GENIUS-SERIES - Operation Manual 3B - Scan1

MITSUBISHI
SELFJECTOR
GENIUS -SERIES
Instruction Manual
Operation Manual 3B
(GSH-1)
for English
MITSUBISHI KAKOKI KAISHA Ltd.

IMPORTANT
This manual has been edited primarily to give instructions for processing mineral oils
such as fuel oils and lubricating oils.
SELFJECTOR Instruction Manual Operation Manual 3B

WARNING
This instruction manual is a guide for using an automatic discharge type oil purifier, the "Mitsubishi
SELFJECTOR Genius Series" (hereinafter referred to as the SELFJECTOR).
The SELFJECTOR is a centrifugal separator rotating at high speeds. Please read through this manual
and obtain a complete understanding of the contents of the manual before using the SELFJECTOR.
Handle the SELFJECTOR safely and operate it in the right way to get the best service.
The Instruction Manual for the SELFJECTOR is configured as shown on the

following page. This volume is one of the manuals composing Part 4,
Operation Manual 3B.
Be sure to use the appropriate manuals and have a complete

understanding of the contents of the manual before starting your work.

①: Design Engineer ②: Installer ③: Engine Engineer ④: Operator
Intended
Part
Manual Description Reader

①②③④
1 Outline of fitting-out aboard Information for transportation, handling and storage of the
machine
O O
Instructions for installation and dimensions
System diagram and connection diagram
2 Operation Manual 1 Precautions for safety
Configuration and structure of SELFJECTOR
O O
Motor, starter, automatic control panel
Multi-Monitor
3 Operation Manual 2 Precautions for safety
Functions of components
O O
Operation setting items and adjustment procedures
How to start and stop
4 Operation Manual 3A Precautions for safety
Function, operation and maintenance information on O O
automatic control panel GBC-1 & GBC-2
Operation Manual 3B Precautions for safety
Function, operation and maintenance information on O O
automatic control panel GSH-1
5 Maintenance Manual Precautions for safety
How to disassemble and reassemble
O O
Maintenance and checkup procedure
Trouble shooting
NOTE
The Part 4 manuals (Operation Manuals 3A & 3B) deal with the following types of the automatic
control systems. When you purchase the SELFJECTOR controlled by one of these control
systems, the associated operation manual of Part 4 will be supplied.
Automatic control systems: GBC-1, GBC-2, GSH-1

CONTENTS (1 / 2)
1. PRECAUTIONS FOR SAFETY .................................................................................................. 1-1
1.1. SYMBOLS ASSOCIATED WITH SAFETY ................................................................................ 1-1

1.2. PRECAUTIONS FOR SAFETY ................................................................................................. 1-2
2. OVERVIEW OF AUTOMATIC CONTROL PANEL..................................................................... 2-1
3. FRONT PANEL FUNCTIONS OF AUTOMATIC CONTROL PANEL......................................... 3-1
4. PROGRAMMABLE CONTROLLER........................................................................................... 4-1
4.1. PROGRAMMABLE CONTROLLER........................................................................................... 4-1

4.2. PROGRAMMABLE CONTROLLER CONFIGURATION............................................................ 4-1
4.3. FUNCTIONS OF INDIVIDUAL PARTS OF PROGRAMMABLE CONTROLLER ....................... 4-2
4.4. OPERATION DISPLAY PANEL................................................................................................. 4-5
5. RELAY BOARD.......................................................................................................................... 5-1
6. TIMER TIME SETTING PROCEDURES..................................................................................... 6-1
6.1. TIMER SETTING TIMES ........................................................................................................... 6-1

6.2. COUNTER SETTING VALUES ................................................................................................. 6-4
6.3. TIMER/ COUNTER TIME SETTING PROCEDURES................................................................ 6-6
7. PREPARATIONS FOR OPERATION......................................................................................... 7-1
7.1. AUTOMATIC CONTROL PANEL .............................................................................................. 7-1

7.2. PURIFIER .................................................................................................................................. 7-1
8. AUTOMATIC OPERATION ........................................................................................................ 8-1
8.1. HIDENS SYSTEM OPERATION ............................................................................................... 8-1

8.2. PURIFIER OPERATION ............................................................................................................ 8-6
8.3. SLUDGE DISCHARGE TEST.................................................................................................. 8-10
8.4. AUTOMATIC STOP .................................................................................................................8-10
8.5. EMERGENCY STOP ............................................................................................................... 8-10
9. ALARMS..................................................................................................................................... 9-1
9.1. TYPES OF ALARMS ................................................................................................................. 9-1

9.2. ALARM RESET ......................................................................................................................... 9-1

CONTENTS (2 / 2)
10. ALARM AND CORRECTIVE ACTION ..................................................................................... 10-1
10.1. "01": OIL LEAKAGE................................................................................................................. 10-1

10.2. "02": NO OPENING OF BOWL ................................................................................................ 10-2
10.3. "03": ABNORMAL WATER CONTENT ALARM....................................................................... 10-2
11. MONITORING INPUT AND OUTPUT SIGNALS......................................................................11-1
12. MAINTENANCE........................................................................................................................ 12-1
12.1. "AUTO. RUNNING" LAMP NOT ILLUMINATED...................................................................... 12-1

12.2. INDICATION OF OPERATION DISPLAY PANEL ERROR ..................................................... 12-3
13. AUTOMATIC OPERATION FLOW DIAGRAM......................................................................... 13-1
14. TIMING CHART ........................................................................................................................ 14-1
14.1. HIDENS OPERATION ............................................................................................................. 14-1

14.2. PURIFIER OPERATION .......................................................................................................... 14-4

1.PRECAUTIONS FOR SAFETY
Prior to use, carefully read through the "Precautions for Safety", and operate the SELFJECTOR in the
right way.
The precautions for safety in this instruction manual are intended for enabling the user to use the
SELFJECTOR safely and properly, and protecting the user from personal injury and damage. Carefully
read through the precautions until you have a complete understanding before performing any job or
procedure for operation or maintenance of the SELFJECTOR.
1.1.SYMBOLS ASSOCIATED WITH SAFETY
In this instruction manual, the precautions are headed by the following symbols. Since all of them
are important precautions associated with safety, be sure to strictly observe them.
DANGER: Indicates an imminently hazardous situation which, if not heeded, will result
in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not heeded, could result
in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not heeded, may result in minor or
moderate injury or damage to the machine or facilities.
NOTE: Indicates the items which should be done or which will be of help if kept in mind for
operating the machine or performing work.
SELFJECTOR Instruction Manual 1-1 Operation Manual 3B

1.2.PRECAUTIONS FOR SAFETY
CAUTION
The automatic control panel is a part of the equipment designed for automatic operation of the
SELFJECTOR. Improper handling of the panel could cause malfunctions and jeopardize your
safety. Before operation, maintenance and inspection of the panel, thoroughly read through this
manual and pay special heed to your safety when using the panel.
• Do not attempt disassembly and reworking of the control panel without permission of
Mitsubishi Kakoki.
• Never place the equipment in a position close to flammable materials.

If it is placed in a position close to flammable materials, an explosion or fire could result.
• Before proceeding with wiring, check to ensure that the input power supply to the system is
OFF.
There is danger of an electrical shock.
• Make sure that wiring is done by qualified electrical engineers.
• Connect the equipment to the hull in an electrically effective way by use of the ground
terminal of the panel.
(Make sure that the equipment is grounded.)
• Check to ensure that the rated voltage and frequency of the panel coincide with those of the
power supply.
Should questions arise concerning the contents of the manual,

please contact Mitsubishi Kakoki or your nearest Mitsubishi
Kakoki service agent.

2.OVERVIEW OF AUTOMATIC CONTROL PANEL
The control panel is used for automatic purification of the feed oil by the Mitsubishi SELFJECTOR. It is so
designed that, if a trouble like an abnormal oil leakage or sludge discharge failure (failure to open the bowl)
occurs during operation, the supply of the feed oil and then the SELFJECTOR may be stopped
automatically.
<Automatic Operation Process>

Closes the main cylinder of the bowl → Supplies sealing water → Supplies feed oil (purifier operation) →
Supplies replacement water → Opens the main cylinder of the bowl (discharges sludge).
The control panel outputs “Feeding” signal to the Multi-Monitor (MM), and has separated water discharged
in response to “alarm (water detection)” signal from the Multi-Monitor. If the number of times water
discharge is detected is abnormally large, the control panel automatically shuts down the SELFJECTOR
after completion of the discharge process. For detailed information on the Water Detector Function (WD)
of the Multi-Monitor, refer to “OPERATION MANUAL 2”.
The control panel has a built-in programmable controller to control the automatic operation processes.
The control panel consists of the following devices.
Programmable controller
(1) CPU board: PZ3M

(2) Operation display panel: S-10D-M
(3) Expansion board: PZ3ME (Option)
Control switches, pilot lamps, fuses, relay board and terminal board

3.FRONT PANEL FUNCTIONS OF AUTOMATIC CONTROL PANEL
The front panel configuration and functions of the automatic control panel are shown below.
5 3
8
1
OFF ON
2
MM機能警報リセット自動運転制御電源
MM FUNCTION ALARM RESET AUTO. CONT.
RUNNING SOURCE
OFF ON
非常停止排出テスト
自動停止制御電源
EMERG. DISCHG.
7 STOP TEST
AUTO. CONT.
STOP SOURCE
6 4
(1) "CONT. SOURCE"

Lights when power is supplied to the automatic control panel.
(2) "CONT. SOURCE ON-OFF"

Turns on/off the power for the automatic control panel.

(3) "AUTO. RUNNING"
The pushbutton is a switch for starting automatic operation. The built-in pilot lamp will stay ON
during automatic operation.
(4) "AUTO. STOP"

When this pushbutton is pressed during automatic operation, the SELFJECTOR will stop
automatically after discharging sludge.
(5) "ALARM RESET"

When any alarm occurs during operation, the built-in pilot lamp will come on. The type of alarm that
has occurred can be known from the data display on the front panel.
When the pushbutton is pressed, the sustained alarm will be reset.
(6) "DISCHG. TEST"

When this pushbutton is pressed during automatic operation, the SELFJECTOR is forced to
discharge sludge.
(7) "EMERG. STOP"

When this pushbutton is pressed, all the valves will immediately close, and the SELFJECTOR will
stop.
(8) "MM FUNCTION SWITCH"

This selector switch is used for ON/OFF control of feed signal output from the control panel to the
Multi-Monitor.
When the "MM FUNCTION SWITCH" is off position, feeding signal is not outputted from the control
panel to the Multi-Monitor even if the SELFJECTOR is on feeding.
(9) "OPERATION DISPLAY PANEL"

The operation display panel displays input and output data, ON/OFF status of input and output
signals and kinds of alarm signals. Also, it is possible to enter and alter various set values on the
graphic panel.

4.PROGRAMMABLE CONTROLLER
4.1.PROGRAMMABLE CONTROLLER
The programmable controller contains the logic for automatic operation of the purifier.
It is a flexible controller whose programs can be rewritten from an external tool.
The programmable controller contains the functions for inputting and outputting signals from/to the
external devices, and the timer functions.
4.2.PROGRAMMABLE CONTROLLER CONFIGURATION
The programmable controller consists of the following devices. (For details, refer to Section 4.3.)
The CPU board and expansion board are mounted in the automatic control panel, whereas the
operation display panel is mounted on the front of the automatic control panel.
4.2.1.CPU Board
The CPU board is a device which outputs and inputs signals to and from external devices. The
following signals are connected to the CPU board.
[Input Signals]
From Multi-Monitor
o Oil leakage signal (LM)
o No-discharge signal (DD)
o Water detection signal (WD)
From automatic control panel
o ON signal of each pushbutton on front of the control panel
[Output Signals]
o Discharge signal, feeding signal, etc. to the Multi-Monitor
o OPEN/CLOSE signals to solenoid valves
o ON signal to front panel pilot lamps
o STOP signal to motor starter, alarm signal to console, etc.

4.2.2.Operation Display Panel
The operation display panel is a device for changing the timer and counter settings of the
programmable controller and indicating SELFJECTOR alarms. It is connected to the CPU board
by a communications cable.
The timers and counters must be set to different values, depending on:
o Model number of SELFJECTOR,

o Type of feed oil,
o Operating water pressure and sealing water pressure.
It is therefore necessary that the settings are changed to match the operating condition.
4.2.3.Expansion Board (Option)
This is a device for expansion of input/output. Normally, it is not provided.
4.3.FUNCTIONS OF INDIVIDUAL PARTS OF PROGRAMMABLE CONTROLLER
4.3.1.CPU Board
Screw x 4 Connector terminal

ビス×4 コネクタ端子
入力表示LED
Tool port
ツールポート Input display LED
CN1
CN2
I1
I4
I5
I6
I7
I0
I2
I3
I10
I11
I12
I13
I14
I15
I16
I17
RUN
TERM
CN3 動作状態LED
Operating status LED
PWR
RUN
CPU
Communications
通信ポート Output display LED
port 出力表示LED
Connector
コネクタ端子 terminal
Q10
Q11
Q12
Q13
Q14
Q15
Q16
Q17
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Mode selector switch

モード切替え CN4
(Normal position: RUN)
スイッチＣＰＵ基板
CPU board
（通常：TERM側）
拡張基板
Expansion board (Option)
（オプション）
Fig. 4-1 Outside View of CPU Board

4.3.2.Functions of Individual Parts of CPU Board
Name Symbol Description

Operating Status LED PWR Comes on when the power supply is turned on.
RUN Stays ON during operation.
When it is OFF, temporarily set the mode switch (SW1) to RUN, and
then to TERM again to light the LED.
CPU Comes on when an error occurs in the CPU.
Input Display LED I0-I17 The LEDs indicate the input status of signals.
When a pushbutton on the front panel is set to ON or a detector is
caused to be ON, the associated LED lights.
Output Display LED Q0-Q17 The LEDs indicate the output status of signals.
When a pilot lamp on the front panel is lit, or a solenoid valve is
opened or closed, or a detector signal is output, the associated LED
lights.
Mode Switch SW1 Normally set to RUN.
TERM side is used at the time of a exclusive communication
apparatus use.
Tool Port CN3 The operation display panel is connected to the port.
To rewrite the program, connect a dedicated tool to the port.
Communications Port CN2 Not used
Connector Terminal CN1 The flat cable for input signals is connected to the terminal.
CN4 The flat cable for output signals is connected to the terminal.
o To replace the CPU board, disconnect the connector and loosen the four screws to remove
the board.

4.3.3.Functions of Input and Output Display LEDs
For the input and output display LED Nos. and functions, refer to the following table.
Table 4-1 Detailed Functions of Input and Output Display LEDs
Name LED No. Description

Input Display LED I0 Lights when Leakage signal is inputted from the Multi-Monitor.
I1 Lights when No-discharge signal is inputted from the Multi-Monitor.
I2 Lights when Water Detection signal is inputted from the Multi-Monitor.
I3
I4
I5
I6
I7 Stays ON during operation of motor of SELFJECTOR.
I10 Lights when Push-button switch “AUTO. START” is pushed.
I11 Lights when Push-button switch “AUTO. STOP” is pushed.
I12 Lights when Push-button switch “DISCHG TEST” is pushed.
I13 Lights when Push-button switch “ALARM RESET” is pushed.
I14 Lights when Change-over switch “MM FUNCTION” is set to “ON”.
I15
I16
I17
Output Display LED Q0 Lights when bowl opening water solenoid valve (SV1) is energized.
(Total Discharge)
Q1 Lights when bowl closing water solenoid valve (SV2) is energized.
Q2 Lights when sealing water/replacement water solenoid valve (SV3) is
energized.
Q3 Lights when feed valve solenoid valve (SV4) is energized.
Q4 Lights when bowl opening water solenoid valve (SV9) is energized.
(Partial Discharge)
Q5
Q6
Q7 Stays ON during automatic operation.
Q10 Q10 / Lights when alarm occurs.
Q11
Q12 Lights when stop signal is output to starter. *1
Q13 Lights when alarm cancel signal is output to starter. *1
Q14 Lights when collective alarm signal is output to console. *2
Q15 Stays ON during feeding process (for Leakage Monitor Function (LM) of
the Multi-Monitor interlocking).
Q16 Stays ON during discharge process (for Discharge Detector Function
(DD) of the Multi-Monitor interlocking).
Q17
NOTE
*1....The starter refers to the separately installed motor starter of the SELFJECTOR.
*2....The console refers to the remote control console.

4.4.OPERATION DISPLAY PANEL
Data Display Section

Address Display Section (Upper/Lower Stage)
アドレス表示部データ表示部（上段／下段）
SET MAIN
ADDRESS DATA
MAIN
MON OPT
TIM
CNT
REG IN (REG) TIM CNT
MON OUT
- +
ALM M
MITUBISHI KAKOKI KAISHA,LTD.

CLR ENT
モード表示部
Mode Display Section 操作キー
Control Keys
Fig. 4-2 Outside View of Operation Display Panel

4.4.1.Functions of Individual Sections of Operation Display Panel

Address Display Section ADDRESS Displays the number of the timers/counters or input/output
signals whose data is displayed in the data display section.
Data Display Section DATA Displays the data (timer setting time/time elapsed, etc.) for the
item indicated on the address display section or mode display
section.
Mode Display Section MAIN Lights when an ordinary operation data (main screen) is
displayed. When the MAIN is ON, the upper stage of the data
display section indicates the elapsed time of the discharge
interval timer (CO15). (Unit: Minutes)
The lower stage indicates a water content value. (Option)
TIM Lights when the set time/elapsed time of the timer are
displayed or the setting is changed. When the TIM is ON, the
set time is displayed in the upper stage of the data display
section, and the elapsed time displayed in the lower stage.
CNT Lights when the set time/elapsed time of the timer (counter) is
displayed or the setting is changed. When the CNT is ON, the
set time is displayed in the upper stage of the data display
section.
The lower stage displays the elapsed time.
REG Lights when the internal memory data of the programmable
controller is displayed. (Normally not used)
MON Lights when input/output signals are monitored. When the
MON is ON, the ON/OFF status of the input/output signal is
displayed in the data display section.
IN Lights when an input signal is monitored.
OUT Lights when an output signal is monitored.
Lights when an internal signal is monitored. (Normally not
M
used)
ALM Lights when an alarm is displayed.
When the ALM is ON, the alarm number is displayed in the
data display section.

Input Key SET Use this key when there is a need for changing a setting.
MAIN Use this key to have ordinary operation data displayed on the
screen (to display the “main screen”).
MON Use this key when input/output signals are to be monitored on
the screen.
OPT Press OPT then ENT to display the number of the alarm that
occurred last.
← (REG) In the timer/counter setting change mode, use this key to
move the cursor to the left digit.
→ TIM CNT Use this key to display the set time/elapsed time of the timer
and counter.
In the timer/counter setting change mode, use the key to move
the cursor to the right digit.
- Use this key to decrement a setting or an address (number) by
1.
+ Use this key to increment a setting or an address (number) by
1.
CLR Use this key to clear a changed setting.
ENT Use this key to enter a changed setting.

4.4.2.Expansion Board (Option)
Input display LED

入力表示LED
I20
I21
I22
I23
I24
I25
I26
I27
Q20
Q21
Q22
Q23
Q24
Q25
出力表示LED Q26
Output display LED Q27
Expansion
拡張基板 board
(Option)
（オプション）
Terminals
端子台
Fig. 4-3 Skiagram of Expansion Board
The expansion board is used for analog inputting of the Electrostatic Capacity Type Water
Detector (WD) reading. It is provided only for a control panel with an optional water display.
The board has signal input and output functions, but the functions are not normally used.

5.RELAY BOARD
The relay board is mounted on the rear side of the CPU board.
It accommodates auxiliary relays and fuses. The relay contacts are opened and closed by the output
signals from the programmable controller.
When a fuse blows or an auxiliary relay goes out of order, remove the four screws, remove the cover and
the connector connected to the CPU board, and replace the fuse or auxiliary relay with a spare one.
Screw x 4 Fuse Internal terminal Fuse
Cover
External terminal Auxiliary relay Connector terminal
Fig. 5-1 Relay board

6.TIMER TIME SETTING PROCEDURES
6.1.TIMER SETTING TIMES
The times to be set for the timers vary with the following factors.
o Model number of SELFJECTOR

o Type of feed oil
o Operating water pressure and sealing water pressure
It is therefore necessary to set the timers to match the field conditions. When a test run and
adjustments are performed by Mitsubishi Kakoki service personnel, the timers are set to the proper
values suitable for the field conditions before handover. If changes occur in the properties of feed oil
thereafter, refer to the following explanations and change the set times properly.
Table 6-1 Timer Nos. and Uses (Standard)
Timer No. Use Time that can be set

T000 Operation intervals of each solenoid valve 0.0-999.9 s
T001 Bowl opening time (Total discharge) 0.0-999.9 s
T002 Replacement water supply time (Total discharge) 0.0-999.9 s
T003 Sealing water (regulating water) supply time (Total discharge) 0.0-999.9 s
T004 Bowl washing water supply time 0.0-999.9 s
T011 Bowl opening time (Partial discharge) 0.0-999.9 s
T012 Replacement water supply time (Partial discharge) 0.0-999.9 s
T013 Sealing water (regulating water) supply time (Partial discharge) 0.0-999.9 s
C014 Intermittent bowl closing water supply intervals 1-9999 min
C015 Sludge discharge intervals 1-9999 min
T016 Operating water supply for closing bowl. 0.0-999.9 s
C022 Monitoring time 1-9999 min
C026 Water detection count reset time 1-9999 min
Table 6-2 Counter Nos. and Uses (Standard)
Timer No. Use Time that can be set

C023 Bowl washing counter 1-100
C027 Water detection count 1-9999 times

Standard Times to Be Set for Timers/Counters
(HIDENS Operation)
Table 6-3
Timer
Item Unit SJ10GH SJ20GH SJ30GH SJ50GH SJ60GH SJ70GH SJ100GH SJ120GH SJ150GH
N o .
Interval T000 sec 15 15 15 15 15 15 20 20 20
Opening bowl T001 sec 3
Replacement water T002 sec 10 11 14 21 21 26 38 38 37
Regulating Fuel oil 0
T003 sec
water Lubricating oil 1 1 2 3 3 3 5 5 5
Bowl washing Fuel oil 0
T004 sec
Opening bowl(partial) T011 sec 0.6
Replacement water(partial) T012 sec 2 2 2 3 3 6 6 6 6
T013 sec
Water(partial) Lubricating oil 1 1 2 3 3 3 5 5 5
Intermittent water supply C014 min 15
Operating water supply for
T016 sec 5
closing bowl
Discharge interval C015 min NOTE1
Detection count reset C026 min 30
Water detection setting
C027 times 6
counter
Monitoring time C022 min 20
C023 times
counter Lubricating oil 6
NOTE1: For discharge intervals, refer to Table 6-5 “standard discharge intervals for general
guidance”.
NOTE2: Please use C021 by fixing to 1.
NOTE
Timer settings for sealing water and replacement water in the above list are based on the feed
rate at 8 L/min. for SJ10GH to 30GH, at 12 L/min. for SJ50GH to 70GH, at 16 L/min. for
SJ100GH and 120GH and at 18 L/min. for SJ150GH. For practical setting, always measure the
flow rate actually and select proper values accordingly.
Fuel oil purifiers have no regulating water feeding process and bowl washing processes.

Standard Times to Be Set for Timers/Counters
(Purifier Operation: Total discharge)
Table 6-4
Timer
Item U n i t SJ10GH SJ20GH SJ30GH SJ50GH SJ60GH SJ70GH SJ100GH SJ120GH SJ150GH
N o .
Interval T000 sec 15 15 15 15 15 15 20 20 20
Opening bowl T001 sec 3
Replacement water T002 sec 5 8 12 14 14 19 29 29 32
Sealing water T003 sec 9 10 12 18 18 20 32 32 27
T004 sec
Opening bowl(partial) T011 sec 0.6
Replacement water(partial) T012 sec 2 2 2 3 3 6 6 6 6
T013 sec
Water(partial) Lubricating oil 1 1 2 3 3 3 5 5 5
Intermittent water supply C014 min 15
Operating water supply for
T016 sec 5
closing bowl
Discharge interval C015 min NOTE1
Detection count reset C026 min 30
Water detection setting
C027 times 6
counter
Monitoring time C022 min 20
C023 times
counter Lubricating oil 6
NOTE1: For discharge intervals, refer to Table 6-5 “standard discharge intervals for general
guidance”.
NOTE2: Please use C021 by fixing to 1.
NOTE3: In case of purifier operation by automatic type GSH-1, the timers T011, T012, T013, C022,
C026 and C027 are nonfunctional and need no change in set value.
NOTE
Timer settings for sealing water and replacement water in the above list are based on the feed
rate at 8 L/min. for SJ10GH to 30GH, at 12 L/min. for SJ50GH to 70GH, at 16 L/min. for
SJ100GH and 120GH and at 18 L/min. for SJ150GH. For practical setting, always measure the
flow rate actually and select proper values accordingly.
Prior to purifier operation, do the following settings.
o Select the gravity disc to match the type of oil to be treated. (Refer to Operation Manual 2.)
o Fully close the circulation line backpressure valve attached to the purifier and fully open
the shut off valve.
o Set the Water Detector selector dial to “No Water / heavy liquid detector function” position
and the Water Detection output switch to OFF. (Refer to Operation Manual 2.)

Table 6-5 shows the standard discharge intervals for general guidance in processing fuel and lubricating
oils.
Table 6-5
Fuel oils Lubricating oils

C Fuel Oil
A Fuel Oil Cross-head engine Trunk piston engine
(380mm2/S at 50°C)
Standard Standard Standard Standard
HIDENS
120 min 60 min 120 min 60 min
Operation
Purifier
120 min 60 min 120 min 60 min
Operation
6.2.COUNTER SETTING VALUES
The inside of the bowl can be cleaned after every few total discharge operations in order to remove
unevenly accumulated sludge and dirt.
Table 6-6 shows the standard bowl washing counters for general guidance in processing fuel and
lubricating oils.
Table 6-6
Fuel oils Lubricating oils

C Fuel Oil
A Fuel Oil Cross-head engine Trunk piston engine
(380mm2/S at 50°C)
Standard Standard Standard Standard
Bowl
washing 0 times 0 times 6 times 6 times
counter
NOTE
The Bowl washing count shown above is set so that the washing interval will be 24 hours.
The Bowl washing interval is given by: (Except when the Bowl washing count is 0.)
The Bowl washing interval (min)

= Discharge interval (C015) x Total discharge count (C021) x Bowl washing count (C023)

6.2.1.FUNCTUION OF BOWL WASHING COUNTER
The washing in the bowl is at every total discharge
The bowl washing is made each time the Bowl Washing counter C023 reaches its set total sludge
discharge count.
The bowl washing is performed in such a way that washing water is supplied into the bowl after a routine
total sludge discharge for the period of time set on the bowl washing timer T004 totally drained.
When the set count is "1"

Bowl washing is made after each total sludge discharge.
When the set count is "0" or "100"
No bowl washing is made.
When the set count is "2 to 99"
Bowl washing is made once in the number of times of total sludge discharge that corresponds the
setting.

6.3.TIMER/ COUNTER TIME SETTING PROCEDURES
To set the time of a timer, proceed as described below.
① Set the power switch of the control panel to "ON" and check to see that the "CONT. SOURCE"
pilot lamp, the "RUN" LED of the CPU board, and the LED of the "mode display section" on the
operation display panel are ON.
② Press the control keys of the operation display panel in the following sequence. Confirm the
displays of the display section before proceeding ahead.
Set Time/Elapsed Time Call Procedures

設定時間／経過時間の呼び出し操作手順
MAIN - or +
TIM CNT TIM CNT
T001～T025は、１回押す
For T001-T025, press TIM CNT once. タイマ番号を選択
Select a timer number.
C014～C027は、２回押す
For C014-C027, press TIM CNT twice.
Set Time Change Procedures

設定時間の変更操作手順
SET
(REG)
or - or + ENT
TIM CNT
桁選択
To select a digit To設定時間増減
increase or decrease the set time
NOTE
o The time cannot be set in hours (HR). For 3HR for example, set 180 MIN.
o For information on the timer numbers and uses, refer to Section 6.1.
o The units of time displayed in the data display section are shown below.
o 0.1 second for timer Nos. T001-T025
o 1 minute for timer Nos. C014-C015 and C022, C026
o 1 time for counter No. C021 and C023, C027

6.3.1.Calling Set Time and Elapsed Time
Here is an example of procedure. Suppose that timer No. C015--Discharge Interval was already
set to 60 minutes. In this case, proceed as described below to call the set time or elapsed time
before entering automatic operation or during automatic operation.
MAIN - or +
TIM CNT TIM CNT
タイマ番号を選択
Select a timer No.
If the keys are operated in the above sequence, the upper stage of the data display section
shows the set time of the timer, whereas the lower stage shows the elapsed time of the timer.
Control Key Display Address Data

Upper stage
Lower stage
ADDRESS DATA Elapsed time of C015
MAIN MAIN
0048
TIM
CNT
Water content value or
REG
MON
IN
OUT
0.0 blank
ALM M
ADDRESS DATA Timer No. Set time of timer

MAIN
TIM
001 10.0 T000-T025 0.0-999.9 s
TIM CNT
CNT
Elapsed time of timer
REG
MON
IN
OUT
0.0 0.0-999.9 s
ALM M
ADDRESS DATA Timer No. Set time of timer

MAIN
TIM
014 0010 C014-C027 0000-9999 min
TIM CNT
CNT
Elapsed time of timer
*1
REG
MON
IN
OUT
0000
ALM M
0000-9999 min
ADDRESS DATA Timer No. Set time of C015

- +
MAIN
TIM
015 0060 C015
or CNT Elapsed time of C015
REG
MON
IN
OUT
0032
ALM M
Fig. 6-1
*1. Each time the TIM CNT key is pressed, the "TIM" LED and "CNT" LED alternately light.

6.3.2.Changing Set Time
Here is an example of procedure to change a set time.

To change the set time of 60 minutes in the preceding section to 180 minutes, for example,
proceed as described below.
Whenever a set time is changed, make sure that the set time is called beforehand by the
procedure described in Section 6.3.1 Calling Set Time.
SET
(REG)
or + ENT
TIM CNT
設定時間増加
To increase the set time
When the control keys are operated in the sequence shown above, the data will be displayed as
shown in Fig. 6-2.
Upper stage
Lower stage
ADDRESS DATA Timer No. C015 Set time of C015
SET MAIN
015 0060 Set digit flashes.
TIM
CNT
Elapsed time of C015
REG
MON
IN
OUT
0033
ALM M

MAIN
TIM
(REG)
or TIM CNT CNT
Elapsed time of C015
Select digit to
REG
MON
IN
OUT
0033
be set ALM M

+ MAIN
TIM
CNT Elapsed time of C015
Keep REG IN
0033
depressed MON OUT
ALM M

MAIN
TIM
015 0180
ENT CNT Elapsed time of C015
REG
MON
IN
OUT
0033
*1 ALM M
Fig. 6-2
*1. Before entering a set time by the ENT key, press the CLR key to restore the original set time.

6.3.3.Monitoring Elapsed Time of Discharge Interval
The elapsed time of discharge interval (C015) can be monitored by pressing the MAIN key of
the operation display panel. If the optional water value display function is provided, the water
content value can also be displayed.
When the power switch of the automatic control panel is set to ON, the "main screen indicating
ordinary operation data" will open.
When it is 23 minutes for example since the start of feeding, if the water content value is 0.1%,
the upper stage will indicate 0023, whereas the lower stage will indicate 0.1.

Upper stage
Lower stage
ADDRESS DATA Elapsed time of C015
MAIN MAIN
0023
TIM
CNT
Water content value or
REG
MON
IN
OUT
0.1 blank
ALM M
Fig. 6-3

7.PREPARATIONS FOR OPERATION
7.1.AUTOMATIC CONTROL PANEL
CAUTION
o Refer to Section 6.1 and check to ensure that each of the timers has been set to the proper
value suitable for the actual conditions (type of feed oil, model number of SELFJECTOR,
working water pressure, etc.).
o Pay special heed to the discharge interval timer "C015", as it affects the quantity of sludge to
be accumulated in the bowl of the SELFJECTOR. Make sure that the timer is set to the
proper value suitable for the type of feed oil. (To change the set time, refer to Section 6.)
o For information on the Water Detector Function (WD) of the Multi-Monitor, refer to Section 4
in "Operation Manual 2".
7.2.PURIFIER
CAUTION
o Make sure that the gravity disc for HIDENS is installed in the SELFJECTOR.
o Make sure that the circulation line backpressure valve is fully opened and the shut off valve is
fully closed attached to the SELFJECTOR. (Refer to the figure as following.)
o Make sure position of the switches in the Multi-Monitor (MM) is right. (Water detector selector
dial, Water detection output switch, etc.)
o Make sure the set pressure value of the operating water reducing valve is right.
o About details of the above, refer to Section 3.3, 3.6 and 3.7, 4, 5.5 and so on in "Operation
Manual 2".
Analogue type pressure gauge
Pressure sensor Shut off valve
Circulation line
Circulation line back pressure valve
Heavy liquid connecting piping

8.AUTOMATIC OPERATION
8.1.HIDENS SYSTEM OPERATION
Step 1. Start the SELFJECTOR by using the separately mounted starter.
Step 2. Set the power switch provided on the control panel to "ON".
Step 3. Set the timer and counter in the control panel.
Step 4. The "CONT. SOURCE" pilot lamp will come on.

Check the ammeter of the starter to confirm that the SELFJECTOR has reached the rated
speed. Thereafter, press pushbutton "AUTO. START" provided on the control panel. Pilot
lamp "AUTO. RUNNING" will come on.
Step 5. The timers in the programmable controller provided in the control panel will operate in the
following sequence to perform continuous purifier operation.
(Refer to the attached Section 16 Automatic Operation Flow and Section 17 Timing Chart
as well.)
Interval timer T000 starts operation.

o Solenoid valve SV2 will open to supply the bowl closing water and close the bowl.
T000...When the timer expires,

o Solenoid valve SV2 will close to stop supplying the bowl closing water.
o Solenoid valve SV3 will open to supply replacement water.
o Replacement water timer T002 will start operation.

o Solenoid valve SV3 will close to stop supplying replacement water.
o Solenoid valve SV1 will open to supply the bowl opening water and open the bowl.
o Bowl opening water timer T001 will start operation.
o Solenoid valve SV1 will close to stop supplying the bowl opening water.
o At the same time, interval timer T000 will start operation.
o Solenoid valve SV3 will open to supply regulating water.
o Regulating water timer T003 will start operation.
NOTE
In case of the fuel oil purifier, the regulating water does not be supplied.
o At the same time, interval timer T000 will restart operation.

o Solenoid valve SV3 will close to stop supplying regulating water.
o Interval timer T000 will restart operation.
(1) Solenoid valve SV4 will open to supply operating air and open the feed valve to
supply the feed oil into the bowl and start purifier operation. At the same time,
discharge interval timer C015 will start operation.
(2) During operation of the discharge interval timer C015, the bowl closing water will be
intermittently supplied.
In other words, the following processes will be repeated: Operation of C014 →
Expiry of C014 → Operation of T016 (opens SV2 to supply bowl closing water) →
Expiry of T016 (closes SV2 to stop supplying bowl closing water) → Operation of
C014.
(3) The "Feeding" signal will be output to the Multi-Monitor.
② ①

② ①
When a water detection signal is received from the Multi-Monitor (when the Monitoring timer
C022 have expired.), or when C015...timer expires,
o Discharge interval timer C015 will be reset.
o Monitoring timer C022 will be reset.
o Solenoid valve SV4 will close to close the feed valve.
o The "Feeding" signal output to the Multi-Monitor will be stopped.
o The "Discharging" signal will be output to the Multi-Monitor.
T000...when the timer expires,
o The bowl washing counter C023 is counted one time and is added one time to the
current count.
o At the same time, solenoid valve SV1 will open to supply the bowl opening water and
open the bowl to discharge sludge.
④ ③ ② ①

④ ③ ② ①
T000...when the timer expires, (When the Bowl washing counter C023 have expired.)
o The "Discharging" signal output to the Multi-Monitor will be stopped.
o Solenoid valve SV3 will open to supply the bowl washing water.
o Bowl washing water timer T004 will start operation.
o Solenoid valve SV3 will close to stop supplying the bowl washing water.
o At the same time, solenoid valve SV1 will open to supply the bowl opening water
and open the bowl to discharge washing water.
NOTE
o Solenoid valve SV3 will close to stop supplying regulating water.
T000...When the timer expires, (When the Bowl washing counter C023 have not
expired.)
NOTE
④ ③

④ ③
When a water detection signal is received from the Multi-Monitor, (When the Monitoring
timer C022 have not expired.)
o Operation of discharge interval timer C015 will be stopped temporarily.
(Lapsed time is held.)
o Monitoring timer C022 will be reset.
o Replacement water timer T012 (for partial) will start operation.
o Solenoid valve SV2 will open to supply bowl closing water.
o Solenoid valve SV9 will open to supply bowl opening water (for partial) to the
bowl and discharge sludge and separated water.
o Opening bowl timer T011 (for partial) will start operation.
o Solenoid valve SV2 will stay open to supply bowl closing water and close the
bowl.
o Interval timer T000 will start operation.
o Solenoid valve SV2 will close to stop supplying bowl opening water.
o Regulating water (for partial discharge) timer T013 will start operation.
o Solenoid valve SV3 will close to stop supplying the regulating water.
(1) Operation of discharge interval timer C015 will re-started
(2) Monitoring timer C022 will start operation.
(3) During operation of the discharge interval timer C015, the bowl opening water will
be intermittently supplied.
C014.

8.2.PURIFIER OPERATION
CAUTION
When SJ10GH to 150GH types are used in the total discharge mode (purifier operation), select
an appropriate gravity disc that fits the specific gravity of feed liquid and install it in position.
Then, fully open the shut off valve and fully close the circulation line backpressure valve. After
that, set the Water Detector selector dial to No working position and the water detection output
switch to OFF position. Operate the SELFJECTOR on that condition. (Refer to Section 6.4.2.4 in
"Operation Manual 1".)
Step 1. Start the SELFJECTOR by the separately mounted starter.
Step 2. Set the power switch provided on the control panel to "ON".
Step 3. Pilot lamp "CONT. SOURCE" will come on.
Step 4. Check the ammeter of the starter to confirm that the SELFJECTOR has reached the rated
speed. Thereafter, press pushbutton "AUTO. START" provided on the control panel. Pilot
lamp "AUTO. RUNNING" will come on.
Step 5. The timers in the programmable controller provided in the control panel will operate in the
following sequence to perform continuous purifier operation.
(Refer to the attached time chart as well.)
Interval timer T000 will start operation.


o At the same time, replacement water timer T002 will start operation.
open the bowl to discharge the replacement water.

o Solenoid valve SV3 will open to supply sealing water.
o Sealing water time timer T003 will start operation.
o At the same time, interval timer T000 will restart operation.

o Solenoid valve SV3 will close to stop supplying sealing water.
(1) Solenoid valve SV4 will open to send the operating air to open the feed valve and
feed the feed oil into the bowl to perform purifier operation. At the same time,
discharge interval timer C015 will start operation.
(2) During operation of the discharge interval timer C015, the bowl opening water will be
intermittently supplied.
C014.
② ①

② ①
C015...when the timer expires,

o Discharge interval timer C015 will be reset.
o The bowl washing counter C023 is counted one time and is added one time to the
current count.
o Solenoid valve SV3 will close to stop supplying the replacement water.
open the bowl to discharge sludge.
o Bowl opening water timer T001 will operate.
② ③

② ③
T000...when the timer expires, (When the Bowl washing counter C023 have expired.)
o Solenoid valve SV3 will open to supply the bowl washing water.
o Bowl washing timer T004 will start operation.
o Solenoid valve SV3 will close to stop supplying the bowl washing water.
o At the same time, solenoid valve SV1 will open to supply the bowl opening water
and open the bowl to discharge washing water.
o Sealing water timer T003 will start operation.
o Solenoid valve SV3 will close to stop supplying sealing water.
T000...When the timer expires, (When the Bowl washing counter C023 have not
expired.)
o Sealing water timer T003 will start operation.

8.3.SLUDGE DISCHARGE TEST
8.3.1.SLUDGE DISCHARGE TEST DURING FEEDING OPERATION

During feeding operation, a test can be performed to discharge the sludge from inside the bowl freely at
any time regardless of the elapse of the feed time. Press pushbutton "DISCHG TEST" provided on the
control panel by the following procedures. Then the SELFJECTOR will enter the "Partial Discharge" or
"Total Discharge" process to discharge sludge. After sludge has been discharged, the SELFJECTOR will
continue automatic operation in the original mode.
(1) PARTIAL DISCHARGE

Press the "DISCHG. TEST" pushbutton once.
(2) TOTAL DISCHARGE
Press the "DISCHG. TEST" pushbutton twice in five seconds.
8.3.2.SLUDGE DISCHARGE TEST EXCEPTING SELFJECTOR IS IN AUTOMATIC OPERATION

When the SELFJECTOR is not in automatic operation, pressing the "DISCHG. TEST" pushbutton
provided on the control panel will open the bowl closing water solenoid valve SV2 to supply the working
water to close the bowl. The partial bowl opening water solenoid valve SV9 will then continue to
open for the set time of the partial bowl opening timer T011.
This function is not used to normal operation.
8.4.AUTOMATIC STOP
When pushbutton "AUTO. STOP" provided on the control panel is pressed, the SELFJECTOR will
automatically stop after going through the replacement water process and then discharging sludge.
(During feed operation, the feed oil supply is first stopped.)
8.5.EMERGENCY STOP
CAUTION
When the SELFJECTOR is shut down because of an emergency, discharge failure (no
opening of bowl) or overload, it will stop operation without discharging the sludge
accumulated in the bowl. If the SELFJECTOR is directly restarted, the bowl might lose
balance and cause a hazardous situation. For this reason, be sure to disassemble the
bowl and remove the sludge according to the instruction manual for the SELFJECTOR
proper before restarting operation.
In cases of emergency, press pushbutton "EMERG. STOP" provided on the control panel. In any of
the processes, the power supply to the SELFJECTOR will be interrupted, and all the valves will
close, and the SELFJECTOR will stop operation.

9.ALARMS
9.1.TYPES OF ALARMS
When any of the following alarms occurs, the control panel will cause pilot lamp "ALARM" to light
and will transmit an alarm signal to the remote console.
o "Oil Leakage" alarm,

o "No Opening of Bowl" alarm,
o "Abnormal Water Content" alarm which occurs when the water detection setting counter C027
expires,
When the "ALARM" pilot lamp comes on, the operation display panel on the front of the control
panel will display any of the alarm numbers (ALM. No.) of Table 9-1 as shown in Fig. 9-1.
When the MAIN key is pressed while an alarm number is on display, the "Main Screen" will
reappear.
When pushbutton "ALARM RESET" provided on the control panel is pressed, the screen displayed
before occurrence of an alarm will be restored.
Display Address Data

Upper stage
Lower stage
ADDRESS DATA ALM No.
MAIN
TIM
01
CNT
REG IN Blank
MON OUT
ALM M
Fig. 9-1
Table 9-1
ALM No. Alarm Name
01 OIL LEAKAGE
02 NO OPENING OF BOWL
03 ABNORMAL WATER CONTENT
9.2.ALARM RESET
CAUTION
Remove the cause of an alarm before pressing the "ALARM RESET" pushbutton.
Press pushbutton "ALARM RESET" provided on the control panel to reset the alarm circuit.

10.ALARM AND CORRECTIVE ACTION
10.1."01": OIL LEAKAGE
This alarm will be generated by the Leakage Monitor Function (LM) of the Multi-Monitor when the
light liquid side pressure falls due to outflow of the feed oil or processed oil toward the heavy liquid
side or sludge chute side of the SELFJECTOR during feeding operation. When this alarm occurs,
the SELFJECTOR will automatically stop operation after discharging sludge.
Table 10-1
Alarm Cause of Alarm Corrective Action

OIL 1. The bowl failed to close because of a fault in the 1. Refer to the separate
LEAKAGE SELFJECTOR proper. "Maintenance Manual".
Alarm No. 01
2. The bowl closing water was not supplied because 2. Repair or replace the valve
solenoid valve SV2 failed to open. with a non-defective one.
3. The required sealing water was not supplied 3. Same as above

because solenoid valve SV3 failed to open.
4. The required sealing water was not supplied 4. Adjust the set time of the
because the set time of sealing water timer "T003" timer.
or "T013" was too short.
5. Solenoid valve SV2 or SV3 failed to open because 5. Replace the auxiliary relay
of a defective auxiliary relay in the control panel. with a spare one.
6. Defective Multi-Monitor (MM) 6. Refer to the separate

"Maintenance Manual".
7. Defective water or air system 7. Refer to the separate


10.2."02": NO OPENING OF BOWL
This alarm occurs when the Discharge Detector Function (DD) of the Multi-Monitor fails to detect
discharge despite the fact that a DISCHARGE SLUDGE signal was sent to the bowl opening
solenoid valves (SV1, SV9).
When this alarm occurs, the SELFJECTOR will stop operation immediately.
Table 10-2
Alarm Cause of Alarm Corrective Action

NO 1. The bowl failed to open because of a fault in the 1. Refer to the separate
OPENING SELFJECTOR proper. "Maintenance Manual".
OF BOWL
Alarm No. 02 2. The bowl opening water was not supplied because 2. Repair or replace the valve
solenoid valve SV1 or SV9 failed to open. with a non-defective one.
3. Solenoid valve SV1 or SV9 failed to open because 3. Replace the auxiliary relay
of a defective auxiliary relay in the control panel. with a spare one.
4. Defective Multi-Monitor (MM) 4. Refer to the separate

5. Defective water or air system 5. Refer to the separate

6. The set pressure of the reducing valve was low, so 6. Refer to the separate
that amount of sludge discharge was too less. "Operation Manual2", and
adjust the reducing valve as
required.
10.3."03": ABNORMAL WATER CONTENT ALARM
This alarm occurs when the water detection count is abnormally high.
When the Multi-Monitor detects the water content in the bowl, its water detection signal is input to
the CPU board and a water discharge operation is effected, when the water detection setting
counter (C027) adds one time to the current count. C027 is reset every time the water detection
count reset timer (C026), which is repetitively actuated during automatic operation, expires. If the
water content of the feed oil is abnormally high, water detection is repeated within a short period of
time, C027 counts up to give an abnormal water content alarm signal. When this signal is issued,
the SELFJECTOR is automatically stopped after discharging sludge.

11.MONITORING INPUT AND OUTPUT SIGNALS
Pressing the MON key on the operation display panel will enable you to monitor the input and output
signals such as the ON/OFF status of the solenoid valves.
To monitor the input and output signals, press the control keys of the operation display panel in the
following sequence, and check the displays of the display section before proceeding ahead. For the
details of the displays, refer to Fig. 11-1. For the details of signals, refer to Section 4.3.3 "Functions of
Input/Output Indicating LEDs".
Operating Procedures for Monitoring Input and Output Signals

入出力信号モニタの操作手順
MAIN MON MON MON - or +

1～3回押す
Press MON one to three times. 入出力番号を選択
入力信号のモニタは(I)は、IN
To を選択
monitor input signal, select IN for (I).
出力信号のモニタは(Q)は、OUTを選択
To monitor output signal, select OUT for (Q).
内部信号のモニタは(M)は、M
To を選択
monitor internal signal, select M for (M).
③ 33210
2 1 0 No. (I/Q/M)
ADDRESS DATA
MAIN
TIM
000 8___
CNT ④
REG IN
MON OUT
ALM M
No. (I/Q/M)
① ② 77654
6 5 4
No. Details of Display
① Stays ON during monitoring of I/O signal.
② Indicates the type of signal being monitored.
IN: Input signal (I)
OUT: Output signal (Q)
M: Internal signal (M)
Each time the MON key of the operation display panel is pressed, the signal
types change as shown below.
IN → OUT → M → IN → OUT →・・・・
③ Indicates the number of the signal being monitored.
Example of display
o Indicates "000" when any of the signal Nos. 0-7 is being monitored.
o Indicates "010" when any of the signal Nos. 10-17 is being monitored.
④ Indicates the ON/OFF status of signal.
ON ："8" indicated
OFF：" " (blank) indicated
Fig. 11-1

12.MAINTENANCE
12.1."AUTO. RUNNING" LAMP NOT ILLUMINATED
Pilot lamp "AUTO. RUNNING" on the front of the control panel will normally stay ON during
automatic operation.
If the "AUTO. RUNNING" pilot lamp is OFF, the following three causes are suspected.
(1) Defective pilot lamp bulb

(2) Defective relay
(3) Blown fuse
(4) Defective programmable controller itself
In the case of cause (1) or (2), replace with a spare one.
In the case of cause (3) or (4), all of the solenoid valves and pneumatically operated valves will
close, and the automatic operation functions will stop.
(The SELFJECTOR, however, will continue to rotate.)
Check to locate the cause and take corrective action in the sequence shown on the following page.
If there is nothing wrong with the control functions of the programmable controller, pilot lamp "RUN"
provided on the CPU board will always be ON during operation.

Set the power switch of the
Note 1) In the case of mark *, contact
control panel to "ON".
Mitsubishi Kakoki, or your nearest
Mitsubishi Kakoki service agent.
The "CONT. SOURCE" OFF

pilot lamp on the front of
the control panel is Set the power switch on the front of the
control panel to "OFF" and then replace
ON the power fuse in the panel with a spare
one.
Check the operation
indicating LED on the CPU
board.
ON
Pilot lamp "RUN" is
*
In this case, temporarily set the power
OFF Input signal LED "I7" ON switch on the front of the control panel to
is "OFF" and then to "ON" again. If the
same situation persists, automatic
operation can no longer be performed.
ON
Pilot lamp "CPU" is
OFF
OFF
Temporarily set the mode Check whether the

selector switch of the CPU motor operation in
board to "RUN" and then to progress signal output
"TERM" again to check from the starter is
whether pilot lamp "RUN" available.
lights.
Lights Available
Motor operation in
progress signal is
Pilot lamp "RUN"
Temporarily bridge the
Unavailable
Does not light. external terminals "M11"
* and "M12" to check whether
A defective CPU board is Check the starter. LED "I7" on the CPU board
suspected. lights.
Does not light.

LED "I7"
Light
*
Check the external wiring A defective CPU
between the starter and board is suspected.
automatic control panel.

12.2.INDICATION OF OPERATION DISPLAY PANEL ERROR
If a trouble occurs in the operation display panel, an error number will appear in the address
indicating section.
If an error number is on display, perform checks according to the following table.
Error No. Cause Check Point

E10 The power supply to the CPU board Check whether the "PWR" LED on the CPU board is
is unavailable. ON.
The communications cable is Check the connections of the communications cable.
open-circuited or improperly Replace the communications cable.
connected.
E11, E90 The CPU board is incorrectly set or Contact Mitsubishi Kakoki or your nearest Mitsubishi
defective. Kakoki service agent.
E20-E26 The communications cable is Check the connections of the communications cable.
E31, E80 open-circuited or improperly Replace the communications cable.
connected.
E30 The mode selector switch on the Set the mode selector switch to "TERM".
CPU board is placed at "RUN"
position.
NOTE
Error No. "E10" will appear for a while after the power supply to the automatic control
panel has been turned on. This is not an error.
CAUTION
When you check or replace the CPU board and/or communications cables, use care to
prevent electrical shock.

13.AUTOMATIC OPERATION FLOW DIAGRAM
Automatic Electric
Starter Power source
(GSH-1) Control panel
SV4 5
S
3 P SV3 SV2 SV1 SV9
R4 S S S S
9
CV1 4
WD
1
C
OIL HEATER
7 10
LM
6 12
E MM
13
B 2
M
A DD 8
11
P
C
MKK SUPPLY
F D
Fig. 17-1
1 SELFJECTOR A Dirty oil inlet

2 Gear pump B Purified oil outlet
3 Solenoid valves unit for operating water C Compressed air inlet
SV1: Solenoid valve (for Bowl opening water)
SV2: Solenoid valve (for Bowl closing water)
SV3: Solenoid valve (for Sealing water)
SV9: Solenoid valve (for Partial bowl opening water)
4 3-way cylinder valve (Feed valve) D Sludge & Water outlet
5 3-way solenoid valve (SV4: for Feed valve air supply) E Water inlet
6 Multi-Monitor F Drain
7 Leakage Monitor function (LM) G Circulation
8 Discharge detector function (DD) P Pressure gauge
9 Water detector function (WD) C Compound gauge
10 Oil heater M Motor
11 Oil strainer
12 Flow control valve
13 Pressure control valve (Needle valve)

14.TIMING CHART
14.1.HIDENS OPERATION
14.1.1.HIDENS Operation (Automatic Operation, Automatic Stopping)

14.1.2.HIDENS Operation (Bowl Washing)

14.1.3.HIDENS Operation (Alarm)

14.2.PURIFIER OPERATION
14.2.1.Purifier Operation (Automatic Operation, Automatic Stopping)

APPENDIX (SJ-G Series)
The appended drawing to this manual contains all of the optional detectors and circuits, some of which
may not be provided or used, depending on the specification for the SELFJECTOR you have purchased.
Refer to the drawing in the finished drawing as well.

SELFJECTOR Instruction Manual

GENIUS-SERIES - Operation Manual 3B - Scan1

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MITSUBISHI

MITSUBISHI KAKOKI KAISHA Ltd.

SELFJECTOR Instruction Manual Operation Manual 3B

The Instruction Manual for the SELFJECTOR is configured as shown on the

Be sure to use the appropriate manuals and have a complete

SELFJECTOR Instruction Manual Operation Manual 3B

Manual Description Reader

Automatic control systems: GBC-1, GBC-2, GSH-1

SELFJECTOR Instruction Manual Operation Manual 3B

1. PRECAUTIONS FOR SAFETY .................................................................................................. 1-1

1.1. SYMBOLS ASSOCIATED WITH SAFETY ................................................................................ 1-1

2. OVERVIEW OF AUTOMATIC CONTROL PANEL..................................................................... 2-1

3. FRONT PANEL FUNCTIONS OF AUTOMATIC CONTROL PANEL......................................... 3-1

4. PROGRAMMABLE CONTROLLER........................................................................................... 4-1

4.1. PROGRAMMABLE CONTROLLER........................................................................................... 4-1

5. RELAY BOARD.......................................................................................................................... 5-1

6. TIMER TIME SETTING PROCEDURES..................................................................................... 6-1

6.1. TIMER SETTING TIMES ........................................................................................................... 6-1

7. PREPARATIONS FOR OPERATION......................................................................................... 7-1

7.1. AUTOMATIC CONTROL PANEL .............................................................................................. 7-1

8. AUTOMATIC OPERATION ........................................................................................................ 8-1

8.1. HIDENS SYSTEM OPERATION ............................................................................................... 8-1

9.1. TYPES OF ALARMS ................................................................................................................. 9-1

SELFJECTOR Instruction Manual Operation Manual 3B

10. ALARM AND CORRECTIVE ACTION ..................................................................................... 10-1

10.1. "01": OIL LEAKAGE................................................................................................................. 10-1

11. MONITORING INPUT AND OUTPUT SIGNALS......................................................................11-1

12. MAINTENANCE........................................................................................................................ 12-1

12.1. "AUTO. RUNNING" LAMP NOT ILLUMINATED...................................................................... 12-1

13. AUTOMATIC OPERATION FLOW DIAGRAM......................................................................... 13-1

14. TIMING CHART ........................................................................................................................ 14-1

14.1. HIDENS OPERATION ............................................................................................................. 14-1

SELFJECTOR Instruction Manual Operation Manual 3B

1.1.SYMBOLS ASSOCIATED WITH SAFETY

SELFJECTOR Instruction Manual 1-1 Operation Manual 3B

• Never place the equipment in a position close to flammable materials.

• Make sure that wiring is done by qualified electrical engineers.

Should questions arise concerning the contents of the manual,

SELFJECTOR Instruction Manual 1-2 Operation Manual 3B

<Automatic Operation Process>

The control panel consists of the following devices.

(1) CPU board: PZ3M

SELFJECTOR Instruction Manual 2-1 Operation Manual 3B

(1) "CONT. SOURCE"

(2) "CONT. SOURCE ON-OFF"

SELFJECTOR Instruction Manual 3-1 Operation Manual 3B

(4) "AUTO. STOP"

(5) "ALARM RESET"

(6) "DISCHG. TEST"

(7) "EMERG. STOP"

(8) "MM FUNCTION SWITCH"

(9) "OPERATION DISPLAY PANEL"

SELFJECTOR Instruction Manual 3-2 Operation Manual 3B

It is a flexible controller whose programs can be rewritten from an external tool.

4.2.PROGRAMMABLE CONTROLLER CONFIGURATION

SELFJECTOR Instruction Manual 4-1 Operation Manual 3B

o Model number of SELFJECTOR,

4.2.3.Expansion Board (Option)

This is a device for expansion of input/output. Normally, it is not provided.

4.3.FUNCTIONS OF INDIVIDUAL PARTS OF PROGRAMMABLE CONTROLLER

Screw x 4 Connector terminal

Mode selector switch

Fig. 4-1 Outside View of CPU Board

SELFJECTOR Instruction Manual 4-2 Operation Manual 3B