Professional Documents
Culture Documents
Operating instructions
Printed 11-2014
Book No. 584612-02, rev. 9
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
3
1.17 Operation without all sensors
(Emergency operation) 51
1.17.1 System Without Speed Sensor 51
1.17.2 System Without Vibration Sensor 51
1.17.3 System Without Cover Switch 51
1.17.4 System With PT1 Disabled 52
1.17.5 System With PT4 Disabled 52
1.17.6 System With PT5 Disabled (S-separator only) 52
1.17.7 System With TT1/TT2 Disabled 53
1.17.8 Control of Sludge Pump, Level in Sludge Tank, and
Butterfly Valve 53
1.17.9 System Without Feed Pump 54
1.17.10 System Without Water Transducer (S-separator
only) 55
1.17.11 Purifier Operation (only valid for S 805 and S 815) 56
4
1 Operating
NG
WARNI
!
Breakdown hazard
Assemble the separator completely before start.
All couplings, covers and guards must be in
place and properly tightened. Failure to do so
may lead to breakdown.
X024761A
NG
WARNI
!
Electrical hazard
Follow local regulations for electrical installation
and earthing (grounding).
NOTE
NG
WARNI 50 Hz?
!
60 Hz?
Breakdown hazard
Check that the power frequency is in agreement
with the machine plate. If incorrect, resulting
overspeed may cause breakdown. P003606B
5
1 Operating
NG
WARNI
!
Use the separation system for the purpose, and
within the limits, specified by Alfa Laval. Failure
to do so could cause a violent breakdown.
NOTE
X024762A
Rotation Direction
Check the rotation of the bowl using the I/O test
function. See 1.16 I/O Test Function on page
47. The motor fan must rotate in a clockwise
direction.
ON
CAUTI
!
If power cable polarity has been reversed, the
separator will rotate in reverse, and vital rotating parts
can loosen.
X023719B
6
1 Operating
NOTE
NOTE
7
1 Operating
General
The Control Panel has three main lists.
• Operation
• Alarms
• Setting
Operation List
To access the Operation List at any time during
the operation process press the ‘Return button’
repeatedly until the Operation List is reached. 7 8 9
• Feed Flow . 0
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
• Speed (SS), rpm FEED
PUMP
SLUDGE
PUMP
CLEANING
IN PLACE
4 5 6
NOTE
1 2 3
During operation, the ‘Operation’ list is active on the
. 0
display. The present stage of operation, for example
‘SEPARATION’, shows on display together with REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
X023914A
8
1 Operating
4 5 6
1 2 3
. 0
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
X023920A
NOTE
9
1 Operating
4 5 6
NOTE 1 2 3
. 0
First start-up is always manual and not dependant on
P130 setting. REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
A rotation test must be carried out using the I/O test CIP
FEED SLUDGE CLEANING
function prior to first start-up. PUMP PUMP IN PLACE
NOTE
NOTE
ON
CAUTI
!
If power cable polarity has been reversed, the
separator will rotate in reverse, and vital rotating parts
can loosen.
10
1 Operating
1 2 3
. 0
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
X023914A
i
HEATER DISCHARGE
SEPARATOR CONTROL
to Standstill. CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
NOTE X023913A
11
1 Operating
Start
1. The feed pump (if installed) starts.
1 2 3
The start button LED shines steadily and
the display shows either ‘To start heater, . 0
press start button’, or ‘To start separator, REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
X023911A
12
1 Operating
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
Cold Start Function FEED
PUMP
SLUDGE
PUMP
CLEANING
IN PLACE
13
1 Operating
i
HEATER DISCHARGE
SEPARATOR CONTROL
14
1 Operating
i
HEATER DISCHARGE
SEPARATOR CONTROL
X023911A
NOTE
15
1 Operating
START
command
Yes
Bowl cleaned? No Proceed without calibration *
local or remote **, auto ** or stepwise
start possible
Yes
Proceed with
calibration * Change to
local stepwise SEPARATION
start only
Change to
SEPARATION
Transition * consists of: Transition *
Start discharge (step 4) consists of:
Displacement (step 1) Calibration Discharge (step 2)
discharge (step 5) Discharge with P244 instead of
(step 2) with P244 instead of P231
P231 Bowl leak/water transd. Bowl leak/water
test (step 3) transd. test (step 3)
SEPARATION
16
1 Operating
START
command
Assembled according to No
STANDSTILL
manual?
Yes
Proceed with start sequence
local start only
17
1 Operating
• Vibration monitor
• Speed sensor
• Frame cover switch
18
1 Operating
NG
WARNI
!
Breakdown hazard
If strong vibration occurs, press the emergency stop
button and evacuate the room.
Never discharge a vibrating separator. Vibration may P003606A
NG
WARNI
!
Noise hazard
Use ear protection if noise levels are high.
NG
WARNI
!
Breakdown hazard
Never reset an alarm without first finding and
remedying the cause.
ON
CAUTI
!
Burn hazard
Avoid contact with hot surfaces. Process pipes,
X023716A
various machine surfaces, and processed liquid can
be hot and cause burns.
ON
CAUTI
!
Slip hazard
Check all connections for leakage.
Oil leakage may make the floor slippery.
19
1 Operating
4 5 6
1 2 3
. 0
REMOTE
i
HEATER SEPARATOR CONTROL
CIP
FEED CLEANING
PUMP IN PLACE
X023923A
20
1 Operating
1 2 3
NOTE . 0
i
HEATER DISCHARGE
SEPARATOR CONTROL
X023922A
21
1 Operating
1.6 Stop
ON
CAUTI
!
Breakdown hazard
Stop the separator by means of the control unit, and
not by turning off the power.
ON
CAUTI
!
Never attempt to clean the bowl by manual discharge
in connection with stop.
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
NOTE CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
X023920A
22
1 Operating
NOTE
NG
WARNI
!
Breakdown hazard
The system must not be restarted with the separator
rotating if high vibration alarm has been given.
23
1 Operating
NG
WARNI
!
Disintegration hazard
If an emergency situation or unusually strong vibration
occurs, press the Emergency Stop button and
evacuate the room.
X024579A
If oil spray, feed pump is stopped by emergency stop
button.
Do not enter the room after an emergency stop while
the separator is still rotating.
NOTE
24
1 Operating
NG
WARNI
!
Entrapment hazard
Make sure that rotating parts have come to a complete
standstill before starting any dismantling work.
The rotation indicator lamp, where applicable, must
be off. I00293CD
NG
WARNI
!
Entrapment hazard
To avoid accidental start, switch off and lock power
supply before starting any dismantling work.
Make sure that separator has come to a complete
standstill before starting any dismantling work.
NG
WARNI
!
Disintegration hazard
Do not start the separator after an emergency stop
without first remedying the cause of the emergency.
Make sure that the bowl is clean before restart.
25
1 Operating
Separator reassembled
The separator must be fully reassembled with
all covers and guards in place and tightened
before unlocking the power supply and starting
the system.
NG
WARNI
!
Breakdown hazard
Assemble the separator completely before restart.
All couplings, covers, and guards must be in place
and properly tightened. Failure to do so may lead to X023714B
breakdown.
NOTE
NOTE
26
1 Operating
NOTE
27
1 Operating
1 2 3
NOTE
. 0
During CIP the separator is running at full speed, but REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
ON
CAUTI
!
Avoid accidental start of feed pump
To avoid accidental start, switch off and lock power
supply for feed pump.
Leakage of Hot oil may occur if feed pump is
accidentally started.
X023921A
28
1 Operating
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
• Speed has to increase to above 90 rpm FEED
PUMP
SLUDGE
PUMP
CLEANING
IN PLACE
to the operator.
29
1 Operating
NOTE
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED CLEANING
PUMP IN PLACE
X023922A
4 5 6
1 2 3
. 0
REMOTE
i
HEATER SEPARATOR CONTROL
CIP
FEED CLEANING
PUMP IN PLACE
X023923A
30
1 Operating
i
HEATER DISCHARGE
SEPARATOR CONTROL
After cleaning:
1. Open the heater drain valve until the
flushing water has drained.
31
1 Operating
ON
CAUTI
!
Health Risk
Do not forget to disconnect the CIP equipment and
re-connect the process connections.
32
1 Operating
NOTE
33
1 Operating
1.12.1 Background
NG
WARNI
!
Disintegration hazard
Experience has shown that if intervals between
sludge discharges are too long, a compact and hard
sludge cake can accumulate. On discharge, this cake
may break up and be discharged unevenly causing
imbalance in the bowl. If imbalance is excessive,
there is risk for serious mechanical damage and injury
to personnel.
34
1 Operating
35
1 Operating
Intermittent operation:
For installations where one separator serves
one engine which is temporarily stopped the
following recommendations apply: If the engine
is to be stopped for 24 hours or less:
Discharge interval:
Engine has been in operation with-out Engine has not been in operation since last
cleaning of the system oil cleaning of system oil
Discharge interval 5 min. Normal discharge interval
Duration until the whole oil volume has passed
twice through the separator
After that resume to normal discharge interval
36
1 Operating
NOTE
37
1 Operating
Y(k) = Y(k+1) + P + l
P = Kp *(e(k) - e(k-1) )
l = Ki * e(k) / Ti
38
1 Operating
39
1 Operating
40
1 Operating
NOTE
41
1 Operating
NOTE
42
1 Operating
• disabled (default)
• cross master
• cross slave
• serial master
• serial slave
43
1 Operating
44
1 Operating
1.15.1 Inputs
See parameters 139 to 144
Alternative Comments
0 None default
1 Remote start enter automatic start, only if REMOTE selected on
operator panel (pushbutton) Closed (pulse) = start
2 Remote stop enter stop sequence, works with REMOTE button in
any position Closed (pulse) = stop
3 Remote start feed pump the same as first push at stepwise start.
Closed (pulse) = start
4 External alarm used for e.g. a level switch in a tank. See alarm
A123.
Closed = alarm
5 Remote recirculation Request Recirculation, only if REMOTE selected on
operator panel (pushbutton) Closed = recirculation
6 New temperature set point EPC 60 uses temperature set point P250 during
start when the separator is switched off
1.15.2 Outputs
See parameters P133 to P138.
45
1 Operating
Standard output
Programmable output
46
1 Operating
NG
WARNI
!
Electrocution Hazard
This operation require tests to be made with cabinet door open and
with power on. Beware of live parts.
Steam shutoff valve Optional
Verify the operation of the valve, see also that the green diode Valid for:
on the valve connector is lit. All S and P types
V5 - Drain valve Valid for:
Verify the operation of the valve, see also that the green diode All S and P types
on the valve connector is lit.
Hold/reset vibration switch Optional
Ensure that the vibration switch is reset when this output is Valid for:
activated P605/615
SV10 – Displacement water valve Valid for:
Verify the operation of the valve, see also that the green diode All S and P types
on the valve connector is lit.
47
1 Operating
48
1 Operating
INPUTS
Heater fault signal Optional
Check that this input is 1 as long as the output “Heater on” is Valid for:
activated. If not ok, check settings of over temperature device All S and P types
Go back to “Heater on” Item no. 47 and deactivate (0 on
display), then go back to this section and verify that “Heater
fault” is 0.
Estop – Emergency stop Valid for:
This input should be 1 when emergency stop button is not All S and P types
pushed.
Press emergency stop button and check that it goes to 0.
Feedback feedpump –
Not to be tested
Feedback separator - Contactor feedback
Not to be tested
Sludge tank level switch Optional
If not installed, check that the input is 1, if not? check if Valid for:
jumper is installed according to electrical diagram. All S and P types
If installed, manually operate the level switch, the input
should be 0 when high level.
Cover switch on separator frame Optional
Manually operate the cover switch, the input should be 1 when Valid for:
switch (and cover) is closed All S and P types
Sludge valve interlock Optional
Manually operate the sludge valve, the input should be 1 when Valid for:
the valve is closed. All S and P types
Programmable input 1
Not to be tested
Programmable input 2
Not to be tested
Programmable input 3
Not to be tested
Programmable input 4
Not to be tested
Programmable input 5
Not to be tested
Programmable input 6
Not to be tested
ANALOGUE INPUTS
PT5 – Water outlet pressure transmitter 4-20mA Input
Check that the indication shows approx 0 bar. Valid for:
Note that if pipes are connected to the system, pressure might All S types
not be 0 bar.
MT – Water transducer, MT60 4-20mA Input
Check that the indication shows 30 pF ±5. Valid for:
Note that this value is only correct when sensor is in air (no All S types
media in pipes).
PT1 – Oil inlet pressure transmitter 4-20mA Input
Check that the indication shows approx 0 bar. Valid for:
Note that if pipes are connected to the system, pressure might All S and P types
not be 0 bar.
49
1 Operating
50
1 Operating
51
1 Operating
52
1 Operating
53
1 Operating
54
1 Operating
55
1 Operating
56