lpoc. No.] _A300103-miPO PLAN HISTORY PROJECT NAME : AOC-300 SHIP NO. : HMD H0034/35/36/37, 0114/5/6/7 REV.| DATE |DWG. NO DESCRIPTION CHAR CHEC APPR. 01-03-15) APPROVAL DRAWINGS 200144 88 172! WORKING DRAWINGS 15% Ma WORKING DRAWINGS 01-08-16 1 ot-o4-17 APPROVAL DRAWINGS LHG | KHH DKD NO. | DATE DESCRIPTION CHAR. | CHEC. Ge Myunwoo industy machinery CO., LTD. ‘Ad (297 un X 21000)‘DOC NO. : A300103-MIPO Working drawings for MAIN ENGINE HYDRAULIC TOP BRACING _ AIR-OIL CUSHION AOC-300 Customer : HYUNDAI MIPO DOCKYARD CO., LTD. Hull No. =: H0034/35/36/37 Type : AOC-300 Wi Hyunwoo Industrial Machinery Co., Ltd.page 2 Technical description The Hyd' top bracing developed for marine application based on hydraulic shock absorber and the gas type shock absorber which are applying to auto — mobile. The top bracing can be installed : Aside of engine. Both side of engine. A side with fore or aft and both side with fore or aft depending on the circumstances & requirements. When the force from engine and/or hull is less than 85 KN, top bracing keeps preadjusted condition. But, the force is between 85 KN and 183.8 KN, oil pressure in primary chamber will increase. In this case, accumulator absorbs the force. When the force from engine and/or hull is higher than setting pressure of relief valve(force : 183.8 KN), the relief valve is open. At the same time, oil in primary chamber flows to secondary chamber. During the oil in primary chamber flows to secondary chamber, the secondary piston move backward until the pressure of secondary and air chamber is equal. So, air chamber absorb the force. When engine and hull moves away from each other(negative force) the oil pressure in primary chamber is decreased. At the same time, compressed air in air chamber push the secondary piston forward and the oil in secondary chamber flows back to primary chamber through the check valve until the pressure in primary, secondary and air chamber is equal. Ship's M/E starting air to be fed to all the top bracing installed parallely through a pressure regulating valve. “@ Hyunwoo Industrial Machinery Co., Ltd. AOC-300page 3 General specification 1. Type : AOC-300. 2. Assembly drawing : refer to drawing HW-981111. 3. Dimensional drawing of welding plate : HW-981116. 4. AOC-300 function drawing : HW-981113. a . Air connection diagram : HW-981115-4. @ . Force to a cushion at 5 ~ 14 bar : 35.3 KN ~ 99 KN (3.6 ~ 10.1 Ton). 7. Max. force at relieving pressure (26 bar) : 183.8 KN (18.7 Ton). 8. Air connection port : ©10 copper pipe or 10 steel pipe connector. 9. Foundation bolts : 10 pos Hex-bolts (M16 x 45L). 10. Valve block : Consists of with 1 relief valve, 1 test coupling and 1 accumulator with stop valve. 11. Type of hydraulic oil : Standard hydraulic oil, ISO VG 32. (recommend : shell tellus 32) 12. Volume of oil : 6 liter per cylinder. 13. Size of air supply pipe : 10 steel pipe. 14, Weight : Approximately 220 kg/cy! (with oil). 15. Operating temperature : Max. 75°C 16. Installation tolerance : Max. + 15 mm. 17. Accumulator set pressure : 15 bar. 18. Relief valve set pressure : 14 bar. 19. Air regulator set pressure : 12 bar. 20. Paint spec : Munsell no. 7.5 BG 7/2. a Hyunwoo Industrial Machinery Co., Ltd. AOC-300page 4 Installation. 1. It is recommended to study this installation manual before commencing the installation work. 2. Review the drawing of scope of supply with the parts supplied. Check if they are identical and there are any missing parts. 3. Disassemble the both side welding plate from the top bracing and the plates are to be assembled with the installation jig. (refer to the figure) Welding plate Welding plate Installation jig Engine side Hull side 4. Measure the distance between beam of hull and gallery beam of engine. The distance should be within 575+15 mm. a) In case of the distance is too short. It is recommended to cut the gallery beam to meet the required distance. b) In case of the distance is too long. \t is recommended to apply a adaptable plate on to gallery beam. 5. As shown in the sketch below, adjust bolts must have Min. 35 mm adjustable tolerence on installation jig so that easy removal after welding the plates. Adjust bolt | M/E gallery beam a Hyunwoo Industrial Machinery Co., Ltd. AOC-300page 5 6. Check the leveling of vertical & horizontal direction by using level gauge and weld the plates. 7. Remove the installation jig and weld inside circle of the plates. 8. Do final treatment about welding spartters and painting. 9. Install the top bracing according to the following guide. a) Between center line of cylinder and barrier should be kept as below. 1) Tighten the bolts of welding plates. Adjust the transfer barrier and lock nut. Then tighten the fixing bolt(pos. no. 31) on transfer barrier. 2) Install the pipe as shown on the pipe diagram. Connect the pipe to air connection port. (refer to drawing HW-981115—4) 3) Supply air and adjust to 8~ 14 bar. Hl unwoo Inaustrial Machinery Co., Ltd. AOC-300page 6 10. Piston setting and air venting Standard position Standard line Plug Test coupling Cyl’ stroke indicator T Position mark Air chamber Primary chamber Secondary chamber Green band Indicator on ram Air connector 1) Stop air supply. Ram out position 2) Connect hyd’ hose to test coupling. 3) Tighten up the transfer barrier and lock nut until the green band meet position mark. Adjust bolt During this work, air will be come out first then oil will be come out through hyd’ hose. (primary chamber air venting) 4) Disconnect the hyd’ hose from test coupling when 3) is done. 5) Check the position of secondary piston by cyl" stroke indicator. 6) Loosen up the plug a little on the valve block for secondary chamber air venting. Lock nut Transfer 7) If cyl’ stroke indicator is shorter than the a a barrier Grain ott 4 end of position mark, fill oil to secondary chamber until cyl’ stroke indicator meet the end of position mark. Fig- 8 If cyl’ stroke indicator is longer than the top of position mark, supply air to air chamber over 4bar. Do 2) to secondary oil filling coupling then oil will be come out. Orain oil until oy!’ stroke indicator meet the end of position mark. Ram in position 1) Connect hyd’ hose to primary oil filling coupling and drain off until oil is not coming out. 2) Loosen up stoppper and transfer barrier enough. 3) Supply air over 4bar, until the green band meet the end of position mark. Then stop air supply. 4) Do 3) In order of Fig-B. 5) Do 4), 5) In order of Fig-B. Fill oit Fig-C “Qi Yyunwoo Industrial Machinery Co., Ltd. AOC-300page 7 Maintenance (Refer to as following before any action.) Service in shop Step 1 To remove the top bracing from place of installation a) Open the air—port on the side of the top bracing. This release the top bracing air pressure and prevent the elongation of the top bracing cylinder when taken off the flange. Loose the adjustment nut. b) Secure the jig between cylinder cover & barrier flange. And string on eye bolt & hoist it away. NOTE: The top bracing weight approximately 220kq. The top bracing should be taken to avoid a drop. Do not lift in piston — push — rod when pulling the top bracing away from the flange. Step 2 Opening the top bracing cover. a) Open all oil filling & bleeder ports and drain for oil and fit a compressed air hose to the air inlet and pressurize to approxi— mately 1bar, as this will push the secondary piston down/squeezing any remaining oil out of the cylinder. Step 3 Open the cylinder as following instruction and check with the drawing. a) Remove the cylinder cover b) Apply 1 bar air into primary éhamber to lift up complete inner construction. : c) The secondary piston can be removed by hand lifting. d) Remove all bearing and seals and fit new ones from the seal kits. e) Check for damage to all chromium coated surfaces and report if any surface looks worn but usable if scratches look too deep, the part should be replaced. Be byunwoo Industrial Machinery Co., Ltd. AOC-300page 8 Assembly a) Assemble secondary piston into ram. b) Insert complete inner construction into cylinder, Use the jig provided to insert the inner complete construction specially when the wear ring are renewed. c) Close the cylinder cover and tighten hex bolts. =—— ee “fi: Hvunwoo industrial Machinery Co., Ltd. AOC-300Oblong mounting holes for vertical alignment. Adjustment of length: Unscrew fixing bolt(pos. no. 31) adjust the lock nut and transfer barrier with torque bar. Retighten fixing bolt. Oblong holes for horizontal alignment. Trance Dimension of air oil cushion AOC-300 BE _Hyunwoo Industrial Machinery Co., Lid.|""" AW - 981111Page 10 Welding plate Bearing (spherical ‘Transfer barrier Torque bar Lock nut Indicator on ram. Green band Cylinder stroke indicator Position mark Valve block with relief valve Accumulator with valve \ Welding plate Lay-out of air oil cushion 01 - 03 - 1S _ AOC-300 “NONE |"OE ie HWw-981114 | 1 of 1Maker supply fe s ne ai a 30 bar Starting Air Yard Connection #10 Steel pipe )\ wart Come 10 Steel pipe or 410 Copper pipe ‘Air connection diagram for air oil cushion AOC-300Specification 1. Gas filling : Nitrogen exclusively, Max. 90% of operating pressure. Max. usi 2. Gas changing pressue”«S6 3. Gas charging pressure : 15 bar 5/8 UNF Extemal _ Internal Max. Work. Press.| Work. temp. bar | °c 210 -15 ~+80 Maker : SAIP ITALY) >” |™* Diaphragm Hydropneumatic 01-03-15 Accumulator —=—— esac NONE AOC-300 HW - 981117 Gs Hyunwoo Industrial Machinery Co, Lid. |™"Accumulator with valve mt Air bleeder Air bleeder (Primary chamber) “Gecondary cham wa Locker Locker @ + £ + -ffGre- Valve block O-ring O-ring Relief valve Locker Fostan Guide bar O-ring Cylinder i] e + | stroke indicator tL Snap ring Transfer barrier Lock nut ‘Snap ring Cylinder ass'y with piston Welding plate Welding plate Welding plate & Bearing cover age Air oil. connector filling. — filling ‘coupling coupling 01-03-15 AOC-300 mm NONE “Bq Hyunwoo Industrial Machinery Co., al ** HW - 981112WELONG PLATE EYUNDER COVER TROIDCATOR OW RA 4} -)-}»)w|-|-1-|-1-|-|--]-|-|-|-1g1 ToRGUE BAR ‘AR CORNECTOR eA TAR CONNECTOR A BeUT we X AST BOUT WI 3B WEAR RNC | GK UF ARE TerLBN ‘Ot FUNG COURONG [178 TTD SET StREW WTO STOP VANE C3 YE BOLT WTS 32 STOP ANG |e ‘=e Na x Pu EEA) ‘When ordering spare parts, use correct drawing and parts list. AOC -300 BB Hyunwoo Industrial Machinery Co, Lid." HW - 981116Range of activate Function description LOW LOAD 1. Static condition 2. Light load When the force from engine and/or hull is less than 85 KN, top bracing keeps preadjusted condition. But, the force is between 85 XN and 183.8 KN, oil pressure in primary chamber will increase. In this case, accumulator absorbs the force. * Relief valve set pressure : 14 bar Accumulator set pressure : 15 bar Air regulator set pressure : 12 bar (Remark : It is changeable clepend on ship's condition.) RAM MOVE IN «| REVERSE LOAD (Negative force) When the force from engine and/or hull is higher than setting pressure of relief valve(force : 183.8 KN), the relief valve is open. At the same time, oil in primary chamber flows to secondary chamber. During the oil in primary chamber flows to secondary chamber, the secondary piston move backward until the pressure of secondary and air chamber is equal. So, air chamber absorb the force. When engine and hull moves away from each other the oil pressure in primary chamber is decreased. At the same time, compressed air in air chamber push the secondary piston forward anc| the oil in secondary chamber flows back to primary chamber through the check valve until the pressure in primary, seconda'y and air chamber is equal. aes BE Hyunwoo Industrial Machinery Co, Lud. |" RW - 981113 Air oil cushion 01-03-15 AOC- 300 |Locker Position ‘mark & + @ + 4 + ~fGre-—- O-ring O-ring Relief valve Accumulator with valve phic beeder, —-L_] Valve block «fo O-ring Guide bar O-ring Cylinder ving Croke indicator 68 t= Welding plate Welding plate & Bearing cover Snap ring Transfer barrier Lock nut Cylinder ass'y with piston. =» ie % ng hie910 STEEL PIPE (YARD CONNECTION) 2-913 DRILL 910 STEEL PIPE OR COPPER PIPE FOR M12 BOLT) (YARD CONNECTION) Filter (PIF 174) [___F72G=2AN-AES Pressure gage (G 1/4) Stop voive for copper pipe (R 376) Stop valve for steel pipe (R 3/8) Manifold — Nipple (PiE_174,_ NPT 378) ‘ir regulator (NPT 3/8) Connector ~[Wox. Pressure _17 bar [| Renge 0-25 Ka/er? Mox. Output Ronge 14 bar Manifold & Air Regulator AOC- 300 Baird Hyunwoo Industrial Machinery Co, Lid.|"°" Hw - 981118 -4PAGE 17 SPARES LIST FOR HYDRAULIC TOP BRACING SUPPLY PER SHIP ‘WORKING SPARE L "Gi Hyunwoo Industrial Machinery Co., Ltd.PAGE 18 SHIPNO. : TOOLS FOR HYDRAULIC TOP BRACING SUPPLY PER SHIP NO. | DESCRIPTION SKETCH REMARK WORKING SPARE STEEL BOX 1 | TooL Box 1 112Ks FILLING HOSE ee 11/ WITH 1 al CONNECTOR 01Kg 12| _DARREE 2 FLANGE JIG aos 1-3 | TORQUE BAR 2 o1kg PISTON 1-4 INSTALLATION, 1 mG 3.6Kg INSTALLATION 15] NG BOLT 2 WITH NUT O6Kg INSTALLATION 16 2 MIG BOLT 02Kg N2 GAS " 1-7 | REGULATOR 1 WITH HOSE 22Kg 7 PRESSURE — ‘PRESSURE GAUGE 1-8] GAUGE | 1 SS WITH HOSE 04K So 1-9 ACCUMULATOR tal ® 1 _ eA 26Kg | “Gi Hyunwoo Industrial Machinery Co., Ltd.@ NorcreEN @ In-line or modular installation with other 72 Series products. @ High efficiency water and particle removal, © Quick release bayonet bowl. © ‘Highly visible, prismati Indleator lene." liquid level © Patented quarter turn manual drain, © Depth type 40 ym or 5 ym filter elements, Particle removal per ISO 8573-1, Class § and Class 3, © Optional Service Indicator turns trom green to red when the filter element needs to be replaced. (© New water separator design gives high Performance with low pressure drop. Ordering Information Standard Models Inaeato ees semua in, bon Sra armour Sie Ween PTE __tenba)_scimianiay soy Garant __ Syn Caran. te Tan aay sa) FRIAS — PREDICT ae__iotew) _ somo _Frcaanens _Fraeaansti “Arava tow wh 70 pv seat 10 pi (02 BOT al pre wae 0 (0.3 bn premare ap, Options «Salat he desir ferme prceting oie nen ange ‘needa! nantes how ha long gram stn he eae pon ‘Ah nee Product Mumborng Chet on bus 88 ater opera. FIG - wae pee 2 —_____} Optoma Tv pons Bow! Seo Reuse ae wen ir Optional Serves nda Options rain Service Kita ‘Sau argue 4300500 (aod weet eater vou it «260-090 ‘relent on z309, Fi St ae a F72G General Purpose Filter 104" and 3/8” Port Sizes ee ‘Technical Data Pui: Compansd ar ‘Meena Pree “Taraparet ow 150 pug 10 ba) eal bowe 03150 E18" 85°) Parc aneva: Sp ym a arnt ‘At aly Wn 80 B73 Cae 3 we ae § , ‘rts ope ew 3p (0.2 bu), Can “Arup mut oy eno ave ema ange Bon 387F eo Note Wate vapor wl pats trough these unk farm downstoum ae ait mpertue drops Intl &Norgren wil’ candoranon could have 4 etimanal eet ont epson Materials 1 coud condanee ino Kaus srs Une rape ore SameFAIRCHILD MODEL 10 PNEUMATIC PRECISION REGULATOR Installation, Operation and Maintenance Instructions Tamper Proof Identification Number oo 0 Pressure Range ——————T INSTALLATION Gitean a pipelines 1o remove din and scale before insta ‘ation. ‘Apply 8 minimum amount of pie compound tothe male threads ofthe fiting only. Start wah the third thread back and work away from the end ofthe fing to avois the Possibly of contaminating the regulator. Install the Fegulator in the air ine. The regulator can be mounted in any positon without affecting its on by using Mounting Bracke The inlet and outlet connections are labeled on ine underside ofthe requator with he arrows pointing nthe drectonofthefiow. Tighten connections securely. Avais ‘ndarsized ftings that wal mit the Tow through the regulator and cause a pressure drop downstream, For ‘mare information, see Figure 2.*Outine Dimensions" NOTE: Oil troe ir must be apples to te reguiator. Uses fiter to remove dirt and entrained liquid in the altine ahead ofthe regulator It iestor it used, MUST be f “the regulator, to ih regulator perfor $ Maximum Spey Prosar 290 {Maem Sup Preage--73pa9 ae Hoare ae aie, ee AR Figure 1. Model 10 Proumate Pressure Reguatorlenifeation Number Syaiem. GENERAL INFORMATION ‘The Mode! 10 is ahigh capacity regulator that provides ‘uniform output pressure independent of supply pressure ADJUSTMENTS, ‘The Mode! 10 Regulator does not require field acius ments SPECIFICATIONS Specifications (continued) geome bong Sa 20 g{1 5 BAR) (1501) Set Pressure owner Astra) sare {Leas tan 0.125" (32 em) Water Colum 40°F to 200°F (40° C10 992°C) eas than og [007 BARI (7 Pa) for 100 pig [7 BAR] (00 KPa) Crango. | Functlona? Specifications me PAR] Oa) so | pH | sto) = | Ba 200) ‘rab Zine Plated Steel ‘Aluminum ‘Sianiet See! ‘sora Non Dacron {standare Uo On) a “G80 Barat eal BB part ne fe | vane (T A gE Soe 300 8.400 psig Rang i430 12 Figure ‘Outine Dimensions Figure 8. Mounting Bracket €6.09927 (Sold Separately)Plunger Operated a NOTE: Insure that the Bazsage ole In_ Diaphragm Resernbty (02) is directly ov ate in Body (18) ming. v “00 urge ly Figure 4. Exploded Drawing MAINTENANCE MODEL 10 COMPONENTS ‘To clean the Model 10, use the folowing procedure: Table 2, Model 10 Components q 4. Before cissassembly shut off the valve thatis sup- [item | Qty. | __ Description piving arto te regulatr. Theis to prevent afar ob acer See nis hot recesery tomer te iupesenty ‘ogi tom bear SO sew teat 2. Remove ee Sees (2 fombatomotneun Ringe Bont assay 2. pullout mar Vale Aesoiy (9), Wash ne Se Seaton he neve Asay cari Sea Sea 4. Wipe offany particles that may be attached rubver 828 ing ‘Seat Ring (17) n Body, || iaphvagm Assombiy Diaphragm Aesemoly Diaphragm Assombly Diaphragm Assomely Diaphragm Assombly Screw Sea Plate Assembly Seal Plate Gasket 3, Replace the assembly caetuly. 6. Keep the vent hole in the Bonnet clear for proper regulator operation. Lubricate the adjusting screw ‘wit Molyeote"G™ Formar information, see Figure 14 "Explodad Orawing” on page 3. Body Seat Ring Assembly NOTES: Avoid such solvents as acetone, carbon tet- Seat Ring Assembly chloride and trchlorethylone. SestRingastemoy Inner Valve Assembly {Wine standard maintenance procedure does Inoer Va Asse not correct tne trouble, Install service kit toner Ve Asemb)y Retaner Pate fete Cap TROUBLE-SHOOTING Seen Tabet. Trosble-Sho [2a Sesee (4 Songer es. BE RSCG S50 TES E980, 5800 psig Probie | Solution [ciead irs oor OF Chg Of 1830. 2604 Ban) Teanaes ee |b0oseooe toroes tik oh it Sto i ar Baghreom 2 e4:2128Sanice Kt Components Ory — $200, 5-400 9 ff ion Biees | Reta lat [3s 76 ‘° ee damage or oraranaton (ss2r0d 382800) 3 4.12495 Service Kit Components Only. (Viton) Vave Chater | Seal Rng ubicaton Sx oo baa, g00 10,2180 3203700 1095. 0-7. 0-38 03-2, 01-4 15.1020-14 BAR) (0:15.07 0-150 3-200, 10400, 15-1000, 20-1400 HP) “£41255 Servee Ki Components Only. (Siicone) 0.2 00.620, 390, 00,19 (015,07, 01.5032 0-4, BAR} (0:15. 070; 0180, 3-208, 10-400.) 5 €418017 Service Ki Gomgonents On. (Aton) 5.200 $400 p59 [ap 3526 84n) (52100, 352000 99) Fora Seve Kits. 1 g4-42125 8 EA12120 Sence Mts Oy 864. 12495 6 EA-18017 Sence Kits Only Iso 9002 ss it! FuRCHILD © INOUSTRIAL PRODUCTS COMPANY pewestronraso wnarowenenne reperce — 1uno 2 's.ra000010 Teenesae ss pacanecine Linon USA vw facchprotls com Rev P2100GAS - FILLING AND CHECKING APPARATUS General This device is used to check and refil the accumulator periocically, after changing the diaphragm or bag and to adjust the gas - filing pressure. Use industrial~ nitrogen bottles having a higher pressure than the filing pressure. Description ‘The Standard Version consists of +A prescure-reading unit ited wih a ring rut for connection to the accumulator's gat valvo, a pressure gauge, vent and check valve with quick filing tothe hose + A3-miong high - pressure hose with fitin sutable for aan gas botles + Asetof spare gaskets “A canyng case Optional attachments * Adapters for non-standard fitings + Fitings for nortalian gas botties * Hose of lengths other than am ve ur Technichal data ap ____op100 __}_ oP 200 ‘ede 011 De 8) Max pressure 360 Bar 360 Bar Tia" UNF (opiona)) 4 7,7x4182" (Vg 8) - (opt) Bottle ting Standard W21,7x1/14" ext (tay) Options! W24.32K1/14" it. (OCHALSFLBCS) Watra v4 tir) ws ext(6) ‘Accumulator fiting M28K1 S L 5/8°UNF (standard) Designation The example is fora gas-liing and checking apparatus with oressure gauge. 5/8% UNF accumulator ftong, botte titing toltalan standards, Pressure gauges : #63 V/4NPT "Ful scale: 6 -10-60-100-160 280 400 west 2g (wit case) carve wn 3m ghose andearning Serial Pressure gau , Botte fitting Hose Type gauges fl No. | TYP | (barfull scale) | Accumulator fiting (to local standards) (metres) — t pee feta een = el | » | | 2-456 oprah «0 Aes Inco" 50 = Gamany Swzetand Hoard fb | teduon 209) [°° Sverrnegeanonesa | sacoa| oP 200 180 rnin a) | i 50 | | | | I 00 C=mese.s i | iLstruzioni per la precarica di accumulatori idropneumatic Instructions for precharge and control of the hydropneumatic accumulators Tnstructions pour te dispositif de précharge pour ‘accumulateurs hydropneumatique Bedienungsanteitung zur Vorspannung von Druckspeichern Smmontaggio e manutenzione accumulatori idropneumatici SAIP Dismantiing a SAIP hydropneumatic accumulator Dimontage des accumulateurs hydropneumatiques SAIP artung und Instandsetzung von SAIP Hydropneumatischen Drucksp. accumulator 1) ~ Release pressure in hydrauicsystem. 2. = Checktnat accumulator s completely eipy a gas, wih intiatng-checkng ‘rument fooinstrumentisavaiable depress checkvalve with screwdriver ‘tl no more gas escapes 2 - Unserew and remove complete Felting vate. «+ - Unscrew upper cap with bapd-key 5. = Remove daphragm = Thoroughly clean accumlatorinsde 7 Smear seal of new diaphragm wih grease Taser new diaphragm Discard and replace O-ing 10- Thoroughiy tighten upper cap. 11 Fitnew refiling valve 12 Pressurze accumulator to required ‘abe (wth petting cece). ‘Waring: Use NITROGEN-Gas exclusively to prevent explosions? gas precharge or sing pressure, make ‘Sure halaccumlatoriscompleely empty an the iqued side When replacing the diaphragm, wet seat ‘hthe purped or olner compat Sauid to faeltae adhesion of the new iaphragen ichern mantling a SAIP hydropneumatic ‘Very important Beforeinstalation check “The data stamped on thecasing meet plan's requirements = Thepresiog pressure corresponds wt that spectied. Wrong prestling pressure may caus ‘operating trobles and curate eof th laphragm ot bladder. The pre-tilin pressure value i for 20 °C temperature. Attention: Check thatthe saety valve is at a LOWER pressure than the operat Dressure stamped ont aceumulator asin Perndc inspection Chea tinge festbme wihina week rorcormssonn and evry sx monte aeraInstructions for precharge and control of the hydropneumatic accumulators (see drawing) duction of the assure. For tis operation, the hose isnot ‘needed. Discharge the pressure of ‘ha pump system and ake off orcut ‘ut the accumulator, remove the protectincap ofthe prechargeval- veand apnly the precharging device by screwing the fixing ring (1) on the valve ofthe accumulator, screw the handwhee! (4) gently and read the pressure onthe gauge (3). fit {s too high, open the bleed screw (2)slighty, unscrew thehandwhee! (4), remove the device and replace Imeprotection cap onthe precharge valve, {Increase ofthe procharge pressure. precharge pressure Accumulator remove the cap, apply Te device by screwing or ining ing (1), teaving the handwneel (4) unscrewed and ie bleed screw (2) ‘a gy screwed. Take ofthe cap (6) mn connect ne precharge device to gan at connecton (wh the hose (6) Screw th nwa ety ad ‘openthefaucetotinenitrogenbotte slowly check the pressure gauge (3) and increase the pressure tila slightly higher pressure value than theone needed s reached. Close the ‘faucet ofthe bottle bleed by opening ‘and closing te bleed screw (2) and wait for a few minutes. Screw the handwhee (4) and read the pressure; ifthe precharge i right, unscrew the handwhael (4) and remove the device and the hose (6). itis wrong, reduce tor increase the precharge pressure according to the given instructions, General notes nitrogen only a precharge gas; + standard diaphragms are made of nite, buyl-rubber o vito: + recharging pressure must enigher ‘han 14 ofthe max and ower than 410 ‘ofthe min. operating pressure of the pump; ‘check the precharpa pressure every 2.073 months and, i nacessary, recharge the accumulator. Dispositivo di precarica per accumulatori Precharge device tor accumulators Vorspannungevorrichtung fir ‘Druckapeichors | fox | 1 eng teeoio 5 raccogo ol pracarce con cappetota able ‘Seve Pressure gage 7 raccondo bombola ‘manomere ete conection ‘accord bovtile Flaschenversereubung