Samgong-Mitsubishi Selfjector PDF

Operation Manual 3
Instruction Precautions for safety

Function, operation and maintenance
Manual information on automatic control panel
GBC-1 and GSH-1
SAMGONG-MITSUBISHI
SELFJECTOR
GENIUS-SERIES
SELFJECTOR Instruction Manual Operation Manual3

IMPORTANT
This manual has been edited primarily to give instructions for processing mineral oils
such as fuel oils and lubricating oils.
SELFJECTOR Instruction Manual Operation Manual 3

! WARNING
The instruction manual is a guide book for using an automatic discharge type oil purifier,
the ƎSAMGONG-MITSUBISHI SELFJECTOR GENIUS SERIESƎ (hereinafter referred to as
the SELFJECTOR).
The SELFJECTOR is a centrifugal separator rotating at high speeds. Please read through
this manual and obtain a complete understanding of the contents of the manual before
using the SELFJECTOR.
Handle the SELFJECTOR safely and operate it in the right way to get the best service.
The Instruction Manual for the SELFJECTOR is configured as shown on

the following page. The volume is one of the manuals composing Part 4,
Operation Manual 3.
Be sure to use the appropriate manuals and have a complete

understanding of the cotents of the manual before starting your work.

ྙ : Design engineer. ྚ : Installer. ྛ : Engine engineer. ྜ : Operator
Intended for
Part Manual Description
ྙ ྚ ྛ ྜ
1 Outline of fitting-out aboard Information for transportion, handling and storage of the
machine.
ഗ ഗ
Instructions for installation and dimensions.
System diagram and connection diagram.
2 Operation Manual 1 Precautions for safety.
Configuration and structure of SELFJECTOR.
Motor, starter and control panel. ഗ ഗ
Multi-Monitor
Functions of components.
Operation setting items and adjusting procedures. ഗ ഗ
How to start and stop.
Function, operation and maintenance information ഗ ഗ
on automatic control panel GBC-1 & GSH-1.
5 Maintenance Manual Precautions for safety.
How to disassemble and reassemble.
Maintenance and checkup procedure. ഗ ഗ
Trouble shooting.
NOTE
The Part 4 manuals(Operation Manual 3) deal with the following types of the automatic control
system. When you purchase the SELFJECTOR controlled by one of these control system, the
associated operation manual of Part 4 will be supplied.
Automatic control systems : GBC-1 and GSH-1

CONTENT (1/2)
1. PRECAUTIONS FOR SAFETY ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-1

1.1. SYMBOLS ASSOCIATED WITH SAFETY ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-1
1.2. PRECAUTIONS FOR SAFETY ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-2
2. OVERVIEW OF AUTOMATIC CONTROL PANEL ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-1
3. STANDARD SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3-1
3.1. GENERAL SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3-1
3.2. CONTROL SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3-1
3.3. CONTACT SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3-1
3.4. ANALOGUE IN/OUT PUT SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3-1
4. COMPOSITION ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-1
4.1. COMPOSITION OF AUTO CONTROL PANEL ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-1
4.2. COMPOSITION OF THE PURIFIER CONTROLLER (PFC-A) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-1
4.3. PFC-A CIRCUIT DIAGRAM ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-2
4.4. SYSTEM DIAGRAM ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-3
5. FRONT PANEL FUNCTION OF AUTOMATIC CONTROL PANEL・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-1
5.1. SWITCH AND PUSH BUTTON IN THE FRONT OF THE CONTROL PANEL ・・・・・・・・・ 5-1
5.2. PUSH BUTTONS ON PFC-A ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-2
5.3. PILOT LAMP FOR INDICATING ON PFC-A ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-3
5.4. DISPLAY IN THE FRONT OF PFC-A ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-3
5.5. THE FUNCTION OF EACH MODULE OF PFC-A ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-3
5.6. THE FUNCTION OF PILOT LAMP OF PFC DISPLAY MODULE ・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-3
6. SETTING PRECEDURES FOR OPERATION ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-1
6.1. TIMER AND COUNTER ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-1
6.2. TIMER AND COUNTER MONITORING ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-2
6.3. TEMPERATURE ALARM ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-4
6.4. TEMPERATURE MONITORING ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-5
6.5. SERIES OPERATION ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-6
7. SETTING VALUE FOR THE TIMER ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7-1
7.1. GBC-1 TYPE ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7-2
7.2. GSH-1 TYPE ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7-3
7.2.1. HIDENS OPERATION ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7-3
7.2.2. PURIFIER OPERATION ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7-4
7.2.3. COUNTER SETTIGN VALUES ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7-5

CONTENT (2/2)
8. AUTOMATIC OPERATION(GBC-1) ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻڌڈړ‬

8.1. OPERATION PREPARATION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻڌڈړ‬
8.2. AUTOMATIC OPERATION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻڌڈړ‬
8.3. SLUDGE DISCHARGE TEST ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻڏڈړ‬
8.4. AUTOMATIC STOP ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻڏڈړ‬
8.5. EMERGENCY STOP ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻڏڈړ‬
8.6. TIMING CHART(GBC-1 TYPE) ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻڐڈړ‬
9. AUTOMATIC OPERATION(GSH-1) ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻڌڈڔ‬
9.1. OPERATION PREPARATION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻڌڈڔ‬
9.2. HIDENS SYSTEM OPERATION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻڌڈڔ‬
9.3. PURIFIER OPERATION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻٻڐڈڔ‬
9.4. SLUDGE DISCHARGE TEST ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻړڈڔ‬
9.5. AUTOMATIC STOP ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻړڈڔ‬
9.6. EMERGENCY STOP ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻړڈڔ‬
9.7. TIMING CHART(GSH-1 TYPE) ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻڔڈڔ‬
10. ALARMS ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڌڈڋڌ‬
10.1. TYPE OF ALARMS ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڌڈڋڌ‬
10.2. ALARM RESET ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڌڈڋڌ‬
10.3. ALARM AND CORRECTIVE ACTION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڍڈڋڌ‬
10.3.1.ƎLEAKƎ : OIL LEAKAGE ALARM ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڍڈڋڌ‬
10.3.2.ƎNO-DISƎ : NO OPENING BOWL ALARM ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڎڈڋڌ‬
10.3.3.ƎHIDENSƎ : ABNORMAL WATER CONTENT ALARM ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڎڈڋڌ‬
10.3.4.ƎT(H), T(L) Ǝ : OIL HIGH/ LOW TEMPERATURE ALARM ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڏڈڋڌ‬
10.3.5.ƎVIB-ALƎ : ABNORMAL VIBRATION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڏڈڋڌ‬
11. AUTOMATIC OPERATION FOLW SHEET ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڌڈڌڌ‬
11.1. GBC-1 TYPE ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڌڈڌڌ‬
11.2. GSH-1 TYPE ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڍڈڌڌ‬
12. SCHEMATIC CONNECTION DIAGRAM ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڌڈڍڌ‬
12.1. GBC-1 TYPE ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڈڍڌ‬2

12.2. GSH-1 TYPE ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڈڍڌ‬7

1. PRECAUTIONS FOR SAFETY
Prior to use, carefully read through the ƎPrecautions for SafetyƎ, and operate the SELFJECTOR in the
right way.
The precautions for safety in this instruction manual are intended for enabling the user to use the
SELFJECTOR safely and properly, and protecting the user from personal injury and damage. Carefully
read through the precautions until you have a complete understanding before performing and job or
procedure for operation or maintenance of the SELFJECTOR.
1.1. SYMBOLS ASSOCIATED WITH SAEFTY
In this instruction manual, the precautions are headed by the following symbols. Since all of them
are important precautions associated with safety, be strictly observe them.
DANGER: Indicates an imminently hazardous situation which, if not heeded, will

! result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not heeded, could

! result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not heeded, may result in minor
! or moderate injury or damage to the machine or facilities.
NOTE: Indicates the items which should be done or which will be of help if kept in mind for
operating the machine or performing work.

‫ڌڈڌ‬
1.2. PRECAUTIONS FOR SAFETY
CAUTION
!
The automatic control panel is a part of the equipment designed for automatic operation
of the SELFJECTOR. Improper handling of the panel could cause malfunctions and
jeopardize your safety. Before operation, maintenance and inspection of the panel,
thoroughly read through this manual and pay special heed to your safety when using the
panel.
y Do not attempt disassembly and reworking of the control panel without permission
of our company.
y Never place the equipment in a position close to flammable materials.

If it is placed in a position close to flammable materials, an explosion or fire could
result.
y Before proceeding with wiring, check to ensure that the input power supply to the
system is OFF.
There is danger of an electric shock.
y Make sure that wiring is done by qualified electric engineers.
y Connect the equipment to the hull in an electrically effective way by use of the
ground terminal of the panel.
(Make sure that the equipment is grounded.)
y Check to ensure that the rated voltage and frequency of the panel coincide with
those of the power supply.
Should questions arise concerning the contents of

the manual, please contact our company.

‫ٻڍڈڌ‬
2. OVERVIEW OF AUTOMATIC CONTROL PANEL
The control panel is used for automatic purification of the feed oil by the Samgong-Mutsubishi
SELFJECTOR. It is so designed that, if a trouble like an abnormal oil leakage or sludge discharge
failure(fail to open the bowl) occurs during operation, the supply of the feed oil and then the
SELFJECTOR may be stopped automatically.
ଲAutomatic Operation Processଳ

Closes the main cylinder of the bowl ĺ Supplies sealing water ĺ Supplies feed oil(purifier operation) ĺ
Supplies replacement water ĺ Opens the main cylinder of the bowl(discharge sludge).
The control panel outputs feeding signal to the Multi-Monitor(MM), and has separated water discharged
in response to alarm(water detection) signal from the Multi-Monitor. If the number of times water
discharge is abnormally large, the control panel automatically shuts down the SELFJECTOR after
completion of the discharge process. For detailed information on the Water Detector Function(WD) of the
Multi-Monitor, refer to OPERATION MANUAL 2.

‫ڌڈڍ‬
3. STANDARD SPECIFICATIONS
3.1. GENERAL SPECIFICATION

1) Type Name : KT-PFC-A
2) Power Supply & Voltage : AC 110 / 220V
3) Power Consumption
ྙ Purifier Controller (PFC) : 55W
ྚ Five (5) Solenoid Valves : 75W
ྛ MULTI Monitor : 7W
4) Operating Temperature : 0 ˚C ଩ 70 ˚C
5) Maintaining Temperature : -10 ˚C ଩ 70 ˚C
6) Weight : 30Kg
3.2. CONTROL SPECIFICATIONS

1) Control Type : 8bit Micro Computer
2) Program Type : Assembly Description Method
3) Program Memory : 8K Byte
4) Data Memory
ྙ RAM : 396 Byte
ྚ EEPROM : 256 Byte
3.3. CONTACT SPECIFICATIONS

1) Input Signal Contact : Free Voltage 'a, b' Contact
2) Output Contact
ྙ Solenoid Control Contact : 380V AC 15A
ྚ Output Signal Contact : 30V DC 1A
3.4. ANALOGUE IN/OUTPUT SPECIFICATIONS

1) Analogue IN
ྙ PT100ൎ : Oil Temperature(0 ˚C ଩200 ˚C)
2) Analogue OUT
ྙ 4଩20mA : Oil Temperature(0 ˚C ଩200 ˚C)

‫ٻڌڈڎ‬
4. COMPOSITION
4.1. COMPOSITON OF AUTO CONTROL PANEL

This system is made up of a purifier controller (KT-PFC-A), panel box, switches and power supply.
4.2. COMPOSITION OF THE PURIFIER CONTROLLER (KT-PFC-A)

KT-PFC-A is an equipment to control a purifier generally and is made up of as follows :
Table 4.-1
MAIN MODULE
Power
T / B Module
1. Display & CPU Module Supply
2. I/O BOARD
! CAUTION
Never mount/dismount the CPU & Display Module, I/O Module, T/B Module or Power Supply unit
while the power is on.

‫ڌڈڏ‬
4.3. PFC-A CIRCUIT DIAGRAM
Fig. 4.-1 G

‫ٻڍڈڏ‬
5. FRONT PANEL FUNCTION OF THE AUTOMATIC CONTROL PANEL
The front panel configuration and functions of the automatic control panel are described below.
5.4
5.6
5.2
5.6
5.1.③
5.1.①
5.1.②
Fig 5.-1
5.l. SWITCHES AND PUSH BUTTONS IN THE FRONT OF THE CONTROL PANEL
① CONT. SOURCE OFF / ON
As a switch on the auto control panel, it turns ON / OFF power source of the auto control panel.
② EM'CY STOP
As a push button on the auto control panel, it stops a purifier directly.

5-1
G
ྛ MM FUNCTION OFF/ON
This selector switch is used for ON/OFF control of feeding signal output from the control panel to
the Multi-Monitor.
When the "MM FUNCTION SWITCH" is off position, feeding signal is not outputted from the control
to the Multi-Monitor even if the SELFJECTOR is on feeding.
G
G
5.2. PUSH BUTTONS ON PFC-A
ྙ AUTO START
As a luminescent push button switch, it starts automatic purifying, and the indicating
AUTO lamp is on while automatic purifying is operating.
START G
G
ྚ AUTO STOP
As a luminescent push button switch, it pauses automatic purifying and stops the
AUTO purifier after discharging sludge completely.
STOP G
G
ྛ DIS. TEST
As a luminescent push button switch, it has a function to discharge sludge, and it can be
operated during feeding cycle of the purifier, and discharges sludge. Also, in the
DIS.T timer/counter setting mode, use this key to move the cursor to the left digit.
G
ྜ ALARM RESET
As a luminescent push button switch, it functions as a common alarm lamp and as an
ALARM alarm reset. The indicating lamp is on when an alarm is happened, and off
RESET when reset by a push after the alarm is removed.
G
ྜྷ MON.
As a push button switch, use this switch when you monitor the
MON proceeding condition of functions (timer, counter) which you want to execute.
G
G
ྞ SET
As a push button switch, use this switch together with "ENT" switch to set or to change
the value of a timer or a counter.
SET
G
G
G
5-2
G
ྟ ENT
As a push button switch, use this switch together with "SET" switch to set or to change
ENT the value of a timer or a counter.
G
G
ྠ Ÿ, ź
As a push button switch, use this switch to seek addresses of needed timer
or counter.
Ÿ ź
5.3. PILOT LAMP FOR INDICATING ON PFC-A

As pilot lamps, it shows present states of input and output. Especially, when
SV1 KT-PFC-A is in abnormal state, "CPU RUN" lamp is turned off and every output is
ඝ blocked.
5.4. DISPLAY WINDOW IN THE FRONT OF PFC-A
Placed on the upper part of the right on KT-PFC-A, it indicates the

type of control or the values of a timer or a counter.
5.5. THE FUNCTION OF EACH MODULE OF PFC-A
Table 5-1
Display &
I/O Module T/B Module Power Supply
CPU Module
It transmits the Connecting with I/O It supplies control
It changes or sets inputs of a sensor or a modules, there is a source of PFC which
the values of a timer switch to display & terminal block to conducts general
or a counter, indicates CPU module, controls enable to connect with controls of auto
the states of I/O and commands from yard cable. control panel.
control panel display & CPU module
generally. and outputs to T/B
module.

‫ڎڈڐ‬
5.6. THE FUNCTION OF PILOT LAMPS OF PFC DISPLAY MODULE
1) INPUT
ྙ MOTOR RUN : Stay ON during operation of the motor of the SELFJECTOR.
2) OUTPUT
ྙ SV1 : Comes on when solenoid valve for water for opening bowl is energized (for total discharge).
ྚ SV2 : Comes on when solenoid valve for water for closing bowl is energized.
ྛ SV3 : Comes on when solenoid valve for sealing water / replacement water is energized.
ྜ SV4 : Comes on when solenoid valve for feed valve is energized.
ྜྷ SV9 : Comes on when solenoid valve for water for opening bowl is energized (for partial discharge).
(GSH-1 Type only)
ྞ‫ٻڕٻڍڈڥڮڍٻ‬Comes on when series operation mode.
(Option Specification)
3) ALARM
ྙ LEAKAGE ALARM : Comes on when feed liquid or light liquid has accidentally flowed.
ྚ NO-DIS. ALARM : Comes on when sludge discharge is faulty.(GBC-1 Type option)
ྛ HIDENS ALARM : Comes on when error signal from Water Detector control unit is inputted.
(GSH-1 Type only)
ྜ T(H) : Comes on when the processing oil at the inlet of the purifier has a high temperature.
ྜྷ T(L) : Comes on when the processing oil at the inlet of the purifier has a low temperature.
ྞ VIB-AL : Comes on when the vibration switch is activated. (Detector : option)

‫ڏڈڐ‬
6. SETTING PROCEDURES FOR OPERATION
6.1 TIMER AND COUNTER
Repeat pushing the arrow marked button

ഖ കG
until number of timer or counter which you
want to set is displayed on indicator of
ADDR.
ADDR. DATA
Press ƎSETƎ button.
ADDR. DATA
Input the setting value by ഖ, കbutton.

(Use ೶‫ٻ‬button to move the cursor to the left)
ADDR. DATA
ENT Push ƎENTƎ button
NOTE
ADDR. TIMER or UNIT ADDR. TIMER or UNIT ADDR. TIMER or UNIT

COUNTER COUNTER COUNTER
000 TIMER sec 011 TIMER sec 016 TIMER sec
001 TIMER sec 012 TIMER sec 022 COUNTER min
002 TIMER sec 013 TIMER sec 023 COUNTER times
003 TIMER sec 014 COUNTER min 026 COUNTER min
004 TIMER sec 015 COUNTER min 027 COUNTER times

‫ڌڈڑ‬
6.2 TIMER AND COUNTER MONITORING

▼ ▲ until the number of timer or counter which
you want to monitor is displayed on indicator
of ADDR.
ADDR. DATA
Push “MON” button
ADDR. DATA
NOTE
1. This is convenient to know the elapsed time during purifying operation. For example, when
it is counted 1 time, indicator of DATA indicates 0001.
2. By pressing the “MON” button on automatic operation when “tP” is displayed on indicator
of ADDR, the operating status of the timers can be monitored in sequence.
3. As other buttons except “MON” button are not operated during monitoring, push “MON”
button again and change the values of timer or counter into another values or monitor the
other timer or counter.

6-2
NOTE
Counters in minute unit can be converted into 0.1 second unit with ▼, ▲ button while monitoring.
ADDR. DATA
Unit : minute
Change the unit from minute to 0.1 second or

▼ ▲
from 0.1 second to minute.
ADDR. DATA
Unit : minute
.
NOTE
The counters which can be monitored in the both of 0.1 second and minute unit are as follow:
ITEM Counter No.
Intermittent water supply C014
Discharge interval C015
Monitoring time C022
Detection counter reset C026
The others are monitored in 1 second unit only.

6-3
6.3 TEMPERATURE ALARM

▼ ▲
until tL(Temperature low) or tH(Temperature
high) which you want to is displayed on
indicator of ADDR.
ADDR. DATA
Unit : °C
Press “SET” button
ADDR. DATA
Unit : °C
Input the setting value by ▼, ▲button

ADDR. DATA (Use ←button to move the cursor to the left)
ENT Push “ENT” button
NOTE
If Temp. high or Temp. low alarm are unnecessary, set “PASS”
“PASS” is indicated by setting 201 °C.

6-4
6.4 TEMPERATURE MONITORING

▼ ▲
until tL(Temperature low) or tH(Temperature
high) which you want to is displayed on
indicator of ADDR.
ADDR. DATA
Unit : °C
Push “MON” button
ADDR. DATA
Unit : °C
NOTE
As other button except “MON” button are not operated during monitoring , push “MON”
button again and change the values of timer or counter into another values on monitor the
other timer or counter.
Maximum setting value : from 0 °C to 200 °C

6-5
6.5 SERIES OPERATION

▼ ▲ until “So” is displayed on indicator of ADDR.
ADDR. DATA
Press “SET” button.
ADDR. DATA
Input the setting value by ▼, ▲button.
ADDR. DATA
ENT Push “ENT” button.

6-6
7. TIMER SETTING TIMES
The times to be set for the timers vary with following factors.
h Model number of SELFJECTOR

h Type of feed oil
h Operating water pressure and sealing water pressure
It is therefore necessary to set the timers to match the field conditions. When a test run and adjustments
are performed by Samgong service personnel, the timers are set to the proper values suitable for the
field conditions before handover. If changes occur in the properties of feed oil thereafter, refer to the
following explanations and change the set times properly.
Timer Numbers and Uses Table 7-1

Timer NO. Use Time that can be set
T000 Operation intervals of each solenoid valve 0.0 ～ 999.9 s
T001 Bowl opening time (Total discharge) 0.0 ～ 999.9 s
T002 Replacement water supply time (Total discharge) 0.0 ～ 999.9 s
T003 Sealing water (regulating water) supply time (Total discharge) 0.0 ～ 999.9 s
T004 Bowl washing water supply time 0.0 ～ 999.9 s
T011 Bowl opening time(Partial discharge) 0.0 ～ 999.9 s
T012 Replacement water supply time (Partial discharge) 0.0 ～ 999.9 s
T013 Sealing water(regulating water) supply time (Partial discharge) 0.0 ～ 999.9 s
C014 Intermittent bowl closing water supply intervals 1 ～ 9999 min
C015 Sludge discharge intervals 1 ～ 9999 min
T016 Operating water supply for closing bowl 0.0 ～ 999.9 s
C022 MONITORING time 1 ～ 9999 min
C026 Water detection count reset time 1 ～ 9999 min
Counter Numbers and Uses Table 7-2

Timer NO. Use Time that can be set
C023 Bowl washing counter 1 ~ 100 times
C027 Water detection count 1 ～ 9999 times

7-1
7.1. GBC-1 TYPE
Standard Setting Times for Timers Table 7-3
Item Model SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
Interval T000 sec 15 15 15 15 15 15 20 20 20
Opening bowl T001 sec 3

Replacement water T002 sec 5 8 12 14 14 19 29 29 32
Sealing water T003 sec 9 10 12 18 18 20 32 32 27
Bowl Fuel oil 0
washing T004 sec
water Lub. oil 12 13 19 26 26 31 48 48 47
Intermittent water C014 min 10
supply
Operating water supply T016 sec 5
for closing bowl
Discharge interval C015 min Refer to the Table 7-4
Bowl Fuel oil 0
washing C023 times
counter Lub. oil 6
NOTE
1. The times for sealing water and replacement water timers shown in the table assume that
the supply flow rate is 8L/min for the SJ10G-30G, 12L/min for the SJ50G-70G, 16L/min for
the SJ100G-120G, and 18L/min for the SJ150G. Be sure to measure he actual flow rate
and set the times to proper values.
2. There is not a washing process in the case of the fuel oil purifier.
Table 7-4 shows the general discharge intervals for processing fuel oil and lubricating oil. The table is
intended for general guidance.
Table 7-4
Fuel oils Lubricating oils
Fuel oil C Cross-head Trunk piston
Fuel oil A
(380mm2/s at 50°C) engine engine
Sludge discharge times
12 24 12 24
(times/day)
Discharge interval
120 60 120 60
(min)
Bowl washing times
0 0 2 4
(times/day)

‫ڍڈڒ‬
7.2. GSH-1 TYPE
7.2.1 HIDENS OPERATION
Inerval T000 sec 15 15 15 15 15 15 20 20 20

Regulating Fuel Oil 0

T003 sec
water Lub. Oil 1 1 2 3 3 3 5 5 5
Bowl Fuel Oil 0
washing T004 sec
water Lub. Oil 12 13 19 26 26 31 48 48 47
Opening bowl(partial) T011 sec 0.6

(partial)
Regulating Fuel Oil 0
water T013 sec
(partial) Lub. Oil 1 1 2 3 3 3 5 5 5
supply
for closing bowl
Discharge interval C015 min Refer to the Table 7-7
Monitoring time C022 min 20
Bowl Fuel Oil 0

washing C023 times
counter Lub. Oil 6
Detection count reset C026 min 30

Water detection
C027 times 6
setting counter
NOTE 1 : For discharge intervals, refer to Table 7-5 standard discharge intervals for general
guidance.
NOTE 2 : Please use C021 by fixing to 1.
NOTE
1. Timer setting for sealing water and replacement water in the above list are based on the
feed rate at 8 L/min for SJ10GH to 30GH, at 12 L/min for SJ50GH to 70GH, at 16 L/min for
SJ100GH and 120GH and at 18 L/min for SJ150GH. For practical setting, always measure
the flow rate actually and select proper values accordingly.
2. Fuel oil purifier have no regulating water feeding process and bowl washing processes.

7-3
7.2.2 PURIFIER OPERATION (TOTAL DISCHARGE)

Interval T000 sec 15 15 15 15 15 15 20 20 20
Sealing water T003 sec 9 10 12 18 18 20 32 32 27
Bowl Fuel oil 0
washing T004 sec
water Lub. Oil 12 13 19 26 26 31 48 48 47
supply
for closing bowl
Discharge interval C015 min Refer to the NOTE 1)
Bowl Fuel oil 0
washing C023 times
counter Lub. Oil 6
NOTE 1 : For discharge intervals, refer to Table 7-7 standard discharge intervals for general guidance.
NOTE 2 : Please use C021 by fixing to 1.
NOTE 3 : In case of purifier operation by automatic type GSH-1, please set the setting values of the
timers T011, T012, T013, C022, C026 and C027 to 0.
NOTE
z Timer setting for sealing water and replacement water in the above list are based on the feed
rate at 8 L/min for SJ10GH to 30GH, at 12 L/min for SJ50GH to 70GH, at 16 L/min for SJ100GH
and 120GH and at 18 L/min for SJ150GH. For practical setting, always measure the flow rate
actually and select proper values accordingly.
z Prior to purifier operation, do the following setting.
Select the gravity disc to match the type of oil to be treated.(Refer to Operation Manual 2)
Fully Close the circulation line back pressure valve attached to the purifier and fully open
the shut off valve.
Set the Water Detector selector dial to Water / heavy liquid detector function position and
the Water Detection output switch to OFF. (Refer to Operation Manual 2)

7-4
Table 7-7 shows the standard discharge intervals for general guidance in processing fuel and lubricating
oils.
Table 7-7
Fuel oil C Cross-head
Fuel oil A Trunk piston engine
(380mm2/s at 50˚C) engine
HIDENS
120 min 60 min 120 min 60 min
Operation
Purifier
120 min 60 min 120 min 60 min
Operation
7.2.3 COUNTER SETTING VALUES
The inside of the bowl can be cleaned after every few total discharge operation in order to remove
unevenly accumulated sludge and dirt.
Table 7-8 shows the standard bowl washing counters for general guidance in processing fuel and
lubricating oils.
Table 7-8
Fuel oil C Cross-head
Fuel oil A Trunk piston engine
(380mm2/s at 50˚C) engine
Bowl
washing 0 times 0 times 6 times 6 times
counter
NOTE
The Bowl washing count shown above is set so that washing interval will be 24 hours.
The Bowl washing interval is given by : (Except when the Bowl washing count is 0.)
The Bowl washing interval (min)

= Discharge interval (C015) x Total discharge count (C021) x Bowl washing count (C023)

‫ڐڈڒ‬
8. AUTOMATIC OPERATION(GBC-1)G
8.1 OPERATION PREPARATION

G
G
! CAUTION
Refer to Table 7-3, 7-4 and make sure that each timer is set to appropriate values for actual
operating conditions(feed oil type, SELFJECTOR model number, and available water pressure
and etc.).
Specifically, the discharge interval time "C015" should be set to fit the sort of feed oil since the
timer influences the amount of sludge accumulated in the bowl.
(for the change of set timer, refer to Table 7-4).
When you perform setting change of an option function, please turn [OFF] the power supply of a
control panel for safety.
Make sure that the selection of the gravity disc is correct.
Make sure position of the switches in the Multi-Monitor(MM) is right.
Make sure the set pressure value of the operating water reducing valve is right. G
For the SELFJECTOR main unit and relevant valves refer to the separate "Operation Manual2".
8.2 AUTOMATIC OPERATION(GBC-1 TYPE)

Step 1. Start the SELFJECTOR by separately installed starter.
G
Step 2. Set the power switch on the automatic control panel to "ON".
G
Step 3. Set the timer and the counter in the panel.
G
Step 4. The ƎCONT. SOURCEƎ pilot lamp will come on.
Check the ammeter of the starter to confirm that the SELFJECTOR has reached the rated
speed. Thereafter, press pushbutton ƎAUTO STARTƎ provided on the control panel.
G
Step 5. Each timer of purifier controller in the automatic control panel works in the following order to
perform continuous purifier operation.
(Refer to the attached Section Automatic Operation Flow and 8.6. Timing Chart as well.)
The interval timer T000 starts operation.

Solenoid valve SV2 will open to supply the bowl closing water and close the bowl.G
When T000 is timed up.
Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water.
Solenoid valve SV3 will be activated to supply the replacement water into the bowl.G
At the same time, the replacement water timer T002 will start operation.
Solenoid valve SV3 will be deactivated to stop supplying the replacement water.G
Solenoid valve SV1 will be activated to supply the bowl opening water, and the
bowl will be opened to discharge replacement water.G
At the same time, the bowl opening water supply time setting timer T001 will
start operation.
SELFJECTOR Instruction ManualG Operation Manual 3

‫ڌڈړ‬
Solenoid valve SV1 will be deactivated to stop supplying the bowl opening water.
Solenoid valve SV2 will operate to supply the bowl closing water and the bowl will
be close.
At the same time, timer T000 will start operation.G
Solenoid valve SV3 will be activated to supply the sealing water into the bowl.
At the same time, sealing water supply time setting timer T003 will start operation.
At the same time, timer T000 will start operation.
Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water.G
Solenoid valve SV3 will be deactivated to stop supplying the sealing water.
The solenoid valve SV4 for feed valve will be activated to open feed valve CV1.
The feed oil will then be forced into the SELFJECTOR to start purifying.
Pilot lamp ƎFeedingƎ will come on.
The discharge interval timer C015 will operate. The CV1 will continue to open as
long as the set time.
While the feed timer is in operation, solenoid valve SV2 for the bowl closing water
will intermittently open to supply the bowl closing water.
More specifically, the following operations will be repeated:
Timer C014 will operate (intermittent the bowl closing water supply interval) ˧
Timer C014 will expire ˧ Timer T016 will operate (SV2 will be closed) ˧ Timer
T016 will operate.
A "Feeding" signal will be output to the Multi-Monitor.G
When C015 is timed up.
When the set time of the discharge interval timer C015 elapses, solenoid valve
SV4 for feed valve will be deactivated to close feed valve CV1 and stop supplying
the feed oil.
The ƎFeedingƎ signal to the Multi-Monitor will be cut off.
At the same time, timer T000 starts operation.
ƎDischarge processƎ signal will be output to the Multi-Monitor.G
Solenoid valve SV3 will be activated to supply THE replacement water into the bowl.
Bowl cleaning frequency Counter C023 will operate to add one time to the current
count.G
G G G G G When T002 is timed up.
Solenoid valve SV3 will be deactivated to stop supplying the replacement water.
Solenoid valve SV1 will be activated to supply the bowl opening water. The bowl
will then open to discharge sludge.
At the same time, the bowl opening water supply time, setting timer T001, will
start operation.
G

‫ڍڈړ‬
G
G
When T001 is timed up
be closed.

Solenoid valve SV3 will be activated to supply the sealing water into the bowl. At
the same time, sealing water supply time setting timer T003 will start operation
At the same time, timer T000 will restart operation.G
The ƎDischarge processƎ signal output to the Multi-Monitor will be stopped.
(Optional Specification)
The reset coil signal will be output to the vibration switch for a second.
G G G (Optional Specification)G
When T000 is timed up.G
Solenoid valve SV3 will be deactivated to stop supplying the sealing water.G
When T000 is timed up(when counter C023 is counting).

Timer T000 will restart operation. G
Solenoid valve SV3 will open to supply the cleaning water into the bowl.
At the same time, timer T004 will start operation.G
G G G G G G G G G When T004 is timed up.
Solenoid valve SV3 will be deactivated to stop supplying the bowl cleaning water.
Solenoid valve SV1 will operate to supply the bowl opening water, and the bowl will
be opened to discharge the cleaning water.
Solenoid valve SV2 will be operate to supply the bowl closing water, and bowl will
be closed.
G

‫ڎڈړ‬
8.3. SLUDGE DISCHARGE TEST
During feeding operation, a sludge discharge test can be performed at any time irrespective of the
elapse feed time. When push button ƎDIS-TESTƎ on the automatic control panel is pressed, the
SELFJECTOR will enter the sludge discharge process in the same way as upon expiry of the
discharge interval timer (C021).
As soon as the sludge discharge process is completed, the SELFJECTOR will directly be restored
to the automatic operation.
8.4. AUTOMATIC STOP
Press push button ƎAUTO STOPƎ on the automatic control panel.

The SELFJECTOR will automatically stop operation after completion of the sludge discharge
process.
8.5. EMERGENCY STOP
! CAUTION
When the SELFJECTOR is shut down because of an emergency, No opening Bowl, abnormal
vibration or overload, it will stop operation without discharging the sludge accumulated in the
bowl. If the SELFJECTOR is directly restarted, the bowl might lose balance and cause a
hazardous situation. For this reason, be sure to disassemble the bowl and remove the sludge
according to ƎOperation Manual 2Ǝ before restarting operation.
! CAUTION
The automatic control panel is electrically interlocked with the starter. Therefore, the automatic
control panel is not operable unless the SELFJECTOR is started by the starter.
To operate the SELFJECTOR, without using the automatic control panel, manually operate the
individual solenoid valves.
In cases of emergency, press push button "EM'CY STOP" on the automatic control panel.
In any of the processes, the power supply to the SELFJECTOR will be cut off, and all the solenoid valves
will be closed to stop operation.

‫ڏڈړ‬
8.6. TIMING CHART (GBC-1 TYPE)
8.6.1 AUTOMATIC OPERATION & STOPPING

‫ڐڈړ‬
8.6.7 BOWL WASHING

8-6
9. AUTOMATIC OPERATION(GSH-1)
G
9.1. OPERATION PREPARATION
G
!
G
CAUTION
Refer to Table 7-5, 7-6, 7-7, 7-8 and make sure that each timer is set to appropriate values for actual
operating conditions (feed oil type, SELFJECTOR model number, and available water pressure and etc.).
Specifically, the discharge interval timer "C015" should be set to fit the sort of feed oil since the timer
influences the amount of sludge accumulated in the bowl.
(For the change of set timer, refer to Table 7-7).
For the SELFJECTOR main unit and relevant valves refer to the separate "Operation Manual 2".
Make sure that the gravity disc for HIDENS is installed in the SELFJECTOR.
Make sure that the circulation line back pressure valve is fully opened and shut off valve is fully closed
attached to the SELFJECTOR.
Make sure position of the switch in the Multi-Monitor(MM)is right.(Water detector selector dial, Water
detection output switch and etc).
Make sure the set pressure value of the operating water reducing valve is right.
G
9.2. HIDENS SYSTEM OPERATION
Step 1. Start the SELFJECTOR by separately installed starter.
G
Step 2. Set the power switch on the automatic control panel to "ON".
G
Step 3. Set the timer and counter in the panel.
G
Step 4. The ƎCONT. SOURCEƎ pilot lamp will come on.
Check the ammeter of the starter to confirm that the SELFJECTOR has reached the rated
speed. Thereafter, press push button ƎAUTO STARTƎ provided on the control panel.
G
Step 5. Each timer of purifier controller in the automatic control panel works in the following order to
perform continuous purifier operation.
(Refer to the attached Section Automatic Operation Flow and 9.7. Timing Chart as well.)
The interval timer T000 begins working.

Solenoid valve SV2 will open to supply the bowl closing water and close the bowl.
Solenoid valve SV2 will close to stop supplying the bowl closing water.
Solenoid valve SV3 will open to supply the replacement water.
Replacement water timer T002 will start operation.
Solenoid valve SV3 will close to stop supplying the replacement water.
Solenoid valve SV1 will open to supply the bowl opening water and open the bowl.
Bowl opening water timer T001 will start operation.G

‫ڌڈڔ‬
G
Solenoid valve SV1 will close to stop supplying the bowl opening water.
At the same time, interval timer T000 will start operation.
Solenoid valve SV3 will open to supply the regulating water.
Regulating water timer T003 will start operation.
NOTEG
The fuel oil purifier dose not require the supply of Regulating water.
At the same time, interval timer T000 will restart operation.
Solenoid valve SV3 will close to stop supplying the regulating water.
Interval timer T000 will restart operation.
Solenoid valve SV4 will open to supply operating air and open the feed valve to
supply the feed oil into the bowl and start purifier operation.GAt the same time,
discharge interval timer C015 will restart operation.
During operation of the discharge interval timer C015, the bowl closing water will
be intermittently supplied.G
In other words, the following processes will be repeated: Operation C014 ˧
Expiry of C014 ˧ Operation of T016(open SV2 to supply the bowl closing water) ˧
Expiry of T016(closes SV2 to stop supplying the bowl closing water) ˧ Operation of
C014G
The ƎFeedingƎ signal will be output to the Multi-Monitor.G
G
GGGGG
When a water detection signal is received from Multi-Monitor(When the Monitoring timer
C022 have expired.), or when C015 timer expires,
Discharge interval timer C015 will be reset.
Monitoring timer C022 will be reset.
Solenoid valve SV4 will close to close the feed valve.
The ƎFeedingƎ signal output to the Multi-Monit.or will be stopped.
The ƎDischarge process" signal will be output to the Multi-Monitor.
The bowl washing counter C023 is counted one time and is added one time to the
current count.
At the same time, solenoid valve SV1 will open to supply the bowl opening water
and open the bowl to discharge sludge.
Bowl opening water timer T001 will start operation.G
ཛG ཛྷ ཝ G

‫ڍڈڔ‬
G
ཛGཛྷ ཝ

At the same time, interval time T000 will start operation.
When T000 is timed up(When the Bowl washing counter C023 have expired).
Output of the "Discharge process" signal to the Multi-Monitor is stopped.
The solenoid valve SV3 opens to supply the bowl washing water.
Bowl washing water timer T004 begins operating.
Solenoid valve SV3 will close to stop supplying the bowl washing water.
and open the bowl to discharge washing water.
Bowl opening water timer T001 will start operation.
NOTEG
The fuel oil purifier dose not require the supply of Regulating water.G
Interval timer T000 will restart operation.G
When T003 is timed up. G
When T000 is timed up
When T000 is timed up(When the bowl washing counter C023 have not expired.).
NOTEG
The fuel oil purifier dose not require the supply of Regulating water.G
Gཛྷ ཝ
G G

‫ڎڈڔ‬
G
ཛྷGGGGGGGGGGGGGGGGGGGGGGGGGGGཝ
When a water detection signal is received from the Multi-Monitor, (When the Monitoring timer C022
have not expired).
Operation of discharge interval timer C015 will be stopped temporarily.
(Lapsed time is held.)
Monitoring timer C022 will be reset.
Solenoid valve SV2 will stay open to supply the bowl closing water.
The ƎfeedingƎ signal output to the Multi-Monitor will be stopped.
The ƎDischargingƎ signal will be output to the Multi-Monitor.G
When T000 is timed up.G
Replacement water timer T012(for partial) will start operation.
Solenoid valve SV2 will stay open to supply the bowl closing water and close the bowl.
Interval time T000 will start operation.
Solenoid valve SV9 will open to supply the bowl opening water(for partial) to the bowl
and discharge sludge and separated water.
Opening bowl timer T011(for partial) will start operation.
Solenoid valve SV9 will close to stop supplying the bowl opening water(for partial).
Solenoid valve SV3 will open to supply regulating water.
Regulating water timer T013(for partial) will start operation.
Interval time T000 will start operation.
(1) Operation of discharge interval timer C015 will be restarted.
(2) Monitoring timer C022 will start operation.
(3) During operation of discharge interval timer C015, the bowl opening water will be
intermittently supplied.
In other words, the following process will be repeated: Operation of C014 ĺ Expiry
of C014 ĺ Operation of T016(open SV2 to supply the bowl closing water) ĺ Expiry
of T016(closes SV2 to stop supplying the bowl closing water) ĺ Operation of C014.
(4) The ƎFeedingƎ signal will be output to the Multi-Monitor.

‫ڏڈڔ‬
9.3. PURIFIER OPERATION
! CAUTION
When SJ10GH to SJ150GH types are used in the total discharge mode (purifier operation), select an
appropriate gravity disc that fits the specific gravity of feed liquid and install it in position.
Then, fully open the shut off valve and fully close the circulation line back pressure valve. After that, set the
Water Detector selector dial to No working position and the water detection output switch to OFF position.
Step 1. Start the SELFJECTOR by the separately mounted starter.G

G
Step 2. Set the power switch provided on the control panel to "ON".
G
Step 3. The ૶ADDR૷, ૶DATA૷displayed on indicator.G
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Step 4. Check the ammeter of the start to confirm that the SELFJECTOR has reached the rated
speed. Thereafter, press push button ƎAUTO STARTƎ provided on the control panel. Pilot
lamp will come on.G
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Step 5. The timers in the controller provided in the control panel will operate in the following sequence
to perform continuous purifier operation.
The interval timer T000 starts operation.

Solenoid valve SV2 will open to supply the bowl closing water and close the bowl.G
Solenoid valve SV3 will be activated to supply the replacement water into the bowl.G
At the same time, the replacement water timer T002 will start operation.
Solenoid valve SV3 will be deactivated to stop supplying the replacement water.G
Solenoid valve SV1 will be activated to supply the bowl opening water, and the
bowl will be opened to discharge the replacement water.G
At the same time, the bowl opening water supply time, setting timer T001, will
start operation.G
be closed.
At the same time, interval timer T000 will start operation.G
Solenoid valve SV3 will be activated to supply teh sealing water into the bowl.
Sealing water supply time setting timer T003 will start operation.
At the same time, interval timer T000 will restart operation.

‫ڐڈڔ‬
Solenoid valve SV3 will be deactivated to stop supplying the sealing water.
(1) Solenoid valve SV4 will open to send the operating air to open the feed valve and
feed the feed oil into the bowl to perform purifier operation. At the same time,
discharge interval timer C015 will start operation.
OYP During operation of the discharge interval timer C015, the bowl opening water will
be intermittently supplied.G
In other word, the following processes will be repeated: Operation of C014 ĺ
Expiry of C014 ĺ Operation of T016(opens SV2 to supply bowl closing water) ĺ
Expiry of T016(closes SV2 to stop supplying bowl closing water) ĺ Operation of
C014.
(3) The ƎFeedingƎ signal will be output to the Multi-Monitor.G
When C015 is timed up.
Discharge interval timer C015 will be reset.
The ƎFeedingƎ signal output to the Multi-Monitor will be stopped.
The ƎDischarge processƎ signal will be output to the Multi-Monitor.G
Solenoid valve SV3 will open to supply the replacement water into the bowl.
Bowl cleaning frequency counter C023 will operate to add one time to the current
count.
When T002 is time up.
and open the bowl to discharge sludge.
Bowl opening water timer T001 will operate.
When T001 is timer up
Solenoid valve SV2 will open to supply bowl closing water and the bowl will be
closed.
When T000 is timed up(when the bowl washing counter C023 have expired.)
Interval timer T000 will restart operation. G
Solenoid valve SV3 will open to supply the bowl washing water.
Bowl washing timer T004 will start operation.
Solenoid valve SV2 will close to stop supplying the bowl closing water.G
ཛG G ཛྷ

‫ڑڈڔ‬
ཛ ཛྷ
Solenoid valve SV3 will close to stop supplying the bowl washing water.
and open the bowl to discharge the washing water.
The bowl opening water timer T001 will start operation.
Solenoid valve SV1 will be close to stop supplying the bowl opening water.
Solenoid valve SV2 will open to supply bowl closing water, and the bowl will be
closed.
Interval timer T000 will start operation.
Solenoid valve SV3 will open to supply the sealing water.
Sealing water timer T003 will start operation.
interval timer T000 will restart operation.
Solenoid valve SV3 will close to stop supplying the sealing water.
Interval timer T000 will start operation.
When T000 is timed up(When the bowl washing counter C023 have not expired).
Solenoid valve SV3 will open to supply the sealing water.
Sealing water timer T003 will start operation.
G
G

‫ڒڈڔ‬
9.4. SLUDGE DISCHARGE TEST
9.4.1. SLUDGE DISCHARGE TEST DURING FEEDING OPERATION

During feeding operation, a test can be performed to discharge the sludge from inside the bowl freely at
any time regardless of the elapse of the feed time. Press push button ƎDIS-TESTƎ provided on the control
panel by the following procedures. Then the SELFJECTOR will enter the ƎPartial DischargeƎ or ƎTotal
DischargeƎ process to discharge sludge. After sludge has been discharged, the SELFJECTOR will
continue automatic operation in the original mode.
(1) PARTIAL DISCHARGE

Press the ƎDIS-TESTƎGpush button once.
(2) TOTAL DISCHARGE
Press the ƎDIS-TESTƎGpush button twice in five seconds.
9.4.2. SLUDGE DISCHARGE TEST EXCEPTING SELFJECTOR IS IN AUTOMATIC OPERATION

When the SELFJCTOR is not in automatic operation, pressing the ƎDIS-TESTƎ push button provided on
the control panel will open the bowl closing water solenoid valve SV2 to supply the working water to close
the bowl. The partial bowl opening water solenoid valve SV9 will then continue to open for the set time of
the partial bowl opening timer T011.
This function is not used to normal operation.
9.5. AUTOMATIC STOP
When push button ƎAUTO STOPƎ provided on the control panel is pressed, the SELFJECTOR will
automatically stop after going through the replacement water process and then discharging sludge.
(During feed operation, the feed oil supply is first stopped.)
9.6. EMERGENCY STOP

G
G ! CAUTION
In the cases of emergency stop, defective discharge stop and overload stop, the SELFJECTOR
stops without discharging sludge accumulated within it.
When restarting, be careful.
Because it is very dangerous that the sludge within the bowl sometimes breaks the balance of
bowl. By all means, refer the Instruction Manual of SELFJECTOR itself, overhaul the bowl to
remove the sludge, then try to restart.
In an emergency, press the push button ƎEM'CY STOPƎ.

Whatever the process, the power supply to the SELFJECTOR is shut down, each valve is closed and the
operation stops.

‫ړڈڔ‬
9.7. TIMING CHART (GSH-1 TYPE)
9.7.1 AUTOMATIC OPERATION & STOPPING (HIDENS OPERATION)

‫ڔڈڔ‬
9.7.2 BOWL WASHING

‫ڋڌڈڔ‬
9.7.3 ALARM

‫ڌڌڈڔ‬
9.7.4 AUTOMATIC OPERATION & STOPPING (PURIFIER OPERATION)

‫ڍڌڈڔ‬
G
10. ALARMS
10.1. TYPES OF ALARMS

When any of the following alarms occurs, the control panel will cause pilot lamp associated to light and will
transmit an alarm signal to the remote console.
ƎLEAKƎ alarm - "OIL LEAKAGE" alarm
ƎNO-DISƎ alarm - "NO OPENING OF BOWL" alarm (GBC-1 Type is option)
ƎHIDENSƎ alarm - "ABNORMAL WATER CONTENT" alarm which occurs when the water detection
setting counter C027 expires (GSH-1 Type is only)
ƎT(H)" alarm - "OIL INLET TEMP. HIGH" alarm, T(L)" alarm - "OIL INLET TEMP. LOWƎ alarm
ƎVIB-AL" alarm - "ABNORMAL VIBRATIONƎ alarm (Optional specification)
10.2. ALARM RESET
! CAUTION
Remove the cause of an alarm before pressing push button ƎALARM RESETƎ
Press push button ƎALARM RESETƎ provided on the control panel to reset the alarm circuit.

‫ڌڈڋڌ‬
10.3. ALARM AND CORRECTIVE ACTION
10.3.1 ƎLEAKƎ : OIL LEAKAGE ALARM
This alarm will be generated by the Leakage Monitor Function(LM) of the Multi-Monitor when the
light liquid side pressure falls due to outflow of the feed oil or processed oil toward the heavy
liquid side or sludge chute side of the SELFJECTOR during feeding operation. When this alarm
occurs, the SELFJECTOR will automatically stop operation after discharging sludge.
Table 10-1
Alarm Cause of alarm Process
Oil 1. The bowl failed to close because of a fault in the 1. Refer to the separate
leakage SELFJECTOR. "Maintenance Manual".
2. The bowl closing water was not supplied because 2. Repair or replace the valve
solenoid valve SV2 failed to open. with a non-defective one.
3. The required sealing water was not supplied because 3. same as above.
solenoid valve SV3 failed to open.
4. The required sealing water was not supplied because the 4. Adjust the setup time of the
set time of the sealing water timer "T003" was too short. timer.
5. solenoid valve SV2 or SV3 failed to open because of a 5. Replace the output module
defective output module in the control panel. with a spare one.
6. Defective Multi-Monitor(MM) 6. Refer to the separate
"Maintenance Manual".
7. Defective water or air system 7. Refer to the separate

‫ڍڈڋڌ‬
10.3.2 ƎNO-DISƎ : NO OPENING OF BOWL ALARM (GBC-1 Type is option)
This alarm occurs when the Discharge Detector Function(DD) of the Multi-Monitor fails to detect
discharge despite the fact that a DISCHARGE SLUDGE signal was sent to the bowl opening
solenoid (SV1, SV9 (GSH-1 Type only)).
When this alarm occurs, the SELFJECTOR will stop operation immediately.
Table 10-2
Alarm Cause of alarm Process

No opening of 1. The bowl failed to open because of failure of the 1. Refer the separate
bowl SELFJECTOR. "Maintenance Manual".
2. The bowl operating water was not supplied 2. Repair or replace the valve
because solenoid valve SV1 or SV9 failed to with a non-defective one.
open.
3. Solenoid valve SV1 or SV9 failed to open 3. Replace the output module.
because of a defective output module in the
control panel.
4. Defective Multi-Monitor(MM). 4. Refer the separate
5. Defective water or air system. 5. Refer the separate
6. The set pressure of the reducing valve was low, 6. Refer to the
so that amount of sludge discharge was too less. separate ƎOperation
manual2Ǝ, and adjust the
reducing valve as required.
10.3.3 ƎHIDENSƎ : ABNORMAL WATER CONTENT ALARM
This alarm occurs when the water detection count is abnormally high.
When the Multi-Monitor detects the water content in the bowl, its water detection signal is input to
the CPU board and a water discharge operation is effected, when the water detection setting
counter (C027) adds one time to the current count. C027 is reset every time the water detection
count reset timer(C026), which is repetitively actuated during automatic operation, expires. If the
water content of the feed oil is abnormally high, water detection is repeated within a short period of
time, C027 counts up to give an abnormal water content alarm. When this signal is issued, the
SELFJECTOR is automatically stopped after discharging sludge.

‫ڎڈڋڌ‬
10.3.4 ″T(H)″ : OIL HIGH TEMPERATURE ALARM
″T(L)″ : OIL LOW TEMPERATURE ALARM
This alarm occurs when the temperature of the processing oil becomes higher or lower during
feeding operation than alarm setting value. Even if this alarm occurs, the SELFJECTOR will
continue to operate.
To clear the alarm, remove the cause of the alarm. Thereafter, press push button ″ALARM
RESET″ on the control panel.
10.3.5 ″VIB-AL″ : ABNORMAL VIBRATION

This alarm occurs when the vibration switch is operated by occurrence of an abnormal vibration in
the SELFJECTOR.
As soon as the alarm occurs, the SELFJECTOR will stop operation immediately.
Disassemble and check the SELFJECTOR and remove the cause of the alarm. Thereafter, press
push button ″ALARM RESET″ on the control panel and perform the procedures to restart
operation.
Table 10-3
Alarm Cause of alarm Corrective Action
Abnormal vibration 1. Abnormal vibration of the bowl occurred 1. Refer to the separate
(VIB-AL) because of a fault in the SELFJECTOR. ″Maintenance Manual″.
2. The vibration switch was operated 2. Replace input module.

because of vibration at the time of a start
or during discharge process.
3. The reset coil of the vibration switch was 3. Replace output module.
not operated.
4. Vibration switch out of order. 4. Replace the switch with

a non-defective one.

10-4
11. AUTOMATIC OPERATION FLOW SHEET
11.1 GBC-1 TYPE
Fig. 11-1
1 SELFJECTOR A Dirty oil inlet

2 Gear pump B Purified oil outlet
3 Solenoid valve unit for operating water C Compressed air inlet
SV1 : Solenoid valve (for Bowl opening water)
SV2 : Solenoid valve (for Bowl closing water)
SV3 : Solenoid valve (for Sealing water)
4 3-way cylinder valve (Feed valve) D Sludge & water outlet
5 3-way solenoid valve (SV4 : for feed valve air supply) E Water inlet
6 Air filter (for feed valve) F Drain
7 Multi-monitor G Circulation
8 Leakage Monitor Function(LM) ⓟ Pressure gauge
9 Oil heater ⓒ Compound gauge
10 Oil Strainer ⓜ Motor

11 Flow control valve
12 Pressure control valve

11-1
11.2 GSH-1 TYPE
Fig. 11-2
1 SELFJECTOR A Dirty oil inlet

2 Gear pump B Purified oil outlet
3 Solenoid valve unit for operating water C Compressed air inlet
SV1 : Solenoid valve (for Bowl opening water)
SV2 : Solenoid valve (for Bowl closing water)
SV3 : Solenoid valve (for Sealing water)
SV9 : Solenoid valve (for Partial bowl opening water)
4 3-way cylinder valve (Feed valve) D Sludge & water outlet
5 3-way solenoid valve (SV4 : for feed valve air supply) E Water inlet
6 Air filter (for feed valve) F Drain
7 Multi-monitor G G
Circulation
8 Leakage Monitor Function(LM) ྎ Pressure gauge
9 Discharge Detector Function(DD) ཱྀ Compound gauge
10 Water Detector Function(WD) ྋ Motor

11 Oil heater
12 Oil Strainer
13 Flow control valve
14 Pressure control valve

‫ڍڈڌڌ‬
12. SCHEMATIC CONNECTION DIAGRAM
z The attached drawing contains all of the optional detectors and circuits, some of which may not
be provided or used, depending on the specification for the SELFJECTOR you have purchased.
Refer to the drawing in the final drawing as well.

‫ڌڈڍڌ‬
11.1 GBC-1 TYPE

‫ڍڈڍڌ‬
‫ڎڈڍڌ‬
‫ڏڈڍڌ‬
‫ڐڈڍڌ‬
‫ڑڈڍڌ‬
11.2 GSH-1 TYPE

‫ڒڈڍڌ‬
‫ړڈڍڌ‬
‫ڔڈڍڌ‬
‫ڋڌڈڍڌ‬
‫ڌڌڈڍڌ‬
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SAMGONG-MITSUBISHI
SELFJECTOR
GENIUS SERIES
INSTRUCTION MANUAL
(OPERATION MANUAL 3)
Date of Issued : June 2004
SAMGONG CO., LTD.
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G

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Operation Manual 3

Instruction Precautions for safety

SELFJECTOR Instruction Manual Operation Manual3

SELFJECTOR Instruction Manual Operation Manual 3

The Instruction Manual for the SELFJECTOR is configured as shown on

Be sure to use the appropriate manuals and have a complete

SELFJECTOR Instruction Manual Operation Manual 3

Automatic control systems : GBC-1 and GSH-1

SELFJECTOR Instruction Manual Operation Manual 3

1. PRECAUTIONS FOR SAFETY ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-1

SELFJECTOR Instruction Manual Operation Manual 3

8. AUTOMATIC OPERATION(GBC-1) ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ٻڌڈړ‬

12.1. GBC-1 TYPE ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ‫ڈڍڌ‬2

SELFJECTOR Instruction Manual Operation Manual 3

1.1. SYMBOLS ASSOCIATED WITH SAEFTY

DANGER: Indicates an imminently hazardous situation which, if not heeded, will

WARNING: Indicates a potentially hazardous situation which, if not heeded, could

SELFJECTOR Instruction Manual Operation Manual 3

y Never place the equipment in a position close to flammable materials.

y Make sure that wiring is done by qualified electric engineers.

Should questions arise concerning the contents of

SELFJECTOR Instruction Manual Operation Manual 3

ଲAutomatic Operation Processଳ

SELFJECTOR Instruction Manual Operation Manual 3

3.1. GENERAL SPECIFICATION

3.2. CONTROL SPECIFICATIONS

3.3. CONTACT SPECIFICATIONS

3.4. ANALOGUE IN/OUTPUT SPECIFICATIONS

SELFJECTOR Instruction Manual Operation Manual 3

4.1. COMPOSITON OF AUTO CONTROL PANEL

4.2. COMPOSITION OF THE PURIFIER CONTROLLER (KT-PFC-A)

SELFJECTOR Instruction Manual Operation Manual 3

SELFJECTOR Instruction Manual Operation Manual 3

SELFJECTOR Instruction Manual Operation Manual 3

5.3. PILOT LAMP FOR INDICATING ON PFC-A

5.4. DISPLAY WINDOW IN THE FRONT OF PFC-A

Placed on the upper part of the right on KT-PFC-A, it indicates the

5.5. THE FUNCTION OF EACH MODULE OF PFC-A

SELFJECTOR Instruction Manual Operation Manual 3

SELFJECTOR Instruction Manual Operation Manual 3

6.1 TIMER AND COUNTER

Repeat pushing the arrow marked button

Press ƎSETƎ button.

Input the setting value by ഖ, കbutton.

ENT Push ƎENTƎ button

ADDR. TIMER or UNIT ADDR. TIMER or UNIT ADDR. TIMER or UNIT

SELFJECTOR Instruction Manual Operation Manual 3

Repeat pushing the arrow marked button

Push “MON” button

SELFJECTOR Instruction Manual Operation Manual 3

Change the unit from minute to 0.1 second or

The others are monitored in 1 second unit only.

SELFJECTOR Instruction Manual Operation Manual 3

Repeat pushing the arrow marked button

Press “SET” button

Input the setting value by ▼, ▲button

ENT Push “ENT” button

SELFJECTOR Instruction Manual Operation Manual 3

Repeat pushing the arrow marked button

Push “MON” button

SELFJECTOR Instruction Manual Operation Manual 3

Repeat pushing the arrow marked button

Press “SET” button.