Service Manual Track components

Inspection checklist

12.3.00 Inspection checklist

Company: Machine:
S/N: -
Operating hours:
Op. hours Track:
Inspector:
Type of From company:
application:
Jobsite: Date:

Note!
The wear values of the individual machines are listed in section 12.3.01.

1 Chain Chain – oil lubricated* sealed

1.1 Chain pitch = Inner wear (Measurement over 4 links)

New measurement for chain pitch (mm):……………………………….

Chain left Chain right

Measurement Measurement Measurement Measurement Measurement Measurement
1 2 3 1 2 3
mm/inch

Note!
Due to the oil bearing of the links only a slight internal wear will occur, so that the chain pitch
remains almost constant over the entire service life of the chains.

1.2 Bushing diameter – outer wear (* Measurement with depth gauge preferred)

Chain left Chain right

LWT / Ausgabe / Edition / Edition / 02.2012

Measurement Measurement Measurement Measurement Measurement Measurement

1 2 3 1 2 3
mm/inch

Average wear %:………………..

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Track components Service Manual
Inspection checklist

1.3 Chain link - Height

Chain link No.:……………………………….

Chain left Chain right

Measurement Measurement Measurement Measurement Measurement Measurement
1 2 3 1 2 3
mm/inch

Average wear %:………………..

1.4 Track pads – height of grousers

1-grouser 2-grouser 3-grouser - pad width:…………...mm/inch

Chain left Chain right

Measurement Measurement Measurement Measurement Measurement Measurement
1 2 3 1 2 3
mm/inch

Average wear %:………………..

LWT / Ausgabe / Edition / Edition / 02.2012

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12.3.00 - 2 / 4 LR Litronic Serie 4
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 Service Manual Track components
Inspection checklist

2 Track roller – running surface diameter (Sequence – from idler to sprocket)

Track roller No.:………………………………………..

1. Roller 2. Roller 3. Roller 4. Roller 5. Roller

left sfl / dfl sfl / dfl sfl / dfl sfl / dfl sfl / dfl
outside inside outside inside outside inside outside inside outside inside

mm/inch

6. Roller 7. Roller 8. Roller 9. Roller

left sfl / dfl sfl / dfl sfl / dfl sfl / dfl
outside inside outside inside outside inside outside inside

mm/inch

1. Roller 2. Roller 3. Roller 4. Roller 5. Roller

right sfl / dfl sfl / dfl sfl / dfl sfl / dfl sfl / dfl
outside inside outside inside outside inside outside inside outside inside

mm/inch

6. Roller 7. Roller 8. Roller 9. Roller

right sfl / dfl sfl / dfl sfl / dfl sfl / dfl
outside inside outside inside outside inside outside inside

mm/inch

Average wear % left:……………….. right:………………..

LWT / Ausgabe / Edition / Edition / 02.2012

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PR Litronic Serie 4
LR Litronic Serie 4 12.3.00 - 3 / 4
RL Litronic Serie 4
Track components Service Manual
Inspection checklist

3 Carrier rollers – running surface diameter (Sequence – from idler to sprocket)

Carrier roller No.:………………………………………..

left right
1. Roller 2. Roller 1. Roller 2. Roller
outside inside outside inside outside inside outside inside
mm/inch

Average wear %:………………..

4 Idler – Flange height

Idler No.:………………………………………..

left right
outside inside outside inside
Measurem Measurem Measurem Measurem Measurem Measurem Measurem Measurem
ent1 ent2 ent1 ent2 ent1 ent2 ent1 ent2
mm/inch

Average wear %:………………..

5 Sprocket

left right
good replace good replace
Wear ends within the side of Wear extends to the tip of the Wear ends within the side of the Wear extends to the tip of the
teeth teeth teeth teeth

In average wear: good replace

LWT / Ausgabe / Edition / Edition / 02.2012

Note!
The part numbers for the components chain links, track rollers, carrier rollers and idler must be
documented for attribution of wear dimensions on the inspection check list!
They are cast into the respective components.

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