Professional Documents
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( THINK BUSINESS )
When it comes to gaining a competitive edge in commerce, you simply need the best.
With a Eurocopter helicopter you will fly faster more safely, while enjoying greater comfort and reliability.
Invest in an EC130 T2.
ISSUE 87 I 2 013
- Illustration : Marie Morency
WE KEEP YOU FLYING
4
Kia Kaha Media Group
PO Box 37 978, Parnell,
Auckland 1001, New Zealand
T +64 9 281 2020
F +64 9 528 3172
THE TEAM
INTERNATIONAL NUMBERS
I
have just been looking at an operator who is using the BK117 with the
Honeywell 850 engine. If ever there was a modification that gave new life
to an airframe, this engine upgrade has to be it. The modification was
developed and certified in New Zealand by Airwork and by all accounts,
it achieves what it set out to do and that is to give the BK stunning
single engine performance. It has got me thinking though about the
aftermarket and the role it plays in the helicopter industry.
Over the years, we have seen many modifications that have provided existing
helicopters with new capabilities. Strakes, engine and cockpit upgrades, new
design blades and crash-worthy seating have all contributed to old design
helicopters maintaining their value in monetary and capability terms.
Certainly the manufacturers and indeed the industry need to support the
manufacturers to keep developing and manufacturing new design helicopters.
There is no doubt that new design helicopters represent significant improvements
in safety, efficiency and maintenance (usually). Yet is apparent that many of the
concepts in the new design aircraft actually come from the ‘aftermarket’ sector;
again strakes, glass cockpit, and seating are some examples that find their
way into the new helicopter designs. So in many ways, the manufacturers and
aftermarket sectors are closely related.
6
FROM THE EDITOR
So where’s this leading? Well, it strikes me that the helicopter in its present
form has pretty well gone as far as it can. Sure, technology will make new designs
lighter and more efficient, hopefully make maintenance less intensive, use less fuel
and probably make the helicopter quieter and fuselage shapes will change to meet
specific needs, but the conventional helicopter probably won’t fly much faster or
lift significantly more in the near future. Until the market sees radical new concepts
and designs, it is unlikely old design helicopters will disappear soon and as a
result, the aftermarket sector will likely continue developing ways of modernising
these old designs. There is still plenty of scope for companies like Airwork to keep
innovating and making the old, new again.
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INDUSTRY NEWS
8
INDUSTRY NEWS
MY
CY
CMY
www.robinsonheli.com • 310-539-0508
9
INDUSTRY NEWS
SKYTRAC SYSTEMS
INTRODUCES CRASH
HARDENED MEMORY
SkyTrac Systems has announced
the introduction of their new Crash
Hardened Memory module (CHM).
This solid state memory accessory
ensures the survivability of critical
flight data in the event an incident
occurs and is used with their
Flight Data Monitoring solution,
the ISAT-200A. It can also be
interfaced with third party systems
to safeguard flight data.
10
INDUSTRY NEWS
11
INDUSTRY NEWS
sPeciaLTy courses
The LAH Vertical Reference/Long Line course is world renown and has trained Pilots
from companies such as Columbia, Erickson and Carson Helicopters as well as
Government agencies and individual Pilots alike!
Other specialty courses provided by LAH are: • Introduction to Police flying
• Advanced Emergency Procedures
• High Altitude/Mountain Flying
For more information on our license conversions, ATP, and specialty courses,
please visit www.lahelicopters.com today.
(800)-976-HeLi
14
Los Angeles Helicopters
3501 Lakewood Blvd, Long Beach, CA 90808, USA
Richard Fine
Quality Inspector
We take great pride in providing high quality, reliable products that enable our customers to meet
their mission requirements, including products like our high visibility windows. These precision-
crafted windows are optically correct, affordable and easy to install. Experience makes all the
difference, so let us show you how attention to detail has helped make Aeronautical Accessories
an industry-leading brand for over 30 years.
FIRST FLIGHT OF
THE WORLD’S FIRST QUEST AVIATION
GREEN HELICOPTER SOLUTIONS WIDENS
E-volo’s Volocopter has
ROLE WITH MD
completed its first maiden HELICOPTERS
flight. The Volocopter is an Quest Aviation Solutions is
environmentally friendly and broadening its relationship
emission-free helicopter, with MD Helicopters by taking
instead of one combustion on sales of its Multi Mission
engine, eighteen electrically family of helicopters in both
driven rotors propel it. A India and China. Quest will
number of multiple flights support India and China from
lasting several minutes and its sales offices in Bangalore
reaching the nearly 22 m and Beijing. Quest Aviation
high and a number of smooth takeoffs and landings, the Volocopter concept Commercial Director Mike
exceeded all expectations by the design team. Creed said “We are delighted
to have been appointed
by MD Helicopters as their
agent in China and India to
complement our exclusive
sales status role in the UAE
for the MD product range.
UK AIR AMBULANCE
FIRST 24-HOUR
SERVICE
Kent, Surrey & Sussex Air
Ambulance have become the
first air ambulance in the UK
to launch a 24-hour Helicopter
Emergency Medical Service.
Unlike the rest of Europe, the
service could only operate
between 7am – 7pm with two
specialized medical teams
deploying in two helicopters.
Following a change in Civil
Aviation Authority regulations
in 2012, the charity replaced
one of its older MD902
helicopters with a night-
capable MD902.
16
17
INDUSTRY NEWS
SCOTT’S BELL 47, INC. EXCEEDED SALES FOR THE 4GT-6 HELICOPTER
The company has taken deposits for 38 47GT-6 helicopters. The Rolls Royce RR300 turbine powered model 47
is forecast for first delivery in July 2016. Of the 38 sales, 11 are into the United States, 2 are into Africa, but the
majority are into Asia and Australasia with 25 sales to-date. SB47 says that although 10 are direct sales to operators,
the balance of 28 are with new dealers signed up with SB47 on the 47GT-6 program.
The Leader in Rotary Flight Training
w w w. h e l i . c o m • w w w. b r i s t o w g r o u p . c o m
INDUSTRY NEWS
21
INDUSTRY NEWS
22
Custom Completions
heliSUPPORT
NEW ZEALAND LIMITED
AIRCRAFT SALES
ENGINE SALES
MAINTENANCE PART SUPPORT
CUSTOM INTERIOR DESIGN
& COMPLETION
26
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27
HELIFRANCE GOES BESPOKE
IN THE VIP MARKET
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HeliFrance intends to provide a level of exclusive, preferred service
completely integrated solution for as that offered by Paris’ top 5-star
their clients. That same development hotels. Mr. Martin considers that the
process is also being conducted provision of a complete, one-stop,
with others of HeliFrance’s five-star service from pick up to
leading destination partners, as drop-off combines with HeliFrance’s
often it is they who have the best choice of available aircraft types to
knowledge of a particular customer’s
requirements. HeliFrance’s aim is to
offer the same trusted quality and
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set their VIP offering apart from all and authorizations for the upgrade
competitors, positioning HeliFrance project are expected by the end
as the premier option for VIP of this year, with the building and
helicopter service in France. upgrading completed in 2014.
In order to tailor each flight to Fitting with their service profile like
the individual client, before takeoff a proverbial glove, HeliFrance took
customers are questioned as to their over responsibility for organizing and
preferences regarding such things as managing the helicopter transport
the need for guide accompaniment service station at Le Bourget for
and provision of commentary etc. the latest Paris airshow, under
This not only helps build a solid the approval of the DGAC and
relationship with the client, but also reportedly received excellent overall
ensures they receive the service approval from both DGAC and the
they are expecting. VIP flights are airshow organizers.
regularly carried out with multiple Most, but not all, of HeliFrance’s
ships; up to five machines for a single Paris-based pilots come from a
hire is not an uncommon occurrence military background. The VIP fleet
and a recent hire for a Japanese utilizes predominantly EC130,
customer involved eight aircraft. AS350B3 and AS355N types, with a
Future plans for the company’s Dauphin N1 due to go on line shortly.
Paris base include expansion and All twin-engine aircraft and their
upgrading to encompass full- crews are equipped and qualified
service welcoming into an exclusive for night-flight, giving a full 24-hour
environment, a dedicated welcoming operational availability but Mr. Martin
team and additional facilities such advised that very few VIP flights
as meeting rooms. Final approvals are conducted at night. Future
37
plans include consideration of fleet many and varied business-flight
modernization to incorporate types requirements. French airspace
in the Bell 429/Agusta 109 class, restrictions, noise abatement and the
providing large, comfortable cabins demands of VIP flying mean that all
with face-to-face seating for the the HeliFrance pilots are extremely
clients. Pilots alternate between VIP adaptable and highly competent,
flying and other utility work - such so it is understandable that despite
as fire fighting and mountain-flying the company’s 1,000hr minimum
through the Heliconia Group’s other requirement for employment flying
divisions – so they maintain a high passenger transport flights, all their
level of currency and competency current pilots are at least double
in all aspects of their work. Both that minimum. For safety and
the company and its pilots have security, apart from the normally
extensive experience and have required flight reporting procedures
gained the confidence of France’s HeliFrance utilizes the French Heli-
state services when it comes to Safe live GPS tracking system in their
locating and assessing appropriate machines.
and safe operating areas for their Just 20 minutes flying time from
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Presenting the leading-edge
Heliops iPad App
Get Plugged In – And OUT of the Stone Age!
40
Innovative Maintenance Tracking
Competitive Pricing | Fixed Wing and Rotor Wing | OEM Deviation Report
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the family home to the public in the basement to the roof; no rooms
1968 and 100,000 visitors each year or areas of beauty and interest are
help defray the chateau’s staggering kept out-of-bounds so the average
Euro8M annual budget, which Euro16 admission price is very
includes maintenance and running reasonable. Business practicality
costs. Unlike most historic estates, has also led the chateau’s owners
Chateau Vaux Le Vicomte allows to embrace the use of helicopters
visitors almost complete access from as an ideal means of bringing in
46
VIP guests. De Vogüé reported that first time and say “How could I have
they had been gratified to receive lived my life without visiting this
the highest praise from some of place? How could I have missed it?”
the world’s most experienced We realized it’s like French tourism’s
travellers. “There are people who best-kept secret and it’s now our
have travelled the entire planet, seen generation’s duty and objective to
everything, done everything, been rectify that lack of knowledge.” He
everywhere. They arrive here for the commented that the VIP visitors
47
in particular seemed to love the increasing the high-yield sectors
privacy of the place and the fact that so the chateau could reduce the
there is a family still living there. It exposure and damage caused by
is not uncommon for very wealthy the lower yield business. As he
clients to hire the entire venue for explained, “There is always more
a private evening function, paying damage with weddings. People
anything up to Euro50,000 for the want to dance in high-heels, large
privilege, depending on the options numbers of people are involved
and services required. Along with in decoration and catering etc.
general public tourism and VIP visits, Whereas a private dinner party for
weddings and business seminars 20 or 30 guests yields higher income
or meetings are also catered for. for a much lower input and risk.”
De Vogüé, however, said that the While each individual VIP tour
long-term strategy was to focus on can be tailored to the client, most
arrivals land at the front of the
chateau where they are picked up by
electric golf-cart and taken on a tour
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of the spectacular gardens, before The many statues and busts that
entering the chateau. The formal are an integral part of the garden
French garden is drawn over a 3km are a direct reflection of the fashion
perspective and 100acres; the first of the era, whereby the wealthy
great creation of Le Nôtre and the would compare themselves to the
instigation and inspiration of the 17th greatest and most powerful figures
century French formal garden style. of history and legend; hence the
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likenesses of such as Hercules and not only delivers and picks up
many Roman emperors. Standing clients, the helicopter can be left at
1km from the chateau, at the far end the venue at the clients disposal, as
of a garden is a large, fine statue of some VIPs do not like working to
Hercules resting, looking back over a tight schedule or itinerary. Pilots
Fouquet’s creation. His placement have even been asked to attend VIP
and contemplation is intended dinners as the client was interested
to signify the accomplishment of and wished to discuss aviation
Fouquet and the statue is therefore related matters. The partnership
a metaphorical representation of between HeliFrance and the chateau
Fouquet himself. works both ways, with Vaux Le
In the short time HeliFrance has Vicomte recommending HeliFrance
been working with the Chateau – to those of their exclusive clients
the partnership was established who wish to take a premium tour
only this year - around ten VIP that is far beyond the ordinary. If
flights have already been carried luxury and history remain areas
out. Most of the VIP appointments of intense fascination, it is almost
are arranged through the partner certain that HeliFrance and the
relationship with a top Paris hotel. chateau will reap the rewards of a
According to de Vogüé, HeliFrance far-sighted strategy. HO
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O
ur teams have made outstanding
progress in completing the first
prototype and in processing the
certification of the SKYe SH09” said
Martin Stucki, Chief Executive Officer
and designer of the helicopter.
The modular construction of the cabin makes the
most of the flat floor and the unique high ceiling,
offering multiple seating arrangements for one
pilot and up to seven passengers, all with individual
crashworthy seats. A reference window built into
the cabin floor offers the crew a direct view of the
ground when coming into land enhancing safety.
The rear access to the cabin is facilitated by large
clamshell doors ideal for emergency evacuation roles
of the helicopter and the high clearance tail-boom
will let ground crew stand underneath and load the
stretcher and medical equipment.
The SKYe SH09 is positioned in the 2.5 metric ton
class of helicopter and powered by the Honeywell
HTS900-2 engine. The aircraft is expected to have a
cruise speed of 260km/h (140 knots) and a range in
excess of 800km (430 nautical miles) with standard
fuel tanks.
The HTS900-2 engine incorporates next
generation technology developed by Honeywell
including a modern FADEC system, a dual Centrifugal
Compressor, increased power output and reduced
fuel consumption.
With a Maximum Take Off Weight of 2,650kg
(5,842lbs) the SKYe SH09 helicopter should offer
good hot and high performance and a low noise
signature due to the newly developed dynamic
assemblies and shrouded tail rotor.
The prototype aircraft was shown in a matt grey
paint livery but with the carbon composite airframe
still revealed in key areas such as the tail boom and
the shrouded tail rotor.
Mathias Senes, Commercial Director, points out
that it is rather unique to reach such detailed quality
in a first prototype and adds “our prospects and
clients will see our commitment to quality and will
certainly value what we mean by High Visibility
Cockpit”. Originally unveiled to the market during
the 2012 Heli Expo in Dallas, the High Visibility
Cockpit concept has now been fully developed and
integrated into the prototype.
Marenco Swisshelicopter Ltd. was founded in
2007 for the direct purpose of developing, building
and commercializing new concepts of light turbine
helicopters.
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THE FLIGHT HELMET HAS
LONG BEEN ACCEPTED AS AN
INTEGRAL PART OF THE MILITARY
HELICOPTER CREW’S SAFETY-
EQUIPMENT. WITH THE WEALTH
OF EVIDENCE AVAILABLE
PROVING THE HELMET’S
EFFECTIVENESS IN INCREASING
CRASH SURVIVABILITY, PERHAPS
THE CIVILIAN HELICOPTER
INDUSTRY SHOULD FOLLOW THE
MILITARY’S LEAD.
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1960s when researchers began helmet, users described it as being
examining ‘survivable’ accidents too hot, heavy and tight. Later, when
in military aircraft, particularly the Army determined that the APH5
helicopters. The US Army did not sufficiently attenuate noise,
Aeromedical Research laboratory especially in the low frequency area
has issued many technical papers on of 75-2000Hz, it adopted the Navy’s
the subject and in the UK research is SPH-3 which was re-designated the
conducted at Farnborough. SPH-4.
Two studies examining US The SPH-4 limited head
Army accidents and flight helmet deceleration to 300g, which was
effectiveness were conducted below the 300-400g threshold
30 years apart; the first in 1961, for concussive injury. Although the
examining the APH-5 helmet and the SPH-4 was popular, wearers risked
second in 1991 looking at the SPH-4. concussion or basilar skull fracture
In the 1961 study, fatal head injuries due to the lack of energy attenuation
were found to be 2.4 times more in the earcup region, so the SPH-4B
common among those not wearing (which was lighter than the SPH-
helmets. The author of that report 4) was developed using a reduced
credited the APH-5 helmet with density and thicker polystyrene liner.
saving 265 lives over the period the Energy produced by a lateral blow
study examined. to the helmet was dissipated by
The 1991 study examined severe having the helmet earcup fracture
but survivable accidents between 1972 during the blow. The SPH-5 is the
and 1988 and found the risk of fatal civil version of the SPH-4 but with
head injury to be a massive 6.3 times a different outer shell material.
greater for those not wearing helmets. The SPH-5 provides between 13dB
In the late ’50s, when the US attenuation at 125Hz, and 43dB at
Army adopted the US Navy’s APH5 4000Hz.
64
WHAT DID YOU SAY? The human eardrum is connected
Sound waves travel through by three small jointed bones in
the air, creating minute changes the air-filled middle ear to the oval
in atmospheric pressure. Sound window of the inner ear or cochlea.
pressure is perceived as volume and The cochlea is a fluid-filled spiral coil
‘pitch’ is the frequency of its cycle, with over 10,000 hair cells rooted on
the faster the cycle (or frequency) its basilar membrane. The movement
the higher the pitch. The loudness of these hairs in response to sound
or volume, of sound is measured in forms, nerve impulses which are
decibels (dB) and the dynamic range
of human hearing is from 0 to 120dB.
Sound becomes noise when it is
unwanted, bothersome, or painful.
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IN THE 1961 STUDY, FATAL HEAD INJURIES WERE
FOUND TO BE 2.4 TIMES MORE COMMON AMONG
THOSE NOT WEARING HELMETS. THE AUTHOR OF THAT
REPORT CREDITED THE APH-5 HELMET WITH SAVING
265 LIVES OVER THE PERIOD THE STUDY EXAMINED.
68
transmitted by the auditory nerve to engine, transmission and wind noise,
the hearing center of the brain. decibels are ‘weighted’ according to
The delicate hair sensors on the various criteria, to approximate the
membrane vary in stiffness along auditory sensitivity of the human
the cochlea’s length, and so respond ear. This measurement, called the
to different frequencies transmitted A-weighted sound level (dBA), is
down the coil. The hair sensors are very similar to the 1936 defined ‘A’
one of the few cell types in the body Curve.
that do not regenerate and because Sound pressures exceeding 120dB
they can be irreparably damaged will cause pain in humans. When
by loud noise, damage to hearing general sound pressure reaches
from loud noise is cumulative and is levels over 65 to 70dB, ordinary
irreversible. Exposure to high noise speech communication becomes
levels is also one of the main causes difficult. Hearing protection should
of tinnitus. be used in exposure to levels above
The decibel scale is logarithmic, 85dB, especially prolonged exposure
not linear, so 90dB is ten times – and unprotected exposure to levels
louder than 80dB and 100 times above 100dB should be avoided
louder than 70dB. The first standard wherever possible.
for sound level meters was published Typical sound levels range from
in 1936. It had two frequency human breathing (around 0-10dB),
weighting curves, ‘A’ and ‘B’ which through the average office ambient
were modeled on the ear’s response (50dB), busy restaurant (80dB) or
to low and high levels of sound. lawn mower (100dB) to a rock band
Today, when there are multiple (110 to 120dB). Some helicopters
sound sources and frequencies, as in current use have maximum
is the case of in helicopter cockpits sound levels exceeding 93dBA and
or cabins with combinations of averaging over 90dBA. What the
69
available figures may not show are safety limits are about 5dBA higher
the frequencies and the associated for equivalent times.
noise levels. Because ambient noise levels
The less noise a person is experienced in helicopters vary
subjected to, the lower the potential significantly among different types
for fatigue or permanent hearing and according to varying cabin
damage – issues that impact on sound attenuation material fit, many
both short and long term health and helicopter crews who just wear
safety. European authorities (and headsets while flying are probably
US Air Force) accept that humans being exposed to noise levels
can be subjected to 85dBA for up to that exceed occupational health
eight hours a day without detriment guidelines or limits.
to health. At 91dBA, the ‘safe’ The frequency of sound is
exposure time is just two hours. measured in cycles per second
Basically, exposure times are halved or ‘Hertz’ (Hz). The normal range
for each 3dBA increase. United of human hearing is from 125 to
States occupational health and 4000Hz. There is a perception
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HAI HELI-EXPO is the annual
event where we can meet with
our industry friends and suppliers
in a single location.
— Paul Spring
President, Phoenix Heli-Flight
74
Deliveries available
• AgustaWestland - AW169, AW109SP, AW109E Power
• Robinson - R66, R44, R22
76
frequency noises prevalent in 300 to 400g in a more diffuse
helicopters. impact. Early helmet designs
aimed to protect the head from
IMPACT a penetrating impact and reduce
Deceleration is expressed in ‘g’, overall head forces to around
where 1g is equivalent to the force 300g. The inner foam layer
of gravity on the surface of the and earcup design of a helmet
earth. The g-force of an impact is generally dictates the global
determined by the initial velocity force attenuating capability of a
and available stopping distance. helmet.
Bone-break strength of the head Over the years, helicopter
from a focussed impact varies manufacturers have reduced
from 30g at the nose to 100-200g the number of controls that
for one square inch of frontal bone, protrude into the cockpit, and
while the head should tolerate have improved seats and seat
77
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78
www.phoenixheliparts.com I +1 480-985-7994
restraints in an effort to lessen the According to Barry Vincent,
chances of head impact and improve ALPHA aircrew helmets offer
survivability during an accident. impact protection of below 300g
Helmets are designed to protect deceleration for a 122-Joule (90ft/
the wearer’s head from deceleration lb) impact energy, and will stop
and impact. The Gentex HGU-56/P, penetration of a 1.8kg (4lb) Chisel
for example, is built to a standard Point Striker dropped from 1m (39
that requires it to withstand single inches).
impacts of 4.8 meters/sec at the
crown and 6.0 meters/sec at the BUYING A HELMET
headband. Headform deceleration Anyone looking to buy a helmet
is limited to 175g at the crown and should examine the specifications
150g at the earcup. It meets an and the standards that different
impact protection standard of a 5kg helmets meet. The US Army has
(11lb) weight dropped from 1.52m established probably the highest
(nearly 60 inches). standard and specifications (Product
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Specification FNS PD 96-18), developed by Helmets Ltd (now
which some helmets do not meet Helmet Integrated Systems). The
in either sound attenuation or impact company’s current offering is the
resistance. However, there is no ALPHA Eagle. This light helmet
one standard that dictates whether can be equipped with visors and
a helmet is safe for a particular options include ANR and CEP.
purpose. Noise attenuation is subjective and
The ideal helmet weight should dependant upon individual helmet fit
be less than 4.4lb (2kg) (Crowley. and noise source direction. However,
Licina, and Bruckart). A heavy or the mean attenuation for the ALPHA
unbalanced helmet can cause fatigue ranges from 12.4dBA at 125Hz,
or pain and the helmet should be through 23.4dBA at 500Hz and
free of extraneous or unnecessary 50.8dBA at 4,000Hz.
projections to avoid entanglement in MSA Gallet also produces flight
cockpit controls. helmets, which are renowned for
The ALPHA Helmet was their light weight – however Gallet
does not publish noise attenuation
figures for its helmets.
Gentex’s HGU-56/P is very light,
meets the US Army’s latest standard
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and boasts good noise attenuation helmet available that can accomplish
at the low frequencies; a 17dB the mission.”
reduction at 125Hz, through 20dB at Fixed wing crews generally need
500Hz and 37dB at 4,000Hz. This helmets to protect them during
helmet can also be equipped with escape. Helicopter crews, however,
visors, ANR and CEP. inevitably ‘ride out’ an entire crash
Gentex’s Jerry Johnson flew sequence, so their heads need
helicopters for many years and has significant and prolonged protection.
seen many people receive head According to Johnson, helicopters
injuries that a good helmet would often hit while moving forwards and
have prevented. He was actively if they hit hard, tend to roll over. “In
involved in over 200 accident such cases,” he says, “helmets must
investigations in the Army and spent provide multiple impact protection
seven years at USAARL before and not come off during the
joining Gentex in 1982 as an Aviation accident sequence.”
Life Support Equipment Specialist. When it comes to noise, Johnson
He has been actively involved in the says that many slower moving
development and fielding of the aircraft produce more noise and a
HGU-56/P helmet since 1978. different noise from faster aircraft.
Johnson says that each aircraft A helmet must provide a pilot with
has different requirements when it the ability to hear the radios – and
comes to selecting a helmet. “Some to understand what is said – while
aircraft are very loud, so I would l providing the best noise protection
ook for a helmet to reduce the possible. “It depends on the mission
noise levels as much as possible; and the aircraft – so crewmembers
some are more subject to multiple might even need several helmets.”
impacts. It is important to select the He says that the selection should
best, safest, and most comfortable come down to which helmet
86
and yet be comfortable enough Jerry Johnson says future
that the helmet can be worn technology will make helmets
continuously. The helmet must even better, with lighter,
not be able to rotate forwards or stronger, more durable and
sideways, and must be secured more comfortable materials
tightly enough that it cannot being discovered daily. Better
come off without loosening the electronics, better visors, different
chin strap. Most complaints about comfort-foams and hybrid fabrics
a helmets comfort result from will make them safer and more
poor fitting. functional.
He also sees future regulation
FUTURE for the wearing of helmets. “Both
Barry Vincent believes that the NTSB and FAA would like to
future developments in the civilian see it become law that everyone
sector will depend on greater wear an appropriate helmet, but
acceptance of helmets. “There I just do not see how they could
is a heck of a long way to go on control it. To make people wear
that one, and thereafter we’ll see one, make
increased use of technologies sure that it is the right one and
such as ANR and NVG, and even that it is maintained and worn
further into the future, integrated properly will be a 24-hour-a-day
Heads-Up Displays.” job for a lot of people” HO
87
DAN SWEET
COMPANY SLING TRAINING NATURALLY
INCLUDES FLYING BUT THERE IS OFTEN
VERY LITTLE PROVIDED ABOUT THE ACTUAL
EQUIPMENT. HELIOPS LOOKS AT THE
RATHER MUNDANE BUT VITALLY IMPORTANT
ASPECTS OF HOW TO USE IT PROPERLY.
89
R
opes, lines and hooks ropes rubbing together), inconsistent
are considered to be diameters (flattening, bulges, etc.) or
parts of the utility texture, or discoloration. Ultra-violet
helicopter and should light may degrade kevlar lines, so
be treated as such they should be kept out of the sun
– as without them it cannot earn (although spectra lines fade in color,
money. their strength seems to remain). A
line cover not only helps with this
SELECTION but also keeps the electric cable
In order to get maximum use under control.
from ropes, it is important to select High Modulus Polyethylene
them properly in the first place, to (HMPE, or Spectra) ropes, from
use them in the right way and to which Amsteel Blue and others are
retire them in time. A thicker rope made, begin to suffer progressive
will always outlast a thinner one strength loss at 65°C, so don’t land
because the distribution of surface where the exhaust can affect them.
wear is better. A stronger rope will If they get dirty or wet, they will
also last longer because the load it conduct electricity, and dirt will
supports will take up proportionally degrade the fibers (look for a white
less of its working strength. For powder-like substance).
example, a 200 lb load is using up All hooks must be enclosed; that
only two percent of the strength of is, they should not allow the load to
a rope with a breaking strength of come out when flying. They must be
10,000 lb, but it will take up four checked for consistent operation, as
percent of one at 5,000 lb, so the must all standby release methods.
latter is working harder and will Check the manual and electrical
have to be retired sooner. Braided releases, and don’t accept the fact
ropes are stronger than twisted that the solenoid clicks as evidence
ropes, which is why climbers use of its working. If there’s no one else
them; they have higher strength and around, put a rope in and pull on it
stretch less. Their round, smooth when you operate the mechanism.
construction also distributes any After you operate the manual
wear over a greater area. release, check that the Bowden
cable between the hook and the
MANUAL CHECKS body of the helicopter doesn’t bind
When inspecting a rope, look for and stop the hook from re-arming.
excessive abrasion, glazing (from All witness marks should be aligned
heat, possibly friction caused by on the knurled knob or lever and
the hook body. Make sure the hook
moves over its full range of travel
and that the bungee cord keeps
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DAN SWEET
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it tight against the bottom of the 20 percent of the maximum capacity
fuselage, so you don’t land on a of the hook. You should use common
vertically extended hook, which sense on sizes; a 2,000 lb generator
may get snagged (garbage on the can quite safely be lifted with one
landing site has been known to exert inch steel cable under an S61.
sufficient pull on the manual release A choker is technically a lanyard
to allow the load to work itself free). that holds a load with a slipping
Don’t beat the hook on the noose which tightens under tension
ground or against obstacles (stumps – the greater the tension, the tighter
or rocks, etc.), or drop the long-line the grip (Pic 1).
from the air. Land and detach it by
hand on the ground. If it is dragged
through the trees and the aircraft
lands on it, the electrical wires will
be damaged – as may the line itself.
Hooks are quite difficult to repair
without tools, which won’t always be
immediately available.
KEEPING WITHIN
THE LIMITS
Any equipment used should
be able to withstand six times its
anticipated load (a ratio of 6:1)
because flight conditions may
increase its weight artificially, and
to allow for deterioration (abrasion,
cuts by the load, etc), errors in load
weights, and the effect of the sling
angle (below). The correct term is
Design Breaking Strength. PIC 1
You can work out a rule-of-thumb
for the safe working load (SWL) of
wire ropes in tons like this:
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PIC 3
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We Fly
We Maintain
www.colheli.com
503-678-1222
PIC 4 PIC 4A
There should be an eye in each kind of rope, don’t have the shackle
end of a sling, ideally reinforced with facing downward, because the rope
a steel thimble, to protect the rope will slide from side to side and strain
(Pic 4 & Pic 4a). one side or the other (Pic 6).
The shackle that goes inside the If it rolls fore and aft, it could also
eye must be the right size for the undo the pin (Pic 6a).
hook, otherwise it may come out Instead, place the screw-pin in the
by itself, or not come out when it’s hook – padding the empty space on
supposed to (the shackle pin should either side with washers or similar,
be the same thickness as the rope. and use it upside down (Pic 7).
DON’T use a bolt – it will bend!) Here is what to check in a clevis
(Pic 5). (Pic 8). A long-line has an electrically
The use of a swivel will stop a operated hook at the end:
load from spinning and unravelling This makes it an extended hook,
a line, and will reduce the torsional so there is an electrical cable for the
load on whatever is shoved into release mechanism, which should be
the hook. The swivel is first placed carefully looked after. The line and
into the hook and the load is then cable must be detached properly
attached to the swivel (which, by the by ground crew, otherwise you will
way, has a thrust bearing in it). With strip the plugs, which won’t impress
multiple loads, multiple swivels are the engineers, and, if the insulation
required, as one load may spin faster comes off, you may also get a short
than another (lighteror more fragile circuit. Spectra or kevlar lines are
ones should go above heavier ones). strong but light, and will trail further
Don’t put a swivel above a longline! behind than a steel line, so observe
It should go on the remote hook. the maximum external load speed.
When using a clevis with any These lines also stretch when new, so
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PIC 5 PIC 6A
Poor Practice:
Never allow a
shackle to be
pulled at an
angle – the legs
PIC 6 will open up. PIC 7
if you can’t pre-stretch them, allow a In the diagram above, the sling
good length of extra cable. legs on the left (that is, with a 90°
Use barrel hooks on a sling for angle) have the least load to carry,
lifting fuel drums, although you whilst the one on the right (a 30°
might find varying designs to suit angle) has a strain on each leg equal
different helicopters. For example, a to the load itself.
206 might have one for two drums, Note: Manufacturers’ working
while a 205 might have one for five. loads are normally expressed as a
Whatever you use, use the bungee percentage of new rope strength –
cord to keep them together when not normally exceeding 20 percent.
there is no tension. Again, don’t Note also that you cannot tell when
connect the hooks directly to the a rope has been shock loaded unless
aircraft, but to a sling. it breaks (shock loads are sudden
changes in tension that exceed
EFFECT OF SLING ANGLE the working load by more than
The strain on each leg of a sling 10 percent). Synthetic fibers can
increases as the angle between it “remember” the effects of shock
and the load decreases (Pic 9). loading.
96
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PIC 8
PIC 9
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pros and cons of operating that capabilities might not be so critical,
specific machine. You may find, for a 206A would not only be cheaper,
example, that your preferred model but more cost-effective, as its
has a reputation for turbocharger C18 engine is not cycle-limited.
failure, which then takes at least Never lose sight of the fact that the
three days to repair because it’s aircraft are a business asset, not a
hidden behind the engine, which in status symbol.
turn has to be completely removed. You must also consider the data
A different model of that type, for rotor or engine TBO (Times
however, could have similar work between Overhaul), the Mean Times
done in less than half a day and between Failure (MTBF) on avionics
doesn’t go wrong in the first place equipment, and all other component
because the turbocharger is a more duty limitations. The build-date of
reliable version, and not in such a the aircraft you want can be largely
stupid place. Similarly, a particular irrelevant; what counts is the time
helicopter could be cheaper to remaining on its components, since
run on paper, but its shorter range they must all be inspected and
on full tanks means that you’ll be replaced at specified times. Equally
paying out more landing fees and important is the documentation
non-revenue flying, thereby bringing supporting it. It can take longer to
the operating cost nearly equal to verify the paperwork than physically
something more comfortable, with survey the aircraft. In this respect,
greater endurance. be especially careful with the many
In many cases, a simpler, cheaper apparently ‘cheap’ aircraft available,
aircraft will suit. For example, if mostly confiscated from smugglers
you want a helicopter for corporate or drug dealers with no acceptable
transport, by all means use a documentation. Their only value
206B-III, but for training or pleasure is scrap. If possible, buy from a
flying, where the weight-carrying company that can provide support,
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particularly an engineering-based sense to try and include it from the
one, and have an independent start. Unfortunately, this will cause its
survey done by a competent own trouble in the form of additions
engineer. to the Ops Manual and further
training costs, as pilots must be
REMEMBER qualified on the new type as well and
There is no such thing as a cheap beware of having too many types
aircraft; and more particularly, in different performance groups,
there is no such thing as a cheap because the paperwork strain may
helicopter. become enormous.
Under some rules, you can only
OTHER EQUIPMENT hold one AOC in one State, and
You won’t just need to budget for your office and aircraft must also be
an aircraft. Customers may expect registered there, so if you want to go
you to have all sorts of goodies from multinational, you need to be careful
slings to FLIR equipment. The total here! Carefully research the specific
bill for ancillary equipment could be limitations and requirements in your
as much as that for the helicopter! chosen area of operation.
Although you don’t have to
THE AOC send the Operations-Manual with
If, after the foregoing, you the application form, things will
still think you’ll be some sort of happen considerably quicker if you
success, you will need to obtain do. If it’s ready when you apply,
your Air Operator’s Certificate. This some parts of the application form
is required by all operators taking need not be filled in; you can just
money for carrying passengers. It’s refer them to the Ops-Manual.
applied for on a form, accompanied As it is the primary indication to
by a large chunk of the money an Authority of your operating
mentioned above, and must cover standards, it makes sense to produce
all aircraft types you wish to initially the paperwork in the best possible
include. However, subsequent way. This is psychological. Usually, if
additions may cost the same again, an Authority sees a well-presented
so if you know you’ll be adding a manual on the shelves, they are
new machine later, it could make more likely to be convinced that the
rest of the Company is likewise (well,
wouldn’t you?). You are therefore
doing yourself no favors if you skimp
on the Ops-Manual, no matter how
tedious it may be to produce it!
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profit! Far too many people forget a good office environment back at
this, set themselves up with no base is very important to the overall
research, don’t market their product, operation.
and then expect the world to beat
a path to their door simply because PRICING TIP
they have an aircraft. Even if work When customers come to you
does come, more often than not by and require a discount, claiming that
accident, the same people attempt they are going to put lots of flying
to undercut their opposition; thinking hours your way, do not give it to
to put them out of business before them straight away. The best way
putting their prices up again. That is to give every 12th hour free, or
approach never works. They’re the similar, otherwise they will take the
ones to go out of business first cheap flying and try the same trick
because they have no cash flow and somewhere else.
are left with debts, wondering what
went wrong. While corporate flight THE OPERATIONS
departments do not make a profit DEPARTMENT
as such, the comments here apply Operations is in immediate
equally to them, as efficiency still control of all day-to-day business,
helps the company’s bottom line. the focal point of its activities being
If you are operating an aircraft by the Ops-room where, depending
yourself and have no commercial on the extent of your activities,
air transport experience to fall will be found the Operations Staff
back on, you ought to realize that (secretaries and the rest if they can
Tel-Tail Floodlights
EC-145
www.devoreaviation.com 119
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all fit in). The role of Operations is names, so don’t put them near
to ensure that the right aircraft is in windows. Movements Boards should
the right place at the right time with be constantly updated as they’re a
the right people and that everyone major reference point. What goes
concerned is aware of what is on them is up to you—just use
happening and is pre-warned of any whatever information you think will
problems which may be expected. be needed (the Authority will also
One of the ways Operations keep like to see a board, or at least a pop-
track of events is with Movements up reference, with pilot qualifications
Boards. These should be kept well and times due).
away from the prying eyes of those My preferred system is to have
who may pinch your business if a quotes file, which should be
they see destinations and customer loose leaf, each page being filled
in whenever a customer asks for a
quote. If a trip looks like it’s going
to happen, then that page should
be put into a pending file until it’s
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BEING A BOSS they will perform to an incredibly
You will find that, left to high standard. In short, if you want
themselves, most people do their your staff to look after you, you have
job well enough without overt to look after them.
supervision, and want to do it well.
It’s your job as manager to create WHY WOULD YOU BOTHER?
the environment in which this So, is the whole process worth
can happen, and then get out of it? It depends. Running your own
everyone’s face. If you continually company is certainly a lot of work,
micro-manage, your staff will end as any self-employed person will
up telling you what you want to hear tell you, but it can be immensely
just to make you go away, and you satisfying. It’s not for everyone,
will be acting on false information. but for those who are prepared to
You will get the best out of your pay the price of long hours of hard
staff when you give them the ability work, massive responsibility and
to make decisions, or assume the constant need to be adaptable,
responsibilities, so that their goals flexible and in three places at once;
align as closely as possible with the rewards are a sense of self-
those of the company. 99% of all fulfillment and achievement simply
organizational problems are down not possible for those who work
to bad leadership. Remember that for someone else. I once asked
you’re not as concerned with what a company owner why he went
people get up to when you’re there, through it all, especially when the
but with what they do when you’re profit margin was so small, after
not there! all it would only take one pilot to
Despite what many people think, burn out an engine and the whole
money is not a great motivator. If company would have worked the
people are unhappy, they will be just whole year for nothing. His reply
as unhappy soon after a pay rise. was that he was keen on helicopters
Every major study in job satisfaction (fair enough), and that he ended up
has found that recognition is a far with an asset or two (the helicopters)
greater motivator. If your staff feel that somebody else had paid for. I
genuinely valued and appreciated certainly can’t argue with that! HO
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YO U R F O R C E M U LT I P L I E R .
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