Code : B8239-M24
ONBOARD TEST PROCEDURE FOR Revision : 01/01
AUXILIARY BOILER Issued date : 21/12/2011
Sheet : 2/ 9
VIETNAM NATIONAL OIL AND GAS GROUP Revision : 00/00
Issued date : 21/12/2011
DUNGQUAT SHIPBUILDING INDUSTRY
Sheet : 1/ 9
COMPANY
ONBOARD TEST PROCEDURE FOR
AUXILIARY BOILER
PROJECT: B8329
Written Checked Approved Owner Approval Class Approval
N. V. Thanh T. H. Nam P. H. Duong
Dung Quat Shipbuilding Industry Company
Code : B8239-M24
ONBOARD TEST PROCEDURE FOR Revision : 01/01
AUXILIARY BOILER Issued date : 21/12/2011
Sheet : 3/ 9
PLAN HISTORY
Rev Issued date Modified content Remark
00 21/12/2011 Issued for approval
DISTRIBUTED DOCUMENT
No. Receiver Quantity Date
1 Production Control Department 1
2 QA/QC Department 1
3 Equipment Department 1
4 Supporting Department 1
5 104K-PVTrans Site Office 1
6 ABS Class Site Office 1
Dung Quat Shipbuilding Industry Company
Code : B8239-M24
ONBOARD TEST PROCEDURE FOR Revision : 01/01
AUXILIARY BOILER Issued date : 21/12/2011
Sheet : 4/ 9
No INDEX Sheet
I General 04
II Confirmation test for No.1/2 Auxiliary Boiler 05
1 Particulars 05
2 Test procedure 05
2.1 Boiler safety test (alarm & trip) 05
2.2 Automatic functions test 05
Inspection record Form 1 07
Inspection record Form 2 09
Dung Quat Shipbuilding Industry Company
Code : B8239-M24
ONBOARD TEST PROCEDURE FOR Revision : 01/01
AUXILIARY BOILER Issued date : 21/12/2011
Sheet : 5/ 9
I. General
1) Ship No. : B8239
Type of ship : 104K CRUDE OIL TANKER
2) Classification
American Bureau of shipping (ABS)
+ A1 (E); "OIL CARRIER"; SH; +AMS; +ACCU with notation VEC
3) This procedure is for the confirmation of normal function of Auxiliary boiler in the dock
according to yard’s practice after installation on board.
4) After the Auxiliary Boiler installation is completed (piping systems, cable …), the test and
inspection to be carried out in the presence of the ship owner’s representative, the
surveyors of classification society and personnel in charge of the yard.
Dung Quat Shipbuilding Industry Company
Code : B8239-M24
ONBOARD TEST PROCEDURE FOR Revision : 01/01
AUXILIARY BOILER Issued date : 21/12/2011
Sheet : 6/ 9
II. Confirmation test for No.1/2 Auxiliary Boiler
1. Particulars
1 Maker AALBORG
2 Type Large oil fired boiler
3 Model MISSIONTM OM
4 Steam output 21,000 kg/h
5 Working pressure 1.7 MPa
6 Max. allowable working pressure 1.9 MPa
7 Working temperature 207 o C
8 Feed water temperature, operation 85 - 95 o C
2. Test Procedure.
2.1. Boiler safety test (alarm & trip)
a) Ignition failure: Start boiler with extracting photo sensor from boiler.
b) Flame failure: Extract photo sensor, while boiler running.
c) Fan or pump stop: Push test knob on OCR or open circuit.
d) Safety valve popping: This procedure shall be applied to the popping test of the aux. boiler safety
valve after installation on-board.
* In order to pop the boiler safety valve: (Maker’s commissioning)
(1) Set the selection switch to manual mode not to stop automatically.
(2) Block the safety valve on the boiler body not to pop.
(3) Keep the pressure increasing up to it’s setting value (18Kg/cm2).
(4) Confirm the safety valve popping.
e) Other alarm and trip signal/parameters: According to maker test method.
2.2. Automatic functions test.
a) The function of water control related to decreasing/increasing water level:
During commissioning a live test of the level float switch must be carried out before the boiler is
put into normal operation. The purpose of the live test is to check that the shuts down of r too low
water level and cut out function of the burner is operational. When the boiler is pressurized and the
Dung Quat Shipbuilding Industry Company
Code : B8239-M24
ONBOARD TEST PROCEDURE FOR Revision : 01/01
AUXILIARY BOILER Issued date : 21/12/2011
Sheet : 7/ 9
burner is in operation carry out the following work step:
(1) Slowly decrease the water level in the boiler by means of the blow down valves until the
water level has fallen to the “Too low water level” mark. Ensure that the boiler is not refilled
with water by closing the feed water valves.
(2) Note that both the shut down and cut out function is delayed via a timer in the control
panel.
(3) Adjust the switch point, if necessary.
(4) After completion of the function test open the feed water valves fully and raise the water
level to the normal level.
b) The pre purge and after purge related to burner on/off.
c) The F.O control valve and air damper control related to boiler pressure (automatic pressure
control)
d) The burner automatic start/stop function related to boiler pressure.
e) The H.F.O burning condition.
Dung Quat Shipbuilding Industry Company
Code : B8239-M24
ONBOARD TEST PROCEDURE FOR Revision : 01/01
AUXILIARY BOILER Issued date : 21/12/2011
Sheet : 8/ 9
Inspection record
(Boiler alarm & trip test) Form 1
No. Description Set value Time delay Result Remark
1 Boiler steam pressure high alarm 1.86 Mpa Burner trip
2 Boiler steam pressure low alarm 0.4 Mpa
3 Water level high high alarm 180 mm Burner trip
4 Water level high alarm 150 mm
5 Water level low alarm - 180 mm
6 Water level too low alarm - 225 mm Burner trip
7 Fuel oil temp low alarm 75oC Burner trip
8 Fuel oil temp high alarm 105oC Burner trip
Auto
9 Fuel oil low pressure alarm 0.7 bar stand-by
for oil p/p
10 Combustion air low press. alarm Burner trip
11 Atomizing air press switch Burner trip
12 Flame failure Burner trip
13 Power failure Burner trip
14 Salinity in feed water high alarm ...... ppm Burner trip
15 Burner auto start/stop 1.72/1.82 Mpa
16 Over load burner motor Burner trip
17 Over load combustion air fan motor Burner trip
18 Over load ignition oil pump motor
19 Fire in wind box Burner trip
Dung Quat Shipbuilding Industry Company
Code : B8239-M24
ONBOARD TEST PROCEDURE FOR Revision : 01/01
AUXILIARY BOILER Issued date : 21/12/2011
Sheet : 9/ 9
20 Overload atomizing air fan motor
Low pressure FW pump st-by pump
21
on
22 Overload standby feed water pump
23 Overload feed water pump
24 High temperature in uptake
25 Oil content in feed water
26 Burner swing out Burner trip
27 Em’cy stop Local/E.C.C
Note: ( ) ~ Values/parameters. It should be adjusted by commissioning.
* Following items (sensors) to be confirmed:
1. Flame scanner – failure: Automatic shutdown with alarm.
2. Control power supply – loss: Automatic shutdown with alarm.
TEST RESULT:
OWNER CLASS YARD
WITNESSED/APPROVED
Dung Quat Shipbuilding Industry Company
Code : B8239-M24
ONBOARD TEST PROCEDURE FOR Revision : 01/01
AUXILIARY BOILER Issued date : 21/12/2011
Sheet : 10/ 9
TEST DATE
Inspection record
(Boiler automatic function/safety valve test) Form 2
No. Description Setting Actual
1 Burner auto start/stop 1.72/1.82 Mpa
2 Auto water level control
3 Emergency stop
4 Emergency operation
5 ST/BY start F.O pump
Port 1.9 Mpa
6 Safety V/V setting
ST’BD 1.9 Mpa
TEST RESULT:
OWNER CLASS YARD
WITNESSED/APPROVED
TEST DATE
Dung Quat Shipbuilding Industry Company
