8M-003 Operation Manual For Purifier (SJ80F, SJ40F)

IMPORTANCE
The manual is edited for treating mineral oils such

as for purifying fuel oil or lubricating oil.
)..SELFJECTOR Instruction Manual Operation Manual2

& WARNING
The instruction manual is a guidebook for using the automatic discharge type oil
purifier , MITSUBISHI SELFJECTOR FUTURE SERIES (hereinafter referred to as
SELFJECTOR).
SELFJECTOR is a fast rotating centrifugal machine. Before using it, sufficiently be
versed in details of the manual.
Handle it safely and so as to fully exhibit the function of SELFJECTOR.
The composition of instruction manual for SELFJECTOR is as follows.

The present manual is Part 3 "Operation manuaI2".
Use each manual according to the particular purpose to sufficIently

understand the Information .
.... SELFJECTOR Instruction Manual Operation Manual2

CD ' Design Engineer (2) ' Installer @ ' Engine Engineer @ . Operator
:-- Intended
t Reader
IV Manual Description
a.
-- CD @ @l@
'1- I-- -
Aboard fitting-out procedure Information for transportation, handling and storage of the
machine 0 0
Instructions for installation and dimensions
System diagram and connection diagram
2 Operation Manual 1 Precautions for safety
Configuration and construction of SELFJECTOR
0
Motor, starter, automatic control panel
Detector ...- ..
, .. - .. ----~--
3 Operation ManUal 2 Precautions for safety ....... } ":' . '. ...•. .

Func;tlonll of components ;' . . .
.0 .•.•
..
..
O~atlons8tt1ng Items and adJustment procedures
"f HQW to _usrt arid _top '.'
4 Operation Manual 3A Precautions for safety
Function , operation and maintenance information on auto- 0
matic control panel FSC-1A
Operation Manual 3B Precautions for safety
FUnction, operation and maintenance information On auto- 0
matic control panel FBC-1A
Operation Manual 3C Precautions for safety
FUnction , operation and maintenance information On auto- 0
matic control panel FBC-2A
Operation Manual 3D Precautions for safety
Function , operation and maintenance information on auto-
matic control panel FSH-1 A 0
Function, operation and maintenance information on water
detector
Operation Manual 3E Precautions for safety
Function, operation and maintenance information on auto- 0
matic control panel FSP-1A
Operation Manual 3F Precautions for safety
FUnction , operation and maintenance information on auto-
matic control panel FSH-PA 0
FUnction, operation and maintenance information on water
detector
-5" Maintenance Manual Precautions for safety
Disassembly and reassembly procedures
0
Maintenance and inspection procedures
Troubleshooting and corrective action
NOTE
The Part 4 manuals (Operation Manuals 3A through 3F) deal with the following types of the automatic
control systems. When you purchase the SELFJECTOR controlled by one of these control systems, the
associated operation manual of Part 4 will be supplied.
Automatic control systems : FSC , FBC, FSP , FSH , FSH-PA
.J..SELFJECTOR Instruction Manual Operation Manual2

Contents
1 Precautions In safety .................................................................................................................. 1-1
1.1 Symbols related to safety...... .. .. ................................................................... ............................... . 1·1

1.2 Labels for safety .. ..... .............. ..... ..... ....... ... .............. .. ......... ....... ............ ... .. ......... ... ....... ............ .. 1-2
1.3 Safety precautions ..................................................................... ............ ............... ..... .................. 1-3
1.4 Definition of terms ....... .......... .......................... ........ ........... .............. ......... ................ ..... .............. 1-5
2 Component Funcllons of the Purifying System ...................................................................... 2-1
2.1 Automatic control panel .. ...... ........................... .......... ............................ ... ..... ... ......... .................. 2-1
2.2 Leakage Monitor (LM) ....... ........ .......................... ....... .................... .............................................. 2-2
2.3 Discharge Detector (DO) ....... ..... ..... ...... ............ ... ................................................... ... ..... ....... ..... 2-2
2.4 Flow meter .... ........... ................ ................. ........ .. .... .................................. ............... ... .... ........ ..... 2-3
2.5 Pressure gauge ......... .. .......... ....... ........ ........... ...... ............................. ..... ....... ................. ....... .. .. .. 2-3
2.6 Thermometer ................................. ............ ........ ...... .................................... .. ......... .. .............. ... .. 2-3
2.7 Gear pump .......... ... ... ........................... .. .... ........ ............................... ...... ............................... ...... 2-3
2.8 Safety joint ......... ... ................................. ................................................. ....... ............ ............... ... 2-3
2.9 Plug (heavy liquid outleVsludge outlet) ...... ...... ................................... ........ ....... ...... .. .................. 2-3
2.10 3-way Cylinder Valve ............................... ....... ........................ .................. ... .................... .......... .. 2-4
2.11 Pressure Control Valve (needle valve) ..... ....................... ......................... .. .................. .. ............ . 2-4
2.12 By-pass Valve ........ ........ ...... ... .... ......... .................. ............ ............. ............ ................................. 2-4
2.13 Solenoid Valves ........................ .......... ................ ... ....................................... ..... ..... ............. ........ 2-4
2.14 Reducing Valve ............................. .................... .. .......... ................ ............ ...... ..... ........... ..... .... .... 2-5
2.15 3-way Solenoid Valve ....................................... .... ........ ............ ... ............. ....................... ............ 2-5
2.16 Oil Heater ........... ............................. .... .......................................................... ..... .... ...................... 2-5
3 Setup Items and Recommended Values for Operation .......................................................... 3-1
3.1 Feed Rate ....... .. ......... ............................................................. .............. .... ......... .. ........................ 3-1
3.2 Treating Temperature ......................................... ...... ............. ................................................. ..... 3-2
3.3 Gravity Disc ....... ..... ........................................ ..... ........... ...... ... ... ... ........ .. ................... ... ............... 3-3
3.3.1 Supplied gravity discs .................................. .............. ........ .................................................. .. .... 3-4
3.3.2 Gravity disc selection procedure ................................. .... ............ .......... ................................. 3-5
3.4 Lubrication Oil ......... ........................ .. ............... ...... .... .. ... ... .................. ...... ... ..... ................... .. ... 3-20
3.4.1 Optimum viscosity .......................................... ........ ............ .............. ... .. .. ................... ............. 3-20
3.4.2 Oil quantity ........ ............................................... ........ ... .......... ................. ..... .... .. ......... ..... ..... .... 3-20
3.4.3 Recommended brands .................. ................................ ....... .. ........ .......... .... ..... ... ................... 3-21
3.5 Sludge Discharge Interval .......... ... .. .... ... ... .......... .................................. ...... ..... ..... .... ................. 3-22
3.5.1 Discharge Interval(Total discharge) .... .............................. ................................... ................... 3-22
3.5.2 Discharge Interval (FSP-1 A) ....... .. ...................... .......................................... ...... .. ............. .. .... 3-23
3.5.3 Discharge Interval(FSH-PA) .................. .................. ........... .......... ......... ........ .. ........................ 3-24
3.6 Operating Water ..... ............... ........................ ............ ................................................ ................ 3-27
3.6.1 Operating water quality ......................................................................................................... .. 3-27
3.6.2 Operating water for opening bowl .............................................................. ... .... ......... .. ...... ..... 3-28
3.6.3 Operation water for closing bowl .......... ................................... ........... .. .. .... ............................. 3-28
.J.SELFJECTOR Instruction Manual Operation Manual2

3.6.4 Quantity of sealing water and replacement water ..................... ................. .............. .... ........... 3·30
3.6.5 Washing water quantity (FSP-1A,FSH·PA) .................................................. .......................... 3.32
3.7 Partial Discharge Setting/Adjustment (FSP-l A,FSH· PA) ... ........................•............ ............. .... 3-33
3.7.1 Setting/adjustment of partial discharge amount ...................................................................... 3-33
3.7.2 Monitoring the amount of partial discharge ................................. ... .... .............. ,.... .................. 3.34
3.8 Timer Setup on the Automatic Control Panel ...... ............... .......... .. ............ ............ ... ...... .... .... .. 3-35
3.8.1 FSC-1 A.FBC-1A,FBC-2A,FSH-1A timer settings(guideline) ...................... ..... ...... .. ....... ........ 3-35
3.8.2 FSp-1 A timer setti ngs (guideline) ......... .... .. ... .................................................. ....... .. .............. 3.37
3.8.3 FSH· PA type timer settings (guideline) ....................................................................... ............ 3.39
3.8.4 Setup method ........ ..... ................................................................................... ..... ..................... 3-41
3.9 Timer setting for the Water Detector (guideline) .......................... .............. ...... ...................... ... 3-47
4 Leakage Monitor .......................................................................................................................... 4-1

4.1 Setting Up the Leakage Monitor ................................................................. .......... ...... ............ .... . 4·1
4.2 Standard Setting Values ........................................................................ .. ........ ........ .... .... ............ 4-2
4.3 Adjusting the Pressure at the Ught Uquid Outlet Side .......... ................. ....................... .............. 4-3
4.4 Re·adjusting and Confirming the Set Values after Starting a Feed·Run ..... .... ................ ...... ..... 4-4
5 Discharge Detector ..................................................................................................................... 5-1

5.1 Setting Up the Discharge Detector (Confirmation) .................................................. ...... .............. 5-1
5.2 Adjusting the Proximity Switch Position .. .......... .... .................. ...................................... ............... 5-2
5.3 Confirming the Proximity Switch Position .... ................................................................................ 5-3
6 Operation ...................................................................................................................................... 6-1
6.1 Inspections Prior to Running ....................................................................... ...................... ........... 6-1

6.1 .1 Pipe connections .... ...... ........................................................................................ ..................... 6-1
6.1.2 Electrical wiring ............ ................................. .................................. ......... ..................... ............ 6-1
6.1 .3 Flushing ................................................ ................................. ......... ............. ..... ......................... 6-1
6.1.4 Inspections prior to running (confirmation) ............................................................................... 6-2
6.2 Start·Up ..................... .... .............. ......................... ........ ... ... ... .............. ..... .. ...•.... ... ...... ........ ......... 6-3
6.2.1 Precautions on start· up ................... ............... ......... .................................................................. 6-3
6.3 Stop ....... ..... ............ ............ ........... ...... ................. .................................. ..... ........... ...................... 6-3
6.3.1 Precautions on stop ................................ ................................................................... ..... ........... 6-3
6.4 Automatic Specification (FSC-1A, FBC-1A,2A) .......................................................... .. ...... ........ 6-4
6.4.1 Start· up ........................ ...................................... ........ ..... .... ......... ............. ............. .......... ....... ... 6-5
6.4.2 Stop ................................................ ....... .... ................................................ ................................ 6-7
6.5 HIDENS System Configuration (FSH-1A) .............. .................................. .................................. 6-8
6.5.1 Start·up .................................................................. .. ........................................ .......................... 6-9
6.5.2 Stop ....................... ..... ............................................................................................................. 6-11
6.6 Automatic Specification (FSP-1A) .......................................................... ........................ .... ...... 6-12
6.6.1 Start·up .............. .. .............. ........... .............................................. .............. ........... .................... 6·13
6.6.2 Stop ......... ............................ ............................................. .. ..... ............... .. ........... ............. ....... 6-15
6.7 SUPER HIDENS System Configuration (FSH· PA) ................................................................... 6-16
6.7.1 Start·up ........... ..... .. ...................................................... ............ .................. ... .. ......................... 6-17
6.7.2 Stop ..... ....... .. ................. ............ .......... ..... .............. .......... ... .. ........... ........ ..... ..... ..... ................ 6-19
6.8 Manual Specification (FAp-11) ..................................................................... ...... ...... .......... ....... 6-20
).SELFJECTOR Instruction Manual Operation Manual2

6.8.1 Start-up ....... ................................................... .......... ... ... .. .... ..... .... ................... ....... .... .... ....... .. 6-21
6.8.2 Stop ............................. ....................... .... ....... ........... ...................................... ................. ... ..... 6-24
6.9 Manual Specification .. .................................. ................................. .. ......... .. ..... .... .... .. ................. 6-26
6.9.1 Start-up .... ........................................ ... .. .. ............................. ... .... .......... .. ........ .. ......... ... .. ......... 6-27
6.9.2 Stop ..... ... ................................................. ........... ... ....................................... ............... ...... .... .. 6-30
7 Suspension .................................................................................................................................. 7-1
7.1 Preparations for Suspension .......... ... ... ....... .. ...... ... ..... .................................... ... ........ .. ......... ... ... 7-1
7.2 Maintenance during Suspension ...... ..... ........................................ ....... ..... .................................. 7-2
7.2.1 Purifier main body and mechanical components .................................... ......... ............ ............. 7-2
7.2.2 Electrical component ..... ........ ... .... ...... ..... .......... ...................................... ......... .. ........ .......... .. ... 7-2
7.3 Resuming Operation ........................... .. ....... ......... .... ...................................... .... .... ... ... ............ .. . 7-2
7.4 Other ............. ........ .. .... .. .. .. ......................... .. ......... .. .... ........ ... ................................... .... ... ............ 7-2
ASELFJECTOR Instruction Manual Operation Manual2

1 Precautions in safety
For correct use, carefully read the "Precautions in safety" beforehand.
Precautions in safety given in the instruction manual are intended for safely and correctly using the
product and avoiding danger or damage to user. Carefully read the precautions and do not operate,
maintain or handle SELFJECTOR before you are fully versed in them .
1.1 Symbols related to safety

In the manual, precautions are headed by the following marks. Be sure to observe them because they
are important for ensuring the safety.
ill WARNING : Indicates a potentially hazardous situation which ,If not heeded, could result In
death or serious injury.
ill CAUTION: Indicates a hazardous situation which ,If not heeded ,may result In minor or
moderate Injury or damage to the purifier or facilities.
NOTE: Indicate precautionary instructions that given contain what must be done
without fall and what should be kept in mind as a guide In operating
SELFJECTOR and doing related work.
J..SELFJECTOR Instruction Manual Operation Manual2

1-1
1.2 Labels for safety
There are 3 different labels for safety.
The one shown in Pic. 1 is put in the spare part box. After fitting -out aboard. the person in charge of
installation is requested to attach it on an easily visible place near SELFJECTOR.
Pic. 2.Pic. 3 are factory attached direct on SELFJECTOR. Do not smear them by painting but keep them
visible at all times .
Safety labels are available any time. Request them as required.
~~:~~~:~~,'~.:.. :.'~...:;.-.~<..;~,.;~..,~,:.:,..::·:·:·..
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Pic. 1
Pic. 3
Pic. 2
),.SELFJECTOR Instruction Manual Operation Manual2

1·2
1.3 Safety precautions
& WARNING
The bowl of SELFJECTOR produces a large centrifugal force when it rotates. Wrong handling is very
dangerous. Pay utmost attention according to the manual for operation, disassembly, reassembly,
maintenance, checkup, etc. Use of non-genuine parts might damage SELFJECTOR or impair human
safety. Be sure to employ genuine parts .
• Perfectly assemble.
Many points of SELFJECTOR are connected by screws. When assembling, make sure tightening is
complete. Running with poor tightening is very dangerous. Doubly make sure of secure tightening
particularly of:
(A) Bowl nut

(B) Disk nut
(C) Cap nut of Vertical shaft
(D) Set bolt of Frame cover
(E) Lock nut (hexagon) of Inlet pipe
Be sure that tally marks of the bowl and other so marked parts are aligned.
If the tally mark is excessively mis-aligned when the Bowl nut is tightened, contact our company or
service agency.
• Immediately stop if vibration Is excessive.

Vibration of SELFJECTOR is caused by unbalance, ship oscillation,
SELFJECTOR installation, etc. If the vibration is excessive, immediately
stop SELFJECTOR without discharging sludge.
Then, check for the cause and take necessary corrective action to ensure
safety before restarting SELFJECTOR.
To be more specific, if the vibration at the point A of Fig. 1-1 exceeds
100 /J. m (peak to peak) at rated speed, stop SELFJECTOR.
Even if readings are below 100 /J. m , continuous cruising ship vibrations
4-5 times higher than registered when external vibrating forces are small, Fig. 1-1
such as when the main engine is not in operation, could adversely affect
the durability of SELFJECTOR . In such case, implement routine and
periodic checkups to ensure that SELFJECTOR performs trouble·free as it
should.

1-3
& WARNING
• Make sure of complete stoppage before loosening each section.

Make sure the bowl has complete stopped rotating before loosening or disassembling each section .
Whether completely stopped or not can be checked at the motor fan or Gear pum p and Horizontal shaft
connecting section (Safety joint) .
• Take care In handling the parts.

SELFJECTOR is a precision machine. Handle it attentively away from impact and high temperature.
Particularly never heat the bowl parts (Bowl body, Bowl hood, etc.) by open flame nor weld them .
• Beware of corrosion and erosion.

Periodically check whether any damage is produced by corrosion or erosion.
For details, contact our company or service agency.
• Others
1. Before disassembling , turn off the starter.
2. Before treating a treating liquid other than specified initially, contact our company or service agency.
3. The bowl is factory balanced. Never interchange bowl parts Disc (1) even within the same model.
For ambiguous points In the Instruction manual, contact our company or service
agency.

1-4
1.4 Definition of terms
Density ( p ): Mass per unit volume. Clarifier operation (clarifying operation) :

Operation of separating into 2 phases or liquid
Specific gravity ( r ): Ratio of mass to mass of and solid or, here, into oil and solids.
water of the same volume. Varies with (See "Clarifier operation" .)
temperature.
Para"el operation :
Oil feed rate: Volume per unit time of untreated Operation with oil fed proportionally to several
liquid upstream the purifier expressed in terms of purifiers arranged in parallel.
3
Uh or m /h . (See "Parallel operation" .)
Actual capacity: Purifier treating capacity based Series operation :

on SM Standard (eliminating sludge with 1.8 of Operation by several purifiers arranged in series.
specific gravity and 2/1 m of diameter or more). (See "Series operation".)
(See "Feed rate" above.)
Total discharge type
Feed liquid : Untreated oil to feed to purifier. Purifier designed to totally discharge all contained in
the bowl.
Light liquid: Oil treated by purifier or purified oil.
Partial discharge type
Heavy liquid: Separated moisture and heavy Purifier designed to partially discharge water and
components in oil or simply "water" . solids only in the bowl. This type has the total
discharge function as well .
Sludge: Solids accumulated in bowl in narrow
sense. Mixture of solids , water and oil discharged Abbreviations and units
from bowl in wide sense.
L: Liter: Unit of volume.
Interface: Boundary surface between heavy and h: Hour(s): Unit of time .
light liquids in bowl. mln-' : Number of revolutions per minute.
Hz: Number of frequency .
Purifier operation (purifying operation) : (cycles per second)
Operation of separating into 3 phases or liquid, t/J : Unit of diameter in mm.
2
liquid and solid or, here, into oil , water and solids . mm /S : unit of kinetic viscosity of oil.
(See "Purifier operation" .) ISO: Standards established by International
Standardization Organization .
VG : Indication of viscosity of lubricating oil in
accordance with ISO .
....SELFJECTOR Instruction Manual 1-5 Operation Manual2

2 Component Functions of the Purifying System
2.1 Automatic control panel
• Emergency stop : (EM ERG. STOP)
Each of the control panels has incorporated a "EMERG. STOP" push button . During operation if one of
these "EM ERG. STOP' push buttons is depressed, the automatic operation circuit will be made open
and the feed valve position will be switched to the by-pass line. As the result, the oil purifier motor stops
without discharging any sludge. (Refer to Fig. 2·1)
• Automatic stop : (AUTO. STOP)
Each of the control panels has incorporated a "AUTO. STOP' push button . During operation if one of
these "AUTO. STOP" push buttons is depressed, the feed valve position will be switched to the by-pass
line to perform water replacement, then the automatic operation circuit will be made open after
discharging sludge, and finally the oil purifier motor will stop. (Refer to Fig. 2·1)
~
b 'cf. '0 'cf. 0
" ""
~.:. "
=:.:.
Emergency stop Emergency slo 8- G'8'

pu sh button push bullon - --
~
Automat I e stop
pu sh button
Automatic slo
push button
'd'cf'd
; " .. , ..
~ --. :!:
8
= "';'
G
o
- - - ;;
D D 0
Ll I I
= =
FBC-IA FBC- 2A
o o o
o o
II~II ~
c=J '_ ...--
'0
Automatic SlOp Automatic slop
push button push button
•0 ' .' 0'.
Emergency stop
push butlon
.
[
...-
I
'E:
\J
Emergency stop
push bu I ton - L
.' .".
-J - C'
000 0 0 0 0 0000000
FSC- IA . FSP- IA FSH- IA.FSH- PA
Fig. 2·1

2·1
2.2 Leakage Monitor (LM)
• The Leakage Monitor (LM) is a protective device that will detect treated oil leaking from the sludge
outlet or heavy liquid outlet of the bowl and minimize the leakage.(Refer to Fig. 2-2)
• This is constructed in such a manner that a semiconductor pressure sensor installed in the light
liquid outlet pipe always monitors the pressure and outputs signals, if it judges a pressure drop as
an "011 leakage" .
2.3 Discharge Detector (DO)

• The Discharge Detector (DO) is a protective device that will detect "no opening of bowl" , under
which any liquid in the bowl is not discharged even if a sludge discharging operation is
attempted.(Refer to Fig. 2-3)
• This is constructed in such a manner that it always monitors the number of horizontal shaft
revolution with a proximity switch, based on a fact that the number of revolution will decrease at a
sludge discharge. Therefore, if the number of revolution does not decrease even at a sludge
discharge operation , it is judged to be a "no opening of bowl" and the respective signals will be
output.
• FSP-1A,FSH-PA type Di scharge Detector facilitates partial discharge adjustment with its dedicated
partial discharge detection fun ction that determines if sludge discharge is optimal from a detected
drop in the horizontal shaft speed and indicates result through LED .
Leakage Monitor Discharge Detector

(LM) (DO)
To be connected to the light liquid \

Proxi mity switch
outlet pipe .
Discharge Detector
Leakage Monitor
external view
external view
Fig. 2-3
Fig. 2-2

2-2
2.4 Flow meter
• This is attached halfway of the feed liquid inlet pipe of
Thermometer
the purifier. (Refer to Fig. 2-4)
• It indicates a feed rate during operation.
• Feed rate can be adjusted while observing the flow Pressure Flow meter
meter. gauge
2.5 Pressure gauge

Gear pump ~~Utf
• This is attached halfway of the light liquid outlet pipe of Safety joint '- --jkl'"!..
the purifier. (Refer to Fig. 2-4)
• It indicates a pressure at the light liquid outlet during " Plug
operation.
• The set pressure of the Leakage Monitor should be
adjusted while consulting the Leakage Monitor's Adjust
pressure LED and pressure gauge reading .
Fig. 2-4
2.6 Thermometer
• This is attached at the feed liquid inlet of the purifier. <Refer to Fig. 2-4)
• It indicates a treating temperature during operation.
• Treating temperature can be adjusted while observing the thermometer reading.
2.7 Gear pump

• This is installed on the bearing housing (3) of the purifier and connected to the horizontal shaft via a
safety joint. It is driven by the motor of the purifier. (Refer to Fig. 2-4)
• The gear pump supplies feed liquid to the purifier.
• The gear pump can be selected according to its treating capacity.
•
2.8 Safety Joint
• This is mounted on the end of the horizontal shaft for transmitting the motor power to the pump.
(Refer to Fig. 2-4)
• This will be automatically disconnected for protecting the gear pump, if it is subjected to an
excessive overload due to sticking foreign matters, etc.
2.9 Plug (heavy liquid outlet/sludge outlet)
ill. WARNING
Never draw open the plugs during operation.
• These are inserted in the heavy liquid outlet pipe and sludge chute of the purifier main body .
(Refer to Fig. 2-4)
• Unplugging while the pump is not running allows the operator to see the extent of
contamination .
.t..SELFJECTOR Instruction Manual 2-3 Operation Manual2

Starter
I"'r.,..,"re Control valve
Reducing valve
3-way
solenid valve
(WO)
LM Oil Feed valve
By-pass valve
I
2.10 3-way Cylinder Valve

Fig. 2-5
I
• This is a pneumatically operated cross valve mounted on the purifier inlet pipe.( Refer to Fig. 2-5)
• It supplies feed liquid to the purifier. l
• When discharging sludge. it returns the oil from the by-lass pipe to the tank by switching the valve I
position. j
2.11 Pressure Control Valve (needle valve)
• This is mounted halfway of the light liquid outlet pipe of the purifier and after the Leakage Monitor
(LM).(Refer to Fig. 2-5)
• Throttling down this valve allows the pressure at the light liquid outlet to be adjusted to the set
pressure of the Leakage Monitor.
2.12 By-pass Valve

• This is a branch from the gear pump outlet pipe and connected to the return pipe to the tank.
(Refer to Fig. 2-5)
• Adjusting the aperture angle of this valve allows the feed rate to be properly controlled .
2.13 Solenoid Valves

• These are mounted on each pipe of the operating water for opening bowl , operating water for
closing bowl , and the sealing water.(Refer to Fig. 2-5)
• Each solenoid valve opens/closes according to signals from the Automatic control panel for
supplying the operating water.
~SELFJECTOR Instruction Manual 2-4 Operation Manual2

2.14 Reducing Valve
• This is attached after the solenoid valve and on the piping of the operating water for closing
bowl.(Refer to Fig. 2-5)
• It reduces the operating water pressure to be supplied for closing bowl.
2.15 3-way Solenoid Valve

• This is attached on the air piping to the 3·way cylinder valve.(Refer to Fig. 2-5)
• The 3·way solenoid valve changes its position according to signals from the control panel and
actuates the 3-way cylinder valve.
2.16 all Heater

• This is installed on the way between the gear pump and the purifier.(Refer to Fig. 2-5)
• It heats the feed liquid supplied from the gear pump to an optimal treating temperature.
• There are two types of oil heater; steam type and electric .
.t..SELFJECTOR Instruction Manual Operation Manual2

2·5
3 Setup Items and Recommended Values for Operation
3.1 Feed Rate
An appropriate feed rate should be set for operating the SELFJECTOR efficiently.
For fuel oil the treating capacity of the SELFJECTOR is assumed approximately 15% more than the fuel
consumption at engine MCR. and a SELFJECTOR that has an actual capacity greater than this value
is usually selected. Therefore, the actual capacity shown in Table 3-1 falls on the maximum feed rate.
On the other hand , lubrication oil is fed in practice so that the treating quantity is reduced to below a
maximum possible level. Table 3-1 shows the actual capacity for each model of the F-series.
Table 3-1
Unit: Uh
ACtua Capacily
Fuel oil A Fuel oil C Lubrication oil
Viscosity Cross-head Trunk-piston
realing 40"(; 98"C 74-90"C 83-90"C
2 2
emperature mm tsec mm /sec Premium all Detergent oil
at40"C at50' C
Viscosity 14 180 380 500 600 700 100 mm' /sec 150 mm' /sec
at40"C at40' C
SJ10F 2900 1400 990 780 700 640 1900 1100 950
2900 1400 990 780 700 640 1900 1100 950
SJ15F 4350 2100 1500 1200 1050 960 2850 1700 1450
4350 2100 1500 1200 1050 960 2850 1700 1450
SJ30F 7900 3850 2750 2150 1950 1750 5150 3050 2650
7900 3850 2750 2150 1950 1750 5150 3050 2650
SJ40F 12400 6000 4250 3400 3000 2750 8100 4750 4100
12400 5950 4250 3350 3000 2750 8050 4750 4100
SJ50F 15400 7400 5250 4150 3700 3400 10000 5850 5100
15300 7400 5250 4150 3700 3400 9950 5850 5050
SJ80F 23600 11400 8100 6400 5700 5200 15400 9050 7800
23500 11300 8050 6400 5650 5200 15300 9000 7750
23600 14200 10100 7950 7100 6500 19100 11300 9300
SJ100F
23500 14000 10000 7900 7000 6450 18900 11100 9200
Upper row : 60Hz
Lower row : 50Hz
NOTE
Actual capacities may be changed for improvement without notice.

3- 1
I
3.2 Treating Temperature

As the treating capacity of the purifier varies with the viscosity of a subject oil, it is necessary to heat the
treated oil to reduce its viscosity so that an efficient operation of the purifier can be achieved . In
general, the following values are applied taking economy, deterioration of oil due to heating, and other
adverse effects on the ourifier caused b heating into account:
• Optimum viscosity : 24 mm'/sec
'0 '0 '0 '0 60 70 !to 90 98 100 110
• Maximum heating temperature: '000 , 1000
Heavy oil C 9Soe ''''"'- ',"" ~""'I""

r-;::: ."
" I' ,
•
"'" '00
~
'00
Lubrication oil 90 0 e '00
- -' - - - - - - ' JOO J .,
, '00
I
Fig. 3-1 shows the relationship between '00
~, '" '" ""'" 190
°
'. ",,,-
..tao
< 100
,,
,... "0 "'0
~ F~',
I various oil temperatures and their Viscosity .
H~ 100
~"'-.. K',
No "'- "-..." ~"-.. , '00
By referring to this figure determine the E
~ " '" "'"-':="
i treating temperature. .~ 50
"0
I§ , """
•
t'-....~ ~,
"'-..
""-- -, ~ t:'-..,
"'~
",0
2
:> """"
40
'0 ()Ptimu~ i~lty ... """"

~" t---... ........... .'" ~
'0
'0
~ I~ ~ '" ~- ~ "
for puri~cation
F---- ---
1""- 'S """,

'0 10
,, ~ "'-;
'0
F
~" , ,. ,
'0 '0
I,
'0
I" "
'0
N "'. " ~ '"
60
i'h..) ~
70
, ~.
80 90 100 1'0
'0
Temperature rei
Temperature vs. Viscosity diagram

, Fig. 3-1
How to obtain a treating temperature

[Ex .] Case of purifying a heavy oil of 45 mm' /sec (50°C)
Draw a dotted line that is parallel to the line of 40 mm'/sec at 50°C and passes an intersection (point A)
between a horizontal line of 45 mm' /sec and a vertical line of 50°C, From the intersection between this
line and a horizontal line of 24 mm' /sec draw a line perpendicular to the horizontal axis , then read the
temperature falling on the foot; that is 6rC .
Thus the treating temperature of this heavy oil should be 67°C.
For reference Table 3-2 shows the treating temperatures for each type of oil.
I Table 3-2
Oil t e Treatin temperature ('e)
Fuel oil A 14 mm'/sec 140°C 40

Fuel oil C 180-700 mm'tsec 150°C 98
Lubrication oil 150 mm' tsec 140°C (VG 150) 83-90
100 mm'tsec 140°C (VG 100) 74-90
....SELFJECTOR Instruction Manual 3-2 Operation Manual2

3.3 Gravity Disc
In the purifier· run it is necessary to hold the interface between the light liquid and heavy liquid in the
bowl within a definite rage. Therefore. the SELFJECTOR can employ gravity discs of various inside
diameters such that the outlet diameter of the heavy liquid side can be altered for interface position
adjustment. One gravity disc having a larger inside diameter, if incorporated, moves the interface
outward, and another disc having a smaller inside diameter moves the interface inward.
Selection of an appropriate gravity disc is one of the most important subjects for oil treatment with the
SELFJECTOR. Exercise sufficient care for this selection to avoid unintended purifier operation.
At the delivery of a SELFJECTOR, the gravity disc and bowl come in each package.
Select an appropriate gravity disc and assemble II In Ihe bowl according 10 Ihe "Gravity Disc
Selection procedure".
TOp disc O .D.

Maximum outer interface
Disc (1) O.D.
Gravity Disc
Range of interface shiN
Fig. 3-2

3-3
3.3.1 Supplied gravity discs
.& CAUTION
• For different type and nature of treated 011, select a suitable gravity disc which meets the
oil's specific gravity and has a correct diameter to run.
• Running the purifier with a gravity disc of incorrect diameter may cause 011 outflow to the
heavy liquid side and water circulation over the light liquid side.
Table 3-3 shows the supplied standard gravity discs for purifire-run and Table 3-4 shows the gravity
discs for the clarifier-run . Actually supplied types differ for each treated oil. For detail refer to the
attached document and drawing.
1. Gravity discs for purifier-run
Table 3-3
Model Inside diameter of gravity disc

SJ10F/FP 68.5 70 72 74 77 80 84
SJ15F/FP 68 .5 70 72 74 77 80 84
SJ30F/FP 68 .5 70 71.5 73.5 76 79 81 .5 85 90
SJ40F/FP 88 .5 90 91.5 93.5 96.5 100 104 109 115
SJ50F/FP 95 97 99.5 103 107.5 113 118 124
SJ80F/FP 116 118 120 122.5 125.5 129 133 138 143 149 156
SJ100F/FP 117.5 119 120.5 122 123.5 125.5 127.5 130 132.5 135.5 139 142.5 146 150.5 156 162
(mm)
'+"'SELFJECTOR Instruction Manual Operation Manual2

3-4
2. Gravity discs for clarifier -run
Table 3-4
Model Inside diameter of Qravity disc
SJl0FH/SH
SJI5FH/SH 42
SJ30FH/SH
SJ40FH/SH 57
SJ50FH/SH 66
SJBOFH/SH 71
SJl00FH/SH
(mm)
3.3.2 Gravity disc selection procedure

Fig. 3-4 through Fig. 3-13 show the gravity disc selection charts (Refer to Table 3-5) . Select an
appropriate disc by the model No. and treated oil type.
Table 3-S
Model FO LO
SJl0F/FP . SJ15F/FP Fig. 3-4 Fig. 3-5
SJ30F/FP Fig. 3-6 Fig. 3-7
SJ40F/FP Fig. 3-8 FI!I.3-9
SJ50F/FP Fig. 3-10 Fig. 3-11
SJBOF/FP Fig. 3-12 Fig. 3-13
SJl00F/FP Flg.3-14 Fig.3-1S
Also apply the same selection for purifier-running the FSH-IA and FSH·PA specification model.
Shown below are selection examples using the gravity disc selection charts. Use them as a reference on
the selection of gravity discs.
NOTE
The method of using a gravity disc selection chart differs depending whether the 'speclflc
gravity at 15 "C' of the treated ollis known [Example 1) or unknown [Example 2).
There are two types of gravity disc selection chart; for fuel 011 and for lubrication 011.

3·5
Gravity disc selection examples (for SJ30F·type)
[Example 1)
• Treating condition
• Specific gravity of treated oil 0.905 at15'C
• Treating temperature 70'C
• Feed rate 3000 Uh
• Selection method
1. From an intersection between falling curve CD
of specific gravity of 0.905 and the vertical line
of 70'C , draw horizontal line ® to reach the
vertical line of 100'C.
2. Connect between the right end of line ® and
the point of 3000 Uh on the treating capacity
scale using straight line @.
3. Read within which section of gravity disc Inside
diameter scale the intersection made by line
@ falls.
4. For this [Example 1) select a gravity disc
having an Inside diameter of q, 85.
•
I
[Example 2)
1
• Treating condition
• Specific gravity of treated oil 0.944 at50'C
• Treating temperature 98'C
• Feed rate 1250 Uh
• Selection method
1. From an intersection between rising curve @
of specific gravity of 0.944 and the vertical line
of 50'C (being converted to a specific gravity
at 15'C), draw curve ® along the falling curve
to reach the vertical line of 98'C , then draw a
horizontal line to reach the vertical line of
100'C.
2. Connect between the right end of the
horizontal line and the point of 1250 Uh on the
treating capacity scale using straight line @.
3. Read within which section of gravity disc Inside
diameter scale the intersection made by line
@ falls . For this [Example 2) select a gravity
disc having an Inside diameter of q, 76.

3·6
Specific gravity
100
r--. .000
F::::::
.., R@ -
1000
-e61 S
P:: @. ::5 -fll0
-e71 S
-
[Example 2[ f',. -fl73 5
[Example
...Ii
t.:::; L.--
t--, I.-
t-- CD
1...-
...-
I,
-
-.."
-fl.' 5
'000
F:: F;..". F:::; ~ Q)~ .IS

' 000
F; k--
F; k--
~ ]000
,
F; I.---
F::
."
08 -
I'--... ---
f--
I"-'- I-
Inside diameter 1000
of gravity dISc (mm)
@
1000
08•
." IS10 10 . 0 50 60 10 10 90 loo' C

\ ,', 0 I J I I r ~ r ,', I iii ,', ;' I " I I ,', , ', "
Feed rale ( L/ h I
•
60 10 100 120 uo 160 ISO?OO .F
Se parating temperature
Fig. 3-3
)..SELFJECTOR instruction Manua[ 3-7 Operation Manua[2

SELECTION NOMOGRAM OF GRAVITY DISC,
[Model SJ1 OF/FP, 15F/FP (Fuel Oil)]
Specific gravity
1.00 4500
r--..
;::::: 4000
-. ./ -_68. 1
./ -_70 2500
0. 95
./ -_72
f'-o, Ie
./ -_74 lOOO
./
F::::: L.-
;?
V
V 1./
1./ -_n 2500
0. 90 ;? V ./ -_80
-., V 17 . / 2000
I-" V
r..: .-- -_14 1500
0. 85 I--
K F::::: I--.
-- I--. Inside diameter

of gravity disc (mm)
1000
o 80 500
o 75 o
1520 30 40 50 50 10 80 go 100'C Feed rate ( L I h )
1 I
j i
, I I I
I • I 'Ii • I • I '
, I •
ii,
I .j , I ' I "
I t I I I ,
1',' I
1
60 80 100 120 140 160 180 200 ·F

Separating temperature
Fig. 3-4
ASELFJECTOR Instruction Manual 3·8 Operation Manual2

[Model SJ10F/FP,15F/FP (Lubrication Oil)J
Specific gravity
1.00 ~sOo
r-
7
--- 4000
F:::::
------ -.,8.5 3500
./ -.10
o 95
----
.-- -.12
3000
-'1~
f.;:::: ---
l- -.11 2500
090
-080
t- 2000
r--
r- -fa; 1500
F:
0, 85
I---
Inside diameter
1000
080 500
o 75 o
IS20 JO 40 50 60 10 80 to lOO'e
Feed rate (L/ h)
II , I I I , I . I , I I ' , I
1','[ ', 1'1'l'r''''I'Ifj 1'1',
I.
60 eo 100 120 140 160 180 200 •F
Fig. 3-5

3-9
[Model SJ30F/FP (Fuel Oil)]
I
Specific gravity
1.00
r-:, 1000
~
/'
-.68. 5
7000
I
-.70
./ -.71.5
0. 15
r- ./ -.73.5 6000
I--
./ -.76
./ -.71 6000
b / ./
k"" V
/ ./
./
-.a1.5
0. 10 ...... 4000
b k-" ./
./ -_as
r-.
b- C ./
L
...... V 3000
k::"
---- ----
'::> k-" ~ - _10
"-
0. 15
........
-- Inside !/iameter
2000
1000
0. 10
o 75 o
1520 30 40 50 60 Feed rate (L/ h)
I J •
1"'lill'I"'"
I I I I . . 70 801I 1'1'1
I '1"'1( 90 IOO ' C
I ,I I I ,
60 80 100 120 140 160 110 200 OF
Fig. 3-6
),.SELFJECTOR Instruction Manual 3·10 Operation Manual2

SELECTION NOMOGRAM OF GRAVITY DISC.
[Model SJ30F/FP (Lubrication Oil)]
Specific gravity
1. 00 -
--"
---
...- .,/'
us
---.....
- ---
.....
.....
0. 10
-
~ -<
./
O. IS -- -....
---
1000
0. 10
O. 15 o
1520 30 40 50 60 70 80 10 IOO'C Feed rate ( L I h )
, ! , , I I , I . II. I ,! I
t
Ii I • I • I I' I i I • I • 'l 'I ' " ,I I ' I ' I

60 10 100 120 140 160 180 200 . F
Fig. 3-7
J..SELFJECTOR Instruction Manual 3-11

Operation Manual2
[Model SJ40F/FP (Fuel Oil))
Specific gravity
1.00
b
12000
11000
0. 15
t::> Ie ./
=US
-
5
.11 . 5 10000
./ - .'3. 5
t::> <" ./ - .".5 tooo
r-:, .,- ./ - .100 1000
~ <'"
..-- ./ ./
-... ,...- ./
./
-.104 1000
o. to ..-- ./
'::. .:-- /" 1000
-.lot
:::::, c:::- "-> k:::' ./ ./
....- ./ 5000
:::::, <" I:::" -.1 15
---- --------
1000
o. IS
........
2000
010
1000
0. 15 o
1520 30 '" 50 10 10 10 to l00·C
Feed rate ( L I h )
, I • , I J • I • I.
I , , I I
I • I • I • I " I I I • I • , I ' I • I • II ) I I I
I !
60 10 100 120 140 160 180 200 •F
Fig. 3-8

3-12
[Model SJ40F/FP (Lubrication Oil) 1
Specific gravity
1. 00
r--,
7'
------
us ------
------
-::: -c-
---
...;-
0. 10
---
0. 15
---.
--- -.
0. 10
0. 75 o
152Q JO '"' so 60 Feed rate ( L I h )
I I I I I I . I . I . 70I , 801 I
i ' I ' I ( I I • I ' i ' i' 'i' I I I 'I I 'iii
90
I ,
IOO ' C
I
60 80 100 120 1.0 160 180 200 . F

Fig. 3-9

3-13
•

Specific gravity
1.00
I'::::>
/'
0. 15
/'
/'
r-:::, l<- /'
b. l<- V v ./
D k"" V v ./
0. 10
v v ~
/'
/'
~ k::::' /'
---- -----
::> <- poe; /'
0. 15
.......
0. 10
o 75 o
soI Feed rate ( l/ h )
IS 2Q
, ! ,
lO
, I
'"
I , . I . 70
60
I ' I ' I j I I • I • I • ( • • I ' I ' I ( I 1'1 ' I
! ,
10
I I
10
I ,
100' C
I
60 80 100 120 140 160 180 200 •F

Fig. 3-10
ASELFJECTOR Instruction Manual 3-14 Operation Manual2

SELECTION NOMOGRAM OF GRAVITY DISC.
[Model SJ50F/FP (Lubricalion Oil )J
Specific gravity
1.00
15000
--- ./
14000
~
----
---
-
-
.15
.11
13000
- .ii. 5 12000
0. 15
--- -.103 11000

..;:::::
-- .....;:.
-.101.5
-.113
10000
1000
0. 10 1000
-.118 1000
/'
6000
r-: k- -.124
1-- 5000
0. ' 5
'"' I- Inside diameter

4000
3000
2000
0. 10
1000
o 15 o
1520 30 40 so 50 70 80 10 l00'C Feed rate ( L I h )
It,
i'i' r (I IIi i' I •• II • I, I
I .iii' I ' I I
•
I , I I I
j
,
I'I
I
60 BO 100 120 140 160 180 200 •F

Fig. 3-11

Specific gravity
1 00 UOOO
r- --"
--
21000
!!OOO
21000
o 9S
-- ./
/' -*116
- 118
-tb120
- tb1225
20000
I 'ODD
11000
-:::. I<" ? /" -tb 125 5 I(DOD
;/ - tb129 16000
./' - til 133 ISOOO
o 90 f: .. .
---- c'
c' /'
/"
/"
- 4)\38
14000
IJOOO
12000
-:::.k:-" V ./
./ - til 143
11000
'::> k:-" k:::' ./
./ 10000
::> k:'" ""> k::::: - til 149
9000
-:> k:-'" 8000
--- ---
o"
::> k:'" -til 156 1000
---- -- ------ Inside diameter

of gravity disc(mm)
6000
5000
4000
3000
O. 80
lOOO
1000
015 o
1520 30 40 SO 60 10 80 90 IOO'C Feed rate(lJh)
I
j
I ! I
I ' I (i I' I I I '
I
I I , I
r' I '1' II
! !
I
, I I I
I ( I I ' I' i
, I
60 80 100 120 140 160 180 lOO •F

Fig. 3·12

3· 16
[Model SJ80F/FP {Lubrication Oil )1
Specific gravity
1 00 r- 24000
ZlDOO
,--
--- - - 22000
21000
------ ---- ;/
=*iii
- 4> 120
20000
19 000
o '5
----- ----
- 4>122. 5
- </1 125. 5
-~ 119
18000
11000
16000
--- -~ I II 1SODA
--- -¢l 138
14000
13000
0, 90 120 00
I--- k - ell 143
11000
10000
- ¢l149
9DOO
.:::::
8000
a 85 - cb 156 7000
I--- f-
6000
of gravity disc{mm) 4000
3000
O. 8a
2000
1000
O. 75 o
1520 30 40 50 60 Feed rate{lJh)
I I , I I I , I
Iii i i ( I I ' I'] i
•
(.
I 'ii' 10Iii 80( i
I ! I I
90 100' C
I , 1
j'l"
60 80 100 120 140 160 ISO 200 •F
Fig. 3-13

3-17
[Model SJ100F/FP (Fuel Oil»)
Specific gravity
I DO 24000
-.." 23000
--::, k"" 12000
"":> i<::' ~
--- / 21000
20000
-.." ~ /
19000
o 95
-.". k:-
/
,/
I!!U
1b121 5
18000
11000
,/ ~ IJO
-.". k:- /' 16000
,/
- ~\JIS
15000
./
--- /
./
Ib 135 !i
~ I J9
14000
,/
13000
L,,--
0, 90 ./ q, 1012 5 12000
/
:::> I<:::"' k::" /' ell 146 \I 000
r- k:::" /
L IbISOS 10000
t> I<:::"' -=,. k:::" ,/
9000
~ -=-
---- --
-=,. k::::' Ib 156 8000
o 85 ~~ 1000
r-- r-- ~ \62 6000
r-- 5000
'000
JOOO
o 80
2000
1000
o 15 o
1520
I
30
I , I I ! ,
40 50
1 ,
60
I .1 10I 'I 80I i90' iii10D'C
I , I I
t I .
Feed rate( Uh ) ,
I I I ' I 'I I 'i' j , f ' I I
60 BO 100 120 140 160 IBO 200 •F
1
Fig, 3-14
J..SELFJECTOR Instruction Manual 3-18 Operation Manual2

[Model SJ100F/FP (Lubrication Oil}J
Specific gravity
I DO 24000
r-- !lOOO
---
/"
./
./
22000
/1000
20000
/" ./ 19000
/" ./ 11000
O. 95
---- ./ 11000
------ 16000
15000
O. 90
---- ---
-- -4113 9
- $142 5
14000
13000
12000
- $ 146
'--:::, -<' --- - $150. 5
11000
10DOO
./
'- -- - $ 156
9000
8000
D. 85
r-. --- 7000
r-- '-.. - 4>162
6000
5000
4000
loaD
o 80
2000
1000
o II
Feed rate( Uh )
1520
I ! ,
30
I
40 SO 60
I I , I ,
1,,'1'1 1'1'1'(""1'1'11'1'1
I ' 10I ,
BD
I I
90
J ,
100' C
!
60 aD 100 120 UO 160 180 200 • F

Fig. 3-15
.J..SELFJECTOR Instruction Manual 3· 19 Operation Manual2

3.4 Lubrication Oil
Lubrication oil in the gear case lubricates each
bearing of the vertical and horizontal shafts as well
as the acceleration gear.
The available lubrication method includes the oil
bath and splash lubrication by a spiral gear.
As the maintenance performance of the lubrication
oil seriously affects the life of each power
transmission unit. sufficient care should be
Oil gauge
exercised on its handling.
For this lubrication . remove the gear cover or
lubrication plug attached on the gear cover.
3.4.1 Optimum viscosity Fig . 3-16
10ptimum viscosity ISO VG150 (135 -165 mm2/sec)
• Use a quality gear oil that has a Viscosity equivalent to VG150 and a stable oxidation resistance.
• Either type of oil should be such that it is hard to create emulsion even if mixed with water.
3.4.2 Oil quantity
Red line
& CAUTION
011 quantity should be checked with the SELFJECTOR being held

horizontally.
Refilling the lubrication oil as to exceed the upper red line (H) may
cause additives contained In the lubrication 011 to deposit Into sludge,
which can adversely affect the lubrication effect. Take sufficient care
not to exceed the upper red line (H).
Fig. 3-17
Refer to Table 3-6 for appropriate oil quantities. Refill the oil up until the red
line (H) on the oil gauge as shown in Fig. 3-17.
During operation make sure that the oil level falls in-between the red lines (H) and (L).
Table 3-6
Model·1 SJ10F .SJ15F SJ40F .SJ50F SJ80F,SJ100F
SJ30F
Oil quantit ( L) 8.5 12 16
·1 Including FH/FP/SH model.
....SELFJECTOR Instruction Manual

3-20 Operation Manual2
3.4.3 Recommended brands
For the recommended brands refer to Table 3-7.
Table 3-7
Manufacturer Brand name Viscosity

2
mm /sec at40'C
BP ENERGOL GR·XP150 140
CALTEX MEROPA LUBRICANT 150 143

URSA OIL P150 140
CASTROL CASTROL ALPHA SP150 159
CHEVRON GEAR COMPOUND EP150 142

MACHINE OIL AW150 143
COSMO OIL COSMO GEAR SE150 153.8
ESSO STANDARD SPARTAN EP150 150
GENERAL GENERAL SP GEAROL 150 150.3

GENERAL FM GEAROL 150 150
GULF EP LUBRICANT HD150 150
IDEMITSU KOSAN DAPHNE SUPER GEAR OIL 150 150
JAPAN ENERGY JOMO REDUCTUS 150 149.5
MITSUBISHIOIL DIAMOND SUPER GEAR LUBE SP150 150
MOBIL OIL MOBIL GEAR 629 150
NIPPON OIL BONNOC M150 150
SHELL SHELL OMARA OIL 150 150

SHELL TELLUS OIL C150 150
TEXACO MEROPA LUBRICANT 150 143
REGAL R&O 150 150
NOTE
Please consult our company when using a lubrication 011 or synthesized lubricant other than
herein recommended.
For the replacement period of the lubrication oil, refer to Section 3.2 of the "Maintenance
manual".

3-21
3.5 Sludge Discharge Interval
ill CAUTION
Too long sludge discharge Intervals may cause defective separation and mechanical damage on
the unit.
The optimum sludge discharge interval varies with the operation method and nature of the treated oil,
etc., which makes it hard to be uniformly determined.
Too long intervals may accelerate the contamination inside the bowl and result in sludge deposition,
whilst too short intervals may reduce the operation efficiency.
In.o.meLto determine a practical sludge disc.barge Interval. It Is re!;,cmUllfllded to first perform a.
tri.aL[UIJ of the engine for a certain period of time and observe the contaminated conditloo-
(p.artial accumulatllm...o.t.sI.udge and stains on the disc {l) •..e.tc.jJnSlde the bowl.Jhen determine
an optimum dl.S!:.barge Interval suitable for the sludgeJ:lensity of the treated oil.
(For detail, refer to the Maintenance manual.)
3.5.1 Discharge Interval(Total discharge)

For reference , Table 3-8 shows the general discharge intervals where a fuel oil or lubrication oil is
treated in Manual, FAP-l1 Types and FSC-1A, FBC-1A, FBC-2A, FSH -I A Automatic Types .
Table 3-8
Fuel oil Lubrication oil
Fuel oil A Fuel oil C Cross-head engine Trunk piston engine
(380mm'/s at50"C)
Max. 4h 2h 4h 2h
Nor. 2h 1h 2h 1h

3·22
3.5.2 Discharge Interval(FSP-1 A)
For reference. Table 3·9shows the general discharge intervals where a fuel oil or lubrication oil is
treated in FSP-l A Automatic Type.
in case FSP·1A Type. discharge process usually make a partial discharge. Total discharge process and
internal cleaning(Water Washing) can be inserted
Total discharge counter(C021) : A total discharge is made each time the total discharge counter
C021 reaches its set discharge count.
Bowl Washing counter(C023) : A bowl washing is made each time the Bowl Washing counter
C023 reaches its set total sludge discharge count.
Table 3-9
Fuel oil A Fuel oil C Cross-head Trunk piston
(380mm'/s aI50'C) enqine enoine
Max. Nor. Max Nor. Max Nor. Max Nor
Sludge discharge interval
min 30 30 20 20 30 30 20 20
(C01S)
Total discharge counter
times 16 8 12 6 16 8 12 6
IC0211
Bowl Washing counter
times 100 100 100 100 3 6 6 12
IC0231
NOTE
For the description of Total discharge counter(C021) and Bowl Washing counter(C023) refer to
separate "Operation ManuaI3E" .
~SELFJ ECTOR Instruction Manual 3-23 Operation Manual2

3.5.3 Discharge Interval(FSH-PA)
For reference, Table 3-1Oshows the general discharge intervals where a fuel oil or lubrication oil is
treated in FSH-PA Automatic Type.
In case FSH-PA Type, discharge process usually make a partial discharge. Total discharge process and
internal cleaning(Water Washing) can be inserted
Total discharge counter(C021) : A total discharge is made each time the total discharge counter
C021 reaches its set discharge count.
Bowl Washing counter(C023) : A bowl washing is made each time the Bowl Washing counter
C023 reaches its set total sludge discharge count.
Table 3-10
Fuel oil A Fuel oil C Cross-head Trunk piston
(380mm'/s aI50"C) enQine enQine
Max. Nor. Max Nor. Max Nor. Max Nor
Sludge discharge interval
min 30 30 20 20 30 30 20 20
(C01S)
Total discharge counter
times 16 8 12 6 16 8 12 6
(C021)
Moniteringtime (C022) min 9999 9999 9999 9999 9999 9999 9999 9999
Bowl Washing counter
times 100 100 100 100 3 6 6 12
(C023)
NOTE
For the description of Total discharge counter(C021) and Bowl Washing counter(C023) refer to
separate " Operation ManuaI3F" .

3-24
NOTE
Operate the lubricating oil purifier continuously as long as possible.
In the event that circumstances force the purifier to be stopped and either of the following cases
applies , operate it for approximately 12hours with 10-minute sludge discharge intervals first, then set
for the normal discharge interval.
Length of Purifier Shutdown

Cross-head engine Trunk piston engine
Restarting the engine and purifier after stopping
them in the anchorage or dock.(This is because
the sludge density increases at the inside 24 h or more 12 h or more
bottom of the sum p tank due to natural
sedimentation.)
Restarting the purifier after once stopping it

12 h or more 6 h or more
with the engine kept running .

3-25
3.6 Operating Water
The SELFJECTOR requires;
• Operating water for opening/closing bowl ,
• Sealing water,
• Replacement water, and
• Regulating water.
The pressure and flow rate of these pure water should be properly set.
SV2 Reducing velve for

partial closing valve
SV I SV2 SV9
Reduc i ng valve
'<?-<>int--li-fDt"'iDt<r for closing bow l
Fig. 3-18 Reducing valve

for closing bowl
FSC-1A,FBC-1 A,FBC-2A,FSH-1 A
Fig. 3-19
FSP-1A,FSH-PA
3.6.1 Operating water quality
ill CAUTION
When hard water Is used, scale will be produced on the Inside surface of the water supplying
device, drain nozzle, or solenoid valve, which may cause various troubles.
Since the operating water is used for the opening/closing valve of the purifier bowl , its quality should be
of a pure, transparent and soft water such that it can prevent the valve from scale sedimentation or
corrosion .
Use that quality of operating water, as follows:
• Total hardness 110ppm or less: CaC0 3 / L (Hardness 6· dH or less)

• pH value 6.5 to 7.5
• Salt content 100ppm or less: cr 60ppm or less)

3.6.2 Operating water for opening bowl
& CAUTION
• Where the operation water pressure is below 0.2 MPa (2 kgffcm 2), then sludge discharge
efficiency will be decreased. Otherwise a pressure exceeding 0.5 MPa (5 kgffcm 2) may cause
the solenoid valve malfunctioning.
• A water pressure higher than 0.35 MPa (3.5 kgffcm 2) Is required to effect partial discharge.
(FSP-1, FSH-1 P system)
Use the following operating pressure for each model No.
Automatic Type Discharge type Operation water pressure for

opening bowl
Manual,FAP11 Total discharge 0.2 to 0.5 MPa (2 to 5kgffcm 2)
FSC-1A,
FBC-1A,FBC-2A
FSH-1A
FSP-1A,FSH-PA Partial discharQe 0.35 to 0.5 MPa (3.5 to 5kQffcm 2)
3.6.3 Operation water for closing bowl
& CAUTION
When setting or adjusting its pressure, keep the operating water for closing bowl running In
order that its flow rate may be properly measured. For that purpose, disconnect the operating
water inlet pipe or the operating water flange. If this is neglected, the operating water is
allowed to flow into the gear case and the lubricating oil in SElFJECTOR may be emulsified as
a result, not to mention that the measurement Is impracticable.
Supply the operating water for closing bowl from the high-pressure water line via a reduction valve for
water to reduce the pressure. For each model, adjust or set the reduction valve in the following
manner for the levels of operating pressure and flow rate shown in Table 3-11 below.
Table 3-11
Reduction valve set standard pressure

20 kPa (0.2 kgffcm 2)
1. Disconnect the operating water inlet pipe or the operating water flange.
2. Open the SV2 solenoid valve manually by the handle. While letting water run , measure the water
flow rate to make sure that it is 200 ccfsec. or higher. If lower, adjust the flow rate turning the
adjustment screw of the reduction valve for water as required . (Refer to Fig. 3-18)
• If the flow rate is lower than necessary, increase the operating pressure. If higher, reduce the
2
operating pressure, but not any lower than 15 kPa (0.15 kgffcm ) .
),.SELFJECTOR Instruction Manual 3-28 Operation Manual2

• The pressure of the reduction valve for water is assumed as a pressure during water feed .
3. The pressure of the reduction valve for water may increase after the SV2 solenoid valve closes ,
but this is not an anomaly.

3-29
3.6.4 Quantity of sealing water and replacement water
& CAUTION
If the sealing water and re placement water are not adequate In quantity;
• Oil loss during sludg e discharge will Increase,
• Water circulates over the light liquid side, or
• 011 flows out from the heavy liquid side.
Therefore, be sure to set c orrect quantities of these waters. 1
Sealing water is used to for m a water phase within the bowl prior to performing a purifier-run and j
prevent feed liquid from flo wing out of the heavy liquid side when it is supplied. On the other hand,
replacement water is used to collect oils in the bowl before discharging sludge so that the oil loss can
be minimized.
The quantities of sealing wa ter and replacement water required by different models shown below,
respectively.
3.6.4.1 Total Discharge and Manual Type

Table 3-12 shows the quanti ties of replacement water and sealing water for Manual,FAP-l1 ,
FSC-1A, FBC-1A,FBC-2A Type.
Table 3-12
SJl0F SJ15F SJ30F SJ40F SJ50F SJ80F SJ 1OOF
Quantity of Sealing Water 1.6 1.6 1.8 3.3 5.7 6.5 5.5
(Utime)
Quantity of Replacement Water 0.8 0.8 2.0 3.2 5.0 7.0 9.0
(Utime)
Also apply the same quanti ty for purifier-running HIDENSE specification{FSH-1A).
3.6.4.2 FSH-IA Type

Table 3-13 shows the replacement water quantity for the FSH-1A Type. Although a HIDENSE-
specification lubrication oil p urifier carries out a clarifier-run , supply a regulating water before feeding
feed liquid in order to reduc e the oil loss.
Table 3-13
SJl0FH SJ15FH SJ30FH SJ40FH SJ50FH SJ80FH SJ100FH
Quantity of Sealing Water 0.4 0.4 1.0 1.6 2.5 3.5 3.5
(Utime)
Quantity of Regulating Wate r 1.0 1.0 1.1 2.0 3.4 3.9 3.9
(Utime)
NOTE
No regula ling water needs to be fed Into a fuel 011 purifler_
)..SELFJECTOR Instructio n Manual Operation Manual2

3-30
3.6.4.3 FSP-1A Type
Table 3-14 and Table 3-15 shows the quantities of replacement water and sealing water for FSP-1A.
The discharge process of FSP-l A make both total discharge and partial discharge.
The quantities of water for total discharge and partial discharge are shown below.
Table 3·14
otal dischar e
SJ10FP SJ15FP SJ30FP SJ40FP SJ50FP SJ aOFP SJ100FP
Quantity of Sealing Water 1.6 1.6 1.a 3.3 5.7 6.5 5.5
(Utime)
Quantity of Replacement Water o.a 0.8 2.0 3.2 5.0 7.0 9.0
(Utime)
Also apply the same quantity for purifier-running SUPER HIDENSE specification (FSH-PA).
Table 3·15
Partial dischar e
SJ10FP SJ15FP SJ30FP SJ40FP SJ50FP SJ aOFP SJl00FP
Quantity of Sealing Water 1.4 1.4 1.4 2.2 3.5 4 .9 4.9
(Utime)
Quantity of Replacement Water 0.5 1.4 2.2 3.5 3.5 4 .9 4.9
(Utime)
Also apply the same quantity for purifier-running SUPER HI DENSE specification (FSH-PA)
3.6.4.4 FSH·PA Type

Table 3·16 shows the replacement water quantity for the FSH-PA type. Although a SUP ER HIDENSE-
specification lubrication oil purifier carries out a clarifier-run, supply a regulating water before feeding
feed liquid in order to reduce the oil loss.
The discharge process of FSH -PA make both total discharge and partial discharg e.However the
quantities of water for total discharge and partial discharge are same.
Table 3·16
SJ10SH SJ15SH SJ30SH SJ40SH SJ50SH SJa OSH SJ100SH
Quantity of Sealing Water 0.4 0.4 1.0 1.6 2.5 3 .5 3.5
(Utime)
Quantity of Regulating Water 1.0 1.0 1.1 2.0 3.4 3 .9 3.9
(Utime)
NOTE
No regulating water needs to be fed Into a fuel oil purifier.
J..SELFJECTOR Instruction Manual 3-31 Operati on Manual2
~
3.6.5 Washing water quantity (FSP-1A,FSH-PA)
When SELFJECTOR in running partial discharge, washing in the bowl at intervals of some sludge
discharge, then contamination in the bowl.
Table 3-17show the quantities of washing water requ ired by different models for partial discharge,
respectively.
Table 3-17
SJ10FP SJ15FP SJ30FP SJ40FP SJ50FP SJ80FP SJ100FP

ISH ISH ISH ISH ISH ISH ISH
Washing water 2.7 2.7 2.9 5.4 9.4 11 .5 11.5
(L/time)
NOTE
No washing water needs to be fed Into a fuel oil purifier.

3.7 Partial Discharge Setting/Adjustment (FSP-1A,FSH-PA)
Partial discharge requires the intended amount of sludge (partial discharge) to be predetermined.
Table 3-18 shows the amounts of partial discharge adequate to various models of the partial discharge
type purifier.
Table 3-18
SJ10FP SJ15FP SJ30FP SJ40FP SJ50FP SJ80FP SJ100FP

ISH ISH ISH ISH ISH ISH ISH
Presetting ranges 1.3- 1.9 1.3- 1.9 1.6- 2.4 2.9- 4.3 4.7- 7.0 6.7-9.0 6.7- 9.0
of partial discharge
Partial discharge amount can be set or adjusted by means of control panel timer (TOIl) and reducing
valve, both for opening bowl for partial discharge, as described below. The partial discharge type purifier
Discharge Detector monitors partial discharge to determine satisfactory performance.
3.7.1 Setting/adjustment of partial discharge

amount
1. Set the timer (TOIl) of the control panel to 0.6
sec.
,
2. Set specified pressure (Table 3-19) on the I.; 91
reducing valve.
For pressure setting/adjustment, use adjust
screw of the reducing valve in the solenoid
valve unit shown in Fig. 3-20. The pressure
setting of the reduction valve provides an
amount of partial discharge within the limits
shown in Table 3-18. For exact amount of Fig. 3-20
partial discharge, determine the current amount
of discharge in the manner described in and
adjust the reduction valve setting as required.
NOTE
Set or adjust pressure while watching pressure gauges attached to the reducing valve piping.
Table 3-19
SJ10FP SJ15FP SJ30FP SJ40FP/ SJ50FP/ SJ80FP/ SJ100FP/

ISH ISH ISH SH SH SH SH
Initial Pressure MPa 0.30 0.30 0.23 0.28 0.23 0.22 0.22
Settings: (kgf/cm 2 ) (3.0) (3.0) (2.3) (2.8) (2.3) (2.2) (2.2)
NOTE
The amount of partial discharge is commensurate with pressure level set on the reducing valve
for opening bowl for partial discharge; higher setting for more discharge and lower for less.

3.7.2 Monitoring the amount of partial discharge.
[hCAUTION
• Given below is a general procedure for checking the amount of partial discharge. For further
details, see 6. Operation before operating for partial discharge measurement.
• To measure and adjust partial discharge, the Discharge Detector with partial discharge
detection function is used. Prior to measurement, be sure to check that the proximity switch
is in place in accordance with 5. Discharge Detector.
1. Start the SELFJECTOR by the start-up procedure in 6. Operation.

2. Upon ascertaining that the SELFJECTOR has entered into purifier operation , press the [DISCHG
TEST] pushbutton on the control panel to effect a discharge test run . Prior to the test run , check
that the pressure setting of the reduction valve for opening the bowl for partial discharge is as
shown in Table 3-19 (Initial Pressure Settings).
3. Remove the front cover of the Discharge Detector. Press the [START] button ([3] in Fig. 3-21) and
observe the LED in the button illuminated to indicate that the detector is ready for discharge
measurement.
4. Press the [DISCHG TEST] pushbutton on the control panel.
5. Sludge discharge takes place, with [UNDER] , [JUST] or [OVER] LED illuminated for approximately
5 seconds to tell whether the discharge is optimal or not. •
6. If [OVER](or [UNDER]) is illuminated, decrease(or increase) the operation water pressure for
opening the bowl for partial discharge. Continue discharge adjustment by implementing the steps 3
downward until [JUST] LED is lit.
Note: When the pressure setting of the reduction valve for opening the bowl for partial
discharge has been changed, be sure to operate the purifier in the discharge test mode once or
more to stabilize water pressure in the piping before starting the discharge measurement.
DD removed the front cover
Control/LED Funcllon
0 2 1 POWER switch ON/OFF control of power

3
ITf'::'':'''~1l
0
2 Frequency select switch Used to select SELFJECTOR power
oCIDID
source frequency.
0
~O ~
00 0 0 3 Discharge monitor Press this button to start monitoring of
, START button/LED sludge discharge. Once pressed . LED
in the button is illuminated to indicate
the sensor is ready for monitoring.
4 Optimal UNDER(red) Lit when discharge is less than preset.
discharge JUST(yellow) lit when discharQe is optimal as preset.
LED OVEFlfred) lit when discharQe is more than preset.
Fig. 3-21
.\.SELFJECTOR Instruction Manual 3-34 Operation Manual2

3.8 Timer Setup on the Automatic Control Panel
Literally the automatic control panel automatically controls each operation of the SELFJECTOR.
This automatic control panel has incorporated various timers such as to control each solenoid valve.
etc.
Correct settings of these timers are the keys to normal and efficient machine operations. he set
periods of these timers will vary depending on the flow rate of the operating water. Consult Table 3-20
Table 3-21, Table 3-21 , Table 3-23 for standard settings (guidelines) at each operation mode.
3.8.1 FSC-1 A,FBC-1 A,FBC-2A,FSH-1 A timer set1ings(guideline)

Fig. 3-22 shows the operation timing of each tim er incorporated in the automatic control panel during
sludge discharge process and purifying process.
Puntying pr9cess Sludge discharge process Purifying process Sludge discharge process
rI
Operation InlelVals of each solenOid valve
dutlnQ sludQe dlschatQB process
Replacement waler supply period during C01S

sludge discharge process
(5)
,------1
TOOO TOOD TOOO
(a)
\ Treated liquid feeding penOd (Sludge
T002 discharge interval)
(0)
/ Sealing water supply period during sludge discharge process
T001
\
(1)
f-----1
T003
/
(3)
-
'--
T016
(6)
~
f-
r} ...
Operating water supply lor closing
bowl
Intermittent waler
Replacement
- ~
Sealing water
E S '"
(4) \
L-
.
supply timer
Intermittent water supply
Waler lor
-
closing bowl Waler for closing bowl
r
L---- Operating wa ter supply perIOd for open ing bowl during
Closing the leed valve Sludge discharge sludge discharge process
;.;::: 1 Alphanumeric characters enclosed in each rectangle show the names given to each timer incorporated in th e
FSC-l A and FSH-l A type models, and those in each parentheses show the names given to each timer in the
FBC· l A and FBC·2A Iype models.
Fig. 3-22

3-35
3.8.1.1 FSC-1A and FBC-1A,2A type automatic control panels
Table 3-20
Timer Counter settings
Item Model SJl0F SJ15F SJ30F SJ40F SJ50F SJ80F SJ100F
Interval TOOO(O) sec 15 20
Opening bowl TOOl (1) sec 5
Replacement water T002(2) sec 4 4 10 16 19 27 34
SealinQ water T003(3) sec 8 8 9 17 22 25 21
Intermittent water supply COI4(4) min 10
Operating water supply TOI6(6) sec 10
for closinQ bowl
Discharge interval COI5 (5) min Refer to Tabfe 3-8
'*' Timer numbers in ( ) apply to the FBC-l A,2A type automatic control panels.
NOTE
Sealing water and replacement water set times In the above table assume that the supply flow
rate Is 12 LJmln for SJIOF to 40F, and 16 LJmln for SJ50F to 100F, respectively. On the practical
setup, always measure the flow rate actually before setting proper timer values.
3.8.1.2 FSH-IA type automatic control panels

Table 3-21
TImer Counter sett'InQs
Item Model SJ10FH SJ15F~SJ30FH SJ40FH SJ50FH SJBOFH~Jl00FH
Interval TOOO sec 15 20
Opening bowl TOOl sec 5
Replacement water T002 sec 2 2 5 8 10 13 13
RegulatinQ water"l) T003 sec 5 5 6 10 13 15 15
Intermittent water supply C014 min 10
Operating water supply
for closing bowl
Discharge interval
T016
C015
sec
min
10
Refer to Table 3-8

*1) : When lubrication oil is treated only. (For fuel oil treatment, set zero.)
'"
NOTE
Regulating water and replacement water set times In the above table assume that the supply
flow rate Is 12 LJmln for SJ10FH to 40FH, and 16 LJmln for SJ50FH to 100FH, respectively. On the
practical setup, always measure the flow rate actually before setting proper timer values .
.... SELFJECTOR Instruction Manual 3-36 Operation Manual2

3.8.2 FSP-1 A timer settings (guideline)
The partial discharge type purifier normally di scharges sludge in the partial discharge mode, performing
intermediate total discharge operations for as many times as set on the C021 timer.
Fig. 3-23 shows the activation timings of various partial discharge timers in the control panel for sludge
discharge and purifying operations. For the activation timings of total discharge timers, see Fig. 3-22.
Purifying process Partial sludge dISCharge Pfocess P... ifyng process Total sludge discharge process
I CO2'
Performing nerme(hate lotal discharge
r Operation intervals ot each solenoid vaNe operations lor as many limes as set on
during sludge discharge process the C02 ' limer(sludge dISCharge
C01 5 Interval)
Replacement water supply
I-'--
TOOO
period during sludge d isc~
process TOoo
l Treated liquid leedng period
r- I-- (sludge discharge i1terval)
TO' 2 T01 3
I--
TOtl
I--
---- Sealing water supply period during sludge discharge process
Operating water supply lor closing

bowl
\
rT016
-
Sealing water
'--
-
C014
-
-
TO'S
~
...
C0 14 ...
}---- supply lime,
Replacement Intermittent water supply
Water for
closilg bowl Water for closing bowl
~
CloSIng the teed valve
+
Sludge discharge
OperallOg water supply period
skJdge discharge process
,,
0 ope .,;ng bowl dur f'I9
Fig. 3-23
~SELFJECTOR Instruction Manual 3-37

Operation Manual2
3.8.2.1 FSP·1A type automatic control panels
Table 3·22
Timer Counter settinos

Item SJ1 0FP SJ1 5FP SJ30FP SJ40FP SJ50FP SJ80FP SJ100F
Model
Ooenina bowl TOOl sec 5
Reolacement water T002 sec 4 4 10 16 19 27 34
Sealina water T003 sec 8 8 9 17 22 25 21
Bowl washina T004 sec 13 13 14 20 35 43 43
Ooenino bowl for oartial T011 sec 0.6
Replacement water T012 sec 2.5 2.5 7 11 13 18 18
for oartial
Sealino water for oartial
Intermittent water suoolv
T013
C014
sec
min
7 7 7 13
10
16 20 20 I\)
Operating water supply T016 sec 10
for closina bowl
Discharoe interval C015 min Refer to Table 3·9
Total discharge setting C021 times Refer to Table 3·9
counter
Bawl washina counter C023 times Refer to Table 3·9
NOTE
rate Is 12 Umin for SJ10FP to 40FP, and 16 Umln for SJ50FP to 100FP, respectively. On the
practical setup, always measure the flow rate actually before setting proper timer values.
If FSP·1A type control panel use as only total discharge control ,the timer setting refer to
separate "Operation Manual3E"
.... SELFJECTOR Instruction Manual 3·38 Operation Manual2

3.8.3 FSH-PA type timer settings (guideline)
The SUPER HIDENS type of SELFJECTOR normally discharges sludge in the partial discharge mode,
performing intermediate total discharge operations for as many times as set on the C021 counter.
Discharge of separated water takes place on a discharge command from the Water Detector in the
partial discharge mode.
Fig. 3-24 shows the activation timings of various SUPER HIDENS system timers in the control panel for
sludge discharge and purifying operations . For the activation timings of total discharge and partial
discharge timers , see Fig. 3-22 and Fig. 3-23, respectively.
For specific setting requirements for all the SUPER HIDENS system timers , refer to Operation Manual
3F.
Separated waler Partial sludge Total skKIge discharge

Clarrfying process dIScharge process ClantYlIlg process discharge process ClanfYlf'l9 process process
I C021
I C01S C01S
v- Command of discharge
sepat'alod water 'rom the
WalEII' ~eclor Discharge.
r OpetatlOl'll"llervais of ' - - - - - Performing Intermediate total dISCharge

each solenoid valve operations for as many limes as set on
during sludge the C02l limer(sludge discharge
dISCharge process inlerva~
Treated liquid feeding perIOd
f-L---, ,...--.----1
TOOO TOOO I TOOO (sludge dISCharge interva~
Operating water supply for closng

TOll
bowl
[
T016 TO'6 ... }

Inl::::~~W:'ler
r--
Et
C014 C014 ...
r--
Intermittent water supply
WOller for Water lor

closing bowl closing bowl
\ '---- - - - - Operating waler st.pply period lor opening bowl during

sludge discharge process
Closing the 'eed vslve Separated water dISCharge
Fig. 3-24
.J..SELFJECTOR Instruction Manual 3-39 Operation Manual2

3.8.3.1 FSH-PA type automatic control panels
Table 3-23
TImer Counter settlnQs
Item SJ10SH SJ15SH SJ30SH SJ40SH SJ50SH SJ80SH SJ100SH
Model
OpeninQ bowl T001 sec 5
ReQulatinQ water*1 T003 sec 5 5 6 10 13 15 15
Bowl washing T004 sec 13 13 14 20 35 43 43
Opening bowl for partial T011 sec 0.6
for partial
Regulating water T013 sec 5 5 6 10 13 15 15
for partial*1
min 10
,.)
Intermittent water supply C014
Operating water supply T016 sec 10
for closing bowl
Discharge interval C015 min Refer to Table 3-10
Total discharge setting C021 times Refer to Table 3-10
counter
MonitorinQ Time C022 min Refer to Table 3-10
Bowl washing counter C023 times Refer to Table 3-10
*1) : When lubrication oil is treated only. (For fuel oil treatment . set zero .)
NOTE
rate is 12 Umin for SJ10SH to 40SH, and 16 Umln for SJ50SH to 100SH, respectively. On the
practical setup, always measure the flow rate actually before setting proper timer values.
If FSP-1A type control panel use as only total discharge control ,the timer setting refer to
separate "Operation Manual3F"
.J..SELFJECTOR Instruction Manual 3·40 Operation Manual2

3.8.4 Setup method
3.8.4.1 FBC-1 A type automatic control panel
The following Fig. 3-25 shows the layout of timers in the automatic control panel.
o
All,,,, IlIII c.'1PI9
- LEO.
Node Seleclor S... itcl\ lor $wl!ch · Unit Ind icators Value Indlulors lot Ind lution 01
over 01 elapsed Um./sel Ume Mln!Sec elap sed Ilm./s. tllm. 01 limer
[
SET / ./"
l",., incIo;Il lo~

s,n", "•• tl ~ :: ~BBB
liON. LEOl lED2 LEDI
MODE
T.",,,ulllo. ,d
o ~~.~~
Tim er No.
Selector Sw itch
Selling Value
S,leclor Switch
Sel V,lu'
"' emory Switch
Fig. 3-25
1. Set the power switch of the control panel to "ON '. and check to see that the pilot lamp "CONT.
SOURCE' and the value indicator LEDs of the control unit are ON .
2. Operate the individual switches in the following sequence.
Set Time Calling -out Procedure
Select a timer number to

Set the mode selector
switch (MODE) to SET. ~ set by the timer number 1-
selector switch (T.SEl) .
Set Time Changing Procedures
. Select a time to set by

the setting value
selector switch (T.SET) .
(2 diaitsl
Press the set value
memory switch (MM) .
'+-'SELFJECTOR Instruction Manual 3-41 Operation Manual2

NOTE
o Set timer No. 0 though 3 and 6 in step of 1 second,
No.4 in steps of 1 minutes,
No.5 in steps of 10 minutes.
o To operate the T.SEL. and T.SET. switch, use a thin pOinted piain screwdriver or something
1
else.
I
3. Timer Elapsed Time Indication Procedures
Set the MODE Select a timer number to Indicate by

to MON. I--~ the timer number selector switch
(T.SEL).
[For Example]
The operation times and intervals set by the timers can be changed as exampled below.
Seting time to 180 minutes.
~- ~- WJ ~~. [Q]
liON. T. SEl. 10' T. SET 10
0
l1li .

3.8.4.2 FBC-2A type automatic control panel
The following Fig 3-26 shows the layout of timers in the automatic control panel.
,.., .. Ion;llIO,
lfD.
MOde Se'e'lOf Swltcheor swlltll· U nlClndH:elOls Vaklt Indlcalor IOf Indica lion 01 elall'Std
OV~H01 elapsed Tlmetse! time Min/Sec Tlmel'!let Ume 01 timer
su, /., ./ ~o. t
~~. [El o
IIU 111', ," '" •
''''' '.. u ,itll!
hlllo,,"tIo
o.... : : ~ 888 0 UDl LEO? LEO I
lSI
C..... IO, C.llttlO,

."
~ Wl~[OJ
h,,,Io., h,,,,u,
IHO I 'hUll" (NI : M.<lII.1
M.clllni Number
SeleclOr Sw1Icn
o \ ID ', ! ! ..,
T, SEl . I.SU til '
h ,OI'u, Tlmll No. S'"lng Ville Set Valli

'0..' , . ,..,"" I N o~ .. u ...., Selector Swlte" SelllC101Sw11C1I Memory Swilcl'l
Fig. 3-26
1. Set the power switch of the control panel to "ON ", and check to see that the pilot lamp "CONT.
SOURCE" and the value indicator LEDs of the control unit are ON .
2. Operate the individual switches in the following sequence .
Set Time Calling-out procedure
Select machine No. 1 or Select a timer number to

Set the mode selector
2 by the machine
number selector switch .
switch (MODE) to SET. ~ set by the timer number
selector switch (T.SEL) .
-
Set Time Changing procedures
Select a time to set by

the setting value Press the set value
~ selector switch (T.SET) . memory switch (MM) .
(2 dioitsl
.t.SELFJECTOR Instruction Manual Operation Manual2

3-43
NOTE
o Set timer No. 0 though 3 and 6 in step of 1 second,
No.4 in steps of 1 minutes,
No.5 in steps of 10 minutes.
o To operate the T.SEL. and T.SET. switch, use a thin pOinted plain screwdriver or something
else.
4. Timer Elapsed Time Indication Procedures
Select machine No.1 or 2 L - Set the MODE to Select a timer number to Indicate by
by th e machine number ,------.- the tim er number selector swi tch
selector switch . MON .
(T.SELI.
[For Example]
The operation times and intervals set by the timers can be changed as exampled below.
Seting time to 180 minutes for the machine NO.1.
"' ij-+ .1DJ---... ~ -

No.2 liON. r .SEl .
~ ~ -+ [Q]
10' J.SEr 10° Mit

3.8.4.3 FSC-1A, FSH-1A, FSP-1A,FSH-PA type automatic control panel
The following Fig 3-27 shows the operation display panel on the automatic control panel .
Data Display Section

Address Display Section (Upper/ Lower Stage)
\ I
\ SET MAIN
\ ADDRESS DATA
MAIN 0 ' MON OPT
TIM o \ •
CNT 0 ~ ---7
REG o ~ IN (REG) TIM CNT
MON
°/~ OUT I I I I I
- +
ALM Ie Lo M
J.. MITUBISHI KAXOKI
I KAISHA,UD.
c/ ENT
I
I
/
/
Mode Display Section Control Keys
Fig. 3-27
1. Set the power switch of the control panel to "ON ' and check to see that the "CONT. SOURCE" pilot
lamp, and the LED of the "mode display section" on the operation display panel are ON.
2. Press the control keys of the operation display panel in the following sequence. Confirm the displays
of the display section before proceeding ahead .
Set Time/Elapsed Time Call Procedures
~Hl ( ~ )
~ ~ ~
Oor + -
For T001 to T025, press TIM CNT once. Select a tim er number.
For C014 to C027, press TIM CNT twice.
r-~:-;~-:~~:~~~;;~~:~:~-~----------
I--G
ET J~l
~ ~
~-O Itl Q
L.J L:J
or or
To select a digit To increase or decrease the set tim e

[For exanple of timer setting procedure]
1
To change the set time to 180 minutes. for example, proceed as described below. 1
I
Set Time/Elapsed Time Call Procedures
--7
MAIN
TIM CNT
+
Select CNT to Press TIM CNT twice. Selecl timer No. C01S
Set Time Change Procedures
(-
4 SET
(REG)
Set digit flashes. To select a digit Set 180 Data Display Section
(Upper Stage)
NOTE
00.1 second for timer Nos. TOO1·T025
01 minute for timer Nos. C014·C015,C22
o 1 time for counter Nos. C021,C023,C27
o Light " TIM" in Mode Display Section when timer "T" Is seleced.
o Light "CNT" In Mode Display Section when timer "C" Is seleced.
I.
)..SELFJECTOR Instruction Manual 3-46 Operation Manual2

3.9 Timer setting for the Water Detector (guideline)
& CAUTION
This Water Detector employs a static capacitance-type sensor. In order to avoid operation error,
apply a back pressure 180 to 200 kPa (1.8 to 2.0 kgf/Cm 2) on the light liquid outlet side.
Set timer for Water Detector in Programmable controller. according to the following Table 3-24.
For the description of the Counters. etc .• refer to Operation Manual 3D or Operation Manual3F.
Table 3-24
C027 Number of times 6

T025 sec. 90
C026 min. 30
Variations of back pressure, oil temperature, and flow rate during operation should fall within the range
shown by Table 3-25 comparing to the setting values.
Table 3-25
2
Back pressure ± 10kPa (±0.1 kg/cm )
Oil thermometer ±5°C

Flow rate ±5%

4 Leakage Monitor
4.1 Setting Up the leakage Monitor

The Leakage Monitor is a protective device that will detect oil fiow from the sludge outlet and heavy liquid
outlet of the bowl. Make correct settings , otherwise an error alarm will occur.
Remove the front cover of the Leakage Monitor for accessing to the setting knobs as shown in Fig. 4-1 .
@ CD (2)
J
EB
l@ 8~2
J/,
0
5 4
~tb~
6 5 4
® x5kPa
(xO. 05kg/ em·)
x 100
(xl kg / em')
x 10 (kpa)
('0. I kg/ em ')
Starting
30 60
Fig. 4-1
Set values on each settin knob

Item Function Factor -set value
Set Pressure Sets up a pressure at the
(Set Pressure) light liquid outlet Combine f-.l..!;~==..L-+-~~====L-+--'===~----1
Fig. 4-1 G). ® G) and ®. o to 90 kPa
Pressure drop An alarm will be issued if 30 kPa

( t. P) the pressure drops t. P {0.3 kgf/cm 2}
Fig. 4-1 @ below the seltin value.

Item Function Unit Factor -set value
Starting timer Used to disable the corresponding
(Starting ) alarm for a time period after the 10 sec 10t0110sec 30 sec
Fig. 4-1 @ feeding is started and un til the light
liquid pressure is stable.
Feeding timer To avoid a false alarm this is
(Feeding ) used to issue an alarm only when 5 sec 5 to 55 sec 20 sec
Fig. 4-1 @ the pressure drops fo r a given
period of time.
NOTE
Set Pressure - Pre ssure Drop (.6. P) = Alarm Pressure
[Ex.) Suppose the set pressure IS 200 kPa { 2.0kgf/cm 2} and the pressure drop is 30 kPa {0.3 kgf/cm 2}, the
alarm activating pressure is 170 kPa {1 .7 kgf/cm2}.
If the light liquid pressure at the outlet lowers below 170 kPa {1 .7kgf/cm\ the feeding timer is activated
first, and if the low pressure remains for the period of time set on the feeding timer, an alarm is issued.
If the pressure returns to normal before the set time runs out, no alarm is generated.
4.2 Standard Setting Values
ill CAUTION
Do not set the pressure control valve at any level above 200 kPa (2.0 kgf/cm 2) for light liquid
discharge pressure.
A setting in excess of 200 kPa (2.0 kgf/c m 2 ) may cause the light liquid to overflow from the
light liquid chamber.
Item Settin, value Remark

Set pressure 180-200 kPa
(Set Pressure ) {1 .8-2.0 kgf/cm2}
Pressure Drop ( Il P) 30 kPa
{0.3 kg
Starting timer 30 sec Before setting, check that the discharge side
(Starting) pressure rising time after the feeding start is as
s ecified.
Feeding timer 20 sec If a pressure drop may be expected due to the
(Feeding ) temperature change during discharge, adjust the
).SELFJECTOR Instruction Manual 4-2 Operation Manual2

4.3 Adjusting the Pressure at the Light liquid Outlet Side Trouble display LED
(red)
It is necessary to adjust the pressure at the light liquid outlet side according
to the set pressure on the Leakage Monitor. For this operation use the Adjust pressure LED
following procedure. (Qreen)
1. Check that the power switch of the Leakage Monitor is in OFF
position.
2. Start the purifier. When the purifier reaches the rated number of
Leakage Monitor
revolutions, check that the light liquid outlet pressure control valve
(needle valve) is fully open and start the feed-run . (For details, refer to
6. Operation.)
3. Adjust the bypass valve and flow control valve for the desired feed
rate. Before adjustment, check that the temperature of liquid to be fed is
at the set level. If the adjustment is made at a temperature lower than the
set temperature, it is possible that the pressure does not rise to the
Fig. 4-2
specified level even after the set temperature is reached .
4. While observing the pressure gauge provided on the main body,
throttle down the light liquid outlet pressure control valve until the
pressure has reached the level set on the Leakage Monitor.
(When the set pressure is reached , the Adjust pressure LED will light up.)
5. Upon ascertaining that the main body pressure gauge reads a value (light liquid outlet pressure)
equal to the monitor set level. turn on the power switch of the Leakage Monitor.
6. If the Adjust pressure LED is flaShing , adjust the light liquid outlet pressure until the LED has stopped
flashing to light.
NOTE
The Adjust pressure LED (green) starts flashing when the pressure is witlhln ±15'1o of tlhe
set pressure, and changes to continuous lighting when It Is within ± 3'10.
NOTE
Except that some variation has occurred in the flow rate or temperature, the light liquid pressure at
the outlet side, In general, does not have to be readjusted once adjusted at a trial run. However, It is
necessary to check the Adjust pressure LED (green) and pressure gauge reading at daily
Inspection. If the Adjust pressure LED Is flashing, re-adjust the setting until the flashing changes to
continuous lighting.
*Due to a detection error, the pressure gauge attached to the main body may read differently
from the monitor set level In spite of the Adjust pressure LED being lit. In such case, be guided
by the Adjust pressure LED .

4.4 Re-adjustlng and Confirming the Set Values after Starting a Feed-Run
• Always make sure that the set values are correct after starting the feed-run .
• Confirming the set pressure
• Starting timer
Make sure that a time period from the start of feeding after discharging sludge and until the discharge-side
pressure rises to the set value IS shorter than that being set on the "Starting Timer" .
NOTE
Carry out a discharge test (in case of automatic operation), and confirm the above by checking rise
time difference between the flow meter and the discharge-side pressure gauge.
NOTE
Adjust the feed rate with an accuracy of the set rate ± 2%.
--------------------------------------~
NOTE
Adjust the temperature of liquid to be fed with an accuracy of the set temperature ± 5°C.
Large liquid temperature deviation causes the liquid viscosity and thereby the feed rate to change,
which in turn causes the light liquid pressure at the outlet side to deViate, making the adjustment of
the Leakage Monitor difficult.
"..
II
"

5 Discharge Detector
5.1 Setting Up the Discharge Detector (Confirmation)
• FSC·1A,FBC·lA,2A,FSH·1A type Discharge Detector
No special settings do not have to be made on the Discharge Detector. However, only confirm
thefollowing points, since an incorrect proximity switch installation will make it difficult to detect the
correct number of revolution .
• FSP·1A,FSH·PA type Discharge Detector

The FSP-1A,FSH-PA Automatic type purifier Discharge Detector facilitates partial discharge adjustment
with its dedicated partial discharge detection function that determines if sludge discharge is optimal from
a detected drop in the horizontal shaft speed and indicates result through LED, then necessary setting
Frequency select switch for the Discharge Detector from monitoring sludge discharge accurately
60Hz 50 Hz
PURIFIER 50Hz ~ PURIFIER 50Hz ~ <E-
POWER SOURCE POWER SOURCE
FREQUENCY 60Hz <E- FREQUENCY 60Hz
Confirm thefollowing points, since an incorrect proxi mity switch installation will make it difficult to detect
the correct number of revolution .
• During the purifier Is running the Rotation display LED (green) Is flashing. (continuously lit
during stop)
• Make sure that the Trouble display LED (red) Is not lit when the purifier reaches the rated
number of revolutlon_
• If the Trouble display LED (red) turns on, It shows one of origins , that the mounting
position of the proximity switch Is Incorrect_ If this Is the case, adjustment of the position
Is necessary.
For the function of the Trouble display LED (red) , refer to 5.2 Discharge Detector in the Operation
Manuall .
....SELFJECTOR Instruction Manual Operation Manual2

5-1
5.2 Adjusting the Proximity Switch Position
ill CAUTION
• The Discharge Detector Is a precision equipment. Take special cares so that It is not bumped
during handling.
• The proximity switch should be retained firmly with the screws.
(The fastening torque should be 60 kg cm or less.)
• Attach the proximity switch only after the rotary shaft stops revolving.
• Do not use a proximity switch other than supplied with the SELFJECTOR.
Rotation display LED Trouble display LED

Loosen the lock nut that retains the holder (green) (red)
of the proximity switch, then adjust the
proximity switch-to-horizontal shaft
clearance to 1.8 mm. Tighten the lock nut.
Discharge Detector
Lock nut Holder
Usually 1.8 mm
Fig. 5-1

5.3 Confirming the Proximity Switch Position
When the Trouble display LED (red) is lit with the purifier at the rated number of revolution or at initial
setting. check to see if the position of the proximity switch is correct as follows using a tester.
Open the cover of the discharge detector and measure voltage across between the test pins
[GND (black)) and [TP3 (red)) shown in Fig. 5-2 and Fig. 5·3 .
Show in Table 5-1 are the test pin voltages versus power frequencies when the proximity switch is in
position.
Table 5-1
Frequency Voltaqe
60Hz Approx. DC6V
50Hz Approx. DC5V
NOTE
• If the proximity switch Is out of position, the test pin voltage Is not stable. Adjust the
proximity
switch position until Its correctness Is Indicated by stabilized voltage.
• When the tester reading exceeds DC8V, a circuit failure Is suspected. In such case, contact
us or
an MKK service shop nearest to you.
test pins
GND (black)
TP3 (red)
n n
0
G 0
I 0
0
0=
li I~I ~
u1U
POIlI IIlMr
fllll.!M lit! IIItt
Power Senslllvly
0
~O
m;m
12111m j2~1 29E11
0 0 0
11) -I
0
I I I II
I I I I
00000000
0000000
.!= J j j
Fig. 5-2
Fig. 5-3
FSP·1A. FSH·PA type
FSC·1 A. FBC·1 A.2A.FSH·1 A type
discharge detector
discharge detector
..... SELFJECTOR Instruction Manual Operation Manual2

5·3
6 Operation
6.1 Inspections Prior to Running
LL. CAUTION
The purifier should be operated under optimum conditions to suit the nature of the treated 011.
Applicable flow rate, pressure and temperature are subject to given limits depending on the
type and specification of the purifier. If it Is operated under such conditions that exceed these
limits, the safe operation may not be achieved.
6.1 .1 Pipe connections

Make sure that the oil pipes, operating water pipes, and air pipes are correctly laid and that the joints are
firmly tightened. (Refer to the attached document & drawing.)
NOTE
Check If the operating water pipes for opening/closing bowl are not connected the wrong way,
I.e. one for the other.
6.1.2 Electrical wiring

Make sure that the wiring has been done correctly. (Refer to the attached document & drawing.)
NOTE
• Make sure that a 60 to 100 mesh strainer Is attached In front of the gear pump.
• Make sure that a butterfly valve Is mounted on the sludge outlet pipe.
6.1 .3 Flushing
Completely flush the inside of oil pipes and operating water pipes.
NOTE
If the purifier Is re-started after an Insufficient flushing, the following malfunctions may occur:
• Damage to the gear pump and frequent breaks of the safety JOint
• Damage to the main cylinder seat surface and the main seal ring
• Damage to the valve seat surface
NOTE
Before you flush the Inside of the operating water pipes, disconnect the operating water flanges
from the purifier so the operating water Is not fed from the water supplying device Into the bowl .

6·1
6.1.4 Inspections prior to running (confirmation)
Always confirm the following subjects prior to running the purifier.
1. Make sure that an appropriate gravity disc has been employed in the bowl. (Refer to Section 3.3.)
2. Refill an appropriate type of lubrication oil in the gear case. This oil quantity should be confirmed
with the oil gauge.
3. Make sure that a correct pressure of operaling air is supplied. (0.5 to 0.9 MPa '=i 5 to 9 kgf/cm 2)
4. Open the source valve on the operating water pipe to make sure the pressure.
Total discharge 0.2 to 0.5 MPa ~ 2 to 5 kgf/cm 2
Partial discharge 0.35 to 0.5 Mpa '=i 3.5 to 5 kgf/cm 2
5. Either operate the solenoid valve or manually operate the respective valve to make sure that the
operating water for opening/closing bowl is properly flowing out. (Check before the bowl is installed,
with the operating water inlet pipe disconnected.)
6. Disconnect the sealing water pipe (steel pipe) and measure the quantity of the sealing water
and replacement water.
7. Make sure that the brake is in the non-braking position .
8. Make sure the direction of revolution .
To do this perform an immediate start-up - stop (within 3 sec) after turning on the starter power
and observe the arrow mark on the frame or motor fan.
9. In case of automatic specification, power on the control panel and make sure that the timer
setting value is appropriate. (Refer to Section 3.7.)
10. Make sure that the set pressure of the Leakage Monitor and set time period are appropriate.
(Refer to Section 4.)
11. Fully open the inlet valve, outlet valve, and by-pass valve of the oil pipe.
12. Make sure that the SELFJECTOR has been correctly assembled and fastened firmly.
(Refer to Section 2.2 of the Maintenance manuaL)
13. Open the butterfly valve at the sludge discharge outlet. 1
J
When you have disassembled the purifier to open the bowl for inspection and cleaning then
reassembled it, confirm the following subjects before restarting the operation. I
1. Make sure that the cap nut tying the bowl and vertical shaft together is tightened firmly.
2. Make sure that the alignment marks on the bowl and trap meet. 1
3. Assemble the bowl into the vertical shaft, check the height, and make sure that the bowl can be
easily rotated by hand.
4. Make sure that the jOints and traps (frame cover) of the piping are firmly tightened .
5. Make sure that the union nuts and cover nuts of the inlet pipe are firmly tightened.
.J...SELFJECTOR Instruction Manual 6-2 Operation Manual2

6.2 Start-Up
6.2.1 Precautions on start-up

f!.Jways carry out "Inspections Prior to Running ".
Note the following pOints at the start-up.
Sub 'ect Measures

Operation sound When an abnormal sound is heard, immediately stop the operation and
Vibration Vibration may temporarily occur just after start-up , however, this is not
an anomaly.
It will be reduced when the rated number of revolution is achieved.
At the rated number of revolution if the vibration is large, immediately stop
the 0 eration and ins ect the urifier and identi the cause.
Start-up time Usually the rated number of revolution is achieved in 3 to 7 minutes.
(The current value falls within 50 to 70% of the rating .)
If the rated number of revolution is not achieved even after a lapse of 8
minutes, immediately stop the operation and check the friction block
section.
6.3 Stop
6,3,1 Precautions on stop

1. On the way to complete stop , the bowl passes a period of critical speed . Unlike start-up, duration of
this critical speed is rather long and a larger vibration may occur. However, this is not an anomaly.
2.
& WARNING
Only alter making sure that the purifier completely stops, turn off the starter power and begin
necessary Inspections,
Before disassembling the purifier, always make sure that it has completely stopped. (Confirm this fact by
observing the safety jOint of the gear pump or motor fan .)
NOTE
For the Inspection procedure refer to the "Maintenance manual',

6-3
6.4 Automatic Specification (FSC· 1A, FBC·1A,2A)
SELFJECTOR
CV I
LM 0
B~ ~)--_---.J_-
V6?
~'r=-~;;;~~~~J===r=::i:ll~ I I
(l VI)
I V7
A~--~-e~--,------J
c V8
G '--+~---------------------+----------~--~~~
I I
tF t
D
Fig. 6·1
V5 : Flow control valve

V6 : Pressure control valve
A : Feed liquid inlet
B : Light liquid outlet
V7 : Feed liquid inlet valve
C : Compressed air inlet
VB : By·pass valve
D : Sludge & Heavy liquid outlet
V9 : Operating water inlet valve
E: Water inlet
V10 : Butterfly valve
F : Operating water drain
SV1 : Solenoid valve for water (for opening bowl )
G : Return
SV2 : Solenoid valve for wal er (for closing bowl)
SV3 : Solenoid valve for water (for sealing water & © :Compound gauge
replacemen t waterl ® :Pressure gauge
SV4 : 3·way solenoid va lve (for feed valve) ® : Flow meIer
e!) : Thermometer
CV1 : Feed valve
LM : Leakage Monitor
DD : Discharge Detector (opti on)

6-4
I
6.4.1 Start-up
Use the following procedure for start-up.
Step 1
Before start-up, make sure that the valves p./5,V6,V7,VB,V9 , and VIO] are fully open .
Step 2
Operation Check item
After powering on the starter, depress the [START] Make sure that the operation sound and vibration
button to start up the purifier. are normal.
After the start-up make sure that the current value
falls within 50 to 70% of the rating .
NOTE
Refer to Operating manual1 Table 4-3.
Usually the rated number of revolution can be achieved 3 to 7 minutes following the start-up.
Step 3
Start the oil heater. Make sure that the feed liquid is circulating in the oil
heater and heated up to the given temperature.
NOTE
Such as fuel 011 A does not have to be heated.
Step 4
Turn the power switch on the automatic control Processes of [Opening bowl] ~ [replacement
panel to ON , then depress the [AUTO.START] push water] ~ [Discharge] ~ [Sealing water] ~
button. [Feeding] will advance in this order.
Confirm the discharge operation by the increase of
current reading or discharge sound.

6-5
SteD5
Ooeration Check item
After making sure that the purifier-run enters, Confirm the given flow rate with the flow meter.
regulate the by· pass valve VB and flow control Make sure the pressure at the light liquid outlet
valve V5 to a given feed rate. side when V6 is 1ully open.
After the feeding, make sure that no oil leaks out in
the sludae outlet side and heavy liquid outlet side.
NOTE
Always make sure the pressure at the light liquid outlet side when V6 is 1ully open. This is
necessary 10r Leakage Monitor adjustment.
When setting up the Leakage Monitor, re1er to 4. Leakage Monitor.
SteD 6
Throttle down the pressure control valve V6 to the The Adjust pressure LED (green) on the Leakage
set pressure of the Leakage Monitor, then turn the Monitor starts flashing when the pressure is within
power switch of the Leakage Monitor to ON. ± 15% of the set pressure, and changes to
continuous lighting when it is within +3%.
NOTE
When the 011 temperature becomes stable (10r approximately 5 minutes) after starting the
1eeding (approximately 5 minutes), re·con1irm the pressure at the light liquid side so that it is
consistent with the set pressure on the Leakage Monitor. 11 they are different, adjust V6
while watching the Adjust pressure LED.
Step 7
Turn on the power switch of the Discharge Make sure that the Rotation display LED (green) is
Detector, if supplied, to start it. flashing.
Make sure that the Trouble display LED (red) turns
off.
NOTE (Optional specification)
If the Rotation display LED of the Discharge Detector does not flash or when the Trouble
display LED is light, adjust the distance between the horizontal axis and the proximity switch.
For details, refer to 5. Discharge Detector (DO) or 6.12.5 In the Maintenance Manual .

6·6
6.4.2 Stop
ill WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the
bearing section) Is present, stop the purifier as soon as possible by depressing the
'Emergency Stop" push button.
Slop the purifier with the following procedure.

Step 1
Stop the oil heater.
S tep 2
Depress the [AUTO.STOP] push button on the The feed liquid valve CV1 closes and the
automatic control panel. sequential process of [Replacement] ~
[Discharge] ~ [Stop] automatically follows.

current reading and discharge sound.
Step 3
After making sure that the SELFJECTOR Also make sure that the other valves and cocks are
completely stops, close both the feed liquid inlet closed .
valve V7 and butterfly valve V10 .
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety jOint at the
horizontal shaft gear pump or the motor fan. If an optional Discharge Detector is incorporated,
its Rotation display LED (green) will be flashing during the bowl revolution and turn on when
the SELFJECTOR stops.
.t...SELFJECTOR Instruction Manual Operation Manual2

6·7
6.5 HIDENS System Configuration (FSH-1A)
SELFJECTOR SV'I
s
CV I
F(
I
~"
II ~ I I
e-
O)
0:
,.J
0
JITU
G ~-4~~------------------------~------------~--~~~~ f'"
I
V8
~
F 0
Fig. 6-2
VS : Flow conlrol valve A : Feed liquid inlet

V6 : Pressure control valve B : Light liquid outlet
V7 : Feed liquid inlel valve C : Compressed air inlet
VB : By-pass valve D : Sludge & Heavy liquid outlet
V9 : Operating water inlel valve E : Water inlet
V10 : Butterfly valve F : Operating water drain
SV1 : Solenoid valve for water (lor opening bowl) G : Return
SV2 : Solenoid valve for water (for closing bowl)
replacement water) ® :Pressure gauge
SV4 : 3-way solenoid valve (for feed valve) ® :Flow meter
CV1 : Feed valve Ci) : Thermometer
DD : Discharge Detector
WD : Water Detector

6-8
6.5.1 Start-up
Step 1
Before start-up , make sure that the valves fY5,V6,V7,V8,V9, and Vl 0] are fully open.
Step 2
After powering on the starter, depress the [STARl] Make sure that the operation sound and vibration
button to start up the purifier. are normal. After the start-up make sure that the
current value falls within 50 to 70% of the ratinQ .
NOTE
Refer to Operation manual1 Table 4-3.
S lep 3
Start the oil heater. Make sure that the feed liquid is circulating in the
oil heater and heated up to the Qiven temperature.
Step 4
Turn the power switch of the automatic control The power lamp turns on.
panel to ON. The power LED (Red) LED turn on .
Turn the operation mode switch on the Water
Detector to "Manual".
Slep 5
Depress the [AUTO.STARl] push button on the Processes of [Closing bowl] => [replacement
automatic control panel. water) => [Discharge) => [Sealing water) =>
[Feeding) will advance in this order.

6-9
Step 6
After making sure that the purifier-run enters, Confirm the given flow rate with the flow meter.
regulate the by-pass valve V8 and flow control Make sure the pressure at the light liquid outlet
valve V5 to a given feed rate. side when V6 is fully open.
After the feeding , make sure that no oil leaks out in
the sludge outlet side and heavy liquid outlet side.
NOTE
Always make sure the pressure at the light liquid outlet side when V6 Is fully open. This is
necessary for Leakage Monitor adjustment.
When setting up the Leakage Monitor, refer to 4. Leakage Monitor.
S tep 7
Throttle down the pressure control valve V6 and The Adjust pressure LED (green) on the Leakage
adjust the set pressure of the Leakage Monitor to Monitor starts flashing when the pressure is within
2
between 0.18 and 0.2 MPa (1.8 to 2.0 kgf/cm ) , ± 15% of the set pressure, and changes to
then turn the power switch of the Leakage Monitor continuous lighting when it is within ± 3%.
to ON.
NOTE
When the 011 temperature becomes stable (for approximately 5 minutes) after starting the
feeding (approximately 5 minutes), re-confirm the pressure at the light liquid side so that It Is
consistent with the set pressure on the Leakage Monitor. If they are different, adjust V6
St ep 8
Detector, if supplied , to start it. flashing.
off. I
NOTE
t
display LED is light, adjust the distance between the horizontal axis and the proximity switch.
For detailS, refer to 5. Discharge Detector (DO) or 6.12.5 In the Maintenance Manual.
Step 9
Depress the [Start] push button on the Water Out put control start signal to Water Detector after
Detector to begin the control. the set period of T025 elapses.
)..SELFJECTOR Instruction Manual Operation Manual2

6-10
6.5.2 Stop
& WARNING
"Emergency Stop" push button.
Stop the purifier with the following procedure.
Ste 1
o eration Check item
Sto the oil heater.
2
Depress the [AUTO.STOP) push button on the The feed liquid valve CV1 closes and the
automatic control panel. sequential process of [Replacement) ~
[Discharge) ~ [Stop) automatically follows.
current readin and dischar e sound.
Ste 3
completely stops. close both the feed liquid inlet closed.
valve V7 and butterfl valve V1 O.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety JOint at the
horizontal shaft gear pump side or the motor fan. If an optional Discharge Detector's Rotation
display LED (green) will be flashing during the bowl revolution and turn on when the
SELFJECTOR stops. (This Is standard for HIDENSE system configuration.)

6-11
6.6 Automatic Specification (FSP-l A)
SELFJECTOR SV'I
- c
",.
CV l
I
~u
E
Il - ~ V6 Y 'l~V. ...
~
c
~----~----+-+~I:=:'/
I
..., 1
== Ifjj @ j qJ
I V7
o -~~~----------------------~----------+---~~~
I
f'"
I
\8
~ ~
o
Fig. 6-3
V5 : Flow control valve A : Feed liquid inlet

V6 : Pressure control valve B : Ughl liquid ou\lel
V7 : Feed liquid inlet valve C : Compressed air inlel
VB : By·pass valve D : Sludge & Heavy liquid ou\lel
V9 : Operating water inlet valve E : Water inlet
VIO : Butterfly valve F : Operating water drain
SVI : Solenoid valve for water (for opening bowil G : Return
SV2 : Solenoid valve for water (for closing bowil
replacement water) ® : Pressure gauge
SV4 : 3·way solenoid valve (for feed valve) ® :Flow meter
SV9 : Solenoid valve for water (for opening bowl for partial) CD :Therm ometer
CVI : Feed valve

6-12
6.6.1 Start-up
Step 1
Before start-up, make sure that the valves p./5,V6,V7,V8,V9, and VI 0) are fully open .
Ste 2
After powering on the starter, depress the [START) Make sure that th e operation sound and vibration
button to start up the purifier. are normal.
After the start-up make sure that the current value
falls within 50 to 70% of the ratinQ.
NOTE
I Refer to Operating manual1 Table 4-3.
~
Usually the rated number of revolution can be achieved 3 to 7 ml nutes following the start-up.
Ste 3
Start the oil heater. Make sure that th e feed liquid is circulating in the oil
heater and heated up to the given temperature.
NOTE
Ste 4
Turn the power switch on the automatic control Processes of [0 pening bowl) ~ [replacement
panel to ON , then depress the [AUTO.START] push water) ~ [Disc harge) ~ [Sealing water) ~
button. [Feeding) will adv ance in this order.
Confirm the disch arge operation by the increase of
current readin or discharQe sound .
.... SELFJECTOR Instruction Manual 6-13

Operation Manual2
~
Step 5
After making sure that the purifier·run enters, Confirm the given flow rate with the fl ow meter.
regulate the by·pass valve V8 and flow control Make sure the pressure at the light liquid oullet
valve V5 to a given feed rate . side when V6 Is fully open.
the slud e outlet side and heav Ii uid outlet side.
NOTE
Always make sure the pressure at the light liquid oullet side when V6 Is fully open. This Is
When setting up the Leakage Monllor, refer to 4. Leakage Monitor.
Step 6
Throttle down the pressure control valve V6 to th e The Adjust pressure LED (g reen) on the Leakage
set pressure of the Leakage Monitor, then turn th e Monitor starts flashing when the pressure is within
power switch of the Leakage Monitor to ON . ± 15% of the set pressure, and changes to
continuous lighting when it is within ± 3%.
NOTE
When the oil temperature becomes stable (for approximately 5 minutes) after starling the
feeding (approximately 5 minutes), re-conflrm the pressure at the light liquid side so that II Is
consistent with the set pressure on the Leaka ge Monitor. If they are different, adjust V6
Step 7
Detector, if supplied , to start it. flashing.
off.
NOTE (Optional specification)
If the Rotation display LED of the Discharge 0 etector does not flash or when the Trouble
display LED Is light, adjust the distance betw een the horizontal axis and the proxim ily switch.
For details, refer to 5. Discharge Detector (DO ) or 6.12.5 In the Maintenance Manual.
i
I
I
).,SELFJECTOR Instruction Manual 6·14 Operation Manual2
6.6.2 Stop
& WARNING
When an unusually large vibration or sound (contact sound 0 r abnormal sound from the
bearing section) is present, stop the purifier as soon as possl ble by depressing the
• Emergency Stop· push bullon.

Ste 1
Sto the oil heater.
Ste 2
Depress the [AUTO.STOP) push button on the The feed liq uid valve CV1 closes and the
automatic control panel. sequential process of [Replacement) =:>
[Discharge) =:> [Stop) automatically follows.
Confirm the dis charge operation by the increase of
current readin I and discharQe sound.
Ste 3
After making sure that the SELFJECTOR Also make sur e that the other valves and cocks are
valve V7 and butterll valve V10.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety lolnt at the
horizontal shaft gear pump or the motor fan. If an optional Dis charge Detector is Incorporated,
Its Rotation display LED (green) will be flashing during the bo wi revolution and turn on when
the SELFJECTOR stops. (This Is standard for partial dlscharg e type.)
'---
6.7 SUPER HID ENS System Configuration (FSH-PA)
SELFJECTOR
r4Iq
t T T'-_ __
CV I
"~~ rr : ~ ~I~~------f-~~~F/====I~II~~I_I~-+~~
,(~,,!
: V7
A ~ -T--c«K:::J.----,-
~ -----'
GYJITU
110
LJ.....::..---·
r
c
G ~~~----------~I~----+
w
I --~~
f"
~ ~
D
Fig. 6-4
V5 : Flow con lrol valve A : Feed liquid inlet

V6 : Pressure control valve B : Light liquid outlet
V7 : Feed liquid inlet valve C : Compressed air inlet
VB : By·pass valve D : Sludge & Heavy liquid outlet
V9 : Operating water inlet valve E : Water inlet
V10 : Butterfly valve F : Operating water drain
SV1 : Solenoid valve for water (for opening bowl) G : Return
SV2 : Solenoid valve for water (for closing bowl)
replacement water) ® :Pressure gauge
SV4 : 3·way solenoid valve (for feed valve) ® :Flow meter
SV9 : Solenoid valve for water (for opening bowl for partial) GJ :Th ermometer
CV1 : Feed valve
WD : W ater Detector

6.7.1 Start-up
Use the following procedure for start·up.
Step 1
Before start·up , make sure that the valves p./5,V6,V7,V8,V9, and V10] are fully open .
S tep 2
After powering on the starter, depress the [START] Make sure that the operation sound and vibration
button to start up the purifier. are normal. After the start·up make sure that the
current value falls within 50 to 70% of the rating.
NOTE
Refer to Operation manual1 Table 4-3.
S tep 3
oil heater and heated up to the given temperature.
Step 4
Turn the power switch of the automatic control The power lamp turns on .
panel to ON. The power LED (Red) LED turn on .
Turn the operation mode switch on the Water
Detector to "Manual ".
Step 5
Depress the [AUTO.START] push button on the Processes of [Closing bowl] ~ [replacement
automatic control panel. water] ~ [Discharge] ~ [Sealing water] ~
[Feeding] will advance in this order.
'+"SELFJECTOR Instruction Manual 6· 17 Operation Manual2

r
Step S
After making sure that the purifier·run enters, Confirm the given flow rate with the flow meter.
regulate the by· pass valve V8 and flow control Make sure the pressure at the light liquid outlet
valve V5 to a given feed rate. side when VS Is fully open.
the sludqe outlet side and heavy liquid outlet side.
NOTE
Always make sure the pressure at the light liquid outlet side when VS Is fully open. This is
Step 7
Throttle down the pressure control valve V6 and The Adjust pressure LED (green) on the Leakage
adjust the set pressure of the Leakage Monitor to Monitor starts flashing when the pressure is within
between 0.1 8 and 0.2 MPa (1 .8 to 2.0 kgf/cm 2) , ± 15% of the set pressure, and changes to
then turn the power switch of the Leakage Monitor continuous lighting when It is within ± 3% .
to ON .
NOTE
When the 011 temperature becomes stable (for approximately 5 minutes) after starting the
feeding (approximately 5 minutes), re-confirm the pressure at the light liquid side so that it is
consistent with the set pressure on the Leakage Monitor. If they are different, adjust VS
Step 8
Detector, if supplied , to start it. flashing .
off.
NOTE
display LED Is light, adjust the distance between the horizontal axis and the proximity switch.
For detailS, refer to 5. Discharge Detector (DO) or S.12.5 In the Maintenance Manual.
Step 9
Depress the [Start] push button on the Water Out put control start signal to Water detector after
Detector to beqin the control. the set period of T025 elapses.

6.7.2 Stop
& WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from t he
"Emergency Stop" push button.
Ste 1
Sto the oil heater.
Ste 2
Depress the [AUTO.STOP] push button on the The feed liquid valve CVl closes and the
automatic control panel. sequential process of [Replacem ent] =>
[Discharge] => [Stop] automatically folio ws.
current readin and dischar e sound.
Ste 3
valve V7 and butterfl valve Vl O.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety JOint at the
horizontal shaft gear pump side or the motor fan. If an optional Discharge Detector's Rotatlon
display LED (green) will be flashing during the bowl revolution and turn on when the
SELFJECTOR stops. (This Is standard for SUPER HIDENSE system configuration.)
~SELFJECTOR Instruction Manual 6· 19 Operation Manual2
L.-
6.8 Manual Specification (FAP-11)
V I SV 4
W
LL:
1)'1
V9
.,,'\'-
t
E
CV I
t
C
'"
....
=
~
~
'"
B ..-
" 1 1= 1 ' "~
A .....
V7
L J
G "-
I
l'"
I
\ 8
~ +
F D
Fig. 6-5
VI : Cock (for opening bowl)

V3 : Glove valve A : Feed liquid inlet
V5 : Flow control valve B : Light liquid outlet
V6 : Pressure control valve C : Compressed air inlet
V7 : Feed liquid inlet va lve o : Sludge & Heavy liquid outlet
VB : By-pass valve E : Water Inlet
V9 : Operating water inlet valve F : Operating water drain
VI0 : Butterfly valve G : Return
SV2 : Solenoid valve for water (for closing bowl) © :Compound gauge
SV4 : 3·way solenoid valve (for feed valve) ® : Pressure gauge
CVl : Feed valve ® :Flow meter
LM : Leakage Monitor CD :Thermometer
J..SELFJECTOR Instruction Manual 6·20 Operation Manual2

6.B.l Start-up
Use the following procedure for start· up.
Step 1
Before start-up, make sure that the valves take the following positions:
Full open : V5,V6,V7,V8,V9, and Vl0
Full close: Vl V3 CVl and SV2
Step 2
After powering on the starter, depress the [START) Make sure that the operation sound and vibration
button to start up the purifier. are normal. After the start-up make sure that the
current value falls within 50 to 70% of the rating.
NOTE
Refer to Operation manual 1 Table 4-3.
St ep 3
Start the oil heater. Make sure that the feed liquid is Circulating in the
NOTE
S tep 4
Open the manual handle of the solenoid valve SV2 When the supply of operating water for closing
for 20 to 30 seconds to supply the operating water bowl is completed, close the manual handle of
for closing bowl so that it is closed . the valve.
Step 5
Fill the measuring hopper with a specified quantity When the refill is completed , always make sure
of pure water, and open the globe valve V3 to that V3 is closed.
refill the bowl (supply of replacement water) .
NOTE
The Inside surface of the measuring hopper has a mark to show the quantity.

6-21
Ste 6
Open the cock (for opening bowl) VI for Confirm the discharge operation by the increase of
approximately 2 seconds to supply the operating current reading or discharge sound.
water for opening bowl so that water in the bowl
NOTE
Perform flushing inside the bowl.
Ste 7
When the discharge is completed , close the cock
VI and open the solenoid valve SV2 for 20 to 30
seconds to supply the operating water for closi ng
bowl.
Ste 8
When the refill is completed, always make sure
that V3 is closed.
NOTE
Same as above step 5.
Ste 9
ush button.
Ste 10
Regulate the flow control valve V5 and by· pass Confirm the given flow rate with the flow meter.
valve VB to a given feed rate. Make sure the pressure at the light liquid outlet
side when V6 Is fully open.
After the feeding , make sure that no oil leaks out
in the sludge outlet side and heavy liquid outlet
side.
NOTE
Always make sure the pressure at the light liquid outlet side when V6 Is fully open. This Is
)..SELFJECTOR Instruction Manual 6-22 Operation Manual2

Ste 11
aeration Check item
set pressure of the Leakage Monitor, then turn Monitor starts flashing when the pressure is within
the power switch of the Leakage Monitor to ON . ± 15% of the set pressure , and changes to
continuous lightin when it is within ± 3%.
NOTE
When the oil temperature becomes stable (for approximately 5 minutes) after starting the
feeding (approximately 5 minutes), re-confirm the pressure at the light liquid side so that It Is
consistent with the set pressure on the Leakage Monitor. If they are not, adjust them while
watching the Adjust pressure LED.
Sludge discharge procedure

When attempting a sludge discharge during feed-run, first depress the [STOP FEEDING) push
button on the alarm panel to stop supplying the feed liquid to the SELFJECTOR. Then , follow
Steps 5, 6, 7, 8 and 9 In this order.
) .SELFJ ECTOR Instruction Manual Operation Manual2

6-23
6.8.2 Stop
& WARNING
bearing section) is present, stop the purifier as soon as possible by first depressing the
· STOP FEEDING'push button, then depressing the [Stop] push button on the starter.
Ste 1
Sto the oil heater.
Ste 2
Depress the [STOP FEEDING] push button on the
alarm anel to close the feed valve CV1 .
Ste 3
Fill the measuring hopper with a specified quantity When the refill is completed, always make sure
of water, and open the globe valve V3 to refill the that V3 is closed.
Ste 4
Open the cock V1 for approximately 2 seconds to Confirm the discharge operation by the increase of
e.
Ste 5
Depress the [STOP] push button of the starter to
sto the motor.
'+"SELFJECTOR Instruction Manual Operation Manual2

6·24
Step 6
completely stops , close both the feed liquid inlet closed.
valve V7 and butterfly valve VI o.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joint at the
horizontal shaft gear pump or the motor fan .
.J..SELFJECTOR Instruction Manual Operation Manual2

6·25
6.9 Manual Specification
Vl
cti:
---ll 1)'1
V9
•
t
E
( ~V\
-
~
(j)
F C1l
(j)
LM .r::
B+- , ~
V6 g /Y
l
V4
0
I " IB ' II~ I I
~
A-'
V7 K L J~ K
SELFJECTOR
T" Vl0
G+-
T
va
I I
Fig. 6-6
•F •
D
V1 : Cock (lor opening bowl) A : Feed liquid inlel

V3 : Glove valve B : Lighl liquid outlet
V4 : Glove valve for return D : Sludge & Heavy liquid outlet
V5 : Flow control valve E : Water inlet
V6 : Pressure control valve F : Operating water drain
V7 : Feed liquid inlet valve G : Return
va : By·pass valve
V9 : Operating water inlet valve © :Compound gauge
V10 : Butterfly valve ® :Pressure gauge
SV2 : Solenoid valve for water (for closing bowl) ® :Flow meter
LM : Leakage Monitor CD :Thermometer

6-26
6.9.1 Start-up
Step 1
Before start-up, make sure that the valves take the following positions:
Full open: V4,V6,V7,V8,V9, and V10
Full close : V1 , V3 V5 and SV2
S tep 2
After powering on the starter, depress the [STARll Make sure that the operation sound and vibration
push button to start up the purifier. are normal. After the start-up make sure that the
current value falls within 50 to 70% of the ratinq .
NOTE
Refer to Operation manual 1 Table 4-3.
Step 3
NOTE
S tep 4
Open the manual handle of the solenoid valve SV2
for 20 to 30 seconds to supply the operating water
for ciosinq bowl so that it is closed.
Step 5
Fill the measuring hopper with a specified quantity When the refill is completed, always make sure
of pure water, and open the globe valve V3 to that V3 is closed .
refill the bowl (supply of replacement water).
NOTE
The Inside surface of the measuring hopper has a mark to show the quantity.
.... SELFJECTOR Instruction Manual 6-27 Operation Manual2

Ste 6
Open the cock (for opening bowl) V1 to supply the Confirm the discharge operation by the increase of
operating water for opening bowl so that water in current reading or discharge sound.
ed .
NOTE
Perform flushing inside the bowl.
Ste 7
When the discharge is completed , close the cock
VI and open the solenoid valve SV2 for 20 to 30
seconds to supply the operating water for closing
bowl.
Ste 8
Refill the bowl with a specified quantity of pure When the refill is completed, always make sure
that V3 is closed.
NOTE
Same as above step 5.
Ste 9
Open flow control valve V5 fully. After it, gradually Make sure that the by-pass valve VB is fully open .
o en the feed Ii uid inlet valve V7 for feedin .
Ste 10
After the feeding , close the glove valve for return Confirm the given flow rate with the flow meter.
V4, regulate the by-pass valve VB and feed control Make sure the pressure at the light liquid outlet
valve V5 to a given feed rate. side when V6 Is fully open.
After the feeding, make sure that no oil leaks
out in the sludge outlet side and heavy liquid
outlet side.
NOTE
Always make sure the pressure at the light liquid Llutlet side when V6 is fully open. This Is
necessary lor Leakage Monitor adjustment.

6·2B
St ep 11
set pressure of the Leakage Monitor, then turn Monitor starts flashing when the pressure is within
the power switch of the Leakage Monitor to ON . ± 15% of the set pressure, and changes to
continuous lighting when it is within ±3%.
NOTE
When the oil temperature becomes stable (for approximately 5 minutes) after starting the feed
(approximately 5 minutes), re-conflrm the pressure at the light liquid side so that It Is
consistent with the set pressure on the Leakage Monitor. If they are not, adjust them while
watching the Adjust pressure LED.
Sludge discharge procedure

When attempting sludge discharge during feed-run;
1. Turn the power switch of the Leakage Monitor to OFF.
2. Fully open the globe value for return V4.
3. Close the feed liquid Inlet valve V5 to stop supplying the feed liquid to the SELFJECTOR.
4. Accomplish Steps 5,6, 7,8,9 and 10 In that order.
5. When the feeding Is restarted and the liquid pressure reaches the monitor set level, set the
power switch of the Leakage Monitor to ON.
NOTE
For ON/OFF control of the Leakage Monitor, use the push button on the power switch box. If
the starter Is the one supplied by MKK, this power switch Is found In the starter panel.
~SELFJECTOR Instruction Manual

6·29 Operation Manual2
6.9.2 Stop
ill WARNING
bearing section) Is present, shut off the supply of feed liquid, then Immediately depress the
[Stop) button on the starter to stop the purifier.
Step 1
Stop the oil heater.
St ep 2
Turn off the Leakage Monitor power.
After fully open the glove valve for return V4 and
by·pass valve V8, close the feed liquid inlet valve
V7.
Step 3
Fill the measuring hopper with a specified quantity When the refill is completed , always make sure
of water. and open the globe valve V3 to refill the that V3 is closed.
bowl (supply of replacement water) .
Step 4
Open the cock Vl for approximately 2 seconds to Confirm the discharge operation by the increase of
discharge the sludge. current reading or discharge sound .
After this discharQe. close cock Vl.
S tep 5
Op.eration Check item
Depress the [STOP) push button of the starter to
stop the motor.

6·30
Step_6
completely stops , close both the feed liquid inlet closed .
valve V7 and butterfly valve V1 O.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety Joint at the
horizontal shaft gear pump or the motor fan .

6-31
7 Suspension
If the oil purifier will not be used lor a long period of time (more than 3 months) carry out the following
inspection, maintenance and service activities .
7.1 Preparations for Suspension

1. The frame and trap should be disassembled for cleaning . After completely removing moisture,
apply rust-preventive oil all over the inside surface. The trap must be removed from the purifier
main body and separately covered with a vinyl film , etc.
2. After disassembling and cleaning, the bowl should be applied lubrication oil, then re-assembled .
Apply rust-preventive oil on the outside surface of the bowl, and store it separately without
re-assembling in the vertical shaft.
3. The vertical and horizontal shafts should be disassembled for cleaning . After completely removing
moisture, apply rust-preventive oil all over the surface, then re-assemble them in the purifier main
body.
4. The inside surface 01 the gear case should be applied rust-preventive oil after cleaning . Do not refill
lubrication oil before starting operation.
5. After disassembling and cleaning, the gear pump should be applied lubrication 0 11, then
re-assembled. Accumulated oil , if present in the pump connecting tube, should be completely
removed in advance so that it from does not flow into the gear pump .
6. Close the source valve of the operating water pipe, then drain water from the pipe and open the
flange.
7. Clean the detectors and solenoid valves, then pack them together with desiccants.
ill CAUTION
• Put desiccants Into the starter and control panel, and cover the exteriors with a vinyl film,
etc. Condensation due to significant moisture may cause rust InsIde. Close the butterfly
valve at the sludge outlet. If the butterfly valve Is open during
suspension, vapors from the sludge tank may cause the shaft system to be oxidIzed .

7.2 Maintenance during Suspension
7.2.1 Purifier main body and mechanical components
• Carry out quarterly inspections. centering on the bearing section, to make sure of freedom
from rust.
• Carry out the 6-month periodical inspection and execute the rust prevention measures.
7.2.2 Electrical component

Carry out the 6-month periodical inspection and replace desiccants, then perform complete seal-up.
7.3 Resuming Operation

Before resum ing the operation, carry out inspections according to "6.1.4 Inspections prior to running".
On the electrical components perform insulation checks on each terminal and coil to make sure they
have a dielectric resistance 1 M Q or greater.
7.4 Other
ill CAUTION
When the purifier has not been used for a long period of time (more than 3 months). carry out
Inspections centering on the bearing section prior to resuming the operation.
• Check that the bearings are all rust-free.
• Be sure to replace rusted bearings.
• Be sure to oil the bearings before starting the operation .

DOCUMENT AND DRAWING No. of
!J! I±l 1&1 11 Copies jilT:T:
I----,--F-
OR-C-O-N-F-
ER-E-
NC-E----+-~ TOYOHASHI SHIPBUILDING CO.,LTD .
jg III III 1&1
FOR SPECIFICATION
9
~.Att~.
FOR APPROVAL s ~'5 163
SHIP No.:
1111 J1; m III 1&1 fa ~ : diii " diis :'tHiliil / 3560
FOR CONSTRUCTION SERVICE:
III ~ :
!...........
O'TY
4
I '" III 1&1 No. 1 No.2 ! 2
o FOR COMPLETION
4
FUEL OIL PURIFIER ! setls
...................................................... ··········f··········
% fflt 1&1
! setls
...................................................... ··········1··········
! setl s
MODEL No.:
lIl! ~ : SJ80F
NOTICE:
Refer to the following publication before
designing and setting out the
KOTA GUNAWAN installation work aboard the ship.
MITSUBISHI SELFJECTOR
OUTUNE OF FITTING- OUT ABOARD
LI ST NO . 8M- (
Sill N KURUSIHMA
J)OCKYAIlJ) CO., LTIl. 1I~l\!:ft&UM~I.I:::~ [",,(,1;1, ~IDlrrO)
f=..;mlll'J • .a~ ..ltI.JHIJ

~ ""# JIllII.' :I: 't
KOTA GUNAWAN
MACHINERY ENGINEERING DEPARTMENT
L 1ST NO. 8M- 2.
SIIIN KURUSHIMA MITSUBISHI KAKOKI KAISHA, LTO.
DOCKYARD CO., LTD.
=~iI:IfI~~~tl
il~tHl!jgf\ il~tHWftlll
A / / } /2 J
KOTA GUNAWAN *
".
Approved
Ch~~k;d"
~: /V, r;::::; Tc4!./ACL-.
""""""." ".,," "..'5'." 0/2ii "" "." "..."".. "" .... ".
Lt ST NO. 8M- 3 Iii 18 : V 7. ~ ' q,,~
SHIN KUIWSHIMA .................... -..........p:~... ~.~...........................................
Made
DOCKYAIW CO. , LTD. i'!' fflt : %.~
Date ,
J3 f1: JA N. - 31 - 03 ~a1ir: NONE
I__ __ ____~-_-~--~--~---+------~-------------L~~~----~
1- -1-- - -----+--4--+-
1 - + - -1Our order No. :
1 --I---- ~ tt I . :
1--f-.---.---I--- + - -...J.....
:':11668,';,,11668, ',,: 11606/ A41689
Revision Date Appr. I Chkd Made
/
SUPPLYLIST
a J/.A
{ff It 1313 r Our order No.: A415501A41553
it I 'It:
!l'1<
No. NAME ~ ~ Q' TY~II; REMARKS {R; ~

*
0 I
il!l i.
Oil pur ifier
it Il!t
Oil purifier starter
2
With Leakage monitor
2
il!l ~ it UHa !IiJ~
Automatic control device Control panel and valves

0 3 1
13 lb 1~ ~ II Type : FBC -2 GDS
Alarm device Alarm panel and valves

4 Type :
¥m~fft
Water detector
5
*:St~~~
Temperature switch
6
II.Jl ?' .-( 7 T
Separated feed pump Wit h separated feed pump starter
7
jJlJ II ;f, /' 7' jJIJlI;jV7'!lalb~11~
Oil heater (Steam type) With temperatue regulator II.liII#fi~

8
fI. J\ '<I:: il!l iJo ~ ~ Steam trap valve unit AT-Ar7~7 ·"='l r
Electric oil heater With heater control box

9
.~'<I::il!liJD~~ iJD~~$IHiIP;f, 77?11~
Oil strainer
10
il!l.:t...~
Butterfly valve
0 II 2
, { 11 7 7 .-( #
Work table
12
Mr~
k
C
Tool
0 13 I
I A-
Spare parts
0 14 2
'fo«1i,ll,
15
NOTE :
The it ems in a circle in the first column (*) show items to be su pplied by
MITSUBISHI KAKOKI KAISHlA, LTD .
i± tc:
Jg - • (*) I;: 0 1'll a- fit... "( <b .0 t (f) ~t , In> ~± 1Jt ~~ ,ll, 13 't' T •
f± ~
TYPE/ MODEL MITSUBISHI SELFjECTOR
m! # =
- § -i!)v7~"'??' TYPE: SJ80F
THROUGHPUT Rated capacity II¥ v: ~ :I: 24400
CAPACITIES Marine diesel oil
Actual
L/H capacity A f! iW 14 mm2/s at 40'C23600
~ 180 mm 2/5 at 50'C 11400
?i¥ Heavy fuel oil
C f! iW 380 mm 2/ 5 at 50'C 8100
500 mm 2/ 5 at 50'C 6400
~
it 700 mm 2/ 5 at 50'C 5200
Pre. 100/ 150 mm2 /s/40'C 15400
a .... Lubricating oil Cross H.
Det. 100/ 150 mm2 /s/40'C 9050
i12I r.l iW
Trunk P. Det. 100/ 150 mm2 /s/40'C 7800
(for FO. ) GP60F Suction head -4 m
PUMP Feed pump . -.... -......... -.... ........... ......... ..8100 L/h
- .... .. ..... ...... ... ..... ......... ..............
;f-:..--7" (Gear pump)

.... ..... ..... . . . ... -. ............. -........... -.- .. __.. .. -........... .. -.. -.- , -
L/H ~ibl:;.;f-:..--7"
Discharge pump
p.±tIl ;f-:..--7" (Centripetal pump) Delivery head 20 m
BOWL Bowl speed -1 Bowl mass

5600 min 250 kg
1Elf.iii* IEl f.ii i1Ul' IElEI*IU:
MOTOR Output
AC 440V, 60Hz, 15 kW, 4 Poles,
fllIJ-tI til 1;
ELECTRIC SOURCE Power source lIJ1;fl~ AC 440V, 60Hz, 3 Poles
fM~1Il:1lm Control source 1fl!J~.~ AC 100V, 60Hz, I Poles
CABLE Detector & Solenoid valves: Gland UIS F8801)
15c,PG9,PG Il,PG13.5,PG16
ENTRANCE/ S ~ ~ ~, 111 m # ?"7:--~'if1":
flkj5 I ib;i]~
Panel : ::1-,,-:..--;1"
Coaming
/~*)v :
CLASS OF SHIP NK TOTAL MASS (With motor 1ltI!J-tI~u )

A'J m ~ 1( it 1150 kg
NAME PLATE For use : E r h ~Jc For notice: E Ill" h ~Jc
jg ~ J!l i!jg~ : ng is l±:@;jg~: n is
FINISH COLOR Munsell No. :

~ ~ @. ",,:..--t;)vNo. : 10GY8/ 4
UTILITY Oil Water

Flange jlS 5K jlS 5K
':>-T{YT{ connection iW 71<
77:;,,'~1iit
Sludge outlet
jlS 5K
"77'" til [:l
Pressure Water O.2-0.SMpa Air O.S-O.9Mpa Steam

ff 1; {2.0-S.0kg/cnf)
REMARKS A41550/ A41S53
* ~" {S.O-9.0kg/c nf) ~~
List No. : SJFOO7

iI ~
I
gil r" .. .. .. .. Electric
;§3 !: control
Automatic
panel / power• source
'"
i
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ftllMIIM
lit:
I I
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"fi,~,
r I __
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2. Connection
]'"" L J 1.J on i"le[ (to.: UD_' ,
11d t - ----- ~r~l i

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,
L- .t-i
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jl!~ '¥
D
tj F
r "-",
: : MKK SUPPLY
L . __ .. --.J
PART REMARKS
FLOW DIAGRAM SJ- F (FSC/FBC)
J.. MITSUBISHI KAKOKI KAISHA, LTD.

KI JAPAN 316696 iB
Form [ - 123
GENERAL THREE VIEW
"-
co
00
<..>
"-
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CO
u
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...,
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I,a1l,I,a1 o,l ll.!.J.

4-q, a 12./
a
Thermometer
• Th e l sIze is des l ined for
Ollf SI<1:ndard motor .
FI OW me I e r
cw
z
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Pipiof CODllectioc Bore D i mecs io D5 & Bore
~
E
:~ A Gear pump i 11. 1e t See *A pump NO GI G2 G3 $A *8
11 8 Ge.r pump outlet Se. *8 GPO SF II 2 . 5 16 . 2 I 361 25 A 25 A
ij C Dirty oil i II let
0 purified .11 o tI. tie t
40 A
40 A
GP 15F
GP20F
I 2I
130
I9
I9
366
366
25
25
A
A
25
25
A
A
• i!
1
E Slud,e & Water o 1J tie t See *E GP40F 126. 5 28 . 5 402 , 0A , 0A
o f~
z " F Operat IlL, ".ter outlet 40 A -= GP6 OF 135 28 . 5 402 40 A 40 A
E !!
G Seal i Df w.
t e r I a I. t 15 A
H Op eral ial .ater i Die t Mod. 1 *E
I5 A
(opea i D, bo.,l) S14 OF I 00 A
I Operatinf •• ter i Die t SJ50F I 50 A
15 A
(c los ill r bo_l) -I:. SJloF I 50 A
J.. MITSUBISHI KAKOKI KAISHA, LTD. 201565

. . . . '- III
/
DIMENSIONS OF SJ-F
~
SJlOF/FH SJI5F/ FH SJ30F/ FH SJ40F/ FH SJ50F/FH SJ80F/FH
al 1017 1017 1038 1224 - 1271 1391
al '. 1262 1262 1283 1520 1567 1689
a2 420 420 430 420 488 523
a3 410 410 423 508 539 581
a4 590 590 590 680 770 845
a5 267 267 267 325 325 340
a6 165 165 165 200 200 220
a7 150 150 150 155 155 155
a8 270 270 270 290 290 280
a9 125 125 125 165 165 180
alO 180 180 180 210 210 240
all 180 180 180 210 210 240
al2 24 24 24 24 24 28
bl 420 420 421 450 465 520
b2 223 223 223 335 335 335
b3 325 325 338 413 444 486
cl 597 597 598 695 710 765
c2 220 220 220 225 225 225
c3 537 537 552 590 620 662
c4 492 492 492 458 458 485
c5 325 325 325 225 225 225
c6 370 370 384 417 427 442
c7 492 492 492 563 563 590
c8 220 220 220 225 225 225
c9 416 416 429 417 427 442
dl 70 70 70 70 70 70
d2 320 320 330 320 355 390
el 197 197 197 372 372 399
e2 234 234 236 63 63 63
e3 150 150 155 343 358 373
fl 44 44 44 44 44 52
f2 50 50 50 55 55 55
f3 15 15 15 15 15 20
f4 60 60 60 60 60 80
UNIT (mm)
wi th Gear PlIIIP wi thou t Gear P\Illil (NP)

SEE DWG. No.
FAP,MAN. FSC,FBC FSH FAP, MAN. FSC,FBC FSH
S11 OF •15F-30F 201557 201559 201561 201558 201560 201562
SJ40F·50F-80F 201563 /201565 201567 201564 201566 201568
MITSUBISHI KAKOKI KAISHA, LTD. F10a001A

FRAME & COVER ASSEMBLY
..."-x
...
D
313 330 331
324 325 324 325
408
301
302
222 326 327
227
225 228
#"---241 242
406 226
208 ~l,..J,.-\----- 219 220
8fa 207
210 2 1 1 - - - - -
~ I 209
I I 40!)402
eli
'" I. 214 410
.,= iI
~ I:. I
216 _ _ _ ~ ~
J_---- 4o9
~
= :I 21~ t:;~~::=::===410
~ _'----404
!l 215 B
~~ II:'
Q 1\ 206
I
.. !t 218
• I
.. i r 202 203 204 205 201
N
-I_I
I!
; Ii
'" ,I
!( ..
Q II
q
I. A 332 333
i I
! • 231
o
;I
'.
406 243 244
z I. 229
E! I I
= 230
""
05
J... MITSUBISHI KAKOKI KAISHA, LTD. WG.No. 201357 / '

..
,... , "
I Parts Listl DWG. HO.: 201357
lSymb o I Parts name Material ~~ t Parts No.

201 7 v-l"("t(7) I) frame cast iron I 032069001
202 ~:IIl;F)v I- bo It structural steel 4 FIOl6045C
203 1;ft.lBl!~ sorinl! washer carbon steel wire 4 HIOl6DI
204 TtJ:btJ#E'ljZ/]\:/:l15 set screw coooer-alloy 4 EIIOIOJI
205 ~- I- /~ '.'l of / gasket fiber 4 LOl601005
206 7"7~ pi Ug cast iron I NAOOl5CI
207 :¥1'lJ/'\ gear cover cast iron I 292259001
20S ~:IIl ;f-)v I- bo It structural s Iee I 4 FIOOSOl2C
209 ~- I-/~ '.'l of / gasket 1i be r I 436163001
210 7"7~ plug structural sleel I 453010001
211 o I) /~ o ring NBR I AI0032A ~
212 45' $3TIbT .I)v;F 45' street elbow cast iron I NID040CI
213 45' "'\ / ~ 45' bend carbon sleel pipe I 450575001
214 il!Jiiitr~ oi I gauge retainer cast iron 1 45053S001
215 ~:IIl;F)v I- bo It structural s t ee I 2 FIOOS020C
216 ~- I-/~ '.'l of / gasket fiber 2 L06S05010
217 iJlil1i7f"7.7.. sight glass glass 1 403S09001 / '
21S 7V-L.::iL.Bl! rubber Dlate NBR 4 420S34001
219 7"7~ plug slructural steel 1 450643001
220 ~-I-/~';lof/ gasket f i be r 1 L07106120 ...-:
222 0 1) /~ o ri ng NBR 1 A20730A , P.'"
225 7"77'.'l1- bracket cast iron 1 20015S001
226 ~:IIl ;f-)v I- bo It structural s t ee I 3 FIOOS020C
227 0 1) /~ o ring HBR 2 AI004SA "" ./
228 77~ olul! cast iron 2 HAOOOSCI
229 aIllJll7"77'.'l1- beavy liQuid brackel cast iron I 200236001
230 ~:IIl;f-)v I- bo It slructural s tee I 3 Fl 00S020C
231 0 1) /~ o rinJ! HBR I AI004SA
242 l:f:I:Jtr pressure gauge - I 451346001
243 7"7~ plug slructural s lee I I 453011001
244 0 ') /~ o r i nJ! HBR I AI0032A I-
301 .7.. "7 '.'l :; lJ 1'\ sludge cover aluminium alloy casling 1 100749001
302 ~:IIl1\#~;F)v I- socket cap screw chromium molyhdenum steel 4 F3012030G
30S "'F~7-~ lower hood caSI -iron I 100750001
309 ~:IIl1\#,!;F)v I- socket caD screw chromium molybdenum s t ee I 4 F300S016G
310 0 ') /~ o ring HBR 1 A20135A L v-
311 0 ') /~ o r i nJ! HBR I A2005SA II: ~
312 .t~7- ~ uoper hood cast iron I 100751001
313 ~:IIl1\#,!;F)v I- socket cap screw chromium molybdenum steel 3 F300S016G
314 ~ :Ill ~"\ # E' .It Ib t.l t; socket set screw chromium molybdenum s I ee I I E400612G5
o o rillE
~
315 I) /~ HBR 2 AI0045A
316 !llltr thermolleter - 1 450566001 -
317 lJ I~- T ';I I- cover nul structural s I ee I I 316121001
31S o I) /~ o ring HBR I AIOOl5A .. ~
319 lIl}"D'I' inlet pipe stainless sleel I 201075103
320 ~:IIlT'L1- nul carbon s I ee I I GI027AIIO
321 .1111'/"'\"7 imoeller (2) bronze cas ling I 200166001
322 ftlll1'/",\"7 impeller (t) hronze cas ling 1 200165001 '-
323 o I) /~ o ring
324 Illti~'I'
325 ~ I- I~ ';I of /
connecting pipe (2)
gasket
HBR
slainless s tee I
1i be r
I A80227A
2 316132102
2 L06004215
:l
326 :J. :;t;"'T';I I- union nut cas t iron 3 409815001
327 o I) ;... ~ JIll it o ring relainer slructural sleel 3 450640001
329 ~ - I- I~ ';I :j:- ;... gasket fiber I L05004015 ,
330 .lIIti~'i' connecting tube (2) slainless sleel I 316133102
(32S):;t I) 7 -<? itt-;li · (241)~.trli. lllJklI(FACOOI) ~#!!ft"'F~"

In-case 01 32S(orifice) or 241 (llowmeter). refer 10 the' lisl(FACOOI) .
51 BOF 7H.. · ~j,1 Mt TS UB I SH I KAKOK I KA I SHA. LTD. F2080lA

I Parts List l DWG. No. :201357
lSymbo I Parts name Material Q' ty Parts No .

331 ~ - I- I~ =t- ;..-
") gasket fiber I L06004215
401 ilU€ I>'i 7 v =t- 'i' connecting tube ( I ) stainless s t ee I 2 319989106
402 ~- I-/~ ") =t-;..- gasket fiber 2 L06105115
403 .~til!'JE7v=t-W connec ling tu be (3) stainless steel I 316124106
404 ~ - I- I~ ") =t- ;..- gask et fiber I L06504615
405 ~- I-/~ ") =t-;..- gasket fiber I L06105115
406 tF 1117J< 7 v =t- 'i' water connecting tube stainless steel 3 316719106, .........
407 tF 1iJ7J< A 0 'i' operatinR water tube teflon 2 315000102
408 M7l<AD'i' seal inR water tube copper-alloY I 316134103
409 A7")~}l*l'l'i' sludge pipe rubber t 316139001
• 410 *-A)~;"- l' hose band structural steel 2 NBOl50GO
411 }l*l'l77 ;"-~ connecting flange carbon steel pipe I 20 1092103
(328);t I) 7 -{ A ~t;:f;t(24I)!1li:l;ft'I;t, lllJkff(FACOOI) ~~!!!!T~.'

In case of 328(orifice) or 241 (flowmeter), refer to the list(FACOOI) .
MITSUB ISH I KAKOK I KA I SHA, LTO. F20802A

PART LIST Orifice and Flow meter
ill J'a * ;t!! 7 -1 :A:&. {Nm :i:Jti ~ W+
SELFjECTOR Model: SJIOF/ FH SELFjECTOR Model: SjI5F/ FH

r.~m 1,l!i.jlf: SIIOF/ FH ~~m 1,l!iit : SJI5F/ FH
Gear Pump Model Orifice Flow meter Gear Pump Model Orifice Flow meter
:\"t;J;':t7'1,l!i.jlf ;t-Y7-(.A iiiEAmjf-~ :n;j;':/7 '1,l!i.jlf ;t-Y7-(.A iiiEAmjf-1t
GP08F 414213002 411082001 GP08F 414213002 411082001
GP15F 414214002 414378001 GP15F 414214002 414378001
GP20F 414215002 414379001 GP20F 414215002 414379001
GP40F - - GP40F 414217002 414381001
GP60F - - GP60F 414218001 414382001
SELFjECTOR Model: Sj30F/FH SELFjECTOR Model: Sj40F/ FH

1,l!i.jlf : SJ30F/FH r.~m 1,l!i.jlf : SJ40F FH
:n;j;':.-7'1,l!i.jlf ;t-Y7-(.A iiiEamjf-t+ :\"t;J;':t7'1,l!i.jlf ;t-Y7-(.A iiiEA~jf-!t
GP08F 414213002 411082001 GP08F - -
GP15F 414214002 414378001 GP15F 414214003 414378001
GP20F 414215002 414379001 GP20F 414215003 414379001
GP40F 414217002 414381001 GP40F 414217003 414381001
GP60F 414218001 414382001 GP60F 414218002 414382001
SELFjECTOR Model: Sj50F/FH SELFjECTOR Model: Sj80F/ FH

1,l!i.jlf : SJ50F/FH r.~. 1,l!iif : SJ80F/FH
:H;j;':.-7'1,l!i.jlf ;t-Y7-(.A iiiEAmjf-!t :\" t;J;':.-7'1,l!iif ;t-Y7-(.A iiiEA:llfjf-!t
GP08F - - GP08F - -
GP15F 414214003 414378001 GP15F - -
GP20F 414215003 414379001 GP20F 414215003 414379001
GP40F 414217003 414381001 GP40F 414217003 414381001
-..c::,
GP60F 414218002 414382001 ~ GP60F 453553001 414382001
MITSUBISHI KAKOKI KAISHA, LTD. ORFOOIA

BOWL ASSEM BLY
134
133
122
114
108
llO _ __
ll5 ~----.J
112
113
III
ll9
10 1 -==::::t;u:@'i--t.
12 4 ---HHL-II-....,+~,L.-I-fW.-I-/.
10 3 1-.1.¢:====-~
11 7 _----l"":>\O
118--~~1.....-
c
""z 107--l---E
'-' 105
en
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I • 104 109 106 102 123
! ,
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127 127 126 129 128
i If
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12 5
,j 131
130~~
I'
·!i 1!, 132--=t

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e
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=1=
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J.. MITSUBISHI KAKOKI KAISHA, LTD. WG.N o . 201359
..
,... , "
IParts Listl DWG. No. :201359
lSymbol ParIs name Material Q' I ParIs No.

special stainless s t ee I
~
101 @EII! bowl body I 032064001
102 0 1) /Ij o ring vi ton I AA0042F
103 J'x7'C/ knock Din stainless steel I 450547001
104 il<ti! J A)J, drain Dozzle cOPDer-alloY 2 450553001V
*1 105 :11''''1);''-'>' main cylinder special stainless s t ee I I 100724001
:11'''' I) / '>' main cyl inder special stainless steel 1 100725001
106 lJZrr'C;"- Din stai nless steel 1 452351001
107 0 1) ;,,-Ij o ring NBR I 408125002 ~
108 llrJ;]1\Ii distributor stainless s I ee I casting 1 100727001
109 lJZrr'C;"- Jli D stainless steel 1 452438001
110 lJZrr:f- key s tainless steel I 450614001
III ~1Ill& disc (J) s tainless steel I *I! 201286102
I 12 ..tll!l~IIl~ upper disc stainless s t ee I 3 201289102
113 il<IUi tOD disc slainless steel 1 100723104
114 Ol);"-Ij o r i nR NBR 1 A30130B ~
1I 5 @E~ft bowl hood special stainless s t ee I 1 032063001
o rinl!
~.
116 0 1) ;,,-Ij NBR 1 A80262B •
117 0 1) ;,,-Ij o rinR NBR 1 A00450B IJ
118 :ll'/~:;I:f ;,,- main seal ring nylon I 436402"001 ~
C I 19 @E~-t "./ I- bowl nul carbon steel 1 100695001
120 'IlIi:f-l' ;"-/~ I i gb t I i QU i d chamber bronze casting 1 200915001· ......
*2 121 II filii l!ravity disc stainless steel 1m *2
122 7-<7-.77':11- disc nut carbon steel I 201026001
123 @i;;-U;::1 'Y,., ~ bowl bush CODDer-alloY I 436396001 V
317751001 ~ I
124 Q-t ':l l- cap nut stainless steel I 45052800 1
125 1~)J,:1 jj -1 I' valve Iluide CODDer-alloY 2
126 0 1) ;,,-Ij o ring vi ton 4 AI1205F ~
~
127 Ol);,,-Ij o rinll vi ton 4 A420HF
128 I~ -1 0:;1 I- It )J,:1 pilot valve titan 2 450530001
129
130
0 1) ;,,-Ij
It)J,:1,.,- I-
o rinll
valve seat
v i Ion
nylon
2
2
A42019F
4363gs001 t;(
131
132
0 1) ;,,-Ij
It)J,:1-t ':I I-
o r i nil
valye nul
v i Ion
carbon s I ee I
2
2
A41014F
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133 I~ 'Y:f / nackinl! t e f I on I 450051001 V
134 alli:f i'" ;,,- I~ beavy liquid chamber stain le ss sleel I 200164102
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Special coaled parts for c heavy oil.
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SJ80F ~U MITSUBISHI KAKOKI KAISHA, LTD. FI080lS
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J. MITSUBISHI KAKOKI KAISHA, LTD. WG.No . 201360
, ... 1·"1
i Par1:s Lis1: J DiG. No.: 20 1360
Symbol Parts name Material Q' h Parts No.

501 ~UIJ 50HZ vertical shaft 50HZ special alloy steel I 100755001
!!UiIi 60HZ vertical shaft 60HZ special alloy steel I 100754001 / '
./502 .e~JllJUi lock washer structural steel I J3013CO .... ~
503 .~Jll-t ":lr locknut structural steel I J2013CO
504 J:.$*iIi~ "?;/"./7' bearing housing (J ) carbon steel I 100752001
. 505 o I) "./ 7' o ring NBR 2 A20225A
506 J:. $Ii Q j!j!.t spring retainer (]) stainless steel 6 450636001
507 J:.$liQ~ spring case carbon steel 6 450637001
508 J:.$liQ upJler sprin.'! spring steel 6 411985001 f'
509 J:. $*iIi~ A I) -7' bear in.'! sleeve carbon steel I 201077001
510 J:.$.~7"-A bear in!! case (J) carbon steel I 201078001
511 ~';'{,:E.~ ball bearing (J ) bearing steel I 116313J8 ~
512 ~rr:f- key carbon steel I CI06025A2
513 J:.$.~n J' bearing cover (]) cast iron 1 100753001
514 '" 1'J ;f. Jv r bolt structural stee l 3 FIOl6105C
515 liQl!I!~ spring washer carbon steel wir e 3 HIOl6Dl
516 J:.$*iIi~:f-\' ":I7' 1 bearing cap_ (1) aluminium alloy cas tin.'! 1 450634001
517 o I) "./ 7' Orin.'! NBR 1 A30060B i- ~
518 J:.$*iIi~:f -\' 'y 7' 2 bearing cap (2) aluminium alloy casting 1 450635001
519 o I) "./ 7' o ring NBR 1 A30060B l
~520 ~liQ flat spring tool steel 1 200196001 :::.....-
521 A~--tt (J) spacer (1) carbon steel sheet 1 *1
522 ~ A r nJ' mist cover carbon steel sheet 1 314732001 I
523 r$.~ "?;/"./7' bearing housing (2) cast iron 1 201076001
524 o I) "./ 7' Orin.'! NBR 1 A20150A
525 '" 1'J ;f. )VI- bolt structural steel 4 F1010035C
526 liQl!I!~ spring washer carbon steel wire 4 HIOIODI
527 ~l!I!l?i washer carbon steel I B4033A2
528 r$*iIi~7"-A bearing case ( 2) carbon steel 1 314735001
529 P3~;:-?*iIi~ bearing (2) bearing steel 1 142308J1 ~
530 ~rr:f- key carbon steel 1 CI06025A2
531 7"./-¥.:I.5.~7"-A bearing case (3) ca rbon steel 1 316135001
532 7"./-¥.:I.5:E*iIi~ ball bearing ( 3) bearing steel 1 127308J2 of. ~.
533 A 7' I) "./ 7' t' "./ spring pin tool steel 2 B4006016E
534 A~--tt(2 ) spacer ( 2) carbon steel sheet 1 450056001
436401001 I ~
V 535
536
537
538
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collar
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carbon steel
carbon 's teel
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436393001
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701 Mt7.l<. operating water disc bronze casting 1 200209001 . /
702 "'1'J~#~;f.)v r socket call screw stainless steel 3 F3008016B
703 Mt 7.1< J ;()v operatin.'! water no zzle bronze castin.'! 1 314807001 ......-
704 "'1'J ~# ~ ;f.)v r socket cap screw stai nless steel 3 F6006020B
705 Mt 7.1< 7" -\' "./ J, operating water chamber bronze casting 1 314808001 v
706 '" 1'J ;f. Jv r bolt stai nless steel 4 F1005010B
707 f;li ~ fH l!I! l?i tongued washer stainless steel 4 H5005B2
o I) './ 7' o ring
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709 7- -r "./ r\ tJ r \ chamber cover bronze castin.'! 1 316136001
710 A1'J~#~.I1:6':>QI,; socket set screw chromium molybdenum steel 1 E400608G7. V
711 r~ '/ ;f- :,; packing , fiber 1 436406001
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Please refer to the accesories list
sJ80F U'/U MITSUBISHI KAKOKI KAISHA , LTD. F40801

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IParts List l DWG. No.: 201361
Symbo I Parts name Material ~. ty Parts No.

232 :11/-:f~ brake boss cast iron I 200907001
233 '" 1lI ;f, )v I- bo It structural steel 2 FI008020C
234 :1 1/ -:f ~;ft.l brake sDrin!>: Di ano wi re I 04095
235 :11/-:ffIB brake sha f t structural 5 tee I I 450541001
236 7-:1')/:1~/ spring pin tool steel 2 B4005032E
237 :11/-:f/\/ ~)v brake handle cast iron I 315956001
238 :11/-:f71 /:1 brake lining resin I 316089001
239 71 /:1~ lining boss cast iron I 316091001
240 "t t) b t) ff '! .an. d\ t.l t; set scre .. (2) cODDer-alloY 2 EI0051211
601 _fIB horizontal shaft carbon steel I 100707001 ~
602 lJI1.7j.~::EfIB§: ball bearing (I) bearing steel 2 11630911 0
603 ljZfT:f- key carbon steel 2 CI12050A2
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604 fIB 'll JIl T'Y I- locknut structural steel I J2009CO
605 fIB§:JIl~~ lock washer str uctural steel I J3009CO
606 C ~!ill ,L.,ll: ~ fIIi retaining ring (C) carbon steel wire I D3045D2
607 "'1lI1\ff'!ll:~t.lt; socket set screw chromium molYbdenum 5 t ee I I E400620G6
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608 *~'ll. bearinp: housing (3) cast iron I 100708001
609 ~1 )v:,.-)v oil sea I NBR I KI557812A
610 0 ') /:1 o rinlt NBR I A20270A .
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bo I t
gear boss
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structural steel
structural 5 tee I
cast iron
structural steel
I 451060001
4 FIOI0030C V
I 201058001
3 FIOI0030C
615 ~;ft.l.m ~ sDring washer carbon steel wire 3 HI 01 001
616 7-/H :;)v=¥-v 50HZ soi ral Itear 50HZ soecial bronze casti ng I 201056001
7- I~ 1 7 )v =¥ -V 60HZ spiral gear 60HZ
617 7J7 (I)
618 7 I) ~ :,. 3 /7'- I)
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special bronze casting
carbon steel
cast iron
I 201041001
I 450574001
I 201002001
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619 7 ' )!l:" 3 /;f,7- friction bo ss cast iron I 201008001 - /
620 "'1lI1\ff'!ll:~t.lt; socket set screw chromium molybdenum 5 t ee I I E401012G7
621 7 'H!l3/1o,~ 50Hz
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friction block 60H z
cooner-alloy
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4 385080105
3 385080lbs
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622 /J\ fill 'll a bearing housinlt (4) cast iron I 200999001
623 '" 1lI ;f, )v I- bo I t structural steel 4 FIOI0030C
624 0 1) >:1 o ring NBR I AOOl55A
625 ~1 )v:,.-)v oil sea I NBR I KI5S7812A ~
626 '" 1lI ;f,)v I- bo It structural 5 tee I 2 FI008020C
627 7J7-(2) co I I ar carbon steel I 451279001 /
C 628 "'1lI1\ff'!ll:~t.lt; socket set sc rew chromium molybdenum steel I E400404G7
SJ80F ,.·1Id MITSUBtSHI KAKOKI KAISHA. LTD. F30801

GEAR PUMP ASSEMBLY
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ymbol Parts name Mater ial ~' t y Parts No.

GOI ;f, /7'/\?~ /~ pump bousin~ cast ir on I 100588001
./GO 2 o I) /~ o ring NBR I A20135A l V
G03 ;t1' )V;/-)I- oil seal vi ton I K2355511 F
G04 Cif:i.ltlfJ~ retaining ring eC) tool steel I DI050FI
GOj t-; j!J 1\ {;j' ~ ;f, ) v r- socket cap screw chromium molybdenum s tee I 4 F3010025G / .
'-"1i0 6 ;/-r-/~'Y=F/ gasket f i be r 2 L07 106120
G07 7J !'i- cover struclural steel I 450363001
G08 +* 1\ ft ~ tJ: A(/J' tl.G set screw (3) structural steel 2 E200308CA
G09 1'71,/=¥-v drive gear carbon s tee I I 315618001
GIO 1'1) '/ /=¥-V driven gear carbon steel I 315619001
Gil '/',/;/;;J. bush bronze casting 4 450361001
GI2 1'i)v'/7'-:A va lve case casl iron I 200739001
G13 t-; j!J 1\ ft ~;f,)v r- socket cap screw chromium molybdenum s tee I 4 F3012025G
GI4 fttl.m~ spring washer carbon steel wire 4 HIOl2DI
AI 5 0 1) /~ o rin~ NBR I AI0044A
GI6 lIIJl.E;II' valve stem carbon steel I 450085001
GI7 IlllI.Etl.G adjusting screw structural s tee I I 450362001
GI8 ll!l1.E:J-'Yr- nut structural s tee I - I 450087001
GI9 "I.E;II' It tl. valve spring piano wire I 369052001
C G20 ~j- " r- eap nut cast iron I 450088001
G21 0 1) /~ o ring NBR I AI0044A
G22 .5i;3tIl~ safety joint nylon I 409312001 b?-
G23 ~ flUJ'/ 7 v =F 'if connecting tube (I) stainless steel 2 319991106
G24 ;/ r-/~ 'Y =F ;..- gasket fiber 2 L06105115
G25 - ';J 7')v nipple structural steel 2 450245001
G26 7?'7'~ adapter stainless s tee I I 450985001
G27 t-;j!J:J-'Yr- nut stainless steel I 450986001
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FOR OIL PURIFIER
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Client
IU~ TOYOHASHI SHIPBUILDING CO. ,LTD.
Ship No.
A'd 'Ii ~66 6 " ~6 6 1i ,' e 668 / 3560
Purifier model
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Cir c uit Milsllbishi
5 .5 K W NfGO - CN 50A 5.5 KW NfJO-SN 30A Electric
MeBo Breaker
Corporation
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Te'rmi na I 3.7KW 3.7KW SZ-TS Fuji
Cover S.SKW S;SKW Electric
Co. , Ltd.
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Magnetic S.5KW SC-IN S.5KW SC-4-' l/T Electric
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SLUDGE DUCII"IGE
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on ,., :"'" " '.
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PURIfIER
~ 2/2
MITSUBISHI KAKOKI
T. kUXI T. rUJ II
SHEE T
2005-#10
Valve specification
:tt- 1m ~ ~ ~
AUTOMATIC CONTROL DEI'ICE
FBC-2GDS
Ou r order No. ;
!l$i±IIt : A41550/ A41553
Service No .1 No.2 FUEL OIL PURIFIER
.Ill i1;
Valves Solenoid valve 3-way solenoid valve 3-way cylinder valve
3I'1a'i
111: m # 37.7 Q ~~1itm# 37.7 Q:,.- ~ ;.;?" #
Use For sealing water For 3-way For dirty oil

ffl ~ & Operating water cylinder valve
M7k/WIb7kffl 37.7 Q:,.- ~ ;.;?" Mil JJl(~ffl
Bore
Q~ (mm) 15 A SA 40 A
Voltage or Air supply

inlet press
AC 100V • 60H z 0.5 - 0.9 Mpa
1ll~, ;SUi
( 5.0 - 9.0 Kgf/ crrf )
AQ~.1J
Action Magnetized --+ Open Air supply

III tF, ----, B --+ C
imtll --+ r.II Air less
B--+A
Weight
It
Quantity
• 1.5 kg/set 0.3 kg/set 16 kg/set
6 setls 2 setls 2 setls

J,."
" f&
Symbol
SV I SV2 SV3 SV4 CVl
rc -l}
Remarks SVI : for opening

«I ~ r.II3I'ffl
SV2: for closing
M#ffl
SV3: for sealing /
repl8cement water
M7k / !R~7kffl
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OUTLI NE OF VALVES FOR AUTO . CONTROL DE VICE
'"
~
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;:: WA TER VALVE UNIT
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~ MITSUBISHI KAKOKI KAISHA. LTD. OWG.No. 202897A

From J-OO.5
~
;::o
ASSEMBLY OF VALVES FOR AUTO. CONTROL DEVICE
-
;;; SOLENOID VALVE (SVl. SV2. SV3 l
=
~
92
;::o ~5 0
VII
VIO
V07 ! ;:::
I
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REDUCING VALVE
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-- J... MITSUBISHI KAKOKI KAISHA, LTD. WG.No.201440A

Parts L i s t l DWG. No. :201440.\
Symbol Parts name Material Q' ty Parts No .

SOLENOID VALVE
VOl ::Jl' }~ co i I - I OJDSP4017
V02 if17i7kHi1 '} diaohra.<rm assemblv ~BR I OJDSPE003
\'03 /~}~ 7';f- 7-1' valve body bronze casling I OJDSP6001
1'04 1~1' D ';J I- 7-.7") / ';I pi 101 sprinR slainless s I ee I I OJDSPE005
\'05 7'7/5',\, plunger slainless S I ee J I OJDSP4019
\'06 77/5' .... 7-.7 ') /';1 plunger spring stainless st eel I OJDSP4021
V07 /~ ';J? [..- 7-. packless slainless steel I OJDSPE008
V08 /~}~7';f-/*,,1- valve bonne I cooper-alloy I OJDSP4020
\'09 1\ / i")v handle slainless s I ee I I OJDSP5010
VIO ::J l' }~;f- / *
';J I- coil bonnel - I OJDSPEOII
VII ?' - '" T }~;f- ';J ? 7-. terminal box - I OJ DSP402 2
REDUCING VALVE
V21 if177ikHi1 lJ diaphragm assembly NBR I ORW211501
V22 7-1'7-.7 disk NBR I ORW21C002
V23 o l) /!f O-r i n2 NBR I ORW21COO3
V24 ~T.{ body bronze castin2 I ORW21C004
V25 7-.7'1) /!ftJ l'i spring cover carbon steel sheet I ORW21COOS
V26 ~. valve st ick cODDer-alloY I ORW21C006
0 V27 A 7'l) '/!f
1'28 B:;I]tt-
sorin2
pressure gaURe
slainless sleeJ
-
I
I
ORW21COO7
ORW211508
1'29 ~1;fQ valve spring stainless steel I ORJ21 C009
V30 j';; fil T', t- locknul copper-alloy I ORi21COIO
REDUCI MI TSUBISHI KAKOKI KA ISHA, LTD. F701l1

..-.."'" ASSEMBLY OF VALVES FOR AUTO. CONTROL DEVICE
~ 3-WAY SOLENOID VALVE (SV4)
"'
.."..'" V59
=:
.,
~
-'
C%l
1Q
!;l
U
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55
J
Q
~
FEED VALVE (CVll
8
~
V75
Q , V76
•
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V80 V73
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V71
V72
V70
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V77
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V67
V66
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, 1
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~
V62
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0
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Type S i ze hi h2 L
... --
: L
25A 20~ 66 152
J IS 5K
HA 200 80 182
J". MITSUBISHI KAKOKI KAISHA, LTD. WG.No. 201441 A

" .. ,·.,1
l Parts Listl DWG. No. :20144IA
~ymbol Par t s name Material Q' t y Parts No.

3-WAY SOLENOID VALVE
1'51 /~ l' 0 '/ l- #' oil 0 t valve - I PMS23001
1'52 ;F7..( body aluminium a l loy casting I PMS23003
1'53 "'-A base aluminium a l lov cast in. I PMS23004
V54 A I) - "j' sleeve stainless s t ee I I PMS23005
V55 A "j' - )v soool stainless s 1ee I I PMS23006
V56 0 1) ;., I;' o ring NBR 4 PMS23001
V51 :A"j'I);"I;' spring stainless s t ee I I PMS23008
V58 DIN jI?" 'Y l- DIN socket - I PMS23009
V59 D C/ ~ :; I;';F:9 ;" rokking button - I PMS23010
FEED VALVE(40A)
V61 ;F 7..( body cast iron I OSK8RT003
V62 /'()v"j':/ - l- valve sheet cast iron I OSK8RT004
V63 0 1) ;., I;' o ring vi ton I OSK80R029
V64 '7C/:/'\' washer copper-allov I OSK80R041
V65 1\ )v "j' 7 ..( A 7 valve disk t e [I OD 2 OSK80R031
V66 J'( )v "j' va I ve cODDer-allov I OSK80R032
V67 0 1) ;"1;' o ring vi ton 2 OSK80R033
V68 A7b. stem stainless steel I OSK80R034
V69 '7C/:/'\' washer coooer-allov I OSK80R040
V70 :/ 1);.,1/ cvlinder cas t iron I OSK8RDOIO
V71 A "j' I) :; I;' soring sping steel I OSK8RD036
V72 '7:J:: 7 I) :; I;' ware ring resin I OSK8RDOl2
V73 ~Al-:; piston structural s tee I I OSK8RDOl3
V74 0 1) ;"1;' o ring NBR I OSK8RDOl4
V75 :/1) ;.,1/'h/\ cvl inder cover structural steel I OSK8RDOl5
V76 0 1) ;., I;' o ring NBR I OSK8RDOl7
V77 1;'7;"1' grund coooer -al lov I OSK8RD037
V78 01);"1;' o ring vi ton 2 OSK80R038
V79 01);"1;' o ring vi ton I OSK80R039
V80 A "j' I) :; I;' :/ - l- soring sheet structural s t ee I I OSK8RD042
FEED V ~tJ/J:M1 MITSUBISHI KAKOKI KAIS HA, LTD. F60211

DOCUMENT AND DRAWING No. of
Il
FOR CONFERENCE
ttl ~
• Copies CLIENT:
1iIi ~ : TOYOHASHI SHIPBUILDING CO.,LTD.
...........................................................................
~ m III Ii!l
FOR SPECIFICATION ...........................................................................
9
kill :A it
FOR APPROVAL
~
• SHIP No.:
s~5 1 63
1111 ;ft. ~ III Ii!l A'.l
•;a;
: geee " geee " 9668 " 3560
L.~:T.Y..
I ,.
FOR CONSTRUCTION
III ~
4
SERVICE:
III :
No.1 No.2
LUBRICATI NG OIL PURIFIER
: 2
! setls
FOR COMPLETION ......................................................··········t··········
0 4
3't fflt Ii!l
! setls
...........................................................................
setls
MODEL No.:
SJ40F
l!Q
•
NOTICE:
Refer to the following publication before
designing and setting out the
installation work aboard the ship.
MITSUBISHI SELFJECTOR
OUTLINE OF AmNG- OUT ABOARD
11 ;!::
Iil~tltlt 11<. tt.IU£I.1;: 1I\l1., ·nt. !rl<tt~IT (7)
r~.;lb.if> • .a"" .. ~I • • •J
""lIII#l!!!II" *1"
MACHINERY ENGINEERING DEPARTMENT

MITSUBISHI KAKOKI KAISHA, LTD.
=ifit:;I.lI~it~tt
mt~I'H~iIl mtilttt{.1lfit
App roved
;ft. I!!- : ;if J~ or-it?--
···············································OJii·····.............................
Checked 5. Co.
lit ~: K ~''m«A....
..•....... . ........................... I. .•... . ~ .. ......... ..•............•............
Made
t'F f;jt : %~
Date
JAN . - 31 - '03 Scale
.:
NONE
i3 it: J<. Il :
I Our order No. :
I !PI' tt I
I .t! 4~ lili~ I' A 4~ Iii 4,' A 4Uii;;r;/ A41690
Revision I Date Appr. Chkd Made
r
SUPPLYLIST
fjf ~ t=1
/1/1 J/.-A ;. Our order No.: A41551 / A41554
~ '1± I . :
No. NAME <l; ~ Q'TY~. REMARKS «ii ;!j-
* Oil purifier With Leakage monitor
0 1 2
II!I i~ it IJlt
Oil purifier starter
2
II!I I'" it IJlt PI1 lI.J ~
Automatic control device Control panel and valves
0 3 1
i3 ell {t ~ • Type: FBC -2 GS
Alarm device Alarm panel and valves

4 Type:
W~~tI
Water detector
5
*?1~~~
Temperature switch
6
lillf.7--1:/7-
Separated reed pu mp With separated feed pump starter
7
jjlJ II ~ :..- 7' jjIJ .~:..-7'PI1I1J~{f~
Oil heater (Steam type) With temperatue regulator 1!il.1»l1H-;j'~

8
1Ai~~II!IJ.JD~~ Steam trap valve unit ;>,7'-A~7'l7·;:J.:::7~
Electric oil heater Wit h heater co ntrol box

9
11 Sl\ 'it II!I 1.10 ~ ~ 1.Io ~~$fJJaIi#:/:7 .7-{-;j'~
Oil st rai ner

10
1I!I~1.-~
Butterfly valve
0 11 2
/~ ~ 7 ;7 -1 :#
Work table
12
j;f~ .Lo,
"
Tool
0 13 1
I Jl-
Spare parts
0 14 2
T {R; cf'o
15
NOTE :
The items in a circle in t he first column (*) show it ems to be su pplied by
MITSUBISHI KAKOKI KAISHIA , LTD .
11 !C:
~ - • (*) I;: 0 I'fJ a- # 1.- -r ~ 0 b (f) IlS, ~ f± ~ ~ cf'o ~ "t' T ,
..
tt ~
TYPE/MODEL MITSUBISHI SELFJECTOR
~
THROUGHPUT
CAPACITIES
it
Actual
Rated capacity
-= ~ t;v7~x:::r?'
II¥ rJ?§
Marine diesel oil
. TYPE: SJ40F
12900
L!H capacity A Bi iI!I 14 mm2/ s at 40"(;12400

~ 180 mm 2/ s at 50"(; 6000
?§ Heavy fuel oil
C 11: iI!I 380 mm 2/ s at 50"(; 4250
500 mm 2/ s at 50"(; 3400
?§
;fI: 700 mm 2/ s at 50"(; 2750
Pre. 100/ 150 mm2 / s/ 40"(; 8100
-at Lubricating oil Cross H.
Det. 100/ 150 mm2 / s/ 40"(; 4750
* jpJ ?It iI!I
Trunk P. Det. 100/ 150 mm 2 / s/ 40"(; 4100
PUMP Feed pump (for LO. ) Client supply
............................. -................. .... -.............. ~
- *~ . .......
"
cc
. .........
;f>:.--7' (Gear pump) .. ..... ............... .... ........... ........ .. ... .. . .........
... .... -............
L/H IlJljblj.;f>:.--7'
Discharge pump
(Centripetal pump) Delivery head 20 m
I!l:tIl;f>:.--7'
BOWL Bowl speed -1 Bowl mass
7300 min 120 kg
@Jf.iii* @f.iii!tlilr @If.iii*Jf;fl:
MOTOR Output
AC 440V, 60Hz, 7.5 kW, 4 Poles,
1111.1 ~ til 11
ELECTRIC SOURCE Power source tIJ111l1:11: AC 440V, 60Hz, 3 Poles
fM~1lt1l: Control source IfjJ1i\1Itll: AC 100V, 60Hz, I Poles
CABLE Detector & Solenoid valves : Gland UIS F880l)
15c,PG9,PGll,PGI3.5,PGI6
ENTRANCE/ S ~ ~ ~, 1It m # : ?·7~~·t-1'.A·
tlU~ 51 jb:n'<t
Panel: '::J-~:'--11'
Coaming
,~-*;v:
CLASS OF SHIP
R'a
NAME PLATE
i'&
NK
For use : E r h ~)C

TOTAL MASS
it\ W .
For notice: E r h ~)C
(With motor lItIJ~-8: tJ')
880 kg
e8 t& J!l ia;e8t&: ng IS ~;l:e8t&: ng IS
FINISH COLOR Munsell No. :

IOGY8/ 4
~ ~ ~ .".:.--t;vNo. :
UTILITY Oil Water

Flange JIS 5K JIS 5K
"-71~71 iI!I 7l<
connection
77 ~ ,,·t1klf Sludge outlet
JI S 5K
.A77"· til r:I
Pressure Water O.2-0.5Mpa Air O.5-0.9Mpa Steam
J± 11 =* (2.0-5.0kg/cnf) ~U\ (5.0-9.0kg/cnf) ~l<i
REMARKS
{Iii
A41551 / A41554 List No.: SJFOO5
:ll"
J!I
!Ijs , -' -. .. .- .. .. .. ===il _~'!~l~en ~- .. __ - ---...-.-- _ __ ..... _. __ _
j Aulomatic / Slarler; Eleclrlc
; conlrol panel 1& Ih II !
power source
ij
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or -: .. =..1
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L .. _ . . --.J PART REI.IARKS
FLOW DIAGRAM SJ- F (FSC/FBC)
," ~ _. , J... MITSUBISHI KAKOKI KAISHA, LTD. 316701 iB

•
c..
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GENERAL THREE VIEW
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c
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iI B - -
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D purified oil out 1 • t 10 A
• I!
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0 ', E S11:14,. 6: Water ou tie t See oE
z J, I F Operat i n, ... ter out let 10 A
E
G Sellinr •• ter I D. 1 t t 15 A
"-
--= H Operat ill, ... ter i Die t
(opeDilll bowl)
15 A ~
Model
SHOF
oE
100 A
I Operat i D, .ater i Di e t SJ50F 150 A
15 A
" (closlnf bowl) SJ8 OF 150 A
J.. MITSUBISHI KAKOKI KAISHA, LTD. WG.No . 201566

/ " •• 1' 1"
DIMENSIONS OF SJ-F
SJIOF/FH SJ15F/FH SJ30F/FH SJ40F/FH
, SJ50F/FH SJ80F/FH
al I 1017 1017 1038 1224 .. 1271 1391
al'· 1262 1262 1283 1520 1567 1689
a2 420 420 430 420 488 523
a3 410 410 423 508 539 581
a4 590 590 590 680 770 845
as 267 267 267 325 325 340
a6 165 165 165 200 200 220
a7 150 150 150 155 155 155
a8 270 270 270 290 290 280
a9 125 125 125 165 165 180
alO 180 180 180 210 210 240
all 180 180 180 210 210 240
al2 24 24 24 24 24 28
bl 420 420 421 450 465 520
b2 223 223 223 335 335 335
b3 325 325 338 413 444 486
cl 597 597 598 695 710 765
c2 220 220 220 225 225 225
c3 537 537 552 590 620 662
c4 492 492 492 458 458 485
c5 325 325 325 225 225 225
c6 370 370 384 417 427 442
c7 492 492 492 563 563 590
c8 220 220 220 225 225 225
c9 416 416 429 417 427 442
dl 70 70 70 70 70 70
d2 320 320 330 320 355 390
el 197 197 197 372 372 399
e2 234 234 236 63 63 63
e3 150 150 155 343 358 373
fl 44 44 44 44 44 52
f2 50 50 50 55 55 55
f3 15 15 15 IS 15 20
f4 60 60 60 60 60 80
UNIT (mm)
SEE DWG. No.

wi th Gear P1lIIP wi thout Gear PIlQ) (NP)
FAP.MAN. FSC.FBC FSH FAP.MAN. FSC.FBC FSH
SJJOF·15F·30F 201557 201559 201561 201558 201560 201562
SJ40F·50NOF 201563 201565 201567 201564 /201566 201568
MITSUBISHI KAKOKI KAISHA. LTO. Fl08001A

FRAME & COVER ASSEMBLY
312 314 320 318 317 316 315
328 329
313
330 331
324 325
324 325
30
309 --i--=====~
408 3 2 3 - - r___
• 322_~_ _ T!
301
319
302
222 326 327
227
225 228
:8'""---241 242
406 226
&l 2087 -::::::::::::::::::::~/J~~~=F=3=~ ~~~\----- 219 220

20 - ~p.""f-L---"1
8 210 211
f:3
Q I
209
! !
I' 401 402
~ i!
.
:I:
~
IJ
1!
214
216 ~--..H1 J_----
410
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~ymbol Parts name Material I)' ty ParIs No.

201 7v-b(~0)I) frame casl iron I 032065001
202 ~~ If-)v I- bo I I struct ural steel 4 FIOl2045C
203 f;ft.lJM~ sprin~ washer carbon steel wire 4 HIOl2DI
204 '9lJblJ#'!:!P:/j't.lC set sc rew conner-alloY 4 EI0810Jl
205 ;:.-- I- /~ v :f :/ gasket fiber 4 LOl400805
206 77'7 nl Ug cast iron I NA OOl5CI
207 ~i' :bI~ gear cover cast iron I 292259001
208 ~~ If-)v I- bo It structural steel 4 FI008012C
209 ;:.- I- /~ V:f:/ gasket fiber I 436163001
210 77'7 plug structural s tee I I 453010001
211 0 1) :/ '7 o ring NBR I AI0032A t ?
212 45" :8 '9!O '9:r.)v If- 45·street elbow cast iron I NID040CI
213 45· -,,:/): 45" bend carbon steel pipe I 450575001
2t 4 idJiiiftj$ oi I uUlle retainer cast iron I 450538001
215 ~~lf-)v I- bo I t str uctural s tee I 2 FI008020C
216 ;:.- - I- /~ V:f:/ gaske t fiber 2 L06805010
217 iJJ!~j:1? A sight glass glass I 403809001
218 7v-b:tbJM rubber plate NBR 4 420695001
2t9 77'7 plug s tructural steel I 450643001
220 ;:.-- I- /~ 'Y:f:/ ~asket fiber I L07106120
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222 0 1),/'7 o ring NBR I

225 777vI- bracket cast iron I 200158 001
22.6 ~~lf-)v I- bo It s tructural steel 3 FI008020 C
A27 0 1) :/ '7 o ri ng NBR 2 AI0048A t ~
228 77'7 plug cast iron 2 NAO OO'8CI
229 11 jilin 77 7 v I- heavy liquid bracket cas t iron I 200267001
230 ~~ If-)v I- bolt s tructural s tee I 3 FI008020C
231
242
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243 77'7 nluR structural steel I 453011 00 I
244 0 1) '/'7 o ring NBR I AI0032A
301 A 7 v:; jJ /~ sludge cover aluminium alloy casting I 100743001 -----
~02 ~~"'#i!lf-)v I- socket can screw chromium molybdenum steel 4 F3010025G
308 "F8!l7-): lower hood cast iron I 201062001
. 309 "'~ "'# ~;j()v I- socket cap screw chromium molybdenum s t ee I 4 F3008016G V i!
310 0 1) :/'7 o rinR NBR I A20120A J
1v111 0 1):/'7 o ring NBR I A20045A IV
312 .t8!l7-): upner hood cast iron I 201063001 b"
313 ~~"'#~;j()v I- socket cap screw chromium molybdenum steel 3 F3008016G
/ 314 "'~"'#i!J.t!Ot.lt; socket set screw chro mium molybdenum s teel I E400612G5
$5 0 1) :/'7 o ri ng NBR 2 AI0032A . .;?~
316 lA~ft thermometer - I 4505660'01
317 7J 1~-7 v I- cover nut structural steel I 31612100t
318 0 1) :/'7 Dring NBR I AIOOl5A \
319
320
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s tainless steel
carbon steel
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321 1I111-1 :/"'7 impeller ( 2) bronze casting I 200148001 V
322 fllli-1:/-"7 impeller (I) bronze casting .I 20014700t
323 0 1) :/ '7 Dring NBR I At0044A ....
324 llitHlf'tf connecting pipe (2) s tainless s t ee I 2 3161 t9102
325 ;:.- - I- I~ 'Y :f :/ Rasket fiber 2 L06004215 V
326 ~ :t:/7'Y1- union nut cast iron 2 4098t500t
327 o I) ;..- '7j1j1 it o r i ng retainer s tructural s tee I 2 450640001
329 ;:.- - I- /~ V :f ;..- gasket fiber I L05004015
330 m:lllti*!f'tf connec t i ng tube (2) s ta inless steel I 316120102
(328):t 1) 7.{ A ,H:I;l: (24 1) lJIt.ft 1;1: , IJlj1ff ( FACOOI)~~lffir~ ,I

In case of 328 (o ri fice) or 241 (flowme ter) . refer to the I is l (FACOOI) .
sJ40F 7v-b ' f7,1 EllIi MITSUBISHI KAKOKI KAIS HA, LTD. F2040l A
I Parts Li s t I DWG. No. :201351
~mbol Parts name Materia l Q' ty Pa r t s No.

331 y- l-/~ ';I:f-;'- gasket fiber I L04403215
332 ~=;t;'-7':Jl- union nut cast iron I 409215001
333 0 1) ;,- ~1I!I;t o ring retainer structural s tee I I 450561001
401 III lU~ 7 v:f- rg connecting tube (I) stainless steel 2 319989106
402 Y - l- /~ ':J :f- ;,- gasket fiber 2 L06105115
403 I1!l llU! 7 v:f- 'If connec t i ng t ube (3) stainless steel I 316153106
404 y- l-/~ ':J:f-;'- Rasket fiber I L04803215
405 y- l-/~ ';I:f-;'- Rasket f i be r I L04403215
0 06 fFliJ7lc7v:f-'i' water connecting tube stainless steel 3 316119106
......-(01 fFliJ7lc}..o'i' operating water tube t e f I on 2 314889102 I-
408 M7lc}..D'i' seal ing water tube copper-alloY I 3m25103
409 :A7':Jo;li~'i' sludge pipe rubber I 316137001
410 ;t-:A/\;'- l"' bose band structural steel 2 NBOIOOGO
411 li~77 ;'-o; connec t i ng flange carbon steel pipe I 201009103
(328):t I) 7 -{ :A ;I; 1:: Ij: (24 J) iJltAtt Ij:, jjlJ m (FACOO I) ~ #!!!lr ~ .1
In case of 328(orifice) or 241 (flowmeter), refer to tbe list(FACOOI) .
sJ40F 7"-0' f111 !31iJ MITSUBISHI KAKOKI KAISHA, LTO. F20402A

PART LIST Orifice and Flow meter
tf!l .Po ~ ;tV7 1 A& amcA:m/'Fft
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GP15F 414214002 414378001 GPISF 414214002 414378001
GP20F 414215002 414379001 GP20F 414215002 414379001
GP40F - - GP40F 414217002 414381001
GP60F - - GP60F 414218001 414382001
SELFjECTOR Model: SJ30F/ FH SELFjECTOR Model : Sj40F/ FH

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GP20F 414215002 414379001 GP20F 414215003 414379001
GP40F 414217002 414381001 -- GP40F 414217003 414381001
GP60F 414218001 414382001 GP60F 414218002 414382001
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GP40F 414217003 414381001 GP40F 414217003 414381001
GP60F 414218002 414382001 GP60F 453553001 414382001
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)Ymbo I Parts name Material Q' ty Parts No.

10,1 IEIEm bow 1 body snecial stainless s t ee 1 1 032060001
1-'102 0 1) "/'./ o rin2 vi ton 1 AA0037F
103 /';I:7\:::'"/ knock pin stainless steel 1 450533001
l / 104 *tt~ / ;;()v drain nozzle copper-alloy 2 450553001 . /
*1 105 #~I) "/~ main cyl inder special stainless s tee I I 100679001
#~I) "/~ main cylinder special stainless s I ee I I 100710001
106 lV-ff\:::,"/ pin stainless steel I 452351001
..1'07 0 1)"/'./ o ring NBR I 4D.8165002 .,-
108 ~~1fj distributor slainless steel casting 1 100711001
109 lV-ff\:::,"/ pin stainless steel I 452437001
110 lV-ff"\'- key stainless steel I 450537001
111 7t.~ disc (1) stainless s t ee I 1m 201284102
11 2 J:8fI*.~ upper disc stainless steel 3 201287102
113 *1Il1~ too disc stainless steel I 100683104
1v114 0 1) "/'./ o ring NBR I A30100B ' '/
11 5 IEIE{tii bowl hood special stainless steel 1 100687001
' / IL6 0 1) "/'./ o rin2 NBR I A80253B
v 17 0 1) "/'./ o ring NBR 1 A00340B
¢' 18 #/~ ,y,,\,"/ main seal ring ny Ion I 436495001 ~
() 11 9 lEI E{t 7 ';I I- bowl nut carbon s tee I I 100678001
120 _lilT"\" "//, light liquid chamher bronze casting 1 200901001 I--
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124 ~7';11- cap nul stainless steel I 436336001
125 /,)v:1jj -1 }< valve l1uide cODDer-alloY 2 317750001
",12.6 0 1) "/'./ o ring vi ton 4 AIOOIIF ~J
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128 /~ -1 Cl ';I 1-}\)v:1 pilot valve tit an 2 4505~9001
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132 }\ )v :17 ';I I- valve nut carbon steel 2 450456001
133 /~'Y"\'"/ Dackinl1 t e fI on I 436332001 ~
134 alilT"\""/}\ heavy liquid chamber stai nles s steel I 315951102 V
11 C • lIB Jll 4U~ ::J - T..( "/ './ 8fI Jll,

Special coated parts for c heavy oil .
12 tHi&IUii~ I) A I- :a:~!!I! L-L"f~ ~I.
Please Refer to the list of gravity discs.
SJ40F ~1iII MITSUBISHI KAKOKI KAISHA, LTD. FI0401C
VERTICAL SHAFT ASSEMBLY
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!Symbol Parts name Material Q' ty Parts No.

501 !IUs 50HZ vert ical shaft 50HZ special alloy steel I 100745001
llUs 60HZ vertical sh a f t 60HZ special alloy stee l I V
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502 fiII!itJll.m~
503 fiII!itJll:t ';l1-
504 J: BII fBI !it J\ ':/ ::; ;,- ?'
lock washer
locknut
bearing housing (J )
structural steel
st ructural steel
carbon steel
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/ 505 0 1) ;,-?' o ring NBR 2 A20200A
506 J: liI! It tJ j!jl ~ spring retainer (I) stainless steel 6 450630001
507 J: BIIlt tJ !it spring case carbon steel 6 450631001
./508 J:mllttJ uppe r spr i ng spring steel 6 411984001 V
509 J: BII fBI!it.7. I) - 7- bearing sleeve carbon steel I 314581001
510 J:liI!fBI!it7 .7. bearing case (I) carbon steel I 315211001
41 1 ~,;Ij.~:EfBI!it ball bearing 0) bearing steel I 116310J8 ~
512 1jZfi':f-- key carbon steel 1 CI06025A2
513 J: liI! fBI !it ;/JJ ~ bearinR cover (ll cast iron 1 201066001
514 I<::fil ;f,}v I- bo It structural steel 3 FI016100C
515 IttJ.m~ spring washer carbon steel ·wire 3 HI01601
516 J:liI!fBI!it :f-~';I-;ll bearing cap (J) aluminium alljlY casting I 450628001
.....517 0 1) ;,-?' o ring NBR I AI0045A ./
518 J:8IIfBI!it:f-~';I-;l2 bear i ng cap (2) aluminium alloy casting I 450629001
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521 .7. ~-"!t (I) spacer 0) carbon steel sheet I *1 ~
522 ~ .7. I-;/; J~ mi s t cover carbon steel sbeet I 314584001

523 ·HfI fBI !it J\ ':/ ::; ;,- ?' bearing hous ing (2) cast iron I 201067001
524 0 1) ;,-?, o ring NBR 1 AI0145A
525 I<::fil ;f, ) v I- bo I t struct ural steel 4 FI008030C
526 IttJm~ sprinR wasber carbon steel wire 4 HI00801
527 1jZ.m~ washer carbon steel I H4033A2
528 r8llftlI!it7-.7. bearing case (2) carbon steel I 314585001
bli29 f'lll;:~ftII!it bear i nll (2) bearinR steel I 142307 Jl ~
530 1jZfi':f-- key carbon steel I CIO·6025A2
53.1 Y;'-:¥:L7ft1I!it7-.7. bearing case (3) carbon steel I 316126001
A"32 Y;'-:¥:L7:EfBI§: ba II bear i nll (3) bearinR s teel I 127307J2 ~
533 A-;lI);'-?,~;'- spring pin tool steel 2 B40ll60 16E
534 A ~-"!t (2) spacer (2) carbon steel sheet I 436494001
535 r 811 It tJ!it spring seat ca rbo n steel I 436305001 V-
536 tIff steel ball bearinR steel I 1102010 \/
537 r liI! ftII §: ;/; J'\ bearing cover (2) carbon steel I 436306001
0 538 ;/;7-
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701 ~*. operatinR water disc bronze castinR I 200 110001 ~
702 I<::fil1\ ff ~ ;f,}v I- socket cap screw stai nless steel 3 F3008016B
703 ~* J ;('}v operating water nozzle bronze casting I 314588001 ,,.. I
704 I<::fil1\ff~;f,}v I- socket cap sere .. stainless steel 3 F6006020B
705 ~*T~ ;'-J~ operating water chamber bronze cas t ing 314589001
706 I<::fil ;f, ) v I-
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"109 T ~ ;,- J~;/; J'\ chamber cover bronze casting I 316127001 V
710 I<::fil1\ff~ll:lbtJt; socket set screw chromium molybdenum s t ee I I E400608G7 ,
711 J~ ';I :f- ;,- pack i ng fiber I 436308001
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Please refer to the accesories lis t
SI.40F lII·ali MITSUBISHI KAKOKI KAISHA. LTD. H0401

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232 7v-=\'J1lt brake boss cast iron I 200907001
233 ~~;f-)v t- bo II struclural s Iee I 4 FI008020C
234 7 v-=\'11Q. brake sorinll pi ano wire I 04095
235 :1v-Hm brake sh afl slructural s tee I I 450541001
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236 A7 ) :'-7'~:'-
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237 :1 v-=\'/\:'- t<)v brake handle cast iron I 315956001
238 :1v-=\':7-1' :'-7' brake lininll resin I 316088001
239 7-1'-:'-7'J1lt I ining boss cast iron I 316090001
240 "9 fJ b fJ ft~ .nn./J\Q r set screw (2) coooer-alloY 2 EI0051211
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../604 fIII~.Ill7'Yt- locknut structural steel I J2008CO ....,/
...(05 fIII~.IllJ1lt1tl lock usher slruclural steel I J3008CO ../
606 C ~ !iil ,L., li::. If) ~ retaininll rinll (C) carbon sleel wire I D3040D2
607 ~~1i:ft~li::.If)Q.r socket set screw chromium molybdenum s I ee I I E400620G6
608 *fIII~ti bearing housinll (3) cast iron I 100704001
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615 11 Q. J1lt Itl spring washer carbon steel wire 3 HIOIODI
616 A/H 7 }v=¥,. 50HZ soiral Ilear 50HZ special bronze castinll I 201038001
A/H 7}V=¥" 60HZ spiral gear 60HZ soecial bronze casting I 20103700 1 ",
617 ;lJ7-(I) co II ar carbon steel I 450564001 ,
618 7 1)!J:Y3 :'-7- 1) friction pul ley cast iron I 200945001 """
6J9 7 I) 'J:Y 3 ;..-;f,A friction boss cast iron I 200935001
"'620 ~~1i: ft~li::.If)Q.r socket set screw chromium molybdenum s t ee I I E401012G7
621 7')~Y3/1D,~ 50Hz friction block 50Hz copper-alloY 4 385079105
.'14' 7~~Y3/1D'~ 60Hz friction block 60Hz coooer-a II oy 3 385079105 b
622 IJ\ fIII~. bearinll hous inll (4) cast iron I 200H4001
623 ~~ ;f-}v t- bo It struc tural s tee I 4 FIOI0025C
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629 .fIII;IJ I~- cover structural s tee I 1 201655001
626 ~~;f-}v t- bo It struc tural steel 2 FI008020C
C 634 :Y- t-/~ 7 =\':.- gasket f i be r I 450991001
630 • lib ;IJ 1\- cover struc tural steel 1 200839104
631 ijtllb;IJ "-.Ill if cover cap struct ural s tee I I 450451001
632
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627 ;IJ :7 - (2) co I I ar carbon steel I 451278001 ' V
628 ~~1\ft~1i:If)Q.r socket set s crew chro mium molvbdenum s tee I I E400404G7
SJ40F .1I·1H MITSUB ISH I KAKOK I KA ISHA. LTD. F31401

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CONTROL PANEL
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r+ FEEDING TO ALARM PANEL
"
MAN:JAL TYPE
RCUIT
'''. A ...
FEEDING t:\
:: \!..) FUSE P/No FUOSA
•• , H! SOURCE;ACIOOV 0' IIOV
P/No LMI080F
f0 LEAKAGE MONITOR
..r-----~------------~~~~-----------r--~--------~
J.. MITSUBISHI KAKOKI KAISHA, LTD. WG.No. 202257 5
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INDUCTiON MOTOR AC 440V. ~ 60Hz 4P
INSULATION CLASS L5 a.:r le,~ . E • 5. 5"-'15 KW: B No. of PHASE 3
RULE ,1,8&. 8" Ed8, U.', eR, NK) RATING CONTINOOUS
AMBIENT·.TEM? SOt: (45 'C)
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440V \ 220V / OIL PURIFIER TYPE
I p~
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AMP'S min-l GLAND AMP~ min-l
~ 1 90l 1.5 3.0 1740 20b 6.0 I\. 1740; 20b
Cl I OP12. OP20. SJ700
•
iI J' 2 100l 2.2 4. 0 1730 20b 8.0 "\!7:! 20b OP31
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3 112M 3. 7 6.5 1720 20b 13.0 ~ 20b OP41
·, 4 132S
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' 1 5 132M 7.5 12.6 1765 20 25-7' 1765 \25a SJ4OF/FH P-
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1i 6 16().1 11 18.5 1765 20e ¥-O 1765 ~ SJ5OF/FH
1; 7 160l 15 24.4 1760 25a V .8
48 1760 3Oa\ SJBOF/FH
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NO. 0 LA lB lC lL
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lOAD SlOE FREE SlOE
WEIGHT
(kg) I
:! 1 90l 188 165 130 200 302 12 6205ZZ 6205ZZ 24
2 100l 208 215 180 250 328 14. 5 6206ZZ 6205ZZ 30
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!~ 3 112M 235 215 180 250 368 14.5 6306ZZ 6306ZZ 45
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5
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132M
270
270
265
265
230
230
300
300
375
413
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6308ZZ
6306ZZ
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A MITSUBISHI KAKOKI KAISHA, LTD. DWG.No. 4268060
'-. tf ,
AUTOMATIC CONTROL DEVICE
FOR OIL PURIFIER
13 IfJ IlifJ m fi
Client
lI!$ TOYOHASHI SHIPBUILDING CO .,LTD.
Ship No.
A'J # 8eee " 8666 " 86e8 ,I 3560
Purifier model
i~ itWHlBf SJ40F
Service Type of panel Supply Weight

III ~ !IIt (1)~~ fJl<ft;1<: mA
No.1 No.2
LUBRICATING OIL PURIFIER FBC-2GS I setls kg I set
SCREWS I ISO ITEMES
J:l !3
Control source
AC IOOV, 60Hz
fit ili'i-
Control voltage
AC IOOV
$lJ ;.\II fit EE
~
Letter Material
Machinery engineering department !eA::SI:of: tt f..j-
MITSUBISHI KAKOKI KAISHA. LTD.
For use English ~::SI:
Name
plate JIliiU8~
::::~ {~IlIIIl*;t~U: Acryl
lIII¥ttWiIm ~~ For notice English ~::SI: 7:?~/v
r1;f:~~
Approved Color of panel Munsell No.

jJ: ~
en f1kb IUUi~ ,,:,-t tv No. lOGY8 / 4
Checked Class of ship

lit 19 K, ?-cP'?p"--- A'J k&
NK
Made Remarks
% 9'Ztziajmt4-
{'F p)( filii ~
Scale Our order No .
NONE
R IX ~t±Ijf
Date At 1661;':\ 1166 1;':\ 11687;'A41690

E {t
Pf.t
o~
R T t:IS
CC
T
L~ S( I /3)
FB C-2GS(TR)
FBC-2G DS(TR)
i el! No. Naill. of ParLs
I) P.V S pee i f i e a t ion Mafrs Name Remarks
:UB ~ !iF (.t 11 ~ ~ if! Vri ~
220V 440V
I .SKW NFJO-SW ISA I .SKW Nf30 -SW lOA
2.2 KW NFJD-SW 20A 2 .2 KW Nf30-SW lOA
Hold.d Case 3.7 KW NFJO-SW JOA J.n w Nf30-SW 20A
Circuit Hilsuuishi
5.SKW NFGO-CW SOA 5.5 KW NFJO-SW JOA Electri c
MeBO Breaker
nun 7 .5KW NF60-CN SOA 7.SKW NFJO-SN JOA Corporation
NFIOD-CN 100A Nf60-CW
:l tA
I I KW IIKW SOA
I SKW NFIDO-CW 100A ISKW NF60-CW SOA
220V 440V
1.5 K W SW-03(TR- ON) 1.5 KW SW-03(TR-ON)
Eleelric 2.2KW SW-03(TR-ON) 2 .2 KW SW-03(TR-ON)
Hagnetic 3 .7 KW SI-I-I (TK - S-II) 3 .7K W SW-O(TR-ON)
S.i lch Fuji
08 8 (Theria I S.S K W SN-NI (TR-N2) S.S KW SI-I-I (lR-S-II) Electric
(05 I ) R. I ny ) 7 .5 K W SN-N2(TR-N2) 7.S KW 51-1-1 (IR-5-11) Co. ,Lld.
I I KW SW-N2S(TR-N3) I I KW SW-N I (TR-N2)
lUI
tUIi
(IUUUU) I SK N SW-N3(TR-N3) 15KW SW-N2(TR -N2)
220V 440V
1.5 K W 1.5 KW
2.2 KW SZ-A40 2.Z KW
Auxiliary 3.7KW 3.7KW SZ-A40 Fuj i
Conloclor 5.S K W Electric
5.5 KW
Co. ,Ltd .
IIU 7.5 KW 7.S KW lUI
SZ-A20
I I KW I I KW
52-A20
ISKW ISKW
220V 440V
I .SK W SC-03 -- ·1 1 1.5 KW SC-03 1-- ·1 1
2.2KW SC-03 2.2KW SC-03
3 .7 K W SC-4-1 3.7KW SC-O
Eleclrlc Fuji
Hagoelic 5'.5 KW SC-N I S.S KW SC-4-1 Electric
o19 Cootaclor 7.S KW SC-N2 7.SKW SC-4-1 Co.,Lld.
UUI lUI
11 K W SC-N2S II KW SC-NI
ISKW SC-N3 ISK W SC-N2
..
1I0urMeler OHRON
IIRM ..WI I17ET-FNV -3 00 0.0-999 999.9h
tAD ~
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S.OGA}I E T . fUJI I KAISHA, LTD. 451940! H
AIKEN 0:lor2 2GS, 2GDS-# 1 1 SIIEET
PARTS L I ST FBC- 2GS (TR) -
fill g ~ (2/3) FBC:-2GDS (TR)
Dnice No. Nile of P!lts Specification Mdrs Nile Reurks
~U"ill5- :g iIf. tt fJ ~ ~ rli Vi ~
DIST Timing Relay H3CR-A OMRON
DOST ~{T- Wit h P2CF - l l t1.0;-
Type:YS-8 Wi th Red Pointer
220Y HOY
J.SKW O-IO-IOA J.SKW O-S-liA
2. 2KW O-IS-liA 2.2KW 0-10-1M
Mitsubishi
AC Ammeter 3.7KW 0-20-lIA 3.7KW 0-10-1IA Electric
AD ~Wi:t Corporation
S.SKW 0-30-IOA S.SKW O-IS-liA
7.SKW O-S O-IIIA/SA 7.SKW 0-20-l0A
3!1II
I IKW O-S O-lilA/SA IIKW 0-30-IIA
ISKW 0-7 S-UiA/SA ISKW 0-40-IIIA/SA
Type:CW-SL Q/SA SYA

220V HOY
7.SKW 100/ SA 2T ISKW 120/SA 3T Mitsubishi
~IJ C TO
Current Electric
Transformer llKW 100/SA 2T Corporation
m ISKW ISO/SA 2T =nil
Type:DVS-DE21 Type:DYS-DE41
220/II0V [[JJVA 44 0/11 OV OIIlYA
220Y HOY
J.SKW SOYA J.SKW SOYA
2. 2KW SOYA 2.2KW SOYA
Transformer 3. 7KW 100VA 3.7KW 100YA KASUGA
TRD Electric
1m! S.SKW 100VA S.SKW 100VA 18111
7.SKW 200VA 7.SKW 100VA
IIKW 200VA IIKW 100YA
ISKW 200VA ISKW 200YA
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N.IKUSHIMA T. FUJ I I KAISHA, L TD. 451941 ,
AIKEN 0: lor2 2GS,2GDS-#2 I SHEET
, P A R T S L I S T FB C-ZGS(TR)
gB t:I
IJIJ ~ ( 3 / 3) FOC-ZGnS(TR)
I)evi c e No. Nallle of Parls S pee i fie a t ion Mafrs Name Rem ark s
UB ~ !iF It ~ ~ ~ iii ~
3 - D BB
I'.R . Swilch
~~),1·Jf
ARZZFOR - IOO In BI a c k
FU,) I
ItH
"'
I'.B. Swil ch ARZZFOR - XXR FU,II
3- D0 5 lal b Red
Ul.1 . J UU
Si gil. I L•• P IIRZZDOL-II1W FUJ I
WLD Hn Ittl
Signal Lao" DRZZDOL-1I1G FUJ I
OLD HI) Uta
rU1 FUSE TYPE:FCFZ 5A
FUJI TR Type
FD2 b -X UtA
FUS E TYPE:FCFZ lOA FUJ I TR Type
FD3 b-X UtA
FUSE TYPE:FCFZ 3A FUJ I TR Type
FD4 b-X U lft
FUSE TYPE:FCFZ lOA FUJ 1 TR Les s Type
F0 1 b-X Ulft
FUSE TYPE: FCFZ 3A FU J I TR Less Type
FD 2 b-X UtA
l
_' FU Fu se 1I 0ider PF- 34 FUJ I
O4 b-HH f:1I
WL S i go a I La. p HNZP-IQ7W I ZUM I
C un E13-T13 Wh i le Ull
GLDl Sign a I Lamp II NZ P-IQ7G I ZUM I
GLD2 I.n EIZ-TI3 Gr een un
Signal Lalp II NZP-I Q7R I ZUM I
~~g~ liiU EIZ-TI3 Red UU
3-004 P. B. Sw i lch ARZ2FOR- IOB FUJ I
U)".I
I'.B. Swilch
- It tA
ARZZFOR-IOR FUJ I
3-005A Ul.1 . 1 It tl
P.B . Swilch ARZZ FOR-OIB FUJI
3- 0 1 1 Ul.1.1 UU
8A CIlMGE-OIEI,SI ARZZPR-ZZ08 fUJ I
WI., . I lU I
P.B . Switch ARZ2FOR-OZ8 fUJ I
3 R- Z 8 U.,.f U ta
43SS CIIANGE-OVER-SW ARZZPR-ZZIB fUJ I DOUBLE TYPE
U., . I lilA ONLY
2 4 3W CIIANGE-OVER-SW ARZZPR-ZIOB FUJ I DOUBLE TYPE
~Vl.1 . f lU I ONLY
f US E TYPE : fCfZ 5A FUJ I
. Fl - FJ b-X lU I
Fllse 1I 0ider Pf-31 fUJI
C F 1- F 3 b-HH
POWER SUPPLY SBZJ - 050Z4D
f: 1I
OMRON
p S
Uti HD~
TR TRANSfORM'ER I j 500VA KASUGA XXX-XXTR

lal 18 11 TYPE ONLY
02 0 Q T TIHER 113CA-B AC I OOV OHR ON
117- with PZCF-OB tAD~
(P C B) RELAY OMRON
U'H- GGB-ZI11P-US,G6B-Z21 4P-US,&6B-ZO J4P-US
tAD~
( PCB) RELAY AGZOZ111 yi th AXS IOOSZJ MATSUS Il ITA

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(P C B ) TIMING RELAY 113Y-Z DCZ4V-GOs,30.i n OMRON
117- HOi
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AIKEN 0: 10 r2 2 G S, ZGDS-#3 I SIIEET
• • TlTL[ Timing C!lKt 'Automatic ·Operatlon', 'Automatic Stopping' FBC -2'
~ .
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SELFJEGTOR
Interv.1 20 IT rl H rl H
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Starter Provide4 Separately,,-
I
I ' • t
Feeding I
I' W t
Feeding Molor SlOP
Oper-ating Water
fa log nil er ea I Rg a er ! for Ope nihg Bowl
Operating Waler Operating Water :~ .
L
I Turn the fower Source Switchon
the Aulolltic Control Panel to ·ON" . , -
for Closing Bowl
Operatin~ Waler
for Opening 80wl
Replace.ent Water
Replace_enl Water
.. JPres.s lhe. Push - butt~nl

lor OpeOing Bowl Operating Water I Switch AUTO. STOP .1
Act ion of Ti.ers R for Closing Bowl
eplace.ent Water
ISSI.{O TO fj\
\..!.J Th e Gon ta ct 0
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Tile-up is Kept ON ~i.e-u L- Aller C"lir.ing th,' SELFJECTOR
'" / has Att.i.ej the R.ted Speed,
i i IGoil !ArU'TsOs 'ShTeRPT~sh . button Switch
I I
,
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IPre-set Ti.e
. .::.=A"'--'-'- - - - - - - '
L.....C.:..:..::...
Pre - sel Continuing

Ti.. 01 Power-ON CLiENI DATE IDJ.t(NT NU : R[V.
HADE 317828 I
OUPL PLANT CHKO. .liB NO.
'OJ AI. NO DAlE !'(VI SI [JjS HAOC HKD. APPR. LOCA 11 [Jj APPR.
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ltlill
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POWER TO CUSTOMER'S TO CUSTOMER'S TO STARTER
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CONTROL CONSOLE
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ALARM PAlIEL
'---/
S~'11 , MJUI
/ /--- - ~
N010R2 11'1'1'1 5 1'

'(;-92 ILEAKACE MONITO'
SV'I SV2 SV3 SV4
'''!tlllll
SOLENOID VALVE tor OPENING BOWL

"" IIIlIfI;"*1I II. CONTROL SOURCE VOLTAGE IS MENTIONED ON THE COVER or
$VI SOLENOID VALVE tor CLOSING BOWL AUTOMATIC CONTROL DEVICE DRAWINGS.
IIIl1f1;"*1I *1. • • • e~g.~a.~£u.
SV3 SOLENOID VALVE tor SEALINO/REPLACEMENT WATER
"'*/IIUII
"'. 3-WAY SOLENOID VALVE
IJIlIlIfl
rOt fEED VALVE
TYPE , F 8 t: - 2 G S (T R)
J.. TOKYO. j
JAPAN AUTO CONTROL PANEL for OIL PUR(FIER
CONNECTION DIAGRAM
MITSUBlSHl
f
KAKOKI KAISHA. LTD .
r"'" J.... r
rllA 1I Jlt rrau.-til
r
• !;lItD
T. !CUKI . T. FUJII AUG-II - 199' :3 ; 1;8;8;7:3:

12G S-f61 SIIEE T
I s I. ANGLE SYSTEMf-::-:___,_-----::-:-:--:-:-:-:-:-~~R-=E...:.V....::l...::S....::l__T0:....:N~_::_r_:_:_:_:_:_::_,___:_::_::____,_.,_:_:_,__j
Jr<1 NO. DESCRIPTION DATE DRAWN CKD. APPD .
6:ii
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POWER
Ill) ] H 1111
IXlI
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lOST 151 1 - 105 3- 188 119T
II IS I 11111 III 1111 119) A 11101 119
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;----- -®-
LATE tCTION
~~~ 188
-J19
11
II~t88
- 0-o-------L-{Ii
FAST ACTION
U~ ,-------<D
illO_ _---'I-'II.JC!.9y
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To Cuslo.rr' s
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AUTO CONTROL PAN~tor OIL PURIfiER
MITSUBISHI KAKOKI DIAGRAM Imil'\(gj 2/2
T. kllkl T. rUJ 11 :3:1:8 :8:7:7:
2GS-#10 SIlF.ET
Valve specificat ion
=if! It ~ §
AUTOMA TIC CONTROL DEVICE
FBC -2GS
*
OUf order No. :
\!II ~ I.: A41551 / A41554
Service No.1 No.2 LUBRICATING OIL PURIFIER
III if;
Valves Solenoid valve 3-way solenoid valve 3-way cylinder valve
#!J;Ii
....... lil! # 31Hll;JJm1tlil!# 3/J J:l :/~/?'#
Use For sealing water For 3- way For dirty oil

Jll j£ & Operating water cylinder valve
l1:t 7l< / +Fib 7l< Jll 3/J J:l :/~/?'# Jll Di\~Jll
Bore
J:l1! (mm) 15 A SA 40 A
Voltage or Air supply

inlet press
AC 100V • 60Hz 0.5 - 0.9 Mpa
U, .3<.11
(5.0 - 9.0 Kgf/ crri)
A J:l IX:1J
Action Magnetized -> Open Air supply
III 1'1' , --- B -> C
ij. -> l1li Air less
B->A
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Weight
1. 5 kg/set 0.3 kg/set 16 kg/ set
Quantity
6 setis 2 set/s 2 setls
~
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Symbol
SVI SV2 SV3 SV4 CV I
IC ~
Remarks SVl: for opening

11m ~ IlIl#Jll
SV2: for closing
fJIl#Jll
SV3: for sealing /
replacemen t water
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OUTLINE OF VALVES FOR AUTO . CONTROL DEVICE
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WATER VALVE UNIT
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CONSTANT FLOW CONTROL VALVE
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~ MITSUBISHI KAKOKI KAISHA. LTD. OWG.No. 202897A

from ~005
ASSEMB LY OF VALVES FOR AUTO. CONT ROL DEVICE
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I Pa ... t s Li s t I DWG, ~o, :20 144 0A
iSymbol Parts name Mater ial ~' t Y Pa r t s No,

SOLENOIO VALVE
1'01 ::J -( )J, co i I - I OJDSP4017
V02 117i7Ht/1') diaphra~m assembly ,BR I I OJDSPE003
1"03 I~ )J, 7' ;f, 7' -1' valve body bronze cast ing I OJDSP6001
1'04 I~ -( D ':J I- A 7' I) ;., ';f pi I 0 I SP ring stainless s I ee I I OJDSPE005
1"05 7'7;":;;1- plunger stainless s I ee I I OJDSP4019
1'06 7'7 ;":;;1- A 7");"';f plunger spring stainless s I ee I I OJDSP402 1
rOi I~ ':J 7 VA packless s tainless s tee l I OJDSP E008
1'09 /\ ;., f')J,

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1'08 I~)J, 7';f, :.- ':J r valve bonnet
handle
co p~er-alloy
s tainless sleel
I OJDSP4 020
I OJDSP5010
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1' 10 ::J -( )J,;f, :.- ':J I-
VII !? - ~ T )J,;f, ':J 7 A
co i I bonnet
lerminal box
-
-
I OJDSPEOII
I OJDSP4022
REOUCING VALVE
,21 11777Hti1') diaphragm assembly NBR I ORW211501
1'22 7'-1'A7 disk NBR I ORW21 C002 . /
1'23 Ol);"';f O-r i ng NBR I ORW21COO3 - '
1'24 ~T...( body bronze castin~ I ORW21COO4
1'25 A 7' I) :.- ';f jJ /~ spring cover carbon steel shee I I ORW21C005
1'26 :tr. valve s t ick copper-alloy I ORW21COO6
1'27 A 7' I) :.- ';f spring s tainless 5 t ee I I ORW21C007
1'28 J±Mt pressure gau~e - I IO RW211508
V29 :tr ~i tl valve spring stainless steel I ORW21COO9
1'30 1'; ill T ':J I- locknul copper-alloy I ORW21COIO
RE DUC I MITSUB ISHI KAKOKt KAISHA. LTD, FiD I tl

.- ASSEMBLY OF VALVES FOR AUTO. CONTROL DEVICE
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L
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V72
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.-
J.. MITSUBISHI KAKOKI KAISHA, LTD. WG.No. 201441 A
'Oo. '·1"
r
I Parts Li s t I DWG. No. : 201441A
ymbal Parts name Material ~' ty Pa r t s No.

3-WAY SOLENO IO VALVE
V51 I~ l' 0 'J r- '# pi 101 valve - I PMS23001
V52 ;f,T-1' body aluminium a I loy casling I PMS23003
V53 ""-;;1. base aluminium a I loy casling I PMS23004
V54 ;;1.1)--;1 sleeve slainless s I ee I I PNS23005
V5S ;;1. -;1-)11 spool stainless s I ee I I PMS23006
V56 1
0 ) /?' o ring NBR 4 PMS23007 ' ../
V57 ;;1.-;11)/?' spring stainless s I ee I I PMS23008
V58 DIN ,/?-y r- DIN sockel - t PMS23009
V59 DY;f-/?';f,:$' / rokking bullon - I PMS23010
FEED VAL VE (4 OA)
V61 iJ;r.{ body caSI iron I OSK8RTOO3
V62 /~)II-;1~- r- valve sheel cast iron I OSK8RTOO4
V63 0 1) /?' o ring vi ton I OSK80RO 29
V64 '7Y~1" washer copper-a I loy I OSK80R041
V6S /~)II-;1T-1';;1. '.J valve disk teflon 2 OSK80R031
V66 /~)II -;1 valve copper-alloy I OSK80R032
V67 0 1) /?' Dring vi Ion 2 OSK80R033
V68 ;;1.T]." slem stainless steel I OSK80R034
0 V69
V70
'7Y~1"
~ I) /11
"asher
cyl inder
CODoer-a II OY
cast iron
I
I
OSK80R040
OSK8RDOIO
V71 ;;1.-;11) /?, spring sping sleel t OSK8RD036
V72 ? I.7 I) /?' ware ring resin t OSK8RDOl2
V73 ~;;1. t- / piston slruclural s Iee I I OSK8RDOl3
V74 Ol)/?' o ring NBR I OSK8RDOl4
V75 ~ I) / 11"h /~ cylinder cover struclural steel I OSK8RDOl5
V76 0 1) /?' Dring NBR I OSK8RDOl7
V77 ?'7/t' grund copper-alloY t OSK8RD037
V78 0 1) /?' Dring vi ton 2 OSK80R038
V79 Ol)/?' o ring v i Ion I· OSK80R039
V80 ;;1.-;1I)/?'~-r- spring sbeel struclural s tee I t OSK8RD042
FEED V BUM1 MITSUB ISH I KAKOK I KA ISHA, LTD. F60211

IMPORTANCE
The manual is edited for treating mineral oils

such as for purifying fuel oil or lubricating oil.

®: Installer
1::
Manual
'"
0.. Description
Aboard fitting-out procedure Information for transportation , handling and storage of

machine
4 Operation Manual 3A
maintenance information o
Operation Manual 3B for safety
operation and maintenance information o
control FBC-1A
Operation Manual 3C for safety
operation and maintenance information on o
control FBC-2A
Operation Manual 3D for safety
operation and maintenance information
laultomatic control panel FSH-1A o
unc:tion. operation and maintenance information on
Operation Manual 3E for safety

operation and maintenance information on o
control FSP-1A
Operation Manual 3F for safety
operation and maintenance information on
laultomatic control panel FSH-PA o
Un(:tion operation and maintenance information on
5 Maintenance Manual for safety

IDisas;selmbly and reassembly procedures o
I M"in,tAr,,,r,r.A and inspection procedures
and corrective action
NOTE
The Part 4 manuals (Operation Manuals 3A through 3F) deal with the following types of the automatic
control systems. When you purchase the SELFJECTOR controlled by one of these control systems, the
associated operation manual of Part 4 will be supplied .
Automatic control systems: FSC, FBC, FSP, FSH, FSH-PA

4.1 Motor .. .. ............. ........ .......... ................. ... .. ... .... ............... ....... .... ................................................ 4-1
4.1.1 Precautions in handling ............. .. .... .................................................................. .. .. .. ......... ........... 4-1
4.1.2 Motor characteristics .... ..... .......... .......... .......................... .. .......................................................... 4-1
4.1.3 Motor structure ........................ .. ....................................... .. ..... .............................................. ... .. 4-3
4.1.4 Rated current intensity ................................................................................ ................................ 4-3
4.2 Starter ...... ...... ................................. ... ....... ....................................... .. ...... ...... ... ..... ........ ..... ..... .. .. 4-4
4.2.1 Precautions in handling ...................... .. .......... ..................... ........ .... ..... .............. .... ... .. ..... ......... .. 4-4
4.2.2 Starter structure ........... ... .. ......... ......................................... ..... ...... .... .... .. ... ...... ...... ... ... ...... .. ...... 4-4
4.2.3 Overload relay (thermal relay) .. .... ... .. ................................... .. ........................ ... .... ....... .. ...... .. ...... 4-4
4.2.4 Connection of Starter.... .... .... .. ............................................... ................... ........................ .. .... .. ... 4-5
4.3 Control panel. ....... ..... .... .. .... ... ... .......... ..... ......... ..................... .......................... .......... .................... 4-6
4.3.1 Precautions in handling ............................................................................................................... 4-6
4.3.2 Control panel (model FBC-1A) ...................................................................... ............................... 4-7
4.3.3 Control panel (model FBC-2A) ................................................... .......................... ..................... .. . 4-9
4.3.4 Control panel (model FSC-1 A) ............................... ........ ..................... .. .......... .... ... .. .............. 4-11
4.3.5 Control panel (model FSH-1A) ........................................................................ ..................... 4-13
4.3.6 Alarm panel (model FSP-1A) ................................................................................................ 4-15
4.3.7 Alarm panel (model FSH-PA) .. .......... ......... ................... .. ......... ................. .... .. .... ............... .. 4-17
4.3.8 Alarm panel (FAP-11 ) .............. ................................................................................... ......... 4-19
4.4 Control Unit (FBC-1A,FBC-2A) ....................... ............. .. ....... ........ .... .. ...... ...... ........... .......... .. .. . 4-21
4.4.1 Control Unit. ....... ........ .. ... ........ ... ...... ...... .... ... ........... .. .... .. ..... ...... ..... .... ............ ..... .................... 4-22
4.4.2 Terminal Unit. ................. .. ......... ....... .... ............ .. ... ........ ... .. ..... .............. ........ ...... .......... ........ ... . 4-23
5 Programmable logic controller (PLC) ......................................................................................... 5-1
5.1 Programmable Controller ................................................................................................................ 5-1

5.2 Programmable Controller Configuration ........................................................................................... 5-1
5.2.1 CPU Board .......................... .. ............................. ........................................................................ 5-1
5.2.2 Operation Display Panel .......... .... ... ..... ............ ...................... .... ............ .... ....... ......... .. ................ 5-1
5.2.3 Expansion Board (Option for Indication of Water Content) .......................................... .......... ...... 5-2
5.3 Functions of Individual Parts of Programmable Controller ...................................... .... .......... .... .. ...... 5-2
5.3.1 CPU Board ...................................................................................... .......................... ....... .......... 5-2
5.3.2 Functions of Individual Parts of CPU Board ................ ....... .... .. .......................... ...... .... .... ... ...... ... . 5-3
5.3.3 Functions of Input and Output Display LEDs .......................... .... ............. .... .... .. ........ .... .. .. ... ........ 5-4
5.4 Operation Display Panel ... .... ......... ... .. .... .. .............. ....................... ................................................. 5-5
5.4.1 Functions of Individual Sections of Operation Display PaneL .......... ....... ... ..... ... .. ..... ...................... 5-6
5.4.2 Expansion Board (Option) ............................................................................................... ............. 5-8
6 Detector .......................................................................................................................................... 6-1
6.1 Leakage Monitor(LM) ......................... ............... .............................................................. ............... 6-1

6.1.1 General ............................. ......... ........................................................................ .... .. ..... .. ........ 6-1
6.1.2 Operating principle .................. .. ...... .... ..................................................................... .... ............... 6-1
6.1.3 Connecting with control panel ................ .. .................................................................................... 6-2
6.1.4 LED display .... ... ............... .. .............. ........................................................................................... 6-3
6.1.5 Routine running ...... ....... ... .. ... .................................. ..... ........... .................................................... 6-3
6.1.6 Items to adjust ............. ................................................ ........................ ............... ........................ 6-3
6.1.7 Factory settings ............. ...... .. ... .......... ................. ................................... ........ .. .......................... 6-4
ASELFJECTOR Instruction Manual Operalion Manual1

For correct use, carefully read the "Precautions in safety" beforehand .
Precautions in safety given in the instruction manual are intended for safely and correctly using the product
and avoiding danger or damage to user. Carefully read the precautions and do not operate, maintain or
handle SELFJECTOR before you are fully versed in them .

In the manual, precautions are headed by the following marks. Be sure to observe them because they are
important for ensuring the safety.
ill WARNING : Indicates a potentially hazardous situation which ,If not heeded, could result In
ill CAUTION : Indicates a hazardous situation which ,If not heeded ,may result In minor or
moderate Injury or damage to the purifier or facilities.
NOTE: Indicate precautionary Instructions that given contain what must be done without
fail and what should be kept In mind as a guide In operating SELFJECTOR and
doing related work.
J...SELFJECTOR Instruction Manual Operation Manual1

1-1
&.WARNING
dangerous. Pay utmost attention according to the manual for operation, disassembly , reassembly,
maintenance, checkup, etc. Use of non-genuine parts might damage SELFJECTOR or impair human
safety. Be sure to employ genuine parts.
• Perfectly assemble:
Many points of SELFJECTOR are connected by screws. When assembling, make sure tightening is
particularly of:
(Al Bowl nut

(B) Disk nut
service agency.
• Immediately stop If vibration Is excessive.

Vibration of SELFJECTOR is caused by unbalance, ship oscillation ,
SELFJECTOR installation, etc. If the vibration is excessive, immediately
stop SELFJECTOR without discharging sludge.
Then, check for the cause and take necessary corrective action to ensure
safety before restarting SELFJECTOR.
To be more specific, if the vibration at the point A of Fig. 1-1 exceeds
100 Jl m (peak to peak) at rated speed, stop SELFJECTOR.
Even if readings are below 100 Jl m, continuous cruising ship vibrations
4-5 times higher than registered when external vibrating forces are small, Fig. 1-1
such as when the main engine is not in operation , could adversely affect
the durability of SELFJECTOR. In such case, implement routine and
periodic checkups to ensure that SELFJECTOR performs trouble-free as it
should.

1-3
1.4 Definition of terms
Clarifier operatlon (clarifying operation):
Density ( p): Mass per unit volume. Operation of separating into 2 phases or liquid and
solid or, here, into oil and solids.
Specific gravity (r) : Ratio of mass to mass of (See "Clarifier operation".)
water of the same volume. Varies with temperature.
Parallel operation :
011 feed rate: Volume per unit time of untreated Operation with oil fed proportionally to several
liquid upstream the purifier expressed in terms of purifiers arranged in parallel.
Uh or m 3/h. (See "Parallel operation".)
Actual capacity: Purifier treating capacity based Series operatlon:

on SM Standard (eliminating sludge with 1.8 of Operation by several purifiers arranged in series.
specific gravity and 2 jJ m of diameter or more). (See "Series operation" .)
(See "Feed rate" above.)
Total discharge type
Feed liquid: Untreated oil to feed to purifier. Purifier designed to totally discharge all contained in
the bowl .
Light liquid: Oil treated by purifier or purified oil.
Partial discharge type
Heavy liquid: Separated moisture and heavy Purifier designed to partially discharge water and
components in oil or simply "water" . solids only in the bowl. This type has the total
discharge function as well.
Sludge: Solids accumulated in bowl in narrow
sense. Mixture of solids, water and oil discharged
from bowl in wide sense. Abbreviations and units
Interface: Boundary surface between heavy and L: Liter: Unit of volume .

light liquids in bowl. H: Hour(s): Unit of time.
1
min- : Number of revolutions per minute.
Purifier operation (purifying operation) : Hz: Number of frequency.
Operation of separating into 3 phases or liquid, (cycles per second)
liquid and solid or, here, into oil, water and solids. rP : Unit of diameter in mm.
(See "Purifier operation".) mm 2/S : unit of kinetic viscosity of oil.
ISO: Standards established by International
Standardization Organization.
VG: Indication of viscosity of lubricating oil in
accordance with ISO .
....SELFJECTOR Instruction Manual Operation Manual1

1-5
2 Configuration of oil purifying system
Fig. 2-1 shows a typical purifying system configuration with the SELFJECTOR.
Fig. 2-1
1 SELFJECTOR 11 Pressure control valve

2 Oil strainer 12 Check valve
3 Gear pump 13 Starter
4 Oil heater 14 Control panel
5 3-way cylinder valve 15 Solenoid valve
6 Flow meter 16 Reducing valve
7 Thermometer 17 Constant flow valve
8 Pressure QauQe 18 3-way solenoid valve
9 LeakaQe Monitor(LM) 19 DischarQe Detector(DD)
10 Water Detector
2-1
J.. SELFJECTOR Instruction Manual Operation Manual1
The Discharge Detector monitors sludge discharges and outputs an alarm to the control panel when an
abnormal discharge takes place. It detects a drop in horizontal shaft speed at sludge discharge by means of
a proximity switch and determines if the sludge discharge has been properly effected from the input data by
means of a comparison circuit. In addition to the alarm output function, the partial discharge type purifier
Discharge Detector has an indicating function to tell whether or not the sludge discharge is optimal during
partial discharge adjustment.
2.10 Kinds (specifications) of 011 purifying system
The purifying system including the oil purifier comes in 8 different types including automatic and manual
types.
Automatic types
FSC-1A
(Total discharge type/Automatic control panel with PLC )
FBC-1A
(Total discharge typel Automatic control panel with CPU controller panel/1 unit)
FBC-2A
(Total discharge typel Automatic control panel with CPU controller paneV2 units)
FSH-1A
(HID ENS SYSTEM configurationl Total discharge)
FSP-1A
(Partial discharge type/Automatic control panel with PLC)
FSH-PA
(HIDENS SYSTEM configurationl Partial discharge)
Manual types
FAP-11 Manual discharqe/alarm panel provided
Manual Manual discharqe/alarm canel not crovided
2.11 Component devices of different versions

Component devices of automatic and manual types are as follows
FSC-1A FBC-1A FBC-2A FSH-1A FSP-1A FSH-PA FAP-11 Manual

SJ : Control panel 1:1 1: 1 2:1 1:1 1:1 1:1 1:0 1:0
Control PLC 0 0 0 0
panel CPU 0 0
Alarm canel 0
Operating water Automatic 0 0 0 0 0 0
solenoid valve unit Manual 0 0
Feed valve· 3-way solenoid valve 0 0 0 0 0 0 0
Leakage Monitor (LM) 0 0 0 0 0 0 0 0
Water Detector(WD ) 0 0
Discharge Detector(DD) !':, !':, !':, 0 0 0
Opti on" m·e marked( !':,)
2-3
!,
,
3 STRUCTURE of SELFJRCTOR
3.1 General
Fig. 3-1 outlines the structure of SELFJECTOR.
I The power is transmitted from the motor through the friction
I
t
clutch to the horizontal shaft and is further increased in speed
and transmitted to the vertical shaft through the spiral gear
~ mounted on the horizontal shaft and pinion on the vertical
shaft.
The vertical shaft is supported by upper and lower bearings. ~~:E~~~~r shaft
Vertical
Motor
The bowl mounted on the top of the vertical shaft rotates at
the speed of the vertical shaft.
To supply feed liquid to SELFJECTOR, the suction pump
(gear pump) is connected to the horizontal shaft through the
safety joint. To deliver light liquid, the centripetal pump
(impeller) is built in the top of bowl. For SJ10F ~ SJ30F ,
heavy liquid overflows from the bowl and drops its own weight Friction Hrizontal
clutch shaft
or, for SJ40F ~ SJ100F , is discharged outside by a built-in
centripetal pump similar to that for light liquid. Spiral gear
Fig. 3-1
3.2 Drive unit
Vertical shaft
Upper bearing parts
3.2.1 Vertical shaft section
The speed of revolution of the horizontal shaft is increased by Flat spring
the vertical shaft pinion and the vertical shaft rotates the bowl
Upper spring
mounted on its top. The vertical shaft and bowl are supported by
upper springs and leaf springs radially incorporated at 6 points
on the upper bearing section and lower springs in the lower
bearing section so that they can stably rotate.
Pinion gear
Lower bearing parts
Lower spring
Fig. 3-2
3-1
J... SELFJECTOR Instruction Manual Operation Manual1
3.3 Bowl
3.3.1 Structure of bowl
The bowl vessel mainly consists of body, hood and nut. The bowl incorporates separation chamber
composed of disc (1) and top disc and distributor which distributes feed liquid from the bowl inlet to the
separation chamber uniformly.
There is a main cylinder which slides vertically by water pressure to discharge sludge separated and
accumulated on the inner wall of bowl during operation.
At 2 points on the outer periphery of bowl , there are pilot valve assemblies for controlling the main
cylinder slide.
When feed liquid introduced through the feed liquid inlet through the distributor to the separation
chamber passes through the gap between discs (1) , solids and water are separated and purified oil is
continually delivered outside by the centripetal pump (light liquid impeller) located on the top of bowl.
For SJ1 OF- SJ30F, separated water overflows continually.
For SJ40F- SJ1 OOF, separated water is continually discharged outside by the heavy liquid impeller.
Gravity disc
For purifier operation, the interface for separating light liquid and heavy liquid in the bowl must be held
to within a certain range. On SELFJECTOR , gravity discs of different inner diameters are used to
change the heavy liquid outlet diameter, thereby controlling the interface position.
Select an optimum gravity disc according to "Gravity disc selecting procedure" in Operation manual 2.
3* : For the HIDENSE specifications use the gravity disc for clarifier.
Dirty oY Inlet
Dirty olllnle'
~ ... Purified 011 oullel
Gra .... ty disc

Heavy liqUid cha mber
Oislribulor
Ught Iquld c hamber
DISC (I)
Bowl hood
Bowl nul
Top disc Bowl nUl
bod ,
Main cylinder
Pilot varve
assembly Plot va~e
WllIcr supplying device Assembly
Wa ter supplying deVIce
SJ10F- SJ30F SJ40F- SJ100F
Fig. 3-6 Fig. 3-7
3-3
When operating water for closing bowl goes out, there is no
more force of pushing up the main cylinder which, then , is
pushed down by the pressure in the bowl. The seal of main
seal ring breaks and sludge is instantly discharged outside
the bowl.
Operating water for

operating bowl
Fig. 3-10
After the sludge discharge, operating water for closing bowl is

fed to the water pressure chamber for closing bowl and, when
it is filled up, the main cylinder is pushed up to seal the main
seal ring .
Operating water for

closing bowl
Fig. 3-11
J.. SELFJECTOR Instruction Manual 3-5

Operation Manual1
When operating water has filled up the bowl opening water
pressure chamber, with part of it released out through the
drain nozzle, its pressure slides the pilot valve toward the
shaft center to breaks the seal of the valve seat. This causes
part of operating water in the bowl closing water pressure
chamber to be let out, reducing the force pushing up the main
cylinder. The main cylinder is pushed down by liquid pressure
in the bowl as a result. This breaks the seal of main seal ring,
allowing sludge to be instantly discharged out of the bowl .
Fig. 3-14
When the supply of operating water for opening bowl is

stopped, its overflow into the bowl opening water pressure
chamber is discontinued. As a result, the bowl closing water
pressure chamber is filled up and its operating water pushes
up the main cylinder, sealing the main seal ring . At this point
of time, the valve seat has already been sealed .
•I The main cylinder is quickly operated up and down to effect

partial discharge. This allows only suldge in the bowl to be
discharged with minimum oil loss.
Fig. 3-15
3-7
3.4.2 Partial discharge type
In the case of FSP-1A and FSH-PA system , the water supplying device is piped for the supply of
operating water to effect partial and total discharge operations, As shown in Fig. 3-22, operating water
for closing bowl and operating water for opening bowl for partial discharge are introduced from Band
operating water for closing bowl for total discharge is supplied from A.
Operating water fed from B fills up the bowl closing water pressure chamber first and overflows into
the bowl opening water pressure chamber to effect partial discharge operation , For total discharge, the
sequence of operating water described in 3.4.1 takes place,
As operating water for opening bowl , compressed fresh water regulated to a certain pressure is used,
The pressure of operating water for closing bowl is regulated by reducing valve of the operating water
line as well. Operating water for closing bowl is so much lower in pressure than operating water for
opening bowl that it will not overflow from the bowl closing water pressure chamber into the bowl
opening water pressure chamber, Also, as is in the case of 3,4,1, operating water for closing bowl is
intermittentiy supplied for a certain period of time during purifier operation , In the bowl closing water
pressure chamber, the centrifugally generated pressure of water that turns with the bowl is balanced
with the supplied water pressure, holding the water level at a certain level as a result Actually,
therefore, as much water as reduced only is supplied into the chamber.
t 'vVater pressure
chamber for closing bowl
Water pressure
,..,
chamber for opening bowl
B ...... ~A
Fig. 3-17
J... SELFJECTOR Instruction Manual

3-9
Operation Manual1
3.6 Purifier operatlon and clarifier operatlon
3.6.1 Purifier operatlon
The purifier operation refers to a separation into 3 phases or oil, water and sludge. It is most
commonly employed .
• The purifier has a heavy liquid outlet for continually discharging separated water.
• Before introducing oil, water sealing is required so that oil fill not flow out through the heavy liquid
outlet.
• For normal operation, the interface (F) must be set to within a specified range by changing the
diameter of gravity disc.
• The high limit of specific gravity of oil to treat is 0.991 (at 15"C) practically.
Fig. 3-19 is the cross sectional view of the bowl of SELFJEeTOR (SJ10F-SJ30F) under purifier
operation .
Feed liquid goes in through feed liquid inlet (1), passes through distributor (A) and is fed to the outer
periphery of disc (1) (B) . Heavy liquid (water) and solids are separated to the outer periphery of bowl
and light liquid moves through the discs (1) inward and is discharged by the light liquid impeller.
Heavy liquid passes outside the top disc (e) and overflows over the gravity disc outside the machine.
(SJ40F - 1OOF are provided with a heavy liquid impeller, by means of which heavy liquid is
discharged.)
4
~
1 Feed liquid inlet

2 Light liquid outlet
3 Heavy liquid outlet
4 Sealing water inlet
A Distributor
B Disc
e Top disc
D Light liquid chamber
E Gravity disc
F Interface
Fig. 3-19
3-11
3.7 Parallel operation and series operation
So long as the feed rate is within the actual capacity, 1 stage of purification suffices basically.
When, however, treating oil for which catalyst mixture, excessive sludge, etc. are expected, raising the
purifying effect is required utilizing spare machine(s).
In this case, the purifiers are subjected to either:

• Parallel (parallel purifying) operation
• Series (series .purlfylng) operation.
When operating several machines as shown above, the parallel operation is preferable to, for its better
separating effect than, the series operation .
J.. SELFJECTOR Instruction Manual 3-1 3

Operation Manual1
3.7.2 Series operation
ffiCAUTION
In case of a series operation by 2 SELFJECTORs, detach the gear pump furnished with the
latter stage SELFJECTOR from the safety Joint because It Is not used.
Do not use the oil heater for the latter stage.
For a series operation, the former stage is for purifier operation and the latter stage is for clarifier
operation usually.
• In case of a serIes operation by 2 machines, a general practice is purifier operation for the former
stage and clarifier operation for the latter stage.
• The feed rate must be the same as for a single operation .
Fig . 3-22 exemplifies piping for a series operation.
NOTE
In case of a series operation, when the former stage SELFJECTOR enters Into the
discharging process, no 011 Is Introduced into the latter stage SELFJECTOR (as Is the case
where the operation Is stopped by an alarm signal) during the discharge. This causes the
Leakage Monitor to generate a false alarm. Therefore, the latter stage SELFJECTOR requires
an Interlock system that prevents the output of false alarms by the Leakage Monitor. (For
general description and operating principle of the Leakage Monitor, refer to 6.1.)
, SETTLING TAN K
~
SERVICE TANK
,i
"""'\-.-
'-/
~
No.1 No.2 .f
(former stage) (latter stag e)
..L
SELFJECTOR a:: SELFJECTOR
w
~
/{ ~ T
w
J: /{ ~
~ I
.0.
U
1
SLUDGEI
TANK
Fig. 3-22
~ SELFJECTOR Instruction Manual 3· 15

Operation Manual 1
4.1.2.2 Starting characteristics curves
Fig. 4-1 exemplifies starting characteristics curves.
I
l
Revolution
speed
tt Electric
current
(nm- I ) (A) 1 1
I, 8000-40
7000-35
7
,-
Characteristic clIVe at start-up
SJ40F(7.5KW 4P 440V 60Hz)
1
Revolution speed of bowl '""
I 6000-30
7
7
I
5000-25
I 4000-20 7"
3000-15 Rated electric current(13.0A)

- ---------- ------ -- - -- -+ -------- -- --
,..... Electric current
-_ .. _--------- -------------
f'-.,
-• ~
<>
2000-10 ~
;;; Revolution I~
16
1'--":
I 1i1 sDeed pfmotor ~y
"
1000-5 ~ I[---i;:
i! I--.~I
~
Ia.
-6"I1
u ~: ~ 01
o 5 10 15 20 time (min)
~
Fig. 4-1
J.. SELFJECTOR Instruction Manual

4-2
Operation Manual1
4.2 Starter
On the starter panel, there are "push-button" for starting the purifier motor, "indicator lamp" and "ammeter",
It incorporates "overload relay (thermal relay)" ,
4.2.1 Precautions In handling
ill.CAUTION
• Do not put combustible things nearby. Otherwise, a fire might occur.
• Before proceeding to wiring, make sure power Is turned off.
• Only a specialized electrician Is allowed to conduct wiring.
• Connect the ground terminal of the starter panel to an electrically effective
point on the hull. (Perform grounding.)
• Make sure the rated voltage and frequency of the starter panel match the
source voltage and frequency.
4.2.2 Starter structure

• Made of steel sheet, drip-proof, wall-mounted type
• External wire introduction: Coaming
4.2.3 Overload relay (thermal relay)

• Resetting : Manual
• Operation characteristics:
Time limit characteristics
• Current setting: See Table 4 -.3
SN P 0
t±1 02
03
m] 0
~
....~ 0 ,
"'CODDDDD L "
Fig. 4-2
J.. SELFJECTOR Instruction Manual 4-4 Operation Manual1

4.3 Control panel
The control panel repeatedly and automatically performs SELFJECTOR operating steps shown in Table 4
-4.
It also receives alarm signals from detectors and, after due processing according to particular alarms, stops
the purifier.
The control panel comes in different types given in Table 4 -4.
Purifying operation To stop the purifier
Table 4-4
Control type
FBC-1A CPU For 1 purifier
FBC-2A For 2 purifiers
FSC-1A PLC For 1 purifier
Fig. 4-4 (programmable HIDENS configuration

FSH-1A
logic controller) (total discharge)
HIDENS configuration
FSH-PA
(partial discharQe)
FSP-1A Partial discharge

4.3.1 Precautions In handling
LLCAUTION
• Do not put combustible things nearby. Otherwise, a fire might occur.
• Before proceeding to wiring, make sure power Is turned off.
• Only a specialized electrician Is allowed to conduct wiring.
• Connect the ground terminal of the control panel to an electrically effective
point on the hull. (Perform grounding.)
• Make sure the rated voltage and frequency of the control panel match the
source voltage and frequency.
~ SELFJECTOR Instruction Manual 4-6

Operation Manual1
(4) "AUTO. STOP"
When this button is pressed during automatic running, the SELFJECTOR automatically shuts down
after completion of the process to discharge sludge.
(5) "ALARM"
When any alarm occurs during operation, the pilot lamp comes on . The type of alarm that has
occurred can be identified by LEDs on the control unit in the panel.
(6) "ALARM RESET'

When an alarm occurs, the pilot lamp is lighted and kept ON . To put out the pilot lamp, press this
button .
(7) "DISCHG. TEST'

When this button is pressed during automatic running, sludge is forced out.
(8) "EMERG. STOP"

When this button is pressed, all the valves close and the SELFJECTOR shuts down immediately.

Operation Manual1
(4) "AUTO. STOP"
When this button is pressed during automatic running, the SELFJECTOR automatically shuts down
after completion of the process to discharge sludge.
(5) "ALARM"
When any alarm occurs during operation, the pilot lamp comes on . The type of alarm that has
occurred can be identified by LEOs on the control unit in the panel.
(6) "ALARM RESEr'

When an alarm occurs, the pilot lamp is lighted and kept ON . To put out the pilot lamp, press this
button.
(7) "OISCHG. TEST'

When this button is pressed during automatic running , sludge is forced out.
(8) "EMERG. STOP"

When this button is pressed, all the valves close and the SELFJECTOR shuts down immediately.

Operation Manual1
(3) "AUTO. RUNNING"
The pushbutton is a switch for starting automatic operation. The built-in pilot lamp will stay ON during
automatic operation.
(4) "AUTO. STOP"

When this pushbutton is pressed during automatic operation, the SELFJECTOR will stop
automatically after discharging sludge.
(5) "ALARM RESET"

When any alarm occurs during operation, the built-in pilot lamp will come on. The type of alarm that
has occurred can be known from the data display on the front panel.
When the pushbutton is pressed , the sustained alarm will be reset.
(6) "DISCHG . TEST'

When this pushbutton is pressed during automatic operation, the SELFJECTOR is forced to
discharge sludge.
(7) "EMERG . STOP"

When this pushbutton is pressed, all the valves will immediately close, and the SELFJECTOR will
stop.
4-12
(3) "AUTO. RUNNING"
The pushbutton is a switch for starting automatic operation . The built-in pilot lamp will stay ON during
(4) "AUTO. STOP"

(5) "ALARM RESET'

When any alarm occ<urs during operation , the built-in pilot lamp will come on. The type of alarm that
(6) "DISCHG. TEST'

discharge sludge.
(7) "EMERG. STOP"

When this pushbutton is pressed , all the valves will immediately close, and the SELFJECTOR will
stop.
(8) "WATER DETECTOR OFF-MAN.-AUTO."

This is a selector switch for the Water Detector (WD) operation modes. For information on the
functions of the switch, refer to Section 16 Water Detector.
(9) "WATER DETECTOR CONT. START"

This is a pushbutton switch for the Water Detector (WD). For information on the function of the
switch, refer to Section 16 Water Detector.

Operation Manual1
(3) "AUTO. RUNNING"
(4) "AUTO. STOP"

(5) "ALARM RESET'

When any alarm occ.urs during operation, the built-in pilot lamp will come on. The type of alarm that
(6) "DISCHG. TEST'

discharge sludge.
(7) "EMERG. STOP"

stop.
4-16
J. SELFJECTOR Instruction Manual Operation Manual1
(3) "AUTO . RUNNING"
(4) "AUTO . STOP"

I
f (5) "ALARM RESET"
I
I
When any alarm ocqurs during operation, the built-in pilot lamp will come on. The type of alarm that
When the pushbutton is pressed, the sustained alarm will be reset.
(6) "DISCHG. TEST"

discharge sludge.
(7) "EM ERG. STOP"

stop.
(8) "WATER DETECTOR OFF-MAN .-AUTO."

This is a selector switch for the Water Detector (WD) operation modes. For information on the
functions of the switch, refer to Section 16 Water Detector.
(9) "WATER DETECTOR CONT. START"

This is a pushbutton switch for the Water Detector (WD) . For information on the function of the
switch, refer to Section 16 Water Detector.
4-18
• 4
(1) "SOURCE"
Lights when the alarm panel is tumed on.
(2) "SOURCE OFF/ON"

Power switch for the alarm panel.
(3) "FEEDING"(lamp)
Pressing the "FEEDING" button while running lights the indicator lamp.
(4) "FEEDING"
Pressing the button while running changes over the 3-way cylinder valve to feed feed liquid to
SELFJECTOR.
(5) "OIL LEAKAGE"

If the Leakage Monitor is actuated by a leakage produced while running, the indicator lamp lights.
(6) "STOP FEEDING"

Pressing the button while running changes over the 3-way cylinder valve to allow feed liquid to bypass
SELFJECTOR.
(7) "ALARM RESET'

When the Leakage Monitor is activated during automatic operation, the alarm circuit is caused to hold
with the ABNORMAL OUTFLOW lamp flickering . Pressing this switch resets the locked alarm circuit.
4-20
4.4.1 Control Unit
The control unit is a controller with a built-in logic for automatic operation of the SELFJECTOR. The
control unit also contains the timer function .
o o O ~ ~ O A1,~
InruCilIn
•• . , ,um,
Opuonal
Function
Selector
r_r.,4 u l... /
su.. ,!". ",
-
~~~
,
o
I III It'
., ,.. •
•.. SMtchu
1\mer
InwtluonI
Setun, Paru
n w
l]-.,
'"".... ,~ ..,
., ~ Conne
I' ''.J
.,
~
o o o o
TemunaJ 8o.rd Po .... er Termi nal Board
(No. I Machane) Temunal (No. 2 "'hchlne)
FBC-IA FBC-2A
Fig. 4-12 Fig. 4-13
Name Symbol
Timer Indication / LEOs and switchs which indicate the elapsed or set
Setting Parts time of the timer.
Alarm Indication ALARM When an alarm occurs in the SELFJECTORs, the
LEOs associated LED comes on.
Optional Function NO. 1 OPTION When the optional detector is to be used, set the switch
Selector Switches (No.2 OPTION) to ON to enable the optional function .
Power Terminal CN1 5V and 24V power supplies are connected.
Terminal Board CN2(CN3) Connected to the switches and pilot lamps on the front
Ipanel.
Connector CH4(CN5) Connected to the terminal unit.
Terminal
4-22
5 Programmable logic controller (PLC)
5.1 Programmable Controller
The programmable controller contains the logic for automatic operation of the purifier.
It is a flexible controller whose programs can be rewritten from an external tool.
The programmable controller contains the functions for inputting and outputting signals fromfto the
external devices, and the timer functions.
5.2 Programmable Controller Configuration

The programmable controller consists of the following devices. (For details, refer to Section 5.3 .)
The CPU board and expansion board are mounted in the automatic control panel, whereas the
operation display panel is mounted on the front of the automatic control panel.
5.2.1 CPU Board

The CPU board is a device which outputs and inputs signals to and from external devices. The
following signals are connected to the CPU board.
[Input Signals]
o ON signal of Leakage Monitor (LM)
o Water detection signal from Water Detector (WD)
o ON signal of each pushbutton on front of control panel
[Output Signals]
o OPEN/CLOSE signals to solenoid valves
o ON signal to front panel pilot lamps
o STOP signal to motor starter, alarm signal to console. etc.
5.2.2 Operation Display Panel

The operation display panel is a device for changing the timer and counter settings of the
programmable controller and indicating SELFJECTOR alarms. It is connected to the CPU board
by a communications cable.
The timers and counters must be set to different values, depending on:
o Model number of SELFJECTOR,

o Type of feed oil ,
o Operating water pressure and sealing water pressure.
It is therefore necessary that the settings are changed to match the operating condition .
,J.. SELFJECTOR 5-1

Instruction Manual Operation Manual 1
5.3.2 Functions of Individual Parts of CPU Board
Name Symbol Description

Operating Status LED PWR Comes on when the power supply is turned on .
RUN Stays ON during operation.
When it is OFF. temporarily set the mode switch (SW1) to RUN , and
then to TERM again to light the LED.
CPU Comes on when an error occurs in the CPU .
Input Display LED 10-117 The LEOs indicate the input status of signals.
When a pushbutton on the front panel is set to ON or a detector is
caused to be ON , the associated LED lights.
Output Display LED QO-Q17 The LEOs indicate the output status of signals.
When a pilot lamp on the front panel is lit, or a solenoid valve is opened
or closed, or a detector signal is output, the associated LED lights.
Mode Switch SW1 Normally set to TERM .
When the switch is set to RUN , the timer settings cannot be changed.
Tool Port CN3 The operation display panel is connected to the port.
To rewrite the program connect a dedicated tool to the port.
Communications Port CN2 Not used
Connector Terminal CN1 The flat cable for input signals is connected to the terminal.
CN2 The flat cable for output signals is connected to the terminal.
o To replace the CPU board, disconnect the connector and loosen the four screws to remove the
board.
J.. SELFJECTOR Instruction Manual

5-3
Operation Manual1
NOTE
·1 .... The starter refers to the separately Installed motor starter of the SELFJECTOR.
·2 .... The console refers to the remote control console.
5.4 Operation Display Panel
Data Display Section

(Upper/Lower Stage)
Address Display Section
\ I
\ SET MAIN
\ ADDRESS DATA
MAIN
TIM
0
0
\ , NON OPT
yo"
0 ~ ---7
CHT
REG tREG) TIM CHT
MON o -0 OUT - +
ALM C -OM I I I I I
J. MITUBISHI KAKCJ( I KA ISHA , LTO . ENT
c~
I
I /
/
Mode Display Section Can trol Keys
Fig. 5-2 Outside View of Operation Display Panel
J. SELFJECTOR Instruction Manual

5-5
Operation Manual1
Name Symbol Descriotion
Input Key SET Use this key when there is a need for chanoing a setting.
MAIN Use this key to have ordinary operation data displayed on the
screen (to display the ' main screen").
MON Use this key when input/output signals are to be monitored on
the screen.
OPT Press OPT then ENT to display the number of the alarm that
occurred last.
<- (REG) In the timer/counter setting change mode, use this key to move
the cursor to the left dioit.
- TIN CNT Use this key to display the set time/elapsed time of the timer
and counter.
In the timer/counter setting change mode, use the key to move
the cursor to the right dioit.
- Use this key to decrement a setting or an address (number) by
1.
+ Use this key to increment a setting or an address (number) by
1.
CLR Use this key to clear a chanoed settina.
ENT Use this key to enter a chanced settinc.
.J. SELFJECTOR Instruction Manual 5-7

Operation Manual1
6 Detector
6.1 Leakage Monitor(LM)
6.1 .1 General Trouble display LED (Led )
The protective device lM detects: Adjust pressure LED (Green)
• Leakage of treated oil to feed liquid outlet
• Leakage of treated oil from bowl's sludge outlet because bowl is not
properly closed
attributable to any reason and notifies it to SELFJECTOR control panel to
minimize the loss of treated oil. .
6.1.2 Operatlng principle

The pressure sensor installed on the light liquid outlet piping of
SELFJECTOR monitors the pressure at all times and if, for any reason, the
pressure has dropped when the flow has decreased from a normal rate,
deems treated oil is outflowed and outputs an error signal. Use of a
precision pressure sensor allows to detect a large leakage flowing to the
heavy liquid side as well as a slight leakage due to poor bowl opening. !
Pressure inlet
Cable gland
At a normal running, pressure control valve is adjusted so as to apply a

certain pressure. If, on account of accidental leakage of purifier, the Fig. 6-1
pressure has dropped below the preset level , an alarm is delivered.
NOTE1
Pressure drop Delay timer for feeding
____ ._."_ _ _,_-'!-._._.Set pressure

-'-'-'-'-'-'-~'-/"-:':-;:--':':
.......... · ...... · ....l .. ·~I'· "-\." ....... Alarm pressure
Pressure
Variation of orRSSl"R '

at normal running
startir,,] feedi
Time
Fig. 6-2
To prevent a false alarm, the Leakage Monitor Is so designed that It does not respond to a drop In
light liqUid outlet pressure to the set " pressure drop " level as "leakage" by giving an alarm untll
this status has lasted for a certain period of time.
6-1
J. SELFJECTOR Instruction Manual Operation Manual1
6.1.4 LED display
• "Adjust pressure" (green) Trouble display LED (rod)
The LED starts flashing when the pressure falls to a level within ± Adjust p"essure LED (groen)
15% of the Leakage Monitor back pressure setting and turns on with
the deviation reduced to within ± 3% .
Adjust the pressure control valve so as to just light the LED when
feeding .
2
(Set the back pressure to 180-200 kPa (1 .8- 2.0 kgf/cm )).
• "Trouble display" (red)

2
When fed with an abnormally high voltage of 450 kPa (4.5 kgf/cm ),
the pressure sensor recognizes it as a detector failure and causes

the trouble display LED (red) to light through feeding timer. At the
same time, an error output is generated and the oil purifier is Fig. 6-4
stopped after a sludge discharge.
The LED display and error output are held so that you can acknowledge the detector failure. In this case ,
the error cannot be reset unless power is turned off and then on.
6.1.5 Routine running

• Normally keep ON the LM inside power switch.
• Turn off power before SELFJECTOR is left unused for a long time.
• After turning on power again , perform at least 10 minute warm-up so as to stabilize the internal
circuit.
• Once pressure control valve is adjusted, it may be left intact and needs no readjustment regardless of
whether SELFJECTOR is stopped or restarted . Check the pressure when restarting and, If It Is
different from set value, readjust
6.1.6 Items to adjust

The detectors have been adjusted at the test run and need no readjustment except for the following cases.
Adjustment Procedure
Change treating size of Adjust the light liquid pressure to a desired level by
SELFJECTOR pressure control valve.
Change light liquid pressure Change the set pressure to detect aQainst.
For the adjusting method, refer to "Leakage Monitor (LM)" in Operation manual 2.

Operation Manual1
6.2.1 General Trouble display LED (red)
Discharge Detector (DO) monitors the sludge discharge from
SELFJECTOR and . if it is abnormal . notifies it to SELFJECTOR Rotation display LED (green)
control panel , thereby protecting the system.
6.2.2 Operating prlnclple(Alarm function)

The proximity switch installed on the horizontal shaft monitors that
the speed drops down to the set value by an abrupt energy loss
when SELFJECTOR discharges sludge, thereby assuming a
sludge discharge.
DD
To externally notify safety alarm or caution , the Rotation display
LED (green) the purifier is turning . As an external signal, its
signal is outputted to the terminal block and usable for patrolling
Ii ht or other display devices.
' - - - - -{ "
Cable gland
Proximity switch
6.2.3 Connecting with control panel

Fig. 6-5
"Discharge process" signal is received from the control panel.
Discharged
process
DO Automatic
Alarm control panel
Fig. 6~
A 6-5
SELFJECTOR Instruction Manual Operation Manual 1
6.2.7 Precautlons In handling
illCAUTION
• This Is a precision Instrument. Handle It with utmost attentlon so as not to give shock, etc.
• Securely tlghten screws to mount the proximity switch
(to torque 60 kg . em max.)
• Keep the turning shaft stopped when mounting the proximity switch.
• Do not use other proximity switches than furnished with the Instrument
J. SELFJECTOR Instruction Manual 6-7

Operation Manual1
IMPORTANCE
The manual is edited for treating mineral oils such

as for purifying fuel oil or lubricating oil.
J..SELFJECTOR Instruction Manual Maintenance Manual

Intended for
Part Manual Descriotion G) (?) @
1 Aboard fitting-out procedure Information for machine transport, handling and 0 0
storage.
Instructions on how to install and dimensions.
System diagram and connection diagram .
2 Operation manual 1 Precautions in safety.
Configu ration and structure of SELFJECTOR. 0
Motor, starter and control panel.
Detector.
3 Operation manual 2 Precautions in safety.
Functions of component devices. 0
Operation setting items and adjusting method .
How to start and stop.
4 Operation manual 3A Precautions in safety.
Functional, operational and maintenance information 0
concerning FSC-l A type automatic control panel.
Operation manual 3B Precautions in safety.
Functional , operational and maintenance information 0
concerning FBC-l A type automatic control panel.
Operation manual 3C Precautions in safety.
concerning FBC-2A type automatic control panel.
Operation manual 3D Precautions in safety.
concerning FSH-l A type automatic control panel and
Water Detector.
Operation manual 3E Precautions in safety.
concerning FSP-l A type automatic control panel.
Operation manual 3F Precautions in safety.
concerning FSH-PA type automatic con trol panel and
Water Detector.
S Malntenance'manual : In
PrecautIons saf.tV' j~~;' . ,.',
... ·.·..il·.>
How t.odJsa8~embleand !~a~~;;;;b;e,
,
.'.....,. 0
.. ,. ';"'. :\.
. "
Maintenance and Cl1eckup~procedure; ,,'

..... '., :
"
"' .. Trouble· shooting. ,••...... }. ".' ... . ..,.,
::~,
G) : for Design engineer. @: for Installer. @: for Operator or Engine engineer.

NOTE
Relevant operation manual only is furnished out of Part 4 (Operation manual 3A to 3F) when
SELFJECTOR with any types of the automatic specifications indicated below is purchased .
Type of automatic specification: FSC • FBC • FSP • FSH • FSH-PA
),.SELFJECTOR Instruction Manual Maintenance Manual

4.5 GEAR PUMP .. ........ ............ .. .. .. ...... .. .. .. 4-12 6 .3.1 Check for unbalance in the bowl.
4.5 .1 Safety joint .......... .... .................. 4-12
··········· ···· ····· ·· ······· · ...... .. ..... .. ...... 6-9
4.5.2 Drive gear, driven gear and bush 6.3.2 Checking for defects in vertical shaft
.. .. · .. · .... · .. · .. ...... .... ... .. .. ...... ........ . 4-12 system ................ .......... ........ ........... 6-9
4.5.3 Valve stem ......................... .. ..... 4-12 6 .3.3 Checking for defects in horizontal shaft
4.6 LUBRICANT ...... .. .. .... .. ...... ...... .. ...... .... . 4-13 system ............. ......... ....... ....... ......... 6-9
4 .7 BRAKE EOUIPMENT.. .... ...... .. ............... . 4-13 6.4 DOES NOT DISCHARGE SLUDGE EVEN IF
4 .8 WATER SUPPLYING DEViCE .. ...... .. ... .. .. . 4-13 DISCHARGE PROCEDURES ARE PERFORMED
4.9 INSPECTION OF PROTECTIVE EOUIPMENT ··· ··· ·· .. · ... .. ....... ... ... ... ..... ... ......... .. ....... .6-11
.......................................................... 4-14 6.5 MIXED FLOW OF WATER TOWARD LIGHT UQUID
4.9.1 Leakage Monitor (LM) ........... .... 4-14 OUTLET ... .... ...... .............. ..... ............... 6-11
4.9.2 Discharge Detector (DO) ..... ...... 4-14 6 .6 LOw FEEDING RATE OR NOT FED AT ALL
.... ........ ............... ....... ......... ... .... ..... .... 6 -11
5 PERIODIC INSPECTION CHART ........... 5-1
6 .7 GEAR OIL MIXED WITH WATER .............. . 6-12
6 CAUSES OF TROUBLES AND CORRECTIVE 6 .8 POOR SEPARATION .. ..... ..... ...... ......... .. .6-12
STEPS .......................................................... 6-1 6 .9 Low SPEED .......... ...... ........ ........ ......... 6-12
6 .1 ALARMS ... .. .. ..... ..... ............ ................. 6-1 6.10 SLUDGE UNEVENLY ACCUMULATED IN BOWL
Types of alarms ................. .... .... 6-1 ..... ... ... .. ... .... .................... ... ..... ......... .. 6 -12
6 .1.1
Alarm indications ....................... 6-2 6 .11 MIXED FLOW OF OIL TOWARD HEAVY L10UID
6 .1.2
OUTLET ..... .... ..................... .. .. ............ .6-13
6.1 .3 Processing sequence after
6.12 ACCESSORIES .............................. ....... 6-13
occurrence of alarm .................. 6-4
Self-diagnostic fnction of detectors 6 .12.1 Solenoid valve unitfor the operating

6 .1.4
water ..... ................ ................. .......... 6-13
.................... ...... ....................... . 6-5
6 .12.2 Solenoid valve for water ............ 6-13
6 .2 OCCURRENCE OF OIL LEAKAGE ...... ..... . 6-6
6.12 .3 Three-way raw liquid valve ........ 6-14
6.2.1 Check the flow rates of valve opening
and closing operating water and sealing 6 .12.4 Leakage Monitor (LM) ...... .......... 6-15
water .......................................... 6-6 6.12.5 Discharge Detector (DO) ....... .... 6-16
6 .2 .2 Checks to perform by disassembling bowl 6.12.6 Detector fuse replacement procedures
.. ........... ................... .............. .... 6-7 .. ... ...... ............... .. .. ..................... 6-17
6 .2 .3 Checks to perform by disassembling 6 .12.7 Water Detector (WD) ................. 6-18
water supplying device .............. 6-7
6 .2.4 Other .................... .................. ... 6-7
6 .3 O CCURRENCE OF ABNORMAL VIBRATION
...... .. .......... ...................... ...... ... ......... 6-9

For correct use, carefully read the "Precautions in safety" beforehand.
Precautions in safety given in the instruction manual are intended for safely and correctly using the
product and avoiding danger or damage to user. Carefully read the precautions and do not operate,
maintain or handle SELFJECTOR before you are fully versed in them .

In the manual, precautions are headed by the following marks. Be sure to observe them because they
are important for ensuring the safety.
& WARNING: Indicates a potentially hazardous situation which ,If not heeded, could result in
& CAUTION: Indicates a hazardous situation which ,if not heeded ,may result in minor or
moderate injury or damage to the purifier or facilities .
NOTE: Indicate precautionary instructions that given contain what must be done
without fail and what should be kept in mind as a guide in operating

SELFJECTOR and doing related work.
).SELFJECTOR Instruction Manual Maintenance Manual

1-1
I
& WARNING
dangerous. Pay utmost attention according to the manual for operation, disassembly, reassembly,
maintenance, checkup, etc. Use of non·genuine parts might damage SELFJECTOR or impair human
safety. Be sure to employ genuine parts.
• Perfectly assemble.
Many points of SELFJECTOR are connected by screws. When assembling , make sure tightening is
particularly of:
(A) Bowl nut
(B) Disk nut

service agency .
ASELFJECTOR Instruction Manual Maintenance Manual

1-3
&WARNING
• Make sure of complete stoppage before loosening each section.

Make sure the bowl has complete stopped rotating before loosening or disassembling each section.
Whether completely stopped or not can be checked at the motor fan or Gear pump and Horizontal shaft
connecting section (Safety joint).
• Take care in handling the parts.

SELFJECTOR is a precision machine. Handle it attentively away from impact and high temperature.
Particularly never heat the bowl parts (Bowl body , Bowl hood, etc.) by open flame nor weld them.
• Beware of corrosion and erosion.

Periodically check whether any damage is produced by corrosion or erosion.
For details, contact our company or service agency.
I •
1.
Others
Before disassembling, turn off the starter.
2. Before treating a treating liquid other than specified initially, contact our company or service agency.
3. The bowl is factory balanced . Never interchange bowl parts [Disc (1)] even within the same model.
For ambiguous points in the instruction manual,

contact our company or service agency .
.J..SELFJECTOR Instruction Manual Maintenance Manual

1-5
2 Disassembly and reassembly
2.1 Disassembly
Points to remember when disassembling
& WARNING
• Check to ensure that the machine is in the completely stopped state.

Check the fan of the motor to determine whether the machine is stationary.
• If an optional Discharge Detector is provided, the LED will flash during rotation, and will light when
the machine stops, enabling you to determine that the machine has stopped . (The Discharge
Detector is standard equipment on the automatic specifications FSH-1A, FSP-1A, FSH-PA)
• Turn off the power supply of the starter to eliminate the possibility of sudden rotation of the
SELFJECTOR.
• Close the valves of feed liquid inlet and light liquid outlet.
• When a steam type oil heater is provided, close the steam supply pipe.
• The piping and main body (the bowl in particular) are heated to a high temperature by the treatment
liquid. To prevent burns, take proper steps such as wearing protective gloves.
• Do not attempt any further scope of disassembly than covered in this manual.
• Make sure that the SELFJECTOR is always operated with the main body fully assembled Never
• operate the machine with the bowl exposed by removing the cover, as accidents could result.
t
NOTE
All the screws used In the SELFJECTOR are "threaded clockwise".

2-1
2.1.1 Trap
Remove the plug mounted in the lateral direction of the
bracket to remove the oil from inside the piping.
(Automatic specification machine)

Loosen the cap nuts at the top and bottom of the sealing
water tube (408) and remove the top of the sealing water
tube.
(Manual specification machine)

Remove the measuring hopper together with the globe
valve.
Fig. 2-1
Remove the cap nuts of the connecting pipes (2) (324) and
connecting tube (2) with the hook spanner (818) . Loosen
the union nuts (326) at the bottom of the connection pipes
and tube with the hook spanner (818) and direct them
sideways to make sure that when the trap is removed , they
do not get in the way. (Fig. 2-1 )
Use care to prevent loss of the flow rate regulating orifice
inserted in the portion indicated by the arrow. (Fig. 2-2)
Remove the cover nut (317) with a spanner. (Fig. 2-2) Fig. 2-2
,I
•
Using a spanner, remove the nut (320) tightening the inlet

pipe.
(Fig. 2-3)
Fig. 2-3
Loosen the socket set screw (313) (M6) . Use care to
prevent loss.
(Fig. 2-4)
Fig. 2-4

2-3
2.1.2 Bowl
Refer to the Bowl Assembly Drawing
(Fig. 2-31 ,Fig. 2-32)
2.1.2.1 Removing gravity disc

Mount the disc nut handle (804) on the disc nut (122) and
hold it down by hand to make sure that it does not go UP.
and strike it with a hammer counter-clockwise to remove it.
{Fig. 2-9)
Fig. 2-9
134
- --0
321 -
-- (@>.'
=
133
.C)
Remove the heavy liquid chamber (134), impeller (2) (321). 121
packing (133) and gravity disc (121) . (Fig. 2-10) - -( )
On the Models SJ10F-30F (FH/FP/SH types are the same 116
as F type.). the heavy liquid chamber. impeller (2) and
packing are not provided.
0
12:)
323 _ (~1
The gravity disc can be replaced after disassembly up 0
-I~)
to this step. 322
319
JJ
'-I
Fig. 2-10
Mount the light liquid chamber handle (805) to the light

liquid chamber (120). hold it down by hand to make sure
that it does not go uP. and strike it with a hammer to remove
it. (Fig. 2-11)
Fig. 2-11
)..SELFJECTOR Instruction Manual Maintenance Manual

2-5
Mount the jack (4) (S21) by threading it into the threaded
portion of the distributor (lOS). (Fig. 2-(5)
Turn down the handle of the jack (4) (S21) until the bowl is Fig. 2-15
slightly raised . (Fig. 2-(6)
NOTE
When the push bolt is brought into contact with the end
of the vertical shaft by rotation of the handle, the
resistance of the handle will increase. The bowl is held
tightly against the vertical shaft by the taper portion. To
loosen the bowl, further rotate the handle by striking
with a hammer, and turn it down until the bowl is
slightly raised.
Fig. 2-16
ill CAUTION
If the bowl held tightly against the vertical shaft by the

taper portion is directly lifted, the vertical shaft will also
be drawn up, and damage to parts may result.
Mount the shackle (S24) to the handle of the jack (4) (S21)
and slowly draw up the bowl in the vertical direction by use
of the chain block. (Fig. 2-(7)
NOTE
The bowl might be withdrawn with the bow bush
attached.
Fig. 2-17
J...SELFJECTOR In struction Manual Maintenance Manual

2-7
After securing the bowl nut handle (B02) on the bowl nut
(119) with the nut, rotate it by striking with a hammer to
remove the bowl nut. (Fig. 2-20)
NOTE
If the bowl nut handle is not secured with the nut,
when it is struck with a hammer, it may lift and cause
damage to the pins.
Fig. 2-20
NOTE
When the bowl nut does not rotate even if lightly
struck with a hammer, it means that the disc (1) shown
In Fig. 2-19 has not be fully tightened. Do not attempt
to remove the bowl nut by forcibly striking with a
hammer. Damage to the bowl parts and tools may
result.
Loosen the nut to remove the disc clamp plate (B07). Place
the protective plate (B12) on the top of the distributor. (Fig.
2-21)
Fig. 2-21
Place the jack (1) (B03) on the bowl hood. (Fig. 2-22)
Fig. 2-22
J...SELFJECTOR Instruction Manual Maintenance Manual

2-9
'* Main seal rinQ removal procedures
ffiCAUTION 610
In this case, care should be taken not to damage the
main seal ring groove (Its side surfaces in particular)
on the bowl hood side. Liquid leakage may result.
Turn the bowl hood (115) over, and cut the main seal ring
with the main seal ring cutter (810), using a hammer.
Cut the main seal ring in two places 1 to 2cm apart and 115
remove the cut piece. Then lift the ring with a screwdriver.
By so doing, the main seal ring can be removed relatively
easily. (Fig. 2-25)
Fig. 2-25
Mount the jack (4) (821) in the distributor and lift it. Then
the disc (1) (111), upper discs (112) and top disc (113) will
come out in the condition that they were mounted in the
distributor. (Fig. 2-26)
The uppermost portion of the disc (1) accommodates three
upper discs (112) which do not have any fringe in their
circumferential portions.
Fig. 2-26
)..SELFJECTOR Instruction Manual Maintenance Manual

2-11
2.1.2.5 Withdrawing pilot valve
Using a hexagon rod spanner. remove the valve nut
(132). (Fig. 2-29)
NOTE
Be sure to insert the hexagon rod spanner
securely in the hexagon hole of the valve nut.
Otherwise damage to the hexagon hole might
result.
Fig. 2-29
Hold the jack (3) (809) against the pilot valve portion ,
thread the dismantling bolt into the pilot valve (128) ,
and then turn down the nut to remove it Withdraw the 128
other one by the same procedures . (Fig. 2-30)
Remove the jack (3) and withdraw the pilot valve

(128) and valve sheet (130) from the valve guide
(125).
Dismantling
bolt
Fig. 2-30
....SELFJECTOR Instruction Manual Maintenance Manual

2-13
Bowl Parts List Tabl e 2-1
101 Bowl body 1 119 Bowl nut 1
102 o ring 1 120 Light liquid chamber 1
103 Knock pin 1 121 Gravity disc 1set
104 Drain nozzle 2 122 Disc nut 1
105 Main cylinder 1 123 Bowl bush 1
106 Spring pin 2 124 Cao nut 1
107 o ring 1 125 Valve guide 2
108 Distributor 1 126 o ring 4
109 Pin 1 127 o ring 4
110 Key 1 128 Pilot valve 2
' ) 111 Disc (1) 1set 129 o ring 2
112 Upper disc 3 130 Valve sheet 2
113 Top disc 1 131 o ring 2
114 o ring 1 132 Valve nut 2
115 Bowl hood 1 319 Inlet pipe 1
116 o ring 1 322 Impeller (1) 1
117 o ring 1 323 o ring 1
118 Main seal ring 1
When ordering parts, let us know the parts Nos. and names shown In the finished
drawing manual, not the numbers In the above list.

2-15
Bowl Parts List Ta bl e 22-
101 Bowl body 1 120 Light liquid chamber 1
102 o rinQ 1 121 Gravity disc 1set
103 Knock pin 1 122 Disc nut 1
104 Drain nozzle 2 123 Bowl bush 1
105 Main cylinder 1 124 Cap nut 1
106 Spring pin 1 125 Valve Quide 2
107 o ring 1 126 o ring 4
108 Distributor 1 127 o rinQ 4
109 Pin 1 128 Pilot valve 2
110 Key 1 129 o ring 2
111 Disc (1) 1set 130 Valve sheet 2
112 Upper disc 3 131 o rinQ 2
113 Top disc 1 132 Valve nut 2
114 o ring 1 133 Packing 1
115 Bowl hood 1 134 Heavy liquid chamber 1
116 o ring 1 319 Inlet pipe 1
117 o ring 1 321 Impeller (2) 1
118 Main seal ring 1 322 Impeller (1) 1
119 Bowl nut 1 323 o rinQ 1
When ordering parts, let us know the parts Nos. and names shown In the finished
drawing manual, not the numbers in the above list.

2-17
When the proximity switch of the Discharge Detector
(standard equipment on the automatic specifications FSH -
lA, FSP-1A, FSH-PA) is provided on the pump housing ,
remove the cover (G07) located on the top of the housing,
and remove the lock nut of holder tightening the proximity
switch and remove the proximity switch.
Fig. 2-36
NOTE
Handle the proximity switch with great care, as it is a
precision machine.
NOTE
Before removing the gear pump, remove the oil
collected before and behind the gear pump piping (by
use of the drain cock, etc.). In addition, place a tray
under the pump to receive the 011.
Fig. 2-37
Remove the cap nuts of the connecting tubes (1)

Push bolt
(connecting tube(2)) at the gear pump. (Fig. 2-36) tap
(Place an oil receiving container under the pump
beforehand.)
Remove the bolts tightening the gear pump with the

hexagon rod spanner (M 10) , and remove the gear
pump from the main body. (Fig. 2-37)
Remove the gear cover and remove the socket cap

screws (M8) (626) securing the bearing retainer (611) 626
to the bearing housing (3) (608). (Fig. 2-38) Fig. 2-38
Remove the bolts (612) tightening the bearing

housing (3) (608) and use them as push bolts to
remove the bearing housing (3). (Fig. 2-39)
Fig. 2-39

2-19
& CAUTION
• Do not re-use the removed bearing . . . - - (606)

• Do not remove the bearing except when it has to be
replaced
Remove the socket set screw (607) securing the safety joint
to remove the safety joint. Then remove the retaining ring
(C) (606)
Fig. 2-43
loosen the socket set screw (628) securing the collar

(2) (627) . (Fig. 2-43)
Using the jack (5) (813), jack (8) (816), bolt (811),
push bolt (819) and handle (823), remove the pump
side bearing (602) together with the collar (2) (627).
(Fig. 2-44)
NOTE Fig. 2-44

Set the protective plate (812) between the end of
the horizontal shaft and the bolt (819) to prevent
damage to the end of the horizontal shaft.
Remove the pulley side key (602).

Support the gear boss with a pipe or something else and
strike it with a copper hammer from the friction pulley side of
the horizontal shaft to remove the friction pulley side
bearing (602) , collar (1) (617) and gear boss (613) from the
horizontal shaft.
(Fig. 2-45)
Fig. 2-45
ASElFJECTOR Instruction Manual Maintenance Manual

2-21
Horizontal Shaft Parts List .
Tabl e 23
601 Horizontal Shaft 1 616 Spiral gear 1
602 Ball bearing (1) 2 617 Collar (1) 1
603 Key 2 618 Friction pulley 1
604 Lock nut 1 619 Friction boss 1
605 Lock washer 1 620 Socket set screw 1
606 Retaining ring (C) 1 621 Friction block 50Hz 4
607 Socket cap screw 1 Friction block 60Hz 3
608 Bearing housing (3) 1 622 Bearing housing (4) 1
609 Oil seal 1 623 Bolt 4
610 o ring 1 624 o rinQ 1
611 Bearing retainer 1 625 Oil seal 1
612 Bolt 4 626 Bolt 2
613 Gear boss 1 627 Collar (2) 1
614 Bolt 3 628 Socket set screw 1
615 Spring washer 3
When ordering parts, let us know the parts Nos. and names shown in the finished
J.SELFJECTOR Instruction Manual Maintenance Manual

2-23
Place the jack (5) on the head of the vertical shaft, and set
up the push bolt (819), handle (823) and bolt (811). Then
thread the end of the bolt (811) into the chamber cover
(709) and turn down the handle. The whole of the water
supplying device will then go up and get out of the vertical
shaft. (Fig. 2-51)
Remove the bolts (706) located in four places of the

operating water chamber (70S), using a spanner. Using a
hexagon rod spanner, remove the socket cap screw (704)
located under the water supplying device. Remove the
operating water nozzle (703) from the operating water Fig. 2-51
chamber (705). Use care to prevent loss of small parts like
bolts, washers , etc.

2-25
Take out the steel ball (536). spring seat (536) and lower
spring (539) from inside the bearing housing (2) (523).
NOTE
When the vertical shaft was disassembled, be sure
to carefully check the bearing.
Thread two push bolts (5) equally into the bearing case Fig. 2-55
(3) (531) to withdraw the bearing case (3). Remove the
spacer (2) (534). (Fig. 2-55)
& CAUTION
• Do not re-use the removed bearing.
• Do not remove the bearing except when it has to
be replaced.
Fig. 2-56
Assemble the jack (7) (815). jack (5) (813). bolt (811).
push bolt (819) and handle (823). and withdraw the
bearing case (2) (528). bearing cover (2) (537). collar
(538). bearing (2) (529) and ball bearing (3) (532)
together. (Fig. 2-56)
Remove the lock nut located at the top . using the hook
spanner (818). Remove the ball bearing (1) located at
the top by striking the inner race through use of a chisel
to prevent damage to the vertical shaft.
Maintenance Manual
J..SELFJECTOR Instruction Manual
2-28
Vertical Shaft Parts List Ta bl e 2-5
501 Vertical shaft 1 521 Spacer (1) 1
502 Lock washer 1 522 Mist cover 1
503 Lock nut 1 523 BearinQ housing (2) 1
504 Bearing housinQ (1) 1 524 o rinQ 1
505 o ring 2 525 Bolt 4
506 Spring retainer (1) 6 526 Spring washer 4
507 Spring case 6 527 Washer 1
508 Upper spring 6 528 Bearing case (2) 1
509 Bearing sleeve 1 529 BearinQ (2) 1
510 BearinQ case (1) 1 530 Key 1
511 Ball bearing (1) 1 531 BearinQ case (3) 1
512 Key 1 532 Ball bearing (3) 1
513 Bearing cover (1) 1 533 Spring pin 2
514 Bolt 3 534 Spacer (2) 1
515 Spring washer 3 535 Spring seat 1
516 Bearing cap (1) 1 536 Steel ball 1
517 o rinQ 1 537 Bearing cover (2) 1
518 Bearing cap (2) 1 538 Collar 1
519 o ring 1 539 Lower sprinQ 1
520 Flat spring 1
When ordering parts, let us know the parts Nos. and names shown in the finished
J...SELFJECTOR Instruction Manual Maintenance Manual

2-30
* Replacement of safety jOint Socket set screw
When the safety joint only is to be replaced, the gear
-~
pump need not be removed from the bearing housing
(3) . After removing the socket set screw with a
hexagon rod spanner, push the safety joint toward the
horizontal shaft, and directly pull it sideways to
1 -
Horizontal
shaft
J,I,:1I; r-
I'
},
remove it and replace it with a new one. _f---- - ~-
Safety joint
Fig. 2-62
Maintenance Manual
ASELFJECTOR Instruction Manual
2-32
2.2 Reassembly
Points to note at reassembl
& WARNING
• Thoroughly perform all the steps required for reassembly.
The SELFJECTOR has many screw coupled parts. At the time of reassembly. check
to ensure that all these parts have been thoroughly tightened .
Remember that operation of the SELFJECTOR in a loosely tightened state could be very
dangerous.
Re-check that the following parts in particular have been thoroughly tightened.
(A) Bowl nut
(8) Disc nut
(C) Cap nut of vertical shaft
(D) Frame cover (trap) tightening bolt
~ Refer to P2-4 Fig. 2-6
(E) Inlet pipe tightening nut

- Refer to P2-41 Fig. 2-79
• Pay heed to corrosion and erosion

Check for damage caused by corrosion or erosion at regular intervals. If there are
questionable points. contact our company or service agency.
• Never Interchange bowl parts ( except the disc (1) ) even if the models are same.

2-34
2.2.1 Bowl
,) Upper disc
( 1 ) Make sure that when all of the 0 rings are mounted, they " "
are not twisted .

To install 0 ring evenly in the valve guide, apply a coat of
\ , ),'j
machine oil to it and the groove.

( 2 ) Be sure to check the tapered portion of the bowl body. If
there are scratches, correct them by an oil stone or
,.
,, )
,,
r
} (
something else. , )j,
( 3 ) To install the pilot valve, apply a machine oil to its outer ( Disc
circumferential portion, and slowly press the pilot valve
J
)
in by hand. If it is installed by striking with a hammer or 1
NOTE
somethin else, dama e to the 0 rin will result.
L 1
!
Note that if the pilot valve is installed in a tilted state by

Fig. 2-66
applying an undue pressure, its sliding surface will be
damaged.
When installing the pilot valve assembly, do not use
MOLYCOAT.
( 4) Main seal ring installation procedures
~
II
CDPress the main seal ring in the main seal ring groove Flat plate
of the bowl hood by hand. /
iN..,
@The main seal ring will be placed in a state where it is
lifted from the groove. Place a wooden board (50 to
100mm wide) across the main seal ring and strike it
\"
Main seal ring
/)
Bowl hood
with a hammer to install the main seal rin
& CAUTION L - _.d
If the sheet plane of the main seal ring is wavy. oil
Fig. 2-67
leakage will result. Install the main seal ring in such a
way that the sheet plane will be flat.
( 5 ) To install the main cylinder in the bowl body, apply a
lubricant to the sliding surfaces of the main cylinder. Line
up the positions of the knock pins and install the main
cylinder, while using care to make sure that it is not tilted.
( 6 ) Make sure that the threaded portion of each of the parts
is coated with the MOL YCOA T.
( 7 ) Make sure that all of the knock pins and keys are
completely lined up.
( 8 ) When the disc (1) is installed, the upper discs which do Fig. 2-68
not have a fringe should be installed in the
uppermost position. Install the other disc by pressing
one at a time in the order that they were installed
whenever possible. (Fig. 2-68)

2-36
2.2.2 Vertical shaft
( 1) Install the vertical shaft in the main body before
installin the horizontal shaft.
& CAUTION
Install the vertical shaft correctly in the direction of the ,r - .... _.

up
,
ball bearing (3).
Down
( 2) Install the flat spring and ball bearing (3) without
confusion of their up and down sides.
(Fig. 2-72, Fig. 2-73) Fig. 2-72
<Installation of bearing>
To install a new bearing, put it in a 80 to 90"C oil for about
20 minutes before installing it onto the shaft.
NOTE
When the bearing is installed in the bearing case
• If the bearing is forced in a tilted state by applying
an undue pressure, damage to the bearing might
result. (Down)
• After the bearing has been installed, if the inner Bearing No.
race can be turned by hand, replace the vertical
Fig. 2-73
shaft.
Install the bearing in the bearing case by equally striking

the inner ring with a hammer. Before installing the 0 ring
:u
I
I
I
Vertical shaft
S
pacer
.
Flat spring
under the bearing housing (1), apply grease to several : \ A ,
[I i <Rl ~rrr1!n ~ j
places of the groove. By so doing, the 0 ring won't come
off and fall .
!
'!. ~, I_(( ,rC.
Before installing the flat spring, install a spacer on the
top of the bearing housing (1) . Two types of spacers (1)
0.5mm and 1.0mm thick will be supplied. Use a spacer
n
:
I
!
id
O-ring
r ~~
1 l11 -...,::l-
I
l
j
i
\
.l
Spring case
(1) of appropriate thickness to adjust the dimension A of
Bearing case (1)
Fig. 2-74 to the value shown in Table 2-7. Measure the Bearing housing (1)
dimension A with the 0 ring removed from under the Fig. 2-74
bearing housing (1). Table 2-7

Model No SJ10F- SJ80F
( 3) Firmly tighten the spring retainer (1) on the bearing Dimension A 0.5- 1.0
housing (1) . (FH/FP/SH types are
( 4) After installation in the main body, check to ensure the same as F type.)
that the vertical shaft can be lightly turned by hand.
).SELFJECTOR Instruction Manual Maintenance Manual

2-38
(9) To install the oil seal , hold a protective plate against the end surface and lightly
strike it with a hammer to force the oil seal in little by little.
(10) When the friction block installed in the friction boss is to be installed in the main
body, secure the friction block with a rubber ring or something else to prevent the
fall of the friction block intermediately during installation .
(11) After the horizontal shaft has been installed, check to ensure that it can be turned
lightly by hand.
Maintenance Manual
)..SELFJECTOR Instruction Manual
2-40
& WARNING
Check to ensure that the plugs of the bracket have

been fully tightened. If the liquid is supplied with the
plugs not fully tightened, ejection of a high temperature
treatment liquid could cause burns. (Refer to Fig. 2-82)
( 5 ) Fully tighten the plugs of the bracket.
2.2.6 Gear pump Plug

( 1 ) When the bush is to be installed in the pump housing,
face the internally grooved side inward (toward the Fig. 2-82
gear side). (Fig. 2-83)
( 2 ) Before installation of the gears, apply grease or
Bush
machine oil to the gear tooth surfaces and bush.
( 3 ) When the drive gear is installed, use care to prevent
damage to the oil seal lips.
f
I
'/0))
( I Bush
( 4 ) Turn down the adjusting screw of the valve stem up to
I
\
/'
the predetermined position. Measure the tightened , ,
position at disassembly. Turn down the screw up to ( I ) )
that position. \
(( / -- Slit
( 5 ) If the gear pump is provided with a proximity switch for
the Discharge Monitor, install it to the bearing housing Fig. 2-83
(3) and check that the proximity switch· to-horizontal
shaft clearance is correct (normally 1.8mm).
After reassembly, turn the shaft by hand to check that it can

be lightly turned . Then install the gear pump in the
SELFJECTOR.
,""SELFJECTOR Instruction Manual Maintenance Manual

2-42
3 Maintenance inspection procedures
6 WARNING
The SELFJECTOR is a high speed rotating machine. Always be careful of its vibrating
condition. Be careful of its operating sound, sludge discharge sound, etc. as well. If
any change occurs, stop the machine, locate the cause, and take corrective action. if
the cause cannot be located, do not operate the machine but ask our company or
service agency.
6 WARNING
When parts are replaced, make sure that the genuine parts are used. If non1)enulne
parts are used, the SELFJECTOR could be damaged and personal safety could be
jeopardized.
6 CAUTION
For the sake of safety, be sure to perform routine checks and periodic disassembly,
cleaning and inspection.
Perform maintenance inspection according to the inspection table (Section 5 of this manual)
and parts inspection procedures (Section 4 of this manual), although the intervals vary with
the properties of treatment oil, operating environment, etc.
3.1 Routine checks

The routine check items are the items to check every day when patrolling at regular
intervals.
Table 3-1
Check Item Description
Feed rate Has it changed with respect to the set Feed rate?
Feed thermometer Has it changed with respect to the set temperature?
Pressure of light liquid outlet Does it coincide roughly with the set pressure of the Leakage
Frame vibration Hasn't vibration increased?
Operation noise Isn't a strange sound generated (from the bearing , gear pump , etc.)?
Current Isn't the rated current exceeded or changing?
Gear pump Isn't the oil quantity low?
Safety joint of Gear pump Isn't it deformed or broken?
Pipe joint Aren't there oil leaks?
Leakage Monitor Is the Adjust pressure LED (green) lit or flashing ?
Discharge Monitor Is the Indicate revolution LED (green) flashing?
.t..SELFJECTOR Instruction Manual Maintenance Manual

3-1
3.3 Expendable parts replacement intervals
To prevent occurrence of troubles in the SELFJECTOR and operate it in normal condition at
all times . it is necessary to replace the expendable parts at regular intervals.
6 CAUTION
The wear of parts varies with the properties of treatment oil, operating condition, etc.
Perform checks according to the inspection procedures described In Section 5. If
there is anything wrong, replace the parts for the sake of safety even before the
specified Intervals.
~ The replacement Intervals for the expendable parts In the following table are
shown for general guidance and are not intended to guarantee the replacement
Intervals.
Name of part Replacement intervals Remarks

• Bowl
Main seal rinq 6 months
o ring and the like 6 months
Valve sheet 6 months
• Frame, Trap (Cover)
o ring and the like 12 months 24 months on those used to seal the upper and
lower frames
Gasket 12 months 24 months on gaskets for gear cover and oil
(for piping) cauqe
Rubber plate 24 months
Sludge pipe 24 months
I. Vertical shaft, Water supplying device
o ring and the like 12 months 24 months on those used for bearing housing
(2)
Upper sprina 12 months
Lower sprinq 24 months
Flat sprinq 24 months
Sprinq case 24 months
Gasket 12 months
Bearinc 24 months
Spring seat 24 months
Steel ball 24 months
.J...SELFJECTOR Instruction Manual Maintenance Manual

3-3
3.4 Bowl opening intervals (guidelines) (NO,. , )
To operate the SELFJECTOR in normal condition at all times , it is necessary to open and clean
the bowl at regular intervals. Although the opening intervals vary with the properties of treatment
oil, operating condition, etc., the general opening intervals are shown below for general guidance.
(NOTE 1) The rotor opening intervals which vary with the operating condition are shown for general guidance and
are not intended to guarantee the intervals.
© First time to open the bowl -+ A month after trial run

Since the inside contamination varies with the properties of oil, etc., open the bowl and check
the inside after the first month (whether unevenly deposited sludge exists or not, contaminated
discs, etc.), and determine whether the discharge intervals are appropriate or nol.
© Second and subsequent times Open, check and clean every 6 months (longest) .
-+
If the bowl opening intervals are too long, contamination might affect separation or even cause
vibration . Set the proper opening intervals suitable for the type of oil.
When the SELFJECTOR is used for cleaning the trunk piston engine lubricant, the bowl is
generally contaminated earlier. It is therefore advisable to set shorter intervals (2 to 3 months) .
The opening intervals may be extended (longest interval is 1 year) by jOint use of a
cleaning equipment. However, it is necessary to check the effectiveness of cleaning before
determining the opening intervals.
3.5 Overhaul (auidelines) (Not. 2)
ill CAUTION
When increased vibration is evident, check and maintenance the machine according to the
inspection procedures described in Section 5 even before the overhaul intervals for the
sake of safety. If there is anything wrong, replace the paris.
ill CAUTION
Although the overhaul (NOI. 3) intervals vary with the operating condition, inspection and
maintenance according to the inspection procedures described in Section 5 at regular
intervals, overhaul the machine every 2 years (longest) at least.
(NOTE 2) Overhaul intervals which vary with the operating condition are shown for general guidance and are not
intended to guarantee the intervals.
(NOTE 3) Overhaul refers to disassembly of all of the parts of the bowl. vertical and horizontal shaft systems,
inspection and cleaning according to the inspection procedures described In Section 5, and replacement of
expendable and defective parts.

3-5
4 Maintenance inspection procedures for major parts
4.1 Bearing replacement intervals
& WARNING
For the vertical and horizontal shafts, use bearings that are up to specification. The upper
bearing of the vertical shaft in particular is important. If an out-of-specification bearing is used,
personal safety could be Jeopardized because of reduced bearing life.
& CAUTION
For the sake of safety, replace the bearings of the vertical and horizontal shafts before the
elapse of 2 years regardless of whether they have been in service or not.
The bearings are expendable parts. Place separate orders for bearings other than supplied as spare
ones .
4.2 Bowl
4.2.1 Corrosion of bowl
The bowl parts except some are made of special stainless steel. Under stringent operating condition,
however, corrosion might occur in the form of pitting.
Since the bowl is exposed under a high stress, a very fine crack originating in the pitting could occur.
Be very careful when you check.
• What to do to prevent corrosion

Corrosion readily occurs in the portions that are in
contact with sludge. Perform the following steps to
Bowl hood
prevent corrosion .
Sludge outlet
(1) Set proper discharge intervals. . _ Sealing surface
port
(2) Clean those portions when the bowl is opened .
Main cylinder
Bowl body
Fig. 4-1

4-1
4.2.3 Disc 1
6 CAUTION
,
l)
( >'
(2)
Do not make repairs by welding cracks, pinholes or '6J '>

corroded portions.
• Replace the disc 1 with a new one

(1) When corrosion is evident
(2) When two or more adjoining aperture pieces are out (3)
of position
(3) When a crack is evident
Fig. 4-2
• Addition of disc
Over a long period of service, the seating of the disc (1) will create a gap between the disc (1) and
top disc. Add a disc, while referring to the Fig. 2·68
• Points to note when handling disc (1)
& CAUTION
When handling the cleaning agent, observe the following pOints
• Never put the cleaning agent in your mouth.
• Wear protective glasses or protective gloves, etc. to prevent eye or skin contact.
• If the cleaning agent was deposited on your skin, immediately wash away in water.
• Since the cleaning agent contains an organic solvent, make sure that the room is
ventilated well.
• Store the cleaning agent in a cool, dark place._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _-'
Remove the sludge deposited on the disc (1) by use of a cleaning oil and a waste cloth or a soft copper
wire brush . Avoid using a scraper or any other thing that damages the surface.
Immerse the disc in our company's cleaning solution at 50 to 70t for about 3 hours before cleaning .
The deposits will be easier to remove .
J."SELFJECTOR Instruction Manual Maintenance Manual

4·3
4.2.5 Bowl hood
Check the following portions of the bowl hood
for scratches.
(1) Bowl nut fitting portion
l(lr r~)
(2) Bowl body fitting portion (1 )
(4) (3)
(3) Threaded portion
(4) Light liquid chamber fitting portion (2) lrd / 1
(5) 0 ring groove (when the 0 ring was \('-)/ (5) (6) 1_-
i,.ll )
removed) (1.;.Ii' _ .[1'-
(6) Knock pin groove
Fig. 4-4
If there are scratches on the above-mentioned
portions. make repairs by use of set files,
grinding stone, emery cloth (#320), etc.
4.2.6 Main seal ring
NOTE
When the main seal ring is removed, use care not to damage its bowl hood side groove
(especially the side surface). Damaged groove may cause a leakage.
With the main seal ring mounted on the bowl hood, clean
and carefully check the seal surface. Normally, the main
Bow I hood
seal ring is deformed as shown in Fig. 4-5. In the following
cases, replace the main seal ring with a new one . Main seal ring
(1) When dimension A is 0.5mm or more A

(2) When the seal surface is galled by metallic power
more than 60% of its length B.
Fig. 4-5

4-5
4.2.9 Main cylinder
(1) Check the seal surface (that
surface which makes contact
I
with the main seal ring) for -r'- - - - -
scratches. If there are scratches, - (2) , (3);.,-_.;-:
damage to the main seal ring and
leakage of sealing water will
k L==L"----f~~.~"I:'---
result, making normal operation
impossible. Scratches are often Fig. 4-7
made on the surface at the time
of disassembly. Therefore, be careful when handling it.
In the case of the main cylinder for lubrication oil , repair small scratches by use of an oil
stone or something else. In the case of the main cylinder for fuel oil (C heavy oil) , contact
our company or service agency, as the seal surface has a special coating.
(2) Check the bowl body sliding surface for scratches. If there are scratches, the 0 ring will
wear down earlier. Repair the scratches with an emery cloth (#320) and then apply finishes
with polishing paper (#600) .
(3) Clean the 0 ring groove. If the groove is rough , make repairs with an emery cloth .
4.2.10 Pilot valve assembly

( 1) Check the valve guide and bowl body sliding I (2),(3) I (1 )
surfaces for scratches. If there are small scratches,
make repairs with an oil stone or something else.
When the pilot valve assembly is disassembled and
reassembled , use care to prevent damage to the 0
ring .
(Apply a lubricant to the sliding surfaces for easier
reassembly.)
(2) Check the seal surface (that surface which makes
contact with the valve sheet) for scratches. If there
are small scratches , make repairs with an oil stone
or something else.
(3) Take out the valve sheet from the valve guide, and
Fig. 4-8
clean and carefully check the seal surface.
If the valve sheet has caught a foreign substance or
is deformed (0.3mm or more), replace it with a new
one.
(4) After cleaning and before installing in the bowl ,
complete the pilot valve assembly and check to
ensure that pilot valve is moved smoothly by hand.

4-7
4.3.3 Lower bearing block
If the dimension A shown in Fig. 4-11 with the lower spring
retainer, steel ball and bearing case (2) put together is more than
1mm smaller than the value shown in Table 4-3, re-check all of I
these parts, and replace a defective part with a new one. (Refer to ~ I
Fig. 4-11 , Table 4-3)
Table 4-3 v
Model No. SJ10F SJ40F SJ80F
SJ15F SJ50F SJ100F
SJ30F Fig. 4-11
Dimension A 71.5 83.5 90.5
FH/FP/SH types are the same value as F type . (mm)
4.3.4 Flat spring ,
,I
(1) A broken or cracked flat spring should be replaced
,L-
~-~ l
with a new one.
(2) Measure the spring height as shown in Fig. 4-12. If it
is less than the A mm, replace the flat spring with a new Fig. 4-12
one. (Refer to Table 4-4)
Table 4-4
SJ15F SJ50F SJ100F
SJ30F
Dimension A 4.5 6.5 7.5
FH/FP/SH types are the same value as F type. (mm)
4.3.5 Steel ball
A steel ball with a deep ring-like groove flaw in those portions which make
contact with the lower spring retainer, etc. or a deformed one should be
replaced with a new one.
4.3.6 Lower spring

(1) A broken or cracked lower spring should be replaced with a new one.
(2) Measure the free length. If it is more than 1mm smaller than the
dimension A, replace the lower spring. (Refer to Table 4-5)
Table 4-5 Fig. 4-13

SJ15F SJ50F SJ100F
SJ30F
Dimension A 32.5 55.5 60.5
FH/FP/SH types are the same value as F type . (mm)

4-9
4.4 Horizontal shaft system
4.4.1 Spiral gear
(1) The life of the spiral gear cannot be sweepingly
determined, as it depends on various conditions. For \ ./ .'''1
Worn
general guidance, however, consider that the life of the ;) !)\

spiral gear is over when it is in good contact and is -J.1d ; \
,#::
. 1/
normally worn to the extent that the groove width is JAI)
I.
'-
reduced to 2/3 (about 3mm) of the normal dimension. If \' j
;:;-
the spiral gear is worn more than that, replace it with a
~-
\ "./ \~-;;
new one.
(2) During initial operation or when the spiral gear has Up to two thirds .
been replaced, its wear will be temporarily accelerated (approx. 3mm) of the
normal dimension.
until the contacting surfaces of the gear are seated. A
while later the wear will cease to be accelerated . This
is a normal phenomenon.
If the wear is excessively accelerated, something
wrong is suspected in the other parts. Check the other Fig. 4-16
parts.
(3) If there are burrs or high spots on the tooth surface,
remove them with set files or emery cloth (#320) .
4.4.2 Horizontal shaft

(1) If there is a localized flaw like a pounding on the
threaded portion, make repairs to smooth it out, using (1) (3) (2) (3) (2)
set files, emery cloth (#320), etc.
(2) In regard to the secular wear of the bearing fitting al})~ *,J~ l
"'tjj..-l . _. l. *'I f]~-
portion, if the inner race slips, replace the horizontal
shaft with a new one. Collar(l ) Collar(2)
(3) If the key-way is wider because of wear, replace the
horizontal shaft with a new one.
Fig. 4-17
4.4.3 Collar
If the diameter of the oil seal and collar sliding surface is more than 0.5mm worn than the specified
dimension, replace the collar with a new one. (Refer to Table 4-8)
Table 4-8
SJ10F SJ40F SJ80F
SJ15F SJ50F SJ100F
SJ30F
45 50 55
45 50 55
FH/FP/SH types are the same value as F type. (mm)

4-11
4.6 lubricant
• For information on the lubricant replacement intervals,
refer to Section 3.2.
• For information on the lubricant replacement procedures,
refer to Section 3.4 in Operation Manual 1.
Fig. 4-21
4.7 Brake equipment

The life of brake lining cannot be sweepingly determined, as it
varies widely, depending on the number of times it has been used.
It is therefore necessary to check the brake lining at regular
intervals. If the brake lining 1Omm thick is worn to 5mm , replace the
brake lining with a new one.
/
4.8 Water supplying device

jIl~_
The water supplying device is designed to supply operating water
to the bowl opening and closing mechanism which automatically
G
Fig. 4-22
discharges the sludge accumulated in the bowl.
If it is clogged by scale or the gasket or 0 ring is damaged, a low
water pressure or a low water flow rate will result, and the
mechanism might fail to open or close the bowl.
When the bowl is disassembled, be sure to check and clean the
water supplying device.
J..SElFJECTOR Instruction Manual Maintenance Manual

4-13
5 Periodic inspection chart
& CAUTION
For the sake of safety, perform periodic inspection according to the following chart, repair or
replace a defective parts. (Inspection service)
The chart describes the parts to check, the details to check for, and the check intervals (Ion est) .
Check intervals
Parts to check Details to check for months) Corrective Remarks Check
Every Every Every action mark
3 6 12
C Frame trap (cover)
Inside of frame Deposited sludge, 0 0
Contamination
Operating water drain Deposited sludge, 0 0
outlet Contamination
Heavy liquid passage of Contamination 0 SJ10F- 0
trap 30F
Oil qauqe Contamination 0 0

Foundation bolt Looseness 0 0
Impeller Contamination , 0
Contact damage , 0
Deformation ,
Corrosion
Inside offrame gear case Contamination 0 0
Sludge pipe Deteriorated rubber 0 0
C Upper hood & Damage, 0 0
Lower hood 0 ring Wear, Hardened
Rubber plate Sagging 0 n
Brake lining Wear 0 n
NOTE
Be sure to check the frame and trap (cover) not only at the Intervals specified In the chart but
also when the bowl is opened.

5-1
Check intervals
Parts to check Details to check for (months) Corrective Remarks Check
action mark
Every Every Every
3 6 12
Bowl
• Main seal rina
Seal surface Damage , 0 Refer to 0
Deterioration 4.2.6
Seal surface dimensionQ) Deformation 0 0
/I @
• Distributor
~evwav Deformation 0 Refer to 0
Threaded oortion Damaae 0 4.2.7 n
Knock pin Deformation 0 0
• Various types of 0
rlnas of bowl
Deterioration ,
Cracks , Wear
0 Refer
4.2.8
to 0
• Main cvllnder
Main seal ring seal Damage, Wear, a Refer to 0
surface Corrosion 4.2.9
Bowl body sliding portion Damage, Wear, 0 0
Peeled platinQ
o rina aroove Contamination 0 0
• Pilot valve
Bowl body slidina portion DamaQe 0 Refer to n
Valve sheet seat surface Damage, 0 4.2.10 0
Deformation ,
) Foreign sUbstances
cauaht
• Light liquid Contamination, 0 0
chamber Worn threaded
portion ,
Corrosion
• Heavy liquid
chamber
Contamination , 0 SJ40F-
100F
0
Corrosion, Cracks
• Gravity disc Contamination, 0 0
Corrosion, Cracks
• Bowl bush Contact with bowl 0 0
• Drain nozzle Cloaaina 0 n

5-3
Check intervals (months)
Parts to check Details to check for
Every Every Every Corrective Remarks Check
3 6 12 action mark
Vertical Shaft
• lower spring
Whole Broken Cracks 0 Refer to In
Dimension Spring height 0 4.3.6 0
• Spring seat Wear 0 In
• Bearing block (2) Assembled 0 Refer to 0
dimension 4.3.3
.
r
• Bearing Corrosion
Broken a case
Horizontal Shaft
0 0
• Horizontal shaft
Threaded portion DamaQe 0 Refer to In
Bearina fitting portion Wear 0 4.4.2 0
Kevwav Wear 0 0
Safety ioint Qroove Wear, Deformation 0 0
• Spiral gear Wear, Burr 0 Refer to 0
4.4.1
• Collar Wear 0 Refer to 0
4.4.3
• Friction block Wear 0 Refer to
4.4.4
0
• Friction pulley Wear 0 Refer to

4.4.5
0
( • 011 seal Leakaae 0 n
• Bearing housing (3)
Bearinq fitting portion Wear 0 n
• Bearing housing 141
Bearinq fittinQ portion Wear 0 0
• Bearing Corrosion
Broken a case
0 0

5-5
Check intervals (months)
Parts to check Details to check for Every Every Every Corrective Remarks Check
3 6 12 action mark
Constant Flow Valve

Inside of valve Deposited scale, 0 0
Contamination
Piston Piston stuck 0 0
leakage Monitor (lM)
Function Alarm check 0 Refer to 0
4.9.1
Discharge Detector (DO
9 unction Alarm check 0 Refer to 0
4.9.2

5-7
6 Causes of troubles and corrective steps
& WARNING
Before performing opening checks, check to ensure that the SELFJECTOR has come to a
complete stop. Whether the SELFJECTOR has come to a stop can be checked by watching the
safety jOint section at the horizontal shaft gear pump side or the fan of the motor.
& CAUTION
When an alarm occurs, perform checks and remove the cause of the alarm before re-startlng the
machine.
6.1 Alarms
6.1 .1 Types of alarms
Table 6-1
Automated type
FSC-1 A FBC-1A FSH-1A FSP-1A FSH-PA FAP-11 Manual Operation detector
FBC-2A
Oil leakage 0 0 0 0 0 0 0 Leakage Monitor
(LM)
No opening t::. 6 0 0 0 Discharge Detector
of bowl IDo)
Hidens 0 0 Water Detector
alarm (WD)
f::,. : option
• 011 leakage
When the SELFJECTOR fails to operation and causes either of the following phenomena, it regards
the phenomenon as "Oil leakage" and outputs an alarm.
(1) The treatment liquid (oil) flows out from the heavy liquid side .
(2) The treatment liquid (oil) flows out because of insufficient sealing of the sludge outlet of the bowl.
• No opening of bowl
Despite the fact that the "discharge sludge" procedures were performed , no sludge has been
actually discharged. The SELFJECTOR regards it as a No opening of bowl and outputs an alarm.
• Hldens alarm
The HIDENS system configuration machine (FSH-1A, FSH-PA specification ) equipped with a Water
Detector outputs an alarm when the discharge instruction resulting from a rise in the water value is
generated frequently . The alarm contains the "CPU ABNORMAL" and "NO CONVERTER
ABNORMAL" of the Water Detector control unit. To define a Hidens alarm , the time and frequency
are set for use as the criteria for comparison .

6-1
ON
D o
r==1
=
FBC- 1A FBC- 2A
Check the LEOs on the CPU un i t .
ALARM ALARM
NOI 0 0 0 0 0 NO I 0 0 0 0 0
LEAK NOIS HTMP LTMP VIBR LEAK NOIS HTMP LTMP VI BR
N02 0 0 0 0 0
Oi I leakage
No open i ng bow I (NO I S)
(LEAK)
(When option is provided . )
Fig. 6-2

6-3
6.1.4 Self-diagnostlc fnctlon of detectors
6.1.4.1 Leakage Monitor (LM)
I When fed with an abnormally high voltage of 450 kPa {4.5 kgf/cm~.
Trouble display
LED (red)
I the pressure sensor recognizes it as a detector failure and causes
the trouble display LED (red) to light through feeding timer. At the
same time. an error output is generated and the oil purifier is
stopped after a sludge discharge. LM
The LED display and error output are held so that you can
acknowledge the detector failure. In this case . the error cannot
be reset unless power is turned off and then on.
Fig. 6-6
6.1.4.2 Discharge Detector (DO)
As a self-diagnostic function . the LED lights any of the following cases.
CD The output corresponds to 2500 r.p.m. of speed or higher
Trouble display
(A circuit failure is suspected.)
LED (red)
® The proximity switch input signal is unstable
(The proximity switch may be out of position.)
Correct its position. This LED goes out as soon as its input
Signal has been stabilized . DD
(When adjusting and confirming the position of the proximity
switch, refer to 5. Discharge Detector in the Operation
Manual 2. )
Unlike the Leakage Monitor, no alarm signal is delivered when

the LED lights.
Fig. 6-7
NOTE
When the SELFJECTOR is in the process of being started or stopped, the Trouble display LED
may temporarily come on, but this should not be taken to mean that the detector Is out of order .

6-5
6.2.2 Checks to perform by disassembling bowl
• Check for a flaw on the sheet surface of

the main seal ring. (Fig. 6-10-5)
If the seal surface is galled by metallic powder more
than 60% of its lenQth, replace the main seal rinQ.
• Check for a flaw on the 0 ring of the
valve case . (Fig . 6-10 - 6)
If there is a flaw, replace the 0 ring with a new one .
• Check for a flaw on the valve sheet. (Fig.

6-10 - 7)
If there is a flaw, replace the valve sheet with a new
one.
• Check the pilot valve for contamination
and operation . (Fig , 6-10 - 8)
Thoroughly clean the pilot valve. Set it in the valve
case and check whether it can be operated by hand.
• Check the drain nozzle for clogging .
(Fig. 6-10 - 9)
Clean .
• Check for a flaw on the sheet surface of

the main cylinder. (Fig. 6-10 - 10)
If there is a fine scratch, repair it with an oil stone.
(Refer to MM1 : 'Main Cylinder'.)
(The main cylinder for C heavy oil has a special
coating . if there is a flaw, replace the main cylinder
with a new one.)
• Check all the 0 rings for a flaw or loss of
elasticity.
Replace if defective.
(Particularly the 0 ring on the outside of

the main cylinder) (Fig. 6-10 - 11)
• Check the diameter of the gravity disc.

(Fig. 6-10 - 12)
Use a gravity disc suitable the specific gravity of the
oil. Check whether the oil temperature and the oil
feeding rate are appropriate. (Refer to the OM2 :
' Gravity Disc SelectinQ Procedures".)
6.2.3 Checks to perform by disassembling water supplying device

• Check the drilled hole of the water Clean .
supplying device for clogging .
Fi .6-11 - 18)
Check the 0 ring for a flaw or loss of Replace if defective.
elasticity. (Fi .6-11 - 19)
• Check for water leakage from the Re-tighten the cap nut of the joint.
operating water Teflon tube . (Fig. 6-11 - Replace the Teflon tube with a new one.
20
6.2.4 Other
• Check for a flaw and loss of elasticity on Replace if defective.
the 0 rin of the u er and lower hood.
OM1 : Operation Manual 1 OM2 : Operation Manual 2 MM1 : Maintenance Manual

6-7
6.3 Occurrence of abnormal vibration
6.3.1 Check for unbalance in the bowl.
• Isn 't there an unevenly accumulated sludge in Clean the inside of the bowl.
the bowl? (Fig. 6-10 - 13) Adjust the discharge intervals properly.
(Refer to the OM2 : ' Discharge Intervals'. )
Check for low valve opening operating water
pressure. (O.2 ~ 0.5MPa {2 . 0 ~5.0kgf/cm'})
• Aren't the discs insufficient because of the Add if insufficient.
(Refer to the MM1 : ' Maintenance Inspection'.)
• Have you replaced the major parts of the bowl Balance adjustment is necessary.
(the bowl body, bowl hood, distributor, main (Contact our company or service agency.)
cylinder, heavy liquid chamber or light liquid
chamber?
• Aren't the tally marks of the bowl nut, light Reassemble them with their tally marks in
alignment with the tally marks of the bowl body.
Refer to the MM1 : ' Reassembly".)
• Is the bowl bush in good contact? If there is a fine scratch , repair or replace.
(Fig. 6-10 - 16) Refer to the MM1 : "Maintenance Inspection". )
6.3.2 Checking for defects in vertical shaft syste m

• Check the upper spring, lower spring and flat M easure the dimensions. If they are out of the
spring for deformation. (Fig. 6-12 - 21) s pecified values, replace .
Refer to the MM1 : "Maintenance Inspection".)
• Check the bearin for wear. (Fig. 6-12 - 22) R eplace if defective.
• Check the vertical shaft and bearing case R eplace if defective.
fitting portions for wear. (Fi .6-12 - 23)
• Check the portions with which the steel balls Replace if defective.
of the ball bearing case make contact, the
spring seat and steel ball for wear and
deformation. (Fl. 6-12 - 24)
6.3.3 Checking for defects in horizontal shaft system

• Check the bearin for wear. (Fi . 6-13 - 27) R eplace if defective.
• Check the friction block for uneven wear. (Fig. Replace if defective.
6-13 - 28
• Are the quantity and pOSition of friction blocks C orrect if incorrect.
correct? (Fig. 6-13 - 28) Refer to the MM1 : ' Friction Block ".)
OM 1: Operation Manual 10M2: Operation Manual 2 MM1: Maintenance Manual
.t..SELFJECTOR Instruction Manual Maintenance Manual

6-9
6.4 Does not discharge sludge even if discharge proc edures are performed.
• Check the solenoid valve (SV1) for operation. Repla ce defective parts.
(Fig. 6-B,Fig. 6-9-3)
•
• Clean
• Check the 0 ring of the water supplying Repla ce if defective.

device for defective sealing. (Fig. 6-11 - 19)
• Check the pilot valve assembly for Clean
contamination. (Fi .6-10-H)
• Rela ce if defective .
• O .2~ O .5MPa {2 ~ 5kQf/cm'}.
6.5 Mixed flow of water toward light liquid outlet

• Aren't the sealing water and substitution water Measu re the flow rates of sealing water and
flow rates excessive? substi tulion water. If they are in excess of the
specifiled flow rates , adjust the timers.
Refer to the MM1 .1
• Is the diameter of the
a ro riate? (Fig. 6-10 - 12)
gravity disc Use a gravity disc suitable for the properties of the
oil. Refer to the MM1 .1
• Check the solenoid valve (SV3) for defective
sealing. (Fig. 6-B,Fig. 6-9 - 2)
Replace defective parts.
• Corre ctive steos in Section 6.4

• Clean
6.6 Low feeding rate or not fed at all

• Disas semble and check. Reolace defective Darts.
• Isn't the suction capacity of the gear pump Suctio n pressure -4m .
exceeded?
• U~a piping diameter suitable for the flow rate .
• Isn't the air absorbed at an intermediate point Check and re-tighten the joint.
of the suction i in ?
• Isn't the strainer at the inlet side clo ed? Clean
• Isn't the safety joint broken? (Fig. 6-13 - 29) Re la ceo
OM 1: Operation Manual 10M2: Operation Manual 2 MM1 : Maintenance Manual

6-11
L--
6.11 Mixed flow of oil toward heavy liquid out/et
• Isn't the inside diameter of the gravity disc too
large? (Fig. 6-10 - 12)
Replace the gravity disc with an appropriate one.
(Refer to the MM1: ' Gravity Disc Selecting
Procedures".
• Isn't the flow rate of sealing water low? Clean the strainer. Measure the flow rate of
sealin water and ad 'ust the timer.
• Isn't there leakage from the 0 ring of the light Replace.
liquid chamber. (Fig. 6-10 - 31 )
6.12 Accessories
6.12.1 Solenoid valve unit for the operating water
6.12.1.1 Low flow rate
Flush the
Clean.
6.12.2 Solenoid valve for water

6.12.2.1 Leaky
• Isn't the diaphragm broken? Replace if defective.
(Fig. 6-14, Fi .6-14 - 30)
• Check the valve sheet surface for a flaw or a Check and clean , Replace if defective.
foreign substance caught.
(Fig. 6-1S,Fig. 6-14 - 30)
6.12.2.2 Does not operate. (Does not open the valve.)

• Isn't there a defect in electric wirin ? Check the wirin
• Isn't the coil dama ed b heat? Re lace if defective,
OM1: Operation Manual 1 OM2: Operation Manual 2 MM1: Maintenance Manual
Redu ci n& .a l" for

parlll i (iosina 't.r ve
SV2 SVI SV3 SV I SV2
r Inl , r lnl . ,Inl",
II r1 III r 1111 ~ ___ 30
n")1J' ~"
30 ~
4
e
)LQ;.Lt;/ri~LI
Vi
.... Reducing!.".
~~r J.~~ l ifO . c lOSi ng bowl

((:-J\I.,
4
~ , ,
ReduCIng v. lve
for c los lna bowl
Fig. 6-14
Fig. 6-15

6-13
6.12.4 Leakage Monitor (LM)
[Refer to the OM2: ' Leakage Monitor' .j
6.12.4.1 Incorrect alarm is generated.
• Isn't the discharge pressure lower than the

alarm ressure?
Adju st the discharge pressure to the set pressure.
• Isn't the feedin timer too short? Ad'ust the feedinQ timer. (Normally 30- 60 sec.)
• Isn't the fluctuation timer too short? Adju st the fluctuation timer. (Normally 10 - 20
sec.
• Aren't there large fluctuations in discharge Rem ove the cause of fluctuations .
ressure?
6.12.4.2 No alarm is output.

• Isn't there a defect in the electrical wiring to Chec k the wiring .
the control anel?
• Chec k the wirina .
6.12.4.3 Alarm output during discharge process

I. Board out of order. I Repl ace the detector. I
6.12.4.4 Trouble display LED "Trouble" lights.
I. Board out of order. (Fig. 6-16) I Repl ace the detector. I
6.12.4.5 Does not operate when the power switch is s et to ON.
I. Blown fuse . (Fig. 6-18) I Check and replace fuse. I
f T",bI,
~
Fig. 6-16

6-15
L--
6.12.6 Detector fuse replacement procedures
] r 1L
. III
Power
Fu se
(J);.l
~ - _. It
Fuse
I
Spare fuse Spare fuse
"
I~"J
Fig. 6-19
Fig.6-18 Leakage Monitor
Discharge Detector
CD Remove the fuse from the fuse box. Push

1. Remove the fuse from the fuse box.
the fuse until the bars get out, and then
slide and pull it out. Push the fuse until the bars get out.
Bar \
r-'>--'
f
r
@ Replace the fuse with a new one and push
the new fuse into the fuse box.
l .
--:.--=- -
J -.~ IF-iL~ 1
Slide and pull the fuse out.
(until a click is heard.) 2. Replace the fuse with a new one .
3. Insert the fuse into the fuse box.
L ,-Click!! , , ,....,.-~
I __ "L. ,.' \
I _!~- ·-_-__
j --.- IL.j-~~ -J
Push the fuse in until a click is heard.
Fig. 6-20

6-17
ill WARNING
The Instruction manual Is a guidebook for using Mitsubishi SELFJECTOR F Series
(hereinafter referred to as SELFJECTOR).
Before using It, sufficiently be versed in details of the manual.
Handle It safely and so as to fully exhibit the function of SELFJECTOR.
The composition of instruction manual for SELFJECTOR is as follows.

The present manual is Part 4 · Operation manuaI3C".
Use each manual according to the particular purpose to sufficiently understand

the information.
J..SELFJECTOR Instruction Manual Operation Manual3C

CONTENTS
1. PRECAUTIONS IN SAFETY' ... . ...... 1.-1

10.5. ALARM RESET' ..... ... .. . ... . ...... 10.-11
1.1. SYMBOLS RELATED TO SAFETY .. .. .. ... 1.-1 10.6. EMERGENCY STOP .. .. ••••••· .. • .. •· 10.-12
1.2. CAUTIONS FOR SAFETY .. .... . . .. .. . .. 1.-2
11 . AUTOMATIC TYPE FBC (FBC-2)' 11.-1
2. GENERAL OUTLINE ................ · 2.-1
12. TIMING CHART .................... 12.-1
3. AUTOMATIC CONTROL PANEL' ...... 3.-1
3 .1. TIMER FOR SLUDGE DISCHARGE PROCESS 3 .-2

3.2. TIMER FOR FEEDING TIME SETTING' •. • •• 3.-3
3.3. TIME SETTING OF TIMERS' ••.. • • • ••. •• . 3 .-4
3.3. 1. Timer for sludge discharge process 3.-4
3.3.2. Timer for feeding time sening
(1200T, 2200T) .. ............ .. 3.-5
4. PREPARATION FOR OPERATION' . . . , 4.-1
4.1. AUTOMATIC CONTROL PANEL" .•.•••••• 4 .-1

4.2. COMPONENT OF AUTOMATION EQUIPMENT 4 .-1
5. AUTOMATIC OPERATION·· · ······· - - 5.-1
5.1. To OPERATE A SINGLE SELFJECTOR • •••• 5 .-1

5 .2 . To OPERATE TWO UNITS OF SELFJECTORS
AUTOMATICALLY" ................... 5 .-4
6. SLUDGE DISCHARGE TEST, ••• • ••••• 6.-1
7. AUTOMATIC STOP ........ · ........ · 7.-1
8. EMERGENCY STOP .. · · .. · .. · .. · .... 8.-1
9. ALARMS AND REMEDIES' ........... 9.-1
9.1 . 'OIL LEAKAGE': ALARM FOR ABNORMAL

OIL LEAKAGE ' .......... . ..... . ... .. 9.-1
9. 2. "NO-DIS': DEFECTIVE DISCHARGE ALARM
(OPTIONAL SPECIFICATION) • •••• • • •. •• 9 .-2
10. DESCRIPTION OF SCHEMATIC DIAGRAM

.............. 10.-1
10.1.AUTOMATICOPERATION · .. • .. .. · .. • •· 10.- 1
10.1 .1. To operate a single se/fjector (No.1)
.... .... .... .. 10.-1
10. 1.2. To operate No. 2 while NO. 1 is
operating (orreverse) .... . ..... 10.-7
10. 1.3. When No.2 is operated when NO. 1 is
in the sludge discharge process . 10.-8
10.2 . DISCHARGE TEST ...... .. ...... .. ... 10.-9
10.3 . AUTOMATIC STOP ••• • ••.•••••••••••• 10.-10
10.4 . ALARM STOP (OIL LEAKAGE) .
(OPTIONAL: DEFECTIVE DISCHARGE) .•.• 10.-11
J...SELFJECTOR Instruction Manual Operation Manual3C

1.2.Cautions for Safety
The automatic control panel Is a part of the equipment to operate the selfjector automatically.
If It Is not operated properly, the self/ector operates erratically, leading to serious danger.
For operation, maintenance and Inspection of the self/ector, read this manual thoroughly and take
sufficient cere for safety.
• Do not disassemble or modify the control panel without approval of Mltsublshl Kakokl.
• Do not place the equipment near the combustible Items.

If It Is placed near the combustible Items, It may lead to explosion or a fire. Make sure not to
place It near the combustible Item when Installing the equipment.
• Make sure to tum OFF the power supply before wiring.

It may lead to electric shock.
• Ask the specialist In electric work for wiring.
• Connect the equipment to the ship body to make It electrically effective using the ground
terminal of the panel (Connect It to the ground).
• Make sure the rated voltage/frequency of the control panel comply with those of the power
supply.
,
If you have any questions on the Instruction Manual, please contact
Mltsublshi Kakokl or our service agent.
.t..SElFJECTOR Instruction Manual 1.-2 Operation Manual3C

3.Automatic control panel
The role of each timer is described below.
20-IT... Creates an interval of operation of each solenoid valve in the sludge discharge
process.
•
20RT ...Sets the supply time of the replacement water in the sludge discharge process.
20DT... Sets the supply time of water for opening the bowl in the sludge discharge process.
20ST... Sets the supply time of the sealing water in the sludge discharge process.
120QT... Sets the feeding time of the untreated oil in NO.1 machine
(sludge discharge interval).
220QT .. Sets the feeding time of the untreated oil in No.2 machine
(sludge discharge interval).
20CT... Sets the supply time of the water for intermittent closing of the bowl during feeding .
SST ... Sets the supply interval of the water for intermittent closing of the bowl during feeding .
Note
The timers and the relays are laid out In the automatic control panel.
Each timer and relay has the device number so that the timer setting can be made
properly. See the attached drawings (external view drawing) for details of the layout of
the timer/relay.
ASELFJECTOR Instruction Manual 3.-1 Operation Manual3C

3 .2 .Timer for feeding time setting
Make sure to change the setting time before operation because It may lead to failure If the
knob Is turned during operation, I.e., while the power Indicator Is displayed In red (when the
red movable hand Is movln toward the scale 0 .
This timer is a motorized timer which sets the feeding time of untreated oil (discharge interval).
As shown in Fig 3.-2 , two hands are attached to the knob and turning the knob allows to move
the hands to any position (time) between 0 and 12h.
The red setting hand on the upper side indicates the set time and the red movable hand on the
lower side advances to the scale 0 if voltage is applied and indicates the advancing time and the
red power indicator is displayed at the upper right part.
If the red movable hand on the lower part reaches the scale 0, the set time is attained and the
red time-up indicator is displayed at the upper left part.
If the system is in the no voltage mode by the operation of auxiliary relay, the red movable hand
on the lower side returns to the setting hand position at the upper part and, the power indicator
and the time-up indicator disappear.
Time-up indicator Power indicator
pw ,l ----, Setting
hand
Movable
hand
Setting
knob
H2A
Voltage identification Blue 100V class
color indication
Red 200V class
Black Other Fig.3.-2
~SELFJECTOR Instruction Manual 3.-3 Operation Manual3C

3.3.2.Timer for feeding time setting (1200T, 2200T)
Use Table 3.-2 for reference as it shows the typical discharge interval to process fuel oil and
lubricating oil.
Table3 -2
Fuel oil A Fuel oil C Cross-head engine Trunk piston engine
(38OcSt at50'C)
Max. 4h 2h 4h 2h
Nor. 2h 1h 2h 1h
Note
Table 3.-2 lists the typical feeding time to process fuel 011 and lubricating 011. As the quantity of
sludge differs depending on the nature or processing condition of the untreated oil,
set the feeding time (sludge discharge interval) according to the operating condition.
I'
I~
....SELFJECTOR Instruction Manual 3.-5 Operation Manual3C

5. Automatic operation
The automatic operation consists of the automatic operation of a single selfjector and two
selfjectors.
5.1 . To operate a single selfjector
Step 1 Start the selfjector by the separately installed starter.

Step 2 Tum ON the power supply switch on the automatic control panel.
Step 3 Press the push button "AUTO START' on the automatic control panel after confirming
the rotation of the selfjector reached the rated speed using the current meter.
The solenoid valve SV2 operates and the water for closing the bowl is supplied to close
the bowl.
Step 4 The timer for sludge discharge process and the timer for setting the feeding
time operates in the automatic control panel for continuous purification operation.
(See the attached 11 . "Automatic Type FBC" and 12. ' Timing chart".)
The timer 20-IT for interval is excited to start operation.
1
20-IT ... When the set time is up
0 The solenoid valve SV3 operates to supply the replacement water to the bowl.
1 o The timer for setting the supply time of the replacement water 20RT is excited at
the same time and starts operation.
20RT ... When the set time is up
o The solenoid valve SV3 goes off to stop supplying the replacement water.
o The solenoid valve SVI operates to supply the water for opening the bowl and
to discharge the replacement water by opening the bowl.
I
o The timer for setting the supply time of water for opening the bowl 200T is
~ excited at the same time to start operation.
200T... When the set time is up
0 The solenoid valve SVI goes off to stop the water for opening the bowl.
j The water for closing the bowl of the solenoid valve SV2 (continuously
operating) closes the bowl.
o 20-IT is excited at the same time to start operation.
20-IT... When the set time is up
0 The solenoid SV3 operates to supply the sealing water to the bowl.
1 o The timer for setting the supply time of the sealing water 20ST is excited at the
same time to start operation.
20ST. .. When the set time is up
1 o The solenoid valve SV3 goes off to stop supplying the sealing water.
J..SELFJECTOR Instruction Manual 5.-1 Operation Manual3C

1
20-IT... When the set time is up
o The solenoid valve SV3 operates to supply the sealing water to the bowl.
The timer for setting the supply time of the sealing water 20ST is excited to start
operation.
o The output of the "DISCHG PROCESS" signal to the discharge detector is
stopped. (Optional specification)
20ST ... When the set time is up
o The solenoid valve SV3 is turned off to stop supplying the sealing water.
I~
I~
.t..SElFJECTOR Instruction Manual 5.-3 Operation Manual3C

J
I
t 6.Sludge discharge test
The discharge test of sludge can be perlormed at any time during the feed operation , despite the
elapse of the feeding time. Pressing the push button "DISCHG TEST" on the automatic control panel
allows the timer for setting the feeding time 120QT (220QT) "FEEDING" to enter the sludge
discharge process as when the set time is up and to discharge the sludge.
After the sludge is discharged, the automatic operation continues.
I
~
,

a.Emergency stop
I&CAUTION
As the se"leetor stops without discharging the sludge accumulated In the bowl In case of
emergency stop, defective discharge stop, and overload stop, It may cause danger for the balance
of the bowl If Is restarted.
Make sure to see the 'Operatlng Manual 2" and disassemble the bowl and remove the sludge
before restartln!! the operation.
&CAUTION
As this automatic control panel and the starter ere electrlcelly Interlocked, you cennot operate this
automatic control panel by the single unit without starting the se"lector.
When oparatlng selfleetor manually, regardless of eutomatlc control panel, each solenoid valve
shall be manually operated.
In case of emergency, press the push button 'EM ERG STOP" on the automatic control panel.
Despite the process, the power supply to the selfjector is shutdown, the valves are closed and
the operation is stopped.
I~
J..SELFJECTOR ·lnstruction Manual 8.-1 Operation Manual3C

9. 2. "NO-DIS ': Defective discharge alarm (optional specification)
The alarm occurs when the discharge detector (DO) did not detect the discharge although the
sludge discharge signal was sent to the solenoid valve for opening the bowl (SV1) .
If this alarm occurs, the selfjector immediately stops. Remove the cause of alarm and press the
push button "ALARM RESET" and start the operation again.
Table 9.-2
Alarm Cause of alarm Remedies
Defective ( 1 ) The valve cylinder of the bowl ( 1 ) See the separate document
discharge was not opened due to the failure "Maintenance Manual".
(NO-DIS) of the selfjector.
( 2 ) The water for opening the bowl ( 2 ) Repair or replace with a good
was not supplied due to the one.
failure of valve opening of the
solenoid valve SV1 .
( 3 ) The valve of SV1 was not opened ( 3 ) Replace the relay or the
due to the failure of the wiring on printed circuit board with a
printed circuit board of relay good one.
120QH (220QH) and 120QY
(220QY) .
( 4 ) Failure of sludge discharge ( 4 ) See the separate document

detector (DO) "Maintenance Manual' .
( 5 ) Due to the failure of water or air ( 5 ) See the separate document

system ' Maintenance Manual".

I
rI
20RT... When the set time is up

o As the time delay b contact 20RT is turned OFF, 20-IX and 20-IT go off.
o As the b contact 20-IX is turned ON and 20RX is excited, 20DX operates and ,
as the a contact 20DX is turned ON , 20DX reserves itself.
o The timer for setting the sludge discharge time 20DT is excited at the same
time to start operation.
o As the b contact 20DX is turned OFF, SV3X goes off, and as the a contact
SV3X is turned OFF, the solenoid valve SV3 goes off to stop supplying the
replacement water.
a As the a contact 20DX is turned ON, 20DY operates.
a As the b contact 20DY is turned OFF, 20-IT continues to be non-excited and,
as the b contact 20DY is turned OFF, 20RX and 20RT go off.
a As the a contact 20DY is turned ON, SV1X operates and , as the a contact
SV1 X is turned ON, the solenoid valve SVI operates and the water for
opening the bowl is supplied for the set time of 20DT to open the bowl and
discharge the replacement water (and sludge) .
20DT... When the set time is up

a The time delay b contact 20DT is turned OFF and 20DY goes off. .
Therefore, the a contact 20DY is turned OFF and SVI X goes off and , as the
a contact SV1 X is turned OFF, the solenoid SVI goes off to stop supplying
the water for opening the bowl.
o As the water for closing the bowl is supplied constantly, the bowl is closed.
o As the b contact 20DY is turned ON, 20-IT is excited to start operation.
20-1T... When the set time is up

o The time delay a contact 20-IT is turned ON and 20-IX operates.
o As the a contact 20DX is already turned ON , 20SX operates when the a
contact 20-IX is turned ON and, as the a contact 20SX is turned ON , it
reserves itself.
o The timer for setting the sealing water time 20ST is excited at the same time
to start operation.
o As the a contact 20SX is turned ON, SV3X operates and, as the a contact
SV3X is turned ON , the solenoid valve SV3 operates to supply the sealing
water for the set time of 20ST.
o As the b contact 20SX is turned OFF and the a contact 20SX is turned ON
and, 20SY operates, as the a contact 20SY is turned ON, it reserves itself.
o As the b contact 20SY is turned OFF, 20-IX and 20-IT go off and, as the b
contact 20SY is turned OFF, 20DX and 20DT go off.
..... SELFJECTOR Instruction Manual 10.-2 Operation Manual3C

o The a contact 120QY is output as the "FEEDING" signal to the leakage
monitor during feeding.
(6) When the set time of the timer 120QT is up

o The time delay b contact 120QT is turned OFF and 120QX goes off.
o As the a contact 120QX is turned OFF, SV4X goes off and, as the a
contact SV4X is turned OFF, the solenoid valve SV4 goes off to close the
feed valve CV1 and to stop feeding .
o 120QYand 120QT go off at the same time and , as the b contact 120QY is
turned ON, 183X1 and 183X2 operate and the a contact183X1 and 183X2 of
the solenoid valve control circuit are turned ON.
o As the a contact 183X1 is turned ON, the interval timer 20-IT of the
discharge process circuit is excited to start operation.
o As 120QY is turned OFF, the b contact 120QY is turned ON and as the a
contact 120QH continues to be ON , the interlock signal to the discharge
detector ' DISCHG PROCESS" is turned ON.
(Option: When the discharge detector is attached)
(7) Operation of each solenoid valve

I
I 20-IT ... When the set time is up
o The time delay a contact 20-IT is turned ON and 20-IX operates.
~
o As the a contact 20-IX is turned ON, 20RX operates and, as the a contact
20RX is turned ON, 20RX reserves itself.
o The timer for setting the supply time of the replacement water 20RT is
I excited at the same time to start operation.

o As the a contact 20RX is turned ON, SV3X operates and, as the a contact
SV3X is turned ON, the solenoid valve SV3 operates to supply the
replacement water for the set time of 20RT.

o As the time delay b contact 20RT is turned OFF, 20-IX and 20-IT go off.
o As the b contact 20-IX is turned ON and 20RX is being excited, 20DX
operates and, as the a contact 20DX is turned ON , 20DX reserves itself.
o The timer for setting the sludge discharge time 20DT is excited at the
same time to start operation.
o As the b contact 20DX is turned OFF, SV3X goes off, and as the a contact
SV3X is turned OFF, the solenoid valve SV3 goes off to stop supplying the
replacement water.
o As the a contact 20DX is turned ON , 20DY operates.
o As the b contact 20DY is turned OFF, 20-IT continues to be non-excited
and, as the b contact 20DY is turned OFF, 20RX and 20RT go off.
o As the a contact 20DY is turned ON, SV1 X operates and , as the
a contact SV1 X is turned ON , the solenoid valve SV1 operates and

o As the display lamp ' FEEDING" (GL12) is illuminated, SV4X operates and
the a contact SV4X is turned ON , the solenoid valve SV4 operates and the
feed valve CVl is opened to feed the untreated oil to the selfjector.
o As the a contact 120QX is turned ON, 120QY operates and, the timer for
I setting the feeding time 120QT is excited to start operation at the same
l o
time.
As the b contact 120QY is turned OFF, 183Xl , 183X2 and 183AX go off.
I Therefore, the a contact 183Xl is turned OFF and 20-IX, 20-IT and 20SY
go off.
o As the a contact 120QY is turned ON , 120QH operates and , as the a
contact 120QH is turned ON, 120QH reserves itself.
(Option: when the discharge detector is attached)
(8 ) Feeding operation
Same as section (5)
(9) The set time of timer 120QT is up.

Same as section (6)
The sleps are repeated.
I
t
J...SELFJECTOR Instruction Manual 10.-6 Operation Manual3C

10.1.3. When No. 2 is operated when No. 1 is in the sludge discharge process
( 1) If the push button "AUTO START" is pressed before No. 1 enters the replacement water
process (20RX and 20RT are turned ON) (or when the No. 2 enters the sludge discharge
process following No. 1), but No.1 and No.2 enter the sludge discharge process at the
same time.
(2) If No. 1 is already in the replacement water process (20RX and 20RT are turned ON).
o The a contact 20RX is turned ON due to the operation of 20RX and1 OH
operates and, as the a contact 10H is turned ON, 10H reserves itself.
o As 283X1, 283X2 and 283AX do not operate as the b contact 10H is turned
OFF, the solenoid valves of No. 2 do not operate. As No.1 ends the discharge
process and enters the purification operation, 120QY operates and the feeding
timer 120QT is excited at the same time and the b contact 120QY is turned
OFF, 183X1, 183X2 and 183AX go off.
o The a contact 183X1 is turned OFF and the discharge process circuit is turned
OFF and, therefore, 10H goes off and the b contact 10H is turned ON , so that
283X1, 283X2 and 283AX operate and, as the a contact 283X1 is turned ON,
the interval timer 20-IT is excited to enter the sludge dis of No.2.
Note
n No.2 enters the sludge discharge process before No.1 enters the replacement water
process (20RX: OFF) as described above, both No.1 and No.2 operate at the same time.
n No.1 Is already In the replacement water process (20RX: ON), No. 2 walts until No. 1 enters
the feed operation (feeding timer 1200T : excited), and then enters the sludge discharge
process.
ASELFJECTOR Instruction Manual 10.-8 Operation Manual3C

10.3. Automatic stop
(If No. 1 automatically stops)
Press the push button "AUTO STOP" (3-105A).

o 105A operates and the a contact 105A is turned ON and 105A reserves itself.
o The a contact 105A is turned ON and the b contact 105A is turned OFF and the
failure detection circuit is turned OFF and the b contact 105A is turned OFF, the
solenoid valve SV4 goes off to close the feed valve CV1 and to stop feeding.
o The display lamp "FEEDING" (GL12) is disilluminated, 120QX goes off, the a
contact 120QX is turned OFF and 120QY and 120QT go off.
o Therefore, as b contact 120QY is turned ON, 183X1 , 183X2 and 183AX operate
and the a contacts 183X1 , 183X2 and 183AX of the solenoid control circuit are
turned ON.
o As the a contact 183X1 is turned ON and the interval timer 20-IT of the discharge
process is excited to start operation.
20-IT ... When the set time is up

o The time delay a contact 20-IT is tumed ON and 20-IX operates.
o As the a contact 20-IX is turned ON, 20RX operates.
As the a contact 20RX is tumed ON, 20RX reserves itself.
o The timer for setting the supply time of the replacement water 20RT is excited at
the same time to start operation.
o As the a contact 20RX is turned ON, SV3X operates and, as the a contact SV3X
is turned ON, the solenoid valve SV3 operates to supply the replacement water
for the set time of 20RT.

Same as Section 10.1 .1 (4) when the set time of 20RT is up ....
20DT ... When the set time is up

o The time delay b contact 20DT is turned OFF and 20DY goes off.
o Therefore, as the a contact 20DY is turned OFF, SV1 X goes off and the a contact
SV1 X is turned OFF, the solenoid valve SV1 goes off to stop supplying the water
for opening the bowl.
o The time delay a contact 20DT is tumed ON at the same time to operate 105.
o The b contact 105 of the externally pulled out circuit is turned OFF and, therefore,
the magnetic contactor 88 of No. 1 starter is turned OFF, the motor stops and,
as the a contact 88 connected to the automatic control panel is turned OFF, 188X
goes off, and as the a contact 188X is turned OFF, 104, 183X1 , 183X2 and
183AX go off.
o Therefore, as the a contact 104, 183X1, 183X2 and 183AX are turned OFF,
SV2X goes off and the a contact SV2X is turned OFF, the solenoid valve SV2
goes off to stop supplying the water for closing the bowl.
o In addition, the automatic stop circuit and the solenoid valve control circuit go off.
(Note) If one unit is stopped while two units are operated, the other one continues operation
despite the stoppage.

10.6. Emergency stop
&CAUTION
As the seH/ector stops without discharging the sludge accumulated In the bowl In case of
emergency stop, defective discharge stop, and overload stop, It may cause danger for the
balance of the bowl If Is restarted.
Make sure to see the "Operating Manual 2 " and disassemble the bowl and remove the sludge
before restarting the operation.
Press the emergency stop push button 3-1OSE.
o As the magnetic contactor 88 of No. 1 starter is turned OFF, the motor stops and
the a contact 88 connected to the automatic control panel is turned OFF, 188X
goes off and the a contact 188X is turned OFF, 104 and 104A go off and No. 1
control circuits are all turned OFF.
o If the emergency stop push button 3-20SE is pressed, No.2 motor stops and
288X, 204 and 204A go off and No. 2 control circuits are all turned OFF.

1? luning Chart
r------
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I
I
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I
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,.,
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Se~liny W01er 20ST _.I I I r
o Inl~r~.1 ~f Sucp.'I~g
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•
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((If
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c
~'~.~_~r BH"~_._._._~:".~._ I I I I I
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fi 1-' I I I
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<n
Start SELFJECTOR ty •
~. ._l:ee ding Motor S_top
Starter Provided Separately. Operat i ng Water
Sealing IVa;er
•
for Opening Bowl
O~f'r:I'·r.: Wj{.,,;1' iJpQrat'ng Watpr
Turn the Power SO'Hce s.. : tc~ on f c, ; I I ". i r] PI) W I for Ope~li nq Bowl Replacement Water
the Automa!:c Control Panel tJ "Oir,
Cperi1t j. W~te; Press the Push-button
f Q r 0 r 1__ r i" I; 3 ~I "I't : '~~Ip~r,~t :~Ig W,~t9r Sw it C h • AUTO, STOp· ,
At: io:' cf Timers !ill" Cjo~i::y [,,)w!
~. l ~ er
ISSUED 10 CD
Time-up
The Ccntact
i ~ Kept 0:, 'I' i m? 11 p
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API'P.
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J..SELFJECTOR Instruction Manual 12_-1 Operation Manual3C
_ _ _ _ _ _ _ _ _ _ _ _ _ _ 'nllll _ _ _ _ _ _ _ _ _ ,
T I HE
1~ (2~) E1 JJJ m~ ~ ~II ~ WIRING DIAGRAM
FBC-2<TR)
NO.1 (NO.2) AUT O. CON T. C I I ~ (; lJ I T
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UPPER
SID E
5 1 1 1 2 1 3 14 1 6
1M 1M 1M
2 5 7
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I I 22 2J 24
26 2M
2
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5 7 10 1 2
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I, 1811J~'\ ~$tli~MB'\ 18eJ~ '\ 1I"!l ill" I
'"i'TO%CONTROL
TO STARTER TO CONTROL TO STARTER
~
CONSOLE CONSOLE
, H H H ~X
r--- <-
LEAKAGE MON IT OR LEAKAGE MONITOR

.
lihtlm~ .It1.~mtl
.
• I 2 3 4 5 6 f-'I 2 3 4 5 6
.
, / ... ,,11 J}
CONTROL SOURC E
iT i:ff81
".--- ,/ "- .... / ,~
1M 1M 1M I L I L I L I L 1 L IL VI VI VI VI 2M 2M 2M 2M 2L 2L 2L 2L 2L 2L R
LO WER VI VI VI VI 1M
I 6 I I 1 2 Ml M2 M3 M4 M5 M6 I 6 1 I I 2 Ml M2 M3 M4 M5 M6 T
S IDE
CLIEN T DATE 1u/- I.V -'n OOCUIoIENT NO . •In .

~c.I-- _ _ I_ _ _ _ _ _ _ _ __ ,_ _ +-_-+-_--1__ -l PLAN T
MADEj(, 317 551 •
CIIKD. k JOB NO.
No . DA TE REVIS IONS MADE CHKD APPR LOCA T 10 11 APPR
/3 MIT SUB / SII I KAK0 KI KA'~I~,~.t~A~.~L ~ro:':::;;.iii.

'-0'
1 2 ) 4 6 8 1 8 9 10 11 12 1] 14 16 It 11 II II 20 T IHE
FBC-2(TR) OUTLINE DIMENSION ~Hf~~
21 22 2] 24 26 2& 21 28 29 ]0 ]1 ]2 ]] ]. 35 ]& ]?
500 ? HI
~. .- .. __ .",
2-~15 ~-- ..~ f4-6
400
- r - - - - - ----_ ~4i -~ / ' -- f-
LETTER ON NAMEPLATE
- -----. ......•.
Cl I
0
~ ~~A3ZEJ-!
c=:::J 13
------ --- .-.----.
1 AUTO.CONT. PANEL EI iWJ 1IiHW ~
Sa S. 6~ ~ ---.
~o~ ij. 6, ~ 2 CONT. SOURCE ftUII II it WL
C=::J 13
CONT. SOURCE ~Ullliit
C> c:>
Sa 6. 64 ~, 3 OFF ON OFF ON 8A
.n
~o~ ti. ~
<-
U> U>
G 4 AUTO. RUNNING Ell/flfii GL11.21
a
•
5 FEEDING ill GL12.22
II.InI
~ 6 OIL LEAKAGE wm}Jw RL11. 21
0
-W 1········la .. ;] 111J:J Je:-~ 7 AUTO. START EllJafii
3-104.
204
~~ ~.~ . EARTH
8 AUTO. STOP 13119J1:
3-105A.
205A
3-111 •
9 DISCHG TEST .W7.7.1- 211
J-l05E.
10 EMERG. STOP ~~m9ll: 205E
II TR ,n d Fu8 8 F3 ." • p p I I• d 11 ALARM RESET •• !Jl!'!I1- 3R-28
c:J
.1 In Olle of model ·FOC-2TR"
~ ~
QT QT 123
TR ~~rFBC-2TRJ~~~ ••.
.
NOTICE
STARTING
WHEN OIL PURIFIER
HAS ACQUIRED RATED
181J
»: •
~")P.1Jt~@i!IUfl
• -
PS
000000
.111111111 "
nITITITITT
FRRB2
. COAMING SIZE
'1
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A"
I? 0
B
40
12 SPEED . PRESS PUSH-
BUTTON
"AUTO. START·
~.vt:I~Hnl
rl3l1l.fiiJ
t: jIJI T t:. t "
I
il
'--- 13 (SERVICE NAMEPLATE).2 (m~I8.) l'E2

I
L .I
L TB )
(~- 1[3
12 The •• ,vloe written on the oovlr of AUTOMATIC
A CONTROL DEVICE drawln,l I, en.rIVld.
~.
I3l1Jf~~IIlO)llHU~flIi!A~ t1.~"
(C) - CLIENT OA TE Jot -l.'I -',I. DOCUMENT HO. i "EV.

317552 I
~
MAD E }<.. ~/":"""'"
1-- PLANT I
Y. - CHKO. ~.. tU JOB NO.
No. DATE REVISIONS MADE CHKD APPR LOCATION APPR. K".AJ:s~J..p- ,
11- MITSUBISHI KAKOKI KAISHA, LTD.

l
. . . .- - - -_ _ _ _ _ _ _ _ _ _ 1411"' _ _ _ _ _ _ _ _ _ __
- - - -.." " , - - -_ _ _ _ _ _ _ _ _ _ _ 111 ...
_ _ _ _ _ _11""'_ _ _ _ _ _ _ _ _ _ _ _ _ __
r---------------------------------------------------------------------------------~~~--------~~~~~~~----.-----------------------------------.----
TITLE SCIfEMATIC DIAGRAM
FBC-2!TR) M j ~
'----------'--------'----'.'---'----.... .... ............ _._--------------_ 1/]- .........
( 5)
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...... _. . ._ _..._-_.....•._--_.._-_. __
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.•.... . ........ _..._ - - - - - - - - - ,
F1
8A (5") , /A
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I FBRB2
)
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.. (II (21) (H) (27) (14) (12) (131 (23) (24) (29)
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llM4 11412 - 11I 2LM4 21.112 •
,
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1 i1-' o~~IID" (2) A)

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120
> OT
NOTE. LM', LM' 288,

) I
I I I
L { } ___! L_{ ___!
!!E 1 TilE SCIIEMAT 1C MARKED -I IS APPll ED TO MODEL "FBC-2". ~-< >-- j ~-<)--j .
IN CASE OF MODEL °FBC-2TR" SCtlEMATlCS BELOW ARE APPLIED. ILM3 11.111 2LM3 2M II
*~~~~rFBC-2J~~at~fo
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No. DATE
j _ _ _ _ _ _ .. _._ .. __ .. _. __ ..
921-:-,-::-::-1 ____.____ "". __ .__

RE VIS 1
... _ _ _ _ _,_-r_i_I-..:C.:L.:..I.:E:.:.N.:..T_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ DATE 111(-
... ------.1--+--4 PLANT
0/1 S _ _ _ MA DEC HK D A PPRO
.......... _A N
__ A
_____ ____P__ ...L.:..~L.;.;.:.:......L...:...-.....:..L.
/E. 71~'-n_'O"_I---:-3_:_:1-7_5-5-3_-~_--
-------+-:-,~k--c:-:-k-::-:::.r.L;;C::.T;:-;-;1O~--------·-------I~C~I!~I<.ED.:...~-kbr..~.Lr_ JOB NO.
PR. 1/11.): .t-v4'<"_
MADE
l~-''H DOCUMENT NO.
----1.:..:.:.....:....:.:..:..Jc.L.:.!!..:....:....:~L_
I REV.
_ _ _ _ _ _ ____I
MITSUBISHI KAI<OI<I KAISIIA. LTD.

It
TITLE SCHEMATIC DIAGRAM
2/3
FBC-2(lR) ~ I ~
( 514::---.
FBRB2
V F 2A
)1 )
- - 105 (1-- 105
•
(
120
QY
1 ~O
QH
120
OY I \./
J. P
J. P
I.:
"'/
Oil
;>1
--
) 130
;>
ALX
16 PI N '1J 21J 25J ~J 30J 31J 32J 33J - 1M2 lM7

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(0) (31) ( 1112' ( 1117)
II 12 13 H ILM 1 IAI lA2 IA3

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1M
1111.
STARTER
MIll
CONTROL
CONSOLE
•
STARTER !
•
~i1Jft EME Re.
~_---,STOP
JI'lI:
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s;Q CLIENT DATE 7v,-lV ... '?l. DOCUIIENT NO. I REV.

iCs;
~~~~j---_+----------------------_+--_r--_r--~PLANT
MAD E K. "D/::"'", 317554 I
...I.
~~~y~~~------~~~~------_,~~~~~~~~~;_------------------------~~C~H~K~D.~~kL~~¥'riJO' NO.
No. DATE REVISIONS MADECHKDAPPR LOCATION APPR.I:LI\l1dAJi...
/6 MITSUBISHI KAKOKI KAISHA. LTD.

TITLI SCHE~TIC DIAGRAM
3/3
FBC-2(TR) I • i'I
15 ......~
FBRB2
f 2"
()II )
-- 205 1-- ) 205
• (~I
220 22C) 220
Oy <; OH ) OY
IJ:,
\
l'
!'
\ /
" J. P
( ) 230
)
AU(
26 PI llJ 23J 2'1J ~J 34J ')35J '}36J '}3'1J 2M2 J. P 21017

~----I~~--------I--~L--4----------~~~--~L-~L-~L-~L---~~~L-~L-~L-------~L-~-4------~L-~~-------4---4---4~----------------------~
(ll' (PI) III) Ill) (27) (34) (36) -~ 12NU UN7)
21 22 23 24 2LMI 2LM5 2LM6 <!At 2A2 2A3

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8M-003 Operation Manual For Purifier (SJ80F, SJ40F)

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8M-003 Operation Manual For Purifier (SJ80F, SJ40F)

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IMPORTANCE

The manual is edited for treating mineral oils such

)..SELFJECTOR Instruction Manual Operation Manual2

The composition of instruction manual for SELFJECTOR is as follows.

Use each manual according to the particular purpose to sufficIently

.... SELFJECTOR Instruction Manual Operation Manual2

3 Operation ManUal 2 Precautions for safety ....... } ":' . '. ...•. .

.J..SELFJECTOR Instruction Manual Operation Manual2

1 Precautions In safety .................................................................................................................. 1-1

1.1 Symbols related to safety...... .. .. ................................................................... ............................... . 1·1

2 Component Funcllons of the Purifying System ...................................................................... 2-1

3 Setup Items and Recommended Values for Operation .......................................................... 3-1

.J.SELFJECTOR Instruction Manual Operation Manual2

4 Leakage Monitor .......................................................................................................................... 4-1

5 Discharge Detector ..................................................................................................................... 5-1

6 Operation ...................................................................................................................................... 6-1

6.1 Inspections Prior to Running ....................................................................... ...................... ........... 6-1

).SELFJECTOR Instruction Manual Operation Manual2

7 Suspension .................................................................................................................................. 7-1

ASELFJECTOR Instruction Manual Operation Manual2

For correct use, carefully read the "Precautions in safety" beforehand.

1.1 Symbols related to safety

death or serious injury.

moderate Injury or damage to the purifier or facilities.

J..SELFJECTOR Instruction Manual Operation Manual2

' , OIIiH . , . t41t.

..... ,__ "'1

),.SELFJECTOR Instruction Manual Operation Manual2

(A) Bowl nut

• Immediately stop if vibration Is excessive.

).SELFJECTOR Instruction Manual Operation Manual2

• Make sure of complete stoppage before loosening each section.

• Take care In handling the parts.

• Beware of corrosion and erosion.

.... SELFJECTOR Instruction Manual Operation Manual2

Density ( p ): Mass per unit volume. Clarifier operation (clarifying operation) :

Actual capacity: Purifier treating capacity based Series operation :

....SELFJECTOR Instruction Manual 1-5 Operation Manual2

Emergency stop Emergency slo 8- G'8'

).SELFJECTOR Instruction Manual Operation Manual2

2.3 Discharge Detector (DO)

Leakage Monitor Discharge Detector

To be connected to the light liquid \

ASELFJECTOR Instruction Manual Operation Manual2

2.5 Pressure gauge

2.7 Gear pump

2.9 Plug (heavy liquid outlet/sludge outlet)

.t..SELFJECTOR Instruction Manual 2-3 Operation Manual2

I"'r.,..,"re Control valve

2.10 3-way Cylinder Valve

2.12 By-pass Valve

2.13 Solenoid Valves

~SELFJECTOR Instruction Manual 2-4 Operation Manual2

2.15 3-way Solenoid Valve

2.16 all Heater

.t..SELFJECTOR Instruction Manual Operation Manual2

J..SELFJECTOR Instruction Manual Operation Manual2

3.2 Treating Temperature

Heavy oil C 9Soe ''''"'- ',"" ~""'I""

'0 ()Ptimu~ i~lty ... """"

1""- 'S """,

Temperature vs. Viscosity diagram

How to obtain a treating temperature