Professional Documents
Culture Documents
RT6OO
12261-261
. TABLE OF CONTENTS.
LOWER
(Groupe 2. lll
HEAIER
(Grcup3l)
EreREx
INSTRUCTIONS FOR ORDERING PARTS
When ordering parts, contact your nearest Terex Cranes distributor and give the following
information to assure prompt service:
PART IDENTIFICATION:
REF. PABT.NO. DESCBIPTION OTY.
State the part number, description and
quantity required. Do not use the item number.
1 707 6594 Gsar
SH IPPING INSTRUCTIONS:
IMPORTANT
This manual lists serviceable parts for EVERY machine built of this model
designation. Serial numbers are used to identify parts when a product
improvement is made or an alternate component is used. KNOW THE SERIAL
NUMBER OF YOUR MACHINE before searching for replacement parts.
The PARTS GROUP INDEX shows the functional arrangement of associated parts for the
machine. A group number identifies the same group of parts regardless of model (Group 25 is
always the hydraulic system). The groups which apply to the machine are listed in numerical
order. A letter suffix to a group number, 25A, is used for variable or optional parts groups.
PAGE NUMBERS are in numerical sequence within each parts group. The first number is the
group number and the second number is the numerical sequence number. Letter suffixes are
used to maintain continuity to the manual as revisions are incorporated (1.1, 1.2, 1.2A, 1.2P., 1.3,
etc.).
EXPLODED VIEW ILLUSTRATIONS show the relationship of assembled parts. The illustrations
are keyed to an accompanying parts list on the same page or on the facing page and are
positioned for ease in readino the manual.
LOCATING INDIVIDUAL PARTS
'I . Turn to the PARTS GROUP INDEX and find the general area of the part inquestion. (Example:
Seat would be found in "Operator's Cab & Machinery Housing" Group 27).
2. Refer to the partsgroup and check to see if a subsequent letter-designated group is u3ed.
Check the title block on the pages to determine the application of the group to your particular
machine.
OFFSETTABLE
IV a. Ualor assemblies are shown at the beginning of each group with page references to component parts
breakdowns on the pages which follow. Briefly skim through the group to familiarizeyourself with the
information included in it. Locate the illustration and parts list which pertain to the assembly or part
you desire. Compare the serial number of your machine to those which may appear on the page to be
sure you are ordering the correct part.
4. ltem numbers on the illustration conespond lo those in the parts list. Parts not shown with an item
number are the same as identical or symmetrical parts with an item number. Parts keyed with an
asterisk or other symbol are included in a repair kit. lf no part number is shown, these parts cannot be
ordered separately.
5. Quantities are shown as required per component assembly unless otherwise noted.
6. lf an assembly is listed without any serviceable parts, it must be ordered complete. Serviceable
parts of components are listed under the component parl or a subsequent page as indicated.
7. All hardware shown without the size listed after the noun name is specially made for the particular
application and must not be substituted with standard hardware.
FILTER KIT
RT6OO
o
CUMMINS
FILTER KIT
(lncludes all items below) 218022
FUEL 218032
otL 218033
AIR 21 6685
AIR
TRANSMISSION OIL
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3/2003
ErenEx PARTS GROUPS
RT6OO
CARRIER FRAME, FUEL TANK 9 DRIVE SHAFTS
2.1) Frame, Fenders, Decks 9.1) Drive Shafts
2.2) Rear Axle Assembly 10 BRAKES
2.3) Front Axle Assembly 10.1) Brake Line System
2.4) Fuel Tank 10.2) Brake Line System
2.51 Axle Lock-Out 10.3) Air Supply System
2.6) Axle Lock-Out Cylindet 10.4) Air Supply System
2.7) Pintle Hook 10.5) Air Brake Kit
OUTRIGGERS 11 STEERING
3.1) OutriggerAssembly 11.1) Steering System
3.2) Outrigger Jack Cylinder 11.2) Steering Control Unit
3.3) Outrigger Extend Cylinder 11.3) SteeringCylinder
3.4) Outrigger Valve Hyd 11.41 Steering Type Selector Valve Hyd
3.6) Outrigger ExURet Valve Hyd 11.5) Steering Valve
3.6) Solenoid Valve 12 SUPERSTRUCTURE
3.7) Outrigger Pads 12.1) Superstructure
CARRIER AXLES & WHEELS 12.2) Swing Bearing
5.1) Front & Rear Axles 12.3) Cab Mounts
5.2) Housing Group 13 COUNTERWEIGHT *
5.3) Brake Assembly 13.1) Counterweight
5.4) Differential Carrier 22 SWING SYSTEM
5.5) Hub & Shaft Group 22.1) Swing Drive, Braden
5.6) Hub & Shaft Group 22.2) Swing Reduction Unit, Braden
5.7) Hub & Shaft Group 22.3) Swing Motor, Eaton
5.8) Wheel & Tire Assembly PUMP DRIVE CASE
CARRIER ENGINE 24.1) Hydlaulic Pump Assembly
6.'t )
Engine Installation (Cummins) 24.21 Hydraulic Pump (Winch)
6.2) Enginelnstallation(Cummins) 24.3) Hydraulic Pump (Attachment & Swing)
6.3) Enginelnstallation(Cummins) HYORAULIC SYSTEM
6.4) Enginelnstallation(Cummins) 25.1) HydraulicReservoir
6,5) Enginelnstallation(Cummins) 25.2) Lower Hydraulics, Hydraulic Reservior
6.6) Engine Installation (Cooling Asm) 25.3) Upper Hydraulics, Winch Valve
TRANSMISSION 25.4) Upper Hydraulics, Winch Hydraulics
7.1) Transmission(Dana) 25.5) Upper Hydraulics, Boom Valve (Front)
7.2) Converter Group 25.6) Upper Hydraulics, Boom Valve (Rea.)
7.3) Converter Group 25.7) Upper Hydraulics, Cab
7.4) Converter & Transrftission Case 25.8) Center Swivel Ass€mbly (Upper)
7.5) Convertor & Transmission Gase 25.9) Center Swivel Assembly (Lower)
7.6) Clutch Group, Rev,3rd, Forward & 2nd 25.10) Lower Hydraulic System, Diverter Valve
7.7) Clutch Group, Rev,3rd, Forward & 2nd 25.11) Priority Valve
7.8) Clutch Group, 1st 25.12) Swing Drive
7.9) Clutch Group, 1st 25.13) Rotary Manifold
7.10) Pressure Valve, Pump & Oil Filter 25.14) Upper Hydraulics, Swing Valve
7.11) Pressure Valve, Pump & Oil Filter 25.15) Hydraulic Pump
7.12) Control Valve 25.16) Hold Valve
7.13) Hi & Low Shift Control 25.17) Upper Hydraulics, Relief Valve
7.14) Pump Adaptel 25.18) Lower Hydraulics, Outrigger Valves
7.15) Pump Disconnect 25.19) Upper Hydraulics, Press. Reducer Valve
7.16) Drive Plate croup ' 25.20) Upper Hydraulics, Extend Cylinder
25.21) Frame Hydraulic Tubes
25.22) Remote Transmission Filter
3/2003
EreREx PARTS GROUPS
RT6OO
O27 OPERATOR'S CAB & MACHINERY HOUSING
27,1) Operator's Cab Assembly
HYDRAULIC TELESCOPING BOOM
39.1) 111' Boom
27.2) Operator's Cab 39.2) 111'Boom
27.3) Operator's Cab 39.3) 111'Boom
27.4) Operator's Cab 39.4) 111'Boom
27.5) Operator's cab 39.5) Sheave Head Assemblies
27.6) Operator's Cab (Door) 39.6) Extend Cylinder
27.7) Operator's Cab (Front Windshield) 39.7) Hold Valve
27.8) Operator's Cab (Roof Hatch) 39.8) Hoist Cylinder
27.9) CablewayAssembly 39.9) Sheave
27.10) Operator's Seat JIBS
27.11) Engine Housing 39A.1) 33'-57' Offsettable Jib
27.12) Wipers 39A.2) Ofisettable Jib Assembly (32')
OPERATOR'S CONTROLS 39A.3) Jib Stowage Assembly
28.1) Directional Signal Control 39A.4) Anti-Two Block (Jib)
28,2) Transmission Shifter Control Assembly HYDRAULIC WINCH
28.3) Swing Brake Control 40.1) Tension Roller Assembly
28.4) 360" House Lock 40.2) Winch Assembly
28.5) Boom Angle Indicator 40.3) Winch Assembly r
28.61 Cab Throttle Control 40.4) Winch Motor (7 Piston Rexroth)
28.7) Arm Module Assemblies 40.5) Winch Motor (7 Piston Rexroth)
28.8) Boom Control 40.4A) Winch Motor (9 Piston Voac)
28.9) Control Module 40.54) Winch Motor (9 Piston Voac)
TOOLS, PAINT, LUBRICANTS HYDRAULIC WINCH
29.1) Tools / Paint 40A.1 ) WinchTension Roller Assembly
29.2) Hydraulic O-Rings & Clamps 40A.21 Winch Assembly
29.3) Clamps 40A.3) Winch Assembly
30 MARKING 404.4) Winch Motor (9 Piston Rexroth)
30.1) Marking Decals 40A.5) Winch Motor (9 Piston Rexroth)
30.2) Marking Decals HOOK BLOCKS, BALLS
30.3) Marking Decals 44.1) Hook Block, 5 Sheave / 60 Ton
30.4) Marking Decals, Anti-Skid Tape 44.2) Overhauf Ball,419# I 121 314"
31 HEATER 45 WIRE ROPE, PENDANTS, REEVING
31.1) Propane Heater & Def (Hunter WPH20-308) 45.1) Wire Rope & Reeving
31.2) Propane Heater (Hunter WPH20-308) 50 ATTACHMENT OPTIONS
31.3) Propane Heater (Hunter WPH20-308) 50.1) Auxiliary Winch (Winch)
31.4) Heater / AC Installition (Upper) 50.2) Auxiliary Boom Head Sheave
31.5) Heater / AC (Kenway LRCR004) 50.3) Anti-Two (Aux Sheave)
3tA HEATER RATED CAPACTTY TNDTCATOR (RCt 510)
31A.1) Propane Heater (Suburban) 52.1) Greer RCl510 (RCl Assembly)
31A.2) Propane Heater (Suburban) 52.2) Greer RCl510 (Computer)
31A.3) Propane Heater (Suburban) 52.3) Greer RCl510 (Reel)
31A.4, Propane Heater (Suburban)
33 ELECTRICAL SYSTEM
33.1) Dash Assembly
33.2) Dash Assembly
33.3) Battery Assembly
33.4) Collector Ring
33.5) Circuit Breaker As.sembly
33.6) Light Assembly
33.7) Relay Panel
33.74) Relay Panel
33.8) Axle Centering Light Assembly
33.9) Optional Lights
33.10) Fuses
33.11) Wire Harnesses
5/2006
1
I
REF, PARI.NO. DESCRIPTION OTY. REF. PART.NO. DESCRIPTION OTY.
'1
720 0296 Deck, Bear --.............................-........... 1 1222-220 Plug. Hole
2 1200-29 Capscre,r, 5/1 6C x 3,/4,............-........... 6 10 706 9604 Mkror
1209-3 Plainwasher,.......... 6 709 6374 Bracket .........2
1210-17 Lockwasher -.......... 6 1200-1 Capscrew, lr4 x.75 UNC.............-.-,-...2
3 ?20402t7 Deck, Front-. ........._ 1 1210-13 Lockwasher, 114...............-................... 2
4 720F0182 Ferder.....................-.............-......-....... 4 1200-61 capscrew, 3r8 x I.25............................4
5 1200,95 Caspcrew, 1,,2C r 1 .............................. 32 1205-36 Nul, 3.r8...............................................-.4
't210,26 Lockwasher...--..................................... 32 1210-20 Lockwasher, 3./8..............................,..-.5
120S,6 Plainwasher...--...................--................ 32 tl 720F0201 Step.-.................................................--.4
720F0391 Ladder..........................................,....... 4 1200-100 Capscrew, 1/2 x 1 1,r2.......-............--.....8
1200-61 Capscrew, 3/8C x 1 1/4 ........................1 1205-67 Locknut.......--..........--.........................--.8
1210-20 Lockwasher.........................-........-....... 1 709 6396 [.lount, Outrigger Stoyrage.................--.4
r205-36 Nut, 3i8C.........................................-,... 1 tt
120s-4 Washer-... ..............1 B
713F01 11 Outrigger Pin 4
12219"12 Cable 4
1222-225 Sleeve (Clamp)..-.........-...........-............ 8
Hair Pin....--........--..,................-........--... 4
5 (Underneath)
9,1 0
6,7
9,10
720F0005 Frame
2A Group 3 Outrigger Beam Assy - 72OAOO32........1
WHEN OFDEBING SPECIFY MOOEL NUMB SERIAL I{UIIBEB At{D DESCRIPTION OF PART REOUIHED
GROUP
" 15
REF. PART.NO, DESCRIPTION OTY. REF. PART.NO. DESCRIPTION OIY.
GROUP
VlHEN ORDERING SPECIFY MODEL SERIAI. NUMEER AND OESCRIPnON OF PAFT REOUIBEO
10
4,5
7 1219-775
I 71 1 F01 10
I 12507-27
10 r 200-95 I
Capscrew, 1/2C x ..,.,.,......................4
1209{ Flatwasher...,,,...................................... 4
11 r240-100 Hose Clamp, l/2................................... 1
12 1m1947 Adapte. (3/8 - 1/4)
WHEN ORDERING PARTS, SPECIFY MODEL NUHBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIREO
1 Page2.6 Cylinder-7074952.--...........................2
2 12019-332 Screw, BlBed
3 2
4 1200-59 Capscr€w,3,'8C x 1 4
1209-4 Flatwasher 4
5 1213-3 Zerk, Grease 4
1240-52 Clamp......--........--.........--..........--..........6
1209-4 F|atwasher............................................6
1205-43 Locknul,3/8C......--.........--....................6
7 708F2844 Pin.....................--.........--..........-...,,,,,...2
8 3624004 P1u9.....................................................-2
20082007-16 Clamp, Support.--......
10 7074495-95 Hos€...,..........
i219-304 Adapler
11 707 4495-108 Hosa (Opposile Side)
1219-304 Adapter........--..........--
12 25.9
Pags Valvs [Nol Shown].....
1 208673
2 208674 ' Ring, Piston
3 208675
4 208676 'Ring, Wear
5 204677 ' Seal
6 208678 'O-Rlng
7 204679 Bod......................---....--.......----......-,... I
I 208680 Tube....................---.....---.....----.......-... I
I 208681 G|and..................-.-....----......-,-............ 1
10 208682 ' O-Ring................................................ I
11 208683 ' Ring, Wear...--................-................... 1
12 204644 ' Seal, WipBr,,,.-.................................... 1
13 20868s Bearing, Sell-A1i9nin9.......................-. 2
14 208603 8reather...........................................-- 1
15 208686 Setscre,t, 5/1 6C x 3/4 ........................1
60235 PintleHookAssembly..........,,...............Opt
(lncludes ltems 1 Through 3l
'1
82206 Coupler, Automatic Truck,,.,....,,,,,,.....,, 1
0825Mr 5065 Capscrew, M1 6 x 65.....,.....-.................4
tsz2070D7 4
2104M016 Nul. H€x Ml
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WHEN ORDEBING SPECIFY MODEI. SEFIAL NUMBER AND OESCRIFnOI OF PART REOUIRED
GFOUP
18
W}IEN ORDERI G SPECIFY MOOEL SERIAL IiUMBER AND OESCBIPnON OF PART REOUIFED
GBOUP
7 t6 0222-150 Hose
12r 9-,t4 t 4
12349-24 Protective Sfeeve. Red 2..................,,, 2
WHEN ORDERING SPECIFY IIODEL SEFIAL NUiIBER AIID DESCRPnOil OF MBI BEOI'IRCO
WHEI'I ORDENIt.|G SPECIFY MODEL SERIAL NUMBEB ANO OESCRIPTION OF PATT FEOUIFEO
1 714 0469
709 63S6 Pin........,........,................-.....,.........,,,,,,,4
OUTRIGGER PADS
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WHEELS & TIRES
(See Page 5.8)
1 217251
217254
2 217274
217287
3 217284
217290
4 217388
PLANETARY AXLES
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STEER END
STYLE
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10
10 217263 Bushing...,,,...........................................2
11 217272 Grease Fittinq.......................................2
217273 Plug, Shipping...,,,,....,,..........................2
PLANETARY AXLES
,. 18
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REF. PART.NO, DESCHIPTION OTY.
217390 Capscrew
3 217391 Washe,, Hardened
4 217349 B,ake Assembly
(lndudes Items 5 Through 18)
218516 Housing, ............ t
218517 Plug -.....,,,,,-...,,,..-...........-................... 4
7 218518 Ring, Backup..................--.........,--.......- 4
218519 GRin9.................................................. 4
I 214520 Seal, Dus|........................-..........--......., 4
10 214521 Pislon ........................................,.........- 4
'tl 218522 O-Rin9..,,,..............--.......--.-.................. 2
218523 cap........,,,,............--.........-.........--........ 2
214524 Brake Shoe & Linin9 ................--.........- 2
14 218525 P|ate.............. 4
15 215526 Capscrew 8
218527 Plu0 I
17 214524 Cap - Shipping I
't8 214529 Screw, Bleader
2r7278 Screw....................................................4
217275 Yoke Assemb|y..........................-.......--. 1
2r7280 V^La t
7 217241 Drum, Brak€..........................,-.....-.-.. I
I 217242 Washer, Hardened tt
217243 Capscrew s
DIFFERENTIAL
Front & Rear Axle
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REF. PART.NO, DESCFIPTION OTY
Front Bear
217252 Setscrerr..--......-,.,,,,,.--...............,.,,,,.....,,. 1
3 217293
4 217294 217255 Sleenng Knuckle, Leit Hand....-,.......-...... 1
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33
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Front Rear
Axle
50 217265 P€rmat6r AR
51 21't360 Button, Thrust 3
52 217361 Button, Thrust l
53 217362 Thrustwasher, Inner 3
54 217363 Pinion, Plan6tary ............3
55 217369 G€ar, Spur 3
56 2173?O Thrustwasher, Outer 3
5J 211373 217371 Pinion Shaft Assemuy 3
5€ 217374 217372 Shalt, Pinion 1
ENGINE INSTALLATION
TER-€(EFAFIF Cummins
See Page 27.1 1 See Page 7.15
21
20
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12
ENGINE INSTALLATION
TE--REXEEEFA-NES
Cummins
6
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19 23
ENGINE INSTALLATION
Cummins
See Group 24
JL------=--- .-1
See Group 24
13 12
lflHEN ORDERING SPECNFY UOOEL SEFIAL NUMBEE AI{D DESCRIPNON OF PART REOIIIRED
2 l2,ri}-96 cap I
3 1243-50 I
4 1243-88
1200,59 Capscrew,3/8 xl 4
1209-4 Washer,3/8 4
1205-45 Locknui,3/8 4
5 1219-605 Adapter, 6-6 1
ENGINE INSTALLATION
Cummins
REF. PART.NO. DESCRIPTION OTY. REF, PART.NO. DESCRIPTION QTY.
TRANSMISSION
Dana
See Page 7.3 for Details
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TRANSMISSION
Converter Group
See Page 7.2tor Details
TRANSMISSION
Converter Group
See Page 7.5 for Details
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TEFEXEEETAFI-ES
TRANSMISSION
Converter & Transmission Case
See Page 7.4lor Details
13 217421 Converler Housing Sleeve Lock...-.......----.1 55 217476 Rear Cover to Case Slud Nu1......--..--...... 2
14 217420 Converter Housing S|eeve.................-......1 217431 Lockwasher
15 217427 Brealher 57 217 44A Clulch Pressu re Tub O-Rino.................... 1
16 217424 Street Ell 58 217449 Tub€ Sleeve .............- 1
17 217425 Breather Reducing Bushin9......................1 59 217473 Gasket
18 2174r9 Tube Sleeve.....--.......-...............................1 60 217 477 Rear Cover to Case Stud......................... 2
19 217447 Dowel Pin ....................2 61 217452 Magnetic Drain Plug
20 217431 Lockwasher............--.--......--.................--...4 62 217453
21 217432 Scrsw.....................--.......--.....,.. .4 63 217453
22 2r'7433 Lockwasher..........--.........--...,,...--........-.....4 64 217456
23 217434 Scre$/.....--..........--....................-................4 65 217455
24 217422 Lube Tube Relaining Screw....-................. 1 66 217454
25 217423 Lube Tube Relaining Screw....................-- I 67 217460 Suction Tube Assembly....
26 217434 Suction Tube O-Ring,..-.......-.........-,-.........1 6a Not
27 217435 Suction Tube Spacer Rin9......,,...,-........--.1 69 217459 Suction Tube Clip..---......,...-.--..........-.--.... 1
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1 217569 Rev. & 3rd Clutch Shalt Piston Ring...........3 47 2t7597 Low Clulch Drive Gear...........................-
2 211570 Front Bearing Retainer Ring....................... 1 48 217596 Gear Retaining Ring..
3 211571 Rev & 3rd Front Bearing End P|ate............1 49 217611 2nd Gear....................
4 217572 Rev & 3rd Front Bearing End Plate 8a11.,,..1 50 217s71 clutch Hub oil Batfle Ring.......--............--..
5 217573 Rsv & 3rd Shall Front Bearing ..................-1 5r 217594 2nd Gear Retainef RinS..........................-..
6 211514 Front B€aring Retainor Ring......................-1 52 217606 2nd Gear Retainer Ring Retainer...........-..
'7 217575 Clulch Driver Gear gearing - Shield In.......1 53 217607 2nd Gear Retainer Ring Snap Ring...........
I 217576 Clulch Driver Gear gearing Snap Ring ......1 54 217594 Spring Retainer Snap Ring.. .-... ..............
I 217596 Clulch Driver Gear.........................-.........--.1 55 217593 Spring Retainer Snap Ring Retainer .....--..
10 217577 clutch Hub oil Baffle Ring..........................1 56 217592 Spring Retainer
12 217576 Clulch Driven Gear Bearing Snap Ring......1 57 217591 Piston Return Spring
't3 217595 Clutch Driven Gear Bearing .......................1 58 21 7590 Spring Relainer
14 217594 Spring Relainer Snap Ring .....................-.. 1 59 217608 End Plale Retainer Ring
144 218583 Clulch Pister Metering Seal - Not Shown...1 60 217579 End Plate - 2nd clutch
15 217593 Spring Relainer Snap Ring Relainer..........1 61 2t7580 Clulch Outer Disc - 2nd Clutch .................. 6
16 217592 Spring Relainer 62 217581 Clutch lnner Disc - 2nd C|utch................... 6
17 217591 Piston Feturn Spring...... 63 217582 Clutch Piston Assembly - 2nd Clulch..-.....
18 217590 Spdng Retainer 634 218sa3' Clulch Pister Metering Seal - Nol Shown.
19 217578 End Plate Relainer 64 217583 Clutch Piston Outer Seal
20 2t7589 End Plale - Reverss Clutch ........................1 65 217584 Clulch Piston lnner Seal
21 2175AO Clutch Ouler Disc - Heverse C|u1ch............6 66 217609 Forward & 2nd Clutch Drum -.......--...........
22 2175A1 Clutch lnner Disc - Reverse Clutch ............6 67 217585 Clutch Piston Inner Seal
23 217588 Clutch Piston Assembly - Re\rerso Clutch..1 68 217s88 Clutch Piston Outer Seal
23A 218583 Clutch Pisler Melering Seal - Not Shqwn...l 69 217610 Clutch Piston Assembly - Forward Clutch
24 217584 Clutch Pislon Outer Seal 69A 218583' Clulch Pister Melering Seal - Not Shown .
25 217587 Clutch Pislon Inner Seal 70 2r7580 Clulch Ouler Disc - Forward Clutch ........... 6
26 217586 Revsrse & 3rd Clulch Drum........................ 1 71 217581 Clutch Inner Disc - Forward C|ulch............ 6
27 217585 Clutch Pislon Inner Seal 72 217589 End Plale - Forward Clulch-..
2a 217544 Clutch Pislon Outer Seal 73 21760A End Plate Retainer Bino............................
29 217582 Clutch Piston - 3rd C|u|ch........................... 1 217590 Spring Relainer
30 217581 Clulch Inner Disc - 3rd Clulch ....................6 217591 Pislon Return Spring
31 217580 Clutch Outer Disc - 3rd C|utch....................6 77 211592 Spring Relainer
32 217579 End Plale - 3.d Clutch 7S 217593 Spring Belainer Snap Bing B€tainer ........
33 21757A End Plals Rslainer Ring 79 217594 Spring Relainer Snap Ring......--..,,........---- 1
WHEN ORDERII.IG SPECIFY MODEL SERIAL NUMBER ANO DESCRIPnON OF PAFT FEOUIBED
GROUP
TmEXEemNF TRANSMISSION
R, 3.d, F & 2nd Clutch Group
7
See Page 7.9 for Detail
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TRANSMISSION
Low 1st Clutch Group
See Page 7.8tor Details
1 217640 Low Speed Clutch Shaft Pilot Bearing.--....1 51 217691 Cap-Front Bearin9.................................... 1
3 21 7639 znd Gear Bearing......................................1 52 217655 Shim, .004.--...,......-..........--.........--........... AR
4 21763A Bearing Betaining Fing Fetainer...............1 52A 217656 Shim, .007.....,,,,,..--..........--.........--........... AR
5 21 7633 Low Speed Gear Bearing Retainer Ring ...1 528 217657 Shim, .01 0..-................................-,........... AR
6 21 7636 Low Speed Gear Bearing Assembly..........1 52C 217658 Shim, .020.-......................--.........-............ AR
7 217637 Low Speed Gear....--.......--.........................1 53 217659 Front Bearing Cap O-Ring--..........-........... 1
I 217577 Clutch Hub Oil Baltle Rin9.........................1 54 21 7660 Front Bearing Cup............--.........-.--......... 1
I 217634 Spring Retaining Bing Retainer--...............1 Front Bearing C0ne...........-...........--......... 1
9A 217635 Washer - Not Shown--.....----......----.............1 56 217662 Output Gear Thrustwasher...........,.,........- 1
l0 2174a4 Spring Retaining Rin9................................ 1 57 217663 Output Gear Bearing........-.,........,,...-.......'l
1t 217632 Pislon Return Disc Springs..................--....5 58 217663 Outpul Gear Bearing
12 217631 Pislon to Piston R€turn Disc Spacers........1 53 217664 Outpul Gear Bearing Inner Race ....,,....... 1
13 2t760A End Plate Relainer Ring 60 217665 Outpul Shalt & Bushing Assy..........-........ l
14 21 7589 End Plate (lncludes ltem 61J
15 21 7630 Clulch Inner Disc 217666 Outpul Shall Bushing
16 21 7590 Cluich Ouler Disc 62 217693
17 21761D Clutch Piston 63 217612
18 217584 Clutch Piston Outer Seal 63A 217613
19 217585 Clutch Piston lnnor Seal 638 21J594
20 217641 Low Speed Clulch Orum............................1 64 217614
21 217642 Low Shall Rear Bearing Cone..--...............1 65 217615 ldler
22 217643 Low Shall Rear Baaring Cup....--...............1 ldler Shaft Gear Key
23 217A44 Low Shalt Pr€ssure Piston Ring -........-......1 67 217617
24 214645 Rear Bearing O-Ring.... 70 217667
25 2176r'.9 Bearing Cap Shim. .004 7t 217664
254 217650 Bearing Cap Shim, .007 ............................1 72 21767A
258 217651 Bearing Cap Shim, .01 0.--........--.........-.....1 t3 217680
25C 2t7652 Bearing Cap Shim, .020.--........--........-......1 0 74 217681
26 217646 Rear Bearing Cap..............................--......1 75 217629
27 217437 Lockv'/asher................................................5 76 21J624
28 217647 Screw..,.....-....................-...................-.......5 77 217623
29 217475 Rear Bearing Cap P1u9..............................1 78 217624
30 217644 O-Ring-Pressur€ Tube..-.........-.................. 1 80 217625
31 217669 Shill Hub Sleeve........................................1 a1 217626
32 217670 High Range Gear-.........--.................--.-......1 a2 217627
33 217671 Output Gear Inner Race............................ 1 83 211623 Lockwasher
34 217663 Outpul Gear Bearing a4 21'1694 Speed Sensor O-Ring
35 217663 Output Gear Bearing 85 217695 Speed Sensor Hole Plug....-........-..--.......
36 217662 Thrustwasher 86 217692 Disconn€ct Housing Oil Sea|............-.......
37 217672 Outpul Shaft Bear Bearing Cone.......--......1 87 217649 Bearing Retainer Ring
38 217622 ldler Shatt Shatt Bearing Cap Gasket.-......1 88 217690 Bearing........
39 217621 ldler Shatt Nu|......-........--.........-.................1 89 2r 7689 Bearing Retainer Fing
40 217620 Rear Bearing Locating Ring......................1 g0 21 7689 Disconnect Housing
41 217619 ldler Shaft Rear Bearing Lockball....--........ 1 91 217647 O-Ring
42 217618 ldler Shaft Rear Bearing 92 217686 Disconnect Shaft Assy
43 217673 Outpul Shall Flsar Bearing Cone............... 1' 93 217594 Snap Ring
44 217674 Bearing Retainer O-Ring 94 2 r 7593 Snap Ring Relainer
45 217675 Eearing Relainer O-Ring 95 2 r 7685 Thrustwasher .........
46 217676 Adapter-OuFul Shatl.............-.-.......----......1 96 217684 Piston Return Spring
47 217677 Bearing Betainer O-Ring 97 21764i] Disconnecl Pislon
48 217653 Front Bearing Cap Oil Seal.....----.....,...--.... 1 98 217642 Pislon Ring Erpander Spring -.........--..--...
49 217654 Capscrew...................................................4
50 247623 Lockwasher................................................4
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REMO TE FILTER
See Page 25.22
TRANSMISSION
Pressure Valve, Pump & Oil Filter
See Page 7.10 tor Details
1 217521 Charging Pump Drive S|eeve..........--....... 1 217545 Valve to Housing Stud Nu1..........-............ 4
2 217522 Pump Sleeve Snap Fling......--.......-.........1 2A 217546 Thrusl Plate & Bearing Assembly..........-.2
3 217523 Valve lo Housing Gasket...............--..-.-...-1 29 217547 Wave Spring ... 2
4 217524 Valve Body O-Ring 30 217544 Pump Shaft 2
5 217525 Valve Body GRing 31 21]549 Pump to Filter Adaptor Locwasher .....-.... 4
6 217526 Pipe Plug... 21-7550 Pump to Fiher Adapler Sctew..................4
7 217527 Salely Valve Seat 217551 Pump Drive Shalt Assembly......-,............
a 217528 Salety Valve Spacer...--.......-.................... I 34 217552 Pump Drive Shatl Oil Sea|.......................
9 217529 Salety Valve P|unger................................1 217553 Pressure Reg!lator Valve.....-..................
10 217530 Salely Valve Spring -.......-...........--.......--...1 Includes llems 6-19, 34, 36
11 217531 Valve Slop O-Rin9.........-..........--..............1 217554 Valve Body Roll Pin.-....,,.,....................... 3
12 217532 Valve Slop -........-..........--.........................,1 2r 7555 Valve Body O-Ring ....
13 217533 Valve Stop Roll Pin.................-.................1 38 2r7556 Pump to Filler Gasket
14 217533 Valve Stop Roll Pin......-........................,,,.1 50 Cover, Pump.....--..,,,..
15 217534 Valve Stop.....--........................................-1 51 218263 Adapter, Filter.--......,,,
16 217535 Valve Stop O-Ring..-.........-....................--.1 214025
17 217536 Valve Piston..---......--..........--.......--............1 53 217568 Charging Pump & Oil Filter Assy ............. Ref.
18 217537 Valve Spring - Inner......--........-.................1 Includes ltens 22-25, 28-33, 38-49
19 217538 Valve Spring - Outer.....--....................-.... 1
20 217539 Valve lo Cnverter Housing Stud ....--.........4
21 217540 Valve Bgdy to Pump Gasket---.................. I
22 217541 Pump Body Snap Ring .1
23 217542 Thrusl Plate & Bearing Assembly ............2
24 217513 Purnp Driven Shan Assemb|y..............--... 1
25 217544 Charging Pump Housin9..........................1
lncludes ltems 22-24,28-30, 33
26 217431 Valve lo Housing Stud Lockwasher..........4
TRANSMISSION
TEFEXEEEilNES Pressure Valve, Pump & Oil Filter
I
g
-_....*..__
s
o
$o
s
s$
i." t
od
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3
ooot
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a 18
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a o^ 19
R
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a
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U=-
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6 q;T ^,ffi--ro
TRANSMISSION
TE--REXESEMNF
Control Valve Assembly
I
\@
o\
u. 6r: ,-')l
,$qY-','ffi q LbNr"- ..'{,t
i);-"u' '"@5"
|lnt.,/
,o Q
-\) \
-," \ 18
<-\P"-{'re
y\ 2t
TRANSMISSION 7
TEFETREERANES
Hi & Low Shitl Control Assembly
-?'{
l5
I 218335 I
218335 Pump Adapter 1
218338 1
218339 Lockwasher
218338
TRANSMISSION
Pump Adapter
@qN
19 217755 O'Bing..---...........................-...........---....... 1
20 217756 Bearing Snap Rin9.......................---......... I 45 711F0363 Handle ,,,,,..---...''..... 1
TRANSMISSION 7
tE-REXEEFANE Pump Disconnect
$so
4A 217776 10
TRANSMISSION
Orive Plate Group
REF. PART,NO. DESCRIPTION QTY, REF. PART,NO DESCRIPTION QTY.
GROUP
o
DETAIL E
See Page 10.2
SECTION A_A
SIDE PORT
ON UPPER AIR TANK
lo
PORT TO
.1.
PARKINC BRAKE
ACruATOR 17
,D, OH LOY{ER
SIOE PORT
AR TANK
,t SECTIOtt t-t-H
TO POR'T io
ON AR SWEL
.A.
TO PoRT
ON AIR STIWEL
.C.
TO PORT
oN AtR SWrvtL
120G145 Capscrew
12tO-32 Loc*washer
1200-100 Capscrew
120S-5 WashBr
1205-67 Locknul
10 t2019-4t3 Elbow
l1 12019- t 39 Adapte,
DETAIL E r219-987 Elbow
REF. PART NO. DESCRIPTION OTY. '12 710 0386 Tube Assemb|y.............................. 2
12019-720 Branch Tee.......-..............,,............2
72040104 Brake Line System Ass€mbly 12019-139 4dapter,............---..........................2
14 12203-110
r200-59 Capscrew..... 15 12019-398
1210,20 Lockwasher 't6 12203-24 Tube
120936 Locknul 1m1S- t39 Adapter 4
12019-85 Elbow 17 12203-30 Tubs 1
WHEN OROERII{G SPEOFY IIODEL SERIAL NUIIBER AIID DASCRIPnO OF PART REOI'IREO
GFOUP
-.
,., lo I
REF- PAFT NO. DESCRIPTION OTY, REF. PART NO, DESCRIPTION OTY,
WHEII ORDEBING SPEqFY ODEL SERIAL IIUTIBER AI{O OESCRIPTIOI{ OF PARI REQUISEO
GROUP
8 1219-41 8 Elbow........,..................................... 2
9 12019-96 Valve, Check,................................. 2
t0 12019-407 Elbo',r.............................................. 2
12202-130 Tube, .25................................,.....,, 1
l2 12019-409 Elbow....................................,......,,, 2
UEL Z
IJEL I
To Cab Wall
#1 DELIVERY
D #.1 SUPPLY
Cab Wall
See Page 25.
Air Swivel
REF. PART NO, DESCRIPTION OTY, REF. PART NO. DESCRIPTION OTY,
WHEN OROERING SPECIFY MODEL SEEIAL I{UTIBER AI{O DESCRIPTIOI{ OF FATT BEOUIREO
GROUP
t
LOAD SENSING LINE
STEERING SYSTEM
-FFEXECF NES
-- __t
,\>'-
718 0722
1 217999 17 Seal
Spacer t9 2t8006 Bearing, Fiace.......................................2
3 217S99 Plate 2taoo7 Beadng, Nsodlo Thrust......................... 1
4 217957 Gerotor 20 Seal..........-........-........................,,,,...... 1
2r 7995 Cap, End...........--.......--......................... 1 21
6 217s)4 Capscrew...........-.......--......................... 7
Setscrew '''.......,.'...... t 23 Ring, Relaining....--.-....-...-......,.,........... I
10 Seat, Check....,..,.--......,...,,,,......,.......... 1 24 218012 Namep|a|e...................,........,,,,,,,,........ 1
10A Sea|....,,,,,,....,,.,.................................... 1
ll 218012 8a11.......,,,.......,....--................................ 1
l2 Betainer, Ball
13 218001 Sleeve/Spool
l4 218004 Spring, Centering...-.................--.......--.- 6
15 Pin, Cenledng.-.....----............................ 1
IVHE]I ORDEBING SPECIFY IIODEL SENIAL NUMBER AND DESCFIPTIOT{ OF PABT REOUIBED
BEF. PART NO. DESCRIPTION OTY HEF. PAHT NO. DESCRIPTION OTY
GROUP
TEREXI!!ICRANES
STEERING VALVE
11
t) See Page 28,4
FEF. PART NO. DESCRIPTION QTY.
I 720FO3i7 Superslructure........-,. 1
,1
2 Page 12-3 Cab Mount Assembly.
3 707F8630 Brackel....,,.........,...... 2
r200-59 Capscrew, .38 x t.00 .....--.........-... 4
1210-20 Lockwasher, .38...-.... 4
707F8641 Bracket 1
WHEI{ OROEFING SPEClFY MODEL SERIAL NUMBER AND DESCRIPTION OF PART REOUIREO
GROUP
SUPERSTRUCTURE
TE-FEXEERANES 12
(oarked elth Btrrp€d 'G' or is')
*Y -1,
'(,,
OESCRIPTION QTY
Bearing, Swing.....--...
Seal, t1ppsr........,......
Seal, Lower.......-.......
2 1203-249 Capscrew, Ferrycap .48
3 1203'241 Capscrew, 7/8C x 512 Point Gr 8.....-- 44
1209-61 Washer, Hardened................--..,.......... 92
5 720 0400
6 720 0399
7 121S-40
1219-40 Elbow
I 1213-1 Fitting,
10 1219-77 Conneclor
ll 7't9 0106 Tube .........2
1219--757 Connector...................,,........................ 2
42689 Cup, Lubrication...-...,,..--...............--..... 1
SWING BEARING
REF. PART,NO, DESCRIPTION OTY.
l '717FO276
Mount, Cab
1242"45 Capscrew, .62C x 1.50 ...............-.........8
1210-32 Lodorashsr, .62.................................... I
1200-r 'r0 Capscre'!r,, .50C x 2.75 -........................4
't209-29 Flatwasher, .50..,--........-..........--...........4
1221-137 Mount, Rubber....----.............................. 4
1209-91 Washer, .50 lD x 2.00 OD x 10 Ga --.,,..4
1205-67 Loc*nut, 50C........................................ 4
1200-59 Capscrsn,.38C x 1.00.........................8
1205-194 Locknut, .38C .....................,,,..--...........8
,7; - -,
;r-Y.-.
'<'---
\
REF. PABT NO. DESCBIPTION OTY
COUNTERWEIGHT
REF. PART.NO. OESCRIPTION OTY.
SWING DRIVE
Braden
27 26 28 23 29
519 22 21
o
REF. PART NO. DESCRIPTION Qfi.
t Page 24.2 Pump (Wnch)
1239-12
1200-100 Capscrew, 1/2Cx11/2
1210-26 Lockwasher 4
4 Page 24.3 Pump (Atvswing - Sl€€rinqy'Oulriggers) ......- 1
5 1239-40 Gasket..........................................................1
6 i200-102 Caoscrew. 3/8 x 1 1 /4...................................2
1210-26 Lockwasher
HYDRAULIC PUMPS
REF, PARI NO, DESCRIPTION QTY. REF, PARTNO. DESCBIPTION OTY.
7m0169 Pump
(lncludes ltems 1 Th.ough 14)
HYDRAULIC PUMP
Winch
I
I
__t_
BEF, PART NO. DESCRIPTION OTY, BEF, PARI No, DESCRIPTIoN ory.
720 0168 Pump
(lncludes ltems 1 Through 21)
WHEN ORDEFING PAFTS. SPECIFY TIODEL NUMBER, SERIAL I{UM8ER AI{D DESCRIPTION OF PART REOIJIRED
GBOUP
HYDRAULIC PUMP
TEFEXEEFANES
Attachment & Swing
24
17,174
16
18
-l
'174, 17B
+r"
?2
#^.,:, ) E:s
I nr4 " 31
al
tl
ll
il li'zs
N"6
REF, PART NO, DESCRIPTION OTY, BEF, PART NO, DESCBIPTION OTY,
70949047 ReservoirAssembly
(lncludes ltems 1 Through 24A)
LOWER HYDRAULICS
Hydraulic Reservior
12 11 10
LOWER HYDRAULICS
TEFEXE]MANES Hydraulic Reservior
11
UPPER HYDRAULICS
Winch Valve
Group 40
15 16 17 to
REF. PART,NO. DESCFIPTION ory. REF. PART.NO. DESCRIPTION
Winch Hydraulics
1 Page 40.3 Winch Assemb|y........................ 1 (2 Opl.) '12 1200J98 Capscrevr, 34NC x 3.25 G05.......---.......8
7200177 Winch BrackBt,,..............................,,,,.1 t20g-54 Washer. 3/4.....,,,,,..-.....................-.....,,... 8
720 0174 Winch Bracket t205-t02 Locknut--................................,.....,-.......... I
3 120G347 Cpscrw, 1 118 NCx2.50 GDS...--4 (8 Opt.) 13 12019-767 Adapter, 8u1khead.....................----.......... 1
1210-57 Lockwasher, 1 1/B ......,,,............4 (8 Opt.) 14 1219-715 Reducer.............................,,,,..--.-............ 2
r2019-733 Union, Sf ..,....,,,......................-...,,,..... I 15 12019-733 Fitting, Bulkhsad
12019-179 Tee..........----...............--........--.......-......1 16 12019-767 Fitting, Bulkhsad 90"
7 12019-755 '16FMORB x 16MORB 45"..................2 17 362 5712 Fitting, Bulkhoad .......1
120t9-517 10M O-Ring x 10 MJIC 90' .................1 18 720 0306-44 Hose, -10
720 0304-33 Hose 19 720 0303-40 Hose, -16
'10 720 0303-36 Hose 20 12019-734 Adapter, Slr
'tl 720 0305-26.5 Hose.......................................--..,,,,.....1 21 12019-517 Adaple., 90'......................................,,..--.1
1200-198 Capscrew, 3/4NC x 3.25 G05....,,...,...8 22 720 0303-26 Hose, -16.....,,,..........................................1
1209-54 Washe., 34 720 0171 Bracket, Winch (RH).......................,.....-...1
1205-r02 72001070 Brackst, Winch (LH)
UPPER HYDRAULICS
Winch Hydraulics
REF. PART.NO. DESCHIPTION QTY.
720 0069
1200-1 12 Capscfew, .50C x 3.00...,................... 1
UPPER HYDRAULICS
Boom Valve (Rear)
Note: Air Lines
WHEN ORDEFING SPECIFY UODEL SERIAL HUI'SER AID DESCNIPTION OF PAET NEOUIRED
UPPER HYDRAULICS
TEFEX|EIEFANE
Cab
25
FZJ"rs.s --/
t*t
12
I 720 031341
1219-659 Fitting (Pon 3).......................................1 7 709 57q)-5{) Hose.....................................................1
2 v20 0312-24 Hoss......................................................1 1219-810 Filling (Po,t 8).......................................1
'1 20 t9- t53 Fitting (Port 1) Page 25.13
. .
, . . . . . . . . .
, . , . . . . . . .
. . . . . . . . . . . . . . . . . 1 Rotary |\raniio|d.....................................1
12019-241 Fitting,,,,......,,,,,,.-...,,............................1 709 5664-1 11 Hose.,.-..,.,....--..........--...,,,,,..................1
3 707 4078-70 .........1 1219-470 Fitting -.-.......,.-.........-.....,,,.,.......,,,,,.,.....1
1219441 Fitting (Po.t 6) 1 10 721 0253-23.5 Hose ...........--........-....,.............,......-.-1
7m 0236-57 12019-517 Fitting
'l
376V5001 Fitting (Port 4) t1 709 5008-104 Hose
12019-771 Fitting 121 9-441 Fining (Portg)
Fitting
718 0680-51 12 1219-470 Fitting
12019-303 Ftting (Pon 2) 13 720F0307
6 720 0312-24 nosa 14 430 8844 Valve, Arle Lockout
r219-389 Fi[ing (Po.l7)
,1219-290 Filting
LOWER HYDRAULICS
Diverter Valve
10
SUPERS7HTCTUNE
7200107 Manilold,Rolary...-..........-........-...........1
(lncludes ltsms 1 thru 11)
218199 Kit,Seal....-...........................................1
See Group 7
1210-26 Lockwasher, I 12
1239-12
3 720 03@-33 Hose Assemdy I
4 718 0680-51
5 .r35 321t-35
378 0301
1219-716
1219-7 | 4
7 717 0624-34
8 12rS-802 Adapler, 90"
I G.oup 24 Pump, Atlachmenl & Swing..---............
1210-26 Lockwash€r, 1/2 -.......... -............,.......-....:::
'|
200100 Capscret\, l/2cx11
1239-40
HYDRAULIC PUMP
REF. PART.NO. DESCRIPTION OTY.
HOLD VALVE
Located in Upper Superstructure
12019-205 Adapter,.,,...-..........-...............,.......,2
WHEN OFDERING SPECIFY MODEL SERIAL I{UMBEF AND DESCRIPTION OF PARf NEOUIBED
UPPER HYDRAULICS
EFEXEEFATIES Reliet Valve
25
o
ALSOSHOWN IN GROUPsANDGBOUP 11
LOWER HYDRAULICS
Outrigger Valves
8
l,__
TE
ffid
r
II
\ Ery
llldllE-raE
I Page 27.2 Cab - 719A0105.........................-.......... 1 l4 Page 10.5 Brake Assembly - 709A6754-1 .............1
2 1202-6 Capscrew, #1 0 x.75........,--........--........,4 12147 -12 Gaskel.........-.............-...........-.............. 2
1205-5 Nut, #10..........................-............-.......,,4 Page 28.10 Cab Throltle Control - 71940408.......... I
1200-3r Capscrew, .3'1 c x 1.00....--.....................4 17 1205-2 Flatwasher...--..........,.--.......................-- 2
1209-2 F|atwasher.............................................4 1210-17 Lockwasher.-..........--...........--...........-.... 2
1210-17 Lockwasher.....................-..........--.,.,,..--4 1205-25 Nut........................................................ 2
1205-25 Nut.......................--.................-..........--4 719F0604
Page 33.1 Upper Dash Assemb|y...........................1 18 1200-3r
1203-271 Screw, 1/4-20 r .63................................8 1210-17
1245-62 Level......--.-........--.. ..,---........--.............1 1205-25
i,{K62603 Screw, #6c x 1.00--.......-.--........--..........-3 1223-387
1205-1 NuI...........--........-........-.....................--3 1219-77 Adapter................................................. 2
Pagc 28.2 Directional Signal - 71 a Oi 42................1 Capscrew.................--...........................2
718 0749 C|amp..................--.......--..........--....,...-..1 19 719 0104 Floormat, Front........--........................... 1
8 Page 28.3 Transmission Shifter - 718 0741 --.........1 20 719 0602 Telescope Foot Pedal........................... 1
718 0746 Clamp Assembly.--........-.......................1 1200-3 Capscrew, 114-20 r 1.0..,..,.....--.:..........8
I Page 1l.t Sfeering Assernbly - 718A0720....-......,- 1 1209-44 Flalwasher. 1./4 .................,........!.......... I
10 718 0721 Column, Steedng..-................................ 1 1210-14 Lockwasher, 1,,'4-........--...-.......--............ I
719 0711 Wheel, Steering...--..-......----...................1 1205-t3 Hex Nut. 1/4-20.-........-,..--..................... I
719 0712 Pad, Horn 21 707 7712 Sp€cer 2
12CB-289 Capscrew, 20mm.............-.........---.......-.2 Page 27.10 SeaXcelt with telher 1
,--A 11
215228 518" Dia Hole Plug, Black ...............2 215215 Screw, 1A-20 r 3/4",-..........-,......... 3
216393 Screw, 3/8-1 6 x 3.,'4".......................4 216395 Insen, 1/4-20.................................. 3
6 216389 Large Bulb Trim Sea|...................... 1 216396 Flatwasher, I /4"
7 216387 Gaskel, Handle Pad....................... 5 t5 216390 Trim Sea1........................................ 1
216381 Handle, HoJizontal Upper............... 1 16 216394 Lagscrew, 3/8 x 4"..--...................... 4
2r5975 Screw,5./16-18 x 3,'4 Hxllg .........-...4 216397 Flatwasher, 5i16"...--............-......... 4
216384 Handle We|dment........................... 1 17 216875 Minor Assy Kit........--.,
2t5228 5i8' Dia Hole Plug, Black . . . .
'l
. . . . . . . . . . . 216877 Manor, Louver6.5 x6 ST..............
215975 Screw, 5l16-'18 x 3/4 Hxllg .............4 18 216876 Mirror, Upper 6.5 x l0 ST..............-
2 r 6879 Bracket, Hand|e.............................. 1 216878 Gasket Handle Pad---
10 216385 Door Sealer Strip Weldment........... I 19 216880 Grab Handle, Shon...
215215 Screw, 1/4-20 x 314" ....................... 4 215229 Gasket, Handle Pad-...........--......... 2
216395 Insert, 1/4-20..........,,..........,.........,, 4 Screw, 5/l6-18 x 314 ...................... 2
2r 6396 Flatwasher, I i4".............................. 4
2 r 6380 Bracket, Handle/Mirror Mount........ 1
215975 Screw, 116-18 x 3/4 Hxllg ,........,.,.4
OPERATOR'S CAB
0
0
t---:ffi-
REF. PART.NO. DESCRIPTION
OPERATOR'S CAB
NETEI
CABLEVAY ]S HOUNTEI} VITH 14
l0-2,f scREvs AN! t0-a{ sPLIr€ urTs \'
1
M \
19
--=b
23
2or
l-!'-t/
22
OPERATOR'S CAB
REF. PART.NO. DESCBIPTION QTY,
OPERATOR'S CAB
Door
4
,'1
\ll
n-o
OPERATOR'S CAB
Front Windshield
{.
? /,,t
/'g
OPERATOR'S CAB
Roof Hatch
REF. PART.NO. DESCRIPTION OTY.
CRANE CAB
Cableway Assembly
17 GoNTROL
SHUTOFF
OPERATOR'S SEAT
7
<.
1245,162 Hourmeter
REOUIRED
ENGINE HOUS]NG
PAGE 27.] 1
BEF. PART.NO. DESCRIPTION
WHEN ORDERING SPECIFY MODEL NIJ SERIAL NUMBER AND OESCRI OF PART REOUIRED
GROUP
TRANSMISSION SHIFTER
CONTROL
|'11 7
12 1291-139 Knob.... ' ' ' ' ,,.. . . ' ' ' ,1
'13 1205-14 Nut, 1i4F..................
'
. . . . . . . . . . . . . . . . . . .
'
. . . ... .1
14 20082007-33 C|amp................................................... 1
1210-20 Lockwasher,....................-...........-........ 1
1205-36 Nut, 3i8C .............................................. 1
16 709 3000 8rackel.................. .........--...................'l
'17 1200-3 Capscrew, 1,14C x 1 .....--..........--...........2
1210-14 Lockwashea..........................................2
1205- 13 Nut, 1/4C ..............................................2
18 40903 Capscrew................. - -. -.......... ......... .. 1
19 6977 Bumper.----..................--. ...................... 1
21 't
2093 F|atwasher.....................
22 120125 Nut, 5/16C .......,.............
16. 17
18
--G'
b--
3,4, 5
-;
I 709F4390 Bracket-.................---.........-...................'1
2 709F43S 1 Pendu|um................--...................----..... 1
7110124 Plale....-.................--.............................. 1
7 1200-100 Capscrew, 12C x 1-112........................4
1205-67 Locknut, 1/2C.................,......................4
1209-4 Flat Washer..........................................4
120G31 Capscrew............................---.........2
121G'17 Lockw€she( .31..............................2
120$25 Nut, .31C.,.......,,..--.........................2
1207-3 Pin, Co|ier.,......,,.,....,......................2
719F0421
719F0423 8e1|crank......................................... 1
l.\
1,
t
719 0501 Right Am Assembly - Double Axis 719 0502 Left Arm Assembly - Oouble Axis
719 0503 RightArm Assembly - Single Axis 719 0504 Lett Arm Assembly - Single Axis
'r .li'
''1 1'.
Boom ControlAssembly
I 719 0602
2 719F0604
3 1200-3
't205-13
1209-44
1210-14
BOOM CONTROL
See Page 33.11 For Hamesses
218506 Optimizer
(lncludes 10' Cable)
CONTROL MODULE
n 0\l3
elb/ ,l
@ffi@ @@ I
,/\
l-U fS Stprlr
/ t1
rl
$,HEI{ ORDERING SPECIFY UODEL SERIAL NUUBER AIID DESCRIPTION OF PARI FEOUIRED
WHEN OBOERNG SPECIFY IODEL SERIAL I{UIIBEB AND OESCRIPNOIOF PAFT REOUIFM
@g
6
u4' 5n6" 3rt" 112' 3/4" 7tg" r 14" 11P"
CT'IP SET 'r2q}r6a t2'to1/u 124D16' 1aGl52 'tao.t?l 1AGt29
COVEA PUTE 124D16 124D1!(| 12tD||tl 1A$r54 1240.154 1ADr5!r
l|uT 124D166. 124D158. 12ttD15|' 1AGr5tr ra&r53 12.0-1lfl
c P8CAA|' 'r20G3 'r20G355 i20e35 r20Il3? rax!3? 12!oa8
'!/lc r I 5rl6c r I 3/a t'r6c r I r,2 5n6C | 3/4 5n6C It 1'4 5||6C | 21A
wlIEBE Outrlgg.rs u!p.r
Tlr|!. cll lltdraullca
Si..d||C
o
o
o
': :1j1
'!
!i I i
10 13
PART REOUIFED
MARKING DECALS
\ 23
\}\ 24
\ '''.
),
REF. PART NO. DESCRIPTION OTY. REF. PART NO. DESCRIPTION OTY.
1 Bar, Cross,....,,,...--............................... 1
Covsr..............,....--............................... 2
202572 Clamp.................-................................. 2
202573 Thermostal {OvBrheat Switch) ......,.....- 1
5
7
I
t0
11
12
13 Conneclor , Erhaust.......................--.....
'14 Brackel
15 Grommet
16 205196
18
19 Lockwasher, #10 Ext
20 Nut, #t0-24....................................... ... 2
21 Stud. Ground ........................................ 1
Balfle, Upper
23 Wire Ass'y
24 Wire Ass'y
PROPANE HEATER
Hunler wPH20-308
REF, PART NO, DESCRIPTION QTY.
4 Washer, #10
6
7 Washer, 1,/4
I 204893 Motor, 12
s 202601
10 Washer..........,.
l1 Nul, #10-32
Washer, #10....-.
Housing
t4 Wheel
15 Propeller..........
C0ver..,...,.......
17 Screw, 16 x 3/8
l8 Hose, Air
19 Clamp, Hose
20 DLrct, Air ............ I
Clamp, Hose
22 215276 Vee Clamp Assembly
*--"
26
27
BOTARY
[IAI{IFOLD
HEATER / AC INSTALLATION
UPPer
9,10
13
:t--.;
"---*
20 ---0 23/40
f
,ta
t'€
\=,,
REF, PART NO. DESCRIPTION OTY. REF. PART NO, DESCRIPTION QTY.
1 5816
2 t Casing 22 215437 Gear Clamp
2 215817 Top Cover 23 215838 Block Valve
3 215818 Front Cov€r 24 21s83S GRing, #8
215819 Filler Holder 25 215840 Ov€rlay
215920 Flapper 26 215841 Thermostal
6 21582r H.C. Cover Plate 27 215a42 Rotary Control
7 215922 E-C- Cover Plate 2S 215843 Switch. 12V
215823 Blower Brackel N 215844 Switch, Fan
I 215824 Blower, 12V 30 215445 Knob
10 215825 Elower Housing 31 215846 Louver
'11
215826 Blower Housing lop 32 215447 Adapter
12 215a27 Venturi 33 215848 Cover Plale
'13 215828 Blower Wheel 34 215857 Masler Toggle Switch
14 215829 Molor, 12V 35 215858 Oil HBat Thermostat
15 215830 Motor Mounl 36 215851 Grommet
215831 Flesistor, 12V 37 215452 Grommel
17 215432 i/'lounting Plate 38 215853 Filter
18 215856 Heale. Coil 39 215854 Flapper Holder (Not Used)
19 215834 Evaporator Coil 40 215855 Wiring Hamess (not shown)
20 215835 Heater Valve (Not Used) 41 215859 Relay. 12V
215836 Heater Hose, 5/8" {Nol Used)
WHEI.I ORDERING SPECIFY I'OOEL SEFIAL NUMBER AND DESCRIPTION OF PAFT REOUIFED
GROUP
4 719 0816 Slope Alen Tilt Sensor................... 1 12 1200-1 Capscrew, 1/4-20 r .75,................. 2
719 0476 Slope Alert Mounting Panel ...........1 '13 1221-150 lnsulation Wrap......--.........-............ 1
Page 31A.4 Thermostat Assembly --.................. 1 14 1221-151 Aluminum Tape Wrap............-....... 1
719 0479 Remote Spacer Box.....----.............. 1 15 1210-14 Lockwasher. 1 i4' ........................... 2
1240-38 P-C|amp.........................,.....,,,..--... 1 714 0497 Seat Suppon..-............................... 2
6 1221-147 Silicone Sea|ant...............-............. 1 1200-31 Capscrew. 5/16-18 x 1.00.........,-.-. 4
7 71S 0471 Heater Cover...................,.........--... 1 120S-3 Flatwasher, 5i 1 6'......................,,... I
I 719 0472 Heat Shie|d ......................--..,,,,..-... 1 1210-1J Lockwasher, 5/1 6"....................,.--. 4
I 719 0469 Hot Air Duct............-....................... 1 1205-25 Hex Nut, 5,/16-18.-......................... 4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
-s
See Page 314.3
PROPANE HEATER
suburban NT-209TC
See Page 31A.2
REF. PART NO, DESCBIPTION orY. REF. PAHI NO, DESCRIPTION QTY,
WHEN ORDERING PARTS, SPECIFY ODEL NUMBER, SERIAL NUMBER ANO DESCRIPTION OF PARTS REOUIRED
WHEN ORDERING PARTS, SPECIFY MOOEL NU SERIAL NUMBER AND DESCRIPTION OF PARTS REOUIRED
I 10 11 I 4
-g_ .+F.d\-.:Sq-#
fft-'V a-.&\ T- o
19
DASH ASSEMBLY
HORN
TRANS-AXLE FLASHER
RANGE ,tl
BLI
\-----1
i'r---'4
26 1223-626
1246-13
1202-5
't230-6
28 1222-184
29 709 6827
450 0006
1209-59
12r0-20
't205-36
30 7r9 07r0
1223-779
32 Page 33.5
DASH ASSEMBLY
TEREXElEF.ANES 33
Fuses
See Page 33,1 0
72040372 BattervAssemblv
15
1 70aF2024 Box, Battery
2 3721241 Catch, Adjuslable ......-...........-.............. 1
3721242 Striker ...,1
1202-7 Bolt, Stove
r230-6 NUt
3 707 4860 Plate 1
4 MK212541 Angle 1
tl r223-424 Battery.......................
r200-95 Capscrew. 1/2C x 1 4
t209-6 Flatwasher......--......... 4
706 BB45 Plate, Masonite........---..................-....... 1
1209-4 F|atwasher................. 1
r209-5 Washer 3
200P2007 -54 Clamp
26
,rst\
v
(;:'.
z4-'-ta| 18 11
lq
g
Y
22
Circuit Breaker.....--.........--..........-.........Re|
Light Assembly
ELECTBICAL SYSTEM
Lights
:
ao
:
Nole: Located In
Engine Housing
Relay Panel
1205-25
1210-17 Lockwasher
20082007-6
1200-29 Capscrew, .31 x 3/4.....................-.... 1
2 1223-860 Circuit Breaker, 604....................----- I
3 12024 Bolt, Stove
1230-6 Keps... 1
12,16'13 Relay. 4
5 1200-1
1210-14
1205-13
1209-2
6 1246-18
7 1246-2
ELECTRICAL SYSTEM
Relay Panel
Note: Located In
Engine Housing
(Risht Side)
Ftelay Panel
ELECTRICAL SYSTEM
Eren=x Relay Panel
REF. PART NO. DESCRIPTION OTY
20Q1041 Screw..
2021776D1 Loclmut
1200-100 Caoscrew. 1/2C x l 1/2...--.................. 1
20082007-22
200800041 04
3 720 0284 Plate
4 720 0245 Plale
442 2201
1m2-7 Bolt, #10-24
1210-7 Lockwasher
1230{ Nut, #10-24
1210-20 Lockwasher, 3/8...,.,,..,,,,,,,..,...,,,......,..2
1200-57 Caoscrew. 3/8 x 3/4............................2
SPECIFY MODEL
1200,98 Screw
1205-67 Locknut........
2 707 4688 Bracket.........................................---.-. 3 -I Note: One on boom angle
3 707 4552 Harness...................... ... 1
4 420 4972 Ught, 1 2 V Ha1o9en......................---... 3'J indicatoa one on Supe6tructute,
other on Cab (Shown)
1223-43 Grommet......,.,,,.,....,,.-.........-............. 1
6 12096 Flat\ryasher.......................................... 1
7 1223+0 Te.mina|,,....,,,,,...........-...................... 3
1223-65
707 4585
t0 1200-102
1205-67
OPTIONAL LIGHTS
Top Side:
Spare Fuse Storage
WIRE HARNESSES
11
ZJ
12 24
Iq 't5 18 20
14 16 .tJ 19
o, 10 13
I
27
29
27
30
47
43
* 8
JI
48 45
il .1,
ll 3l
49 36
SIDE VIEW
HEF, PART,NO. DESCHIPTION OTY. HEF. PART.NO. DESCFIPTION OTY,
17 120 0167 Plate, Pin Keeper.....---...................--.....2 44 1205-140 Jam Nul. L50 UNC 2
1A 1210-26 Lockwasher, .50 --...............,...............-. 2 45 U334 370'| Washer... 2
19 1242-29 Capscrew, .50UNC x 1.00..................,. 2 46 717 0348 Chain...................--............................... 1
WHEN OBDERITIG SPECIFY IIODEL SERIAL I{UTIBER AI{D DESCRIPTION OF PAST FEQUIBED
TEFEXlElEFAEES 111',BOOM
69 69
64 oo 70 73
67 71
55
68
74
SIDE VIEW
69 92
70
86
TOP VrEWo
56
55 1203-144 720F0153
56 710 0145 Pad, Wear 76 720 0t 49 Link
57 710 0144 Pad, Wear 1210-20 Lockwasher, 3,/8
58 720 0327 Washer 720 0154 Wear Pad.....--....................................... 1
111'BOOM
5,8
SECTION C_C
SECTION B-B
9 VIEW D-D
22
SECTION E_E
SECTION L_L
REF. PARTNO. DESCRIPTION OTY. REF. PARTNO- DESCBIPTION OTY.
111'BOOM
28 za
'17
18 t',
1l at,
41
t
17,38 22
DETAIL G
22 tt,ro
SECTION J-J SECTION H-H
REF. PART NO. DESCRIPTION OTY. REF. PART NO. DESCRIPTION OTY,
TEFEXEEFENES 111'BOOM 39
9,10
9,1 0
rl
tl !
tl I
tl
II
tl rl
tl tl
9,10 9,10
5A 7A
WHEN OFDERING SPECIFY MOOEL I{UM8 SERIAL NUMBEB ANO DESCRIPnON OF PAFT REOUIBED
111'BOOM
TEREXEEFANES
Sheave Head Assemblies
39
720 0109
111'BOOM
TE--REXEERANE
Extend Cylinder
39
717 0849
111'BOOM
Hold Valve
717 0150
111',BOOM
Hoist Cylinder
SECNON A.A
1 71A0225 NylonSheaveAssembly--......---.....-1
1217-360 Bearing
3 1213-3 Fitling, 456
111'BOOM
Sheave
o
o
21 26
an nt
REF. PART.NO. DESCRIPTION QTY. REF. PART,NO. DESCRIPTION QTY.
WHEN ORDERING SPECIFY MODEL SERIAL NUMBER AND DESCRIPTION OF PART REOUIRED
GROUP
14,15,16
Part of
$*-rt
,'-l r-"
REF, PART,NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPNON OTY,
12422472 Cable.................................................... 1
708 0313 Tube........................ ............................ 1
1240-68 C|amp................................................... 4
'1200-57 Capscrew, 3/8NC x 3/4 .. ....................... 4
1210-20 Lockwasher, 318................................... 4
'1209-4 Flatwasher, 3/8..................................... 4
ANTI-TWO BLOCK
Jib
17
I
4:_,#,
s 68
/e,/ .."
lt-lttetlnY cetn 43
CHOUP
TEFEXEgG.ANES 40
See Page 40.2
IYHEN ORDERING SPECIFY MODEL SERIAL T{UM8ER AT{D DESCRIPTION OF PART BEOUIFED
:;i
n> ../
WINCH MOTOR
7 Piston Rexroth
20
21
\\ 19
48 \44
IF
10
See Page 40.54
11
25
24
34
JC
WINCH MOTOR
I Piston Voac (Option)
See Page 40.4A
WHEN ONDEfiIIiG SPECIFY MODEL SERIAL NUMBEB AND DESCBIPTION OF PAFT REOUIRED
o
REF. PABT,NO, DESCRIPTION QTY.
WHEN ORDEBING PAFTS, SPECIFY MODEL SERIAL NUMBER ANO DESCRIPTION OF PARTS REOUIRED
ENAKE GNOUP
44
@
68
WHEN ORDERING PARTS, SPECIFY IIODEL NUMSER, SERIAL NUIIBER AND OESCRIPTION OF PARTS REOUIRED
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REOUIRED
|r,
(fJ
ct _\-\
-$ NI
(']\
rc
(q
WHEN OHDERING PARTS, SPECIFY IIOOEL SERIAL NUIIBER AND DESCFIPTION OF PARTS REQUIRED
WHEN ORDERING PARTS. SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REOUIRED
GROUP
DATE: lssued l1-2005
o
14
'17
12
21
(b
1 217134 gall
2 215346 Washer.........
3 215387 Nut....--..,,,.,-..,,,,,--...................,.,.....,.,. 2
4 217139
5 215403
6 2t5396
7 217140
I 215397
g 217141 Space. 1
10 215402 Eye
11 216S55 Screw
12 215388 Coner Pin
'13 215398 Cotter Pin
14 215399 Pin 1
15 215400
16 217142 Namep|ate............................................ 1
! h r'./
,"..- LY AUXILIABY
WINCH
L,.'
u
Booil
V
o
BALL A HOOK
nP
MAl,,
WNCH
ff
OEAD END
(\,/
rt6ru 46r'
ot{ Boou TtP
(EVEN PARTS
oF LrN€)
DEAD ENDOr{
xooK sLocx
wil Wl/
(oDo PARTS
oF LINE)
tl
AI tt E? (l
HOOX BLOCK
{J \./ v
S H EAVE SHEAVE
- WIRE ROPE -
6X1gCLASS, I.P.S., I.W.H.C. REGULAR LAY PREFORMED
OPTIONAL
BRIDON - DYFORM 34LH 1960 ROTATION RESISTANI COMPACTED STRAND
1234-44
o
See Page 25.4
WHEN ORDERING PARTS, SPECIFY MOOEL NUMBER, SERIAL NUMBEH ANO DESCRIPTION OF PARTS REOUIRED
\I
I
lro
REF. PART,NO, DESCRIPTION QTY.
718F2078 Bracket..........,,,......,,,,.....,,,...................1
718A0226 Sheave w8ushin9.........,,,,...................1
7180225 Nylon Sleeve 4ssemb|y,..................... 1
12t7-360 Bearing,,,....,.......................................1
Grease Fitting,45" I
718 0323 I
4 1222-239 Hairpin Coner 4
718 0239 Shaft I
1200-87 Capscrew,3/8-l 6 x 5.00 .......--........-.....11
'1205-45 Locknut,3/8-16 I
7 1210-38 Lockwasher,3/4
1200-190 Capscrew, S4-10
1205-92 Hexnut,3/4'10
Page 50.3 Anti-Two, Aux Sheave......................---..1
MK765 Clamp......,,,......,,.............................-.--..5
1200-309 Capscrew, 1/4 x 1 12..............................5
1210-t4 Lockvrasher, l/4................................-...5
1209-1 Washer, 3/16
10 1210-7 Split Lockvrasher
1202-29 Screw, M5 x 16
WHEN ORDERING PARTS. SPECIFY i'OOEL SEFIAL NUMBER ANO DESCRIPTION OF PABTS REOUIRED
1 709 7421
2 717 0882 Counterweight w/ Chain -...,,................. 1
WHEiI ORDERING PARTS, SPECIFY MODEL NUMBER. SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
EB renex ANTI.TWO
Aux Sheave
REF. PART,NO. DESCRIPTION OTY.
GROUP
GHEEB RCI51O
TEREXEEFEFIES Reel
52
4,14
VIEW B B
25
'10 11
27
IJ
REF. PABT.NO. DESCRIPTION OTY. REF. PART.NO. DESCRIPTION ory.
717407734 RCI 510 Assembly
W}IE OSOERING SPECIFY MODEL SERIAL NUMEER AND DESCFIPTIOT{ OF PAFT REOUIBED
GROUP
o'
&t