Operation Manual 2-Samgong

Operation Manual 2
Instruction Precautions for safety

Functions of components
Manual Operation setting items and
adjustment procedures
How to start and stop
SAMGONG-MITSUBISHI
SELFJECTOR
GENIUS-SERIES
SELFJECTOR Instruction Manual Operation Manual2

IMPORTANCE
The manual is edited for treating mineral oils

such as for purifying fuel oil or lubricating oil.
! WARNING
The instruction manual is a guidebook for using the automatic discharge type oil
purifier, SAMGONG-MITSUBISHI SELFJECTOR GENIUS SERIES (hereinafter as
referred to as SELFJECTOR).
SELFJECTOR is a fast rotating centrifugal machine. Before using it, sufficiently be
versed in details of the manual.
Handle it safely and so as to fully exhibit the function of SELFJECTOR.
The composition of instruction manual for SELFJECTOR is as follows.

The present manual is Part 3 "Operation manual2".
Use each manual according to the particular purpose to sufficiently

understand the information.
①: Design Engineer ②: Installer ③: Engine Engineer ④: Operator
Intended
Part
Manual Description Reader

①②③④
1 Outline of fitting-out aboard Information for transportation, handling and storage of the
machine
O O
Instructions for installation and dimensions
System diagram and connection diagram
2 Operation Manual 1 Precautions for safety
Configuration and construction of SELFJECTOR
O
Motor, starter, automatic control panel
Multi-Monitor
Functions of components
O
Operation setting items and adjustment procedures
How to start and stop
Function, operation and maintenance information on O
automatic control panel GBC-1 & GSH-1
5 Maintenance Manual Precautions for safety
Disassembly and reassembly procedures
O
Maintenance and inspection procedures
Troubleshooting and corrective action
NOTE
The Part 4 manuals (Operation Manuals 3) deal with the following types of the automatic control
systems. When you purchase the SELFJECTOR controlled by one of these control systems, the
associated operation manual of Part 4 will be supplied.
Automatic control systems: GBC-1 and GSH-1
Contents (1 / 3)
1 Precautions in safety ............................................................................................ 1-1

1.1 Symbols related to safety .......................................................................................................... 1-1
1.2 Labels for safety........................................................................................................................ 1-2
1.3 Safety precautions .................................................................................................................... 1-3
1.4 Definition of terms ..................................................................................................................... 1-5
2 Component Functions of the Purifying System.................................................. 2-1

2.1 Automatic control panel............................................................................................................. 2-1
2.2 Multi-Monitor (MM) .................................................................................................................... 2-2
2.2.1 Display Function........................................................................................................................ 2-3
2.2.2 Leakage Monitor Function (LM) ................................................................................................ 2-3
2.2.3 Discharge Detector (DD) ........................................................................................................... 2-3
2.2.4 Water Detector Function (WD) .................................................................................................. 2-3
2.3 Gear pump ................................................................................................................................ 2-5
2.4 Safety joint ................................................................................................................................ 2-5
2.5 Plug (sludge outlet) ................................................................................................................... 2-5
2.6 Operating water solenoid valves unit......................................................................................... 2-6
2.7 3-way Cylinder Valve................................................................................................................. 2-6
2.8 3-way Solenoid Valve................................................................................................................ 2-6
2.9 Oil Heater .................................................................................................................................. 2-6
2.10 Oil strainer................................................................................................................................. 2-6
2.11 Flow control valve ..................................................................................................................... 2-6
2.12 Pressure Control Valve (needle valve) ...................................................................................... 2-6
3 Setup Items and Recommended Values for Operation ...................................... 3-1

3.1 Feed Rate ................................................................................................................................. 3-1
3.2 Treating Temperature................................................................................................................ 3-2
3.3 Gravity Disc............................................................................................................................... 3-3
3.3.1 Supplied gravity discs................................................................................................................ 3-3
3.3.2 Gravity disc selection procedure ............................................................................................... 3-5
3.4 Lubrication Oil ......................................................................................................................... 3-35
3.4.1 Oil quantity .............................................................................................................................. 3-35
3.4.2 Optimum viscosity ................................................................................................................... 3-36
3.4.3 Recommended brands ............................................................................................................ 3-37
3.5 Sludge Discharge Interval ....................................................................................................... 3-38
3.5.1 Discharge Interval (Total discharge)........................................................................................ 3-38
3.5.2 Discharge Interval (HIDENS specification).............................................................................. 3-39
Contents (2 / 3)
3.6 Operating Water ...................................................................................................................... 3-41

3.6.1 Operating water quality ........................................................................................................... 3-42
3.6.2 Setting pressure of operating water ........................................................................................ 3-42
3.6.3 Operating water for opening bowl............................................................................................ 3-44
3.6.4 Operating water for closing bowl ............................................................................................. 3-44
3.6.5 Quantity of sealing water/regulating water and replacement water, washing water ................ 3-45
3.6.6 Quantities of washing water .................................................................................................... 3-46
3.7 Partial Discharge Setting/Adjustment (GSH-1)........................................................................ 3-47
3.7.1 Setting/adjustment of partial discharge ................................................................................... 3-47
3.7.2 Measure of the amount of partial discharge ............................................................................ 3-48
3.8 Timer Setup on the Automatic Control Panel .......................................................................... 3-51
3.8.1 GBC-1 type timer settings(guideline) ...................................................................................... 3-51
3.8.2 GSH-1 type timer settings (guideline)...................................................................................... 3-53
4 Multi-Monitor.......................................................................................................... 4-1
4.1 Multi-Monitor ............................................................................................................................. 4-1
4.1.1 Kinds of switches and Setting parameters ................................................................................ 4-1
4.1.2 Accessing Memory Preset Items and Changing Memory Settings............................................ 4-3
4.1.3 Wiring ........................................................................................................................................ 4-5
4.2 Leakage Monitor Function (LM) ................................................................................................ 4-7
4.2.1 Setting Up the Leakage Monitor Function ................................................................................. 4-7
4.2.2 Principal Preset Items ............................................................................................................... 4-8
4.2.3 Light Liquid Outlet Pressure Adjustment ................................................................................... 4-9
4.2.4 Checking Timer Setting after Start of Feeding ........................................................................ 4-10
4.2.5 Pressure Adjustment after Feeding ......................................................................................... 4-10
4.3 Discharge Detector Function (DD) .......................................................................................... 4-11
4.3.1 Setting Up the Discharge Detector Function ........................................................................... 4-11
4.3.2 Adjusting the Proximity Switch Position .................................................................................. 4-12
4.3.3 Checking Proximity Switch Position ........................................................................................ 4-13
4.4 Water Detector Function (WD) ................................................................................................ 4-14
4.4.1 Setting Up the Water Detector Function.................................................................................. 4-14
4.4.2 Principal Preset Items ............................................................................................................. 4-15
4.4.3 Adjusting Circulation Line Back Pressure Valve...................................................................... 4-15
4.4.4 Setting Up the Electrostatic Capacity Type Water Detector .................................................... 4-16
Contents (3 / 3)
5 Operation ............................................................................................................... 5-1

5.1 Inspections Prior to Running ..................................................................................................... 5-1
5.1.1 Pipe connections....................................................................................................................... 5-1
5.1.2 Electrical wiring ......................................................................................................................... 5-1
5.1.3 Flushing..................................................................................................................................... 5-1
5.1.4 Inspections prior to running (confirmation) ................................................................................ 5-2
5.2 Start-Up..................................................................................................................................... 5-4
5.2.1 Precautions on start-up ............................................................................................................. 5-4
5.3 Stop........................................................................................................................................... 5-4
5.3.1 Precautions on stop .................................................................................................................. 5-4
5.4 Automatic Specification (GBC-1, GBC-2).................................................................................. 5-5
5.4.1 Start-up ..................................................................................................................................... 5-6
5.4.2 Stop........................................................................................................................................... 5-8
5.5 Automatic Specification (GSH-1)............................................................................................... 5-9
5.5.1 Start-up ................................................................................................................................... 5-10
5.5.2 Stop......................................................................................................................................... 5-13
5.6 Manual Specification (GAP-11) ............................................................................................... 5-14
5.6.1 Start-up ................................................................................................................................... 5-15
5.6.2 Stop......................................................................................................................................... 5-19
5.7 Manual Specification ............................................................................................................... 5-21
5.7.1 Start-up ................................................................................................................................... 5-22
5.7.2 Stop......................................................................................................................................... 5-26
6 Suspension ............................................................................................................ 6-1

6.1 Preparations for Suspension ..................................................................................................... 6-1
6.2 Maintenance during Suspension ............................................................................................... 6-2
6.2.1 Purifier main body and mechanical components....................................................................... 6-2
6.2.2 Electrical component ................................................................................................................. 6-2
6.3 Resuming Operation ................................................................................................................. 6-2
6.4 Other ......................................................................................................................................... 6-2
1 Precautions in safety
For correct use, carefully read the "Precautions in safety" beforehand.
Precautions in safety given in the instruction manual are intended for safely and correctly using the
product and avoiding danger or damage to user. Carefully read the precautions and do not operate,
maintain or handle SELFJECTOR before you are fully versed in them.
1.1 Symbols related to safety

In the manual, precautions are headed by the following marks. Be sure to observe them because they
are important for ensuring the safety.
! WARNING: indicates a potentially hazardous situation which ,if not heeded, could result
in death or serious injury.
! CAUTION: indicates a hazardous situation which ,if not heeded ,may result in minor or
moderate injury or damage to the purifier or facilities.
NOTE: indicate precautionary instructions that given contain what must be done
without fail and what should be kept in mind as a guide in operating
SELFJECTOR and doing related work.

1-1
1.2 Labels for safety
There are 3 different labels for safety.
The one shown in Pic. 1 is put in the spare part box. After fitting-out aboard, the person in charge of
installation is requested to attach it on an easily visible place near SELFJECTOR.
Pic. 2, Pic. 3 are factory attached direct on SELFJECTOR. Do not smear them by painting but keep
them visible at all times.
Safety labels are available any time. Request them as required.
안전의 주의사항
경고
Pic. 1
Pic. 2
Pic. 3

1-2
1.3 Safety precautions
! WARNING
The bowl of SELFJECTOR produces a large centrifugal force when it rotates. Wrong handling is very
dangerous. Pay utmost attention according to the manual for operation, disassembly, reassembly,
maintenance, checkup, etc. Use of non-genuine parts might damage SELFJECTOR or impair human
safety. Be sure to employ genuine parts.
Perfectly assemble.
Many points of SELFJECTOR are connected by screws. When assembling, make sure tightening is
complete. Running with poor tightening is very dangerous. Doubly make sure of secure tightening
particularly of:
(A) Bowl nut

(B) Disc nut
(C) Cap nut of Vertical shaft
(D) Set bolt of Frame cover
(E) Lock nut (hexagon) of Inlet pipe
Be sure that tally marks of the bowl and other so marked parts are aligned.
If the tally mark is excessively mis-aligned when the Bowl nut is tightened, contact our company or
service agency.
Immediately stop if vibration is excessive.

Vibration of SELFJECTOR is caused by unbalance, ship oscillation,
SELFJECTOR installation, etc. If the vibration is excessive, immediately
stop SELFJECTOR without discharging sludge.
Then, check for the cause and take necessary corrective action to ensure
safety before restarting SELFJECTOR.
To be more specific, if the vibration at the point A of Fig. 1-1 exceeds
100 μm (peak to peak) at rated speed, stop SELFJECTOR.
Even if readings are below 100 μm, continuous cruising ship vibrations
4-5 times higher than registered when external vibrating forces are small,
such as when the main engine is not in operation, could adversely affect
Fig. 1-1
the durability of SELFJECTOR. In such case, stop SELFJECTOR
immediately. Then, check for the cause and take necessary corrective
action to ensure safety before restarting SELFJECTOR as described
above.

1-3
! WARNING
Make sure of complete stoppage before loosening each section.

Make sure the bowl has complete stopped rotating before loosening or disassembling each section.
Whether completely stopped or not can be checked at the motor fan or Gear pump and Horizontal shaft
connecting section (Safety joint).
Take care in handling the parts.

SELFJECTOR is a precision machine. Handle it attentively away from impact and high temperature.
Particularly never heat the bowl parts (Bowl body, Bowl hood, etc.) by open flame nor weld them.
Beware of corrosion and erosion.

Periodically check whether any damage is produced by corrosion or erosion.
For details, contact our company or service agency.
Others
1. Before disassembling, turn off the starter.
2. Before treating a treating liquid other than specified initially, contact our company or service
agency.
3. The bowl is factory balanced. Never interchange bowl parts Disc (1) even within the same model.
For ambiguous points in the instruction manual, contact our company or

service agency.

1-4
1.4 Definition of terms
Density (ρ): Mass per unit volume. Clarifier operation (clarifying operation):
Operation of separating into 2 phases or liquid
Specific gravity (γ): Ratio of mass to mass of and solid or, here, into oil and solids.
water of the same volume. Varies with (See "Clarifier operation".)
temperature.
Parallel operation:
Oil feed rate: Volume per unit time of untreated Operation with oil fed proportionally to several
liquid upstream the purifier expressed in terms of purifiers arranged in parallel.
L/h or m3/h. (See "Parallel operation".)
Actual capacity: Purifier treating capacity based Series operation:

on SM Standard (eliminating sludge with 1.8 of Operation by several purifiers arranged in series.
specific gravity and 2μm of diameter or more). (See "Series operation".)
(See "Feed rate" above.)
Total discharge type
Feed liquid: Untreated oil to feed to purifier. Purifier designed to totally discharge all
contained in the bowl.
Light liquid: Oil treated by purifier or purified oil.
Partial discharge type
Heavy liquid: Separated moisture and heavy Purifier designed to partially discharge water and
components in oil or simply "water". solids only in the bowl. This type has the total
discharge function as well.
Sludge: Solids accumulated in bowl in narrow
sense. Mixture of solids, water and oil discharged Abbreviations and units
from bowl in wide sense.
L: Liter: Unit of volume.
Interface: Boundary surface between heavy and h: Hour(s): Unit of time.
light liquids in bowl. min-1: Number of revolutions per minute.
Hz: Number of frequency.
Purifier operation (purifying operation): (cycles per second)
Operation of separating into 3 phases or liquid, φ: Unit of diameter in mm.
liquid and solid or, here, into oil, water and solids. mm2/S: unit of kinetic viscosity of oil. (= cSt)
(See "Purifier operation".) ISO: Standards established by International
Standardization Organization.
VG: Indication of viscosity of lubricating oil in
accordance with ISO.
SELFJECTOR Instruction Manual 1-5 Operation Manual2

2 Component Functions of the Purifying System
2.1 Automatic control panel
Automatic start : (AUTO START)
Each automatic control panel has an "AUTO. START" push button. Pressing this push button after the
purifier has reached its rated speed starts the predetermined sequence of automatic running.
Automatic stop : (AUTO STOP)

Each automatic control panel has an "AUTO. STOP" push button is incorporated in each of the
automatic control panels. Pressing this push button during running switches the feed valve to the
bypass line. The sequence of water replacement and sludge discharge follows, then the automatic
running circuit is cut off and the oil purifier motor is stopped.
Emergency stop : (EM'CY STOP)
Each automatic control panel has an "EM'CY STOP" push button. Pressing this push button during
running cuts off the automatic running circuit immediately and switches the feed valve to the bypass line,
then the oil purifier motor is stopped without sludge discharging.
Discharge test : (DIS-T)
Each automatic control panel has a "DIS-T" push button. When the oil purifier is in automatic
running and in the feeding, pressing this push button forces the discharge interval timer to be timed up,
sludge is discharged.

2-1
2.2 Multi-Monitor (MM)
The Multi-Monitor forms an integrated detection system with the following digital displays and detectors.
The Multi-Monitor is available in three types (MM-1, MM-2 and MM-3) for selective use according to the
automatic system configuration.
Digital displays Function (Flow rate, temperature, pressure, rotation number*1 and other LED)
: MM-1, MM-2, MM-3
Leakage Monitor Function (LM) : MM-1, MM-2 and MM3
Discharge Detector Function (DD) : MM-2, MM-3
Water Detector Function (WD) : MM-3
NOTE1: MM-1 has no rotation number display function.
Yellow LED Green LED Red LED

Blinking or turn-on Blinking when Turn on when
when light liquid normal revolution abnormal revolution
outlet press. is normal
Indicate flow rate
Indicate treating temp. Revolution signal

(proximity switch)
Indicate light liquid
outlet press.
Indicate light liquid Oil inlet press. signal

outlet press. (press. sensor)
Indicate horizontal shaft
revolution number Temp. signal
(temp. sensor)
Power (DC24V)
Automatic control panel
Feeding signal
GBC-1, GSH-1 Oil outlet press. signal
Discharging signal (press. sensor)
or Leakage signal
Alarm panel (No-Dis. signal) Circulation line press. signal
GAP-11 (Highly water signal) (press. sensor)
(for GSH-1)

2.2.1 Display Function
Data necessary for daily monitoring of operational status are digitally indicated through seven
segment LEDs.
Indicated data pertain to flow rate, temperature, pressure, rotation number, circulation line pressure
(G-HIDENS spec.), though those vary with different models of the Multi-Monitor.
NOTE
Since the flow rate displayed on Multi-Monitor(MM) is the value which converted pressure into
flow rate , please use it as a guideline.
When you always use a gear pump under 30% or less of its rated capacity, we recommend using
the small orifice (option) under 1 rank.
2.2.2 Leakage Monitor Function (LM)

The Leakage Monitor is a protective device that detects the treated oil leaking from the sludge
outlet or heavy liquid outlet of the SELFJECTOR by means of a pressure sensor, thereby
minimizing the loss of treated oil.
The pressure sensor is installed on the SELFJECTOR bracket (at the light liquid outlet) and
constantly monitors pressure during feeding. When a pressure drop occurs due to a leakage, the
pressure sensor detects it and the pressure sensor output is sent as a "Leakage" signal to the
automatic control panel via the Multi-Monitor.
2.2.3 Discharge Detector (DD)

The Discharge Detector is a protective device that monitors sludge discharge from the
SELFJECTOR and detects a discharge failure as the "No-discharge" status.
Normal sludge discharge is accompanied by a drop in horizontal shaft rotation speed to the preset
level. Relying on this characteristic, the Discharge Detector constantly monitors the horizontal shaft
rotation speed by means of a proximity sensor. If the horizontal shaft rotation speed fails to fall at
sludge discharge, a "No-discharge" signal is delivered to the automatic control panel via the
Multi-Monitor.
As a self-diagnosis function, "No-discharge" LED (red) is illuminated in response to a shaft rotation
number beyond 2500 rpm or an instable proximity switch input signal.
In addition to the sludge discharge monitoring function, the automatic GSH-1 system combined
with Multi-Monitor MM-3 has a partial discharge detection function to indicate whether or not sludge
discharge is optimal for partial discharge adjustment.
2.2.4 Water Detector Function (WD)

The Water Detector is an integral device that is used for the G-HIDENS system (for clarifier
operation) that constantly monitors the changing levels of separated water in the bowl by means of
a pressure sensor installed in the circulation line.
Pressure in the circulation line falls when separated water in the bowl has reached a predetermined
level. The Water Detector in the G-HIDENS system detects this pressure change by means of the
pressure sensor and effects partial discharge or total discharge with sludge, whereby the inside of
the bowl is always maintained in a normal separating condition.
The Water Detector is used only in the automatic GSH-1 system configuration.

Trouble display LED （red）
Pressure adjustment LED (Yellow） Rotation display LED （green）
Pressure adjustment LED (Yellow）
Multi-Monitor（ＭＭ） Multi-Monitor（ＭＭ）
Cable gland
Cable gland
Proximity switch
Fig. 2-2 Sketch Drawing of MM-1 Fig. 2-3 Sketch Drawing of MM-2, MM-3

2.3 Gear pump
This is installed on the bearing housing (3) of Pressure sensor
for oil outlet
the purifier and connected to the horizontal Pressure sensor
for heavy liquid outlet
shaft via a safety joint. It is driven by the motor Main parts of （GSH-1)
Multi-Monitor
of the purifier. (Refer to Fig. 2-4) Pressure sensor
for oil inlet
The gear pump supplies feed liquid to the
purifier. Temperature sensor
The gear pump can be selected according to

its treating capacity. Gear pump
Safety joint
Ｒevolution sensor
(proximity switch)
(GSH-1 and Option)
Fig. 2-4
Table 2-1 Gear pump capacities (use for suction pump)*1
Model GP10G GP20G GP30G GP50G GP70G GP100G

Capacity
1,300 2,100 3,600 5,700 8,200 11,600
（L / h）
Suction head : -4m / Delivery head : 20m
NOTE1:In case of 60Hz
2.4 Safety joint

This is mounted on the end of the horizontal shaft for transmitting the motor power to the pump.
(Refer to Fig. 2-4)
This will be automatically disconnected for protecting the gear pump, if it is subjected to an
excessive overload due to sticking foreign matters, etc.
2.5 Plug (sludge outlet)
! WARNING
Do not open this plug absolutely during a sludge discharge process.
These are inserted in the sludge chute of the purifier main body. (Refer to Fig. 2-4)
When it becomes necessary to check the internal state of the frame, unplugged.

2.6 Operating water solenoid valves unit
There are a triple solenoid valves unit for total discharge and a quadruple solenoid valves unit for
both total and partial discharge available for control of operating water. Each unit has a reducing
valve upstream of the solenoid valves. (Refer to Fig. 2-5)
The solenoid valves unit for operating water is built in the oil purifier.
The solenoid valves unit controls the feed of operating water for opening bowl, operating water for
closing bowl, sealing water and replacement water.
Each solenoid valves is actuated by input signals from the automatic control panel to effect and
stop the feed of operating water to the oil purifier.
2.7 3-way Cylinder Valve

This is a pneumatically operated cross valve mounted on the purifier inlet pipe. (Refer to Fig. 2-5)
It supplies feed liquid to the purifier.
When discharging sludge, it returns the oil from the by-lass pipe to the tank by switching the valve
position.
2.8 3-way Solenoid Valve

This is attached on the air piping to the 3-way cylinder valve.(Refer to Fig. 2-5)
The 3-way solenoid valve changes its position according to signals from the control panel and
actuates the 3-way cylinder valve.
2.9 Oil Heater

This is installed on the way between the gear pump and the purifier.(Refer to Fig. 2-5)
It heats the feed liquid supplied from the gear pump to an optimal treating temperature.
There are two types of oil heater; steam type and electric.
2.10 Oil strainer

This is installed upstream of the oil purifier to remove residual solids in the feed liquid. (Refer to Fig.
2-5)
2.11 Flow control valve

This is installed to control the feed rate to the oil purifier. (Refer to Fig. 2-5)
2.12 Pressure Control Valve (needle valve)

This is installed in the light liquid outlet line of the oil purifier. (Refer to Fig. 2-5)
This valve is used to control the light liquid outlet pressure to 0.15 MPa {1.5 kgf/cm2} (standard
value).
NOTE
The light liquid outlet pressure is critical in ensuring that the Leakage Monitor Function (LM) of
the Multi-Monitor acts correctly.
Improper pressure adjustment could result in a LM alarm output. For pressure adjustment
during running, refer to "Leakage Monitor Function (LM)" in the Operation Manual 2.

Automatic Electric
Starter Power source
Control panel
SV4 5
S
3 P SV3 SV2 SV1 SV9
R4 S S S S
9
CV1 4
WD
1
C
OIL HEATER
7 10
LM
6 12
E MM
13
B 2
M
A DD 8
11
P
C
SAMGONG SUPPLY
Note) Automatic GBC-1 specification

F D is not provided with Water Detector (WD)
and solenoid valve (SV9).
Also, Discharge Detector (DD) is optional
for these specifications.
Fig. 2-5 Typical Purifying System Configuration with Automatic GSH-1 (HIDENS)
Specification of SELFJECTOR
1 SELFJECTOR A Dirty oil inlet

2 Gear pump B Purified oil outlet
3 Solenoid valves unit for operating water C Compressed air inlet
4 3-way cylinder valve (Feed valve) D Sludge & Water outlet
5 3-way solenoid valve E Water inlet
6 Multi-Monitor F Drain
7 Leakage Monitor function (LM) G Circulation
8 Discharge detector function (DD) P Pressure gauge
9 Water detector function (WD) C Compound gauge
10 Oil heater M Motor
11 Oil strainer
12 Flow control valve
13 Pressure control valve (Needle valve)

3 Setup Items and Recommended Values for Operation
3.1 Feed Rate
An appropriate feed rate should be set for operating the SELFJECTOR efficiently.
Table 3-1 shows the actual capacity for each model of the SELFJECTOR G-series.
NOTE
Actual capacity refers to the maximum treating capacity of each model (maximum feed rate).
Table 3-1
Actual capacities (Unit : L/h)

Fuel oil Lubricating oil
A heavy oil C heavy oil Cross-head Trunk-piston
40℃ 98℃ 90℃ 95℃
Treating
mm2/sec mm2/sec
temperature Detergent oil
at 40℃ at 50℃
100mm2/sec 150mm2/sec
Viscosity 14 180 380 500 600 700
at 40℃ at 40℃
2,900 1,600 1,150 890 790 720 1,250 1,050
SJ10G/GH
2,900 1,650 1,200 930 830 760 1,350 1,100
4,350 2,450 1,750 1,400 1,250 1,150 1,950 1,650
SJ20G/GH
4,350 2,600 1,850 1,450 1,300 1,200 2,050 1,700
7,800 4,500 3,200 2,550 2,250 2,050 3,550 2,950
SJ30G/GH
7,800 4,700 3,350 2,650 2,350 2,150 3,750 3,100
11,600 6,900 4,900 3,900 3,450 3,150 5,450 4,550
SJ50G/GH
11,600 6,950 4,950 3,950 3,500 3,200 5,500 4,600
13,300 8,000 5,700 4,500 4,000 3,700 6,350 5,300
SJ60G/GH
13,300 8,100 5,750 4,550 4,050 3,700 6,400 5,350
15,900 9,800 6,950 5,500 4,900 4,500 7,750 6,450
SJ70G/GH
15,900 9,750 6,950 5,500 4,900 4,500 7,750 6,400
21,800 14,100 10,000 7,900 7,050 6,450 11,200 9,250
SJ100G/GH
21,800 14,200 10,100 8,000 7,100 6,500 11,300 9,350
24,500 16,300 11,600 9,200 8,150 7,450 13,000 10,700
SJ120G/GH
24,500 16,500 11,700 9,250 8,250 7,550 13,100 10,800
29,200 20,500 14,600 11,600 10,300 9,400 16,300 13,500
SJ150G/GH
29,200 20,400 14,500 11,500 10,200 9,300 16,200 13,400
NOTE: G-series are Standard. / GH series are HIDENS specification. Upper row: 60Hz
Lower row: 50Hz
NOTE
Actual capacities may be changed for improvement without notice.

3.2 Treating Temperature
The treating capacity of the oil purifier depends mainly on the viscosity of feed liquid. To ensure that the
oil purifier operates efficiently, heat the feed liquid to specified temperatures of Table 3-2 as
appropriate.
Table 3-2
Oil type Treating temperature（℃）

A heavy oil 14 mm2/sec at 40℃ 40
2
C heavy oil 180∼700 mm /sec at 50℃ 98
2
100 mm /sec at 40℃ (SAE#30) 90
Lubricating oil
150 mm2/sec at 40℃ (SAE#40) 95
Fig. 3-1 shows the relationship between various oil temperatures and their viscosity.
Temperature vs. Viscosity diagram
Fig. 3-1
How to obtain a treating temperature

【Ex.】Case of purifying a heavy oil of 45 mm2/sec (50℃)
Draw a dotted line that is parallel to the line of 40 mm2/sec at 50℃ and passes an intersection (point A)
between a horizontal line of 45 mm2/sec and a vertical line of 50℃. From the intersection between this
line and a horizontal line of 24 mm2/sec draw a line perpendicular to the horizontal axis, then read the
temperature falling on the foot; that is 67℃.
Thus the treating temperature of this heavy oil should be 67℃.

3.3 Gravity Disc
In the purifier operation it is necessary to hold the interface between the light liquid and heavy liquid in
the bowl within a definite rage. Therefore, the SELFJECTOR can employ gravity discs of various inside
diameters such that the outlet diameter of the heavy liquid side can be altered for interface position
adjustment. One gravity disc having a larger inside diameter, if incorporated, moves the interface
outward, and another disc having a smaller inside diameter moves the interface inward.
Selection of an appropriate gravity disc is one of the most important subjects for oil treatment with the
SELFJECTOR. Exercise sufficient care for this selection to avoid unintended purifier operation.
NOTE
At the delivery of a SELFJECTOR, the gravity disc and bowl come in each package.
Select an appropriate gravity disc and assemble it in the bowl according to Section 3.3.2
"Gravity Disc Selection Procedure".
3.3.1 Supplied gravity discs
! CAUTION
Before treating a different type and nature of oil, select a suitable gravity disc having an
inside diameter that fits the gravity of the treated oil.
Running the purifier with a gravity disc of incorrect diameter may cause oil outflow to the
heavy liquid side and water circulation over the light liquid side.
Table 3-3 shows the supplied standard gravity discs for the purifier operation and Table 3-4 shows the
gravity discs for the G-HIDENS operation.
NOTE
Actually supplied gravity discs differ for types of the treated oil. For detail refer to the attached
document and drawing.

1. Gravity discs for purifier operation
Table 3-3
Model Inside diameter of gravity disc

SJ10G/GH 64 65 66.5 68.5 71.5 74 78 79
SJ20G/GH 64 65 66.5 68.5 71.5 75 77 78 82 83
SJ30G/GH 65 66.5 68.5 71.5 75 79 82 86 90
SJ50G/GH 86.5 88.5 91 94 98 103 107.5 113 115
SJ60G/GH 86 88.5 91 94 98 103 106.5 110.5 115
SJ70G/GH 87.5 91 94 98 103 107.5 113 119 122
SJ100G/GH 113 116 120 124 129 136 140.5 142 150 153
SJ120G/GH 113 116 120 124 129 136 140.5 142 146.5 150 153 160
SJ150G/GH 114 118 122 127 134 142 145.5 146.5 153 160
(mm)
2. Gravity discs for G-HIDENS operation
Table 3-4
Model Inside diameter of gravity disc

SJ10GH
SJ20GH 63
SJ30GH
SJ50GH
SJ60GH 84
SJ70GH
SJ100GH
SJ120GH 109
SJ150GH
(mm)

3.3.2 Gravity disc selection procedure
3.3.2.1 Purifier operation
For purifier operation, use dedicated gravity discs for purifier. Table 3-5 below shows the model series
of SELFJECTOR versus the numbers of Figures in which gravity disc selection nomograms are given
for reference. Select appropriate gravity discs by models and kinds of treated oil accordingly.
Table 3-5
Model Fuel oil Fuel oil Lubricating oil
(A heavy oil) (C heavy oil)
SJ10G/GH Fig. 3-3 Fig. 3-12 Fig. 3-21
SJ20G/GH Fig. 3-4 Fig. 3-13 Fig. 3-22
SJ30G/GH Fig. 3-5 Fig. 3-14 Fig. 3-23
SJ50G/GH Fig. 3-6 Fig. 3-15 Fig. 3-24
SJ60G/GH Fig. 3-7 Fig. 3-16 Fig. 3-25
SJ70G/GH Fig. 3-8 Fig. 3-17 Fig. 3-26
SJ100G/GH Fig. 3-9 Fig. 3-18 Fig. 3-27
SJ120G/GH Fig. 3-10 Fig. 3-19 Fig. 3-28
SJ150G/GH Fig. 3-11 Fig. 3-20 Fig. 3-29
3.3.2.2 G-HIDENS operation

For G-HIDENS operation, use dedicated gravity discs for G-HIDENS. (See Table 3-4)
NOTE
In the case of G-HIDENS operation, there is no need to change gravity discs according to
operating parameters such as gravity of treated oil.
For HIDENS purifier operation, select suitable gravity discs in accordance with the gravity disc selection
procedure for purifier operation described above.

3.3.2.3 Gravity disc selection examples
[Example 1]
The specific gravity of treated oil at 15℃ is known.
Treating condition
Specific gravity of treated oil 0.925 at15℃
Treating temperature 70℃
Feed rate 3000 L/h
Selection method
1. From an intersection between falling curve ①
of specific gravity of 0.925 and the vertical line
of 70℃, draw horizontal line ② to reach the
vertical line of 100℃.
2. Connect between the right end of line ② and
the point of 3000 L/h on the treating capacity
scale using straight line ③.
3. Read within which section of gravity disc Inside
diameter scale the intersection made by line
③ falls.
4. For this [Example 1] select a gravity disc
having an Inside diameter of φ79.
[Example 2]
The specific gravity of treated oil at a certain
temperature is known.
Treating condition
Specific gravity of treated oil 0.944 at50℃
Treating temperature 98℃
Feed rate 1250 L/h
Selection method
1. From an intersection between rising curve ④
of specific gravity of 0.944 and the vertical line
of 50℃ (being converted to a specific gravity
at 15℃), draw curve ⑤ along the falling curve
to reach the vertical line of 98℃, then draw a
horizontal line to reach the vertical line of
100℃.
2. Connect between the right end of the
horizontal line and the point of 1250 L/h on the
treating capacity scale using straight line ⑥.
3. Read within which section of gravity disc Inside
diameter scale the intersection made by line
⑥ falls. For this [Example 2] select a gravity
disc having an Inside diameter of φ71.5.

Fig. 3-2

3-7
SELECTION NOMOGRAM OF GRAVITY DISC,
［Model SJ10G/GH (Fuel Oil: A Heavy Oil)］
Fig. 3-3

Fig. 3-4

Fig. 3-5

Fig. 3-6

Fig. 3-7

Fig. 3-8

Fig. 3-9

Fig. 3-10

Fig. 3-11

［Model SJ10G/GH (Fuel Oil: C Heavy Oil)］
Fig. 3-12

Fig. 3-13

Fig. 3-14

Fig. 3-15

Fig. 3-16

Fig. 3-17

Fig. 3-18

Fig. 3-19

Fig. 3-20

［Model SJ10G/GH (Lubricating Oil)］
Fig. 3-21

Fig. 3-22

Fig. 3-23

Fig. 3-24

Fig. 3-25

Fig. 3-26

Fig. 3-27

Fig. 3-28

Fig. 3-29

3.4 Lubrication Oil
Lubrication oil in the gear case lubricates each
bearing of the vertical and horizontal shafts as well
OI
as the acceleration gear.
L
The available lubrication method includes the oil
bath and splash lubrication by a spiral gear.
As the maintenance performance of the lubrication
oil seriously affects the life of each power
transmission unit, sufficient care should be Oil gauge
exercised on its handling.
For this lubrication, remove the gear cover or
lubrication plug attached on the gear cover.
Fig. 3-30
! CAUTION
Before supplying the lubrication oil, be sure to stop the SELFJECTOR. The oil becomes very hot
during operation. To avoid the risk of the oil being scattered around to burn operator's hand or
hurt his eyes, do not remove the plug or gear cover when the SELFJECTOR is in operation.
3.4.1 Oil quantity

Red line
! CAUTION
Oil quantity should be checked with the SELFJECTOR being held H

horizontally.
Refilling the lubrication oil as to exceed the upper red line (H) may L
cause additives contained in the lubrication oil to deposit into sludge,
which can adversely affect the lubrication effect. Take sufficient care
not to exceed the upper red line (H).
Fig. 3-31
Refer to
Table 3-6 for appropriate oil quantities. Refill the oil up until the red
line (H) on the oil gauge as shown in Fig. 3-31.
During operation make sure that the oil level falls in-between the red lines (H) and (L).
Table 3-6
Model SJ10G/GH SJ50G/GH SJ100G/GH
SJ20G/GH SJ60G/GH SJ120G/GH
SJ30G/GH SJ70G/GH SJ150G/GH
Oil quantity（L） 6.3 11.5 16

3.4.2 Optimum viscosity
Optimum viscosity ISO VG150 (135 ∼165 mm2/sec)
Refer to Section 3.4.3 for recommended lubricating oil brands.
NOTE
Synthetic lubricating oil should be within an equivalent range of ISO VG220 (198 to 242 mm2/S).
! CAUTION
Before using synthetic lubricating oil, make sure of its suitability by the procedure described in
the "Maintenance Manual".

3.4.3 Recommended brands
For the recommended brands refer to Table 3-7.
Table 3-7
Viscosity
Manufacturer Brand name
mm2/sec at40℃
BP ENERGOL GR-XP150 140
MEROPA LUBRICANT 150 143

CALTEX
URSA OIL P150 140
CASTROL CASTROL ALPHA SP150 159
GEAR COMPOUND EP150 142

CHEVRON
MACHINE OIL AW150 143
COSMO OIL COSMO GEAR SE150 153.8
SPARTAN EP150 144

EXXONMOBIL
MOBIL GEAR 629 152
GULF EP LUBRICANT HD150 150
IDEMITSU KOSAN DAPHNE SUPER GEAR OIL 150 150.4
JAPAN ENERGY JOMO REDUCTUS 150 149.4
NIPPON OIL BONNOC M150 154
SHELL OMALA OIL 150 150

SHELL
SHELL TELLUS OIL C150 150
MEROPA LUBRICANT 150 143
TEXACO
REGAL R&O 150 150
NOTE
Please consult our company when using lubricating oil other than herein recommended or
synthetic lubricating oil.
For the replacement period of the lubricating oil and precautions for use of synthetic lubricating
oil, refer to Section 3.2 of the "Maintenance manual".

3.5 Sludge Discharge Interval
! CAUTION
Too long sludge discharge intervals may cause defective separation and mechanical damage on
the unit.
The optimum sludge discharge interval varies with the operation method and nature of the treated oil,
etc., which makes it hard to be uniformly determined.
Too long intervals may accelerate the contamination inside the bowl and result in sludge deposition,
whilst too short intervals may reduce the operation efficiency.
NOTE
To determine an optimal discharge interval, it is a recommended practice to perform a test run
under practical conditions for a certain length of time and find an interval commensurate to
sludge concentration in the treated oil while watching the internal state of the bowl partial
accumulation of sludge, contamination of disc(1), etc.
3.5.1 Discharge Interval (Total discharge)

The general discharge intervals and amount of sludge discharge for the treatment of fuel and lubricating
oils by the manual type GAP-11 and automatic types GBC-1 and GSH-1 are as shown in Table 3-8 and
Table 3-9, respectively.
Table 3-8

A Heavy Oil C Heavy Oil Cross-head engine Trunk piston engine
2
（380mm /s at50℃）
Standard Standard Standard Standard
Sludge discharge times
12 24 12 24
(time / day)
Sludge discharge interval
120 60 120 60
(min)
Bowl washing times
0 0 2 4
(time / day)
Table 3-9
SJ10G/GH SJ20G/GH SJ30G/GH SJ50G/GH SJ70G/GH SJ100G/GH SJ150G/GH

SJ60G/GH SJ120G/GH
Amount of
sludge
2.0 2.3 3.5 7.1 8.4 17.2 19.2
discharge
（L / time）

3.5.2 Discharge Interval (HIDENS specification)
For reference, Table 3-10 shows the general discharge intervals where a fuel oil or lubricating oil is
treated in automatic specification GSH-1.
The automatic specification GSH-1 discharges sludge in the total discharge and separated water in the
partial discharge. In some cases, however, total discharge of separated water with sludge takes place,
depending on the amount of time spent for water detection. The lubricating oil treatment can include
post-total discharge the bowl washing process at a certain rate. The sludge discharge rates for different
types are generally as shown in Table 3-9, though they vary with the frequency of water detection.
Table 3-10
A Heavy Oil C Heavy Oil Cross-head engine Trunk piston engine
2
（380mm /s at50℃）
Standard Standard Standard Standard

Sludge discharge times
12 24 12 24
(time / day)
Sludge discharge interval
120 60 120 60
(min)
Bowl washing times
0 0 2 4
(time / day)
NOTE
No the bowl washing process is included, except in lubricating oil treatment.
Table 3-11 shows the amount of separated water in the partial discharge.
Table 3-11
SJ10GH SJ20GH SJ30GH SJ50GH SJ70GH SJ100GH SJ150GH

SJ60GH SJ120GH
Amount of
separated
0.8 - 1.2 0.9 – 1.4 1.4 – 2.1 2.8 – 4.3 3.4 – 5.0 6.9 – 10.3 7.7 – 11.5
water
（L / time）

! CAUTION
Operate the lubricating oil purifier continuously as long as possible.
Should the purifier be forced to stop for the reasons below, operate it for approximately 12
hours with sludge discharged at 10 to 20 minutes intervals before setting for discharge at
standard intervals after taking into consideration of the system oil at the time of normal
operation.
Length of Purifier Shutdown

Cross-head engine Trunk piston engine
Restarting the engine and purifier after stopping
them in the anchorage or dock.(This is because
the sludge density increases at the inside 24 h or more 12 h or more
bottom of the sump tank due to natural
sedimentation.)
Restarting the purifier after once stopping it

12 h or more 6 h or more
with the engine kept running.

3.6 Operating Water
The SELFJECTOR requires;
Operating water for opening/closing bowl,
Sealing water,
Replacement water,
Regulating water (when lubricating oil is treated),
Bowl washing water (when lubricating oil is treated).
Normally, pure water is used in all cases. To ensure proper use of the SELFJECTOR, the water
pressure should be correctly set by means of reducing valve for operating water.
Fig. 3-32 Triple Solenoid Valve Unit (GBC-1)
Fig. 3-33 Quadruple Solenoid Valve Unit (GSH-1)

3.6.1 Operating water quality
! CAUTION
When hard water is used, scale will be produced on the inside surface of the water
supplying device, drain nozzle, or solenoid valve, which may cause various troubles.
The harder the water, the more scales on the water supplying device and pilot valve. To
prevent it, the cleaning intervals should be as short as practically possible.
Since the operating water is used for the opening/closing valve of the purifier bowl, its quality should be
pure, transparent and soft water such that it can prevent the valve from scaling or corrosion.
Use that quality of operating water, as follows:
Evaporation remainder 10 mg/L or less

Total hardness 110 mg/L or less : as CaCO3 /L (Hardness 6°dH or less)
pH value 6.5 to 7.5
Salt content 100 mg/L or less: (Cl- 60 mg/L or less)
3.6.2 Setting pressure of operating water

Use the following operation water pressure for each of automatic specifications.
Automatic type Discharge type Set pressure Required pressure

(Standard value)
Manual, GAP-11 0.35 to 0.5 MPa
Total discharge 0.3 MPa (3.0 kgf/cm2)
GBC-1, GBC-2 (0.35 to 0.5 kgf/cm2)
Total and Partial 0.35 to 0.5 MPa
GSH-1 0.25 MPa (2.5 kgf/cm2)
discharge (0.35 to 0.5 kgf/cm2)
! CAUTION
Where the primary pressure of operating water is lower than 0.2 MPa (2 kgf/cm2), then sludge
discharge efficiency will be decreased. Otherwise a pressure exceeding 0.75 MPa (7.5 kgf/cm2)
may cause the solenoid valve malfunctioning.

To adjust the operating water pressure, use the adjust screw on top of the reducing valve while reading
the valve's pressure gauge. (See Fig. 3-17)
How to pressure adjustment with adjust screw

Turn clockwise: Pressure increases.
Turn counter-clockwise: Pressure decreases.
The reducing valve has been shop-adjusted for optimal water pressure according to manual and
automatic specifications shown in Section 3.6.2.
! CAUTION
When setting or adjusting the operating water pressure during running, use the manual handle
of SV2 while running operating water for bowl closing. When the purifier is not running, perform
this with the operating water inlet tube (Teflon) removed. Otherwise, the operating water could
find its way to the gear case to damage bearings.
NOTE
The pressure of the operating water reducing valve may increase after the SV2 solenoid valve
closes, but this is not an anomaly.

3.6.3 Operating water for opening bowl
The operating water for opening bowl is used to force down the main cylinder to open the bowl, letting
out sludge and water accumulated in the bowl in the "total discharge" or "partial discharge".
In the case of total discharge, the operating water is regulated by the solenoid valve SV1 and
introduced into the bowl opening water pressure chamber via feeding device.
In the case of partial discharge (GSH-1 specification models only), the operating water is regulated
by the solenoid valve SV9 and introduced into the bowl closing water pressure chamber via feeding
device. When the bowl closing water pressure chamber has been filled up, the bowl opening water
overflows into the bowl opening water pressure chamber, depressing the main cylinder to open the
bowl instantly.
Main seal ring
Main cylinder
Pilot valve
Valve sheet
Bowl opening Watercourse for closing bowl

water pressure chamber
Bowl closing
water pressure chamber
Watercourse for opening bowl
Quadruple solenoid valve unit
ＳＶ９ Operating water for opening bowl
ＳＶ１ Operating water for opening bowl
ＳＶ２ Operating water for closing bowl
ＳＶ３ To sealing water and replacement inlet
Supply water
Fig. 3-34
3.6.4 Operating water for closing bowl

The operating water for closing bowl is used to force up the main cylinder to close the bowl. The bowl
closing water is regulated by the solenoid valve SV2 and introduced into the bowl closing water
pressure chamber via feeding device. The bowl closing water is introduced intermittently into the bowl
closing water pressure chamber for a predetermined period of time during purifier operation.
! CAUTION
Where the primary pressure of operating water is lower than 0.2 MPa (2.0 kgf/cm2), the bowl
closing failure could occur.

3.6.5 Quantity of sealing water/regulating water and replacement water, washing water
! CAUTION
If the sealing water and replacement water are not adequate in quantity;
Oil loss during sludge discharge will increase,
Water circulates over the light liquid side, or
Oil flows out from the heavy liquid side.
Therefore, be sure to set correct quantities of these waters.
Sealing water is used to form a water phase within the bowl prior to performing a purifier-run and
prevent feed liquid from flowing out of the heavy liquid side when it is supplied. On the other hand,
replacement water is used to collect oils in the bowl before discharging sludge so that the oil loss can
be minimized.
The quantities of sealing water and replacement water required by different models shown below,
respectively.
3.6.5.1 Quantities of sealing water, replacement water (Manual, GAP-11, GBC-1)

Table 3-12 shows the quantities of replacement water and sealing water for Manual, GAP-11, GBC-1
Type.
Table 3-12
SJ10G SJ20G SJ30G SJ50G SJ70G SJ100G SJ150G

SJ60G SJ120G
Quantity of Sealing Water 1.2 1.3 1.6 3.5 4.0 8.4 8.0
（L / time）
Quantity of Replacement Water 0.6 1.0 1.6 2.8 3.7 7.8 9.5
（L / time）
3.6.5.2 Quantities of replacement water, regulating water (GSH-1)

Table 3-13 shows the quantities of regulating water and replacement water for GSH-1 Type. On
lubricating oil purifier for G-HIDENS specifications, regulating water is supplied before oil feed.
Table 3-13
SJ10GH SJ20GH SJ30GH SJ50GH SJ70GH SJ100GH SJ150GH

SJ60GH SJ120GH
Quantity of Regulating Water
0.1 0.2 0.3 0.5 1.3 1.6
（L / time）
Quantity of Replacement Water
for Total discharge 1.3 1.4 1.9 4.1 5.2 10.2 11.0
（L / time）
Quantity of Replacement Water
for Partial discharge 0.3 0.7 1.2 1.7 1.7
（L / time）
NOTE
No regulating water needs to be fed into a fuel oil purifier.

3.6.6 Quantities of washing water
In the case of lubricating oil purifier, washing water is introduced into the bowl to clean the inside at
predetermined intervals of sludge discharge. Solids in the bowl are removed with washing water in total
discharge. The quantities of washing water required by different models are as shown below.
Table 3-14
SJ10G/GH SJ20G/GH SJ30G/GH SJ50G/GH SJ70G/GH SJ100G/GH SJ150G/GH

SJ60G/GH SJ120G/GH
Washing water 1.6 1.8 2.5 5.2 6.1 12.8 14.2
（L / time）
NOTE
No washing water needs to be fed into a fuel oil purifier.

3.7 Partial Discharge Setting/Adjustment (GSH-1)
Partial discharge (amount of sludge) adjustment can be accomplished through pressure control by the
reducing valve for operating water. The Multi-Monitor (MM-3) tells whether or not partial discharge is
optimal.
3.7.1 Setting/adjustment of partial discharge

1. Set the timer (T011) of the control panel to 0.6 sec.
2. Set the reducing valve connected to the solenoid valve unit for secondary pressure at a standard
preset level of 0.25 MPa (2.5 kgf/cm2).
NOTE
The primary pressure of the supply water line should be 0.35 to 0.5 MPa (3.5 to 5.0 kgf/cm2).
The supply water pressure beyond 0.75 MPa (7.5 kgf/cm2) could cause a reducing valve
failure.
To adjust the reducing valve for optimum secondary pressure, use the adjust screw that is exposed if
the seal on top of the valve is removed. Turning the adjust screw as required, set the reducing valve for
desired pressure while reading its pressure gauge. Turning the adjust screw clockwise increases the
secondary pressure and a counter-clockwise turn decreases it.
Proper pressure setting on the reducing valve provides the discharge rates of Table 3-11 “Separated
Water Discharge Rates (Partial Discharge)”. After pressure setting/adjustment, check through the
Multi-Monitor that sludge discharge is optimal in accordance with Section 3.7.2 “Monitoring Partial
Discharge”.
Quadruple solenoid valve unit
Fig. 3-35

NOTE
With the reducing valve for operating water set (shop-adjusted) for secondary pressure
at a standard preset level of 0.25 MPa (2.5 kgf/cm2), be sure to ascertain that partial
discharge is optimal by measuring its quantity.
Increasing the reducing valve secondary pressure increases sludge discharge. To
decrease, lower the pressure.
The pressure of the operating water reducing valve may increase after the SV2 solenoid
valve closes, but this is not an anomaly.
3.7.2 Measure of the amount of partial discharge

The measure of the partial discharge is available only in the automatic control (GSH-1) system.
To measure, there are two methods:
1. Continuous measurement during normal operation.
2. One-time measurement for discharge adjustment or check
In this paragraph, the procedure for one-time measurement will be described. Before measure of the
partial discharge, make sure that the sensor is in position by reference to Section 4.3.3 “Checking
Proximity Switch Position” in this manual.
! CAUTION
Described below is the general procedure for checking the amount of partial discharge. Prior to
starting operation, be sure to refer to Section 5. “Operation“ in this manual. Given instructions
are subject to the SELFJECTOR being ready to start. (The piping had completed for operation).
1. Set the power switches of the starter, automatic control panel and Multi-Monitor to ON in that order.
2. Remove the front cover of the Multi-Monitor and check that all internal switches are in the
designated positions.
1) Check that the 50Hz/60Hz selector switch is in the position of power frequency for the
SELFJECTOR. (See Fig. 3-36)
2) Set the DD alarm output switch to OFF. (See Fig. 3-36)
3) Set the Partial ON/OFF switch to OFF. (See Fig. 3-36)
NOTE
Each model of the SELFJECTOR has a different range of optical discharge.
Correct measurement cannot be performed without proper settings. (Refer to Section 4.1.2)
3. Start the SELFJECTOR in accordance to the start-up procedure described in Section 5.

“Operation”.
4. Ascertain that the SELFJECTOR has entered into purifier operation. Purifier operation is started in
response command signals received by the Multi-Monitor from the automatic control panel, when
the confirmation LED for input signal "Feeding"(green) in the Multi-Monitor and the “Rotation
Display LED”(green) on the Multi-Monitor are illuminated.
5. Press the Discharge measurement switch in the Multi-Monitor. The green "Measuring" LED of the
confirmation LED for partial discharge quantity is illuminated. This indication means that the purifier
is ready for measurement. (See Fig. 3-36)

6. Then, press the “DIS-T” push button on the automatic control panel.
7. The sequence of the automatic control panel proceeds to the "sludge discharge" process and
sludge discharge takes place.
8. The revolution sensor (proximity switch) installed in the purifier picks a drop in horizontal shaft
speed and its output signal equivalent to the quantity of sludge discharge effected is sent to the
Multi-Monitor.
9. The input is indicated through appropriate Partial Discharge LED in the Multi-Monitor; red LED for
"OVER", green LED for "JUST" or red LED for "UNDER". (See Fig. 3-36)
10. If "OVER" LED (red) or "UNDER" LED (red) is illuminated, regulate the secondary pressure of the
reducing valve for operating water (refer to Section 3.7.1 and perform above operations from Step 5
downward to adjust the quantity of discharge until the "JUST" LED (green) is illuminated.
NOTE
A change in reducing valve setting must be followed by discharge tests to have line pressure
stabilized before proceeding to discharge measurement.

Datum sensitivity VR Discharge measurement switch
Dischargr quantity
setting switch
Partial discharge confirmation LED
OVER （LED red）
Center voltage of discharge JUST （LED green）
quantity setting switch
UNDER （LED red）
MEASURING （LED green）
1. 50Hz / 60Hz selector switch

Power switch 2. Partial ON / OFF selector switch
DD alarm output switch

OFF ON
OFF ON
Fig. 3-36
Control / LED Function
Power switch ON/OFF control of Multi-Monitor power
50Hz / 60Hz selector switch Used to select power frequency for SELFJECTOR.
Setting to ON effects constant monitoring to determine
Partial ON / OFF switch whether or not discharge is proper. With the switch in OFF
position, there is no monitoring of discharge.
Used for one-time measurement of sludge discharge. With
Partial ON/OFF switch in OFF position, pressing this
Discharge measurement switch
switch once effects measurement of sludge discharge only
once, with "Measuring" LED (green) illuminated.
Partial OVER (red) Lit when discharge is more than preset.
discharge JUST（green） Lit when discharge is optimal as preset.
confirmation UNDER（red） Lit when discharge is less than preset.
LED MEASURING (green) Lit when discharge measurement switch is pressed.
Setting the switch to OFF cuts off No Discharge alarm
DD alarm output switch signal. There is no alarm output to the automatic control
panel and alarm panel.

3.8 Timer Setup on the Automatic Control Panel
Literally the automatic control panel automatically controls each operation of the SELFJECTOR.
This automatic control panel has incorporated various timers such as to control each solenoid valve, etc.
Correct settings of these timers are the keys to normal and efficient machine operations. The set
periods of these timers will vary depending on the flow rate of the operating water. Consult
Table 3-15 and Table 3-16 for standard settings (guidelines) at each operation mode.
3.8.1 GBC-1 timer settings(guideline)

Fig. 3-37 shows the operation timing of each timer incorporated in the automatic control panel during
sludge discharge process and purifying process.
Purifying process Sludge discharge process Purifying process Sludge discharge process
Operation intervals of each solenoid valve

during sludge discharge process
Replacement water supply period

5
0 0 0 0 Treated liquid feeding period

(sludge discharge interval)
2
Sealing water supply period
1
Operating water supply for closing bowl
3
｝
6 …
Intermittent water supply timer
Replacement
water Sealing water 4 4 …
Intermittent water supply
Water for Water for

closing bowl closing bowl
Operating water supply period for opening bowl

Closing the feed valve Sludge discharge
(Remarks)
Figures in the oblong boxes above denote timer numbers.
For treatment of lubricating oil, bowl washing process is added downstream of the
sludge discharge process.
Fig. 3-37

3.8.1.1 GBC-1 type automatic control panels
Table 3-15 Timer Counter Setting Guideline (GBC-1)
Timer
Item U n i t SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
No.
Interval T000 sec 15 15 15 15 15 15 20 20 20
Opening bowl T001 sec 3
Replacement water T003 sec 5 8 12 14 14 19 29 29 32
Sealing water T003 sec 9 10 12 18 18 20 32 32 27
Intermittent water supply C014 min 10
Operating water supply for
T016 sec 5
closing bowl
Discharge interval C015 min NOTE1
Bowl washing Fuel oil T004 0
sec
water Lubricating oil T004 12 13 19 26 26 31 48 48 47
Bowl washing Fuel oil C023 0
times
counter Lubricating oil C023 6
NOTE1: For discharge intervals, refer to Section 3.5 “Sludge Discharge Interval”.
NOTE
Timer settings for sealing water and replacement water in the above list are based on the
feed rate at 8 L/min. for SJ10G to 30G, at 12 L/min. for SJ50G to 70G, at 16 L/min. for SJ100G
and 120G and at 18 L/min. for SJ150G. For practical setting, always measure the flow rate
actually and select proper values accordingly.
Fuel oil purifiers have no bowl washing process.

3-52
3.8.2 GSH-1 type timer settings (guideline)
Normally, the G-HIDENS type oil purifier discharges sludge in the total discharge mode and separated
water in the partial discharge mode on a command signal from the Multi-Monitor with Water Detector
Function.
For G-HIDENS specification, various timers in the automatic control panel GSH-1 are actuated at the
timings shown in Fig. 3-38 for sludge discharge process and bowl washing process. For action timings
for total discharge timers, see Fig. 3-37. For specific setting requirements for timers in the automatic
control panel GSH-1, refer to the Operation Manual 3.
Purifying process Separated water discharge process Purifying process Sludge discharge process Purifying process Sludge discharge process
(Partial discharge) (Total discharge) (Total discharge)
Monitoring time
C022
C015 C015
Command to discharge
of separated water
from the water detector
Operation intervals
of each solenoid valve
Water detection during separated water
discharge process
Treated liquid feeding period (sludge discharge interval)
T000 T000 T000

Operating water supply for closing bowl
T012
｝
T011 T016 …
Intermittent water supply timer
C014 C014 …
Replacement water
(Partial)
Intermittent water supply
Water for closing bowl Operating water supply period for opening bowl
during separated water discharge process
Closing the feed valve Separated water discharge
(Remarks)
Figures in the oblong boxes above denote timer numbers.
If the Water Detector is activated after the lapse of monitoring time (C022), total
discharge of sludge and separated water is effected.
For the timing of total discharge, refer to Section 3.8.1.
In the case of lubricating oil treatment, washing process is effected as many times as
set on the washing counter (C023) after sludge discharge process (total discharge).
For lubricating oil treatment, regulating water feed is added before washing process
and after separated water discharge process (partial discharge).
Fig. 3-38

3.8.2.1 GSH-1 type automatic control panels
Table 3-16 Timer Counter Setting Guideline (GSH-1)
Timer
Item Unit SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
N o .
Interval T000 sec 15 15 15 15 15 15 20 20 20
Opening bowl T001 sec 3
Replacement water T002 sec 10 11 14 21 21 26 38 38 37
Regulating Fuel oil 0
T003 sec
water Lubricating oil 1 1 2 3 3 3 5 5 5
Bowl washing Fuel oil 0
T004 sec
water Lubricating oil 12 13 19 26 26 31 48 48 47
Opening bowl(partial) T011 sec 0.6
Replacement
T012 sec 2 2 2 3 3 6 6 6 6
water(partial)
Regulating Fuel oil 0
T013 sec
Water(partial) Lubricating oil 1 1 2 3 3 3 5 5 5
Intermittent water supply C014 min 15
Operating water supply for
T016 sec 5
closing bowl
Discharge interval C015 min NOTE1
Detection count reset C026 min 30
Water detection setting
C027 times 6
counter
Monitoring time C022 min 20
Bowl washing Fuel oil 0
C023 times
counter Lubricating oil 6
NOTE1: For discharge intervals, refer to Section 3.5 “Sludge Discharge Interval”.
NOTE2: Please use C021 by fixing to 1.
NOTE
Timer settings for sealing water and replacement water in the above list are based on the
feed rate at 8 L/min. for SJ10GH to 30GH, at 12 L/min. for SJ50GH to 70GH, at 16 L/min. for
SJ100GH and 120GH and at 18 L/min. for SJ150GH. For practical setting, always measure
the flow rate actually and select proper values accordingly.
Fuel oil purifiers have no regulating water feeding process and bowl washing processes.
! CAUTION
When SJ10GH to 150GH types are used in the total discharge mode (purifier operation), select
an appropriate gravity disc that fits the specific gravity of feed liquid and install it in position.
Then, fully open the shut-off valve and set the Water Detector selector dial to No working
position. (Refer to Section 6.4.2.4 in the Operation Manual 1.) In this case, the setting
values of the timers T002, T003 and C014 refer to Table 3-15 in 3.8.1.1., and set the timers
T011, T012, T013, C022, C026 and C027 to 0. If operated without changing for the setting
values the Leakage Monitor function of the Multi-Monitor is actuated by overflow and
gives an alarm.

4 Multi-Monitor
4.1 Multi-Monitor
The Multi-Monitor, which is an integrated detection and display instrument, is available in three types.
The Multi-Monitors vary in the functions that have with applicable types of automatic system (Refer to
Table 4-1).
Table 4-1
Functions MM-1 MM-2 MM-3

Applied automatic control device GBC-1 GBC-1 GSH-1
Alarm panel: GAP-11 (with DD)
Leakage Monitor Function (LM) ○ ○ ○
Indication of inlet temperature ○ ○ ○
Indication of flow rate ○ ○ ○
Indication of outlet pressure ○ ○ ○
Discharge Detector Function (DD) ― ○ ○
Indication of revolution number ― ○ ○
Water Detector Function (WD) ― ― ○
Communication (RS485) ― ○ ○
NOTE
See Table 4-1 above for the functions incorporated in different types of the Multi-Monitor.
4.1.1 Kinds of switches and Setting parameters

For the Multi-Monitor, there are parameters to be selected through switches, etc. and those preset in
internal memories. Fig. 4-1 identifies the switches, etc. and their locations. For memory preset items,
see Table 4-2.
Datum sensitivity VR Discharge measurement switch
Discharge quantity setting switch 1. 50Hz / 60Hz selector switch

2. Partial ON/OFF selector switch
Center voltage of discharge quantity setting switch
Pressure display lock switch Function setting switch

SW1：Select F
SW2：Forward
SW3：Backward
SW4：Enter

Water detection output switch
Temperature alarm output switch OFF ON
Rotation output switch
Flow rate indication adjustment VR

Power switch
ON ON Temperature indication adjustment VR
OFF
OFF
D-sub connector
Water detector selector dial
LM alarm output switch
No water / heavy liquid detector function
Water detector function
Heavy liquid detector function (for optional use)
Fig. 4-1

Table 4-2
Memory preset
Setting items Operation
item number
1 Kinds of oil YES
2 SELFJECTOR-G model YES
3 Gear pump model YES
4 Minimum light liquid pressure (MPa) YES
5 LM trigger pressure △P (MPa) YES
6 Delay timer (sec) YES
7 Hold timer (sec) YES
8 Feed oil temperature (℃) NO
9 Detection exclusion temperature (℃) NO
10 Minimum WD pressure (MPa) YES
11 Maximum heavy liquid pressure (MPa) NO
12 WD trigger pressure △W (MPa) YES
13 Light liquid pressure (MPa) YES
14 Pressure averaging time (sec) NO

4.1.2 Accessing Memory Preset Items and Changing Memory Settings
4.1.2.1 Accessing Multi-Monitor Memory Preset Items

To access the memory preset items of the Multi-Monitor, use the function setting switches (SW1 to 4).
Press the function setting switch 4 (SW4: Enter) for 2 seconds and release. A preset item number
appears in the upper seven-segment display with the current preset value indicated in the lower. Keep
pressing the function setting switch 1 (SW1: Select) until the desired preset item number is displayed.
4.1.2.2 Changing Multi-Monitor Memory Preset Value

When it becomes necessary to change a memory preset value, access the number of the item to be
changed through the function setting switch 1 (SW1: Select) and change it by means of the function
setting switch 2 (SW2: Forward) or the function setting switch 3 (SW3: Backward). The preset value
increases or decreases at minimum variable steps predetermined for each preset item. Key in a desired
new value and press the function setting switch 4 (SW4: Enter). The new value is registered in the
memory.
NOTE
Preset values cannot be changed without pressing the function setting switch 4 (SW4).
4.1.2.3 Locking Display

During normal operation, "flow rate" is always indicated in the upper seven-segment LED display, and
"feed liquid temperature"/"light liquid pressure" appears in the lower changing (incrementally) at steps of
5 seconds.
At the start of operation or during operation, when back pressure at the light liquid outlet becomes
necessary to adjust to optimize the Leakage Monitor function of the Multi-Monitor or for other reason,
press the Pressure Display Lock switch on the Multi-Monitor panel once. This freezes the "light liquid
pressure" appearing in the lower seven-segment LED display of the Multi-Monitor. (Flow rate remains
indicated in the upper LED display.) To release the lock to resume the incremental display of pressure,
press the Pressure Display Lock switch again.
NOTE
To lock the display of light liquid pressure only, press the Pressure Display Lock switch at
the left of the Multi-Monitor panel once, and the incremental display is switched to the locked
indication. To resume the incremental display, press this select switch once.
By long pushing the function setting switch 2 and 3 (SW2: Forward, SW3: Backward) at the same time,
the incremental display is switched to the "feed liquid temperature", the "light liquid pressure", the
"revolution number" and the "water pressure" indication by repetition.
The “revolution number” is indicated by MM2 (with DD function) and MM-3, the “water pressure” is
indicated by MM-3 only. LEDs (green) on the Multi-Monitor panel are illuminated to confirm the
indications.
By detaching from the function setting switch 2 (SW2: Forward), the display indicates only the "feed
liquid temperature" and the "light liquid pressure" indication by repetition incrementally.

4.1.2.4 Default of Setting Value
Factory-set default values for the respective preset items are as shown in Table 4-3.
! CAUTION
At test running, listed default values require adjustment according to the SELFJECTOR
specification and model.
Table 4-3
Selection range of
No Setting items MM1 MM2 MM3
setting
1 Power switch ON / OFF OFF OFF OFF
2 LM alarm output switch ON / OFF OFF OFF OFF
3 DD alarm output switch ON / OFF ― OFF OFF
4 Water Detection output switch ON / OFF ― ― OFF
5 Kinds of oil FO / LO FO*1 FO*1 FO*1
10G,20G,30G,
6 SELFJECTOR model 50G,60G,70G, 10G*1 10G*1 10G*1
100G,120G,150G
10G,20G,30G,
7 Gear pump model 10G*1 10G*1 10G*1
50G,70G,100G
Light liquid pressure
8 0.03∼0.30 0.15*1 0.15*1 0.15*1
(MPa)
LM trigger pressure (△P)
9 0.010∼0.050 0.02 0.02 0.02
(MPa)
Minimum light liquid pressure
10 0.03∼0.30 0.12*1 0.12*1 0.12*1
(MPa)
Delay timer
11 5∼120 40 40 40
(sec)
Hold timer
12 5∼120 15 15 15
(sec)
13 Partial discharge detection function ON / OFF ― OFF OFF
14 Frequency 50Hz / 60Hz 60Hz*1 60Hz*1 60Hz*1
WD trigger pressure (△W)

15 0.010∼0.10 ― ― 0.05
(MPa)
Minimum WD pressure
16 0.010∼0.10 ― ― 0.03
(MPa)
NOTE＊1: The default value surely requires setting change according to machine specification and
operation conditions. And please set various switches to ON position according to
directions of operation manuals.

4.1.3 Wiring
Fig. 4-2 is a general view of the Multi-Monitor terminal layout.
Table 4-4 lists the terminals by use and connection.
Connect sensor output signal lines by using furnished wires.

To facilitate connection, strip the wire end 5 to 6 mm long.
Connect wires to the terminal board as follows:
1. Put a small standard screwdriver in the appropriate screwdriver inserting slot above the terminal to
which the wire is connected and depress the internal metal piece. This opens the snap-in metal
piece to hold the wire in the cable plug receptacle below the screwdriver slot.
2. Plug in the wire stripped at end 5 to 6mm long. (See Fig. 4-3)
3. Remove the screwdriver, and the wire should be held in place.
4. Pull the wire lightly to check that it is firmly connected.
Cable inserting slot
Screwdriver inserting slot
Fig. 4-2
5∼6 mm
Fig. 4-3

Table 4-4
Terminal Terminal
Number Number
Connection Connect to Connection Connect to
MM2 MM2
MM1 MM1
MM3 MM3
1 1 Power source (DC24V) 7 13 Temperature Signal (Black) Temperature sensor

The color of a tube
2 2 GND 8 14 Temperature signal (Red) ：black
Oil inlet pressure signal

3 3 Leakage Signal 9 15
(Black)
Oil inlet pressure
Control panel
Oil inlet pressure signal sensor
− 4 No discharge signal Alarm panel 10 16
(Green) The color of a tube
Starter
：green
Oil inlet pressure signal
― 5 Highly water signal 11 17
(Red)
Oil outlet pressure signal

6 6 Feeding signal 12 18
(Black)
Oil outlet pressure
Oil outlet pressure signal sensor
― 7 Discharging signal 13 19
(Yellow) The color of a tube
：yellow
Revolution signal Oil outlet pressure signal
― 8 Spare output 14 20
(Collector) (Red)
Revolution signal Circulation line

― 9 Spare output ― 21
(Emitter) pressure signal (Black) Circulation line
pressure sensor
Circulation line
― 10 Revolution signal (Black) ― 22 (MM-3/GSH-1)
Revolution sensor pressure signal (Pink)
The color of a tube
(MM-3: Standard)
Circulation line ：blue
― 11 Revolution signal (White) (MM-2: Option) ― 23
pressure signal (Red)
The color of a tube
：white 15 Leakage Signal Alarm panel
― 12 Revolution signal (Red) ―
16 (b/a contact) Starter
NOTE: 1. The terminal board number 24 of the Multi-Monitor (MM2, MM3) is for optional function.
2. The terminal number 15 is used for “b-contact” and the terminal number 16 is used for “a-contact”

4.2 Leakage Monitor Function (LM)
NOTE
The Leakage Monitor Function of the Multi-Monitor is a protective device that detects treated
oil leaking from the sludge outlet or heavy liquid outlet of the bowl by means of a pressure
sensor. Be sure that settings are correct to prevent a false alarm.
4.2.1 Setting Up the Leakage Monitor Function

Fig. 4-4 shows principal switches necessary for setting the Leakage Monitor Function.
Pressure display lock switch Function setting switch

SW1：Select F
Seven-segment LED SW2：Forward

Upper: Setting item number SW3：Backward
Lower: Set value SW4：Enter
Power switch LM alarm output switch
OFF ON OFF ON
Fig. 4-4
Switch Function Remarks

Power switch ON/OFF control of power
Power is turned on with the switch in ON position,
and off in OFF position.
LM alarm output ON/OFF control of LM Alarm is issued with the switch in ON position,
switch alarm output and not in OFF position
Function setting Used to access preset Pressing SW1 indicates preset item number in
switch items in memory of the upper seven-segment display and current preset
Multi-Monitor and change value in lower. SW2 and SW3 select a new value
preset values. to replace existing value. Pressing SW4 registers
new value in memory.
Pressure display Change “the incremental Pressing this switch indicates the flow rate in
lock switch display” / “the locked upper seven-segment display and the light liquid
display”. pressure in lower by fixed. IT is able to operate
on the Multi-Monitor panel.

4.2.2 Principal Preset Items
Memory preset Preset Description Unit Minimum Setting Standard Factory

item item step of range value setting
No. adjustment
This is light liquid outlet
pressure. Pressure control LED
(yellow) on top of the 0.03
Light liquid
13 Multi-Monitor flashes when MPa 0.01 to 0.15 0.15
pressure
actual light liquid outlet pressure 0.30
is within ± 15% of preset value
and is illuminated within ± 3%.
Alarm trigger level is ΔP lower
than actual light liquid outlet 0.010
LM trigger
5 pressure. When actual light MPa 0.005 to 0.02 0.02
pressure (ΔP)
liquid outlet pressure falls below 0.050
this level, an alarm is issued.
This is the lower alarm limit level
of light liquid outlet pressure. 0.03
Minimum light
4 When actual light liquid outlet MPa 0.01 to 0.12 0.12
liquid pressure
pressure falls below this limit, an 0.30
alarm is issued.
Alarm status is released as long
5
as set on delay timer until actual
Delay Timer 6 sec 5 to 40 40
light liquid outlet pressure is
120
stabilized after feed is started.
If actual light liquid outlet
pressure falls below alarm
trigger level or lower alarm
trigger limit during oil feed, alarm
5
status is released as long as set
Hold Timer 7 sec 5 to 15 15
on hold timer. When the timer is
120
up, an alarm is issued if pressure
is not back to normal. Timer
count is cleared if pressure is
back to normal within set time.
NOTE
Set minimum light liquid pressure using the following as a guide.
[Minimum light liquid pressure] = [Light liquid pressure] – [LM trigger pressure ΔP] – [A]
[A] = 0.01 to 0.02 MPa

4.2.3 Light Liquid Outlet Pressure Adjustment
Pressure adjustment LED (Yellow）
To ensure proper functioning of the Leakage Monitor, the
adjustment of light liquid outlet pressure to the light liquid
pressure level preset in the Multi-Monitor (memory preset
item No. 13) through back pressure control valve is required.
Carry out this adjustment as follows.
1. Accomplish pre-operational checks. (Refer to Section

5.1.4 “Inspections Prior to Running”.)
2. Switch on the starter, automatic control panel (or alarm Pressure display lock switch
panel) and Multi-Monitor in that order.
3. Set the MM function switch on the automatic control
panel (or alarm panel, starter panel) to ON and the LM
alarm output switch in Multi-Monitor to OFF.
4. Remove the front cover of the Multi-Monitor and check
that all internal switches are in the appropriate positions. Cable gland
5. Start the oil purifier in accordance with the starting
Proximity switch
procedure. Do not start feeding until the rated speed has
been reached.
6. While watching the flow rate display on the Multi-Monitor, Fig. 4-5
adjust the bypass valve and flow rate control valve for
the feed rate specified for the SELFJECTOR being operated. At the same time, fully open the back
pressure control valve (needle valve) at the light liquid outlet and record the pressure at that point
without fail.
7. Check that the feed liquid temperature is at the preset level through the feed liquid temperature
display on the Multi-Monitor. If lower, pressure drops when the feed liquid reaches the preset
temperature and an alarm is issued in some cases.
8. Press the pressure display lock switch on the panel (or the function setting switch SW1 in the
Multi-Monitor) to freeze the indications of flow rate and light liquid pressure in the upper and lower
seven-segment displays. While reading the light liquid pressure on the Multi-Monitor, accomplish
pressure adjustment to the level preset in the Multi-Monitor (refer to Section 4.2.2) through the
pressure control valve at the light liquid outlet.
9. Make fine adjustment of pressure through the back pressure control valve until the pressure control
LED (yellow) on top of the Multi-Monitor is illuminated. This LED flashes when pressure is within ±
15% of the level preset in the Multi-Monitor and is illuminated within ± 3%.
10. After the adjustment of light liquid outlet pressure is completed, press the pressure display lock
switch on the panel (or the function setting switch SW1 in the Multi-Monitor) again to release the
pressure display locked status. Set the MM function switch on the automatic control panel to OFF
and then to ON. After that, the LM alarm output switch in Multi-Monitor to ON. Finally, reinstall the
front cover of the Multi-Monitor.
NOTE
For a period of approximately 20 to 30 seconds after the MM function switch on the automatic
control panel (or the alarm panel or starter) is set to ON from OFF, the LED displays of the
Multi-Monitor remain blank, which is a normal transient phenomenon.
In addition the manual SELFJECTOR version with no alarm panel has the MM function switch
installed on the starter.

! CAUTION
1. The level of "light liquid pressure" preset in the Multi-Monitor is the "measured pressure
recorded in 6" plus LM trigger pressure ΔP (standard value: 0.02 MPa).
Be sure not to set it beyond 0.2 MPa (2.0 kgf/cm2). Setting beyond 0.2 MPa (2.0 kgf/cm2) may
cause the light liquid to overflow the light liquid chamber. (Refer to Section 4.2.2.)
Standard value for setting "light liquid pressure" is 0.15 MPa (1.5 kgf/cm2) for fuel oil, and is
0.10 MPa (1.0 kgf/cm2) for lubricating oil.
2. The level of "minimum light liquid pressure" preset in the Multi-Monitor should be less than
the "light liquid pressure" mentioned above minus LM trigger pressure ΔP.
This value must be higher than the "measured pressure recorded in 6." If it is equal to or lower
than the recorded level, the Leakage Monitor may fail to detect a leakage of treated oil properly.
Standard value for setting "minimum light liquid pressure" is as follows,
[Minimum light liquid pressure]
= [Light liquid pressure] – [LM trigger pressure ΔP] – [0.01 to 0.02] (MPa)
NOTE
Normally, once adjusted at trial run, light liquid outlet pressure requires no further
adjustment unless there are fluctuations in flow rate and temperature.
During daily check, ascertain proper illumination of the pressure control LED (yellow) and
correct indication in the light liquid pressure on the Multi-Monitor.
LM trigger pressure follows up pressure fluctuations due to pulsations during operation.
Even if the pressure control LED (yellow) flashes, therefore, there is no particular need for
pressure adjustment.
4.2.4 Checking Timer Setting after Start of Feeding

Always check that the following timer setting is correct after oil feed is started.
Delay timer
Ascertain that the time from the start of feeding after sludge discharge to the arrival of discharge side
pressure at preset level is shorter than the time preset on the delay timer.
NOTE1
Control fluctuations in the flow rate of feed liquid to the purifier to be within ± 0.01 MPa in
pressure equivalent.
NOTE2
Control feed liquid temperatures to be within ± 5% of preset level. Excessive fluctuations
change the feed liquid in viscosity to fluctuate light liquid outlet pressure as a result, possibly
affecting the output of the Leakage Monitor Function of the Multi-Monitor.
4.2.5 Pressure Adjustment after Feeding

1. Set the LM alarm output switch in Multi-Monitor to OFF.
2. Accomplish the steps 8 to 10 in Section 4.2.3 “Light Liquid Outlet Pressure Adjustment”.

4.3 Discharge Detector Function (DD)
NOTE
The Discharge Detector Function (DD) of the Multi-Monitor is a protective device that relies on a
shaft speed drop to work. More specifically, if the horizontal shaft speed is not dropped during
sludge discharge, the detector detects it as a "No-Discharge" status by means of a proximity
switch. If the proximity switch is out of position or the switches are set wrong, a false alarm is
issued.
4.3.1 Setting Up the Discharge Detector Function

For the Discharge Detector Function, the Multi-Monitor is provided with a Partial ON/OFF switch for
monitoring sludge discharge among others, in addition to normal and abnormal speed indicating means.
Fig. 4-6 shows principal switches necessary for setting the Discharge Detector Function.
Discharge measurement switch
Partial discharge confirmation LED
OVER （LED red）
JUST (LED green）
Seven segment display UNDER （LED red）
Upper: Setting number MEASURING （LED green）
Lower: Set value

1. 50Hz / 60Hz selector switch
Rotation output switch 2. Partial ON/OFF selector switch
50Hz 60Hz
OFF ON
Power switch
OFF ON
OFF ON
Fig. 4-6
Remarks
Switch Function
ON/OFF control of Power is turned on with the switch in ON

Power switch position and off in OFF position.
Multi-Monitor power.
DD alarm output ON/OFF control of An alarm is issued with the switch in ON
switch discharge alarm output. position, and not in OFF position.
Used to select appropriate power
50Hz / 60Hz Selection of power frequency
frequency for the SELFJECTOR between
selector switch between 50Hz and 60Hz.
50Hz and 60Hz.
Constant monitoring is effected with the
switch in ON position and stopped in OFF
Partial ON / OFF Constant monitoring of partial
position. Whether or not partial discharge
switch charge for optimal quantity.
is optimal is indicated through partial
discharge LEDs.
Measurement is enabled only when
A push button for effecting partial ON/OFF switch is in OFF position.
Discharge
one-time measurement of Whether or not partial discharge is
measurement
discharged quantity during optimal is indicated through partial
switch
partial discharge. discharge LEDs. This switch is mainly
used for adjustments at trial run.

4.3.2 Adjusting the Proximity Switch Position
! CAUTION
The Discharge Detector is precision equipment. Take special cares so that it is not bumped
during handling.
The proximity switch should be retained firmly with the screws.
(The fastening torque should be 60 kg･cm or less.)
Make sure that the purifier is completely stopped before checking and adjusting, if
necessary, the installed position of the proximity switch.
Do not use a proximity switch other than supplied with the SELFJECTOR.
The proximity switch is screwed directly in the gear pump housing (horizontal shaft cover where
separate pump is used) and secured with a lock nut. To adjust the installed position of the proximity
switch, loosen the lock nut and set the proximity switch at a distance of 1.0 ± 0.3 mm from the
horizontal shaft. After the adjustment is finished, retighten the lock nut to secure the proximity switch.
(See Fig. 4-7.) The nut tightening torque should be less than 60 kg･cm.
Trouble display LED（red）

Rotation display LED（green）
Lock nut
Multi-Monitor（ＭＭ）
Proximity switch
Horizontal shaft
Cable gland
Usually 0.5 ~ 1.0 mm
Fig. 4-7

4.3.3 Checking Proximity Switch Position
1. If the proximity switch is in position
The rotation display LED (green) on top of the Multi-Monitor flashes while the oil purifier is in
operation.
The rotation display LED (green) is illuminated when the oil purifier is stopped.
The speed appears in the appropriate seven-segment display.
2. If the proximity switch is out of position -

The trouble display LED (red) on top of the Multi-Monitor is lit when rated speed is reached.
Specifically, this LED is illuminated in either of the following cases.
(i) Input signal to the proximity switch is unstable - probable cause is the proximity switch being out of
position.
(ii) Proximity switch output exceeds 2,500 rpm in speed equivalent - probable cause is a circuit failure.
4.3.3.1 Measuring Proximity Switch Output Voltage

The installed position of the proximity switch can be accurately checked by measuring its output
voltage.
Test pin REV（Red ＋）
Open then cover of the Multi-Monitor and measure voltage

Test pin GND（Black -）
across between the test pins [GND (black) and [REV (red)]
shown in Fig. 4-8 using a tester.
Table 4-5 shows test pin voltages versus power frequencies
when the proximity switch is in position.
Check the measure voltage reference to the correct voltage.
Table 4-5
Frequency Voltage
60Hz Approx. DC3.5V
50Hz Approx. DC2.9V
Fig. 4-8
NOTE
When the tester reading exceeds DC4V, a circuit failure is suspected. In such case, contact MKK
service shop or us nearest to you.

4.4 Water Detector Function (WD)
4.4.1 Setting Up the Water Detector Function
Described below is the pressure sensor type Water Detector (G-HIDENS system) incorporated in the
automatic control panel GSH-1/Multi-Monitor MM3 system configuration.
Fig. 4-9 shows principal switches necessary for setting the Water Detector Function of the
Multi-Monitor.
Seven-segment display Function setting switch

Upper: Setting number SW1：Select F
Lower: Set value
SW2：Forward
SW3：Backward
SW4：Enter
Water detection output switch

Water detector selector dial
OFF ON
No water / heavy liquid
detector function
Power switch
Water detector function
Heavy liquid detector function

(for optional use)
OFF ON
Fig. 4-9
Remarks
Switch Function
ON/OFF control of Power is turned on with the switch in ON

Power switch position and off in OFF position.
Multi-Monitor power.
Selection between working Set the switch to working of the Water
Water detector
and no working of Water detector function in clarifier operation and
selector dial
Detector function. to no working in purifier operation.
Water detection ON/OFF control of Water An output signal is issued with the switch
output switch Detection output signal. in ON position, and not in OFF position.
Pressing SW1 indicates the preset item
Used to access memory number in upper seven-segment display
Function setting preset item in the and current preset value in lower. SW2
switch Multi-Monitor and change and SW3 select new preset value to
preset value. replace existing value. Pressing SW4
registers new preset value in memory.

4.4.2 Principal Preset Items
Memory preset Preset Description Unit Minimum Setting Standard Factory

item item step of range value setting
No. adjustment
This is the trigger level for
pressure sensor installed in
circulation line. When pressure
in circulation line falls below this 0.01
Minimum WD
10 level, pressure sensor detects MPa 0.01 to 0.03 0.03
pressure
accumulated water in bowl 0.10
having reached the predetermine
level and issues an output
signal.
Water Detection trigger level is
ΔW lower than actual circulation 0.01
WD trigger
12 line pressure. If actual circulation MPa 0.005 to 0.05 0.05
pressure (ΔW)
line pressure falls below this 0.10
level, an alarm signal is issued.
4.4.3 Adjusting Circulation Line Back Pressure Valve

1. Set the MM function switch on the automatic control panel (GSH-1) to OFF.
2. Operating the function setting switches, check that preset Water Detection trigger pressure (ΔW:
memory preset item No. 12) and minimum water detection pressure (memory preset item No. 10)
are correct. If not, reset them.
3. Set the Water Detector selector dial to "Water detector function" position for working of the Water
Detector Function.
4. Reading the analog pressure gauge installed at the circulation line, adjust the circulation line back
pressure valve for a back pressure of 0.1 MPa (1.0 kgf/cm2).
5. After circulation line pressure adjustment is finished, return the MM function switch on the automatic
control panel (GSH-1) to ON to make the Water Detector Function operative. Finally, reinstall the
cover of the Multi-Monitor.
Analogue type pressure gauge
Pressure sensor Shut off valve
Circulation line
Circulation line back pressure valve
Heavy liquid connecting piping
Fig. 4-10

! CAUTION
To avoid the risk of feed liquid being scattered out from the chamber or the motor being
overloaded, be sure that the maximum circulation line back pressure is controlled by less than
0.15 MPa (1.5 kgf/cm2).
! CAUTION
Before operating the SELFJECTOR, make sure that the G-HIDENS gravity disc installed in the
bowl is suitable for its type. A wrong gravity disc may cause outflow of treated oil to the sludge
outlet or the motor being overloaded
.
4.4.4 Setting Up the Electrostatic Capacity Type Water Detector

1. When the electrostatic capacity type Water Detector is used, set the following switches in the
Multi-Monitor in respective positions.
(i) Water Detector selector dial: "No water / heavy liquid detector function" position
(ii) Water Detection output switch: "OFF"
2. Set [Water Detector] switch on the automatic control panel (GSH-1) to AUTO or MANUAL.
3. Press [Start Water Detector Control] push button to make the Water Detector ready for control.
! CAUTION
Do not operate the SELFJECTOR without installing necessary parts for clarifier operation in the
bowl first.
Lack of clarifier parts causes light liquid to flow out to the heavy liquid side.

5 Operation
5.1 Inspections Prior to Running
! CAUTION
The purifier should be operated under optimum conditions to suit the nature of the treated oil.
For each purifier type or specification, there are design limits for flow rate, pressure,
temperature, etc. Operation beyond these limits could put the purifier in a dangerous state.
5.1.1 Pipe connections

Make sure that the oil pipes, operating water pipes, and air pipes are correctly laid and that the joints
are firmly tightened. (Refer to the attached document & drawing.)
NOTE
Check if the operating water pipes for opening/closing bowl are not connected the wrong
way, i.e. one for the other.
Make sure that a 60 to 100 meshes strainer is attached in front of the gear pump.
Make sure that a butterfly valve is mounted on the sludge outlet pipe.
5.1.2 Electrical wiring

Make sure that the wiring has been done correctly. (Refer to the attached document & drawing.)
5.1.3 Flushing
Flush the inside of pipes connected to the purifier (oil delivery, water supply and compressed air lines)
to completely remove foreign matters from them.
! CAUTION
If the purifier is re-started after an insufficient flushing, the following malfunctions may occur:
Damage to the gear pump and frequent breaks of the safety joint.
Damage to the main cylinder seat surface and the main seal ring.
Damage to the valve seat surface.
NOTE
Before flushing, disconnect the primary side connection flange from the operating water
pressure reducing valve to prevent ingress of water into the bowl from the water supplying
device during flushing.

5.1.4 Inspections prior to running (confirmation)
! CAUTION
Always confirm the following subjects prior to running the purifier.
1. Make sure that an appropriate gravity disc has been employed in the bowl. (Refer to Section 3.3.)
2. Refill an appropriate type of lubrication oil in the gear case. This oil quantity should be confirmed
with the oil gauge.
3. Make sure that the primary pressure of compressed air supply pressure is between 0.5 and 0.9
MPa (5 to 9 kgf/cm2).
4. Open the source valve on the operating water pipe to make sure the pressure.
Automatic Discharge mode Set pressure Required operating

configuration (Standard value) water pressure
Manual, GAP-11 Total discharge 0.3 MPa 0.35 ∼ 0.5 MPa
GBC-1 (3 ㎏ f/cm2) (3.5 ∼ 5 ㎏ f/cm2)
GSH-1 Total discharge and 0.25 MPa 0.35 ∼ 0.5MPa
Partial discharge (2.5 ㎏ f/cm2) (3.5 ∼ 5 ㎏ f/cm2)
5. Either operate the solenoid valve or manually operate the respective valve to make sure that the
operating water for opening/closing bowl is properly flowing out. (Check before the bowl is installed,
with the operating water inlet pipe disconnected.)
6. Disconnect the sealing water pipe (steel pipe) and measure the quantity of the sealing water
and replacement water. (Refer to Section 3.6.5.)
7. Make sure that the brake is in the non-braking position.
8. Make sure that the purifier has been properly assembled with bolts completely tightened. (Refer to
Section 2.2 in the “Maintenance Manual”.)
9. Make sure the direction of revolution.
Turn on the starter. Start the motor and stop it simultaneously (within 3 seconds) and check that
the rotating direction of the motor or horizontal shaft is the same as the arrow n the purifier frame.
10. In case of automatic specification, power on the control panel and make sure that the timer
setting value is appropriate. (Refer to Section 3.8.)
11. Set the power switch of the Multi-Monitor to ON, and check that all the switches in the Multi-Monitor
are in proper positions and necessary memory preset items/values are correctly set. (Refer to
Section 4 “Multi-Monitor”.)
12. Fully open the inlet valve, outlet valve, and by-pass valve of the oil pipe.
13. Open the butterfly valve at the sludge discharge outlet.

! CAUTION
Before resuming operation after the bowl has been overhauled and reassembled, check to
ascertain the following.
1. Make sure that the cap nut tying the bowl and vertical shaft together is tightened firmly.
2. Make sure that the alignment marks (stamped 0) on the bowl meet.
(Refer to Section 2.2 in the “Maintenance manual”.)
3. Assemble the bowl into the vertical shaft, check the height, and make sure that the bowl can be
easily rotated by hand.
4. Make sure that the joints and traps (frame cover) of the piping are firmly tightened.
5. Make sure that the union nuts and cover nuts of the inlet pipe are firmly tightened.

5.2 Start-Up
5.2.1 Precautions on start-up
! CAUTION
Prior to starting operation, always accomplish what is described in Section 5-1 “Inspections
Prior to Running“.
Note the following points at the start-up.
Subject Measures
Operation sound When an abnormal sound is heard, immediately stop the operation and
inspect the purifier and identify the cause.
Vibration Vibration may temporarily occur just after start-up, however, this is not
an anomaly.
It will be reduced when the rated number of revolution is achieved.
At the rated number of revolution if the vibration is large, immediately stop
the operation and inspect the purifier and identify the cause.
If feed liquid is being supplied, discontinue it and stop the purifier
immediately without sludge discharged.
Start-up time Small-size (SJ10G/GH - SJ30G/GH) and medium and large-size
(SJ50G/GH - SJ150G/GH) purifiers respectively reach their rated speeds in
less than 5 minutes and less than 10 minutes with current stabilized at 50
to 70% of the rated level. If the purifier fails to reach its rated speed despite
the lapse of more than 10 minutes, stop it in accordance with given
stopping procedure and check the friction block.
5.3 Stop
5.3.1 Precautions on stop
As the bowl is retarded, the purifier may vibrate at certain low speeds. This is a transient phenomenon
and normal.
! WARNING
Before disassembling or checking, make sure that the purifier is completely stopped and turn
off the starter. A look at the gear pump safety joint or motor fan tells whether or not the purifier
is at a stop.
NOTE
For the inspection procedure refer to the "Maintenance manual".

5.4 Automatic Specification (GBC-1)
Automatic Electric
Starter
control panel Power source
SV4
S
2 P SV3 SV2 SV1
CV1
S S S
V9 1
C
OIL HEATER
LM
3 V5
E MM
B
V6
A DD *1 M
V7
P
C V10
G
V8
SAMGONG SUPPLY
NOTE1: DD is option.
F D
Fig. 5-1

5.4.1 Start-up
Use the following procedure for start-up.
Step 1
Before start-up, make sure that the valves [V5, V6, V7, V8, V9, and V10] are fully open.
Step 2
Operation Check item
Set power switches of the starter, automatic Make sure that power to the starter, automatic
control panel and Multi-Monitor to ON in that order. control panel and Multi-Monitor is on.
Step 3
Set the MM function switch on the control panel to Always operate this switch as described when feed
ON and the LM alarm output switch to OFF. liquid flow and light liquid outlet pressure become
necessary to adjust.
Step 4
Depress the [START] button on the starter to start Make sure that the operation sound and vibration
up the purifier. are normal.
After the start-up make sure that the current value
falls within 50 to 70% of the rating.
NOTE
Refer to Table 4-3 in Section 4.1.4 the “Operating manual1”.
Usually the rated number of revolution can be achieved 5 to 10 minutes following the start-up.
Step 5
Start the oil heater. Make sure that the feed liquid is circulating in the
oil heater and heated up to the given temperature.
NOTE
Such as fuel oil A does not have to be heated.
Step 6
Depress the [AUTO START] push button on the Processes of [Opening bowl] ⇒ [replacement
automatic control panel. water] ⇒ [Discharge] ⇒ [Sealing water] ⇒
[Feeding] will advance in this order.
Confirm the discharge operation by the increase of
current reading or discharge sound.

Step 7
After making sure that the purifier-run enters, Check that the flow rate displayed on the
regulate the by-pass valve V8 and flow control Multi-Monitor is the predetermined value.
valve V5 to a given feed rate. Make sure the pressure at the light liquid outlet
side when V6 is fully open.
After the feeding, make sure that no oil leaks out in
the sludge outlet side and heavy liquid outlet side.
NOTE
Always make sure the pressure at the light liquid outlet side when V6 is fully open. This is
necessary for Leakage Monitor Function adjustment of the Multi-Monitor.
When setting up the Leakage Monitor (LM), refer to Section 4.2 “Leakage Monitor Function”.
Step 8
Throttle down the pressure valve V6 for the light The pressure adjustment LED (green) on top of the
liquid pressure level present in the Multi-Monitor. Multi-Monitor starts flashing when the pressure is
Then, change the MM function switch on the within ±15% of the set pressure, and changes to
control panel from OFF to ON and following to set continuous lighting when it is within ±3%.
the LM alarm output switch in the Multi-Monitor to
ON.
NOTE
After the temperature of feed liquid being fed is stabilized (approximately 5 minutes), check
once again that the light liquid pressure is within 15% of the level present in the Multi-Monitor
(the pressure adjustment LED flashing or continuous lighting). Readjust the pressure, if
necessary, through V6 while watching the pressure adjustment LED.
! CAUTION
When adjusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure (△P), follow the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the control panel to OFF position.
(ii) Accomplish pressure adjustment.
(iii) Place the MM function switch on the control panel back into the ON position.
In addition, the flow rate indicating LED of the Multi-Monitor should be actuated approximately 20 to
30 seconds after the MM function switch is set to ON.
The procedure adjusting both flow rate and light liquid outlet pressure after feeding refers to the
steps 8 to 10 in Section 4.2.3 “Light Liquid Outlet Pressure Adjustment”.
Step 9
If the Multi-Monitor has the Discharge Detector Make sure that the Rotation display LED (green)
Function, set the DD alarm output switch in the on top of the Multi-Monitor is flashing. Make sure
Multi-Monitor to ON. that the Trouble display LED (red) turns off.
NOTE (MM-2:Optional specification)
If the rotation display LED (green) does not flash or the trouble display LED (red) is lighting, the
sensor out of position or a sensor circuit failure is probable cause. Take appropriate action in
accordance with Section 4.3.3 in this manual or Section 6.12.5 in the Maintenance Manual.

5.4.2 Stop
! WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the
bearing section) is present, stop the purifier as soon as possible by depressing the
"Emergency Stop" push button.
Stop the purifier with the following procedure.

Step 1
Depress the [AUTO STOP] push button on the The feed liquid valve CV1 closes and the
automatic control panel. sequential process of [Replacement] ⇒
[Discharge] ⇒ [Stop] automatically follows.
current reading and discharge sound.
Step 2
Stop the oil heater.
Step 3
After making sure that the SELFJECTOR Also make sure that the other valves and cocks are
completely stops, close both the feed liquid inlet closed.
valve V7 and butterfly valve V10.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joint at the
horizontal shaft gear pump or the motor fan.
As the Discharge Detector Function is included in the MM-2 system, the rotation display LED
(green) on top of the Multi-Motor changes from flashing to constant lighting to tell that the
SELFJECTOR has been stopped.
Step 4
Set power switches of the Multi-Monitor, automatic Make sure that power to the Multi-Monitor,
control panel and starter to OFF in that order. automatic control panel and starter has been cut
off.

5.5 Automatic Specification (GSH-1)
Automatic Starter Electric

control panel Power source
SV4
S
2 P SV3 SV2 SV1 SV9

CV1
S S S S
WD
V9 1
C
OIL HEATER
LM
3 V5
E MM
B
V6
M
A DD
V7
P
C V10
G
V8
SAMGONG SUPPLY
For G-HIDENS Specification
F D V12
V11
Fig. 5-2

5.5.1 Start-up
Step 1
Before start-up, make sure that the valves [V5, V6, V7, V8, V9, V10 and V11] are fully open and that
the valve V12 is fully closed.
Prior to clarifier operation with the G-HIDENS type SELFJECTOR, make sure that the valve V12 is fully
open and the valve V11 is fully closed.
Step 2
Set power switches of the starter, automatic Make sure that power to the starter, automatic
control panel and Multi-Monitor to ON in that order. control panel and Multi-Monitor is on.
Step 3
Set the MM function switch on the control panel to Always operate this switch as described when feed
ON. Then set the LM alarm output switch and liquid flow and light liquid outlet pressure become
water detection output switch in the Multi-Monitor necessary to adjust.
to OFF.
Step 4
NOTE
Refer to Section 4.1.4 Table 4-3 in the “Operating manual1”.
Step 5
Step 6
Depress the [AUTO START] push button on the Processes of [Closing bowl] ⇒ [replacement
automatic control panel. water] ⇒ [Discharge] ⇒ [Sealing water] ⇒
[Feeding] will advance in this order.
current reading or discharge sound.

Step 7
After making sure that the purifier-run enters, Check that the flow rate displayed on the
regulate the by-pass valve V8 and flow control Multi-Monitor is the predetermined value.
After the feeding, make sure that no oil leaks out
in the sludge outlet side and heavy liquid outlet
side.
NOTE
Step 8
within ±15% of the set pressure, and changes to
continuous lighting when it is within ±3%.
NOTE
Step 9
Adjust the circulation line pressure to 0.1 MPa (1.0 Check that adjusted pressure is correct on the
kgf/cm2) through the circulation line back pressure analog pressure gauge installed on the circulation
valve V12. line (lower hood of the frame).
Set the water detector selector dial in the
Multi-Monitor to working of the water detector
position, and change the MM function switch on
the control panel from OFF to ON. And then set
the LM alarm output switch and water detection
output switch in the Multi-Monitor to ON,

! CAUTION
! CAUTION
Setting the circulation line pressure beyond 0.15 MPa (1.5 kgf/cm2) could result in the light liquid
flowing out to the sludge side or the motor being overloaded.
! CAUTION
When adjusting the circulation line pressure to a level beyond the WD trigger pressure, follow
the procedure below. Failure to follow may cause a false alarm.
Step 10
Set the DD alarm output switch in the Multi-Monitor Make sure that the Rotation display LED (green)
to ON. on top of the Multi-Monitor is flashing.
Make sure that the Trouble display LED (red)
turns off.
NOTE
If the rotation display LED (green) does not flash or the trouble display LED (red) is lighting, the
sensor out of position or a sensor circuit failure is probable cause. Take appropriate action in
accordance with Section 4.3.3 in this manual or Section 6.12.5 in the Maintenance Manual.

5.5.2 Stop
! WARNING
bearing section) is present, stop the purifier as soon as possible by depressing the
"Emergency Stop" push button.
Step 1
Depress the [AUTO STOP] push button on the The feed liquid valve CV1 closes and the
automatic control panel. sequential process of [Replacement] ⇒
[Discharge] ⇒ [Stop] automatically follows.
current reading and discharge sound.
Step 2
Step 3
After making sure that the SELFJECTOR Also make sure that the other valves and cocks
completely stops, close both the feed liquid inlet are closed.
NOTE
As the Discharge Detector Function is included in the MM-3 system, the rotation display LED
(green) on top of the Multi-Motor changes from flashing to constant lighting to tell that the
SELFJECTOR has been stopped.
Step 4
Set power switches of the Multi-Monitor, automatic Make sure that power to the Multi-Monitor,
control panel and starter to OFF in that order. automatic control panel and starter has been cut
off.

5.6 Manual Specification (GAP-11)
Alarm panel Starter Electric

Power source
SV4
S
2 P SV2 V1
CV1
S V3
V9 1
C
OIL HEATER
LM
3 V5
E MM
B
V6
M
A
V7
P
C V10
G
V8
SAMGONG SUPPLY
F D
Fig. 5-3

5.6.1 Start-up
Step 1
Before start-up, make sure that the valves take the following positions:
Full open: V5, V6, V7, V8, V9, and V10
Full close: V1, V3, CV1 and SV2
Step 2
Set power switches of the starter, alarm panel and Make sure that power to the starter, alarm panel
Multi-Monitor to ON in that order. and Multi-Monitor is on.
Step 3
Set the MM function switch on the alarm panel to Always operate this switch as described when feed
ON. Then set the LM alarm output switch in the liquid flow and light liquid outlet pressure become
Multi-Monitor to OFF. necessary to adjust.
Step 4
up the purifier. Set the MM function switch on the are normal.
control panel to ON. After the start-up make sure that the current value
NOTE
Step 5
NOTE
Step 6
Open the manual handle of the solenoid valve When the supply of operating water for closing
SV2 bowl is completed, close the manual handle of
for 20 to 30 seconds to supply the operating water the valve.
for closing bowl so that it is closed.

Step 7
Fill the measuring hopper with a specified quantity When the refill is completed, always make sure
of pure water, and open the globe valve V3 to that V3 is closed.
refill the bowl (supply of replacement water).
NOTE
The inside surface of the measuring hopper has a mark to show the quantity.
For the necessary quantity of replacement water, refer to Table 3-12 in Section 3.6.5.1.
Step 8
Open the cock (for opening bowl) V1 for Confirm the discharge operation by the increase of
approximately 2 seconds to supply the operating current reading or discharge sound.
water for opening bowl so that water in the bowl
(replacement water) is discharged.
NOTE
Perform flushing inside the bowl.
Step 9
When the discharge is completed, close the cock
V1 and open the solenoid valve SV2 for 20 to 30
seconds to supply the operating water for closing
bowl.
Step 10
Refill the bowl with a specified quantity of pure When the refill is completed, always make sure
water using the hopper (supply of sealing water). that V3 is closed.
NOTE
Same as above step 7.
For the necessary quantity of sealing water, refer to Table 3-12 in 3.6.5.1.
Step 11
Depress the [FEEDING] push button.

Step 12
Regulate the flow control valve V5 and by-pass Check that the flow rate displayed on the
valve V8 to a given feed rate. Multi-Monitor is the predetermined value.
Make sure the pressure at the light liquid outlet
After the feeding, make sure that no oil leaks out
in the sludge outlet side and heavy liquid outlet
side.
NOTE
Step 13
Then, change the MM function switch on the alarm within ±15% of the set pressure, and changes to
panel from OFF to ON, and following to set the LM continuous lighting when it is within ±3%.
alarm output switch in the Multi-Monitor to ON.
NOTE
! CAUTION
(i) Set the MM function switch on the alarm panel to OFF position.
(iii) Place the MM function switch on the alarm panel back into the ON position.

Sludge discharge procedure
To have sludge discharge effected during feeding operation;
1. Depress the [STOP FEEDING] push button on the alarm panel to stop oil feed to the purifier.
2. Accomplish Steps 7, 8 and 9 to let sludge discharge take place.
3. Then, accomplish Steps 10 and 11 to resume feeding operation.
! CAUTION
In the lubricating oil treatment, introduce washing water into the bowl to clean at intervals of 6
to 8 hours before sludge discharge operation. (Carry out according to the operation procedure
for sludge discharge.) The bowl washing process is carried out after sludge discharge. For
necessary quantity of washing water, refer to Table 3-14 in Section 3.6.6.
Failure to clean the bowl may affect the purifier's performance or cause mechanical troubles.

5.6.2 Stop
! WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the bearing
section) is present, stop the purifier as soon as possible by first depressing the "STOP
FEEDING" push button, then depressing the [Stop] push button on the starter.
Step 1
Depress the [STOP FEEDING] push button on the
alarm panel to close the feed valve CV1.
Step 2
Step 3
of water, and open the globe valve V3 to refill the that V3 is closed.
bowl (supply of replacement water).
NOTE
Step 4
Open the cock V1 for approximately 2 seconds to Confirm the discharge operation by the increase of
discharge the sludge. current reading or discharge sound.
Step 5
Depress the [STOP] push button of the starter to
stop the motor.

Step 6
NOTE
Step 7
Set power switches of the Multi-Monitor, alarm Make sure that power to the Multi-Monitor, alarm
panel and starter to OFF in that order. panel and starter has been cut off.

5.7 Manual Specification
Starter Electric
Power source
to control consol
2 P SV2 V1
S V3
V9 1
OIL HEATER
LM
E MM
3 V5 V4
B
V6
M
A
V7
P
C V10
G
V8
SAMGONG SUPPLY
F D
Fig. 5-4

5.7.1 Start-up
Step 1
Before start-up, make sure that the valves take the following positions:
Full open: V4, V6, V7, V8, V9 and V10
Full close: V1, V3, V5 and SV2
Step 2
Set the MM function switch on the starter panel Always operate this switch as described when feed
and the LM alarm output switch in the Multi-Monitor liquid flow and light liquid outlet pressure become
to OFF. necessary to adjust.
Step 3
Set power switches of the starter, and Make sure that power to the starter, and
Multi-Monitor to ON in that order. Multi-Monitor is on.
Step 4
NOTE
Step 5
NOTE
Step 6
Open the manual handle of the solenoid valve
SV2
for 20 to 30 seconds to supply the operating water
for closing bowl so that it is closed.

Step 7
of pure water, and open the globe valve V3 to that V3 is closed.
refill the bowl (supply of replacement water).
NOTE
The inside surface of the measuring hopper has a mark to show the quantity.
Step 8
Open the cock (for opening bowl) V1 to supply the Confirm the discharge operation by the increase of
operating water for opening bowl so that water in current reading or discharge sound.
the bowl (replacement water) is discharged.
NOTE
Perform flushing inside the bowl.
Step 9
When the discharge is completed, close the cock
V1 and open the solenoid valve SV2 for 20 to 30
seconds to supply the operating water for closing
bowl.
Step 10
Refill the bowl with a specified quantity of pure When the refill is completed, always make sure
water using the hopper (supply of sealing water). that V3 is closed.
NOTE
Same as above step 7.
For the necessary quantity of sealing water, refer to Table 3-12 in Section 3.6.5.1.
Step 11
Open flow control valve V5 fully and then set the Make sure that the by-pass valve V8 is fully open.
MM function switch on the starter panel to ON.
After it, gradually open the feed liquid inlet valve
V7 for feeding.

Step 12
After the feeding, close the glove valve for return Check that the flow rate displayed on the
V4, regulate the by-pass valve V8 and feed control Multi-Monitor is the predetermined value.
After the feeding, make sure that no oil leaks
out in the sludge outlet side and heavy liquid
outlet side.
NOTE
Step 13
within ±15% of the set pressure, and changes to
continuous lighting when it is within ±3%.
NOTE
Step 14
Change the MM function switch on the starter The MM function switch in the ON position causes
panel from OFF to ON, and then set the LM alarm a FEED signal to be issued from the starter to the
output switch in the Multi-Monitor to ON. Multi-Monitor, making the Leakage Monitor
operative.
! CAUTION
(i) Set the MM function switch on the starter panel to OFF position.
(iii) Place the MM function switch on the starter panel back into the ON position.

Sludge discharge procedure
To have sludge discharge effected during feeding operation;
1. Set the MM function switch on the starter panel to OFF to make the Leakage Monitor
Function of the Multi-Monitor inoperative.
2. Open the circulation valve V4 and close the feed liquid inlet valve V5 to stop oil feed to the
oil purifier.
3. Accomplish Steps 7, 8 and 9 to let sludge discharge take place.
4. Then, accomplish Steps 10, 11 and 12 to resume oil feeding.
In order to prevent an incorrect alarm, please carry out operation of Procedure 12 within 40
seconds after setting the MM functional switch to ON.
! CAUTION
In the lubricating oil treatment, introduce washing water into the bowl to clean at intervals of 6
to 8 hours before sludge discharge operation. (Carry out according to the operation procedure
for sludge discharge.) The bowl washing process is carried out after sludge discharge. For
necessary quantity of washing water, refer to Table 3-14 in Section 3.6.6.
Failure to clean the bowl may affect the purifier's performance or cause mechanical troubles.

5.7.2 Stop
! WARNING
bearing section) is present, shut off the supply of feed liquid, then immediately depress the
[Stop] button on the starter to stop the purifier.
Step 1
Set the MM function switch on the starter panel to
OFF.
Step 2
Step 3
After fully open the glove valve for return V4 and
by-pass valve V8, close the feed liquid inlet valve
V7.
Step 4
of water, and open the globe valve V3 to refill the that V3 is closed.
bowl (supply of replacement water).
NOTE
Step 5
Open the cock V1 for approximately 2 seconds to Confirm the discharge operation by the increase of
discharge the sludge. current reading or discharge sound.
After this discharge, close cock V1.
Step 6
Depress the [STOP] push button of the starter to
stop the motor.

Step 7
NOTE
Step 8
Set power switches of the Multi-Monitor, and starter Make sure that power to the Multi-Monitor, and
to OFF in that order. starter has been cut off.

6 Suspension
If the oil purifier will not be used for a long period of time (more than 3 months) carry out the following
inspection, maintenance and service activities.
6.1 Preparations for Suspension

1. The frame and sludge cover should be disassembled for cleaning. After completely removing
moisture, apply rust-preventive oil all over the inside surface.
2. After disassembling and cleaning, the bowl should be applied lubricating oil, then re-assembled.
Apply rust-preventive oil on the outside surface of the bowl, and store it separately without
re-assembling in the vertical shaft.
3. The vertical and horizontal shafts should be disassembled for cleaning. After cleaning, apply
rust-preventive oil all over the surface, then re-assemble them in the purifier main body.
4. The inside surface of the gear case should be applied rust-preventive oil after cleaning. Do not refill
lubricating oil before starting operation.
5. After disassembling and cleaning, the gear pump should be applied lubricating oil, then
re-assembled. Accumulated oil, if present in the pump connecting tube, should be completely
removed in advance so that it from does not flow into the gear pump.
6. Close the source valve of the operating water pipe, then drain water from the pipe and open the
flange.
7. Place appropriate desiccant in the Multi-Monitor.
! CAUTION
Place appropriate desiccant in the starter, control panel and Multi-Monitor and wrap them
closely in vinyl film sheet or the like. Condensation due to significant moisture may cause
rust inside. Close the butterfly valve at the sludge outlet.
Shut the butterfly valve. If the butterfly valve is open during suspension, vapors from the
sludge tank may cause the shaft system to be oxidized.

6.2 Maintenance during Suspension
6.2.1 Purifier main body and mechanical components
Carry out the turning of the vertical shaft for 2 or 3 minutes by hand at least once a week.
Carry out quarterly inspections, centering on the bearing section, to make sure of freedom
from rust.
Carry out the 6-month periodical inspection and execute the rust prevention measures.
6.2.2 Electrical component

Carry out the 6-month periodical inspection and replace desiccants, then perform complete seal-up.
6.3 Resuming Operation

Before resuming the operation, carry out inspections according to “5.1.4 Inspections prior to running”.
On the electrical components perform insulation checks on each terminal and coil to make sure they
have a dielectric resistance 1 MΩ or greater.
6.4 Other
! CAUTION
When the purifier has not been used for a long period of time (more than 3 months), carry out
inspections centering on the bearing section prior to resuming the operation.
Check that the bearings are all rust-free.
Be sure to replace rusted bearings.
Be sure to oil the bearings before starting the operation.

SAMGONG-MITSUBISHI
SELFJECTOR
GENIUS SERIES
INSTRUCTION MANUAL
(OPERATION MANUAL 2)
Date of Issued : June 2004
SAMGONG CO., LTD.

Operation Manual 2-Samgong

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Operation Manual 2

Instruction Precautions for safety

SELFJECTOR Instruction Manual Operation Manual2

The manual is edited for treating mineral oils

The composition of instruction manual for SELFJECTOR is as follows.

Use each manual according to the particular purpose to sufficiently

Manual Description Reader

1 Precautions in safety ............................................................................................ 1-1

2 Component Functions of the Purifying System.................................................. 2-1

3 Setup Items and Recommended Values for Operation ...................................... 3-1

3.6 Operating Water ...................................................................................................................... 3-41

5 Operation ............................................................................................................... 5-1

6 Suspension ............................................................................................................ 6-1

For correct use, carefully read the "Precautions in safety" beforehand.

1.1 Symbols related to safety

SELFJECTOR Instruction Manual Operation Manual2

Safety labels are available any time. Request them as required.

SELFJECTOR Instruction Manual Operation Manual2

(A) Bowl nut

Immediately stop if vibration is excessive.

SELFJECTOR Instruction Manual Operation Manual2

Make sure of complete stoppage before loosening each section.

Take care in handling the parts.

Beware of corrosion and erosion.

For ambiguous points in the instruction manual, contact our company or

SELFJECTOR Instruction Manual Operation Manual2

Actual capacity: Purifier treating capacity based Series operation:

SELFJECTOR Instruction Manual 1-5 Operation Manual2

Automatic stop : (AUTO STOP)

SELFJECTOR Instruction Manual Operation Manual2

Yellow LED Green LED Red LED

Indicate flow rate

Indicate treating temp. Revolution signal

Indicate light liquid Oil inlet press. signal

SELFJECTOR Instruction Manual 2-2 Operation Manual2

2.2.2 Leakage Monitor Function (LM)

2.2.3 Discharge Detector (DD)

2.2.4 Water Detector Function (WD)

SELFJECTOR Instruction Manual 2-3 Operation Manual2

SELFJECTOR Instruction Manual 2-4 Operation Manual2

The gear pump can be selected according to

Table 2-1 Gear pump capacities (use for suction pump)*1

Model GP10G GP20G GP30G GP50G GP70G GP100G

2.4 Safety joint

2.5 Plug (sludge outlet)

SELFJECTOR Instruction Manual 2-5 Operation Manual2

2.7 3-way Cylinder Valve

2.8 3-way Solenoid Valve

2.9 Oil Heater

2.10 Oil strainer

2.11 Flow control valve

2.12 Pressure Control Valve (needle valve)

SELFJECTOR Instruction Manual 2-6 Operation Manual2

Note) Automatic GBC-1 specification

1 SELFJECTOR A Dirty oil inlet

SELFJECTOR Instruction Manual 2-7 Operation Manual2

Actual capacities (Unit : L/h)

SELFJECTOR Instruction Manual 3-1 Operation Manual2

Oil type Treating temperature（℃）

Temperature vs. Viscosity diagram

How to obtain a treating temperature

SELFJECTOR Instruction Manual 3-2 Operation Manual2

3.3.1 Supplied gravity discs