Instruction Manual

FINISHED PLAN
S No.ＳＣ２３４
INSTRUCTION MANUAL
(OPERATION & MAINTENANCE MANUAL)
JUN. 10. 2015
LIST No. MH-4

February 2014
MITSUBISHI SELFJECTOR HERCULES-SERIES (SJ-H SERIES)
Instruction Manual Operation & Maintenance Manual
Errata
Location & Item Correction

Page 5-2 Table 5-1 MM12
Indication of revolution number “–“ Indication of revolution number “ ○ “
Leakage Monitor Function (LM) “ ○ “ Leakage Monitor Function (LM) “–“
Page 5-10 CAUTION

(to torque 5.9 N･cm max.) (to torque 5.9 N･m max.)
Page 6-1 Table 6-1

SJ15H/HH, SJ25H/HH, SJ35H/HH Oil quantity (L) 4.8 SJ15H/HH, SJ25H/HH, SJ35H/HH Oil quantity (L) 5.8
Page 7-10 7.3.1.2 1) ④ & CAUTION

60 kg･cm 5.9N･m
Page 10-33 The 2nd line

Withdraw the cam assembly. (023) (Fig. 10-74) Withdraw the cam assembly. (024) (Fig. 10-74)
Page 10-39, 10-41

MOLYCOAT MOLYKOTE
Page 11-4 Expendable parts replacement intervals Table

●Bowl ●Bowl
O ring and the like 6 months (Remarks) Blank O ring and the like 6 months （Remarks）3 to 6
months for O ring of Pilot valve assembly
●Frame, Cover ●Frame, Cover
O ring and the like 12 months (Remarks) 24 months O ring and the like 12 months (Remarks) 6 to 12
on those used to seal the upper and lower frames months for O ring of sludge cover
Gasket (for piping) 12 months (Remarks) 24 months Gasket (for piping) 12 months (Remarks) 24 months
on gaskets for gear cover and oil gauge for gaskets of gear cover and oil gauge
Sludge pipe 24 months (Remarks) Blank Sludge pipe 24 months (Remarks) Blank Deletion
●Vertical shaft, Water supplying device ●Vertical shaft, Water supplying device
O ring and the like 12 months (Remarks) 24 months O ring and the like 12 months (Remarks) 6 to 12
on those used for bearing housing (2) months for O ring of water supply device
24 months for those used of bearing housing (2)
Upper spring 24 months Upper spring 36 months
Lower spring 24 months Lower spring 36 months
Page 11-5 Table It adds to the last line of a table.

●Motor
Bearing 24months （Remarks）In the case of our
scope of supply
Page 12-8 Table 12-6

SJ60H/HH Dimension B 54.5±1.0 SJ60H/HH Dimension B 59.5±1.0
Page 14-6 14.1.4.2

① When temperature sensor becomes disconnected, the ① When temperature sensor becomes disconnected, the
lower display of 7 segment LED･･･ middle display of 7 segment LED･･･
IMPORTANT
The manual is edited for treating mineral oils such as
for purifying fuel oil or lubricating oil.
NOTE: Never modify your MITSUBISHI SELFJECTOR and its accessories without maker’s
approval.
When you cannot solve the problems by yourselves, please contact the following
address.
Selfjector Service Group, Kawasaki Works

Mitsubishi Kakoki Kaisha, LTD.
2-1 Ohkawa-cho, Kawasaki-ku, Kawasaki-shi, Kanagawa, Japan 〒210-8560
Tel. +81-44-333-5364 Fax. +81-44-355-4579
E-Mail mkkparts@kakoki.co.jp
NOTE: Use only genuine parts on MITSUBISHI SELFJECTOR and its accessories so as not to
make troubles.
The maker does not take the responsibility for the troubles caused by it.
SELFJECTOR Instruction Manual Operation & Maintenance Manual

! WARNING
This manual is a guidebook for users of the self discharge type oil purifier,
MITSUBISHI SELFJECTOR HERCULES SERIES (hereinafter referred to as
SELFJECTOR).
SELFJECTOR is a fast rotating centrifugal machine. Before using it, understand
details of the manual sufficiently.
Handle it safely and so as to bring out the total functions of SELFJECTOR.
There are two kinds of specifications of SELFJECTOR.

They are described by dividing different parts in each specification and intersection of these
specifications in this manual.
No. Specification Mark※

Total Discharge machine Automatic type H
1
Manual type
2 HIDENS machine HIDENS type HH
※：”H” and “HH” are appended to module numbers, and show the which model it is.
(Examples: SJ15H, SJ15HH, etc.)

The composition of instruction manual for SELFJECTOR is as follows.
Part 2 of this manual is "Operation & maintenance manual".
Use each manual according to the particular purpose to sufficiently understand

the information.
①: Design Engineer ②: Installer ③: Engine Engineer

Intended
Part
Manual Description Reader

① ② ③
1 Outline of fitting-out Aboard Information for transportation, handling and storage of the
machine
O O
Instructions for installation and dimensions
System diagram and connection diagram
2 Operation & Maintenance Precautions for safety
Manual Configuration and construction of SELFJECTOR
Function for Multi-Monitor
O
Disassembly and reassembly procedures
Maintenance and inspection procedures
Troubleshooting and corrective action
3 Operation Manual 3A Precautions for safety
Function, operation and maintenance information on O
automatic control panel HBC-1 & HBC-2
Operation Manual 3B Precautions for safety
Function, operation and maintenance information on O
automatic control panel HSH-1
NOTE
The Part 3 of this manuals (Operation Manuals 3A & 3B) deal with the following types of the
automatic control systems. When you purchase the SELFJECTOR controlled by one of these
control systems, the associated operation manual of Part 4 will be supplied.
Automatic control systems: HBC-1, HBC-2, HSH-1

CONTENTS
Section 1 Structure
5.2 Leakage Monitor Function (LM) ..................... 5-4
1 PRECAUTIONS IN SAFETY ........................ 1-1
5.2.1 General ........................................................... 5-4
1.1 Symbols related to safety .............................. 1-1
5.2.2 Operating principle .......................................... 5-4
1.3 Labels for safety ............................................ 1-2
5.2.3 The function to prevent leakage false alarm .... 5-5
1.4 Safety precautions ......................................... 1-3
5.2.4 LED display ..................................................... 5-8
1.5 Definition of terms .......................................... 1-6
5.2.5 Adjustment ...................................................... 5-8
2 COMPONENT DEVICES OF OIL PURIFYING 5.3 Discharge Detector Function (DD)................. 5-9
SYSTEM.......................................................... 2-1 5.3.1 Total discharge detection function ................... 5-9
2.1 Kinds (specifications) of oil purifying system . 2-1 5.3.2 Partial discharge detection function (HSH-1) .. 5-9
2.2 Component devices ....................................... 2-3 5.3.3 Revolution display and No-Discharge display5-10
2.2.1 Starter ............................................................. 2-3 5.4 Water Detector Function (WD) .................... 5-11
2.2.2 Control panel ................................................... 2-3 5.4.1 Operating principle ........................................ 5-11
2.2.3 Alarm panel ..................................................... 2-3 5.4.2 Water detection display ................................. 5-11
2.2.4 Solenoid valves unit for operating water ......... 2-3 5.4.3 Selection of switch......................................... 5-12
2.2.5 Feed valve ...................................................... 2-3
2.2.6 3-way solenoid valve ....................................... 2-4
Section 2 Running
2.2.7 Multi- Monitor (MM) ......................................... 2-4
2.2.8 Gear pump ...................................................... 2-4 6 PREPARATION BEFORE RUNNING .......... 6-1
2.2.9 Oil heater ........................................................ 2-4 6.1 Lubrication Oil ................................................ 6-1
2.2.10 Motor ............................................................. 2-4 6.1.1 Oil quantity ...................................................... 6-1
6.1.2 Optimum viscosity ........................................... 6-2
3 STRUCTURE OF SELFJECTOR ................. 3-1
6.1.3 Recommended brands .................................... 6-2
3.1 General .......................................................... 3-1
6.2 Feed Rate ...................................................... 6-3
3.2 Drive unit........................................................ 3-1
6.3 Treating Temperature .................................... 6-4
3.2.1 Vertical shaft section ....................................... 3-1
6.4 Gravity Disc.................................................... 6-5
3.2.2 Horizontal shaft section ................................... 3-2
6.4.1 Supplied gravity discs ...................................... 6-5
3.2.3 Brake............................................................... 3-2
6.4.2 Gravity disc selection procedure ..................... 6-6
3.2.4 Friction clutch .................................................. 3-2
6.5 Water quality, pressure and volume of
3.3 Bowl ............................................................... 3-3
water used........................................................ 6-32
3.3.1 Structure of bowl ............................................. 3-3
6.5.1 Operating water quality ................................. 6-33
3.3.2 Discharge mechanism..................................... 3-4
6.5.2 Setting pressure of operating water............... 6-33
3.4 Water supplying device ................................. 3-6
6.5.3 Amount of water used ................................... 6-34
3.5 Centripetal pump ........................................... 3-6
6.6 Sludge Discharge Interval............................ 6-35
4 OPERATION MODE OF SELFJECTOR ...... 4-1 6.6.1 Discharge Interval (Total discharge).............. 6-35
4.1 Operation mode of Fuel oil treatment ............ 4-1 6.6.2 Discharge Interval (HIDENS specification) .... 6-36
4.2 Purifier operation ........................................... 4-3
7 SETTING OF MULTI MONITOR .................. 7-1
4.3 Clarifier operation .......................................... 4-4
7.1 Switch and memory for setting ...................... 7-1
4.4 HIDENS system ............................................. 4-5
7.1.1 Switch for setting ............................................. 7-1
5 MULTI-MONITOR ........................................ 5-1 7.1.2 Default of Setting Value ................................... 7-2
5.1 General .......................................................... 5-1 7.1.3 Setting change of memory .............................. 7-3
5.1.1 Kind of Multi-Monitor ....................................... 5-2 7.2 Leakage Monitor Function (LM) ..................... 7-4
5.1.2 Identification and Location of Multi-Monitor 7.2.1 Setting up the Leakage Monitor Function ........ 7-4
Sensors .................................................................... 5-2 7.2.2 Setting of Memory ........................................... 7-5
5.1.3 Display function of Multi-Monitor ..................... 5-3 7.2.3 Light Liquid Outlet Pressure Adjustment ......... 7-6
5.1.4 Precautions in handling of Multi-Monitor ......... 5-4 7.2.4 Checking Timer Setting after Start of Feeding 7-8

7.3 Discharge Detector Function ......................... 7-9 9.3 Resuming Operation ...................................... 9-2
7.3.1 Setting of Sludge Discharge Detective 9.4 Others ............................................................ 9-2
Function ................................................................. 7-9
7.3.2 Setting up the Partial Discharge Function ..... 7-11 Section 3 Maintenanse
7.4 Water Detector Function (WD) .................... 7-15
10 DISASSEMBLY AND REASSEMBLY ..... 10-1
7.4.1 Switch for setting ........................................... 7-15
10.1 Disassembly............................................... 10-1
7.4.2 Setting of Memory ......................................... 7-16
10.1.1 Sludge Cover............................................... 10-3
7.4.3 Adjusting Circulation Line Back
10.1.2 Bowl ............................................................ 10-5
Pressure Valve ..................................................... 7-16
10.1.3 Horizontal shaft ......................................... 10-16
8 OPERATION ................................................ 8-1 10.1.4 Water supplying device ............................. 10-22
8.1 Inspections Prior to Running ......................... 8-1 10.1.5 Vertical shaft.............................................. 10-25
8.1.1 Pipe connections ............................................. 8-1 10.1.6 Gear pump ................................................ 10-29
8.1.2 Electrical wiring ............................................... 8-1 10.1.7 Solenoid valve ........................................... 10-31
8.1.3 Flushing .......................................................... 8-1 10.2 Reassembly ............................................. 10-37
8.1.4 Inspections prior to running (confirmation) ...... 8-2 10.2.1 Bowl .......................................................... 10-38
8.2 Start-Up ......................................................... 8-4 10.2.2 Vertical shaft.............................................. 10-42
8.2.1 Precautions at start-up .................................... 8-4 10.2.3 Water supplying device ............................. 10-43
8.3 Stop ............................................................... 8-4 10.2.4 Horizontal shaft ......................................... 10-43
8.3.1 Precautions to stop ......................................... 8-4 10.2.5 Reassembly of trap ................................... 10-44
8.4 Automatic Specification (HBC-1, HBC-2) ...... 8-5 10.2.6 Gear pump ................................................ 10-46
8.4.1 Start-up ........................................................... 8-6
11 MAINTENANCE INSPECTION
8.4.2 Stop................................................................. 8-8
8.5 Automatic Specification (HSH-1) ................... 8-9 PROCEDURES ............................................. 11-1
11.1 Routine checks .......................................... 11-1
8.5.1 Start-up ......................................................... 8-10
11.2 Lubricant replacement intervals ................. 11-2
8.5.2 Stop............................................................... 8-13
8.6 Manual Specification (HAP-11) ................... 8-14 11.3 Instructions for Use of Synthesized
Lubricant ............................................................ 11-3
8.6.1 Start-up ......................................................... 8-15
11.4 Expendable parts replacement intervals ... 11-4
8.6.2 Stop............................................................... 8-18
8.7 Manual Specification ................................... 8-20 11.5 Bowl opening intervals (guidelines) ........... 11-6
11.6 Overhaul (guidelines) ................................. 11-6
8.7.1 Start-up ......................................................... 8-21
8.7.2 Stop............................................................... 8-24 12 MAINTENANCE INSPECTION
8.8 Manual operative method of Automatic PROCEDURES FOR MAJOR PARTS ......... 12-1
Specification ...................................................... 8-26 12.1 Bearing replacement intervals ................... 12-1
8.8.1 Start-up ......................................................... 8-27 12.2 Bowl ........................................................... 12-1
8.8.2 Stop............................................................... 8-31 12.2.1 Corrosion of bowl ........................................ 12-1
8.8.3 Appendix table .............................................. 8-32 12.2.2 Corrective steps for corrosion...................... 12-2
8.9 Procedure of change over Operating Mode 12.2.3 Disc ............................................................. 12-2
for HIDENS specification ................................. 8-33 12.2.4 Bowl body .................................................... 12-3
8.9.1 Change from HIDENS Operation to 12.2.5 Bowl hood ................................................... 12-3
Purifier Operation. ................................................ 8-33 12.2.6 Main seal ring .............................................. 12-4
8.9.2 Change from Purifier Operation to 12.2.7 Distributor .................................................... 12-4
HIDENS Operation ............................................... 8-34 12.2.8 Various types of O rings of bowl .................. 12-4
9 SUSPENSION .............................................. 9-1 12.2.9 Main cylinder ............................................... 12-5
9.1 Preparations for Suspension ......................... 9-1 12.2.10 Pilot valve assembly .................................. 12-5
9.2 Maintenance during Suspension ................... 9-1 12.3 Vertical shaft system .................................. 12-6
9.2.1 Purifier main body and mechanical 12.3.1 Vertical shaft................................................ 12-6
components ............................................................ 9-1 12.3.2 Upper springs, Upper spring case (1),
9.2.2 Electrical component ....................................... 9-1 Upper spring retainer (1) ...................................... 12-6

12.3.3 Lower bearing block .................................... 12-7 14.4 No discharging sludge even if discharge
12.3.4 Flat spring ................................................... 12-7 procedures are performed. ............................ 14-13
12.3.5 Steel ball ..................................................... 12-7 14.5 Flow of water mix into the light liquid
12.3.6 Lower spring ............................................... 12-7 outlet side ....................................................... 14-13
12.3.7 Height of vertical shaft................................. 12-8 14.6 Low feeding rate or not feeding at all ...... 14-13
12.3.8 Installed height of flat spring 14.7 Water mixed into gear oil ......................... 14-14
(adjustment of spacer).......................................... 12-8 14.8 Poor separation........................................ 14-14
12.4 Horizontal shaft system ............................. 12-9 14.9 Low rotary speed ..................................... 14-14
12.4.1 Spiral gear ................................................... 12-9 14.10 Sludge unevenly accumulated in bowl .. 14-14
12.4.2 Horizontal shaft ........................................... 12-9 14.11 Mixed flow of oil into heavy liquid outlet 14-15
12.4.3 Collar........................................................... 12-9 14.12 Accessories............................................ 14-15
12.4.4 Friction clutch ............................................ 12-10 14.12.1 Solenoid valve unit for
12.4.5 Friction pulley ............................................ 12-10 the operating water ............................................. 14-15
12.5 Gear pump ............................................... 12-10 14.12.2 Solenoid valve for water .......................... 14-15
12.5.1 Safety joint ................................................ 12-10 14.12.3 Feed valve ............................................... 14-15
12.5.2 Drive gear, driven gear and bush .............. 12-10 14.12.4 Leakage Monitor function (LM) of
12.5.3 Valve stem ................................................ 12-10 Multi-Monitor ....................................................... 14-16
12.6 Lubricant .................................................. 12-11 14.12.5 Discharge Detector function (DD) of
12.7 Brake equipment...................................... 12-11 Multi-Monitor ....................................................... 14-18
12.8 Water supplying device ........................... 12-11 14.12.6 Water Detector function (WD) of
12.9 Inspection of Multi-Monitor for Function .. 12-12 Multi-Monitor ....................................................... 14-19
12.9.1 Leakage Monitor (LM) ............................... 12-12
12.9.2 Discharge Detector (DD) ........................... 12-12
12.9.3 Water Detector (WD)................................. 12-12
13 PERIODIC INSPECTION CHARTS ......... 13-1
14 CAUSES OF TROUBLES AND
CORRECTIVE STEPS .................................. 14-1
14.1 Alarms ........................................................ 14-1
14.1.1 Types of alarms........................................... 14-1
14.1.2 Alarm indications ......................................... 14-2
14.1.3 Processing sequence after occurrence
of alarm ................................................................ 14-4
14.1.4 Self-diagnostic function of detectors ........... 14-5
14.2 Occurrence of oil leakage .......................... 14-8
14.2.1 Check the flow rates of valve closing operating
water and sealing water. ........................................ 14-8
14.2.2 Checks to perform by disassembling bowl .. 14-9
14.2.3 Checks to perform by disassembling water
supplying device .................................................... 14-9
14.2.4 Other ........................................................... 14-9
14.3 Occurrence of abnormal vibration ........... 14-11
14.3.1 Checking for unbalance in the bowl. ......... 14-11
14.3.2 Checking for defects in vertical shaft
system ................................................................ 14-11
14.3.3 Checking for defects in horizontal shaft
system ................................................................ 14-11

Section 1 Structure
1 Precautions in safety
For correct use, carefully read the "Precautions in safety" beforehand.
Precautions in safety given in the instruction manual are intended to use the product safely and properly
and avoid danger or damage to users. Read carefully the precautions and do not operate, maintain or
handle SELFJECTOR before you are fully acquainted with them.
1.1 Symbols related to safety

In the manual, precautions are headed by the following marks. Be sure to observe them because they
are important for ensuring the safety.
! DANGER: indicates an imminently hazardous situation which, if not heeded, will result in
death or serious injury.
! WARNING: indicates a potentially hazardous situation which, if not heeded, could result in
death or serious injury.
! CAUTION: indicates a hazardous situation which, if not heeded, may result in minor or
moderate injury or damage to the SELFJECTOR or facilities.
NOTE: indicate precautionary instructions that given contain what must be done
without fail and what should be kept in mind as a guide in operating
SELFJECTOR and doing related work.
SELFJECTOR Instruction Manual 1-1 Operation & Maintenance Manual Section1 Structure
1.3 Labels for safety
There are 4 different labels for safety.

The one shown in Pic. 1 is put in the spare part box. After fitting-out aboard, the person in charge of
installation is requested to attach it on an easily visible place near SELFJECTOR.
Pic 3, Pic 2, Pic. 4 are factory attached direct on SELFJECTOR. Do not smear them by painting but
keep them visible at all times.
Safety labels are available any time. Request them as required.
Pic 3
Pic 2
Pic. 1
Pic. 4
1.4 Safety precautions
! WARNING
The bowl of SELFJECTOR produces a large centrifugal force when it is rotating. Wrong handling is very
dangerous. Pay utmost attention according to the manual for operation, disassembly, reassembly,
maintenance, checkup, etc. Use of non-genuine parts might damage SELFJECTOR or impair human
safety. Be sure to employ genuine parts.
 Perform assembling perfectly.

SELFJECTOR has many screw joints. After confirming that these joints are tightened completely, start
SELFJECTOR. With regard to such parts as bowl provided with the tally mark, make sure to confirm that
these marks are in the same direction with each other.
Make doubly sure of secure tightening particularly of:
(A) Bowl nut

(B) Disk nut
(C) Cap nut of Vertical shaft
(D) Set bolt of Sludge cover
(E) Lock nut (hexagon) of Inlet pipe
Be sure that all parts which have tally marks parts are aligned.
If the tally mark is excessively mis-aligned when the Bowl nut is tightened, contact our company or
service agency.
 Stop immediately when vibration is excessive.

Vibration of SELFJECTOR is caused by unbalance, ship oscillation,
SELFJECTOR installation, etc. If the vibration is excessive,
stop immediately SELFJECTOR without discharging sludge.
Then, check for the cause and take necessary corrective action to
ensure safety before restarting SELFJECTOR.
To be more specific, if the vibration at the point A of Fig. 1-1
exceeds 100 μ m (peak to peak) at rated speed, stop
SELFJECTOR. A
Even if readings are below 100 μm, continuous cruising ship
vibrations 4-5 times higher than registered when external vibrating
forces are small, such as when the main engine is not in operation,
could adversely affect the durability of SELFJECTOR. In such
case, stop SELFJECTOR immediately. Then, check for the cause
and take necessary corrective action to ensure safety before
restarting SELFJECTOR as described above.
Fig. 1-1
! WARNING
 After confirming complete stop, then loosen the parts.

After confirming that the bowl has completely stopped rotating, loosen the parts and disassemble. Also,
whether or not rotation has stopped completely can be confirmed from the gear pump and horizontal
shaft connection (safety joint), or the motor fan.
 Handle parts carefully.

As SELFJECTOR is a precision machine, take care in handling the parts for avoiding impact and heat.
Especially never expose SELFJECTOR bowl parts (bowl body, bowl hood, etc.) to the frame.
And never carry out any welding works on the bowl parts.
 Take caution against corrosion and erosion.

Periodically check the damage, from corrosion or erosion.
Contact us or our service agent about any doubts.
 Others
1. Before disassembling, make sure to switch off the starter.
2. In case of treating different liquid from original one which was planed at first, please contact us or
our service agent.
3. Since the bowl has been adjusted in balance, do not interchange the components of the bowl with
any other SELFJECTOR even it that is the same model.
About ambiguous points in the instruction manual, contact our company or

service agency.
! WARNING
 During the sludge is discharged, absolutely don't open the
plug in the right figure. Plug
If the plug is opened, it is very dangerous, because the high
temperature oil and sludge come out from the bowl.
 Be careful at working during the auto running, because the

sludge would be discharged when the oil leakage or water
detection is occurred.
 In case that inspection is carried out during feed operation taken off the plug, comply with
the following procedures without fail.
1. The butterfly valve equipped in the sludge outlet should be opened during purifier operation.
2. Monitor the elapsed time of running shown in the control panel, and check If there’s enough time
before the next discharge.
3. Turn “OFF” the switch of the oil leakage

alarm output of MM without fail.
(Refer to the following figure.)
Water Detection (WD)

4. In case of HIDENS operation, turn “OFF”
output switch
water detection output switch in MM.
Power switch
Turn “OFF” the LM alarm output switch in OFF ON
Multi-Monitor. OFF ON LM alarm output
switch
OFF ON
5. In rare cases, the bowl may open valves naturally and discharge sludge.
Pay utmost attention while plugs are open.
6. After the inspection work, assemble the plug and set back each switch to “ON”.
1.5 Definition of terms
Density (ρ): Clarifier operation (clarifying operation):

Mass per unit volume. Operation of separating into 2 phases or liquid
and solid or, here, into oil and solids.
Specific gravity (γ): (See "4.3 Clarifier operation".)
Ratio of mass to mass of water of the same
volume. The value is different depending on the Parallel operation:
temperature. Operation with oil fed proportionally to several
SELFJECTORs arranged in parallel.
Oil feed rate: (See "4.1 Operation mode of Fuel oil treatment".)
Untreated liquid volume per hour expressed by
L/h or m3/h. Series operation:
Operation by several SELFJECTORs arranged in
Actual capacity: series.
SELFJECTOR treating capacity based on SM (See "4.1 Operation mode of Fuel oil treatment".)
Standard (eliminating sludge with 1.8 of specific
gravity and 2μm of diameter or more). Total discharge type
SELFJECTOR designed to totally discharge all
Feed liquid: contained in the bowl.
Untreated oil to feed to SELFJECTOR.
Partial discharge type
Light liquid: SELFJECTOR designed to partially discharge
Oil treated by SELFJECTOR or purified oil. water and solids only in the bowl. This type has
the total discharge function as well.
Heavy liquid:
Separated moisture and heavy components in oil
or simply "water". Abbreviations and units
Sludge: L: Liter: Unit of volume.

Solids accumulated in bowl in narrow sense. H: Hour(s): Unit of time.
Mixture of solids, water and oil discharged from -1
min : Number of revolutions per minute.
bowl in wide sense. Hz: Number of frequency.
(cycles per second)
Interface: φ: Unit of diameter in mm.
Boundary surface between heavy and light liquids mm2/s: Unit of kinetic viscosity of oil. (= cSt)
in bowl. ISO: Standards established by International
Standardization Organization.
SELFJECTOR operation (purifying operation): VG: Indication of viscosity of lubricating oil in
Operation of separating into 3 phases or liquid, accordance with ISO.
liquid and solid or, here, into oil, water and solids.
(See "4.2 Purifier operation".)
2 Component devices of oil purifying system
2.1 Kinds (specifications) of oil purifying system
1) Automatic types
HBC-1
(Total discharge type / Automatic control panel with CPU controller panel / 1 unit)
HBC-2
(Total discharge type / Automatic control panel with CPU controller panel / 2 units)
HSH-1
(HIDENS SYSTEM configuration / Total and Partial discharge / Automatic control panel with PLC /
1 unit)
2) Manual types
HAP-11 (Manual discharge / Alarm panel provided)
Manual (Manual discharge / Alarm panel not provided)
3) Component devices of system

Table 2-1
Number Number Function of detector Applicable
Sludge Control
Model of of Leakage Discharge Water density (MAX)
discharge method 3
SELFJECTOR Cont.panel (LM) (DD) (WD) (kg/m )
HSH-1 1 1 Auto ○ ○ ○ PLC 1010
HBC-1 1 1 Auto ○ Options - CPU 991
HBC-2 2 1 Auto ○ Options - CPU 991
HAP-11 1 - Manu. ○ - - - 991
Manual 1 - Manu. ○ - - - 991
to control console
監視盤へ Automatic Electric source
Starter
control panel 電源
自動制御盤始動器
4
2
3
1 9 C
7 10
5 12
E 13
B
6
8
11
A
14
G
F D
Fig. 2-1 Shows a typical purifying system configuration with the automatic
HSH-1 (HIDENS) specification of SELFJECTOR.
1 SELFJECTOR A Dirty oil inlet

2 Solenoid valves unit for operating water B Purified oil outlet
3 3-way cylinder valve (Feed valve) C Compressed air inlet
4 3-way solenoid valve D Sludge & Water outlet
5 Multi-Monitor E Water inlet
6 Gear pump F Operating water drain
7 Leakage monitor function (LM) G Circulation
8 Discharge detector function (DD) P Pressure gauge
9 Water detector function (WD) C Compound gauge
10 Oil heater M Motor
11 Oil strainer
12 Flow adjustable valve
13 Pressure adjustable valve (Needle valve)
14 By-pass valve
2.2 Component devices
2.2.1 Starter
The purifier is started by the starter. It is stopped by a signal from the control panel when an automatic
stop is applied, and alarm is happened.
2.2.2 Control panel
The control panel automatically controls the cycle of purifying the feed liquid by purifier and discharging
the sludge. Upon receipt of output signals from various detectors via the Multi-Monitor, at first the
control panel stops feeding the oil automatically, and make the purifier stop after sludge is discharged.
2.2.3 Alarm panel
When an alarm signal of oil leakage is inputted to the alarm panel, it outputs the signal to the control
panel, and stop feeding the oil automatically.
(There is a specification that stops the motor at the same time.)
The push button for controlling the 3-way cylinder valve is equipped on the panel.
2.2.4 Solenoid valves unit for operating water Manual handle

Manual handle
There are 3 unit manifold types for total discharge, and 4
S
V
9
unit manifold types for HIDENS. Shut

Each unit has a water pressure control valve. Normally
S
V
1
they are installed on the SELFJECTOR frame.

S
V
3
A manual handle is equipped on each solenoid valve, so

valves can be opened with the manual handles without
S
V
2
Open
power supply.
Nozzle joint
Strainer
Reducing valve
Fig. 2-2
4 unit manifold type
2.2.5 Feed valve
The 3-way cylinder valve is pneumatically operated selector
valve and supplies oil to the purifier at feeding.
When starting, stopped or discharging sludge, it is changed
to return the oil via the by-pass piping to the tank.
Inlet To SELFJECTOR
Circulation
Fig. 2-3
Locking button
2.2.6 3-way solenoid valve
It’s installed on the operation air piping to the feed valve. 3-way solenoid
valve switches by the signal from the automatic control panel and makes
it operate the feed valve.
Normally, in case of automatic operation, the locking button is loosened,
but if it Is screwed in, regardless of power supply, it can be opened by
compulsion.
Fig. 2-4
2.2.7 Multi- Monitor (MM)
The Multi-Monitor forms an integrated detection system with a Leakage Monitor, a Discharge Detector
and a Water Detector. It has displays to indicate the operational status data of SJ-H series
SELFJECTOR such as flow rate, temperature, pressure and speed. This instrument contains a serial
board (RS485) that enables communication with the control panel.
2.2.8 Gear pump

The gear pump supplies feed oil to the purifier. Mounted on the horizontal shaft of the purifier via a
safety joint, it is driven by the motor for the purifier. The gear pump can be selected to match a
particular treating capacity. According to operating condition, a separate pump may be used. The
gear pump is a volume type, and installed the relief valve. Following using method and federate, various
types can be chosen.
2.2.9 Oil heater

Oil heater is installed between the gear pump and oil purifier, and heats the feed oil to the suitable
temperature. There are steam type and electrical type in the oil heaters.
2.2.10 Motor
The following concerns specifications of class B insulated three-phase squirrel cage type induction motor.
If the motor output requirement is less than 3.7 kW, the specifications will be those of class E insulated
three-phase squirrel cage type induction motor.
1) Output and speed of revolution

If the speed of revolution drops, the treating capacity of SELFJECTOR lowers. If the speed is higher
than rated, the safety is compromised. Table 2-2 gives motor output and speed for different models.
Table 2-2
Rated output (kW) Revolution speed（min-1）

Designation Poles
H HH 50Hz 60Hz
SJ15H / HH 3.7 5.5
SJ25H / HH
5.5 7.5
SJ35H / HH
SJ60H / HH 11.0 Approx. Approx.
11 4
SJ85H / HH 15.0 1500 1800
SJ110H / HH
18.5
SJ160H / HH 18.5
SJ220H / HH 22.0
2) Type View of Load Side
Counter Load Side Load Side Direct of Rotation
Flange-mounted horizontal shaft totally enclosed
fan-cooled type (indoor type)
Turning direction: Counter clockwise as viewed of load
(CCW)
3) Rated current intensity

Table 2-3 gives rated current intensities of standard Fig. 2-5
motors in case of 60Hz.
Table 2-3
（Unit：A）
Rating 3.7kW 5.5kW 7.5kW 11kW 15kW 18.5kW 22.0kW
440V 6.5 9.3 12.7 18.5 24.4 30.1 35.0
Voltage
220V 12.9 18.5 25.4 37.0 48.8 60.2 70.0
4) Starting characteristics curves

Fig. 2-6 exemplifies starting characteristics curves.
Revolution Electric
speed current
SJ35H(5.5kW curve
Characteristic 4P 440V 60Hz)
at start up
(min-1) (A) 起動特性曲線
SJ35H (5.5kW 4P 440V 60Hz)
11,000 22
10,000 20 Revolution
回転体回転数 speed of bowl
9,000 18
8,000 16
7,000 14
6,000 12
5,000 10 Rated electric current
定格電流値
4,000 8
3,000 6 Electric current
電流値
2,000 4
Revolution
電動機回転数 speed of motor
1,000 2
0 5 10 15 20 Time (min)
通油開始
Start of feeding 排出
Discharge
起動完了 of start-up
Completion 通油停止
Stop of feeding
Fig. 2-6
3 Structure of SELFJECTOR
3.1 General
B
o
w
l
S
l
u
d
g
e
c
o
v
e
r
Fig. 3-1 outlines the structure of SELFJECTOR.
The power is transmitted from the motor through the
V
e
r
t
i
c
a
l
s
h
a
f
t
friction clutch to the horizontal shaft and is further
F
r
a
m
e
increased in speed and transmitted to the vertical
shaft through the spiral gear mounted on the
M
o
t
o
r
horizontal shaft and pinion on the vertical shaft.
The vertical shaft is supported by upper and lower
Gp
e
a
rm
bearings.
u
p
The bowl mounted on the top of the vertical shaft
rotates at the speed of the vertical shaft.
Hs
o
r
i
ot
z
n
t
a
l
h
a
f
To supply feed liquid to SELFJECTOR, the gear pump
(suction pump) is connected to the horizontal shaft
S
p
i
r
a
l
g
e
a
r
F
r
i
c
t
i
o
n
c
l
u
t
c
h
through the safety joint. To deliver light liquid, the
centripetal pump (impeller) is built in the top of bowl.
In addition, heavy liquid is forced out by a similar Fig. 3-1
centripetal pump.
3.2 Drive unit

Vertical shaft
3.2.1 Vertical shaft section Upper bearing parts
Flat spring
The revolution speed of the horizontal shaft is increased by
the vertical shaft pinion gear and the vertical shaft rotates Upper spring
the bowl mounted on its top. The vertical shaft and bowl
are supported by upper springs and leaf springs radially
incorporated at 6 points or 9 points on the upper bearing
section and lower springs in the lower bearing section so
that they can stably rotate.
Pinion gear
Lower bearing parts
Lower spring
Fig. 3-2
3.2.2 Horizontal shaft section
Spiral gear
Friction clutch Gear pump
Between the motor and horizontal shaft, the Safety joint

friction clutch is provided.
The horizontal shaft is supported by 2 ball
bearings built in the bearing housing (3) and
bearing housing (4). Between them, the spiral
gear is mounted. The bearing housings (3) and
(4) are provided with oil seals to avoid gear oil Oil seal
leakage. Oil seal Bearing housing (3)
Bearing housing (4)
The horizontal shaft is directly coupled with the
gear pump by the safety joint. Fig. 3-3
Brake lining
3.2.3 Brake
Friction pulley
By springs, the brake linings are pressed against the outer
surface of friction pulley to perform braking.
Use the brake only when quick stop is absolutely required in Horizontal shaft
emergency, for repair or checkup. For normal stoppage and not OFF
in emergency, refrain from braking and allow the rotation to stop
coasting.
ON
3.2.4 Friction clutch
A friction clutch is used for gentle starting and acceleration,

thereby preventing the motor from being overloaded.
The motor shaft has a friction boss provided with a friction clutch
and the horizontal shaft has a friction pulley. After starting, the Fig. 3-4
motor instantly reaches rated speed, the friction clutch lining is
Friction pulley
pressed against the internal surface of the friction pulley via
centrifugal force and the power is transmitted to the friction pulley
(horizontal shaft side) as the friction pulley and lining slip with each Friction boss
other.
Normally, the bowl of small-size SELFJECTOR (SJ15H–SJ35H)
reaches its rated speed of rotation in less than 5 minutes, and
middle-size SELFJECTOR (SJ60H–SJ85H) and large-size
SELFJECTOR (SJ110H-SJ220H) in less than 10 minutes.
Friction clutch
NOTE) The whole of friction structure is sometimes called the
friction clutch. The friction clutch is sometimes called the friction Fig. 3-5
block.
3.3 Bowl
3.3.1 Structure of bowl
The bowl vessel mainly consists of body, hood and nut. The bowl incorporates separation chamber
composed of disc (1) and top disc and distributor, which distributes feed liquid from the bowl inlet to the
separation chamber uniformly.
There is a main cylinder, which slides vertically by water pressure to discharge sludge separated and
accumulated on the inner wall of bowl during operation.
At 2 points on the outer periphery of bowl, there are pilot valve assemblies for controlling the main
cylinder slide.
When feed liquid introduced through the feed liquid inlet through the distributor to the separation
chamber passes through the gap between discs (1), solids and water are separated and purified oil is
continually delivered outside by the light liquid impeller located on the top of bowl.
Separated water is continuously discharged outside through the heavy liquid impeller.
Feed liquid inlet
Purified oil outlet
Separated water outlet

Gravity disc Heavy liquid chamber
Light liquid chamber

Distributor
Disc(1) Bowl hood
Bowl nut
Top disc
Bowl body
Sludge
Main cylinder
Pilot valve Water supplying device

assembly
Operating water for Operating water for
opening bowl closing bowl
Fig. 3-6
3.3.2 Discharge mechanism
Discharge of sludge in Bowl is as follows.（ in case of Total discharge ）
NOTE
 Operating water for closing bowl :
Water for pushing up the main cylinder and closing the sludge outlet.
 Operating water for opening bowl :
Water for lowering the main cylinder and discharging sludge.
Main cylinder
Main seal ring
ⅰ Purifying operation process
As shown in Fig. 3-7, the valve seat is sealed with a
centrifugal force loading on the pilot valve, and the water
pressure chamber for closing bowl is filled with operating
water. The operating water pressure pushes up the main
cylinder to seal the main seal ring for purifier operation.
Operating water for closing bowl is intermittently
introduced into the bowl closing water pressure chamber
for a given period of time during purifier operation.
Valve sheet
(See also 3.4 Water supplying device)
Pilot valve
Water pressure chamber

for closing bowl Operating water for
closing bowl
Fig. 3-7
ⅱ Opening bowl process

As shown in Fig. 3-8, operating water for opening bowl is
supplied for a certain time to the water pressure chamber for
opening bowl. Though a part of that water goes out from
the drain nozzle, more operating water for opening bowl is
supplied and fills up the water pressure chamber for opening
bowl. As its pressure slides the pilot valve toward the shaft
Water pressure chamber
center, the seal of valve seat is broken and operating water
for operating bowl for closing bowl flows out from the bowl.
Drain nozzle
Operating water for
opening bowl
Fig. 3-8
ⅲ Sludge discharging process
As shown in Fig. 3-9, when operating water for closing
bowl goes out, the main cylinder is no longer supported,
and pushed down by the liquid pressure in the bowl. The
seal of main seal ring is broken and sludge is promptly
discharged outside the bowl.
Operating water for

opening bowl
Fig. 3-9
ⅳ Closing bowl process
As shown in Fig. 3-10, after the sludge is discharged,
operating water for closing bowl is supplied to the water
pressure chamber for closing bowl. Operating water for
closing bowl filled with in the water pressure for closing
bowl, then the main cylinder is pushed up and the main
seal ring is sealed. Operating water for opening bowl
has already been stopped, and the valve seat has been
also sealed.
Operating water for

closing bowl
Fig. 3-10
NOTE
The mechanism above is an explanation about total discharge which discharges all contents in
the bowl. In HIDENS system, separated water is discharged by partial discharge. The mechanism
is as follows.
Operating bowl water which is adjusted the pressure in advance is supplied from the inlet for
closing bowl water. The opening bowl water promptly makes the closing bowl water overflow.
This overflowed water goes into the chamber of opening bowl water, and the pilot valve is moved
toward the shaft center. Then the sludge is discharged. The opening bowl water has been already
stopped. So discharging is finished promptly, and the closing bowl water is filled in the chamber
of it by the pilot valve’s sealing the valve seat.
3.4 Water supplying device
The water supplying device is provided under the bowl to supply operating water for controlling the
discharge of sludge from the bowl to each water pressure chamber (for opening bowl, for closing bowl).
Operating water for opening bowl is fed from section A in Fig. 3-11 and enters the water pressure
chamber for opening bowl.
Operating water for closing bowl is fed from section B and enters the water pressure chamber for closing
bowl.
Water pressure
chamber for closing bowl
Water supplying device
Water pressure
chamber for opening bowl
Bowl
Vertical
shaft
B A
Fig. 3-11
3.5 Centripetal pump

Two spiral impellers are built in the bowl top to force out light and
heavy liquids from the machine. The impeller consists of a disc of
a certain thickness provided in its interior with spiral grooves. It is
dipped in oil that rotates together with the bowl and oil is let out
according to the grooves resorting to its own rotation.
Fig. 3-12
4 Operation mode of SELFJECTOR
4.1 Operation mode of Fuel oil treatment
A SELFJECTOR model that purifies bunker fuel oil without the aid of any other device is usually chosen.
In some cases, however, the same SELFJECTOR model is additionally installed as a stand-by unit.
If the bunker fuel oil is inferior in quality (more viscous or with a larger catalyst content) to the fuel oil
originally intended for the purpose, purified (parallel) operation, together with a stand-by unit in service,
to handle 50% of the target volume is preferable.
An alternative to parallel operation is series operation where the fuel oil processed by one SELFJECTOR
at the first stage is purified by another SELFJECTOR at the second stage.
Purified oil outlet

清浄油出口
Settling tank
セットリングタンク
Settling tank
油加熱器
油加熱器
Oil Heater
Oil Heater
Settling tank
Fig. 4-1 Parallel operation
Settling tank Purified oil outlet
セットリングタンク清浄油出口
Settling tank
油加熱器
Oil Heater
Settling tank
Fig. 4-2 Series operation
! CAUTION
In case of a series operation by 2 SELFJECTORs, detach the safety joint for the gear pump
furnished with the latter stage SELFJECTOR's gear pump is not used.
Do not use the oil heater for the latter stage.
NOTE
In the series operation, when the first-stage SELFJECTOR enters into the discharge process, oil
feed to the second-stage SELFJECTOR does not take place (as is the case with stop by an alarm
signal) in the meantime. The latter stage SELFJECTOR, therefore, requires an interlock system to
prevent the Multi-Monitor from issuing a false Leak Monitor output signal.
4.2 Purifier operation
The purifier operation shows that the purifier separates the feed liquid to 3 phases (purifier oil, water,
sludge), and lets the purifier and water out consecutively.
The characteristics of purifier operation are as follows:

1. The high limit of density of oil to treat is 991 kg/m3 (at 15℃) practically.
2. For normal operation, the interface must be set to within a specified range by changing the diameter
of gravity disc. Because the position of separation interface will be changed by density of treating oil.
3. Before supplying oil, water sealing is required to prevent oil from flowing out through the heavy liquid
outlet of the bowl. And fill water into the bowl in order to make the separation interface.
4. When the sludge is discharged out of the SELFJECTOR, fill the replacement water into the bowl to
correct oil in the bowl.
5. The separated water is discharged out of the machine continually.
Fig. 4-3 is the cross sectional view of the bowl of SELFJECTOR (SJ-H series) under purifier operation.
Feed liquid is introduced from the feed liquid inlet into the separation zone by way of the distributor.
While separated heavy liquid (water) and solids go to the outer periphery of the bowl, light liquid moves
inside through between the discs and is forced out by the light liquid impeller. Heavy liquid passes
outside the top disc and flows over the gravity disc to be discharged by the heavy liquid impeller.
Sealing water inlet
Feed liquid (dirty oil) inlet
Light liquid (purified oil) outlet
Heavy liquid (water) outlet

Gravity disc Heavy liquid chamber
Light liquid chamber

Distributor
Interface Disc(1)
Top disc
Discharge hole
Main cylinder
Water supplying device
Operating water for Operating water for

opening bowl closing bowl
Fig. 4-3
4.3 Clarifier operation
If the density of the feed liquid exceeds 991 kg/m3 (at 15℃) during purifier operation, the range of
specific density handled by the built-in gravity disc would be extremely narrow.
This means that a variation of the operating conditions (treating temperatures or feed rate) raises the
likelihood of no-discharge or oil leakage (oil flow-out from the heavy liquid outlet side) and destabilizes
the process of separation into three phases.
Clarifier operation is a purification process for handling higher specific density where the separation into
three phases is difficult. The feed liquid is separated into two phases - purified-oil outlet and sludge
(including separated water). An outline of clarifier operation is given below:
① A gravity disc (an optional part) for clarifier operation should be built into the bowl to shield the outlet
side of the heavy liquid. (Feeding sealing water is unnecessary.)
② The shielding of the heavy liquid outlet side prevents oil leakage (flow out of the oil from the heavy
liquid outlet side), which contributes to stable operation. The separated water, however, cannot be
continuously led out of the equipment.
③ Replacement water is needed during purifier operation to retrieve the oil from the bowl at the time of
sludge discharge. On the other hand, feeding of replacement water is usually unnecessary in case of
clarifier operation.
4.4 HIDENS system
The HIDENS SELFJECTOR features a treatment system which overcomes a shortcoming of clarifier
operation, that is, the inability to discharge the separated water continuously or the inability to discharge
it at the right moment.
An outline of the HIDENS system is outlined below:
(1) A gravity disc for HIDENS operation should be incorporated into the bowl. (Irrespective of gravity, the
H-HIDENS series machines accept oils for treatment without adjustment with the gravity disc.)
(2) The H-HIDENS series machines ensure stable clarifier operation for fuel oils up to 1010 kg/m3 (at
15℃).
(3) The HIDENS system features a line on top of the SELFJECTOR for circulation of part of the purified
oil. (This line permits detection of an accumulation of the separated water to a certain specified extent
in the bowl, upon which the separated water is discharged.)
Shows the cross sectional view of the bowl of a typical H-HIDENS system SELFJECTOR (SJ-HH
series) in clarifier operation.
Feed liquid is introduced from the feed liquid inlet into the separation zone by way of the distributor.
While separated heavy liquid (water) and solids go to the outer periphery in the bowl, light liquid moves
inside through between the discs and is discharged by means of the light liquid impeller. Some of light
liquid passes outside the top disc and is returned to the feed liquid port via circulation line by means of
the heavy liquid impeller. To make this take place, pressure (0.1 MPa) is built in the circulation line
through back pressure valve. Upon arrival of accumulated water in the bowl at the top disc outside level,
the circulation of light liquid is stopped with an ensuing drop in circulation line pressure. When the
pressure sensor detected pressure change (accumulated separate water in the bowl), water detecting
signal is output to the control panel. On the control panel, the time is measured until the time when water
detecting signal is received from the time when feeding is started. And calculation the time until
determined quantity of water is accumulated in the bowl is performed. After calculated time is up,
separate water is discharged. While water is normally discharged in the partial discharge mode, total
discharge with sludge can take place, depending on the time spent for water detection. Discharging
separate water of SJ15HH is total discharge only.
Circulation （some of purified oil is circulated） Circulation stop
Back pressure valve Back pressure valve

Open Close
0.1 0.1
Feed liquid (dirty oil) inlet Feed liquid (dirty oil) inlet
0 0.2 0 0.2
Light liquid (purified oil) outlet Light liquid (purified oil) outlet
Pressure sensor Pressure sensor

Heavy liquid chamber Heavy liquid chamber
Circulation line
Light liquid chamber Light liquid chamber
Gravity disc Gravity disc
Top disc Top disc

Separated water Separated water
arrives at top disk arrives at top disk
outside level outside level
Discharge hole Discharge hole
Main cylinder Main cylinder
Pilot valve Water supplying device Pilot valve Water supplying device
Assembly Assembly
Fig. 4-4
5 Multi-Monitor
5.1 General
The Multi-Monitor forms an integrated detection system with various detectors and data displays.
Depending on the mode at the time of the delivery, the SELFJECTOR has all or a part of the functions.
(See Table 5-1)
 LED display functions (Flow rate, Temperature, Pressure, Revolution number)
 Leakage Monitor function (LM)
 Discharge Detector function (DD)
 Water Detector function (WD)
Yellow LED Green LED Red LED

Blinking or turn-on Blinking when Turn on when
when light liquid normal revolution abnormal revolution
outlet press. is normal
Indicate flow rate
Indicate treating temp. Revolution signal

Indicate light liquid (proximity switch)
outlet press.
Indicate heavy liquid Oil inlet press. signal
outlet press. (press. sensor)
Indicate horizontal shaft
revolution number Temp. signal
(temp. sensor)
Power (DC24V)
Automatic control panel
Feeding signal
HBC-1, HBC-2, HSH-1 Oil outlet press. signal
Discharging signal
(press. sensor)
or Leakage signal
Alarm panel ( No-Dis. signal) Circulation line press. signal
HAP-11 (Highly water signal) (press. sensor)
(for HSH-1)
Fig. 5-1 Block Diagram of Multi-Monitor
5.1.1 Kind of Multi-Monitor
The Multi-Monitor is available in three types (refer to Table 5-1) for selection according to the type of
automatic system. If automated equipment is not attached, the type of Multi-Monitor is MM12.
Table 5-1
Functions MM12 MM22 MM32
HBC-1, HBC-2 HBC-1, HBC-2

Applied automatic control device HSH-1
Alarm panel:HAP-11 (with DD)
Indication of flow rate ○ ○ ○
Indication of inlet temperature ○ ○ ○
Indication of outlet pressure (Light liquid) ○ ○ ○
Indication of revolution number ― ○ ○
Indication of outlet pressure (Heavy liquid) ― ― ○
Leakage Monitor Function (LM) ○ ○ ○
Discharge Detector Function (DD) ― ○ ○
Water Detector Function (WD) ― ― ○
5.1.2 Identification and Location of Multi-Monitor Sensors
Multi-Monitor behaves according to the detected signal from attached sensor at each position of
SELFJECTOR. Depending on the type of Multi-Monitor, all of a part of the sensors and attached.
Fig. 5-2 shows the identification and location of the Multi-Monitor sensors.
For MM32 only

Pressure sensor for oil outlet (Yellow)
Pressure sensor
for circulation flow (Blue)
Main parts of Multi-Monitor
Pressure sensor for oil inlet (Green)
Temperature sensor (Black)
Revolution sensor
(White /proximity switch)
(MM22,MM32 and Option)
Fig. 5-2 Identification and Location of Multi-Monitor Sensors
5.1.3 Display function of Multi-Monitor
The Multi-Monitor has three tiered 4-digit numerical indicators, each of which is formed of a 7-segment
LED. The monitor displays information detected by sensors and abnormality of sensors.
The expansion of
a part of display
Upper
7-segment LED
Middle
Lower
Fig. 5-3
SW1: [SELECT] F
 During normal operation, Multi-Monitor displays
SW2: [UP]
flow rate in the upper, operating temperature in
SW3: [DOWN]
the middle, and light liquid outlet pressure in the
SW4: [SET]
lower.
Function setting switches
 Displaying horizontal shaft speed of Multi-Monitor

MM22, MM32 and circulation line pressure of
MM32 in the lower display can be switched by
pressing SW2 and SW3 at the same time. (Refer
to Table 5-2) MM12 is fixed display of light liquid Fig. 5-4
outlet pressure.
Table 5-2
Times of pressing SW2 and SW3 at the same time

Items of lower tier
In the beginning Once Twice Three times
MM12 No variation
Light liquid
MM22 Light liquid Revolution ―
outlet pressure
outlet pressure numbers of
Circulation line Light liquid
MM32 horizontal shaft
pressure outlet pressure
 In case of detected an abnormality of the sensor, "Err" is indicated in the upper and the
corresponding error identification number in the middle seven segment displays (None, 1 or 2).
(See Table 5-3)
Table 5-3
Normal running Error display
Upper Flow rate Err
Middle Treating temperature
Identification
Contents of error
number
No indication Feed liquid pressure sensor abnormal
1 Light liquid pressure sensor abnormal

2 Water detection pressure sensor abnormal
Lower Outlet pressure

（ Revolution number ） No indication
（ Circulation line pressure ）
NOTE (Revolution number): MM22 ,MM32 only, (Circulation line pressure): MM32 only
Refer to Section 14.1.4 for error displays.
5.1.4 Precautions in handling of Multi-Monitor
 Turn off power supply of Multi-Monitor off when SELFJECTOR is left unused for a long time.
! CAUTION
 The Multi-Monitor is a precision instrument. Handle it with utmost attention so as not to
give shock, etc.
 Use the Multi-Monitor between 0 and 60℃ of ambient temperatures.
5.2 Leakage Monitor Function (LM)
5.2.1 General
When the following alarms are happened during the operation,
 Abnormal outflow: Light liquid (purified oil) flow out to Heavy liquid (separated water) outlet side.
 Improper closing valve: Because the closing valve is not perfect, leakage of light liquid from
Sludge discharge hole would happen.
would happen. oil from bowl's sludge outlet because bowl is not properly closed
The Leakage Monitor Function defects and outputs the signal on the Auto Control Panel, and
minimizes the loss of treated oil.
5.2.2 Operating principle

The pressure sensor installed on the light liquid outlet connecting piping of SELFJECTOR monitors the
pressure at all times and if, for any reason, the pressure has dropped when the flow has decreased from
a normal rate, deems treated oil is out-flowed and outputs an error signal. Use of a precision pressure
sensor allows to detect a large leakage flowing to the heavy liquid side as well as a slight leakage due to
poor bowl opening.
In the normal running, pressure control valve that is arranged on the treated oil outlet piping adjusted so
as to apply a certain pressure. If, on account of accidental leakage of purifier, the pressure has dropped
below an alarm trigger or lower limit level, an alarm is outputted.
The Leakage Monitor function (LM) requires steady pressure which does not depend on pressure loss of
Light liquid outlet piping as the Detecting principle. Therefore, when the feed operation is started, Press
a certain amount of pressure
5.2.3 The function to prevent leakage false alarm

Function of the Leakage Detection is, in the nature of detecting putting back pressure to the back
pressure control valve, exerted influence by change of back pressure with flow rate or temperature
alternation. To eliminate these influences, it has function to cancel the false alarm for the changes of
pressure and temperature change.
Within delay timer setting Within hold timer setting

(Alarm cancel) (Alarm cancel) Hold timer up Hold timer up
Actual back pressure
Alarm trigger level

Back pressure
setting value
Pressure
ΔP
Minimum light
liquid pressure
setting value
Pressure change Pressure drop Drop below

due to pulsation due to leakage lower level
Alarm issued Alarm issued

No alarm
Time
Fig. 5-5
NOTE1
To prevent a false alarm, when actual back pressure, light liquid outlet pressure, falls below
the alarm trigger or lower limit level, the Leakage Monitor will not issue a "Leakage" signal
until after a certain period of time. The alarm trigger pressure is averaged by the CPU in the
Multi-Monitor to follow with actual back pressure that is fluctuated by pressure pulsation at
the light liquid outlet.
 Delay Timer
After starting the feed, the light liquid pressure rises gradually. To prevent an alarm from being
delivered during the period where the pressure achieve set pressure, a delay timer is provided.
 Hold Timer
As soon as the pressure has dropped below the alarm pressure while feeding, the timer for
feeding starts counting and, if the time is up, delivers an alarm. If the preset pressure level is
recovered while counting, the timer resets itself.
Light liquid outlet pressure Cancel of the leakage alarm by ∆P
ΔP
Falling below alarm Alarm trigger level
trigger pressure
Pressure
Lowering of light liquid pressure

with changing feed liquid pressure
Feed liquid inlet pressure
Feed liquid
ΔP1 inlet pressure No alarm
Leakage Monitor
cancel trigger
Flow rate
decrease occurs
Time
Fig. 5-6
In case that fluctuation occurs to feed liquid inlet pressure
As seeing in Figure 5-6, back pressure of the light liquid outlet would be changed by the change of flow
rate at the inlet or the change of viscosity change of the treating oil, and it may cause of the leakage false
alarm. In case of that actual pressure at the feed liquid inlet side is below the alarm cancel trigger, even if
the pressure of the light liquid outlet side is under LM alarm trigger, alarm won’t be output.
Therefore, it monitors the change of pressure at side of the feed liquid inlet as well as the light liquid
outlet.
But, in case of the pressure at the outlet side of the feed liquid is below of the minimum light liquid
pressure, the alarm is would be output.
Light liquid outlet pressure
Cancel of the leakage alarm by ∆P
Alarm trigger level

Pressure
Feed liquid operating will be out

of the range of set temperature.
Falling below alarm

trigger pressure
Operating temperature No alarm
Feed liquid inlet temperature
Temp.
Operating temperature
range setting
Operating temperature Operating temperature
decrease returns
Time
Fig. 5-7
In case that fluctuation occurs to the operating oil temperature
Soon after the fuel oil was supplied to set ring tank from bottom tank, the temperature of treating oil
supplied to the SELFJECTOR would drop temporally. As the temperature of treating oil goes down, the
back pressure goes up. After a while, treating oil temperature regains and goes down till the former back
pressure.
In this case, despite of not being wet actually, the leakage alarm would be output.
Then, along with monitoring variety of the feed liquid inlet pressure, if the treating temperature and
detecting temperature are out of detecting range, even if the light liquid is below the minimum light liquid
pressure, the leakage alarm would be occurred.
Note: Leakage alarm cancel will be continued till the pressure at the feed liquid side would be beyond the
LM alarm cancel trigger and also be back within the set range of treating temperature.
5.2.4 LED display
1. "Pressure adjustment" (yellow)
The pressure adjustment LED (yellow) flashes when light liquid pressure varies by ±15% or less from
the Multi-Monitor setting and stays illuminated while the variation is less than ±3%.
Adjust the back pressure regulating valve so as to just light the LED when feeding.
(Set the back pressure to the standard setting for light liquid pressure is 0.15 MPa).
2. "Leakage display" (red)

In case of leakage is detected, the Error LED (red) on the Multi-Monitor panel and Leakage signal output
LED (red) above the boards in the Multi-Monitor are illuminated and an alarm is issued to the control
panel at the same time. The oil purifier is stopped as a result after sludge is discharged.
5.2.5 Adjustment
Normally, the back pressure regulating valve requires no adjustments after set up at once, except in the
following cases.
 When changing flow rate of SELFJECTOR
 When changing outlet pressure at the light liquid side
Pressure adjustment LED (yellow)

Auxiliary display LED
Flow rate
Partial discharge ×10
confirmation LED Temperature
Light liquid pressure
Revolution number
OVER （LED red）
JUST （LED green)
Error
UNDER （LED red）
MEASURUNG （green）
Power switch
OFF ON
Liquid flow input confirmation LM alarm output switch
Discharge input confirmation
Confirmation LED
Revolution input confirmation for output signal (red)
OFF ON
for input signal (green)
● Error LED (red) lighting
LM alarm output confirmation Circulation flow sensor error confirmation

DD alarm output confirmation Light liquid outlet pressure error confirmation
W/D alarm output confirmation Heavy liquid outlet pressure error confirmation
Temp. alarm output confirmation
Fig. 5-8
5.3 Discharge Detector Function (DD)
As for Discharge Detector Function, the specification of the function is different
according to the form of the automation device as follows.
Model Discharge detector function Note
HBC-1,HBC-2 Total discharge detector function Specification
HSH-1 Total / Partial discharge detector function Standard
5.3.1 Total discharge detection function

The Multi-Monitor is a protective device that monitors sludge discharge from the SELFJECTOR and
sends an alarm signal to the automatic control panel when it detects an abnormal discharge.
5.3.1.1 Operating principle
The Discharge Detect relies on the revolution speed change of the horizontal shaft to do the action; when
the revolution speed falls to a preset level due to sudden loss of energy by sludge discharge, the
Discharge Detector detects it by means of a proximity switch installed on the horizontal shaft to
determine that sludge discharge has taken place.
5.3.2 Partial discharge detection function (HSH-1)

The automatic HSH-1 system combined with Multi-Monitor MM32 has a Partial Discharge Detection
Function that, in addition to sludge discharge monitoring, indicates whether or not sludge discharge is
optimal for partial discharge adjustment.
5.3.2.1 Operating principle
When the Partial Discharge Detection Function of the Multi-Monitor monitoring the horizontal shaft
revolution speed of the SELFJECTOR detects a revolution speed drop (peak hold) during sludge
discharge, it compares the data with the optimal discharge value preset for each SJ-H model to
determine if the quantity of discharge effected is optimal. And the Multi-Monitor indicates the result of
comparison through confirmation LEDs (Over, Just, Under) for partial discharge.
Partial discharge
confirmation LED (green)
OVER （LED red）

JUST （LED green） DD alarm output switch
UNDER （LED red）
MEASURING（LED green）
OFF ON
Power switch
OFF ON (*): Switch for our setting
1.50Hz/60Hz selector switch Datum sensitivity VR (*)

2.Partial ON/OFF selector switch
Center voltage of discharge
Discharge quantity setting switch (*) quantity setting switch
Fig. 5-11
5.3.3 Revolution display and No-Discharge display
1."Revolution display" (green)
Indicates the purifier is rotating and externally notifies safety alarm/caution.
Rotating : Flashing
Standstill: Lighting
2. "No-Discharge display" (red)

In the state of a "discharging" signal being fed from the automatic control panel, if there is not a
predetermined amount of speed drop in the oil purifier, the Error LED (red) on the Multi-Monitor panel
and "No -Discharge" signal output LED (red) above the boards in the Multi-Monitor are illuminated. At
the same time, an alarm is delivered to the Multi-Monitor and the oil purifier is stopped as a result.
Rotational display LED (green)

Flow rate
Partial discharge ×10
confirmation LED (green) Temperature
Revolution number
OVER （LED red）
JUST （LED green)
Error
UNDER （LED red）

Power switch
OFF ON
OFF ON
Liquid flow input confirmation
Revolution input confirmation Confirmation LED
for output signal (red)
Proximity switch
Fig. 5-14
! CAUTION
 This is a precision instrument. Handle it with utmost attention so as not to give shock, etc.
 Securely tighten screws to mount the proximity switch
(to torque 5.9 N･m max.)
 Keep the turning shaft stopped when mounting the proximity switch.
 Do not use other proximity switches than furnished with the instrument.
5.4 Water Detector Function (WD)
The Water Detection Function is the function to detect that
separate water is accumulated to certain amount of quantity in
the bowl, before water of once separated feed liquid goes
around to light liquid (purified oil) again.
5.4.1 Operating principle

The Water Detection Function is provided with a pressure
sensor installed in the circulation line of heavy liquid during
clarifier operating and an adjunct function to HSH-1 type
among automation device of SELFJECTOR. It constantly
monitors the pressure of circulation line.
When the quantity of accumulated separate water in the bowl Photo 5-1 Pressure sensor type water
exceeds a certain amount, circulation line is closed and detection system
pressure falls down at once. When pressure sensor detects ( H-HIDENS system )
this reduction of pressure, separate water is discharged by
partial discharge after outputting water detecting signal to the
automatic control panel, in the stage that calculated time is up
until the quantity of separate water is accumulated to
determined level on the control panel.
5.4.2 Water detection display

In the state of being fed with "feeding" signal from the automatic control panel, when the pressure sensor
in the H-HIDENS system circulation line detects the arrival of separated water at the predetermine level
in the bowl, the Error LED (red) on the Multi-Monitor panel and the confirmation LED for output signal
"Water Detection" LED (red) above internal boards in the Multi-Monitor are illuminated. At the same time,
a signal is delivered to the control panel and the oil purifier is stopped after sludge discharge.
NOTE
To prevent a false alarm due to pressure fluctuation or pulsation at the start of oil feed or
during normal running, the Delay Timer and Hold Timer are provided. Either timer is actuated
when pressure falls below the preset level during running. If pressure fails to return to normal
after the timer is up, the detector recognizes it as a "Water Detected" status and sends an
alarm signal to the control panel.
Flow rate
×10
Temperature
Revolution number
Error

Power switch
OFF ON
Water detection
Liquid flow input confirmation
output switch
Revolution input confirmation Confirmation LED
for output signal (red) OFF ON
Proximity switch
Fig. 5-15
5.4.3 Selection of switch

 Water Detection Function switch
When HIDENS is driven, it uses it at the position of "Water Detection Function" ON.
When Water Detection Function is not used (The example: Lubricating oil purifier),
it uses it at the position of
Water Detection Function switch “ON” Water Detection Function switch “OFF”
Fig. 5-16
Section 2 Running
6 Preparation before running
6.1 Lubrication Oil

Lubrication oil in the gear case lubricates each
OI
bearing of the vertical and horizontal shafts as well as
L
the acceleration gear.
The available lubrication method includes the oil bath
and splash lubrication by a spiral gear.
As the maintenance performance of the lubrication oil Oil gauge
affects the life of each power transmission unit,
sufficient care should be exercised on its handling.
For this lubrication, remove the gear cover.
Fig. 6-1
! CAUTION
Before supplying the lubrication oil, be sure to stop the SELFJECTOR. The oil becomes very hot
during operation. To avoid the risk of the oil being scattered around to burn operator's hand or
hurt his eyes, do not remove gear cover when the SELFJECTOR is in operation.
6.1.1 Oil quantity
! CAUTION
Check the oil quantity when the machine is at the level condition. If you supply lubricating oil
exceeding the red line (H), the oil temperature goes up and the ingredients contained in the
lubricating oil may become sludge and the lubricating efficiency is lowered.
Care should be taken not to exceed the red line (H).
Refer to Table 6-1 for appropriate oil quantities. Refill the oil up until the red
line (H) on the oil gauge as shown in Fig. 6-2.
During operation make sure that the oil level falls in-between the red lines (H) and (L).
Table 6-1 Red line

SJ15H/HH SJ60H/HH SJ110H/HH H
Model SJ25H/HH SJ85H/HH SJ160H/HH
L
SJ35H/HH SJ220H/HH
Oil quantity (L) 5.8 10.4 15.6
Fig. 6-2
SELFJECTOR Instruction Manual 6-1 Operation & Maintenance Manual Section2 Running
6.1.2 Optimum viscosity
Optimum viscosity ISO VG150 (135 ～165 mm2/sec)
Refer to Table 6-2 for recommended lubricating oil brands.
NOTE
Synthetic lubricating oil should be within an equivalent range of ISO VG220 (198 to 242 mm2/S).
! CAUTION
Before using synthetic lubricating oil, make sure of its suitability by the procedure described in
the Section 11.3 .
6.1.3 Recommended brands
For the recommended brands refer to Table 6-2 .
Table 6-2
Viscosity
Manufacturer Brand name
mm2/sec at40℃
BP ENERGOL GR-XP 150 149
MEROPA 150 150

CALTEX
URSA OIL P 150 140
GEAR COMPOUND EP 150 142
CHEVRON
MACHINE OIL AW 150 143
TEXACO MEROPA 150 142
TEXACO
REGAL R&O 150 143
GULF GULF SEA GEAR OIL 150 148.7
EPONA Z 150 153.4

TOTAL
CARTER EP 150 153.4
FUCHS RENOLIN CLP 150 150
IDEMITSU KOSAN DAPHNE SUPER GEAR OIL 150 150.4
EXXONMOBIL MOBIL GEAR 600 XP 150 150
SHELL OMARA OIL S2 G 150 150

SHELL
SHELL MORLINA S2 B 150 150
JX NIPPON OIL BONNOC M 150 154
& ENERGY JOMO REDUCTUS 150 152
COSMO OIL COSMO GEAR SE 150 154
CASTROL CASTROL ALPHA SP 150 150
NOTE
Please consult our company when using lubricating oil other than herein recommended or
synthetic lubricating oil.
For the replacement period of the lubricating oil and precautions for use of synthetic lubricating
oil, refer to Section 11.2 and 11.3 .
6.2 Feed Rate
An appropriate feed rate should be set for operating the SELFJECTOR efficiently.
Table 6-3 shows the actual capacity for each model of the SELFJECTOR H-series.
NOTE
Actual capacity refers to the maximum treating capacity of each model (maximum feed rate).
Actual capacities (Unit : L/h)

Table 6-3
Fuel oil Lubricating oil
Gas oil Diesel oil Heavy fuel oil Cross-head Trunk-piston
Treating 40℃ 98℃ 74～90℃ 83～95℃
2 2
temperature mm /sec at 40℃ mm /sec at 50℃ Detergent oil
100mm2/sec 150mm2/sec
Viscosity 1.4～6 1.4～14 180 380 500 600 700
at 40℃ at 40℃
2,200 2,050 2,000 1,400 1,100 1,000 900 1,600 1,300
SJ15H/HH
2,200 2,050 1,900 1,350 1,050 950 850 1,550 1,250
3,400 3,150 3,000 2,100 1,700 1,500 1,400 2,400 2,000
SJ25H/HH
3,400 3,150 2,900 2,050 1,650 1,450 1,350 2,350 1,950
6,200 5,750 5,400 3,900 3,000 2,700 2,500 4,300 3,600
SJ35H/HH
6,200 5,750 5,250 3,800 2,900 2,650 2,400 4,200 3,500
10,500 10,300 8,300 5,900 4,600 4,100 3,700 6,600 5,400
SJ60H/HH
10,500 10,300 8,300 5,900 4,600 4,000 3,700 6,600 5,400
13,000 12,500 12,000 8,300 6,500 5,900 5,300 9,300 7,700
SJ85H/HH
13,000 12,500 12,000 8,300 6,500 5,750 5,300 9,300 7,700
19,400 18,000 15,500 11,000 8,500 7,700 7,000 12,500 10,500
SJ110H/HH
19,400 18,000 15,600 11,000 8,550 7,500 7,050 12,500 10,500
26,000 24,900 22,500 16,000 12,500 11,500 10,500 18,000 15,000
SJ160H/HH
26,000 24,900 21,500 15,300 12,000 11,200 10,000 17,200 14,300
34,000 31,500 30,000 22,500 16,500 15,000 13,500 23,500 19,500
SJ220H/HH
34,000 31,500 28,700 21,500 15,800 14,600 12,900 22,500 18,700
NOTE: H-series are Standard. / HH series are HIDENS specification. Upper row: 60Hz
Lower row: 50Hz
NOTE
Actual capacities may be changed for improvement without notice.
6.3 Treating Temperature
The treating capacity of the oil purifier depends mainly on the viscosity of feed liquid. To ensure that the
oil purifier operates efficiently, heat the feed liquid to specified temperatures of Table 6-4 as appropriate.
Table 6-4
Oil type Treating temperature (℃)
2
Gas oil 1.4～6 mm /sec at 40℃ 20～40
Diesel oil 1.4～14 mm2/sec at 40℃ 40
Heavy fuel oil 180～700 mm2/sec at 50℃ 98
100 mm2/sec at 40℃ (SAE#30) 74～90
Lubricating oil
150 mm2/sec at 40℃ (SAE#40) 83～95
Shows the relationship between various oil temperatures and their viscosity.
Temperature vs. Viscosity diagram
Fig. 6-3
How to obtain a treating temperature

【Ex.】Case of purifying a heavy oil of 180 mm2/sec (50℃)
Draw a dotted line that is parallel to the line of 40 mm2/sec at 50℃ and passes an intersection (point A)
between a horizontal line of 180 mm2/sec and a vertical line of 50℃. From the intersection between this
line and a horizontal line of 24 mm2/sec draw a line perpendicular to the horizontal axis, then read the
temperature falling on the foot; that is 98℃.
Thus the treating temperature of this heavy oil should be 98℃.
6.4 Gravity Disc
In the purifier operation it is necessary to hold the interface between the light liquid and heavy liquid in
the bowl within a definite rage. Therefore, the SELFJECTOR can employ gravity discs of various inside
diameters such that the outlet diameter of the heavy liquid side can be altered for interface position
adjustment. One gravity disc having a larger inside diameter, if incorporated, moves the interface
outward, and another disc having a smaller inside diameter moves the interface inward.
Selection of an appropriate gravity disc is one of the most important subjects for oil treatment with the
SELFJECTOR. Exercise sufficient care for this selection to avoid unintended purifier operation.
Also, a dedicated gravity disc is set for HIDENS operation or clarifier operation.
NOTE
At the delivery of a SELFJECTOR, the gravity disc and bowl come in each package.
Select an appropriate gravity disc and assemble it in the bowl according to Section 6.4.2
"Gravity Disc Selection Procedure".
6.4.1 Supplied gravity discs
! CAUTION
 Before treating a different type and nature of oil, select a suitable gravity disc having an
inside diameter that fits the gravity of the treated oil.
 Running the purifier with a gravity disc of incorrect diameter may cause oil outflow to the
heavy liquid side and water circulation over the light liquid side.
Table 6-5 shows the supplied standard gravity discs for the purifier operation, Table 6-6 shows
the gravity discs for the H-HIDENS operation and Table 6-7 shows the gravity discs for the
clarifier operation.
NOTE
Supplied gravity disc differs for each type of the treated oil. For detail refer to the attached
document and drawing.
Table 6-5 Gravity discs for purifier operation
Model Inside diameter of gravity disc
SJ15H/HH 64 65.5 67 69 71.5 73 76 77 80
SJ25H/HH 64 65.5 67 69 71.5 74 78 82
SJ35H/HH 65 66.5 68.5 70.5 74 78 82 86 90
SJ60H/HH 86.5 88.5 91 94 98 102 106 111 115
SJ85H/HH 87 90 94 98 102 105 112 120
SJ110H/HH 113 116 120 124 129 134 140.5 146.5 154
SJ160H/HH 114 118 122 127 134 140.5 146.5 154 158
SJ220H/HH 114 118 122 127 134 142 150 158
(mm)
Table 6-6 Gravity discs for H-HIDENS operation

Model Gravity disc symbol
SJ15HH, SJ25HH, SJ35HH HOC or 63
SJ60HH, SJ85HH HOC or 84
SJ110HH, SJ160HH, SJ220HH HOC or 109
Table 6-7 Gravity discs for clarifier operation

Model Gravity disc symbol
SJ15H, SJ25H, SJ35H 40
SJ60H, SJ85H 54
SJ110H, SJ160H, SJ220H 68
6.4.2 Gravity disc selection procedure

For purifier operation, use dedicated gravity discs for purifier. Table 6-8 below shows the model series of
SELFJECTOR versus the numbers of figures in which gravity disc selection monograms are given for
reference. Select appropriate gravity discs by models and kinds of treated oil accordingly.
Table 6-8
Gas oil
Model Heavy fuel oil Lubricating oil
Diesel oil
SJ15H/HH Fig. 6-5 Fig. 6-13 Fig. 6-21
SJ25H/HH Fig. 6-6 Fig. 6-14 Fig. 6-22
SJ35H/HH Fig. 6-7 Fig. 6-15 Fig. 6-23
SJ60H/HH Fig. 6-8 Fig. 6-16 Fig. 6-24
SJ85H/HH Fig. 6-9 Fig. 6-17 Fig. 6-25
SJ110H/HH Fig. 6-10 Fig. 6-18 Fig. 6-26
SJ160H/HH Fig. 6-11 Fig. 6-19 Fig. 6-27
SJ220H/HH Fig. 6-12 Fig. 6-20 Fig. 6-28
Gravity disc selection examples (SJ35H)
[Example 1] [Example 2]
The specific gravity of treated oil at 15 ℃ is The specific gravity of treated oil at a certain
known. temperature is known.
 Treating condition  Treating condition
 Density of treated oil 925 kg/m3 at15℃  Density of treated oil 944 kg/m3 at50℃
 Treating temperature 70℃  Treating temperature 98℃
 Feed rate 3000 L/h  Feed rate 1250 L/h
 Selection method  Selection method
1. From an intersection between falling curve ① 1. From an intersection between rising curve ④
of density of 925 kg/m3 and the vertical line of of density of 944 kg/m3 and the vertical line of
70℃ , draw horizontal line ② to reach the 50℃ (being converted to a density at 15℃),
vertical line of 100℃. draw curve ⑤ along the falling curve to reach
2. Connect between the right end of line ② and the vertical line of 98℃, then draw a horizontal
the point of 3000 L/h on the treating capacity line to reach the vertical line of 100℃.
scale using straight line ③. 2. Connect between the right end of the
3. Read within which section of gravity disc Inside horizontal line and the point of 1250 L/h on the
diameter scale the intersection made by line treating capacity scale using straight line ⑥.
③ falls. 3. Read within which section of gravity disc Inside
4. For this [Example 1] select a gravity disc diameter scale the intersection made by line
having an Inside diameter of φ78. ⑥ falls. For this [Example 2] select a gravity
disc having an Inside diameter of φ70.5.
Fig. 6-4
SELECTION NOMOGRAM OF GRAVITY DISC,
［Model SJ15H/HH (Fuel Oil: Gas oil, Diesel oil)］
Fig. 6-5
ELECTION NOMOGRAM OF GRAVITY DISC,
Fig. 6-6
Fig. 6-7
Fig. 6-8
Fig. 6-9
Fig. 6-10
Fig. 6-11
Fig. 6-12
［Model SJ15H/HH (Fuel Oil: Heavy fuel oil)］
Fig. 6-13
Fig. 6-14
Fig. 6-15
Fig. 6-16
Fig. 6-17
Fig. 6-18
Fig. 6-19
Fig. 6-20
［Model SJ15H/HH (Lubricating Oil)］
Fig. 6-21
Fig. 6-22
Fig. 6-23
Fig. 6-24
Fig. 6-25
Fig. 6-26
Fig. 6-27
Fig. 6-28
6.5 Water quality, pressure and volume of water used
Main seal ring
Main cylinder
The usage of the water that SELFJECTOR
uses is different according to the form and the
Pilot valve
feed liquid of the automation. Valve sheet
 Operating water for opening/closing bowl
 Sealing water Bowl opening water Watercourse
for closing bowl
 Replacement water pressure chamber
Bowl closing water

 Regulating water pressure chamber Watercourse
for opening bowl
(when lubricating oil is treated)
 Bowl washing water
Quadruple solenoid valve unit
(when lubricating oil is treated)
(1) The operating water for opening bowl SV9 Operating water for opening bowl
The operating water for opening bowl is used to SV1 Operating water for opening bowl
force down the main cylinder to open the bowl, SV3 To sealing water and replacement inlet
letting out sludge and water accumulated in the SV2 Operating water for closing bowl
bowl in the "total discharge" or "partial discharge".

 In the case of total discharge, the operating Supply water
water is regulated by the solenoid valve SV1

and introduced into the bowl opening water pressure
Fig. 6-29
chamber via feeding device.
 In the case of partial discharge (HSH-1 specification models only), the operating water is regulated
by the solenoid valve SV9 and introduced into the bowl closing water pressure chamber via feeding
device. When the bowl closing water pressure chamber has been filled up, the bowl opening water
overflows into the bowl opening water pressure chamber, depressing the main cylinder to open the
bowl instantly.
(2) Operating water for closing bowl
The operating water for closing bowl is used to force up the main cylinder to close the bowl. The bowl
closing water is regulated by the solenoid valve SV2 and introduced into the bowl closing water
pressure chamber via feeding device. The bowl closing water is introduced intermittently into the bowl
closing water pressure chamber for a predetermined period of time during purifier operation.
(3) Quantity of sealing water/regulating water and replacement water, washing water
 Sealing water is used to form a water phase in the bowl prior to performing a purifier-run and
prevent feed liquid from flowing out of the heavy liquid side when it is supplied.
 Replacement water is used to collect oils in the bowl before discharging sludge so that the oil loss
can be minimized.
 On lubricating oil purifier for H-HIDENS specifications, regulating water is supplied before oil feed.
 In the case of lubricating oil purifier, washing water is introduced into the bowl to clean the inside at
predetermined intervals of sludge discharge. Solids in the bowl are removed with washing water in
total discharge.
! CAUTION
If the sealing water and replacement water are not adequate in quantity;
 Oil loss during sludge discharge will increase.
 Water circulates over the light liquid side.
 Oil flows out from the heavy liquid side.
Therefore, be sure to set correct quantities of these waters.
6.5.1 Operating water quality
! CAUTION
 When hard water is used, scale will stick to on the inside surface of the water supplying
device, drain nozzle, or solenoid valve, which may cause various troubles.
 The harder the water, the more scales on the water supplying device and pilot valve. To
prevent it, the cleaning intervals should be as short as practically possible.
Since the operating water is used for the opening/closing valve of the purifier bowl, its quality should be
pure, transparent and soft water such that it can prevent the valve from scaling or corrosion.
Use that quality of operating water, as follows:

 Suspended substance max. 10 mg/L ( Particle size max. 50 μm)
 Total hardness max. 6°dH (110 mg/L or less CaCO3)
 pH 6.5 ~ 8.6
 Chloride Content max. 100 mg/L NaCl
6.5.2 Setting pressure of operating water
 Use the following operation water pressure for each of automatic specifications.
Table 6-9
Set pressure
Automatic type Discharge type Required pressure
(Standard value)
Manual, HAP-11
Total discharge 0.3 MPa 0.35 to 0.5 MPa
HBC-1, HBC-2
Total and Partial
HSH-1 0.25 MPa 0.35 to 0.5 MPa
discharge
 To adjust the operating water pressure, use the adjust screw on top of the reducing valve while
reading the valve's pressure gauge.
How to adjust pressure with adjust screw

Turn clockwise: Pressure increases.
Turn counter-clockwise: Pressure decreases.
 The reducing valve has been shop-adjusted for optimal water pressure according to manual and
automatic specifications shown in Table 6-9.
! CAUTION
When setting or adjusting the operating water pressure during running, use the manual handle of
SV2 while running operating water for bowl closing. When the purifier is not running, perform
this with the operating water inlet tube (Teflon) removed. Otherwise, the operating water could
find its way to the gear case to damage bearings.
6.5.3 Amount of water used
 Table 6-10 shows the quantities of replacement water and sealing water for Manual, HAP-11, HBC-1,
HBC-2 Type.
Table 6-10
SJ15H SJ25H SJ35H SJ60H SJ85H SJ110H SJ160H SJ220H
Quantity of Sealing
0.7 1.0 1.2 2.6 3.1 5.5 8.0 9.0
Water （L / time）
Quantity of
Replacement Water 0.7 1.1 1.2 2.6 3.3 4.4 9.5 10.2
（L / time）
 Table 6-11 shows the quantities of regulating water and replacement water for HSH-1 Type. On
lubricating oil purifier for H-HIDENS specifications, regulating water is supplied before oil feed.
Table 6-11
SJ15HH SJ25HH SJ35HH SJ60HH SJ85HH SJ110HH SJ160HH SJ220HH
Quantity of
Regulating Water 0.1 0.1 0.2 0.6 0.6 1.0 1.6 1.6
（L / time）
Quantity of
Replacement Water
0.7 1.1 1.2 2.6 3.3 4.4 9.5 10.2
for Total discharge
（L / time）
Quantity of (0)※1 0.2 0.4 0.6 0.6 1.6 2.7 3.2
Replacement Water
for Partial discharge 0 (Quantity of water accumulation during automated calculation)
（L / time）
※1 For SJ15HH doesn’t perform Partial discharge, there’s no set value for quantity of partial replacement
water.
 The quantities of washing water required by different models are as shown below.
Table 6-12
/HH /HH /HH /HH /HH /HH /HH /HH
Washing water
1.1 1.4 2.1 4.1 5.3 8.4 13.4 14.7
（L / time）
6.6 Sludge Discharge Interval
Plug
! CAUTION
Too long sludge discharge intervals may cause defective separation and
mechanical damage on the unit.
Because the optimum sludge discharge interval varies with the operation method
and nature of the treated oil, etc., it is difficult to be uniformly determined.
Too long intervals may cause the contamination inside the bowl and result in the
left of sludge at discharging, on the contrary too short intervals may deteriorate
the operation performance. Fig. 6-30
NOTE
For determining an optimal discharge interval, it is recommended that trial running be carried out
for a certain length to decide the proper discharge interval after checking the sludge density of
treated oil.
! WARNING
Do not open this plug absolutely during a sludge discharge process.
Those are inserted in the sludge chute of the purifier main body (Refer Fig. 6-30).
When it becomes necessary to check the internal state of the frame, remove the plug.
6.6.1 Discharge Interval (Total discharge)
The general discharge intervals and amount of sludge discharge for the treatment of fuel and lubricating
oils by the manual type HAP-11 and automatic types HBC-1, HBC-2, and HSH-1 are as shown in Table
6-13 and Table 6-14, respectively.
Table 6-13
Gas oil Heavy fuel oil Cross-head Trunk piston
Diesel oil （380mm2/s at50℃） engine engine
Standard Standard Standard Standard
Sludge discharge times
(time / day) 12 24 12 24
Sludge discharge interval
(min) 120 60 120 60
Bowl washing times
(time / day) 0 0 2 4
Table 6-14
/HH /HH /HH /HH /HH /HH /HH /HH
Amount of sludge
discharge（L/time） 1.4 1.8 2.6 5.1 6.6 12.1 19.2 21.1
6.6.2 Discharge Interval (HIDENS specification)
For reference, Table 6-15 shows the general discharge intervals where a fuel oil or lubricating oil is
treated in automatic specification HSH-1.
The automatic specification HSH-1 discharges sludge in the total discharge and separated water in the
partial discharge. In some cases, however, total discharge of separated water with sludge takes place,
depending on the amount of time spent for water detection. The lubricating oil treatment can include
post-total discharge the bowl washing process at a certain rate. The sludge discharge rates for different
types are generally as shown in Table 6-14, though they vary with the frequency of water detection.
Table 6-15
Gas oil Heavy fuel oil Cross-head Trunk piston
Diesel oil (380mm2/s at 50℃) engine engine
Standard Standard Standard Standard
Sludge discharge times
(time / day) 12 24 12 24
Sludge discharge interval
(min) 120 60 120 60
Bowl washing times
(time / day) 0 0 2 4
NOTE
No the bowl washing process is included, except in lubricating oil treatment.
Table 6-16 shows the amount of separated water in the partial discharge.
Table 6-16
SJ15HH SJ25HH SJ35HH SJ60HH SJ85HH SJ110HH SJ160HH SJ220HH
Amount of separated
water (L / time) 1.4 0.7 - 1.1 1.0 - 1.6 2.0 - 3.1 2.6 - 4.0 4.8 - 7.3 7.6 - 11.6 8.4 - 12.7
※1 SJ15HH discharges sludge in the total discharge.
! CAUTION
Operate the lubricating oil purifier continually as long as possible
Should the purifier be forced to stop for the reasons below, operate it for approximately 12 hours
with sludge discharged at 10 to 20 minutes intervals before setting hour discharge at standard
Intervals after taking into consideration of the system oil at the time of normal operation.
Operating keeping as standard discharge interval makes sludge accumulated, and might cause injury or
damage to the SELFJECTOR or facilities.
Length of Purifier Shutdown
Cross-head engine Trunkpiston engine
Restarting the engine and purifier after stopping
them in the anchorage or dock.(This is because
24 h or more 12 h or more
the sludge density increases at the inside bottom
of the sump tank due to natural sedimentation.)
Restarting the purifier after once stopping it

12 h or more 6 h or more
with the engine kept running.
7 Setting of Multi Monitor
7.1 Switch and memory for setting
7.1.1 Switch for setting
Flow rate display lock switch
Function setting switch

SW1: [SELECT] F
SW2: [UP]
SW3: [DOWN]
SW4: [SET]
1.50Hz/60Hz Temperature alarm
selector switch output switch
2.Partial ON/OFF switch
DD alarm output
switch
Power switch Revolution output
switch
(*): Switch for our setting
Water detector
Discharge quantity function switch
setting switch (*) LM alarm output
Center voltage of discharge switch
quantity setting switch (*) Datum sensitivity VR
Fig. 7-1
Factory-setting
Table 7-1
Selection range of
Setting items MM12 MM22 MM32
setting
Power switch NO / OFF OFF OFF OFF
LM alarm output switch NO / OFF OFF OFF OFF
DD alarm output switch NO / OFF - OFF OFF
Water detection function switch NO / OFF - - OFF
Temperature alarm output switch NO / OFF OFF OFF OFF
Revolution output switch NO / OFF - OFF OFF
Partial ON/OFF selector switch NO / OFF - OFF OFF
1
50Hz/60Hz selector switch 50Hz / 60Hz - 60Hz* 60Hz*1
Note)＊1: The default value surely requires setting change according to machine specification and
operation conditions.
7.1.2 Default of Setting Value
Factory-set default values for the respective preset items are as shown in Table 7-2
Table 7-2
Memory preset Selection range Minimum step
item number Setting items of setting of adjustment MM12 MM22 MM32
1 Kinds of oil FO / LO - FO*1 FO*1 FO*1

08,10A,15H,25H,
2 SELFJECTOR model 35H,60H,85H, - 35H*1 35H*1 35H*1
110H,160H,220H
8,10A,
3 Gear pump model 15H,25H,35H,60H, - 35H*1 35H*1 35H*1
85H,150,300
Minimum light liquid pressure
4 0.03 - 0.30 0.010 0.12*1 0.12*1 0.12*1
(MPa)
LM trigger pressure (ΔP)
5 0.010 - 0.050 0.005 0.02 0.02 0.02
(MPa)
Delay timer
6 5 - 120 5 40 40 40
(sec)
Hold timer
7 5 - 120 5 15 15 15
(sec)
Operating temperature
8 1 - 130 5 90 90 90
(℃)
Preclusive temperature for
9 5 - 50 5 10 10 10
detection (℃)
Minimum WD pressure
10 0.010 - 0.10 0.005 - - 0.03
(MPa)
WD trigger pressure (ΔW)
12 0.010 - 0.10 0.005 - - 0.05
(MPa)
13 0.03 - 0.30 0.010 0.15*1 0.15*1 0.15*1
(MPa)
Pressure averaging time
14 30 - 300 30 120 120 120
(sec)
Feed liquid fluctuation trigger
15 0.005 – 0.050 0.005 0.010 0.010 0.010
ΔP1 (MPa)
Detection time of feed liquid
16 5 – 120 5 5 5 5
(sec)
Average time of feed liquid
17 30 - 300 30 120 120 120
(sec)
18 Flow correction coefficient 0.500 - 1500 0.050 1.000 1.000 1.000
Note)＊1: The default value surely requires setting change according to machine specification and
operation conditions.
Memory preset item number
3：GP model: In case of using independent pump, input the pump model number that has marked in the
"Part List for Orifice" of completion drawing to the Multi-Monitor.
14,17：Pressure averaging time: Averaging of light liquid pressure figures.
Sampled at intervals of 60 (time setting).
Ex. Standard time setting at 120, means 120/60 and is sampled at intervals of 2 seconds.
15：Flow correction coefficient: Usually, nothing is displayed.
11 : Unused number.
7.1.3 Setting change of memory
! CAUTION
During trial operation or whenever the operation conditions are changed, some memory settings
must be changed. (Asterisked abbreviations or figures in Table 7-2.)
During trial operation, the default memory values in Table 7-2 should be changed according to the
operation conditions and according to the Multi-Monitor model (MM12, MM22 or MM32) attached to the
SELFJECTOR as directed below. Whenever a change related to a memory setting is made in the
operation conditions, the pertinent memory setting should be changed as directed below.
Indicators on Multi-Monitor normally display:

Upper: "Flow rate"
Middle: “Treating temperature”
Lower: "light liquid pressure" “Revolution numbers of horizontal shaft” and
“circulation line pressure” are displayed.
Accessing memory preset items and changing memory settings
(1) Press the function setting switch 4 (SW4: Enter) for 2 seconds and release it.
A preset item number appears in the upper 7-segment display while the current preset value is
indicated in the middle one.
(2) Press the function setting switch SW1 (switching).

The memory item number appears in the upper display (see Table 7-2).
Call up memory item numbers one after another until the pertinent item number appears.
(3) When the pertinent item number is displayed:

To go up the item number, press the function setting switch SW2.
The item number on the display will increase by the variable minimum unit.
To go down the item number, press the function setting switch SW3.
The item number will decrease by the variable minimum unit.
(4) The new settings will be finalized by pressing the function setting switch SW4 (finalizing).
(Press this switch for each of the items.)
7.2 Leakage Monitor Function (LM)
NOTE
The Leakage Monitor Function of the Multi-Monitor is a protective device that detects treated
oil leaking from the sludge outlet or heavy liquid outlet of the bowl by means of a pressure
sensor. Be sure to set LM correct to prevent a false alarm.
7.2.1 Setting up the Leakage Monitor Function
Fig. 7-2 shows principal switches necessary for setting the Leakage Monitor Function.
Flow rate display

Seven-segment LED lock switch
Upper : Setting item number
Middle : Set value
Lower : No indication

SW1: [SELECT] F
SW2: [UP]
SW3: [DOWN]
SW4: [SET]
Power switch
OFF ON Water detector

function switch
LM alarm output
switch
Fig. 7-2
OFF ON
Table 7-3
Switch Function Remarks
Power switch ON/OFF control of power Power is turned on with the switch in ON
position, and off in OFF position.
LM alarm output ON/OFF control of LM Alarm is issued with the switch in ON position,
switch alarm output and not in OFF position
Function setting Used to access preset items Pressing SW1 indicates preset item number in
switch in memory of the upper seven-segment display and current
Multi-Monitor and change preset value in lower. SW2 and SW3 select a
preset values. new value to replace existing value. Pressing
SW4 registers new value in memory.
Flow rate display On the Multi-Monitor display, Used when adjusting flow rate or back
lock switch flow rate in the upper display pressure of the light liquid outlet without
and light liquid outlet pressure removing the cover of Multi-Monitor.
in the lower display are
coercively output.
7.2.2 Setting of Memory
Table 7-4
Preset Minimum
Memory preset Setting Standard
item Description Unit step of
item range value
No. adjustment
Sets pressure at the light liquid outlet
side. Pressure control LED (yellow) on
0.03
Light liquid top of the Multi-Monitor flashes when
13 MPa 0.01 to 0.15
pressure actual light liquid outlet pressure is within
0.30
± 15% of preset value and is illuminated
within ± 3%.
Alarm trigger level is ∆P lower than
0.010
LM trigger actual light liquid outlet pressure. When
5 MPa 0.005 to 0.02
pressure (∆P) actual light liquid outlet pressure falls
0.050
below this level, an alarm is issued.
Sets the lower alarm limit level of light
0.03
Minimum light liquid outlet pressure. When actual light
4 MPa 0.01 to 0.12
liquid pressure liquid outlet pressure falls below this
0.30
limit, an alarm is issued.
Alarm status is released as long as set
5
on delay timer until actual light liquid
Delay Timer 6 sec 5 to 40
outlet pressure is stabilized after feed is
120
started.
If actual light liquid outlet pressure falls
below alarm trigger level or lower alarm
trigger limit during oil feed, alarm status
5
is released as long as set on hold timer.
Hold Timer 7 sec 5 to 15
When the timer is up, an alarm is issued
120
if pressure is not back to normal. Timer
count is cleared if pressure is back to
normal within set time.
If the condition set by feed liquid
Feed Liquid fluctuation trigger pressure was 5
Fluctuation 16 continued more than time set by feed sec 5 to 5
(Delay)Timer liquid fluctuation timer, cancels the 120
leakage alarm by ∆P.
Sets treating temperature. 20
Treating
8 ℃ 5 to 90
Temperature
120
If the temperature of treating oil was
Out of ∆T℃ higher than or lower than in “8”, 5
Detecting 9 ℃ (±)5 to (±)10
Temperature cancels the leakage alarm by ∆P. 50
NOTE
Set minimum light liquid pressure using the following as a guide.
[Minimum light liquid pressure] = [Light liquid pressure] – [LM trigger pressure ΔP] – [A]
[A] = 0.01 to 0.02 MPa
7.2.3 Light Liquid Outlet Pressure Adjustment
To ensure proper functioning of the Leakage Monitor, the adjustment of light liquid outlet pressure to the
light liquid pressure level preset in the Multi-Monitor (memory preset item No. 13) through back pressure
control valve is required. Carry out this adjustment as follows.
1. Accomplish pre-operational checks. (Refer to Section 8.1.4 “Inspections Prior to Running”.)

2. Switch on the starter, automatic control panel (or alarm panel) and Multi-Monitor in that order.
3. Set the MM function switch on the automatic control panel (or alarm panel, starter panel) to ON and
the LM alarm output switch in Multi-Monitor to OFF.
In addition the manual SELFJECTOR version with no alarm panel has the MM function switch
installed on the starter.
4. Start the oil SELEJECTOR in accordance with the starting procedure. Do not start feeding until the
revolution reaches the rated speed.
5. While watching the flow rate display on the Multi-Monitor, adjust the by-pass valve and flow rate
control valve for the feed rate specified for the SELFJECTOR being operated. At the same time,
fully open the back pressure adjustable valve (needle valve) at the light liquid outlet and record the
pressure at that point without fail.
6. Check that the feed liquid temperature is the preset value through the feed liquid temperature
display on the Multi-Monitor. If lower, pressure drops when the feed liquid reaches the preset
temperature and a false alarm would be issued in some cases.
7. Press the pressure display lock switch on the Pressure adjustment Flow rate display
panel (or the function setting switch SW1 in the LED (Yellow) lock switch
Multi-Monitor) to freeze the indications of flow rate
and light liquid pressure in the upper and lower
seven-segment displays. While reading the light
liquid pressure on the Multi-Monitor, accomplish
pressure adjustment to the level preset in the
Multi-Monitor (refer to Section 7.2.2 ) through
the pressure control valve at the light liquid outlet.
8. Make fine adjustment of pressure through the
Fig. 7-3
back pressure control valve until the pressure
control LED (yellow) on top of the Multi-Monitor is illuminated. This LED flashes when pressure is
within ±15% of the level preset in the Multi-Monitor and is illuminated within ±3%.
9. After the adjustment of light liquid outlet pressure is completed, press the pressure display lock
switch on the panel (or the function setting switch SW1 in the Multi-Monitor) again to release the
pressure display locked status. Set the MM function switch on the automatic control panel to OFF
and then to ON. After that,
① The MM function switch is made "OFF" from the state of "ON" once and it makes it to "ON" again.
② LM alarm output switch of the Multi-Monitor is made "ON".
③ The cover of the Multi-Monitor is installed.
When flow rate is adjusted to after feeding, it is following the procedure below.
MM function switch “OFF”→ Flow rate display lock switch is pushed. →(Flow rate is indicated in
upper of displays) [Accomplish flow rate adjustment] →Flow rate display lock switch is pushed. →
MM function switch “ON”
NOTE
For a period of approximately 20 to 30 seconds after the MM function switch on the automatic
control panel (or the alarm panel or starter) is set to ON from OFF, the LED displays of the
Multi-Monitor remain blank, which is a normal transient phenomenon.
! CAUTION
1. The level of "light liquid pressure" preset in the Multi-Monitor is

“Pressure of back pressure adjustment valve fully opened” + “0.05 MPa”
But do not set over 0.20MPa for SJ15H, and more than 0.25MPa for SJ25H~220H.
It may cause the light liquid to overflow the light liquid chamber. (Refer to Section 7.2.2 )
The guide for setting of the light liquid outlet pressure in the condition that the back
pressure adjustment valve fully opened is less than 0.1MPa: 0.15MPa
2. The level of "minimum light liquid pressure" preset in the Multi-Monitor is

“Minimum light liquid pressure” =
“Light liquid outlet pressure” – “Leakage of trigger pressure (ΔP) – (0.01-0.02MPa)
This value should be set higher than the value of “Back pressure adjustment valve
fully opened”. If it was set the same or lower pressure as “Back pressure adjustment valve”,
the leakage of treating oil might not be detected correctly.
NOTE
 During daily check, confirm proper illumination of the pressure control LED (yellow) and
correct indication in the light liquid pressure on the Multi-Monitor.
 LM trigger pressure follows up pressure fluctuations due to pulsations during operation.
Even if the pressure control LED (yellow) flashes, therefore, the pressure need not be
adjusted.
Always check that the following timer setting is correct after oil feed is started.
How to adjust the automatic control panel with MM function switches.
This is the way to adjust without removing the cover of Multi-Monitor to adjust flow rate or back pressure
of the light liquid outlet during operations.
1. Turn the MM FUNC, switch on the control panel to OFF.
2. 0 is displayed for flow rate.
3. Pressing the flow rate display lock switch, flow rate in the upper and light liquid outlet pressure in the
lower are output on the Multi-Monitor display forcibly.
4. Adjust flow rate and pressure.
5. Press the flow rate force-display switch. (0 is displayed for flow rate again.)
6. Turn the MM FUNC, switch on the control panel to ON.
7.2.4 Checking Timer Setting after Start of Feeding
Always check that the following timer setting is correct after oil feed is started.
 Delay timer
Check that the time from the start of feeding after sludge discharge to the arrival of discharge side
pressure at preset level is shorter than the time preset on the delay timer.
NOTE
Though Multi-Monitor has function to prevent a false alarm for variation of treating oil
temperature or feed oil pressure, control the variation of temperature or pressure in the following
range for stable operation.
Control fluctuations in the flow rate of feed liquid to the SELFJECTOR to be within ± 0.01 MPa
in pressure equivalent.
Treatment temperature is ±5℃ of setup temperature.
Even if false alarm for leakage by ΔP was deactivated, detecting temperature of treating oil or
variation of feed oil pressure, in case of occurrence of leakage and light liquid outlet pressure
become lower than minimum pressure, in this case, it takes more time than the leakage detecting
by ΔP, leakage volume would be larger.
NOTE
To detect stable flow rate display or variation of feed oil pressure, a certain amount of pressure is
requested at feed oil inlet. Check the Orifice list in the attached document and drawing, operate
with more than the minimum flow late of guide for setting. (Refer to Table 7-5)
Table 7-5
Gear pump
GP15H GP25H GP35H GP60H GP85H NP150 NP300
SELFJECTOR
SJ15H/HH P/No. P/No. P/No. P/No. P/No.
SJ25H/HH 456970008 414213010 465819001 465820001 465821001 - -
SJ35H/HH 350 L/h 550 L/h 1,000 L/h 1,500 L/h 2,500 L/h
P/No. P/No. P/No. P/No. P/No. P/No.
SJ60H/HH
456970001 414213002 465819002 465820002 465821002 465822001 -
SJ85H/HH
600 L/h 750 L/h 1,000 L/h 1,400 L/h 2,100 L/h 3,400 L/h
SJ110H/HH P/No. P/No. P/No. P/No. P/No.
SJ160H/HH - - 465819003 465820003 465821003 465822002 465823001
SJ220H/HH 1,000 L/h 1,400 L/h 2,300 L/h 5,400 L/h 6,700 L/h
If the flow rate indicate won’t be stable when it was decreased feed oil volume or in case of feed oil flow
late is less than minimum feed oil guide for setting, order adequate orifice to our service agency.
7.3 Discharge Detector Function
The discharge detector function is variable according to the SELFJECTOR’s automatic device
specifications. If the discharge detector function is provided as an option to the automatic devices HBC-1
and -2, the Multi-Monitor MM22 detects faulty sludge discharge.
The discharge detector function for HSH-1 monitors(Multi-Monitor MM32) faulty sludge discharge and
the volume partially discharged at the time the separated water is led out is measured to judge if the
volume is appropriate.
NOTE
The Discharge Detector Function (DD) of the Multi-Monitor utilizes the reduction of the shaft
speed at discharging sludge. More specifically, if the horizontal shaft speed is not dropped
during sludge discharge, the detector recognizes it as a "No-Discharge" status by means of a
proximity switch. If the proximity switch is out of position or the switches are not set correctly, a
false alarm is happened.
(For the principle underlying the discharge detector function, see 5.3 Discharge Detector function.)
Discharge Detector function is required to set according to the specification of the SELFJECTOR. For
HSH-1, the adjustment and verification of the partial discharge volume is also necessary by means of
the reducing valve in the operating water solenoid valve unit.
In short, the setting should conform to the SELFJECTOR's specifications.
7.3.1 Setting of Sludge Discharge Partial discharge

confirmation LED
Detective Function
7.3.1.1 Setting up the water Detector Function OVER （LED red） Alarm output
JUST （LED green)
switch
Fig. 7-4 shows principal switches necessary UNDER （LED red）
for setting the Water Detector Function of the MEASURUNG （green）
Multi-Monitor. (MM22/MM32) Power switch

OFF ON
Revolution
output switch
OFF ON
50Hz 60Hz
1.50Hz/60Hz selector switch

2.Partial ON/OFF selector switch
ON OFF
Fig. 7-4
Table 7-6
Power switch ON/OFF control of Power is turned on with the switch in ON
Multi-Monitor power. position and off in OFF position.
50Hz / 60Hz Selection of power Used to select appropriate power frequency for
selector switch frequency between 50Hz the SELFJECTOR between 50Hz and 60Hz.
and 60Hz.
Alarm output ON/OFF control of An alarm is issued with the switch in ON
switch discharge alarm output. position, and not in OFF position.
7.3.1.2 Proximity switch adjustment and checking.
Revolution display(green) Trouble display(red)
1) Adjusting the Proximity Switch Position
The proximity switch is screwed directly in the gear

pump housing (horizontal shaft cover where
separate pump is used) and fixed with a lock nut.
When adjusting the position of proximity switch,
please do following procedure.
① Lock nut is loosened.
② Install proximity switch so that blue line on it turn
to the horizontal shaft side or the gear pump side.
③ Set the proximity switch at a distance of 0.5～1.0 Cable gland
Lock nut
mm from the horizontal shaft. (See Fig. 7-5) Marking（Blue line）
（In case of without gear pump）
④ After the adjustment is finished, retighten the lock Lock nut
（In case of with gear pump）
nut to fix the proximity switch.
Usually 0.5～1mm Proximity switch
The nut tightening torque should be less than （Non contact micro switch）
5.9N･m. Horizontal shaft
Magnet MR
Marking（Blue line）
Detail"A"
Blue line
Fig. 7-5
! CAUTION
 The Discharge Detector is precision equipment. Take special cares so that it is not bumped
during handling.
 The proximity switch should be retained firmly with the screws.
(The fastening torque should be 5.9N･m or less.)
 Make sure that the purifier is completely stopped before checking and adjusting, if
necessary, the installed position of the proximity switch.
 Do not use a proximity switch other than supplied with the SELFJECTOR.
2) Checking Proximity Switch Position

① If the proximity switch is in proper position
 The revolution display LED (green) on top of the Multi-Monitor flashes while the SELFJECTOR is in
operation.
 The revolution display LED (green) is illuminated when the SELFJECTOR is stopped.
② If the proximity switch is out of position -
 The trouble display LED (red) on top of the Multi-Monitor is lit when rated speed is reached.
Specifically, this LED is illuminated in either of the following cases.
(i) Input signal to the proximity switch is unstable - probable cause is the proximity switch being out of
position.
(ii) Proximity switch output exceeds 2,500 rpm in speed equivalent - probable cause is a circuit failure.
When the switch of SW2 and SW3 is pushed at the same time long like clause 5.1.3 , the rotational
speed is displayed in the indicator to confirm the rotational speed.
3) Measuring Proximity Switch Output Voltage Revolution voltage test pad (+)
The installed position of the proximity switch can be accurately

checked by measuring its output voltage.
Open the cover of the Multi-Monitor and measure voltage across

between the test pad checking revolution voltage and bolts (GND)
fixing control panel using a tester.
Table 7-7 shows test pin voltages versus power frequencies when the
proximity switch is in position. Board fixation screw (-)
Check that measured voltage is correct reference to Table 7-7.
Fig. 7-6
Table 7-7
Frequency Voltage
60Hz Approx. DC3.3V
50Hz Approx. DC2.9V
NOTE
When the tester reading exceeds DC4V, a circuit failure is suspected. In such case, contact MKK
service shop or us.
7.3.2 Setting up the Partial Discharge Function
7.3.2.1 Switch for setting

Partial discharge
Flow rate display lock switch
confirmation LED (green)
SW1: [SELECT] F
OVER （LED red）
SW2: [UP]
JUST （LED green)
SW3: [DOWN]
UNDER （LED red）
SW4: [SET]
1.50Hz/60Hz selector switch DD alarm output

2.Partial ON/OFF switch switch
Power switch OFF ON
OFF ON
Discharge quantity (*): Switch for our setting

setting switch (*)
Center voltage of discharge

quantity setting switch (*) Datum sensitivity VR
Fig. 7-7
Table 7-8
ON / OFF control of Power is turned on with the switch in ON
Power switch Multi-Monitor power. position and off in OFF position.
Selection of power Used to select appropriate power frequency
50Hz / 60Hz
frequency between 50Hz for the SELFJECTOR between 50Hz and
selector switch
and 60Hz. 60Hz.
DD alarm output ON/OFF control of An alarm is issued with the switch in ON
switch discharge alarm output. position, and not in OFF position.
Constant monitoring of Constant monitoring is effected with the
partial charge for optimal switch in ON position and stopped in OFF
Partial ON / OFF quantity. position. Whether or not partial discharge is
switch optimal is indicated through partial discharge
LEDs.
OVER (red) Lit when discharge is more than preset.
JUST (green) Lit when discharge is optimal as preset.
Partial discharge
confirmation LED UNDER (red) Lit when discharge is less than preset.
Lit when discharge measurement switch is
MEASURING (green)
pressed.
7.3.2.2 Partial Discharge Setting/Adjustment (HSH-1)

Partial discharge (amount of sludge) adjustment can be accomplished through pressure control by the
reducing valve for operating water. The Multi-Monitor (MM32) tells whether or not partial discharge is
optimal.
1. Set the timer for (T011) of the control panel to 0.6 sec.
2. Set the reducing valve connected to the solenoid valve unit for secondary pressure at a standard
preset level of 0.25 MPa.
NOTE
The primary pressure of the supply water line should be 0.35 to 0.5 MPa .
The supply water pressure over 0.75 MPa could cause a reducing valve failure.
4連電磁弁ユニット
Measuring way of operating water reducing valve Quadruple solenoid valve unit
① You can see the adjustment screw peeling off the seal on top of
SV9
the pressure reducing valve.
② Adjust the prescribed pressure with adjustment screw with SV1
looking the pressure gauge of pressure reducing valve. When you SV3 Operating water
turn the adjustment screw to right (clockwise revolution), the 作動水減圧弁
SV2 Reducing valve
secondary pressure would be increased, and when you turn it to
left (counterclockwise revolution), the pressure would be
decreased.
③ Operating pressure adjustment of pressure reducing valve
makes the partial discharge volume will be the value written in
Table 6-16 Separated water discharge volume.” After adjustment, Adjust
調節ねじ screw
follow the next section “Measuring of partial discharge volume
(HSH-1)”, and check that sludge discharge volume is in the adequate Fig. 7-8
range with Multi-Monitor.
NOTE
 SJ15HH discharges separated water by total discharge, so it doesn’t have partial
discharge function.
NOTE
 After setting the reducing valve for operating water for secondary pressure to 0.25 MPa,
(shop-adjusted) be sure to confirm that the amount of discharged sludge is in the
appropriate range.
 Increasing the reducing valve secondary pressure increases sludge discharge.
To decrease, lower the pressure.
 After the SV2 solenoid valve is closed, the pressure of the operating water reducing valve
may increase, but this is not abnormal.
7.3.2.3 Measure of the amount of partial discharge

The measure of the partial discharge is available only in the automatic control (HSH-1) system.
Before measuring the partial discharge volume, refer to 7.3.1.2 Proximity switch adjustment and
checking. and be sure to check the proximity switch is installed correctly.
Also, to measure the discharge volume using the decreasing of rotary speed in partial discharge,
refer to 12 Procedures to maintain and check main components and check that friction clutch and pulley
are in normal condition. If it’s measured with worn friction clutch or pulley, the correct measuring is not
available.
For measuring it, there are two methods:
1. Continuous measurement during normal operation.
2. One-time measurement for discharge adjustment or check
In this paragraph, the procedure for one-time measurement will be described. Before measure of the
partial discharge, make sure that the sensor is in position by reference to “” in this manual.
! CAUTION
Described below is the general procedure for checking the amount of partial discharge. Prior to
starting operation, be sure to refer to Section 8 “Operation” in this manual. Given instructions
are subject to the SELFJECTOR being ready to start. (The piping had completed for operation).
SJ15HH discharges separated water by total discharge, so it doesn’t have partial discharge
function.
1. Turn the power switches on in order of the starter, automatic control panel and Multi-Monitor.
2. Remove the front cover of the Multi-Monitor and check that all internal switches are in the designated
positions. If it’s not in designated position, correct it.
1) Check that the 50Hz/60Hz selector switch is in the position of power frequency for the
SELFJECTOR.
2) Turn the DD alarm output switch OFF.
3) Turn the Partial ON/OFF switch OFF.
4) Set discharge volume center voltage switch according to the module number of SELFJECTOR, as
seen in Table 7-9.
Table 7-9
Model SJ25HH SJ35HH SJ60HH SJ85HH SJ110HH SJ160HH SJ220HH

Central voltage
7 6 6 7 6 A A
setting
3. Turning the Partial “ON” / “OFF” switch to “ON”, “MEASURING” LED will be illuminated in green of
Partial discharge check LED. The green light “MEASURING” shows measuring discharge amount is
standby mode.
4. According to the starting procedure written in 8 “Operation”, start the SELFJECTOR.
5. Confirm that the SELFJECTOR has entered into purifier operation. Purifier operation is started in
response command signals received by the Multi-Monitor from the automatic control panel, when the
confirmation LED for input signal "Feeding"(green) in the Multi-Monitor and the “Revolution Display
LED”(green) on the Multi-Monitor are illuminated.
6. When the Discharge measurement switch in the Multi-Monitor is pressed the green "Measuring" LED
of the confirmation LED for partial discharge quantity is illuminated. This indication means that the
purifier is ready for measurement.
Note: No need to press “Discharge amount measuring switch”
7. Then, press the “DISCH.TEST” push button on the automatic control panel.
NOTE
Press push button of DISCHG.TEST on the control panel once for partial discharge, and press
twice within five seconds for total discharge.
8. The sequence of the automatic control panel proceeds to the "sludge discharge" process and sludge
discharge takes place.
9. The revolution sensor (proximity switch) installed in the purifier measures a drop in horizontal shaft
speed and the amount of discharge sludge.
10. The result is indicated through appropriate Partial Discharge LED in the Multi-Monitor; red LED for
"OVER", green LED for "JUST" or red LED for "UNDER". (See Reference)
11. If "OVER" LED (red) or "UNDER" LED (red) is illuminated, regulate the secondary pressure of the
reducing valve for operating water (refer to Section 7.3.2.2 and perform above operations from
Step 5 downward to adjust the quantity of discharge until the "JUST" LED (green) is illuminated.
12. When the measurement is continuously adjusted after the adjustment is finished, turn off partial
ON/OFF switch off.
NOTE
A change in reducing valve setting must be followed by discharge tests to have line pressure
stabilized before proceeding to discharge measurement.
7.4 Water Detector Function (WD)
7.4.1 Switch for setting

Described below is the pressure sensor type Water Detector (H-HIDENS system) incorporated in the
automatic control panel HSH-1/Multi-Monitor MM32 system configuration.
Fig. 7-9 shows principal switches necessary for setting the Water Detector Function of the Multi-Monitor.
Flow rate display

Seven-segment LED
lock switch
Upper : Setting item number
Middle : Set value
Lower : No indication

SW1: [SELECT] F
SW2: [UP]
SW3: [DOWN]
SW4: [SET]
Power switch
Water detector
OFF ON function switch
Fig. 7-9
Table 7-10
Power switch ON/OFF control of Power is turned on with the switch in ON
Multi-Monitor power. position and off in OFF position.
Water detector Selection between working Set the switch to working of the Water
selector dial and no working of Water detector function in clarifier operation and
Detector function. to no working in purifier operation.
Function setting Used to access memory Pressing SW1 indicates the preset item
switch preset item in the number in upper seven-segment display
Multi-Monitor and change and current preset value in lower. SW2
preset value. and SW3 select new preset value to
replace existing value. Pressing SW4
registers new preset value in memory.
7.4.2 Setting of Memory
Table 7-11
Minimum
Memory Preset Setting Standard Factory
Description Unit step of
preset item item No. range value setting
adjustment
This is the trigger level for
pressure sensor installed in
circulation line. When pressure
Minimum in circulation line falls below 0.01
WD 10 this level, pressure sensor MPa 0.01 to 0.03 0.03
pressure detects accumulated water in 0.10
bowl having reached the
predetermine level and issues
an output signal.
Water Detection trigger level is
WD trigger ΔW lower than actual 0.01
circulation line pressure. If
pressure 12 MPa 0.005 to 0.05 0.05
actual circulation line pressure
(ΔW) falls below this level, an alarm 0.10
signal is issued.
7.4.3 Adjusting Circulation Line Back Pressure Valve
Carry out the following procedures to adjust pressure Heavy liquid Analogue type
connecting piping pressure gauge
and install of Heavy liquid line set on the top of main
body of SELFJECTOR Circulation line
1. Turn OFF the MM function switch on the

automatic control panel (HSH-1).
2. Operating the function setting switches, check
that preset Water Detection trigger pressure
(ΔW: memory preset item No. 12) and minimum
water detection pressure (memory preset item No.
10) are correct. If not, reset them.
3. Turn OFF the Water Detector function switch. Pressure sensor
4. While reading the analog pressure gauge
installed at the circulation line, adjust the
Shut off valve Circulation line back pressure valve
circulation line back pressure valve for a back
Fig. 7-10
pressure of 0.1 MPa.
5. After circulation line pressure adjustment is finished, return the WD function switch ON.
6. Turn ON the MM function switch on the automatic control panel, and reinstall the cover of the
Multi-Monitor.
! CAUTION
Before operating the SELFJECTOR, make sure that the H-HIDENS gravity disc installed in the
bowl is suitable for its type. A wrong gravity disc may cause outflow of treated oil to the sludge
outlet or the motor being overloaded
8 Operation
8.1 Inspections Prior to Running
! CAUTION
The SELFJECTOR should be operated under optimum conditions to suit the nature of the treated
oil.
For each purifier type or specification, there are design limits for flow rate, pressure,
temperature, etc. Operation beyond these limits could put the purifier in a dangerous state.
8.1.1 Pipe connections
Make sure that the oil pipes, operating water pipes, and air pipes are correctly connected and that the
joints are firmly tightened. (Refer to the attached document & drawing.)
NOTE
 Check if the operating water pipes for opening/closing valve are not connected the wrong
way, i.e. one for the other.
 Make sure that 60 to 100 meshes strainer is attached in front of the gear pump.
 Make sure that a butterfly valve is mounted on the sludge outlet pipe.
8.1.2 Electrical wiring
Make sure that the wiring has been connected correctly. (Refer to the attached document & drawing.)
8.1.3 Flushing
Flush the inside of pipes connected to the SELFJECTOR (the oil pipes, operating water pipes, and air
pipes) to completely remove foreign matters from them.
! CAUTION
If the SELFJECTOR is re-started after not enough insufficient flushing, the following
malfunctions may occur:
 Damage to the gear pump and frequent breaks of the safety joint.
 Damage to the main cylinder seat surface and the main seal ring.
 Damage to the valve seat surface.
NOTE
Before flushing, disconnect the primary side connection flange from the operating water
pressure reducing valve to prevent ingress of water into the bowl from the water supplying
device during flushing.
8.1.4 Inspections prior to running (confirmation)
! CAUTION
Always confirm the following subjects prior to running the SELFJECTOR.
1. Make sure that an appropriate gravity disc has been employed in the bowl. (Refer to Section 6.4 )
2. Refill given amount of an appropriate type of lubrication oil in the gear case. This oil quantity should
be confirmed with the oil gauge.
3. Make sure that the primary pressure of compressed air supply pressure is between 0.5 and
0.7MPa.
4. Open the source valve on the operating water pipe to make sure the pressure.
! CAUTION
Decrease of operating water pressure during operation brings about the possibly of flowing back
of oil.
Automatic Set pressure Required operating

Discharge mode
configuration (Standard value) water pressure
Manual, HAP-11
Total discharge 0.3 MPa 0.35 ～ 0.5 MPa
HBC-1, HBC-2
Total discharge and
HSH-1 0.25 MPa 0.35 ～ 0.5MPa
Partial discharge
5. Either operate the solenoid valve or manually operate the respective valve to make sure that the
operating water for opening / closing valve is properly flowing out. (Refer to Fig. 2-2, Fig. 2-4)
(Check before the bowl is installed, with the operating water inlet pipe disconnected.)
6. Disconnect the sealing water pipe (brass pipe) and measure the quantity of the sealing water
and replacement water.
(Refer to Section 6.5.3 )
7. Make sure that the brake is in the non-braking position.
8. Make sure that the SELFJECTOR has been properly assembled with bolts completely tightened.
(Refer to Section 10.2 .)
9. Make sure the direction of revolution.
Turn on the starter. Start the motor and stop it simultaneously (within 3 seconds) and check that the
rotating direction of the motor or horizontal shaft is the same as the arrow n the SELFJECTOR
frame.
10. In case of automatic specification, power on the control panel and make sure that the timer
setting value is appropriate. (Refer to Chapter 3 Operation manual.)
11. Set the power switch of the Multi-Monitor to ON, and check that all the switches in the Multi-Monitor
are in proper positions and necessary memory preset items/values are correctly set.
(Refer to Section 7 .)
12. Fully open the inlet valve, outlet valve, and by-pass valve of the oil pipe.
13. Open the butterfly valve at the sludge discharge outlet.
! CAUTION
Before resuming operation after the bowl has been overhauled and reassembled, confirm the
following.
1. Make sure that the cap nut tying the bowl and vertical shaft together is tightened firmly.
2. Make sure that the alignment marks (stamped 0) on the bowl are at the same position.
(Refer to Section 10.2 )
3. Assemble the bowl into the vertical shaft, check the height, and make sure that the bowl can
be easily rotated by hand.
4. Make sure that the joints and traps (sludge cover) of the piping are firmly tightened.
5. Make sure that the union nuts and cover nuts of the inlet pipe are firmly tightened.
6. Make sure that the sealing inlet piping of fluid connecting pipe and heavy fluid connecting
pipe are firmly connected. (Refer to Section 10.2 )
8.2 Start-Up
8.2.1 Precautions at start-up
! CAUTION
Prior to starting operation, absolutely carry out the inspection in accord once with Section 8.1
“Inspections Prior to Running“.
Note the following points at the start-up.
Subject Measures
Operation sound When an abnormal sound is heard, immediately stop the operation and
inspect the purifier and identify the cause.
Vibration Vibration may temporarily occur just after start-up, however, this is not
an anomaly.
It will be reduced when the rated number of revolution is achieved.
At the rated number of revolution if SELFJECTOR has a large vibration,
immediately stop the operation and inspect the purifier and identify the
cause.
If feed liquid is being supplied, For safety, stop SELFJECTOR
immediately without discharging sludge.
Start-up time Small-size (SJ15H/HH - SJ35H/HH) and medium and large-size (SJ60H/HH
– SJ220H/HH) SELFJECTORs respectively reach their rated speeds in less
than 5 minutes and less than 10 minutes with current stabilized at 50 to 70%
of the rated level. The value of the current rating is shown on the name plate
of the motor. If the SELFJECTOR fails to reach its rated speed despite the
lapse of more than 10 minutes, stop it in accordance with stopping
procedure and check the friction clutch.
8.3 Stop
8.3.1 Precautions to stop

Before the bowl is stopped, it may be confirmed that the SELFJECTOR may vibrate at certain low
speeds temporarily. This is a transient phenomenon and normal.
! WARNING
Before disassembling or checking, make sure that the SELFJECTOR is completely stopped and
turn the power switch of the starter off. The stop of the SELFJECTOR can be checked from the
gear pump safety joint or motor fans.
NOTE
Refer to the Section 13 .
8.4 Automatic Specification (HBC-1, HBC-2)
To control console
Starter
1
C
3
E
B
A
G
F D
Fig. 8-1
8.4.1 Start-up
Use the following procedure for start-up.
Step 1
Before start-up, make sure that the valves [V5, V6, V7, V8, V9, and V10] are fully open.
Step 2
Operation Check item
Set power switches of the starter, automatic control Make sure that power to the starter, automatic
panel and Multi-Monitor to ON in that order. control panel and Multi-Monitor is on.
Step 3
Turn the MM function switch on the control panel Always operate this switch as described when feed
ON and the LM alarm output switch OFF. liquid flow and light liquid outlet pressure become
necessary to adjust.
Step 4
Push the [START] button on the starter to start up Make sure that the operation sound and vibration
the purifier. are normal.
After the start-up make sure that the current value
are stable from 50 to 70% of the rating.
NOTE
The value of the current rating is shown on the name plate of the motor.
Usually the rated number of revolution can be achieved 5 to 10 minutes following the start-up.
Step 5
Turn the oil heater on. Make sure that the feed liquid is circulated in the oil
heater and heated up to the set temperature.
NOTE
Some types of marine diesel oil do not have to be heated.
Step 6
Push the [AUTO.START] push button on the Processes of [Opening bowl] ⇒ [replacement
automatic control panel. water] ⇒ [Discharge] ⇒ [Sealing water] ⇒
[Feeding] will be performed in this order.
Confirm the discharge operation by the increase of
current reading or discharge sound.
Step 7
After making sure that the purifying-run is started, Make sure that the flow rate displayed on the
regulate the by-pass valve V8 to a specified feed Multi-Monitor is the predetermined value.
rate. Make sure the pressure at the light liquid outlet side
If flow rate cannot be adjusted with a by-pass valve when V6 is fully open.
V8 alone, open the V8 fully and regulate the flow After the feeding, make sure that no oil leaks out in
control valve V5 to a specified feed rate. the sludge outlet side and heavy liquid outlet side.
! CAUTION
The valve either flow adjustable valve V5 or by-pass valve V8 should be full opened. The
exhalation pressure of the supply pump rises abnormally when driving while opening half to
either valve, and there is a case where oil leaks from the pump oil seal part with the machine.
NOTE
Always make sure the pressure at the light liquid outlet side when V6 is fully open. This is necessary for
Leakage Monitor Function adjustment of the Multi-Monitor.
When setting up the Leakage Monitor (LM), refer to Section 7.2 “Leakage Monitor Function”.
Step 8
Push the switch for flow rate display lock switch . The pressure of light liquid outlet is always
displayed in lower seven-segment display.
NOTE
When MM function switch is turned ON or OFF, fixed display of the pressure of light liquid outlet is
released.
Step 9
Throttle down the pressure adjustable valve V6 for The pressure adjustment LED (yellow) on top of the
the light liquid pressure level present in the Multi-Monitor starts flashing when the pressure is
Multi-Monitor. Then, change the MM function within ±15% of the set pressure, and changes to
switch on the control panel from OFF to ON and illuminating when it is within ±3%.
following to set the LM alarm output switch in the
Multi-Monitor to ON.
NOTE
After the feed oil is supplied and the temperature is stabilized (approximately 5 minutes), check once
again that the light liquid pressure is within 15% of the level present in the Multi-Monitor (the pressure
adjustment LED flashing or illuminating). When the pressure is readjusted, adjust V6 with checking the
pressure adjustment LED.
! CAUTION
When you adjust pressure on the light liquid outlet side during purified operation, refer to
Section 7.2.3 .
STEP 10
If the Multi-Monitor has the Discharge Detector Make sure that the Revolution display LED (green)
Function, turn the DD alarm output switch in the on top of the Multi-Monitor is flashing. Make sure
Multi-Monitor ON. that the Revolution trouble display LED (red) is
turned off.
NOTE (MM2: Optional specification)

If the revolution display LED (green) does not flash or the trouble display LED (red) is lighting, the sensor
is out of position, or the sensor circuit is out of order. Take appropriate action in accordance with Section
7.3.1.2 or Section 14.12.5 .
8.4.2 Stop
! WARNING
If you find an unusually large vibration or a noise (contact noise or abnormal noise from the
bearing section) is confirmed, stop the SELFJECTOR immediately by depressing the
"Emergency Stop" push button on the automatic control panel.
Stop the SELFJECTOR with the following procedure.
Step 1
Push the [AUTO.STOP] push button on the The feed liquid valve CV1 closes and the
automatic control panel. sequential process of [Replacement] ⇒
[Discharge] ⇒ [Stop] automatically follows.
current reading and discharge sound.
Step 2
Turn the oil heater off.
Step 3
After making sure that the SELFJECTOR Also make sure that the other valves and cocks are
completely stops, close both the feed liquid inlet closed.
valve V7 and butterfly valve V10.
NOTE
It can be confirmed whether the SELFJECTOR stops or not with either the safety joint at the
horizontal shaft gear pump or the motor fan.
As the Discharge Detector Function (DD) is included in the MM22 system, the revolution display
LED (green) on top of the Multi-Motor changes from flashing to illuminating to show that the
SELFJECTOR has been stopped.
Step 4
Turn power switches off in order of the Make sure that power to the Multi-Monitor,
Multi-Monitor, automatic control panel and starter. automatic control panel and starter has been cut
off.
8.5 Automatic Specification (HSH-1)
To control console
Starter
1
C
3
E
B
A
G
F D
Fig. 8-2
8.5.1 Start-up
Step 1
Before start-up, make sure that the valves [V5, V6, V7, V8, V9, V10 and V11] are fully open and that the
valve V12 is fully closed.
Prior to clarifier operation with the H-HIDENS type SELFJECTOR, make sure that the valve V12 is fully
open and the valve V11 is fully closed.
Step 2
Turn power switches ON in order of the starter, Make sure that power to the starter, automatic
automatic control panel and Multi-Monitor. control panel and Multi-Monitor is on.
Step 3
Turn the MM function switch on the control panel Be sure to operate this switch as described when
ON. Then turn the LM alarm output switch and feed liquid flow and light liquid outlet side pressure
water detection output switch in the Multi-Monitor need to be adjusted.
OFF.
Step 4
falls within 50 to 70% of the rating.
NOTE
Usually the rated number of revolution can be reached from 5 to 10 minutes following the start-up.
Step 5
Turn the oil heater on. Make sure that the feed liquid is circulating in the
oil heater and heated up to the given temperature.
Step 6
Push the [AUTO.START] push button on the Processes of [Closing bowl] ⇒ [Replacement
automatic control panel. water] ⇒ [Discharge] ⇒ [Sealing water] ⇒
[Feeding] will advance in this order.
current reading or discharge sound.
Step 7
After making sure that the purifier-run is started, Check that the flow rate displayed on the
regulate the by-pass valve V8 to a given feed rate. Multi-Monitor is the predetermined value.
If flow rate cannot be adjusted with a by-pass valve Make sure the pressure at the light liquid outlet
V8 alone, after the V8 is fully opened, regulate the side when V6 is fully open.
flow control valve V5 to a given feed rate. After the feeding, make sure that no oil leaks out in
the sludge outlet side and heavy liquid outlet side.
! CAUTION
NOTE
Step 8
Push the coercion flow rate display switch. The pressure of light liquid outlet is always
displayed in lower seven-segment display.
NOTE
When MM function switch is turned ON or OFF, fixed display of the pressure of light liquid outlet is
released.
Step 9
the light liquid pressure level set in the Multi-Monitor starts flashing when the pressure is
Multi-Monitor. within ±15% of the set pressure, and changes to
illuminating when it is within ±3%.
NOTE
After the temperature of feed liquid being fed is stabilized (approximately 5 minutes), check once again
that the light liquid pressure is within 15% of the level present in the Multi-Monitor (the pressure
adjustment LED flashing or illuminating). Readjust the pressure, if necessary, through V6 while watching
the pressure adjustment LED.
Step 10
Adjust the circulation line pressure to 0.1 MPa Check that adjusted pressure is correct on the
through the circulation line back pressure valve analog pressure gauge installed on the circulation
V12. line (lower hood of the frame).
Set the water detector selector dial in the
Multi-Monitor to working of the water detector
position, and change the MM function switch on
the control panel from OFF to ON. And then turn
the LM alarm output switch and water detection
output switch in the Multi-Monitor ON,
! CAUTION
If adjustments of pressure on the light liquid outlet side during purifier operation are necessary,
refer to Section 7.2.3 .
! CAUTION
Setting the circulation line pressure over 0.15 MPa could result in the light liquid flowing out to
the sludge side or the motor being overloaded.
! CAUTION
If adjustments of the circulation line pressure to a level over the WD trigger pressure refer to
Section 7.4.3 .
Step 11
Set the DD alarm output switch in the Multi-Monitor Make sure that the revolution display LED (green)
to ON. on top of the Multi-Monitor is flashing.
Make sure that the revolution trouble display LED
(red) turns off.
NOTE
If the revolution display LED (green) does not flash or the revolution trouble display LED (red) is lighting,
the sensor out of position or a sensor circuit failure is probable cause. Take appropriate action following
this manual. (Refer to Section 7.3.1.2 or 14.12.5 ).
8.5.2 Stop
! WARNING
bearing section) is confirmed, stop the SELFJECTOR immediately by depressing the
"Emergency Stop" push button on the automatic control panel.
Step 1
Push the [AUTO.STOP] push button on the The feed liquid valve CV1 closes and the
automatic control panel. sequential process of [Replacement] ⇒
[Discharge] ⇒ [Stop] automatically follows.
current reading and discharge sound.
Step 2
Step 3
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joint at the
As the Discharge Detector Function is included in the MM32 system, the revolution display LED
(green) on top of the Multi-Monitor changes from flashing to illuminating showing that the
SELFJECTOR has been stopped.
Step 4
Turn power switches OFF in order of the Make sure that power to the Multi-Monitor,
Multi-Monitor, automatic control panel and starter. automatic control panel and starter are turned off.
8.6 Manual Specification (HAP-11)
To control console
監視盤へ Alarm panel Electric source
Starter
電源
警報盤始動器
1 C
E 3
F D
8.6.1 Start-up
Step 1
Before start-up, make sure that the valves take the following positions:
Full open: V5, V6, V7, V8, V9, and V10
Full close: V1, V3, CV1 and SV2
Step 2
Turn power switches ON in order of the starter, Make sure that power to the starter, alarm panel
alarm panel and Multi-Monitor. and Multi-Monitor is on.
Step 3
Turn the MM function switch on the alarm panel Always operate this switch as described when feed
ON. Then turn the LM alarm output switch in the liquid flow and light liquid outlet side pressure
Multi-Monitor OFF. become necessary to adjust.
Step 4
are stable within 50 to 70% of the rating.
NOTE
Usually the rated number of revolution can be reached from 5 to 10 minutes following the start-up.
Step 5
NOTE
Some types of marine diesel oil do not have to be heated.
Step 6
Open the manual handle of the solenoid valve SV2 When the supply of operating water for closing
for 20 to 30 seconds to supply the operating water bowl is completed, close the manual handle of the
for closing bowl so that it is closed. valve.
Step 7
Fill the measuring hopper with a specified quantity When the refill is completed, always make sure
of pure water, and open the globe valve V3 to refill that V3 is closed.
the bowl (supply of replacement water).
NOTE
The inside surface of the measuring hopper has a mark to show the quantity.
For the necessary quantity of replacement water, refer to Table 6-10 in Section 6.5.3 .
Step 8
Open the cock (for opening bowl) V1 for Confirm the discharge operation by the increase of
approximately 2 seconds to supply the operating current reading or discharge sound.
water for opening bowl so that water in the bowl
(replacement water) is discharged.
NOTE
Perform flushing inside the bowl.
Step 9
When the discharge is completed, open the
solenoid valve SV2 for 20 to 30 seconds to supply
closing valve operating water.
Step 10
the bowl (supply of sealing water)
NOTE
Same as above Step 7.
For the necessary quantity of sealing water, refer to Table 6-10 in Section 6.5.3 .
Step 11
Push the push button [FEEDING] on the alarm
panel.
Step 12
After making sure that the purifier-run is started, Check that the flow rate displayed on the
regulate the by-pass valve V8 to a given feed rate. Multi-Monitor is the predetermined value.
If flow rate cannot be adjusted with a by-pass valve Make sure the pressure at the light liquid outlet
V8 alone, after the V8 is fully opened, regulate the side when V6 is fully open.
flow control valve V5 to a given feed rate. After the feeding, make sure that no oil leaks out in
the sludge outlet side and heavy liquid outlet side.
! CAUTION
NOTE
When setting up the Leakage Monitor (LM), refer to Section 7.2 .
Step 13
the light liquid pressure level set in the Multi-Monitor starts flashing when the pressure is
Multi-Monitor. Then, change the MM function within ±15% of the set pressure, and changes to
switch on the alarm panel from OFF to ON, and illuminating when it is within ±3%.
following to set the LM alarm output switch in the
Multi-Monitor to ON.
NOTE
! CAUTION
When adjusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure (△P), refer to section 7.4.3 .
The procedure adjusting both flow rate and light liquid outlet pressure after feeding refers to the
Section 7.2.3 .
Sludge discharge procedure
To have sludge discharge effected during feeding operation;

1. Push the [STOP FEEDING] push button on the alarm panel to stop oil feed to the purifier.
2. Accomplish Steps 7, 8 and 9 to let sludge discharge take place.
3. Then, accomplish Steps 10 and 11 to resume feeding operation.
! CAUTION
In the lubricating oil treatment, introduce washing water into the bowl to clean at intervals of 6 to
8 hours before sludge discharge operation. (Carry out according to the operation procedure for
sludge discharge.) The bowl washing process is carried out after sludge discharge. For
necessary quantity of washing water, refer to Table 6-12 in Section 6.5.3 .
Failure to clean the bowl may affect the purifier's performance or cause mechanical troubles.
8.6.2 Stop
! WARNING
bearing section) is confirmed, stop the SELFJECTOR immediately by first depressing the [STOP
FEEDING] push button on the alarm panel, then depressing the [STOP] push button on the
starter.
Step 1
Push the [STOP FEEDING] push button on the
alarm panel to close the feed valve CV1.
Step 2
Step 3
of water, and open the globe valve V3 to refill the that V3 is closed.
bowl (supply of replacement water).
NOTE
For the necessary quantity of replacement water, refer to Table 6-10 in Section 6.5.3
Step 4
Open the cock V1 for approximately 2 seconds to Confirm the discharge operation by the increase of
discharge the sludge. current reading or discharge sound.
Step 5
Push the [STOP] push button of the starter to stop
the motor.
Step 6
NOTE
Step 7
Turn power switches ON in order of the Make sure that power to the Multi-Monitor, alarm
Multi-Monitor, alarm panel and starter. panel and starter are turned off.
Alarm panel（HAP-11）
① "SOURCE LAMP"
Lights when the alarm panel is turned on.
③
⑤ ①
② "POWER SWITCH"
Power switch on the alarm panel. ④
異常流出通液電源 ②
③ "FEEDING LAMP" ⑥ OIL
LEAKAGE
FEEDING SOURCE
Push the "FEEDING" button while running lights 切入

⑧
OFF ON
the indicator lamp. 通液停止通液電源
⑦
STOP FEEDING SOURCE
FEEDING
④ "FEEDING" 切
OFF
入
ON
Push the button while running changes over the MM 機能

スイッチ
警報
リセット
MM FUNCTION ALARM
3-way cylinder valve to feed liquid to SWITCH RESET
SELFJECTOR.
⑤ "OIL LEAKAGE LAMP"

When the Multi-Monitor has its Leakage Monitor
actuated by a leakage detected during running,
the indicator lamp is lit.
⑥ "STOP FEEDING"
Pressing the button while running changes over the 3-way cylinder valve to allow feed liquid to
by-pass SELFJECTOR.
⑦ "ALARM RESET"
When the Multi-Monitor has its Leakage Monitor actuated during running, the alarm circuit is caused
to hold with the OIL LEAKAGE lamp lit.
⑧ "MM FUNCTION SWITCH"

This selector switch is used for ON/OFF control of feed signal output from the alarm panel to the
Multi-Monitor.
When the "MM FUNCTION SWITCH" is off position, feeding signal is not outputted from the alarm
panel to the Multi-Monitor even if the SELFJECTOR is on feeding.
8.7 Manual Specification
Starter
Electric source
始動器電源
To control console
2 監視盤へ
3
E
B
F D
Fig. 8-4
8.7.1 Start-up
Step 1
Before start-up, make sure that the valves take the following positions:
Full open: V4, V6, V7, V8, V9 and V10
Full close: V1, V3, V5 and SV2
Step 2
Turn the MM function switch on the starter panel If adjustments of feed liquid flow and light liquid
and the LM alarm output switch in the Multi-Monitor outlet pressure are necessary, you a hold do this.
OFF.
Step 3
Turn power switches ON in order of the starter, and Make sure that power to the starter, and
Multi-Monitor. Multi-Monitor is on.
Step 4
the SELFJECTOR. are normal.
are stable within 50 to 70% of the rating.
NOTE
Usually the rated number of revolution can be achieved 5 to 10 minutes following the start-up.
Step 5
NOTE
Such as marine diesel oil does not have to be heated.
Step 6
Open the manual handle of the solenoid valve SV2
for 20 to 30 seconds to supply the operating water
for closing bowl so that it is closed.
Step 7
the bowl (supply of replacement water).
NOTE
The inside surface of the measuring hopper has a mark to show the quantity.
Step 8
Open the cock (for opening bowl) V1 to supply the Confirm the discharge operation by the increase of
operating water for opening bowl so that water in current reading or discharge sound.
the bowl (replacement water) is discharged.
NOTE
Perform flushing inside the bowl.
Step 9
When the discharge is completed, close the cock
V1 and open the solenoid valve SV2 for 20 to 30
seconds to supply the operating water for closing
bowl.
Step 10
the bowl (supply of sealing water).
NOTE
Same as above Step 7.
For the necessary quantity of sealing water, refer to Table 6-10 in Section 6.5.3 .
Step 11
Open flow control valve V5 fully and then turn the Make sure that the by-pass valve V8 is fully open.
MM function switch on the starter panel to ON.
After it, gradually open the feed liquid inlet valve
V7 for feeding.
Step 12
After making sure that the purifier-run is started Check that the flow rate displayed on the
enters, regulate the by-pass valve V8 to a given Multi-Monitor is the predetermined value.
feed rate. Make sure the pressure at the light liquid outlet
If flow rate cannot be adjusted with a by-pass valve side when V6 is fully open.
V8 alone, after the V8 is fully opened, regulate the After the feeding, make sure that no oil leaks out in
flow control valve V5 to a given feed rate. the sludge outlet side and heavy liquid outlet side.
! WARNING
NOTE
Step 13
the light liquid pressure level present in the Multi-Monitor starts flashing when the pressure is
Multi-Monitor. within ±15% of the set pressure, and changes to
illuminating when it is within ±3%.
NOTE
Step 14
Change the MM function switch on the starter The MM function switch in the ON position causes
panel from OFF to ON, and then turn the LM alarm a FEED signal to be issued from the starter to the
output switch in the Multi-Monitor ON. Multi-Monitor, making the Leakage Monitor
operative.
! CAUTION
When adjusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure (△P) refer to Section 7.4.3 .
The procedure adjusting both flow rate and light liquid outlet pressure after feeding refers to the
Section 7.2.3 .
To have sludge discharge effected during feeding operation;

1. Turn the MM function switch on the starter panel OFF to make the Leakage Monitor Function of the
Multi-Monitor inoperative.
2. Open the circulation valve V4 and close the feed liquid inlet valve V5 to stop oil feed to the oil
purifier.
3. Accomplish Steps 7, 8 and 9 to let sludge discharge take place.
4. Then, accomplish Steps 10, 11 and 12 to resume oil feeding.
In order to prevent an incorrect alarm, please carry out operation of Procedure 12 within 40 seconds
after turning the MM functional switch ON.
! CAUTION
In the lubricating oil treatment, introduce washing water into the bowl to clean at intervals of 6 to
8 hours before sludge discharge operation. (Carry out according to the operation procedure for
sludge discharge.) The bowl washing process is carried out after sludge discharge. For
necessary quantity of washing water, refer to Table 6-12 in Section 6.5.3 .
Failure to clean the bowl may affect the SELFJECTOR'S performance or cause mechanical
troubles.
8.7.2 Stop
! WARNING
If you find an unusually large vibration or noise (contact noise or abnormal noise from the
bearing section) is present, shut off the supply of feed liquid, then immediately depress the
[STOP] button on the starter to stop the SELFJECTOR.
Stop the purifier with the following procedure.
Step 1
Turn the MM function switch on the starter panel
OFF.
Step 2
Step 3
After fully open the glove valve for return V4 and
by-pass valve V8, close the feed liquid inlet valve
V5.
Step 4
of water, and open the globe valve V3 to refill the that V3 is closed.
bowl (supply of replacement water).
NOTE
Step 5
Open the cock V1 for approximately 2 seconds to Confirm the discharge operation by the increase of
discharge the sludge. current reading or discharge sound.
After this discharge, close cock V1.
Step 6
Push the [STOP] push button of the starter to stop
the motor.
Step 7
NOTE
Step 8
Turn power switches OFF in order of the Make sure that power to the Multi-Monitor, and
Multi-Monitor, and starter. starter has been cut off.
8.8 Manual operative method of Automatic Specification
To control console
Starter
1
C
3
E
B
A
G
F D
Fig. 8-5
NOTE
This section is a instruction which shows the case that the automatic specification of
SELFJECTOR SJ15H～SJ220H are operated with manual.
SJ15HH ～ SJ220HH can’t be carried out HIDENS operation with manual, so they are
carried out Purifier operation. In case of manual operation, refer to this section.
8.8.1 Start-up
Start the SELFJECTOR in accordance with the following procedures.
NOTE
When the power supply of automatic control panel in broken down, Multi-Monitor doesn't work
because the power is not supplied. {The capacities and the light liquid outlet pressure (outlet
pressure) can’t be confirmed because they are not shown.}
When the control unit of automatic control panel is broken, the signal for feed control is not
output from the automatic control panel to the Multi-Monitor though the Multi-Monitor can be
operated. In addition, the warning is not output from the Multi-Monitor.
Step1
Before start-up, make sure that the valves are adjusted like the following positions:
V6，V7，V8，V9，V10 are opened fully. V5 is fully closed.
Confirm the locking button SV4 for manual is loosened. (Refer to Fig. 2-4)
Step2
Turn power switches in order of starter, automatic Confirm that the power is supplied to the starter,
control panel and Multi-Monitor ON. automatic control panel and Multi-Monitor.
When the power is not supplied to Multi-Monitor,
the power supply circuit is broken. So cut the power
supply to automatic control panel and
Multi-Monitor.
Step3
Push the [START] button on the starter to start up Confirm that the operation sound and vibration are
the purifier. appropriate.
After the start-up, confirm that the current value are
stable between 50 and 70% of the rating.
NOTE
Usually the number of revolution can be achieved to the rated number in 5 -10 minutes.
Step4
Turn the oil heater on. Confirm that the feed liquid is heated up to the
given temperature after it is circulated with the oil
heater.
NOTE
Some types of marine diesel oil do not have to heated.
Step5
For closing the bowl, open the manual handle of Stop to supply when the surplus operation water
the solenoid valve SV2 for 20 to 30 seconds to come out from the operation water drain. When the
supply the operating water for closing bowl. feed is completed, confirm that SV2 is closed
After the bowl is closed, close the solenoid valve absolutely.
SV2.
※Once in every 10 to 15 minutes, open the manual ※Supply the intermittent water.
handle of the solenoid valve SV2 for 5 seconds to
refill the operating water.
NOTE
Refer to Fig. 2-2 for the manual handle of the solenoid valve SV2.
Step6
Open the manual handle of the solenoid valve SV3 When the feed is completed, confirm that SV3 is
for set time to supply the replacement water for the closed absolutely.
bowl.
NOTE
For the supply time of replacement water, refer to “Table 8-1 Replacement water, sealing water and
washing water supply time guideline table”. Refer to Fig. 2-2 for the manual handle of the solenoid valve
SV3.
Step7
For discharging water in the bowl, open the manual Confirm the discharge operation by the increase of
handle of the solenoid valve SV1 for approximately current or discharging sound.
3 seconds to supply the operating water for the When the feed is completed, confirm that SV1 is
bowl. closed absolutely.
NOTE
Perform flushing inside the bowl. Refer to Fig. 2-2 for the manual handle of the solenoid valve SV1.
Step8
For closing the bowl open the manual handle of the When the feed is completed, confirm that SV2 is
solenoid valve SV2 for 20 to 30 seconds to supply closed absolutely.
the operating water for closing bowl.
After the bowl is closed, the solenoid valve SV2.
Step9
Open the manual handle of the solenoid valve SV3 When the feed is completed, confirm that SV3 is
again for set time to supply the sealing water for the closed absolutely.
bowl.
After this supply, close cock SV3.
NOTE
For the supply time of replacement water, refer to “Table 8-1 Replacement water, sealing water and
washing water supply time guideline table” replacement water, sealing water and washing water supply
time guideline table”.
Step10
Screw in the button (red) for the manual operation Confirm the by-pass V8 valve has opened
of the solenoid valve SV4 and supply the operation completely.
air to switch the feed liquid CV1 to SELFJECTOR
side.
NOTE
Refer to Fig. 2-4 for the locking button of the solenoid valve SV4. When the locking button of the
solenoid valve SV4, the air supply port of the solenoid valve SV4 is forced to be opened, and the feed
liquid valve CV1 is switched to the feed oil side of SELFJECTOR by the air pressure. A locking button
of the solenoid valve SV4 should leave loosen at automatic specification.
Step11
When "Flow rate display lock switch" located right Confirm the flowing quantity display of
side on the board of the Multi-Monitor is pushed, Multi-Monitor is specified feed rate. Confirm the
the flow rate in the upper display and light liquid light liquid outlet side pressure when V6 opens
outlet pressure in the lower display are coercively completely.
output. Adjust the specified feed rate by opening V5 Confirm oil doesn't leak to the sludge outlet side
gradually. If the feed rate doesn’t achieve to the and the heavy solution outlet side after the oil feed.
specified one, keep V5 full open and adjust the
feed rate by closing V8 gradually.
NOTE
When the feed rate isn’t displayed because of MM’s failure and so on, adjust the feed rate of the
SELFJECTOR by the extent that a little oil is over flown from the service tank to settling tank.
! CAUTION
Step12
When the light liquid pressure adjustable valve V6 is adjusted, Multi-Monitor starts feed operation.
Step13
After feed operation, open the manual handle of the solenoid valve SV2 for 5 seconds once in every 10
to 15 minutes to refill the operating water.
After feed operation, sludge is discharged when the discharge time set in the discharge interval timer
(C015) passed.
When sludge is discharged during feeding operation;

1. Loosen the locking button for manual operation of SV4, exhaust the operation air of the feed liquid
CV1 to switch to the return side. And stop feeding oil to the SELFJECTOR.
2. Discharge sludge in accordance with Steps 7, 8 and 9.
3. Then, resume oil feeding in accordance with Steps 9, 10, and 13.
! CAUTION
In case of purifying the lubricating oil, supply washing water into the bowl to clean at intervals of
6 to 8 hours before discharging sludge. (Carry out in accordance with the operation procedure
for sludge discharge.) The bowl washing process is carried out after discharging sludge. Refer
to “Table 8-1 Replacement water, sealing water and washing water supply time guideline table”
about the amount of washing water.. If the bowl is not cleaned, it is considered that the purifying
performance is declined, and mechanical troubled is happened.
8.8.2 Stop
! WARNING
bearing section) is confirmed, shut off the supply of feed liquid, then immediately push the
[STOP] button on the starter to stop the SELFJECTOR.
Stop the purifier with the following procedure.
Step1
Step2
Loosen the locking button for manual operation of
SV4, and exhaust the operation air the feed liquid
valve CV1 to switch it to the return side.
NOTE
Refer to Fig. 2-4 for the locking button of the solenoid valve SV4.
Step3
Open the manual handle of the solenoid valve SV3 When the feed is completed, always make sure that
for specified time to supply the replacement water SV3 is closed.
to the bowl.
After this supply, close SV3.
NOTE
Refer to “Table 8-1 Replacement water, sealing water and washing water supply time guideline table”
about the supply time of replacement water. Refer to Fig. 2-2 for the manual handle of the solenoid
valve SV3.
Step4
Open the manual handle of the solenoid valve SV1 Confirm the discharge operation by the increase of
for approximately 3 seconds to supply the electric current or discharge sound.
operating water for opening bowl to discharge the
sludge in the bowl.
After this discharge, close SV1.
NOTE
Refer to Fig. 2-2 for the manual handle of the solenoid valve SV1.
Step5
Push the [STOP] button of the starter to stop the
motor.
Step6
After confirm that the SELFJECTOR completely Confirm that the other valves and cocks are also
stops, close both the feed liquid inlet valve V7 and closed.
butterfly valve V10.
NOTE
The SELFJECTOR’s stop can be confirmed with either the safety joint at the gear pump side of
horizontal shaft or the motor fan.
Step7
Turn the switch OFF in order of the Multi-Monitor, Confirm that power to the Multi-Monitor, automatic
automatic control panel and starter. control panel and starter has been cut off.
8.8.3 Appendix table
Table 8-1 Replacement water, sealing water and washing water supply time guideline table
Article Required SJ15H SJ25H SJ35H SJ60H SJ85H SJ110H SJ160H SJ220H
L/times 0.7 1.1 1.2 2.6 3.3 4.4 9.5 10.2
Replacement water
sec/times 6 10 11 13 17 17 36 39
L/times 0.7 1.0 1.2 2.6 3.1 5.5 8.0 9.0
Sealing water
sec/times 6 9 11 13 16 21 30 34
L/times 1.1 1.4 2.0 4.0 5.2 8.4 13.4 14.7
Clean water Lubricant
sec/times 10 12 18 20 26 32 51 56
NOTE
Supply the flow rate appropriately the valves are operated actually.
The supply time of replacement water and sealing water shown in are “Table 8-1 Replacement
water, sealing water and washing water supply time guideline table” the values in case that the
supply flow rate is set as follows.
(1) SJ15H, 25H 35H : 7 L/min.
(2) SJ60H, 85H : 12 L/min.
(3) SJ110H, 160H, 220H : 16 L/min.
Cleaning water is not needed for the fuel oil SELFJECTOR.
8.9 Procedure of change over Operating Mode for HIDENS specification
8.9.1 Change from HIDENS Operation to Purifier Operation.
Confirmation prior to running

① Assemble the suitable gravity disc selected according to the Operation Manual.
(6.4.2 Gravity disc selection procedure)
② Make sure that the Circulation line back pressure valve (V12) is fully closed and the Shut off
valve (V11) is fully opened.
③ Set the LM alarm output switch of Multi-Monitor (MM32) to "OFF".
④ Turn the Water Detector function switch of Multi-Monitor (MM32) to "OFF".
⑤ Change the timer value of Automatic control panel according to the purifier operation.
(Refer to Chapter 3 Operation Manual 3B : Table 7-5).
⑥ Set the MM function switch on the Automatic control panel to "ON".
Procedure of starting the PURIFIER operation

① Start up the purifier, press "AUTO.START" push button and adjust the feed rate.
( Refer to Step 1 → Step7 of Section 8.4.1 )
② Throttle down the back pressure adjustable valve (V6) at the cleansing oil outlet and adjust to
the preset light liquid pressure level in the Multi-Monitor.
③ Set only the LM alarm output switch function switch on the Automatic control panel to “ON”.
④ Set the LM alarm output switch of Multi-Monitor (MM32) to "ON".
Water Detection (WD)

output switch
Power switch
OFF ON
OFF ON LM alarm output

switch
OFF ON
8.9.2 Change from Purifier Operation to HIDENS Operation
Confirmation prior to running

① Exchange the gravity disc to HIDENS (HOC) type.
(Refer to Table 6-6 Gravity discs for H-HIDENS operation)
② Make sure that the Circulation line back pressure valve (V12) is fully opened and the Shut off
valve (V11) is fully closed.
③ Set the LM alarm output switch of Multi-Monitor (MM32) to "OFF".
④ Make sure that the Water Detection function switch of Multi-Monitor (MM32) is set to "OFF".
⑤ Change the timer values of the Automatic control panel according to the table or HIDENS
Operation Mode Manual (Refer to Chapter 3 Operation Manual 3B : Table 7-4).
⑥ Set the MM function switch of the Auto control panel to "OFF".
Procedure of starting the HIDENS operation

① Start up the purifier, press "AUTO.START" push button and adjust the feed rate.
(Refer to Step 1 → Step7 of Section 8.5.1 )
② Throttle down the pressure adjustable valve (V6) for the light liquid pressure level preset in the
Multi-Monitor.
③ Adjust the back pressure valve (V12) on the top of SELFJECTOR, and set pressure on the
circulation line to 0.1MPa.
④ Set the LM alarm output switch of Multi-Monitor (MM32) to "ON".
⑤ Set the Water Detection output switch of Multi-Monitor (MM32) to "ON".
⑥ Set the MM function switch on the Automatic control panel to “ON”.
Circulation line
Circulation line back

pressure valve (V12)
Shut off valve (V11)
9 Suspension
If the SELFJECTOR will not be used for a long period (more than 3 months), carry out the following
inspection, maintenance and service activities.
9.1 Preparations for Suspension
1. The frame and sludge cover should be disassembled for cleaning. After completely removing
moisture, apply rust-preventive oil all over the inside surface.
2. After disassembling and cleaning, the bowl should be applied lubricating oil, and re-assembled.
Apply rust-preventive oil on the outside surface of the bowl, and store it separately without
re-assembling in the vertical shaft.
3. The vertical and horizontal shafts should be disassembled for cleaning. After cleaning, apply
rust-preventive oil all over the surface, then re-assemble them in the SELFJECTOR main body.
4. The inside surface of the gear case should be applied rust-preventive oil after cleaning. Do not refill
lubricating oil before starting operation.
5. After disassembling and cleaning, the gear pump should be applied lubricating oil, then
re-assembled. Accumulated oil, if present in the pump connecting tube, should be completely
removed in advance so that it from does not flow into the gear pump.
6. Close the source valve of the operating water pipe, then drain water from the pipe and open the
flange.
7. Place appropriate desiccant in the Multi-Monitor.
! CAUTION
 Place appropriate desiccant in the starter, control panel and Multi-Monitor and wrap them
closely with vinyl film sheet, etc. Condensation due to significant moisture may cause rust
inside.
 Close the butterfly valve at the sludge outlet. If the butterfly valve is open during
suspension, vapors from the sludge tank may cause the shaft system to be oxidized.
9.2 Maintenance during Suspension
9.2.1 Purifier main body and mechanical components
 Turn the vertical shaft for 2 or 3 minutes by hands at least once a week.
 Carry if all is rust-free every 3 months.
 Carry out the rust prevention measures every 6 months..
9.2.2 Electrical component
Carry out the 6 month periodical inspection and perform seal-up after replacing desiccants.
9.3 Resuming Operation
Before resuming the operation, carry out inspections according to “8.1 Inspections Prior to Running”.
As for electrical components, perform insulation checks on each terminal and coil to make sure they
have a dielectric resistance 1 MΩ or greater.
9.4 Others
! CAUTION
When the SELFJECTOR has not been used for a long period of time (more than 3 months), carry
out inspections mainly of the bearing section prior to resuming the operation.
 Check that the bearings are all rust-free.
 Be sure to replace rusted bearings.
 Be sure to oil the bearings before starting the operation.
Section 3 Maintenance
10 Disassembly and reassembly
10.1 Disassembly
! DANGER
Don’t open and disassemble the SELFJECTOR before stopping completely.
Cautions for disassembly
! WARNING
 Check that the machine is stopped completely.

Check the fan of the motor to determine whether the machine is stationary.
If the Multi-Monitor MM22, MM32 (standard equipment for automatic specification HSH-1
version) is equipped, the LED (green) flashes during revolution display, and will light when
the machine stops, thus enabling you to know that the machine has stopped.
 Turn the power supply of the starter to “OFF” to prevent the SELFJECTOR from starting
unexpectedly.
 Close the feed liquid valves inlet and light liquid outlet.
 When a steam type oil heater is equipped, close the steam supply valves.
 The piping and main body (the bowl in particular) are heated to a high temperature by the
treatment liquid. To prevent burns, take proper steps such as wearing protective gloves.
 Do not attempt any further scope of disassembly which is not covered in this manual.
 Make sure that the SELFJECTOR is always operated with the main body fully assembled.
Never operate the machine under the condition of that the cover is removed, and the bowl is
exposed.
NOTE
All the screws used in the SELFJECTOR are “clock wise screws”.
SELFJECTOR Instruction Manual 10-1 Operation & Maintenance Manual Section3 Maintenance
A list of required tools
801 dismantling stand 809 jack(3) 817 jack(10)
802 bowl nut handle 810 main seal ring 818 hook spanner
803 jack(1) 811 bolt×2 819 push bolt
804 disc nut handle 812 protective plate 820 socket set screw×2
805 light liquid chamber handle 813 jack(5) 821 jack(4)
822 jack(9)
807 disc clamp plate 814 jack(6) （SJ110H, 220H）
808 cap nut spanner 815 jack(7) 823 handle(1)
408
324
10.1.1 Sludge Cover
Remove the plug mounted in front of the bracket to drain the oil
inside the piping.
324
Bracket
(Automatic specification machine)

Loosen the cap nuts at the top and bottom of the sealing water
tube (408) and remove the top of the sealing water tube. 326
Plug
(Fig. 10-1)
Fig. 10-1
(Manual specification machine)
Remove the measuring hopper and the globe valve together.
317
Remove the cap nuts of the connecting pipes (2) (324) and
connecting tube (2) (328) with the hook spanner (818). Loosen the
union nuts (326) at the bottom of the connection pipes and tube
with the hook spanner (818), and direct them sideways to make
sure that when the cover is removed, they do not get in the way.
(Fig. 10-1)
Take care not to lose of the flow rate regulating orifice inserted in
the portion indicated by the arrow. (Fig. 10-1)
Fig. 10-2
Remove the cover nut (317) with a spanner. (Fig.10-2)
320
Remove the nut (320) fixing the inlet pipe with a spanner.
(Fig.10-3)
Fig. 10-3
Loosen the socket set screw (313) (M6).
Take care not to lose them. (Fig.10-4)

313
Fig. 10-4
Hit the top of the inlet pipe lightly with a plastic hammer to detach
the appressed portion to the light liquid impeller. (Fig. 10-5)
Fig. 10-5
Remove the socket cap screws (302) (in four places) which are
302
fixing the frame and sludge cover. Take care not to lose the socket
cap screws. (Fig. 10-6)
Fig. 10-6
Fit the jack (6) (814) on the top part of the upper hood and put the
handle (823). (Fig. 10-7) 823
Lift up sludge cover using wire and chain block the wire on the
814
handle of the jack (6) and pull the sludge cover (trap) (301) up in
the vertical direction with the chain block. (Fig. 10-8)
Fig. 10-7
! CAUTION
When it is pulled up with the chain block, take care that the
301
wire does not get out of the handle.
Fig. 10-8
804
10.1.2 Bowl
Refer to the Bowl Assembly Drawing (Fig. 10-33)
10.1.2.1 Removing gravity disc

Mount the disc nut handle (804) on the disc nut (122) and hold it
down by hand to make sure that it does not go up, and strike it with
a hammer to counter-clockwise to remove it. (Fig. 10-9)
Fig. 10-9
Remove the heavy liquid chamber (134), impeller (2) (321), packing
134 heavy liquid chamber
(133) and gravity disc (121). (Fig. 10-10)
321 impeller(2)
It is enough at this step to replace the gravity disc. 133 packing

Changing gravity disc is able to do at this step.
121 gravity disc
116 O ring
120 light liquid chamber
323 O ring
322 impeller(1)
319 inlet pipe
Fig. 10-10
Mount the light liquid chamber handle (805) to the light liquid
chamber (120), hold it down by hand to make sure that it does not 805
go up, and strike it with a hammer to remove it. (Fig. 10-11)
Fig. 10-11
Pull out the impeller (1) (322) and inlet pipe (319) by hand.
(Fig. 10-12) 319
322
Fig. 10-12
10.1.2.2 Pulling out the bowl
Fix the dismantling stand (801) on the dismantling site using the
four drilled holes. (Fig. 10-13)
801
Remove the cap nut (124) which is tightening the bowl on the
vertical shaft with the cap nut spanner (808). (Fig. 10-14)
※ How to use cap nut spanner Fig. 10-13

Insert the cap nut spanner in the bowl, set the spanner on the cap
nut, and thread the threaded rod of the spanner into the threaded
hole at the head of the cap nut (a), turn the handle of the spanner
(b), and draw it up. The bowl can then be removed with the cap
nut (124) mounted. 808
(a)
808
(b)
124
Fig. 10-14
Mount the jack (4) (821) by threading it into the threaded part of the 821
distributor (108). (Fig. 10-15)
! CAUTION
When the deformation or bentness of the handle are found on

the jack, stop using them, and replace them with new ones.
Tighten down the handle of the jack (4) (821) until the bowl is Fig. 10-15
slightly raised. (Fig. 10-16)
! CAUTION
Don’t strike the top of the jack.
NOTE
When the push bolt is brought into contact with the end of the
vertical shaft by rotation of the handle, the resistance of the
handle will increase. The bowl is held tightly against the
vertical shaft by the taper portion. To loosen the bowl, further
rotate the handle by striking with a hammer, and tighten it
down until the bowl is slightly raised.
Fig. 10-16
Hang wire rope to the handle of the jack (4) (821) and slowly draw
up the bowl in the vertical direction gradually by use of the chain
block. (Fig. 10-17)
! CAUTION
If the bowl held tightly against the vertical shaft by the taper
part is directly lifted, the vertical shaft will also be lifted, and
might damage the parts.
In case of moving the bowl which is kept lifted, support the
bowl not to rotate.
NOTE
The bowl might be withdrawn with the bowl bush attached.
Fig. 10-17
Put the lifted bowl on the dismantling stand (801). In this case,
make sure that the four pins of the dismantling stand fit in the holes 821
at the bottom of the bowl.
Remove the jack (4) (821). (Fig. 10-18)
! CAUTION
When the bowl is put on the dismantling stand, take care not
to hurt your hand.
801
10.1.2.3 Disassembling bowl nut and pulling out disc (1)
The bowl nut can be removed easily with compressing the disc (1).
(1) Screw the bolt of disc clamp plate (807) completely by hand in
the distributor (108).
(2) Adjust direction of peephole of the disc clamp plate (807) to be Fig. 10-18
able to see the rib of the distributor (108), and tighten the nut.
(3) Tighten the nut until the rib is same to the top disc (113). (Fig.
10-20)
In case of tightening the nut with a hammer etc., pat the wrench
807
lightly with seeing the compression condition of the disc (1) through
eyehole. (Fig. 10-19)
! CAUTION
 Do not excessively hit the wrench with a hammer etc. to

tighten the nut of disc clamp plate when compressing the
discs. The bowl body, the pin hole, pins of the distributor,
key of distributor or key groove could be damaged.
 Do not remove the bowl nut without using the disc clamp
Fig. 10-19
plate. Bowl parts and tools could be damaged by undue
force exerted on them.
807
(2)
(3)
113 108
113
107
(1)
Fig. 10-20
After securing the bowl nut handle (802) on the bowl nut (119) with
the nut, rotate it by hitting with a hammer to remove the bowl nut.
802
(Fig. 10-21)
NOTE
If the bowl nut handle is not secured with the nut, even it is
struck with a hammer several times, it may be lifted, and the
pins are damaged.
! CAUTION
When the bowl nut does not rotate even if lightly struck with a Fig. 10-21
hammer, it means that the disc (1) is not be fully tightened as
shown in Fig. 10-19.. Do not attempt to remove the bowl nut by
forcibly striking with a hammer. Damage to the bowl parts and
tools may result. It becomes easy to come off when it is
warmed with steam etc.
! CAUTION
812
Pay utmost attention to use steam. Do not heat the bowl by the
direct flame.
Loosen the nut to remove the disc clamp plate (807). Place the
protection plate (812) on the top of the distributor. (Fig. 10-22)
Fig. 10-22
803
Put the jack (1) (803) on the bowl hood. (Fig. 10-23)
Fig. 10-23
push bolt
Fix with the disc nut (122). (Fig. 10-24)
122
Fig. 10-24
Turn the push bolt (819) to raise the bowl hood. (Fig. 10-25) 819
Fig. 10-25
Lift up the bowl hood by wire sling and chainblock.

(Fig. 10-26)
(If the top disc (113) is pulled out with the bowl hood, remove it by
lightly striking with a plastic hammer.)
NOTE
The main seal ring (108) is installed the bowl hood lower part.
When the bowl hood is disassembled, don’t damage the main
seal ring. 113
NOTE
Pull out the bowl hood vertically. If it is removed with an undue
force in a tilted state, the fitting portion might be damaged,
and it might be difficult to reassemble them.
Fig. 10-26
※Main seal ring removal procedures
! CAUTION
Pay attention not to damage the main seal ring groove (its side
surfaces in particular) on the bowl hood side. Liquid leakage 810
may result.
Turn the bowl hood (115) over, and cut the main seal ring with the
main seal ring cutter (810).
Main seal ring
If the seal ring cutter is heated to melt the main seal ring, main seal
115
ring groove not be damaged.
In case of cutting with a hammer, be careful not to damage seal
ring groove.
Fig. 10-27
821
Mount the jack (4) (821) in the distributor and lift it. Then the disc (1)
(111), upper discs (112) and top disc (113) will be pulled out in the
condition that they were mounted in the distributor. (Fig. 10-28) 113
Upper discs (112) with small external diameter are assembled on

the uppermost portion of discs (1).
Number of upper disc

SJ15H/HH - 85H/HH、160H/HH ： 3 pcs.
SJ220H/HH ： 6 pcs. 111
SJ110H/HH ： 0 pcs.
Fig. 10-28
10.1.2.4 Removing main cylinder
! CAUTION 812
Take care not to damage the seat surface and sliding portions.
NOTE
 After the main cylinder is removed, mount the jack (1) and
strike the jack evenly all around with a protective rod or
something else in between to lower the main cylinder all Inside the main cylinder
the way. Then draw up the main cylinder with the tool.
 Spray penetrative lubricant to inside and outside of
circumferential sliding portions of the main cylinder prior
to operation. As supplementary means, it is effective that
after cooling with ice putting into inside of the main
cylinder for 2 or 3 minutes, and remove. (Indicated by the
arrow)
803
After installing the protective plate (812) in the cap nut installing
portion of the bowl body, fix the jack (1) (803) on the main cylinder
with the socket cap screw. (Fig. 10-29)
Fig. 10-29
Turn down the jack with the push bolt (819) and handle (1) (823) to
remove it. (Fig. 10-30)
819
NOTE
Because size tolerance between the main cylinder and bowl
body is small, even a slight inclination prevents smooth 823
pulling out the main cylinder.
When there are some friction at the handle, do not rotating the
803
handle forcedly. Each time of the handle becomes hard, strike
the top of the push bolt with a hammer, or temporarily back it
off, withdraw the main cylinder little by little. (Hammering
corrects the inclination of the main cylinder and will also
eliminate the eccentricity of the tool.)
Fig. 10-30
10.1.2.5 Withdrawing pilot valve
Remove the valve nut (132) with a hexagon rod spanner. (Fig.
10-31)
132
NOTE
Be sure to insert the hexagon rod spanner securely in the
hexagon hole of the valve nut. Otherwise the hexagon hole
might be damaged.
After threading the dismantling bolt into the pilot valve (128), hold
the jack (3) (809) against the pilot valve portion, thread the
dismantling bolt into the pilot valve (128), and then turn down the
nut to remove it. Withdraw the other one by the same procedures.
(Fig. 10-32)
809
Remove the jack (3) and withdraw the pilot valve (128) and valve
Dismantling
sheet (130) from the valve guide (125). bolt
128
Fig. 10-31
809
Dismantling bolt 128
Fig. 10-32
122 disc nut
134 heavy liquid chamber 112 upper disc
321 impeller(2)
111 disc(1)
133 packing
108 distributor
121 gravity disc
120 light liquid chamber 110 key
323 O ring
109 pin
322 impeller(1)
107 O ring
319 inlet pipe
105 main cylinder
119 bowl nut 106 spring pin
116 O ring
124 cap nut
115 bowl hood 102 O ring
101 bowl body

103 knock pin
117 O ring
129 O ring
128 pilot valve

118 main seal ring
126 O ring
131 O ring
114 O ring
123 bowl bush
127 O ring
104 drain nozzle
113 top disc 125 valve guide
130 valve sheet 132 valve nut
Fig. 10-33 Bowl Assembly Drawing
Table 10-1 Bowl Parts List
101 bowl body 1 120 light liquid chamber 1

102 O ring 1 121 gravity disc 1set
103 knock pin 1 122 disc nut 1
104 drain nozzle 2 123 bowl bush 1
105 main cylinder 1 124 cap nut 1
106 spring pin 1 125 valve guide 2
107 O ring 1 126 O ring 4
108 distributor 1 127 O ring 4
109 pin 1 128 pilot valve 2
110 key 1 129 O ring 2
111 disc (1) 1set 130 valve sheet 2
112 upper disc (＊1) 131 O ring 2
113 top disc 1 132 valve nut 2
114 O ring 1 133 packing 1
115 bowl hood 1 134 heavy liquid chamber 1
116 O ring 1 319 inlet pipe 1
117 O ring 1 321 impeller (2) 1
118 main seal ring 1 322 impeller (1) 1
119 bowl nut 1 323 O ring 1
(*1) Comments : Number of upper disc

When ordering parts, let us know the parts Nos. and names shown in the finished drawing manual,
not the numbers in the above list.
10.1.3 Horizontal shaft
! WARNING
Re-check that the breaker of the starter has turned to “OFF”.
Refer to the Horizontal Shaft Assembly Drawing (Fig. 10-47), Drain

and Gear Pump Assembly Drawing (Fig. 10-64). Plug
Remove the drain plug (206) to remove the lubricant from inside the
gear case. (Fig. 10-34)
Fig. 10-34
Disconnect the motor, lift and support it with the chain block, and
then remove the bolts and pull out the motor. (Fig. 10-35)
Friction clutch
(In this case, attention heed to the friction clutch which might come
off and fall down.)
! CAUTION
When motor is to be lifted, install the chain block right
above the eyebolt for safety.
Fig. 10-35
619
Remove the friction clutch (621) inserted in the friction boss (619)
mounted in the motor. (Fig. 10-36)
621
Fig. 10-36
If the proximity switch of the Discharge Detector (standard
equipment for automatic specification HSH-1 version) is equipped
on the pump housing, disconnect its connector.
NOTE
As the proximity switch is a precision machine, handle it with
great care.
Especially, do not give a shock to the proximity switch at the
tip. It could be damaged.
Fig. 10-37
NOTE
Before removing the gear pump, drain off the oil collected
backward and forward of the gear pump piping (by use of the
drain cock, etc.).
In addition, place a container under the pump to receive the
oil.
Remove the cap nuts of the connecting tubes (1) (connecting tube
(2)) at the gear pump. (Fig. 10-37)
(Place an oil receiving container under the pump
beforehand.)
Fig. 10-38
Push bolt
Remove the bolts tightening the gear pump with the hexagon tap
rod spanner (M10), and remove the gear pump from the main
body. (Fig. 10-38)
Remove the gear cover and remove the socket cap screws
(M8) (626) securing the bearing retainer (611) to the bearing
housing (3) (608). (Fig. 10-39) 608
611
626
Remove the bolts (612) tightening the bearing housing (3) Fig. 10-39
(608) and use them as push bolts to remove the bearing
housing (3).
(Fig. 10-40)
Fig. 10-40
Remove the lock nut (604) and lock washer (605) securing the
friction pulley (618) on the horizontal shaft. (Fig. 10-41)
604
618 605
Fig. 10-41
Pull out the friction pulley using the jack (5), bolt (811), push bolt
811
(819) and handle (823). (Fig. 10-42)
813
NOTE
Check to ensure that the brakes are free.
823
819
Fig. 10-42
Pull out the horizontal shaft toward the pump side. (Fig. 10-43)
If the horizontal shaft is hard to pull out, hold a copper rod or
wooden board against the friction pulley side of the horizontal shaft
and lightly strike it, while using care to make sure that the oil seal
(625), etc. are not damaged by the threaded portion of the
horizontal shaft and the keys (603) of the friction pulley. (When the
horizontal shaft is pulled out, it could lead to damage the spiral gear
(616). Therefore, it is desirable that the horizontal shaft is
616
supported by another person when it is struck.)
Remove the bolt securing the spiral gear on the gear boss to Fig. 10-43
remove the spiral gear.
Remove the socket set screw (607) securing the safety joint to
628
remove the safety joint. Then remove the retaining ring (C) (606)
Loosen the socket set screw (628) securing the collar (2) (627).
(Fig. 10-44)
607
Remove the pump side bearing (602) together with the collar (2) 606
(627) using the jack (5) (813), jack (7) (815), bolt (811), push bolt
(819) and handle (823). (Fig. 10-45)
Socket set screw (628)
! CAUTION (606)
 Do not re-use the removed bearing.

 Do not remove the bearing except when it has to be
replaced
(627)
NOTE
Set the protective plate (812) between the end of the horizontal Fig. 10-44
shaft and the push bolt (819) to prevent damage to the end of
the horizontal shaft.
815
813
Remove the pulley side key (603).
Support the gear boss with a pipe or something else and strike it
with a copper hammer from the friction pulley side of the horizontal
shaft to remove the friction pulley side bearing (602), collar (1)
(617) and gear boss (613) from the horizontal shaft. (Fig. 10-46) 812 811
819
Fig. 10-45
603 602
613
Fig. 10-46
624 O ring
625 oil seal 622 bearing housing(4)
617 collar（1） 602 ball bearing(1)
618 friction pulley
605 lock washer
604 lock nut
620 socket set screw

623 bolt
619 friction boss
603 key
601 horizontal shaft
607 socket cap screw
621 friction clutch
616 spiral gear
613 gear boss

614 bolt
615 spring washer
608 bearing housing(3)
609 oil seal
606 retaining ring(C)

610 O ring
627 collor(2)
612 bolt
626 bolt
611 bearing retainer
602 ball bearing(1)
Fig. 10-47 Horizontal Shaft Assembly Drawing
Table 10-2 Horizontal Shaft Parts List
601 horizontal Shaft 1 616 spiral gear 1

602 ball bearing (1) 2 617 collar (1) 1
603 key 2 618 friction pulley 1
604 lock nut 1 619 friction boss 1
605 lock washer 1 620 socket set screw 1
606 retaining ring (C) 1 621 friction clutch 50Hz
*
607 socket cap screw 1 friction clutch 60Hz
608 bearing housing (3) 1 622 bearing housing (4) 1
609 oil seal 1 623 bolt 4
610 O ring 1 624 O ring 1
611 bearing retainer 1 625 oil seal 1
612 bolt 4 626 bolt 2
613 gear boss 1 627 collar (2) 1
614 bolt 3 628 socket set screw 1
615 spring washer 3
* (Number of Friction clutch)

Frequency SJ35H/HH Others
50 Hz 6 4
60 Hz 4 3
10.1.4 Water supplying device
Refer to the Water Supplying Device Assembly Drawing 823

(Fig. 10-54)
819
811
Remove the bowl bush (123) mounted in the tapered portion of the 813
upper part of the vertical shaft, using the jack (5) (813), push bolt 817
(819), handle (823), bolt (811) and jack (10) (817).
(Fig. 10-48)
Fig. 10-48
Loosen the socket set screw (710) with the hexagon rod spanner
710
(M6). (Fig. 10-49)
Fig. 10-49
Loosen the cap nut to remove the operating water tube (Teflon tube) Teflon tube
mounted on the operating water disc (701). (Fig. 10-50)
Fig. 10-50
Remove the socket cap screws (702) located in three places of the
operating water disc, using the hexagon rod spanner (M8). (Fig.
10-51)
702
Fig. 10-51
Place the jack (5) (813) on the head of the vertical shaft, and set up
the push bolt (819), handle (823) and bolt (811). Then thread the 823
end of the bolt (811) into the chamber cover (709) and turn down 819
the handle. The whole of the water supplying device will then go up
and get out of the vertical shaft. (Fig. 10-52 , Fig. 10-53) 813
811
709
Fig. 10-52
Remove the bolts (706) located in four places of the operating

water chamber (705), with a spanner. Using a hexagon rod
spanner, remove the socket cap screw (704) located under the
water supplying device. Remove the operating water nozzle
(703) from the operating water chamber (705). Take care not to
lose small parts like bolts, washers, etc.
Fig. 10-53
706 bolt
707 tongued washer
709 chamber cover
Table 10-3 Water Supplying Device Parts List

701 operating water disc 1
703 operating water disc 702 socket cap screw 3
703 operating water nozzle 1
704 socket cap screw 3
705 operating water chamber 1
706 bolt 4
708 O ring 707 tongued washer 4
708 O ring 2
709 chamber cover 1
710 socket set screw 1
711 packing 1
705 operating water nozzle
When ordering parts, let us know the parts

Nos. and names shown in the finished
drawing manual, not the numbers in the
708 O ring above list.
711 packing
701 operating water disc
Fig. 10-54 Water Supplying Device Assembly Drawing
10.1.5 Vertical shaft
Refer to the Vertical Shaft Assembly Drawing (Fig. 10-59).
(The water supplying device and bowl bush are already
514
disassembled at this point.) Pull out the mist cover (522).
Using a T-shaped wrench, remove the three bolts (514) of the
bearing cover (1) (513), and take out the bearing cover (1) together 513
with the bearing cap (1) (Fig. 10-55). When they are taken out, the
O ring (505) might come out together. Take care not to lose the O
ring. Take out the bearing cap (2) (518), flat spring (520) and
spacer (1) (521) as well.
Pull out the bearing housing (1). Fig. 10-55
<When the upper spring is to be replaced>

Remove the spring retainer (1) (506), and pull out the upper spring
(508), spring case (507) and bearing sleeve (509).
NOTE 822
 Before the vertical shaft is lifted, check that the spiral gear
or the whole of the horizontal shaft has been removed.
 When only the vertical shaft is to be pulled out without
disassembling of the horizontal shaft, remove the spiral
gear from the gear boss as following procedures.
Remove the gear cover. Remove the three bolts (614) tightening
the spiral gear (616) with a spanner.
Remove the spiral gear from the gear boss (613) with a wooden
hammer. (The spiral gear will come off from the motor side toward
the bearing housing (3).) Shift the position of the spiral gear toward
the bearing housing (3) not to interfere when the vertical shaft is 501
lifted.
Hold the top of the vertical shaft and pull out the vertical shaft
above. The vertical shaft will come out with the bearing and bearing
case attached. (SJ15H - 35H)
Mount the jack (7) (822) on the top thread of the vertical shaft, and
slowly pull out the vertical shaft in the vertical direction by the chain
block. The vertical shaft will come out with the bearing and bearing
case attached. (Fig. 10-56) (SJ60H - 220H)
Fig. 10-56
SJ60H – 220H
Take out the bearing case (1) (510) by striking with a copper or lead
hammer with careful attention not to damage.
Take out the steel ball (536), spring seat (535) and lower spring
(539) from inside the bearing housing (2) (523).
531
Socket cap screw

NOTE
When the vertical shaft was disassembled, be sure to carefully
check the bearing carefully.
Thread two socket cap screws (820) equally into the bearing case
(3) (531) and withdraw the bearing case (3). Remove the spacer (2)
(534). (Fig. 10-57)
534
Assemble the jack (7) (815), jack (5) (813), bolt (811), push bolt
(819) and handle (823), and withdraw the bearing case (2) (528),
bearing cover (2) (537), collar (538), bearing (2) (529) and ball
bearing (3) (532) together. (Fig. 10-58)
Remove the lock nut located at the top with the hook spanner (818). Fig. 10-57
Remove the ball bearing (1) located at the top by striking the inner
race with a chisel not to damage the vertical shaft.
! 823 813 528

CAUTION
 Do not re-use the removed bearing.

 Do not remove the bearing except when it has to be
replaced.
819 811 815
Fig. 10-58
511 ball bearing (1)
522 mist cover
514 bolt
515 spring washer
517 O ring
516 bearing cap (1)

501 vertical shaft
513 bearing cover (1)
519 O ring 537 bearing cover (2)
518 bearing cap (2)

529 bearing (2)
528 bearing case (2)
520 flat spring

538 collar
521 spacer (1) 530 kye

534 spacer (2)
512 key 532 ball bearing (3)

509 bearing sleeve

533 pin 536 steel ball
535 spring seat

505 O ring
539 lower spring

507 spring case
508 upper spring 527 washer

504 bearing housing (1) 506 spring retainer (1)
523 bearing housing (2)

526 spring washer
505 O ring
524 O ring
503 locknut
502 lock washer
Fig. 10-59 Vertical Shaft Assembly Drawing
Table 10-4 Vertical Shaft Parts List
501 vertical shaft 1 521 spacer (1) 1

502 lock washer 1 522 mist cover 1
503 lock nut 1 523 bearing housing (2) 1
504 bearing housing (1) 1 524 O ring 1
505 O ring 2 525 socket cap screw 4
506 spring retainer (1) 6 526 spring washer 4
507 spring case 6 527 washer 1
508 upper spring 6(*) 528 bearing case (2) 1
509 bearing sleeve 1 529 bearing (2) 1
510 bearing case (1) 1 530 key 1
511 ball bearing (1) 1 531 bearing case (3) 1
512 key 1 532 ball bearing (3) 1
513 bearing cover (1) 1 533 pin 2
514 bolt 3 534 spacer (2) 1
515 spring washer 3 535 spring seat 1
516 bearing cap (1) 1 536 steel ball 1
517 O ring 1 537 bearing cover (2) 1
518 bearing cap (2) 1 538 collar 1
519 O ring 1 539 lower spring 1
520 flat spring 1
(*) 9 for SJ160H/HH, SJ220H/HH
When ordering parts, let us know the parts Nos. and names shown in the
finished drawing manual, not the numbers in the above list.
10.1.6 Gear pump
Refer to the Gear Pump Assembly Drawing (Fig. 10-64)
Remove the socket cap screws (G13) located in four places, and G12
remove the valve case (G12). (Fig. 10-60)
Lightly strike the safety joint side of the drive gear with a copper
hammer to pull out the valve case side bush (G11) and driven gear
(G10) together with the drive gear. (Fig. 10-61)
Fig. 10-60
! CAUTION
Treat the bushes carefully so as not to damage it. When it is

not easy to assemble it, strike the pump housing side with a
G11 valve case side
copper hammer or plastic hammer. Do not strike the bush
directly.
Pull out the safety joint side bush (G11). (Fig. 10-61)
Normally, the valve stem need not be removed. When it is

disassembled, however, measure the dimension A with the lock nut G10
removed. When it is reassembled, be sure to turn down the
safety joint side
adjusting screw until the dimension A is reached. (Fig. 10-62) G11
A
Fig. 10-61
Fig. 10-62
※Replacement of safety joint Socket set screw
When only the safety joint is replaced, the gear pump need not
be removed from the bearing housing (3). After removing the
socket set screw with a hexagon rod spanner, push the safety Horizontal
joint toward the horizontal shaft, and directly pull it sideways to shaft
remove it and replace it with a new one.
Safety joint
Fig. 10-63
Table 10-5 Pump Parts List
G01 pump housing 1 G10 driven gear 1 G19 valve spring 1
G02 O ring 1 G11 bush 2 G20 cap nut 1
G03 oil seal 1 G12 valve case 1 G21 O ring 1
G04 retaining ring (C) 1 G13 socket cap screw 4 G22 safety joint 1
G05 socket cap screw 4 G14 spring washer 4 G25 nipple 2
G06 gasket 2 G15 O ring 1 G26 holding disc 1
G07 cover 1 G16 valve stem 1 G27 bush (2A) 1
G08 set screw (3) 2 G17 adjusting screw 1 G28 bush (2B) 1
G09 drive gear 1 G18 nut 1 - -
G07 cover
G08 set screw (3)
G05 socket cap screw
G22 safety joint

G06 gasket
G04 retaining ring(C) G02 O ring
G26 holding disc G28 bush (2B)
G10 driven gear

G03 oil seal
G11 bush
G06 gasket G14 spring washer

G01 pump housing G13 socket cap screw
G27 bush (2A)
G09 drive gear
G18 nut
G12 valve case
G21 O ring
G15 O ring
G20 cap nut
G16 valve stem
G19 valve spring
G17 adjusting screw
Fig. 10-64 Gear Pump Assembly Drawing
Note)
In the pump for the lubricating oil purifier, G27 and G28 are the same to G11 goods.
10.1.7 Solenoid valve
Refer to Solenoid Valve Assembly Drawing (Fig. 10-79)
Remove the coil bonnet screw (001) with a spanner, etc.
(Fig. 10-65)
ͤCaution for reassembly
Coil bonnet screw㸦001㸧

Tightening torque: 2.5㹼4N㺃m
Washer㸦002㸧
Bonnet cap㸦003㸧 Fig. 10-65
Rubber seal㸦004㸧
Flat side is upper, and taper side
is under (coil bonnet side)
Remove the coil assembly (005) (Fig. 10-66)
! CAUTION
Reassemble the coil assembly putting the cable aside of

coils so as not to sand the cables not to be nipped
between coils.
Fig. 10-66
Remove the spacer (011). (Fig. 10-67)

Be careful not to lose O ring (009)
! CAUTION
Mount the spacer without mistaking the top and the down.
Top
Fig. 10-67
Remove the spring (012). (Fig. 10-68)
Fig. 10-68
Remove four screws (013) with a driver. (Fig. 10-69)
ͤ Remove them in diagonal order of 1Ѝ2Ѝ3Ѝ4.
NOTE
When reassembling, after temporally tightening in order of
1Ѝ2Ѝ3Ѝ4, tighten finally.
Tightening torque㸸1.5㹼2.5N㺃m
Fig. 10-69
Remove the set plate (014). (Fig. 10-70)
Fig. 10-70
Remove the packless assembly (016) and the ring (015).
(Fig. 10-71)
Be careful not to lose O ring (019) and the ring (015) at this time.
Fig. 10-71
Remove the plunger (018) and the plunger spring (017)

(Fig. 10-72)
Be careful not to lose the plunger spring (017).
Check if there is dust or scratches on the plunger seat.
Fig. 10-72
Withdraw the pin (023). (Fig. 10-73)
Fig. 10-73
Withdraw the cam assembly. (024) (Fig. 10-74)
Be careful not to lose O ring at this time.
! CAUTION
When the cam assembly (024) is mounted, follow the

direction as in Fig. 10-74 to fit with pin (023).
Fig. 10-74
Remove the C type retaining ring for hole with a snap ring pliers
(Tip claw diameter is less than 1.5 mm) (Fig. 10-75)
! CAUTION
Check if the C type retaining ring for hole (020) is surely in

the groove when it is mounted.
Fig. 10-75
Remove the main valve assembly (021). Pull up pinching the point
indicated by arrows with needle-nose pliers not to damage the
marked point with ‫ ۑ‬when it is removed.㸦Fig. 10-76㸧
! CAUTION
Because marked point with ‫ ۑ‬is seat part with plunger
seat, it will cause of leakage inside if it is damaged. It is
narrow point, so pay utmost attention not to damage it.
Fig. 10-76
Since the tension ring and seal ring are amounted to the main
valve assembly, be careful not to lose the parts when it is
removed.
Check if there is dust or scratches on the main valve seat.
Fig. 10-77
Remove the main valve spring (022) inside. (Fig. 10-78)

Check if there is dust or foreign object at the seat part with the
main valve seat of the valve body (025).
Fig. 10-78
001 bonnet screw
002 washer
003 bonnet cap
015 ring 004 seal packing
005 coil assembly
006 packing
016 packless Assembly
007 terminal box
008 screw for

terminal box
017 plunger spring

009 O ring
018 plunger
010 O ring
011 spacer
019 O ring
020 C type retaining ring 012 spring
013 screw
021 main valve assembly
022 main spring
014 set plate

023 pin
024 cam assembly
025 valve body
Fig. 10-79 Solenoid Valve Assembly Drawing
Table 10-6 Solenoid Valve Parts List
001 bonnet screw 1 014 set plate 1

002 washer 1 015 ring 1
003 bonnet cap 1 016 packless assembly 1
004 seal packing 1 017 plunger spring 1
005 coil assembly 1 018 plunger 1
006 packing 1 019 O ring 1
007 terminal box 1 020 C type retaining ring 1
008 screw for terminal box 1 021 main valve assembly 1
009 O ring 1 022 main spring 1
010 O ring 1 023 pin 1
011 spacer 1 024 cam assembly 1
012 spring 1 025 valve body 1
013 screw 4
When ordering parts, let us know the parts Nos. and names shown in the finished drawing manual, not the
numbers in the above list.
10.2 Reassembly
The reassembly sequence is reversal of the disassembly sequence. The points to note for reassembly are
described below.
Prior to reassembly, thoroughly remove the dust and deposits from all the parts and carefully check the
parts carefully. If there are defective parts, replace them.
For detailed information on the standard dimensions of reassembly, refer to the maintenance inspection
procedures.
Points to note for reassembly
! WARNING
 Thoroughly perform all the steps required for reassembly. Tally mark
points
The SELFJECTOR has many screw coupled parts. At the time of
reassembly, check that all of these parts have been thoroughly
tightened completely. Remember that operation of the SELFJECTOR
in a loosely tightened state could be very dangerous. Re-check that
the following parts in particular have been thoroughly tightened.
(A) Bowl nut
(B) Disc nut
(C) Cap nut of vertical shaft
(D) Sludge cover tightening bolt → Refer to P10-4 Fig. 10-6
(E) Inlet pipe tightening nut → Refer to P10-44 Fig. 10-99
 Pay heed to corrosion and erosion
Check for damage caused by corrosion or erosion at regular intervals. Fig. 10-80
When parts are washed, never use alkaline or acidic detergent (or
solvent). If there are questionable points, contact our company or
service agency.
 Never interchange bowl parts (except the disc (1) ) even if the
models are same.
 Confirmation of tally marks
On the bowl and other parts which have tally marks, be sure to check
that the tally marks are at the same position. When the bowl nut has
been tightened, if the tally marks are not at the same position, please More than 20mm
out of alignment
notify our company or service agency. The following parts have tally
marks. Check the parts for confirmation.
Fig. 10-81
＜Bowl＞ (Refer to Fig. 10-80 Nut (320))
① Bowl body ② Bowl nut ③ Light liquid chamber
④ Heavy liquid chamber
＜Cover＞ ⑤ Nut (320)
! CAUTION
When the bowl nut has been tightened by threading it into the bowl body, if the tally mark has gone
more than 20mm ahead in the turning direction, notify our company or service agency. ( Fig. 10-81)
10.2.1 Bowl
(1) Make sure that when all of the O rings are mounted, without
being twisted.
Especially, to install O ring evenly in the valve guide, apply Upper disc
a coat of machine oil to it and the groove and install without
being twisted.
(2) Be sure to check the tapered portion of the bowl body. If there
are scratches, repair them by an oil stone or something else.
(3) To install the pilot valve, apply machine oil to its outer
circumferential portion, and slowly press the pilot valve in by
hand. If it is installed by striking with a hammer or something Disc
else, damage to the O ring will result.
NOTE
Note that if the pilot valve is installed in a tilted state by
applying an undue pressure, its sliding surface will be Fig. 10-82
damaged.
When installing the pilot valve assembly, do not use
MOLYCOAT.
(4) Main seal ring installation procedures
① Press the main seal ring in the main seal ring groove of the Flat plate
bowl hood by hand.
② The main seal ring will be placed in a state of being lifted
Main seal ring
from the groove. Put a flat plate (50 to 100mm wide) over
across the main seal ring and evenly hammer it down into
Bowl hood
place approximately 0.5～1.0mm off the bottom.
! CAUTION
Fig. 10-83
If the sheet plane of the main seal ring is wavy, oil leakage will
be happened. Install the main seal ring in such a way that the
sheet plane will be flat.
＊Method of ensuring installation of Main seal ring and method of confirming installation
① Before starting automatic operation, feed operating water for closing bowl (SV2) manually for 20
seconds, then feed operating water for opening bowl (SV1) for 2 seconds to effect discharge
operation. It takes several tons of bowl opening water to close the main cylinder. Repeat this
operation 3 or 4 times.
! CAUTION
When main seal ring is not surely installed, sludge discharge becomes faulty.
② Put the bowl into a closed state with bowl closing water as described in ① , and manually operate the
solenoid valve (SV3) to feed sealing water. Then, feed bowl opening water (SV1) for 2 seconds to
effect discharge operation. At that time, check for the sound of sludge discharge.
If the sound can’t be confirmed, the main seal ring may be out of place. Open the bowl, check the
installed condition of main seal ring and redo the steps from (4)-②.
(5) To install the main cylinder in the bowl body, apply a lubricant to the sliding surfaces of the main
cylinder. Positions the knock pins and install the main cylinder, with using care to make sure that it is
not tilted.
(6) Make sure to coat the threaded portion of each of the parts with MOLYKOTE.
(7) Make sure that all the knock pins and keys are completely lined up.
(8) When the disc (1) is installed, the upper discs which do not have a fringe (*1) should be installed
in the uppermost position. Install the other discs pressing one at a time in the order that they were
installed as far as possible.
About 0-3 sheets of discs

(*1) Number of upper disc
About 0-5mm
About 3-5mm
(9) After several months of operation, the heights of

Upper disc
discs tend to be lower than the same Upper disc
number of new ones by a looseness
phenomenon.
Distributor Distributor
(a) In case of assembling loosened discs
Disc（１）
Since the installation height of a disc Disc（１）
may be low, please adjust height using
SJ15H/HH - SJ85H/HH SJ110H/HH ・ SJ220H/HH
spare discs shown as Fig. 10-84
(b) In case of assembling new discs or changing all discs Fig. 10-84
Since new discs not to tend to be compressed, the number of
discs will be different from (a). Assemble bowl with new discs
About 8-15mm
in accordance with Fig. 10-85. (About 5-10 sheets of discs)
About 2-6mm Attach to gradually
(About 1-3 sheets of discs）
About 1-3mm
Upper disc Upper disc

Upper disc
Distributor Distributor Distributor
Disc (1) Disc (1)

Disc (1)
SJ15H/HH～SJ35H/HH SJ60H/HH・SJ85H/HH SJ110H/HH ・ SJ220H/HH
Fig. 10-85
! CAUTION
In case that installing new disc to large machine as more than SJ110H model, 5 to 10 discs will be in the
state of being higher than the top of the distributor. Keeping tightening the bowl in this condition may result
deformation of key groove of discs.
Therefore, install the discs as follows. First of all, tighten the bowl once to make the discs and the
distributor the same height, and after opening again, add several discs some times.
! WARNING
If the machine is operated with the discs in a loose state, large

vibration could occur.
119
! CAUTION 101
When the discs are cleaned, use the protective gloves (made
by thick rubber), and take care not to hurt your hands by the
inner or outer edges. 115
(10) Bowl nut tightening procedures 119
(a) Check the bowl body mounted the bowl nut if there is anything
wrong at the thread portion in condition of not entering the
bowl hood. Check the single bowl hood mounted the bowl nut
for scoring. If there is scoring or scratch, repair with set files
and emery cloth (#320) to make it smooth.
Fig. 10-86
! CAUTION
807
In case of placing the bowl body main seal ring side on the
floor, cure the surface of the floor not to damage the main seal
ring.
(b) Tighten the bowl nut with holding the top disc and the bowl
hood not to be misaligned. Referring to section 10.1.2.3 ,
screw the nut to compress discs between the top disc and the
distributor with using the disc clamp plate (807) (Fig. 10-87,
Fig. 10-88)
(3) Fig. 10-87
113 108
807
Compressing
(2)
113
108
(1)
Fig. 10-88
! CAUTION
The bowl hood is lifted up by the spring back of discs.

Assemble discs carefully so that the key groove is not
detached. Assemble the bowl hood, while adjusting so that it’s
not inclined.
10～15mm
(c) Tighten the nut of the disc clamp plate (807) so that the bowl
nut can be turned smoothly by hand until the distance between
the tally marks of the bowl nut and bowl body reaches 10 to Fig. 10-89
15mm. (Fig. 10-89)
(d) If this condition can’t be made, do not tighten the nut of the
disc clamp plate with force. Remove one of discs and check
the condition.
(e) Use a hammer until the tally marks are in alignment and
Tally mark
tighten the bowl nut with the bowl nut handle. (Fig. 10-90)
(11) When installing the bowl to the main body, coat a lubricant to the
operating water chamber to prevent to trap the O ring in the
operating water chamber. Do not apply a lubricant like
MOLYKOTE or Grease to the bowl body and taper portion of
the vertical shaft.
(12) After the bowl has been installed in the main body, tighten the
cap nut firmly through use of the cap nut spanner and
hammer.
Fig. 10-90
(13) When the light liquid chamber is to be threaded in, thread it in by
hand to prevent damage to the threaded portion. As a final step,
tighten it with the light liquid chamber handle at the end.
(14) When the heavy liquid chamber is installed, line up its tally
mark with the tally mark of the bowl body.
(15) Check the installed height of the bowl.

(Refer to Fig. 12-14 and Table 12-6)
Flat spring
(1) Install the vertical shaft in the main body before installing
the horizontal shaft.
(2) Install the flat spring (Fig. 10-91) and ball bearing (3) (Fig. Up
10-92) without mistaking their up and down sides.
Down
! CAUTION
Fig. 10-91
Install the vertical shaft correctly making sure the direction of the ball
bearing (3). Ball bearing (3)
<Installation of bearing> Up
Up
When a new bearing is installed, put it in a 80 to 90℃ oil for about
20 minutes before installing it onto the shaft.
Down
NOTE
When the bearing is installed in the bearing case Bearing No.
 If the bearing is struck in a tilted state forcedly, the bearing might Down
be damaged.
 After the bearing has been installed, if the inner race can be turned
by hand, replace the vertical shaft.
Fig. 10-92
Install the bearing in the bearing case by equally striking the inner
ring with a hammer. When the O ring under the bearing housing
(1) is installed, apply grease to several places of the groove to Vertical shaft
prevent the O ring from coming off and falling. Flat spring
Spacer
A
Before installing the flat spring, install a spacer on the top of the
bearing housing (1). Two types of spacers (1) 0.5mm and
1.0mm thick will be supplied. Use one of the spacers (1) of
appropriate thickness to adjust the dimension A in Fig.
10-93 to the value shown in Table 10-7. Measure the
dimension A with the O ring removed from under the bearing O-ring Spring case
housing (1).
Bearing case (1)
Bearing housing (1)
(3) Firmly tighten the spring retainer (1) on the bearing housing
(1).
Fig. 10-93
(4) After installation in the main body, check to ensure that the
vertical shaft can be lightly turned by hand. Table 10-7
Model No SJ15H～SJ220H
Dimension A 0.5～1.0
10.2.3 Water supplying device
Socket set screw
(1) When the O ring is installed on the operating water chamber,

use care to make sure that the O ring is not twisted.
(2) After the water supplying device has been installed on the Vertical
shaft
vertical shaft, tighten the socket set screw of the chamber
cover and check that the water supplying device rotates with
the vertical shaft as a single unit. (Fig. 10-94)
Fig. 10-94
(1) After the vertical shaft has been installed, install the horizontal
shaft.
(2) Before installing the bearing, install the bearing retainer in such
a way that it will be positioned between the spiral gear and
bearing.
(3) Make sure that the mounting surfaces of the spiral gear and
gear boss are in tight contact.
(4) When the horizontal shaft is installed in the main body, take
care not to prevent damage to the lip surface of the oil seal.
Apply grease to the lips before inserting the horizontal shaft.
Drilled hole
(5) Evenly tighten the bearing retainer when installing it.
Fig. 10-95
(6) If oils are left on the inside surface of the friction pulley and the
lining of the friction clutch, wipe them away with defatted
cleaner, etc. Socket Set screw
(Never install the collar with the
socket set screw on the opposite side.)
! WARNING
For cleaning, avoid using highly volatile oil such as gas oil
which could cause a fire.
(7) The bearing housings (3) and (4) have a drilled hole. Install
the bearing housings so that the drilled holes will be faced
down. (Fig. 10-95)
Gear pump side
(8) After the collar (2) on the bearing housing (3) side has been
installed on the horizontal shaft, be sure to tighten the socket
set screw. (Fig. 10-96) Fig. 10-96
! CAUTION
 Avoid confusion of collars (1) and (2) when installing them.

 Make sure that the collars are installed with the socket set screw side forward.
(9) To install the oil seal, hold a protective plate against the end surface and lightly strike it with a
hammer to force the oil seal in little by little.
(10) When the friction clutch installed in the friction boss is to be installed in the main body, secure the
friction clutch with a rubber ring or something else to prevent the fall of the friction clutch
intermediately during installation.
(11) After the horizontal shaft has been installed, check to ensure that it can be turned lightly by hand.
10.2.5 Reassembly of trap
(1) To make sure that the trap does not hit the inlet pipe when it is
Socket set screw
placed on the frame, check to ensure that the socket set
screw (313) on the top of the trap has been loosened.
(Fig. 10-98)
(2) Match the key groom’s direction of the inlet piping to the socket
set screw’s one. (313)
(3) Loosen 1/2 rotation the socket set screw (313) until it achieves
the inlet piping. (319)
Fig. 10-98
(4) Turn down the nut with a spanner and tighten it with a hammer
until the tally marks come at the same direction. Nut
(Fig. 10-99)
! CAUTION
The nut and cover nut are of double nut construction to

prevent looseness.
Make sure that they are fully tightened. The tally marls
Fig. 10-99
NOTE Stamped
mark
The tally marks are punched on the tightened position at the
shipment. The tally mark of the nut (320) will tend to go ahead
IN
of that of the upper hood because of the seating or wear of the IN
tapered portion of the impeller. Even if the tally marks are
slightly out of alignment, no problem will be caused.
Tighten the nut to the following torque.
Purifire Piping side
SJ15H - SJ35H :70 N/m
side
SJ60H - SJ220H :100 N/m
Fig. 10-100
(HH series are the same)
If the tally marks are more than 180°out of alignment,
replace the impeller(1) with a new one. Orifice
(5) When the inlet pipe is to be installed, do not forget to install

the orifice put in the arrow mark portion of Fig. 10-102
according to the installing direction shown in Fig. 10-100.
(Unless the orifice is correctly installed, the flow meter won't
indicate a correct flow rate.)
(6) The frame and sludge chute are provided with inspection plugs. Fig. 10-102
(7) Fully tighten the plugs of the bracket.
! WARNING
Check to ensure that the plugs of the bracket have been fully
tightened. If the liquid is supplied under the condition of the
plugs not fully tightened, ejection of a high temperature
plug
treatment liquid could cause burns. (Refer to Fig. 10-103)
Fig. 10-103
10.2.6 Gear pump
Bush
Take care that the bush in the gear pump for SELFJECTOR is
assembled in the appropriate position and direction. And the gear
pump of SELFJECTOR for fuel oil has different type bushes.
Bush
! CAUTION
Bushes must treat carefully so as not to damage. When it is not Slit

easy to assemble it, strike the pump housing side with a copper
hammer or plastic hammer. Don’t strike the bush directly.
Fig. 10-104
(1) When the bush is installed in the pump housing, face the
internally grooved side inward (toward the gear side).
Oil groove
(Fig. 10-104)
Suction side Delivery side

< In case of SELFJECTOR for fuel oil >
Bush2A・2B(G27・G28) builds the oil groove into the direction
to the suction side of the pump forward.(Fig. 10-105)
Oil groove
Fig. 10-105
G11 G27 G28
Bush x 2 Bush(2A)・(2B)
! CAUTION
If the bushes of G27 and G28 are assembled incorrectly, it causes the oil leakage at the oil seal.
(2) Before installing of the gears, apply grease or machine oil to the gear tooth surfaces and bush.
(3) When the drive gear is installed, take care not to damage the oil seal lips.
(4) Turn down the adjusting screw of the valve stem up to the predetermined position. Measure the
tightened position at disassembly. Turn down the screw up to that position.
(5) If the gear pump is provided with a proximity switch for the Discharge Monitor, install it to
the bearing housing (3) and check that the proximity switch-to-horizontal shaft clearance is
correct (normally 0.5~1±0.3mm).
After reassembly, turn the shaft by hand to check that it can be lightly turned. Then install the gear pump
in the SELFJECTOR.
11 Maintenance inspection procedures
! WARNING
The SELFJECTOR is a high speed rotating machine. Always be careful of its vibrating condition.
Be careful of its operating sound, sludge discharge sound, etc. as well. If any change occurs,
stop the machine, inquire the cause, and take corrective action. If the cause cannot be inquired,
do not operate the machine, and ask our company or service agency.
! WARNING
When parts are replaced, make sure that the genuine parts are used. If non-genuine parts are
used, the SELFJECTOR could be damaged and personal safety could not be guaranteed.
! CAUTION
For the sake of safety, be sure to perform routine checks and periodic disassembly, cleaning and
inspection.
Perform maintenance inspection according to the inspection table (Section 13 of this manual) and
parts inspection procedures (Section 12 of this manual), although the intervals vary with the properties
of treatment oil, operating environment, etc.
11.1 Routine checks

The routine check items are checked every day when patrolling at regular intervals.
Table 11-1
Check Item Description
Feed rate Has it changed with respect to the set feed rate?
Feed thermometer Has it changed with respect to the set temperature?
Pressure of light liquid outlet Does it coincide roughly with the set pressure of the Leakage Monitor?
Frame vibration Hasn't vibration increased?
Operation noise Isn't a strange sound generated (from the bearing, gear pump, etc.)?
Current Isn't the rated current exceeded or changing?
Gear oil Is the oil quantity enough?
Isn't the oil contaminated or emulsified?
Safety joint of gear pump Isn't it deformed or broken?
Pipe joint Aren't there oil leaks?
Leakage Monitor Is the Adjust pressure LED (yellow) light or flashing?
(Multi-Monitor)
Discharge Monitor Is the Indicate revolution LED (green) flashing?
(Multi-Monitor)
Sludge discharge check Press "DISCHG. TEST" of the Automatic control panel once for HBC, or
twice within five seconds for HSH and check that the sound of sludge
discharge is properly.
Operating water pressure/ Check if the predetermined pressure is supplied.
Air pressure
11.2 Lubricant replacement intervals
! CAUTION
If the lubricant oil is not replaced properly, wear of the spiral gear and damage to the bearing
could be happened.
Replace the lubricant of the SELFJECTOR at regular intervals according to Table 11-2.
NOTE
When the lubricant oil is replaced, remove the gear cover, and thoroughly clean the inside of the
oil tank before pouring fresh oil.
Table 11-2
Number of times Replacement intervals Remarks
First time After two weeks of operation It takes about two weeks before seating
(After approx. 300 hours) of the contact surfaces of gears.
Second time After a month of operation
(After approx. 600 hours)
Third and subsequent times Every three months
NOTE1) When the spiral gear has been replaced, start lubricant replacement intervals from the first
time.
NOTE2) If the oil is badly contaminated, replace it with a fresh one at shorter intervals than shown in
Table 11-2.
NOTE3) If water, sludge, etc. are contained in the oil tank, remove the oil, clean the inside of the oil tank,
and pour fresh oil.
NOTE4) Avoid mixed use of different types or brands of lubricants.
NOTE5) When the types of lubricants are to be changed, clean the inside of the frame and the parts of
the shafts before replacement.
NOTE6) When the machine has been overhauled, replace the lubricant.
For information on the lubricant replacement procedures, refer to Section 6.1 .
11.3 Instructions for Use of Synthesized Lubricant
! CAUTION
Before continuous use of a synthesized lubricant, make sure of its suitability after at least 900
hours of "running-in" with MKK recommended mineral oil. (Refer to Section 6 )
If this is not carried out, an early worn or damaged drive gear could be happened.
! CAUTION
The ISO viscosity index should be VG220 in case that synthesized lubricant is used.
Mandatory procedures in case of using synthesized lubricant continuously

Item Procedure ISO Viscosity
First time / Supply MKK recommended mineral oil to specified level. VG150
When gear (Refer to Section 6.1 )
changed
Step1 Operate the machine for 300 hours with mineral oil. VG150
Replace mineral oil with fresh oil (mineral oil) and operate the
Step2 VG150
machine for another 600 hours.
Check gear tooth surface (for width, length and depth of contact
surface) and record measurements.
Step3 Replace mineral oil with fresh oil (synthesized lubricant) and VG220
operate the machine for 12 to 24 hours. Check gear tooth surface
(for width, length and depth of contact surface) and record
measurements.
Compare data with the condition of gear tooth at Step 2. If wear is
not advanced, proceed to Step 4.
If wear is advanced, replace synthesized lubricant with mineral oil
immediately. （VG150）
Step4 Operate the machine further for 150 hours, check gear tooth VG220
surface (for width, length and depth of contact surface) and
record measurements.
If wear is advanced, stop using synthesized lubricant immediately
and replace it with mineral oil. （VG150）
Step5 Operate the machine further for 600 hours, check gear tooth VG220
surface (for width, length and depth of contact surface) and record
measurements.
If wear is advanced, replace synthesized lubricant with mineral oil
immediately. (VG150)
Step6 Change oil every three months. VG220
NOTE
In case of replacing with synthesized lubricant after MKK recommended mineral oil already in
use for more than 900 hours of operation, begin the procedure from Step 3 after checking the
condition of gear tooth surface and recording measurements.
11.4 Expendable parts replacement intervals
For preventing occurrence of troubles in the SELFJECTOR, and operating it in normal condition at all
times, it is necessary to replace the expendable parts at regular intervals.
! CAUTION
The wear of parts varies with the properties of treatment oil, operating condition, etc. Check the
performance according to the inspection procedures described in Section 13 . If there is
anything wrong, replace the parts for the sake of safety even before the specified intervals.
※ The replacement intervals for the expendable parts in the following table are
shown for general guidance and are not intended to guarantee the replacement
intervals.
Replacement
Name of part Remarks
intervals ※
 Bowl
Main seal ring 6 months
O ring and the like 6 months 3 to 6 months for O ring of pilot valve assembly
Valve sheet 6 months
 Frame, Cover
O ring and the like 12 months 6 to 12 months for O ring of sludge cover
Gasket (for piping) 12 months 24 months for gaskets of gear cover and oil gauge
Rubber plate 24 months
 Vertical shaft, Water supplying device
O ring and the like 12 months 6 to 12 months for O ring of water supply device
24 months for those used of bearing housing (2)
Upper spring 36 months
Lower spring 36 months
Flat spring 24 months
Spring case 24 months
Gasket 12 months
Bearing 24 months
Spring seat 24 months
Steel ball 24 months
Replacement
Name of part Remarks
intervals ※
 Horizontal shaft
Oil seal 12 months
O ring 24 months
Bearing 24 months
Friction clutch 12 months
Brake lining 24 months
 Gear pump
Oil seal 6 to12 months
Safety joint 6 to 12 months
O ring and the like 6 to 12 months
Bush 24 months
 Solenoid valve
Plunger assembly 24 months
Main valve assembly 24 months
O ring and the like 24 months
 Reducing valve
Diaphragm assembly 24 months
Strainer assembly 24 months
 Multi-Monitor
Pressure sensor(*1) 36 months Although the pressure sensor is not an
expendable part, it is advisable to replace it at
regular intervals to keep a certain indication /
detection function.
 Motor
Bearing 24 months In the case of our scope of supply
(*1) The pressure sensors are installed to the light-liquid line, the heavy-liquid line, and the circulation
line (H-HIDENS specification) and there are the functions of flow rate indication, pressure indication /
leakage detection, and water detection each.
1. It is advisable to replace the expendable parts of the bowl with new ones in keeping with the
bowl opening intervals.
2. On parts not supplied as spare parts, place orders with our company. For spare parts to be
furnished with SELFJECTOR, see the spare parts list submitted by us.
11.5 Bowl opening intervals (guidelines) (Note1)
To operate the SELFJECTOR in normal condition at all times, it is necessary to open and clean the bowl
at regular intervals. Although the opening intervals vary with the properties of treatment oil, operating
condition, etc., the general opening intervals are shown below for general guidance.
(Note 1) The bowl opening intervals which vary with the operating condition are shown for general
guidance and are not intended to guarantee the intervals.
◎ First time to open the bowl → A month after trial run

Since the inside contamination varies with the properties of oil, etc., open the bowl and check the
inside after the first month (whether unevenly deposited sludge exists or not, contaminated discs, etc.),
and determine whether the discharge intervals are appropriate or not.
When it is found that the sludge is accumulated partially, or adhered on the disc (1), set shorter
intervals.
◎ Second and subsequent times → Open, check and clean every 3 months (longest).
If the bowl opening intervals are too long, contamination might affect separation or even cause
vibration. Set the proper opening intervals suitable for the type of oil.
When the SELFJECTOR is used for cleaning the trunk piston engine lubricant or especially fuel oil
including much of sludge, the bowl is generally contaminated earlier. Therefore setting shorter
intervals is recommended. (1 to 2 months)
! CAUTION
Check regularly whether there are erosion and cracks or not. When erosion and cracks are found, treat
them in accordance with 12 “Maintenance inspection procedures for major parts”.
In case of the feed liquid has chloride, it causes of the local corrosion in the stainless steel.
(Note2)
11.6 Overhaul (guidelines)
! CAUTION
When increased vibration is confirmed, check and maintenance the machine according to the
inspection procedures described in Section 13 even before the overhaul intervals for the sake
of safety. If there is anything wrong, correct the defective portion or replace the parts.
! CAUTION
Although the overhaul (Note 3) intervals vary with the operating condition, inspection and
maintenance according to the inspection procedures described in Section 13 at regular intervals,
overhaul the machine every 2 years (longest) at least.
(Note 2) Overhaul intervals which vary with the operating condition are shown for general guidance and
are not intended to guarantee the intervals.
(Note 3) Overhaul refers to disassembly of all of the parts of the bowl, vertical and horizontal
shaft systems, inspection and cleaning according to the inspection procedures described in
Section 13 , and replacement of expendable and defective parts.
12 Maintenance inspection procedures for major parts
12.1 Bearing replacement intervals
! WARNING
Be sure to use the genuine parts for the bearings of vertical and horizontal shafts. Especially the
upper bearing of the vertical shaft is important. Use of non-genuine parts causes bearing life to
be shortened and may cause harm for personal safety.
! CAUTION
For the sake of safety, replace the bearings of the vertical and horizontal shafts before the elapse
of 2 years whether they have been in service or not.
The bearings are expendable parts. Place separate orders for bearings other than supplied as spare
ones.
12.2 Bowl
12.2.1 Corrosion of bowl
The bowl parts except some are made of special stainless steel. Under stringent operating condition,
however, corrosion might be occurred as in the form of pitting.
Since the bowl is exposed under a high stress, a very fine crack could be occurred from the pitting. Be
very careful when you check.
 For preventing corrosion
Corrosion readily occurs in the portions that are in contact
with sludge. Perform the following steps to prevent
corrosion. Bowl hood
(1) Set proper discharge intervals. Sludge outlet
(2) Clean those portions when the bowl is opened. port Sealing surface
Especially, clean the portion (Fig. 12-1) where the
Main cylinder
sludge is accumulated.
 Sheet of the main cylinder
Bowl body
 Outlet of discharging sludge
 Heavy liquid chamber
 Gravity disc
 Check procedures Fig. 12-1

(1) Thoroughly clean to remove deposits.
(2) Visual check.
(3) If anything wrong was found under (1) and (2), carry out color check test.
12.2.2 Corrective steps for corrosion
! CAUTION
Never repair cracks, pinholes or corroded portions by welding to prevent distortion the base
materials and alteration of their composition.
If there is pitting in a part, remove the corroded portion by a grinder. Perform visual check and color
check test for confirmation. If there is nothing wrong, continued use of the part is allowed. The removable
degree by a grinder should be limited to 0.5mm maximum {except the main cylinder for fuel oil (C heavy
oil)}. After grinding, perform buffing (#250 or more).
 When there is a line defect (crack),
 When more than 0.5mm grinder finishing is necessary,
It is necessary to replace the parts with new ones and perform balance adjustments.
Contact our company or service agency.
12.2.3 Disc
! CAUTION
Do not repair cracks, pinholes or corroded portions by welding.

 Replace the disc with a new one
(1) When corrosion is evident
(2) When distance piece is out of place
(3) When a crack is evident
 Addition of disc
Over a long period of service, the seating of the disc will create a
gap between the disc and top disc. Add a disc, while referring to
the Fig. 10-85. Distance
Crack
Fig. 12-2 piece
 Points to note when handling disc
Remove the sludge deposited on the disc by use of a cleaning oil
and a waste cloth or a soft copper wire brush. Avoid using a scraper or any other thing that
damages the surface. Immerse the disc in our company's cleaning solution at 50 to 70℃ for about
3 hours before cleaning. The deposits will be easier to remove.
[MKK recommended cleansing agent]
Name: Mitsubishi MK Clean Uno 4kg・18kg/can, neutrality pH6, Doubling dilution
! CAUTION
When handling the cleaning agent, observe the following points

 Never put the cleaning agent in your mouth.
 Wear protective glasses or protective gloves, etc. to prevent eye or skin contact.
 If the cleaning agent was deposited on your skin, immediately wash away with water.
 Since the cleaning agent contains an organic solvent, make sure that the room is ventilated
well.
 Store the cleaning agent in a cool, dark place.
! CAUTION
When the discs are cleaned, use the protective gloves (made of thick rubber), and take care not
to hurt your hands by the inner or outer edges.
12.2.4 Bowl body

(5) (8)
（1） Clean the O ring groove. If the groove is rough, repair it
with a fine emery cloth (#320).
(6) (4) (1)
（2） If the operating water passage hole or any of the water (7)
pressure chambers is clogged with scale. Perform
thorough cleaning.
（3） When the bowl body was subjected to an abnormal
shock by allowing it to fall, or by the fall of a heavy
(2)
object, let our company or service agency check it.
（4） Check the fitted portions of the bowl body, bowl bush Fig. 12-3
and the condition of contact with the vertical shaft.
Check to ensure that the contact area of the contact surface is more than 2/3 of the whole.
Check for scratches caused by slipping. If there are scratches, remove the scratches with an
emery cloth (#320) and apply finishes with polishing paper (#600).
! CAUTION
If the bowl body and bowl bush are in poor contact, vibration could occur. If the contact area of
the contact surface is less than 2/3 of the whole, replace the bowl bush with a new one.
（5） Check the threaded portion for the bowl nut. If scoring is confirmed, make repairs with set files.
（6） Check the sludge discharge port for wear. If the wear is less than 0.5mm, continued use of the port
is allowed. If the wear is more than that, let our company or service agency check it.
（7） Check the main cylinder sliding surface for scratches. If there are scratches, repair them with an
emery cloth (#320) and then apply finishes with polishing paper (#600).
（8） Check the knock pin for deformation. If deformation is confirmed, replace it with new one.
12.2.5 Bowl hood (4) (3)

Check the following portions of the bowl hood for
scratches.
（1） Bowl nut fitting portion (1)
（2） Bowl body fitting portion (5)(6)
(2)
（3） Threaded portion
（4） Light liquid chamber fitting portion
（5） O ring groove (when the O ring was removed)
（6） Knock pin groove
Fig. 12-4
If there are scratches on the above-mentioned
portions, make repairs by use of set files, grinding stone, emery cloth (#320), etc.
12.2.6 Main seal ring
NOTE
When the main seal ring is removed, take care not to damage its bowl hood side groove
(especially the side surface). Damaged groove may cause leakage.
With the main seal ring mounted on the bowl hood, clean and
carefully check the seal surface carefully. Normally, the main seal Bowl hood
ring is deformed as shown in Fig. 12-5. In the following cases, Main seal ring
replace it with a new one.
A
（1）When dimension A is 0.5mm or more
（2）In case that some metallic powder, etc. enter to the seal
surface, and the length is more than 60% of its length B.
B
Fig. 12-5
12.2.7 Distributor
(1) (2)
（1）If the top end of the key is deformed, correct or replace.
（2）Check the threaded portion for scratches.
（3）Check the knock pin which for deformation.
(3)
Fig. 12-6
12.2.8 Various types of O rings of bowl
Replacing the O rings is recommended at the bowl opening intervals. Before installing an O ring, be sure
to clean the O ring groove.
12.2.9 Main cylinder
（1） Check the seal surface (that surface which makes contact with the main seal ring) for scratches.
If there are scratches, they damage to the main seal ring and cause leakage of sealing water.
Scratches are often made on the surface at the time of disassembly. Therefore, be careful
when handling it.
If the scratches of the main cylinder for lubrication oil are small, repair them by use of an oil stone,
etc. In case of the main cylinder for fuel oil (C heavy oil), contact our company or service agency,
as the seal surface has a special coating.
（2） Check the bowl body sliding surface for scratches. If there are scratches, the O ring will be worn
down earlier. Repair the scratches with an emery cloth (#320), and apply finishes with polishing
paper (#600).
（3） Clean the O ring groove. If the groove is rough, make repairs with an emery cloth.
(1)
(2)
(2),(3)
Fig. 12-7
12.2.10 Pilot valve assembly
（1） Check the valve guide and bowl body sliding surfaces for (2),(3) (1)
scratches. If there are small scratches, make repairs with an
oil stone or something else.
When the pilot valve assembly is disassembled and
reassembled, take care not to damage the O ring.
(Apply a lubricant to the sliding surfaces for easier
reassembly.)
（2） Check the seal surface (that surface which makes contact
with the valve sheet) for scratches. If there are small
scratches, make repairs with an oil stone or something else.
（3） Take the valve sheet out from the valve guide, and clean
and carefully check the seal surface carefully.
If the valve sheet has caught a foreign substance or is
Fig. 12-8
deformed (0.3mm or more), replace it with a new one.
（4） After cleaning and before installing in the bowl, complete the
pilot valve assembly and check to ensure that pilot valve is
moved smoothly by hand.
12.3 Vertical shaft system

(1) Carefully check the portion above the upper bearing fitting portion, as there (6) (2)
is a high likelihood of corrosion. If the dimension A shown in Fig. 12-9 is
1mm or more smaller in diameter than the value shown in Table 12-1,
replace the vertical shaft with a new one. A
Table 12-1
SJ15H/HH
SJ60H/HH SJ160H/HH (3)
Model No. SJ25H/HH SJ110H/HH (1)
SJ85H/HH SJ220H/HH
SJ35H/HH
Dimension A φ29 φ39 φ54 φ59 (4)
. (mm) (6)
(2) When scratches are found on the fitting portion for the bowl bush, if they are
partial, repair with the set files and emery cloth (#320). If they are
annularly-linked scratches, replace it with new one.
(3) If there is a localized flaw like a pounding in the threaded portion, make (5)
repairs to smooth it out, using set files, emery cloth (#320), etc.
(4) In regard to the secular wear of the bearing fitting portion, if the inner
race of the bearing slips, replace the vertical shaft with a new one.
(5) If the pinion tooth surface is rough and is lightly worn, make repairs with set
(6)
files, emery cloth (#320), oil stone, etc. (4)
(6) Measure the deflection of the shaft center in three places, the straight
portion at the end of the shaft, the middle portion of the shaft, and bearing Fig. 12-9
fitting portion, with the upper and lower bearing fitting portions supported by
the measuring jigs. The deflection should be limited to 5/100mm maximum.
If the deflection is larger than that, replace the vertical shaft with a new one.
12.3.2 Upper springs, Upper spring case (1), Upper spring retainer (1)
（1） If there is even a broken or cracked part, replace all
Dimension A
of them with new ones. (Free length) Spring
Worn
（2） Measure the free length of each of the upper springs. retainer(1)
If any of them is more than 0.5mm shorter than the
figure shown in Table 12-2, replace all of the upper
springs. Six or Nine upper springs equal in free
length (dimension A) are grouped as a set. Spring case
Table 12-2
SJ15H/HH C
SJ60H/HH SJ160H/HH Upper spring
Model No. SJ25H/HH SJ110H/HH
SJ85H/HH SJ220H/HH B D
SJ35H/HH
Dimension A Fig. 12-10
34 44.0 46.0
(free length)
Dimension B 21.0 23.0 30.0
Dimension C 11.0 13.0 20.0
Dimension D 14.5 16.5 19.5
Numbers 6 9
(mm)
12.3.3 Lower bearing block
If the dimension A shown in Fig. 12-11 with the lower spring retainer,
steel ball and bearing case (2) put together is 1mm or more smaller
than the value shown in Table 12-3, re-check all of these parts, and
replace a defective part with a new one.
Ａ
（Refer to Fig. 12-11,Table 12-3）
Table 12-3
SJ15H/HH
SJ60H/HH SJ160H/HH
SJ85H/HH SJ220H/HH
SJ35H/HH
Dimension A 52.5 66.5 73.5 80.5
B
Dimension B 3.0 5.0
(mm)
Fig. 12-11
12.3.4 Flat spring
（1）A broken or cracked flat spring should be replaced with a new

one.
A
（2）Measure the spring height as shown in Fig. 12-12 if it is less than
the A mm, replace the flat spring with a new one.
（Refer to Table 12-4） Fig. 12-12
Table 12-4
SJ15H/HH SJ110H/HH
SJ60H/HH
SJ85H/HH
SJ35H/HH SJ220H/HH
Dimension A 4.5 6.5
(mm)
12.3.5 Steel ball
A steel ball with a deep ring-like groove flaw in those portions which contact with the lower spring
retainer, etc. or a deformed one should be replaced with a new one.
12.3.6 Lower spring
（1）A broken or cracked lower spring should be replaced with a new one.
（2）Measure the free length. If it is more than 1mm smaller than the
dimension A, replace the lower spring. (Refer to Table 12-5）
Table 12-5
SJ15H/HH SJ110H/HH
SJ60H/HH
SJ85H/HH
SJ35H/HH SJ220H/HH
Dimension A 33.0 55.5 60.5
A
(mm)
Fig. 12-13
12.3.7 Height of vertical shaft
! WARNING
If the height of the vertical shaft is out of the standard limits (Table 12-6), re-check the vertical
shaft system to locate the cause. If the cause cannot be located, do not operate the machine but
contact our company or service agency.
After installation of the vertical shaft, the standard height shown in Fig. 12-14 should be as shown in
Table 12-6.
Table 12-6
SJ15H/ SJ25H/ SJ35H/ SJ60H/ SJ85H/ SJ110H/ SJ160H/ SJ220H/
Model No. HH HH HH HH HH HH HH HH
Dimension A 61.5±1.0 63.3±1.0 59.0±1.0 94.0±1.0 94.0±1.0 95.0±1.0 93.0±1.0 102.5±1.0
Dimension B 34.0±1.0 33.9±1.0 24.0±1.0 59.5±1.0 59.5±1.0 43.5±1.0 40.0±1.0 40.0±1.0
(mm)
A
B
Fig. 12-14
12.3.8 Installed height of flat spring (adjustment of spacer)
When the parts like the lower spring retainer, bearing case,
steel ball and flat spring have been replaced, or when the Vertical shaft
height of the installation of flat spring (dimension A of Fig. Spacer Flat spring
12-15) has come off from the range in Table 12-7 even when A
not exchanging it, the compression power of flat spring is
adjusted by using spacers(1) (0.5 or 1.0 mm) of preliminary
goods.
Table 12-7 Spring case

O ring
Model No. SJ15H/HH～SJ220H/HH
Dimension A 0.5～1.0 Bearing housing (1)
Bearing case (1)
(mm)
Fig. 12-15
12.4 Horizontal shaft system
12.4.1 Spiral gear

（1） The service life of the spiral gear depends on conditions
under which it is operated. If it is normally worn by even Worn
contact, the gear is serviceable until its tooth thickness
has been reduced to 1/3 of the normal dimension.
Replace the gear if its wear exceeds that extent. (See
Fig. 12-16)
（2） During initial operation or when the spiral gear has been
replaced, a transient wearing occurs. It is a normal
phenomenon known as “breaking-in” which will be
stopped after a while when the contact of tooth surfaces Up to 1/3 of the
normal dimension. １/３Ｗ
has become smooth. If the wear is excessively
accelerated, something wrong is suspected in the other
parts. Check the other parts.
（3） If there are burrs or high spots on the tooth surface,
Ｗ
remove them with set files or emery cloth (#320).
（4） In case of that spalling (metal broken off in splinters) or
pitting (marked with pits) on the tooth surface is Fig. 12-16
confirmed, that the gear oil has been deteriorated and
should be changed quickly.
（1) （3) （2) （4) （2)

（1）If there is a localized flaw like a pounding on the
threaded portion, make repairs to smooth it out, using set
files, emery cloth (#320), etc.
（2）In regard to the secular wear of the bearing fitting portion,
if the inner race slips, replace it with a new one. Collar(1) Collar（2)
（3）If the key-way is wider because of wear, replace the Gear boss
horizontal shaft with a new one.
（4）When there is loosening in gear boss, remove it and Fig. 12-17
check it.
12.4.3 Collar
If the diameter of the oil seal and collar sliding surface is more than 0.5mm worn than the specified
dimension, replace the collar with a new one.（Refer to Table 12-8）
Table 12-8
SJ15H/HH SJ60H/HH SJ110H/HH
Model No. SJ25H/HH SJ85H/HH SJ160H/HH
SJ35H/HH SJ220H/HH
Motor side (1) 40 45 50
Gear pump side (2) 40 45 50
(mm)
12.4.4 Friction clutch
The life of the friction clutch cannot be sweepingly

determined, as it depends on the frequency of starts and
6
stops. If any of the linings thickness has become 3mm
3
from 6mm by wearing, replace all blocks.
（Fig. 12-18）
Fig. 12-18
12.4.5 Friction pulley
1mm
Check the inside surface of the friction pulley for wear. If it is
worn more than 1mm, replace it with a new one.（Fig. 12-19）
The inside surface of the friction pulley is permitted to be
machined up to 1mm depth to smoothen roughness.
Fig. 12-19
12.5 Gear pump
12.5.1 Safety joint

Check the gear pump visually for distortion, wear, damage, etc. without being removed, and replace if
necessary.
12.5.2 Drive gear, driven gear and bush

If the shaft is producing abnormal sound, disassemble the gear pump, and check whether the gears
are in good contact, the spacing between the shaft and bush, wear or foreign substances which might
have been caught. If there are small scratches, repair the tooth surfaces with an oil stone.
If it is impossible to repairs them, replace them.
12.5.3 Valve stem

When the capacity is insufficient or the suction is impossible, it is
often due to foreign substances caught by the valve stem.
Disassemble and clean thoroughly. In this case, it is necessary
that the position of the adjusting screw (dimension A of Fig.
12-20) is confirmed beforehand (adjusting pressure 0.4MPa
{4.0kg/cm2}). If the screw is over-tightened, the pressure will
A
become needlessly high, and overload could result. If it is
under-tightened, a poor suction will be occurred.
Fig. 12-20
12.6 Lubricant
 For information on the lubricant replacement intervals,
OI
refer to Section 11.2
L
 For information on the lubricant replacement procedures,
refer to Section 6.1 .
Oil gauge
Fig. 12-21
12.7 Brake equipment
The life of brake lining cannot be sweepingly determined, as it

varies widely, depending on the number of times it has been used.
It is therefore necessary to check the brake lining at regular
intervals. If the brake lining thickness has become 5mm from
10mm, replace the brake lining with a new one.
10
Fig. 12-22
12.8 Water supplying device
The water supplying device is designed to supply operating water to the bowl opening and closing
mechanism which automatically discharges the sludge accumulated in the bowl.
If it is clogged by scale or the gasket or O ring is damaged, a low water pressure or a low water flow
rate will be occurred, and the mechanism might fail to open or close the bowl.
When the bowl is disassembled, be sure to check and clean the water supplying device.
12.9 Inspection of Multi-Monitor for Function
Check that a detector alarm is properly output.
12.9.1 Leakage Monitor (LM)
The Leakage Monitor essentially determines that the outflow is abnormal as it detects the fall of the
pressure at the outlet side of the SELFJECTOR. Create this state by simulation.
(1) Confirm that the SELFJECTOR is in automatic operation and that the liquid is being fed.
(2) Open the pressure control adjustable valve at the light liquid outlet to reduce the pressure to a level the
resultant pressure drop (Δp) lower than preset.
(3) Check that an alarm is output after the elapse of the set time of the Hold timer.
12.9.2 Discharge Detector (DD)
! CAUTION
When alarm check is performed by the following procedures, the machine will come to a stop without
discharging the oil from inside the bowl. When the machine is restarted and the sludge is discharged,
the oil will flow out. Therefore, perform operations with due consideration to safety.
(2) Close the source valve of the operating water solenoid valve unit to stop the supply of all operating water.
(3) Press the "DISCHARGE TEST" button of the control panel.
(4) Check to that an alarm is output after the elapse of the discharge process time.
12.9.3 Water Detector (WD)
The Water Detector incorporated in the H-HIDENS type SELFJECTOR works in such a way that, as
separated water is collected to a predetermined level in the bowl, it detects an ensuing pressure drop in
the circulation line and issues a command signal to discharge separated water. Inspect the Water
Detector for function simulating this state of working.
(2) Open the back pressure valve in the circulation line to reduce the pressure to a level the resultant
pressure drop (ΔW) lower than preset.
(3) After the elapse of the time set on the hold timer, listen for the sound of discharge to check that
partial or total discharge of separated water from the bowl takes place.
Note that the Water Detector is a device provided in the HSH-1 automatic version only.
13 Periodic inspection charts
! CAUTION
For the sake of safety, perform periodic inspection according to the following charts, repair
or replace a defective part. (Inspection service)
The chart describes the parts to check, the details to check for, and the check intervals (longest).
Check intervals
(months) Corrective Check
Parts to check Details to check for action
Remarks
mark
Every Every Every
3 6 12
Frame, Cover
Inside of frame Deposited sludge,
○
Contamination
Operating water Deposited sludge,
○
drain outlet Contamination
Oil gauge Contamination ○
Foundation bolt Looseness ○
Impeller Contamination,
Contact damage, ○
Deformation,
Corrosion
Inside of frame Contamination
○
gear case
Gear cover Obstruction of
ventilation hole (hole ○
of side surface )
Sludge pipe Deteriorated rubber ○
Upper hood & Damage,
○
Lower hood O ring Wear, Hardened
Rubber plate Sagging ○
Brake lining Wear ○
NOTE
Be sure to check the frame and cover not only at the intervals specified in the chart but also
when the bowl is opened.
! CAUTION
If the ventilation hole of the gear cover (The hole of the side surfaceφ2mm) is obstructed,
the bearing of the vertical shaft is damaged. Be careful not to be obstructed when repairs the
coated portion
Check intervals
Remarks
mark
Every Every Every
3 6 12
Bowl
 Whole of Deposited sludge, Refer to
inside of bowl Corrosion ○ 12.2.1
12.2.2
 Disc
Whole Deposited sludge,
Corrosion, Cracks, ○
Refer to
Deformation
12.2.3
Aperture piece Loss ○
No. of discs Height of discs ○
 Bowl body
Sludge outlet port Corrosion, Wear ○
O ring groove Damage ○
Operating water Clogging
○
Passage
Bowl bush fitting Damage, Scoring, Refer to
○
Portion Fit, Wear 12.2.4
Main cylinder Damage
sliding ○
Portion
Knock pin Deformation ○
 Bowl nut
Threaded portion Damage, Scoring ○
Bowl fitting portion Damage ○ Refer to
Groove Contamination, 12.2.4
○
Clogging
 Bowl hood
Bowl nut fitting Damage, Scoring
○
portion
Bowl body fitting Damage
○
portion
Threaded portion Scoring ○
Light liquid Damage Refer to
chamber ○ 12.2.5
fitting portion
O ring groove Damage,
○
Contamination
Knock pin groove Damage,
○
Deformation
Check intervals
Remarks
mark
Every Every Every
3 6 12
Bowl
 Main seal ring
Seal surface Damage,
○
Deterioration Refer to
Seal surface Deformation 12.2.6
○
dimension
Distributor
Keyway Deformation ○
Refer to
Threaded portion Damage ○
12.2.7
Knock pin Deformation ○
Various types of Deterioration, Refer to
○
O rings of bowl Cracks, Wear 12.2.8
Main cylinder
Main seal ring seal Damage, Wear,
○
surface Corrosion
Refer to
Bowl body sliding Damage, Wear,
○ 12.2.9
portion Peeled plating
O ring groove Contamination ○
Pilot valve
Bowl body sliding Damage
○
portion
Valve sheet Damage,
Refer to
surface Deformation,
12.2.10
Foreign ○
substances
caught
Light liquid Contamination,
chamber Worn threaded
○
portion,
Corrosion
Heavy liquid Contamination,
○
chamber Corrosion, Cracks
Gravity disc Contamination,
○
Corrosion, Cracks
Bowl bush Contact with bowl ○
Drain nozzle Clogging ○
Check intervals
Remarks
mark
Every Every Every
3 6 12
Vertical Shaft
 Vertical shaft
Upper portion Corrosion, Wear
○
(above bearing (1))
Bowl bushing fitting Damage,
○
portion Corrosion, Fit
Threaded portion Damage ○ Refer to
Bearing fitting Wear 12.3.1
○
portion
Pinion tooth surface Wear ○
Whole of shaft Center runout Overhaul
○
interval
Shaft height Assembled Refer to
○
Dimension 12.3.7
 Upper spring
Whole Broken, Cracks ○
Refer to 0
Dimension Free length ○
 Bearing cover Damage,
(1) Contamination, ○
Corrosion
 Upper Bearing case (1)
Whole Damage, Scoring,
○
Wear
Bearing fitting Slip with outer rings
○
portion (wear)
 Flat spring
Whole Broken, Cracks ○ Refer to
Dimension Spring height ○ 12.3.4
 Installed height Assembled Refer to
○
of flat spring Dimension 12.3.8
 Lower Bearing case (2)
○
Wear
○
portion (wear)
 Bearing case (3)
○
Wear
○
portion (wear)
Check intervals
Remarks
mark
Every Every Every
3 6 12
Vertical Shaft
 Steel ball Deformation, Refer to
○
Grooved damage 12.3.5
 Lower spring
Whole Broken, Cracks ○ Refer to
Dimension Spring height ○ 12.3.6
 Spring seat Wear ○
 Bearing block Assembled Refer to
○
(2) dimension 12.3.3
 Bearing Noise, sticking,
○
corrosion
Horizontal Shaft
 Horizontal shaft
Threaded portion Damage ○
Bearing fitting Wear
○ Refer to
portion
12.4.2
Keyway Wear ○
Safety joint groove Wear, Deformation ○
 Spiral gear Wear, Burr Refer to
○
12.4.1
 Collar Wear Refer to
○
12.4.3
 Friction clutch Wear Refer to
○
12.4.4
 Friction pulley Wear Refer to
○
12.4.5
 Friction boss Wear at the slit
portion, ○
Deformation
 Oil seal Leakage ○
 Bearing housing (3)
Bearing fitting Wear
○
portion
 Bearing housing (4)
Bearing fitting Wear ○
portion
 Bearing Noise, sticking, ○
corrosion
Check intervals
Remarks
mark
Every Every Every
3 6 12
Water Supplying Device
Operating water nozzle Contamination, Refer to
Operating water Clogged drilled ○ 12.8
chamber hole, Damage
O ring Damage,
Deterioration, ○
Deformation
Gear Pump
Safety joint Damage Refer to
○
12.5.1
Bush Damage, Wear ○ Refer to
Gear tooth surface Damage, Wear ○ 12.5.2
Drive gear, Oil seal Wear
○
contact surface
Valve stem Operating pressure Refer to
○
12.5.3
Solenoid Valve
Plunger assembly Deterioration,
Deformation,
Damage, ○
Contamination
Main valve Deterioration,
Deformation,
assembly ○
Damage,
Contamination
Inside of valve Deposited scale,
○
Damage
Seal part Leakage ○
Reducing Valve
Diaphragm Deterioration,
Deformation, ○
Broken
Inside of valve, Deposited scale,
○
Sheet surface Damage
Seal part Leakage ○
Pressure gauge Pressure indication ○
Strainer Contamination,
○
Clogging
Multi-Monitor
Function Alarm check Refer to
○ 12.9.1
12.9.2
14 Causes of troubles and corrective steps
! WARNING
Before performing opening checks, confirm that the SELFJECTOR has stopped completely.
Whether the SELFJECTOR has come to a stop can be checked by watching the safety joint
section at the horizontal shaft gear pump side or the fan of the motor.
If the Discharge Monitor is provided, the stop of the SELFJECTOR can be known as well from the
illumination of LED (green) on top of the Multi-Monitor.
! CAUTION
When an alarm occurs, perform checks and remove the cause of the alarm before re-starting the
machine.
14.1 Alarms
14.1.1 Types of alarms

Table 14-1
Automatic type
HBC-1 Manual Multi-Monitor for function
HSH-1 HAP-11
HBC-2
Oil leakage ○ ○ ○ ○ Leakage Monitor (LM)
No opening of bowl △ ○ Discharge Detector (DD)
HIDENS alarm ○ Water Detector (WD)
△：option
 Oil leakage
When the SELFJECTOR fails to operation and causes either of the following phenomena, it regards
the phenomenon as "Oil leakage" and outputs an alarm.
(1) The treatment liquid (oil) flows out from the heavy liquid side.
(2) The treatment liquid (oil) flows out form the sludge outlet because of insufficient sealing of the
main cylinder of the bowl.
 Poor discharging sludge

Despite that the "discharge sludge" procedures were performed, no sludge has been actually
discharged. The SELFJECTOR regards it as a No opening bowl and outputs an alarm.
 Abnormal water detection

The HIDENS (HSH-1 specification) version provided with circulation line and pressure sensor
produces a "WATER ABNORMALLY COLLECTED" signal in the case where a certain quantity of
separated water is frequently collected in the bowl with repeated issue of a discharge command.
14.1.2 Alarm indications
Check the LEDs on the operational indication panel.
Address display Date display (upper / lower)

アドレス表示部データ表示部（上段／下段）
SET MAIN
ADDRESS DATA
MAIN
MON OPT
TIM 0 1
CNT
REG IN (REG) TIM CNT
MON OUT
- +
ALM M
MITUBISHI KAKOKI KAISHA,LTD.

CLR ENT
Mode display
モード表示部 Operation
操作キー key
ON
Alarm number
（ALM No.）
ALM No. Kinds of alarms

01 Abnormal leakage
02 Poor discharge
03 Abnormal water detected
HSH-1
Fig. 14-1
ON
HBC-1 HBC-2
Oil leakage (LEAK) No opening bowl (NO-DIS)
Fig. 14-2
Oil leakage
異常流出通液電源
OIL FEEDING SOURCE
LEAKAGE
切入
OFF ON
通液停止通液電源
STOP FEEDING SOURCE
FEEDING
切入
OFF ON
MM 機能警報
スイッチリセット
MM FUNCTION ALARM
SWITCH RESET
HAP-11
Fig. 14-3
14.1.3 Processing sequence after occurrence of alarm

The processing sequence after occurrence of an alarm is shown in Fig. 14-4 for the HSH-1, HBC-1,
HBC-2 and Fig. 14-5 for the HAP-11.
Oil leakage No opening of Oil leakage

Hidens alarm bowl
Substitution
Discharge
Water solenoid valve → Closed Feed valve → Circulation side

Feed valve → Circulation side SELFJECTOR motor
continues operation.
SELFJECTOR motor stopped
Fig. 14-5
Fig. 14-4
HSH-1, HBC-1, HBC-2 HAP-11
14.1.4 Self-diagnostic function of detectors
14.1.4.1 Pressure sensor for oil inlet

① During the power supply of the Multi-Monitor is ON, when the signal voltage from the pressure sensor
for oil inlet becomes following phenomenon, an error (LM error ) is output.
 In case that excessive pressure (more than 0.5MPa) was input by Pressure sensor.
 In case that underestimated pressure (less than -63kPa) is input by Pressure sensor.
 In case that the line was disconnected, or bad connection of Pressure sensor
 In case of breakdown of Pressure sensor
When inlet pressure sensor When outlet pressure sensor When circulation line pressure sensor
is abnormal is abnormal is abnormal (MM32）
Fig. 14-6
② The error LED [Err] of the Multi-Monitor is displayed on the upper 7 segment LED, and on the middle
LED, the number which shows what sensor is abnormal. (Fig. 14-6, Table 14-2)
③ Turn off the power supply of Multi-Monitor in the state of previous section, and turn on again, each
display will be re-started if the pressure signal returns to normal range.
④ In case that breakdown of a sensor, disconnection of lines, or negative pressure (-63kPa or less),
display and function of each sensor cannot be used even after turning off and on, but operation is
possible. In this case, display of 7 segment LED shows [----]. (Fig. 14-7, Table 14-2)
When inlet pressure sensor When outlet pressure sensor When circulation line pressure sensor
is abnormal is abnormal is abnormal (MM32）
※ In case that the lower display is switched

to circulation line pressure display.
Fig. 14-7
Defective sensor Middle display of 7 Item impossible to Function impossible to
(color of cable cover) segment LED when display use
error occurs
Feed liquid inlet Feed liquid fluctuant
pressure sensor No display Flow rate detector function
(green) (pressure fluctuation)
Light liquid outlet
Light liquid
pressure sensor 1 LM
outlet pressure
(yellow)
Circulation line
Circulation line
pressure sensor (*) 2 H-HIDENS
pressure
(blue)
(*)Circulation line pressure sensor equipped in MM32 only
⑤ In case of breakdown of sensor, it should be replaced to new one.

Before replacement, when operating tentatively, disconnect the lines referring to Table 14-3.
Defective sensor Terminal number

(color of cable color) MM12 MM22 MM32
Feed liquid inlet pressure sensor
10 16
(green)
Light liquid outlet pressure sensor
13 19
(yellow)
Circulation line pressure sensor
― 22
(blue)
14.1.4.2 Temperature sensor

① When temperature sensor becomes disconnected, the middle display of 7 segment LED shows [----]
at the timing of displaying the feed liquid temperature. In this case, feed liquid temperature is not
functioned to display and for feed liquid fluctuant detecting function (temperature fluctuation), but
operation is possible.
② When treating temperature is 1℃ or less than that, [Lo] is displayed, and 130℃ or more than this,
[Hi] is displayed. (Fig. 14-8)
When temperature sensor is abnormal Operating temperature 1℃ or less Operating temperature 130℃ or more
Fig. 14-8
14.1.4.3 Proximity switch (equipped in MM22 and MM32 only)
As a Self-diagnostic function, the LED (red), abnormal rotary display is lighted on the upper
Multi-Monitor in the following case.
 In case that rotary number of SELFJECTOR is 2500rpm or more (Breakdown of circuit, etc.)
 In case of destabilization of input signal to the proximity switch. (False installing of proximity
switch, etc.)
After adjusting the installing position of proximity switch to the normal position, and input signal is
stabilized, this LED will be light off. Alarm is not output by this LED lighting.
.
Abnormal revolution LED (Red)
Fig. 14-9
(Refer to 5.1.2 for adjustment of the installing position of proximity switch and check.)
NOTE
During operation or before stopping of operating condition of SELFJECTOR, rotary abnormal
display LED (red) would light briefly. It’s not defect of Multi-Monitor.
14.2 Occurrence of oil leakage
(The oil flows out from the sludge outlet or heavy liquid outlet.)
14.2.1 Check the flow rates of valve closing operating water and sealing water.
 Remove the joint (SV2) connecting tube The pressure to set for the water pressure reducing
valve is 0.3 MPa.
and place the manual handle of the
Flow rate of bowl closing valve
solenoid valve in the "OPENED" position SJ15H – 85H : 1.5 – 2 L/min
and measure the flow rate of valve SJ110H – 220H : 3.0 – 3.5 L/min
closing operating water.  When the water flow rate is low, clean the
strainer, nozzle joint and piping line.
(Fig. 14-10)
 Extend the time of the valve closing operating
water timer. (Set with interval timer)
 Check the flow rate of sealing water For flow rate, see Table 6-10.
Flow speed
(SV3): Automatic specification
SJ15H – 35H : Approx. 7 L/min.
Disconnect the sealing water tube, place SJ60H, 85H : Approx. 12 L/min.
the manual handle of the solenoid valve in SJ110H – 220H : Approx. 16 L/min.
the "OPENED" position, and measure the  When the flow rate is low, clean the piping line.
 Adjust the sealing water timer in keeping with the
flow rate of sealing water.
flow rate of sealing water.
(Fig. 14-10) (Refer to Section 6.5 .)
* Dynamic pressure (A state where water is flowing)
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HBC-1, HBC-2 HSH-1

Fig. 14-10
14.2.2 Checks to perform by disassembling bowl
 Check that there are no scratches on the If metallic power get into seal surface, and its length of
sheet surface of the main seal ring. (Fig. scratch is more than 60 % of the length of seal
14-11－5) surface, replace the main seal ring.
 Check that there are no scratches on the If there is a scratch, replace the O ring with a new one.
O ring of the valve case. (Fig. 14-11－6)
 Check that there are no scratches on the If there is a scratch, replace the valve sheet with a new
valve sheet. (Fig. 14-11－7) one.
 Check the pilot valve has no Thoroughly clean the pilot valve. Set it in the valve
contamination and its operation. case and check whether it can be operated by hand.
(Fig. 14-11－8)
 Check the drain nozzle is not blocked. Clean.
(Fig. 14-11－9)
 Check that there are no scratches on the If there is a fine scratch, repair it with an oil stone.
sheet surface of the main cylinder. (Fig. (Refer to Section 12.2.9 .)
14-11－10) (The main cylinder for C heavy oil has a special
coating. If there is a scratch, replace the main cylinder
with a new one.)
 Check all the O rings are elastic, and Replace if defective.
have no scratches or loss of elasticity.
(Particularly the O ring on the outside of
the main cylinder) (Fig. 14-11－11)
 Check the diameter of the gravity disc. Use a gravity disc suitable the density for the oil.
(Fig. 14-11－12) Check whether the oil temperature and the oil feeding
rate are appropriate. (Refer to Section 6.4 .)
14.2.3 Checks to perform by disassembling water supplying device

 Check the drilled hole supplying device is Clean.
not blocked.
(Fig. 14-12－18)
 Check the O ring is elasticity, and has no Replace if defective.
scratches. (Fig. 14-12－19)
 Check for water leakage from the Re-tighten the cap nut of the joint.
operating water Teflon tube. Replace the Teflon tube with a new one.
(Fig. 14-12－20)
14.2.4 Other
 Check that O rings of the upper and lower Replace if defective.
hood have elasticity, and no scratches
12
31 15
14
13
5
10
11
6
17
7
8
9 16
Fig. 14-11
18
18
19
Vertical 20
shaft
Fig. 14-12
14.3 Occurrence of abnormal vibration
14.3.1 Checking for unbalance in the bowl.

 Isn't there an unevenly accumulated sludge in Clean the inside of the bowl.
the bowl? Adjust the discharge intervals properly.
(Fig. 14-11－13) (Refer to the Section 6.6 .)
Check for low valve opening operating water
pressure. (0.3 – 0.5MPa)
 Aren't the discs insufficient because of the Add if insufficient.
seating phenomenon? (Refer to Section 10.2.1 .)
(Fig. 14-11－14)
 Are the major parts of the bowl (the bowl Adjustment balance is necessary.
body, bowl hood, distributor, main cylinder, (Contact our company or service agency.)
heavy liquid chamber or light liquid chamber)
replaced?
 Aren't the tally marks of the bowl nut, light Reassemble them with their tally marks in
liquid chamber and heavy liquid chamber out alignment with the tally marks of the bowl
of alignment? (Fig. 14-11－15) body. (Refer to Section 10.2 .)
 Is the bowl bush in good contact? If there is a fine scratch, repair or replace.
(Fig. 14-11－16) (Refer to Section 12.2.4 .)
14.3.2 Checking for defects in vertical shaft system

 Check that upper spring, spring case, spring Measure the dimensions. If they are out of the
retainer(1), lower spring and flat spring are not specified values, replace.
deformed. (Fig. 14-13－21) (Refer to Table 12-2, Table 12-4, Table 12-5.)
 Check that bearing is not worn. (Fig. 14-13－ Replace if defective.
22)
 Check that vertical shaft and bearing case Replace if defective.
fitting portions are not worn. (Fig. 14-13－23)
 Check that portions where the steel ball makes Replace if defective.
contact with the ball bearing, and the spring
seat and steel ball are not worn and deformed.
(Fig. 14-13－24)
14.3.3 Checking for defects in horizontal shaft system

 Check the bearing is not worn. (Fig. 14-14－ Replace if defective.
27)
 Check that wearing of the friction clutches is Replace if defective.
not uneven. (Refer to Section 12.4.4 )
(Fig. 14-14－28)
 Are the quantity and position of friction Correct if incorrect.
clutches correct? (Fig. 14-14－28) (Refer to Table 10-2 Horizontal Shaft Parts
List.)
26
22 21
25
23
22 23
24 21
Fig. 14-13
28 27 29
Fig. 14-14
14.4 No discharging sludge even if discharge procedures are performed.
 Check that solenoid valve (SV1) works Replace defective parts.
appropriately. (Fig. 14-10)
Check the solenoid valve for partial discharge
(SV9) works appropriately. (Fig. 14-10)
 Check that O ring (inner side) on the sliding Replace O ring if there is evidence of sludge
contact part of the bowl's main cylinder is good. having entered under the main cylinder at the
lower water pressure chamber below.
 Check that main sealing is installed Replace if its surface protrudes more than 1 mm
appropriately. from the groove. (Refer to Section 12.2.6 )
 Check the strainer of the operating water piping Clean.
is not blocked. (Fig. 14-10)
 Check the O ring of the water supplying device Replace if defective.
for defective sealing. (Fig. 14-12－19)
 Check the pilot valve assembly is not Clean.
contaminated. (Fig. 14-11－17)
 Check that O ring is not defective sealing. Replace if defective.
 Check that pure water inlet pressure is Adjust pressure (0.3 - 0.5MPa)
decreased.
14.5 Flow of water mix into the light liquid outlet side
 Aren't the sealing water and replacement water Measure the flow rates of sealing water and
flow rates excessive? substitution water. If they are in excess of the
specified flow rates, adjust the timers.
 Is the diameter of the gravity disc appropriate? Use a gravity disc suitable for the properties of
(Fig. 14-11－12) the oil. (Refer to Section 6.4 .)
 Check that solenoid valve (SV3) is not defective Replace defective parts.
sealing.(Fig. 14-10)
 Is the sludge discharged? Perform corrective steps in Section 14.4
 Check that heavy liquid outlet of the bowl is not Clean.
blocked.
14.6 Low feeding rate or not feeding at all

 Check that gear pump’s capacity is not reduced. Disassemble and check. Replace defective
parts.
 Isn't the suction capacity of the gear pump Suction pressure -4m.
exceeded?
 Isn't the suction piping of the pump too thin? Use a piping diameter suitable for the flow rate.
 Isn't the air absorbed at an intermediate point of Check and re-tighten the joint portion.
the suction piping?
 Isn't the strainer at the inlet side clogged? Clean.
Isn't the safety joint broken? (Fig. 14-14－29) Replace if it’s broken.
14.7 Water mixed into gear oil
 Isn't the operating water drain pipe clogged? Clean.
 Isn't the operating water supplied when the Check the solenoid valve and replace defective
SELFJECTOR is stopped? parts.
Note) Keep the source valve closed.
 Check that O ring of the bearing housing (1) is Replace if defective.
not defective sealing. (Fig. 14-13－25)
 Check that O ring of the bearing cap is not Replace if defective.
defective sealing. (Fig. 14-13－26)
 Check that ventilator hole (The hole of the side Clean.
surface Φ2mm) of gear cover is not blocked.
14.8 Poor separation

 Isn't the treatment temperature low? Adjust to the proper temperature.
(Refer to Table 6-4.)
 Isn't the inside diameter of the gravity disc too Replace the gravity disc with an appropriate
small? (Fig. 14-11－12) inside diameter. (Refer to Table 6-8.)
 Isn't the treatment quantity too large? Adjust the treatment quantity properly.
(Refer to Table 6-3.)
 Isn't the rotary speed low? Check the power transmission system, including
the friction clutch.
 Aren't the discs clogged with sludge? Clean.
(Fig. 14-11―14)
14.9 Low rotary speed

 Check the friction clutch is not worn. Replace.
(Fig. 14-14－28)
 Is the bowl valve closed? Disassemble and check the bowl. Check the
valve opening and closing operating water
system.
 Motor is out of order. Check and repair.
 Isn’t water solenoid valve and feed liquid valve Check the water solenoid valve and feed liquid
closed and stopped? valve and replace defective parts.
14.10 Sludge unevenly accumulated in bowl

 Aren't the sludge discharge intervals too long? Shorten the discharge intervals.
 Isn't the valve opening operating water pressure Adjust the valve opening operating water
low? pressure. Clean the strainer of reducing valve.
 Are both of the pilot valves performing normally? Check and clean the pilot valves.
（Fig. 14-11－8）
 Check that drain nozzle is not blocked. Check and clean the drain nozzle.
（Fig. 14-11－9）
14.11 Mixed flow of oil into heavy liquid outlet
 Isn't the inside diameter of the gravity disc too Replace the gravity disc with an appropriate
large? （Fig. 14-11－12） inside diameter. (Refer to Section 6.4 .)
 Isn't the flow rate of sealing water low? Clean the strainer of reducing valve. Measure
the flow rate of sealing water and adjust the
timer.
 Isn't there leakage from the O ring of the light Replace the O ring.
liquid chamber?.（Fig. 14-11－31）
 Isn’t adjusted that the back pressure adjusting Light liquid maximum discharge pressure
valve at the light liquid outlet side is over the SJ15H/HH: 0.20MPa
light liquid maximum discharge pressure? SJ25/HH - SJ220H/HH: 0.25MPa
Adjust pressure under the value written above.
14.12 Accessories
14.12.1 Solenoid valve unit for the operating water

14.12.1.1 Low flow rate
 Check that operating water piping is not Flush the piping.
blocked.
 Check that strainer is not blocked. Clean.
(Fig. 14-10)
14.12.2 Solenoid valve for water

14.12.2.1 Leakage
 Isn't the plunger broken? Replace if defective.
 Check the valve sheet surface has no Check and clean. Replace if defective.
scratches, or catch foreign substance.
14.12.2.2 Not operating (Not opening the valve.)

 Isn't there a defect in electric wiring? Check the wiring.
 Isn't the coil damaged by heat? Replace if defective.
14.12.3 Feed valve

14.12.3.1 Valves do not switch over.
 Isn’t the supply of compressed air insufficient? Check the three-way solenoid valve.
 Isn't the air pressure low? Adjust the air pressure as predetermined.
(0.5 - 0.7MPa )
 Isn't there air leakage? Check the O ring of the piston assembly.
Replace if defective.
14.12.3.2 Leakage
 Check that valve sheet or disc is not damaged. Check. Replace defective parts.
14.12.4 Leakage Monitor function (LM) of Multi-Monitor
[Refer to Section 7.2 .]
14.12.4.1 Incorrect alarm is generated.

 Isn't the discharge pressure lower than the Adjust the discharge pressure to the set
alarm pressure? pressure.
 Isn't the delay timer too short? Adjust the delay timer.
(Normally 30 - 60 sec.)
 Isn't the hold timer too short? Adjust the hold timer.
(Normally 10 - 20 sec.)
 Aren't there large fluctuations in discharge Adjust as follows.
pressure? Back pressure : ± 0.01MPa
Oil temperature : ± 5 ℃
Flow rate : ± 5%
 Isn't the trigger range (ΔP) too short? Adjust the range. (Normally 0.02 - 0.03 MPa)
 Is the minimum pressure optimal? Adjust the minimum pressure.
 Isn’t feed liquid fluctuation trigger range(⊿P1) too Adjust the range.
long? (Normally 0.01MPa)
 Is set operating temperature optimal? Adjust in accordance with the temperature of
operating oil.
(Example)Set temperature 98℃ operating oil:
100℃
 Isn’t set feed liquid fluctuation timer (normally Set feed liquid fluctuation timer shorter so as to
5sec) longer than fluctuation timer (normally 15
end earlier than fluctuation timer.
sec.)?
! CAUTION
When adjusting the light liquid outlet pressure beyond the leakage trigger level (ΔP), be sure to
follow the procedure below. Failure to follow could result in a false alarm being issued. The same
applies when the light liquid outlet pressure varies due to improper flow rate adjustment.
(1) Change the position of the MM function switch on the control panel from ON to OFF.
(2) Accomplish pressure and flow rate adjustments.
(3) Return the MM function switch on the control panel to the ON position. (In approximately 30 to
40 seconds, the flow LED on the Multi-Monitor will be activated.)
Note) In case of manual versions, read the above description “control panel” as “alarm panel” or
“starter”.
14.12.4.2 No alarm is output.

 Isn't there a defect in the electrical wiring to the Check the wiring.
control panel?
 Isn't the "Feeding" signal line disconnected? Check the wiring.
 Is the MM function switch set correctly? Set to “ON”.
 Is the LM alarm output switch set correctly? Set to “ON”.
14.12.4.3 Alarm output during discharge process
 PC board is out of order. Replace the Multi-Monitor.
14.12.4.4 Error/recognition number is displayed on the Multi-Monitor.

 Pressure sensor is out of order Replace the pressure sensor.
14.12.4.5 Not operating when the power switch is set to ON.

 Power to the control panel is off. Turn on the power.
 Fuse in the control panel is blown. Check and replace fuse.
 The power switch or PC circuit board faulty. Replace the Multi-Monitor.
14.12.5 Discharge Detector function (DD) of Multi-Monitor
[Refer to Section 7.3 .]
14.12.5.1 False alarm is generated.

 Is the proximity switch mounted at the right Adjust the mounting position. (The normal
position? proximity switch-to-horizontal shaft clearance is
0.5 - 1.0mm)
14.12.5.2 Trouble display LED "Trouble" lights. (Fig. 14-15)

 Is the proximity switch mounted at the right Adjust the mounting position.
position? (Refer to Section 7.3.1.2 )
 The proximity switch or PC board is out of order. Replace the proximity switch or the
Multi-Monitor.
14.12.5.3 Alarm is output during discharge process.

 The proximity switch or PC board is out of order. Replace the proximity switch or the
Multi-Monitor.

 Fuse in the control panel is blown (Fig. 14-15) Check and replace the fuse.
14.12.5.5 Alarm is not output.

 Is discharge signal received? Check wiring.
 Is the DD alarm output switch set correctly? Set to “ON”
L
E
D
R
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d
Abnormal revolution ︵︶
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Fig. 14-15
14.12.6 Water Detector function (WD) of Multi-Monitor
[Refer to Section 7.4 ]
14.12.6.1 Alarm is frequent. (HSH-1)
 Is pressure in the circulation line is below the Apply back pressure of 0.1MPa.
alarm level? ; Or isn't back pressure applied?
14.12.6.2 False alarm is generated.

 Isn't discharge pressure below the alarm level? Adjust the discharge side pressure to the
pre-set level.
 Isn't setting on the delay timer too short? Adjust the timer (Normally 30 to 60 sec.)
 Isn't setting on the hold timer too short? Adjust the timer (Normally 10 to 20 sec.)
 Isn't the trigger range (ΔW) too short? Adjust the range. (Normally 0.04 to 0.06 MPa.)
 Is the minimum pressure optimal? Adjust the minimum pressure. (Normally 0.02 to
0.03 MPa.)
! CAUTION
When adjusting the circulation line pressure beyond the water trigger level (ΔW), follow the
procedure below. Failure to follow could result a false alarm being generated.
(1) Change the position of the Multi-Monitor function switch on the control panel from ON to OFF.
(2) Accomplish pressure adjustment.
(3) Return the Multi-Monitor function switch on the control panel to ON. (In approximately 20 to
30 seconds, the flow rate LED on the Multi-Monitor is activated.)
14.12.6.3 No alarm is output.

 Isn't there any defect in the electrical wiring to Check wiring.
the automatic control panel?
 Isn't the Feeding signal line disconnected? Check wiring.
 Is the Multi-Monitor function switch set correctly? Set to “ON”.
 Is the water detection switch set correctly? Set to “ON”.
14.12.6.4 Alarm output during discharge process

 PC board is out of order. Replace the Multi-Monitor.
14.12.6.5 Error/recognition number is displayed on the Multi-Monitor.

 Pressure sensor is out of order. Replace the sensor.

 Fuse in the control panel is blown. Check and replace the fuse.
 The power switch or circuit board is out of order. Replace the Multi-Monitor.
NOTE
For "Cause of Troubles and Corrective Steps" on the automatic control panel, refer to
Operation Manual 3A - 3B.
MITSUBISHI SELEJECTOR・HERCULES-SERIES
Operation & Maintenance Manual
SJ15H/HH SJ110H/HH
SJ25H/HH SJ160H/HH
SJ35H/HH SJ220H/HH
SJ60H/HH
SJ85H/HH
Date of Issue Sep.1.2013
MITSUBISHI KAKOKI KAISHA, LTD.

MACHINERY DESIGN DEPARTMENT
2-1 OHKAWA-CHO KAWASAKI-KU KAWASAKI

210-8560 JAPAN
http://www.kakoki.co.jp/

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FINISHED PLAN

JUN. 10. 2015

LIST No. MH-4

MITSUBISHI SELFJECTOR HERCULES-SERIES (SJ-H SERIES)

Instruction Manual Operation & Maintenance Manual

Location & Item Correction

Page 5-10 CAUTION

Page 6-1 Table 6-1

Page 7-10 7.3.1.2 1) ④ & CAUTION

Page 10-33 The 2nd line

Page 10-39, 10-41

Page 11-4 Expendable parts replacement intervals Table

Page 11-5 Table It adds to the last line of a table.

Page 12-8 Table 12-6

Page 14-6 14.1.4.2

Selfjector Service Group, Kawasaki Works

SELFJECTOR Instruction Manual Operation & Maintenance Manual

There are two kinds of specifications of SELFJECTOR.

No. Specification Mark※

SELFJECTOR Instruction Manual Operation & Maintenance Manual

Use each manual according to the particular purpose to sufficiently understand

①: Design Engineer ②: Installer ③: Engine Engineer

Manual Description Reader

SELFJECTOR Instruction Manual Operation & Maintenance Manual

SELFJECTOR Instruction Manual Operation & Maintenance Manual

SELFJECTOR Instruction Manual Operation & Maintenance Manual

SELFJECTOR Instruction Manual Operation & Maintenance Manual

For correct use, carefully read the "Precautions in safety" beforehand.

1.1 Symbols related to safety

There are 4 different labels for safety.

 Perform assembling perfectly.

(A) Bowl nut

 Stop immediately when vibration is excessive.

 After confirming complete stop, then loosen the parts.

 Handle parts carefully.

 Take caution against corrosion and erosion.

About ambiguous points in the instruction manual, contact our company or

 Be careful at working during the auto running, because the

3. Turn “OFF” the switch of the oil leakage

Water Detection (WD)

Density (ρ): Clarifier operation (clarifying operation):

Sludge: L: Liter: Unit of volume.

2.1 Kinds (specifications) of oil purifying system

3) Component devices of system

1 SELFJECTOR A Dirty oil inlet

2.2.2 Control panel

2.2.3 Alarm panel

2.2.4 Solenoid valves unit for operating water Manual handle

unit manifold types for HIDENS. Shut

they are installed on the SELFJECTOR frame.

A manual handle is equipped on each solenoid valve, so

2.2.8 Gear pump

2.2.9 Oil heater

1) Output and speed of revolution

Rated output (kW) Revolution speed（min-1）

3) Rated current intensity

4) Starting characteristics curves

3.2 Drive unit

Lower bearing parts

Friction clutch Gear pump

Between the motor and horizontal shaft, the Safety joint

A friction clutch is used for gentle starting and acceleration,

3.3.1 Structure of bowl