sjzl20094551-ZXDL01 T110 T010 S105 & ZXDL02 T804 (V1.0R01M01) Power Supply Light

ZXDL01 T110/T010/S105 & ZXDL02
T804
Power Supply Lightning Protection Unit
User Manual
V1.0R01M01
ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: 800@zte.com.cn
LEGAL INFORMATION
Copyright © 2016 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
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are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
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ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
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The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
Revision No. Revision Date Revision Reason
R1.0 20090729 First edition
Serial Number: sjzl20094551
sjzl20094551| ZTE Proprietary and Confidential

Contents
About This Manual ......................................................................................... I
Chapter 1 Safety Instructions.................................................................... 1-1
1.1 Safety Signs ...................................................................................................... 1-1
1.2 Safety Precautions ............................................................................................. 1-2
Chapter 2 Overview .................................................................................... 2-1

2.1 Introduction........................................................................................................ 2-1
2.2 About the Models ............................................................................................... 2-1
2.3 Features ............................................................................................................ 2-2
2.4 Technical Specifications...................................................................................... 2-2
Chapter 3 System Structure and Operating Principles........................... 3-1

3.1 Appearance, Dimensions and Weight .................................................................. 3-1
3.2 Internal Structure................................................................................................ 3-2
3.2.1 Three-phase Kelvin connection terminal power lightning protection box ....... 3-2
3.2.2 Three-phase breaker power lightning protection box................................... 3-4
3.2.3 Single-phase Kelvin connection terminal power lightning protection box....... 3-6
3.2.4 Single-phase breaker power lightning protection box .................................. 3-8
3.3 Display .............................................................................................................3-11
3.4 Operating Principles ..........................................................................................3-11
Chapter 4 Equipment Installation ............................................................. 4-1

4.1 Trained Professionals ......................................................................................... 4-1
4.2 Tools Preparation ............................................................................................... 4-1
4.3 Installation Position ............................................................................................ 4-4
4.4 Cabinet Installation............................................................................................. 4-5
4.4.1 Equipment Installation Modes ................................................................... 4-5
4.4.2 Pole installation mode............................................................................... 4-5
4.4.3 Wall Mounting mode ................................................................................. 4-7
Chapter 5 Electrical Connection ............................................................... 5-1

5.1 Common Methods of Cable Connection............................................................... 5-1
5.1.1 Circuit Breaker Connection ....................................................................... 5-1
5.1.2 Copper Busbar Connection ....................................................................... 5-1
5.2 Electrical Connection Modes ............................................................................... 5-2
5.3 Electrical Preparation ......................................................................................... 5-3
5.4 Common Parallel Connection Mode..................................................................... 5-3

5.5 Power Distribution Connection Mode ................................................................... 5-6
5.6 Kelvin Connection Mode ..................................................................................... 5-8
5.7 ZXDL01 T110 Power Supply Lightning Protection Unit Electrical Connections ........ 5-9
5.8 ZXDL01 T010 Power Supply Lightning Protection Unit Electrical Connections...... 5-10
5.9 ZXDL01 S105 Power Supply Lightning Protection Unit Electrical Connections.......5-11
5.10 ZXDL02 T804 Power Supply Lightning Protection Unit Electrical Connections ..... 5-12
Chapter 6 Maintenance .............................................................................. 6-1

6.1 Routine Maintenance.......................................................................................... 6-1
6.2 Troubleshooting ................................................................................................. 6-1
6.2.1 How to Troubleshoot when the Power(HL0) Indicator is OFF and the
Alarm(HL1) Indicator is OFF .................................................................... 6-1
6.2.2 How to Troubleshoot when the Power(HL0) Indicator is OFF and the
Alarm(HL1) Indicator is ON...................................................................... 6-2
6.2.3 How to Troubleshoot when the Power(HL0) Indicator is ON and the
Alarm(HL1) Indicator is ON...................................................................... 6-2
Appendix A Packing, Transportation, and Storage................................ A-1

A.1 Packing ............................................................................................................. A-1
A.2 Transportation ................................................................................................... A-1
A.3 Storage ............................................................................................................. A-1
Figures............................................................................................................. I
Tables ............................................................................................................ III
II

About This Manual
This manual describes the features, technical specifications, operating principles,
structure, installation, electrical connection, operation and routine maintenance of the
ZXDL01/02 series lightning protection unit. Before installing, debugging or setting the
equipment, please read the document carefully.
This manual applies to the following ZXDL01/02 series of lighting protection units:
l ZXDL01 T110 power supply lighting protection unit
l ZXDL01 T010 power supply lighting protection uni
l ZXDL01 S105 power supply lighting protection uni
l ZXDL02 T804 power supply lighting protection uni
What is in this Manual

This manual contains the following chapters and appendixes:
Chapter/Appendix Summary
Chapter 1 Safety Instructions Describes the safety instructions and precaution

for the installation, maintenance of the system
Chapter 2 Overview Introduces the ZXDL01/02 and describes the

main features and technical specifications
Chapter 3 System Structure and Operating Describes appearance and dimensions, internal
Principles structure, indicators and the operating principles
Chapter 4 Equipment Installation Describes installation requirements and the

different installation modes
Chapter 5 Electrical Connection Provides details on the electrical connection

modes and the different models of the ZXDL01/02
series
Chapter 6 Maintenance Describes routine maintenance and

troubleshooting
Appendix A Packing, Transportation and Storage Describes packing, transportation, and storage
of the rectifier
How to Get in Touch

The following sections provide information on how to obtain support for the documentation
and the software.
If you have problems, questions, comments, or suggestions regarding your product,
contact us by e-mail at support@zte.com.cn. You can also call our customer support
center at (86) 755 26771900 and (86) 800-9830-9830.

ZTE welcomes your comments and suggestions on the quality and usefulness of this
document. For further questions, comments, or suggestions on the documentation,
you can contact us by e-mail at doc@zte.com.cn; or you can fax your comments
and suggestions to (86) 755 26772236. You can also browse our website at
http://ensupport.zte.com.cn/, which contains various interesting subjects like
documentation, knowledge base, forum and service request.
II

Chapter 1
Safety Instructions
Table of Contents
Safety Signs ...............................................................................................................1-1
Safety Precautions .....................................................................................................1-2
1.1 Safety Signs

Table 1-1 Safety Signs
Safety Sign Meaning
Danger: Indicates an imminently hazardous situation. Failure to comply with this

warning can result in death or serious injury. This safety sign should be used only in
extreme situations.
Warning: Indicates a potentially hazardous situation. Failure to comply with this

warning can result in death or serious injury.
Caution: Indicates a potentially hazardous situation. Failure to comply can result in

minor or moderate injury. It may also be used to identify unsafe practices.
Erosion: Beware of erosion. Failure to follow this warning can lead to equipment
damage, loss of traffic and/or personal injury.
Electric shock: Beware of electric shocks. Failure to follow this warning can lead to
equipment damage, loss of traffic and/or personal injury.
Electrostatic discharge: Electrostatic discharge is hazardous to electronic equipment.

Use proper handling techniques to prevent damage to electronic equipment. Failure to
follow this warning can result in equipment damage and/or loss of traffic.
Microwave: Beware of strong electromagnetic fields.
Laser: Optical laser light is dangerous. The light is invisible to the naked eye with or
without laser protective glasses. Do not look into optical connectors. Failure to follow
this warning can result in damage to the eye or blindness.
No flammables: Do not store flammables near the equipment. Failure to follow this
warning can lead to equipment damage, loss of traffic and/or personal injury.
No touching: Do not touch. Failure to follow this warning can lead to equipment
damage, loss of traffic and/or personal injury.
1-1

ZXDL01 T110/T010/S105 & ZXDL02 T804 User Manual
1.2 Safety Precautions

This chapter describes safety precautions for the installation, maintenance and operation
of the system.
Read the safety instructions before any operation of the equipment. The safety precautions
mentioned in this manual only serve as a supplement to the local safety codes.
Only trained professionals are allowed to install, operate and maintain the equipment. ZTE
bears no liability to the consequences incurred by violation of the general safety operation
requirements, or violation of the safety standards for designing, manufacturing and using
the equipment.
The precautions for operating the power supply products are listed in Table 1-2.
Table 1-2 Safety Precautions
S/N Precautions Requirement Possible Danger
l Observe the local safety

codes during the equipment
installation. The installation
personnel must be qualified
for high voltage and AC
power operations. Direct contact or indirect contact
l Never wear any conductive with high voltage and mains through
1 High voltage
object, such as watch, damp object will endanger the
hand chain, bracelet or ring operator’s life.
during the operation on the
equipment.
l Prevent any moisture from
entering the equipment
during operations
ZXDL01/02 system is a power

DC short circuit can cause fatal
supply product of constant DC
2 DC short circuit danger and damage to the
voltage. DC short circuit must be
equipment.
avoided.
l Switch OFF the power

supply before connecting or
Performing power cable operation
Connecting or disconnecting a power cable.
with power ON will cause fatal
3 disconnecting l Before connecting a cable,
danger to operation personnel and
power cable make sure that the cable and
damage to the equipment.
its label are in accordance
with the requirement.
When operating high-voltage

Tools-caused short circuit can cause
equipment, tools safety must be
4 Tools safety fatal danger to operation personnel
considered. Insulate the tools to
and equipment.
prevent short circuit.
1-2

Chapter 1 Safety Instructions
S/N Precautions Requirement Possible Danger
Static electricity generated

Electrostatic Insulate the uncovered metals to
5 by human body may damage
damage prevent short circuit.
components.
In the case of environment

over-temperature, improve the Over-temperature will affect normal
Temperature
6 ventilation of the equipment operation and service life of the
effect
to keep the suitable operating power product.
environment for the system.
l Before performing any

operation on battery, read l The electrolyte leakage of
the safety precautions on the battery can corrupt PCB and
battery manual. cause short circuit.
l Perform battery cable l When the environment
connection according to temperature is below 20℃,
Operation on
7 instructions. Avoid short the efficiency and performance
battery
circuit and electrolyte of the battery will be affected;
leakage. when the environment
l The recommended operation temperature is over 25℃,
environment temperature for the battery service life will be
battery ranges from 20℃ to affected.
25℃.
1-3

This page intentionally left blank.
1-4

Chapter 2
Overview
Table of Contents
Introduction ................................................................................................................2-1
About the Models .......................................................................................................2-1
Features.....................................................................................................................2-2
Technical Specifications .............................................................................................2-2
2.1 Introduction
The ZXDL01/02 lightning protection unit provides both lightning protection and distribution
(optional). It is applicable to the power equipment room, communication equipment room,
mobile base station and various low-voltage power distribution equipments.
The ZXDL01/02 lightning protection unit can be used to match UPS, combined
communication power supply system and other communication equipment, efficiently
protecting the equipment, safeguarding against or minimizing equipment damages by
lightning strikes. Figure 2-1 shows the ZXDL01/02unit.
Figure 2-1 ZXDL01/02 Lightning Protection Unit
2.2 About the Models

Table 2-1 explains the model name of the lightning protection products of ZTE corporation.
2-1

Table 2-1 Model Name Definition
Lightning Protection Model Name Definition

ZX - DL - 01 - 10/350 us waveform T – 380 VAC indoor 1 – level B+C 10 – 100 kA
ZTE Lightning 02 – 8/20 us waveform S – 220 VAC indoor 0 – level B 05 – 50 kA
Corporation protection 8 – level C 04 – 40 kA
product
Different lightning protection products may be derived from Table 2-1. The definitions of
ZXDL01 T110, T010 S105 and ZXDL02 T804 lightning protection products are derived as
follows:
l ZXDL01 T110 - 10/350 us waveform, 380 VAC indoor, level B+C with 100 kA capacity.
l ZXDL01 T010 - 10/350 us waveform, 380 VAC indoor, level B with 100 KA capacity.
l ZXDL01 S105 - 10/350 us waveform, 220 VAC indoor, level B+C with 50 kA capacity.
l ZXDL02 T804 - 8/20 us waveform, 380 VAC indoor, level C with 40 kA capacity.
2.3 Features
l Flexible configurations
à Three-phase/single phase system
à Higher ranges of protection capacities
à B+C/B/C levels of protection
à Optional power distribution configuration

l Applicable to formidable lightning environments (50 – 100 kA)
l Superior transient overvoltage protection
l Extended circuit structure of three-phase and neutral (3+1) or single-phase and
neutral (1+1) to flexibly apply the ZXDL01/02 to different loads/equipments
l Adopts modular design for convenient installation and maintenance
l Integrated with alarm indicator and dry contact alarm output
l Configurable power distribution function
l Highly durable exterior: acid, alkali, salt, smog resistant and moisture proof
2.4 Technical Specifications

The technical specifications of the four models of the ZXDL01/02 series lightning protection
unit are described in Table 2-2.
Table 2-2 Technical Specifications
Model
Parameter
ZXDL01 T110 ZXDL01 T010 ZXDL01 S105 ZXDL02 T804
Protection level Level B+C Level B Level B+C Level C
2-2

Chapter 2 Overview
Scope TT/TN power supply system
Nominal operation voltage 380 VAC 380 VAC 220 VAC 380 VAC
(Un) Three-phase Three-phase Single-phase Three-phase
Maximum sustainable op-

260 VAC 385VAC
eration voltage (Uc)
Single-phase + Three-phase +
System architecture Three-phase + Neutral
Neutral Neutral
Nominal discharge current

In 100 kA (8/20μs) 100 kA (8/20μs) 50 kA (8/20μs) 20 kA (8/20μs)
Peak value of the light-

ning test current “Iimp 100 kA 100 kA 50 kA -
(10/350μs)”
Throughput Imax (8/20μs) - - - 40 kA
Protection level (Up) ≤1500 V ≤1500 V ≤1500 V ≤1900 V
Response time ≤100 ns ≤1μs ≤100 ns ≤25 ns
Phase cable diameter 16 mm2 ~ 35 mm2
Neutral cable diameter 16 mm2 ~ 35 mm2
Ground cable diameter 25 mm2 ~ 35 mm2
Maximum output current

permitted in Kevin connec- 100 A 32 A
tion mode
1 x 63 A/3P 1 x 63 A/1P
Power distribution breakers
2 x 20 A/3P - 2 x 20 A/1P -
(optional)
2 x 20 A/1P 2 x 10 A/1P
Alarm mode Panel indicators plus the normally open and normally close dry contact alarms
Connection parameters for Maximum allowable voltage: 250 VAC/125 VDC; maximum allowable current: 0.5A/0.2
dry contact alarms A; provide the DB9 socket to output currents or voltages
l Temperature: -40℃~70℃
Working environment
l Humidity ≤ 75%
Dimensions (HxWxD) 450 x mm x 380 mm x 120 mm
Weight 9 kg 8 kg 8 kg 8 kg
Installation mode Wall-mounted installation, 310 mm x 370 mm (Width x Height), four M8x80
2-3

2-4

Chapter 3
System Structure and
Operating Principles
Table of Contents
Appearance, Dimensions and Weight.........................................................................3-1
Internal Structure........................................................................................................3-2
Display .....................................................................................................................3-11
Operating Principles .................................................................................................3-11
3.1 Appearance, Dimensions and Weight

The appearance and dimensions of ZXDL01/02 is shown in Figure 3-1. Table 3-1 describes
the different models specifications.
Table 3-1
Model Dimensions (HxWxD) Weight
ZXDL01 T110 450 mm x 380 mm x 120 mm 9 kg
ZXDL01 S105 450 mm x 380 mm x 120 mm 8 kg
3-1

Figure 3-1 Appearance and Dimensions of ZXDL01/02
3.2 Internal Structure

3.2.1 Three-phase Kelvin connection terminal power lightning
protection box
The internal structure of ZXDL01/02 in Kelvin connection mode (three-phase) is shown in
Figure 3-2. Table 3-2 describes the internal components.
3-2

Chapter 3 System Structure and Operating Principles
Figure 3-2 Kelvin Connection Mode (Three-phase)
Table 3-2 Kelvin Connection Mode (Three-phase)
S/N Component Description
1 Surge arresters Provides the system with lightning protection function.

When a lightning arrester is damaged, the small window
at its bottom turns red. There is no need to turn off the
system when replacing the AC lightning arrester.
2 Arrester breaker Turns ON/OFF the surge arresters
3-3

3 Protection ground busbar (PE) System protection ground busbar: Connected to the
grounding busbar of the equipment room
4 Neutral busbar (N) Neutral busbar: Provides interconnection of neutral wires
5 Relay Provides connection to the dry output contacts (DB9

socket)
6 Connection terminals Provides input and output terminal connection for the
system.
3.2.2 Three-phase breaker power lightning protection box

The internal structure of ZXDL01/02 in lightning protection/power distribution mode
(three-phase) is shown in Figure 3-3. describes the internal components.
3-4

Figure 3-3 Three-phase breaker power lightning protection box
1 Surge arresters Provides the system with lightning protection function.

When a lightning arrester is damaged, the small
window at its bottom turns red. There is no need to
turn off the system when replacing the AC lightning
arrester.
2 Arrester breaker Turns ON/OFF the surge arresters
3-5

4 Neutral busbar (N) Neutral busbar: Provides interconnection of neutral

wires

socket)
6 AC input terminals Provides AC input connection for the system.
7 Output breakers Provides connection for AC power distribution of the

lightning protection box
3.2.3 Single-phase Kelvin connection terminal power lightning

protection box
The internal structure of ZXDL01/02 in Kelvin connection mode (single-phase) is shown in
Figure 3-4. Table 3-4 describes the internal components.
3-6

Figure 3-4 Kelvin Connection Mode (Single-phase)
1 Surge arrester Provides the system with lightning protection function.

When a lightning arrester is damaged, the small window
at its bottom turns red. There is no need to turn off the
system when replacing the AC lightning arrester.
2 Arrester breaker Turns ON/OFF the surge arrester
3-7

4 Neutral busbar (N) Neutral busbar: Provides interconnection of neutral wires

socket)
6 Connection terminal Provides input and output terminal connection for the
system.
3.2.4 Single-phase breaker power lightning protection box

The internal structure of ZXDL01/02 in lightning protection/power distribution mode
(single-phase) is shown in Figure 3-5. Table 3-5 describes the internal components.
3-8

Figure 3-5 Single-phase breaker power lightning protection box
1 Surge arrester Provides the system with lightning protection function.

When a lightning arrester is damaged, the small
window at its bottom turns red. There is no need to
turn off the system when replacing the AC lightning
arrester.
2 Arrester breaker Turns ON/OFF the surge arrester
3-9

4 Neutral busbar (N) Neutral busbar: Provides interconnection of neutral

wires

socket)
6 AC input terminal Provides AC input connection for the system.
7 Output breakers Provides connection for single-phase AC power

distribution of the lightning protection box
3-10

3.3 Display
The indicators of the ZXDL01/02 are composed of the power indicator and alarm indicator.
The indicators are located on the upper-right corner of the lightning protection box as
shown in Figure 3-6. Table 3-6 describes the different statuses of the two indicators.
Figure 3-6 Power and Alarm Indicators
Table 3-6 Indicator Statuses
Power indicator Alarm indicator Indications
On Off Normal working state
Off Off Lightning protection box is shutdown
Off On Alarm occurs (no AC input)
On On Alarm occurs
3.4 Operating Principles

The operating principles of the ZXDL01/02 are shown in Figure 3-7.
Figure 3-7 ZXDL01/02 Operating Principles
l The AC input terminals provide the single-phase/three-phase AC supply to the

lightning protection box.
3-11

l When lightning current enters a power supply line, lightning protection components,
connected in parallel with the line, use transient continuity to discharge the lightning
current, and control the residual voltage within an allowed range. After the lightning
strike, the lightning protection unit recovers to normal switch status, and the equipment
power supply is not affected.
l The lightning protection unit is composed of surge arresters (B+C/B/C).
l The dry contact alarms are produced by the DB9 socket (three-jack represents the
COM end, the one-jack represents the NC end, and the five-jack represents the NO
end) fixed in the lightning protection box.
3-12

Chapter 4
Equipment Installation
Table of Contents
Trained Professionals.................................................................................................4-1
Tools Preparation .......................................................................................................4-1
Installation Position ....................................................................................................4-4
Cabinet Installation.....................................................................................................4-5
4.1 Trained Professionals

Only trained professionals are allowed to perform the installation.
If any questions during the operation, please consult the user manual or contact ZTE local
office. Operations without security confirmation should be avoided.
4.2 Tools Preparation

Table 4-1 Description of Tools and Instruments
Picture Name Function
Philips screwdriver Used to fix screws
Straight screwdriver Used to fix screws
Wrench Used to fix screws
4-1

Torque wrench Used to fasten expansion bolts
Nail hammer Used to install expansion bolts
Cutter Used to prune cable ties
Cable crimper Used to crimp network cables
Cable peeler Used to peel off the cable skins
4-2

Chapter 4 Equipment Installation
Liquid pressure Used to bond flat lugs

crimper
Percussion drill Used to drill holes
Tape Used to measure distance
Angle square Used to measure distance
Horizontal ruler Used to check horizontal deviation
Plumb calibrator Used to check vertical deviation
4-3

Multimeter Used to measure resistance and

voltages, and check continuity
relationship and so on
Cable tie Used to bind cables
Gloves Wear them during installation
4.3 Installation Position

The position to install ZXDL01/02 lightning protection box should comply with the related
principles of corresponding levels of lightning protection. The positioning are as follows:
l Level B: installed at the cable entry
l Level B+C: installed at the cable entry
l Level C: installed next to the protected equipment
Figure 4-1 shows the position to install the ZXDL01/02 lightning protection box.
Caution!
The space between the lightning protection box the protected equipment should be less
than 300 mm, otherwise, the level of protection will degrade.
4-4

Figure 4-1 Installation Position
4.4 Cabinet Installation

4.4.1 Equipment Installation Modes
The ZXDL01/02 series lightning protection unit can be installed in two methods depending
on the user requirements.
l Wall mounted
l Pole mounted
The following sections explain in detail the two methods to mount the equipment.
4.4.2 Pole installation mode

Prerequisite
l Secure the pole-mount brackets at a reasonable working height according to site
conditions.
l Pole diameter: Ф60 mm ~ Ф114 mm
Context
The mounting of the lightning protection unit on pole is described as follows:
Steps
1. Plan the installation bearing in mind the installation dimensions for the cabinet (refer
to Figure 4-2).
4-5

Figure 4-2 Installation Dimensions
2. Install the mounting brackets on the pole (refer to Figure 4-3).
Figure 4-3 Mounting Brackets
3. Install the cabinet onto the mounting brackets (refer to Figure 4-4).
Figure 4-4 ZXDL01/02 Pole-mounting
– End of Steps –
4-6

Result
The following figure shows the unit pole mounted.
Figure 4-5 ZXDL01/02 Pole Mounted
4.4.3 Wall Mounting mode

Prerequisite
l Select the position for wall mounting according to the installation position described
in this manual.
l The position to mount the unit must be convenient for installation and maintenance.
Context
The mounting of the lightning protection unit on the wall is described as follows:
Steps
1. Plan the installation bearing in mind the installation dimensions for the cabinet (refer
to Figure 4-6).
4-7

Figure 4-6 Installation Dimensions
2. Install the expansion bolts onto the wall.
Figure 4-7 Wall Mounting Expansion Bolts
3. Install the mounting brackets onto the expansion bolts on the wall.
4-8

Figure 4-8 Installation brackets
4. Install the cabinet onto the brackets on the wall.
Figure 4-9 ZXDL01/02 Wall Mounting
Result
The following figure shows the unit wall mounted.
4-9

Figure 4-10 ZXDL01/02 Wall Mounted
4-10

Chapter 5
Electrical Connection
Table of Contents
Common Methods of Cable Connection .....................................................................5-1
Electrical Connection Modes ......................................................................................5-2
Electrical Preparation .................................................................................................5-3
Common Parallel Connection Mode ...........................................................................5-3
Power Distribution Connection Mode..........................................................................5-6
Kelvin Connection Mode.............................................................................................5-8
ZXDL01 T110 Power Supply Lightning Protection Unit Electrical Connections............5-9
ZXDL01 T010 Power Supply Lightning Protection Unit Electrical Connections .........5-10
ZXDL01 S105 Power Supply Lightning Protection Unit Electrical Connections .........5-11
ZXDL02 T804 Power Supply Lightning Protection Unit Electrical Connections .........5-12
5.1 Common Methods of Cable Connection

5.1.1 Circuit Breaker Connection
Figure 5-1 shows the circuit breaker connection.
Figure 5-1 Circuit Breaker Connection
1. Cable 2. Air switch 3. Screwdriver
To connect cables to a breaker:

1. Strip away the insulation material from the ends of the cables.
2. Connect this cable to the breaker and tighten it.
5.1.2 Copper Busbar Connection

Figure 5-2 shows the copper busbar connection.
5-1

Figure 5-2 Copper Busbar Connection
1. cable 3. Flat washer 5. Bolt

2. Copper lug 4. Nut 6. Copper busbar
To connect cables to a copper busbar:

1. Use the hydraulic tongs to crimp a cable to a proper-sized copper lug.
2. Connect the copper lug to the copper busbar and tighten it.
5.2 Electrical Connection Modes

The ZXDL01/02 series can be installed in three electrical connection modes: Common
parallel connection, power distribution, and Kelvin connection. Select a proper installation
mode according to the specific configuration state and actual on-site situation such as the
capacity of the power supply to the lightning protection box, the length of the ground wire,
or the volume of the loaded current. In this way, the user can satisfy user requirements for
lightning protection.
Common Parallel Connection Mode

In general, this mode is commonly used for its convenience. The power cable and
grounding cable length connected to the power supply lightning protection unit should
be as short as possible. Otherwise, the residual voltage of the protected device will be
relatively higher, and protection performance will decrease.
Kelvin Connection Mode

When the length of power cable and grounding line connected to the power supply lightning
protection unit is greater than 0.5 m, this mode is recommended. In the Kelvin connection
mode, the power cable connected to the protected device must be connected through the
lightning protection unit. This installation is relatively more complicated than the common
parallel connection mode, but provides the best lightning protection. There are no output
breakers configured in this mode and only connection terminals (Kelvin connectors) are
configured. Note that the load current must not exceed the maximum allowed output
current of the Kelvin connection mode of the power supply lightning protection unit.
5-2

Chapter 5 Electrical Connection
Power Distribution Installation Mode (Standard Configuration)

This installation mode can meet the integrated requirements of both lightning protection
and power distribution. Use this mode in case of a need to perform partial power
distribution through the lightning protection unit. Avoid load currents that exceed the
output rated current of each small circuit breaker in the power supply lightning protection
unit.
Note:
For more details about the three electrical connection modes and their installation, proceed
to the following sections.
5.3 Electrical Preparation

Before performing the installations or electrical connections of the ZXDL01/02 unit prepare
the required. Tools include pliers, hydraulic pressure crimper, spanner, screwdriver,
electric drill, tape-measure, multimeter, cable cutter and others.
Prepare power cables:
l Power supply cable: 16 mm2 ~ 35 mm2 single-core/multi-core copper conductor. The
multi-core (more than 50 cores) conductor is recommended.
l Grounding cable: 25 mm2 ~ 35 mm2 single-core/multi-core copper conductor. The
multi-core (more than 50 cores) conductor is recommended.
Note:
The multi-core conductor is helpful for discharging lightning current. The multi-core
conductor is flexible and easy to install. The above data refers to the cross-sectional area
for the power supply lightning protection unit conductor. In common installation mode, the
cable connected to the power distribution or load device must match actual load current.
Confirm these requirements in all cases.
5.4 Common Parallel Connection Mode

Context
Common parallel connection mode requires the shortest possible cables for connection
between the lighting protection box and the protected equipment. In this mode, the
lightning protection box is connected in parallel with the load. Load current may exceed
5-3

the current rating of the ZXDL01/02. Figure 5-3 and Figure 5-4 illustrates the three-phase
and single-phase connection in common parallel mode.
Caution!
l AC input cables of the protected equipment (power system/load) must be less than 1
m.
l Phase, neutral (N), and protection ground (PE) wires of the lightning protection box
must be less than 0.5 m.
Figure 5-3 Common Parallel Connection Mode (Three-phase)
5-4

Figure 5-4 Common Parallel Connection Mode (Single-phase)
Steps
1. Turn off the AC input breaker of the installation site.
2. Turn off the arrester breakers.
3. Connect the ground cable between the PE busbar of ZXDL01/02 and the protection
ground busbar of the installation site.
4. Connect the neutral cable to the neutral busbar of ZXDL01/02.
5. Connect the phase wires to the AC input terminals.
5-5

5.5 Power Distribution Connection Mode

Context
The power distribution connection mode of ZXDL01/02 provides lightning protection and
power distribution. In this mode, the lightning protection box is connected in series with the
equipment it protects. Since the AC input must first pass through the protection unit, load
current must not exceed the current rating of the circuit breakers.Figure 5-5 and Figure 5-6
illustrates the three-phase and single-phase connection in power distribution mode.
Caution!
Load current must not exceed the current rating circuit breakers.
Figure 5-5 Power Distribution Connection Mode (Three-phase)
5-6

Figure 5-6 Power Distribution Connection Mode (Single-phase)
Steps
2. Turn off the AC output breakers.
The ground cable of the protected equipment is directly connected to the protection
busbar of the installation site.
4. Connect the neutral cable to the neutral busbar of ZXDL01/02.
5. Connect the phase wires to the AC input terminals.

5-7

5.6 Kelvin Connection Mode

Context
The Kelvin connection mode has a unique connection relation between a lightning
protection product and the equipment (or circuit) it protects. In this installation mode,
the phase, neutral (N) and ground cable (PE) should be first connected to the lightning
protection unit, and then to the equipment (or circuit) it protects. It is widely adopted
because of its excellent protection properties. Furthermore, this mode may be adopted
if the cables are required to exceed 0.5 m.Figure 5-7 and Figure 5-8 illustrates the
three-phase and single-phase connection in Kelvin connection mode.
Caution!
Load current must not exceed the current rating of the lightning protection unit.
Figure 5-7 Kelvin Connection Mode (Three-phase)
5-8

Figure 5-8 Kelvin Connection Mode (Single-phase)
Steps
2. Turn off the arrester breakers.
4. Connect the ground cable of the load to the PE busbar of the ZXDL01/02.
5. Connect the AC input neutral cable to the neutral busbar of ZXDL01/02.
6. Connect the AC input phase cables to the AC input terminals of ZXDL01/02.
7. Connect the phase and neutral cables of the load to the ZXDL01/02.
5.7 ZXDL01 T110 Power Supply Lightning Protection

Unit Electrical Connections
Figure 5-9 illustrates the electrical connections of ZXDL01 T110 lightning protection unit
5-9

Figure 5-9 ZXDL01 T110 Electrical Connections
After the AC input signal is applied to the ZXDL01 T110, it is distributed to the lightning
protection components and to the breaker/Kelvin connection terminals.
The ZXDL01 T110 can provide up to five AC output branches
l 63 A/3P: one branch for a power system
l 20 A/3P: two branches for air conditioner
l 20 A/1P: two branches for standby AC output
The dry contact alarms are produced by the DB9 socket (jack-3; COM; jack-1; NC; jack-5:
NO) fixed in the lightning protection box.

5-10

protection components and to the Kelvin connection terminals.
5.9 ZXDL01 S105 Power Supply Lightning Protection

Figure 5-11 illustrates the electrical connections of ZXDL01 S105 lightning protection unit
Figure 5-11 ZXDL01 S105 Electrical Connections
After the AC input signal is applied to the ZXDL01 S105, it is distributed to the lightning
protection components and to the breaker/Kelvin connection terminals.
The ZXDL01 S105 can provide up to five AC output branches
5-11

l 63 A/3P: one branch for a power system

l 20 A/3P: two branches for air conditioner
l 10 A/1P: two branches for standby AC output

protection components and to the Kelvin connection terminals.
5-12

Chapter 6
Maintenance
Table of Contents
Routine Maintenance .................................................................................................6-1
Troubleshooting..........................................................................................................6-1
6.1 Routine Maintenance

The ZXDL01/02 can operate continuously. It is necessary to maintain the equipment
properly to ensure the reliability of the lightning protection unit.
l Clean the lightning protection unit regularly to keep dust away.
l Check monthly whether the unit is effective, and replace any damaged/faulty
component. It is also necessary to check the unit after a lightning storm.
l Check monthly whether the input and output connection terminals are loosened or
poorly connected.
l Check monthly whether the input and output cables are damaged, and replace
damaged cables immediately.
l Check semi-annually whether there are abnormal symptoms such as inflexible turning
on/off and burning of a breaker.
6.2 Troubleshooting
6.2.1 How to Troubleshoot when the Power(HL0) Indicator is OFF
and the Alarm(HL1) Indicator is OFF
Context
When both the power and alarm indicators are OFF, it indicates that the ZXDL01/02 is
not operating or there may be a problem with the input cables or the power indicator.
Troubleshoot the lightning protection unit by following the steps below.
Steps
1. Check whether the AC input is normal.
a. If yes, proceed to step 2.
b. If no, the fault originates from the AC input. There is no need to troubleshoot the
lightning protection box.
2. Check whether the power indicator (LED) is damaged/faulty.
6-1

3. Check whether the output of the connection terminal is normal. If there is no output at
the terminal, contact the supplier.
6.2.2 How to Troubleshoot when the Power(HL0) Indicator is OFF

and the Alarm(HL1) Indicator is ON
Context
When the power indicator is OFF and the alarm indicator is ON, troubleshoot the lightning
protection unit by following the steps below.
Steps
1. Check whether the AC input phase wires are disconnected or in poor contact.
2. Check whether the AC input breaker powering the unit is OFF.
3. Check whether any arrester is damaged.
If the window of an arrester turns RED, it indicates that the arrester is damaged.
replace the arrester.
4. In case the AC input is in normal state and the switches trip once they are turned on,
contact your local ZTE representative.
6.2.3 How to Troubleshoot when the Power(HL0) Indicator is ON

and the Alarm(HL1) Indicator is ON
Context
When the power indicator is ON and the alarm indicator is ON, it indicates that arrester(s)
is damaged. Troubleshoot the lightning protection unit by following the steps below.
Steps
1. Check whether any of arresters are damaged.
If the window of an arrester turns RED, it indicates that the arrester is damaged.
Replace the arrester.
2. In case the AC input is in normal state and the switches trip once they are turned on,
contact your local ZTE representative.
6-2

Appendix A
Packing, Transportation, and
Storage
Table of Contents
Ÿ Packing .................................................................................................................. A-1
Ÿ Transportation ........................................................................................................ A-1
Ÿ Storage................................................................................................................... A-1
A.1 Packing
The power supply lightning protection unit of ZXDL01/02 series is packed in a carton with
shockproof foam plastics and dust-proof bag.
A.2 Transportation
Take the following precautions during transportation:
l Handle the device with great care and avoid great shock and collision.
l Prevent the device from moisture and rain.
A.3 Storage
Take the following precautions during storage:
l Storage temperature: -40°C ~ +70°C.
l Relative humidity: ≤ 75%.
l Storage life: 24 months.
l Storage site: inside a room free from corrosive gas and with good ventilation.
A-1

A-2

Figures
Figure 2-1 ZXDL01/02 Lightning Protection Unit ....................................................... 2-1
Figure 3-1 Appearance and Dimensions of ZXDL01/02............................................. 3-2
Figure 3-2 Kelvin Connection Mode (Three-phase) ................................................... 3-3
Figure 3-3 Three-phase breaker power lightning protection box ................................ 3-5
Figure 3-4 Kelvin Connection Mode (Single-phase) .................................................. 3-7
Figure 3-5 Single-phase breaker power lightning protection box ............................... 3-9
Figure 3-6 Power and Alarm Indicators ................................................................... 3-11
Figure 3-7 ZXDL01/02 Operating Principles ............................................................ 3-11
Figure 4-1 Installation Position .................................................................................. 4-5
Figure 4-2 Installation Dimensions ............................................................................ 4-6
Figure 4-3 Mounting Brackets ................................................................................... 4-6
Figure 4-4 ZXDL01/02 Pole-mounting....................................................................... 4-6
Figure 4-5 ZXDL01/02 Pole Mounted........................................................................ 4-7
Figure 4-6 Installation Dimensions ............................................................................ 4-8
Figure 4-7 Wall Mounting Expansion Bolts ................................................................ 4-8
Figure 4-8 Installation brackets ................................................................................. 4-9
Figure 4-9 ZXDL01/02 Wall Mounting ....................................................................... 4-9
Figure 4-10 ZXDL01/02 Wall Mounted .................................................................... 4-10
Figure 5-1 Circuit Breaker Connection ...................................................................... 5-1
Figure 5-2 Copper Busbar Connection...................................................................... 5-2
Figure 5-3 Common Parallel Connection Mode (Three-phase).................................. 5-4
Figure 5-4 Common Parallel Connection Mode (Single-phase) ................................. 5-5
Figure 5-5 Power Distribution Connection Mode (Three-phase) ................................ 5-6
Figure 5-6 Power Distribution Connection Mode (Single-phase)................................ 5-7
Figure 5-7 Kelvin Connection Mode (Three-phase) ................................................... 5-8
Figure 5-8 Kelvin Connection Mode (Single-phase) .................................................. 5-9
Figure 5-9 ZXDL01 T110 Electrical Connections ..................................................... 5-10
Figure 5-10 ZXDL01 T010 Electrical Connections................................................... 5-11
Figure 5-11 ZXDL01 S105 Electrical Connections................................................... 5-11
Figure 5-12 ZXDL02 T804 Electrical Connections................................................... 5-12

Figures
II

Tables
Table 1-1 Safety Signs .............................................................................................. 1-1
Table 1-2 Safety Precautions .................................................................................... 1-2
Table 2-1 Model Name Definition .............................................................................. 2-2
Table 2-2 Technical Specifications ............................................................................ 2-2
Table 3-1 .................................................................................................................. 3-1
Table 3-2 Kelvin Connection Mode (Three-phase)..................................................... 3-3
Table 3-6 Indicator Statuses.................................................................................... 3-11
Table 4-1 Description of Tools and Instruments ......................................................... 4-1
III

sjzl20094551-ZXDL01 T110 T010 S105 &amp; ZXDL02 T804 (V1.0R01M01) Power Supply Light

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sjzl20094551-ZXDL01 T110 T010 S105 &amp; ZXDL02 T804 (V1.0R01M01) Power Supply Light

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Copyright:

Available Formats

ZXDL01 T110/T010/S105 & ZXDL02

Revision No. Revision Date Revision Reason

R1.0 20090729 First edition

Serial Number: sjzl20094551

sjzl20094551| ZTE Proprietary and Confidential

Chapter 2 Overview .................................................................................... 2-1

Chapter 3 System Structure and Operating Principles........................... 3-1

Chapter 4 Equipment Installation ............................................................. 4-1

Chapter 5 Electrical Connection ............................................................... 5-1

sjzl20094551| ZTE Proprietary and Confidential

Chapter 6 Maintenance .............................................................................. 6-1

Appendix A Packing, Transportation, and Storage................................ A-1

sjzl20094551| ZTE Proprietary and Confidential

What is in this Manual

Chapter 1 Safety Instructions Describes the safety instructions and precaution

Chapter 2 Overview Introduces the ZXDL01/02 and describes the

Chapter 4 Equipment Installation Describes installation requirements and the

Chapter 5 Electrical Connection Provides details on the electrical connection

Chapter 6 Maintenance Describes routine maintenance and

How to Get in Touch

sjzl20094551| ZTE Proprietary and Confidential

sjzl20094551| ZTE Proprietary and Confidential

1.1 Safety Signs

Safety Sign Meaning

Danger: Indicates an imminently hazardous situation. Failure to comply with this

Warning: Indicates a potentially hazardous situation. Failure to comply with this

Caution: Indicates a potentially hazardous situation. Failure to comply can result in

Electrostatic discharge: Electrostatic discharge is hazardous to electronic equipment.

Microwave: Beware of strong electromagnetic fields.

sjzl20094551| ZTE Proprietary and Confidential

1.2 Safety Precautions

Table 1-2 Safety Precautions

S/N Precautions Requirement Possible Danger

l Observe the local safety

ZXDL01/02 system is a power

l Switch OFF the power

When operating high-voltage

sjzl20094551| ZTE Proprietary and Confidential

S/N Precautions Requirement Possible Danger

Static electricity generated

In the case of environment

l Before performing any

sjzl20094551| ZTE Proprietary and Confidential

This page intentionally left blank.

sjzl20094551| ZTE Proprietary and Confidential

Figure 2-1 ZXDL01/02 Lightning Protection Unit

2.2 About the Models

sjzl20094551| ZTE Proprietary and Confidential

Table 2-1 Model Name Definition

Lightning Protection Model Name Definition

à Optional power distribution configuration

2.4 Technical Specifications

Table 2-2 Technical Specifications

Protection level Level B+C Level B Level B+C Level C

sjzl20094551| ZTE Proprietary and Confidential

Scope TT/TN power supply system

Maximum sustainable op-

Nominal discharge current

Peak value of the light-

Throughput Imax (8/20μs) - - - 40 kA

Protection level (Up) ≤1500 V ≤1500 V ≤1500 V ≤1900 V

Response time ≤100 ns ≤1μs ≤100 ns ≤25 ns

Phase cable diameter 16 mm2 ~ 35 mm2

Neutral cable diameter 16 mm2 ~ 35 mm2

sjzl20094551-ZXDL01 T110 T010 S105 & ZXDL02 T804 (V1.0R01M01) Power Supply Light

sjzl20094551-ZXDL01 T110 T010 S105 & ZXDL02 T804 (V1.0R01M01) Power Supply Light