SHELL UN- 3 1 802189 TIRE 18X8.5-10
PAINTED

29050 Left Hand Front Wheel Assembly

MOUNT WITH TREAD

IN THIS DIRECTION

NOTE:
VAVLE STEM HOLE UP

ITEM QTY PART # DESCRIPTION 2 1 802189 TIRE 18X8.5-10

1 1 29046 WHEEL WELD,-
FRONT

800.392.2686 29
ENGINE AND COMPONENTS
RG27 PARTS MANUAL

29256 Engine Assembly Rev-E

15

24

23

18

19

13 25

13 14

12 11 10

17
22

21

20 2
7 13 14 13 5
9
8
26 6

SET CLUTCH AIRGAP 16

TO .015"
4

ITEM QTY PART # DESCRIPTION 13 8 726201 WASHER - FLAT 5/16

ENGINE-27HP VAN- BOLT HEX 5/16”-18 X
1 1 802416 14 4 722202
GUARD 2-1/4” GR8
SHEAVE, DRIVE - HYD. OIL 15 1 738216 FIT-EL90 -2MP -2FP
2 1 16912
PUMP 16 1 762664 FAN-COOLING-CLUTCH
3 1 2583-123/8 KEYSTOCK X 3 1/2 CLUTCHBRK-ELECT-
BOLT HEX 5/8-18X3 1/4 17 1 763348
4 1 750683 4ROW
GR8 18 1 764213 MUFFLER-35HP VANGRD
5 1 726702 WASHER LOCK 5/8 GR8 WELDMENT, MUFFLER
WASHER-FLAT 1.750 OD x 19 1 40588
6 1 4900-74 GUARD
0.656 ID 20 1 763214 HOSE-OIL DRAIN
BLOCK ENGINE ADJUST-
7 1 1539 21 1 763215 FITTING-4MJ- MOR14x1.5
MENT
SCREW-SQ HD SET 3/8- 22 1 738204 CAP-HEX -4
8 1 750541
16 X4 PRECLEANER-A/C C
23 1 762695
9 1 724301 NUT HEX 3/8-16 GR8 SERIES
CLAMP-VINYL COVERED INDICATOR-SERVICE
10 1 730025 24 1 803067
1” 62.5MB VISUAL
11 1 722303 BOLT-HEX 3/8-16 X 1 25 1 750050 NUT LOCK 5/16-18 NYLON
12 1 726302 WASHER-LOCK 3/8 26 3 750050 NUT LOCK 5/16-18 NYLON

30
 ENGINE AND COMPONENTS
RG27 PARTS MANUAL

29432 Pump Drive and Mount Assembly

9 5 4 5 7 10 13 14 15

16

1 11 2 3 5 6 8 12

ITEM QTY PART # DESCRIPTION 9 1 29267 BRACKET, ENGINE

1 2 722330 BOLT CAR 3/8-16 X 3/4 PUMP WELD
10 1 716039 SHEAVE 23V800SDS
2 2 760303 LOCK NUT 3/8-16 GR8
11 1 29268 MOUNT, PUMP WELD
3 2 722722 BOLT BHS 3/8-16 X 1
12 1 802123 BOLT-HEX 3/8-16 X 2
4 6 750399 BOLT WHIZ 3/8-16 X 1
FULL THREAD
5 6 750061 NUT-WHIZ 3/8-16 GR5 13 2 716012 BELT-3VX315, PUMP
6 1 750061 NUT-WHIZ 3/8-16 GR5 SJR
7 2 722114 BOLT WHIZ 3/8-16 X3/4 14 1 716705 Q-D BUSHING-SDS X
8 1 760261 NUT-LOCK 3/8-16 9/16
15 1 764215 PUMP-HYDRAULIC
NYLON
TANDEM
16 1 29253 COVER, CLUTCH

800.392.2686 31
TANKS
RG27 PARTS MANUAL
Serial Number: RG270090521 - Current
29434 Hydraulic and Fuel Assembly Rev-E
FUEL LINES:
MAIN (SUCTION) 81"
4 RETURN 92"

11 9 14 13 12 15 3
7

16 11 9 2 15 9
8

10 22

4 5 21 20 -

ITEM QTY PART # DESCRIPTION 13 1 801681 GROMMET-ROLL OVER

1 1 12385 STRAP ASS’Y. - TANK VENT
14 1 801735 COUPLER-HOSE BRASS
2 1 12579 HYD. TANK - PLASTIC
3/16 TO 1/4
3 1 12583 STRAP ASS’Y. - TANK 15 1 801736 CLAMP-SPRING ACTION
4 1 12583 STRAP ASS’Y. - TANK 3/8”
5 1 12721 PAD, FUEL TANK 16 1 803604 FILTER-HYD. RETURN
6 1 12722 PAD, HYD. RESERVOIR 17 1 21934 BULB, PRIMER ASM.
7 1 29952 TANK ASM, FUEL (EPA) 18 1 808048 HYDRAULIC KIT, RG27
8 1 722836 BOLT MSHCS 10 X1.5 19 25” 802813 SPIRAL WRAP- 1” HOSE
X 20 20 3 751019 BOLT WHIZ 3/8-16 X 1-1/2
9 4 750140 CLAMP-SPRING ACTION 21 3 750061 NUT-WHIZ 3/8-16 SERR
1/2” FLANGE L/N GR8 ZN
10 3 760303 LOCK NUT 3/8-16 GR8 22 3 750399 BOLT WHIZ 3/8-16 X 1”
11 2 801679 HOSE-FUEL LINE 1/4 EPA GR8.2 ZP
12 1 801680 VENT-ROLL OVER

32
 TANKS
RG27 PARTS MANUAL

29952 Fuel Tank Assembly

1 2 3
4 5

ITEM QTY PART # DESCRIPTION 4 1 722103 BOLT HEX 1/4-20 X 3/4

1 1 29951 TANK WELD, FUEL (GAS) GR8
EPA 5 1 724508 NUT LOCK 1/4-20 NYLOCK
2 1 801682 CAP-FUEL FULL TURN EPA
3 1 738106 FIT- EL90 -4FP -4FP

800.392.2686 33
SWING OUT ARM
RG27 PARTS MANUAL Serial Number: RG270110718 - RG270220921
38117 Swing Out Arm Assembly Rev-E

22

16 19 24 7 11

NOTE: 18796 JUMPER (NOT SHOWN) 38 2

IS FOR PART SALES ONLY

37

36
20
27
23 17 29
4
34 35 3 4
2
2
1
1
10 9 25 28
33

18

8 26 21 14 6 7
15

13
15
5 12

23 16

32
27

30

31

19

22

34
 SWING OUT ARM
Serial Number: RG270110718 - RG270220921 RG27 PARTS MANUAL

38117 Swing Out Arm Assembly Rev-E

ITEM QTY PART # DESCRIPTION 19 1 801492 SWITCH PUSH/PULL
1 6 722207 BOLT HEX 5/16-18 X 2- 1/2 20 1 736023 HOURMETER
GR8 21 1 738008 NEEDLE VALVE
2 7 750764 NUT-WHIZ 5/16-18 SERR
22 1 35852 SWITCH, SAFETY TETHER
FLANGE L/N GR8 ZN
3 6 750768 NUT-WHIZ 1/4-20 SERR 23 1 35830 SWITCH-EMER SHUT-
FLANGE L/N GR8 ZN DOWN REWORK
4 8 750765 BOLT WHIZ 1/4-20 X 1/2 24 1 803384 CONTROL, LEVER ASSEM-
5 1 726907 WASHER FLAT 1-14GA BLY
25 1 804735 MICROSWITCH-ROLLER
6 1 750456 SCREW-#10-24 X1/2 HH PLUNGER
MACH 26 1 24177 SAFETY BAR ASSEMBLY
7 3 724105 NUT HEX LOCK #10-24
27 4 760521 PLUG-BLANK SWITCH,
8 2 801832 SCREW-#8-32X1-1/4 BLACK
HHMS ZP 28 1 738004 VALVE-3 SPOOL
9 8 765163 WASHER FLAT #8
29 1 802825 PLUG-HOLE BLACK 1/2”
10 2 760867 NUT-HNNL #8-32
30 1 38178 COVER PLATE, JRS SOA
11 2 803418 SCREW, #10-24 ZINC FLAT
31 2 724508 NUT LOCK 1/4-20 NYLOCK
SOCKET CAP
12 1 750325 RING-RETAIN EXT HVY 1” 32 2 764216 BOLT-BHCS 1/4-20 X 3/4
13 1 23618 BUSHING SOA PIVOT SS
33 1 800445 VALVE-1 SPOOL MOTOR
14 1 765207 JAM NUT - 5/8” - 18
34 1 800427 FIT-08ORFS X -08MOR
15 1 38111 ARM, WELDMENT SOA
35 1 802506 FIT- -6MORFS X -8MOR
COMMON
16 1 38115 COVER, WELDMENT SOA 36 2 726300 WASHER FLAT 3/8 SAE
COMMON 37 1 730026 CLAMP-VINYL COVERED
17 4 23297 GRIP, VALVE HANDLE 3/8”
18 1 24644 HANDLE,ASSEMBLY SOA 38 1 750762 BOLT WHIZ 5/16-18 X 3/4

800.392.2686 35
SWING OUT ARM
RG27 PARTS MANUAL Serial Number: RG270230921 - Current
44385 Swing Out Arm Assembly Rev-A
18 12 15 22 38

24

16

13 19 13 3 4
4 29 30
1
28 14
39 9 8 20
1
2
39 3
40
2
41

31

32
7 21 17 10 5 6

37
11

33

36

35

34
19 12

27
22

25

26

15

18

36
 SWING OUT ARM
Serial Number: RG270230921 - Current RG27 PARTS MANUAL

44385 Swing Out Arm Assembly Rev-A

ITEM QTY PART # DESCRIPTION 21 1 24177 SAFETY BAR ASSEMBLY
1 6 722207 BOLT HEX 5/16-18 X 2- 1/2 22 4 760521 PLUG-BLANK SWITCH,
GR8 BLACK
2 6 750050 NUT LOCK 5/16-18 NYLON 23 1 738004 VALVE-3 SPOOL
3 8 750768 NUT-WHIZ 1/4-20 SERR 24 1 802825 PLUG-HOLE BLACK 1/2”
FLANGE L/N GR8 ZN 25 1 38178 COVER PLATE, JRS SOA
4 8 750765 BOLT WHIZ 1/4-20 X 1/2
26 2 724508 NUT LOCK 1/4-20 NYLOCK
5 1 750456 SCREW-#10-24 X1/2 HH
27 2 764216 BOLT-BHCS 1/4-20 X 3/4
MACH
6 1 724105 NUT HEX LOCK #10-24 SS
28 1 800445 VALVE-1 SPOOL MOTOR
7 2 801832 SCREW-#8-32X1-1/4
29 1 800427 FIT-08ORFS X -08MOR
HHMS ZP
8 8 765163 WASHER FLAT #8 30 1 802506 FIT- -6MORFS X -8MOR
9 2 760867 NUT-HNNL #8-32 31 1 764455 NUT-HNML 7/8-9 STOVER
10 1 765207 JAM NUT - 5/8” - 18 32 1 726902 WASHER FLAT 7/8-10GA
11 1 44065 SOA WELDMENT, RG 33 2 807937 WASHER-BRONZE
SERIES 1.765x1.007x.125
12 1 38115 COVER, WELDMENT SOA 34 1 724906 NUT AXLE 1”-14
COMMON 35 1 808161 PIN-ROLL 3/16 X 1-1/2” ZP
13 4 23297 GRIP, VALVE HANDLE 36 1 44009 PIN, TAPERED SOA PIVOT
14 1 24644 HANDLE,ASSEMBLY SOA RG SERIES
15 1 801492 SWITCH PUSH/PULL 37 1 803800 SCREW-SET 3/8-16 X 1/2
16 1 736023 HOURMETER BLACK OXIDE FULL DOG
TIP
17 1 738008 VALVE-SWING CONTROL 38 1 44356 ASM, THROTTLE CABLE
18 1 35852 SWITCH, SAFETY TETHER 39 6 726201 WASHER - FLAT 5/16
19 1 35830 SWITCH-EMER SHUT- 40 1 44983 CHNL, LATCH BODY RG
DOWN REWORK SOA
20 1 804735 MICROSWITCH-ROLLER 41 2 722110 BOLT WHIZ 1/4-20 X 3/4
PLUNGER

35830 Emergency Shutdown Switch

N/C ~ WHITE (PIN 1) & BROWN (PIN 2)

N/O ~ GREEN (PIN 3) & YELLOW (PIN 4)

ITEM QTY PART #DESCRIPTION 2 4 803162 TERMINAL-DEUTSCH

1 1 804747 SWITCH-EMER SHUT- 0462-201-20141
DOWN TWIST TO 3 1 804105 WEDGELOCK-DEUTSCH
RELEASE (EAO 84- WM-4S
4 1 804165 CONNECTOR-PLUG
5030.0040)
DEUTSCH DTM06-4S

800.392.2686 37
SWING OUT ARM
RG27 PARTS MANUAL

24177 Safety Bar Assembly Rev-A

4 3

5 6 7

ITEM QTY. PART # DESCRIPTION 4 2 750768 NUT-WHIZ 1/4-20 SERR

1 1 24176 MOUNTING PLATE FLANGE L/N GR8 ZN
5 1 722206 BOLT HEX 5/16-18 X 1-3/4
2 1 764654 GUIDE-REAR MARKER
6 1 800303 SPRING-COMP .5 OD X .35
3 2 722320 BOLT CAR 1/4-20 X 1
ID X 1”
7 1 750050 NUT LOCK 5/16-18 NYLON

24644 Handle Assembly Rev-A

7
NOTE: PRE-
ASSEMBLE 3
ALL EXCEPT
FOR BOTTOM
PIN AND
SPRING

ITEM QTY PART # DESCRIPTION 5 1 722206 BOLT HEX 5/16-18 X 1-3/4

1 1 24176 MOUNTING PLATE 6 1 800303 SPRING-COMP .5 OD X
2 1 764654 GUIDE-REAR MARKER .35 ID X 1”
7 1 726201 WASHER - FLAT 5/16
3 2 722320 BOLT CAR 1/4-20 X 1
8 1 750050 NUT LOCK 5/16-18 NYLON
4 2 750768 NUT WHIZ 1/4”-20

38
 SWING OUT ARM
RG27 PARTS MANUAL

35852 Safety Tether Switch

A
DETAIL A
SCALE 2 : 1

ITEM QTY PART #DESCRIPTION 5 1 804787 STRAP, SAFETY TETHER

1 1 804734 SWITCH-SAFETY W/ AC-
TUATOR
2 1 35803 804734 CLIP REWORK
3 1 804788 PIN-CLEVIS 3/16 X 1.50
4 1 728001 PIN-COTTER 3/32 X 1
6 2 801832 SCREW-#8-32X1-1/4
HHMS ZP
7 2 760867 NUT-HNNL #8-32
8 1 801309 STRAP, WRIST
9 2 726203 WASHER FLAT 3/16 USS PL

44356 Throttle Cable Assembly

4

1
5

ITEM QTY PART #DESCRIPTION 4 2 802063 SCREW-10-24 X 1-3/4

1 1 44355 WELDMENT, THROTTLE SHCS
CABLE COVER 5 2 807989 SPACER-ALUMINUM
2 1 44391 REWORK, THROTTLE CA- .50”OD X .25”ID X .3125”
BLE NEG. ACTION LONG
3 2 724105 NUT HEX LOCK #10-24 6 2 807990 SPACER-ALUMINUM
.50”OD X .25”ID X .75”
LONG

800.392.2686 39
WIRING
RG27 PARTS MANUAL

38760 Wiring Harness Rev-C DIODE

TERMINAL TYPE "Q"
SEE DETAIL AT LOWER RIGHT

BLADE/BOOM SWITCH BLADE/BOOM SWITCH

TERMINAL TYPE "H" 25 26 TERMINAL TYPE "H"
31
1" 1"

2" 2"

HOUR METER HOUR METER

TERMINAL TYPE "H" 13 14 TERMINAL TYPE "H"

CONNECT TO CONNECTOR "24"

2" 2"

WHEEL DRIVE NEUTRAL

CONNECTOR TYPE "D"
WHEEL DRIVE NEUTRAL
CONNECTOR TYPE "C"
3"

32
24
21
3"
A B B A

2 SPEED SWITCH
B A
TERMINAL TYPE "N" 12 NO
LOOM
3" 4"

10" 14" 45"

7"

3" 2" 2" 10"

2 SPEED SWITCH 16
TERMINAL TYPE "N" 15
11
OPERATOR PRESENCE SWITCH
OPERATOR PRESENCE SWITCH

12" 2" CLUTCH ON/OFF SWITCH

B A 6 CONNECTOR TYPE "E"
TERMINAL TYPE "P"
TERMINAL TYPE "P"

10

VALVE 2 SPEED TACK SENSOR

CONNECTOR TYPE "A" CONNECTOR TYPE "D" 4 B A
16"
DIODE
TERMINAL TYPE "Q"
SEE DETAIL AT LOWER RIGHT 2
33 15"
2" 2"

B A
9 8
ELECTRIC CLUTCH
CONNECTOR TYPE "D" 3
OPERATOR SAFETY BAR SWITCH
OPERATOR SAFETY BAR SWITCH

TERMINAL TYPE "M"

TERMINAL TYPE "M"

40
 WIRING
RG27 PARTS MANUAL

38760 Wiring Harness Rev-C

COMMAND CUT CONTROL
CONNECTOR TYPE "B"
22
GROUND LUG
TERMINAL TYPE "K" 20

CLUTCH RELAY # 2
6"
CONNECTOR TYPE "R" 19 10"
3"
CLUTCH RELAY # 1 3"
CONNECTOR TYPE "R"
18 COMMAND CUT FUSE
23 (10A)
CONNECTOR TYPE "F"
1"
5"
17
6"
OPERATOR PRESENCE RELAY
CONNECTOR TYPE "R" 7
7"

COMMAND CUT VALVE

21 CONNECTOR TYPE "D"
10"
A

B A 6"
A B
21"
2" 2" 27
BLADE/BOOM VALVE
CONNECTOR TYPE "A"

45"
15"
2"
NO
LOOM 3"
A B
3" 30

BLADE/BOOM VALVE
SOA SAFETY SWITCH SIGNAL

29 28
CONNECTOR TYPE "A"
TERMINAL TYPE "M"

CH ON/OFF SWITCH
SOA SAFETY SWITCH SIGNAL

NNECTOR TYPE "E"

TERMINAL TYPE "M"

56"

ACK SENSOR
NECTOR TYPE "D" 4 B A

GHT 2"
33 15" 5" 4" GROUND LUG
5 TERMINAL TYPE "L"

B A

D" 3

18"

5" SOLENOID
2 TERMINAL TYPE "G"
2"

A B

ENGINE VOLTAGE REGULATOR

1 CONNECTOR TYPE "C"

800.392.2686 41
WIRING
RG27 PARTS MANUAL

38760 Wiring Harness Rev-C

CONNECTOR #27 C
BLADE/BOOM VALVE B

CONNECTOR #31 DIODE SOA SAFETY SWITCH

30 29
GROUND
GRY A B A B
PUR 20
25
BLADE/BOOM B BLK
SWITCH
A PUR RED
SOA
26 BLK BLK
BLU/WHT
HOUR METER OPERATOR PRESENCE SWITCH
CO
13 14 15 16 #
RED RE

RED BLK RED BRN

RED
12
BLK
2 SPEED SWITCH
BLU/WHT
11 BRN
BLK YLW
YLW
YLW YLW

ORG BLK A B

A B B A
PLUG #24
BLK CONNECTOR #6 WHEEL DRIVE
PLUG #10 CLUTCH ON/OFF LOCK OUT YLW
2 SPEED VALVE PUR

9 8 BRN
OPERATOR
PRESENCE GRN
BAR

RELAY

42
 WIRING
RG27 PARTS MANUAL

38760 Wiring Harness Rev-C

CONNECTOR #28
BLADE/BOOM VALVE

CONNECTOR #17
DIODE CONNECTOR #21
CC VALVE
B A
GROUND LUG PINK BRN
B CONNECTOR #22
20 BLU/WHT CONNECTOR #19 CC CONTROL
A CLUTCH RELAY CONNECTOR #23
RED WHT CC FUSE (10 A)
A
BLK B LT GRN
RED B A
B
BLK RED/
CONNECTOR BLK
#18 CLUTCH
RELAY RED RED/BLK CONNECTOR #4
RED TACH SENSOR
RED RED
GROUND LUG
BLK BLK
5
B CONNECTOR #1
ENGINE VOLTAGE
REGULATOR
YLW A SOLENOID
TERMINAL
YLW YLW
2
BLK
B PLUG #32 BLK RED/BLK
WHEEL
B
B A DRIVE GRN
24 LOCK OUT CONNECTOR #33
A DIODE
DRIVE
OUT YLW GRN B A BLK
CONNECTOR #3
CONNECTOR #7 CLUTCH
OPERATOR PRESENCE
RELAY

CONNECTOR #6

800.392.2686 43
WIRING
RG27 PARTS MANUAL

38760 Wiring Harness Rev-C

FROM WIRE DESCRIPTION TO
GAUGE COLOR
PLUG# PIN# (FUNCTION IMPRINT) PLUG# PIN #
1 A START SIGNAL 14 YLW 6 3
1 B RUN POWER 12 RED SP1 -
2 - START SOLENOID 14 YLW 24 B
3 A CLUTCH GROUND 14 BLK SP2 -
3 B CLUTCH POWER 14 RED/BLK SP4 -
4 A PULSE INPUT 16 WHT 22 11
4 B TACH PWR 18 RED/BLK SP4 -
5 - COMMON GROUND 12 BLK SP2 -
6 1 CLUTCH ON/OFF SWITCH 16 PUR 9 -
6 2 CLUTCH ON/OFF SWITCH 16 BLU/WHT SP5 -
6 4 GROUND 16 BLK SP2 -
6 8 GROUND 16 BLK SP2 -
6 9 WHEEL DRIVE NEUTRAL 14 YLW 24 A
7 30 OP RELAY 16 GRN 18 30
7 85 OPERATOR PRESENCE 16 BRN 16 -
7 86 OP RELAY GRD 16 BLK SP2 -
7 87 OP BAR SWITCH 16 GRN 8 -
10 A 2 SPEED SWITCH 16 ORG 11
10 B 2 SPEED SWITCH GRD 16 BLK SP2 -
12 - 2 SPEED SWITCH PWR 16 RED SP1 -
13 - HOUR METER PWR 16 RED SP1 -
14 - HOUR METER GRD 16 BLK SP2 -
15 - OPERATOR PRESENCE 16 RED SP1 -
17 A DIODE IN 16 BLU/WHT SP5 -
17 B DIODE OUT 16 LT. GRN SP3 -
18 85 CLUTCH RELAY 20 16 RED SP1 -
18 86 CLUTCH RELAY 20 16 BLU/WHT SP5 -
18 87 CLUTCH RELAY 20 16 LT GRN SP3 -
19 30 CLUTCH RELAY 21 14 RED SP1 -
19 85 CLUTCH RELAY 21 16 RED SP1 -
19 86 CLUTCH RELAY 21 16 LT GRN SP3 -
19 87 CLUTCH RELAY 21 14 RED/BLK SP4 -
20 - GROUND 14 BLK SP2 -
22 5 COMMAND CUT VALVE GRD 16 BRN 21 A
22 6 COMMAND CUT PWR SIG- 16 PINK 21 B
NAL
22 7 COMMAND CUT GRD 16 BLK SP2 -
22 8 COMMAND CUT PWR 16 RED 23 A
23 B 10 AMP FUSE 16 RED/BLK SP4 -
25 - BLADE/BOOM SWITCH 16 GRY SP7 -
26 - BLADE/BOOM VALVE 16 PUR SP6 -
27 A BLADE/BOOM EXT. 16 PUR SP6 -
27 B BLADE/BOOM EXT. 16 BLK SP2 -
28 A BLADE/BOOM RET. 16 PUR SP6 -
28 B BLADE/BOOM RET. 16 BLK SP2 -
29 - SOA POSITION SWITCH 16 RED SP1 -
30 - BLADE/BOOM SWITCH 16 GRY SP7 -
31 A DIODE 16 PUR SP6 -
31 B DIODE 16 GRY SP7 -
32 A WHEEL DRIVE JUMPER 14 YLW 32 B
33 A DIODE 14 BLK SP2 -
33 B DIODE 14 RED/BLK SP4 -

44
 WIRING
RG27 PARTS MANUAL

38760 Wiring Harness Rev-C

SPLICE CIRCUITS
SPLICE WIRE DESCRIPTION GAUGE COLOR CONNECTED TO
SP1 ++ MAIN POWER ++ 12 RED 1-B, 12, 13, 15, 18-85, 19-30, 19-85,
29
SP2 - MAIN GROUND - 12 BLK 3-A, 5, 6-4, 6-8, 7-86, 10-B, 14, 20, 22-7,
27-B, 28-B, 33-A
SP3 CLUTCH RELAY 14 LT. GRN 17-B, 18-87, 19-86
SP4 ELETRIC CLUTCH 14 RED/BLK 3-B, 4-B, 19-87, 23-B, 33-B
SP5 CLUTCH ON/OFF 14 BLU/WHT 6-2, 17-A, 18-86
SP6 BLADE/BOOM 16 PUR 26, 27-A, 28-A, 31-A
SWITCH
SP7 DIODE 16 GRY 25, 30, 31-B

800.392.2686 45
HOSE AND ADAPTER
RG27 PARTS MANUAL

808048 Hydraulic Schematic

T
P P
T

RG27 BLADE OPTION:

802597 - HYD. KIT

OVER CENTER VALVE (K) + FITTINGS, LIFT CYLINDER (N) + FITTINGS,

AND HOSES 7 AND 9 ARE FROM HOSE KIT 808048

46
 HOSE AND ADAPTER
RG27 PARTS MANUAL

808048 Hydraulic Schematic

ITEM QTY PART # DESCRIPTION

A 1 738004 3 BANK VALVE (RG27)
B 1 12579 HYDRAULIC TANK
C 1 12575 FUEL TANK
D 1 761906 HYDRAULIC FILTER ASM.
E 1 764215 PUMP - TANDEM .31/.31
F 1 738008 VALVE - SWING CONTROL
G 1 801152 DUAL COUNTER-BALANCE W/PILOT PORT
H 1 802526 MOTOR DRIVE/BRAKE PARKER
J 1 805100 VALVE-CHECK DUAL PILOT PISTON
K 1 1200015 OVER CENTER VALVE
L 1 801738 CYLINDER-STEER
M 1 29193 CYLINDER-SWING
N 1 802488 CYLINDER-LIFT
P 1 802228 VALVE-1 SPOOL MOTOR
Q 1 738106 FIT-EL90 -4FP -4FP

800.392.2686 47
HOSE AND ADAPTER
RG27 PARTS MANUAL Serial Number: RG270090521 - Current
808048A Adaptor Kit
ITEM QTY PART # DESCRIPTION
1 2 800441 FF6400-04-04 (04 MORFS X 04 MORB)
2 3 800442 FF6801-04-04 (90° 04 MORFS X 04 MORB)
3 7 801525 FF6400-04-06 (04MORFS X 06 MORB)
4 9 801923 FF6801-04-06 (90° 04 MORFS X 06 MORB)
5 1 807298 FF2501-10-08 (90° 10 MORFS X 08MP)
6 1 804847 FF2501-04-04 (90° 04MORFS X 04 MP)
7 3 801925 FF6500-04-04 (90° 04 MORFS X 04 FORFS SWIVEL)
8 1 806263 FF6802-04-04 (45° 04 MORFS X 04 MORB)
9 2 802506 FF6400-06-08 (06MORFS X 08 MORB)
10 3 806261 FF6801-08-08 (90° 08 MORFS X 08 MORB)
11 1 802103 FF6801-10-12 (90° 10 MORFS X 08 MP)
12 1 806269 FF6802-08-08 (45° 08 MORFS x 08 MORB)
13 1 738114 139-44 (4MB x 4MP)
14 2 765342 FF6802-06-10 (45 -6MFF X -10MOR)
15 1 805149 TQS-3.25-25” (3-1/4” Velcro Sleeve)
16 3 806125 FF6802-04-06 (45° 04MORFS x 06MORB)
17 1 807360 FF2601-04-04-04 (TEE 04 MORFS x 04 MORFS x 04 MP)
18 2 801924 FF6602-04-04-04 (TEE 04 MORFS x 04 FORFS SWIVEL x 04
MORFS)
19 2 800427 FF6400-08-08 (08 MORFS x 08 MORB)
20 2 807361 FF2501-04-06 (90° 04 MORFS x 06 MP)

48
 HOSE AND ADAPTER
Serial Number: RG270090521 - Current RG27 PARTS MANUAL

808048H Hose Kit

ITEM QTY PART # DESCRIPTION
1 1 REF. 10R16-10FSX-10FSX-64”
2 1 REF. 8R16-8FSX-8FSX90-71”
3 2 REF. 6R16-8FSX-6FSX90-98”
4 1 REF. 4R17-4FSX-4FSX90-14”
5 1 REF. 4R17-4FSX-4FSX-29”
6 2 REF. 4R17-4FSX-6FSX-29”
7 1 REF. 4R17-4FSX-4FSX-41”
8 1 REF. 4R17-4FSX-4FSX-32”
9 1 REF. 4R17-4FSX-4FSX-46”
10 1 REF. 4R17-4FSX-4FSX-51”
11 1 REF. 4R17-4FSX-4FSX90-53”
12 1 REF. 4R17-4FSX-4FSX-61”
13 1 REF. 4R17-4FSX-4FSX90-60”
14 1 REF. 4R17-4FSX-4FSX-70”
15 1 REF. 4R17-4FSX-4FSX90-75”
16 1 REF. 4R17-4FSX-4FSX-76”
17 1 REF. 4R17-4FSX-4FSX90-86”
18 1 REF. 8R1T-8FSX-8FSX90-22”
19 1 REF. 4R17-4FSX-4FSX90-9”
20 1 REF. 4F17-4FSX-4FSX-41”

800.392.2686 49
RG27 PARTS MANUAL

Service Parts Quick Reference

SERVICE FILTERS
DESCRIPTION PART# QTY
Engine Oil Filter 750200 1
Inner-Air Filter 750202 1
Outer-Air Filter 780270 1
Hydraulic Oil Filter (Element Only) 761908 1
Fuel Filter 763494 1

SERVICE FILTER KIT 40319

KIT INCLUDES FILTERS IN THE “SERVICE FILTERS” SECTION

CUTTER WHEEL TEETH

DESCRIPTION PART# PICTURE

Straight Counter Bore 3144C

Straight Threaded 3144T

Angle Out Counter Bore 2933C

Angle Out Counter Bore 2933T

COMMON WEAR AND REPLACEMENT PARTS

DESCRIPTION PART# QTY
Ignition Key 755553 1
Fuel Cap 801682 1
Safety Tether Switch (Complete) 35852 1
Safety Bar Assembly 24177 1
Cutter Head Bearings 760866 4

50
 RG27 PARTS MANUAL

Service Parts Quick Reference

DRIVETRAIN PARTS
DESCRIPTION PART# QTY
Tie Rod Assembly 29211 1
Left Front Wheel Assembly 29050 1
Right Front Wheel Assembly 29051 1
Drive Wheel Assembly 29244 1

MANUALS
Parts PMRG27-21
Operator Service Maintenance OSMRG27/35/37-21
Operator Booklet OBRG27/35/37-21

800.392.2686 51
RG27 PARTS MANUAL
RAYCO WARRANTY CERTIFICATE
A. General Outline
Rayco Manufacturing, Inc. warrants to
the first user that the products it supplies
will be free from defects in material and
workmanship under normal and proper
usage for a period of 365 days from the
date of delivery to the first user. In addition,
with respect to “Mini Work-Force” models,
the mainframe and control bar will be free
from defects in material and workmanship
under normal and proper usage for a period
of two (2) years from said date of delivery.
This warranty does not cover and Rayco
makes no warranties with respect to (i) any
product that has been subject to abuse,
misuse, misapplication, neglect, alteration
or accident; to improper or incorrect repair
or maintenance; or to abnormal conditions
of use, temperature, moisture, dirt or
corrosive matter; and (ii) any material, parts
or other components that are manufactured
by someone other than Rayco, which items
carry only the manufacturer’s warranty, if
any. Furthermore, this warranty does not
cover expendable parts.
Individual components such as engines,
engine drive systems, batteries, and
hydraulic components, etc. shall be
covered by standard warranties of their
respective manufacturers. Any claims must
be submitted within 30 days of the repair.
B. Individual Components
1. Engines
All engines have specific warranties
issued by OEM and honored thru their
respective dealer.
2. Hydraulic Components
Hydraulic components have variable
warranties. Rayco must preauthorize all
hydraulic component product warranties
prior to removal from the machine, and
all warranty considerations are the sole
responsibility of the manufacturer.
3. Batteries
Batteries have a warranty that is honored
thru manufacturer. For warranty service,
the purchaser is to contact manufacturer
directly.
52
4.Various Components
a. Belts will be covered under
warranty only if Rayco receives
warranty from their supplier.
b. Sprockets Sheaves have a six
month limited warranty.
c. Electric clutches have a six month
limited warranty.
d. Hydraulic Cylinders will be
covered under warranty only if
Rayco receives warranty from their
supplier.
5. Pockets and Teeth
Pockets and Teeth will be covered under
warranty only if they are defective before
they are mounted on a stump grinder.
Once they are used, all warranty stops.
C. Items not Covered
Rayco is not responsible for the following:
1. Premiums charged for overtime labor
requested by the purchaser.
2. Transporting the product to and from
the place at which warranty work is
performed.
3. Any product that has been altered or
modified in ways not approved by
Rayco.
4. Depreciation or damage caused by
normal wear, lack of reasonable and
proper maintenance, failure to follow
operating instructions, misuse, lack of
proper protection during storage, or
accident.
D. Unapproved Service Modification
Rayco is relieved of its obligation under
this warranty if:
1. Service (other than normal maintenance
and replacement of service items) is
performed by someone other than an
authorized Rayco dealer; or
2. The product is modified or altered in
ways not approved by Rayco.
 RG27 PARTS MANUAL
RAYCO WARRANTY CERTIFICATE

E. Obtaining Warranty Service If you have a situation where you are not sure
To obtain performance of this warranty, if a component is covered under warranty,
the original retail purchaser must request please do not hesitate to contact us. Rayco
warranty service from a Rayco dealer wants you and your customer to be 100%
satisfied with our products and service.
authorized to sell the product to be serviced.
When making such a request, the purchaser
must present evidence of the product’s
delivery date, make the product available
at the dealer’s place of business, and
inform the dealer in what way the purchaser
believes the product to be defective.
Warranty repairs can be made in the field
if the purchaser and servicing dealer so
desire. However, travel time expense to
and from the job site will be purchaser or
dealer responsibility.

F. No Implied Warranty or Other

Representation
Where permitted by law, neither Rayco nor
any company affiliated with it makes any
warranties, representations or promises,
expressed or implied, as to the quality
or performance, or freedom from defect
of its products other than those set forth
above, and NO IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS
IS MADE.

G. Limitation of Purchaser’s
Remedies
Where permitted by law, the purchaser’s
only remedies in connection with the
branch of performance on any warranty
on any Rayco product are those set forth
on this page. In no event will the dealer
and or Rayco be liable for incidental or
consequential damages, including but not
limited to: loss of profits, rental of substitute
equipment, or other commercial loss.

H. No Dealer Warranty
The selling dealer makes no warranty of his
own on any item warranted by Rayco, and
makes no warranty on other items unless he
delivers to the purchaser a separate written
warranty certificate specially warranting the
item. A dealer has no authority to make
any representation to promise on behalf of
Rayco, or to modify the terms or limitations
of this warranty in any way.

800.392.2686 53
Additional copies of this manual may be purchased. Contact your Authorized Rayco Dealer or Rayco
Manufacturing, LLC

Think Smart, Think Safe………

We care about your safety. When operating your RAYCO® machinery always wear an approved helmet
complete with ear muffs, face shield and the proper eye wear. Never operate under the influence of alco-
hol or drugs. Know your RAYCO, read and understand your owner’s manual cover to cover.

RAYCO Manufacturing Inc. retains the right to make changes in design and specifications; engineering;
add or remove features; add improvements; or discontinue manufacturing at any time without notice or
obligation.

Thank you for buying and using RAYCO Equipment.

“The Stump Cutter People”