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Product Parts

Information

Model
FA10i

(Dwg. MHP2947)

Save These Instructions

Form MHD56400
Edition 1
October 2007
45878592
© 2007 Ingersoll Rand Company
Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand Factory or
nearest Distributor.
For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.
Manuals can be downloaded from www.winchandhoistsolutions.com.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may invalidate all
warranties.
The original language of this manual is English.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1: Product Information Manuals


Publication Part/Document Number Publication Part/Document Number
Product Safety Information Manual (Non-Man Rider) MHD56250 Product Maintenance Information Manual MHD56401
Product Information Manual MHD56399 Product Safety Information Manual (Man Rider) MHD56251

TABLE OF CONTENTS
Description Page No. Dwg. Name Page No.
Parts Ordering Information ............................................................................3 .
Drum, Base And Reduction Gear Assembly Drawing .............................................4 (Dwg. MHP2948) ..........................................................................................4
Drum, Base And Reduction Gear Assembly Parts List ...........................................5 .
Drum and Siderail Parts List ...........................................................................6 .
Muffler Assembly Drawing And Parts List ..........................................................7 (Dwgs. MHP2949 and MHP2958) .....................................................................7
Shut-Off Valve Assembly Drawing and Parts List .................................................7 .
Motor Assembly Drawing ...............................................................................8 (Dwg. MHP1007) ..........................................................................................8
Motor Assembly Parts List ..............................................................................9 .
Reduction Gear Assembly Drawing .................................................................10 (Dwg. MHP0875) ........................................................................................10
Reduction Gear Assembly Parts List ...............................................................11 .
Disc Brake Assembly Drawing ........................................................................12 (Dwg. MHP2944) ........................................................................................12
Disc Brake Assembly Parts List ......................................................................13 .
Manual Band Brake (Optional) Assembly Drawing .............................................14 (Dwg. MHP0627) ........................................................................................14
Manual Band Brake (Optional) Assembly Parts List ............................................15 .
Automatic Band Brake (Optional) Assembly Drawing .........................................16 (Dwg. MHP2329) ........................................................................................16
Automatic Band Brake (Optional) Assembly Parts List .......................................17 .
Control Valve Assembly Drawing ....................................................................18 (Dwg. MHP2696) ........................................................................................18
Control Valve Assembly Parts List ..................................................................19 .
Emergency Stop And Overload Control Valve Assembly Drawing ...........................20 (Dwg. MHP2697) ........................................................................................20
Emergency Stop And Overload Control Valve Assembly Parts List ..........................21 .
Full Flow Remote Control Valve (Optional) Assembly Drawing And Parts List ...........22 (Dwg. MHP2698) ........................................................................................22
Pendant Operated Overload (Optional) Assembly Drawing And Parts List ...............23 (Dwg. MHP0698) ........................................................................................23
Pendant Operated Pilot Control Valve (Optional) Assembly Drawing .....................24 (Dwg. MHP2778) ........................................................................................24
Pendant Operated Pilot Control Valve (Optional) Assembly Parts List ....................25 .
Remote Pendant (Optional) Assembly Drawings ...............................................26 (Dwgs. MHP2346 and MHP1677) ...................................................................26
Remote Pendant (Optional) Assembly Parts List ...............................................27 .
Limit Switch (Optional) Assembly Drawing ......................................................28 (Dwg. MHP2677) ........................................................................................28
Limit Switch (Optional) Assembly Parts List ....................................................29 .
Brake Line Connections Assembly Drawings .....................................................30 (Dwg. MHP2239) ........................................................................................30
Brake Line Connections Assembly Parts List .....................................................31 .
Drum Locking Pin (Optional) Assembly Drawing And Parts List ............................32 (Dwg. MHP2675) ........................................................................................32
Press Roller Assembly Drawing ......................................................................34 (Dwg. MHP2945) ........................................................................................34
Press Roller Assembly Parts List ....................................................................35 .
Underwind Reversing Manifold (Optional) Assembly Drawing And Parts List ...........36 (Dwg. MHP2939) ........................................................................................36
Drum Guard Assembly Drawing ......................................................................38 (Dwg. MHP2946) ........................................................................................38
Drum Guard Assembly Parts List ....................................................................39 .
Label Drawing And Parts List ........................................................................40 (Dwg. MHP2947) ........................................................................................40
Accessories ...............................................................................................40 .
Air Preparation Assembly Drawing And Parts List ..............................................41 (Dwg. MHP2679) ........................................................................................41
Construction Cage (Optional) Assembly Drawing And Parts List ...........................42 (Dwg. MHP2045) ........................................................................................42
Warranty ...................................................................................................43

2 Form MHD56400 Edition 1


PARTS ORDERING INFORMATION
These products are designed and constructed to provide long, trouble-free service. In
time it may be necessary to order and install new parts to replace those that have
been subjected to wear. n Return Goods Policy
For your convenience and future reference, it is recommended that the following Ingersoll Rand will not accept any returned goods for warranty or service unless prior
information be recorded. arrangements have been made and written authorization has been provided from the
location the goods were purchased.
Model Number________________________________________________________
Products that have been modified without Ingersoll Rand approval, mishandled or
Serial Number________________________________________________________ overloaded will not be repaired or replaced under warranty. A printed copy of the
warranty that applies to this product is provided inside the back cover of this manual.
Date Purchase________________________________________________________

When ordering replacement parts, please specify the following: n Disposal


1. Complete model number and serial number as it appears on the data (name) plate.
2. Part number(s) and part description as shown in this manual.
3. Quantity required.
When the life of the product has expired, it is recommended that
The data (name) plate is located on the product. it be disassembled, degreased and parts separated as to
materials so that they may be recycled.
NOTICE
• Continuing improvement and advancement of design may cause changes to For additional information contact:
this equipment which are not included in this manual. Manuals are
periodically revised to incorporate changes. Always check the manual edition Ingersoll Rand
number on the front cover for the latest issue. 2724 Sixth Avenue South
• Sections of this manual may not apply to your product.
• Using other than genuine Ingersoll Rand replacement parts may invalidate Seattle, WA 98134 USA
the warranty. Phone: (206) 624-0466
or (866) 273-3278
Fax: (206) 624-6265

or

Ingersoll Rand
Douai Operations
529, Avenue Roger Salengro
59450 Sin Le Noble, France
Phone: (33) 03-27-93-08-08
Fax: (33) 03-27-93-08-00

Form MHD56400 Edition 1 3


DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING
41
43
39
15
37
38
36
1
14 33
6
45
62 49 2
64 5
13
216

96

97
48
47
52
63 117
50 197

40
42
194

306

582

193
184
192
191
188

186

185

183
119
98

117

(Dwg. MHP2948)

4 Form MHD56400 Edition 1


DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
Disc Brake Assembly (includes items 1, 7 through
1 1 382-32456 64 Retainer Ring 1 51192
12, and 15 through 31)
2 Capscrew (with disc brake) 8 71087100 96 Drum † 1 Note 1
•5 ‘O’ Ring 1 51459 Wire Rope Anchor - 1-1/8 inch 382-33285
6 Motor Adapter 1 14227 97 Wire Rope Anchor - 7/8 and 1 inch 1 382-33286
• 13 ‘O’ Ring (Drive Shaft) 1 52537 Wire Rope Anchor - 3/4 inch 382-33287
14 Seal Sleeve 1 11711 98 Siderail 2 Note 1
• 15 ‘O’ Ring 1 51460 117 Washer 20 71343768
• 33 ‘O’ Ring 1 51458 119 Capscrew 8 71449912
36 Retainer Ring 1 52678 183 Pin, Dowel 12 53770
37 Bearing 1 50998 Upright, Outboard † 1 382-33045
184
38 Retainer Ring 1 51761 Upright, Outboard † (with drum lock) 1 382-33045-L
39 Capscrew 24 71306450 185 Nameplate 1 71070643-R
40 Pin, Dowel 2 51468 186 Screw, Drive 4 71028849
41 Drum Shaft † 1 14167 188 Bearing 1 52534
42 Upright, Inboard † 1 382-32994 191 Bearing Retainer 1 382-33138
• 43 ‘O’ Ring 1 52536 192 Screw 4 50964
45 Retainer Ring 1 52541 End Cover 1 382-32264
193
47 Reduction Gear Assembly 1 11626 End Cover (limit switch) 1 382-32265
48 Nut 18 50812 194 Lifting Lug † 2 382-33500
49 Coupling † 1 11901 197 Capcrew 12 45879939
50 Capscrew 18 53769 216 Motor Flange 1 K5B-502
52 Adapter † 1 28582 306 Washer 6 52914
62 Pin, Dowel 2 52334 582 Capscrew 6 71391080
63 Capscrew 18 71458194 --- Spacer (no disc brake) 1 382-29940

• Recommended spare for one winch, 2 years of normal operation.


Note 1: Refer to “DRUM AND SIDERAIL PARTS LIST” on page 6.
† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Drum Shaft item (41) part number 14167 as part number 14167CH.

Certification Type Example Part Number To Order


ABS --- 14167CHA
DNV 14167CH ---

Form MHD56400 Edition 1 5


DRUM AND SIDERAIL PARTS LIST

Part Part
Drum (Item 96) With Band Brake Drum (Item 96) Without Band Brake **
Number Number
Drum (24 inch) † 382-32503-5 Drum (24 inch) † 382-32504-5
Drum (30 inch) † 382-32503-6 Drum (30 inch) † 382-32504-6
Drum (36 inch) † 382-32503-7 Drum (36 inch) † 382-32504-7
Drum (40 inch) † 382-32503-8 Drum (40 inch) † 382-32504-8
Drum (50 inch) † 382-32503-9 Drum (50 inch) † 382-32504-9

Part Part
Siderail (Item 98) With Brake Band Siderail (Item 98) Without Brake Band
Number Number
Siderail (24 inch Drum) † 382-33080-5 Siderail (24 inch Drum) † 382-33079-5
Siderail (30 inch Drum) † 382-33080-6 Siderail (30 inch Drum) † 382-33079-6
Siderail (36 inch Drum) † 382-33080-7 Siderail (36 inch Drum) † 382-33079-7
Siderail (40 inch Drum) † 382-33080-8 Siderail (40 inch Drum) † 382-33079-8
Siderail (50 inch Drum) † 382-33080-9 Siderail (50 inch Drum) † 382-33079-9

** Contact your nearest Ingersoll-Rand distributor or the factory for additional replacement part information.
† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Drum (item 96) (24 inches long) part number 382-32503-5 as part number 382-32503-5CH or 382-32503-5CHA.

6 Form MHD56400 Edition 1


MUFFLER ASSEMBLY DRAWING AND PARTS LIST

177 165

169
163
171

174
170

(Dwg. MHP2949)

Item Description Total Part


No. of Part Qty Number
163 Pipe Nipple 2 71311252
165 Reducer Bushing 1 71057459
167 Pipe Nipple * 1 71057467
169 Pipe Elbow 1 71057434
170 Muffler 1 50594
171 Pipe Nipple 1 Contact Factory
174 Muffler 1 52472
177 Pipe Elbow 1 54299

* Item not illustrated.

SHUT-OFF VALVE ASSEMBLY DRAWING AND PARTS LIST

592
958

(Dwg. MHP2958)

Item Description Total Part


No. of Part Qty Number
592 Ball Valve 1 71416911
958 Fitting, Nipple 1 71311252

Form MHD56400 Edition 1 7


MOTOR ASSEMBLY DRAWING

(Dwg. MHP1007)

8 Form MHD56400 Edition 1


MOTOR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
199 Motor Assembly ** 1 K5B-550 229 Button Head Screw 5 K5B-541
3 Lockwasher 10 71268213 230 Oil Slinger 1 K5B-540
4 Capscrew 10 71268205 231 Crank Assembly 1 K5B-A516
200 Capscrew 20 52317 232 Sleeve 1 K5B-519
201 Cylinder 5 K5B-505 233 Bushing 1 K5B-511
202 Compression Ring 1 Set K5B550-KRING 234 Connecting Rod Ring 2 K5B-510
203 Wrist Pin 5 HU-514A 235 Lock Pin 1 HU-K520
204 Piston* 5 * 236 Cotter Pin 1 53456
205 Retainer Ring 10 902A45-632 237 Pin Nut 1 D02-394
206 Connecting Rod 5 K5B-509 240 Roll Pin 1 54257
207 Oil Ring 1 Set K5B550-KRING 243 Gasket 2 K5B-928
208 Plug 1 71263297 244 ‘O’ Ring 1 20A11CM248
209 Head Gasket 1 Set K5B-507-5 246 Grease Fitting 1 53095
210 Vent Cap Assembly 1 26604 247 Rotary Valve Housing 1 K5B-545
213 Eye Bolt 2 KU-888 250 Rotary Valve 1 K5B-526EQ-RS
214 Nameplate 1 K5B-301 251 Seal Ring 1 Pack K5B-607A
215 Drive Screw 1 Pack R4K-302-12 252 Bearing 1 50138
216 Mounting Flange 1 K5B-502 253 Capscrew 5 51471
217 Motor Housing 1 K5B-501A 254 Exhaust Flange 1 K5B-276M
218 Pipe Plug 2 54912 500 Valve Assembly 1 K5C2
226 Gasket 1 K5B-592-1 546 Gasket 1 Set 27115
227 Oil Seal 1 51873 549 Lockwasher 4 71376370
228 Crank Bearing 2 51066 551 Capscrew 4 71369276

* Parts not sold separately. Refer to Table 2 ‘Motor Assembly Kit List’ on page 9.
** Motor Assembly consists of items 3, 4, 200 through 260, and 546.

Table 2: Motor Assembly Kit List


Item Description Total Part
No. of Part Qty Number
•— Motor Gasket Kit (includes items 202, 207, 209, 226, 243, 244, 248 and 317) 1 26823
231 Crank Assembly (includes items 206 and 228 through 237) 1 K5B-A516
250 Rotary Valve Assembly (includes items 243, 251 and 252) 1 K5B-526EQ-RS
261 Piston Assembly (includes items 202 through 205 and item 207) 1 K5B-A513-50

• Recommended spare for one winch, 2 years of normal operation.


Note: Kit number K5B550-KRING consists of (5) Compression Rings item 202 and (5) Oil Rings item 207.

Form MHD56400 Edition 1 9


REDUCTION GEAR ASSEMBLY DRAWING

(Dwg. MHP0875)

10 Form MHD56400 Edition 1


REDUCTION GEAR ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
Reduction Gear Assembly (includes items 400
47 1 11626 426 Cylinder Roller Bearing * 1 71308233
through 453)
400 Seal Support 1 71419154 427 Retainer Ring 1 71308241
401 Capscrew 5 154-2522 428 Spacer* 1
402 Oil Seal 1 71308175 429 Sun Gear* 1
Order Item 47
403 ‘O’ Ring 1 71308183 430 Planetary Assembly* 1
404 Spring Pin 3 154B2240 433 Sun Gear* 1
405 Support* 1 Order Item 47 434 ‘O’ Ring 2 Order Item 460
406 Plug 15 71068571 435 Retainer Ring 1 71068597
407 Bearing* 1 71308191 436 Ring Gear* 1 Order Item 47
408 ‘O’ Ring 2 71308209 437 Spring Pin 3 71106710
409 Ring Gear* 1 438 Input Housing* 1
410 Planetary Support* 1 439 Capscrew* 12 Order Item 47
412 Spring Pin* 6 440 Planetary Assembly* 1
413 Thrust Bearing* 6 442 ‘O’ Ring 2 Order Item 460
414 Roller Bearings* 240 Order Item 47 443 Spring Pin 4 71068472
415 Planet Gears* 3 444 Ring Gear* 1
416 Roller Spacer* 3 445 Shaft* 1 Order Item 47
417 Planet Gear Shaft* 3 446 End Cover* 1
418 Spacer* 1 447 Gasket 1 71308225
419 ‘O’ Ring 1 Order Item 460 448 Capscrew 8 154-2528
420 Retainer Ring* 1 449 Thrust Plate 1 154-1711
422 Spacer* 2 450 Front Cover 1 154-1802
Order Item 47
423 Spacer* 1 452 Capscrew 4 154-2576
424 Input Housing* 1 453 Adjusting Screw 1 154-2601
425 Capscrew 3 71419147

* Parts not sold separately.

Table 3: Reduction Gear Assembly Kit List

Item Description Total Part


No. of Part Qty Number
• 460 ‘O’ Ring Repair Kit (includes items 408, 434 and 442) 1 27353

• Recommended spare for one winch, 2 years of normal operation.

Form MHD56400 Edition 1 11


DISC BRAKE ASSEMBLY DRAWING

41

30
87
15 29
23

85 22
86

31

11 39

12
89
88
19
24

21

16
17

10

38

9 7

(Dwg. MHP2944)

12 Form MHD56400 Edition 1


DISC BRAKE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
Disc Brake Assembly (includes items 1, 7 through
1 1 382-32456 21 Brake Housing † 1 382-32457
12, and 15 through 31) †
2 Capscrew (with disc brake) 8 71087100 22 Fitting, Reducer Bushing 1 51803
3 Lockwasher 18 50181 • 23 Breather 1 51857
6 Motor Adapter 1 14227 24 Pipe Plug 2 51467
7 Input Shaft (with disc brake) † 1 11595 27 Tubing * 1 52520
8 Brake Reaction Plate 1 10597 28 Fitting, Nut * 2 55013
9 Spring 15 50751 29 Fitting, Vented 1 20770
10 Brake Piston 1 382-31002 30 Dump Valve 1 50276
• 11 Seal 1 71444822 31 Fitting, Nipple 1 50859
• 12 Seal 1 51462 38 Retainer Ring 1 51761
• 15 ‘O’ Ring 1 51458 85 Reaction Ring 1 382-32608
16 Friction Plate 7 71126874 86 Fitting, Tee 1 71063374
17 Drive Plate † 8 382-31004 87 Pressure Gauge 1 43806249
19 Geared Hub † 1 382-32459 88 Label, Low Pressure 1 71465942
20 Fitting, Sleeve * 2 55014 89 Rivet 2 71028849

• Recommended spare for one winch, 2 years of normal operation.


† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Input Shaft (item 7) part number 11595 as part number 11595CH or 11595CHA.
* Item not illustrated.

Certification Type Example Part Number To Order


ABS --- 11595CHA
DNV 11595CH ---

Form MHD56400 Edition 1 13


MANUAL BAND BRAKE (OPTIONAL) ASSEMBLY DRAWING

109 112
105
104

96 111

110
114

113
129

128
108

125
106 102 103

120
127
98

119
118
117

126

124
123
115
122

98

116

117

(Dwg. MHP0627)

14 Form MHD56400 Edition 1


MANUAL BAND BRAKE (OPTIONAL) ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
Manual Band Brake Assembly (includes items 104
100 1 382-33365 115 Locknut 4 71445316
through 129)
96 Drum (for use with brake band) 1 116 Capscrew 2 54221
*
98 Siderail 2 117 Washer 4 71343768
Order item 109,
102 Nut 2 118 Anchor † 1 12096
‘U’ Bolt
Order item 109,
103 Lockwasher 2 119 Capscrew 2 71449912
‘U’ Bolt
104 Handwheel † 1 12183 120 Nut 1 50159
105 Grease Fitting 1 51469 122 Plate 1 12084
106 Capscrew 2 71445407 123 Washer 4 71274815
108 Bracket 1 12203 124 Capscrew 4 71316533
109 ‘U’ Bolt (includes items 102 and 103) 1 52701 125 Washer 2 71055206
110 Nut 1 51775 126 Support 1 12094
111 Bearing 1 52707 127 Adjustment Screw 1 54424
112 Tube † 1 12204 • 128 Brake Band † 1 set 382-33363
113 Spring 1 52717 129 Handle 1 45875465
114 Brake Screw † 1 12182

• Recommended spare for one winch, 2 years of normal operation.


* Refer to “DRUM AND SIDERAIL PARTS LIST” on page 6.
† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Brake Band (item 128) part number 382-33363 as part number 382-33363CH or 382-33363CHA.

Certification Type Example Part Number To Order


ABS --- 382-33363CHA
DNV 382-33363CH ---

Form MHD56400 Edition 1 15


AUTOMATIC BAND BRAKE (OPTIONAL) ASSEMBLY DRAWING

25 34
56
35
54
55

54
57
58
59
44

46

51 53 32
61 60

126
117

118
119
130
124
123
134 120
101 122 115
74
127

117
117 44
67 116
65

68
69
70
73
71

101
(Dwg. MHP2329)

16 Form MHD56400 Edition 1


AUTOMATIC BAND BRAKE (OPTIONAL) ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
139 Brake Band Assembly 1 382-33366 69 Fitting, Hose End 2 53954
25 Capscrew 2 50912 70 Fitting, Nipple 1 71009385
32 Washer 2 52915 71 Exhaust Valve 1 EV30-A
34 Lever Arm, Left Side † 1 28647 73 Fitting, Nipple 1 71107494
35 Spacer 2 28654 74 Bracket † 1 28675
44 Cotter Pin 4 50965 101 Breather 2 71385611
46 Pin † 1 28688 115 Locknut 4 71445316
51 Clevis † 1 28676 116 Capscrew 1 45878840
53 Bushing 1 71393128 117 Washer 5 71343768
54 Bushing 4 71392203 118 Anchor † 1 12096
55 Pivot Nut † 1 28644 119 Capscrew 2 71449912
56 Link Stud † 1 28643 120 Jam Nut 1 50159
57 Cotter Pin 2 50957 122 Plate 1 12084
58 Pin † 1 28655 123 Washer 4 71274815
• 59 Brake Band † 1 Set 382-33364 124 Capscrew 4 71316533
60 Nut 2 71418651 126 Support 1 12094
61 Lever Arm, Right Side † 1 28648 127 Adjustment Screw 1 54424
65 Pin † 1 28689 130 Nut 1 71393193
67 Capscrew 2 51010 134 Cylinder 1 71393151
68 Hose (bulk) 1 53245

• Recommended spare for one winch, 2 years of normal operation.


† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Brake Band item (59) part number 382-33364 as part number 382-33364CH.

Certification Type Example Part Number To Order


ABS --- 382-33364CHA
DNV 382-33364CH ---

Form MHD56400 Edition 1 17


CONTROL VALVE ASSEMBLY DRAWING

(Dwg. MHP2696)

18 Form MHD56400 Edition 1


CONTROL VALVE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
900 Control Valve Assembly 1 K5C2-ELP 937 Spring 1 26966
89 Rivet 2 71028849 938 Buttonhead Screw 2 71394407
214 Plug 1 71263297 939 Seal Bracket (Note 2) 1 28733-S
901 Capscrew 9 71342034 940 Tag, No FA2B 1 71392757
902 Washer 8 71303408 941 ‘O’ Ring 1 71357198
903 Poppet Cover 1 26997 942 ‘O’ Ring 2 51651
904 Poppet Gasket 1 27064 Reverse Valve Kit (Normal)** 1 27925-SX
905 Poppet Spring 1 71351068 943 Reverse Valve (Reverse Bias)** 1 28002
906 Poppet Cap 1 28734 Reverse Valve (Unbiased) 1 ****
907 Poppet Seal 1 26991 Bushing (Normal)*** 1 26686
909 Washer, Tablock 1 71398051 944 Bushing (Reverse Bias)*** 1 27450
910 Pilot Valve Assembly 1 28696 Bushing (Unbiased) 1 ****
912 Plug 1 71267561 945 Dowel Pin 1 71146674
916 Ball 1 D10-280 946 Gasket Set 27115
917 Valve Housing 1 * 948 Label, Throttle Direction 1 71352777
918 Cover Gasket 1 26999 949 Washer 4 71413355
919 Piston Cover 1 26998 950 Plug 1 71366348
920 IR Pilot Valve Tool 1 28690 951 Capscrew 4 71431365
921 ‘O’ Ring 1 52537 955 Exhaust Flange 1 26691
922 Piston (Note 1) 1 28735-S 956 Fitting, Elbow 1 71367932
923 ‘O’ Ring 1 71355796 957 Fitting, Elbow 1 54299
924 Washer 2 71271985 958 Fitting, Nipple 2 71311252
925 Capscrew 2 71348338 959 Muffler 1 52472
930 Handle Assembly 1 27239-1 960 Label, Warning 1 71373229
935 Plug 1 71348965 962 Breather 1 51559

* Item 917 not sold separately, order item 900


** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.
*** Ensure Bushing matches Reverse Valve (Reverse Valve (Normal) and Bushing (Normal)). Mixing these components can result in erratic winch operation.
**** Reverse Valve (Unbiased), and Bushing (Unbiased) contact factory for application.
Note 1: Item 922 not sold separately, includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.
Note 2: Item 939 not sold separately, includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.

Table 4: K5C2-X and K5C2-EX Control Valve Service Kits


Item Total
Kit Description Part Number
No. Qty
K5C2 Control Valve Service Kit, both standard and -E (includes items 96, 703, 713, 714, 722, 901, 902, 904, 907, 910,
• 780 1 27240
916, 918, 921, 923, 941, 942 and 946)
782 Handle Assembly Kit (includes items 901, 902 and 930; 1 each) 1 27239
784 Reverse Valve Kit (includes items 943 and 956) 1 27925-SX
• 786 Overload Valve Service Kit † 1 27995-X
• 788 Emergency Stop Service Kit † 1 27994-X
789 Emergency Stop Kit (Optional Feature) † 1 28026
910 Pilot Valve Assembly Kit 1 28696
922 Piston Kit 1 28735-S
939 Seal Bracket Kit (includes items 901, 902, 924, 925, 935, 937-939, 941 and 942) 1 28733-S

• Recommended spare for one winch, 2 years of normal operation.


† Item not illustrated.

Form MHD56400 Edition 1 19


EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY DRAWING

700 903
701 901
904 902
702
905
704
703 906
907
705
956 721
706
902
Brake 955
Fitting 707 912
722
703 910

916
918 711
919 89
940 942
902
917
901 723
726
942
960 944
943
921 724
922

923 948
214

951

949
945

924 946

925

942
712
941
935 713
963
714
939 715

938
717
718
930 937
909
901 902 719

901 716

720

920

(Dwg. MHP2697)

20 Form MHD56400 Edition 1


EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
908 Control Valve Assembly 1 K5C2-EXLP 918 Cover Gasket 1 26999
89 Rivet 2 71028849 919 Piston Cover 1 26998
214 Plug 1 71263297 920 IR Pilot Valve Tool 1 28690
700 Cap 1 27491 921 ‘O’ Ring 1 52537
701 Grommet 1 71365779 922 Piston (Note 1) 1 28735-S
702 Plunger 1 27490 923 ‘O’ Ring 1 71355796
703 ‘O’ Ring 6 71127039 924 Washer 2 71271985
704 Label, Stop 1 95790099 925 Capscrew 2 71348338
705 Button, E-Stop 1 71372601 930 Handle Assembly 1 27239-1
706 Adapter 1 27488 935 Plug 1 71348965
707 Plunger 1 27489 937 Spring 1 26966
711 Spring 1 71365787 938 Buttonhead Screw 2 71394407
712 Piston 1 27964 939 Seal Bracket (Note 2) 1 28733-S
713 ‘O’ Ring 1 51768 940 Tag, No FA2B 1 71392757
714 Gasket 1 27493 941 ‘O’ Ring 1 71357198
715 Plate 1 27624 942 ‘O’ Ring 3 51651
716 ‘O’ Ring 1 71365795 Reverse Valve Kit (Normal)** 1 27925-XLP
717 Adjustment Nut 1 24374 943 Reverse Valve (Reverse Bias)** 1 **
718 Spring 1 71053730 Reverse Valve (Unbiased) 1 ****
719 Cover 1 27494 Bushing (Normal)*** 1 382-29739
720 Screw, Adjusting 1 27571 944 Bushing (Reverse Bias)*** 1 ***
721 Capscrew 2 71398879 Bushing (Unbiased) 1 ****
722 ‘O’ Ring 2 71138135 945 Dowel Pin 1 71146674
723 Exhaust Adapter 1 27540 946 Gasket Set 27115
724 Label Plate, LP 1 71465959 948 Label, Throttle Direction 1 71352777
726 Plug 1 27945 949 Washer 4 71413355
901 Capscrew 11 71342034 951 Capscrew 4 71431365
902 Washer 12 71303408 955 Exhaust Flange 1 26691
903 Poppet Cover 1 26997 956 Fitting, Elbow 1 71367932
904 Poppet Gasket 1 27064 957 Fitting, Elbow (refer to Dwg. MHP2696) 1 71273676
905 Poppet Spring 1 71351068 958 Fitting, Nipple (refer to Dwg. MHP2696) 1 71057483
906 Poppet Cap 1 28734 959 Muffler (refer to Dwg. MHP2696) 1 52472
907 Poppet Seal 1 26991 960 Label, Warning 1 71373229
909 Washer, Tablock 1 71398051 963 Plug 3 28628
910 Pilot Valve Assembly 1 28696 964 Manifold Block † 1 382-31727
912 Plug 1 71267561 965 Gasket † 1 382-31762
916 Ball 1 D10-280 966 Washer † 4 71271985
917 Valve Housing 1 * 967 Capscrew † 4 71348338

† Items 964 through 967 not illustrated.


* Item 917 not sold separately, order item 908.
** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.
*** Ensure Bushing matches Reverse Valve (Reverse Valve (Normal) and Bushing (Normal)). Mixing these components can result in erratic winch operation.
**** Reverse Valve (Unbiased), and Bushing (Unbiased) contact factory for application.
Refer to ‘Control Valve Assembly Parts List’ on page 19 for notes and all other kit part numbers.
Note 1: Item 922 not sold separately, includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.
Note 2: Item 939 not sold separately, includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.

Form MHD56400 Edition 1 21


FULL FLOW REMOTE CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2698)

Item Description Total Part Item Description Total Part


No. of Part Qty Number No. of Part Qty Number
900 Control Valve Assembly 1 K5C2-SBK 321 Fitting, Elbow 4 54270
44 Hose Assembly As Req'd 50923 322 Hose End 4 54738
93 Capscrew 5 51471 323 Hose (bulk) As Req'd 54737
243 Gasket 1 K5B-928 956 Fitting, Elbow 1 71367932
253 Exhaust Cover 1 KK5B-276M

22 Form MHD56400 Edition 1


PENDANT OPERATED OVERLOAD (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP0698)

Item Description Total Part Item Description Total Part


No. of Part Qty Number No. of Part Qty Number
369 Adapter 1 24373 389 ‘O’ Ring 1 50557
386 Setscrew 1 71266589 713 ‘O’ Ring 2 51768
387 Piston 1 24372 717 Adjustment Nut 1 24374
388 Plug, Orifice 1 382-31313 718 Spring 1 71053730

Form MHD56400 Edition 1 23


PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING

(Dwg. MHP2778)

24 Form MHD56400 Edition 1


PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
96 Washer (2) 4 71376370 • 357 Inlet Poppet 2 23517
Valve Assembly: PTV • 358 Gasket 1 71264725
Single Air Brake 359 Fitting, Elbow 1 71262299
330 Single air Brake -E Option 1 • 360 'O' Ring 2 52662
Contact Factory
Dual Air Brakes 361 Poppet Seat 2 23518
Dual Air Brakes -E Option 362 Retainer Ring 2 53833
331 Valve Shaft 1 23522 • 363 'O' Ring 2 52573
332 Restrictor, Poppet 1 23523 364 Valve Piston 2 23519
333 Restrictor, Seat 1 23524 365 Retainer Ring 2 71138010
334 'O' Ring 1 71137988 366 Capscrew 4 71138069
335 Pin 2 71293179 367 Pilot Cap Assembly 2 28433
336 Pin 2 71293161 368 Capscrew 4 71138077
337 Setscrew 1 Contact Factory Adapter, Standard 23514
369 1
338 Sleeve 1 23606 Adapter, -E Option 24373
339 Valve Body 1 * 370 Capscrew 4 71138085
• 340 Gasket 2 23592 371 Shims (3) 71138119
Pin (Note 1) 1(2) 381 Capscrew 1 53807
• 341 Valve Assembly (Note 1) 1(2) 23594 383 Capscrew 2 71261713
'O' Ring (Note 1) 2(4) 384 Pendant Bracket 1 24442
342 Manifold 1 382-31755 385 Valve Cap Assembly 2 28433
343 Spring Clip 1 24793 386 Capscrew 2 71303671
344 Washer 1 50899 • 387 Seal Washer 2 71303838
345 Capscrew 2 71261747 388 Shuttle Valve Body 1 24146
• 346 Gasket 1 382-31761 389 Fitting, Elbow 2 Contact Factory
347 Pin 1(2) 71146195 • 713 'O' Ring 2 51768
354 Exhaust Poppet 1 23516 924 Washer 8 71271985
355 Plug 1 51897 951 Capscrew 4 71431365
356 Spring 2 71138028

• Recommended spare for one winch, 2 years of normal operation.


* Item not sold separately, order item 330.
** Item not illustrated, part of valve cap assembly.
Note 1: Refer to the following to determine Pin (347) and Valve Assembly (341) configuration requirements:
Winches without disc or automatic band brake use quantity of 2 pins (347).
Winches with a single automatic brake (disc or band) (Valve Assembly 25439 or 25440) use quantity of 1 Pin (347) and 1 Valve Assembly (341).
Winches with disc and automatic band brakes (Valve Assemblies 25441 or 25468) use quantity of 2 Valve Assemblies (341).
Note 2: Quantity of 4 Washers (96) required to mount Adapter (369).
Additional Washers (96) and Shim (371) quantities are ‘As Required’ to establish clearance tolerances described in the Product Maintenance Information Manual.

Form MHD56400 Edition 1 25


REMOTE PENDANT (OPTIONAL) ASSEMBLY DRAWINGS
Pendant without Emergency Stop

(Dwg. MHP2346)
Pendant with Emergency Stop

348
442 440

444 443
453 448

446 447

445
446
449
451 456
441

455
454 449
443
443
452
451
452
457

458

(Dwg. MHP1677)

26 Form MHD56400 Edition 1


REMOTE PENDANT (OPTIONAL) ASSEMBLY PARTS LIST
Item Description Total Part Number
No. of Part Qty With E-Stop Without E-Stop
353 Pendant Assembly 1 PHS2E PHS2E-U
348 Fitting, Adapter 3 (5) 71048268
440 Lifting Eye 1 64222332
441 Emergency Stop Valve 1 95790108 ---
442 Valve 3 95790106 ---
• 443 ‘O’ Ring 2(5) 58209229
444 Plug 2(4) 65107741
445 Spring 2(4) 69128541
446 Ball 2(5) 69401625
447 Pin 1 95790040
448 Setscrew 2 42008607
• 449 ‘O’ Ring 2(3) 58235329
451 Protector 2(3) 95790107
452 Valve 2(3) 95790104
453 Lever 2 95790122
454 Pendant Handle 1 Order Item 353
455 Setscrew 3(5) 71078158
456 Label Kit 1 95790111
457 Exhaust Washer 1 67600303
458 Retainer Ring 1 47713030
470 Plug 1 --- 65129541

• Recommended spare for one winch, 2 years of normal operation.


PHS2E includes items 440-449 and 451-458
PHS2E-U includes items 440, 443-449, 451-458 and 470

Form MHD56400 Edition 1 27


LIMIT SWITCH (OPTIONAL) ASSEMBLY DRAWING

477
476

479
508
507 478
508

480

481

511
509 482
505
510
506
501
514
498
500 509
484
485
486
503 512
504
488 489 490
97
502 501 96
499 492

513
492

493 491

497 #1 Main Air Hose 494


450
#3 Haul-in Air Hose 496

#4 Payout Air Hose 495

(Dwg. MHP2677)

28 Form MHD56400 Edition 1


LIMIT SWITCH (OPTIONAL) ASSEMBLY PARTS LIST
Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
Limit Switch Assembly (Includes items 488 and Hose Assembly (42 in. [1067 mm]) stainless steel
475 1 382-32134-S 495 1 382-31426-10
514) hose
96 Washer 4 71376370 Hose Assembly (42.5 in. [1080 mm]) std. hose 382-31423-9
496 Hose Assembly (42.5 in. [1080 mm]) stainless 1
97 Capscrew 4 52160 382-31426-9
steel hose
450 Adapter, Limit Switch 1 382-30831 497 Fitting, Adapter 4 71048268
476 Upper Support Block 1 96150556 498 Cap Assembly 1 96150662
477 Capscrew 2 41332006 499 Capscrew 3 71324115
478 Control Valve 2 68558741 500 Lower Support Block 1 96150555
479 Fitting, Hose Tee 1 58255860 501 Spindle Switch Assembly 1 71464127
480 Connection Block 1 382-31427 502 Rod 4 382-31037
481 Fitting, Pipe 1 54242 503 Washer 4 45201008
482 Dump Valve 1 71460760 504 Nut 4 43003511
484 Pin 1 46503420 505 Cover, Housing 1 382-32125
485 ‘O’ Ring 1 58237529 506 Capscrew 2 41313606
486 Housing 1 382-32124 507 Fitting, Hose Tee 1 71457519
488 Washer 2 45001104 508 Tube 1 68045328
489 Capscrew 1 41311906 509 Fitting, Adapter 4 71457485
490 Gasket 2 69761541 510 Label, Limit Switch Configuration 1 71459929
Label, Limit Switch Instructions, Underwind
491 Fitting, Cap 1 71111975 71462337
Winches Only
511 1
Label, Limit Switch Instructions, Overwind
492 Washer 5 71271985 71446439
Winches Only
493 Capscrew 2 41322606 512 Chain 1 69033232
Hose Assembly (37 in. [940 mm]) std. hose 382-31423-8 513 Nut 1 71386783
494 Hose Assembly (37 in. [940 mm]) stainless steel 1
382-31426-8 514 ‘S’ Hook 1 94120206
hose
495 Hose Assembly (42 in. [1067 mm]) std. hose 1 382-31423-10

Form MHD56400 Edition 1 29


BRAKE LINE CONNECTIONS ASSEMBLY DRAWINGS

(Dwg. MHP2239)

30 Form MHD56400 Edition 1


BRAKE LINE CONNECTIONS ASSEMBLY PARTS LIST
Item Description Total Part Number
No. of Part Qty With Emergency Stop and Overload Without Emergency Stop and Overload
601 Fitting, Tee 1 51707
602 Fitting, Pipe 1 51704
603 Bushing 1 71039416
604 Fitting, Nipple 3 51034
605 Fitting, Elbow 1 51031
606 Fitting, Connector 1 54679
607 Valve 1 54672
608 Fitting, Elbow 1 51281
610 Fitting, Tee 1 71375372
611 Fitting, Connector 2 52092
612 Fitting, Tee 3 51812
613 Valve, Check 1 71368609
614 Fitting, Pipe 1 50861
615 Fitting, Elbow 4 52182 ---
616 Fitting, Connector 3 51814
617 Fitting, Connector 2 54274
618 Fitting, Elbow 1 71375349
619 Fitting 12 55014
620 Locknut 12 55013
621 Valve 1 71375380
622 Valve, Check 1 71375398
623 Fitting, Reducer 2 71375406
624 Bracket, Support 1 28051
625 Capscrew 2 54277
626 Washer 2 51831
627 Locknut 2 53541
628 Tubing (Bulk) As Req’d 52520
740 Fitting, Connector 3 71367908
741 Shuttle Valve 1 50277
742 Fitting, Elbow 1 71372650
---
743 Fitting, Reducer 1 53939
745 Tubing, Assembly 1 52520
748 Fitting, Elbow 2 71367767

Form MHD56400 Edition 1 31


DRUM LOCKING PIN (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

302
304
301 305
306
141 307
309
308

303 310
311
312

(Dwg. MHP2675)

Item Description Total Part Number


No. of Part Qty with Brake Band without Brake Band
Drum (24 inch) * 382-32503-5L 382-32504-5L
Drum (30 inch) * 382-32503-6L 382-32504-6L
96 Drum (36 inch) * 1 382-32503-7L 382-32504-7L
Drum (40 inch) * 382-32503-8L 382-32504-8L
Drum (50 inch) * 382-32503-9L 382-32504-9L
Common Items
300 Drum Locking Assembly 1 382-33103
141 Handle Grip 1 71436851
184 Outboard Upright * 1 382-33045-L
301 Handle 1 382-30639
302 Capscrew 1 71445654
303 Locknut 1 71069132
304 Shaft 1 382-33172
305 Capscrew 2 71467443
306 Washer 2 52914
307 Cover 1 33173
308 Housing 1 33143
309 Grease Fitting 1 71111942
310 Spring 1 71436869
311 Bushing 1 45871811
312 Drum Lock Pin 1 382-33168
313 Label, Drum Lock * 1 71465967

* Item not illustrated.

32 Form MHD56400 Edition 1


SERVICE NOTES

Form MHD56400 Edition 1 33


PRESS ROLLER ASSEMBLY DRAWING

402

406

407

411

413

401
405 405
409
408

406

404
410

403
409
408

(Dwg. MHP2945)

34 Form MHD56400 Edition 1


PRESS ROLLER ASSEMBLY PARTS LIST
Item Description Total Part Number
No. of Part Qty With Brake Band Without Brake Band
Press Roller Assembly (24 inch Drum) 382-33457-5B 382-33457-5
Press Roller Assembly (30 inch Drum) 382-33457-6B 382-33457-6
400 Press Roller Assembly (36 inch Drum) 1 382-33457-7B 382-33457-7
Press Roller Assembly (40 inch Drum) 382-33457-8B 382-33457-8
Press Roller Assembly (50 inch Drum) 382-33457-9B 382-33457-9
Roller, End (24 inch Drum) 382-33440-5
Roller, End (30 inch Drum) 382-33440-6
401 Roller, End (36 inch Drum) 2 382-33440-7
Roller, End (40 inch Drum) 382-33440-8
Roller, End (50 inch Drum) 382-33440-9
Pivot Shaft (24 inch Drum) 382-33456-5B 382-33456-5
Pivot Shaft (30 inch Drum) 382-33456-6B 382-33456-6
403 Pivot Shaft (36 inch Drum) 1 382-33456-7B 382-33456-7
Pivot Shaft (40 inch Drum) 382-33456-8B 382-33456-8
Pivot Shaft (50 inch Drum) 382-33456-9B 382-33456-9
Shaft (24 inch Drum) 382-33454-5
Shaft (30 inch Drum) 382-33454-6
411 Shaft (36 inch Drum) 1 382-33454-7
Shaft (40 inch Drum) 382-33454-8
Shaft (50 inch Drum) 382-33454-9
Common Items
402 Roller, Center 1 382-33439
404 Collar 2 71443980
405 Spring, Right 2 382-334421
406 Spring, Left 2 382-3344
407 Pivot Frame 1 382-33437
408 Capscrew 4 71371652
409 Washer 4 51009
410 Bushing 2 71443816
413 Pin, Retainer 2 382-30965

Form MHD56400 Edition 1 35


UNDERWIND REVERSING MANIFOLD (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

265

949
248

268
95

266 949

267

266

248

268

949
269

(Dwg. MHP2939)

Item Description Total Part Item Description Total Part


No. of Part Qty Number No. of Part Qty Number
264 Reversing Manifold Assembly 1 28749 267 Manifold 1 W21007/89063
95 Capscrew 2 71106736 268 Capscrew 4 71262810
248 Gasket 2 K5B-547 269 Nut 2 43805258
265 Capscrew 4 71475073 949 Washer 8 71413355
266 Cover 2 W21008/89063

36 Form MHD56400 Edition 1


SERVICE NOTES

Form MHD56400 Edition 1 37


DRUM GUARD ASSEMBLY DRAWING

Automatic Band Brake

803

802

807 806
804

805

408

Manual Band
Brake 801

810

306

408
(Dwg. MHP2946)

38 Form MHD56400 Edition 1


DRUM GUARD ASSEMBLY PARTS LIST
Item Description Total Qty Part Number
No. of Part 24 inch Drum 30 inch Drum 36 inch Drum 40 inch Drum 50 inch Drum
Drum Guard Assembly 1 382-33102-5 382-33102-6 382-33102-7 382-33102-8 382-33102-9
Drum Guard Assembly
382-33102-5AB 382-33102-6AB 382-33102-7AB 382-33102-8AB 382-33102-9AB
Auto Band Brake
800 Drum Guard Assembly 382-33102-5ABL 382-33102-6ABL 382-33102-7ABL 382-33102-8ABL 382-33102-9ABL
Auto Band Brake & Drum Lock
Drum Guard Assembly
Manual Band Brake & Drum 382-33102-5BL 382-33102-6BL 382-33102-7BL 382-33102-8BL 382-33102-9BL
Lock
Guard Panel without Band
6 382-33110-5 382-33110-6 382-33110-7 382-33110-8 382-33110-9
805 Brake
Guard Panel with Band Brake 6 382-33110-5B 382-33110-6B 382-33110-7B 382-33110-8B 382-33110-9B
Crossbar without Band Brake 9 382-33136-5 382-33136-6 382-33136-7 382-33136-8 382-33136-9
806
Crossbar with Band Brake 9 382-33136-5B 382-33136-6B 382-33136-7B 382-33136-8B 382-33136-9B
807 Guard Panel with Band Brake 1 382-33111-5 382-33111-6 382-33111-7 382-33111-8 382-33111-9

Table 5: Common Parts List


Item Description Total Part Item Description Total Part
No. of Part Qty Number No. of Part Qty Number
306 Washer 16 52914 804 Nut 18 71445415
408 Capscrew 16 71371652 810 Guard 2 382-33109
801 Guard (inboard end) 1 382-32995 811 Label (no drum guard) * 1 71449714
802 Guard (Auto Band Brake) 2 382-33107 812 Label (with drum guard) * 1 382-31662
803 Guard (outboard end) 1 382-32995-L

* Item not illustrated.

Form MHD56400 Edition 1 39


LABEL DRAWING AND PARTS LIST

(Dwg. MHP2947)

Item Description Total Part


No. of Part Qty Number
185 Nameplate * 1 71070643
186 Rivet * 4 71028849
Label Kits
281 Standard Winch * 382-33575
1
-E Winch * 382-33576
284 Force Five Product Label * 1 Contact Factory
285 Ingersoll-Rand Label * 1 71109102
Overwind Label * 2 71462725
286
Underwind * 2 71462733
287 Warning Label * 1 71060529
288 Warning Label * 1 71289326
289 Air Supply Label * 1 71046395
289 Exhaust Label * 2 71042196
291 Oil Supply Label * 3 71043616
294 Control Valve Operation * 1 96180102

* Item not illustrated.

ACCESSORIES
Description of Part Part Number
Lubricant LUBRI-LINK-GREEN

40 Form MHD56400 Edition 1


AIR PREPARATION ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2679)

Item Description Total Part Item Description Total Part


No. of Part Qty Number No. of Part Qty Number
574 Air Preparation Assembly 1 382-31020 601 Regulator 1 R40-0B-G00
575 Filter 1 F35-0B-C28 602 Pipe Nipple 1 71057483
578 Pipe Nipple 2 71311426 603 U-Bolt 2 71445308
580 Lubricator 1 L40-0B-G00 604 Capscrew 4 71391080
586 Hose, Bulk 1 54737 605 Washer 4 71445324
589 Strainer (not shown) 1 K4U-A267AT 606 Nut 4 71445316
590 Liquidator (not shown) 1 8834-W1-000 607 Bracket 2 382-31021
591 Fitting (not shown) 1 54270 608 Fitting, Connector 1 71106520
592 Ball Valve (not shown) 1 71416911 609 Hose, Fitting 2 54738

Form MHD56400 Edition 1 41


CONSTRUCTION CAGE (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

79

81

80

133
76

75

77
78
283
626
132

83
(Dwg. MHP2045)

Item Description Total Part Number


No. of Part Qty With Band Brake Without Band Brake
75 Nut 12 50825
76 Label, Specifications 1
Contact Factory
77 Nameplate 1
78 Cover 1 27426
Construction Cage (24 inch (610 mm) Drum) CC-FA10-24M CC-FA10-24X
Construction Cage (30 inch (760 mm) Drum) CC-FA10-30M CC-FA10-30X
79 Construction Cage (36 inch (915 mm) Drum) 1 CC-FA10-36M CC-FA10-36X
Construction Cage (40 inch (1016 mm) Drum) CC-FA10-40M CC-FA10-40X
Construction Cage (50 inch (1270 mm) Drum) CC-FA10-50M CC-FA10-50X
80 Lockwasher 12 71357735
81 Capscrew 12 52837
83 Warning Label 1 71359384
132 Capscrew 4 71359129
133 Nut 4 53390
283 Rivet 4 71028849
626 Washer 4 51831

42 Form MHD56400 Edition 1


WARRANTY
Ingersoll Rand Company warrants to the original user its Hoists and Winches Ingersoll Rand makes no other warranty, and all implied warranties including any
(Products) to be free of defects in material and workmanship for a period of one year warranty of merchantability or fitness for a particular purpose are limited to the
from the date of purchase. Ingersoll Rand will repair, without cost, any Product found duration of the expressed warranty period as set forth above. Ingersoll Rand
to be defective, including parts and labor charges, or at its option, will replace such maximum liability is limited to the purchase price of the Product and in no event
Products or refund the purchase price less a reasonable allowance for depreciation, shall Ingersoll Rand be liable for any consequential, indirect, incidental, or
in exchange for the Product. Repairs or replacements are warranted for the remainder special damages of any nature rising from the sale or use of the Product, whether
of the original warranty period. based on contract, tort, or otherwise.

If any Product proves defective within its original one year warranty period, it should Note: Some states do not allow limitations on incidental or consequential damages
be returned to any Authorized Hoist and Winch Service Distributor, transportation or how long an implied warranty lasts so that the above limitations may not apply to
prepaid with proof of purchase or warranty card. you.

This warranty does not apply to Products which Ingersoll Rand has determined to This warranty gives you specific legal rights and you may also have other rights which
have been misused or abused, improperly maintained by the user, or where the may vary from state to state.
malfunction or defect can be attributed to the use of non-genuine Ingersoll Rand
parts.

IMPORTANT NOTICE
It is our policy to promote safe delivery of all orders. CONCEALED LOSS OR DAMAGE
When a shipment has been delivered to you in apparent good condition, but upon
This shipment has been thoroughly checked, packed and inspected before leaving our opening the crate or container, loss or damage has taken place while in transit, notify
plant and receipt for it in good condition has been received from the carrier. Any loss the carrier’s agent immediately.
or damage which occurs to this shipment while en route is not due to any action or
conduct of the manufacturer. DAMAGE CLAIMS
You must file claims for damage with the carrier. It is the transportation company’s
VISIBLE LOSS OR DAMAGE responsibility to reimburse you for repair or replacement of goods damaged in
If any of the goods called for on the bill of lading or express receipt are damaged or shipment. Claims for loss or damage in shipment must not be deducted from the
the quantity is short, do not accept them until the freight or express agent makes an Ingersoll Rand invoice, nor should payment of Ingersoll Rand invoice be withheld
appropriate notation on your freight bill or express receipt. awaiting adjustment of such claims as the carrier guarantees safe delivery.

You may return products damaged in shipment to us for repair, which services will be
for your account and form your basis for claim against the carrier.

Form MHD56400 Edition 1 43


www.winchandhoistsolutions.com

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