SV 22 P H 30 Parts Manual

PARTS MANUAL
PUB NO. 1654 REVISION 0
SERIAL NUMBER 490044
MODEL SV-22-P-H-30 SCALER WITH:

CUMMINS QSB4.5 160HP TIER 3 DIESEL ENGINE
CLARK 32000 SERIES TRANSMISSION
HEAVY DUTY KESSLER AXLES WITH SAHR EMERGENCY BRAKE
SAE ROPS/FOPS CAB WITH LEXGUARD WINDOW PROTECTION
ANSUL FIRE SUPPRESSION SYSTEM
SPRAY WATER SYSTEM
© 2012 All rights reserved.

SERIAL NUMBERS
MACHINE SERIAL NUMBER: 490044
EQUIPMENT MANUFACTURER MODEL/PART NUMBER SERIAL NUMBER
DIESEL ENGINE CUMMINS QSB4.5 73381802
TRANSMISSION DANA 13.7HR32460-638 PBEA417743
RADIATOR INDIANA 229940P 703617
FRONT AXLE KESSLER 82.4840.3A 464405
REAR AXLE KESSLER 82.4840.3A 464543
PUMP “A” RH REXROTH R910974886 42709247
PUMP “B” LH REXROTH R910974886 42709256
LUBE PUMP LINCOLN P203-8XNBO-1K6-24-1 094824C
ARTICULATION BEARING ROTEK 421360-3
ROTATION BEARING KAYDON 14826-001 M-53-1H2
HELAC HELAC CORPORATION HIX-112-5-RF-180-55-0-H 528174
MP18 RIGHT EATON CMX100 02-398791
MP18 RIGHT EATON CMX100 02-398792
MP18 STEER EATON 630AA00301A 15314
HAMMER ATLAS CORPORATION 8460020070 BCS 006192
PLEASE HAVE UNIT AND COMPONENT SERIAL NUMBERS WHEN ORDERING
For proper notification of all updates and bulletins, please complete Original
Equipment Manufacturer product registration for all applicable machine components.
INTRODUCTION
IMPORTANT NOTE TO THE USER: The electronic copy of this manual has been prepared using the software
Adobe® Acrobat® (pdf format). The user is encouraged to become familiar with the features of Adobe Acrobat
Reader to facilitate navigating the manual electronically. The electronic manual has incorporated such features
as bookmarks, hypertext links, text search capabilities, etc to enable the user to quickly locate the desired
information. Hypertext links allow the reader to click on the text and go to the desired location. Navigating the
document is made easier by opening the bookmarks and thumbnails option. Using text search allows the user to
quickly locate instances in the manual for a word or phrase.
The Original Equipment Manufacturer (OEM) manuals for certain components are located in the Appendix section
of the Operation and Maintenance Manual. In addition to the hard copies, your electronic copy contains pdf
format copies. To access the pdf copies, select “Appendix” in the bookmarks. A window (“attachments”) will
open displaying the available manuals. If the component you are looking for is not on the list, that manufacturer
only offers a hard copy and an electronic copy is not available.
The parts manual is presented in functional groups (i.e. Drive Train, Cab, Boom, etc.). Refer to the Table of
Contents for an overview of how this manual is structured.
The following pages provide an explanation of how to use this manual.
When ordering replacement parts for your equipment, provide the following information:
1. Model Number.
2. Serial Number.
3. Part Number.
4. Part Name.
5. Index Number.
6. Any information provided in remarks column.
7. Quantity required.
8. Address to which parts are to be delivered.
9. Method of shipment.
Refer to the Group Name to identify the section required for parts identification. At the beginning of that section
will be an index of the subgroups (i.e. Boom Lift Cylinder, Boom Assembly, etc.) within that section.
Group
Name
Subgroup
name
The blue text
indicates a
hypertext link.
Selecting the
blue text with Page
the computer Numbers
mouse will take
the user to the
page.
Once the part subgroup is identified, go to that page number for an illustration and parts listing. The parts
identified in the illustration correspond with the Index Number column of the parts listing.
Illustration
Visual
depiction of
the parts. Item Numbers
Figure and
parts list
corresponding
index numbers
Special notes
such as torque values,
maintenance
instructions, etc.
Figure Title
Blue text indicates hypertext link. Selecting the blue text with the
computer mouse will take the user to the corresponding parts list.
While the appearance of the parts list may vary from one group to another, the information contained provides the
user the necessary information to order parts. This information normally contained in the parts list is; the index
number (corresponds to the figure), name of the part, the part number, brief description of the part, quantify
required for that assembly.
Parts List Title

Blue text indicates hypertext link. Selecting the blue text with the
computer mouse will take the user to the corresponding figure.
Nomenclature
Part Name
Item Numbers
Figure and
parts list
corresponding
index numbers
Quantity
Quantity per
next higher
assembly References are provided if
an item has repair parts that
are identified in another
Part Numbers figure and parts list.
Identifying part Selecting the blue text with
number the computer mouse will
take the user to the
corresponding figure.
The part number for this
assembly is listed under the
next higher assembly.
Selecting the blue text with
the computer mouse will
take the user to the
corresponding figure.
TABLE OF CONTENTS
GROUP QTY PART NO. DESCRIPTION
ENGINE END 1 708834 WELD, FRAME
FRAME 1 703743 TANK, FUEL, 75 GAL
1 403488 TANK, HYD, 85 GAL
1 703720 COVER, ENGINE END
1 400020 MOVING ASSEMBLY
1 400840 COUNTER WEIGHT
BOOM END 1 708857 WELD, BOOM END FRAME

FRAME 1 709318 BOOM END COVERS
1 402485 SWING LOCK
DRIVE TRAIN 1 703713 ENGINE & TRANSMISSION

1 705700 COOLING SYSTEM
1 402363 DRIVESHAFT
1 703711 AIR CLEANER
1 711065 AXLE, 9' KESSLER
1 703712 EXHAUST
CAB 1 709778 CAB, W/ RISER, SCALER

1 400890 RISER, 24"
BOOM 1 400787 ASSEMBLY, ROOF COVER

1 402101 BOOM, SV22
1 709581 HAMMER
HYDRAULIC 1 708995 HYDRAULIC, CAB

1 709066 HYD, ENGINE, END
1 704877 HYD, BOOM, END
1 701779 KIT, HOSE, CAB
1 703757 KIT, HOSE, BOOM END
1 710300 KIT, HOSE, BOOM, SV22
1 708997 KIT, BULK HOSE, ENGINE END
ELECTRICAL 1 709059 ELECTRICAL

1 707483 KIT, LABELS, SPANISH
1 709786 KIT, LIGHT, LED
1 707990 KIT, STROBE LIGHT
OPTIONS 1 707461 PUSH BLADE, 8'

1 707618 FIRE SUPPRESSION
1 707504 FINAL FINISH
1 402173 FILTER, HIGH PRESS
1 404815 LUBRICATION SYSTEM
2 711064 ASSEMBLY, WHEEL,12.00X24
1 709817 WATER SPRAY
1 709777 LIGHTING, CAB
1 402552 TOOL, PICK, SINGLE
PARTS MANUAL
FUEL TANK INSTALLATION

703743
GROUP NAME PAGE NUMBER
FUEL TANK INSTALLATION (PART NO. 703743, REV. B) ...................................................................... 2
PAGE 1 REVISION 0
PARTS MANUAL
FIGURE FOR FUEL TANK INSTALLATION (PART NO. 703743) (SHEET 1 OF 2).
PAGE 2 REVISION 0
PARTS MANUAL
11
Fuel Inlet 11
22
Fuel Return 22
19
19
18
18
FIGURE FOR FUEL TANK INSTALLATION (PART NO. 703743) (SHEET 2 OF 2).
PAGE 3 REVISION 0
PARTS MANUAL
PARTS LIST FOR FUEL TANK INSTALLATION (PART NO. 703743).
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

1 1 EA 400076 WELD, TANK, FUEL - STL -
2 1 EA 400088 WELD, COVER, FUEL - STL -
3 1 EA - FTG, PLUG, HEX, HD 16XXPMXXPLGHXST STL -
4 1 EA - FTG, ELBOW 0608JMPM90EXXST STL -
5 18 EA - FSR, HHCS 1/2-13UNC X 1.25 GR8 -
6 18 EA - FSR, PLAIN WASHER 1/2 NARROW, TYPE A GR8 -
7 1 EA 400552 GASKET, FUEL TANK 0.06 X 8.50 X 14.50 GORE-TEX -
8 1 EA 007893 STRAINER, LONG - COML -
9 1 EA 007892 CAP, FUEL - COML -
10 1 EA 400287 FUEL SENDER - COML -
11 10 EA 35859 CLAMP, HOSE 1/4" - 25/32" COML -
12 1 EA 401239 BRACKET, MOUNT - STL -
13 2 EA - FSR, HHCS 5/16-18UNC X 1.50 GR8 -
14 4 EA - FSR, PLAIN WASHER 5/16 NRROW, TYPE A GR8 -
15 2 EA - FSR, HNUT, SLFLKG 5/16-18UNC STL -
16 2 EA - FTG, ADAPTER, STR 0606BAJSSTRXXST STL -
17 1 EA - FTG, ADAPTER, STR 0608JMPMSTRXXST STL -
18 2 EA 702774 FTG, FUEL, BARBED - COML -
19 2 EA 702775 WASHER, SEALING - COML -
20 1 EA 703714 BRACKET, MNT, FUEL FILTER - ASTM A36 -
21 20 FT 707654 HOSE, FUEL 5/16 COML -
22 20 FT 708368 HOSE, FUEL 3/8 COML -
23 1 EA - FTG, PLUG 32XXPMXXPLGSQST - -
PAGE 4 REVISION 0
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

403488
HYDRAULIC TANK INSTALLATION (PART NO. 403488, REV. K)......................................................... 2
PAGE 1 REVISION 0
PARTS MANUAL
See Assy Detail A on

Sheet 2.
See View B on Sheet 3.
B B
FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 403488) (SHEET 1 OF 4).
PAGE 2 REVISION 0
PARTS MANUAL
Assy Detail A
(From Sheet 1)
PAGE 3 REVISION 0
PARTS MANUAL
View B
(From Sheet 1)
C
See View C on Sheet 4.
PAGE 4 REVISION 0
PARTS MANUAL
View C
(From Sheet 3)
PAGE 5 REVISION 0
PARTS MANUAL
PARTS LIST FOR HYDRAULIC TANK INSTALLATION (PART NO. 403488).

1 1 EA 402479 WELD, TANK, HYD - FAB-STL -
2 1 EA 35502 VALVE, CHECK 5 PSI COML -
3 1 EA 402422 GAUGE, SIGHT, GLASS HYD OIL LEVEL/TEMP COML -
4 - - - - - - -
5 1 EA 401929 WELD, COVER, HYD OIL - FAB-STL -
6 1 EA 401935 GASKET, OIL TANK - COML -
7 1 EA 401983 FTG, PLUG, MAGNETIC 1.00 NPT, SQHD STEEL -
8 8 EA HHCS050130125Z8 CAPSCREW, HEXHD 1/2-13UNC X 1.25 GR8 -
9 14 EA PWRB050XXXXXXMC WASHER, PL 1/2 HARDENED TYPE B MIL-CARB -
10 6 EA HHCS050130150Z8 CAPSCREW, HEXHD 1/2-13UNC X 1.50 GR8 -
11 4 EA HNUT06311XXXXZ8 NUT, HEXHD 5/8-11 UNC GR8 -
12 2 EA UV013461 KIT, FLANGE, SPLIT 2.00", CODE 61 COML -
13 2 EA 701270 FLANGE, ELBOW 32 BARB - 32 FLANGE COML CODE 61
14 1 EA 49530 CAP, RESERVOIR (Cap/Filter FILLER/BREATHER COML -
Part Number – UV402797)
15 1 EA 404640 SENDER, OIL LEVEL COML -
16 1 EA 401939 GUARD, OIL TANK 0.38 THK, FORMED ASTM A36 -
17 1 EA 703309 FTG, BUSHING, HEX, ST 2432PFPMSTRXXST STL -
18 1 EA 702193 FTG, ELBOW, PIPE 3232PFPF90EXXST STL -
19 1 EA 701272 FTG, NIPPLE 3232PMPMSTRXXST STL -
20 1 EA 0906058-0016 FTG, NIPPLE 1616PMPMSTRXXST STL -
21 1 EA 704915 FTG, CONNECTOR 1616JMPFSTRXXST STL -
22 2 EA 700348 FTG, TEE, RUN 1616JMJSTERXXST STL -
23 2 EA 701239 FTG, NUT 16XXJFXXNUTHXST STL -
24 2 EA 701245 FTG, REDUCER 1612JRJMSTRXXST STL -
25 1 EA 401443 HOSE, SUCTION 2.00" ID X 38.00 LG U432 -
26 1 EA 401884 HOSE, SUCTION 2.00" ID X 29.00 LG U432 -
27 1 EA 700606 FTG, PLUG, HEXHD 3/4 NPT STL -
28 1 EA 700235 FTG, CONNECTOR, LONG 1212JMOMSTRLGST STL -
29 1 EA 700148 FTG, ELBOW 1212JMJS90EXXST STL -
30 - - - - - - -
31 9 EA HHCS063110175Z8 CAPSCREW, HEX HD 5/8-11 UNC X 1.75 GR8 -
32 15 EA PWNA063XXXXXXMC WASHER, PLAIN 5/8 NARROW TYPE A MIL- CARB -
33 - - - - - - -
34 4 EA 602657 CLAMP, T-BOLT FOR 2" ID HOSE COML -
35 1 EA 701128 FTG, ELBOW, PIPE 1212PFPM90EXXST STL -
36 1 EA 34290 FTG, NIPPLE, PIPE 1208PMPMSTRXXST STL -
37 1 EA 404355 PLUG, PIPE, MAGNETIC 4010 COML -
38 1 EA 404356 MAGNET 3/4 NPT COML -
39 1 EA 700612 FTG, CONNECTOR 2024JMPMSTRXXST STL -
PAGE 6 REVISION 0
PARTS MANUAL
PARTS LIST FOR HYDRAULIC TANK INSTALLATION (PART NO. 403488) - CONTINUED.

40 1 EA 700609 FTG, TEE, RUN 2020JMJSTERXXST STL -
41 1 EA 700599 FTG, ELBOW, 90 2020JMJS90EXXST STL -
42 1 EA 701224 FTG,REDUCER,TUBE END 0608JMJFSTRXXST STL
43 1 EA 700191 FTG,TEE,SWIVEL,NUT,RUN 0808JMJSTERXXST STL
44 1 EA 701163 FTG,CONNECTOR,MALE 0812JMPMSTRXXST STL
PAGE 7 REVISION 0
PARTS MANUAL
This page intentionally blank.
PAGE 8 REVISION 0
PARTS MANUAL
ENGINE END COVER INSTALLATION

703720
ENGINE END COVER INSTALLATION (PART NO. 703720, REV. B)...................................................... 3
PAGE 1 REVISION 0
PARTS MANUAL
THIS PAGE INTENTIONALLY BLANK
PAGE 2 REVISION 0
PARTS MANUAL
FIGURE FOR ENGINE END COVER INSTALLATION (SHEET 1 OF 2).
PAGE 3/PAGE 4 BLANK REVISION 0

PARTS MANUAL
FIGURE FOR ENGINE END COVER INSTALLATION (SHEET 2 OF 2).

PARTS MANUAL
PARTS LIST FOR ENGINE END COVER INSTALLATION.
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L

1 1 EA 703728 WELD, COVER, ENGINE END - FAB-STL
4 1 EA 400817 WELDMENT, SHEET METAL - FAB-STL
10 2 EA 400674 LATCH, LEVER ASSISTED - STL
11 8 EA 400593 LATCH, COMPRESSION - STL
12 8 EA 400707 PIN, SHEET METAL Ø0.25 X 7.55 ASTM A36
13 23 EA HHCS050130125Z8 FSR, HHCS 1/2-13 UNC X 1.25 GR 8
16 62 EA PWNA050XXXXMC FSR, PWNA 1/2 NARROW, TYPE A GR 8
18 14 EA HNUT05013XXXXZ8 FSR, HNUT 1/2-13 UNC GR 8
20 1 EA 400139 WELD, COVER, ENG END - FAB-STL
26 8 EA 700509 PIN, COTTER Ø0.13 X 1.00 STL
27 32 EA 400691 STUD, CAP Ø0.19 X 0.63 PLASTIC
28 2 EA 703741 INSUL, COVER, ENG END 1.13 X 6.81 X 36.00 INSULATION
29 2 EA 703742 INSUL, COVER, ENG END 1.13 X 19.19 X 36.00 INSULATION
31 2 EA 401082 INSULATION, SHEET METAL 1.00 X 8.33 X 20.96 INSULATION
32 1 EA 401083 INSULATION, SHEET METAL 1.00 X 35.87 X 45.62 INSULATION
34 1 EA 401219 PLATE, BELLY PAN 0.38 X 20.50 X 32.63 ASTM A572
35 2 EA 47598 HANDLE, 90°, GRAB - FAB-STL
36 1 EA 703734 WELD, COVER, ENG END, LH - FAB-STL
37 1 EA 703719 COVER, ENGINE END 0.19 X 19.85 X 39.75 ASTM A36
38 1 EA 709355 PLATE, COVER 0.25 X 8.00 X 12.00 ASTM A36
PAGE 7 REVISION 0
PARTS MANUAL
PAGE 8 REVISION 0
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

400020
MOVING ASSEMBLY INSTALLATION (PART NO. 400020, REV. N) ..................................................... 2

STEERING CYLINDER (PART NO. 402203, REV. B).................................................................................. 19
OSCILLATION LOCK CYLINDER (PART NO. 701579, REV. -) ................................................................ 20
PAGE 1 REVISION 0
PARTS MANUAL
29 20
63
33
34 See Wiper
16 See Section G
35 43 Detail on
43 on Sheet 7 Sheet 3
36 69
26
27
28
See Section H
F on Sheet 8 See View B on 29
33
G
Sheet 6 See
Section A on 34
F F 35
Sheet 5
36 64
D
B
A
A
18 25
32
71
B
D
See H
31
Detail K on
Sheet 8
29 18 72 29 1 27 16 20 19 26
33 33 28
34 34
35 35 See View H
36 36 See View D
on Sheet 9
on Sheet 7
FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 400020) (SHEET 1 OF 14).
PAGE 2 REVISION 0
PARTS MANUAL
29 31 1 26 25
33 32
34
35
36
E E
26 25
32
See Detail C on
Sheet 6
29 18
33
34
35 See View E
36 on Sheet 7
PAGE 3 REVISION 0
PARTS MANUAL
63 65
64
25
32
71
WIPER DETAIL
(From Sheet 1)
9 See Note 11
on Page 13.
DETAIL L
(From Sheet 5)
PAGE 4 REVISION 0
PARTS MANUAL
This is the location of one of the filler plugs: The soft spot
will be in line with one of the filler plugs and 180° from
the other filler plug.
42 1 27 42
27
28 28 16
16
20 20
43 43
40
16 27 16
28 25 27
Filler plug is to be located 32 28
180° from soft spot. See Notes 1-8 71
26 See Notes 1-8 on Page 13.
on Page 13.
This is the location of one of the filler plugs: The soft spot
will be in line with one of the filler plugs and 180° from
the other filler plug.
PAGE 5 REVISION 0
PARTS MANUAL
See Note 9 on Page 13.

“D” See Note 10 on Page 13.
22
13 4 24 23 21 1
10
14
11 2 5
15
12
“B”
“A”
8 3
9
“L” (See Detail L
on Sheet 3)
5
“C”
6
SECTION A (Typical, Top & Bottom)
(From Sheet 1)
PAGE 6 REVISION 0
PARTS MANUAL
74
28 28
60 60
VIEW B
(From Sheet 1)
31 16
42
39
40
41
28
48
29 49
33
34
35
36 28
47
73 28
48
49
31 20
16 43
DETAIL C
(From Sheet 2)
PAGE 7 REVISION 0
PARTS MANUAL
28 28
48 48
49 49
45 46
28
47
28 28
48 48
49 49
44
20 35
16 33
VIEW D
(From Sheet 1)
27 36
28 See “Assembly Instructions
for Tapered Bushings on
Steering Cylinder” on Sheet
14.
1
34
18 36
VIEW E SECTION G 29 33
(From Sheet 2) (From Sheet 1)
PAGE 8 REVISION 0
PARTS MANUAL
36 35 33
See “Assembly Instructions
for Tapered Bushings on
Steering Cylinder” on Sheet
14.
34
33
36
SECTION F
(From Sheet 1) 29
66 67 68 67
31
THIS SIDE
72 THIS SIDE 72
43 43
69 DETAIL K (Typ. Both Sides) OPPOSITE SIDE
OPPOSITE SIDE (From Sheet 1)
PAGE 9 REVISION 0
PARTS MANUAL
28 28 28 28
61 57 61 61 61
57
28 38
47
57 28
H10 H8 47
G9 H6
58 G5
59 57
H4
G1
28 See Block G on
61 Sheet 10 H2
58
G2
59
H7
57
See Block H on
G4 28
Sheet 11
61
62 H5
G6
28 H3 62
47 G8
H1
G10
G12
28
47
VIEW H
(From Sheet 1)
57 57
PAGE 10 REVISION 0
PARTS MANUAL
54 70 54
Indicator Pin.
52 55
56
53
51
54
55
56
55
56
54 50 54
BLOCK G
(From Sheet 9)
PAGE 11 REVISION 0
PARTS MANUAL
Indicator Pin.
54 70 54
55 52 53
56
51
55 55
56 56
54 54
54 BLOCK H 54
50
(From Sheet 9)
PAGE 12 REVISION 0
PARTS MANUAL
PAGE 13 REVISION 0
PARTS MANUAL
Notes
PAGE 14 REVISION 0
PARTS MANUAL
REFERENCE SHEET 7 AND SHEET 8.
PAGE 15 REVISION 0
PARTS MANUAL
PARTS LIST FOR MOVING ASSEMBLY INSTALLATION (PART NO. 400020).
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 1 EA 400106 MACH,MOVING ASSY - - STL
2 2 EA 400090 COVER,MOVING ASSY - - STL
3 2 EA 400091 CAP,MOVING ASSY - - STL
4 2 EA 400092 COVER,MOVING ASSY - - STL
5 4 EA 400093 BUSHING,MOVING ASSY - - STL
6 2 EA 400094 PIN,MOVING ASSY - - STL
7 4 EA 400095 BRG,TAPERED-CONE 6.00ODX3.50IDX1.5625 - STL
8 4 EA 400096 BRG,TAPERED-CUP 6.00ODX3.50IDX1.5625 - STL
9 4 EA 400995 SEAL - - COML
10 6 EA 401041 SHIM-.005 - - STL
11 6 EA 401042 SHIM-.007 - - STL
12 6 EA 401043 SHIM-.020 - - STL
13 6 EA 401044 SHIM-.005 - - STL
14 6 EA 401045 SHIM-.007 - - STL
15 6 EA 401046 SHIM-.020 - - STL
16 4 EA 400133 PIN,OSCILLATION LOCK - - STL
17 - - - - - - -
18 2 EA 402203 CYL, STEERING [See STEERING 4.50 X 2.00 X 20.00 - COML
CYLINDER (PART NO. 402203) for repair
parts.]
19 1 EA 402361 BEARING, OSCILLATION - - STL
20 2 EA 701579 CYL, OSCILLATION LOCK [See 3.50 2.00 X 10.00 - COML
OSCILLATION LOCK CYLINDER (PART
NO. 701579) for repair parts.]
21 2 EA S100140 CAPSCREW,HEX HD 3/4-10 UNC X 2.50 - GR8
22 10 EA S100255 CAPSCREW,SOCKET HD 1/2-13 UNC X 1.50 - GR8
25 32 EA S100650 CAPSCREW,HEX HD 7/8-9 UNC X 6.00 F-911 GR 9
26 34 EA S100546 CAPSCREW,SOCKET HD 7/8-9 UNC X 8.00 - UNBRAKO
28 30 EA S100092 WASHER,PLAIN,NARROW 1/2 NOM, TYPE A - MIL CARB
29 4 EA S100551 NUT,SLFLKG 3/4-10 UNC - GR8
30 10 FT 401605 SPIRAL WRAP - COML
31 4 EA 590170019 FITTING,GREASE 1/4 NPT - STL
32 32 EA S100157 WASHER,PLAIN,NARROW 7/8 NOM, TYPE A - MIL-CARB
33 8 EA 401591 BUSHING,TAPPERED, Ø1.75 - - STL
34 4 EA 401598 PIN,STEER CYL, Ø1.75 Ø1.75 X 4.50 LG - 8620
35 4 EA S100550 CAPSCREW,HEX HD 3/4-10 UNC X 7.00 - DURA-TORQ
36 8 EA S100085 WASHER,PLAIN,HARDENED,NA 3/4 NOM - MIL-CARB
PAGE 16 REVISION 0
PARTS MANUAL
PARTS LIST FOR MOVING ASSEMBLY INSTALLATION (PART NO. 400020) (CONTINUED).
ADD’L
DESC.
37 25 FT 401833 HOSE,GREASE FILLED 0.25 OD X 50 FT COML
38 1 EA 402561 RUBBER,GUARD 0.50 X 29.56 X 77.26 RUBBER
39 2 EA S100053 PIN,COTTER Ø0.19 X 1.50 - STL
40 5 EA 401430 POLY,ROLLER Ø1.56 X 4.00 - POLY 810
41 1 EA 401431 PIN,ROLLER,HOSE Ø0.75 X 24.75 - ASTM A36
42 2 EA S200027 FTG,CONNECTOR 0808JMOMSTRXXST - STL
43 4 EA S200036 FTG,ELBOW 0808JMOM90EXXST - STL
44 1 EA 401636 POLY,BOOM END FRAME 1.00 X 7.12 X 19.11 - POLY 810
45 1 EA 401635 MOUNT,POLY - - ASTM A36
46 1 EA 401634 MOUNT,POLY - - ASTM A36
49 4 EA S100472 NUT,HEX 1/2-13 UNC - GR8
50 2 EA 402414 VALVE,DIVIDER 12 PORT W/IND. PIN COML
51 2 EA 36065 FTG, REDUCER 0402PFPMSTRXXST STL
52 2 EA 401702 PRESSURE RELIEF VALVE - COML
53 2 EA S200283 FTG, PLUG 02XXPMXXPLGHHST STL
54 18 EA 401814 ADAPTER,QUCKLINK STRAIGHT W/CHECK COML
55 6 EA 401269 GASKET,GREASE PORT - COPPER
56 6 EA 401268 PLUG,GREASE PORT - COML
57 18 EA 401816 ADAPTER,QUICKLINK 90 DEG. SWIVEL COML
58 4 EA S100221 FSR, PLAIN WASHER 1/4 REGULAR TYPE B STL
59 4 EA S100006 FSR, HHCS 1/4-20 UNC X 1.50 GR 5
60 4 EA S100022 CAP SCREW,HEX HD 1/2-13 UNC X 1.75 - GR8
61 6 EA S100289 CAP SCREW,HEX HD 1/2-13 UNC X 1.25 GR 8
62 2 EA 402395 WELDMENT,COVER,GREASE - FAB STL
63 1 EA 402392 WIPER,OSCIL.BEARING,OUTER - - COML
64 1 EA 402409 WIPER,OSCIL.BEARING,INNER - - COML
65 2 EA 402431 CLAMP,BAND,0.63XØ32.50 - - COML
66 2 EA 480570142 FTG,HYD,90DSTREET ELBOW 0402PFPM90EXXST - COML
67 4 EA S200766 FTG,CONNECTOR 0604JMPMSTRXXST - COML
68 2 EA 401003 ASSY,HOSE - - COML
69 1 EA S200141 FTG,ELBOW,SWIVEL,NUT 0808JMJS45EXXST - STL
70 2 EA S200140 FTG,ELBOW,STREET 0202PFPM90EXXST - STL
71 32 EA 402636 SPACER,BOLT Ø1.88 X 2.50 LG - 1018 CF
72 2 EA S200083 FTG,ELBOW,45%%D,STR,THD 0808JMOM45EXXST - COML
73 2 EA S200054 FTG,GREASE 1/8 NPT - STL
74 1 EA 402909 POLY,PROTECTION HOSE & CABLE - POLY 810
PAGE 17 REVISION 0
PARTS MANUAL
1
1
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADDITIONAL MAT’L

1 2 EA 402482 Bearing, Spherical
2 1 EA 402418 Seal Kit, Cylinder
Next Higher Assembly is MOVING ASSEMBLY INSTALLATION (PART NO. 400020).
FIGURE AND PARTS LIST FOR STEERING CYLINDER (PART NO. 402203).
PAGE 18 REVISION 0
PARTS MANUAL
2
2
5 4 6 7 1
3 3

1 1 EA 33833 Seal Kit, Cylinder - - -
2 2 EA 31352 Bearing, Spherical - - -
3 2 EA 35622 Ring, Snap - - -
4 1 EA 34942 Piston, Cylinder - - -
5 1 EA 34962 Nut, Rod End - - -
6 1 EA 35762 Barrel Assembly - - -
7 1 EA 35808 Head, Cylinder - - -
Next Higher Assembly is MOVING ASSEMBLY INSTALLATION (PART NO. 400020).
FIGURE AND PARTS LIST FOR OSCILLATION LOCK CYLINDER (PART NO. 701579).
PAGE 19 REVISION 0
PARTS MANUAL
PAGE 20 REVISION 0
PARTS MANUAL
COUNTER WEIGHT INSTALLATION

400840
COUNTER WEIGHT INSTALLATION (PART NO. 400840, REV. D)......................................................... 2
PAGE 1 REVISION 0
PARTS MANUAL
Notes:
1. ½” threaded holes in counter weights for lifting eyes; plug with item #6.
2. Apply anti-seize to item #6.
FIGURE FOR COUNTER WEIGHT INSTALLATION (PART NO. 400840).
PAGE 2 REVISION 0
PARTS MANUAL
PARTS LIST FOR COUNTER WEIGHT INSTALLATION (PART NO. 400840).
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 4 EA 400712 PLATE, COUNTER WEIGHT 2.00 X 15.25 X 39.50 - ASTM A36
4 16 EA HHCS050130050Z8 CAPSCREW, HEXHD 1/2-13 UNC X 0.50 - GR 8
5 10 EA HHCS100081000Z8 CAPSCREW, HEXHD 1-8 UNC X 10.00 - Z8
6 10 EA PWNA100XXXXXXMC WASHER, TYPE A NARROW 1" NOM - MIL CARB
PAGE 3 REVISION 0
PARTS MANUAL
PAGE 4 REVISION 0
PARTS MANUAL
BOOM END COVER INSTALLATION

709318
BOOM END COVER INSTALLATION (PART NO. 709318, REV A) ................................................................... 2
PAGE 1 REVISION 0
PARTS MANUAL
FIGURE FOR BOOM END COVER INSTALLATION (PART NO. 709318)
PAGE 2 REVISION 0
PARTS MANUAL
PARTS LIST FOR BOOM END COVER INSTALLATION (PART NO. 709318)

1 2 EA 711115 WELD, COVER, LIGHT, BOOM END - STL
2 2 EA 709316 WELD, COVER, BOOM END - STL
5 28 EA PWNA050XXXXXXMC FSR, PWNA 1/2 NARROW MIL CARB
6 28 EA HHCS050130150Z8 FSR, HHCS 1/2-13UNC X 1.50 GR 8
PAGE 3 REVISION 0
PARTS MANUAL
THIS PAGE INTENTIONALLY BLANK.
PAGE 4 REVISION 0
PARTS MANUAL
SWING LOCK INSTALLATION

402485
SWING LOCK INSTALLATION (PART NO. 402485, REV. A) ................................................................... 2
PAGE 1 REVISION 0
PARTS MANUAL
Locked
Position
Stored
Position
2 1 2
2
1 2

1 1 402484 Swing Lock - - -
2 2 402483 Pin - - -
FIGURE AND PARTS LIST FOR SWING LOCK INSTALLATION (PART NO. 402485).
PAGE 2 REVISION 0
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
ENGINE AND TRANSMISSION

INSTALLATION
703713
ENGINE AND TRANSMISSION INSTALLATION (PART NO. 703713, REV. C) ..................................... 2

TRANSMISSION WITH YOKES (PART NO. 404712, REV. A)................................................................... 13
TRANSMISSION (PART NO. 401845, REV. -) .............................................................................................. 15
PARKING BRAKE ASSEMBLY (PART NO. 400886, REV. K).................................................................... 16
PAGE 1 REVISION 0
PARTS MANUAL
See View A on A
Sheet 2
See Section D
on Sheet 4
D D
B B
See Section B
on Sheet 3 F F
See View F on
Sheet 6 A
G G
See View G on
Sheet 5
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 703713) (SHEET 1 OF 9).
PAGE 2 REVISION 0
PARTS MANUAL
See View H on
Sheet 5
VIEW A
(From Sheet 1)
PAGE 3 REVISION 0
PARTS MANUAL
SECTION B
(From Sheet 1)
ENGINE MOUNT
PAGE 4 REVISION 0
PARTS MANUAL
SECTION D
(From Sheet 1)
PAGE 5 REVISION 0
PARTS MANUAL
VIEW G
(From Sheet 1)
VIEW H (From Sheet 2)

PAGE 6 REVISION 0
PARTS MANUAL
VIEW J (From this Sheet, Below)
J J
VIEW F
(From Sheet 1)
PAGE 7 REVISION 0
PARTS MANUAL
39
50
49
40
43
PAGE 8 REVISION 0
PARTS MANUAL
42
60
41
42
46
See Note 3, This

Sheet 47
44
46
Oil Out
Oil In
PAGE 9 REVISION 0
PARTS MANUAL
See Note 1 on Sheet 8
48
48
Serpentine Belt Configuration
PAGE 10 REVISION 0
PARTS MANUAL
PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 703713).

1 1 EA 701467 ENGINE, DIESEL, CUMMINS 160 HP@2200 RPM - COML
2 1 EA 404712 TRANSMISSION, W/BRAKE [See - - COML
TRANSMISSION WITH YOKES
(PART NO. 404712) for repair parts.]
3 1 EA 602330 WELD, MOUNT, TRANS - - STL
4 1 EA 708832 TRANSMISSION DIPSTICK - - STL
5 1 EA 400886 INST, BRAKE, PARKING [See - - COML
PARKING BRAKE ASSEMBLY (PART
6 1 EA 401060 PLATE, TRANS FILTER MNT 0.38 X 6.00 X 15.07 - ASTM A572
7 1 EA 402478 CHART, ENG END PLAY - -
8 10 EA - FSR, HHCS M10 X 1.50 X 50MM - GR10.9
9 2 EA - FSR, STUD, FULL THREAD M10 X 1.50 X 80MM - GR 8.8
10 2 EA - FSR, HNUT M10 X 1.50 - GR 8.8
11 16 EA - FSR, PWRB M10 NOM, TYPE B - STL
12 4 EA - FSR, HHCS 3/4-10UNC X 2.00 - GR 8
13 4 EA - FSR, PLAIN WASHER 3/4 NARROW, TYPE A - GR 8
15 1 EA 011552 FTG, TEE 12MJIC-12MOB-04FNPT - STL
16 1 EA 400724 SENDER, TEMPERATURE - - COML
17 5 EA 013859 MOUNT, CENTER, BONDED - - COML
18 5 EA 013860 WASHER, HEAD - - COML
19 5 EA 013861 WASHER, TAIL - - COML
20 4 EA - FSR, HHCS 5/8-11 UNC X 4.00 - GR 8
21 4 EA - FSR, HNUT 5/8-11 UNC - GR 8
24 4 EA - FTG, CONNECTOR 1216JMOMSTRXXST - STL
25 2 EA - FTG, ELBOW, 45° 1212JMJS45EXXST - STL
27 1 EA - FTG, ELBOW 0808JMJS90EXXST - STL
28 1 EA - FTG, ELBOW 1212JMOM90EXXST - STL
29 1 EA - FTG, TEE, RUN 1212JMJSTERXXST - STL
30 1 EA - FTG, REDUCER 0812JMJFSTRXXST - STL
31 1 EA - FTG, CONNECTOR 0812JMOMSTRXXST - STL
32 1 EA - FTG, ADAPTER 0402PMPMSTRXXST - STL
33 1 EA - FTG, TEE, RUN 0404PFPMTERXXST - STL
34 1 EA - FTG, ADAPTER 0604JMPFSTRXXST - STL
35 1 EA 701505 SWITCH, PRESSURE 120 PSI - COML
36 8 EA - FSR, HHCS 3/8-24UNF X 1.75 - GR 8
37 4 EA - FSR, HHCS M10 X 1.50 X 100MM - GR 8.8
38 1 EA - FSR, HHCS M16 X 2.00 X 80MM - GR 10.9
39 1 EA 008082 SWITCH, PRESSURE, OIL 14MM X 1.5 MALE - COML
PAGE 11 REVISION 0
PARTS MANUAL
PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 703713) – (CONTINUED).

40 1 EA 703284 FTG, ADAPTER, METRIC 1408MFMPSTRXXST STL
41 1 EA 401314 SWITCH, SENSOR, COOLANT 14MMX1.5 MALE COML
42 2 EA 701201 FTG, BUSHING, HEX 0812PFPMSTRXXST STL
43 1 EA 700362 FTG, ADAPTER 0604BAPMSTRXXBR BRASS
44 1 EA 707206 FTG, ADAPTER, MALE 1212BAPMSTRXXBR BRASS
45 1 EA 703257 FAN, 12 BLADE - COML
46 2 EA 701721 FTG, VALVE SHUTOFF VALVE STL
47 1 EA 480570010 FTG, 45 DEG ELBOW 1212PFPM45EXXST STL
48 2 EA 701231 FTG, PLUG, HEX HEAD 08XXPMXXPLGHXST STL
49 1 EA 709283 FTG, COUPLING 0604OMPMSTRXXST STL
50 1 EA 709231 FTG, COUPLING 1404MFPFSTRXXST STL
51 1 EA 707391 DIPSTICK, ENGINE - COML
52 2 EA 0902905-0001 CLAMP, VINYL COATED 1/2" COML
53 1 EA 700770 FTG, ELBOW, SWIVEL, NUT 1616JMJS90EXXST COML
54 1 EA 701222 FTG, ELBOW, MALE 1616JMPM90EXXST COML
55 1 EA 709281 BRACKET, OIL FILTER - STL
56 4 EA 709282 SPACER, BRKT, OIL FILTER - STL
57 4 EA HHCSM0812503088 FSR, HHCS M08 X 1.25 X 30MM GR8.8
58 2 EA HHCSM0812505088 FSR, HHCS M08 X 1.25 X 50MM GR8.8
59 6 EA PWRMM08XXXXXMC FSR, PLAIN WASHER M08 NOM, TYPE B MIL-CAR
60 1 EA 403825 FTG, ADAPTER, METRIC 1408MFPMSTRXXST STL
61 1 EA HHCS038160200Z8 FSR, HHCS 3/8-16 UNC X 2.00 GR8
62 1 EA HNUT03816XXXXZ8 FSR, HNUT 3/8-15 UNC GR8
63 1 EA 707844 SPACER 7/8 OD X 1/2 ID X 3/4 LG STL
64 1 EA 0905794-0051 GRIP, CORD 1/2" COML
65 1 EA 0901402-0001 NUT 1/2" COML
66 1 EA 0602121-0008 WASHER 1/2" COML
PAGE 12 REVISION 0
PARTS MANUAL
FIGURE FOR TRANSMISSION WITH YOKES (PART NO. 404712).
PAGE 13 REVISION 0
PARTS MANUAL
PARTS LIST FOR TRANSMISSION WITH YOKES (PART NO. 404712).

Transmission, With Brake [See
TRANSMISSION (PART NO.
1 1 EA 401845 401845) for repair parts.] - COML -
2 2 EA 403474 Flange, 6C - STL -
The next higher assembly is ENGINE AND TRANSMISSION INSTALLATION (PART NO. 703713).
PAGE 14 REVISION 0
PARTS MANUAL
Note:
Items 3 and 4 not shown.

1 1 EA 401726 Gasket, Valve Body to Converter Housing - - -
2 1 EA 401730 Gasket, Valve Body to Pump - - -
3 1 EA 602579 Converter Section Sealing Kit - - -
4 1 EA 602580 Transmission Section Sealing Kit - - -
The next higher assembly is TRANSMISSION WITH YOKES (PART NO. 404712)
FIGURE AND PARTS LIST FOR TRANSMISSION (PART NO. 401845).
PAGE 15 REVISION 0
PARTS MANUAL
FIGURE FOR PARKING BRAKE ASSEMBLY (PART NO. 400886) (SHEET 1 OF 2).
PAGE 16 REVISION 0
PARTS MANUAL
FIGURE FOR PARKING BRAKE ASSEMBLY (PART NO. 400886) (SHEET 2 OF 2).
PAGE 17 REVISION 0
PARTS MANUAL
PARTS LIST FOR PARKING BRAKE ASSEMBLY (PART NO. 400886).

1 1 EA 400522 ACTUATOR SPRING APPL, HYD REL STL -
2 1 EA 701268 FTG, ADAPTER 0606JMFSSTRXXST STL -
3 1 EA 400901 WELD, BRACKET ACTUATOR, CABLE ASTM-A572 -
4 1 EA 401383 CABLE PARK BRAKE ST -
5 1 EA 400714 LEVER PARK BRAKE 4150 -
6 1 EA 401107 PLATE, BRACKET 0.38X13.47X14.47 A572-GR50 -
7 2 EA 700102 FSR, HHCS 0.75-10UNC X 2.00 GR-8 -
8 2 EA 700819 FSR, HSLW 0.75 NOM STL -
9 2 EA 701568 FSR, PLAIN WASHER 0.75, NARROW TYPE A GR8 -
10 1 EA 700158 FSR, HHCS 0.38-16UNC X 2.00 GR8 -
11 1 EA 35242 FSR, HNUT, LOCK 0.38-16UNC GR8 -
12 4 EA 700069 FSR, HHCS 0.50-13UNC X 1.25 GR8 -
13 - - - - - - -
14 6 EA 701566 FSR, PLAIN WASHER 0.50, NARROW TYPE A GR8 -
15 1 EA 701890 FSR, HNUT M-10 X 1.50-6H GR10.9 -
16 2 EA 700886 FSR, HNUT M-12 X 1.75-6H GR10.9 -
17 - - - - - - -
18 1 EA 401278 PIN, CLEVIS, 7/16 0.44 X 1.50 SST -
19 1 EA 701889 COTTER, HAIRPIN 0.09 X 1.88 SST -
20 1 EA 700238 FTG, ELBOW SWIVEL 0606JMJM90EXXST STL -
21 1 EA 701243 FTG, TEE BRANCH 0606JMJSTEBXXST STL -
22 1 EA 709273 MOUNT, BRAKE CANISTER 0.25X6.00X20.05
The next higher assembly is ENGINE AND TRANSMISSION INSTALLATION (PART NO. 703713).
PAGE 18 REVISION 0
PARTS MANUAL
COOLING SYSTEM INSTALLATION

705700
GROUP NUMBER / NAME PAGE NUMBER
COOLING SYSTEM INSTALLATION (PART NO. 705700, REV. B) ......................................................... 2

RADIATOR INSTALLATION (PART NO. 705701, REV. C)........................................................................ 4
HYDRAULIC COOLER INSTALLATION (PART NO. 705273, REV. C).................................................... 7
HYDRAULIC COOLER ASSEMBLY (PART NO. 705290, REV. E)............................................................ 10
OIL COOLER ASSEMBLY (PART NO. 704958, REV. A) ............................................................................ 12
COOLER FAN SUPPLY VALVE INSTALLATION (PART NO. 705503, REV. A)..................................... 14
COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 705496, REV. A) ............................................ 17
COOLER FAN SUPPLY VALVE (PART NO. 703745, REV. A)................................................................... 19
4 PSI CHECK VALVE ASSEMBLY (PART NO. 701040, REV. A).............................................................. 20
60 PSI CHECK VALVE ASSEMBLY (PART NO. 402013, REV. A)............................................................ 21
PAGE 1 REVISION 0
PARTS MANUAL
NOTE:
Item #1 (705701) not shown. See RADIATOR INSTALLATION (PART NO. 705701) for radiator installation
instructions.
FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 705700).
PAGE 2 REVISION 0
PARTS MANUAL
PARTS LIST FOR COOLING SYSTEM INSTALLATION (PART NO. 705700).
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L DESC. MATERIAL
1 1 EA 705701 INST, RADIATOR [See RADIATOR - NOT SHOWN COML
INSTALLATION (PART NO. 705701) for
repair parts.]
2 1 EA 705273 INST, HYDRAULIC COOLER [See - COML
HYDRAULIC COOLER INSTALLATION
PAGE 3 REVISION 0
PARTS MANUAL
FIGURE FOR RADIATOR INSTALLATION (PART NO. 705701) (SHEET 1 OF 2).
PAGE 4 REVISION 0
PARTS MANUAL
Notes:
1. Hump hoses & clamps for the charge air pipes are supplied with the engine.
2. Item 27 to be welded (1/4 fillet) to the hood frame at assembly during the installation of the radiator.
3. Cut item 22 to length for the lower radiator hose. Use clamps, item 13, to secure the hose to the radiator &
the engine.
4. Unbolt the existing flange adapter & rebolt the adapter so that it is pointing downward.
5. Weld in accordance with ansi/aws d14.3 specification.
6. Items 13, 22, 31, & 32 not shown.
FIGURE FOR RADIATOR INSTALLATION (PART NO. 705701) (SHEET 2 OF 2)..
PAGE 5 REVISION 0
PARTS MANUAL
PARTS LIST FOR RADIATOR INSTALLATION (PART NO. 705701).
ADD’L
DESC.
1 1 EA 703617 RADIATOR / COOLER - - -
2 6 EA 008336 WASHER, HEAD 1.25 OD X .40 ID X .12 - STEEL
3 6 EA 008330 MOUNT, ISOLATION 75 LB LOAD - -
4 6 EA 008335 WASHER, TAIL 1.12 OD X .40 ID X .12 - STEEL
5 6 EA HHCS038160200Z8 CAPSCREW,HEX HD 3/8-16 UNC X 2.00 - Z8
6 14 EA PWNA038XXXXXXMC WASHER,PLAIN 3/8 NARROW TYPE A ZINC GR8
7 10 EA HNUT03816XXXXZ8 NUT,HEX 3/8-16 UNC - GR8
8 8 EA HHCS050130100Z8 CAPSCREW,HEX HD 1/2-13 UNC X 1.00 - GR8
9 12 EA PWNA050XXXXXXMC WASHER,PLAIN 1/2 NARROW TYPE A ZINC GR8
10 1 EA 703694 PLATE, RADIATOR MT 0.38 x 6.00 x 35.46 - STL
11 5 FT 014109 HOSE, COOLANT 1 3/4 I.D. X 2 1/8 OD - RUBBER
12 2 EA 602657 CLAMP,T-BOLT 2.56 MAX. OD - -
13 2 EA 401602 CLAMP,T-BOLT 2 1/4 - 2 9/16 - -
14 6 FT 703085 HOSE,HEATER 3/4" ID - RUBBER
15 2 EA 700737 CLAMP, HOSE - - COML
16 2 EA 702710 CONNECTOR, STR THD 1216JMOM45EXXST - STEEL
17 2 EA 600678 HOSE ASSY, HIGH PRESS #12 X 108.00 - -
18 1 EA 703696 WELD,PIPE,CHARGE AIR - - STL
19 1 EA 703698 WELD,PIPE,CHARGE AIR - - STL
20 5 FT 014247 HOSE,HEATER 3/8 ID X - -
21 2 EA 014249 CLAMP,HOSE 1/2" - 29/32" - SST
22 4 FT 703555 HOSE, EZ FORM 2.00 ID X - COML
23 1 EA 700362 FITTING,ADAPTER 0604BAPMSTRXXBR - BRASS
24 2 EA 703725 RUBBER,SHROUD 0.50 X 2.50. X 18.19 - RUBBER
25 2 EA 703701 WELD,RADIATOR MOUNT - - FAB STL
26 2 EA 703706 WELD,RADIATOR MOUNT - - FAB STL
27 2 EA 703724 MOUNT,RADIATOR 0.31 X 3.00 X 11.26 - ASTM A36
31 1 EA 403056 CONDENSER,AC - - COML
32 1 EA 402239 ASSY,HOSE #8 X 24.00 - COML
33 1 EA 709979 WELD,MOUNT,RADIATOR
Next Higher Assembly is COOLING SYSTEM INSTALLATION (PART NO. 705700).
PAGE 6 REVISION 0
PARTS MANUAL
FIGURE FOR HYDRAULIC COOLER INSTALLATION (PART NO. 705273) (SHEET 1 OF 2).
PAGE 7 REVISION 0
PARTS MANUAL
FIGURE FOR HYDRAULIC COOLER INSTALLATION (PART NO. 705273) (SHEET 2 OF 2).
PAGE 8 REVISION 0
PARTS MANUAL
PARTS LIST FOR HYDRAULIC COOLER INSTALLATION (PART NO. 705273).
ADD’L
DESC.
1 1 EA 705269 WELD, HYDRAULIC COOLER MOUNT - FAB-STL
2 4 EA HHCS100081100Z8 HEX HD, CAPSCREW 1-8 X 11.00 HHCS - Z8
3 4 EA PWNA100XXXXXXMC WASHER, TYPE A NARROW 1" NOM - MIL CARB
4 1 EA 705290 ASSY, HYDRAULIC COOLER [See - COML
HYDRAULIC COOLER ASSEMBLY
5 4 EA 705225 ISOLATOR MOUNT - - Rubber
6 4 EA 705229 WASHER, SNUB - - ASTM A36
7 4 EA HHCS038160250Z8 CAPSCREW, HEX HEAD 3/8-16 X 2.50 - GR 8
8 4 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC - STL
9 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
10 1 EA 705503 INST, COOLER FAN SUPPLY VALVE - COML
[See COOLER FAN SUPPLY VALVE
repair parts.]
Next Higher Assembly is COOLING SYSTEM INSTALLATION (PART NO. 705700).
PAGE 9 REVISION 0
PARTS MANUAL
FIGURE FOR HYDRAULIC COOLER ASSEMBLY (PART NO. 705290).
PAGE 10 REVISION 0
PARTS MANUAL
PARTS LIST FOR HYDRAULIC COOLER ASSEMBLY (PART NO. 705290).
1 1 EA 704958 ASSY, OIL COOLER [See OIL - - COML
COOLER ASSEMBLY (PART NO.
704958) for repair parts.]
2 1 EA 705279 WELD, COOLER MOUNT - - FAB-STL
4 32 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2 NOM - MIL CARB
6 8 EA PWWA025XXXXXXMC WASHER, TYPE A WIDE 1/4" WASHER - MIL-CARB
7 1 EA 705293 WELD, FAN MOTOR BRACKET - - FAB-STL
8 2 EA 705301 PLATE, FAN MOTOR WING 0.38 X 10.00 X 13.68 - ASTM A36
10 16 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG 1/2-13 - GR 8
11 1 EA 705807 MOTOR, GEAR 1.24 CIR SAE-A 2 COML
BOLT
12 2 EA HHCS044140075Z8 CAPSCREW, HEX HD HHCS044140075Z8 - Z8
14 1 EA 705842 FAN, AXIAL IMPELLER - - COML
15 2 EA 705386 FTG, CONNECTOR, STR, THD 2020JMBMSTRXXST - STL
16 1 EA 700609 FTG, RUN TEE 2020JMJSTERXXST - STL
17 1 EA 705391 MODIFIED, FTG, CAP 20XXJFXXCAPXXST STL
18 1 EA 705259 FTG, ADAPTER, STR, THD 2208MMPFSTRXXST - STL
19 1 EA 700367 FTG, ELBOW, 45° 2020JMJS45EXXST - STL
20 1 EA 404261 SWITCH, TEMP 180° F NORMALLY COML
OPEN
21 2 EA 702153 FTG, CONNECTOR, STR, THD 2020BAJSSTRXXST - STL
22 1 EA 705162 SWITCH, TEMP, NC 120° F NORMALLY COML
CLOSED
23 2 EA UV014076 HOSE CLAMP T-BOLT BAND RANGE 1.87" COML
TO 2.12"
24 2 EA 701733 FTG, ELBOW #12 JIC TO #20 ORB 1210JMOM90 ST
EXXST
25 1 EA 700592 FTG,CONNECTOR 0606JMOMSTRXXST - STL
26 1 EA 705865 WASHER, FLAT 0.19 X 1.50 X 1.50 11/16 I.D. ASTM A36
28 1 EA PWWA031XXXXXXMC WASHER, TYPE A WIDE 5/16 NOM - MIL CARB
Next Higher Assembly is HYDRAULIC COOLER INSTALLATION (PART NO. 705273).
PAGE 11 REVISION 0
PARTS MANUAL
FIGURE FOR OIL COOLER ASSEMBLY (PART NO. 704958).
PAGE 12 REVISION 0
PARTS MANUAL
PARTS LIST FOR OIL COOLER ASSEMBLY (PART NO. 704958).
ADD’L
DESC.
1 1 EA 705274 OIL COOLER - - COML
2 1 EA 705275 FAN SHROUD - - COML
3 1 EA 705276 FAN GUARD - - COML
4 8 EA 705278 HEX FLANGE CAP SCREW 5/16-18 X 0.75 - COML
5 15 EA 705277 SOCKET HEAD CAP SCREW 1/4-20 X 0.50 - COML
Next Higher Assembly is HYDRAULIC COOLER ASSEMBLY (PART NO. 705290).
PAGE 13 REVISION 0
PARTS MANUAL
See DETAIL B
on Sheet 2
See VIEW A
on Sheet 2
FIGURE FOR COOLER FAN SUPPLY VALVE INSTALLATION (PART NO. 705503) (SHEET 1 OF 2).
PAGE 14 REVISION 0
PARTS MANUAL
DETAIL B
(From Sheet 1)
VIEW A
(From Sheet 1)
FIGURE FOR COOLER FAN SUPPLY VALVE INSTALLATION (PART NO. 705503) (SHEET 1 OF 2).
PAGE 15 REVISION 0
PARTS MANUAL
PARTS LIST FOR COOLER FAN SUPPLY VALVE INSTALLATION (PART NO. 705503).
ADD’L
DESC.
1 1 EA 705496 VALVE, ASSY, COOLER FAN - COML
SUPPLY [See COOLER FAN SUPPLY
VALVE ASSEMBLY (PART NO.
3 2 EA HHCS050130600Z8 CAPSCREW, HEX HD 1/2-13 X 6.00 - GR8
4 1 EA 701040 ASSY, VALVE, CHECK, 4 PSI [See 4 - COML
PSI CHECK VALVE ASSEMBLY
5 1 EA 701019 FTG, STRAIGHT, SWVL #8 JIC TO #8 JIC 0808JSO ST
MSTRXX
ST
6 1 EA 700239 FITTING,CONNECTOR,STR,THRD 0608JMOMSTRXXST STEEL
7 1 EA 402013 VALVE, CHECK, 60PSI [See 60 PSI - COML
CHECK VALVE ASSEMBLY (PART
9 2 EA HHCS031180450Z8 CAPSCREW, HEX HD 5/16-18 X 4.50 - GR8
10 1 EA 701261 FTG, UNION, MALE 0612JMOMSTRXXST - STL
11 1 EA S201037 FITTING,ELBOW,STR,THRD 0612JMOM90EXXST - STL
Next Higher Assembly is HYDRAULIC COOLER INSTALLATION (PART NO. 705273).
PAGE 16 REVISION 0
PARTS MANUAL
FIGURE FOR COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 705496).
PAGE 17 REVISION 0
PARTS MANUAL
PARTS LIST FOR COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 705496).
ADD’L
DESC.
1 1 EA 703745 VALVE, COOLER FAN SUPPLY [See - - COML
COOLER FAN SUPPLY VALVE (PART NO.
2 2 EA 700350 FTG, CONNECTOR, STR, THRD 0812JMOMSTRXXST - STL
3 1 EA 700232 FTG, 90 DEG. ELBOW 0608JMOM90EXXST - STL
4 1 EA 602263 TEST PORT 1/4 SAE - STL
5 2 EA 701261 FTG, UNION, MALE 0612JMOMSTRXXST - STL
6 3 EA 701220 TEE,RUN 0606JMJSTERXXST STL
7 1 EA 701011 FTG, ORIFICE, 0.032 0606JMJFSTRXXST - STL
8 1 EA 700191 FTG, TEE, SWIVEL, NUT, RUN 0808JMJSTERXXST - STL
Next Higher Assembly is COOLER FAN SUPPLY VALVE INSTALLATION (PART NO. 705503).
PAGE 18 REVISION 0
PARTS MANUAL
ADD’L
DESC.
1 1 EA 703381 PRESSURE REDUCING VALVE - - -
PRESS REDUCING SEAL KIT: 705494

1 1 EA 704684 SOLENOID VALVE - - -
SEAL KIT: 401415

COIL NUT: 704686
COIL: 402199
1 1 EA 402190 FLOW REGULATOR - - -
FLOW REG. SEAL KIT: 402200

1 1 EA 705455 MANIFOLD BLOCK - - -
Next Higher Assembly is COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 705496).
FIGURE AND PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 703745).
PAGE 19 REVISION 0
PARTS MANUAL

1 1 EA 705395 BODY, VALVE SERVICE PART - AL ALLOY
2 1 EA 402166 VALVE, CHECK, 4 PSI 4 PSI - COML
FIGURE AND PARTS LIST FOR 4 PSI CHECK VALVE ASSEMBLY (PART NO. 701040).
PAGE 20 REVISION 0
PARTS MANUAL

1 1 EA 705505 MANIFOLD, BLOCK, CHECK VALVE - - AL ALLOY
2 1 EA 705504 CARTRIDGE, CHECK 60 PSI - COML
FIGURE AND PARTS LIST FOR 60 PSI CHECK VALVE ASSEMBLY (PART NO. 402013).
PAGE 21 REVISION 0
PARTS MANUAL
PAGE 22 REVISION 0
PARTS MANUAL
DRIVE SHAFT INSTALLATION

402363
DRIVE SHAFT INSTALLATION (PART NO. 402363, REV. G) .................................................................. 2

FRONT DRIVE SHAFT (PART NO. 403804, REV. C) ................................................................................. 5
MIDDLE DRIVE SHAFT (PART NO. 403751, REV. B) ............................................................................... 6
REAR DRIVE SHAFT (PART NO. 403750, REV. B) .................................................................................... 7
PAGE 1 REVISION 0
PARTS MANUAL
See Detail A on Sheet 2. 11 13 5 6 15 12 14

7 9
8
A
A
3 2 4 5 8 16 1 10
8 17
FIGURE FOR DRIVE SHAFT INSTALLATION (PART NO. 402363) (SHEET 1 OF 2).
PAGE 2 REVISION 0
PARTS MANUAL
2 11 13 5
7
8
14
16
5 8
6 17
Detail A
(From Sheet 1)
Notes:
1. Torque 3/8-24 UNF bolts on drive shaft to 35-40 lb-ft (48-54 N-m)
2. Do not use lockwashers supplied with drivelines.
FIGURE FOR DRIVE SHAFT INSTALLATION (PART NO. 402363) (SHEET 2 OF 2).
PAGE 3 REVISION 0
PARTS MANUAL
PARTS LIST FOR DRIVE SHAFT INSTALLATION (PART NO. 402363).
ITEM QTY PART NO. NOMENCLATURE DESCRIPTION MATERIAL

1 1 UV403804 SHAFT, DRIVE, FRONT [See FRONT DRIVE - STL
SHAFT (PART NO. 403804) for repair parts.]
2 1 UV403751 SHAFT, DRIVE, MIDDLE [See MIDDLE DRIVE - STL
3 1 UV403750 SHAFT, DRIVE, REAR [See REAR DRIVE - STL
4 1 UV401618 WELD,MNT,DRIVE SHAFT - STL
5 4 HHCS075100275Z8 CAPSCREW,HEX HD 3/4-10 UNC X 2.75 GR8
7 2 HNUT07510XXXXZ8 NUT,HEX 3/4-10 UNC GR8
8 10 PWNA075XXXXXXMC WASHER,PLAIN,NARROW 3/4 NOM, TYPE A MIL-CARB
9 2 PWNA050XXXXXXMC WASHER,PLAIN,NARROW 1/2 NOM, TYPE A MIL-CARB
10 1 UV401418 GUARD,BOOM END FRAME 0.75 X 2.00 X 14.00 A572
11 1 701281 FTG,ADAPTER,STRAIGHT 5546135 “UMETA” STL
12 1 700273 FTG,CONNECTOR 6-FTX-S “PARKER” COML
13 1 701275 FTG,ADAPTER, 90 ELBOW 849-FS-06X02 “DAYCO” COML
14 1 UV401297 ASSY,HOSE DCMPD3JS04X-060 COML
15 1 UV404886 FTG,GREASE,1/4NPT 5050 “LINCOLN” STL
16 1 UV402642 WELD,DRIVE SHAFT MOUNT - FAB STL
PAGE 4 REVISION 0
PARTS MANUAL
4
3
1 6C Perma Sealed U-Joint

1 1 EA 401210 ASSY,BEARING,PILLOW,BLOCK - - COML
2 1 EA 401209 U-JOINT - - COML
3 1 EA 404739 YOKE,END 6C - COML
4 1 EA 404740 NUT,DRIVE SHAFT - - COML
The Next Higher Assembly is DRIVE SHAFT INSTALLATION (PART NO. 402363).
FIGURE AND PARTS LIST FOR FRONT DRIVE SHAFT (PART NO. 403804).
PAGE 5 REVISION 0
PARTS MANUAL

Next Higher Assembly is DRIVE SHAFT INSTALLATION (PART NO. 402363).
FIGURE AND PARTS LIST FOR MIDDLE DRIVE SHAFT (PART NO. 403751).
PAGE 6 REVISION 0
PARTS MANUAL
1 6C Perma Sealed U-Joints

Both Ends

Next Higher Assembly is DRIVE SHAFT INSTALLATION (PART NO. 402363).
FIGURE AND PARTS LIST FOR REAR DRIVE SHAFT (PART NO. 403750).
PAGE 7 REVISION 0
PARTS MANUAL
PAGE 8 REVISION 0
PARTS MANUAL
AIR CLEANER INSTALLATION

703711
AIR CLEANER INSTALLATION (PART NO. 703711, REV. C) .................................................................. 2
PAGE 1 REVISION 0
PARTS MANUAL
See Note 1 below.
Notes:
1. Attach item 7 to the engine turbo with clamp item 15.

2. Connect item 16 to item 7 with item 5 and clamp with items 8.
3. Route item 4 between item 16 and item 17 and clamp with items 8.
4. Connect item 17 to item 5 using clamp, item 8.
5. Connect item 5 to item 6 using clamp, item 8.
6. Items 4 and 16 not shown.
FIGURE FOR AIR CLEANER INSTALLATION (PART NO. 703711).
PAGE 2 REVISION 0
PARTS MANUAL
PARTS LIST FOR AIR CLEANER INSTALLATION (PART NO. 703711).

1 1 EA 400201 ASSY, AIR CLEANER PRIMARY AIR FILTER – UV401162 - COML
SAFETY AIR FILTER – UV401163
2 2 EA 400550 BAND, MNT, AIR CLEANER - - COML
3 1 EA 400553 CAP, AIR CLEANER - - COML
4 1 EA 709868 INTAKE TUBE 4.00" DIA X 23.25" LG -
5 1 EA 06 505 113 PIPE, 4" COUPLER 4.00"OD X 3.00" LG -
6 1 EA 007822 REDUCER, 90° ELBOW 5.00" - 4.00" - RUBBER
7 1 EA 703692 REDUCER, 90° ELBOW 4.00" - 3.00" - RUBBER
8 4 EA 007834 CLAMP, T-BOLT 4.31" - 4.59" - COML
10 4 EA 703938 FSR, HHCS 3/8-16UNC X 1.25 - GR8
11 4 EA 700068 FSR, HNUT 3/8-16UNC - GR8
12 8 EA 701565 FSR, PWNA 3/8 NARROW, TYPE A - GR8
13 1 EA 402054 SWITCH, VACUUM - - COML
14 1 EA 700192 UNION, ELBOW, 90° 0202PFPF90EXXST - COML
16 1 EA 704007 ADAPTER, ELBOW, SHORT 4.00” X 4.00” - COML
PAGE 3 REVISION 0
PARTS MANUAL
PAGE 4 REVISION 0
PARTS MANUAL
KESSLER AXLE INSTALLATION

711065
KESSLER AXLE INSTALLATION (PART NO. 711065, REV A) .......................................................................... 2
PAGE 1 REVISION 0
PARTS MANUAL
PARTS LIST FOR KESSLER AXLE INSTALLATION (PART NO. 711065)

NO FIGURE

1 4 EA 711064 ASSY,WHEEL,12.00X24 - COMML
2 2 EA 708365 AXLE, - COMML
3 4 EA 708842 PLATE,BOLT LOCK,AXLE 0.25X3.00X6.69 A572 Gr 50
4 4 EA 708843 PLATE,BOLT LOCK,AXLE 0.25X3.00X6.69 A572 Gr 50
5 48 EA HNUTM22150XXX10 HEX NUT, M22X1.5 - GR 10
6 - - - - - -
7 16 EA HHCS100081250Z8 HHCS, 1.00-8X12.50 - GR 8
8 64 EA PWNA100XXXXXXMC PLAIN WASHER TYPE A, 1.00 - MIL-CARB
9 16 EA HNUT10008XXXXZ8 HEX NUT, 1.00-8 - GR 8
10 1 EA 401526 ASSY,HOSE 1/4" I.D. X 70.00 LG COMML
11 1 EA 401295 ASSY,HOSE 1/4" I.D. X 36.00 LG COMML
12 2 EA 700237 FTG,CONNECTOR 0606JMPMSTRXXST STL
13 - - - - - -
14 - - - - - -
15 - - - - - -
16 1 EA 708988 EXCHANGER,HEAT - COMML
17 1 EA 709030 ASSY,AXLE OIL RESERVOIR - STL
18 6 EA 701153 FTG,CONNECTOR,MALE 1406MMJMSTRXXST STL
19 - - - - - -
20 8 EA 709182 FTG,CONNECTOR,MALE 2210MMJMSTRXXST STL
21 1 EA 703744 SWITCH,TEMPERTURE - COMML
22 1 EA 703745 VALVE,COOLER FAN SUPPLY - COMML
23 1 EA 706319 FILTER,OIL - COMML
24 1 EA 706320 HEAD,FILTER - COMML
25 1 EA 708889 FLOW DIVIDER,GEAR TYPE - COMML
26 1 EA 709029 VALVE,RELIEF - COMML
27 1 EA 709039 PUMP,GEAR - COMML
28 1 EA 709041 MOTOR,GEAR 0.513 CIR,CCW COMML
29 1 EA 709071 PUMP/MOTOR,T DRIVE - COMML
30 1 EA 90 449 009 VALVE,SHUTTLE #6 JIC COMML
31 1 EA 90 449 026 VALVE,CHECK,65PSI #12 JIC(M) COMML
32 4 EA 709298 PLATE, WHEEL SPACER 0.25 X 19.50 DIA A514
33 4 EA 705570 FTG,ADAPTER 0810JMJFSTRXXST STL
34 4 EA 703411 FTG,ADAPTER 0610JMJFSTRXXST STL
35 1 EA 709321 BRACKET,FILTER MNTG - STL
PAGE 2 REVISION 0
PARTS MANUAL
EXHAUST INSTALLATION
703712
EXHAUST INSTALLATION (PART NO. 703712, REV. A) ......................................................................... 2
PAGE 1 REVISION 0
PARTS MANUAL
See Note 2
on Sheet 3
FIGURE FOR EXHAUST INSTALLATION (PART NO. 703712) (SHEET 1 OF 3).
PAGE 2 REVISION 0
PARTS MANUAL
See Note 3
on Sheet 3
PAGE 3 REVISION 0
PARTS MANUAL
Exhaust Pipe
Orientation Detail
PAGE 4 REVISION 0
PARTS MANUAL
PARTS LIST FOR EXHAUST INSTALLATION (PART NO. 703712).

1 1 EA 007838 ASSY, EXHAUST - COML -
2 3 EA 007845 CLAMP, 4" - SST -
3 2 EA 404049 CLAMP, EXHAUST, 4" - SST -
4 1 EA 402656 WELD, CAGE, EXHAUST - STL -
5 1 EA 400388 WELD, SPARK ARRESTER - STL -
6 1 EA 400402 TUBING, FLEX, EXH 4.00 ID X 13.50 STL NO DETAIL
7 2 EA 400608 BAR, CLAMP, EXH Ø0.50 X 23.73 ASTM A36 -
8 1 EA 703716 ELBOW, EXHAUST - ALUMINIZED -
9 1 EA 700474 WELD, EXHAUST - ALUMINIZED -
10 11 EA - FSR, PWNA 1/2 NARROW, TYPE A GR 8 -
11 5 EA - FSR, HHCS 1/2-13UNC X 1.25 GR 8 -
12 40 FT 007848 WRAP, SILICONE - INSULATION -
13 40 FT 007847 WRAP, FIBERGLASS - INSULATION -
14 1 EA 007849 TUBE, SILICONE - SILICONE -
15 4 EA - FSR, SCREW, SELF-DRILL #10 X 3/4 STL -
16 6 EA - FSR, HNUT 1/2-13UNC GR 8 -
17 1 EA - FTG, COUPLING 0202PFPFSTRXXST STL -
18 1 EA 700483 FTG, NIPPLE 0202PMPMSTRXXST STL 5" LONG
19 1 EA 014174 CLAMP, EXHAUST, 3" - STL -
20 1 EA 703717 WELD, EXHAUST - ALUMINIZED -
PAGE 5 REVISION 0
PARTS MANUAL
PAGE 6 REVISION 0
PARTS MANUAL
CAB RISER INSTALLATION

709778
CAB RISER INSTALLATION (PART NO. 709778, REV A)................................................................................... 2

CAB ASSEMBLY (PART NO. 709779, REV A) ..................................................................................................... 4
INSULATION INSTALLATION (PART NO. 400206, REV. C) ............................................................................. 9
CAB WINDOWS INSTALLATION (PART NO. 401649, REV. C) ........................................................................ 14
EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237, REV. C) ............................................................ 17
DOOR LATCH INSTALLATION (PART NO. 400407, REV. D) ........................................................................... 20
WIPER MOTOR INSTALLATION (PART NO. 400408, REV. E) .......................................................................... 23
OPERATOR SEAT (PART NO. 401503, REV. A) ................................................................................................... 26
PAGE 1 REVISION 0
PARTS MANUAL
FIGURE FOR CAB RISER INSTALLATION (PART NO. 709778)
PAGE 2 REVISION 0
PARTS MANUAL
PARTS LIST FOR CAB RISER INSTALLATION (PART NO. 709778)

1 1 EA 709779 ASSY,CAB,SCALER [See CAB - COML
ASSEMBLY (PART NO. 709779) for
repair parts.]
2 4 EA 36655 FSR,HHCS 1.00-8UNC X 3.00
3 4 EA 33772 FSR,HNUT 1.00-8UNC
4 8 EA 35278 FSR,PWNA 1.00 NOM
5 4 EA 31272 FST,LOCKWASHER,SPRING 1.00 NOM
PAGE 3 REVISION 0
PARTS MANUAL
FIGURE FOR CAB ASSEMBLY (PART NO. 709779) (SHEET 1 OF 4).
PAGE 4 REVISION 0
PARTS MANUAL
PAGE 5 REVISION 0
PARTS MANUAL
OLDENBURG
PAGE 6 REVISION 0
PARTS MANUAL
PAGE 7 REVISION 0
PARTS MANUAL
PARTS LIST FOR CAB ASSEMBLY (PART NO. 709779)

1 1 EA 700714 WELD, CAB - FAB-STL
2 1 EA 400206 INSTALL, INSULATION [See - COML
INSULATION INSTALLATION
(PART NO. 400206) for repair
parts.]
3 1 EA 401649 INSTALL, WINDOWS [See - COML
WINDOWS INSTALLATION
parts.]
4 1 EA 400407 INSTALL, LATCH, DOOR [See - COML
DOOR LATCH INSTALLATION
parts.]
5 1 EA 400408 INSTALL, MOTOR, WIPER [See - COML
WIPER MOTOR INSTALLATION
parts]
6 1 EA 401503 SEAT, OPERATOR [See - COML
OPERATOR SEAT (PART NO.
7 4 EA LNUT03118XXXXZ8 FSR, NUT, SLFLKG 5/16-18UNC GR8
8 4 EA PWNA031XXXXXXMC FSR, WASHER, PLAIN, NAR 5/16 MIL-CARB
9 1 EA 400329 MOUNT, SEAT 0.25 THK, FORMED STL
10 12 EA HHCS050130150Z8 FSR, HHCS 1/2-13UNC X 1.50 GR8
11 30 EA PWNA050XXXXXXMC FSR, WASHER, PLAIN, NAR 1/2 MIL-CARB
12 2 EA 403963 MIRROR, CHROMED, STL - -
13 1 EA 400365 ASSY, WIRE ROPE - SST
14 2 EA 404862 PLATE, COVER, DRAIN 0.19 THK ASTM A36
17 2 EA LNUT05013XXXXZ8 FSR, NUT, SLFLKG 1/2-13UNC GR8
18 4 EA 401026 WELD, GRAB-HANDLE - STL
19 1 EA 401016 WELD, GRAB-HANDLE - STL
21 1 EA 402371 WELD, FOOT REST - FAB-STL
22 1 EA 404586 PLATE,COVER,HVAC 10GA X 5.63 X 11.75 ASTM A569
23 4 EA HHCS038160050Z8 FSR,HHCS 3/8-16 UNC X 0.50 GR8
24 4 EA PWNA038XXXXXXMC FSR,PWNA 3/8 NOM MIL-CARB
25 1 EA 402174 PLUG,HOLE,SEALING 1/2 NPT COML
26 1 EA 403870 PLATE,OLDENBURG - COML
27 4 EA FHMS025200063SS FSR,FHMS 1/4-20UNC X 0.63 SST
Next Higher Assembly is CAB RISER INSTALLATION (PART NO. 709778).
PAGE 8 REVISION 0
PARTS MANUAL
LH Inside View
4 3 4
Ceiling Detail
FIGURE FOR INSULATION INSTALLATION (PART NO. 400206) (SHEET 1 OF 4).
PAGE 9 REVISION 0
PARTS MANUAL
CUT AROUND
HVAC UNIT
Rearward Inside View
RH Inside View
Cab Door Detail
PAGE 10 REVISION 0
PARTS MANUAL
6
2 Top View
7
Floor Detail
5
Forward
Inside View
PAGE 11 REVISION 0
PARTS MANUAL
Notes:
1. Cut each item to size prior to installation.
2. Attach ceiling upholstery as shown using 3M spray on adhesive P/N 36316.
3. Attach floor mat to the floor first, cutting holes as shown.

Attach upholstery to the walls and cockpit areas.
Attach floor mat to the ledge in four separate pieces overlapping.
Side wall upholstery as shown. LH-RH sides should be the same.
PAGE 12 REVISION 0
PARTS MANUAL
PARTS LIST FOR INSULATION INSTALLATION (PART NO. 400206).
ITEM QTY U/M PART NO. NOMENCLATURE REMARKS

1 18 SF 36052 MAT, CAB FLOOR, BLACK TEXTURED
2 1 EA 46646 SHURSTEP, NON-SKID, 2.00 X 39.00
3 5.2 SF SF 46967 UPHOLSTERY, CEILING, LIGHT GRAY
4 3.4 SF SF 46968 UPHOLSTERY, CEILING, DARK, GRAY
5 30 SF SF 36079 INSULATION, FOAM, PERFORATED, BLACK
6 1 EA UV400959 PLATE, THRESHOLD
7 4 EA 47398 SCREW, MACHINE, FLAT HEAD, 0.25”-20 UNC X 1.00” LG, SS
8 18 Oz EA 36316 ADHESIVE, 3M, SUPER TRIM, SPRAY CAN
The Next Higher Assembly is CAB ASSEMBLY (PART NO. 709779).
PAGE 13 REVISION 0
PARTS MANUAL
See Assembly Detail

on SHEET 2.
2
See Note on
SHEET 2.
See Note 5
below.
12
3
7
Rear View RH Side View 4

5
FIGURE FOR CAB WINDOWS INSTALLATION (PART NO. 401649) (SHEET 1 OF 2).
PAGE 14 REVISION 0
PARTS MANUAL
8 9
10
11
Assembly Detail
(FROM SHEET 1)
Note for Item 12

(REFERENCE SHEET 1)
FIGURE FOR CAB WINDOWS INSTALLATION (PART NO. 401649) (SHEET 2 OF 2).
PAGE 15 REVISION 0
PARTS MANUAL
PARTS LIST FOR CAB WINDOWS INSTALLATION (PART NO. 401649).
ITEM QTY U/M PART NO. NOMENCLATURE REMARKS

1 1 EA 400954 WINDOW, LEXGARD, 1.00 THICK, LEXAN
2 1 EA 401237 ASSEMBLY, CAB HATCH, EMERGENCY [SEE EMERGENCY
CAB HATCH ASSEMBLY (PART NO. 401237) FOR REPAIR
PARTS.]
3 2 EA 400326 SIDE WINDOW, VERTICAL DROP
4 2 EA 400327 SIDE WINDOW, FORWARD
5 13 FT 400328 MOLDING, WINDOW, SELF-LOCKING, “H” TYPE
6 14 FT 47389 WEATHERSTRIP, 0.125 X 1.00, RUBBER
7 18 FT 400859 MOLDING, WINDOW, SELF-LOCKING, RUBBER, “S” TYPE,
OFFSET
8 1 EA 400334 FRAME, WINDOW, 0.25 THICK
9 16 EA S100020 CAPSCREW, HEX HEAD, 0.50”-13 UNC X 1.25”, STAINLESS
10 16 EA S100078 WASHER, PLAIN, 0.50”, NOM, REGULAR, TYPE B, STAINLESS
11 16 EA S100072 LOCKWASHER, 0.50”, NOM, REGULAR, TYPE B, STAINLESS
12 1 EA 401225 STRIP, RUBBER, 0.25 X 0.50 X 39.00
The Next Higher Assembly Is CAB ASSEMBLY (PART NO. 709779).
PAGE 16 REVISION 0
PARTS MANUAL
See Section A on SHEET 2. A
FIGURE FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237) (SHEET 1 OF 2).
PAGE 17 REVISION 0
PARTS MANUAL
View B
Section A
(FROM SHEET 1)
FIGURE FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237) (SHEET 2 OF 2).
PAGE 18 REVISION 0
PARTS MANUAL
PARTS LIST FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237).

1 1 EA 401697 WELD, PANEL, HATCH 1.50 X 1.50 X 0.19 THK FAB STL
2 1 EA 401698 WINDOW, ESCAPE, REAR 0.25 X 17.50 X 35.50 COML
3 9 FT 400328 MOLDING, WINDOW SELF-LOCKING COML "H" TYPE
4 12 FT 47389 WEATHERSTRIP 0.125 X 1.00 COML
5 4 EA 35353 SCREW, MACH, RDH #10-24 UNC X 0.75 STL
6 2 EA 49048 SCREW, MACH, FLTHD, PHIL #10-24 UNC X 0.75 ZINC PLT
7 1 EA 48424 LATCH, NON-LOCKING - STL
8 1 EA 401817 LOCK, CAB, LEFT HAND - STL
9 1 EA 401818 HANDLE, L, CHROME - STL
The Next Higher Assembly is CAB WINDOWS INSTALLATION (PART NO. 401649).
PAGE 19 REVISION 0
PARTS MANUAL
9 9
14
1
10
11
12
9 Outside View
8 Inside View
13 7
Cab Door
FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 1 OF 2).
PAGE 20 REVISION 0
PARTS MANUAL
Latch Cover
Latch Assembly Detail
3.00 x 3.00 Tube Cab Frame

Set Screw
Use shimplates, Items 3

4-6 as needed. 11 Inside Handle
15
Top View Section
Side View Section
FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 2 OF 2).
PAGE 21 REVISION 0
PARTS MANUAL
PARTS LIST FOR DOOR LATCH INSTALLATION (PART NO. 400407).

1 1 EA 400322 HANDLE, DOOR, D-RING, NON-LOCKING, SST
2 1 EA 42534 LATCH, DOOR, ROTARY
3 1 EA 42533 STRIKER, LATCH
4 1 EA 42555 SHIMPLATE, STRIKER, 0.25 THICK
5 1 EA 42554 SHIMPLATE, STRIKER 12 GA, 0.105 THICK
6 1 EA 49298 SHIMPLATE, STRIKER 16 GA, 0.060 THICK
7 1 EA 400364 HANDLE, DOOR, INSIDE, CHROME PLATED INCLUDES SETSCREWS
8 1 EA 400452 COVER, LATCH
9 11 FT 404211 WEATHERSTRIP, “TRIMSEAL”
10 4 EA S100470 CAPSCREW, HEX HEAD, 0.25-20UNC X 2.50” LG SST
11 10 EA S100353 WASHER, PLAIN 0.25” NOM SST
12 4 EA S100436 LOCKNUT, HEX HEAD 0.25-20UNC SST
13 6 EA 400632 SCREW, MACHINE, FLAT HEAD #10-32UNF X .50”LG SST
14 5 FT 47389 WEATHERSTRIP
15 2 EA S100107 CAPSCREW, HEX HEAD 0.25-20UNC X .75LG SST
PAGE 22 REVISION 0
PARTS MANUAL
ASSEMBLY
FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 1 OF 2).
PAGE 23 REVISION 0
PARTS MANUAL
FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 2 OF 2).
PAGE 24 REVISION 0
PARTS MANUAL
PARTS LIST FOR WIPER MOTOR INSTALLATION (PART NO. 400408).

1 1 EA UV400570 MOTOR, WIPER 44 N.M. TORQUE COML
2 1 EA UV400571 ASSY, ARM, WIPER - COML
3 1 EA UV400574 BLADE, WIPER - COML
4 1 EA UV400573 RESERVOIR, WASHER 1 GALLON CAPACITY, W/PUMP COML
5 1 EA UV401232 FITTING, ADAPTER, NOZZLE BARB-BARB COML
6 10 FT UV400576 TUBING, WASHER FLUID LINE RUBBER
7 2 EA UV400858 CAPSCREW, HEXHD .375-16UNC X .75 SST
8 3 EA S100293 WASHER, PL 0.38 NOM SST
9 - EA - - - -
10 1 EA UV400757 NUT, HEXHD 1.125-18UNF PLASTIC
11 2 EA UV400755 O-RING 0.19 X 1.125 X 1.50 BUNA-N
12 4 EA UV400756 WASHER, WAVE 0.020 X 1.201 X 1.543 SST
13 1 EA 36561 NUT, HEXHD, SLFLKG .375-24UNF SST
14 2 EA S100107 CAPSCREW, HEXHD .250-20UNC X .75 SST
15 10 EA S100353 WASHER, PL 0.25 NOM SST
16 - EA - - - -
17 1 EA UV400768 PLUG, MOTOR, WIPER - COML
18 1 EA UV400769 PLUG, PUMP, RESERVOIR - COML
19 5 EA UV400770 CONNECTOR, ELECTRICAL FOR PUMP / MOTOR PLUGS COML
20 1 EA UV400209 WELD, COVER, MOTOR - FAB, STL
21 1.7 FT 35321 WEATHERSTRIP 0.20 X 1.00 COML
22 1 EA 45442 KIT, MOUNT, EPOXY -KIT INCLUDES 3 MOUNTS. COML
23 6 EA 36317 TIE WRAP 6.00 LG, BLACK COML
24 15 FT S000594 CABLE 14 AWG, 3 COND COML
25 4 EA S100043 FSR, HNUT 1/4-20 UNC SST
26 4 EA S100005 FSR, HHCS 1/4-20UNC X 1.00 SST
PAGE 25 REVISION 0
PARTS MANUAL
FIGURE FOR OPERATOR SEAT (PART NO. 401503)
PAGE 26 REVISION 0
PARTS MANUAL
PARTS LIST FOR OPERATOR SEAT (PART NO. 401503).

1 1 EA 400033 SEAT, OPERATOR - COML -
2 8 EA S100075 WASHER, PLAIN, REGULAR 5/16, TYPE B STL -
3 2 EA S100133 NUT, HEX 5/16-18 UNC STL -
PAGE 27 REVISION 0
PARTS MANUAL
PAGE 28 REVISION 0
PARTS MANUAL
24” RISER INSTALLATION

400890
24” RISER INSTALLATION (PART NO. 400890, REV. C) .......................................................................... 2
PAGE 1 REVISION 0
PARTS MANUAL
See Section A
on Sheet 2
FIGURE FOR 24” RISER INSTALLATION (PART NO. 400890) (SHEET 1 OF 2).
PAGE 2 REVISION 0
PARTS MANUAL
NOTES:
1) USE ONLY DURA-TORQ OR

EQUIVALENT FASTENERS FOR
MOUNTING THE RISER.
DO NOT USE LOCTITE; DRY TORQUE
TO 775 FT-LBS OR ANTI-SEIZE TORQUE
TO 620 FT-LBS.
SECTION A
(From Sheet 1)
FIGURE FOR 24” RISER INSTALLATION (PART NO. 400890) (SHEET 1 OF 2).
PAGE 3 REVISION 0
PARTS MANUAL
PARTS LIST FOR 24” RISER INSTALLATION (PART NO. 400890).

1 4 EA 45143 CAPSCREW,HEXHD 1.00-8 UNC X 7.00 DURA-TORQ -
2 8 EA 35278 WASHER,PL 1.00 NOM DURA-TORQ -
3 4 EA 31272 LOCKWASHER,SPRING 1.00 NOM DURA-TORQ -
4 4 EA 33772 NUT,HEXHD 1.00-8 UNC DURA-TORQ -
5 4 EA 35890 MOUNT,CAB,ISOLATION - COML -
6 8 EA 35891 WASHER,MOUNT,CAB 0.38 X Ø5.25 A572 GR.50 -
7 1 EA 400307 WELD, RISER 24" - STEEL -
PAGE 4 REVISION 0
PARTS MANUAL
ROOF COVER ASSEMBLY
ROOF COVER ASSEMBLY

400787
ROOF COVER ASSEMBLY (PART NO. 400787, REV. A)........................................................................... 2
PAGE 1 REVISION 0
PARTS MANUAL
ROOF COVER ASSEMBLY
See Section A on Sheet 2.
FIGURE FOR ROOF COVER ASSEMBLY (PART NO. 400787) (SHEET 1 OF 2).
PAGE 2 REVISION 0
PARTS MANUAL
ROOF COVER ASSEMBLY
Section A
(From Sheet 1)
FIGURE FOR ROOF COVER ASSEMBLY (PART NO. 400787) (SHEET 2 OF 2).
PAGE 3 REVISION 0
PARTS MANUAL
ROOF COVER ASSEMBLY
PARTS LIST FOR ROOF COVER ASSEMBLY (PART NO. 400787).

1 2 EA 400786 WELD, BOOM, ROOF - FAB STL -
2 1 EA 400777 COVER, BOOM, ROLLER 0.25 X 21.35 X 25.25F ASTM A36 -
3 8 EA S100487 FSR, HHCS ½-13 UNC X 1.00 GR 8 -
4 8 EA S100083 FSR, PLAIN WASHER ½ HARDENED TYPE B MIL-CARB -
PAGE 4 REVISION 0
PARTS MANUAL
SV22 BOOM INSTALLATION

402101
SV22 BOOM INSTALLATION (PART NO. 402101, REV. E) ...................................................................... 2

BOOM LIFT CYLINDER (PART NO. 402204, REV. A) ............................................................................... 7
22’ BOOM ASSEMBLY (PART NO. 401924, REV. N) ................................................................................. 9
BOOM EXTEND CYLINDER (PART NO. 402690, REV. A)........................................................................ 29
EXTEND CYLINDER (PART NO. 402688, REV. B)..................................................................................... 31
5” BOOM ROLLER ASSEMBLY (PART NO. 400669, REV. F) ................................................................... 33
5” BOOM ROLLER ASSEMBLY (PART NO. 402092, REV. C)................................................................... 35
7” BOOM ROLLER ASSEMBLY (PART NO. 400672, REV. F) ................................................................... 37
TOOL EXTEND CYLINDER (PART NO. 404800, REV. B) ......................................................................... 40
CUSHION VALVE ASSEMBLY (PART NO. 401230, REV. C).................................................................... 42
PAGE 1 REVISION 0
PARTS MANUAL
See note 2 on sheet 4.
FIGURE FOR SV22 BOOM INSTALLATION (PART NO. 402101) (SHEET 1 OF 4).
PAGE 2 REVISION 0
PARTS MANUAL
PAGE 3 REVISION 0
PARTS MANUAL
PAGE 4 REVISION 0
PARTS MANUAL
NOTES:
1. APPLY ANTI-SEIZE TO EACH PIN PRIOR TO INSTALLATION.
2. WHEN WORKING ON BOOM OR HYDRAULICS WHILE BOOM IS UP, MAKE

SURE THAT STOP BLOCKS ARE USED (REF #401023).
3. FREEZE ITEMS #8 & #9 BEFORE INSTALLING, DO NOT FLAPPER THE BORES.
PAGE 5 REVISION 0
PARTS MANUAL
PARTS LIST FOR SV22 BOOM INSTALLATION (PART NO. 402101).

1 2 EA 400130 PIN, CYL, BOOM LIFT LOWER STL
2 4 EA 400168 BUSHING, SPRING 2.50 OD X 2.00 ID X 1.50 STL
LB
3 2 EA 400131 COVER, PIN, LIFT CYL LOWER STL
4 2 EA 400132 COVER, PIN, LIFT CYL LOWER STL
5 2 EA 402204 CYL, BOOM, LIFT [See 5.50 X 3.50 X 32.50 COML
BOOM LIFT CYLINDER
parts.]
6 2 EA 400533 PIN, CYL, BOOM LIFT UPPER STL
7 1 EA 401924 ASSY, BOOM, 22’ [See 22’
BOOM ASSEMBLY (PART
8 2 EA 401808 BUSHING, BOOM PIVOT STL
9 2 EA 401807 BUSHING, BOOM PIVOT STL
10 1 EA 400524 WELD, PIN, PIVOT, BOOM STL
11 2 EA 400527 PLATE, KEEPER, PIN STL
12 8 EA HHCS075100200Z8 CAPSCREW, HEXHD 3/4-10UNC X 2.00 GR 8
13 8 EA PWNA075XXXXXXMC WASHER, PL 3/4 NARROW TYPE A MIL CARB
14 2 EA 700079 FTG, GREASE 02XXPMGRSTRXXST STL
15 8 EA HHCS063110175Z8 CAPSCREW, HEXHD 5/8-11 UNC X 1.75 GR 8
17 4 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13UNC X 1.75 GR 8
19 2 EA 700300 FTG, ELBOW, STR, THRD 1212JMOM90EXXST STL
21 2 EA 701275 FTG, ADAPTER, 90 ELBOW 0602JMPM90EXXST STL
22 2 EA 700273 FTG, CONNECTOR 0604JMPMSTRXXST COML
23 1 EA 401297 ASSY, HOSE DCMPD3JS04X-060 COML
25 2 EA 404886 FTG, GREASE, 1/4 NPT 04XXPMGRSTRXXST COML
26 2 EA 701281 FTG, ADAPTER, STRAIGHT STL
27 2 EA 701247 FTG, PLUG 12XXOMXXPLGHHST STL
28 2 EA 701225 FTG, PLUG 06XXOMXXPLGHHST STL
PAGE 6 REVISION 0
PARTS MANUAL
NOTES:
1. PRESSURE TEST TO 3500 PSI. OPERATING

PRESSURE IS 3000PSI.
2. TORQUE END CAP BOLTS TO 37 FT-LBS.
3. LUBE ROD STUB THREADS WITH HI-TEMP

LUBRICANT BEFORE ASSEMBLY.
4. TORQUE ROD END NUT TO 2240 FT-LBS.
FIGURE FOR BOOM LIFT CYLINDER (PART NO. 402204).
PAGE 7 REVISION 0
PARTS MANUAL
PARTS LIST FOR BOOM LIFT CYLINDER (PART NO. 402204).
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
1 2 EA 402358 BUSHING, CYLINDER 2.00 ID X 2.50 OD X 2.50 LG - STEEL
2 1 EA 402420 SEAL KIT, CYLINDER - - COML
3 1 EA 402220 VALVE, NEEDLE W/ FREE FLOW CHECK - COML
4 1 EA 45577 SEAL KIT, CARTRIDGE - - COML
The Next Higher Assembly is SV22 BOOM INSTALLATION (PART NO. 402101).
PAGE 8 REVISION 0
PARTS MANUAL
See Section A
on Sheet 2.
See Section B
See Section J on Sheet 2. See Section E
on Sheet 7. on Sheet 4.
See Section H
on Sheet 6. See Section G
on Sheet 5. See Section F
on Sheet 4.
See Section M
on Sheet 2.
See Section D
on Sheet 3.
See Detail L on Sheet 6.
See Detail C
See Section K on Sheet 3.
on Sheet 7.
FIGURE FOR 22’ BOOM ASSEMBLY (PART NO. 401924) (SHEET 1 OF 8).

PARTS MANUAL
Section A
(From Sheet 1) Section B
(From Sheet 1)

PARTS MANUAL
Detail C Section D

PARTS MANUAL
NOTES:
1. CLEAN MANUFACTURER’S OIL FROM BOLTS

BEFORE INSTALLING.
2. APPLY LOCTITE 277 & IMMEDIATELY (WITHIN 5

MIN) TORQUE TO 900 FT LBS USING AN
ALTERNATING CROSS SEQUENCE.
3. MARK WITH YELLOW PAINT MARK.
NOTES CONT’D:
4. IMMEDIATELY RETORQUE TO 900 FT LBS USING A CLOCKWISE

OR A COUNTERCLOCKWISE SEQUENCE.
5. MARK WITH RED PAINT MARK.
6. ITEM #31 MUST BE BOLTED ON BEFORE LOCATING ITEM #30.
7. AFTER BOLTING IN ITEM #31 ROTATE THE BARREL

Section F CLOCKWISE UNTIL THE HELAC STOPS THE ROTATION. ROTATED
(From Sheet 1) THE BARREL COUNTERCLOCKWISE 3/4” AND LOCATE ITEM #30
SO THAT ITEM #30 LIMITS THE ROTATION OF THE BARREL NOT
Section E THE HELAC. REPEAT PROCEDURE IN THE COUNTERCLOCKWISE
(From Sheet 1) DIRECTION. FILL THE BEVEL WELD AND ADD A 5/16” FILLET
WELD WHERE POSSIBLE.

PARTS MANUAL
NOTES:
1. WELD ITEM #89 TO ITEM #10 WITH A 5/16 FILLET WELD AFTER
BOTH ITEMS HAVE BEEN BOLTED TO ITEM #4.
2. WHEN INSTALLING ITEMS #81 & #82, APPLY SILICONE CAULK ON

THE INSIDE EDGES OF THE GUARDS WHERE THEY MEET THE
BARREL, PLUS AT THE SEAMS BETWEEN THE TWO COVERS.
3. THREAD ITEM #109 INTO MOUNTING PLATE AS FAR AS POSSIBLE

AND THEN THREAD ITEM #110 ON TO REMAINING THREADS OF
ITEM #109.
4. ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON TOOL

EXTEND CYLINDER.
A. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO

BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.
B. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR

BOLTS.
C. DO NOT FLAPPER BORES.
D. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED

HOLES IN PINS BEFORE INSTALLING.
E. APPLY LOCTITE 277 TO BOLTS.
F. TORQUE BOLTS TO 300 FT-LBS.
G. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND

THEN RETORQUE.
H. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
I. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.
See Detail N on Sheet 8
Section G
(From Sheet 1)

PARTS MANUAL
Section H Detail L

PARTS MANUAL
Section K
(From Sheet 1)
ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON BOOM & TOOL EXTEND CYL.
1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE

EQUALLY ON BOTH SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER’S OIL FROM BOLTS AND THREADED HOLES IN PINS

BEFORE INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE BUSHINGS SEVERAL TIMES AND THEN RETORQUE.
8. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
9. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.
Section J Section M

PARTS MANUAL
BOOM ROLLER INSTALLATION & ADJUSTMENT PROCEDURE

1 INSTALL BOTTOM ROLLER #1, ITEM #12.
2 INSTALL BOTTOM ROLLER #2, ITEM #9.
3 INSTALL EXTENSION CYLINDER, ITEM #3, INTO THE INNER BOOM, ITEM #4.
4 INSTALL INNER BOOM ASSEMBLY INTO THE OUTER BOOM, ITEM #6, AND INSTALL INNER BOOM GUIDE WELDMENTS,
ITEM #75.
5 CENTER BOOM AND INSTALL ROLLERS #3, #5 & #6, ITEMS #11. SHIM TO APPROXIMATELY 1/16" GAP ON TOP AND
SIDES.
6 CHECK HEIGHT OF INNER BOOM GUIDE WELDMENTS TO LOWER OUTER BOOM WEAR BARS. SHIM ROLLER #2 AS
REQUIRED TO RAISE/LOWER GUIDE PLATE WELDMENT TO APPROXIMATELY 1/4"-3/8" ABOVE BOTTOM WEAR BARS.
7 INSTALL ROLLER #4, ITEM #9. SHIM TO APPROXIMATELY 1/16" GAP BETWEEN THE ROLLER AND THE INNER BOOM.
8 CENTER INNER BOOM GUIDE WELDMENTS BETWEEN SIDE WEAR BARS. INSTALL ROLLERS #7 & #8, ITEMS #9, TO
APPROXIMATELY 1/16" GAP TO INNER BOOM.
9 INSTALL REAR EXTENSION CYLINDER PIN, ITEM # 7.
10 TO TIGHTEN ROLLER TO BOOM FIT - REMOVE SHIM(S).
11 TO LOOSEN ROLLER TO BOOM FIT - ADD SHIM(S).
Section N
(From Sheet 5)

PARTS MANUAL
PARTS LIST FOR 22’ BOOM ASSEMBLY (PART NO. 401924).

1 1 EA 400116 ACTUATOR, ROTARY - COML
2 1 EA 401838 BRG, ROTATION, TOOL - COML
3 1 EA 402690 CYL, BOOM, EXTEND [See 5.25 X 3.00 X 122.00 COML
BOOM EXTEND CYLINDER
parts.]
4 1 EA 401897 MACHINING, BOOM, INNER - FAB STL
5 12 EA 400381 BUSHING, SPRING 1.50 OD X 1.00 OD X STL
0.75
6 1 EA 401954 MACHINING, BOOM, OUT - FAB STL
7 1 EA 400537 PIN, CYL, BOOM, EXTEND - STL
8 12 EA - FSR, SHCS 1/2-13UNC X 2.00 GR 8
9 4 EA 400669 ASSY, ROLLER, BOOM, 5” - VARIOUS
[See 5” BOOM ROLLER
ASSEMBLY (PART NO.
10 1 EA 401514 WELD, SUPPORT, INNER, - FAB STL
PIPE
ASSEMBLY (PART NO.
ASSEMBLY (PART NO.
13 12 EA 701713 PIN, LINCH .188 X 1.563 ZN
14 18 EA - FSR, HHCS 1/2-13UNC X 1.75 GR 8
15 79 EA - FSR, PLAIN WASHER 1/2 NARROW TYPE A MIL CARB
16 6 EA - FSR, HHCS 1.00-8UNC X 2.00 GR 8
17 36 EA - FSR, HHCS 1.00-8UNC X 2.50 GR 8
18 100 EA - FSR, PLAIN WASHER 1.00 NARROW TYPE A MIL CARB
19 25 EA - FSR, SHCS 1.00-8UNC X 6.50 UNBRAKO
22 1 EA 400449 MACHINING, BARREL - FAB STL
23 1 EA 404800 CYL, TOOL, EXTEND [See 5.50 X 2.50 X 20.00 COML
TOOL EXTEND CYLINDER
parts.]
24 4 EA 401592 TAPERED BUSHING 2.38 DIA X 1.63 LG ETD-150
25 1 EA 401599 PIN, TOOL, CYL - -
26 12 EA - FTG, UNION, BULKHEAD 0808JMJMBSTXXST STL
27 2 EA 401445 PLATE, BOOM 0.38 X 2.00 X 19.13 ASTM

A572
28 8 EA - FTG, ELBOW, UNION, 0808JMJMB90XXST STL
BULKHEAD
29 2 EA 402031 RUBBER, BOOM - RUBBER
PAGE 25 REVISION 0
PARTS MANUAL
PARTS LIST FOR 22’ BOOM ASSEMBLY (PART NO. 401924) - CONTINUED.

30 2 EA 400804 PLATE, BOOM, STOP 1.50 X 2.47 X 5.30 STL
31 1 EA 400805 PLATE, BOOM, STOP 2.50 X 2.40 X 7.73 STL
32 2 EA 400538 PLATE, PIN, KEEPER 4.00 DIA X 0.75 ASTM
A572
33 1 EA 402022 WELDMENT, LIGHT, BOOM - FAB STL
34 1 EA 402023 WELDMENT, LIGHT, BOOM - FAB STL
35 20 EA 400606 SHEET, SHIM, ROLLER 11 GA X 8.69 X 19.75 ASTM
A569
A569
38 2 EA 402027 WELD, COVER, LIGHT - FAB STL
39 1 EA - FTG, ELBOW, STR, THRD 0808JMOM90EXXST STL
41 2 EA - FTG, CONN, STR, THRD 0808JMOMSTRXXST STL
42 2 EA 401047 PLATE, COVER, INNER, 0.19 X 6.25 X 64.50 ASTM A36
BOOM
43 1 EA - FTG, CONN, LNG, STR, 0808JMOMSTRLGST STL
THRD
44 29 EA - FSR, HNUT 1.00 -8UNC GR 8
45 8 EA 701711 CAPSCREW, SOC, BUTTON 1/2-13UNC X 1.00 STL
A569
A569
48 3 EA - FTG, ELBOW, SWIVEL, NUT 0808JMJS90EXXST STL

50 1 EA 402178 RUBBER, BARREL 0.50 X 7.63 X 19.50 RUBBER
51 2 EA - FTG, ELBOW, SWIVEL, NUT 0606JMJS45EXXST STL
53 3 EA 404886 FTG, GREASE 0.25 NPT STL
54 3 EA - FTG, ELBOW, STR, THRD 0602JMPM90EXXST STL
55 1 EA 401289 COVER, BOOM, OUTER 0.25 X 19.34 X 25.00 ASTM A36
56 1 EA 401290 RUBBER, BOOM 0.50 X 4.00 X 21.75 RUBBER
57 1 EA 401291 PLATE, BOOM 0.38 X 2.00 X 12.38 ASTM
A572
59 1 EA 401864 PLATE, COVER, SCRAPER 0.50 X 9.26 X 19.92 ASTM
A572
60 1 EA - FTG, ELBOW, STR, THRD 1216JMOM90EXXST STL
61 3 EA - FTG, CONN, STR 0604JMPMSTRXXST STL
62 4 EA 401501 BAR, BOOM 0.25 X 2.25 X 15.00 ASTM A36
65 12 EA - FSR, PLAIN WASHER 3/4 NARROW TYPE A GR 8
PAGE 26 REVISION 0
PARTS MANUAL

66 1 EA 401600 PIN, EXTEND, CYL - -
67 6 EA 401917 SPRING, COMPRESSION - COML
69 1 EA 401957 WELD, PIPE, OUTER - FAB STL
70 1 EA 401956 WELD, PIPE, INNER - FAB STL
71 1 EA 401532 PLATE, SUPPORT, PIPE - FAB STL
72 2.5 FT 404922 0.38 DIA CHAIN - COML
73 4 EA 49259 LINK, THRD, 0.38 - COML
74 2 EA 401539 PLATE, BULKHEAD 0.38 X 6.00 X 7.00 ASTM
A572
75 2 EA 401940 WELD, BOOM, STOP, INNER - FAB STL
76 1 EA 401550 PLATE, GUARD, HOSE 0.13 X 7.57 X 34.38 ASTM A36
78 4 EA - FSR, PLAIN WASHER 1/4 NARROW TYPE A GR 8
79 4 EA - FSR, HNUT 1/4-20UNC GR 5
80 12 EA - FSR, HHCS 7/8-9UNC X 3.00 F-911
81 1 EA 401819 WELD, GUARD, ROTEK, - FAB STL
UPPER
82 1 EA 401820 WELD, GUARD, ROTEK, - FAB STL
LOWER
83 4 EA 402033 PLATE, CYL, SUPPORT 2.25 X 2.75 X 6.00 ASTM
A572
84 1 EA 401922 PLATE, SCRAPER 1.75 X 4.38 X 10.34 ASTM
A514
85 1 EA 401921 PLATE, SCRAPER 1.75 X 4.38 X 10.34 ASTM
A514
87 1 EA 700081 FTG, SWIVEL, INLINE SS4MJ06XMJ06 STL
88 4 FT - WRAP, SPIRAL, #04 HOSE - COML
89 2 EA 402048 WELD, SUPPORT, BRACKET - FAB STL
90 2 EA 400376 RUBBER, GUARD, LIGHT, - RUBBER
BOOM
91 1 EA 401230 ASSY, CUSHION, VALVE - STL
[See CUSHION VALVE
ASSEMBLY (PART NO.
94 1 EA 402177 PLATE, COVER, BARREL 0.25 X 7.25 X 9.00 ASTM A36
96 2 EA - FTG, REDUCER, TUBE, END 1212JMJMBSTXXST STL
97 1 EA 401077 BULKHEAD, BOOM HOSE 0.25 X 8.38 X 19.00 ASTM A36
99 1 EA 38287 SILICON, RTV, CLEAR, 732 - COML
100 1 EA 007670 HORN, 24V D - COML
101 2 EA - CAPSCREW, HEX HD 1/4-20UNC X 0.50 SST
PAGE 27 REVISION 0
PARTS MANUAL

102 2 EA - WASHER, PLAIN, REGULAR 1/4 NOM, TYPE B SST
103 2 EA - FTG, ELBOW SWIVEL 1212JMJS90EXXST COML
104 - - - - - -
105 1 EA - FTG, COUPLING PIPE 1/4 NPT COML
106 - - - - - -
108 - - - - - -
109 1 EA - FTG, COUPLING 0202PFPFSTRXXST COML
110 1 EA - FTG, NIPPLE 0202PMPMSTRXXST COML
113 4 EA - FSR, HNUT 1/2-13UNC GR 8
The Next Higher Assembly is SV22 BOOM INSTALLATION (PART NO. 402101).
PAGE 28 REVISION 0
PARTS MANUAL
FIGURE FOR BOOM EXTEND CYLINDER (PART NO. 402690).
PAGE 29 REVISION 0
PARTS MANUAL
PARTS LIST FOR BOOM EXTEND CYLINDER (PART NO. 402690).

1 1 EA 402688 CYLINDER, HYDRAULIC, 4.50 DIA X 3.50 DIA X 120.00 COML
EXTEND [See EXTEND
CYLINDER (PART NO. 402688)
for repair parts.]
2 1 EA 402691 ASSY, HOSE DCM4D3JS12X-124 COML
3 1 EA S200021 FTG, CONNECTOR, STR, THRD 1216JMOMSTRXXST COML
4 1 EA S200004 FTG, UNION, BULKHEAD 1212JMJMBSTXXST COML
The Next Higher Assembly is 22’ BOOM ASSEMBLY (PART NO. 401924).
PAGE 30 REVISION 0
PARTS MANUAL
FIGURE FOR EXTEND CYLINDER (PART NO. 402688).
PAGE 31 REVISION 0
PARTS MANUAL
PARTS LIST FOR EXTEND CYLINDER (PART NO. 402688).
ADD'L
DESC.
2 2 EA 401970 BUSHING, CYLINDER 2.50 ID X 3.00 OD X - STL
1.25 LG
2.50 LG
2.50 LG
5 1 EA 401966 PIN, HARDENED 2.50 DIA - STL
6 1 EA 401965 LOCKNUT, HEXHD 1 1/2-12UNC - STL/NYLON
7 1 EA 401963 BEARING, 2.00 ID X 3.19 OD X W/ SEALS STL
SPHERICAL 2.50 LG
8 1 EA 401964 YOKE, CYLINDER - - STL
9 1 EA 401961 PISTON SEAL KIT - - COML
10 1 EA 401962 HEAD SEAL KIT - - COML
OGI Seal Kit for Head & Piston is 402419.
The Next Higher Assembly is BOOM EXTEND CYLINDER (PART NO. 402690).
PAGE 32 REVISION 0
PARTS MANUAL
NOTES:
1. INSTALL THE BUSHING, ITEM #4, WITH THE

GROOVE OPENING TOWARDS THE INSIDE.
2. INSTALL THE THRUST WASHER, ITEM #7,

WITH THE GROOVES TOWARDS THE BUSHING.
3. DRILL .510/.500 HOLE THRU IT 3 IN ASSY

GUIDED BY EXISTING HOLE.
FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 400669).
PAGE 33 REVISION 0
PARTS MANUAL
PARTS LIST FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 400669).
ADD'L
DESC.
1 1 EA 400598 WELD, ROLLER, - FAB STL
BOOM
2 1 EA 400530 PIN, 5” ROLLER 2.50 DIA X 13.00 LG 8620 CR
3 2 EA 400547 ROLLER, BOOM 5’ 5.00 DIA X 3.06 4140 QT
4 2 EA 403762 BUSHING 3.25 OD X 2.50 ID - BRONZE
5 2 EA S100474 PIN, SPRING, 0.50 DIA. X 4.00 STL
SLOTTED
6 1 EA S200054 GREASE FITTING, 1/8 - - STL
NPT
7 2 EA 400715 WASHER, THRUST 4.50 OD X 2.63 ID X - COML
0.25
PAGE 34 REVISION 0
PARTS MANUAL
NOTES:
1. INSTALL THE BUSHING, ITEM #4, WITH THE GROOVE

OPENING TOWARDS THE INSIDE.
2. INSTALL THE THRUST WASHER, ITEM #7, WITH THE

GROOVES TOWARDS THE BUSHING.
3. DRILL .510/.500 HOLE THRU IT 3 IN ASSY GUIDED BY

EXISTING HOLE.
FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 402092).
PAGE 35 REVISION 0
PARTS MANUAL
ADD'L
DESC.
1 1 EA 402093 WELD, ROLLER, - - FAB STL
BOOM
2 1 EA 400530 PIN, 5” ROLLER 2.50 DIA X 13.00 LG 8620 CR
3 2 EA 400547 ROLLER, BOOM 5” 5.00 DIA. X 3.06 4140 QT
4 2 EA 403762 BUSHING, 3.25 OD X 2.50 ID COML
5 2 EA S100474 PIN, SPRING, 0.50 DIA. 4.00 STL
SLOTTED
6 1 EA S200054 GREASE FITTING, 1/8 - - STL
NPT
7 2 EA 400715 WASHER, THRUST 4.50 OD X 2.63 ID X - COML
0.25
PAGE 36 REVISION 0
PARTS MANUAL
See Section A on Sheet 2
NOTES:
1. TEST FIT THE ROLLER SHAFT AT THIS TIME. VERIFY THE SHAFT FITS THRU THE PRESSED IN
BUSHINGS.
2. REMOVE THE SHAFT AND REASSEMBLE UPON INSTALLATION IN THE BOOM.

FIGURE FOR 7” BOOM ROLLER ASSEMBLY (PART NO. 400672) (SHEET 1 OF 2).
PAGE 37 REVISION 0
PARTS MANUAL
Section A
(From Sheet 1)
FIGURE FOR 7” BOOM ROLLER ASSEMBLY (PART NO. 400672) (SHEET 2 OF 2).
PAGE 38 REVISION 0
PARTS MANUAL
ADD'L
DESC.
1 1 EA 400505 ROLLER, BOOM, 7.00 DIA. X 16.00 - FAB STL
LOWER
2 1 EA 400529 PIN, ROLLER, 7” 3.00 DIA X 27.50 LG 4140 QT
3 2 EA 400776 WASHER, THRUST 4.63 OD X 3.12 ID X COML
0.25
4 2 EA 402738 BUSHING, ROLLER 4.88 OD X 3.00 ID “SUPER- BRONZE
OILITE”
5 2 EA S200054 GREASE FITTING 1/8 NPT STL
PAGE 39 REVISION 0
PARTS MANUAL
1
1
Notes:
1. Torque end cap bolts to 53 ft-lbs.

2. Torque rod end nut to 1950 ±195 ft-lbs.
3. Lube rod stub threads with hi-temp lubricant
before assembly.
Items 2 and 3 not shown.
FIGURE FOR TOOL EXTEND CYLINDER (PART NO. 404800).
PAGE 40 REVISION 0
PARTS MANUAL
PARTS LIST FOR TOOL EXTEND CYLINDER (PART NO. 404800).

1 2 EA 404933 Bearing, Spherical 2.00 ID x 3.19 OD x 2.50 Long - STL
2 1 EA 402108 Seal Kit, Cylinder, Piston - - COML
3 1 EA 700425 Kit, Head Seal - - COML
PAGE 41 REVISION 0
PARTS MANUAL
5
6
2 2
2
4
1 1
5
6

1 1 EA 401254 VALVE, CUSHION, HELAC - Includes two of item 5 COML
2 2 EA 700773 FTG, ELBOW, STR, THRD 0810JMOM90EXXST - COML
3 1 EA 700763 FTG, CONNECTOR, STR, THD 0810JMOMSTRXXST - STL
4 1 EA S200084 FTG, ELBOW, 45°, STR, THD 0810JMOM45EXXST - STL
5 2 EA 402207 Cartridge, Relief Valve - Included with Item 1; -
Includes Item 6
6 2 EA 45967 Seal Kit - Included with Item 5 -
The Next Higher Assembly is 22' BOOM ASSEMBLY (PART NO. 401924).
FIGURE AND PARTS LIST FOR CUSHION VALVE ASSEMBLY (PART NO. 401230).
PAGE 42 REVISION 0
PARTS MANUAL
HAMMER INSTALLATION
HAMMER INSTALLATION
709581
HAMMER INSTALLATION (PART NO. 709581, REV B) ..................................................................................... 2
PAGE 1 REVISION 0
PARTS MANUAL
HAMMER INSTALLATION
C SEE SECTION C
SHEET 2
SEE VIEW D
D SHEET 2
FIGURE FOR HAMMER INSTALLATION (PART NO. 709581) (SHEET 1 OF 5).
PAGE 2 REVISION 0
PARTS MANUAL
HAMMER INSTALLATION
VIEW D
FROM SHEET 1
SECTION C
FROM SHEET 1
PAGE 3 REVISION 0
PARTS MANUAL
HAMMER INSTALLATION
ASSEMBLY INSTRUCTIONS FOR BUSHINGS ON

HAMMER /BARREL PIVOT
1) INSTALL BUSHINGS IN THE HAMMER SO THAT THE

OPEN END OF THE GREASE GROOVES ARE FACING
TOWARDS THE MIDDLE.
2) INSTALL BUSHINGS ON BOTH ENDS AND CENTER
PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH
SIDES.
3) DO NOT USE NEVER-SEiZE ON BORES, PINS,
BUSHINGS OR BOLTS.
4) DO NOT FLAPPER BORES.
5) CLEAN MANUFACTURER'S OIL FROM BOLTS AND
THREADED HOLES IN PINS BEFORE INSTALLING.
6) APPLY LOCTITE 277 TO BOLTS.
7) TORQUE BOLTS TO 1600 FT-LBS.
8) HAMMER ON THE ENDS OF THE BUSHING
SEVERAL TIMES.
9) REPEAT TORQUE AND HAMMER PROCEDURE TWO
MORE TIMES.
10) FINAL TORQUE OF BOLTS TO BE 1700 FT-LBS.
BUSHING DETAIL
BUSHINGS ON HAMMER /BARREL PIVOT
ASSEMBLY INSTRUCTIONS FOR BUSHINGS ON

HAMMER EXTEND CYLINDER.
1) INSTALL BUSHINGS ON BOTH ENDS AND CENTER

PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH
SIDES.
2) DO NOT USE NEVER-SEiZE ON BORES, PINS,
BUSHINGS OR BOLTS.
3) DO NOT FLAPPER BORES.
4) CLEAN MANUFACTURER'S OIL FROM BOLTS AND
THREADED HOLES IN PINS BEFORE INSTALLING.
5) APPLY LOCTITE 277 TO BOLTS.
6) TORQUE BOLTS TO 300 FT-LBS.
7) HAMMER ON THE ENDS OF THE BUSHING
SEVERAL TIMES.
BUSHING DETAIL 8) REPEAT TORQUE AND HAMMER PROCEDURE TWO
BUSHINGS ON HAMMER EXTEND CYLINDER MORE TIMES.
9) FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.
PAGE 4 REVISION 0
PARTS MANUAL
HAMMER INSTALLATION
RELIEF VALVE DETAIL
RELIEF VALVE LOCATION DETAIL
PAGE 5 REVISION 0
PARTS MANUAL
HAMMER INSTALLATION
J-BOX 4 - LEFT SIDE VIEW
PAGE 6 REVISION 0
PARTS MANUAL
HAMMER INSTALLATION
PARTS LIST FOR HAMMER INSTALLATION (PART NO. 709581)

1 2 EA PWNA125XXXXXXMC FSR,PWNA 1 1/4 NARROW TYPE A - MIL-CARB
2 2 EA HHCS125070350Z9 FSR,HHCS 1 1/4-7 UNC X 3.50 - F-911
3 2 EA 401593 BUSHING,TAPERED, 3.50 3.50 X 2.84 LG - ETD-150
4 1 EA 401597 PIN,TOOL,PIVOT, 3.50 3.50 X 12.00 LG - 4150 HR
5 2 EA 401596 BUSHING,TOOL,PIVOT 4.00 X 3.50 LG - 1026 HR
6 6 EA PWNA075XXXXXXMC FSR,PWNA 3/4 NARROW TYPE A - MIL-CARB
7 2 EA HHCS075100225Z9 FSR,HHCS 3/4-10 UNC X 2.25 - F-911
8 1 EA 401599 PIN,TOOL CYL, 2.00 2.00 X 5.00 LG - 4150 HR
9 2 EA 401592 BUSHING,TAPERED, 2.00 2.00 X 1.63 LG - ETD-150
10 1 EA 601001 VALVE,RELIEF - - COML
11 1 EA 709630 WELD/MACH,MOUNT, - - FAB-STL
HAMMER
12 1 EA 707417 HAMMER HYDRAULIC BREAKER - COML
13 1 EA 403500 PLATE,BULKHEAD 0.25 X 3.00 X 6.00 - ASTM A36
14 2 EA 401092 FTG, BULKHEAD, SWIVEL 12 JIC M - 12 JIC M - COML
15 2 EA 403499 PLATE, BULHEAD 0.38 X 6.00 X 7.00 - ASTM A572
16 1 EA 403501 PLATE, BULKHEAD 0.25 X 2.50 X 13.13 - ASTM A36
17 7 EA 701010 FTG,UNION,BULKHEAD 1212JMJMBSTXXST - STL
18 1 EA 404914 ASSY,HOSE #12 X 77.00 COML
19 1 EA 404913 ASSY,HOSE #12 X 76.00 COML
23 1 EA 700079 FTG,GREASE 02XXPMGRSTRXXST - STL
24 2 EA 700147 FTG,CONNECTOR,STR, 1216JMOMSTRXXST - STL
THRD
25 2 EA 701110 FTG,PLUG,HOLLOW,HEX 04XXPMXXPLGHHST - STL
26 1 EA 400586 CABLE 3 COND, 18AWG, W/DIN - COML
27 1 EA 400647 GRIP,CABLE .250-.375 CA,1/2" HUB - COML
28 5 EA 011460 TERMINAL,BLADE 22-18 AWG,RED INS - COML
29 2 EA HHCS050130450Z8 FSR,HHCS 1/2-13UNC X 4.50 - GR8
30 2 EA PWNA050XXXXXXMC FSR,PWNA 1/2 NOM - MIL-CARB
31 1 EA 400763 LOCKNUT,SEALING 1/2 NPT - COML
32 1 EA 701248 FTG,TEE,RUN 16-12OMOFSTRXXST - STL
33 1 EA 701103 FTG,CONNECTOR,SWVL, 1212JSOMSTRXXST - STL
STR
34 1 EA 700683 FTG,ELBOW,UNION,BULK 1212JMJMB90XXST - STL
HEAD
35 3 EA 700148 FTG,ELBOW,90 1212JMJS90EXXST - STL
CONTINUED
PAGE 7 REVISION 0
PARTS MANUAL
HAMMER INSTALLATION
PARTS LIST FOR HAMMER INSTALLATION (PART NO. 709581) CONTINUED

36 1 EA 700149 FTG,ELBOW,90 1612JMOM90EXXST - STL
37 1 EA 700226 FTG,TEE,RUN 1212JMJSTERXXST - STL
39 1 EA 402269 ASSY,HOSE #4 X 36.00 06FJ-06FJ COML
43 1 EA 700185 FTG,ELBOW,MALE 0404JMPM90EXXST - STL
44 1 EA 701058 FTG,CAP 04XXJFXXCAPHXST - STL
45 2 EA 404915 BLOCK,TAPPED 1.50 X 2.00 X 5.00 - ASTM A36
46 1 EA 404917 PLATE,PROTECTOR 0.75 X 7.00 X 12.00 - ASTM A36
47 4 EA HHCS075100150Z8 FSR,HHCS 3/4-10UNC X 1.50 - GR8
48 1 EA 708008 ASSY,FILTER - - COML
49 1 EA 709319 BRACKET,FILTER MNTG - - ASTM A36
50 2 EA 709317 FTG,ADAPTER 12F42EDMX-S - STL
51 1 EA 709416 DIRECTIONAL POPPET 2- - COML
WAY
52 1 EA 709417 PILOT CONTROL VALVE - COML
53 1 EA 90 453 048 BODY - COML
54 1 EA 50 109 153 FDFA-LAN FLOW - COML
CONTROL
55 1 EA 90 453 034 LAM BODY T-18A SAE 16 - COML
56 1 EA 90 459 020 COIL, 24VDC - COML
57 1 EA 701040 VALVE, CHECK - COML
PAGE 8 REVISION 0
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

708995
CAB HYDRAULIC INSTALLATION (PART NO. 708995, REV A) ...................................................................... 2

FOOT PEDAL ASSEMBLY (PART NO. 708993, REV B) ...................................................................................... 7
HYD/HVAC BULKHEAD ASSEMBLY (PART NO. 404893, REV. B) ................................................................. 9
HAND PUMP VALVE ASSEMBLY (PART NO. 708991, REV B) ........................................................................ 11
PAGE 1 REVISION 0
PARTS MANUAL
FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 708995) (SHEET 1 OF 4).
PAGE 2 REVISION 0
PARTS MANUAL
PAGE 3 REVISION 0
PARTS MANUAL
PAGE 4 REVISION 0
PARTS MANUAL
PAGE 5 REVISION 0
PARTS MANUAL
PARTS LIST FOR CAB HYDRAULIC INSTALLATION (PART NO. 708995)

1 1 EA 708993 ASSY,FOOT PEDALS [See FOOT - COML
PEDAL ASSEMBLY (PART NO.
2 1 EA 404893 ASSY,BULKHEAD,HYD/HVAC [See - COML
HYD/HVAC BULKHEAD
repair parts.]
3 1 EA 708991 ASSY,VALVE,HAND PUMP [See - COML
HAND PUMP VALVE ASSEMBLY
parts.]
4 1 EA 708990 PLATE,MOUNT,GAUGE 0.25 X 7.00 X 10.33 ASTM A36
5 1 EA 600894 GAUGE,LIQUID FILLED 0-5000 PSI COML
6 1 EA 602133 GAUGE,LIQUID FILLED 0-600 PSI COML
7 2 EA 400293 VALVE,CONTROL,JOYSTICK W/O HANDLE COML
8 3 EA HHCS038160125SS FSR,HHCS 3/8-16 UNC X 1.25 SST
9 3 EA PWRB038XXXXXXSS FSR,PWRB 3/8 NOM SST
10 1 EA 404859 HEX,PUMP,HANDLE - COML
15 8 EA HNUT02520XXXXSS FSR,HNUT 1/4-20 UNC SST
16 2 EA 700152 FTG,ADAPTER,STR 0604JMPFSTRXXST STL
17 1 EA 708989 LABEL,GAUGES,HYD - ACRYLIC
18 1 EA 404681 LABEL,BULKHEAD OUTSIDE,LH ACRYLIC
19 1 EA 404682 LABEL,BULKHEAD OUTSIDE,RH ACRYLIC
20 12 EA 700592 FTG,CONNECTOR,STR,THRD 0606JMOMSTRXXST STL
21 2 EA 700593 FTG,ELBOW,SWIVEL,NUT 0606JMJS45EXXST STL
23 1 EA 404867 WELD,HANDLE MOUNT - FAB-STL
PAGE 6 REVISION 0
PARTS MANUAL
FIGURE FOR FOOT PEDAL ASSEMBLY (PART NO. 708993)
PAGE 7 REVISION 0
PARTS MANUAL
PARTS LIST FOR FOOT PEDAL ASSEMBLY (PART NO. 708993)

1 1 EA 709349 WELD, BRAKE PEDAL - FAB STL
2 1 EA 708847 ASSY,PEDAL,BRAKE COML
3 1 EA 602735 ELECTRONIC FOOT PEDAL COML
4 6 EA HHCS025200100SS FSR,HHCS 1/4-20 X 1.00 SST
Next Higher Assembly is CAB HYDRAULIC INSTALLATION (PART NO. 708995).
PAGE 8 REVISION 0
PARTS MANUAL
NOTES:
1. ATTACH WEATHERSTRIP ON THE

BOTTOM ALONG THE PERIMETER
OF THE BULKHEAD.
2. AFTER INSTALLATION OF
FITTINGS AS SHOWN, OPEN FITTING
CONNECTING ENDS SHALL BE
PLUGGED TO PREVENT
CONTAMINATION OF THE
HYDRAULIC COMPONENTS.
FIGURE FOR HYD/HVAC BULKHEAD ASSEMBLY (PART NO. 404893).
PAGE 9 REVISION 0
PARTS MANUAL
PARTS LIST FOR HYD/HVAC BULKHEAD ASSEMBLY (PART NO. 404893).

1 1 EA 400409 PLATE, BULKHEAD, HYD/HVAC 0.25 THK ASTM A36
2 1 EA 404892 LABEL, BULKHEAD, INSIDE - ACRYLIC
3 1 EA S200108 FTG, TEE, RUN 06MJ-06MJ-06FJX STL
4 2 EA S200779 FTG, TEE, BLKHD, RUN 06MJ-06MJ-06MJ STL
5 2 EA S200047 FTG, ELBOW 06MJ-06FJX90 STL
6 2 EA 400510 FTG, BLKHD, HVAC 08MO-08MO STL
7 4 EA 400514 FTG, STR, HVAC 08FOX-5/8 HOSE STL
10 4.2 FT 36535 WEATHERSTRIP 0.125 X 0.50 COML
11 15 EA S200171 FTG, BULKHEAD 06MJ-06MJ STL
The Next Higher Assembly is CAB HYDRAULIC INSTALLATION (PART NO. 708995).
PAGE 10 REVISION 0
PARTS MANUAL

1 1 EA 708881 PUMP,MANUAL HYDRAULIC - - COML
2 1 EA 700237 FTG,CONNECTOR,MALE 0606JMPMSTRXXST - STL
3 1 EA 701243 FTG,TEE,SWIVEL,NUT,BRANCH 0606JMJSTEBXXST - STL
4 1 EA 700387 FTG,ELBOW 0606JMPM90EXXST - STL
5 1 EA 700234 FTG,CAP 06XXJFXXCAPXXST - STL
6 1 EA 32221 VALVE, CHECK - - COML
Next Higher Assembly is CAB HYDRAULIC INSTALLATION (PART NO. 708995).
FIGURE AND PARTS LIST FOR HAND PUMP VALVE ASSEMBLY (PART NO. 708991)
PAGE 11 REVISION 0
PARTS MANUAL
PAGE 12 REVISION 0
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

709066
ENGINE END HYDRAULIC INSTALLATION (PART NO. 709066, REV C)....................................................... 2

RH PUMP ASSEMBLY (PART NO 400968, REV. H) ............................................................................................ 9
VARIABLE DISPLACEMENT PUMP (PART NO. 401631, REV C) ...................................................................... 11
COLD START VALVE (PART NO. 401545, REV B) ............................................................................................. 13
LH PUMP ASSEMBLY (PART NO. 401095, REV. D) ............................................................................................ 15
HYDRAULIC PUMP (PART NO. 400289, REV A) ................................................................................................. 17
STEERING VALVE ASSEMBLY INSTALLATION (PART NO. 705755, REV. A) ............................................. 18
STEERING VALVE ASSEMBLY (PART NO. 705373, REV C) ............................................................................. 22
RETURN MANIFOLD ASSEMBLY (PART NO. 401040, REV. C) ....................................................................... 26
RETURN MANIFOLD ASSEMBLY (PART NO. 401140, REV. D) ....................................................................... 28
TEST PORTS BULKHEAD ASSEMBLY (PART NO. 404756, REV. A) ............................................................... 31
CHECK VALVE ASSEMBLY (PART NO. 401151, REV. E) ................................................................................. 33
COOLER FAN SUPPLY VALVE (PART NO. 703745, REV. A) ............................................................................ 34
BRAKE MANIFOLD VALVE ASSEMBLY (PART NO. 708880, REV A)............................................................. 37
PAGE 1 REVISION 0
PARTS MANUAL
SEE DETAIL VIEW C-C

SHEET 3
SEE DETAIL VIEW A-A

SHEET 2
SEE DETAIL VIEW H-H

SHEET 4
SEE DETAIL VIEW K-K

SHEET 5
SEE DETAIL VIEW D-D

SHEET 5
FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 709066) (SHEET 1 OF 5).
PAGE 2 REVISION 0
PARTS MANUAL
DETAIL VIEW A-A

HYDRAULIC PUMP INSTALLATION
FROM SHEET 1
PAGE 3 REVISION 0
PARTS MANUAL
DETAIL VIEW C-C

MAIN RETURN MANIFOLD & DUAL FILTERS
FROM SHEET 1
PAGE 4 REVISION 0
PARTS MANUAL
DETAIL VIEW H-H

TEST PORTS WITH HYD OIL FILL FITTING ASSEMBLY
FROM SHEET 1
SIDE VIEW
HYD OIL FILL FITTING ASSEMBLY
FROM DETAIL ABOVE.
PAGE 5 REVISION 0
PARTS MANUAL
DETAIL VIEW K-K

ACCUMULATOR
FROM SHEET 1
DETAIL VIEW D-D

RETURN MANIFOLD
FROM SHEET 1
PAGE 6 REVISION 0
PARTS MANUAL
PARTS LIST FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 709066)

1 1 EA 400968 ASSY,PUMP,60CC [See RH HYDRAULIC,RH - COML
PUMP ASSEMBLY (PART NO
2 1 EA 401095 ASSY,PUMP,60CC [See LH HYDRAULIC,LH - COML
PUMP ASSEMBLY (PART NO.
3 1 EA 705755 INST, STEERING VALVE STEERING CONTROL NOT COML
ASSY [See STEERING VALVE SHOWN
ASSEMBLY INSTALLATION
parts.]
4 1 EA 401040 ASSY,MANIFOLD [See RETURN - COML
RETURN MANIFOLD
ASSEMBLY (PART NO.
5 1 EA 401140 ASSY,MANIFOLD [See RETURN - COML
RETURN MANIFOLD
ASSEMBLY (PART NO.
6 1 EA 708884 ASSY,ACCUMULATOR 3000 PSI - COML
7 1 EA 403158 BRACKET,MOUNT ACCUMULATOR - COML
8 1 EA 700193 FTG,PLUG 02XXPMXXPLGHHST - STL
9 1 EA 401148 O-RING SAE 32 FLANGE - COML
10 1 EA 400296 FILTER,RETURN DUAL SPIN-ON - COML
11 1 EA 700612 FTG,CONNECTOR 2024JMPMSTRXXST - STL
12 2 EA 700599 FTG,ELBOW,90 2020JMJS90EXXST - STL
13 1 EA 404756 ASSY,BULKHEAD [See TEST TEST PORTS - COML
PORTS BULKHEAD
ASSEMBLY (PART NO.
14 1 EA 401323 BRACKET,MOUNT RETURN MANIFOLD - STL
15 2 EA HNUT05013XXXXZ8 FSR,HNUT 1/2-13 UNC - GR8
16 10 EA HHCS050130150Z8 FSR,HHCS 1/2-13 UNC X 1.50 - GR8
17 20 EA PWNA050XXXXXXMC FSR,PLAIN WASHER 1/2 NARROW,TYPE A - MIL-CARB
21 2 EA HHCS050130325Z8 FSR,HHCS 1/2-13 X 3.25 - GR8
22 1 EA 401151 ASSY,VALVE,CHECK [See 65 PSI - COML
CHECK VALVE ASSEMBLY
parts.]
24 4 EA HHCS025200075SS FSR,HHCS 1/4-20 UNC X 0.75 - SST
25 4 EA LNUT02520XXXXSS FSR,LOCKNUT 1/4-20 UNC NYLON SST
CONTINUED
PAGE 7 REVISION 0
PARTS MANUAL
PARTS LIST FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 709066) CONTINUED

26 1 EA 401251 FTG,BULKHEAD 1212JMPMSTRXXST - STL
27 1 EA 700606 FTG,PLUG,HEXHD 12XXPMXXPLGHXST - STL
28 1 EA 700607 FTG,CONNECTOR 1212JSPMSTRXXST - STL
29 1 EA 402145 VALVE,CHECK 0.29 PSI - COML
30 1 EA 700581 FTG,CONNECTOR 1212JMPMSTRXXST - STL
32 1 EA 700568 FTG,REDUCER 0812JMJFSTRXXST - STL
34 1 EA 700610 FTG,CONNECTOR 2020JSOMSTRXXST - STL
35 1 EA 700611 FTG,CONNECTOR 2020JMOMSTRXXST - STL
36 1 EA 703280 VALVE,CHECK 65 PSI,#16 JM INLINE - STL
37 1 EA 703721 BRACKET, VALVE MOUNT 0.25 X 6.00 X 11.27 - ASTM A36
38 1 EA 703745 VALVE, COOLER FAN - - COML
SUPPLY [See COOLER FAN
SUPPLY VALVE (PART NO.
39 1 EA 708880 ASSY,VALVE [See BRAKE BRAKE MANIFOLD - COML
MANIFOLD VALVE
ASSEMBLY (PART NO.
42 2 EA LNUT03118XXXXZ8 FSR,LOCKNUT 5/16-18 UNC - GR8
43 2 EA 708887 SWITCH,PRESSURE 1900 PSI FALL - COML
44 1 EA 709038 SWITCH,PRESSURE 80 PSI RISING - COML
45 1 EA 403159 SWITCH,PRESSURE 1000 PSI - COML
46 1 EA 90 449 009 VALVE, SHUTTLE - - COML
47 1 EA 709439 FTG, ADAPTER ORIFICE - - COML
48 1 EA 0503043-0009 VALVE,CHECK 3 PSI,1/4 NPT COML
49 1 EA 709291 FTG,UNION,SWIVEL,NUT 1616JSJSSTRXXST STL
PAGE 8 REVISION 0
PARTS MANUAL
FIGURE FOR RH PUMP ASSEMBLY (PART NO. 400968).
PAGE 9 REVISION 0
PARTS MANUAL
PARTS LIST FOR RH PUMP ASSEMBLY (PART NO. 400968).

1 1 EA 401631 Pump, Variable, 60CC [See With Cold Start Valve COML -
VARIABLE DISPLACEMENT
PUMP (PART NO. 401631) for
repair parts.]
2 1 EA S200686 Fitting, Flange 16MJ-16FL Code 61 STL -
3 1 EA S200006 Kit, Flange, Split SAE 16 Code 61 STL -
4 1 EA S200062 Fitting, Elbow, Flange 32FL – 32BARB, Code 61 STL -
5 1 EA S200007 Kit, Flange, Split SAE 32 Code 61 STL -
6 1 EA S200020 Fitting, Connector, Straight 1210JMOMSTRXXST STL -
Thread
7 1 EA S200202 Fitting, Tee, Swivel, Nut 1616JMJSTERXXST STL -
8 1 EA S200043 Fitting, Tee, Swivel, Nut, Branch 1212JMJSTEBXXST STL -
9 1 EA S200106 Fitting, Elbow, Swivel, Nut 1212JMJS45EXXST STL -
10 1 EA S200817 Fitting, Reducer 0616JMJFSTRXXST STL -
11 1 EA S200047 Fitting, Elbow 0606JMJS90EXXST STL -
12 1 EA S200701 Fitting, Elbow, Tube 1212JMJS90TXXST STL -
13 REF EA 401545 Valve, Cold Start [See COLD - COML -
START VALVE (PART NO.
14 1 EA S200768 Fitting, Connector, Straight, 0604JMOMSTRXXST STL -
Thread
15 1 EA S200206 Fitting, Tee, Swivel, Nut, Branch 0606JMJSTEBXXST STL -
The next higher assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 709066).
PAGE 10 REVISION 0
PARTS MANUAL
FIGURE FOR VARIABLE DISPLACEMENT PUMP (PART NO. 401631).
PAGE 11 REVISION 0
PARTS MANUAL
PARTS LIST FOR VARIABLE DISPLACEMENT PUMP (PART NO. 401631).

1 1 EA 401391 SEAL KIT, PUMP - COML -
2 1 EA 401392 SEAL, SHAFT, PUMP - COML -
3 1 EA 401393 CONTROLER, PUMP - COML -
4 1 EA 401545 VALVE, COLD START [See - COML -
COLD START VALVE (PART
5 1 EA 401401 COIL, SOLENOID, 24VDC COLD START VALVE COML -
6 1 EA 402105 CARTRIDGE, SOLENOID COLD START VALVE COML SAE 6 ORB
7 1 EA 401402 SEAL KIT, CARTRIDGE COLD START VALVE COML -
8 1 EA 401562 SEAL, EXTERNAL PORTS COLD START VALVE COML -
The next higher assembly is RH PUMP ASSEMBLY (PART NO. 400968).
PAGE 12 REVISION 0
PARTS MANUAL
1
2
3
FIGURE FOR COLD START VALVE (PART NO. 401545).
PAGE 13 REVISION 0
PARTS MANUAL
PARTS LIST FOR COLD START VALVE (PART NO. 401545).

1 1 EA 401401 Coil, 24 VDC - COML -
2 1 EA 402105 Cartridge, Solenoid - COML -
3 1 EA 401402 Seal Kit, Cartridge - COML -
4 1 EA 401562 Seal, External Ports - COML -
The next higher assembly is VARIABLE DISPLACEMENT PUMP (PART NO. 401631).
PAGE 14 REVISION 0
PARTS MANUAL
4
5
6
7 10
11
2
3
8
9
12
13
LEFT SIDE VIEW RIGHT SIDE VIEW
FIGURE FOR LH PUMP ASSEMBLY (PART NO. 401095).
PAGE 15 REVISION 0
PARTS MANUAL
PARTS LIST FOR LH PUMP ASSEMBLY (PART NO. 401095).
ADD’L
DESC.
1 1 EA 400289 PUMP,VARIABLE,60CC [See HYDRAULIC HYDRAULIC - COML
PUMP (PART NO. 400289) for repair parts.]
2 1 EA S200686 FTG,FLANGE 16MJ-16FL CODE 61 - STL
3 1 EA S200006 KIT,FLANGE SAE 16 CODE 61 - STL
4 1 EA S200062 FTG,ELBOW,FLANGE 32FL-32BARB, CODE 61 - STL
5 1 EA S200007 KIT,FLANGE SAE 32 CODE 61 - STL
6 1 EA S200020 FTG,CONNECTOR 1210JMOMSTRXXST - STL
7 1 EA S200045 FTG,ELBOW 1212JMJS90EXXST - STL
8 1 EA S200202 FTG,TEE,SWIVEL,NUT 1616JMJSTERXXST - STL
10 1 EA S200767 FTG,ELBOW 0604JMOM90EXXST - STL
11 1 EA S200108 FTG,TEE,RUN 0606JMJSTERXXST - STL
13 1 EA S200817 FTG,REDUCER 0616JMJFSTRXXST - STL
PAGE 16 REVISION 0
PARTS MANUAL

1 1 EA 401391 SEAL KIT,PUMP - - COML
2 1 EA 401392 SEAL,SHAFT,PUMP - - COML
3 1 EA 401393 CONTROLER, PUMP - - COML
The next higher assembly is LH PUMP ASSEMBLY (PART NO. 401095).
FIGURE AND PARTS LIST FOR HYDRAULIC PUMP (PART NO. 400289).
PAGE 17 REVISION 0
PARTS MANUAL
FIGURE FOR STEERING VALVE ASSEMBLY INSTALLATION (PART NO. 705755) (SHEET 1 OF 3).
PAGE 18 REVISION 0
PARTS MANUAL
See DETAIL B Below

See VIEW D
on Sheet 3
See VIEW C
on Sheet 3
DETAIL B
(From Above)
PAGE 19 REVISION 0
PARTS MANUAL
VIEW C
(From Sheet 2)
VIEW D
(From Sheet 2)
PAGE 20 REVISION 0
PARTS MANUAL
PARTS LIST FOR STEERING VALVE ASSEMBLY INSTALLATION (PART NO. 705755).
ADD’L
DESC.
1 1 EA 705373 ASSY, STEERING VALVE - - COML
[See STEERING VALVE
ASSEMBLY (PART NO.
2 1 EA 703721 BRACKET, VALVE MOUNT .25 X 6.00 X 11.27 - ASTM A36
5 2 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 - GR 8
Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 709066).
PAGE 21 REVISION 0
PARTS MANUAL
SEE VIEW C
SHEET 3
SEE VIEW B SEE VIEW D

SHEET 2 SHEET 3
SEE VIEW A
SHEET 2
FIGURE FOR STEERING VALVE ASSEMBLY (PART NO. 705373) (SHEET 1 OF 3)
PAGE 22 REVISION 0
PARTS MANUAL
VIEW A
FROM SHEET 1
VIEW B
FROM SHEET 1
PAGE 23 REVISION 0
PARTS MANUAL
VIEW C
FROM SHEET 1
VIEW D
FROM SHEET 1
PAGE 24 REVISION 0
PARTS MANUAL
PARTS LIST FOR STEERING VALVE ASSEMBLY (PART NO. 705373).

1 1 EA 703584 VALVE STEERING VALVE COML
2 1 EA 701227 FTG, ELBOW, 45 DEG, STR, THRD 1616JMOM45EXXST STL
3 2 EA 700761 FTG, CONNECTOR, STR, THRD 1616JMOMSTRXXST STL
4 1 EA 701220 FTG, TEE, SWIVEL, NUT, RUN 0606JMJSTERXXST STL
5 1 EA 700614 FTG, ELBOW, SWIVEL, NUT 0404JMJS90EXXST STL
6 - - - - - -
7 1 EA 701246 45 DEG ELBOW 1616JMJS45EXXST COML
10 3 EA 700187 FTG, ELBOW, SWIVEL, 90 DEG 0808JMJS90EXXST STL
11 1 EA 701012 FTG, CONNECTOR 0406JMOMSTRXXST STL
12 - - - - - -
13 - - - - - -
14 - - - - - -
15 1 EA 700770 FTG, 90 DEG ELBOW 1616JMJS90EXXST STL
16 2 EA 700238 FTG, ELBOW, SWIVEL, 90%%D 0606JMJS90EXXST STL
20 2 EA 700219 FTG, ELBOW, 45 DEG, SWIVEL, NUT 0808JMJS45EXXST STL
Next Higher Assembly is STEERING VALVE ASSEMBLY INSTALLATION (PART NO. 705755).
PAGE 25 REVISION 0
PARTS MANUAL
6 2 5 8 1 8
2 7
3
FIGURE FOR RETURN MANIFOLD ASSEMBLY (PART NO. 401040).
PAGE 26 REVISION 0
PARTS MANUAL
PARTS LIST FOR RETURN MANIFOLD ASSEMBLY (PART NO. 401040).
ADD’L
DESC.
1 1 - 401090 MANIFOLD,RETURN HYDRAULIC - COML
2 3 - 700767 FTG,ELBOW,STR,THRD 1616JMOM90EXXST - STL
3 1 - 701246 FTG,ELBOW,SWIVEL,NUT 1616JMJS45EXXST - STL
4 - - - - - - -
5 1 - 703175 FTG,PLUG,HEX,HD 24XXOMXXPLGHXST - STL
6 1 - 700408 FTG,ELBOW,STR,THRD 1216JMOM90EXXST - STL
7 1 - 701247 FTG,PLUG,HOLLOW,HEX 12XXOMXXPLGHHST - STL
8 2 - 603738 FTG,PLUG,HOLLOW,HEX 08XXOMXXPLGHHST - STL
PAGE 27 REVISION 0
PARTS MANUAL
4 2
7
9
See Left Side View on 6 See Right Side View on
Sheet 2. Sheet 2.
FIGURE FOR RETURN MANIFOLD ASSEMBLY (PART NO. 401140) (SHEET 1 OF 2).
PAGE 28 REVISION 0
PARTS MANUAL
1 3
Left Side View Right Side View

FIGURE FOR RETURN MANIFOLD ASSEMBLY (PART NO. 401140) (SHEET 2 OF 2).
PAGE 29 REVISION 0
PARTS MANUAL
PARTS LIST FOR RETURN MANIFOLD ASSEMBLY (PART NO. 401140).
ADD’L
DESC.
1 1 - 401089 MANIFOLD,RETURN HYDRAULIC - COML
2 1 - S200019 FTG,CONNECTOR 1212JMOMSTRXXST - STL
3 1 - S200218 FTG,PLUG,HOLLOW,HEX 12XXOMXXPLGHHST - STL
4 1 - S200035 FTG,ELBOW 0608JMOM90EXXST - STL
5 2 - S200036 FTG,ELBOW 0808JMOM90EXXST - STL
6 3 - S200026 FTG,CONNECTOR 0608JMOMSTRXXST - STL
7 2 - S200108 FTG,TEE,RUN 0606JMJSTERXXST - STL
8 - - - - - - -
9 1 - S200047 FTG,ELBOW 0606JMJS90EXXST - STL
PAGE 30 REVISION 0
PARTS MANUAL
FIGURE FOR TEST PORTS BULKHEAD ASSEMBLY (PART NO. 404756).
PAGE 31 REVISION 0
PARTS MANUAL
PARTS LIST FOR TEST PORTS BULKHEAD ASSEMBLY (PART NO. 404756).
ADD’L
DESC.
1 1 EA 400799 PLATE,BULKHEAD 11 GA. X 6.00 X 10.00 - ASTM A569
2 1 EA 404755 LABEL PLATE TEST PORTS - SST
3 10 EA 400783 FTG,BULKHEAD,TEST 04MJ - STL
4 1 EA S200860 FTG,REDUCER,TUBE END 0604JMJFSTRXXST - STL
5 1 EA S200108 FTG,TEE,SWIVEL,NUT,RUN 0606JMJSTERXXST - STL
PAGE 32 REVISION 0
PARTS MANUAL
2 1 3
ADD’L
DESC.
1 1 EA 401416 VALVE,CHECK,65 PSI - COML
2 1 EA 701018 STRAIGHT, SWVL 1616JSOMSTRXXST STL
3 1 EA 701227 FTG, ELBOW, 45 DEG, STR, THRD 1616JMOM45EXXST - STL
FIGURE AND PARTS LIST FOR CHECK VALVE ASSEMBLY (PART NO. 401151).
PAGE 33 REVISION 0
PARTS MANUAL
FIGURE FOR COOLER FAN SUPPLY VALVE (PART NO. 703745) (SHEET 1 OF 2).
PAGE 34 REVISION 0
PARTS MANUAL
FIGURE FOR COOLER FAN SUPPLY VALVE (PART NO. 703745) (SHEET 2 OF 2).
PAGE 35 REVISION 0
PARTS MANUAL
PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 703745).

1 1 EA 703381 PRESSURE REDUCING VALVE
2 1 EA SV12-3N-BM PRESSURE RED. VALVE SEAL KIT
3 1 EA 402190 FLOW REGULATOR
4 1 EA 402200 FLOW REG. SEAL KIT
5 1 EA 205090901-40 (05-0598) MANIFOLD BLOCK
6 1 EA 704684 SOLENOID VALVE
7 1 EA 402198 SOLENOID VALVE SEAL KIT
8 1 EA 704686 COIL NUT
9 1 EA 402199 COIL
THE NEXT HIGHER ASSEMBLY IS ENGINE END HYDRAULIC INSTALLATION (PART NO. 709066).
PAGE 36 REVISION 0
PARTS MANUAL
SEE VIEW-A SEE VIEW-B

SHEET 2 SHEET 2
SEE VIEW-C
SHEET 2
FIGURE FOR BRAKE MANIFOLD VALVE ASSEMBLY (PART NO. 708880) (SHEET 1 OF 2).
PAGE 37 REVISION 0
PARTS MANUAL
VIEW A VIEW B
FROM SHEET 1 FROM SHEET 1
VIEW C
FROM SHEET 1
FIGURE FOR BRAKE MANIFOLD VALVE ASSEMBLY (PART NO. 708880) (SHEET 2 OF 2).
PAGE 38 REVISION 0
PARTS MANUAL
PARTS LIST FOR BRAKE MANIFOLD VALVE ASSEMBLY (PART NO. 708880)

1 1 EA 709201 MANIFOLD BLOCK BRAKE MANIFOLD
2 1 EA 709203 CART VALVE, 2-WAY, 2-POS, N.O. SEAL KIT 709206
3 1 EA 709204 CART VALVE, CHECK SEAL KIT 709207
4 2 EA 709205 CART VALVE, 3-WAY, 2-POS SEAL KIT 709208
6 1 EA 709434 CART VALVE, 2-WAY, 2-POS, N.O. SEAL KIT 709211
7 1 EA 709212 CART VALVE, SHUTTLE SEAL KIT 35008
9 1 EA 709215 CART VALVE, UNLOADING, N.C. SEAL KIT 709216
10 1 EA 709217 CART VALVE, CHECK, 20 PSI SEAL KIT 709216
11 1 EA 709219 CART VALVE, FLOW REG SEAL KIT 45931
12 1 EA 709221 CART VALVE, PRESS REDUCING SEAL KIT 50 109 184-01
13 1 EA 709224 ORIFICE PLUG Ø.060
14 3 EA 708579 COIL, 24VDC, DIN 43650
15 3 EA 709222 COIL, 24VDC, DIN 43650
16 1 EA 709432 COIL, 24VDC, DIN 43650
17 2 EA 603548 PLUG, SAE ORB #4 04XXOMXXPLGHHST
18 3 EA 701225 PLUG, SAE ORB #6 06XXOMXXPLGHHST
NEXT HIGHER ASSEMBLY IS ENGINE END HYDRAULIC INSTALLATION (PART NO. 709066).
PAGE 39 REVISION 0
PARTS MANUAL
PAGE 40 REVISION 0
PARTS MANUAL
BOOM END FRAME HYDRAULIC INSTALLATION
BOOM END FRAME HYDRAULIC

INSTALLATION
704877
BOOM END FRAME HYDRAULIC INSTALLATION (PART NO 704877, REV. D)........................................... 2

LIFT/ROTATE VALVE ASSEMBLY INSTALLATION (PART NO. 705797, REV. A) ........................................ 6
LIFT/ROTATE VALVE ASSEMBLY (PART NO. 705374, REV. C) ...................................................................... 7
EXTEND TOOL VALVE ASSEMBLY INSTALLATION (PART NO. 705792, REV. A)...................................... 11
EXTEND TOOL VALVE ASSEMBLY (PART NO. 705375, REV. D).................................................................... 12
OSCILLATION LOCK VALVE ASSEMBLY (PART NO. 400300, REV. A) ......................................................... 16
BOOM END FRAME BULKHEAD ASSEMBLY (PART NO. 401642, REV. A) ................................................... 17
PAGE 1 REVISION 0
PARTS MANUAL
See View C on
Sheet 2
See View A on
Sheet 2
See View E on
Item 21 is not shown in this view. See View B on
Sheet 3
Sheet 2
NOTES:
1. ITEMS #17 & #18 ARE USED FOR CENTER JOINT UNIONS- SEE
HYD SCHEMATIC FOR LOCATIONS.
2. HOSES SHOWN FOR REFERENCE,
3. ITEMS #1 & #2 NOT SHOWN.
FIGURE FOR BOOM END FRAME HYDRAULIC INSTALLATION (PART NO. 704877) (SHEET 1 OF 3).
PAGE 2 REVISION 0
PARTS MANUAL
VIEW A
(From Sheet 1)
VIEW B
BOOM EXTEND CIRCUIT VIEW C
PRESSURE SWITCH OSCILLATION LOCK VALVE
PAGE 3 REVISION 0
PARTS MANUAL
VIEW E
MP18 VALVE ASSY
BOOM EXTEND/TOOL CYLINDER
(From Sheet 1)
PAGE 4 REVISION 0
PARTS MANUAL
PARTS LIST FOR BOOM END FRAME HYDRAULIC INSTALLATION (PART NO. 704877).
ADD’L
DESC.
1 1 EA 705797 INST, BOOM LIFT/TOOL - COML
ROTATE VALVE ASSY [See
LIFT/ROTATE VALVE
ASSEMBLY INSTALLATION
parts.]
2 1 EA 705792 INST, EXTEND TOOL VALVE - COML
ASSY [See EXTEND TOOL
VALVE ASSEMBLY
INSTALLATION (PART NO.
3 1 EA 400300 ASSY, VALVE [See OSCILLATION LOCK COML
OSCILLATION LOCK VALVE
ASSEMBLY (PART NO. 400300)
for repair parts.]
4 1 EA 401642 ASSY, BULKHEAD [See BOOM BOOM END FRAME STL
END FRAME BULKHEAD
for repair parts.]
6 2 EA PWNA031XXXXXXMC FSR, PWNA 5/16 NARROW TYPE A MIL-CARB
8 1 EA 700232 FTG, ADAPTER, ELBOW 0604JMOM90EXXST STL
11 1 EA 402100 SWITCH, PRESSURE 1500PSI COML
12 1 EA 701232 FTG, BULKHEAD 0606JMJMBSTXXST STL
13 1 EA 701274 FTG, ADAPTOR 0604JSPFSTRXXST STL
15 - - - - - -
16 13 EA 700681 FTG, UNION 0606JMJMSTRXXST STL
17 4 EA 701255 FTG, UNION 1616JMJMSTRXXST STL
18 1 EA 700701 FTG, TEE, UNION 1616JMJMTEEXXST STL
19 1 EA 700348 FTG, TEE, SWVL, RUN 1616JMJSTERXXST STL
20 1 EA 90 449 009 ASSY, VALVE, SHUTTLE PARK BRAKE COML
22 2 EA 700224 FTG, CONNECTOR, STR 0808JMOMSTRXXST STL
24
25
26
27 1 EA 51658 ORIFICE %%C.015 COML
PAGE 5 REVISION 0
PARTS MANUAL

1 1 EA 705374 ASSY, LIFT ROTATE - COML
VALVE [See LIFT/ROTATE
VALVE ASSEMBLY (PART
NO. 705374) for repair
parts.]
2 3 EA PWRMM10XXXXXXMC WASHER, PLAIN REGULAR M10, METRIC WASHER - MIL-
CARB
3 3 EA HHCSM1015003510 CAPSCREW, HEX HEAD M10 1.5 PITCH X 35MM METRIC 10.9
Next Higher Assembly is BOOM END FRAME HYDRAULIC INSTALLATION (PART NO 704877).
FIGURE AND PARTS LIST FOR LIFT/ROTATE VALVE ASSEMBLY INSTALLATION (PART NO. 705797).
PAGE 6 REVISION 0
PARTS MANUAL
SEE VIEW C
SHEET 3
5
"P" PORT
[H101] PRESSURE FILTER B
3

SHEET 2 SHEET 3
4
"T" PORT
[H114] OSCILLATION LOCK
VALVE T [H5]
CENTERJOINT CJ4 RETURN
MANIFOLD
SEE VIEW A
SHEET 2
Note:
Refer to machine specific hydraulic
schematic for port and hose label
references.
FIGURE FOR LIFT/ROTATE VALVE ASSEMBLY (PART NO. 705374) (SHEET 1 OF 3)
PAGE 7 REVISION 0
PARTS MANUAL
2 5
14
VIEW A
FROM SHEET 1
12
11
11
11
11
"LS" PORT
[H120] BOOM END
SHUTTLE VALVE 12
[HI26] CENTERJOINT
CJ-11
14
"C1" PORT VIEW B

(CENTERJOINT CJ-13
11 FROM SHEET 1
[H125] BRAKE
MANIFOLD "J-6")
14
"DR" PORT
15 [H209]/[H211] TO
"C1" PORT [H204] TEE
(CENTERJOINT CJ-14
[H129] LEFT HAND 11
CONTROL VALVE 3)
PAGE 8 REVISION 0
PARTS MANUAL
VIEW C
FROM SHEET 1
"A" PORT
JUMPER LINE "C1"
[H106] BOOM LIFT "B" PORT
9 9 [H118] CUSHION
VALVE 2
"A" PORT
[H117] CUSHION 10 "B" PORT
10 [H107] BOOM LIFT
VALVE 1
VIEW D
FROM SHEET 1
"C2" PORT
[H124] CENTERJOINT
11 CJ-12 BRAKE
MANIFOLD J5
(STEER LEFT)
11 "C2" PORT
[H128] CENTERRJOINT
CJ-10 LEFT HAND
CONTROL HANDLE 1
PAGE 9 REVISION 0
PARTS MANUAL
PARTS LIST FOR LIFT/ROTATE VALVE ASSEMBLY (PART NO. 705374).

1 1 EA 703586 VALVE, ASSY BOOM LIFT/TOOL ROTATE COML
3 2 EA 701246 FTG, ELBOW, 45 DEG 1616JMJS45EXXST COML
6 1 EA 701242 FTG, REDUCER, TUBE END 0816JMJFSTRXXST STL
7 - - - - - -
8 - - - - - -
11 4 EA 700190 FTG, ELBOW, ADAPTER, 90 DEG 0606JMOM90EXXST STL
12 1 EA 701220 FTG, TEE, RUN,STR, THRD 0606JMJSTERXXST STL
13 1 EA 700770 FTG, ELBOW, 90 DEG, STR, THRD 1616JMJS90EXXST STL
15 1 EA 700238 FTG, ELBOW, 90 DEG, STR, THRD 0606JMJSSTRXXST STL
Next Higher Assembly is LIFT/ROTATE VALVE ASSEMBLY INSTALLATION (PART NO. 705797).
PAGE 10 REVISION 0
PARTS MANUAL
ADD’L
DESC.
1 1 EA 705375 ASSY, EXTEND TOOL VALVE [See - COML
EXTEND TOOL VALVE ASSEMBLY
2 1 EA 703688 BRACKET, VALVE MOUNT .38 X 5.00 X15.00 ASTM A36
4 4 EA HHCS050130088Z8 CAPSCREW, HEX HD 1/2-13 X .875 - Z8
5 3 EA PWRMM10XXXXXXMC WASHER, PLAIN REGULAR M10, METRIC WASHER - MIL-CARB
6 3 EA HHCSM1015002588 CAPSCREW, HEX HD, METRIC 10MM X 1.5 PITCH X - GR 8.8
25MM
FIGURE AND PARTS LIST FOR EXTEND TOOL VALVE ASSEMBLY INSTALLATION (PART NO. 705792).
PAGE 11 REVISION 0
PARTS MANUAL
SEE VIEW C
SHEET 3
2
SHEET 2 SHEET 3
10
"B" PORT
[H103] BOOM EXTEND
CYLINDER
TOP VIEW
SEE VIEW A
SHEET 2
Note:
Refer to machine specific
hydraulic schematic for port and
hose label references.
FIGURE FOR EXTEND TOOL VALVE ASSEMBLY (PART NO. 705375) (SHEET 1 OF 3).
PAGE 12 REVISION 0
PARTS MANUAL
"A" PORT
8
[H115] TOOL 8
CYLINDER
21
12
VIEW A
FROM SHEET 1
20 10
"B" PORT
[H116] TOOL
CYLINDER
"DR" PORT 18
[H204] REGEN
MANIFOLD
"A" PORT
[H102] BOOM 15 16
EXTEND CYLINDER
[HI36] S30
20
5
VIEW B
FROM SHEET 1 "C1" PORT
4 [H135] CENTERJOINT
CJ-9 LEFT HAND
CONTROL HANDLE 2
18
20
"LS" PORT
[H121] BOOM END 18 "C1" PORT
SHUTTLE VALVE [131] CENTERJOINT CJ-
20 7 RIGHT HAND
CONTROL HANDLE 3
PAGE 13 REVISION 0
PARTS MANUAL
"DR" PORT 6 17 "T" PORT

[H204] [203] TEE [H97] CENTERJOINT
7 CJ-3 MAIN RETURN
MANIFOLD
9
4 "C2" PORT
20 [H218] [H133] TEE
VIEW C 11
FROM SHEET 1
"P" PORT
9 [H100]
22
CENTERJOINT CJ-1
11
8
13 19
"C2" PORT
[H218] REGEN
MANIFOLD [H133]
CENTERJOINT CJ-5 LEFT
HAND CONTROL
HANDLE 4
14 VIEW D
FROM SHEET 1
"C2" PORT
[H130] CENTERJOINT CJ-
8RIGHT HAND
CONTROL HANDLE 1
4
20
PAGE 14 REVISION 0
PARTS MANUAL
PARTS LIST FOR EXTEND TOOL VALVE ASSEMBLY (PART NO. 705375).

1 1 EA 703585 VALVE, BOOM EXTEND/TOOL - COML
2 1 EA 700148 FTG, 90%%D ELBOW 1212JMJS90EXXST STL
3 - - - - - -
4 3 EA 700190 ELBOW, ADAPTER 90 DEG 0606JMOM90EXXST STL
5 2 EA 700220 FTG, ELBOW, STR, THRD, 45%%D 1212JMJS45EXXST STL
6 1 EA 0910751-0068 FTG, ELBOW #8 JIC TO #6 ORB STL
8 4 EA 700187 FTG, ELBOW, SWIVEL, 90%%D 0808JMJS90EXXST STL
9 2 EA 701224 FTG, ADAPTER, STRAIGHT 0608JMJFSTRXXST STL
11 2 EA 701246 FTG, ELBOW, 45 DEG, STR, THRD 1616JMJS45EXXST STL
12 1 EA 700568 FTG, CONNECTOR, STR, THRD 0812JMJFSTRXXST STL
13 2 EA 700349 FTG, CONNECTOR, STR, THRD 1608JMJFSTRXXST STL
14 1 EA 701230 FTG, TEE, STR, THRD 0606JMOMTEBXXST STL
15 1 EA 702740 FTG, ADAPTER, TEE 1212JMOMTEBXXST STL
16 1 EA 700227 FTG, REDUCER 0612JMJFSTRXXST STL
19 2 EA 701017 FTG, TEE, SWIVEL, STR, THRD 1616JMJSTEBXXST STL
Next Higher Assembly is EXTEND TOOL VALVE ASSEMBLY INSTALLATION (PART NO. 705792).
PAGE 15 REVISION 0
PARTS MANUAL
ADD’L
DESC.
1 2 EA 401414 Valve, Directional (Includes Item 2) - - COML
2 2 EA 401415 Seal Kit (Part of Item 1) - - COML
FIGURE AND PARTS LIST FOR OSCILLATION LOCK VALVE ASSEMBLY (PART NO. 400300).
PAGE 16 REVISION 0
PARTS MANUAL
FIGURE FOR BOOM END FRAME BULKHEAD ASSEMBLY (PART NO. 401642).
PAGE 17 REVISION 0
PARTS MANUAL
PARTS LIST FOR BOOM END FRAME BULKHEAD ASSEMBLY (PART NO. 401642).

1 1 EA 401077 BULKHEAD, BOOM HOSE 0.25 X 8.38 X 10.00 - ASTM A36
2 2 EA S200048 FITTING, ELBOW, SWIVEL, NUT 0808JMJS90EXXST - STL
3 2 EA S200221 FITTING, ELBOW, UNION, 0808JMJMB90XXST - STL
BULKHEAD
4 2 EA S200172 FITTING, UNION, BULKHEAD 0808JMJMBSTXXST - STL
5 1 EA S200045 FITTING, ELBOW, SWIVEL NUT 1212JMJS90EXXST - STL
6 1 EA S200517 FITTING, ELBOW, UNION, 1212JMJMB90XXST - STL
BULKHEAD
7 1 EA S200004 FITTING, UNION, BULKHEAD 1212JMJMBSTXXST - STL
The next higher assembly is BOOM END FRAME HYDRAULIC INSTALLATION (PART NO. 704877).
PAGE 18 REVISION 0
PARTS MANUAL
CAB HOSE KIT
CAB HOSE KIT

701779
CAB HOSE KIT (PART NO. 701779, REV. A)............................................................................................... 3
PAGE 1 REVISION 0
PARTS MANUAL
CAB HOSE KIT
PAGE 2 REVISION 0
PARTS MANUAL
CAB HOSE KIT
Note: Hose labels and sleeves are called out on Kit, Hose,
SV26 Drawing 404706. Make sure hoses have been
appropriately labeled prior to installation.
FIGURE FOR CAB HOSE KIT (PART NO. 701779).

PARTS MANUAL
CAB HOSE KIT
PARTS LIST FOR CAB HOSE KIT (PART NO. 701779).

1 1 EA 402281 ASSY, HOSE #6 X 19.00 COML 06JF-06JF90
2 1 EA 700654 ASSY, HOSE #6 X 25.00 COML 06JF-06FJ
3 12 EA 402279 ASSY, HOSE #4 X 40.00 COML 06JF-06JF
4 3 EA 402280 ASSY, HOSE #4 X 94.00 COML 06JF-06JF
PAGE 5 REVISION 0
PARTS MANUAL
CAB HOSE KIT
PAGE 6 REVISION 0
PARTS MANUAL
BOOM END HOSE KIT
BOOM END HOSE KIT

703757
BOOM END HOSE KIT (PART NO. 703757, REV. C) .................................................................................. 3
PAGE 1 REVISION 0
PARTS MANUAL
BOOM END HOSE KIT
PAGE 2 REVISION 0
PARTS MANUAL
BOOM END HOSE KIT
Notes:
1. See sheet 2 for hose run information.
2. Hose labels & sleeves are called out on group

hose kit or on engine end frame hose kit. Make
sure hoses have been appropriately labeled prior
to installation.
3. If no push blade option, add item 25 (701011)

orifice to boom extend/tool control valve (703660)
port 'LS' side of H186. Add tee at "DR" port and
connect h186 as shown in "w/o option" box in
schematic 703650.
4. If no hammer option, plug "LS" port on boom

lift/tool rotate control valve (703660) as shown in
"w/o option" box in schematic 703650.
4. Add item 24 (701220) tee to boom lift/tool

rotate control valve (703660) port 'LS' for H120 &
H126.
FIGURE FOR BOOM END HOSE KIT (PART NO. 703757).

PARTS MANUAL
BOOM END HOSE KIT
PARTS LIST FOR BOOM END HOSE KIT (PART NO. 703757).
1 2 EA 402314 ASSY,HOSE #16 X 60.00 16JF-16JF COML
22 1 EA 701692 ASSY,HOSE #6 X 25.00 06JF-06JF90 COML
24 1 EA 701220 FTG,TEE,SW NUT RUN 0606JMJSTERXXST - COML
25 2 EA 701011 FTG,ADAPTER 0606JMJFSTRXXST .032 ORRIFICE COML
26 REF EA 401475 ASSY,HOSE #6 X 14.00 W/AXLE INST COML
28 REF EA 402708 ASSY,HOSE #4 X 24.00 W/#6 ENDS W/ASSY VALVE COML
PAGE 5 REVISION 0
PARTS MANUAL
BOOM END HOSE KIT
PAGE 6 REVISION 0
PARTS MANUAL
BOOM HOSE KIT
BOOM HOSE KIT

710300
BOOM HOSE KIT (PART NO. 710300, REV. A)........................................................................................... 3
PAGE 1 REVISION 0
PARTS MANUAL
BOOM HOSE KIT
PAGE 2 REVISION 0
PARTS MANUAL
BOOM HOSE KIT
Notes:
1. Spiral wrap all outside boom hose loops with 402039.
2. Spiral wrap all #08 hoses inside boom with 401604.
3. Hose labels and sleeves are called out on group hose kit or engine end frame hose kit. Make sure hoses have been appropriately labeled prior to installation.
FIGURE FOR BOOM HOSE KIT (PART NO. 710300).

PARTS MANUAL
BOOM HOSE KIT
PARTS LIST FOR BOOM HOSE KIT (PART NO. 710300).

1 1 EA 402305 ASSY, HOSE #12 X 48.00 12JF-12JF COML
12 2 EA 401244 FTG, SWIVEL SS8MJ8XMJ8 - COML
13 30 FT 402039 WRAP, SPIRAL 1.50 - 2.50 - COML
14 12 FT 401604 WRAP, SPIRAL #8 HOSE - COML
PAGE 5 REVISION 0
PARTS MANUAL
BOOM HOSE KIT
PAGE 6 REVISION 0
PARTS MANUAL
ELECTRICAL INSTALLATION
709059
ELECTRICAL INSTALLATION (PART NO. 709059, REV B)............................................................................... 2

CAB ASSEMBLY (PART NO. 709060, REV B) ...................................................................................................... 4
DASH ENCLOSURE ASSEMBLY (PART NO. 709061, REV B) ........................................................................... 7
WIRE TROUGH ENCLOSURE ASSEMBLY (PART NO. 702235, REV G) .......................................................... 13
BULKHEAD ELECTRICAL ASSEMBLY (PART NO. 702236, REV C) ............................................................... 18
ENGINE END ELECTRICAL INSTALLATION (PART NO. 709062, REV A) ..................................................... 21
J-BOX-2 ASSEMBLY (PART NO. 709063, REV B) ............................................................................................... 24
J-BOX-3 ASSEMBLY (PART NO. 709070, REV A) ............................................................................................... 29
J-BOX-1 ASSEMBLY (PART NO. 703611, REV. C) .............................................................................................. 34
BOOM END ELECTRICAL INSTALLATION (PART NO. 700312, REV. A) ....................................................... 39
JUNCTION BOX #4 ASSEMBLY (PART NO. 700319, REV. F) ............................................................................ 41
WIRE LIST (PART NO. 709064, REV C) ................................................................................................................ 47
MISCELLANEOUS CABLING (PART NO. 703606, REV. D) ............................................................................... 58
PAGE 1 REVISION 0
PARTS MANUAL
TOP VIEW
FIGURE FOR ELECTRICAL INSTALLATION (PART NO. 709059)
PAGE 2 REVISION 0
PARTS MANUAL
PARTS LIST FOR ELECTRICAL INSTALLATION (PART NO. 709059)

1 1 EA 709060 ASSY, CAB, ELECTRICAL [See CAB - - -
repair parts.]
2
3 1 EA 709062 INST, ENGINE END, ELECT. [See - - -
ENGINE END ELECTRICAL
INSTALLATION (PART NO. 709062)
for repair parts.]
4 1 EA 700312 INST, BOOM END, ELECT. [See - - -
BOOM END ELECTRICAL
INSTALLATION (PART NO. 700312)
for repair parts.]
5 150 EA 401229 TIE, CABLE 0.270 X 18.00 - COML
8 50 EA 45442 KIT, MOUNT, EPOXY PANDUIT, CABLE TIE - COML
9 100 FT 46954 SPIRAL WRAP 0.50 - COML
10 2 EA 34760 NEOPRENE 0.12 X 36.00 X 51.00 - COML
11 1 EA AC46 VARNISH 20 OZ SPRAY - COML
12 1 EA 709064 WIRE LIST [See WIRE LIST (PART SV26
NO. 709064)]
13 1 EA 703606 CABLING, MISC See
MISCELLANEOUS CABLING (PART
PAGE 3 REVISION 0
PARTS MANUAL
PAGE 4 REVISION 0
PARTS MANUAL
HVAC DRIER DETAIL
FRONT VIEW
PAGE 5 REVISION 0
PARTS MANUAL
PARTS LIST FOR CAB ASSEMBLY (PART NO. 709060)

1 1 EA 709061 ASSY, ENCL, DASH [See DASH - - -
ENCLOSURE ASSEMBLY
parts.]
2 1 EA 702235 ASSY,ENCL,WIRE TROUGH 6 X 6 X 36 - -
[See WIRE TROUGH
ENCLOSURE ASSEMBLY
parts.]
3 1 EA 702236 ASSY, BULKHEAD, ELECT - - -
[See BULKHEAD ELECTRICAL
for repair parts.]
4 1 EA 400720 ELBOW, FLEX 4.00 X 4.00 X 8.00 - COML
5 1 EA 404754 HANDLE, CONTROL LEFT HAND - COML
6 1 EA 403050 HANDLE, CONTROL RIGHT HAND - COML
7 1 EA 400316 FAN, 6.00 DIA 24VDC - COML
8 1 EA 400431 LAMP, DOME - - COML
9 1 EA 400432 BULB 24 VDC - COML
10 2 EA 400868 WELD, MOUNT ENCLOSURE - ASTM A36
11 1 EA 400850 PLATE, MOUNT, FAN 0.25 X 6.25 X 14.50 - ASTM A36
12 18 EA HHCS050130100Z8 FSR, HHCS 1/2-13UNC X 1.00 700070 GR8
13 4 EA HHCS050130075Z8 FSR, HHCS 1/2-13 X 0.75 700197 GR8
14 22 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW, TYPE A 700074 MILCARB
15 4 EA PHMS010240050ST FSR, PHMS #10-24UNC X 0.50 700691 STL
16 6 EA PWRB010XXXXXXST FSR, PLAIN WASHER #10 REGULAR,TYPE B 700693 STL
17 1 EA 007671 ALARM, BACK-UP 24VDC - COML
18 1 EA 400647 CONNECTOR, CORD 0.250 - 0.375 1/2 NPT 400647 COML
19 2 EA 45442 KIT, MOUNT, EPOXY BLACK 45442 COML
20 20 EA 36317 TIE, CABLE 0.184 X 7.31 36317 COML
21 40 FT 46954 SPIRAL WRAP 0.50 DIA, BLACK 46954 COML
22 1 EA PHMS010240100ST FSR, PHMS #10-24UNC X 1.00 602763 STL
23 1 EA HNUT01024XXXXST FSR, HNUT #10-24UNC 700772 STL
24 2 EA PHMS008320175ST FSR, PHMS #8-32UNC X 1.75 602772 GR5
25 8 EA PHMS008320050ST FSR, PHMS #8-32UNC X 0.50 700695 GR5
26 8 EA PWRB008XXXXXXST FSR, WASHER #8 REGULAR,TYPE B 700084 STL
27 1 EA 403871 CONVERTER 24VDC - 12VDC - COML
28 1 EA 403949 PLATE, MOUNT 0.13 X 8.00 X 8.00 - ASTM A569
29 4 EA HHCS031180075Z8 FSR, HHCS 5/16-18 UNC X 0.75 700783 GR8
30 4 EA PWNA031XXXXXXMC FSR, PLAIN WASHER 5/16 NARROW, TYPE A 700086 MILCARB
31 1 EA 709064 WIRE LIST - 703610 -
32 4 EA 703183 STANDOFF, TUBE .5 OD X 3/4",.065 703183 304
Next Higher Assembly is ELECTRICAL INSTALLATION (PART NO. 709059).
PAGE 6 REVISION 0
PARTS MANUAL
ENCLOSURE ASSEMBLY
DESIGNATORS ARE ON BACK-SIDE OF PANEL.
CRIMP ITEM 58 TO ITEM 46, AND HEAT SHRINK WITH ITEM 51.
ATTACH TO GROUND STUD AND ITEM 20 ON DOOR FOR DOOR STOP.
NOTES:
1. WIRE ENCLOSURE IN ACCORDANCE WITH "WIRE LIST" DRAWING
2. REFERENCE ELECTRICAL SCHEMATIC DRAWING
3. REPLACE 12VDC LAMP, IN ITEM 15, WITH ITEM 24.
4. USE ITEM 39 TO SECURE GROUND WIRE TERMINALS TO GROUND BLOCK.
5. MACHINE ADDITIONAL HOLES IN BACK PANEL AT ASSEMBLY AS NEEDED FOR FIT-UP.
FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 709061) (SHEET 1 OF 4).
PAGE 7 REVISION 0
PARTS MANUAL
GAUGE PANEL ASSEMBLY
PAGE 8 REVISION 0
PARTS MANUAL
RELAY PANEL ASSEMBLY
PAGE 9 REVISION 0
PARTS MANUAL
RELAY WIRING REF

K3-K9, K11
DIODE PANEL
MOUNTING DETAIL
DIODE PANEL PARK BRAKE/RESET SWITCH (S26)

ASSEMBLY DETAIL INSTALLATION AND WIRING REF.
PAGE 10 REVISION 0
PARTS MANUAL
PARTS LIST FOR DASH ENCLOSURE ASSEMBLY (PART NO. 709061)

1 1 EA 400517 ENCLOSURE, ELECTRICAL GAUGE/RELAY PANEL - STL
2 1 EA 709259 LABEL GAUGES - COML
3 1 EA 404746 LABEL CONTROL HANDLES - COML
4 10 EA 007476 INDICATOR, HOUSING - - COML
5 10 EA 007479 LAMP, INDICATOR T3 1/4, 28VDC - COML
6 9 EA 007477 LENS, HOUSING RED - COML
7 1 EA 007478 LENS, HOUSING YELLOW - COML
8 1 EA 007499 SWITCH, PUSHBUTTON MOMENTARY - COML
9 1 EA 400428 SWITCH, PUSH/PULL 3-POSITION 400428 COML
10 1 EA 400987 CONTACT BLOCK NCLB CONTACTS 400987 COML
11 1 EA 400986 CONTACTS, BLOCK N/O & N/C CONTACTS 400986 COML
12 1 EA 007467 GAUGE, PRESSURE 24VDC - COML
13 1 EA 007463 GAUGE, TEMP, ENGINE 100-240F, 24VDC - COML
14 1 EA 007465 GAUGE, FUEL 24VDC - COML
15 1 EA 007461 GAUGE, TACHOMETER 24VDC - COML
16 1 EA 400398 SWITCH, IGNITION 3-POSITION - COML
17 1 EA 007469 GAUGE, TEMP, CONV 140-320F, 24VDC - COML
18 1 EA 007462 GAUGE, VOLTMETER 20-32VDC - COML
19 1 EA 35760 GAUGE, HOURMETER 24VDC - COML
20 7 EA FHMS010320050SS FSR, FHMS #10-32UNF X 0.50 400632 SST
21 6 EA PHMS010320038SS FSR, PHMS #10-32UNF X 0.38 400633 SST
22 6 EA 400634 STANDOFF, THREADED #10-32UNF X 0.63 - SST
23 16 EA PWRB010XXXXXXSS FSR, PLAIN WASHER #10 NOM 700046 SST
24 1 EA 402520 LAMP WEDGE TYPE, 28VDC - COML
25 23 EA HHCS0025200100SS FSR, HHCS 1/4-20UNC X 1.00 47627 SST
26 11 EA HSLW010XXXXXXSS FSR, LOCKWASHER #10 700347 SST
27 18 EA PWRB025XXXXXXSS FSR, PLAIN WASHER 1/4 REG,TYPE B 700043 SST
28 1 EA 400629 PANEL, DIODE 0.125 X 3.75 X 10.00 - PHENOLIC
29 20 EA 007743 DIODE 400VDC, 1 AMP - COML
30 4 EA 400591 TERMINAL BLOCK 10 POSITION - COML
31 8 EA PHMS006320075SS FSR, PHMS #6-32UNC X 0.75 400635 SST
32 8 EA PWRB006XXXXXXSS FSR, PLAIN WASHER #6 NOM 400636 SST
33 8 EA HNUT00632XXXXSS FSR, HNUT #6-32UNC 400637 SST
34 8 EA 007868 TERMINAL BLOCK 10 POSITION 007868 COML
36 10 EA 007485 RELAY, SPDT 24VDC - COML
37 10 EA 007486 MOUNT, RELAY FOR 007485 RELAY - COML
38 47 EA 007487 SLEEVE, W/CATCH FOR, 007485 RELAY 007487 COML
CONTINUED
PAGE 11 REVISION 0
PARTS MANUAL
PARTS LIST FOR DASH ENCLOSURE ASSEMBLY (PART NO. 709061) CONTINUED

40 1 EA 007498 SOLENOID, RELAY 24VDC - COML
41 4 EA PHMS025200050SS FSR, PHMS 1/4-20UNC X 0.50 400641 SST
42 4 EA HSLW025XXXXXXSS FSR, LOCK WASHER 1/4 NOM 700063 SST
43 1 EA 007482 RELAY, LATCHING 24VDC, DPDT, DUEL - COML
COIL
44 1 EA 007483 SOCKET, RELAY FOR 007482, RELAY - COML
45 - - - - - - -
46 1.5 FT 401304 CABLE, VINYL COATED 3/32 DIA - COML
47 1 EA 400613 BASE MICROLOGIX - COML
48 1 EA 702256 ASSY, PROCESSOR MICROLOGIX - COML
Includes:
(1) Micrologix 150 Processor, Part
No. 404882
(1) Programmed Memory Module,
Part No. 702257
49 1.5 FT 701606 TRIM VINYL,PROTECTIVE - COML
50 1 EA 404883 ENDCAP MICROLOGIC - COML
51 0.5 FT 45227 SHRINK TUBE GLUE LINED, 0.50 ID - COML
52 REF EA 400519 PANEL, RELAY 0.25 X 18.00 X 26.00 - ASTM A36
53 REF EA 400518 PANEL, ACCESS (10GA) - ASTM A569
0.14X11.52X28.00
54 1 EA 400721 SOLENOID, IGNITION 24VDC - COML
56 10 EA 45442 KIT, MOUNTING EPOXY COML
57 1 EA 600596 RESISTOR 120 OHM, 1 WATT - COML
58 2 EA 602642 LUG, RING TONGUE 12-10 AWG, #10 STUD 602642 COML
59 23 EA 401155 FSR, WASHER, SEALING 1/4 NOM 401155 COML
60 2 EA 602613 SOCKET, RELAY 8 PIN OCTAL - -
61 2 EA 012347 RELAY, TIME DELAY 24VDC - -
62 1 EA 013904 CONNECTOR, 9-WAY DEUTSCH - COML
63 6 EA 013905 CONTACT, PIN #16, 14-18 AWG - COML

64 1 EA 013906 PROTECTIVE CAP DEUTSCH - COML
65 4 EA PHMS004400050SS FSR, PHMS #4-40UNC X 0.50 - SST
66 4 EA PWNA004XXXXXXSS FSR, PLAIN WASHER #4 NARROW TYPE A - SST
67 4 EA HSLW004XXXXXXSS FSR, LOCK WASHER #4 NOM - SST
68 4 EA HNUT00440XXXXSS FSR, NUT, HEX #4-40UNC - SST
Next Higher Assembly is CAB ASSEMBLY (PART NO. 709060).
PAGE 12 REVISION 0
PARTS MANUAL
See Note 3 Optional Feature

below.
See View A on Sheet 2. Top View

See View B on Sheet 2.
A B
Side View
See Bottom View on Sheet 2.

NOTES:
1. HVAC CONTROLLER HARNESS ASSY INCLUDES WATER VALVE AND HVAC CONTROLLER P/N'S
48646 AND 48643.
2. APPLY A SMALL AMOUNT OF RTV TO SECURE ITEMS 31 AND 39.
3. USE 16AWG HOOK-UP WIRE AND BUTT SPLICE TO ADD LENGTH TO WIRE 192 ON HVAC, AND
ITEM 38 TO PROTECT HVAC HARNESS.
FIGURE FOR WIRE TROUGH ENCLOSURE ASSEMBLY (PART NO. 702235) (SHEET 1 OF 4).
PAGE 13 REVISION 0
PARTS MANUAL
Bottom View Optional Feature

(From Sheet 1)
View A
(From Sheet 1) View B
(From Sheet 1)
PAGE 14 REVISION 0
PARTS MANUAL
Cable/Component Designations
(Top View)
Optional Feature
(Side View)
See Bottom View on Sheet 4.
(End View)
PAGE 15 REVISION 0
PARTS MANUAL
Bottom View
(From Sheet 3) HVAC Dryer Rear of Cab
Reference Assy. Cab Electrical
(HVAC Dryer)
PAGE 16 REVISION 0
PARTS MANUAL
PARTS LIST FOR WIRE TROUGH ENCLOSURE ASSEMBLY (PART NO. 702235)

1 1 EA 400767 ENCLOSURE, ELECTRICAL ALTERED ITEM - -
2 1 EA 400610 SWITCH, ROTARY TRANSMISSION CNTL - COML
3 REF EA 400624 CONTROLLER, HVAC - - COML
4 3 EA 400396 SWITCH, TOGGLE LIGHTS - COML
5 3 EA 400397 BOOT, SWITCH - - COML
6 1 EA 400572 SWITCH, WIPER WINSHIELD - COML
7 1 EA 400874 ALARM, AUDIBLE 60 - 75 DB - COML
8 - - - - - - -
9 4 EA - CIRCUIT BREAKER 10 AMP 400758 COML
11 1 EA 400648 CORD GRIP 0.38-0.50, 3/4 NPT - COML
13 5 EA - CONNECTOR, CORD 0.250 - 0.375 1/2 NPT 400647 COML
14 2 EA - FSR, WASHER SEALING, #6 NOM 401152 COML
15 4 EA - CONNECTOR, CORD 0.500 - 0.625 3/4 NPT 404874 COML
16 4 EA - CONNECTOR, CORD 0.750 - 0.875,1.00 NPT 400649 COML
17 2 EA - CONNECTOR, CORD 0.875 - 0.985 1.00 NPT 602656 COML
18 8 EA - LOCKNUT, SEALING 1/2 NPT 400763 COML
19 4 EA - LOCKNUT, SEALING 3/4 NPT 400764 COML
20 6 EA - LOCKNUT, SEALING 1.00 NPT 400765 COML
21 1 EA 403689 LABEL, CIRCUIT BREAKER - - COML
22 1 EA 703715 LABEL, CONTROLS WIRE TROUGH - COML
23 26 EA - FSR, PHMS #8-32UNC X 1.00 700038 SST
24 30 EA - FSR, WASHER, SEALING #8 NOM 401153 SST/EPOM
25 26 EA - FSR, LOCKNUT #8-32UNC 602766 SST
27 6 EA - FSR, PLAIN WASHER #6 REG, TYPE B 700358 SST
28 6 EA - FSR, LOCKNUT #6-32UNC 700479 SST
30 - - - - - - -
31 4 EA 402175 PLUG, HOLE 3/16" HOLE - COML
32 1 EA 007476 HOUSING, INDICATOR - - COML
33 1 EA 007479 LAMP, INDICATOR T3, 1/4, 28VDC - COML
34 1 EA 007478 LENS, HOUSING YELLOW - COML
35 2 EA - CONNECTOR, CORD 0.450 - 0.560, 1/2 NPT 401322 COML
36 3 EA - FSR, WASHER, SEALING #10 NOM 401154 COML
37 1 EA - PLUG, SEALING UP TO 1.38 HOLE 404884 COML
38 8 FT 45689 SPLIT LOOM .375 - COML
39 2 EA 403704 PLUG, HOLE 0.875 - COML
40 4 EA 0602119-0134 HOLE SEAL ½” NPT - COML
41 1 EA 0602119-0179 HOLE SEAL 1.0” NPT - COML
Next Higher Assembly is CAB ASSEMBLY (PART NO. 709060).
PAGE 17 REVISION 0
PARTS MANUAL
NOTES ---
1. CORD CONNECTORS SHALL BE INSTALLED WITH THE LOCKNUTS ON THE BOTTOM (OUTSIDE) OF THE
BULKHEAD.
2. ATTACH WEATHESTRIP TO THE BOTTOM OF THE BULKHEAD.
FIGURE FOR BULKHEAD ELECTRICAL ASSEMBLY (PART NO. 702236).
PAGE 18 REVISION 0
PARTS MANUAL
PARTS LIST FOR BULKHEAD ELECTRICAL ASSEMBLY (PART NO. 702236).
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L

1 1 EA 400762 PLATE, BULKHEAD 0.12 X 7.00 X 17.25 - ASTM A569
2 4 EA 400649 CONNECTOR, CORD 0.750 - 0.875, 1 NPT 400649 COML
3 2 EA 0905794-0010 CONNECTOR, CORD 0.500 - 0.625, 3/4 NPT 404874 COML
4 2 EA 602656 CONNECTOR, CORD 0.875 - 0.985, 1 NPT 602656 COML
5 2 EA 400764 LOCKNUT, SEALING 3/4 NPT 400764 COML
6 6 EA 400765 LOCKNUT, SEALING 1 NPT 400765 COML
7 4.3 FT 008058 WEATHERSTRIP 0.125 X 0.50 - COML
8 1 EA 404884 PLUG, SEALING UP TO 1.375 404884 COML
9 2 EA 402174 SEAL, HOLE 1/2" 402174 COML
10 1 EA 0905794-0008 CORD GRIP 1/2" NPT-0.375-0.50" COML
11 1 EA 0602121-0008 SEALING RING 1/2" NPT COML
12 1 EA 0901402-0001 LOCK NUT 1/2" NPT STL
PAGE 19 REVISION 0
PARTS MANUAL
PAGE 20 REVISION 0
PARTS MANUAL
NOTE ---
1) 2, 3, 15, 16, 17, 25, 27, AND 28 TO
ASSY IN-LINE FUSE (F1), ALONG
WITH CABLE CALLED OUT ON MISC
CABLING DWG.
FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 709062) (SHEET 1 OF 2).
PAGE 21 REVISION 0
PARTS MANUAL
FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 709062) (SHEET 2 OF 2).
PAGE 22 REVISION 0
PARTS MANUAL
PARTS LIST FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 709062)

1 2 EA 007901 BATTERY, 12V, 1100A - COML
2 1 EA 402556 FUSE, AMP TRAP 150 AMP, 500VDC COML
3 1 EA 404885 SHRINK, COLD 0.25 X 16.00 X 19.00 NEOPRENE
4 1 EA 401638 COVER, BATTERY NEOPRENE COML
5 1 EA 401639 RETAINER, BATTERY - COML
6 1 EA 48000 PLAQUE, ON/OFF - COML
7 1 EA 007497 SWITCH, DISCONNECT - COML
8 1 EA 007493 CIRCUIT BREAKER 80 AMP COML
9 1 EA 709063 ASSY, J-BOX-2 [See J-BOX-2 - SST
for repair parts.]
for repair parts.]
for repair parts.]
12 14 EA HHCS025200050SS FSR, HHCS 1/4-20 UNC X 0.50 SST
13 14 EA HSLW025XXXXXXSS FSR, LOCKWASHER 1/4 NOM SST
14 14 EA PWRB025XXXXXXSS FSR, WASHER, PLAIN 1/4 REGULAR, TYPE B SST
15 10 FT 602659 TAPE, FIBERGLASS - COML
16 10 FT 404887 TAPE, SPLICE, RUBBER 67KV COML
17 10 EA 404888 TAPE, 33 - COML
18 2 EA PHMS010320100ST FSR, PHMS #10-32 UNF X 1.00 STL
19 2 EA HSLW010XXXXXXST FSR, LOCKWASHER #10 NOM STL
20 2 EA PWNB010XXXXXXMC FSR, WASHER, PLAIN #10 NARROW, TYPE B MC
21 2 EA PWNA038XXXXXXMC FSR, WASHER, PLAIN 3/8 NARROW, TYPE A MILCARB
22 2 EA HSLW038XXXXXXST FSR, WASHER, LOCK 3/8 NOM STL
24 1 EA 401637 PADDING, BATTERY 0.25 X 13.00 X 13.50 NEOPRENE
25 2 EA HHCS025200063Z8 FSR, HHCS 1/4-20 UNC X 5/8 GR8
26 1 EA 700484 PLATE,MOUNT,ENG J-BOX 0.50 X 11.75 X 22.46 ASTM A36
27 4 EA PWNB025XXXXXXMC FSR, WASHER, PLAIN 1/4 NARROW, TYPE B STL
28 2 EA HNUT02520XXXXZ8 FSR, HNUT 1/4-20 UNC STL
29 1 EA 700495 SHEET, HEAT SHIELD 0.14 X 14.00 X 17.75 304 SST
31 6 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW, TYPE A MILCARB
32 2 EA HNUT05013XXXXZ8 FSR,HNUT 1/2-13 UNC GR8
34 1 EA 013956 RELAY,24VDC COML
PAGE 23 REVISION 0
PARTS MANUAL
SEE TOP VIEW

SHEET 2
SEE
LEFT VIEW SEE
SHEET 2 RIGHT VIEW
SHEET 2
FRONT VIEW
BOTTOM VIEW
FIGURE FOR J-BOX-2 ASSEMBLY (PART NO. 709063) (SHEET 1 OF 4).
PAGE 24 REVISION 0
PARTS MANUAL
TOP VIEW
FROM SHEET 1
LEFT VIEW RIGHT VIEW

PAGE 25 REVISION 0
PARTS MANUAL
PAGE 26 REVISION 0
PARTS MANUAL
NOTE:
1. ADD 14AWG HOOK-UP WIRE FROM TB23-1 THRU TB23-11 TO GND STUD.
2. REF DWG 707479.
3. LOCATE, DRILL & TAP QTY 4 HOLES IN BACK PANEL (ITEM 2) FOR ITEM 3 MOUNTING.
4. USE SUPPRESSED DIN CONNECTORS (IT.21) FOR CONNECTIONS TO SOLENOID VALVES.
5. USE UNSUPPRESSED DIN CONNECTORS AND GASKETS (IT. 22 AND 23) FOR CONNECTIONS TO
PRESSURE SW.
PAGE 27 REVISION 0
PARTS MANUAL
PARTS LIST FOR J-BOX-2 ASSEMBLY (PART NO. 709063)

1 1 EA 700321 ENCLOSURE 8X6X4 SST
2 1 EA 007871 PANEL 6.75 X 4.88 STL
3 2 EA 603569 TERMINAL BLOCK 12 POS COML
4 15 EA 400647 GRIP, CABLE 0.250-0.375, 1/2" NPT COML
5 1 EA 602656 GRIP, CABLE 0.875-1.000, 1" NPT COML
6 300 FT 400618 CABLE 2 COND., 16 AWG COML
7 - - - - - - -
8 27 FT 603535 CABLE 14 COND., 14 AWG COML
9 4 EA PHMS006320038SS FSR, PHMS #6-32 UNC X 038 SST
10 1 EA 401143 LABEL "J-BOX" #2" COML
11 16 EA 400763 SEALING, LOCKNUT 1/2" NPT COML
12 1 EA 400765 SEALING, LOCKNUT 1.00 NPT COML
13 3 EA 402529 CONNECTOR, DIN N/C W/CABLE, 25FT COML
14 4 EA 008200 CONNECTOR, TOWER WEATHERPACK COML
15 4 EA 008326 CONNECTOR, SHROUD WEATHERPACK COML
16 8 EA 401134 PLUG, CONNECTOR MALE COML
17 8 EA 401135 SOCKET, CONNECTOR FEMALE COML
18 16 EA 402428 SEAL, WEATHERPACK 18-16 GA, GREEN COML
19 1 EA 0905794-0051 CORD GRIP COML
20 - - - - - - -
21 6 EA 0602115-0037 CONNECTOR, DIN 24V DC SUPPRESSED - COML
22 4 EA 0602115-0048 CONNECTOR, DIN UNSUPRESSED - COML
23 4 EA 701176 GASKET FOR UNSUPRESSED - -
DINS
24 1 EA 0602119-0134 HOLE SEAL ½” NPT - COML
Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 709062).
PAGE 28 REVISION 0
PARTS MANUAL
SEE TOP VIEW

SHEET 2
SEE SEE
SHEET 2 SHEET 2
PAGE 29 REVISION 0
PARTS MANUAL
TOP VIEW
FROM SHEET 1

PAGE 30 REVISION 0
PARTS MANUAL
PAGE 31 REVISION 0
PARTS MANUAL
NOTES ---
1) ITEMS 3, 18 AND 21 WILL BE LOCATED AT ASSY.
2) THE 8 HOLES TO MOUNT ITEMS 3, 18 WILL BE LOCATED AND DRILLED AT ASSY.
3) REF DWG 707479.
4) DRILL & TAP 4EA 6-32 HOLES FOR ITEM 3.
PAGE 32 REVISION 0
PARTS MANUAL
PARTS LIST FOR J-BOX-3 ASSEMBLY (PART NO. 709070)

1 1 EA 700322 MACH, ENCLOSURE 10 X 8 X 4 STL
2 1 EA 600377 PANEL 8.75 X 6.88 STL
3 2 EA 007868 TERMINAL BLOCK 10 POS, 8-24 AWG, 50A COML
4 7 EA 400647 CORD GRIP .250-.375 , 1/2 NPT COML
5 2 EA 400649 CORD GRIP .750-.880, 1.00 NPT COML
6 70 FT 400618 CABLE 16 AWG, 2 COND COML
8 4 EA PHMS06320063SS FSR, PHMS #6-32 UNC X 0.63 SST
9 10 EA 008328 SOCKET, FEMALE 12 AWG, WEATHERPACK COML
10 5 EA 008200 CONNECTOR, TOWER 2 PIN, WEATHERPACK COML
11 1 EA 401144 LABEL J-BOX # 3 COML
12 7 EA 400763 LOCKNUT, SEALING 1/2 NPT COML
13 2 EA 404865 SEAL, HOLE 3/4 NPT COML
14 2 EA 400765 LOCKNUT, SEALING 1.00 NPT COML
15 2 EA 402537 CONNECTOR, DIN N/O, W/CABLE, 25FT COML
16 10 EA 402429 SEAL, WEATHERPACK BLUE, 12 AWG COML
17 1 EA 404874 CONNECTOR, CORD 0.500-0.625, 3/4 HUB COML
18 1 EA 602757 BLOCK, FUSE 30 AMP COML
19 1 EA 602756 FUSE TIME DELAY, 30 AMP COML
20 3 EA 402509 CONNECTOR, DIN-TYPE W/CABLE, 25' COML
21 25 FT 700624 CABLE 10 COND, 16 AWG COML
22 1 EA 400764 LOCKNUT, SEALING 3/4 NPT COML
24 5 EA 007743 DIODE 400V, 1 AMP COML
25 2 EA PHMS08320038SS FSR, PHMS #8-32UNC X 0.38 SST
26 1 EA 702406 CONNECTOR, 4 PIN, DEUTSCH COML
27 4 EA 702407 CONTACT SOCKET #12 DEUTSCH COML
28 1 EA 702408 WEDGE DEUTSCH COML
Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 709062).
PAGE 33 REVISION 0
PARTS MANUAL
See View A
B See View B on Sheet 2. on Sheet 2.
A
B
A
PAGE 34 REVISION 0
PARTS MANUAL
View A
View B (From Sheet 1)
(From Sheet 1) Notes:
1. Add 14 AWG hook-up wire from TB20-6 to TB21-7.
2. Add 14 AWG hook-up wire from TB19-9 to TB19-10 to GND stud.
3. Add 14 AWG hook-up wire from TB20-10 to GND stud.
4. Add 14 AWG hook-up wire from TB21-9 to TB21-10 to GND stud.
5. Reference drawing 700306.
6. Locate, drill & tap QTY 6 holes in back panel (item 2) for item 3 mounting.
7. Add 16 AWG Jumper wire between TB19-2 and TB19-5.
PAGE 35 REVISION 0
PARTS MANUAL
PAGE 36 REVISION 0
PARTS MANUAL
PAGE 37 REVISION 0
PARTS MANUAL
PARTS LIST FOR J-BOX-1 ASSEMBLY (PART NO. 703611).

1 1 EA 700320 ENCLOSURE 10.00 X 8.00 X 4.00 - SST
2 1 EA 600377 PANEL 8.75 X 6.88 - STL
3 3 EA 007868 TERMINAL BLOCK 10 POS. 8-24AWG. 50A - COML
4 11 EA 400647 GRIP, CABLE .250-.375, 1/2" NPT - COML
5 90 FT 400618 CABLE 2 COND., 16AWG - COML
9 6 EA 700036 FSR, PHMS #6-32 UNC X 0.63 - SST
10 1 EA 401142 LABEL "J-BOX #1" - COML
11 3 EA 400649 GRIP, CABLE .750-.880, 1" NPT - COML
12 1 EA 402509 CONNECTOR,DIN FOR SOL, W/CABLE, 9FT. - COML
13 11 EA 400763 SEALING LOCKNUT 1/2NPT - COML
14 1 EA 400764 SEALING LOCKNUT 3/4NPT - COML
15 3 EA 400765 SEALING LOCKNUT 1.00NPT - COML
16 1 EA 402174 PLUG, HOLE, SEALING FOR 1/2"NPT - COML
17 - - - - - - -
18 1 EA 402529 CONNECTOR, DIN N/C W/CABLE, 25 FT - COML
19 1 EA 402537 CONNECTOR, DIN N/O W/CABLE, 25 FT - COML
20 1 EA 400648 GRIP, CABLE 0.375-0.500, 3/4 NPT - COML
21 15 FT 700624 CABLE 10 COND, 16 AWG - COML
The next higher assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 709062).
PAGE 38 REVISION 0
PARTS MANUAL
See Detail A Below.
Boom End Frame
1
2
3
Detail A
FIGURE FOR BOOM END ELECTRICAL INSTALLATION (PART NO. 700312).
PAGE 39 REVISION 0
PARTS MANUAL
PARTS LIST FOR BOOM END ELECTRICAL INSTALLATION (PART NO. 700312).
ADD’L
DESC.
1 4 EA 700043 FSR, PLAIN WASHER 1/4 REG, TYPE B - SST
2 4 EA 700732 FSR,HHCS 1/4-20 UNC X 0.50 - SST
3 1 EA 700319 ASSY J-BOX #4 [See JUNCTION BOX 8.00 X 6.00 X 4.00 - -
#4 ASSEMBLY (PART NO. 700319) for
repair parts.]
PAGE 40 REVISION 0
PARTS MANUAL
See View A
on Sheet 2.
See View B on
Sheet 2.
A
B A
FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 700319) (SHEET 1 OF 4).
PAGE 41 REVISION 0
PARTS MANUAL
View B
(From Sheet 1) View A
(From Sheet 1)
Notes:
1. Reference drawing 700306.
2. Locate, drill & tap Qty 4 holes inn back panel (item 2) for item 3 mounting.
PAGE 42 REVISION 0
PARTS MANUAL
PAGE 43 REVISION 0
PARTS MANUAL
PAGE 44 REVISION 0
PARTS MANUAL
PARTS LIST FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 700319).
ADD'L
DESC
1 1 EA 700323 ENCLOSURE 8X6X4 - SST
2 1 EA 007871 PANEL 6.75 X 4.88 - STL
3 2 EA 007868 TERMINAL BLOCK 10 POS., 8-24 AWG, 50A - COML
.250-.375 CABLE, 1/2"
4 11 EA 400647 GRIP, CABLE NPT - COML
5 4 EA 402174 PLUG, HOLE, SEALING FOR 1/2" NPT - COML
6 1 EA 400649 GRIP, CABLE .750-880, 1" NPT - COML
7 129 FT 400618 CABLE 2 COND., 16 AWG - COML
9 4 EA PHMS 6320063SS FSR, PHMS #6-32 UNC X 0.63 - SST
10 1 EA 401145 LABEL "J-BOX #4" - COML
11 11 EA 400763 LOCKNUT, SEALING 1/2 NPT - COML
12 1 EA 400765 LOCKNUT, SEALING 1.00 NPT - COML
13 1 EA 402509 CABLE & DIN CONN. 3 COND. 18 AWG, 25' - COML
14 8 EA 008200 CONNECTOR, TOWER WEATHERPACK - COML
15 8 EA 008326 CONNECTOR, SHROUD WEATHERPACK - COML
16 16 EA 401134 PLUG, CONNECTOR MALE - COML
17 16 EA 401135 SOCKET, CONNECTOR FEMALE - COML
18 32 EA 402428 SEAL, WEATHERPACK 18-16 GA. GREEN - COML
19 8 FT 404875 HOSE, PROTECTIVE RUBBER, 1" ID - COML
20 1 EA 402529 CONNECTOR, DIN N/C, W/CABLE, 25 FT - COML
21 1 EA 007743 DIODE 400VDC, 1AMP - COML
The Next Higher Assembly is BOOM END ELECTRICAL INSTALLATION (PART NO. 700312).
PAGE 45 REVISION 0
PARTS MANUAL
PAGE 46 REVISION 0
PARTS MANUAL
FIGURE FOR WIRE LIST (PART NO. 709064) (SHEET 1 OF 5).

PARTS MANUAL
FIGURE FOR FIGURE FOR WIRE LIST (PART NO. 709064) (SHEET 2 OF 5).

PARTS MANUAL

PARTS MANUAL

PARTS MANUAL

PARTS MANUAL
PARTS LIST FOR WIRE LIST (PART NO. 709064)

5 1 EA 403342 FUSE, AGC 10 AMP COML
6 1 EA 402527 HOLDER, FUSE IN-LINE, AGC COML
7 1 EA 013912 PLUG COML
8 3 FT 010925 CABLE 1 PR 22,1 PR 24,W/SHD COML
9 15 FT 45689 SPLIT LOOM 0.38 ID PLASTIC
NOTES:
1. USE ITEMS 5 & 6 TO CREATE IN-LINE FUSE (F4).

2. IF HAMMER OPTION IS USED, THEN REMOVE A23 FROM 101 WIRE RUN AND ADD IT TO 191 WIRE RUN.
3. DO NOT INSTALL INTERNAL WIRING ON OPTIONS NOT USED. OPTION WIRES ARE REPRESENTED BY AN *.
PAGE 57 REVISION 0
PARTS MANUAL
Notes:
1. Heat shrink item 14 on lug and cable as POS I.D on CA70 and CA71.
2. Wrap light bar harness with split loom Item 17 and spiral wrap (called out on electrical
installation drawing).
FIGURE FOR MISCELLANEOUS CABLING (PART NO. 703606) (SHEET 1 OF 2).
PAGE 58 REVISION 0
PARTS MANUAL
FIGURE FOR MISCELLANEOUS CABLING (PART NO. 703606) (SHEET 2 OF 2).
PAGE 59 REVISION 0
PARTS MANUAL
PARTS LIST FOR MISCELLANEOUS CABLING (PART NO. 703606).
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L. MAT'L

1 56 FT 007863 CABLE 1 COND., 2/0 AWG - COML
6 2 EA 401356 CAP, POST, POS. & NEG. CAPS - COML
BATTERY
7 2 EA 401357 TERMINAL, POS. POST, 2/0 AWG - COML
BATTERY
8 2 EA 401358 TEMINAL, BATTERY NEG. POST, 2/0 AWG - COML
9 4 EA 008200 CONNECTOR, WEATHERPACK - COML
TOWER
10 4 EA 008326 CONNECTOR, WEATHERPACK - COML
SHROUD
11 8 EA 401134 PLUG, MALE - COML
CONNECTOR
12 8 EA 401135 SOCKET, FEMALE - COML
CONNECTOR
13 1 EA 0905794-0010 CORD GRIP 0.50 - .0625 CABLE, 3/4 NPT - COML
14 0.5 FT 401691 TUBING, SHRINK, RED 1" DIA X 3.00" - POLYO
HEAT LEFIN
15 1 EA 400764 LOCKNUT, SEALING 3/4" - COML
16 16 EA 402428 SEAL, 18-16 GA GREEN - COML
WEATHERPACK
17 - - - - - - -
18 1 EA 32311 FSR, HHCS 12MM-1.75 X 30MM - STL
19 6 FT 404875 HOSE, RUBBER, 1" ID - COML
PROTECTIVE
20 6 EA HNUT05013XXXXSS FSR, HNUT 1/2-13UNC - SST
21 12 EA PWRB050XXXXXXSS FSR, PLAIN 1/2 REGULAR TYPE B - SST
WASHER
22 1 EA 013956 RELAY 24VDC - COML
23 25 FT 400618 CABLE 2 COND, 16 AWG - COML
24 25 FT 010925 CABLE TYPE3084A - COML
The Next Higher Assembly is ELECTRICAL INSTALLATION (PART NO. 709059).
PAGE 60 REVISION 0
PARTS MANUAL
WHEEL ASSEMBLY
SPANISH LABELS KIT

707483
SPANISH LABELS KIT (PART NO. 707483, REV. A).................................................................................. 2
PAGE 1 REVISION 0
PARTS MANUAL
WHEEL ASSEMBLY
PARTS LIST FOR SPANISH LABELS KIT (PART NO. 707483).

(NO FIGURE AVAILABLE)
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L

1 1 EA 707481 LABEL, GAUGES SPANISH - COML
2 1 EA 707482 LABEL, CONTROLS SPANISH - COML
3 1 EA 404746 LABEL, CONTROL HANDLES SPANISH - COML
PAGE 2 REVISION 0
PARTS MANUAL
LED LIGHT KIT
LED LIGHT KIT

709786
LED LIGHT KIT (PART NO. 709786, REV A)......................................................................................................... 2

CAB LIGHTING INSTALLATION (PART NO. 709782, REV A) .......................................................................... 4
BOOM LIGHTING INSTALLATION (PART NO. 709783, REV A) ...................................................................... 6
ENGINE END LIGHTING INSTALLATION (PART NO. 709784, REV A) .......................................................... 8
BOOM END LIGHTING INSTALLATION (PART NO. 709785, REV A) ............................................................. 9
PAGE 1 REVISION 0
PARTS MANUAL
LED LIGHT KIT
FIGURE FOR LED LIGHT KIT (PART NO. 709786)
PAGE 2 REVISION 0
PARTS MANUAL
LED LIGHT KIT
PARTS LIST FOR LED LIGHT KIT (PART NO. 709786)

1 1 EA 709782 INST, LIGHTING [See CAB LIGHTING CAB COML
repair parts.]
2 1 EA 709783 INST, LIGHTING [See BOOM LIGHTING BOOM COML
repair parts.]
3 1 EA 709784 INST, LIGHTING [See ENGINE END ENGINE END COML
LIGHTING INSTALLATION (PART NO.
4 1 EA 709785 INST, LIGHTING [See BOOM END BOOM END COML
LIGHTING INSTALLATION (PART NO.
PAGE 3 REVISION 0
PARTS MANUAL
LED LIGHT KIT
FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 709782)
PAGE 4 REVISION 0
PARTS MANUAL
LED LIGHT KIT
PARTS LIST FOR CAB LIGHTING INSTALLATION (PART NO. 709782)

1 4 EA 706119 LIGHT, LED, FLOOD - COML
2 1 EA 402111 WELD,MOUNT,LIGHTS,CAB - FAB-STL
3 4 EA HHCS050130100Z8 CAPSCREW,HEX HD 1/2-13 UNC X 1.00 GR8
4 4 EA PWNA050XXXXXXMC WASHER,PLAIN,TYPE A 1/2 NOM MIL CARB
5 8 EA UV403190 SOCKET CONTACT COML
6 4 EA UV403472 WEDGE LOCK COML
7 4 EA UV403473 DEUTSCH PLUG, 2 PIN COML
Next Higher Assembly is LED LIGHT KIT (PART NO. 709786).
PAGE 5 REVISION 0
PARTS MANUAL
LED LIGHT KIT
FIGURE FOR BOOM LIGHTING INSTALLATION (PART NO. 709783)
PAGE 6 REVISION 0
PARTS MANUAL
LED LIGHT KIT
PARTS LIST FOR BOOM LIGHTING INSTALLATION (PART NO. 709783)

1 4 EA 706119 LED, LIGHT, FLOOD COML
2 8 EA UV403190 SOCKET CONTACT COML
3 4 EA UV403472 WEDGE, LOCK COML
4 4 EA UV403473 PLUG, 2 PIN DEUTSCH COML
5 4 EA 705565 BACKSHELL, 90 DEG COML
PAGE 7 REVISION 0
PARTS MANUAL
LED LIGHT KIT

1 2 EA 706119 LIGHT, FLOOD, LED - COML
3 8 EA HHCS050130075Z8 CAP SCREW, HEX HEAD 1/2-13 UNC X 0.75 GR8
4 6 EA PHMS008320050ST SCREW,MACHINE,PAN,HD #8-32 UNC X 0.50 STL
5 2 EA 402136 LIGHT,SCALER - COML
6 1 EA 402137 WELD,LIGHTS,ENGINE END - FAB-STL
7 1 EA 402138 WELD,LIGHTS,ENGINE END - FAB-STL
8 2 EA 402150 BULB,24V - COML
9 2 EA UV403473 PLUG, 2 PIN - COML
10 2 EA UV403472 WEDGE, LOCK - COML
11 4 EA UV403190 SOCKET, CONTACT - COML
12 2 EA 705565 BACKSHELL, 90, DEG COML
1 2 EA 706119 LIGHT, FLOOD, LED - COML
3 8 EA HHCS050130075Z8 CAP SCREW, HEX HEAD 1/2-13 UNC X 0.75 GR8
4 6 EA PHMS008320050ST SCREW,MACHINE,PAN,HD #8-32 UNC X 0.50 STL
5 2 EA 402136 LIGHT,SCALER - COML
FIGURE AND PARTS LIST FOR ENGINE END LIGHTING INSTALLATION (PART NO. 709784)
PAGE 8 REVISION 0
PARTS MANUAL
LED LIGHT KIT

1 4 EA 706119 LIGHTS, FLOOD, LED COML
2 4 EA UV403473 PLUG, 2 PIN COML
3 4 EA UV403472 WEDGE, LOCK COML
4 8 EA UV403190 SOCKET, CONTACT COML
5 4 EA 705565 BACKSHELL, 90, DEG COML
FIGURE AND PARTS LIST FOR BOOM END LIGHTING INSTALLATION (PART NO. 709785)
PAGE 9 REVISION 0
PARTS MANUAL
LED LIGHT KIT
PAGE 10 REVISION 0
PARTS MANUAL
STROBE LIGHT KIT
STROBE LIGHT KIT

707990
STROBE LIGHT KIT (PART NO. 707990, REV. C) ...................................................................................... 2
PAGE 1 REVISION 0
PARTS MANUAL
STROBE LIGHT KIT
FIGURE FOR STROBE LIGHT KIT (PART NO. 707990).
PAGE 2 REVISION 0
PARTS MANUAL
STROBE LIGHT KIT
PARTS LIST FOR STROBE LIGHT KIT (PART NO. 707990).
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L. MAT'L

1 1 EA 400396 SWITCH, TOGGLE SPST - COML
2 1 EA 705868 LIGHT, LED, STROBE 24VDC, AMBER - COML
3 30 FT 400618 CABLE, SOOW 2COND, 16AWG - COML
4 1 EA 400647 CONNECTOR, CORD 0.250 - 0.375, 1/2NPT COML
5 1 EA 400763 SEALING LOCKNUT 1/2NPT COML
6 1 EA 400397 BOOT, SWITCH - - -
7 1 EA 709308 GUARD, STROBE LIGHT - A36
8 1 EA 007669 STROBE, SINGLE FLASH 24VDC, AMBER COML
9 1 EA 600382 WELD, GUARD LIGHT UTILITY VEHICLE COML
10 1 EA 702711 LABEL CONTROLS
PAGE 3 REVISION 0
PARTS MANUAL
STROBE LIGHT KIT
PAGE 4 REVISION 0
PARTS MANUAL
8’ PUSH BLADE OPTION

707461
8’ PUSH BLADE OPTION (PART NO. 707461, REV. A) ............................................................................. 2

3.5” HYD CYLINDER (PART NO. 701579, REV. -)...................................................................................... 9
PUSH BLADE VALVE ASSEMBLY (PART NO. 401284, REV. A)............................................................. 11
PAGE 1 REVISION 0
PARTS MANUAL
FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 707461) (SHEET 1 OF 5).
PAGE 2 REVISION 0
PARTS MANUAL
PAGE 3 REVISION 0
PARTS MANUAL
PAGE 4 REVISION 0
PARTS MANUAL

PARTS MANUAL
PAGE 7 REVISION 0
PARTS MANUAL
PARTS LIST FOR 8’ PUSH BLADE OPTION (PART NO. 707461).
ADD'L
DESC.
1 8 EA 401920 RING, SNAP, INTERNAL - - COML
2 8 EA 401919 BEARING, SPHERICAL 2.00 ID - COML
3 8 EA 700079 FTG, GREASE, 1/8"NPT 02XXPMGRSTRXX - STL
ST
4 2 EA PWNA050XXXXXXMC WASHER, PLAIN, 1/2 NOM - MIL-
HARDENED, NA CARB
5 2 EA HHCS050130150Z8 CAPSCREW, HEX, HD 1/2-13 UNC X 1.50 - GR8
6 38 EA PWNA075XXXXXXMC WASHER, PLAIN, 3/4 NOM - MIL-
HARDENED, NA CARB
7 22 EA HHCS075100250Z8 CAPSCREW, HEX HD 3/4-10 UNC X 2.50 - GR8
8 16 EA 401592 BUSHING, TAPERED, 2.00 - - COML
DIA
9 8 EA 401600 PIN, BOOM EXTENSION 2.00 DIA X 5.25 - COML
CYL
10 2 EA 400133 PIN, CYL 1.50 DIA X 5.25 - FAB-
STL
11 2 EA 402005 WELD, PUSH BLADE - - FAB-
STL
STL
STL
14 1 EA 701579 CYLINDER, HYD, 3.5" [See - COML
3.5” HYD CYLINDER (PART
parts.]
15 2 EA 400586 CABLE WITH DIN CON. 3 CONDUCTOR, - COML
18 AWG
16 2 EA 400647 GRIP, CABLE .250-.375 CABLE - COML
17 2 EA 400763 SEALING LOCKNUT 1/2" NPT - COML
18 1 EA 402184 ASSY, VALVE, PUSH - - COML
BLADE [See PUSH BLADE
VALVE ASSEMBLY (PART
parts.]
19 2 EA HHCS031180100Z8 CAPSCREW, HEXHD 5/16-18 UNC X - GR8
1.00
20 2 EA PWNA031XXXXXXZ8 WASHER, PLAIN, NARROW 5/16 NOM - GR8
21 2 EA 700186 FTG, ELBOW 0808JMOM90EXXS - STL
T
22 1 EA 402290 ASSY, HOSE SAE-08 114.00 LG - COML
26 16 EA HHCS075100225Z8 CAPSCREW, HEX HD 3/4-10 UNC X 2.25 - GR8
27 1 EA 701040 CHECK VALVE - - COML
PAGE 8 REVISION 0
PARTS MANUAL
NOTES:
1. OPERATING PRESSURE 4000 PSI
2. TEST PRESSURE 5000 PSI
3. TORQUE ITEM #5 TO 400 FT-LBS
4. TORQUE ITEM #9 TO 50 FT-LBS.
5. LUBE ROD STUB AND CAPSCREW

THREADS WITH HI-TEMP LUBRICANT
BEFORE ASSEMBLY.
FIGURE FOR 3.5” HYD CYLINDER (PART NO. 701579).
PAGE 9 REVISION 0
PARTS MANUAL
PARTS LIST FOR 3.5” HYD CYLINDER (PART NO. 701579).
ADD'L
DESC.
1 EA 430151 SEAL KIT
2 2 EA 31352 BEARING, SPHERICAL
3 2 EA 35622 RING, SNAP
4 1 EA 400084 PISTON ASSEMBLY
5 1 EA 34962 NUT, ROD END
6 1 EA 200232 BARREL ASSEMBLY
7 1 EA 500101 HEAD ASSEMBLY
8 1 EA 300146 ROD ASSEMBLY
9 8 EA 711030 CAPSCREW, HEX HEAD
10 3 EA 717002 FITTING, GREASE
PAGE 10 REVISION 0
PARTS MANUAL
NOTE:
AFTER INSTALLATION OF FITTINGS AS SHOWN, OPEN FITTING CONNECTING ENDS

SHALL BE PLUGGED TO PREVENT CONTAMINATION OF THE HYDRAULIC COMPONENTS.
FIGURE FOR PUSH BLADE VALVE ASSEMBLY (PART NO. 401284).
PAGE 11 REVISION 0
PARTS MANUAL
PARTS LIST FOR PUSH BLADE VALVE ASSEMBLY (PART NO. 401284).
ADD'L
DESC.
1 1 EA 400298 VALVE, MANIFOLD, CONTROL PUSH BLADE - COML
2 1 EA S200767 FTG, ELBOW 0604JMOM90EXXST - STL
3 2 EA S200027 FTG, CONNECTOR 0808JMOMSTRXXST - STL
4 2 EA S200048 FTG, ELBOW 0808JMJS90EXXST - STL
5 2 EA S200036 FTG, ELBOW 0808JMOM90EXXST - STL
PAGE 12 REVISION 0
PARTS MANUAL
FIRE SUPPRESSION OPTION

707618
FIRE SUPPRESSION OPTION (PART NO. 707618, REV. D) ...................................................................... 2

FIRE SUPPRESSION SYSTEM (PART NO. 90 490 001, REV. A) ............................................................... 19
PAGE 1 REVISION 0
PARTS MANUAL
PAGE 2 REVISION 0
PARTS MANUAL
See Section M on Sheet 3
See Detail G on Sheet 3

See Section E on Sheet 3
See Section A on Sheet 2
See Section F on Sheet 3
See Section H on Sheet 3
See Section L
on Sheet 3
See Section B on Sheet 2
See Section N on Sheet 4

See Section J on Sheet 3
See Section C on Sheet 2 See Section D on Sheet 2
NOTE:
NOZZLES SHOULD BE TURNED AS SHOWN FOR CORRECT

SPRAY DIRECTION.
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 707618) (SHEET 1 OF 7).

PARTS MANUAL
Section C
(From Sheet 1)
Section B
(From Sheet 1)
Section A
(From Sheet 1) Section D
(From Sheet 1)

PARTS MANUAL
Section H
(From Sheet 1)
Section F
Section J (From Sheet 1)
(From Sheet 1)
Section E
(From Sheet 1)
Section M
Section L (From Sheet 1) Detail G

PARTS MANUAL
Section N
(From Sheet 1)

PARTS MANUAL
32

PARTS MANUAL

PARTS MANUAL

PARTS MANUAL
PARTS LIST FOR FIRE SUPPRESSION OPTION (PART NO. 707618).
ADD'L
DESC.
1 1 EA 90 490 001 SYSTEM, FIRE - - COML
SUPPRESSION [See FIRE
SUPPRESSION SYSTEM
(PART NO. 90 490 001) for
repair parts.]
2 1 EA 90 490 005 VALVE, SAFETY - - COML
3 2 EA 709295 CARTRIDGE - - COML
4 1 EA 602645 ACTUATOR, MANUAL - - COML
5 2 EA 602650 VALVE, CHECK 1/4 NPT - COML
6 6 EA 602661 CAP, BLOW-OFF - - PLASTIC
7 12 EA 602663 LOCKWASHER, NOZZLE - - COML
8 6 EA 602660 NOZZLE - - COML
9 1 EA 404418 WELD, MOUNT, - - FAB-STL
ACTUATOR
10 1 EA 400588 SWITCH, PRESSURE 60 PSI SWITCH - COML
11 2 EA HHCS038160100Z8 FSR, HHCS 3/8-16 UNC X 1.00 - GRADE
8
8
13 2 EA PWNA050XXXXXXMC FSR, PWNA 1/2 NARROW TYPE - MIL-
A CARB
8
15 8 EA PWNA038XXXXXXMC FSR, PWNA 3/8 NARROW TYPE - MIL-
A CARB
16 1 EA 700581 FTG, CONNECTOR, MALE 1212JMPMSTRXXST - STL
17 3 EA 105213 FTG, ELBOW, MALE 0808JMPM90EXXST - STL
18 1 EA 700508 FTG, ELBOW, MALE 1212JMPM90EXXST - STL
19 6 EA 701223 FTG, CONNECTOR, 0808JMPFSTRXXST - STL
FEMALE
20 4 EA 700273 FTG, CONNECTOR, MALE 0604JMPMSTRXXST - STL
21 2 EA 701252 FTG, TEE, PIPE, MALE 0404PMPMTEEXXST - STL
22 3 EA 701253 FTG, TEE, BLKHD, 0808JMJMBTBXXST - STL
BRANCH
23 1 EA 701254 FTG, ELBOW, PIPE, 0404PFPF90EXXST - STL
FEMALE
24 1 EA 700589 FTG, COUPLING, PIP, 0404PFPFSTRXXST - STL
FEMALE
25 1 EA 403924 ASSY, HOSE 0.25 ID X 90.00 W/1,90DEG COML
END
26 1 EA 401564 ASSY, HOSE 0.25 ID X 48.00 - COML
27 1 EA 403925 ASSY, HOSE 0.25 ID X 94.00 W/1,90 COML
DEG END
30 - - - - - - -
35 1 EA 602898 WELD, BRACKET - - FAB-STL
36 2 EA HNUT03816XXXXZ8 FSR, HNUT 3/8-16 UNC - GRADE
8
PAGE 17 REVISION 0
PARTS MANUAL
PARTS LIST FOR FIRE SUPPRESSION OPTION (PART NO. 707618).
ADD'L
DESC.
37 1 EA 700220 FTG, ELBOW, SWIVEL, NUT 1212JMJS45EXXST - STL
38 1 EA 400647 GRIP, CABLE 0.250-0.38,1/2"HUB - COML
39 1 EA 402537 CONNECTOR, DIN N/O, W/CABLE, - COML
25FT
40 1 EA 400763 SEALING, LOCKNUT 1/2" NPT - COML
41 1 EA 700427 PLATE, INSPECTION - - COML
42 1 EA 602637 TAG, MONTHLY INSPECT - - COML
43 1 EA 50950 DETECTION SYSTEM - - COML
44 1 EA 50955 MODULE, BATTERY - - COML
45 1 EA 680543404 MODULE, RELEASE CIRCUIT - - COML
TEST
46 100 FT 404878 WIRE, DETECTION - - COML
47 100 FT 404879 HOSE, CONDUIT 3/4" ID - COML
48 1 EA 46294 CABLE, AUTO-DETECTION - - COML
49 1 EA 50952 HARDWARE, MTG, MODULE - - COML
50 1 EA 50957 RESISTOR, WATER TIGHT - - COML
51 1 EA 46299 LABEL, SHUT OFF POWER - - COML
52 1 EA 47471 LABEL, WHEN FIRE ALARM - - COML
53 1 EA 707616 ASSY, SHIPPING, PAD ACTUATOR - COML
54 1 EA 707617 ADAPTER, CABLE, SCN - - COML
55 1 EA 51047 RESISTOR, 4.7K - - COML
56 1 EA 701108 FTG,ELBOW,STREET,90DEG 0404PFPM90EXXST
PAGE 18 REVISION 0
PARTS MANUAL
FIGURE FOR ANSUL TANK ASSEMBLY (PART NO. 90 490 001).
PAGE 19 REVISION 0
PARTS MANUAL
PARTS LIST FOR ANSUL TANK ASSEMBLY (PART NO. 90 490 001) – CONTINUED.

1 EA 30494 BRACKET ASSEMBLY INCLUDES ITEMS 2-9
2 EA 428767 CLAMP ARM PAD INCLUDED WITH ITEM 1
3 EA 53542 HEX HD CAP SCREW INCLUDED WITH ITEM 1
4 EA 30506 WASHER INCLUDED WITH ITEM 1
5 EA 30491 LOCK NUT INCLUDED WITH ITEM 1
6 EA 24224 BUMPER PAD INCLUDED WITH ITEM 1
7 EA 24915 BASE PAD INCLUDED WITH ITEM 1
8 EA 31164 CLAMP BAND INCLUDED WITH ITEM 1
9 EA 31165 CLAMP BAND PAD INCLUDED WITH ITEM 1
10 EA 31280 FILL CAP ASSEMBLY INCLUDES ITEMS 11 AND 12
11 EA 6190 GASKET INCLUDED WITH ITEM 10
12 EA 6273 QUAD RING INCLUDED WITH ITEM 10
13 EA 29516 NAMEPLATE
14 EA 12045 ADAPTER
15 EA 428271 BURSTING DISC ASSEMBLY INCLUDES ITEM 16
16 EA 4677/25959 UNION RING/TAIL PIECE INCLUDED WITH ITEM 15
17 EA 6320 GAS TUBE ASSEMBLY NOT SHOWN
18 EA 29193 CARRIAGE BRACKET ASSEMBLY INCLUDES ITEMS 19-22
19 EA 24122 CARRIAGE BOLT INCLUDED WITH ITEM 18
20 EA 30491 LOCK NUT INCLUDED WITH ITEM 18
21 EA 32966 CLAMP ARM INCLUDED WITH ITEM 18
22 EA 428766 CLAMP ARM PAD INCLUDED WITH ITEM 18
CARTRIDGE ASSEMBLY, LT-A-101-
23 EA 423491 30 INCLUDES ITEM 24
24 EA 77251 SHIPPING CAP INCLUDED WITH ITEM 23
PNEUMATIC ACTUATOR SHIPPING
25 EA 430221 ASSEMBLY INCLUDES ITEMS 26-37
26 EA 430210 SWIVEL NUT INCLUDED WITH ITEM 25
27 EA 430209 SWIVEL ADAPTOR INCLUDED WITH ITEM 25
28 EA 42899 SWIVEL ADAPTOR O-RING INCLUDED WITH ITEM 25
29 EA 56749 PNEUMATIC PISTON INCLUDED WITH ITEM 25
30 EA 56104 PUNCTURE PIN INCLUDED WITH ITEM 25
31 EA 5151 PNEUMATIC PISTON O-RING INCLUDED WITH ITEM 25
32 EA 56105 COMPRESSION SPRING INCLUDED WITH ITEM 25
33 EA 430215 BODY INCLUDED WITH ITEM 25
34 EA 17229 BODY U-CUP (NOT SHOWN) INCLUDED WITH ITEM 25
35 EA 430212 BODY GUIDE (NOT SHOWN) INCLUDED WITH ITEM 25
BODY RETAINING RING (NOT
36 EA 1239 SHOWN) INCLUDED WITH ITEM 25
37 EA 181 BODY GASKET INCLUDED WITH ITEM 25
PAGE 20 REVISION 0
PARTS MANUAL
FINAL FINISH OPTION
FINAL FINISH OPTION

707504
FINAL FINISH OPTION (PART NO. 707504, REV. B)................................................................................. 2
PAGE 1 REVISION 0
PARTS MANUAL
FINAL FINISH OPTION
PAGE 2 REVISION 0
PARTS MANUAL
FINAL FINISH OPTION
See Section H on
Sheet 3
See Section P on
Sheet 3
See Section J
on Sheet 3
OLDENBURG
SV26
See Section M on Sheet 2
See Section K on
Sheet 3
See Detail L on Sheet 3
See Section N See Section E
on Sheet 2 on Sheet 3 See Section C on Sheet 3
See Detail G on Sheet 3
See Section F See Section A on

on Sheet 3 Sheet 3
See Section D
on Sheet 3
See Section B on
Sheet 3
FIGURE FOR FINAL FINISH OPTION (PART NO. 707504) (SHEET 1 OF 3).

PARTS MANUAL
FINAL FINISH OPTION
Section M
(From Sheet 1)
SV26
Section N
(From Sheet 1)

PARTS MANUAL
FINAL FINISH OPTION
Section F
(From Sheet 1)
Section P Section K
Section A (From Sheet 1)
DIESEL
Detail G
(From Sheet 1)
Detail L
(From Sheet 1)
Section D
Section B (From Sheet 1)
(From Sheet 1)
Section H
(From Sheet 1)
Section C
(From Sheet 1)
Section E Section J

PARTS MANUAL
FINAL FINISH OPTION
PARTS LIST FOR FINAL FINISH OPTION (PART NO. 707504).
ADD'L
DESC.
1 1 EA 602296 DECAL, DIESEL - - COML
2 6 EA 600814 TAG, WARNING, PINCH PT - - SST
3 1 EA 404621 LABEL, WARNING - - SST
4 1 EA 404622 LABEL, HAND PUMP - - SST
5 1 EA 404630 LABEL, BRAKE TEST - - SST
6 1 EA 404623 LABEL, CERTIFICATION - - SST
7 1 EA 401307 LABEL, SERIAL NUMBER - - SST
8 1 EA 404624 LABEL, WARNING, TILT - - SST
9 36 EA 602669 FSR, METAL-TACK - - STL
10 8 EA PWNA031XXXXXX FSR, PWNA 5/16, TYPE A - MIL-
MC CARB
11 4 EA HHCS031180100Z8 FSR, HHCS 5/16-18UNC X 1.00 - GRADE
8
12 4 EA HNUT03118XXXXZ FSR, HNUT 5/16-18UNC - GRADE
8 8
13 1 EA 702509 ELEMENT, FILTER FUEL - COML
14 2 EA 401350 CHOCKS, WHEEL - - -
15 1 EA 401354 EXTINGUISHER, FIRE - - COML
16 1 EA 401355 BRACKET FIRE - COML
EXTINGUISHER
17 16 EA 700595 SCREW, SELF-TAPPING - - STL
18 58 FT 602670 TAPE, RED REFLECTIVE 2" X 150FT - -
19 1 EA 404625 TAG, OIL SPRAY HAZARD - - SST
20 1 EA 601138 DECAL, HYD OIL - - COML
21 5 EA 404114 DECAL, OLDENBURG - - COML
22 1 EA 404626 LABEL, CAUTION 4.50 X 2.63 X 20GA - SST
23 1 EA 401168 ELEMENT, FILTER TRANSMISSION - COML
24 2 EA 401172 FILTER, SPIN-ON RETURN - COML
25 2 EA 402011 ELEMENT, FILTER HIGH PRESSURE - COML
26 2 EA 401846 ASSY, HOSE, TEST PORT - - COML
27 40 EA 401707 STRAP, BUCKLE 1.00 X 24.00 - COML
28 2 EA 404116 DECAL,SV26 - - COML
29 1.2 SF 15693 SHURSTEP, NONSKID 6.00 X 28.00 - COML
30 1 EA 404627 TAG, WARNING, - - COML
CYBERSTICK
PAGE 9 REVISION 0
PARTS MANUAL
FINAL FINISH OPTION
PAGE 10 REVISION 0
PARTS MANUAL
HIGH PRESSURE FILTER OPTION

402173
HIGH PRESSURE FILTER OPTION (PART NO. 402173, REV. C).............................................................. 2
PAGE 1 REVISION 0
PARTS MANUAL
See Assembly View A on Sheet 2.
FIGURE FOR HIGH PRESSURE FILTER OPTION (PART NO. 402173) (SHEET 1 OF 3).
PAGE 2 REVISION 0
PARTS MANUAL
Top View
Assembly View A
(From Sheet 1)
PAGE 3 REVISION 0
PARTS MANUAL
Machining Detail
PAGE 4 REVISION 0
PARTS MANUAL
PARTS LIST FOR HIGH PRESSURE FILTER OPTION (PART NO. 402173).

1 2 EA 402010 FILTER, PRESSURE Repair Parts:
10 Micron Filter Element – P/N 402011

Visual Pressure Switch – P/N 402122 - COML
2 4 EA 701258 FTG, CONNECTOR 1616JMOMSTRXXST - STL
3 4 EA 700770 FTG, ELBOW 1616JMJS90EXXST - STL
4 1 EA 402518 WELD, MOUNT, FILTER - - FAB,STL
5 8 EA 602773 FTG, HHCS HHCS038240075 - GR8
6 8 EA 701565 FSR, PLAIN WASHER .38, TYPE A, ZINC - GR8
7 4 EA 700070 FTG, HHCS HHCS050130100 - GR8
8 4 EA 701566 FSR, PLAIN WASHER .50, TYPE A, ZINC - GR8
9 REF EA 402513 ASSY, HOSE #16 X 15.00 IN LG - COML
PAGE 5 REVISION 0
PARTS MANUAL
PAGE 6 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM
LUBRICATION SYSTEM
404815
LUBRICATION SYSTEM (PART NO. 404815, REV. D) .............................................................................. 2
PAGE 1 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM
SEE VIEW S, SEE VIEW K-K, SEE VIEW R-R,

ON SHEET 9. ON SHEET 3. ON SHEET 9.
SEE VIEW E-E,
SEE VIEW F-F, ON SHEET 5.
ON SHEET 5.
SEE VIEW C-C,

ON SHEET 4.
2
SEE VIEW B-B,
SEE VIEW L-L,
ON SHEET 3.
ON SHEET 8. SEE VIEW U-U,
ON SHEET 10.
SEE VIEW A-A,
ON SHEET 2.
FIGURE FOR LUBRICATION SYSTEM (PART NO. 404815) (SHEET 1 OF 13).
PAGE 2 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM
SEE VIEW T, SEE VIEW P-P, SEE VIEW N, SEE VIEW J,

ON SHEET 10. ON SHEET 9. ON SHEET 8. ON SHEET 6.
1 1 1
SEE VIEW H-H,

SEE VIEW G-G, ON SHEET 7.
ON SHEET 6.
See View D-D

on Sheet 3.
31
VIEW A-A, FROM SHEET 1
8 8
10 50 48 10
PAGE 3 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM
VIEW B-B, FROM SHEET 1

2
31
4
VIEW D-D, FROM SHEET 2
16
16
VIEW K-K, FROM SHEET 1
PAGE 4 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM
1 2
52
mounted
7 below
51 9 item 38
31 4
38
7
9
11
47
7
44 9
41
11
56 47
49 12
32 VIEW C-C, FROM SHEET 1
13
40
53 49
53
59 34
59 41 56 49 13
60
53
PAGE 5 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM
7
9
VIEW E-E, FROM SHEET 1 37
7
9
2
VIEW F-F, FROM SHEET 1 38
PAGE 6 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM
1 18 8
10
VIEW G-G, FROM SHEET 2
See View M-M

on Sheet 8.
25 29
30
42
21
8
10
25 1
29
30
42
1 8
10 23
22 29
30
42
VIEW J, FROM SHEET 2
PAGE 7 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM
1 1 24 17 1 16 1
1 2 1 17 1 24 16
28
8 18 18 8 8 30 58 8 18 18 8
10 10 10 42 10 10
28
18 8 30 58 8 8 18 18 8
10 42 10 10 10
7
9 52
VIEW H-H, FROM SHEET 2
PAGE 8 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM
16
16
25
25
VIEW M-M, FROM SHEET 6
28
VIEW L-L, FROM SHEET 1 30
42
19
8
17
10
28
30
42
24
1 1
8
10 58
17 17
24
28
30
VIEW N, FROM SHEET 2 42
PAGE 9 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM
16
1 27
1
SEE VIEW Q,
ON THIS SHEET
27
VIEW P-P, FROM SHEET 2
32
36
VIEW R-R, FROM SHEET 1
54
VIEW S, FROM SHEET 1
27
8
1
10
20
8
10
VIEW Q-Q, THIS SHEET
FIGURE FOR LUBRICATION SYSTEM (PART NO. 404815) (SHEET 9OF 13).
PAGE 10 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM
27
61
BOOM LIFT CYLINDER DETAIL

27
61
27
27
PUSH BLADE CYLINDER DETAIL
42
27
26
42
42
VIEW T, FROM SHEET 2 VIEW U-U, FROM SHEET 1
PAGE 11 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM
45
46
JUNCTION BOX #4
LEFT SIDE VIEW
PAGE 12 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM

PARTS MANUAL
LUBRICATION SYSTEM

PARTS MANUAL
LUBRICATION SYSTEM
PARTS LIST FOR LUBRICATION SYSTEM (PART NO. 404815).
INDEX NO. PART NAME PART NO. QTY REMARKS

1 Block, Tapped 400666 19
2 Mount, Grease Block 401183 7
3 Valve, Divider 401668 1
4 Mount, Pump 402394 1
5 Plug, Grease Port 401268 21
6 Gasket, Grease Port 401269 21
Capscrew, Hex Head, 0.25”-20
7 S100006 14
UNC x 1.50” Lg, Grade 5
Capscrew, Hex Head, 0.50”-13
8 S100487 45
UNC x 1.00” Lg, Grade 8
Washer, Plain, 0.25”, Regular,
9 S100221 14
Type B, Steel
Washer, Plain, 0.50”, Narrow,
10 S100092 45
Type A, Mil-Carb
Nut, Hex, 0.31”-18 UNC, Grade
11 S100411 2
5
Fitting, Elbow,
12 S200774 6
0602JMPM90EXXST
Fitting, Straight,
13 S200776 13
0602JMPMSTRXXST
Valve Outlet W/Check,
14 400999 7
0202PFPMSTRXXST
15 Ferrule, U-Clamp 400998 7
16 Bar, Tie Down 401117 7
17 Bar, Grease Guard 401359 3
18 Guard, Grease 401362 8
20 Plate, Grease Guard 401365 2
22 Tube, Grease Guard 401372 2
23 Channel, Grease Guard 401373 2
Bushing,
26 401344 2
0204PFPMSTRXXST
27 Adapter, Quicklinc 401816 17
Fitting, Nipple,
28 S200738 4
0202PMPMSTRXXST
29 Fitting, Nipple 401345 5
Fitting, Elbow,
30 401343 9
0202PFPF90EXXST
PAGE 17 REVISION 0
PARTS MANUAL
LUBRICATION SYSTEM
PARTS LIST FOR LUBRICATION SYSTEM (PART NO. 404815) - Continued.
INDEX NO. PART NAME PART NO. QTY REMARKS

32 Hose Assembly 401025 2
36 NOT USED
39 Hose, Grease, Nylon 401833 350 Ft
40 Valve, Pressure 401702 1
41 Pump, Element, Grease 401770 2
44 Pump, Grease, 24 VDC 402486 1
45 Cord, Grip 400647 1
46 Sealing, Locknut 400763 1
Washer, Plain, 0.31 Narrow,
47 S100537 2
Type A, Mil-Carb
48 Label, Grease Block 402406 1
Fitting, Elbow,
49 S200140 3
0202PFPM90EXXST
Fitting, Elbow,
53 S200047 3
0606JMJS90EXXST
Fitting, Union,
54 S200268 1
0404JMJMSTRXXST
56 Adapter, Outlet 402569 2
58 NOT USED
Fitting, Swivel Run Tee,
60 S200108 1
0606JMJSTERXXST
61 Fitting, Straight Adapter S200819 4
PAGE 18 REVISION 0
PARTS MANUAL
WHEEL ASSEMBLY
WHEEL ASSEMBLY
711064
WHEEL ASSEMBLY (PART NO. 711064, REV A) ................................................................................................. 2
PAGE 1 REVISION 0
PARTS MANUAL
WHEEL ASSEMBLY
PARTS LIST FOR WHEEL ASSEMBLY (PART NO. 711064)

NO FIGURE

1 1 EA 710821 TIRE,SLICK,L5-S,12.00X24,20 PLY - COMML
2 1 EA 708819 WHEEL,8.5X24 - COMML
3 1 EA 404894 TUBE,12.00X24 - COMML
4 1 EA 402721 FLAP,TIRE,CENTER HOLE - COMML
5 1 EA MOUNT CHARGE FOR MOUNTING TIRE AND RIM -
PAGE 2 REVISION 0
PARTS MANUAL
WATER SPRAY OPTION
WATER SPRAY OPTION

709817
WATER SPRAY OPTION (PART NO. 709817, REV C).......................................................................................... 3

WATER TANK ASSEMBLY (PART NO. 709822, REV A) ................................................................................... 11
PAGE 1 REVISION 0
PARTS MANUAL
WATER SPRAY OPTION
PAGE 2 REVISION 0
PARTS MANUAL
WATER SPRAY OPTION
SEE VIEW-A
SHEET 2
FIGURE FOR WATER SPRAY OPTION (PART NO. 709817) (SHEET 1 OF 3).

PARTS MANUAL
WATER SPRAY OPTION
A A
SEE SECTION A-A

THIS SHEET
VIEW A
WATER BARREL REWORK
AND ASSEMBLY DETAILS SECTION A-A
FROM SHEET 1 FROM THIS SHEET

PARTS MANUAL
WATER SPRAY OPTION

PARTS MANUAL
WATER SPRAY OPTION
PARTS LIST FOR WATER SPRAY OPTION (PART NO. 709817)

1 1 EA 709103 LABEL WATER SPRAY PUMP VINYL
2 1 EA 400397 SWITCH SPST COML
3 1 EA 400396 BOOT TOGGLE COML
4 1 EA 007476 HOUSING INDICATOR COML
5 1 EA 007478 LENS, INDICATOR YELLOW COML
6 1 EA 007479 LAMP,INDICATOR 24V COML
7 2 EA 402509 CABLE W/DIN COML
8 1 EA 709120 MANIFOLD,WATER SPRAY STL
9 1 EA 709816 WELD, REAR LIGHT MOUNT STL
10 1 EA 709822 ASSY,WATER TANK [See WATER 130 GAL. CAPACITY STL
TANK ASSEMBLY (PART NO.
11 1 EA 709167 PLATE,WATER TANK MTG STL
12 3 EA 400666 BAR,MOUNTING 0.75 X 1.00 X 4.00 STL
13 4 EA 700682 FTG,UNION,BULKHEAD 0808JMJMBSTXXST STL
14 1 EA 701213 FTG,UNION 0808JMJMSTRXXST STL
15 1 EA 401244 FTG,SWIVEL,08MJ-08MJ STL
16 1 EA 401759 VALVE,BALL 3/4NPTF-M,600PSI COML
17 1 EA 401760 STRAINER,Y 3/4NPTF,400PSI COML
18 1 EA 602632 FTG,BULKHEAD,P/JIC 1212JMPMBSTXXST STL
19 1 EA 701163 FTG,CONNECTOR,MALE 0812JMPMSTRXXST STL
20 2 EA 700686 FTG,ELBOW,UNION,BULKHEAD 0808JMJMB90XXST STL
21 1 EA 700187 FTG,ELBOW,SWIVEL,NUT 0808JMJS90EXXST STL
22 1 EA 401977 ASSY,HOSE DCMPD3JS08X-168 COML
28 4.0 FT 401604 WRAP,SPIRAL,HOSE #8 COML
29 4 EA 402038 PLATE,WATER SPRAY 1.00 X 4.75 X 4.75 ASTM A572
30 4 EA 701110 FTG.PLUG,HOLLOW HEX 04XXPMXXPLGHHST STL
31 1 EA SSCA075100075ST SETSCREW,SHCP 3/4-10UNC X 0.75 STL
32 1 EA 0907264-0088 FTG,ELBOW,MALE,45DEG 0808JMPM45EXXST STL
33 2 EA 402040 PLATE, WATER SPRAY 0.50 X 0.50 X 7.50 ASTM A572
34 1 EA 90 449 009 VALVE,SHUTTLE COML
35 1 EA 90 472 028 ELEMENT,FILTER COML
36 1 EA 50 072 028 HOUSING,FILTER COML
CONTINUED
PAGE 9 REVISION 0
PARTS MANUAL
WATER SPRAY OPTION
PARTS LIST FOR WATER SPRAY OPTION (PART NO. 709817) CONTINUED

37 1 EA 90 727 008 GAGE,PRESSURE COML
38 1 EA 50 016 007 VALVE,SOLENOID COML
39 1 EA 601960 VALVE,SUPPLY COML
40 1 EA 709088 PUMP,WATER COML
41 2 EA 709228 NOZZLE,SPRAY FLAT,90DEG SPRAY COML
42 1 EA 709516 BRACKET, FILTER MOUNTING 0.25 X 2.75 X 8.55 ASTM A36
43 2 EA HHCS038160125Z8 FSR, HHCS 3/8-16 UNC X 1.25 GR8
45 2 EA PWNA038XXXXXXMC FSR, PWNA 3/8 NARROW, TYPE A MIL-CARB
46 1 EA 710840 PLATE,WATER PUMP MNTG ASTM A36
PAGE 10 REVISION 0
PARTS MANUAL
WATER SPRAY OPTION
FIGURE FOR WATER TANK ASSEMBLY (PART NO. 709822)
PAGE 11 REVISION 0
PARTS MANUAL
WATER SPRAY OPTION
PARTS LIST FOR WATER TANK ASSEMBLY (PART NO. 709822)

1 1 EA 709815 WELD, WATER TANK - FAB STL
2 1 EA 700189 FTG,PLUG,HEXHD 16XXPMXXPLGHXST STL
3 1 EA 709165 PLATE, WATER TANK MTG 0.31 X 4.25 X 11.16 - ASTM A36
4 1 EA 709166 PLATE, WATER TANK MTG 0.31 X 1.50 X 20.34 - ASTM A36
5 1 EA 706270 COVER, HYD TANK ACCESS 8 INCH - COML
6 1 EA 401026 WELD,GRAB-HANDLE 0.75 DIA, FORMED FAB,STL
7 1 EA 90 207 002 CAP, FUEL - - COML
8 1 EA 90 207 003 STRAINER - - COML
9 1 EA 709824 HOSE, PLASTIC, 3/8 ID 45.3" LENGTH - PLASTIC
10 2 EA 701559 FTG, ADAPTER 0606BAJSSTRXXBR - BRASS
11 6 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2 - MIL CARB
12 6 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 - GR 8
13 1 EA 701092 FTG, ELBOW 0406JMOM90EXXST STL
15 2 EA 700190 FTG, 90~ ELBOW 0606JMOM90EXXST - STL
Next Higher Assembly is WATER SPRAY OPTION (PART NO. 709817).
PAGE 12 REVISION 0
PARTS MANUAL
CAB LIGHTING INSTALLATION

709777
CAB LIGHTING INSTALLATION (PART NO. 709777, REV A)........................................................................... 2
PAGE 1 REVISION 0
PARTS MANUAL
FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 709777)
PAGE 2 REVISION 0
PARTS MANUAL
PARTS LIST FOR CAB LIGHTING INSTALLATION (PART NO. 709777)

1 4 EA 706119 LAMP,FLOOD,LED - COML
2 1 EA 402111 WELD,MOUNT,LIGHTS,CAB - FAB-STL
3 4 EA HHCS050130100Z8 CAPSCREW,HEX HD 1/2-13 UNC X 1.00 GR5
4 4 EA PWNB050XXXXXXMC WASHER,PLAIN,TYPE B 1/2 NOM -
5 4 EA 705565 BACKSHELL, 90 DEG - COML
6 4 EA 403473 CONNECTOR, PLUG 2 PIN DEUTSCH COML
7 8 EA 403190 CONTACT, SOCKET 16-18 AWG COML
8 4 EA 403472 WEDGE LOCK - COML
9 25 FT 008596 CABLE 8 COND, 16-AWG COML
10 2 EA 0905794-0010 CORD GRIP, 3/4 NPT 0.50-0.625 CABLE COML
11 2 EA 400764 LOCKNUT, SEALING 3/4" COML
PAGE 3 REVISION 0
PARTS MANUAL
PAGE 4 REVISION 0
PARTS MANUAL
SINGLE PICK INSTALLATION TOOL

402552
SINGLE PICK INSTALLATION TOOL (PART NO. 402552, REV. D) ........................................................ 2
PAGE 1 REVISION 0
PARTS MANUAL
See Section A on
A A Sheet 3.
See Section B below.
B B See View C on Sheet 2.
See “Assembly Instructions for Tapered Bushings on Tool

Extend Cylinder” on Sheet 4.
Section B (From this Sheet, Above)

FIGURE FOR SINGLE PICK INSTALLATION TOOL (PART NO. 402552) (SHEET 1 OF 4).
PAGE 2 REVISION 0
PARTS MANUAL
View C (From Sheet 1)

PAGE 3 REVISION 0
PARTS MANUAL
Section A
(From Sheet 1) See “Assembly Instructions for Tapered Bushings and
Bushings on Tool/Barrel Pivot” on Sheet 4.
PAGE 4 REVISION 0
PARTS MANUAL
Assembly Instructions for Tapered Bushings and Bushings on Tool/Barrel Pivot.

(See Section A on Sheet 3)
Assembly Instructions for Tapered Bushings on Tool Extend Cylinder

(See Section B on Sheet 1)
PAGE 5 REVISION 0
PARTS MANUAL
PARTS LIST FOR SINGLE PICK INSTALLATION TOOL (PART NO. 402552).

1 1 EA 402549 MACH, TOOL, SINGLE ENDED - FAB STL
2 2 EA S100084 FSR, PLAIN WASHER 3/4 NARROW TYPE A MIL CARB
3 2 EA S100775 FSR, HHCS 3/4-10 UNC X 2.25 GR. 9 F-911
4 2 EA S100573 FSR, PLAIN WASHER 1 1/4 NARROW TYPE A MIL CARB
5 2 EA S100774 FSR, HHCS 1 1/4-7 UNC X 3.50 GR. 9 F-911
6 1 EA 401597 PIN, TOOL PIVOT, Ø3.50 Ø 3.63 X 12.00 LG 8620
7 2 EA 401593 BUSHING, TAPERED, Ø3.50 Ø 3.50 X 2.84 LG ETD-150
8 1 EA 401599 PIN, TOOL CYL, Ø2.00 Ø 2.00 X 5.00 LG 8620
9 2 EA 401592 BUSHING, TAPERED, Ø2.00 Ø 2.00 X 1.63 LG ETD-150
10 2 EA 401596 BUSHING, TOOL PIVOT Ø 4.006 X 3.50 LG 1026 HR
11 1 EA 401655 PICK, SCALER, CAT STYLE - COML
12 1 EA 401657 LOCK - COML
13 1 EA 401656 PIN - COML
14 1 EA S200054 FTG, GREASE 1/8 NPT STL
PAGE 6 REVISION 0
FOR PARTS & SERVICE ASSISTANCE – CALL TOLL FREE (877) 243-7455
E-Mail: hardrockpartsandservice@oldenburggroup.com
UNITED STATES
Mining Equipment Service Manager Stefan Gierko Office: (603) 542-9548
Cell: (603) 738-2255
Mining Equipment Parts Manager Debbie Borey Office: (603) 542-9548
Cell: (313) 559-7375
Director of Mining Product Sales Bill Rhoades Office: (603) 542-9548
Cell: (603) 848-0794
Home Office: (603) 495-0041
Director of Sales Engineering Steve Rudinec Office: (906) 776-3140
Cell: (906) 396-9850
Marketing Administrator Dave Sabalewski Office: (603) 542-9548
Northeast Sales Donald Miller Cell: (443) 975-9091
Northeast Service Jason Swoyer Cell: (757) 754-1556
Southeast Sales Terry Robinette Cell: (303) 638-4232
Southeast Service Jim Smith Cell: (931) 267 8646
Bill Debord Cell: (931) 239-9926
Lorne Bellofatto Cell: (740) 416-1894
Matt (Glen) Jacobs Cell: (309) 533-3134
Midwestern Sales Jim Bible Cell: (573) 259-8329
Home Office: (573) 468-8329
Midwestern Service Mike Grant Cell: (636) 575-5755
Toby Crawford Cell: (603) 289-0047
Craig Barker Cell: (906) 284-0320
CANADA
Resource Equipment Sales Bob Ray Cell: (705) 542-5080
Perry Neel Office: (807) 221-4670
Cell: (705) 542-7210
Torrox International Ltd Carter Kosick Office: (902) 468-7666

Cell: (902) 497-1334
LATIN AMERICA
General Manager for Latin America Sales Marcos Rosiles Office: +52 (492) 925 1668
Office: +52 (492) 925 1679
Office: +52 (492) 998 1979
Inside Mexico: 01 800 831 0565
Cell: +52 (492) 103 0834
Latin America Service Manager Gerardo Sanchez Office: +52 (492) 925 1668
Office: +52 (492) 925 1679
Cell: +52 (492) 146 3277
Mexico Service Manager Gabriel Rodriguez Cell: +52 (492) 146 3277
Latin America Service Manuel Reyes Cell: +52 (492) 105 2162
Eduardo Castanada Cell: +52 (492) 105 2172
Juan Rivera Office: +52 (492) 145 2374
Distributor Manager Jesus Fernandez Office: +52 (492) 103 2656
Parts Assistance Juan Mena Office: +52 (492) 126 1151
Octavio Lara Office: +52 (492) 925 1668
Office: +52 (492) 925 1679
Cell: +52 (492) 145 1872

SV 22 P H 30 Parts Manual

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PARTS MANUAL

PUB NO. 1654 REVISION 0

SERIAL NUMBER 490044

MODEL SV-22-P-H-30 SCALER WITH:

© 2012 All rights reserved.

EQUIPMENT MANUFACTURER MODEL/PART NUMBER SERIAL NUMBER

DIESEL ENGINE CUMMINS QSB4.5 73381802

TRANSMISSION DANA 13.7HR32460-638 PBEA417743

RADIATOR INDIANA 229940P 703617

FRONT AXLE KESSLER 82.4840.3A 464405

REAR AXLE KESSLER 82.4840.3A 464543

PUMP “A” RH REXROTH R910974886 42709247

PUMP “B” LH REXROTH R910974886 42709256

LUBE PUMP LINCOLN P203-8XNBO-1K6-24-1 094824C

ARTICULATION BEARING ROTEK 421360-3

ROTATION BEARING KAYDON 14826-001 M-53-1H2

HELAC HELAC CORPORATION HIX-112-5-RF-180-55-0-H 528174

MP18 RIGHT EATON CMX100 02-398791

MP18 RIGHT EATON CMX100 02-398792

MP18 STEER EATON 630AA00301A 15314

HAMMER ATLAS CORPORATION 8460020070 BCS 006192

PLEASE HAVE UNIT AND COMPONENT SERIAL NUMBERS WHEN ORDERING

The following pages provide an explanation of how to use this manual.

6. Any information provided in remarks column.

8. Address to which parts are to be delivered.

Parts List Title

BOOM END 1 708857 WELD, BOOM END FRAME

DRIVE TRAIN 1 703713 ENGINE & TRANSMISSION

CAB 1 709778 CAB, W/ RISER, SCALER

BOOM 1 400787 ASSEMBLY, ROOF COVER

HYDRAULIC 1 708995 HYDRAULIC, CAB

ELECTRICAL 1 709059 ELECTRICAL

OPTIONS 1 707461 PUSH BLADE, 8'

FUEL TANK INSTALLATION

FUEL TANK INSTALLATION (PART NO. 703743, REV. B) ...................................................................... 2

PARTS LIST FOR FUEL TANK INSTALLATION (PART NO. 703743).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

HYDRAULIC TANK INSTALLATION

HYDRAULIC TANK INSTALLATION (PART NO. 403488, REV. K)......................................................... 2

See Assy Detail A on

See View B on Sheet 3.

See View C on Sheet 4.

PARTS LIST FOR HYDRAULIC TANK INSTALLATION (PART NO. 403488).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

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ENGINE END COVER INSTALLATION

ENGINE END COVER INSTALLATION (PART NO. 703720, REV. B)...................................................... 3

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FIGURE FOR ENGINE END COVER INSTALLATION (SHEET 1 OF 2).

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FIGURE FOR ENGINE END COVER INSTALLATION (SHEET 2 OF 2).

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PARTS LIST FOR ENGINE END COVER INSTALLATION.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L

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MOVING ASSEMBLY INSTALLATION

MOVING ASSEMBLY INSTALLATION (PART NO. 400020, REV. N) ..................................................... 2

See Note 9 on Page 13.

REFERENCE SHEET 7 AND SHEET 8.

PARTS LIST FOR MOVING ASSEMBLY INSTALLATION (PART NO. 400020).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADDITIONAL MAT’L

Next Higher Assembly is MOVING ASSEMBLY INSTALLATION (PART NO. 400020).