Electric Precipitator Installation Guide

Zhejiang Jieda Environmental Protection Group Co.,Ltd.
电除尘器安装说明书
Electric Precipitator
Installation Guide
Zhejiang Jieda Environmental Protection Group Co.,Ltd
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目录 Contents
1.范围 ..............................................................................................................................................4
1. Range ...........................................................................................................................................4
2.规范性引用文件 ..........................................................................................................................4
2. Normative quotation documents................................................................................................4
3.设备保管与开箱验收 ..................................................................................................................4
3. Storage and unpacking check ....................................................................................................4
4.施工前准备 ..................................................................................................................................5
4. Preparation before installation ..................................................................................................5
5.本体安装 ......................................................................................................................................6
5.Entity installation...........................................................................................................................6
6.安装中应注意的问题 .................................................................................................................15
6.Matters need attention during installation ..............................................................................15
7.安装的最后检查 .........................................................................................................................15
7.The last checking for installation..............................................................................................15
8. 安装调试内容 ...........................................................................................................................16
8. Installation and commissioning ...............................................................................................16
9.高强度螺栓安装按有关标准执行 .............................................................................................16
9.Installation of high-strength bolts shall be carried on according to related standards. ......16
附录(规范性附录) ..............................................................................................................17
Appendix (Normative appendix) .................................................................................................17
电除尘器调试大纲 ........................................................................................................................17
Scheme of Electrical Precipitator commissioning ......................................................................17
B1 调试内容..........................................................................................................................17
B1 Commissioning ................................................................................................................17
B2 调试前的准备工作及安全注意事项..............................................................................18
B2 Preparation and safety caution before Commissioning. ..............................................18
B3 电除尘器设备元件的检查与试验..................................................................................21
B3 Checking and testing of equipment components used in ESP.....................................21
B4 电除尘器密封性试验.......................................................................................................24
B4 Requirement of Gas-tight test for ESP..........................................................................24
B5 电除尘器安装后的检查与调整.......................................................................................26
B5 Checking and adjustment after ESP install. .................................................................26
B6 电除尘器低压控制回路的检查与调试...........................................................................29
B6 Inspection and Commissioning of low-voltage duct pilot in ESP................................29
B7 电除尘器电源的检查与调试........................................................................................34
B7 Inspection and Commissioning of the power of ESP....................................................34
B8 电除尘器的阴，阳极振打、分布板振打及机构传动件的调试................................35
B8 Commissioning of the discharging rapping, collecting rapping, distribution plate
rapping and mechanism driving medium in ESP ..............................................................35
B9 电除尘器电加热器通电调试..........................................................................................38
B9 Electricity Commissioning of electric heater in ESP....................................................39
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B10. 电除尘器冷态、无烟电场负荷调试.........................................................................39
B10. Cold smokeless load Commissioning of ESP..............................................................39
Bl1 电除尘器热负荷整机调试(72 小时联动运行)...........................................................46
B11 Thermal load overall Commissioning of ESP (72 hours’ leakage operation) ...........46
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电除尘器安装说明书
Electrostatic-Precipitator Installation Guide
Q/JAK23-2001
1.范围
1. Range
1.1 本说明书适用于 J 型电除尘器本体设备和有关电气设备的安装、调试、技术改造及大修。
1.1 This instruction applies to installation, commissioning, technological transformation and
major repairing of J-slot Electrostatic Precipitator (ESP). Related electrical equipments are in
accordance with this instruction.
1.2 其它同类型电除尘器仅供参考。
1.2 To other style ESP, the instruction is for reference only.
2.规范性引用文件
2. Normative quoted documents
下列文件中的条款通过本说明书的引用而成为本说明书的条款。
The terms quoted from the following documents become terms of this instruction.
JB/T5910-1997 电除尘器
Electrical precipitator
JB/T8536-1997 电除尘器机械安装技术条件
Technical specifications for machinery installation of electrical precipitator
Q/JAK08-2001 钢结构件涂装规范
Paint coating specification for steel structural parts
JB/T5906-1997 电除尘器阳极板
Anode plates in electrical precipitator
Q/JAK19-2001 钢结构及配套件包装
Steel structure and auxiliary equipment packing
JB/T5909.1-4 电除尘器用瓷绝缘子
Porcelain insulators used in electrical precipitator
3.设备保管与开箱验收
3. Storage and unpacking check
3.1 设备到达现场后，按下列要求保管。
3.1 The equipments are kept as following requested after arriving the field.
3.1.1 堆放场地要合理布局，基础稳固，堆放高度合理，便于装运、作业，并作好防洪防涝
设施。
3.1.1 Equipment yard should have reasonable distribution and stable foundation. The stacking
height should be reasonable for shipment, operation and do well in water-logging prevention
work.
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3.1.2 产品堆放要符合预装及安装工艺流程要求，避免多次倒运以防变形。
3.1.2 Products are piled according to preassemble and the technological process for installation.
The deforming made by frequently transport should be avoided.
3.1.3 产品堆放、装运时不得损坏产品上的产品编号。
3.1.3 Product number signed on products can’t be damaged during stacking and shipping.
3.1.4 电源整流变压器、电机等设备不得露天存放。
3.1.4 Mains rectification transformer, electric motor and other equipment can’t be put in open
field.
3.1.5 阳极板、阴极线存放时间不得大于 6 个月，否则在其表面应涂气相防锈油。
3.1.5 The resting period of collecting plate and discharging wire must be less than six months.
Otherwise paint gas-phase pickling oil on surface.
3.1.6 电除尘器另部件的包装运输、标志、贮存应符合 Q/JAK19-2001 的规定。
3.1.6 Transportation, marking and storage of components should apply to the requirement in
Q/JAK19-2001.
3.2 设备开箱验收
3.2 Unpacking check
3.2.1 设备开箱、清点、验收应有制造厂、用户施工单位共同参加。
Manufacture and Construction organization should both participate during unpacking, checking of
materials, and receiving inspection.
3.2.2 验收条件
3.2.2 Acceptance condition
3.2.2.1 供货清册、装箱清单等技术文件资料齐全；
3.2.2.1 All the technical documents are all ready such as supplying list and packing list.
3.2.2.2 设备铭牌上的型号、规格、数量与工程设计相符；
3.2.2.2 Model number, specs and quantity signed in equipment nameplate coincide with
engineering design.
3.2.2.3 检查产品质量，如因运输、装卸、贮存过程产生变形和尺寸变动，应作校正，对无法
修复的要给予报废及更换；
3.2.2.3 Check the quality of products. Do some correction when deformation or variation
happened during transporting, loading and discharging, storage. Reject and change the discharging
unrecoverable.
3.2.2.4 设计标准依据制造厂家设计图纸、有关技术文件及 JB/T5910-1997 规定。
3.2.2.4 Standard of design is according to design drawings, correlated technical documents and
regulations in JB/T5910-1997.
4.施工前准备
4. Preparation before installation
4.1 安装单位应熟悉设备结构、性能、有关设计图纸和技术文件，编制施工组织设计文件，
编制施工质量卡，施工过程中要严格做好质量检验记录。
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4.1 Installation agency should be familiar with device structure, performance, correlative
design drawings and technical documents. Make construction management plan documents
and construction quality card. Installation agency shall also be in charge of quality
certification recording during installation.
4.2 按施工组织设计要求，进行场地平整、平台敷设，吊装机械设备配制等工作。
4.2 Site formation, platform laying, case with lifting mechanical equipment are according to the
requirement of design.
4.3 电瓷产品耐压试验应符合 JB/T5909.1-4 规定。
4.3 Pressure-tight test of electrical porcelain products shall be coincided with specifications in
JB/T5909.1-4.
4.4 制造厂作设备技术交底，用户应派员参加施工监督。
4.4 Manufacture confide technical secret. Users should take part in the supervision of
construction.
5.本体安装
5. Entity installation
5.1 混凝土基础或混凝土支柱验收
5.1 Acceptance of concrete basic and concrete column.
Steel bracket or
Steel bracket or
block bearing
block bearing
Bottom board
Bottom board
Second pour areas

Base plate
Bolt
Sanded cement
grout (1:2) Steel frame
Second pour areas Embedded steel plates
Foundation
Foundation
Fig. 1 Fig. 2
5.1.1 钢支柱或支承轴承与基础联接方式如图 1、图 2 。

5.1.1 Connection either between steel bracket and foundation or between block bearing and
foundation is shown in Fig. 1 and Fig. 2.
5.1.2 预埋件和预埋螺栓均应符合图纸要求，混凝土强度应符合设计要求。基础允许偏差(见
表 1)。
5.1.2 Embedded parts and embedded bolts are all accordance with drawings. Concrete strength is
in conformity with requirements of design. Foundation deviation is shown in Table 1.
Table 1:
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名称 (Name) 长度 (Length) mm 偏差 (Deviation) mm

柱距 (Column spacing) ≤10 ＞10 ＜±3 ＜±5
对角线 (Diagonal line) ≤20 ＞20 ＜±6 ＜±8
标高 (Height mark) ≤±3
5.2 钢支架
5.2 Steel bracket
5.2.1 划出支架各平面中心线及等高线，作为测量基准。
5.2.1 Centerline and contour line should be identified for each plane of brackets to be used in
measure reference.
5.2.2 钢支架各支承点水平标高允差≤±3mm，垂直度允差≤±5mm。
5.2.2 Allowable deviation at bearing points of steel bracket, horizontal levels is ≤ ±3mm,
verticality is ≤±5mm.
5.3 支承
5.3 Bearing
5.3.1 支承严格按图纸要求就位入座，注意单向、双向支承的位移方向，作好临时定位，临
时固定要可靠，待安装底梁后，投运前将临时定位拆除或将定位螺栓退至图纸要求位置。
5.3.1 Assemble position of bearings should be strongly conformity with drawings. Pay attention to
the displacement direction of one-way, two-way bearings. Temporary fix should be done reliably.
Remove temporary fix before commission or move distance sink bolts to the position demanded in
drawings after bottom girder are installed.
5.3.2 各支承下平面(或上平面)标高偏差≤±3mm 。
5.3.2 Upper plate (down plate) reference deviation of bearings is ≤±3mm.
5.4 底梁、灰斗
5.4 Bottom beam and hopper
5.4.1 划出所有底梁的纵横中心线，吊装就位作好临时支撑。焊接时要采取抗变形措施，底
梁安装后与支承接触处允许加垫，间隙<1mm。
5.4.1 Draw all the centerline of bottom beam. Lift into place and make temporary support. Avoid
deformation during welding. Packing at the connecting of bearings is permitted after bottom beam
is installation. Gap is <1mm.
Fig. 3
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5.4.2 底梁对角线偏差符合图 3 规定，各立柱支承点标高≤±3 mm。

5.4.2 Deviation of bottom beam diagonal is agreed with Fig. 3. Height mark of each column is ≤
±3 mm.
5.4.3 灰斗内壁与底梁作密封性焊接。
5.4.3 Tightness welding between hopper inwall and bottom beam.
5.4.4 灰斗中的挡风板要等到阳极板安装调整后再安装，阳极板下部振打杆的下平面与上挡
风板间隙应严格按图施工，确保极板能自由热膨胀;挡风板的定位缺口允许现场修正。
5.4.4 Air dampers in hopper shall be installed after anode plates are installed. The space between
down plate of shaking bar under anode plate and upper air damper should be constructed
according to drawings strictly. Ensure the polar plate could expand freely. Locating notch of air
dampers can be corrected in scene.
5.5 尘中走道
5.5 Inner ladder assembly
5.5.1 尘中走道安装就位时注意膨胀端不得焊死, 尘中走道上用于极板定位的部件待阳极板
安装调整就位后再焊接。
5.5.1 The expanding side can’t be welded when inner ladder assembly is being installed. The
locating parts used in collecting plate on inner ladder assembly shall be welded after collecting
plates are installed.
5.6 壳体、内顶、走梯
5.6 Casing, inner roof and stair
5.6.1 安装前测量每根立柱的实际长度，中心线和等高线；配制相应厚度的垫板。
5.6.1 Measure the real length, center line and contour line of each upright column before
installation. Formulate plate with relevant thickness.
5.6.2 立柱垂直度偏差允许±5mm;立柱标高允差±3mm，柱间尺寸偏差小于±5mm。
5.6.2 Allowable verticality deviation of upright column is ±5mm, allowable height mark
deviation is ±3mm, and allowable deviation between columns is less than ±5mm.
5.6.4 壳体内顶安装完毕后可安装部份走梯及平台，以方便下一部件安装，走梯安装必须牢
固可靠，并注意热膨胀影响。
5.6.4 To convenient for next installation, stairs and platforms can be partly installed after the inner
roof of casing are installed. The installation of stairs must be credibility. Pay attention to the
affection of heat expansion.
5.7 阴极吊挂及大框架
5.7 Discharging suspension and big-frame
5.7.1 绝缘子安装前要作好耐压试验，耐压试验要求按相关标准执行;精心安装防止破碎;同
电场的绝缘支柱上表面允许高差±lmm，吊杆与防尘套、瓷套中心偏差±3mm。
5.7.1 Pressure-tight test should be done before insulator is installed. Pressure-tight test is
demanded to run according to relative standard. Insulator shall be meticulously installed to avoid
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breaking. Allowance deviation of upper plate of insulating column in the same electric field is ±
1mm, and hanging, dirt-proof boot, porcelain center is ±3mm.
5.7.2 阴极框架安装，如图 4，可采用电场内组装或地面部分组装相结合的工艺；各层小框
架一般均在电场内部组合，框架组合后要求。
5.7.2 Installation of discharging frame is shown in Fig.4. Be assembled in electric field or partly in
ground partly in electric field are all acceptable. Little-frame of each layer is usually assembled in
electric field. The following are requirement after frame are assembled.
Discharging suspension
Upper Frame
(Rectangular Tube)
Middle Frame
(Rectangular Tube)
Lower Frame
(Rectangular Tube)
Fig.4
a．同—小框架两矩形管中心偏差为≤±3mm；
a. The center deviation between two rectangular tubes in the same little-frame
is ±3mm.
b．竖梁直线度允差 3mm；
b. Allowable deviation of vertical beam straightness is 3mm.
5.8 阳极部分
5.8 Anode part
a．阳极悬挂架划线安装；
a. Collecting suspension frame installed by chalking line.
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b．悬挂架与上层小框架间距偏差为±5mm；
b. The deviation of the distance between hanging frame and upper little-frame is
±5mm.
Fig.5 Heel check frame for single collecting plate Fig.6 Hanger for single anode
plate
Bolt
Seal
Steel pipe
Lacing ring
Stiffened plate
Frame bed
Fig.7 Guide frame used in hanging collecting plate group
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Service lifting hook

Frame
coupling rope Main lifting hook
Guide frame
Lifting hanger
Fig.8 Twin hook hanger used in collecting plate group
Self-roll-over stand Shaft bearing Frame coupling rope Lifting hook

Shaping
steel frame Guide frame Lifting hanger
Fig.9 Single hook hanger used in collecting plate group
Lifting hook for polar

plate is shown in fig.14
Fig.10 Hanger for collecting plate group
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c．阴极笼式框架安装完毕后进行阳极板就位。单块极板经检验、校正后，
其尺寸、形位公差应符合 JB/T5906-1999 规定。校正架如图 5。用搬运吊具(图
6)将极板放入导向框架内(图 7)，同时，每放一块，用阳极板卡子固定之。一般 5～
6 块一组，进行吊装。
c. Insert discharging plates after discharging cage frames are installed.
Dimensional form and position tolerance of each polar plate should be accordance with
JB/T5906-1999 after checking and correcting. Correction frame can be found in Fig.5.
Lay polar plate at guide frame (Fig. 7) by hanger (Fig. 6). At the same time, fix
collecting plates by clips when one is laid. Hang after 5~6 pieces was assembled.
d．起吊时可采用双吊式如图 8，或单吊式如图 9，上部起吊方法如图 l0。钓
钩如图 11：
d. Twin-lift (Fig. 8) or single-lift (Fig. 9) all can be adopted. The lifting method
for hang upper is shown in Fig.10, and jig in Fig.11.
Clamping element
Flat plate
Backup plate
Castle nut
Flat plate
Bolt
Fig.11 Lifting hook for negative plate
e．在阳极插入阳极悬挂架和阴极小框架间隙过程，逐层解除导向框架，就
位后再进行校正，异极间距偏差±10mm，虎克螺钉或高强度螺栓用专用机具安
装。
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e. Relieve guide frame layer by layer while inserting collecting suspension frame
and discharging little-frame in anode. Correct after insertion. Deviation of heteropolar
distance is ±10mm. Hooke screws or high-strength bolts were installed by special
tools.
f．电除尘器阳极板下部连接采用凹凸套紧固时，紧固用螺栓必须拧紧，拧
紧力矩要求为 160N·m
f. Binding bolts must be tighten when concave and convex sleeves was used in the
lower connection of collecting plate in ESP.Tightening torque is 160N·m.
5.9 阴极线安装
5.9 Installation of discharging wires.
检查阴极线，严格按规定程序批准的图样要求安装，不得反装或倒装，圆
孔处和腰孔处拧紧力矩按图要求进行，保证极线热膨胀自由又不晃动，然后将螺
栓焊死。阴、阳极间距偏差(见表 2)：
Discharging wire shall be installed in strict accordance with graphic requirement
established procedure. Inverted and upside-down installation is unacceptable. Tighten
moment of round hole and girdle hole is carried on in accordance with demands in
drawings. Ensure polar heat expanding free and no whining. Welding bolts firmly.
The deviation between negative and anode pole is shown in Table 2.
表 2(Table 2)
极板长度(Polar plate length)≤ 阴、阳极间距(Distance between
7m negative and anode pole)≤5mm
极板长度＞7m 阴、阳极间距≤10mm
5.10 振打系统的安装
5.10 Installation of rapping system.
5.10.1 严格按规定程序批准的图样安装，振打轴保证同轴度小于 3mm 后才能安
装振打锤，各振打锤中心与撞击砧冷态设计中心点水平中心偏差±3mm,垂直中
心偏差±3mm。
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5.10.1 Install strictly according to the pattern under established procedure. Rapping
hammer can be installed only after proper alignment of rapping shaft is less than
3mm. The horizontal center deviation between rapping hammer center and breaking
anvil center is ±3mm, and the vertical deviation is ±3mm.
5.10.2 所有与轴焊接的部位全部采用 T506 或 T507 焊接。
5.10.2 All the parts connected with axis are all welded with T506 or T507.
5.10.3 认准旋转方向，手工搬动振打轴，检查是否正常。检查运行情况，确保正
常。
5.10.3 Shuffle rapping shaft by hands recognizing rotated direction. Check if it works
well. Check the operating conditions and make it work well.
5.11 进出口封头及分布板安装
5.11 Installation of inlet-outlet heads and distribution plates.
5.11.1 根据吊装能力组装后整体吊装进出口封头。
5.11.1 Inlet-outlet heads are hung integrally according to the lifting capability.
5.11.2 分布板严格按图就位。
5.11.2 Distribution plates are inserted strictly by drawings.
5.12 外顶及披屋安装
5.12 Installation of outer roof and penthouse
外顶安装时注意热膨胀。
Pay attention to the heat expansion when the outer roof is installed.
5.13 排灰机构、人孔门及其它机构安装
5.13 Installation of ash exhauster, manhole door and other mechanism.
人孔门安装时注意开启灵活及密封性。
Pay attention to the flexibility and tightness when manhole door is installed.
5.14 保温及涂装
5.14 Thermal retardation and application
5.14.1 按制造厂要求并结合用户实际情况确定保温结构。
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5.14.1 Insulation construction should be ensured according to the requirement of
manufacturer and in response to the actual situation.
5.14.2 涂装应符合 Q/JAK23-2001 规定。
5.14.2 Application should be in accordance with Q/JAK23-2001.
5.15 保护板安装要求牢固，外观美观。
5.15 Installation of armour plate require firmly and good semblance.
6 安装中应注意的问题
6 Matters need attention during installation
6.1 在制定安装方案时，要有防焊接变形措施。
6.1 The method to avoid welding deformation must be supplied while making
installation scheme.
6.2 严禁漏焊、虚焊，特别是内件的焊接。
6.2 Lack of weld, rosin joint especially inter welding is strictly forbidden.
6.3 严格保证壳体的密封性焊接，注意漏焊点的补焊。
6.3 Welding tightness of casing must be strictly ensured.
6.4 异极距的调整，对保证除尘效率等各项性能至关重要检查调整，确保异极间
距偏差要求。
6.4 Adjustment of heteropolar distance is vitally important for guaranteeing dust
collection efficiency. Deviation of heteropolar distance must be ensured.
7 安装的最后检查
7 The last checking for installation
7.1 拆除所有临时设施和脚手架，并补焊。
7.1 Remove all the temporary establishment and scaffolds, and repair welding.
7.2 对电除尘器内部全面清场，不允许有任何工具杂物遗留，人孔门严格密封。
7.2 Clear the inner of electrical precipitator all over, and no tools and sundries are left.
Manhole door shall be sealed strictly.
7.3 绝缘子产品必须清洁干净。
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7.3 Insulator products must clear up.
7.4 减速机油位检查应符合有关标准规定。
7.4 Inspection of reductor oil level must be agreed with related standard.
7.5 电除尘器壳体及辅助设备接地良好，按接地螺栓的施工规范要求进行连接、
接地。
7.5 Ground connection of ESP casing and other support equipments are fine.
Connection and grounding are according to the requirements of construction
specification of grounding bolts.
7.6 将支承轴承临时定位拆除或将定位螺栓退到规定位置。
7.6 Remove temporary fix or move distance sink bolts to the position demanded in drawings.
7.7 检查阴极绝缘电阻，应符合 JB/T5909．1～4 规定。
7.7 Check negative insulation resistance in response of the stipulation in
JB/T5909．1～4.
8. 安装调试内容
8. Installation and commissioning
8.1 电除尘器验收应符合 JB/T5910-1997 规定。
8.1 Electrical precipitator acceptance must be in conformity with JB/T5910-1997.
8.2 电除尘器调试见附录 B《电除尘器调试大纲》。
8.2 Electrical precipitator commissioning can be seen in appendix B “Scheme of
Electrical Precipitator Commissioning”.
8.3 壳体密封性试验，检查方法有烟幕弹试验、煤油渗透试验等。
8.3 There are many methods for leakage test and checking of object, such as smoke
bomb test and coal oil penetration test.
9 高强度螺栓安装按有关标准执行
9 Installation of high-strength bolts shall be carried on according to related
standards.
16
附录(规范性附录)
Appendix (Normative appendix)
电除尘器调试大纲
Scheme of Electrical Precipitator Commissioning
B1 调试内容
B1 Commissioning
电除尘器要达到预期效果，必须有良好的安装质量，而安装后的调试工作则是检
验和保证安装质量的必不可少的手段，其工作内容往往要包括：
To achieve desire result, electrical precipitator must be installed correctly. The
commissioning after installation is essentially a process of checking and installation
quality. Work reference usually includes the following contents.
a．电除尘器设备元件的检查与试验；
a. Inspection and test of components in ESP.
b．电除尘器气密性试验；
b. Gas-tight test of ESP.
c．电除尘器安装后的检查与调整；
c. Checking and commissioning after finishing the installation of ESP.
d．电除尘器低压控制回路的检查与调试；
d. Checking and commissioning of low- pressure duct pilot in ESP.
e．电除尘器高压控制回路的检查与调试；
e. Checking and commissioning of high- pressure duct pilot in ESP.
f．电除尘器阴阳极振打、分布板振打及排灰机构传件的调试；
f.Commissioning of discharging and collecting rapping, distribution plate rapping and
ash exhauster driving members in ESP.
g．电除尘器电加热的通电调试：
g. Electricity Commissioning of electric heating in ESP.
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h．电除尘器冷态无烟电场负荷调试
h. Cold smokeless load commissioning of ESP.
i．电除尘器热态负荷调试。
i. Thermal load commissioning of ESP.
B2 调试前的准备工作及安全注意事项：
B2 Preparation and safety caution before commissioning .
B2.1 电除尘器的凋试工作应由安装单位负责实施，施工单位、制造厂、用户单
位的代表等有关人员参加，设立总指挥和各调试专业负责人，明确调试运行体制
(组织、指挥、作业量、人员)，制定调试工程表，有问题及时协调、落实解决，
调试中认真记录出现的问题解决的办法以及各种数据，调试完毕后写出调试情况
报告的结论，送交各有关部门、单位。
B2.1 Installation agency takes charge of the commissioning of ESP. Construction
organization, manufacturer and user should attend. Send chief executive officers to take
charge in general command and commissioning. Commissioning running system
(organization, command, operation, personnel), constitute adjustment operation tables,
coordinate and settle the problems appeared. Record the appeared problems, methods
of solutions and various data conscientiously during commissioning. Make
conclusions of the commissioning condition after commissioning, and send to related
departments.
B2.2 调试人员应认真阅读设备说明书及有关技术资料，熟悉设备、系统，按调
试大纲的项目、方法、步骤和要求进行。
B2.2 Commissioning workers should read equipment specification and related technical
documents carefully, be familiar with equipment and system. Operate in accordance
with subject methods processes and requirements of Commissioning Scheme.
B2.3 准备好调试工作中所需的消耗材料、润滑脂及器材工具。主要器具如下：
B2.3 Prepare the necessary consumable materials ,grease lubricant and equipments
used in commissioning. Main equipments are shown in following.
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a．静电电压表 100Kv 1 台(最好用数字式静电电压表)；
a. One 100KV electrostatic voltmeter (Digital electrostatic voltmeter will be better)
b．数字万用表 1 块；
b. One digital universal meter
c．钳形电流表 1～5A l 块；
c. One 1~5A Clip-on ammeter
d．兆欧表 2500V、500V 各 l 块：
d. One 2500V Meg-ohmmeter and one 500V
e．电压表 600 V、0.5 级， 1 块；
e. One 600V 0.5 degrade voltmeter
f．常用电工调试工具 1 套；
f. One set of common electric debugging tool
g．白炽灯泡假负荷 220V，l00W*2，1 套；
g. One 220V 100W*2 incandescent bulb
h．绝缘棒 10KV 三节制，l 套(放电用)：
h. One set of 10KV three sections insulating bar (Used for electric discharge)
i．标志牌及栏绳若干(自备)；
i. Some signboards and ropes (Self-contain)
j．试验接线塑料多芯软线若干(自备)；
j. Some ground plastic multiple-core flexible wire used in test (Self-contain)
k．高能对讲机 1 对(高层布置时用)；
k. A pair of high-energy walkie-talkie (Used in upper arrangement)
调度项目人员组成： 1名
One dispatcher
操作员： 2名
Two operators
检查、计测员： 2~3 名
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Two to three inspectors
调整员： 2~3 名
Two to three regulating personnel
机械： 2~3 名
Two to three mechanical personnel
电气： 2~3 名
Two to three electricity personnel
联络员： 1~3 名
One to three liaison men
共计： 10~15 名
Amount: ten to fifteen personnel
B2.5 几项确认
B2.5 Verifications
a 公用设施条件具备(水、压缩空气、电等)；
a. Public service condition is necessary (Water, Compressed air, Electricity and so on)
b 有关设备如电源设备、给排油设备、灭火设备等确认；
b. Conform related equipments such as current supply device, oil supply and sewerage
equipment, fire-extinguishing equipments.
c 主回路绝缘电阻确认；
c. Conform the insulation resistance in main circuit.
d 进行控制回路等的程序检查得到确认。
d. Check duct pilot process.
B2.6 检查、试验结果记录由制造厂、安装公司、用户三方共同签字方为有效，
调试后写出总结报告并由三方签字、存档。
B2.6 Recording of checking and test can do work only with the sign of manufacture,
installation agency and user. Write up final report after commissioning, grandfathered
with three-name.
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B2.7 安全注意事项应附合 JB6407 标准的规定。
B2.7 Safety consideration should measure up to JB6470 standard.
B3 电除尘器设备元件的检查与试验：
B3 Checking and testing of equipment components used in ESP
B3.1 检查高压网络主绝缘部件，如：高压隔离开关、阴极悬吊绝缘瓷套、阴极
绝缘瓷套、穿墙套管等均需经耐压试验合格。用 2500V 兆欧表测量高压网络，
在绝缘件未受污染前其绝缘电阻值应在 200MΩ以上。
B3.1 Check the main insulating part in high-pressure electric network. HV isolated
switch , discharging hanged insulating porcelain shell, discharging insulating porcelain
shell and wall bushing must be acceptance after high-voltage holding test. Measure
the high-voltage electric network by 2500V Meg-ohmmeter. Insulating resistance
should be 200MΩ above before the insulator is polluted.
B3.2 高压硅整流变压器在组装调试前，检查整流变压器的瓦斯继电器应进行排
气。
B3.2 Exhaust air from Buchholz relay of rectification switchgear before high-voltage
silicon rectification switchgear is installed .
B3.3 检查高压隔离开关应操作灵便合灵敏。
B3.3 High-voltage isolating switch could operate facility and sensitivity.
B3.4 查电缆头，应无漏油现象。
B3.4 Oil leakage can’t happen in cable head.
B3.5 高压硅整流变压器调试前应进行试验的项目按电源厂说明书进行。
B3.5 Projects of test should proceed in accordance with instruction of power factory
before high-voltage silicon rectification switchgear commissioning.
B3.6 硅整流变压器的高压输出如采用高压电力电缆输送时，对高压电缆应作以
下试验：
B3.6 The following test should be operated on high-voltage cable if high-voltage
output of silicon rectification switchgear transfer with high-voltage electric power
21
cable.
a．高压电缆油强度试验，—次性击穿电压不小于 35KV 标准油杯
a. Strength test of high-voltage electric cable oil. One time break-over voltage is no
less than 35KV standard oil-holder.
b．高压电缆直流泄漏试验；
b. Direct current Gas-tight test of high-voltage cable.
使用 2500V 兆欧表测量试验前、后的电缆绝缘阻值；
Measure the insulating resistance before and after test by 2500V Meg-ohmmeter.
c．电除尘器专用直流电缆的直流耐压试验电压为 2Ue(两倍额定电压)，持续十分
钟；
若采用其它规格电力电缆代用时，其耐压标准和持续时间应按国标《电力装置安
装工程施工及验收规范(GBJ232-82)(第十七篇电气交接试验标准篇)》中的电力电
缆直流耐试验标准执行。
c. The voltage is 2Ue (Twice voltage rating) and remains ten minutes in the DC
high-voltage holding test for DC cable special used in ESP. Pressure standard and
duration should be carried out according to standards of electric power cable pressure
test in The Codes of Construction and Inspection in Electric Equipment Installation
(GBJ232-82) (The seventeenth piece, standards of electric commissioning test), if the
electric power cable is instead.
试验时：可分为 0.25、0.5、0.75、1 倍的试验电压逐段升压。每段停留—分钟，
读取泄漏电流值，测量时应消除杂散电流的影响。
Test voltage rise step by step on 0.25, 0.5, 0.75, 1 times of testing voltage. Stay one
minute at each stage and read leakage current flow. Release the affection of stray
electrical current during measuring.
B3.7 电缆直流泄漏电流试验如出现下列之一者，电缆绝缘可能有缺陷，应找出
缺陷，应找出缺陷部位，并予以处理：
B3.7 There may be some defects in the cable if one of the followings happens in DC
22
Gas-tight test for electric power cable. Find the defects and apply.
a．有泄漏电流,但很不稳定；
a. There is instability leakage current.
b．泄漏电流随试验电压升高急剧上升：
b. Leakage current rise quickly with the rise of test voltage.
c．泄漏电流随时间延长有上升现象。
c. Leakage current rise over time.
B3.8 控制柜的试验按电源厂说明书进行。
B3.8 Test of control cabinet run according to the introduction of power factory.
B3.9 电除尘器所装设的各种瓷件，包括穿墙套管、阴极绝缘瓷套、振打瓷轴等
安装前应按电瓷标准进行外观检查，瓷件应完好无损伤和裂纹。
B3.9 Varieties of porcelain installed in ESP include wall bushings, discharging
insulating porcelain, rapping porcelain and so on. They should be inspected on the
demands of electric porcelain standard before installation. Porcelains should be in
good condition and no crackle.
B3.10 各种瓷件在安装前应作绝缘电阻测量和交流耐压试验，应附合厂家规定。
(一般规定：常温下：100KV 耐压试验 1 分钟)。
B3.10 Insulation measurement and AC high voltage holding test should be done
before varieties of porcelain install. All the above should be coincidence with the
regulations of factory. (Generally regulate that high-voltage holding test remains 1
minute in 100KV at ordinary temperature).
B3.11 振打、风门、排灰装置上的电动机，安装前应进行检查，轴承应按规定加
润滑油脂。
B3.11 Electrical motor used in rapping, air door and ash discharging gear should be
inspected before installation. Fill grease lubricant on bearings in regulation.
B3.12 电加热器铭牌上的型号和参数与设计要求相符。安装前，外观检查应完好
无损，用 500V 摇表测量绝缘电阻，阻值应大于 50MΩ．若低于 50MΩ，可通低
23
压电烘干。
B3.12 Model number and parameter signed on the nameplate of ESP is adherence to
design specification.Appearance inspection is well before installation. Measure the
insulation resistance by 500V magneto-ohmmeter. Resistance value should be greater
than 50 MΩ, otherwise dry it by electrifying low tension.
B4 电除尘器密封性试验：电除尘器安装完毕后，在敷设保温层前检查，密封性
检查时采用煤油渗透试验或烟雾弹试验。
B4 Requirement of Gas-tight test for ESP: Check tightness before insulating
layer lay down when installation of ESP is finish. Inspect tightness by smoke
projectile test or coal oil penetration test.
采用烟雾弹试验时，其方法如下：
The method is instructed in follow when using smoke projectile test:
B4.1 目的：利用 65-1 军用发烟罐发出的烟雾检查电除尘器本体的密封性。
B4.1 Purpose: Check the tightness of ESP body by smoke from 65-1 military smoke
pot
B4.2 准备工作：
B4.2 Preparatory work
a．本体加堵密封，计有：进口出口烟箱、灰斗、人孔门等加垫关好；
a. The following points in Entity should be sealed up: inlet and outlet smoke box,
hopper, manhole door and so on.
b．每台电除尘器每次准备 65-1 型军用发烟罐三个，其中一个备用；
b. Prepare three 65-1 military smoke pots for one ESP, one is for standby.
c．在一个指定的人孔门进口处装设轴流风机 l 台
c. Install an axial flow fan at a designated manhole door.
d．准备防毒面具 2～3 具；
d. Prepare 2~3 gas masks.
e．消防器具备并放置在规定位置上；
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e. Be equipped with extinguisher on the right station.
f．准备白漆一小桶，毛笔若干；
f. Prepare a little pail of white paint and some writing brushes.
g．组织好检查人员 6～10 名，分片负责。
g. Organize 6~10 inspectors who are responsible for different parts.
B4.3 密度性试验：
B4.3 Density test
a．发烟罐置于内部走道上；
a. Lay smoke pot on inner walkway.
b．点燃发烟罐(使用方法见发烟罐使用说明书), 待发烟罐正常发烟后，人员退出，
立即关好人孔门；
b. Fire smoke pot (Use methods are shown in the introduction of smoke pot).
Personnel exist after the smoke pot smoke normally and close the manhole door
immediately.
c．起动轴流风机，向壳体内部鼓风增压；
c. Start axial flow fan, blow and supercharge inner of shell.
d．根据分片分工，检查漏烟处，并用白油漆在漏烟处标出确切的泄漏部位；
d. Check the smoke leakage in response to the division of labor, and sign leakage
stations with white paint.
e．打开入孔门，排除内部烟雾，停止轴流风机，根据标记进行补焊；
e. Open manhole door, eliminate smoke inside. Stop axial fan and repair welding
according to the marks.
f．再次进行烟雾弹试验，直至全部壳体密封不漏为止。
f. Run smoke projectile test again till all the shell seal are in good condition.
B4.4 安全措施：
B4.4 Safety measures
a．人员工作时必须全部佩戴防毒面具；
25
a. All the personnel must wear gas mask while working.
b．发烟后，工作人员必须全部撤离电除尘器内部，盖好人孔门后方可起动风机；
b. Personnel must exist totally from the inner of ESP after smoking. Then fan must
run after manhole door is close.
c．现场必须准备好消防器材；
c. Extinguisher must be prepared on site.
d．发烟时不应进行漏烟的补焊。
d. Repairing welding for smoke leakage can’t be done while smoking.
B5 电除尘器安装后的检查与调整：
B5 Checking and adjustment after ESP install.
B5.1 阴阳极中心间距的检查与调整：
B5.1 Checking and adjustment of center distance between discharging and collecting
poles.
a．阳极板除在地面 100％逐块校正外，应坚持 100％的复检、复校；
a. Collecting plate must be 100% checked one by one not only under foot but also be
100% rechecked and recalibrated.
b．阴极线应逐根检查质量，如发现有缺陷，以及安装时拉长距离超出工作长度
均应报废、更新：
b.Discharging wire should be checked one by one. If there are some flaws or lengthen
distance go beyond active length during installation, the discharging wire should be
rejected and replaced.
c．检查全部通道，而且每个通道前后都作检查；
c. Check every pathway front to back.
d．在通道内，异极距偏差应符合 JB/T5910 标准要求：阳极板高度 h≤7m 时异
极距极限偏差为±5mm，h>7 时为±l0mm。
d. Heteropolar distance deviation in pathway should be coincidence with requirement
of JB/T5910 standard. Limit deviation of collecting plate distance is±5mm while
26
collecting plate height
h≤7m, and the deviation is ±l0mm while h>7.
e．检查调整时，全通道在高度和水平方向上，应以阴极小框架每根水平方管外
壁到阳极板防风沟翼缘外侧的距离作为检测点；
e. Take the distance from the external wall of each horizontal square-tube in
discharging little-frame to the outside of storm protection flange as monitoring point,
when inspection regulate on the altitude and horizontal direction of full path.
f．对每个通道的一侧在高度方向上检查 5～9 点，即阴极小框架每根水平支撑管
一点，用特制“T”形量规进行检测，并作好记录。不合格的部件应作重新调整
或返工。
f. Set 5~9 points on the altitude direction at one side of each path, one point at each
horizontal supporting tube in discharging little-frame. Check with tailor-made “T”
gauge, and maintain the records. The off-grade components should be readjusted or
done over again.
g．调整时，应小心缓慢动作，对阳极板不得用力过猛；
g. Operate carefully while adjustment. Too much force is infeasible to collecting plate.
h．禁止用加热方法进行校正。
h. It is forbidden to adjust by heating.
B5.2 去除阴、阳极各部位的尖角毛刺；仔细检查壳体、电场内部凡异极性间距
小于极板、线极距处均必须予以处理。
B5.2 Remove sharp burring from every place of discharging and collecting poles.
Check the shell carefully, and adjust it in case that heteropolar distance is less than the
distance between polar plate and polar curve.
B5.3 阳极板排、阴极大框架、小框架、阴、阳极振打各部位的螺栓拧紧并作止
转焊接。
B5.3 Tight and weld the bolts at collecting plates, discharging large-frame,
little-frame, and collecting & discharging rapping.
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B5.4 阴、阳极锤头与承击砧接触位置符合要求，轴、锤转动灵活可靠。
B5.4 Link position between collecting & discharging hammer heads and striking anvil
must be comply with the requirements. Axial and hammer rotate flexibly and
credibility.
B5.5 电场内的异物清理干净。
B5.5 Clear up foreign matter from electric field.
B5.6 检查风门电机、振打减速电机、排灰电机等运转正确灵活，链条松紧适中,
各润滑部位清洁加油。
B5.6 Check the flexibility of throttle motor, shaking reducing motor and dust motor.
The tightness of chains is moderate. Clear up all of oil site and stick it out.
B5.7 烟道连接的调节门、挡板、引风机、排灰装置、屋面板、人孔门密封性良
好。
B5.7 Tightness of adjust gate, guard board, draught fan, ash discharging gear, roofing
board and manhole door which connect the gas flues.
B5.8 各部位焊缝牢固可靠，无错焊、漏焊、密封性良好。
B5.8 Welding at various parts should be credibility without wrong joint and leak joint,
and leakage tightness is well.
B5.9 各瓷支柱接触平稳，受力均匀。各瓷套、瓷轴清洁干燥。
B5.9 Porcelain column contact stabilization and stress uniformity. Clear up porcelain
shell and porcelain shaft.
B5.10 本体接地电阻要求小于 2 欧姆。
B5.10 Ground resistance of entity is demanded to be less than 2Ω.
B5.11 用 2500 伏兆欧表测定调压网络的绝缘电阻，应大于 200 兆欧
B5.11 Measure the insulating resistance of voltage regulation web with 2500V
Meg-ohmmeter. The value should be more than 200MΩ.
B5.12 电除尘器外壳及高整流变压器正极电缆线应完好并紧固。
B5.12 Shell of ESP and positive cable of high-voltage rectification switchgear should
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be in good condition and be tighten well.
B5.13 高压隔离开关操纵机构应灵活，位置准确。
B5.13 Controlling mechanism of high-voltage isolating switch should be flexible and
in right position.
B5.14 用 500 伏兆欧表检查振打电机、风门电机、卸灰电机及电缆绝缘情况。绝
缘电阻不小于 20M 欧姆。
B5.14 Check rapping motor, throttle motor and dust motor with 500V Meg-ohmmeter.
Examine the insulation of cables. Insulating resistance is no less than 20MΩ.
B5.15 对照图纸检查各部位接线正确无误。
B5.15 Check the connection of each part against drawings, and make sure it is right.
B6 电除尘器低压控制回路的检查与调试。
B6 Inspection and Commissioning of low-voltage duct pilot in ESP.
B6.1 电除尘器电气系统查线完毕后，方可通电检查作各系统的传动试验和设备
空负荷试运行。
B6.1 Transmission test of each system and unload test run of equipments must be
checked after the electric system of ESP wire checking is over.
B6.2 低压操作控制设备通电检查，主要包括：报警系统试验、振打回路检查、
除灰回路检查、加热和温度检测回路检查等。
B6.2 Check the low-voltage operation control equipment on state. The checking
contents mainly include: Warning system test, inspection of rapping circuit,
examination of dust circuit and inspection of heating and temperature checking
circuit.
B6.3 通电前，应将各柜(台)与电除尘器低压元件的连线从端子排处断开，方能进
行低压控制设备的通电联检。通电后，启动各柜(台)电源开关、各柜(台)上电源
电压表均应有指示。
B6.3 Break up the connection between counter and low-voltage components in ESP
on the terminal board before electrifying. Then, make coordinated inspections in
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low-voltage control equipment on state. Push the power switch of the counters after
electrifying, and there should be indication on the power voltmeter of each counter.
B6.4 手动、自动启动报警系统时，其瞬时、延时音响、灯光信号均应动作正确，
解除可靠。
B6.4 When manual start or auto-start the warning system, instantaneous sound, delay
sound and lamp signal should be run correctly and relieved reliably
B6.5 振打回路检查，其方法与要求如下：
B6.5 The method and requirement of the inspection of rapping circuit are as
following.
a.试操作：先从盘内断开接触器出线至电动机的电源接线，后合闸送电。手动方
式分合三次，接触器接通和断开正确，信号光字牌均应符合设计要求。
a. Trial operation: Break up the connection between outline of contactor and power of
electric motor. Then switch on and electrify. Switch on and off cubic by hand.
Contactor can be switch on-off correctly. Signal optical card should be coincidence
with the requirement of design.
自动时控制方式：设定一振打周期，循环动作三个时序，振打周期正确，接触器
分合及信号光字均应正确。且现场试验控制时间可调。
Auto time control mode: Set a rapping periodic, run three sequences cycle, rapping
periodic is right. Switch on-off of contactor and signal light should be correct. Control
period of field experiment is adjustable.
程序控制方式，启动程序工作三个程序，其周期及逻辑执行应正确不乱，且试验
其周期及逻辑执行可调。试验完毕后停电恢复电动机接线；
Program control mode: Start three programs at the same time, the periodic and
actuation logic should be correct and adjustable. Cut-off and recover the electric
motor connection when the test finish.
b．空载操作：解开联轴器，合闸送电：
b. No load operation: Unlatch shaft coupling and switch on to electrify.
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手动方式：启动后。核对电动机旋转方向应与控制单元要求相符。分三次，测量
起动电流值、空载电流值及相间不平衡电流值。
Manual mode: Check the rotation direction of electric motor after starting. It should
be in conformity with the requirement of control unit. Measure starting current, no
load current and interlinked off-balance current in three separate doses.
自动时控方式、程序控制方式，分别工作三个时序及程序，其周期及逻辑执行均
应正确。
Auto time control mode, program control mode will run three sequences and
programs separately. Periodic and actuation logic should be correct.
试验正确后，停电恢复联轴器的联接；
Cut-off and recover the shaft coupling connection when the test finish.
c．额定负载下冷态试运转操作：合闸送电。
c. Cold trial operation in normal load: switch on and electrify
手动方式，试转时记录起动电流值，测量三相电流值及最大不平衡电流值。核准
热元件控定值，分合三次均应正常。
Manual mode: Record staring current while preliminary operation. Measure the
three-phase current and maximum off-balance current. Check the control definite
value of thermal elements. It should be normal when switch on and off cubic.
检查锤头打击在振打砧上的接触点，其上下左右的予留值符合设要求。转动灵活，
不卡锤、掉锤、无空锤现象。
Check the contact point which the hammer head beat rapping anvil. The reserved
value at each direction should be coincidence with requirements. Rotate neatly, no
stick, no drop and no air shot.
自动时控方式。由制造厂给出的设计程序，试打三个周期，程序次序和时序正确
不紊乱。
Auto time control mode: Manufacture give out the design program. Trial hit three
periodic. Program sequencing and time sequence can’t be disturbance.
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机务和电气检验合格后，连续振打试运转不小于日小时应正常
The inspection of maintenance and electrify is acceptable. It is normal that rap for ten
hours continuously while trial operation.
B6.6 卸、输灰回路检查，其方法与要求如下：
B6.6 Methods and demands to check cinder and ash conveying circuit are as
following:
a．试操作时：从接触器下端拆开电动机的电源接线，合闸送电，分合三次，
接触器及信号、字牌灯光指示应动作正确。
a. Trial operation: Break up the connection between outline of contactor and
power of electric motor. Switch on and electrify. Switch on and off cubic. Contactor
and signal light should run correctly.
自动方式。人为模拟灰位工况联动三次，联锁应正确。
Auto mode: Simulate the operating mode when the ash at three different positions.
Linkage should be correct.
试验正确后停电恢复电动机接线：
Cut-off and recover the electric motor connection when the test finish.
b．空载试运。解开除灰机械负荷，送电试转电动机。
b. No load trial operation: Loose the load from ash machine. Electrify and let electric
motor run.
手动方式。启动电动机，确定旋动方向。测量电动机的起动电流及三相电流值。
安装单元与信号指示应一致。
Manual mode: Start the electric motor. Check the rotating direction. Measure the start
current and three-phase current of electric motor. Installation unit should be
coincidence with the signal.
自动方式。模拟启停三次，位号与联锁应正确。
Auto mode: Analog on-off thrice. Item and linkage must be correct.
空载试运行正常后停电恢复机械负荷。
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Cut-off and recover the mechanical loads when non-load operation is normal.
c．带除灰机械试运转操作
c. Trial operation with ash machine.
手动方式。启动时测量起动电流值整定值、三相电流值校核热元件的电流整定值。
Manual Mode: Measure the rectified value of start current, three-phase current and
current rectified value of verification thermal element.
自动方式。模似启动三次，应运转正常。至于热态灰位联动试验应在今后实际运
行工况下另行调试。
Auto mode: Analog initiating thrice, and should run correctly. Thermal ash linked test
should be debugged separately according to the actually operating condition in future.
机务和电气检查合格后，连续试转 8 小时，要求转动灵活，无卡涩现象。
Operate 8 hours continuously after the inspection of maintenance and electrify are
acceptable. It should be run flexibly and no stick.
B6.7 加热欠电流报警和温度检测回路检查，其方法与要求如下：
B6.7 The method and requirement of heating undercurrent alarm and temperature
detection circuit are as following:
a．手动操作。送电三十分钟后测量电流值，核对热元件整定值，信号及安装单
元均应正确；
a. Hand operation: Measure the current value after electrify for thirty minutes. Check
the rectified value of thermal element. Signal and installation unit should be correct.
b．加热回路设有欠电流报警装置时，应人为切除该回路任一电加热器，欠电流
报警应动作；
b. Break up any one of the electric heater by hand when the heating circuit is installed
with undercurrent warning device. The undercurrent warning device should work.
c．温度控制方式。模似分合两次，接触器与信号应动作正确，温度控制范围应
符合设计要求。送电加温后，当温度上升到上限整定值时应能自动停止热，当温
度下降到下限整定值时应能自动投入加热装置。
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c. Temperature control: Simulate on and off twice. Contactor and signal should be run
correctly. Temperature control range should be agreed with the demand of design.
After electrify and heating, the control system should auto stop when the temperature
rise to upper limiting setting, and auto input heating system when the temperature fall
to lower limiting setting.
B6.8 低压控制回路调试结合电源制造厂调试说明施行。
B6.8 Commissioning of low-voltage control circuit run combining with the
commissioning instruction referred by power manufacture.
B7 电除尘器电源的检查与调试：
B7 Inspection and commissioning of the power of ESP
这部分应参照电源厂家的说明书进行调试。
This part should commissioning consulting to the instruction made by power
manufacture.
B7.1 高压控制柜控制回路的操作试验。
B7.1 Operating test of the duct pilot in high-voltage control cabinet
B7.1.1 高压控制柜在调试前检查：
B7.1.1 Check before commissioning the high-voltage cabinet:
a．按装置原理图检查内部及外线接线应正确；
a. Check the inner and outer connection according to the schematic diagram of
equipment.
b．单元件及分立元件的检查应符合有关规程要求；
b. The inspection of single- element and isolated component should be coincidence
with the related regulation.
c．各调节旋钮应处于起始位置。
c. Regulating knobs should be in the starting location.
B7.1.2 断开硅整流变压器低压侧接线的情况下，按电源生产厂家调试方法作就
地与远程分合闸试验，模拟瓦斯、过流、开路、短路、温限保护、跳闸传动、油
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位、温度报警及安全连跳，风冷连锁等试验项目，其灯光、音响、信号均应正确。
B7.1.2 In condition that breaking up the connection in the low-voltage side of silicon
rectification switchgear, do the local and remote on-off test according to the
commissioning methods offered by power manufacture. Analog experiments about the
following objects should be operated, firedamp, overflowing, open circuit, cutting-out,
temperature limitation protection, tripping transfer motion, oil level, temperature
alarm and safety jump. Air cooling interlock etc, its lighting, sound and signal should
be correct.
B7.2 高压硅整流变压器控制回路的调试，应按电源厂家有调试要求进行。
B7.2 Commissioning of the duct pilot in high-voltage silicon rectification switchgear
shall run according to the demand of power manufacture.
B7.2.1 高压硅整流变压器空载能力试验。
B7.2.1 No load test of high-voltage silicon rectification switchgear.
B7.3 对控制参数进行设定与校准。
B7.3 Set and calibrate controlling parameter.
B8 电除尘器的阴，阳极振打、分布板振打及机构传动件的调试：
B8 Commissioning of the discharging rapping, collecting rapping, distribution
plate rapping and mechanism driving medium in ESP.
B8.1 目的
B8.1 Purpose
为确保电除尘器安全运行,对阴、阳极以及气流分布板振打装置和排灰机构在安
装期间和电除尘器整机投运前，必须对其进行单独的试运转，以检查传动部件及
振打部分的工作情况，确认其处于良好的待运行状态。
To insure the safety of ESP, before rapping devices for discharging electrode,
collecting electrode, distribution plate and ash exhauster run, they must test run alone.
Check the performance of transmission components and rapping device.
B8.2 准备工作：
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B8.2 Preparation
a．在未安装传动装置前，对己安装的振打架面检查；
a. Check installed rapping frame before transmission components installed.
b．所有零件的毛刺和焊接飞溅应清除干净：振打传动轴及振打锤必须作全。
b. Erase all burr and spatter of elements clearly. Rapping drive shaft and rapping
hammer must be all ready.
c．有关安装尺寸应符合按现定程序批准的图样要求；
c. Related installation dimension should be agreed with approved pattern demand.
d．振打轴应能用手动转动；
d. Rapping shaft can run by hands.
巳对于阳极振打，锤应打在撞击杆钻铁中心±4mm 处,相邻振打锤转角应符合按
规定程序批准的图样要求；
The hammer should hit at the center ±4mm of knocking column. Turn angle of
adjacent rapping hammers should be agreed with approved pattern demand.
检查减速箱的油位和油塞。
Check oil level and plunger of reduction gear box.
检查振打轴的密封情况。
Check the sealing condition of rapping shaft.
所有螺栓、螺母紧密联系，且焊接固定。
Tight and weld all the bolts and nuts.
d．对于阴极振打，针轮相互啮合要正确。
d. Pin gears mesh with each other correctly in discharging rapping.
绝缘瓷轴应擦洗干净，清除杂物。
Clear up insulating porcelain shaft and miscellaneous.
检查传动件的密封情况，二相邻锤头转角应符合按现定程序批准的图样要求；
Check the sealing condition of the transmission. Turn angle of adjacent rapping
hammers should be agreed with approved pattern demand.
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e．气流分布振打可参照阳极振打条款进行。
f． Air flow distribution rapping can run according to collecting rapping items.
B8.3 试运转
B8.3 Test run
B8.3.1 阳极振打：
B8.3.1 Collecting rapping
a．对阳极电机必须空载运行两小时，检查有无异常发热现象、振动和噪音，并
消除之；
a. Collecting electric motor must be running for two hours no load. Check and erase if
there are abnormal heating, vibration and noise.
b．进行整体试车，检查有无卡死现象、井消除之；
b. Do integrated test run. Check and erase if there is a lock.
c．试车时按振打方向旋转，不允许反向旋转，应有人在现场确认。
c. Turn rapping direction while test run, and the reverse rotation is forbidden. There
must be someone on field.
d．启动阳极轴系，当电机达到全速后用事故按钮停下，如轴系未转到一周可再
按上述方法启动一次，经检查无误后通知电气合闸连续运转：
d. Start collecting rapping, and stop it by emergency button till the motor run in full
speed. Run again using above approach if the shafting can’t turn one round. After
inspection, and no problem can be found, call electric technicians and switch on.
e．巳按要求试运转一小时，停机后进行全面检查，若未发现异常现象装合格。
e. After trial operate for one hour under demands, check entirely after closing down. It
is acceptance if there no abnormal phenomenon happens.
B8.3.2 阴极振打
B8.3.2 Discharging rapping
试运转应符合 B8.3.1 条规定。
Test run should be agreed with the stipulations in B9.3.1.
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B8.3.3 气流分布板振打
B8.3.3 Air flow distribution plate rapping
参照 B8.3.1 条进行。
Run referring to B8.3.1.
B8.3.4 排灰机构
B8.3.4 Ash exhauster
参照 B8.3.1 条进行。
Run referring to B8.3.1.
B8.4 结尾工作
B8.4 Final work
a．将所有电机电源全部断开，封闭就地开关；
a. Break up all the motorized power. Latch up local switches.
b．振打轴穿出孔必须保持严密；
b. Keep the punch holes of rapping shaft tight.
c．清除试运转时所遗留的杂物。
c. Clear all the miscellaneous remained during test run.
B8.5 安全措施：
B8.5 Safety measures
a．所有电机必须由电气人员操作；
a. All the motors must be operated by electric technicians.
b．开机时不得进行调整和维修；
b. It is forbidden to adjust and repair during running.
c．在电除尘器内部检查须有足够的照明；
c. There must be enough light while checking the inner.
d．准备足够的消防用品
d. Prepare enough fire service inventories.
B9 电除尘器电加热器通电调试
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B9 Electricity commissioning of electric heating in ESP.
B9.1 电加热器安装前需检查核对电加热器铭牌工上的型号和参数是否与设计要
求相符，并进行绝缘电阻测定绝缘电阻应≥50MΩ。交流耐压试验值为工频交流
2000V，—分钟不闪络、不击穿。
B9.1 Check if the style and parameter signed on electric heater nameplate be agreed
with demands before installation. The insulation resistance must be ≥50MΩ. The
power current of AC high-voltage holding test is industrial frequency 2000V. No
flashover and breakdown happen within one minute.
B9.2 若从安装到使用相隔时间较长，应在额定电压去之前，先摇一下绝缘电阻
是否达到标准要求。
B9.2 Measure the insulation resistance before reach normal voltage if there is a long
time from installation to application. Make sure that insulation resistance reach the
standard.
B9.3 开启电加热器检查：
B9.3 Start electric heater and check the following statuses
a．有无断路情况；
a. If there is shutdown.
b．温升速度情况；
b. Temperature rise speed.
c．温度控制范围是否准确。
c. If temperature control range is right.
B9.4 电加热器由恒温计自动控制的试验必须在正常烟气后才能实际进行。
B9.4 Automatic control test by thermostat for electric heater must actually run after
normal fume.
B10. 电除尘器冷态、无烟电场负荷调试。
B10. Cold smokeless load commissioning of ESP。
B10.1 高压可控硅整流装置在空载性能调试合格后，方可进行冷态、无烟电场(以
39
下简称冷空电场)负载试验。
B10.1 After high-voltage silicon rectification switchgear is qualified commissioning
in no load, cold smokeless load commissioning can run.
B10.2 冷空电场调试顺序，应先投入低压操作控制设备(尤其是加热回路)经检查
合格后，再投入高压系统进行调试。
B10.2 Commissioning sequence of cold null electric field should input low-voltage
operational control unit (Especially heating loop) first. Then input high-voltage
system with qualifying check.
B10.3 高压硅整流设备带空电场负载调试前，低压操作控制系统应满足：
B10.3 Before high-voltage silicon rectification switchgear commissioning in no load
electric field, low-voltage operational control system should satisfy the follows.
a．振打系统工作正常，各电场能按设计程序进行振打，振打时间和振打周期应
符合整定值：
a. Rapping system work well. Rap by design process in each electric field. Rapping
time and rapping periodic should be agreed with setting.
b．输、卸灰系统能正常工作，卸灰时间和卸灰延时时间应符合整定值；
b. Ash conveyer and cinder system work well. Cinder time and cinder delay time
should be agreed with setting.
c．各温度测量及显示单元按系统调试完毕，测量显示值正确；
c. Temperature measure and display unit debugged well. Measuring displayed value is
right.
d．现场实际温度值与操作显示柜(台)上相应点的温度指示值相符。
d. Actual temperature in field is accorded with the temperature of corresponding
points display on the operation display console.
B10.4 冷空电场升压调试步骤：应先进行空载通电升压试验(静态空电场升压调
试)，再进行动态空电场升压调试。
B10.4 Step-up debugging sequence of cold null electric field: Do the booster test non
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load first (static booster debugging of electric field), then do the dynamic booster
commissioning of electric field.
注：(1）静态空载通电升压试验是指：本体振打系统不投入，电除尘器出口引风
机不运行，电场处于相对静止状态下的空电场升压调试。
Attention: (1) Static unload booster test of electric field refers to: Entity rapping
system is free. Outlet induced-draft fan of ESP close. Electric field is in step-up
commissioning of null electric field under relative stationary.
（2）动态调试通电于—匝试验是指：电除尘器在不通烟气的情况下，高低压
电气发各全部投入运行。
(2) Dynamic booster test of electric field refers to: High-voltage and low-voltage
electricity run together under the condition that no fume passes ESP.
a．在分别对各电场单独升压调试前，应先投入绝缘子室的加热系统。打开各绝
缘子室人孔门，除去绝缘子室及绝缘子表面的潮气，再将绝缘子室人孔门装复。
将高压隔离开关合上，各零部件应准确到位。投入电场，操作选择开关置“手动
升”位置，高压控制柜内调整器面板上电流极限限制在最大的位置。按启动按钮，
电流、电压应缓慢上升，此时手应不离操作开关,注意观察控制柜面上各表计，
当保护环节出现失灵时会造成高压电气设备的损坏。正常升压时，控制柜面板上
各表计应有相应指示。当电流上升至额定电流值 50％时，由于电流极限值的整
定作用，电流、电压停止上升，此时可将操作选择开关置“自动”位置，电流极
限逐步往限制最小方向调节，如电场未出现闪络，可调节达额定输出电流值。
a. Before commissioning electric field separately, run the heating system of insulator
house. Open the manhole door of insulator house, detach the moisture from insulator
house and the surface of insulator, and then resemble the manhole door. Shut on
high-voltage isolator. Put each component on its right position. Put into electric field,
set function option switch at “manually operation” position. Set current limits of
regulator panel in high-voltage control cabinet at the maximum position. Press the
starter button, current and pressure rise slowly. At this time, can’t move hands from
41
function switch. Pay attention to each meter on control cabinet. High-voltage electric
accessories can be vitiated while the protection failed. When the pressure goes up, the
meters on control cabinet should have relevant indication. By the time that the current
rise to 50% of rated current, the current and pressure stop rising under the setting
activation of current limits. Function option switch can be put at “Automatism” at
present. Turn the current limits to the minimum position step by step. Set current to
the rated output current, if there no flashover happens in electric field.
b．在初升压过程中，当一、二次电流上升很快，电压表基本无指示，则为二次
回路有短路现象；当只有一次电压及二次电压，且电压上升速度快，则为二次回
路开路；当二次电压、电流有一定指示，而一次电流大于额定值，一次电压为
220V 左右，导通角为 95％以上，则为单个可控硅导通或高压硅堆有一组发生击
穿现象，凡出现以上异常现象时应迅速降压停机，待找现原因，排除故障后，方
可再次送电升压；
b. At the beginning of lifting pressure, if current rise too fast once or twice and the
voltmeter have no indication, the secondary circuit is shorted out. If there are only
primary voltage and secondary voltage and at the same time pressure rises quickly, the
secondary circuit is open circuit. If the secondary voltage and current have indication
while primary current is higher than rated value and the primary voltage is about 220V,
angle of flow is over 95%, one single silicon-controlled conduction or one volume
silicon stack breaks down. Once the above happens, reduced-voltage shut down
quickly. Power transmission and step up again after find the reason and rectify
defaults.
c．空电场升压时，二次电压远低于额定值，高压网络或电场内部就有闪络现象，
当高压网络或电场无闪络现象，而高压控制系统闪络控制环节工作，造成“假闪”
现象时应对高压硅整流变压器抽头或电抗器抽头和控制器部分进行相应调控，直
至“假闪”现象消除为止；
c. Flashover happens in high-voltage network or electric field at the condition that
42
secondary voltage is too lower than rated value while null electric field step up. If no
flashover happens in high-voltage network or electric field while false flash happens
in the control unit of high-voltage control system, adjust and control the tap of
high-voltage silicon rectification switchgear or the tap of electric reactor and the
circuit controller till “false flash” disappears.
d．在带电场升压时，必须对各表计进行校正，可用高压静电表测量高压整流变
压器输出端，为校对方便，可在二次电压升至 40—50KV 无闪络时中止进行校对
二次电压表指示。同时用万用表测反馈取样电阻为确定值，则根据欧姆定律，可
校正二次电流表指示；
d. Check each meter while electrified field step up. Measure the output of
high-voltage rectification switchgear by high-voltage hydrostatic gauge. For
convenience, stop checking the indication of secondary voltmeter when the secondary
voltage rises to 40~50KV and no flashover happen. At the same time, measure the
feedback sample resistance by universal meter to determined value. Amend secondary
current indication according to Ohm’s law.
e．高压硅整流变压器、电抗器抽头的调整可根据电流反馈波形确定，其原则是：
调整抽头，使电流反馈信号波形园滑，导通角为最大，即波形接近理想波形为合
适。
e. Adjust high-voltage silicon rectification switchgear and tap of electric reactor
according to current feedback waveform. The principle is as follows: Adjust taps,
make the current feedback waveform round and the angle of flow maximum. It will
be suitable when waveform is similar to the ideality waveform.
B10.6 空载通电升压并联供电的试验：高压硅整流变压器容量的选择是根据电除
尘器在通烟气条件下的板、线电流密度和电压击穿值而定的，由于空载通电升压
试验时空气电流密度大，以致单台高压硅整流变压器对单个电场常有供电容量不
定的问题，即二次电流达到额定值后被锁定，二次电压无法升到电场击穿值。此
时，可采用两台相同容量的高压硅整流变压器联同一电场供电，其要点如下：
43
B10.6 Test of non load electrify and step up parallel operation: The choice of
high-voltage silicon rectification switchgear is defined by the plate, line current
density and voltage breakdown value. Because the air current density is high during
the test of non load electrify and step up, single electric field supplied single
high-voltage silicon rectification switchgear is in indeterminate capability. In another
word, the secondary current is locked after reaching the rated current. In another word,
the secondary voltage can’t reach the breakdown value. At this time, one single
electric field can be supplied by two high-voltage silicon rectification switchgears in
same volume. The key points are as follows:
a．并联供电必须在单台硅整流设备分别对同一电场进行调整后，且供电设备
及电场均无故障后方可进行，并联供电时，两台高压硅整流设备在阻尼电阻后并
联对同一电场供电，可通过高压隔离开关将两台硅控流设备和一个电场均切换在
联络母线上来实现，也可用保证放电间距(距地 300mm 以上)的导线进行连接来
实现。操作时应同时启动，利用操作选择开关“手动升”、
“中止”的作用，使两
台供电设备同时升压，在两台供电设备同步上升的电流之和未达额定值的情况
下，可继续升压到电场闪络为止，此时二次电流为两台供电设备电流之和，二次
电压为两台供电设备二次电压取平均值；
a. Parallel operation must be done after the same electric field was adjusted by single
silicon rectification device separately. The supply equipment and electric field are all
in failure-free operation. Two high-voltage silicon rectification switchgears parallel
supply the same electric field from behind buffer resistance. These can attain through
either connecting two silicon rectification device and one electric field to one
connecting nut by high-voltage disconnecting switch, or connecting the conducting
wires with fixed discharge distance (The distance above ground is over 300m). Start
two supply equipments at the same time. Make sure two supply equipments step up at
the same time by adjusting “manual rise” and “pause” buttons. Pressure can be raised
till electric flashover if the total synchronized rising currents of two electric supply
44
equipments don’t reach the rated current. At this time, the secondary current is the
total currents of two supply equipments and the secondary voltage is the average
secondary voltage.
b．空载通电升压调试时必须派专人监视高压整流变压器有无异常，高压整流变
压器布置在除尘器顶部时，由于一次馈电电缆较长，必须测量变压器一次侧输入
电压，并与控制柜面板上一次电压表指示比较，若差值大，应找出原因，排除故
障。
b. Personal specially must be sent to watch the high-voltage rectification switchgear
during the step-up commissioning of non load electrify. While the high-voltage
rectification switchgear is installed on the top of ESP, primary output voltage must be
measured because the primary leave wire is longer. Prepared with primary voltmeter,
if the D-value is large, find the reason and rectify defaults.
c．在各电场高压试验过程中，应作好数据记录，记录有微小二次电流时相对应
的二次电压值(起晕电压后)，记录二次电压每上升 5KV 时相对应的二次电流、
一次电压和一次电流值，绘制静态空电场伏安特性曲线。极配相同的各电场伏安
特性曲线形状应大致相同，如有个别电场不同，则应对其作进一步处理直至符合
要求。对于使用芒刺线、异极距为 150mm/200mm 的电场其二次电压最高值可达
50KV/65KV 及以上；对于使用非芒刺线，异极距为 150mm/200mm 的电场其二
次电压最高值可达 55KV/70KV 以上。对螺旋线只做伏安特性曲线试验，不允许
做击穿电压试验。
c. Make data records during high voltage test. Record the correspondent secondary
voltage (after discharge inception voltage) while there is a little secondary current.
Record the correspondent secondary current, primary voltage and primary current
while the secondary voltage raises every 5KV. Plot the VA characteristic curve of
electrostatic field. VA characteristic curve should be about equal to each other of
every electric field in the same pole match. Adjust the electric field further if there is
something different with others. The maximal secondary voltage can be above
45
55KV/65KV in the electric field which uses burs and the inner spacing is
150mm/200mm. The maximal secondary voltage can be above 55KV/65KV in the
electric field which uses no burs and the inner spacing is 150mm/200mm. To the
helical line, the VA characteristic is enough and the breakdown test is forbidden.
B10.7 动态空载通电升压试验：有条件的情况下，可连续运行 24 小时后检查各
工作回路的运行情况，发现问题，及时解决。
B10.7 Step-up test of dynamic non load electrifying: Check each work circuit after
operate 24 hours continuously. Identify problems and solved.
Bl1 电除尘器热负荷整机调试(72 小时联动运行)
B11 Thermal load overall Commissioning of ESP (72 hours’ linkage operation)
B11.1 电尘器经过上述静、动态冷空电场升试验合格后，电气设备则已具备投入
通烟气运行的条件，此时机务部分尚应具备以下条件：
B11.1 ESP is up to standard after the above tests of static and dynamic cold null
electric field. Electric equipments have the condition to throw flue gas. At this time,
machine craft parts should be in following conditions:
a．电除尘器进、出口烟道全部装完，锅炉具备运行条件，引风机试运完毕：
a. Inlet and outlet flue of ESP are all installed. The boiler is in condition for operating.
Finish the test run of draught fans.
b．卸、输灰系统全部装完，冲灰水泵试运完毕，冲灰水量调控适当。
b. Cinder unloading and cinder conveying system are all installed. Cinder rushing
pump is done with test run.
B11.2 电除尘器通烟气，严密封闭各上气孔门，开启低压供电设备加热系统，使
各绝缘子室温度达到烟气露点温度以上，保证各绝缘子不受潮或结露面引起爬
电，通过烟气，对电除尘器本体预热，使电场绝缘电阻提高，用 2500V 兆欧表
测量，应达 500MΩ以上。采用两台相同容量的高压硅整流变压器并联对同一电
场供电，其要点如下：
B11.2 Throw in flue gas to the ESP. Close all the upper doors. Start low-voltage
46
electricity supply heating system. Make the temperature of each insulate house reach
or go ahead of the dew point. Separate the insulators from tracking because of
humidity and dew surface. Throw in flue gas, preheat the entity of ESP. Raise
insulation resistance, and measure it by 2500V Meg-ohmmeter, and it should be above
500MΩ. Two high-voltage silicon rectification switchgears parallel supply the same
electric field. The key points are as follows:
B11.3 投高压
B11.3 Throw in high voltage
当初点火时，不得投入高压，以免油在电除尘器体内引起爆炸燃烧，同时也可避
免在除尘器极板和极线上造成油膜引起腐蚀，必须在锅炉负荷达 60%以上，投煤
粉的情况下(原则上不投油枪)才可投入高压。
To avoid oil exploding and firing in ESP, high voltage can’t put in during the first
firing. At the same time, it can also avoid causing corrosion by oil coat created at the
pole plate and pole line. Raise the pressure after the boiler load reach 60% or above
and throwing in braise.
采用煤气点火的锅炉，要严格执行安全操作规程，锅炉未正常运行前不得投入高
压，以防产生爆炸。
Fire the boiler by gases. Strictly observe the act of security operation. In order to
avoid exploding, can’t raise pressure before the boiler run normally.
按冷空电场升压步骤对各电场送高压，正常情况下，电除尘器带烟气时于受工况
条件影响，其电场击穿电压值和二次电流值都较冷空电场时为低。
Send high voltage to each electric field on the process of step-up in cold null electric
field. In the normal condition, the ESP with flue gas is affected by working condition.
The breakdown voltage and secondary current of electric field are all lower than the
cold null electric field.
B11. 4 根据电场工况选择最佳运行档位，进行下列整定：
B11.4 Choose the best function position according to the working condition of electric
47
field. Make the following adjustments:
a．欠压值整定应小于最低起晕电压值；
a. Under-roll setting should be little than the minimum discharge inception voltage;
b．火花闪络门槛电压值的测定，以电场闪络状态为准，调整门槛电压值，使其
输入封锁信号；
b. Take the electric flashover status as final, measure the spark flashover threshold
voltage. Adjust threshold voltage and input locking signal.
c．录制热态烟气运行电场伏安特曲线，记录各主要测点的数值及波形。
c. Record the VA characteristic curve of electric field which runs with hot gas. Record
the value and waveform of each main measure point.
B11.5 多功能跟踪的可控硅整流装置，应在冷态无烟气、热态烟气负荷的工况下，
分别投入火花跟踪、临界火花 2R 踪、峰值电压跟踪、可调间隙脉冲供电等运行
方式，录取各种方式下的电场伏安特性曲线，测量各测点数值，观测各测点波形
应无畸形。
B11.5 Under cold non gas and hot gas, multifunction tracking silicon-controlled
rectifier should be put in the following methods of operation, spark tracking, critical
fired 2R tracking, peak voltage tracking and adjustable pulse supply. Record the VA
characteristic curve of the electric field at each method. Measure the value of each
point and observe the waveform of each point.
B11.6 根据电场运行情况，适当调整火花率，一般入口电场火花率 20- 40 次/分，
中间电场 l0-30 次/分，出口电场 5-10 次/分(或稳定在较高电晕功率)，对于高比
电阻粉尘，可适当提高火花串，具体火花率由效率测定后的火花率数据为准。
B11.6According to the operating condition of electric field, adjust the spark rate
properly. The spark rate of inlet electric field is 20~40 per minute, the middle electric
field is 10~30 per minute, the outlet electric field is 5~10 per minute (or be stabilized
at higher corona power). To the high resistance bug dust, the spark rate can be raised
properly. The specific spark rate is defined by the spark rate data.
48
B11.7 具有闪络封锁时间自动跟踪的控制设备，应做模似火花闪络闭锁时间阶
梯。
B11.7 Automatic tracking control equipments with flashover should simulate the
blocking time stage of spark flashover.
B11.8 当电场粉尘浓度大、风速高、气流分布不均匀，将引起电场频繁闪络，甚
至过渡到拉弧，此时，可调整熄弧环节灵敏度，从而抑制电弧的产生，但在正常
闪络情况下，熄弧环节不应动作。
B11.8 Electric field flashover frequently if the dust concentration is high, wind
velocity is high and the distribution of the gas in non-uniform. Even move on to arc.
At present, to avoid the arc, adjust the sensitivity of blowout link. But in the normal
flashover, the blowout link doesn’t work.
B11.9 带烟气负载运行时，各电场工况条件不同，应根据实际运行情况调整变压
器一次侧抽头或电抗器抽头的位置，使电流及反馈波形圆滑饱满。
B11.9 In electric field, the working condition is different from another while running
with flue gas. Adjust the position of primary topping or reactor topping. Make sure
that the current and wave curve smooth.
B11.10 低压控制设备的调试
B11.10 Commissioning of low-voltage control device
B11.10.1 振打回路，主要调整振打周期与振打时间，其整定值主要依据效率测
试结果，也可根据电除尘器停止运行后检查极板和极线粘灰情况，反复调整以取
得理想的整定值。
B11.10.1 Rapping circuit mainly adjust rapping periodic and rapping time. The results
of efficiency test are the main foundation for setting. Adjust repeatedly to reach the
ideal setting according to the dust clay condition in collecting plate and discharging
wire after ESP stop running.
B11.10.2 卸灰时间的调整，设有上料位检测与控制的灰斗，必须根据各电场实
际灰量调整卸灰时间，其原则为：灰斗保持有三分之一高度的储灰；卸灰延时时
49
间，其原则为：输灰通道上的灰能全部输送完毕。对水力输灰系统应调节冲水量，
使冲灰仓内积灰冲洗干净。
B11.10.2 For the hopper is installed with upper level detection and controlling, cinder
unloading time must be adjusted according to the real ash contents. The principle for
adjustment of ash conveyer time is: keep the ash at one third height in the hopper. The
principle for delaying ash conveyer is: The dusts in the passages are completely
delivered. To the hydraulic cinder conveying system, adjust the water wash and flush
all the dust out.
50

Electric Precipitator Installation Guide

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Zhejiang Jieda Environmental Protection Group Co.,Ltd.

Zhejiang Jieda Environmental Protection Group Co.,Ltd

Second pour areas

5.1.1 钢支柱或支承轴承与基础联接方式如图 1、图 2 。

名 称 (Name) 长 度 (Length) mm 偏 差 (Deviation) mm

5.4.2 底梁对角线偏差符合图 3 规定，各立柱支承点标高≤±3 mm。

b. Allowable deviation of vertical beam straightness is 3mm.

5.8 Anode part

a. Collecting suspension frame installed by chalking line.

Fig.7 Guide frame used in hanging collecting plate group

Service lifting hook

Fig.8 Twin hook hanger used in collecting plate group

Self-roll-over stand Shaft bearing Frame coupling rope Lifting hook

Fig.9 Single hook hanger used in collecting plate group

Lifting hook for polar

Fig.10 Hanger for collecting plate group

其尺寸、形位公差应符合 JB/T5906-1999 规定。校正架如图 5。用搬运吊具(图

c. Insert discharging plates after discharging cage frames are installed.

d．起吊时可采用双吊式如图 8，或单吊式如图 9，上部起吊方法如图 l0。钓

for hang upper is shown in Fig.10, and jig in Fig.11.

Fig.11 Lifting hook for negative plate

and discharging little-frame in anode. Correct after insertion. Deviation of heteropolar

distance is ±10mm. Hooke screws or high-strength bolts were installed by special

lower connection of collecting plate in ESP.Tightening torque is 160N·m.

5.9 Installation of discharging wires.

Discharging wire shall be installed in strict accordance with graphic requirement

established procedure. Inverted and upside-down installation is unacceptable. Tighten

The deviation between negative and anode pole is shown in Table 2.

极板长度(Polar plate length)≤ 阴、阳极间距(Distance between

7m negative and anode pole)≤5mm

5.10 Installation of rapping system.

5.10.1 严格按规定程序批准的图样安装，振打轴保证同轴度小于 3mm 后才能安

anvil center is ±3mm, and the vertical deviation is ±3mm.

5.10.2 所有与轴焊接的部位全部采用 T506 或 T507 焊接。

well. Check the operating conditions and make it work well.

5.11 Installation of inlet-outlet heads and distribution plates.

5.11.2 Distribution plates are inserted strictly by drawings.

5.12 Installation of outer roof and penthouse

5.13 Installation of ash exhauster, manhole door and other mechanism.

5.14 Thermal retardation and application

5.14.1 Insulation construction should be ensured according to the requirement of

manufacturer and in response to the actual situation.

5.14.2 涂装应符合 Q/JAK23-2001 规定。

5.14.2 Application should be in accordance with Q/JAK23-2001.

5.15 Installation of armour plate require firmly and good semblance.

6 Matters need attention during installation

6.3 Welding tightness of casing must be strictly ensured.

6.4 Adjustment of heteropolar distance is vitally important for guaranteeing dust

collection efficiency. Deviation of heteropolar distance must be ensured.

7 The last checking for installation

Manhole door shall be sealed strictly.

7.3 Insulator products must clear up.

Connection and grounding are according to the requirements of construction

specification of grounding bolts.

7.7 检查阴极绝缘电阻，应符合 JB/T5909．1～4 规定。

7.7 Check negative insulation resistance in response of the stipulation in

8. Installation and commissioning

8.1 电除尘器验收应符合 JB/T5910-1997 规定。

8.1 Electrical precipitator acceptance must be in conformity with JB/T5910-1997.

8.2 电除尘器调试见附录 B《电除尘器调试大纲》。

8.2 Electrical precipitator commissioning can be seen in appendix B “Scheme of

Electrical Precipitator Commissioning”.

bomb test and coal oil penetration test.

9 Installation of high-strength bolts shall be carried on according to related

名称 (Name) 长度 (Length) mm 偏差 (Deviation) mm