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VOL. 4
WA~TSILA
Wartsila ltalia S.p.A.
HULL: 012
VOL. 4
WARTSILA ltalia S. p. A. reserves the right to make any changes that may be necessary in the design without being
compelled to modify accordingly earlier constructions.
Descriptions, figures and technical data contained in this manual are not binding, and may be changed whenever
deemed necessary.
Geamot40M
Propulsion Control System
Documentation Overview
Working Drawings
Purpose
This document describes the project documentation of the
"Propulsion Control System Geamot 40M"
for MTW- HN 010-013.
ship's propulsion plants with fixed pitch propellers (FPP)
and WNS-DENIS-6 engines, manufactured by:
Document-Versions
Version 1.0 from 25.06.01, Kowalk, MSA2
Document created
Abbreviations
S: Standard documentation (common for all projects)
B: Basic documentation (basic for projects)
P: Project documentation (valid for GMT I MTW- HN 010-013)
This manual is copyrighted and all rights are reserved. This document may not, in
whole or in part, be copied, photocopied, translated, or reduced to any electronic
medium or machine readable form without prior consent, in writing, from STN
ATLAS Marine Electronics company. The information in this manual is subject to
change without notice.
<il STN ATLAS Elektronik GmbH • PCS • 271 .127 680.UVZ • Version 1.0 • 25.06.01 • KOW0106251 .STG • Page 2/9
PCS Geamot 40M ~SAM
I MTW- HN 010-013
Working Drawings ~ Electronics
Member of the EuroMarine Group
Contents
Purpose ....................................................................................................................................... 2
Document-Versions ................................................................................................................... 2
( I
I
5 Engine Telegraph System, ETS 40M ..................................................................... 9
\
--~/
€> STN ATLAS Elektronik GmbH • PCS • 271.127 680.UVZ • Version 1.0 • 25.06.01 • KOW0106251.STG • Page 3/9
PCS Geamot 40M ~SAM
MTW- HN 010-013
Working Drawings
lr!.a Electronics
Member of the EuroMarine Group
Dist Item Project Documentation Part Doc. No. Vers Date Doc Sign Page
Key
p Technical Specification PCS 271.127 680.TS Vl.l 15.01.01 Jeb0101151 - VI 01-21
4.stg
p ESG 271.127 672.TS 10.10.00 WtiOIOI.asp
Technical Specification 01-07
B List of Spare Parts PCS 271.127 680 .EL 1.0 15.01.01 JebO I 0 1155.stg 01-03
s Power Consuption PCS 271.141 88l.TDM 1.1 21.12.00 Jeb 1123l.stg 01-03
s Table of Modules PCS 271.141 88l.HBT 1.4 15.12.00 Jeb 1030 l.stg 01-04
s Installation Manual PCS 271.141 881.TSF 1.2 02.12.98 Jeb 12061.stg 01-15
® STN ATLAS Elektronik GmbH • PCS • 271 .127 680.UVZ • Version 1.0 • 25.06.01 • KOW0106251 .STG • Page 4/9
PCS Geamot 40M ~SAM
MTW- HN 010-013
Working Drawings ~ Electronics
Member of the EuroMarine Group
Dist Ite Documentation Part Doc. No. Ver Date Doc Sign Page
Key m s.
p PCS Cabinet PCS 271.127 684.GZ 01-02
® STN ATLAS Elektronik GmbH • PCS • 271.127 680.UVZ • Version 1.0 • 25.06.01 • KOW0106251.STG • Page 5/9
PCS Geamot 40M ~SAM
MTW- HN 010-013
Working Drawings
~ Electronics
Member of the EuroMarine Group
s Telegraph Order Printer TOP 271.151 190.BGE 1.3 16.12.98 COMDOC.WP 01-03
s -Test Specificat. DENIS-6 BMS 271.161 385.TSF 1.1 01.02.01 BMSTST6.PDF 01-45
-FAT; COM; HAT; SAT
«> STN ATLAS Elektronik GmbH • PCS • 271 .127 680.UVZ • Version 1.0 • 25.06.01 • KOW0106251 .STG • Page 619
PCS Geamot 40M ~SAM
MTW- HN 010-013
Working Drawings ~ Electronics
Member of the EuroMarine Group
® STN ATLAS Elektronik GmbH • PCS • 271.127 680.UVZ • Version 1.0 • 25.06.01 • KOW0106251.STG • Page 7/9
PCS Geamot 40M ~SAM
~ Electronics
\1TW - HN 0 10-0 13
Working Drawings
Member of the EuroMarine Group
® STN ATLAS Elektronik GmbH • PCS • 271 .127 680.UVZ • Version 1.0 • 25.06.01 • KOW01 06251 .STG • Page 8 / 9
PCS Geamot 40M ~SAM
MTW - HN 010-0 13
Working Drawings U Electronics
Member of the EuroMarine Group
()
4. Engine Safety System, ESS40M
- Installation I Wiring Drawings, ESS40M
Dist. Ite Project Documentation Part Doc. No. Ver Date Doc Sign Page
Key m s
c> Dist.
Key
s
Ite
m
Project Documentation
ECRPanel 8AT41l.E
Part
ESS
Doc. No.
271.150 179.GZ
Ver
s.
A
Date
27.08.97
Doc Sign Pag
01
® STN ATLAS Elektronik GmbH • PCS • 271.127 680.UVZ • Version 1.0 • 25.06.01 • KOW0106251.STG • Page 9/9
PCS Geamot 40M ~SAM
~ Electronics
MTW- HN 010-013
Working Drawings
Memberofthe EuroMarine Group
Instruments see
List of Component Layout
® STN ATLAS Elektronik GmbH • PCS • 271 .127 680.UVZ • Version 1.0 • 25.06.01 • KOW0106251.STG • Page 10/9
r;1SAM
U Electronics
Member of the EuroMarine Group
Technical Specification
"<!"
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MSA2
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'' STN ATLAS Marine Electronics GmbH • Behringstra~e 120 • D-22763 Hamburg
271.127680.TS Jeb0101151_V14.aspV1.4 21.03.01 Page1 of21
Aker MTW Werft ~SAM
Nbs. 010-013
Propusion Control System
U Electronics
--. Project No. 2213981
Member of the EuroMarine Group
Contents
3 COMMISSIONING I SEA TRIAL ................. .......... ................. ... ... ... .... .............. .. .. .. 2.1
0 BASIC REQUIREMENTS
The equipment specified herein and subject of the STN ATLAS Marine Electronics
proposal complies with the rules of Germanischer Lloyd GL (class notation AUT)
and shall be manufactured to meer the following basic requirements.
When hard mounted, the electronic equipments meet shock and vibration levels
according classification rules (GL).
The equipment have been type tested to meet the requirements of electromagnetic
compatibility (EMC) according classification rules (GL). Cable laying requirements
ace. to STN ATLAS Marine Electronics Installation Manual to be noted.
0.4 Lettering
STN ATLAS Marine Electronics will carry out a quality control for all hardware
components which will be manufactured in STN ATLAS Marine Electronics-factory
and as far as possible for all sub-contractors in their factories.
0.8 Certificate
Date based functionality behaves consistently for all dates prior to, during and
after the year 2000
The years 2000, 2004 ect. are correctly recognised as leap years.
Purpose of the Bridge Manoeuvring System is to control the ship's propulsion plant
directly from the bridge without the necessity of manual intervention by engine
room personal.
With self-sufficient electronic governor system acting onto a fixed pitch propeller
With following functions:
2 different limiting speeds for starting air shut assuring minimum starting
air consumption (if necessary)
automatic reversing
0' STN ATLAS Marine Electronics GmbH • BehringstraBe 120 • D-22763 Hamburg
271.127 680.TS Jeb0101151_V14.aspV1.4 21.03.01 Page 5 of 21
Aker MlW Werft ~SAM
Nbs. 010-013
Propusion Control System
U Electronics
Member of the EuroMarine Group
Project No. 2213981
automatic start manoeuvre incl. slow turning with air, when engine had
been stopped for more than an adjustable time
test mode allows electrical positioning of VIT actuator piston from governor
operating panel when engine at stand-still
automatic, remote manual ECR and local manual auxiliary blower control
(ABC)
extension for manual remote control from ECR (not provided in DENIS-6
specification) including back up control function
serial interface for data transfer to monitoring and control system Geamar
120 ISL (display via Operator Workstations)
c;
Afore mentioned modules are houses in a control cabinet jointly used with the HW
modules of the Engine Safety System ESS 40 M. The Electronic Governor System EGS
40 M is connected by interfacing to the BMS system bus (MIC 40 M-Bus).
The user software modules of Bridge Manoeuvring System BMS run under following HW
modules (Processors):
The Central Processing Unit covers user software modules for operation and insication
as well as interfaces to other systems. The Intelligent Speed Snsing Module contains all
user software modules for process control.
Operation
The bridge operating panel BAT 41 0 E incorporates all control and indicating elements
for propulsion control from the bridge; with the exception of the engine order telegraph I
lever.
The ECR operating panel BAT 411 D (using basically the same HW) contains essential
control and indicating elements used in ECR and is extended by the Manual Control
Panel located at ER.
Setting of system and engine specific parameters can be carried out during actual
commisioning in system dialog via operating panel BAT 410/411 or by means of a
software tool running on a PC I notebook under MS Windows.
Scope of delivery
1 [ER001] Local control panel (IP54) housing following equipment ace. to DENIS-6
requirements
Futher equipment will not be housed by the local control panel (Mech. RPM
indicator available at engine side.)
Further transmitters, switches and sensors are not included in the STN ATLAS Marine
Electronics scope of delivery.
Devices for manual operation from local engine side and local control cabinet to be provi-
ded by engine maker.
>
CJ)
LOAD
INOCATOR
TELEffiADH ORDER PRINTER Bt>.T410.E
START AIR PRESS.
Will WINGS
PS
lpc. lpc. ,IPS/ISB IPS/ISB
3:: (f)
D)
:::!. EMG.STOP
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CD en ROOM
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3
NSD
7 RTA 72 U-8
N C" *Not included in SAM scope of supply DENIS-6
.......
..,c "'Not included in this quotation
cc PRCPULSION DIESEL NOTOR
PROPULSION [ONTROL
SYSTEM Geamot 40M
ns.tro11: :satnl.fo1:
Aker MTW Werft ~SAM
Nbs. 010-013
Propusion Control System
U Electronics
Member of the EuroMarine Group
Project No. 2213981
For stepless order transmission regarding ship·s speed and direction from the
bridge to the ECR resp. engine room .
In manual modes the commands are transmitted by means of the wheelhouse
transmitter and the acknowledgement is carried out at the receiver in the ECR resp.
engine room .
stop
dead slow, slow, half, full , nav. full , (max. ahead)
dead slow, slow, half, full , (max. astern)
The order transmitter for automatic control is integrated into the wheelhouse
engine order telegraph .
A wrong way alarm is provided for manual operation from the ECR and local control
position. Visual and audible alarm is initiated as long as the direction requested by
the bridge EOT (voltage-free contact at bridge EOT) does not correspond to the
actual direction of shaft speed (voltage-free contact at shaft speed indication
device).
displayed on the BMS operating panels BAT 410 E I D on the bridge and in ECR.
Scope of delivery
1 Acknowledgeable repeater
flush mounting type for fitting in local control panel
Dimensions (HxWxD) = 260 x 220 x 100 mm
() 1 Bus controller
for mounting in ECR console
Dimensions (HxW) = 210 x 125 x 100 mm
The engine safety system is independent of the main engine remote control for
automatic and manual shutdown as well as emergency shutdown or automatic
power reduction to protect the propulsion system against critical operation
conditions with following functions for the main engine:
Shutdown will be reset by taking the active control lever (according to selected
control mode) back to Stop I Zero position. Therefore, in all control modes the
engine can be restarted out of stop position of control lever.
The Engine Safety System ESS is made up of several HW modules thus ensuring
an easy modification of the system :
Afore modules are housed in a control cabinet jointly used with the HW modules of
the Bridge Manoeuvring System BMS.
A serial data link is provided to the Bridge Manoeuvring System BMS. In case of
speed sensing faults in one system (ESS respect BMS) the other system serves as
redundancy. The speed sensing system includes an overspeed switch function
separate from the overspeed switch in BMS (redundancy overspeed switch).
Operation
The ESS operating panel BAT 411 E in ECR incorporates all control and indicating
elements for safe man engine operation. Essential ESS functions are integrated in the
PCS operating panel BAP 41 0 E located at the bridge.
Power supply: 24 V DC
Scope of delivery
0
1.4 TELEGRAPH ORDER PRINTER
The corresponding hardware and software for control of the printer is integrated in
the bridge manoeuvring system BMS 40 M.
Actual time can be transferred via serial interface from the machinery monitoring
system Geamar 120 ISL (optional).
Anyway internal Software Clock can be used alternatively.
0 Scope of delivery
.·'"·.
Overspeed switch in Engine Safety System ESS as well as BMS are sensing
engine speed. The HW of both systems is connected such that a speed indication
system with redundant outputs for the instruments ± 10 V and automatic
changeover in case of fault is available.
Scope of delivery
2 SPARE PARTS
Scope of delivery
1 [SP001] Set consumable spares for minimum one year service as:
lamps
fuses
relays
etc.
This time presumes that the individual systems are completely installed, cabled and
connected as well as the cabling is already checked, so that the commissioning can
be carried out without any unnecessary loss of time or idle periods. Furthermore,
we presume that our engineer will get assistance by yard personnel during the
whole time of commissioning.
Additional working time during commissioning due to faults in the cabling, waiting-
and idle period times etc. as well as necessary overtimes have not been
considered.
For presence of one engineer during sea trials, we estimate additionally 2 days (12
hours per day).
Above times as well as daily allowances and travelling costs have been included.
Technical Specification
MSA1
Contents
0 BASIC REQUIREMENTS ......................................... ...... .... ........ ........ ......... .... .......... 3.
0.1 Environmental Conditions ..... ...... ......... ....... .... ... ... ...................... ... ...... ..... .... ...... 3.
0.2 Shock and Vibration ........ .. ........... ... ................. .. .......... ..... ... .. .... ... .. ... ..... .. ... .. ... ..3.
0.3 Electromagnetic Compatibility .. .... ..... ........ .................... .. .... ........... .... ...... ... ........ 3.
0.4 Lettering ...................................... ..... .. ... ............ ...... ..... ... .... .. ... ..... .. ..... ...... .. ...... .3..
0.5 Quality Control ..... :............................... .. ... ...... ............. ........ ........... ..... .... .... .......3..
0.6 Technical Documentation ......... ... .. ........... ...... ... ....... ................... .... ..... ..... .... .... ..4.
0.7 Works and Supplies by Others ............. .... ...... ... .................. ..... ........ ................ .. .4.
0.8 Certificate ............ .... ................. ................................................... .. ........ ... ........ ...4 ..
0.9 Date Change over in the Year 1999/2000 ..... .. .. ................. .. .. .. .... ..... .... ........... .4
1 ELECTRONIC SPEED GOVERNOR ESG 40 M. ........ .. ....... .......... .. .... ......... ............. S
2 SHOP TEST AT ENGINE MAKER'S TEST BED... .. ..... .... .. ..... ... .... .. ............. ....... .. ...l
-··
0 BASIC REQUIREMENTS
The equipment specified herein and subject of the STN ATLAS Marine Electronics
proposal complies with the rules of Germanischer Lloyd GL and shall be
manufactured to meet the following basic requirements.
When hard mounted, the electronic equipments meet shock and vibration levels
according classification rules (GL, etc.).
The equipment have been type tested to meet the requirements of electromagnetic
compatibility (EMC) according classification rules (GL, etc.). Cable laying
requirements ace. to STN ATLAS Marine Electronics Installation Manual to be
noted.
l) 0.4 Lettering
STN ATLAS Marine Electronics will carry out a quality control for all hardware
components which will be manufactured in STN ATLAS Marine Electronics-factory
and as far as possible for all sub-contractors in their factories.
0.8 Certificate
Date based functionality behaves consistently for all dates prior to, during
and after the year 2000
The years 2000, 2004 etc. are correctly recognised as leap years.
It is derived from the electronic diesel engine governor system EGS 2000 of
Lyngs0 Marine, using well proven components like actuator mechanic, servo motor
and power drive electronics.
0 Control Unit
Power Unit EA 2000
Electro-Mechanical Actuator
The Governor I Power Unit Cabinet houses the power drive electronics together
with the computerized hardware modules for speed control and monitoring
functions.
The main parts of the actuator are built around a cycloid gear. A brushless electric
servo motor is driving the input shaft of the gear, an output lever is mounted onto
the gear output shaft for connection to the fuel rack linkage.
The Electronic Speed Governor ESG 40 M will be provided for diesel engine type
NSD 7 RTA 72 U.
Scope of delivery
EMG.STOP
BRIDGE W/H WINGS
?p-···-·l
AM401 PS SB
. ~'--------.. I I
REV.
COUNTER
f
ESS 40 M
n
ECR
l
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8 Vl
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ENGINE WAY
ROOM
NSD
7 RTA 72 U-B
* Not included in SAM scope of supply DENIS- 6
This is to certify. t!1J: t!1·: l:lh!~r.;o:~~ p~oc!:;ct(s) bs.'r.J,·: b~c~ t~;:~-! i:-. ::~;~~:::~~
with t;,~ rd~'Jn: r~.;uirc::-.·:~.~; ot"t;,~ G~ T>p·: A;J;>rJ·,·:: S;.·s:c~..
Behringslra!1e 1 20
D-22763 Hamburg
TEST STAi'\0.-\RD Regulalio<Js for the Use of Com~ute~s c::1d Cor.1;:>uter Systs-:~~s
: Hamburg
: 01.12.1997 ([)rrmnnis ch cr I.! orb
1 OF 2
).~- 6/-~\/
.. :............. ~···········./J..... .
Fik~o. 1.0.01 J. \'.'illb\1:~
\,)
This tcrtilic:ll~ is issued on the b;i; o:·-r:.~;;ub:i~~ f0: t:-:~ Pc:f.·~:-:"'..l::.:~ o~Typc Tc;:.s, PJ:: 0, Prc~eJ~re· .
.·. :. ·.: -..... :. .:·: :·
TYPE APPROVAL CERTIFICATE
I'\o. 11 241 -97 HH
1 hi; i; lv certify, 1:1J: r :~~ tmc!:r.:o:cc FO<!c:ct(s) bs.r.Jvc l:::~ t:st:d h ~:;:::~~. ~c
\\ ith ~~~ r~kn~: r :.:;uir:::~~n:J or the GL T) ?~ A;:?o'O'Ill S:,·s:: ;7: ,
PLACE : Hamburg
D.-\TE : 01.12 .1997
®crmnnf.schcr I!o~b
PAGE 2 OF 2
' ~ / ") ,js..1~.·
v-
A....:.. .·.:..................1 ...
Fik 1\o. 18 .01 J. \'.'i:t~)l:rs
... · ·.
1
,c-:-- Type Approved Certificate Gerrnanischer Lloyd
i This is to certify, that the undernoted product(s) has/have been tested in accordance v1ith
~I I
the relevant requirements of the GL Type Approval System.
Type ESG 40 M
Environmental Category c
Technical Data I Control of engine shaft speed according to the commands of the remote control
Range of Application system Geamot 40 M or Geamot 90 C
Functionalities:
• Fuel rack limitation by engine speed (Torque limit)
• Fuel rack limitation by charge air pressure (Smoke limit)
• Manual fuel rack limitation (Chief limit)
• Exclusion of critical speed ranges
• Cylinder lubrication oil dosing (LOD) ·optional
• Variable injection time (VIT) ·optional
• Additional overs peed stop· optional
Remar!\s . Governor for the remote control system Geamot '40 M or Geamot 90 C
• Expiring date of 89922-94 HH (Geamic 40 M) to be observed
,0
I
' )
Geamot40M
Propulsion Control System
® STN ATLAS Marine Electronics GmbH • PCS • 271.127 680.LOC • Version 1.0 • 15.01.01 • JEB0101153.STG • Page 1/
PCS Geamot 40M + ESG40M ~SAM
MTW- HN 010-013 U Electronics
General Component Layout Member of the EuroMarine Grou p
Purpose
Document-Versions
Version 1.0 from 15.01.01, Jebens, MSA2
Document created
Contents
Purpose 2
1 Indicating System I Instruments
2 Revolution Counter
3 Pushbutton with cover
4 General
This manual is copyrighted and all rights are reserved. This document may not, in whole
or in part, be copied, photocopied, translated, or reduced to any electronic medium or
machine readable form without prior consent, in writing, from STN ATLAS Marine
Elektronics company. The information in this manual is subject to change without notice.
<il STN ATLAS Marine Electronics GmbH • PCS • 271.127 680.LOC • Version 1.0 • 15.01 .01 • JEB0101153.STG • Page 2/
PCS Geamot 40M + ESG40M ~SAM
MTW- HN 010-013
General Component Layout
U Electronics
Member of the EuroMarine Group
,--,~./
I I
\,_~· ® STN ATLAS Marine Electronics GmbH • PCS • 271.127 680.LOC • Version 1.0 • 15.01.01 • JEB0101153.STG • Page 3/
PCS Geamot 40M + ESG40M ~SAM
MTW - HN 010-013 U Electronics
General Component Layout Member of the EuroMarine Gro up
il STN ATLAS Marine Electronics GmbH • PCS • 271 .127 680.LOC • Version 1.0 • 15.01 .01 • JEB0101153.STG • Page 4 /
P\...''S Geamot 40M + ESG40M ~SAM
·· . MTW- HN 010-013 U Electronics
General Component Layout Member of the EuroMarine Group
3 Revolution Counter
® STN ATlAS Marine Electronics GmbH • PCS • 271.127 680.LOC • Version 1.0 • 15.01.01 • JEB0101153.STG • Page 5/
~SAM
U Electronics
Member of the EuroMarine Group
Geamot40M
List of Spare Parts
()
()
® STN ATLAS Elektronik GmbH • PCS • 271.127 680.EL • Version 1.0 • 15.01.01 •JEB01 01155.STG • Page 1/ 3
PCS Gearnot 40M ~SAM
MTW- HN 010-013 U Electronics
List of Spare Parts Member of the EuroMarine Group
Purpose
Document-Versions
Version 1.0 from 15.01.01, H. Jebens, MSA2
Document created
Contents
Purpose...................................................................................................................... 2
This manual is copyrighted and all rights are reserved. This document may not,
in whole or in part, be copied, photocopied, translated, or reduced to any
electronic medium or machine readable form without prior consent, in writing,
from STN ATLAS Marine Electronics 'company. The information in this manual
is subject to change without notice.
® STN ATLAS Elektronik GmbH • PCS • 271 .127 680.EL • Version 1.0 • 15.01 .01 •JEB0101155.STG • Page 2/3
PCS Geamot 40M r;1 SAM
"MTW- HN 010-013 U Electronics
List of Spare Parts Member of the EuroMarine Group
® STN ATLAS Elektronik GmbH • PCS • 271.127 680.EL • Version 1.0 • 15.01.01 •JEB0101155.STG • Page 3/3
PlSAM
U Electronics
Member of the EuroMarine Group
Geamot40M
Propulsion Control System
Power Consumption
® STN ATLAS Marine Electronics GmbH • PCS • 271.141 881.TDM • Version 1.1 • 21.12.00 • JEB11231.STG• Page 1/3
PCS Geamot 40M ~SAM
Power Consumption U Electronics
Member of the EuroMarine Group
Purpose
Document-Versions
Version 1.0 from 23.11.98, H. Jebens, MAAl
Document created
Version 1.1 from 21.12.00, Kowalk, MSA2
EGS 2000 added
Contents
Purpose ................................................................................................................. 2
1 General .............................................................................................................. 3
This manual is copyrighted and all rights are reserved. This document may not,
in whole or in part, be copied, photocopied, translated, or reduced to any
electronic medium or machine readable form without prior consent, in writing,
from STN ATLAS Marine Electronics company. The information in this manual
is subject to change without notice.
® STN ATLAS Marine Electronics GmbH • PCS • 271 .141881.TDM • Version 1.1 • 21 .12.00 • JEB11231 .STG• Page 2/3
PCS Geamot 40M ~SAM
Power Consumption U Electronics
Member of the EuroMarine Group
1. General
Power
Consumption 24V,DC 11,0 15,8
MBD- MC I MC-C
NSD- DENIS-1/6
® STN ATLAS Marine Electronics GmbH • PCS • 271.141 881.TDM • Version 1.1 • 21.12.00 • JEB11231.STG• Page 3/3
~SAM
U Electronics
Member of the EuroMarine Group
Geamot 40M
Propulsion Control System
Table of Modules
Geamic 40M
Table of Modules - PCS Geamot 40M
® STN ATLAS Marine Electronics GmbH •Modules-PCS•271.141 881.HBT•Version 1.4 • 15.12.00 • Jebi0301.STG • Page I of 4
r;"] SAM
PCS Geamot 40M U Electronics
-. Table of Modules
Geamic 40M
Member of the EuroMarine Group
Purpose
This document contains the table of modules I hardware components for the use in,
"Propulsion Control Systems PCS Geamot 40M" consist of:
- Modules - PCS Geamot 40M,
Document-Version.
Version 1.0 from 30.10.96, Mr. Jebens, SBA1
Document created
Version 1.1 from 13.01.97, Mr. Jebens, SBA1
Document modifications
Version 1.2 from 11.06.97, Mr. Jebens, SBA1
Document modifications
Version 1.3 from 10.02.99, Mr. Jebens, SBA1
Document modifications
Version 1.4 from 15.12.00, Kowalk, MSA2
Table supplemented with EGS2000
Contents
Purpose ...... ..... ... ............ ...... ......... ......... ..... ........... ........ ...................... ............... ........................ 2
1. Modules - PCS Geamot 40M ........ .. ..................... ...... .............. ............... ... ........................ 3
This manual is copyrighted and all rights are reserved. This document may not, in
whole or in part, be copied, photocopied, translated, or reduced to any electronic
medium or machine readable form without prior consent, in writing, from STN
ATLAS Marine Electronics company. The information in this manual is subject
to change without notice.
® STN ATLAS Marine Electronics GmbH •Modules-PCS•271.1 4 1 881.HBT•Version 1.4 • 15.12.00 • Jebi030 1.STG • Page 2 of 4
~SAM
PCS Geamot 40M
Table ofModules
U Electronics
Member of the EuroMarine Group
(
~\· Geamic40M
\_)
® STN ATLAS Marine Electronics GmbH •Modules-PCS•271.141 88l.HBT•Version 1.4 • 15.12.00 • Jebl030I.STG • Page 3 of 4
r;1 SAM
PCS Geamot 40M U Electronics
Table of Modules Member of the EuroMarine Group
Geamic40M
® STN ATLAS Marine Electronics GmbH • Modules-PCS• 271.141 881.HBT•Yersion 1.4 • 15.12.00 • Jebi0301.STG • Page 4 of 4
F]SAM
~ Electronics
Member of the EuroMarine Group
~.
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'
Geamot40M
Propulsion Control System
Installation Manual
Hardware Geamic 40
Installation Manual
Purpose
This manual contains information which must be noted during design , cabling and
installation of the equipment. Proper functioning of the system can be guaranteed only if
this information is observed. Please also observe the application regulations of the
classification societies.
This document does not substitue the production documents. The production documents
have always priority to this document.
Documents-Versions
This manual is copyrighted and all rights are reserved. This document may not, in
whole or in part, be copied, photocopied, translated, or reduced to any electronic
medium or machine readable form without prior consent, in writing, from STN
ATLAS Elektronik company. The information in this manual is subject to change
without notice.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .141 881 .HBM • Version 1.2 • 02.12.98 • JEB12061 .STG .wpd • Page 2/15
Geamot40 M ~SAM
Propulsion Control System t.!./.j Electronics
Member of the EuroMarine Group
Installation Manual
'
\
Contents
Purpose .......................................................... 2
1 CABLING ................................................ 5
1.1 General ................................................. . 5
1.2 Cable types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 SCREENING ............................................. 5
·~·-,,
3 GROUNDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 BUSSYSTEMS ............................................ 7
7 MEASURED-VALUE TRANSMITTERS . . . . . . . . . . . . . . . . . . . . . . . . 11
'-;:>":
© STN ATLAS Marine Electronics GmbH • PCS • 271 .141 881 .HBM • Version 1.2 • 02.12.98 • JEB12061 .STG.wpd • Page 4/15
Geamot40 M ~SAM
Propulsion Control System tr!l.t Electronics
Member of the EuroMarine Group
\
Installation Manual
'
1 CABLING
1.1 General
No signals from external systems may be transmitted via cables used for sensors,
analogue outputs and peripheral devices.
Cables carrying signals such as 220 V ACI440 V AC should always be laid seperately.
,.. .......... A common cable may be used for signals and for control functions.
Signal cables with twisted pairs and a common screen must be used,e.g. FMGCG.
The type of cable and the screening (e.g. seperate screen for each pair) must be
stipulated separately if more stringent requirement apply as regards interference
immunity.
2 SCREENING
© STN ATLAS Marine Electronics GmbH • PCS • 271.141 881.HBM • Version 1.2 • 02.12.98 • JEB12061.STG.wpd • Page 5/15
~SAM
Geamot40 M
~ Electronics
Propulsion Control System Member ot the EuroMarine Group
Installation Manual
3 GROUNDING
1. The cable screen is grounded at both ends of the cable by means of conical cable
entry glands in accordance with DIN 89280 and VG 88812 respectively.
2. The screen must be connected to screen bars provided for this on cabinets without
cable entry glands.
3. It is required to install an uninterrupted screen bar in front of all modules. The distance
of the unshielded cores between the end of the cable screen and the terminal should
not exceed 6- 8 em.
4. Screens for signal and bus cables must be laid and connected directly to the module
screen bares
5. If screens /cables are run via terminals once again inside the console/cabinet, then the
screen is to be connected to ground in front of and behind the terminal.
6. Unconnected excess cores of the screens I cables are to be cut short(*) to approx.
(30mm) in order to exclude a possible aerial effect of the lines.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .141 881 .HBM • Version 1.2 • 02.12.98 • JEB12061 .STG.wpd • Page 6 I 15
Geamot40 M ~SAM
Propulsion Control System
..,.,.. Electronics
,...-.., Member of the EuroMarine Group
Installation Manual
()
7. NOTE: IN AREAS SUBJECT TO HIGH RF INTERFERENCE, IT MAY BE ADVISABLE
TO GROUND THE SCREEN AT THE SECOND END USING A CAPACITOR
(APPROX. 1.1 uF/400 V).
Ur-~,
• Signal cables should not be laid in the vicinity of high voltages or high-current
devices.
5 BUSSYSTEMS
0 A screened cable must be laid for the connection between Modules SEM 402, ZSM 401,
DZM401/402 and BAT's
0~~---------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.141 881.HBM • Version 1.2 • 02.12.98 • JEB12061.STG.wpd • Page 7/15
Geamot40 M ~SAM
~ Electronics
Propulsion Control System Member of the EuroMarine Group
Installation Manual
Input/Output signals and the power supply are divided into disturbance classes and
signalgroups to avoid RFI-problems.
- this are consumers like small , RFI-suppresses with quenching diodes or Transzorb
diodes, relais <80mA;
single lamps <80mA
passive sensors
modules of the Geamic 40 system
- this are consumers like small, RFI-supresses with quenching diodes or Transzorb
diodes, relais >80mA;
normal ohmic consumer
© STN ATLAS Marine Electronics GmbH • PCS • 27 1.141 881.HBM • Version 1.2 • 02.12.98 • JEB12061 .STG.wpd • Page 8 / 15
Geamot40 M ~SAM
Propulsion Control System lt!.l.j Electronics
Member of the EuroMarine Group
Installation Manual
GroupA : 220VAC
Group A 1: 220 VAC power supply with a maximum load of 16 A 220 V AC controllines
Group B1: 24 V supply from the automation battery for the supply of consumers of class
1
Group B2: 24 V binary input signals for use with REM401/IOM 401/402 lied from the net
of group B 1 (without no additional filtering)
Group 02 binary input signals for REM 401/IOM 401/402 supplied from Class 01
Group 03 binary output signals of REM 401/IOM 401/402 supplied from class 01
(supply of inductive consumers from class 01 is not allowed)
Group 04 insensible analogue input signals at RM 401 (typically 4-20mA, 0-10 V,)
(HINT : inputs with an amplification in front of the ADC<=1 0)
,-~~(
lj,_©_S_T_N_A-TLA-S-M-ar-ine-E-Je-ct-ro-ni_cs_G_m_b_H-.-PC_S_•_2_7-1.1_4_18-8-1.-HB_M_•_V_e-rs-io-n-1.2_•_0_2-.12-.9-8_•_J-EB-1-20-61-.S-T-G-.w-pd_•_P-ag_e_9_/_15-
~SAM
Geamot40 M
~ Electronics
Propulsion Control System Member of the EuroMarine Group
Installation Manual
Group 06 seriel RS485 interfaces/connection between, SEM 402 ZSM 401, OEM
401/402 and Bat's
The signals T+IT-, R+/R- and RGND can be screened seperately, but
all signals must comprise in one cable.
• signals of group A, B and C can be combined in one cable without any additional
measures
• signals of group D can be combined with signals of group Band C1 in one cable. In
this case the signals of group D must be screened against group Band C1.
This rules are containing the demand , that all inductive consumer, which
© STN ATLAS Marine Electronics GmbH • PCS • 271 .141 881 .HBM • Version 1.2 • 02.12.98 • JEB12061 .STG.wpd • Page 10/15
·, .,_-.
Geamot40 M ~SAM
Propulsion Control System ~ Electronics
Member of the EuroMarine Group
Installation Manual
must be RFT-suppressed.
Simular to the rules of chapter 6.3 these are also to observed for combining cables in
cabletrunks within cabinets. Exceptions are allowed for very short distances.
7 MEASURED-VALUE TRANSMITTERS
0 Contact-type transmitters
Use only floating contacts. Interference/noise voltage may not be switched.
8 24 V POWER SUPPLY
The line cross-section must be selected so that the voltage drop at the cabinet terminals
does not exceed 1 V.
In the case of a grounded network, the negative terminal must be connected centrally to
ship's ground.
(}------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.141 881.HBM • Version 1.2 • 02.12.98 • JEB12061.STG.wpd • Page 11/15
Geamot40 M ~SAM
~ Electronics
Propulsion Control System Member of the EuroMarine Group
Installation Manual
The 24 V DC power supply of all modules is to be carried out via a Filtermodule FIM405.
In case of voluminous systems it is possible to connect modules in parallel. The total load
of the FIM405 should not exceed the maximum allowed load of this module.
If there are additional RIF requirements it is necesseray to install an additional FIM 403
Filtermodule.
The supply of binary output's (18 ... 32 V AC/DC) e.g. with the REM401 or IOM401/402
can be supplied with the unfiltered 24 V power Supply.
9 BATTERY
The battery must be adequately dimensioned to provide an emergency supply in the event
of mains failures of the approved duration. The rules for classing must be observed .
-·
© STN ATLAS Marine Electronics GmbH • PCS • 271 .141 881 .HBM • Version 1.2 • 02 .1 2.98 • JEB12061.STG.wpd • Page 12/15
Geamot40 M r;1SAM
Propulsion Control System ~ Electronics
.-..\ Member of the EuroMarine Group
Installation Manual
0
10 INSTALLATION
Ensure that the operating and ambient conditions at the installation location do not exceed
the relevant values specified in the device descriptions.
Devices which are not placed into operation immediately must be protected against soiling
by means of a cover film. For a longterm storage of the equipment special conditions must
be agreed.
Do not install the control unit in the vicinity of devices generating heat.
An electrically conductive connection must be made from the cabinet to the hull.
Adequate space must be provided for the paper feed device and paper stacker.
.·· ·-~.
-~)
l~~-------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.141 881.HBM • Version 1.2 • 02.12.98 • JEB12061.STG.wpd • Page 13/15
Geamot40 M ~SAM
~ Electronics
Propulsion Control System Member of the EuroMarine Group
Installation Manual
- © STN ATLAS Marine Electronics GmbH • PCS • 271 .141 881.HBM • Version 1.2 • 02.12.98 • JEB12061 .STG.wpd • Page 141 15
/ --·--,, )'
\ '
~SAM ,.
Geamot 40 M U Electronics
Propulsion Control System Member of the EuroMarine Group
Installation Manual
(jJ) All CASING PARTS OF CABINETS, BOXES, CONSOLES ETC. HA'J: TO BE CONNECTED TxD = TRANSI.IIT DATA
1\Ul CONDUCTED: RxD = RECEIIJ: OA TA
· CONNECTED SURFACES HAVE TO BE METALLIC BRIGHT ~F NECESSARY CO'J:RED \liTH PETROLEUM JELLY)
· HF -STRANDED \\IRES HAIJ: TO BE AS SHOOT AS POSSI LE, MAX.IOcm rh CHASSIS CONNECTION
• IF NECESSARY TAKE RATCHED Y.HEELS (FOR EXAMPLE FOR SIDE WALLS, FLANGE PLATES ETC.)
lfl @ POTENTIAL EARTH
@ All CABLE SCREENS ON BOTH SIDES Of THE CABLE HAIJ: TO BE CONN ECTED 1\Ul CONDUCTED 0~
rh TO THE CHASSIS. ;r, 1\\ISIEO CORE PAIRS IN CABLES: .-J TillS TED CORE PAIRS
I+ 2, 3+4, 5+6, ... ,.--- UP TO TERI.IINALS/I.IOOULES
Q) THE CABLE SCREEN IS CONNECTED TO THE CHASSIS AT BOTH ENDS Of THE CABLE BY MEANS OF CONICAL
CABLE ENTRY GLANDS IN ACCOOOANCE \liTH DIN 89280 AND VG 88812 RESPECTIIJ:l Y.
@ THE SCREEN MUST BE COONECTED TO SCREEN BARS PR01,1DEO FOR THI S ON CABINETS/CONSOLES
1\HHDUT CABLE ENTRY GLANDS.
I.IOI..INTING \\IIHOUT CABLE ENTRY GLANDS:
{[]) IF SCREENS/CABLES ARE RUN \1A TERMINALS ONCE AGAIN INSIDE Til CONSOLE/CABINET, ~ -STR~D£0 SCREEN BAR (OlAsgs C!llNECfl!ll)
THE SCREEN HAS TO BE CONNECTED TO THE GROUND IN FRONT OF AND BEHIND THE til£ Will BNDQiG CtFS
IERI.IINAL, IF NOT SPECIFIED IN QRCUII DIAGRAM.
@ IN AREAS SUB•.W TO HIGH HF INTERFERENCE THE SCREEN HAS TO B E CONNECTED AT ONE SIDE TO
THE CHASSIS AND AT THE OTHER SIDE OF THE CABLE IT MAY BE ADVISABLE TO CONNECT THE SCREEN
TO A CAPACITOO {APPROX. l,luF /400V) FIRST AND THEN CDNNECTl TO THE CHASSIS.
© STN ATLAS Marine Electronics GmbH • PCS • 271.141 881.TSF • Version 1.2 • 02.12.98 • JEB12061.STG.wpd • Page 15/15
I~'\ '·i
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a: • geaend~. • SCHUTZVERMERK DIN 34 BEACHTfl,
+ Baugruppe COPYRIGHT RESERVED
1 2 3 4 5 6 7
Position Menge ME a Materiai-Nr. Benennung Sachnummer/Dokumentennummer,Hersteller
Mat.-Nr. 271127680
Datum Name STN ATLAS Marine Electronicu Fahranlage Geamot 40 M
Mu~nhur
Be arb 2001-01-24 Kowalk of lhu EurpMmino Group
2001-02-1!
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Position Menge ME a Materiai-Nr. Benennung Sachnummer /Dokumentennummer, Hersteller
Mat.-Nr. 271127684
Datum Name STN ATLAS Marina Electronics Steuerschrank Geamot 40 M
Be arb 2001-01-24 Kowalk Mombor or tho EuroMurinu Group
2001-02-15
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a: • geaendert SCHUTZVERMERK DIN 34 BEACHTEN
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1 2 3 4 5 6 7
Position Menge ME a Materiai-Nr , Benennung Sachnummer /Dokumentennummer, Hers teller
2001 -02-15
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a: • geaenden · SCHUTZVERMERK DIN 34 BEACHTEN
+ Baugruppe COPYRIGHT RESERVED
1 2 3 4 5 6 7
Position Menge ME a Materiai-Nr. Benennung Sachnummer/Dokumentennummer,Hersteller
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96 N.BEDARF M 271130942 STEUERLEITUNG JE-LIYCY 2X2X0,5
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Mat.-Nr. 271127684
Datum Name STN ATLAS Marino Eloctronico Steuerschrank Geamot 40 M
EuroM~:~rlno
Be arb 2001-01-24 Ko'Walk Mombor of tho Group
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UP TO 25M • 1x61M1 1 AND 25-IOm • 2xi01M1 1
F ·---------·----------------------~~Ro·su~Li---------------------------·-·-· F
rev. revision date nome norm res. lrom: subsl. lor: BMS 40M 271.127 681.LP sheet
lolol
II. DIN 6771/leil 5
1..--------,..-___,_
CAD
. 1 3 . 5
Y--
A
CD BASIC RULES FOR SCREENING: CD LEGEND: A
@ ALL CASING PARTS OF CABINETS. BOXES, CONSOLES ETC. HAVE TO BE CONNECTED TxD = TRANSMIT DATA = (S)
WELL CONDUCTED: RxD = RECEIVE OAT A = (E)
- CONNECTED SURFACES HAVE TO BE METALLIC BRIGHT !IF NECESSARY COVERED WITH PETROLEUM JELLY)
- HF -STRANDED WIRES HAVE TO BE AS SHORT AS POSSIBLE, MAX.10cm rh CHASSIS CONNECTION
- IF NECESSARY TAKE RATCHED WHEELS (FOR EXAMPLE FOR SIDE WALLS FLANGE PLATES ETC.)
Lfl @ POTENTIAL EARTH
@ ALL CABLE SCREENS ON BOTH SIDES OF THE CABLE HAVE TO BE CONtiCTED WELL CONDUCTED r 'OR
rh TO THE CHASSIS. ;n TWISTED CORE PAIRS IN CABLES: ,.---..J TWISTED CORE PAIRS
1t 2. 3t4. 5 t6. .. . UP TO TERMINALS/MODULES B
@ THE CABLE SCREEN IS CONNECTED TO THE CHASSIS AT BOTH ENDS OF THE CABLE BY MEANS OF CONICAL
CABLE ENTRY GLANDS IN ACCORDANCE WITH DIN 89280 AND VG 88812 RESPECTIVELY.
(jJ) THE SCREEN MUST BE CONNECTED TO SCREEN BARS PROVIDED FOR THIS ON CABINETS/CONSOLES
WITHOUT CABLE ENTRY GLANDS.
@IF SCREENS/CABLES ARE RUN VIA TERMINALS ONCE AGAIN INSIDE THE CONSOLE/CABINET. MOUNTING WITHOUT CABLE ENTRY GLANDS:
THE SCREEN HAS TO BE CONNECTED TO THE GROUND IN FRONT OF AND BEHIND THE HF-STRANOEO SCREEN BAR (CHASSIS CONNECTION)
TERMINAL, IF NOT SPECIFIED IN CIRCUIT DIAGRAM. liRE WITH BINDING CLIPS
c c
@UNCONNECTED EXCESS CORES OF CABLES HAVE TO BE CONNECTED TO }jE CHASSIS,
IN ORDER TO EXCLUDE A POSSIBLE AERIAL EFFECT OF THE LINES.
@IN AREAS SUBJECT TO HIGH HF INTERFERENCE THE SC~EEN HAS TO flf CONNECTED AT ONE SIDE TO
THE CHASSIS AND AT THE OTHER SIDE OF THE CABLE IT MAY BE AD\lSABLE TO CONNECT THE SCREEN
TO A CAPACITOR (APPROX. 1,1uF/400V) FIRST AND THEN CONNECT If TO THE CHASSIS.
.
M
z
qj) FILTERED VOLTAGE DC 24V HAS TO BE LAYED FROM THE EXIT OF MANS FILTER MODULES (FIM .. .l
15 TO FUNCTION MODULES BEHIND THE MOUNTING PLATE.
2
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@WIRES OF DIFFERENT VOLTAGE SYSTEMS (DC 24V I AC 230V) HAVE ID BE
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Be arb 1999-01-27 Dornbrack Member of tha EuroMarlne Group
2001-06-26
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Datum NamA STN ATLAS Marine Electronics Montageplatte
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Be arb 1999-01-27 Dornbrack
Gepr. 1999-01-27 Dornbrack 271.151 758 ST I Blatt 9
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Mat.-Nr. 271127685
Datum Name STN ATLAS Marine Electronics Handsteuertableau BAP408
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Norm
2001-01-24 Dornbrack
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1 2 3 4 5 6 7
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2001-02-15
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+ Baugruppe COPYRIGHT RESERVED
1 2 3 4 5 6 7
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Mat.-Nr. 271127685
Datum NllmA STN ATLAS Morine Eloctronics Handsteuertableau BAP408
Member or tho EuroMorlno Group
Be arb 2001-01-24 Kowalk
Gepr. 2001-01-24 Dornbrack 271.127 685 ST I Blatt 3
Norm - - I von 9
Ind. Anderung Datum Name Abt. MSA3 Urspr. I Ers. f. !Ers. d.
2001-02-15
),
a: • geaendert SCHUTZVERMERK DIN 34 BEACHTEN
+ Baugruppe COPYRIGHT RESERVED
1 2 3 4 5 6 7
Position Menge ME a Materiai-Nr . Benennung Sachnummer/Dokumentennummer,Hersteller
2001 -02-15
c)(
a: • geaendert SCHUTZVERMERK DIN 34 BEACHTEN
+ Baugruppe COPYRIGHT RESERVED
1 2 3 4 5 6 7
Position Menge ME a Materiai-Nr. Benennung Sachnummer/Dokumentennummer,Hersteller
Mat.-Nr. 271127685
Datum Name STN ATLAS Marine Electronics Handsteuertableau BAP408
Be arb 2001-01-24 Kowalk Mambur of the EuroMarlne Group
2001-02-15
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Mat.-Nr. 271127685
2001-02-15
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1 2 3 4 5 6 7
Position Menge ME a Materiai-Nr. Benennung Sachnummer/Dokumentennummer,Hersteller
Mat.-Nr. 271127685
Datum NamA STN ATLAS Marine Electronics Handsteuertableau BAP408
Mombor ol tho EuroMarlno Group
Be arb 2001-01-24 Kowalk
Gepr. 2001-01-24 Dornbrack 271.127 685 ST l Blatt 7
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Datum Name STN ATLAS Marine Electronica Handsteuertableau BAP408
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res. from: 271.153 637.STR subs!. lor: 26.03.98
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271.127 687.STR· J lolol
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a: • geaender. SCHUTZVERMERK DIN 34 BEACHTEN
+ Baugruppe COPYRIGHT RESERVED
1 2 3 4 5 6 7
Position Menge ME a Materiai-Nr. Benennung S achnummer /Dokumentennummer, Hersteller
Mat.-Nr. 271127687
Datum _Name STN ATLAS Marine Eleclronicu Vor Ort Tableau Geamot 40M
2001-01-24 Kowalk Mumbur olthu EuroMurlnu Group
Be arb
Gepr. 2001-01-24 Dornbrack 271.127 687 ST I Blatt 1
Norm - - I von 12
Ind. An de rung Datum Name Abt. MSA3 Urspr. I Ers. f. IErs. d.
2001-02-15
a: • geaender, SCHUTZVERMERK DIN 34 BEACHTEN
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Mat.-Nr. 271127687
Datum NamA STN ATLAS Marina Elactronlco Vor Ort Tableau Geamot 40M
Mombor of the EuroMurlne Group
Bearb 2001-01-24 Kowalk
Gepr. 2001-01-24 Dornbrack 271.127 687 ST I Blatt 3
Norm - - I von 12
Ind. Anderung Datum Name Abt. MSA3 Urspr. I Ers. f. !Ers. d.
2001-02-15
)
a: • geaend er , SCHUTZVERMERK DIN 34 BEACHTEN
+ Baugruppe COPYRIGHT RESERVED
1 2 3 4 5 6 7
Position Menge ME a Materiai-Nr . Benennung Sachnummer/Dokumentennummer,Hersteller
Mat.-Nr . 271127687
Datum NAmA STN ATLAS Marine Eleclronico Vor Ort Tableau Geamot 40M
Mami.Jer of lha EuroMarina Oro up
Be arb 2001-01-24 Kowalk
Gepr . 2001-01-24 Dornbrack 271.127 687 ST I Blatt 4
Norm - - I von 12
Ind . Anderung Datum Name Abt. MSA3 Urspr. I Ers . f. IErs. d.
?001-02-15
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Mat.-Nr. 271127687
Datum Name STN ATLAS Marine Electronlca Vor Ort Tableau Geamot 40M
Bearb 2001-01-24 Kowalk Momber of the EuroMarlne Group
2001-02-15
a: • geaender,
t SCHUTZVERMERK DIN 34 BEACHTEN
+ Baugruppe COPYRIGHT RESERVED
1 2 3 4 5 6 7
Position Menge ME a Materiai-Nr. Benennung S achnummer /Dokumentennummer, Hers teller
Datum Name STN ATLAS Marine Electronic• Vor Ort Tableau Geamot 40M
Member of the EuroMarina Group
Be arb 2001-01-24 Kowalk
Gepr. 2001-01-24 Dornbrack 271.127 687 ST I Blatt 6
Norm - - I von 12
Ind. Anderung Datum Name Abt. MSA3 Urspr . I Ers . f. IErs. d.
2001-02-15
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1 2 3 4 5 6 7
Position Menge ME a Materiai-Nr. Benennung Sachnummer /Dokumentennummer, Hersteller
18X24, UMSCHALTER-TAST/SCHALT ,,
Mat.-Nr. 271127687
Datum Name· STN ATLAS Marine Electronic• Vor Ort Tableau Geamot 40M
Be arb 2001-01-24 Kowalk Member of tha EuroMarlna Oroup I
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Norm
2001-01-24 Dornbrack
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2001-02-15
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a: • geaendert SCHUTZVERMERK DIN 34 BEACHTEN
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1 2 3 4 5 6 7
Position Menge ME a Materiai-Nr. Benennung Sachnummer /Dokumentennummer, Hers teller
Mat .- Nr . 271127687
Datum Name STN ATLAS Marine Electronic• Vor Ort Tableau Geamot 40M
Member of the EuroMarlne Group
Be arb 2001-01-24 Kowalk
Gepr . 2001-01-24 Dornbrack 271.127 687 ST I Blatt 8
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Mat.-Nr. 271127687
n;otoom Name STN ATLAS Marine Electronic& Vor Ort Tableau Geamot 40M
Bearb 2001-01-24 Kowalk Member of tha EuroMarlno Group
2001-02-15
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1 2 3 4 5 6 7
Position Menge ME a Materiai-Nr . Benennung Sachnummer/Dokumentennummer. Hersteller
Datum Name STN ATLAS Marine Electronica Vor Ort Tableau Geamot 40M
Memi.Jar of the EuroMarlne Group
Be arb 2001-01-24 Kowalk
Gepr. 2001-01-24 Dornbrack 271.127 687 ST I Blatt 10
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2001-02-15
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a: • geaende1 . SCHUTZVERMERK DIN 34 BEACHTEN
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1 2 3 4 5 6 7
Position Menge ME a Materiai-Nr. Benennung S achnummer /Dokumentennummer, Hersteller
2001-02-15
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PCS Geamot 40 M ~ Elecfronics
Bridge Manoeuvring System, BMS 40M
Parametertable
7 Introduction
In the Parameter table all variable values are listed up. The Values can be set
within fixed margins to adapt the program to the requirements of the particular
engine.
The settings for the engine are recorded in the internal parameter list of the
program, corresponding to the parameter table. Therefore the parameter
table is a ships related document with an own document number, different
to the number of this document. Any change in the parameter setting has to be
noted in the parameter table.
NOTE:
For adjustment of parameters detailed background knowledge covering
the functions of individual parameters as well as handling of adjustment
facilities is required.
Therefore:
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.2 • 29.01.01 • BMSPAR.WP6 • Chp. 7, Page 1/1
r;1 SAM
U Electronics
Member of the EuroMarine Group
"~<
LJ GEAMOT40M
Propulsion Control System
Bridge Manoevering System, BMS 40M
MTW/ 010
WNS I 7RTA 72U-B, DENIS-6
Parameter Table
L) STN ATLAS Marine Electronics GmbH* PCS * 271.127 681 TDI *Rev. 06 * 10.01.01 * Seite 1 von 2
Purpose
Document Version
Basic Originai271 .151185.TDE
remark: Parameter for DENIS 6 included. Basic SD1 bbb.003 Revision 04.
Appendix
Parameter Table 271 .127 681 TD1
STN ATLAS Marine Electronics GmbH* PCS * 271.127 681 TD1 *Rev. 06 * 10.01.01 * Seite 2 von 2
··. I
\. '
SAM
Electronics
Member of the EuroMarine Group
PMTMAN
9 For future use reserved SERVICE PARAM. 2 0
PLDSTE
10 For future use reserved SERVICE PARAM. 3 0
PKDDJA
11 For future use reserved SERVICE PARAM. 4 0 0
PWGMWG
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 1/30
)
~SAM
~_a Electronics
Member of the EuroMarine Group
PAPDNS
13 0: no pressure switch Start Air Pressure low STARTAIRPR . CONTACT 0 0
1: Pressure switch Start Air Pressure low provided
PUWALK
14 0: without analogue starting air pressure sensor ANALOG STARTAIRPRESS 0
1 : Analogue starting air pressure sensor provided
PUWALA
15 0: without Manoeuvring Mode ENAB .MANOEUVR.MODE 0
1: Function Manoevring Mode released
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev .: 06 10.01.01 Page 2/30
~----_.r
\
SAM
Electronics
Member of the EuroMarine Group
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page3/30
)
~SAM
ta~_a Electronics
Member of the EuroMarine Group
PDMDZN
24 Pick-Ups directly at flywheel : Number of flywheel teeth. IMP/TRANSM. TURN 255 132
Otherwise : Number of transmitter turns per number of shaft resp. engine turn.
(see next parameter)
or diameter of shaft in mm .
PDMATU
26 If Pick-Ups directly at flywheel : set this value to "1 ". SHAFT TURN 9999
Otherwise : Number of shaft resp. engine turns per number of transmitter turns.
(see previous parameter)
or diameter of transmitter wheel in mm .
Attention : The result Pulses per Shaft Turn= PDMIMP * (PDMATU I PDMAWU)
always has to be <= 255 .
With Slow Turning Enabled (PAPSTE) the result Pulses per Shaft
Turn always has to be <= 170.
PDMAWU
27 Number of cylinders. NUMBER OF CYLINDERS 24 7
PDMIMT
28 Divider for Revolution Counter. DIVIDER REV.COUNT . 100 10
STN ATLAS Marine Electronics GmbH PCS 271 .127 681 TD1 Rev.: 06 10.01.01 Page 4/30
/
SAM
Electronics
Member of the EuroMarine Group
PDMKAD
32 1 =speed filter activated (default) WITH SPEED FILTER 0
PDMDFI
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 5/30
( )
~SAM
..,~ Electronics
Member of the EuroMarine Group
(20.20B/22.20B) If the actual speed , after exceeding ignition speed, falls below
this value, the second ( or third ) start attempt will be initiated .
PDMMIN
34 (20.20B/22 .20B) Ignition speed (closing of start cut off valve) . N START [RPM] 0,0 99,0 10,0
PDMZUE
35 Maximum increase of ignition speed for start in counter direction. INCR. N START [RPM] 0,0 99,0 6,0
Maximum increase at "CANCEL LIMITS" and 2nd/3rd start attemp, otherwise
depending on internally calculated ships speed .
NOTE: Increase of ignition speed may not be advisable for all applications.
PDMEZG
37 Reversing Level. REVERSING LEV. [RPM] 0,1 99,0 70,0
Reversing valve(s) will be energized after actual speed fails below this limit.
PAPUSD
38 Trigger hysteresis for reversing level. HYST. REV.LEV. [RPM] 0,1 99,0 10,0
PAPUSH
39 (20.200/22.200) Braking Air Level. N BRAKE [RPM] 0,1 99,0 21 ,0
Braking air will be released after actual speed falls below this limit .
PAPBAL
40 Trigger hysteresis for Brake Air level. HYST. N BRAKE [RPM] 0,1 99,0 10,0
PAP BAH
41 Increase of Braking Air Level at start in counter direction with CANCEL LIMITS INC. N BRAKE [RPM] 0 ,0 99,0 5,0
active.
PAP ADZ
STN ATLAS Marine Electronics GmbH PCS 271 .1 27 681 TD1 Rev.: 06 10.01.01 Page 6/30
(, ___ 11l
/
SAM
Electronics
Member of the EuroMarine Group
PAPUS1
46 (20.90A/22.90A} Maximum time for brake air. MAX. BRAKE TIME [S) 30 8
PAPTBZ
47 (20.908/22.908) Maximum time for start air per start attempt. MAX. START TIME [S) 30 6
PAPTAZ
48 Delay time for repeated Start if actual speed doesn't exceed ignition speed. MAX DELAY REP.ST.[S) 0 200 2
PAPTAP
49 Delay time for energizing of the start cut off valve. DELAY ST,VALVE [S] 0,0 2,0 0,0
PAPSVV
51 Stabilizing time after start. START STAB I. TIME [S) 20 9
EGS2000 as governor:
This time should be set to EGS stabilizing time plus 1-2 seconds.
PAPARG
52 Additional start stabilizing time, if telegraph setpoint lower than start level. ADD. START TIME [S) 0 120 0
For this time the speed setpoint will be still hold on start stabilizing level.
PSIZAR
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 7/30
)
~SAM
t.!.a Electronics
Member of the EuroMarine Group
PAPSPE
54 (20.50A/22.21A) If the engine turns for this time with n > Ignition speed in ENGINE RUN . DELAY(S] 20 5
corresponding direction the internal signal "Engine running" will be generated .
PAPERD
55 ( -I 22.20G) Start I Slowturning overspeed threshold HIGH . SL T.OVSPD HIGH [RPM] 0,1 99,0 40,0
PDMSOH
56 [ -/22 .20.F) Start I Slowturning overspeed threshold LOW. SL T.OVSPD LOW [RPM] 0,1 99,0 5,0
PDMSOL
57 ( -I 22.1 OOA ) HP oilpump On/Off threshold. HP PPS . ON THR.[RPM] 0,1 99,0 30,0
PAPHPT
58 ( -/ 22.1008 ) HP oilpump Off delay . DELAY HP PPS . OFF[S] 60 3600 600
PLDIMZ
63 ( -I 22.111 B ) Length of period for Start Cut Off Valve (Siowturning). (1 = 5 msec) PERIOD TIME SCO *5ms 100 400 300
PLDPEZ
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 8/30
::. '- _...c)(.
SAM
Electronics
Member of the EuroMarine Group
PMTAST
66 Maximum +/- range for Order Adjust in % of Rated Speed. MAX RANGE ORD.ADJ[%) 0 5 3
PMTDFM
67 Hysteresis for the analogue telegraph order value in % of Rated Speed. TEL HYSTERESIS[%) 0,0 2,0 0,5
PMTDIF
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 9/30
)
~SAM
~_,..Electronics
Member of the EuroMarine Group
69 Speed order of the bridge telegraph in position 10 Ahead . "Full Ahead Sea" TEL-BR AHD MAX [RPM] 0,0 900,0 103,0
Normaly set to 104 % of Rated Speed.
PMTBD6
70 Voltage of the bridge telegraph In Full Ahead {5). TEL-BR AHD 5 [V] 0,000 10,000 1,616
PMTBS5
71 Speed order of the bridge telegraph in Full Ahead (5). TEL-BR AHD 5 [RPM] 0,0 99,0 69,0
PMTBD5
72 Voltage of the bridge telegraph in Half Ahead {4). TEL-BR AHD 4 [V] 0 ,000 10,000 2,435
PMTBS4
73 Speed order of the bridge telegraph in Half Ahead (4) . TEL-BR AHD 4 [RPM] 0,0 99,0 57,0
PMTBD4
74 Voltage of the bridge telegraph in Slow Ahead (3) . TEL-BR AHD 3 [V] 0,000 10,000 3,300
PMTBS3
75 Speed order of the bridge telegraph in Slow Ahead (3) . TEL-BR AHD 3 [RPM] 0,0 99,0 40,0
PMTBD3
76 Voltage of the bridge telegraph in Dead Slow Ahead (2). TEL-BR AHD 2 [V] 0 ,000 10,000 4,133
PMTBS2
77 Speed order of the bridge telegraph in Dead Slow Ahead (2). TEL-BR AHD 2 (RPM] 0,0 99,0 30,0
PMTBD2
78 Voltage of the bridge telegraph in position 1 Ahead. "Minimum Ahead" TEL-BR AHD 1 [V) 0,000 10,000 4,677
PMTBS1
79 Speed order of the bridge telegraph in position 1. T-BR AH/MIN.SP.[RPM] 0,0 99,0 25,0
NOTE: Defines generally the order set value for "Minimum Speed Ahead ".
PMTBD1
80 Voltage of the bridge telegraph in position Stop. TEL -BR STOP [V] 0,000 10,000 4,980
PMTBSO
81 Speed order of the bridge telegraph in Stop. Always "0.0"1 TEL-BR STOP [RPM] 0,0 0,0 0,0
PMTBDO
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 10 /30
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STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 11 /30
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~~ Electronics
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Voltage of the ECR telegraph In position 10 Ahead. "Full Ahead Sea "
PMTLS6
95 Voltage of the ECR telegraph in Full Ahead (5). TEL-CR AHD 5 [V) 0,000 10,000 1,470
PMTLS5
96 Voltage of the ECR telegraph in Half Ahead (4). TEL-CR AHD 4 [V) 0,000 10,000 2,21 0
PMTLS4
97 Voltage of the ECR telegraph in Slow Ahead (3) . TEL-CR AHD 3 [VJ 0,000 10,000 3,373
PMTLS3
98 Voltage of the ECR telegraph in Dead Slow Ahead (2). TEL-CR AHD 2 (V] 0,000 10,000 3,720
PMTLS2
99 Voltage of the ECR telegraph in position 1 Ahead. "Minimum ahead" TEL-CR AHD 1 (V] 0,000 10,000 4,185
PMTLS1
100 Voltage of the ECR telegraph in position Slop. TEL-CR STOP [V) 0,000 10,000 4,480
PMTLSO
101 Voltage of the ECR telegraph in position 1 Astern. "Minimum astern" TEL -CR AST 1 [V) 0,000 10,000 4,816
PMTLSA
102 Voltage of the ECR telegraph in Dead Slow Astern (2). TEL-CR AST 2 [V) 0,000 10,000 5,233
PMTLSB
103 Voltage of the ECR telegraph in Slow Astern (3). TEL-CR AST 3 [V) 0,000 10,000 5,973
PMTLSC
104 Voltage of the ECR telegraph in Half Astern (4). TEL-CR AST 4 [V) 0,000 10,000 6,742
PMTLSD
105 Voltage of the ECR telegraph in Full Astern (5) . TEL-CR AST 5 (V) 0,000 10,000 7,483
PMTLSE
106 Voltage orthe ECR telegraph in position 10 Astern. "Full Astern Sea" TEL-CR AST MAX [V) 0,000 10,000 8,207
PMTLSF
0: no Emerg . Telegraph
1: Emergency Telegraph bridge is installed.
PETTYP
STN ATLAS Marine Electronics GmbH PCS 271 .127 681 TD1 Rev. : 06 10.01.01 Page 12 /30
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PHLDUO
128 (26.80C/32.80C) End of 1st critical speed range. E 1ST BSR [RPM] 0,0 99,0 49,0
PHLDOO
129 (26.80B/32.80B) Begin of 2nd critical speed range. B 2ND BSR [RPM] 0,0 99,0 0,0
PHLDU1
130 (26.80A/32.80A) End of 2nd critical speed range. E 2ND BSR [RPM] 0,0 99,0 0,0
PHLD01
131 (26.BOE/32.80E) Margin for alarm "Actual speed in critical range". MARGIN BSR [RPM] 0,0 99,0 0,5
Alarm is activated, if
Begin of critical range+Margin < Actual speed < End of critical
range-Margin
PHLDHA
132 (26.81/32.81) Delay time for alarm "Actual Speed in Critical Range". DELAY BSR [S] 0 600 180
PLSDZA
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 13/30
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STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 14/30
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Member of the EuroMarine Group
End of Sea Range Astern: i.e. 85 % CMCR-Speed (see TEL-BR AST MAX [RPM)
[PMTBDF) ).
PHLZ61
146 Acceleration time Upper Manoeuvring Range Astern. U MR ASTACC [S) 10000 30
PHLZ51
147 Acceleration time Lower Manoeuvring Range Astern. L MR AST ACC [S) 10000 40
PHLZ41
148 Acceleration time Sea Range Astern at CANCEL LIMITS. SR AST ACC EM (S) 10000 300
PHLZ62
149 Acceleration time Upper Manoeuvring Range Astern at CANCEL LIMITS. U MR AST ACC EM [S) 10000 30
PHLZ52
150 Acceleration time Lower Manoeuvring Range Astern at CANCEL LIMITS. L MR AST ACC EM [S) 10000 30
PHLZ42
151 Deceleration time Sea Range Astern. SR AST DEC (S) 10000 30
PHLZ63
152 Deceleration time Upper Manoeuvring Range Astern. U MRAST DEC (S) 10000 10
PHLZ53
153 Deceleration time Lower Manoeuvring Range Astern. L MR AST DEC (S) 10000 10
PHLZ43
154 Re-acceleration time Sea Range Astern. SR AST RE-ACC (S) 10000 300
PHLZPZ
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 15/30
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~_a Electronics
Member of the EuroMarine Group
If the time is set to a lower value as the time for "normal deceleration for lower
manoeuvre range ahead, PHLZ13 "L MR AHD DEC [S]",
the function is switched off.
PHLDAR
163 Time for run through the speed range PHLDAR (previous parameter) after start SLOW DEC ST (SJ 10000
stabilizing .
PHLZAR
164 Spare FOR FUTURE USE 0 10000 0
PHLR01
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev. : 06 10.01.01 Page 16/30
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PLS20F
170 On trigger level of Limit Switch 2. LS 2 ON [RPM] -900,0 900,0 20,0
The output will be inverted if the setting of this level is lower than the Off trigger
level.
PLS20N
171 0: Limit Switch output 3 related to telegraph order LIM.SW 3 [DES/ACT) 0 0
1: Limit Switch output 3 related to aclual speed
PLS3SI
172 Off trigger level of Limit Switch 3. Acts as hyteresls. LS 3 OFF [RPM) -900,0 900,0 59,0
If the setting of this level is higher than the On trigger level, the output will be
inverted.
PLS30F
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 17/30
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..,~ Electronics
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PLS30N
STN ATLAS Marine Electronics GmbH PCS 271 .127 681 TD1 Rev.: 06 10.01.01 Page 18 /30
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Electronics
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Acts for "Automatic SLD" from ESS 40M by serial interface and for the "parallel"
digital input "AUTOMATIC SLD" for Safety System of other make,
PSWUAR
177 Speed limit at automatic Slow Down. AUTOM. SLD [RPM] 0,0 99,0 65,0
Acts for "Automatic SLD" from ESS 40M by serial interface and for the "parallel"
digital input "AUTOMATIC SLD" for Safety System of other make.
PSWDAR
180 Delay time for alarm "Engine Output Limited" DELAY ENG.OUTP.LIM, 0 300 60
PSIEOL
181 0: Reduction due to VIT-Fail. at CANCEL LIMITS still activ CAN.LIM: SUP,VIT-LIM 0
1: Reduction due to VIT-Fail. overridden at CANCEL LIMITS
PSWUVR
182 ( -I 32.508 ) Speed reduction at VIT-Failure. VIT-FAIL LIMIT[RPM] 0,0 99,0 90,0
PSWDVR
183 O: No Cancel Governor Limits at CANCEL LIMITS CAN.LIM: C.GOV.LIMIT 0 0
1: "Cancel Governor Limits" at CANCEL LIMITS activated
PAPUCL
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 19/30
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a_a Electronics
Member of the EuroMarine Group
12
2
PAXBLA
200 Delay time for blower alarm . Depending of the number of blowers. ALARM DEL. BLOW. [SJ 60 7
PAXBLD
201 Delay time for the blower off signal. OFF DEL. BLOWER (S] 3600 900
PAXBLV
202 The blower monitoring will be enabled if the charge air pressure falls below this BLOWER THR . ON [BAR] 0 ,01 1,00 0 ,25
level.
PAXCPE
203 The blower monitoring will be disabled if the charge air pressure exceeds this BLOWER THR . OFF[BAR] 0 ,01 1,00 0 ,30
level.
PAXCPA
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01 .01 Page 20 /30
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Electronics
Member of the EuroMarine Group
Pay attention to :
PMTBD6 Max. Speed Ahead< Speed Value Rough Sea Detection<
Overs peed
PSBSDG
205 Monitoring time for Rough Sea detection. MONIT.TIME R-SEA (S] 10 600 120
PSBZAB
206 0: Rough Sea Limitation always active. SUPPR.RSL AT CAN.LIM 0
1: Rough Sea Limitation overriden with "CANCEL LIMITS".
PSWUSW
207 Maximum speed setpoint while Rough Sea Limitation is active. SPEED R-SEA LIM[RPM] 0,0 900,0 90,0
PSWDSW
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 21/30
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~.l.j Electronics
Member of the EuroMarine Group
Stable minimum engine speed . As long as the internally calculated ship speed is
lower than 0.6 • "Minimum Speed" in ahead, the telegraf order will be limited not
to underpass this setting. If this function is unwanted, this value has to be set to
the same value as "Minimum Speed" , defined with PMTBD1 "TEL-BR AHD 1
[RPM]". This lower limit is in Astern range always active. Therefore the setting of
parameter. PMTBDA "TEL-BR AST 1 (RPM]" should be equal to "Stable minimum
engine speed".
PMODKS
209 Ships speed for cancel governor limitations. S SP CAN LIM[%) 0 100 25
If the calculated ships speed is higher than this setting at start in counter
direction the signal "cancel limits" will be send to the governor.
PMOHFW
210 Time constant of the ships speed model. SHIPS TC [S) 0 10000 60
"Fast" vessel (25 knots) : ca . 60 sec. "Slow" vessel (14 knots) : ca . 120 sec.
PMOVKI
211 Internally calculated ship speed will be automatically corrected down to adjusted COR . SHIPS MODEL[%] 0 100 15
value when shaft is at stand-still for more than 10 seconds.
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 22 /30
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Electronics
Member of the EuroMarine Group
PUWMES
214 O: VIT-Modul Voltage Supply without monitoring MONIT. VIT SUPPLY 0 0
1: Alarm +"Frozen" Condition at loss of VIT-Modul Voltage Supply
PUWMVS ...
215 0: Automatic Voltage Supply without monitoring MONIT. AUT. SUPPLY 0 3 2
1: Alarm at loss of Automatic Voltage Supply
2: Alarm + Start Blocking at loss of Automatic Voltage Supply
3: Alarm + "Frozen" Condition at loss of Automatic Voltage Supply -~:
PUWMAS
216 O: Manual Voltage Supply without monitoring MONIT. MAN. SUPPLY 0 3 0
1: Alarm at loss of Manual Voltage Supply
2: Alarm + Start Blocking at loss of Manual Voltage Supply
3: Alarm + "Frozen" Condition at loss of Manual Voltage Supply
PUWMMS
217 0: Sensor Voltage Supply without monitoring MONIT. SEN. SUPPLY 0 3 3
1: Alarm at loss of Sensor Voltage Supply
2: Alarm + Start Blocking at loss of Sensor Voltage Supply
3: Alarm + "Frozen" Condition at loss of Sensor Voltage Supply
PUWMSS
218 0: Control Air Pressure without monitoring MONIT. CONTRL. AIR 0 2 0
1: Alarm at loss of Control Air Pressure.
2: Alarm + Disconnetion of liP-Converter supply voltage ( PGA only ).
PUWCAL
219 0: without monitoring of sensor supply fuse Modul1 I IOM402 FUSE MONIT.M1 IOM402 0
1: Monitoring of sensor supply fuse Modul 1 I IOM402 released.
PUWF11
220 0: without monitoring of sensor supply fuse Modul 21 REM401 FUSE MONIT.M2 REM401 0
1: Monitoring of sensor supply fuse Modul 21 REM401 released.
PUWF12
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 23/30
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a./.4 Electronics
Member of the EuroMarine Group
PUWF13
222 0: without monitoring of sensor supply fuse Modul 4 I REM401 FUSE MONIT.M4 REM401 0 0
1: Monitoring or sensor supply fuse Modul 4 / REM401 released .
PUWF14
223 0: Contact closed if Turning Gear in position Disengaged TURN .GEAR CONT.INVT. 0 0
1: Contact open if Turning Gear In position Disengaged
PUWTGI
224 0: Contact closed if Electronic Governor Ready EL.GOV.OK CONT.INVT. 0 0
1: Contact open if Electronic Governor Ready
PUWEGI
225 0: Contact closed if Control Air Pressure is low CTRL.PRESS .LOW.INVT. 0 0
1: Contact open if Control Air Pressure Is low
PUWCAI
226 0: Contact closed if Starting Air Pressure is low ST.AIR .PRS .LOW.INVT. 0 0
1 : Contact open if Starting Air Pressure is low
PUWALI
227 0: without wire breakage monitoring or Digital Output IOM402 X5.2 WITH WB -MON .IOM X5 .2 0
1: Wire breakage monitoring of Digital Output IOM402 X5.2
PUW133
228 0: without wire breakage monitoring of Digital Output IOM402 X5.3 WITH WB-MON .IOM X5.3 0
1: Wire breakage monitoring or Digital Output IOM402 X5.3
PUW134
229 0: without wire breakage monitoring or Digital Output IOM402 X5.4 WITH WB-MON .IOM X5.4 0 0
1: Wire breakage monitoring or Digital Output IOM402 X5.4
PUW135
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 24/30
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~~ Electronics
Member of the EuroMarine Group
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 25/30
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t.!a Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR BRIDGE MANOEUVRING SYSTEM GEAMOT 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev .: 06 10.01.01 Page 26/30
~SAM
L!./d Electronics
Member of the EuroMarine Group
PKDSWF
243 Telegraph Order Printer: 2nd PRINTOUT [S) 0 3276 10
Time for second printout after change of telegraph order.
PKD1PO
244 Telegraph Order Printer: 3rd PRINTOUT (S) 0 3276 30
Time for third printout after change of telegraph order.
PKD2PO
245 Telegraph Order Printer: 4th PRINTOUT (S) 0 3276 60
Time for fourth printout after change of telegraph order.
PKD3PO
246 Telegraph Order Printer: 5th PRINTOUT (S) 0 3276 0
Time for fifth printout after change of telegraph order.
PKD4PO
247 Telegraph Order Printer: CHECK P.O. ACT.SPD. 0 3276 10
Time delay for check printout after change of actual speed. (s)
PKDZLD
248 Telegraph Order Printer: DELAY STABLE ORDER 100 2
Delay time after telegraph order change. [s)
PKDZNS
249 Telegraph Order Printer: BALANCE BAND AUTOM. 100 10
Balance band for order-/ actual speed equality in Automatic Mode. (rpm)
PKDAUM
250 Telegraph Order Printer: BALANCE BAND MANUAL 100 15
Balance band for order-/ actual speed equality in Manual Mode. [rpm)
PKDMAN
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.o1.01 Page 27/30
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~.l.j Electronics
Member of the EuroMarine Group
PKDLOC
252 Telegraph Order Printer: MIN .TIME F. BALANCE 100 10
Minimum time delay for order- I actual speed equality . [sJ
PKDGLS
253 Telegraph Order Printer: P.O. AFTER BALANCE 10000 600
Time delay for printout after order-/ actual speed equality. (s)
PKDKGL
254 Telegraph Order Printer: LINES PER PAGE 10 72 66
Number of lines per page .
PKDZEI
255 Telegraph Order Printer: PAGE COUNTER 0 999
Serves for reset or preset of page counter.
Reset of the page counter: Set parameter to "1" and store , than set to "0" and
store again .
"Lamp Test " will cause a form feed and printout of page 1.
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 28/30
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Electronics
Member of the EuroMarine Group
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 29/30
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~~ Electronics
Member of the EuroMa r ine Group
PVIVIT
STN ATLAS Marine Electronics GmbH PCS 271.127 681 TD1 Rev.: 06 10.01.01 Page 30/30
~SAM
~Electronics
Geamot40M
---•.. Propulsion Control System
Bridge Manoeuvring System, BMS 40M
WNS- DENIS 6
Test Specification
©STN ATlAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 1/45
:'~),_/
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~SAM
PCS Geamot 40 M
~ Electronics
Bridge Manoeuvring System
Test Specification
Document-Versions
This manual is copyrighted and all rights are reserved. This document may not,
in whole or in part, be copied, photocopied, translated, or reduced to any
electronic medium or machine readable form without prior consent, in writing,
from STN ATLAS Elektronik company. The information in this manual is subject
to change without notice.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 2/45
~SAM
PCS Geamot 40 M
~ Electronics
Bridge Manoeuvring System
Test Specification
Contents
Document-Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1 Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
n.
'-..-/ 3 Test procedure for the Bridge Manoeuvring System BMS 40 M . . . . . . . . . . . . . . 7
Start interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Slow Turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Order processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Reversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Manual Limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 3/45
~SAM
PCS Geamot 40 M
~Electronics
Bridge Manoeuvring System
Test Specification
Slow Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Sub-telegraph commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Finish With Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Stand By . . . . . ..................................... ... ......... . ..... 36
Hour counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 4/45
~SAM
PCS Geamot 40 M
~ Electronics
Bridge Manoeuvring System r.• r:l"''br.r nt t 11" l-llri'M.~ rl~ :; "C .1p
Test Specification
ACCEPTANCE CERTIFICATE
ACCEPTED OBJECT
-·
0 YARD
VESSEL TYPE
HULL NO
NAME OF VESSEL
o· YARD
NAME I DEPART. /STAMP DATE SIGNATURES
CLASSIFICATION
SOCIETY
OWNER
©STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 5/45
~SAM
PCS Geamot 40 M
~ Electronics
Bridge Manoeuvring System
Test Specification
1 Conditions
Testing the external links in accordance with the STN cable connection diagrams
harmonised with the shipyard
Cable connections
Connections of all inputs and outputs (digital and analogue)
Connection of operating and indication elements
24 V DC power supply including all sub supplies
Pick Ups at the main engine
Checking and adjustment of the Propulsion Control System in accordance with the
STN parameter table, taking engine manufacturers and ship owners requests under
account.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 6/45
0 0 /
r;] SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
1 Change of NOTE:
Control Mode Any change of control mode from LOCAL CONTROL to REMOTE CONTROL has to be done at engine
from Local standstill
Contralto
AutomalicCR
©STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page7/45
( )
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start cond~lon I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mls. trial trial initials
ECR panel
(Butt. CR CTRL) eJ
(Butt. BRIDGE CTRL)
EJ
-------------------- --------------------------- ------------------------- --------------------- -------
Acknowledge by pressing the Bridge panel
"BRIDGE CTRL" button at the bridge
panel
(Butt. BRIDGE CTRL)
eJ
ECR panel
(Butt. BRIDGE CTRL)
eJ
Automatic Bridge Automatic Bridge selected and
displayed at both panels
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01.02 .2001 • BMSTST6.WP6 • Page 8/45
c-) 0) 0 /
~SAM
PCS Geamot 40 M
Bridge Manoeuvring System 11/.j Electronics
Member of the EuroMarine Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial initials
2.1 Change of Automatic CR Request to change by pressing the Bridge Panel X X X
Control Mode "BRIDGE CTRL" button at the bridge (Butt. BRIDGE CTRL)
from Automatic panel 0
CR to Automatic (Butt. CR CTRL)
Bridge eJ
(continued)
ECR Panel
(Butt. CR CTRL) eJ
(Butt. BRID~E CTRL)
0
c(]
--------------------------- ------------------------- --------------------- -------
Acknowledge the request by pressing Bridge Panel
the "BRIDGE CTRL" button at the
ECR panel
(Butt. CR CTRL)
eJ
(Butt. BRIDGE CTRL)
0
m:j
ECR Panel
(Bull. BRIDGE CTRL)
[)
(Butt. CR CTRL)
eJ
©STN ATLAS Marine Electronics GmbH • PCS • 271.161385.TSF • Version 1.1 • Date01.02.2001 • BMSTST6.WP6 • Page9/45
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- - - ----- - - --
---- - - - - - - - ------- -------- -
------ - ---------- -- - - - - - - - - -----
-- - -- - -----
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condijion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial initials
2.1 Change of Request to change Ackna.v1edge the agreement to change Bridge panel X X X
Control Mode acknowledged. from the ECR by pressing the (Butt. BRIDGE CTRL)
from Automatic "BRIDGE CTRL" button at the bridge
CR to Automatic panel. ECR panel
Bridge (Butt. BRIDGE CTRL)
(2.1 continued)
Automatic Bridge Automatic Bridge selected and
displayed at both panels
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 10/45
() q.
PCS Geamot 40 M ~SAM
Bridge Manoeuvring System ~ Electronics
Member of the EuroMarine Group
Test Specification
No Test Start condition I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mls. trial trial initials
3.1 Change of Automatic Bridge ECR takes Automatic CR by pressing Bridge Panel X X X
Control Mode the "CR CTRL" button in the ECR (Butt. CR CTRL)
from Automatic panel ~
Bridge to
Automatic CR ~ ...•
(Butt. CR CTRL)
eJ
4 Change of Automatic CR Local Control Stand takes Local Bridge Panel X X X
Control Mode
from Automatic
Control by setting the locallever(s) out
of REMOTE position
(Butt. LC CTRL) eJ
CR to Local ECR Panel
Control (Butt. LC CTRL) ~
o:::J
LC Control Local control selected and
displayed at both panels
Indication at ECR Sub Panel
Indication at Local Control Box
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 11/45
)
~SAM
PCS Geamot 40 M
Bridge Manoeuvring System
~ Electronics
Member of the EuroMarine Group
Test Specification
No Test start condnion 1 Action Expected result FAT Com Dock Sea Remarks DateJ
End condition mls. trial trial Initials
4.1 Change of LC Control Acknowledge by pressing the "LC Bridge Panel X
Control Mode CTRL" buHon at the ECR panel (Butt. LC CTRL)
[) X X
from Automatic
CR to Local ECR Panel
Control
[)
(Butt. LC CTRL)
(continued)
4.2 Change of Automatic Bridge Local Control Stand takes Local Bridge Panel X X X
Control Mode Control by setting the locallever(s) out (Butt. LC CTRL) eJ
from Automatic of REMOTE position
Bridge to Local c(]
Control ECR Panel
(Butt. LC CTRL) [)
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 12/45
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial Initials
5 Change of NOTE:
Control Mode Any change of control mode from LOCAL CONTROL to REMOTE CONTROL has to be done at engine
from Local standstill
Control to
ManuaiCR
(optional)
Local Control Switch to CR by setting the local Bridge Panel X X X
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 13/45
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condijion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial Initials
6.1
--------------------------- -------------------------- --------------------- -------
Acknowledge by pressing the "LC Bridge Panel
CTRL" buHon at the ECR panel (Bull. LC CTRL)
ECR Panel
(Butt. LC CTRL) eJ
7 Emergency LC control, BMS out of order Switch to CR by setting the local X X X
Remote levers to REMOTE position
Takeover from
Local Control to Take over control to Manual CR by "MANUAL ECR" indicated at the
Manual CR pressing the "(EMERG.) REMOTE ECR Sub Panel
TAKE OVER" button at the ECR Sub "REMOTE CONTROL" indicated
Provided No 0 Panel at the Local Control Box
Yes 0
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 14/45
~SAM
PCS Geamot 40 M
Bridge Manoeuvring System
l!.a Electronics
Member of the EuroMarine Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mls. trial trial initials
8 Start interlocks Engine at standstill 1. Start Air Pressure low (a,b,c) Single indication of each cmerion X X X
Automatic mode selected 2. Turning gear ENGAGED and alarm "START INTERLOCK"
3. Line break of Valves
4. Safety System off
At each criterion active put 5. Serial interface to Safety System Display "PUT BR-TELEGRAPH
telegraph out of STOP and lost TO STOP"
back to STOP position, 6. Slow turning failure No engine start
when the criterion is not 7. Plant interlock
longer active.
a. Override by "CANCEL LIMITS"
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 15/45
( )
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start cond~lon I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial Initials
Engine at standstill at least Start Slow Turning by pressing the Bridge Panel X
for the time set by parameter "SLOW TURNING" button at the (Butt. SLOW TURNING) [J
"SLT SUPPR.TIME [SEC]" . panel of the active control stand.
Status "SLOW TURNING ECR panel
REQUESTED" is dis- (Butt. SLOW TURNING) [J
played.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 16/45
0 0 L~, .--' .
\
r;] SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mls. mal mal Initials
10 Order NOTE:
processing First the telegraph set points have to be adjusted according to the requirements of the telegraph type and the
engines speed range. For adjustment pis. refer to the description of the telegraph manufacturer.
10.1 Engine at standstill, Start Put telegraph to STOP posHion Displ: Ord.: 0.0 (BR) X X
interlocked Displ : Ord. : 0.0 (CR)
Control mode Automatic
10.2 Put telegraph to minimum ahead Displ : Ord. : RPM(BR) X X
Bridge and I or Automatic
Displ : Ord. : RPM(CR)
CR
10.3 Use the active telegraph Put telegraph to maximum ahead Displ : Ord. : RPM (BR) X X
Displ : Ord. : RPM(CR)
© STN ATLAS Marine Eleclronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date01.02.2001 • BMSTST6.WP6 • Page 17145
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the Eu roMarine Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial Initials
10.7 Speed setting to Engine at standstiH, Start Put telegraph to Full ahead Compare speed indications at X )(
10.6 Put manual speed setting for the Compare speed indications at the )( )(
NOTE:
For the test the Bridge governor to Full ahead speed control and at the ECR
Telegraph has to be used panel in the menu "Lever Match"
Provided No 0 At deviations set the parameters in
Yes 0 the control system to correct value.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 18145
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condnlon 1 Action Expected result FAT Com Dock Sea Remarks Dale/
End condition mis. trial trial Initials
11.1 Engine ready to start, no Test Start and engine running in Turning direction ahead 0 X X
Start interlock ahead and astern direction manually
Control mode Local Control operated from Local Control Stand Turning direction astern 0
11.2 Engine ready to start, no Put telegraph to minimum ahead Engine starts and decelerates to X X
Start interlock ordered speed
Control mode Automatic Check measured speed for accuracy Displ : Ord. : RPM (BR)
Bridge or Automatic CR at the BATs and all analogue Displ: Set : RPM
Use the active telegraph instruments Displ :Act. : RPM
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 19/45
{ )
\
~SAM
PCS Geamot 40 M
~ Electronics
Bridge Manoeuvring System Member of the EuroMarlne Group
Test Specification
No Test Start oond~lon I Action Expected resuH FAT Com Dock Sea Remarks Date/
End condition mis. trial trial initials
11 .4 Engine speed Engine at standstill, Start Put telegraph successive to ahead Simulated speed accelerates to X
sensing interlocked, Emergency Stop pos~lon and watch display of ordered speed.
(continued) released by pushbutton, simulated speed, until overspeed limit
Turning Gear Engaged is reached Over speed at _ _ _ RPM
Control mode Automatic
Bridge Display "PUT BR-TELEGRAPH
Use the Bridge Telegraph TO STOP"
Alarm "OVERSPEED"
Set parameter for "Maximum Dig~al output "Over speed shut-
speed at Simulation Mode down" at the DZM 402 of the VIT-
(MAX RPM AT SIMUL.[%] ) Un~ is set as long as over speed
above over speed limit condition is present.
Select "SIMULATION
MODE"
(pis. refer to BMS 40 M
Operating Instruction)
"SIMULATION" will be
Indicated at the Bridge
Control panel and at the
ECR -panel
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 20/45
(---\ (~I
'...._ __ .·11
----~fl
/
\
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condttion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial initials
Engine ready to start, no Put telegraph successive to ahead Engine starts and accelerates to X X
Start interlock position and watch display of engine ordered speed
Control mode Automatic speed, until the set over speed limit is
Bridge reached Over speed at _ _ _ RPM
Use the Bridge Telegraph
Display "PUT BR-TELEGRAPH
Set the VIT-parameter for TO STOP"
"Trigger level of over speed Alarm "OVERSPEED"
shutdown" (OVER Digital output "Over speed shut-
SPEED[RPM]) to a value down" at the DZM 402 of the VIT-
lower than max possible Unit is set as long as over speed is
speed setting: NOTE: present.
Over speed at _ _ RPM After this test set the parameter to the Emergency stop valve energized
former value! Engine stops
NOTE:
Because the Engine Safety System
has no knowledge about the over
speed, but the emergency stop
valve is energized, an Alarm
"EMERG.STOP VALVE WB" is
given at the ESS.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 21/45
( )
'
~SAM
PCS Geamot 40 M
Bridge Manoeuvring System
tl.a Electronics
Member of the EuroMarine Group
Test Specification
No Test start condnlon 1 Action Expected result FAT Com Dock Sea Remarl<s Date/
End condition mis. trial trial Initials
©STN ATLAS Marine Electronics GmbH • PCS • 271 .1 61 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 22/45
q 0
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarinc Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarks Datei
End condition mis. IliaI llial Initials
13 Reversing NOTE:
As the engine has to run during this test, take care of the maximum possible speed setting according to the
test environment.
13.1 Engine ready to start, no Put telegraph to Half ahead Engine starts and accelerates to X
Start interlock ( if possible ) ordered speed
Control mode Automatic
Bridge or Automatic CR
Use the active telegraph
13.2 Engine running ahead When engine has reached the ordered Engine speed decelerates X
speed, put telegraph to Half astern
( if possible ) Start counter direction at --RPM
13.3 Engine running astern When engine has reached the ordered Engine speed decelerates X
speed, put telegraph to Slow ahead
Start counter direction at --RPM
13.4
------------
NOTE: Engine running full ahead Put telegraph to Full astern Reversing is inHiated when speed X
Select Sea Mode falls below - -RPM -- min.
for this tests after telegraph command
©STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 23/45
}
r;l SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condnion 1 Action Expected result FAT Com Dock Sea Remarks Dale/
End condition mis. trial trial Initials
13.7 Reversing Engine running Full astern Put telegraph to Half ahead Reversing is initiated when speed X
(continued) falls below - -RPM min.
- -
after telegraph command
13.10 Engine running Full ahead Put telegraph to Full astern Reversing is initialed when speed X
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Dale 01 .02 .2001 • BMSTST6.WP6 • Page 24/45
0 .....
0 '
r;lSAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial Initials
13.13 Reversing Engine running Full astern Put telegraph to Half ahead Reversing is initiated when speed X
(continued) falls belcm _ _RPM _ _min.
CANCEL LIMITS selected after telegraph command
©STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 25/45
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condnlon 1 Action Expected result FAT Com Docl< Sea Remarl<s Date/
End condition mis. trial trial Initials
14 Limitations of NOTE:
speed selling As the engine has to run during this test, take care of the maximum possible speed setting according to the
test environment.
Manual
Limitation Engine running with the
speed ordered by telegraph
Select RPM LIMIT at the ECR panel
and set speed lirril to a value lower
ECR Panel
(Bull. RPM LIMIT)
eJ X X
14.1 Engine running with the Select RPM LIMIT at the ECR panel ECR Panel
limited speed value and set speed limit to a value higher (Bull. RPM LIMIT)
eJ X X
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 26/45
0 CJ. i
PlSAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarks Dale/
End condition mls. trial trial initials
14.2 Limitations of Engine running with the Put telegraph to a value higher than Speed ordered: _ _RPM X X
speed setting speed ordered by telegraph set speed limit Speed limit -- RPM
{continued)
Control mode Automatic Engine speed accelerates to set
bridge or Automatic CR speed limit
Use the active telegraph MANUAL LIMITATION indicated at
Bridge Panel and ECR Panel
14.5 Put telegraph to a value lower than set Engine speed decelerates to X X
speed limit ordered speed
Select RPM LIMIT at the ECR panel MANUAL LIMITATION indication
and set speed limit to CMCR speed extinguishes
©STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page27/45
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condition I Action Expected result FAT Com Dock Sea Remarks DateJ
End condillon mis. trial trial Initials
14.6 Limitations of Engine running with the Release a criterion for SLOW DOWN Engine speed decelerates to the X X
speed setting speed ordered by telegraph speed limit set for slow down
(continued) Control mode Automatic NOTE:
bridge or Automatic CR The maximum speed at slow down Alarm SLOW DOWN indicated at
SlowDown Use the active telegraph must be lower than the ordered speed. Bridge Panel and ECR Panel as
If it is not possible to order a sufficient well as on the ESS panel in the
NOTE: high speed, e.g. during Dock Trial, the ECR.
For override the Slow Down parameter for the max. speed for slow
by "CANCEL LIMITS" the dov.n criterion has to be lowered for
parameter this test.
"CAN .LIM :SP.AUT.SLD"
14.7 Select CANCEL LIMITS Bridge Panel X X
must be set to 1, otherwise
the "CANCEL LIMITS" order (Butt. CANCEL LIMIT)
has no influence to the Slow NOTE: ECR Panel
Down The buuer in the Bridge c:(] (Butt. CANCEL LIMIT)
Panel is activated 5 times in
interval to signal the selection Engine speed accelerates to
of Cancel Limits ordered value
CANCEL LIMITS ACTIV indicated
at Bridge Panel and ECR Panel
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 28/45
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start cond~ion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mls. trial trial initials
14.9 Switch off slow down criterion and Engine speed accelerates to X X .
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 29/45
)
{
~SAM
PCS Geamot 40 M
~ Electronics
Bridge Manoeuvring System
Member of the EuroMarine Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial Initials
14.10 Limitations of Engine at standstill, Start Put telegraph to maximum speed Simulated speed accelerates to X X
speed setting interlocked ordered speed.
(continued) Control mode Automatic
Bridge or Automatic CR
Bad Weather Use the active telegraph
Limitation
Release Bad Weather
Monitoring as decribed in
14.11 the Technical Manual for the
Put the telegraph three times lightly The simulated speed oscillates
BMS .
below nominal speed and back to between the speed values ordered.
maximum speed within the preset
Set parameter for "Maximum
monitoring time for Bad Weather After three times under passing I
speed at Simulation Mode
Detection (Parameter "MONIT.TIME exceeding nominal speed I speed
(MAX RPM AT SIMUL.[%])
BWM[S)" level for Bad Weather Monitoring
between nominal speed and
the status "B/W Limitation - ->
over speed limit. Set
NOTE: TELEGR" is displayed in the status
parameter for "Bad Weather
If the telegraph is shifted to a value list at the Bridge Panel and the
Detection" (SPEED LEVEL
below lim~ation value, the Bad ECR-Panel .
BWM[RPM))Io a value
Weather Monitoring will be reset.
between nominal speed and
maximum speed at
simulation .
Select "SIMULATION
MODE" (pis. refer to BMS
14.12 40 M - Operating lnstruc- Put telegraph to a value below The Bad Weather Lim~ation is
lion) "SIMULATION" will be reduction lim~ . reset , the status indication Is
indicated at the Bridge Con-
cancelled and the speed dece-
trol panel and at the ECR-
lerates to the ordered speed.
panel Put telegraph to STOP and sw~ch
SIMULATION off
After test set telegraph to
STOP position and switch
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 30 145
(-) ( .--)~~\
"""-"'(,
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start cond~ion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial initials
15 Acceleration I Engine running at Dead Put telegraph to Full ahead Engine speed accelerates X
15.1 Engine running at maximum Put telegraph to Dead Slow ahead Engine speed decelerates X
speed for upper according to the deceleration
manoeuvring range characteristic for Manoeuvring
Mode
Control mode Automatic Upper manoeuvring range from
bridge -- RPM to _ _ RPM will be
Use the Bridge Telegraph run through within _ _sec.
©STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 31145
( )
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarl<s Date/
End condition mis. trial trial initials
15.2 Acceleration I Engine running at Dead Put telegraph to Full ahead Engine speed accelerates X
Deceleration of Slow ahead according to the acceleration
speed setting characteristic for Sea Mode
(continued) Control mode Automatic Lower sea range from
bridge RPM to - -RPM will be
--
Use the Bridge Telegraph run through within _ _ sec.
15.3 Engine running at maximum Put telegraph to Dead Slow ahead Engine speed decelerates X
speed for upper sea range according to the deceleration
characteristic for Sea Mode
Control mode Automatic Sea range from
bridge
Use the Bridge Telegraph
- -RPM to - -RPM will be
run through within sec.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 32/45
q
rF] SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial Initials
15.4 AcceleraUon I Engine running at Dead Select CANCEL LIMITS Engine speed accelerates X
DeceleraUon of Slow ahead according to the acceleration
speed setting Put telegraph to Full ahead characteristic
(continued) Control mode Automatic
bridge Lower manoeuvring range from
Use the Bridge Telegraph _ _RPM to _ _RPM will be
run through within _ _sec.
NOTE:
Manoeuvre Mode Is Upper manoeuvring range from
switched off, If CANCEL _ _RPM to _ _RPM will be
LIM ITS is selected run through within _ _ sec.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 33145
( )
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start cond~lon I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial Initials
15.5 Acceleration I Engine running at maximum Put telegraph to Dead Slow ahead Engine speed decelerates X
Deceleration of speed according to the deceleration
speed setting characteristic
(continued) Control mode Automatic
bridge Upper sea range from
Use the Bridge Telegraph RPM will be
- -RPM to --
run through within _ _ sec.
CANCEL LIMITS selected
Lower sea range from
RPM will be
- -RPM to - -
run through within _ _ sec.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 34145
:i.
0 n
~-j
r;:] SAM
PCS Geamot 40 M
Bridge Manoeuvring System
11.111 Electronics
Member of the EuroMarine Group
Test Specification
No Test Start condition I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial Initials
15.6 Acceleration I Engine running at Dead Put telegraph to an ordered speed The set speed increases to the X X X
Deceleration of Slow ahead within critical speed range 1. Lower speed limit of critical
speed setting range and remains, if the
(continued) Control mode Automatic NOTE: ordered speed Is in the lower
bridge The measured value of the telegraph half part of the critical range.
Use the Bridge Telegraph order has a fiXed hysteresis of 0.5% of The engine accelerates to this . ..-;.;
the CMCR speed to prevent "jumps" set point.
SEA MODE selected or between upper and lower limit, if 2. Lower speed limit of critical
Manoeuvring Mode not telegraph order is at or near by range and jumps to the upper
released by parameter "middle" of the critical speed range. limit of critical range and
remains, if the ordered speed
Is in the upper half part of the
critical range. The engine
Accelerates to this set point.
©STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 35145
).
r;] SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start cond~ion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial Initials
16 Sul>-telegraph Telegraph in STOP position Request Finish with Engine by Bridge Panel X
commands and engine at standstill pressing the respective button at the (Butt. FWE) 0 X
16.1
------------
Finish With
Bridge Panel ECR Panel
(Butt. FWE)
0
Engine
<l
NOTE:
16.2 Acknowledge request by pressing Bridge Panel X X
FWE cancels SEA MODE
and STAND BY FWE button at the ECR panel (Butt. FWE)
ECR Panel
(Butt. FWE) [J
------------
16.3 Stand By Engine at standstill or Request Stand By by pressing the Bridge Panel
running. respective button at th Bridge Panel (Butt. STAND BY) 0 X X
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 36/45
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condition I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mls. trial trial initials
16.5 SuO-telegraph Engine running. Request Sea Mode by pressing the Bridge Panel X
commands respective button at th Bridge Panel (Butt. SEA MODE) EJ X
© STN ATlAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 37 /45
( )
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condttion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial initials
17 Shaft Driven Control mode Automatic Singnal "Shaft Generator must not X X
Attemator Bridge or Automatic CR be stopped'' is given from alternator
(if applicable) Use the active telegraph control to propulsion control
17.3 Engine running at ordered When diesel aHemators are connected Engine speed decelerates to the X X
speed. Shaft driven to the bus bar the signal "Maintain ordered set point
attemator and diesel actual Speed' is cancelled. If the
generator(s) supply main PC1Nef of the connected diesel
busbar in parallel. atternator(s) is suffiCient to take the
whole load of the shaft driven
alternator, the signal "Shaft Generator
must not be stopped" is cancelled, too.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 38/45
0 q
r;] SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial Initials
17.4 Shaft Driven Control mode Automatic Signal "Shaft Generator must not X X
Alternator Bridge be stopped" is given from alternator
(continued) Use the Bridge Telegraph control to propulsion control
and In automatic. power margin becomes too low due to momentary speed and is kept at
reducing of engine speed, the signal this level for max.
-- sec to
"Maintain actual Speed'' is given from allow the connection of diesel
the alternator control to the propulsion aHemator(s).
control, if the diesel alternators are not
connected up to now.
17.7 Engine running at ordered When diesel aHemators are connected Engine speed decelerates to the X X
speed. Diesel generator(s) to the busbar the signal "Maintain ordered set point. The shaft driven
supply main busbar (in actual Speed" and "Shaft Generator aHemator will be disconnected from
parallel.) must not be stopped" are cancelled. the busbar.
©STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date01.02.2001 • BMSTST6.WP6 • Page 39/45
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condttion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial initials
18 Revolution NOTE:
counter As the engine has to run during this test, take care of the maximum possible speed setting according to the
test environment.
Engine ready to start, no Put telegraph to ahead posb and Speed accelerates to ordered X (x) X
Start interlock watch display of speed, until ordered speed and remains
Control mode Automatic speed is reached and engine running
Bridge or Automatic CR constant at this speed. Speed _ _ RPM ( n)
Use the active telegraph
18.1 Select "REVOLUTION COUNTER" in Note value at begin of measure-
the Menu "MEASURED VALUES" ment
Revolutions ( C 1 )
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01 .02 .2001 • BMSTST6.WP6 • Page 40145
q
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mls. trial trial Initials
Engine ready to start, no Put telegraph to ahead posHion and Speed accelerates to ordered X (X) X
Start interlock watch display of speed, until ordered speed and remains
Control mode Automatic speed is reached and engine running
Bridge or Automatic CR constant at this speed.
Use the active telegraph
19.1 Select "HOUR COUNTER" in the Note value at begin of measure-
Menu "MEASURED VALUES" men!
_ _h(l1)
19.5
- -h - -h
20 Setting Date and NOTE: Select DATE /TIME in the Mainte- Current Date and Time are X X
Time This test is only valid if a nance submenu S4 displayed
command order printer is
20.1 Set actual Date and Time New Date and Time are displayed
provided
currently during change of value
©STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • 8MSTST6.WP6 • Page41/45
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condnion 1 Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial Initials
NOTE:
Take parameter setting under account
Parem. • 1 . Alarm
Remove I switch off the fuse in the Parem. • 2 ! Alarm • Start bloeltir~g
supply line (refer to ships related Parem. • 3 . Alarm • Fre!e., eo.,
drawings) dition-
NOTE:
Take parameter setting under account
NOTE:
Take parameter setting under account
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 42145
C) .!
/j
\ '---- /)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System Member of the EuroMarine Group
Test Specification
No Test Start condHion I Action Expected result FAT Com Dock Sea Remarks Date/
End condition mis. trial trial initials
21.3 Monitoring of Cross out the parameter VIT supply voHage Pafarn. • 8 . FtmetieR disabled X
supply voHages settings not in use for the Param. = 1 :Alarm+ Frozen con-
(continued) particular project! Remove I switch off the fuse in the dition
supply line (refer to ships related
drawings)
NOTE:
Take parameter setting under account
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 43145
~SAM
PCS Geamot 40 M
~ Electronics
Bridge Manoeuvring System
Test Specification
References
-· © STN ATLAS Marine Electronics GmbH • PCS • 271 .161 385.TSF • Version 1.1 • Date 01 .02.2001 • BMSTST6.WP6 • Page 44/45
~SAM
PCS Geamot 40 M
Bridge Manoeuvring System
~ Electronics
Test Specification
Abbreviations
[J Flashing yellow
[J Steady yellow
[J Flashing green
1-.,\
\___).
EJ Steady green
eJ Flashing red
rJ Steady red
Steady buzzer
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 385.TSF • Version 1.1 • Date 01.02.2001 • BMSTST6.WP6 • Page 45/45
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c
CABLES MARKED liTH lSI ON THE CABLE NUMBER HAVE TO BE
LAID AS SEPERATE CABLES ANO THE SCRENNING IS MOUNTED
~ ON THE SCREEN BAR DIRECTLY IN FRONT OF THE MODULES.
0
u
u
0 !VI
~
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0c
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I
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CABLES ARE TO BE LAID SEPARATELY AS SHOWN '----·-'
F
11 CABLES SUPPLIED BY STN
21 JUNCTION BOX SUPPLIED BY STN
• YARD SUPPLY
ACTUATOR
' CHARGE AIR LOAO INDICATION
'--------------------------------------------------------------~NG~NE_R09~.~F
A MAE000032014 26.03.01 Oiir
rev. revision
l__!t. DIN 6771/Teil 5
(~ ~"·
-L---__;~_ _-~._ _ __;.5_ _ ~_) ) _ __::6_ _ _ -~-_ _ _7!_.__ _-~._L~) ) ij---
([D ALL CASING PARTS OF CABINETS, BOXES, CONSOLES ETC. HAVE TO BE CONNECTED TxD = TRANSMIT DATA = (SI
WELL CONDUCTED: RxD = RECEIVE DATA = (E)
- CONNECTED SURFACES HAVE TO BE METALLIC BRIGHT (IF NECESSARY COVERED WITH PETROLEUM JELL Yl
- HF-STRANDED ¥/IRES HAVE TO BE AS SHORT AS POSSIBLE, MAX.10cm m CHASSIS CONNECTION
- IF NECESSARY TAKE RATCHED WHEELS (FOR EXAMPLE FOR SIDE WALLS FLANGE PLATES ETC.!
l(-1 ffi POTENTIAL EARTH
@ ALL CABLE SCREENS ON BOTH SIDES OF THE CABLE HAVE TO BE CONN:C TED WELL CONDUCTED r ' OR
m TO THE CHASSIS. ;r, TWISTED CORE PAIRS IN CABLES: __. TWISTED CORE PAIRS
B 1t2, 3t4, 5t6, ... .--- UP TO TERMINALS/MODULES B
@ THE CABLE SCREEN IS CONNECTED TO THE CHASSIS AT BOTH ENDS OF THE CABLE BY MEANS OF CONICAL
CABLE ENTRY GLANDS IN ACCORDANCE YIITH DIN 89280 AND VG 88812 RESPECTIVELY.
MOUNTING WITHOUT CABLE ENTRY GLANDS:
@ THE SCREEN MUST BE CONNECTED TO SCREEN BARS PROVIDED FOR THIS ON CABINETS/CONSOLES HF-STRANOEO SCREEN BAR (CHASSIS CONNECTION)
~THOUT CABLE ENTRY GLANDS. liRE WITH BINDING CLIPS
@IF SCREENS/GABLES ARE RUN VIA TERMINALS ONCE AGAIN INSIDE THE CONSOLE/CABINET,
THE SCREEN HAS TO BE CONNECTED TO THE GROUND IN FRONT OF AND BEHIND THE
TERMINAL, IF NOT SPECIFIED IN CIRCUIT DIAGRAM.
c c
@UNCONNECTED EXCESS CORES OF CABLES HAVE TO BE CONNECTED TO llE CHASSIS,
IN ORDER TO EXCLUDE A POSSIBLE AERIAL EFFECT OF THE LINES.
@IN AREAS SUBJECT TO HIGH HF INTERFERENCE THE SCREEN HAS TO BE CONNECTED AT ONE SIDE TO
THE CHASSIS AND AT THE OTHER SIDE OF THE CABLE IT MAY BE ADVSABLE TO CONNECT THE SCREEN
TWIS TEO CORE PAIRS
TO A CAPACITOR (APPROX. 1,1uF/400V) FIRST AND THEN CONNECT IT TO THE CHASSIS. UP TO TERNINALS!MOOULES
CD MANUFACTURING INSTRUCTIONS:.
D D
~WIRING, IF NOT SPECIFIED 0,5mm l
.
...z @FILTERED VOLTAGE DC 24V HAS TO BE LAYED FROM THE EXIT OF MANS FILTER MODULES (FIM...I
i5 TO FUNCTION MODULES BEHIND THE MOUNTING PLATE.
!!
0
.!: @WIRES OF DIFFERENT VOLTAGE SYSTEMS (DC 24V. I AC 230V) HAVE 10 BE
1!0 SEPARATED OF SPACE:
g - NOT PARALLEL TO OTHER VOLTAGE SYSTEMS a GROUNDING BOLT ALL CABLES 11TH IS)
0"' - USE SEPARATED CABLE CONDUITS till STRI'PED IERE. SCREEN COfltECTED IIH TIE SCREEN BAR
E c E
c
- SPACE BETWEEN DfFERENT VOLTAGE SYSTEMS >10cm DECTLY It FRIIHT tF TIE TERNIW.S, SEE CltCtn !MORAN
.!l
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OUTPUT INPUT OUTPUT --.r -- : ; -
-X IO 3,15A POWER ELEC TR.
;n C>
;n 2A ~
"'_, _, lA > -Ft ...> > ...>N >
.
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IN/OUT
X2 4 2 -XI J 5 -X1 ~J -X I 1 -X1 3 -X 1 1 2 -X2 !1 ! 2 -X 1~~5 -Xt!J ! 4 -X2 !J !4 MODULE
1.5\ L51• _
6 14 7 6
.!:
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~
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'
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""v v HF -STRANDE D WIRE "
SCREEN BAR
,/HF-STRANOED WIRE
-XI 6
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7 L50-
L50o
15 .6
_
15 6
-
N~d Zd3
-A3020 DC/DC Converter 0 DC/DC Converter ~/4 .6
1.5\ NEG 432 L50o 14 _6
INPUT ~· H~~.L....
v _ __,ou TPU T INPUT s; Vt...__ ___,ou TPUT
!-.-!'..._ -X2:1 TO -X2:5 L51+
~rl'J"I,.....o~v-~ ~rl )J'-1-I~ov4---l-l_--.
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-X1:6 TO
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~ .5A ~ .5A
2 -X1 11 12 -XI 7 8 10 -XI 11 12 -XI 1 10
= t--m-J 1-
~~ ~--~~-+------------~~-+----~~-+--~L~5~1~· 19 3 L53- 17 1
-~~ [-ut1 ~+--------6--------------+---+---------.____::L~5..:...1-~ 19 _5 L53o 171
1 LS2 - t15.1
X7 1 -X2 6 1 L52• /15 .1 HF STRANDED WIRE MOUNTING PLATE
0
~--·-·-·( ~J'TJ~---·-·-;-fr.• r-:i-::R·E:·B:·-·-·-·-·-·-·-·-·-·-·---------·-·-·---------i~R~~::~~----~ON;ROL. CA~~E-: j 0
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u OC 24V SUPPLY Doppetstockklemme
~ FRON E.C C -A3302
,...--------.
a
. BAT41 'I. G
- XI/2131516
- ~
~ OPERATION AND -
~""
Jl
0 INDICATION PANEL
.YARD SUPPLY
L_~cR _c~~oL~-- Verdrohlung , wenn nichl ongegeben 0,5mm 1
IIRING UNLESS SPEC IFIED 0,5m 1
F
~=4=========~~===~==4d~o~le~~o[7 · 1llt~oo[:::~~A~k-er~M~T~W-------------------.ST_N_A-TL-AS-~--N--EI_K_IrooK--sr-E-Ie-k-tr-.0-r-e-hz_o_h-lr_e_o_le-r--------~0-C__2_4_V__S-UP_P_L_Y-===========~~~========~~
1-:L-1~1--:-:N.,..,Ic'" n" n '"'n'"=',Iz~o"'o;I7: t1:.: 5".: ;1" 1-: 0:":'0: 1Eo7a·r" ;"~ ~:!.! ~ : : !'~.!lo·:~k~~;;~~-~~n~O!!!~:!.!~~.~c-k~::::_:-l+N..:.:b:..,...;0:....1:..:0~f:. . f- - -
~L..- '"--::-'-~do::,:l.::...•
Nrmbtr of tho EuroNorinr Group Etec tron j c spe ) ver nor ESG 40M 12 71.127 67 2. TF. sheet ? s
7 __,c;n::::om.:::•:...c.::no~r!!!.m..l._-::-------...c;'•~•;...!
· f~ro~m:'----~- 1. for : repl. by: 16
L!·· DIN 67 5 1 2 T J I 4 I 5 I 6 T 7 I
total
r,--0
CAD r·--------------------------------------------~---------
UNM49.,!}
-X5
RM 401
-X9 -XIO
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CENTRAL MODULE
1-~ ol
9
ADDRESS: 1
--}-
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~ f<~M4~~ f<~M49.,!}
-X9 -X10 -X 9 -X10
RS R485 BUS A RS 485 BUS B
- UNIVERSAL CONTROL a:: a:: 0 a:: a::
.......... ~ ~ ~ ~
a:: a:: 0
DIGITAL VALVE
MODULE MODULE
..... ..... :z
0
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-X2 6 7 a -XI 11 12 13
0
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•
..... ..... :z
..... ..... "'
-X2 11 12 13
c:: [ij3 0 • IN/OUT
MODULE
CONTROL
MODULE
0 0 0 0 0 0
.-
8 r ( _____ , 6
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LL N
0
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ADDRESS: 6
IIIII
BAT411.G
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0
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INDICATION PANEL
-
CAD ----------------------------------------------------------------------------------------------
---------------------------· ·--------------------------- ---------------------------· ·---..
-A3010 ZSM401 -A3017 UNM401 UNIVERSAL MODULE A
CENTRAL MODULE WATCH DOG ND ACT ./ LUB . OIL SUPPLY ENABLE
SPARE SPARE POWER FAILURE GOV .CTRL DOSING FOR LIMIT POWER
WATCHDOG
FAULT SWITCHES DRIVE
,t~~
DA1 DA2 DAJ DA4
- -
'" -K14 -K2? -KJ? -K4? -K5 ?
·~· ov
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-X2 10 -XI 4 5 6 8 -X2 1 5 7 8
125 L51o
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AI 12 . 8 L50• L50o 18 . 1
.
19 1
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~ -A3050
12 1'4 601KS ,
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44 11
12 8
.
L50 - L50- 18 1
.
POWER ELECTRONIC I c
I MOUNT lNG PLATE -X4 r 2 •
----------------------------------------------- -------- ---- - -------~----------------------- !
I CONTROL CABINET !
=- ------------------------------·--------------- ---·--- -------·---------------·--------------~ -
~~F~NG~C~G?o\_____________________________________________________~~~~~~----------~~~-~~
0 ~7x2x0 ,7S
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F i__!~~_:_ ___Geo~~-~o-~~-
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d K ~~ STH ATLAS Morine Electronics Elek Iron. Drehzohlregler DIGITAL OUTPUT L
l:=r-11-;;N";";AEo;:0~00;;;;0::;-3:;-;20;-:-17:;--f-:,,J::-:.0:-:-6-::-:or*oa~·r--fc:::'~.!.!:~.l!'kf.:Oo;~~~no;:::~~:....o...,ck----1 Nb 010 f f Member ol lh• EuroMorin• Group EIecIr0 nic spE ~ 0 vern or
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ion
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7
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2001-04-05
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Datum Name STN ATLAS Morine Electronics Steuerschrank ESG 40M
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F]SAM
PCS Geamot 40 M ~!-" Electronics
() Electronic Speed Governor, ESG 40M
Parametertable
7 Introduction
In the Parameter table ~II variable values are listed up. The Values can be set
within fixed margins to adapt the program to the requirements of the particular
engine.
The settings for the engine are recorded in the internal parameter list of the
NOTE:
For adjustment of parameters detailed background knowledge covering
the functions of individual parameters as well as handling of adjustment
facilities is required.
Therefore:
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGPAR.WP6 • Chp. 7, Page 1/1
0
_.,.-....,. ~SAM
0 U Electronics
Member of the EuroMarine Group
(~) GEAMOT40M
Propulsion Control System
Engine Speed Governor, ESG 40M
MTW/ 010
WNS /7RTA 72U-B, DENIS-6
Parameter Table
()
0 STN ATLAS Marine Electronics GmbH* PCS * 271.127 672 TDl *Rev. 16 * 07.04.00 * Seite I von 2
Purpose
Document Version
Rev. Changes Date Name
- First issue 02.04.98 us
Remark:
01 Parameter added 03.06.99 us
02 Parameter changed 08.06.99 us
03 Parameter text changed 30.06.99 us
04 Activation Over Speed changed 06.08.99 us
05 Activation Over Speed changed 09.09.99 us
06 Zero fuel order added 09.09.99 us
07 Parameter PDMMIF deleted 13.09.99 us
08 Parameter Manual Slow Turning added 14.09.99 us
09 Parameter MCR Curve changed 24.09.99 us
10 Parameter text changed 27.09.99 us
11 Parameter text changed 04.10.99 us
12 Parameter changed according to sea trail 05.11 .99 us
13 Parameter PRWUS lower limit 0 10.01 .00 us
14 Parameter Torque Limit changed 13.01 .00 us
15 Parameter PDMUDVoption ,K 26.01 .00 us
16 Parameter password assignment changed 07.04.00 us
Appendix
Parameter Table 271.127 672 TD1
STN ATLAS Marine Electronics GmbH* PCS * 271.127 672 TDI *Rev. 16 * 07.04.00 * Seite 2 von 2
,'
,---......' (
\, . 1
SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 1/31
)
~SAM
..,~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page2/31
I)
SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
PDMDZN
17 Redundant 0/S output to safety system (rpm]. OVER SPEED [RPM] 0,1 1000,0 109,0
PDMRSD
18 Margin f. overspeed governor at rated setpoint. ACT. 0/S RATED SP[%] 0,0 20,0 3,0
PDMUDN
19 Margin f. overspeed governor at 90% setpoint. ACT. 0/S 90% SP. (%] 0,0 20,0 6,0 ~
PDMUDM
20 0/S Governor amplification. AMPLIFIC. 0/S 100 8
PDMUDV
21 Action of 0/S Governor: ACTION 0/S GOVERNOR 0 2 2
0 : disabled. .,
1 : linear lowering of fuel.
2 : lowering of fuel by multiplication.
PDMUDW
22 Pick-Ups directly at flywheel: Number of flywheel teeth. IMP/TRANSM. TURN 255 132
Otherwise: Number of transmitter turns per number of shaft resp. engine turn.
(see next parameter)
or diameter of shaft in mm.
PDMATU
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 3/31
)
~SAM
lr!.!.t Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 4/31
) '
I
-~'
SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 5/31
)
~SAM
~~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
PDMZUE
34 0 : Start speed ace. to BMS . START SPEED FROM BMS 0 0
1 : Start speed ace . to P35 .
PAP ADA
35 Desired Speed during starting . START STABI LEV[RPM) 0,0 99,0 38,5
PAPDRZ
36 Speed limit for start fuel. START MIN SPEED[RPM) 0 ,1 99,0 23,0
PAPDKD
37 Stabilizing time after start . START STABI.TIME [S) 60 8
PAPANL
38 Start fuel. START FUEL [%) 0 100 65
PDRANL
39 Start fuel in case of Emengency Manoeuvre. MAX. ST. FUEL CM (%) 0 100 80
( -/ 22.111A) Length of pulse for Start Cut Off Valve (Siowturning). (1 =5 msec)
PLDIMZ
41 ( -/ 22.111 B ) Length of period for Start Cut Off Valve (Siowturnlng) . (1 =5 msec) PERIOD TIME SCO •5ms 100 400 300
PLDPEZ
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page6/31
( )
SAM
Electronics
Member of the EuroMarine Group
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 7/31
)
~SAM
._,~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev. : 16 07.04.00 Page 8/31
SAM
Electronics
Member of the EuroMarine Group
PSFSTP •.:=
72 Actuator setpoint for zero fuel [V]. DES. FUEL ZERO [V) 0,000 10,000 2,500
PSFNUL
73 Actuator setpoint for min. fuel [V). DES.FUEL MIN. [V) 0,000 10,000 2,600
PSFMIN
74 Actuator setpoint for max. fuel [V). DES.FUEL MAX. [V) 0,000 10,000 6,30
PSFVOL
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 9/31
)
~SAM
lr!.l.t Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
Torque Limit:
Admissible fuel at speed= 0 . (kink point 1) (%) .
PIFUF1
76 Torque Limit: SPEED KINK 2 [RPM] 0 ,0 99,0 67,0
speed at kink point 2 (rpm).
PIFUD2
77 Torque Limit: FUEL AT KINK 2 [%) 0 100 64
Admissible fuel at kink point 2 [%) .
PIFUF2
78 Torque Limit: SPEED KINK 3 [RPM) 0 ,0 99,0 69,0
speed at kink point 3 [rpm).
PIFUD3
79 Torque Limit: FUEL AT KINK 3 [%) 0 100 75
Admissible fuel at kink point 3 [%) .
PIFUF3
80 Torque Limit: SPEED KINK 4 [RPM) 0 ,0 1000,0 99,0
speed at kink point 4 (rpm].
PIFUD4
81 Torque Limit: FUEL AT KINK 4 [%) 0 100 99
Admissible fuel at kink point 4 [%) .
PIFUF4
82 Torque Limit: FUEL AT CANCELLIM[%) 0 100 95
Cancel Limit will raise lower limit of Torque Limit Curve to .. . (%] .
PIFUFC
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 10/31
\
I )
SAM
Electronics
Member of the EuroMarine Group
Smoke Limit :
Admissible fuel at charge air 0 [%].
PLLPF1
84 Smoke Limit : CHARGE AIR P2 [bar] 0,00 6,00 1,00
Charge air at kink point 2 (bar].
PLLPP2 . ,.
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 11 /31
)
~SAM
lr!~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
PDRIKD
92 Time constant of main engine in case of overspeed. TIME CONST. OVERSP . 0,5 10,0 2,0
PDRIKK
93 Factor governor correction signal. FACTOR* KSG [%) 0 100 100
PDRKSG
94 Governor amplification during start. AMP . START 0,1 10,0 1,5
PRVSTA
95 Min. governor amplification at manoeuvre range . MIN. AMP . MANOEUVER 0,1 10,0 0,5
PRVMIN
96 Max. governor amplification at manoeuvre range. MAX. AMP. MANOEUVER 0,1 20,0 0,8
PRVMAX
97 Min . governor amplification at sea range . MIN . AMP . SEARANGE 0,1 10,0 0 ,2
PRVMIS
98 Max . governor amplification at sea range . MAX . AMP . SEARANGE 0,1 20,0 0 ,8
PRVMAS
99 Influence of control error when in sea range . FACTOR AMP . SEARANGE 0 100 10
PRVRVB
100 Governor amplification at sea range in case of overspeed. AMP . AT OVERSPEED 0 ,0 20,0 2,5
PRVVUS
101 Daedband range . DEADBAND RANGE (%] 0,0 10,0 4,0
PRVTOT
102 Deadband decreasing : DEADBAND DECREASING 0 2
0 : constant.
1 : linear.
2: with second power of speed setpoint.
PRVATB
103 Amplification in daedband. QUADR. AMPLIFICATION 500 150
PRVVQR
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 12 /31
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Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
PRVQRU
105 Min. Act./Des.speed diff.needed for release of zero fuel. 0,0 99,0 4,0
PDRNFD
106 Time prior to zero fuel release. 0,0 120,0 15,0
...:•.·
......
PFKLOS
110 Compensation for fuel rack hysteresis : F.R.HYSTER. DECREAS. 0 2
0: constant.
1 : decreasing linear with fuel.
2 : decreasing with second power of fuel .
PFKFTL
111 No compensation for fuel rack hysteresis when desired speed is higher than MAX SPEED F.R.H[RPM] 0,0 1000,0 45,0
adjustment.
PFKDOL
112 Compensation for fuel rack hysteresis astern range : F.R.HYSTER. ASTERN 0
0 : fuel rack hysteresis will be compensated below upper speed setpoint.
1 :fuel rack hysteresis will be compensated in whole astern range.
PFKLKR
113 Min. Compensation for fuel rack hysteresis astern[%]. F.R.H. ASTERN (%] 0,0 20,0 0,0
PFKKLR
114 Oaedband range for fu rack hysteresis compensation. DEADBAND HYSTER.[%] 0,00 10,00 0,03
PFKTLK
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 13/31
)
~SAM
lr!~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 14/31
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PZSSNP
128 DENIS 6 Load Signal time constant (Filter time) POWER SIGN. T1 (SJ 0 100 30
( -/35.221A)
PZSGFL
129 DENIS 6 Dyn. load Time constant POWER SIGN. T2 (S] 0 3600 600
( -/ 35.230A)
PZSGLA
130 DENIS 6 Curve breakpoint power (X)=> lubrication (Y) X1 POWER SIGN. P.1 (%] 0 0 0
(Power)
( -/ ... )
PZSP1X
131 DENIS 6 Curve breakpoint power (X) => lubrication (Y) Y1 LUBRICATION P.1 (%] 0 150 25
(Lubrication)
( -/ 35.221 B) ,.
PZSS1Y
132 DENIS 6 Curve breakpoint power (X)=> lubrication (Y) X2 POWER SIGN. P.2 (%] 0 150 20
(Power)
( -I 35.221 C)
PZSP2X
133 DENIS 6 Curve breakpoint power (X)=> lubrication (Y) Y2 LUBRICATION P.2 [%] 0 150 25
(Lubrication)
( -I 35.221 D)
PZSS2Y
134 DENIS 6 Curve breakpoint power (X)=> lubrication (Y) X3 POWER SIGN. P .3 [%] 100 100 100
(Power)
( _, ... )
PZSP3X
135 DENIS 6 Curve breakpoint power (X)=> lubrication (Y) Y3 LUBRICATION P.3 [%] 100 100 100
(Lubrication)
( _,
... )
PZSS3Y
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 15/31
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~SAM
~~ Electronics
Member of the EuroMarine Group
PZSP4X
137 DENIS 6 Curve breakpoint power (X)=> lubrication (Y) Y4 LUBRICATION P.4 [%] 150 150 150
(Lubrication)
( -/ .. . )
PZSS4Y
138 DENIS 6 Load change threshold high for lubrication on load rising LD CHA THREH HI [%] 0 100 6
( -/35.2308)
PZSLCH
139 DENIS 6 Load change threshold low for lubrication on load rising LD CHA THREH LO [%] 0 100 2
( -/ 35.230C)
PZSLCL
140 DENIS 6 Dynamic load delay ( Heavy sea filter) DYN. LOAD DEL. [S] 0 60 10
( -/ 35.230D)
PZSDLD
141 DENIS 6 Lubrication factor if load rising FACT.IF LOAD RISING 1,00 1,50 1,15
(-I 35.230E)
PZSSFA
142 DENIS 6 Cylinder Lubricatuion Norm./ fixed quantity for running in FIXED QUANTITY 0 0
Parameter value = 0 normal
Parameter value = 1 run in with fixed quantity
( -/35.231)
PZSRFQ
143 "ON" time Pre/Post Lubrication . Time for one turn of main engine when driven by ON TIME PR/PO LB[S] 60 1200 250
turning gear
(21 .20/ 35.240A)
PZSXON
144 DENIS 6 Pre I Post Lubrication value PRE/POST LUB.VAL[%] 20 40 25
( -/35.2408)
PZSPPV
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 16/31
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SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
PZSPSF
146 DENIS 6 Max. limit pump speed factor PUMP SPEED FAC. MAX 1,00 2,00 2,00
( -/35.241 B)
PZSPMA
147 DENIS 6 Min. limit pump speed factor PUMP SPEED FAC. MIN 0,40 1,00 0,60
( -/35.241 C)
PZSPMI
148 DENIS 6 Max. limit cylinder lubrication LUBR. MAX LIMIT(%] 100 200 152
( -I 35.260A)
PZSGMA ...
149 DENIS 6 Min. limit cylinder lubrication LUBR. MIN LIMIT[%] 20 40 25
( -/35.2608)
PZSGMI .·
150 DENIS 6 Signal Isolator Adjustment ( 0- 200% => 0 (4}- 20 rnA) SIGN. ISOL. ADJ. (%] 0 200 160
PZSSIA
151 DENIS 6 Max. error threshold cylinder lubrication: Setpoint- actual value ERROR THRESH.LUB[%] 0,0 100,0 3,0
( - I 35.260C)
PZSFES
152 DENIS 6 Error delay time for cylinder lubrication ERROR DEL. LUBR.(S] 0 10 2
( -I 35.260D)
PZSAZS
153 DENIS 6 Cylinder lubrication CYL.LUB. NORM/EMERG 0
Parameter value = 1 : Normal.
Parameter value = 0 : Emergency
(-I 35.260E)
PZSEMG
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 17/31
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\
~SAM
..,~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
STN ATLAS Marine Electronics GmbH PCS 271 .127 672 TD1 Rev. : 16 07.04.00 Page 18 /31
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~SAM
~JI Electronics
Member of the EuroMarine Group
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 19/31
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~SAM
~.!.t Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
180 Filter time constant Load Indicator Ll FILTER TIME (SJ 0 ,0 10,0 2,0
PAX LIN
181 DENIS 6 Load Indicator: Tolerance between sensor 1 and sensor 2 TOL.ABS.DIFF [LIJ 0,0 10,0 0,5
( -I 38.101)
PAX LAD
182 DENIS 6 Limit switch (Hysteresis) "ON" at Mean Effect. Pressure (MEP) > 2% MEP > P-VAL. ON [%) 0,0 100,0 2,0
PAXMGW
183 DENIS 6 Limit switch (Hysteresis) "OFF" at Mean Effect. Pressure (MEP) < 2% MEP > P-VAL. OFF [%) 0,0 100,0 1,8
PAXMGX
184 DENIS 6 Limit switch (Hysteresis) Part Load "ON" MAX LIMIT ON [%) 0,0 100,0 40,0
( -1 38.120A)
PAXLAL
185 DENIS 6 Limit switch (Hysteresis) Part Load "OFF" MAX LIMIT OFF[%) 0 ,0 100,0 38,0
( -I .... )
PAXLAK
190 Time delay Part Load (DENIS 6) I L1 > 4,5 (DENIS 1) PART LOAD DEL .(S) 0 100 30
(29.101 Bl 38.1206)
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 20/31
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Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
PVIC1D
193 IT_C1 Angle ANGLE VIT IT_C1 [~) -2,0 2,0 0,0
{ -/26.241)
PVIITC
194 IT_C1 Threshold LoLo IT_C1 THR. LOLO 0,000 2,000 1,400
{ -/26.220B)
PVICLL
195 IT_C1 Threshold Lo IT_C1 THR. LO 0,000 2,000 1,500
{ -/26.220C)
PVICLO
196 IT_C1 Threshold Hi IT_C1 THR. HI 0,000 2,000 1,600
{ -/26.220D)
PVICHI
197 IT_C1 Threshold HiHi IT_C1 THR. HIHI 0,000 2,000 1,700
( -/26.220E)
PVICHH
198 IT_LNx ON-Delay DELAY V. LOW NOx [s) 0 600 300
( -/26.221 D)
PVILND
199 VIT Low NOx Angle ANGLE VIT LOW NOx[~) -5,0 0,0 0,0
( -/26.241 B)
PVILNX
200 IT_LNx Threshold Lo LOW NOx THR. LO 0,00 1,00 0,50
{ -/26.221 A)
PVILLO
201 IT_LNx Threshold Hi LOW NOx THR. HI 0,00 1,00 0,90
{ -/26.221 B)
PVILHI
202 IT_LNx Threshold HiHi LOW NOx THR. HI HI 0,00 1,00 1,00
{ -/26.221 C)
PVILHH
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 21/31
)
~SAM
~&I Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev. : 16 07.04.00 Page 22/31
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Electronics
Member of the EuroMarine Group
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 23/31
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~SAM
~~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 24/31
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~SAM
~~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 25/31
)
~SAM
l.!a Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 26/31
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SAM
Electronics
Member of the EuroMarine Group
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 27 I 31
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~SAM
~~ Electronics
Member of the EuroMarine Group
Curve "Angle to Stroke" : Breakpoint X1 ANGLE/STROKE P.1 [~) -7,0 7,0 -7,0
(Angle)
( ... I ... )
PPOA1X
246 Curve "Angle to Stroke" : Breakpoint Y1 ----> Signal "IT_H " ANG./STROKE P.1 [mm) 0,0 100,0 3 ,5
(Stroke)
(43.1510/26.251 D)
PPOA1Y
247 Curve "Angle to Stroke" : Breakpoint X2 ----> Signal "IT_H" ANGLE/STROKE P.2 [~) -7,0 7 ,0 -4,8
(Angle)
(43.1510/26.2510)
PPOA2X
248 Curve "Angle to Stroke" : Breakpoint Y2 ----> Signal "IT_H" ANG./STROKE P .2 [mm) 0,0 100,0 3,5
(Stroke)
(43 .151 E/ 26.251 E)
PPOA2Y
249 Curve "Angle to Stroke": Breakpoint X3 ----> Signal "IT_H" ANGLE/STROKE P.3 [~) -7,0 7,0 0 ,0
(Angle)
(43 .151F/26.251 F)
PPOA3X
250 Curve "Angle to Stroke" : Breakpoint Y3 ----> Signal "IT_H" ANG./STROKE P.3 [mm) 0,0 100,0 50,0
(Stroke)
(43 .151 G/26.251 G)
PPOA3Y
251 Curve "Angle to Stroke" : Breakpoint X4 ---->Signal "IT_H " ANGLE/STROKE P.4 [~) -7,0 7,0 3,0
(Angle)
(43.151 H/ 26.251 H)
PPOA4X
252 Curve "Angle to Stroke" : Breakpoint Y 4 ----> Signal "IT_H " ANG./STROKE P .4 [mm) 0,0 100,0 79,0
(Stroke)
(43.151 J/26.251 J)
PPOA4Y
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 28/31
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SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
(43.151M/26.251M)
Pulse modulation : Pulse duration for valve activation In case of small deviations
of position
(43.161 A/ 26.261 A)
PPOPLS
258 Pulse modulation : Periode length for valve activation in case of small deviations PULS.MOD. PERIOD.[s] 0,50 10,00 3,00
of position
(43.161 B/ 26.261 B)
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 29/31
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~SAM
._,~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SPEED GOVERNOR ESG 40M
PPOSFH
268 Sensor failure : lower limit SENSOR FAIL LO . [mm] -5,0 105,0 -1 ,0
(43.160E/ 26 .260E)
PPOSFL
STN ATLAS Marine Electronics GmbH PCS 271 .1 27 672 TD1 Rev.: 16 07.04.00 Page 30/31
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Electronics
Member of the EuroMarine Group
PPOPFD
Alarm delay sensor failure SEN. FAIL. DELAY[s]
(43.121C/26.231C) ,_:,
VIT- Simulation
Parameter value = 0 : Simulation "OFF" ~::
STN ATLAS Marine Electronics GmbH PCS 271.127 672 TD1 Rev.: 16 07.04.00 Page 31/31
~SAM
l!!&t Electronics
Geamot40M
Propulsion Control System
(~) Electronic Speed Governor, ESG 40M
WNS- DENIS 6
Test Specification
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF • Version 1.0 • 15.11.00 • Esgtst.wp6 • Page 1/36
·)
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PCS Geamot 40 M ~SAM
Electronic Speed Governor, ESG 40M
-~ Electronics
(
:C\)·
: Test Specification
Contents
Document-Versions 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2
ACCEPTANCE CERTIFICATE 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5
2 Commissioning 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7
,/~\.
307 Responsibilities 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 12
Stop Order 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 13
Start attempts 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 13
Ahead restart 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 14
Reversing 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 15
Cancel Limits 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 15
© STN ATLAS Marine Electronics GmbH • PCS • 2710161 386.TSF • Version 100 • 15011000 • Esgtst.wp6 • Page 3/36
0
PCS Geamot 40 M ~SAM
Electronic Speed Governor, ESG 40M ~a Electronics
Test Specification
Smoke limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Loss of Control Mode Feedb .. . ..... .... ........ . ...... . .... . ......... ... 21
Loss of Supply Voltage .... . ..... . ......... . ... .. ...... . ... ... .. .. .. . ... 21
Loss of 400V AC for Actuator Inverter . . ......... . ......... . .... . ...... . ... 23
Cylinder lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
VIT Mode . ............... ... ......... .. ...... . .... . . . . .... ... . ..... . . 27
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
© STN ATlAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0 • 15.11 .00 • Esgtst.wp6 • Page 4/36
PCS Geamot 40 M F]SAM
Electronic Speed Governor, ESG 40M D&t Electronics
·~
('--) Test Specification
ACCEPTANCE CERTIFICATE
ACCEPTED OBJECT
YARD
CLASSIFICATION
SOCIETY
OWNER
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF • Version 1.0 • 15.11.00 • Esgtst.wp6 • Page 5/36
PCS Geamot 40 M r;]SAM
.~ Electronic Speed Governor, ESG 40M ~~ Electronics
Test Specification
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0 • 15.11 .00 • Esgtst.wp6 • Page 6/36
PCS Geamot 40 M F]SAM
Electronic Speed Governor, ESG 40M ~.&t Electronics
Test Specification
2 Commissioning
ESG 40M control cabinet must be grounded. Use the ground bolt in cabinet
and connect it by stranded wire with at least 10 mm 2 to ships ground
Connections must be clean metallic, free from oil, dirt and paint.
This ground is the basis for all cable shields, an insufficient grounding will
result in insufficient shielding.
All shield are to be grounded, all grounding connections shall be as short as
possible.
Actuator servo motor cable must be shielded, shield shall end near to the
terminals, unshielded end of cable shall be as short as possible and in any
case not longer than 100 mm. Shield shall be grounded near to the terminals.
Seen from EMI view points this is the most critical cable as the actuator servo
motor is controlled by high frequency square current blocks with peak currents
of up to some 50 Amps. Insufficient shielding can result in severe control
problems.
Cable wires must have sufficient size to keep voltage loss on cable low.
c.:'•'';"·~. - - - - - - - - - - - - - - - - - - - - - - - - - . . - - - - - - - - - - - - - - - -
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF • Version 1.0 • 15.11.00 • Esgtst.wp6 • Page 7/36
PCS Geamot 40 M F]SAM
Electronic Speed Governor, ESG 40M ~~ Electronics
Test Specification
Do this check before switching on power. Use a normal Ohm meter, connected
with one side to ship's ground. Do not use high voltage !
Disconnect actuator servo motor cable on terminals X5:1-2-3 and check for
ground fault.
Check motor winding resistance between terminals, to be around 1 Ohm .
Re-connect motor cable.
Note: Pins 2 and 6 of plug XST401 on the servo motor power electronic are
internally grounded . This is correct.
Of course, all connections shall be correct, however, some note are given here
on connections which frequently have caused problems.
Carefully check all terminals in speed sensor junction box for tight and correct
connection.
Charge air pressure sensor: Positive side must be connected to X2: 15.
Polarity for actuator brake must be correct. If in doubt, check that the positive
signal is connected to B+ via actuator junction box.
Brake will not lift when connection is done with wrong polarity !
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0 • 15.11.00 • Esgtst.wp6 • Page 8/36
. ; .. : ': ·~
Carefully check for correct connection from XS: 1-2-3 via actuator junction box
25-26-27 to servo motor terminals. The "crossing" must only be between
actuator junction box and servo motor terminals.
When connection is found to be wrong, correct it inside actuator junction box.
The bolts for cable connection on the servo motor are easy to break, when
necessary, tighten them with "feeling".
Make sure that breaker F2 is off before switching on the 24 VDC supply.
Check voltage and polarity.
Close breaker F2.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF • Version 1.0 • 15.11.00 • Esgtst.wp6 • Page 9/36
0
PCS Geamot 40 M ~SAM
Electronic Speed Governor, ESG 40M ~~ Electronics
Test Specification
Conditions during an engine shop test will deviate highly from normal operating
conditions .
Therefore, engine maker and/or shipyard must take due consideration about these
special conditions before beginning with the tests.
In case a licensor requ ires the engine maker to provide special additional
equipment for the duration of the tests, this requirement must be fulfilled.
CAUTION: Never switch off the power supply for the Engine Safety System as
long as the engine is running or ready to run !
Only experienced staff is allowed to operate the propulsion plant in manual control
modes.
As the main engine will be running during most test items, for certain tests the
operator may have to limit the control lever set point in order to keep the engine
speed within safe limits.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Vers ion 1.0 • 15.11 .00 • Esgtst.wp6 • Page 10/36
PCS Geamot 40 M ~SAM
Electronic Speed Governor, ESG 40M m~ Electronics
Test Specification
This applies particularly for the electrical power supply of engine governor and
safety system, they should be independent of each other as the engine will be
started as well as running for some time tested without load.
Electrical power supply is necessary for proper and safe function of control system,
engine governor and safety devices.
Supplies may only be switched off, when this will not endanger the safety of engine
operation in the present situation.
CAUTION: Never switch off the power supplies for the governor and actuator
as long as the engine is running or ready to run !
Especially the fuel rack actuator can develop high forces with very fast adjusting
rates, which means a risk of severe injuries to persons.
Therefore, the working range of the actuator as well as the whole fuel rack linkage
must be always kept clear.
In case work is necessary within the working area of actuator or fuel rack, the
power supply for the actuator must be switched off.
CAUTION: Never switch off the power supplies for the governor and actuator
as long as the engine is running or ready to run !
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF • Version 1.0 • 15.11.00 • Esgtst.wp6 • Page 11/36
PCS Geamot 40 M J'F]SAM
Electronic Speed Governor, ESG 40M l.!&t Electronics
Test Specification
It is not sufficient just to block the start on an electrical way (e.g. by use of the
emergency stop switch).
Start air and control air shall be shut off and blocked , piping shall be vented . In
case of hydraulic systems this logically applies for it's pressure system , too.
If work shall be carried out within the working area within the working area of
actuator or fuel rack linkage, the power supply for the actuator must be switched
off.
CAUTION: Never switch off the power supplies for the governor and actuator
as long as the engine is running or ready to run !
3. 7 Responsibilities
The afore mentioned notes cover the safety precautions from the viewpoint of the
governor. Of course , operating staff must follow more safety rules with regard to
other plant components like diesel engine as well as abnormal plant conditions due
to special test items.
STN ATLAS Marine Electronics cannot be held responsible for damages, losses or
injuries, which may come up due to disregarding of necessary safety precautions.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0 • 15.11 .00 • Esgtst.wp6 • Page 12/36
(~')
0 __ , ! ;)
1 Stop Order Engine at standstill. Control Set telegraph to Stop posHion Actuator in zero fuel posHion X X
mode Automatic STOP ACTIVE display at ESG
Use Bridge Telegraph panel
Engine at standstill. Control Set Manual Engine Control Switch to Actuator in zero fuel posHion X X X
mode Manual Stop position STOP ACTIVE display at ESG
Use Manual Engine Control panel
Switch
Engine ready to start, main For FAT: block fuel signal to Check start fuel indication at the X X
start-valve not blocked, simulation ESG panel (Menu Operating
control air on, safety air on For Dock Trial: Block fuel feeding Values): at2. And 3. Start attempt
Control mode Automatic Put telegraph to ahead I astern the start is carried out with higher
Use the Bridge Telegraph position fuel value and indication
ESG panel
(Butt. CANCEL LIMITS)
0
After 3 start attempts alarm
Put the telegraph to STOP position "START FAUL1''
and acknowledge the alarm.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF• Version 1.0• 15.11.00 • Esgtst.wp6 • Page 13 of36
)
No. Test Start condition I Action Expected result FAT Shop Dock Sea Remarks Date/
End condition Test trial trial Initials
3.1 Engine ready to start, main Put telegraph to minimum ahead Engine starts and accelerates to X X
start-valve not blocked, ordered speed
control air on, safety air on Check measured speed for accuracy Display : Set. : RPM
Control mode Automatic at the ESG panel Display : Des RPM
Use the Bridge Telegraph Display : Act. : RPM
3.2 NOTE: Put telegraph to minimum astern Engine starts and accelerates to X X
3.3 Ahead restart Engine ready to start, main Put telegraph to full ahead Engine starts and accelerates to X X
start-valve not blocked, ordered speed
control air on, safety air on
Control mode Automatic Put telegraph to Stop position Engine decelerates
Use the Bridge Telegraph
At a speed of appr. 40 RPM put Engine accelerates from actual
telegraph to full ahead speed to ordered speed without
start sequence
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 3B6.TSF • Version 1.0• 15.11 .00 • Esgtst.wp6 • Page 14 of 36
() )
No. Test Start condition I Action Expected result FAT Shop Dock Sea Remarks Date/
End condition Test trial trial Initials
4 Reversing For this test please refer to the BMS 40M Test Specification, Doc. No. 271.161 385.TSF, test Hem "Reversing"
.-
Reset cancel limits by pressing the The button implemented LED
push button "CANCEL LIMITS" again extiguishes
at the ESG panel
-------------------- Request cancel limits by pressing the ESG panel
BMS parameter "Can. Lim:
5.1
C.Gov Limit" set to 1 push button "CANCEL LIMITS" at the
BMSpanel
(Butt. CANCEL LIMITS) 0 X X
5.2 Engine running full ahead Put telegraph to Full astern Engine decelerates. At reversing X X
with high ship speed first start is done with cancel limits,
Control mode Automatic if ships speed is > then speed
Use Bridge Telegraph value set by BMS parameter "S SP
CAN LIM ["/o)"
ESG panel
(Butt. CANCEL LIMITS) 0
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF• Version 1.0• 15.11.00 • Esgtst.wp6 • Page 15 of36
( )
No. Test Start condition I Action Expected result FAT Shop Dock Sea Remarks Date/
End cond~ion Test trial trial lnHials
6 Change of Engine at standstill, control Put Bridge Telegraph and Manual Indication at ESG panel: X X
Control Modes mode Automatic Engine Control Switch to Stop position AUTOMATIC
Use Bridge Telegraph and STOP ACTIVE
Manual Engine Control
Switch Change to Manual Indication at ESG panel: X X
MANUAL
STOP ACTIVE
6.1 Engine running full ahead, Select Lever Match by pressing the Bumbles take over to Manual and X X On installation of Manual
control mode Automatic push button LEVER MATCH at the continuos engine operation Speed Control only
Use Bridge Telegraph and ESG panel
Manual Contol Lever Put Manual Engine Control Switch to
Manual Engine Control Ahead posHion
SwHch at Stop posHion Align the Manual Control Lever to the
ESG parameters value set by automatic
DES SPEED MANUAL Change control mode to Manual
set to 1
DES.FUEL MANUAL
set toO
(lever Match on Speed)
~-
6.2 Engine running in Manual Set Manual Control Lever to a different Engine accelerates I decelerates
mode with desired speed posHion from actual value to ordered value
Change control mode to Automatic
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF • Version 1.0• 15.11 .00 • Esgtst.y,p6 • Page 16 of 36
~-,
(
( I
\, j J:
---f
No. Test Start condition I Action Expected result FAT Shop Dock Sea Remarks Date/
End condition Test trial trial Initials
6.3 Change of Engine running full ahead, Select Lever Match by pressing the Bumbles take over to Manual and X X On installation of Manual
Control Modes control mode Automatic push button LEVER MATCH at the continuos engine operation Fuel Control only
(continued) Use Bridge Telegraph and ESG panel
Manual Control Lever Put Manual Engine Control Switch to
Manual Engine Control Ahead position
Switch at Stop position Align the Manual Control Lever to the
ESG parameters value set by automatic
DES. SPEED MANUAL Change control mode to Manual
set toO
DES. FUEL MANUAL
set to 1
(Lever Match on fuel)
6.4 Engine running in Manual Set Manual Control Lever to a different Engine accelerates I decelerates
mode with desired speed position from actual value to ordered value
Change control mode to Automatic
..
6.7 Same tests as before at Half Put Manual Engine Control Switch to X X
Astern Astern position
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF • Version 1.0 • 15.11.00 • Esgtsl.wp6 • Page 17 of36
)
No. Test Start condition I Action Expected resu~ FAT Shop Dock Sea Remarks Date/
End condition Test trial trial Initials
6.8 Change of Engine running Ahead I Change to Local Control Actuator Blocked, no change of X X
Control Modes Astern engine speed
(continued)
ESG panel
(Butt. ACTUATOR BLOCKED)
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0 • 15.11 .00 • Esgtst.wp6 • Page 18 of 36
n)·
0 ~).
No. Test Start condition I Action Expected resuH FAT Shop Dock Sea Remarks Date/
End condition Test trial trial Initials
7 Shut Down from Engine running, control Release any Shut Down criterion at Actuator set to zero fuel position via X X X
ESS mode Automatic the Engine Safety System ESS 40M external contact input from ESS
40M
8 Torque limit Engine running, control Change the ESG parameters for the Watch the display for TORQUE X X
mode Automatic torque characteristic, parameters LIMITATION and limited fuel.
"FUEL AT N=O [%)" ff (group 17) to Engine speed decelerates.
lower values.
9 Smoke limit Engine running Ahead, Reduce Charge Air pressure Watch the display for SMOKE X X
control mode Automatic measurement by seHing the ESG LIMITATION and limited fuel.
parameters "SENSOR END P1 Engine speed decelerates.
[BAR]" and "SENSOR END P2
[BAR]" (group 15) to 2 bar (nominal
value of pressure sensors.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF• Version 1.0• 15.11.00 • Esgtst.wp6 • Page 19 of36
)
No. Test Start condition I Action Expected result FAT Shop Dock Sea Remarks Date/
End condition Test trial trial Initials
10 Loss of Control Engine running full ahead, Disconnect X1.1 on RM 401 The speed set point is kept at the X X On installation of Manual
Lever signal control mode Manual actual state. Speed Control only
Use Manual Control Lever
ESG parameters Alarm indication: SET POINT
DES. SPEED MANUAL MANUAL FAULT
set to 1 Connect X1 .1 on RM 401,
DES.FUEL MANUAL acknowledge Alarm
set toO
10.1 Engine running full ahead, Disconnect X1 .1 on RM 401 The speed set point is kept at the On installation of Manual
control mode Manual actual state. Fuel Control only
Use Manual Control Lever
ESG parameters Alarm indication: WB SET POINT
DES. SPEED MANUAL set MANUAL FUEL
toO Connect X1 .1 on RM 401 ,
DES.FUEL MANUAL acknowledge Alarm
set to 1
11 Loss of Serial Engine running , control Disconnect X1 .617/8 on ZSM 401 The speed set point is kept at the X X
Interface to BMS mode Automatic actual state.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0 • 15.11.00 • Esgtst.wp6 • Page 20 of 36
I'
No. Test Start condition I Action Expected result FAT Shop Dock Sea Remarks Date/
End condition Test trial trial lnHials
12 loss of Control Engine at standstill, control Disconnect the "MANUAL" signal from Indication and mode MANUAL X X
Mode Feedb. mode Manual BMS and ESG remains
12.1 Wrong Control Engine at standstill, control Close contact for Manual Control at Indication and mode change to X X
Mode Feedb. mode Automatic REM 401, X1.5 MANUAL due to higher priority of
manual mode
13 loss of Supply Engine running, control Switch off the fuse for the ESG Actuator maintains in the actual X X
Voltage mode Automatic supply voltage position.
SwHch on the fuse for the ESG supply The ESG takes over the actual
voltage condition
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF• Version 1.0• 15.11.00 • Esgtst.vvp6 • Page 21 of 36
( )
No. Test Start condition I Action Expected result FAT Shop Dock Sea Remarks Date/
End condnion Test trial trial lnHials
14 Line break of Engine running, control Disconnect X3 .2 at RM 401 Actuator blocked and maintains X X
actuator pos~ion mode Automatic actual pos~ion .
feedback
Alarm indication: EA FEEDBACK
FAULT
Connect X3.2 at RM 401 ,
acknowledge Alarm, reset the bloc-
king by pressing the pushbutton
ACTUATOR BLOCKED on the ESG ESG panel
panel (Butt. ACTUATOR BLOCKED)
15 Line break of Engine running , control Disconnect X2.8 at RM 401 Actuator blocked and maintains X X
Actuator Break mode Automatic actual posHion.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0 • 15.11 .00 • Esgtsl.wp6 • Page 22 of 36
PCS Geamot 40 M r;1SAM
Electronic Speed Governor, ESG 40M ~,a Electronics
Test Specification Member of the EuroMarine Group
No. Test Start condition I Action Expected result FAT Shop Dock Sea Remarks Date/
End condition Test trial trial Initials
16 Line break of Engine running, control Disconnect X3.1 at UNM 401 Engine keeps on running X X
Speed Sensors mode Automatic
Alarm indication: SPEED
SENSOR1 FAULT
17 Loss of 400V AC Engine running, control Switch off the 400V AC supply for the Engine keeps on running, the X X
for Actuator mode Automatic Actuator Inverter actuator keeps the actual position.
Inverter The actuator is out of order
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF• Version 1.0• 15.11.00 • Esgtst.wp6 • Page 23 of36
).
No. Test Start condition I Action Expected result FAT Shop Dock Sea Remarks Date!
End condition Test trial trial Initials
18.1 Test Solenoid Engine at standstill, control Put Manual Engine Control Switch to Reversing Ahead valve and Start X X
valves mode Manual, start air Start position AHEAD valve energized, Start Cut Off valve
blocked de-energized
18.2 Put Manual Engine Control Switch to Reversing Ahead valve and Start X X
Use the Manual Engine
Control Switch Stop position valve de-energized, Stop valve and
Start Cut Off valve energized
18.3 Put Manual Engine Control Switch to Reversing Astern Valve and Start X X
Start position ASTERN Valve energized. Start Cut Off
Valve de-energized
18.4 Put Manual Engine Control Switch to Reversing Astern valve and Start X X
Stop position valve de-energized, Stop valve and
Start Cut Off valve energized
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0• 15.11 .00 • Esgtst.wp6 • Page 24 of 36
0 0
PCS Geamot 40 M F1SAM
Electronic Speed Governor, ESG 40M ll.l.l Electronics
Test Specification Member of the EuroMarine Group
No. Test Start condition I Action Expected resuH FAT Shop Dock Sea Remarks Date/
End condition Test trial trial Initials
19 Desired Actuator Engine at standstill, control Put Manual Engine Control Switch to Check Load Indicator X X X
PosHion mode Manual, start air Ahead. Put Manual Control Lever to MIN=
blocked Minimum
19.1 Use the Manual Control Put Manual Control Lever to Ma>cimum Check Load Indicator X X X
Lever MAX= - - -
ESG parameters
19.2 DES. SPEED MANUAL set Put Manual Engine Control Switch to Check Load Indicator X X X ..
toO Astern. Put Manual Control Lever to MIN=
DES.FUEL MANUAL Minimum -. ., --~·
set to 1
19.3 Put Manual Control Lever to Maximum Check Load· Indicator X X X
REMARK: MAX= - - -
At installation of Manual
Speed Control set para-
19.4 meters back to original Put Manual Engine Control Switch to X X X
Stop position. Put Manual Control
values after test.
Lever to Minimum, change control
mode to Automatic, unblock start air
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF• Version 1.0• 15.11.00 • Esgtst.wp6 • Page 25 of36
)
(
1 Cylinder NOTE:
lubrication As the engine has to run during the following tests, take care of the maximum possible speed according to the
test environment
Engine at standstill, no start Start Slow Turning by pressing the BMS- Bridge Panel X X
interlock "SLOW TURNING" button at the (Butt. SLOW TURNING) []
Control mode Automatic panel of the active control stand.
Bridge or Automatic CR BMS- ECR panel
(Butt. SLOW TURNING) []
Slow Turning finished
1.1 Engine at standstill, no start Start cyUnder lubrication by pressing ESG panel X X
interlock the "CYL. LUBR." button at the ESG (Butt. CYL. LUBR.) eJ
Control mode Automatic CR panel
1.2
------------
Engine at standstill, no start Start cylinder lubrication by pressing ESG panel X X
interlock
Control mode Automatic CR
the "CYL. LUBR." button at the ESG (Butt. CYL. LUBR.) eJ
panel
1.3 Cylinder lubrication active Finish Cylinder lubrication by pressing ESG panel X X
the "CYL. LUBR." button at the ESG (Bull. CYL. LUBR.) eJ
panel
Cylinder lubrication "OFF" Indication OFF
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0• 15.11 .00 • Esgtst.wp6 • Page 26 of 36
(]
..______.,
())
PCS Geamot 40 M ~SAM
Electronic Speed Governor, ESG 40M
Test Specification
m_a Electronics
Member of the EuroMarine Group
No Test StartcondHion I Endcondition Action Espected result FAT Shop Dock Sea Rem arcs Date/
Test trial traU Initials
For the calculation procedure of IT_A, IT_B, IT_H and Stroke please refer to the ESG Technical Manual and the VIT specification submitted by the engine maker
2 VITMode Engine at standstill, no start Select the submenue "VIT VALUES" The "VIT Values" sub menu is X
interlock. Control mode by pressing the "MENU" button at the displayed at the VIT panel as
NonnaiVIT- Automatic Bridge or VITpanel follows:
characteristic Automatic CR Press the "S4" button to select the <VIT VALUES> ~-
.....
_
"VIr'menue CAP CTRL.SIG/IT_A : P/IT_A
Nominal Charge Air Press the "S1" button to to select the SPEED DIM.LES /IT_B: S/IT_B
Pressure: - - -bar "VITVALUES" VIT POS.FB /IT_H :P/IT_H
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF• Version 1.0• 15.11.00 • Esgtst.v.p6 • Page 27 of 36
)
PCS Geamot 40 M ~SAM
Electronic Speed Governor, ESG 40M ~,a Electronics
Test Specification Member of the EuroMarine Group
No Test Startconditlon I Endconditlon Action Espected resu~ FAT Shop Dock Sea Remarcs Date/
Test trial trai Initials
2.1 NormaiVIT - VIT - Mode "ON" Start engine and put active telegraph Engine starts and accelerates to X
characteristic Engine at standstill to "SLOW' ahead ordered speed.
(continued)
Wait for engine running in steady state Charge Air Pressure = _ _
with ordered speed Speed= _ _
Check, whether all values are in IT_A= - -
Engine running SLOW accordance with the desired IT_B = --
ahead characterlstic(s) . IT_H =
--
Stroke= - -
--------------------
2.2 Engine running SLOW Put active telegraph to "HALF" ahead Engine accelerates to ordered X
ahead speed.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0• 15.11 .00 • Esglst.v.,:>6 • Page 28 of 36
())
0
PCS Geamot 40 M ~SAM
Electronic Speed Governor, ESG 40M ~&t Electronics
Test Specification Member of the EuroMarine Group
No Test Startcondillon I Endcondillon Action Espected resuH FAT Shop Dock Sea Rem arcs Date/
Test trial tra~ Initials
3 VIT -.lOW NOx VIT- Mode "ON" Select LOW NOx -Mode by pressing Bridge panel X
VIT- LOW NOx "OFF" the "VIT LOW NOx'' button at the (Butt. VIT LOW NOx) eJ
ESG panel or the BMS- Bridge panel
ESG panel
VIT- LOW NOx "ON" (Butt. VIT ON/OFF) eJ
3.1
--------------------
Engine at standstill, no start Start engine and put active telegraph Engine starts and accelerates to X
·.!'-
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF• Version 1.0• 15.11.00 • Esgtst.wp6 • Page 29 of36
(
)
No Test StartcondHion I EndcondHion Action Espected resuH FAT Shop Dock Sea Rem arcs Date/
Test trial trai lnitlals
3.3 VIT- LOW NOx Engine running with desired Put the active telegraph to a value Engine accelerates to ordered X
characteristic speed suffiCient for a Charge Air Pressure speed. LOW NOx mode is
(continued) value above "HIHI" swHched off, output value retums
to nonnal VIT value.
--------------------
characteristic(s). IT_H= -- Stroke=
--
3.4 Engine running with desired Put the active telegraph to a value Engine decelerates to ordered X
speed suffiCient for a Charge Air Pressure speed. LOW NOx mode remains
value between "HI" and "HIHI" swHched off,
3.5
--------------------
Engine running with desired Put active telegraph to a value Engine decelerates to ordered X
speed suffiCient for a Charge Air Pressure speed.
value between "LO" and "HI" After _ _ sec running with
desired Charge Air Pressure, angle
WaH for engine running in steady state changes by fixed LOW NOx value
wHh ordered speed and pressure.
Check, whether the output value is in Charge Air Pressure = _ _
accordance wHh the desired
characteristic IT H= Stroke=
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0 • 15.11 .00 • Esgtsi.V>1>6 • Page 30 of 36
/
\. ----'
No Test Startcondition I Endcondition Action Espected result FAT Shop Dock Sea Rem arcs Date/
Test trial trail Initials
3.6 VIT-LOWNOx Engine running with desired Put the active telegraph to a value Engine decelerates to ordered X
characteristic speed sufficient for a Charge Air Pressure speed. LOW NOx mode is
(continued) value below "LO" switched off, output value returns
to normal VIT value.
© STN ATlAS Marine Electronics GmbH • PCS • 271.161 386.TSF • Version 1.0• 15.11.00 • Esgtsl.v.t>6 • Page 31 of 36
( )
No Test StartcondHion I EndcondHion Action Espected resuH FAT Shop Dock Sea Rem arcs Date/
Test trial trai Initials
4 IT_C1 Mode Engine at standstill, no start Start engine and put active telegraph Engine starts and accelerates to X
interlock to a value sufficient for a Charge Air ordered speed.
Control mode Automatic Pressure value between "LOLO" and After _ _ sec running desired
Bridge or Automatic CR "LO" speed angle changes by fixed
IT_C1 Mode value
WaH for engine running in steady state
wHh ordered speed Charge Air Pressure = _ _
Engine runs wHh desired Check, whether all values are in IT_H= --
speed and Charge Air accordance wHh the desired Stroke= - -
Pressure characteristic(s).
-------------------
4.1 Engine runs with desired Put active telegraph to a value Engine accelerates to ordered X
speed and Charge Air suffiCient for a Charge Air Pressure speed.
Pressure value between "LO" and "HI" and IT_C1 Mode remains active
subsequent between "HI" and "HI HI"
Charge Air Pressure = _ _
WaH for engine running in steady state IT_H= --
wHh ordered speed Stroke= - -
Check, whether all values are in
accordance wHh the desired
characteristic(s).
4.2
--------------------
Engine runs wHh desired Put active telegraph to a value Engine accelerates to ordered X
speed and Charge Air suffiCient for a Charge Air Pressure speed.
Pressure above "HIHI" After _ _ sec running with
desired speed, IT_C1 Mode is
Wait for engine running in steady state switched off, output value returns
wHh ordered speed to normal VIT value
Check, whether all values are in
accordance wHh the desired Charge Air Pressure = _ _
characteristic(s). IT_H=
--
Stroke=
© STN ATlAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0• 15.11.00 • Esgtst.wp6 • Page 32 of 36
(
'
\". ).
~---
No Test StartcondHion I Endconctnion Action Espected result FAT Shop Dock Sea Rem arcs Date/
Test trial traO Initials
4.3 IT_C1 Mode Engine runs with desired Put active telegraph to a value Engine decelerates to ordered X
(continued) speed and Charge Air sufficient for a Charge Air Pressure speed.
Pressure value between "HI" and "HIHI" IT_C1 Mode remains switched off
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.TSF • Version 1.0• 15.11.00 • Esgtst.wp6 • Page 33 of 36
)
No Test Startcond~ion I Endcond~ion Action Espected result FAT Shop Dock Sea Remarcs Date/
Test trial trai Initials
4.6 Engine runs w~h desired Put active telegraph to a value Engine decelerates to ordered X
speed and Charge Air suffiCient for a Charge Air Pressure speed.
Pressure below "LOLO" After _ _ sec running with
desired speed, IT_C1 Mode is
Wait for engine running in steady state switched off, output value returns
with ordered speed to normal VIT value
Check, whether all values are in
accordance with the desired Charge Air Pressure = _ _
characteristic( s). IT_H =
Stroke=
--
4.7 VIT Mode "OFF" Engine runs with desired Switch off VIT Mode by pressing the Indication at Bridge panel and ECR X
speed and Charge Air "VIT ON/OFF" button at the ECR panel extinguish
Pressure panel
The angle turns to the fixed FQS
value
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0 • 15.11 .00 • Esgtst.wp6 • Page 34 of 36
PCS Geamot 40 M ~SAM
Electronic Speed Governor, ESG 40M ~,. Electronics
Test Specification
'
'.____.-
)
References
(--.._Y ©STN ATIAS Marine Electronics GmbH • PCS • 271.161 386.TSF • Version 1.0 • 15.11.00 • Esgtst.wp6 • Page 35 of36
\ _ jJ
PCS Geamot 40 M ~SAM
.- . . . Electronic Speed Governor, ESG 40M ~~ Electronics
Test Specification
Abbreviations
0 Flashing yellow
0 Steady yellow
0 Flashing green
Steady green
0 Steadyred
Interval buzzer
Steady buzzer
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.TSF • Version 1.0 • 15.11 .00 • Esgtst.wp6 • Page 36 of36
~SAM
U Electronics
Member of the EuroMarine Group
Geamot40M
Propulsion Control System, PCS
(~-···------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 SOO.IBH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 1/37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
Purpose
This document describes the commissioning of the Propulsion Control System Geamot 40M.
Document-Versions
This manual is copyrighted and all rights are reserved. This document may not,
in whole or in part, be copied, photocopied, translated, or reduced to any
electronic medium or machine readable form without prior consent, in writing,
from STN ATLAS Elektronik company. The information in this manual is subject
to change without notice.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 500.1BH • Version 1.0 • 13.02 .01 • COMINS-WNS.wpd • Page 2/37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
I \
'-.___j
Contents
Purpose ................................................................. 2
Document-Versions ....................................................... 2
2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Cable Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Governor Pre-Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Actuator ............_. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 Adjustment of the actuator position feedback ............................ 12
4.1.1 Adjustment procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Fuel Rack Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1.1.2 VIT Values ............ .... ........ .. ... .... . ... . .. . ........... .. . 27
6.1.2 Cylinder lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.1.3 Charge Air Pressure I Load Indicator ..... . .. . .... .... .. .... ... . ..... .. 28
6.1.4 Speed . .............. . .................................... ...... 29
6.1.5 Angle to Stroke conversion ........................ .... ... .. . . . .. . . .. 29
6.2 Selecting VIT Simulation Menus .. . ........................... .. . . .... 30
6.2.1 Scaling of actuator position feedback .... .. .... .. . .. .. ..... .. . ......... 31
6.2.1.1 Menu "Stroke [mm]" .. . .... . . . . .. .. . ............ . ................... 32
6.2.1.2 Menu "Angle [ o ]" . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2.1 .3 Menu "End Positions" . ......... ....... .... ....... .. .. ....... .. .. ... 34
6.2.2 Cylinder Lubrication .. . .. .. .... . .. ..... .. ..... ....... . . ...... .... ... 35
6.3 Control optimizing ........ . ............... . ....... .. ..... . .. .... . .. 36
6.3.1 Control deviation ........ ... . ................. . ...... ... ....... . .. . 36
6.3.2 Pulse control . ........... .... ....... . ........ . ...... .... ..... ... .. 36
6.3.3 Delay Position Failure ...... .. ........... .. ... . ... . .. .... ....... . ... 37
-·
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS .wpd • Page 4/37
~SAM
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
Commissioning Instruction
0 At least the over speed switch within the Engine Safety System must be ready for
service and adjusted (note chapter Safety Precautions)
()
~'r
U ----------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 5/37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
2 Commissioning
ESG 40M control cabinet must be grounded. Use the ground bolt in cabinet and
connect it by stranded wire with at least 10 mm 2 to ships ground
Connections must be clean metallic, free from oil, dirt and paint.
This ground is the basis for all cable shields, an insufficient grounding will result in
insufficient shielding.
All shield are to be grounded, all grounding connections shall be as short as possible.
Actuator servo motor cable must be shielded, shield shall end near to the terminals,
unshielded end of cable shall be as short as possible and in any case not longer than
100 mm. Shield shall be grounded near to the terminals.
Seen from EMI view points this is the most critical cable as the actuator servo motor is
controlled by high frequency square current blocks with peak currents of up to some
50 Amps. Insufficient shielding can result in severe control problems.
Cable wires must have sufficient size to keep voltage loss on cable low.
For safety reasons the actuator transformer housing must be grounded. Otherwise
death or severe injuries can occur in case of a transformer winding ground fault.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 6137
~SAM
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
,-...._·
Commissioning Instruction
0
Checks for ground faults
Do this check before switching on power. Use a normal Ohm meter, connected with
one side to ship's ground. Do not use high voltage !
Disconnect actuator servo motor cable on terminals X5:1-2-3 and check for ground
fault.
Note: Pins 2 and 6 of plug XST401 on the servo motor power electronic are
internally grounded. This is correct.
Of course, all connections shall be correct, however, some notes are given here on
connections which frequently have caused problems.
Carefully check all terminals in speed sensor junction box for tight and correct
connection.
Charge air pressure sensor: Positive side must be connected to X2: 15.
Polarity for actuator brake must be correct. If in doubt, check that the positive signal is
connected to B+ via actuator junction box.
Brake will not lift when connection is done with wrong polarity !
c=l_'----------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 7/37
~SA M
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
Commissioning Instruction
Carefully check for correct connection from X5: 1-2-3 via actuator junction box 25-26-
27 to servo motor terminals. The "crossing" must only be between actuator junction
box and servo motor terminals .
When connection is found to be wrong, correct it inside actuator junction box.
The bolts for cable connection on the servo motor are easy to break, when necessary,
tighten them with "feeling".
Make sure that breaker F2 is off before switching on the 24 VDC supply.
Check voltage and polarity.
Close breaker F2.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS .wpd • Page 8/37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
Conditions during an engine shop test or dock trial will deviate highly from normal
operating conditions.
Therefore, engine maker and/or shipyard must take due consideration about these special
conditions before beginning with the tests.
0 switch, which shall be tested in the beginning with a lower speed setting.
In case a licensor requires the engine maker to provide special additional equipment for
the duration of the tests, this requirement must be fulfilled.
CAUTION: Never switch off the power supply for the Engine Safety System as
long as the engine is running or ready to run !
Only experienced staff is allowed to operate the propulsion plant in manual control modes.
As the main engine will be running during most test items, for certain tests the operator
may have to limit the control lever set point in order to keep the engine speed within safe
limits.
·~·- - - - - - - - - - - - - - - - - - - - - - - -
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 9/37
~SAM
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
Commissioning Instruction
This applies particularly for the electrical power supply of engine governor and safety
system, they should be independent of each other as the engine will be started as well as
running for some time tested without load.
In case of doubt, yard or engine maker must consider to provide additional safety
devices for the duration of these tests (e.g. an immediate automatic shutdown of
engine in case the supply voltage is lost for the safety system.)
Electrical power supply is necessary for proper and safe function of control system, engine
governor and safety devices.
Supplies may only be switched off, when this will not endanger the safety of engine
operation in the present situation.
CAUTION: Never switch off the power supplies for the governor and actuator as
long as the engine is running or ready to run !
Actuators and servo motors on the engine plant can be automatically activated at
any time.
Especially the fuel rack actuator can develop high forces with very fast adjusting rates,
which means a risk of severe injuries to persons.
Therefore, the working range of the actuator as well as the whole fuel rack linkage must
be always kept clear.
In case work is necessary within the working area of actuator or fuel rack, the power
supply for the actuator must be switched off.
CAUTION: Never switch off the power supplies for the governor and actuator as
long as the engine is running or ready to run !
-------------------------•
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 SOO.IBH • Version 1.0 • 13.02.01 • COMINS-WNS .wpd • Page 10/37
\ '.. ~SAM
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
Commissioning Instruction
It is not sufficient just to block the start on an electrical way ( e.g. by use of the
emergency stop switch).
Start air and control air shall be shut off and blocked, piping shall be vented. In case of
hydraulic systems this logically applies for it's pressure system, too.
0 If work shall be carried out within the working area within the working area of actuator or
fuel rack linkage, the power supply for the actuator must be switched off.
CAUTION: Never switch off the power supplies for the governor and actuator as
long as the engine is running or ready to run !
3. 7 Responsibilities
The afore mentioned notes cover the safety precautions from the viewpoint of the
governor. Of course, operating staff must follow more safety rules with regard to other
plant components like diesel engine as well as abnormal plant conditions due to special
test items.
STN ATLAS Marine Electronics cannot be held responsible for damages, losses or
() injuries, which may come up due to disregarding of necessary safety precautions .
•
.... ':·..
~-----------~----------
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 11/37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
4 Actuator
For the actuator position feedback a magnetic resistive potentiometer is used. The sensor
characteristic shows two branches over it's 360 ° angle, 180° with increasing signal followed
by 180° with decreasing signal (see Fig.4-3). For feedback the branch with increasing signal
on clockwise (CW) turning has to be used. The potentiometer is mounted onto the free shaft
end of the actuator lever. The potentiometer is adjusted at the factory. The following notes
are given in case a re-adjustment should be necessary. To do the adjustment, first the cover
of the lever housing has to be removed (see Fig. 4-1 ).
MAGNETIC-RESISTI SENSOR
------------~----------------------•
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 12/ 37
.,:,·
r;] SAM
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
~·
Commissioning Instruction
,.,._ __ ) /
1. Set the actuator to the far CCW position of the setting scale. This could e.g. be done by
powering the break with 24V DC and pushing the actuator lever to the desired position.
2. Ensure, that the spring clutch between actuator shaft and feedback potentiometer shaft is
correctly fastened. For control open the hole in the actuator cover as shown in Fig. 4-2.
( \
)
Use 2,5 mm
allen wrench
Actuator
-hole
Spring Clutch
/-----......'\.,
( )'----------------------------------------------------------------------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 13/37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
The spring clutch is fastened by two screws, one for each shaft. Check, that both are
fastened tight and locked by e.g. Locktite.
Close the bore-hole with the cover plug.
3. Connect a voltmeter to the terminals 4 (sensor) and 5 (ground), see Fig. 4-1
4. Loosen the fixing screws of the potentiometer and turn the potentiometer counter
clockwise (CCW) ti14V is reached. Further CCW turning of the potentiometer should lead
to higher voltage. If the voltage instead drops to lower values, the potentiometer works on
the wrong branch of its characteristic (see Fig. 4-3). In this case turn the potentiometer
CCW or CW, whatever is more practicable, til 4V are reached again. Now potentiometer
should work on the correct branch of the characteristic. Check that CCW turning leads to
higher voltage.
5. Turn the potentiometer to the 4V position and fasten the screws to fix the potentiometer.
Now the minimum point of the feedback is set.
6. Setting the actuator to the far CW end of the setting scale now leads to the maximum
voltage of the working range of the actuator. The value of this voltage depends on the
characteristic of the particular potentiometer built in and is about 6V .
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 SOO.IBH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 14/37
~SAM
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
Commissioning Instruction
/
/
'
''
MAX
I
1 WORKING RANGE
I I
I I
-------------------------,----
1 I
I I
I I
I I
I I
I I
0 I I
cw ccw
SCALE
NOTE: Take care of the potentiometer wiring while turning the potentiometer. The voltage
range measured by turning the potentiometer depends on the particular
potentiometer and is between approx. 3V and 8V.
. -····
0-----------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 15/ 37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
Check the complete wiring to the actuator for correct connection . Limit actuator current on
servo motor inverter by reducing the adjustment of potentiometers 307 I lrms and 306 I lpeak
down to 12:00 o'clock position (refer also to the next chapter of this document.
Make sure that actuator is not connected to the fuel rack and can move freely without
mechanical interfering.
Warn people that actuator will move.
Push the Emergency shut down push button. Check, that "Stop Active" is indicated on the
BAT.
Read actuator position feedback signal on BAT I Menu I S2 (Measured Value), it should
show a value of around 5.000 to 7.000 mV for CW, resp. 1.500 to 3.500 mV for CCW
direction with actuator being in Stop position.
Adjust the parameter "DES. FUEL STOP M" for actuator Stop position to 4.500 mV, for a
desired actuator position between 4.0 and 6.0.
Find out the necessary parameter set points for the following positions of the actuator and
write them down. Move actuator by changing the adjustment of "DES.FUEL STOP M".
Adjust "DES. FUEL STOP M " to a value that gives an actuator position of 0.3 and leave it
there. This will be the position for Zero Fuel and Stop on the pump index.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 SOO.IBH • Version 1.0 • 13.02 .01 • COMINS-WNS.wpd • Page 16/37
~SAM
PCS Geamot 40 M
Main Engines
U Electronics
. Member of the EuroMarine Group
Commissioning Instruction
With the actuator in this position, switch off breaker F1. Otherwise there is the risk of
severe injuries to people working on the linkage.
Adjust the current set points on the actuator power electronics to the correct set points
necessary for the project.
Find out the necessary parameter set points for the following positions of the fuel pump index
and write them down. Move actuator by changing the adjustment of P.71. Note that lower
) parameter settings will cause higher index positions.
* 0 Ll at parameter set point ...... > "DES. FUEL STOP M" and "DES. FUEL ZERO M"
* 0.5 Ll at parameter set point ...... > "DES.FUEL MIN M"
* to be defined by engine maker Ll at parameter set point ....... > "DES. FUEL MAX M"
Adjust "ACT.FUEL IN MIN M" to same value as "DES.FUEL ZERO M" and
"ACT.FUEL IN MAX M" to same value as "DES. FUEL MAX M".
·'"-~-.
I
\'-- /
, ---~
l \~----------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 17/37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
Basis for the adjustment is the Assembly I Installation I Commissioning instruction of the
manufacturer (Seidel) , edition 10197.
In general the following seven potentiometer can be adjusted at the 60WKS (pis. refer also
to the instruction of Seidel company, page 111-4):
For the setting of potentiometer P301 to P305 is please refer to manufacturer description. In
the following only the setting for IRMs and IPEAK are described.
The effective- or nominal current and the peak current are a function of
the required torque T [Nm] to move the fuel pumps of the main engine
T
IMotor = - - [Amp]
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 18 I 37
~SAM
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
Commissioning Instruction
For WNS engines the manufacturers requirements for the torque ML are
The torque to be delivered by the actuator motor, M0 is a function of the gear ratio i.
M0 =ML I i [Nm]
The gear ratio depends on the type of actuator:
Size 3 i = 87
Size7 =
i 89
Size 14 i =119
For WNS engines normally a Size 7 - actuator is used. For this actuator the motor torque
results in
~-....._.,
(....__./)-------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 19/37
~SAM
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
Commissioning Instruction
Mo
!Motor = --- [Amp]
For the Size 7 actuator the required motor current results in:
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS .wpd • Page 20 I 37
~SAM
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
Commissioning Instruction
View:
front side of the 60WKS-M240/3/6/12/22/26
installed controller
P306 P307
!PEAK/A IRMS/A
Position 3A 0 6A 12A 22A 26A 3A SA 12A 22A 26A
Right 7,5 15 30 50 50 3 6 12 22 26
() 4
3
5,5
4,4
9
7,5
19
15
31
25
31
25
2,2
2
4
3,5
8,5 14,5
7,5 13
17
15
11 (0,2) (0,5) (1) (2) (2) (1) (1,5) (4,5) (7) (8)
Left 0 0 0 0 0 0 0 0 0 0
Size 3 7 14 3 7 14
As deli\ered - state
cw-stop (7h30)
~(
L/ © STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 22/37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
6 VIT Adjustments
The Variable Injection Timing , VIT, is included in the Electronic Speed Governor ESG 40M.
The VIT serves for a variable angle of the fuel injection as a function of
- Engines speed
- Charge air pressure with the subfunctions
Low NOx
IT_C1 Mode
- Fuel Quality Setting, FQS
To operate the VIT-system the ESG-operating and indication panel BAT 411 has to be used.
The adjustment of the VIT has to be done in cooperation with the manufacturers
commissioning personnel.
The steps for adjustment have to be done in accordance with the manufacturers
commissioning instructions.
All relevant parameters have to be set in accordance with the values measured in the
requested positions of the actuator(s).
To prevent frequent alarm messages during the commissioning session, set the parameter
"Delay position failure" (POS.FAIL.DELAY [s]) to a high value (300- 1000 seconds).
Do not forget to reset this parameter to a meaningful! value after commissioning (see
part 6.3.3 on page 37 of this description)
The VIT adjustment is done by using several menus. A menu overview is given on the next
page.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS .wpd • Page 23/37
~
Q} Q:.
~SAM
( __ Y)
\., / __ -
Normal Display
MENU
Main Menu
S1 I~-----------------------------
S2 1 - - - - - - - - - - - 83 _-::::-~ - - I
ENTER
Angle Menu
EDIT Meou_Qv~J:Yiew
To select the next Menu, the
assigned button S1, S2 ... have to
Stroke setting Angle setting be used. To select the previous
Menu always the ESC butten has
to be used
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 24/37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
To select the menu for the VIT Values and Fuel Quality Setting, FQS, first the key
MENU' Menu
~ATUS
LIST
r---------------
UEJB ~B
EJEJLJEJLJ LJ@J@J(B
Fig. 6-1 , Main Menu display
51: Pressing this key opens a menu for variable VIT values display
53: Pressing this key opens a menu with the possibility to set the Fuel Quality
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 SOO.IBH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 25/37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
BACK [ESC]
FQS
OLD VALUE:
NOTE:
Before using this function, the FQS-value has to be set by parameter "FQS [ o ]" (see
Parameter table). This value is transferred once to the working range influenced by the FQS
setting described here.
:
i
EDIT Edit
has to be pressed. The FQS value is opened for changing. The setting of a new value is the
same procedure as for parameter setting as described in The Technical Manual for the
Engine Speed Governor, EGS 40M; chapter 6.
NOTE:
The value of FQS can be set at any time without request of a password!
To leave the sub menu, the ESC button has to be pressed. Following this, the previous Menu
is displayed again.
CJ-'-------------------------------------------
© 271.176 1.0 • 13.02.01 •
STN ATLAS Marine Electronics GmbH • PCS • 26/37 500.1BH • Version COMINS-WNS.wpd • Page
~SAM
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
Commissioning Instruction
CAP Ctrl. Sig./IT_A Charge air pressure signal /Injection Timing angle
IT_A
Speed Dim.Les/IT_B Actual speed related to nominal speed =1 /Injection
Timing angle IT_B
VIT Pos.FB./IT_H VIT position feedback I Stroke output after angle to
stroke conversion : IT_H
If two VIT actuators are provided, a ">2" is displayed in the 4th row at the far right position.
This indicates, that a second group of VIT values can be displayed by pressing the " t>" key
at the operating panel. The display now shows the values of the second actuator and the
change over indication turns to ">1" . By pressing the "t>" key again , the display changes to
the values of the first actuator and the change over indication turns back to ">2"
To leave the sub menu, the ESC button has to be pressed. Following this, the previous Menu
is displayed again.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 27 /37
~SAM
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
~
Commissioning Instruction
0
6.1.2 Cylinder lubrication
- all parameters in the range "CYLINDER LUBRICATION" listed up in the parameter table.
Note, that the parameters for DENIS 1 and DENIS 6 are different. The parameter numbers
named by WNS are shown in brackets below the explanation text : ("Denis 1" I "Denis 6")
,_ i
! CYL. Cylinder lubrication has to be pressed.
:. LUBR.)
Precondition for the function is the operating mode "Automatic CR". The prelubrication should
be done before engine start. If in "Automatic Bridge" Slow Turning is started at the Bridge
Manoeuvring System, the cylinder lubrication starts automatically. The lubrication is
automatically switched off after a preset time (parameter) or it can be switched off by
actuating the button "CYL. LUBR."
For the charge air pressure the following parameters have to be set :
0 - all parameters in the range "CHARGE AIR PRESSURE I LOAD INDICATOR" listed up in
the parameter table.
- all parameters in the range "CHARGE AIR TO ANGLE CONVERSION" listed up in the
parameter table.
Note, that the parameters for DENIS 1 and DENIS 6 are different. The parameter numbers
named by WNS are shown in brackets below the explanation text : ("Denis 1" I "Denis 6")
~y
lJ'----------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 28/37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
6.1.4 Speed
Note, that the parameters for DENIS 1 and DENIS 6 are different. The parameter numbers
named by WNS are shown in brackets below the explanation text : ("Denis 1" I "Denis 6")
..- .
6.1.5 Angle to Stroke conversion
For the conversion injection angle to stroke the following parameters have to be set :
- all parameters in the range "ANGLE TO STROKE CONVERSION " listed up in the
parameter table.
Note, that the parameters for DENIS 1 and DENIS 6 are different. The parameter numbers
named by WNS are shown in brackets below the explanation text : ("Denis 1" I "Denis 6")
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 29/37
~SAM
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
Commissioning Instruction
- The VIT has to be switched off by using the 'VIT ON/OFF" button at the ESG panel. The
"OFF"-condition is indicated by the button implemented LED extinguished.
- VIT in "Simulation" mode. To select the "Simulation" mode set the value of parameter
"SIMULATION VIT" to 1.
- Engine at standstill. If engine turns or runs, i.e. if speed pulses are measured, the
simulation mode is switched off. When engine comes to standstill again, the simulation
mode is active again
I' ''
\___ ___)
To select the menus for VIT operation first the key
MENU
To open the Simulation submenu, the button S2 has to be pressed. After this, the following
submenu is displayed:
(
\.,__.'
-©-
),_· ----------------------------------
STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 30 I 37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
Within the simulation menu there are two sub menus available:
51: Pressing this key opens a sub menu for actuator movement by direct value input
53: Pressing this key opens a sub menu for direct setting of cylinder lubrication output
values
Vent
'""--+
Extend
Retract
Position feedback sign
Valves shown deenergized
Sensor Poti
Depending on the engine requirements one or two actuators are provided. The voltage
supply is delivered by the VSM401 module. The measured voltage feedback is analog to the
actuator position. The voltage value is displayed in the measuring list as 'VIT Cylinder x
Position" M-Additionally the signal is converted to a stroke value and also displayed in the
measuring list as 'VIT Cylinder x Position" [mm] in the range from 0 to 100 mm.
Pressing the button 51 in the simulation menu opens a menu with the possibilities to select
the kind of actuator movement :
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 SOO.IBH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 31 I 37
r;] SAM
PCS Geamot 40 M
Main Engines
U Electronics
_...... Member of the EuroMarine Group
Commissioning Instruction .
0
(MOVE CYLINDER 1/2) BACK [ESC]
SELECT SUBMENU
S1: STROKE [mm] S3: ANGLE [ o ]
S2: END POSITIONS 84: NOT USED
Description:
S1: Pressing this key opens a menu for direct input of the stroke
S2: Pressing this key opens a menu for the actuator end positions
S3: Pressing this key opens a menu for a direct input of an injection angle
Pressing the button "51" opens a menu with the possibility to change the actuator position
by setting the stroke value. The actual values of stroke and position feedback signal are
displayed.
BACK [ESC]
SET POINT [mm]
OLD VALUE: SS.S
22 VIT CYLINDER 1 P X.XX V YY.Y mm)
I> (Cursor right): Pressing this button changes to the operating menu for the second
; EDIT ~ Edit
has to be pressed. A menu is displayed as shown below. The "NEW VALUE" is directly
opened for changing. The setting of a new value is the same procedure as for parameter
setting .
....·::'···.
0--------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 32/37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
BACK [ESC]
SET POINT [mm]
OLD VALUE: SS.S NEW VALUE: SS.S
22 VIT CYLINDER 1 P X.XX V YY.Y mm)
NOTE: It is not possible to enter the new value directly to the parameter by pressing the
ENTER-key. After leaving the setting procedure by pressing the ESC-key, the set
point turns back to the old value and the previous menu is shown.
Pressing the button "53" opens a menu with the possibility to change the actuator position
by setting the angle value. The actual values of angle and position feedback signal are
displayed.
BACK [ESC]
ANGLE [ o]
OLD VALUE: A.A
22 VIT CYLINDER 1 P X.XX V YY.Y mm)
t> (Cursor right): Pressing this button changes to the operating menu for the second
The actual angle is displayed as "OLD VALUE". To change the angle, the key
EDIT Edit
has to be pressed. A menu is displayed as shown below. The "NEW VALUE" is directly
opened for changing. The setting of a new value is the same procedure as for parameter
setting.
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 33/37
r;] SAM
PCS Geamot 40 M
Main Engines
U Electronics
Member of the EuroMarine Group
.-, Commissioning Instruction
1
---- '\
\'- __ j
BACK [ESC]
ANGLE [ 0 ]
OLD VALUE: A.A NEW VALUE: A.A
22 VIT CYLINDER 1 P X.XX V YY.Y mm)
NOTE: It is not possible to enter the new value directly to the parameter by pressing the
ENTER-key. After leaving the setting procedure by pressing the ESC-key, the set
point turns back to the old value and the previous menu is shown.
.···-:_
6.2.1.3 Menu "End Positions"
Pressing the button "S2" opens a menu with the possibility to check the actuator end
positions in retract and extend direction. The actual values of position feedback signal are
displayed.
t> (Cursor right): Pressing this button changes to the operating menu for the second
To check the end position in retract direction, button S1 has to be pressed. Following this,
the retraction is displayed:
t> (Cursor right): Pressing this button changes to the operating menu for the second
.. -~'-,
~/
-------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 34/37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
After leaving the retract procedure by pressing the ESC-key, the VIT turns back to the
previous position and the previous menu is shown.
To check the end position in extend direction, button 53 has to be pressed. Following this,
the extension is displayed:
t> (Cursor right) : Pressing this button changes to the operating menu for the second
After leaving the extend procedure by pressing the ESC-key, the VIT turns back to the
previous position and the previous menu is shown.
Pressing the button 53 in the simulation menu opens a menu with the possibility to set the
cylinder lubrication value :
OLD VALUE: W%
ANALOG.OUTP. X4.1: X.XXV
EDfT Edit
has to be pressed. The cylinder lubrication value is opened for changing as shown below:
-- © STN ATLAS Marine Electronics GmbH • PCS • 271 .176 SOO.IBH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 35/37
f';1 SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
..--...._
Commissioning Instruction
0
(CYL. LUBRICATION) BACK[ESC]
LIMIT : LLL%
OLD VALUE: W% NEW VALUE: W%
ANALOG.OUTP. X4.1 : xx.xv
The setting of a new value is the same procedure as for parameter setting.
After leaving the cylinder lubrication procedure by pressing the ESC-key, the analogue output
turns back to the old value and the previous menu is shown.
There are two parameters relevant for the control behaviour in case of control deviation :
0 NOTE: If the parameter value is too small, this will result in frequent activation of the
valves at small deviations. This effects the lifetime of the valves.
()~·-------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.176 500.1BH • Version 1.0 • 13.02.01 • COMINS-WNS.wpd • Page 36 /37
~SAM
PCS Geamot 40 M U Electronics
Main Engines Member of the EuroMarine Group
Commissioning Instruction
If the pulse length is set to a higher value than the pulse period , the pulse length will be
calculated automatically as a function of the actual control deviation. To keep a quick control,
both values, especially the pulse period , should be set as low as practicable.
Finally check, how long the actuator needs to reach the desired position. Set the parameter
for the "Delay position failure" (POS.FAIL.DELAY [s]) to a value lightly above this time.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .176 SOO.IBH • Version 1.0 • 13.02.01 • COMINS-WNS .wpd • Page 37 /37
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MOUNTING WITHOUT CABLE ENTRY GLANDS:
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7 Introduction
In the Parameter table all variable values are listed up. The Values can be set
within fixed margins to adapt the program to the requirements of the particular
engine.
The settings for the engine are recorded in the internal parameter list of the
program, corresponding to the parameter table. Therefore the parameter
table is a ships related document with an own document number, different
to the number of this document. Any change in the parameter setting has to be
noted in the parameter table.
NOTE:
For adjustment of parameters detailed background knowledge covering
the functions of individual parameters as well as handling of adjustment
facilities is required.
Therefore:
/------... · © STN ATLAS Marine Electronics GmbH • PCS • 271.151 187.BGE • Version 1.1 • 08.02.01 • ESSPAR.WP6 • Chp. 7 , Page 1 /1
LJ.
~SAM
U Electronics
Member of the EuroMarine Group
,-.
C._) GEAMOT40M
Propulsion Control System
Engine Safety System, ESS 40M
MTW/ 010
WNS /7RTA 72U-B, DENIS-6
Parameter Table
Document Version
Basic Original271.151 187.TDE
Appendix
Parameter Table 271.127 682 TD1
STN ATLAS Marine Electronics GmbH* PCS * 271.127 682 TDI *Rev. II * 16.03 .00 * Seite 2 von 2
['
SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
PDISPL
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 1/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 2/42
)
(
·-s.," '
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
PAIOM3
12 Override SLD/SHD always released from Bridge Panel. OVERRIDE SLD/SHD REL 0 0
1 : New alarm, buzzer on ECR Panel and Bridge Panel will be activated.
PAHUPE
14 Signal ' Safety control air pressure low' (IOM402/3 X3.8) available. SAFETY CO.AIR PS4421 0 0
0: no
1 :yes
PSAFET
15 Signal ' Oil Pressure SHD suppresed' (IOM402/1 X5.3) available. OIL PRESS.SHD SUPPR. 0 0
0: no
1 :yes
PAOILS
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 3/42
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
Release Stop valve cyl. 7-B and monitoring wire breakage (IOM401/1 X6.2) .
0 : no
1: yes
PSVAL1
17 Release Stop valve cyl. 9-10 and monitoring wire breakage (IOM401/1 X6.3) . STOP VALVES CYL .9-10 0 0
0 : no
1: yes
PSVAL2
18 Release Stop valve cyl. 11-12 and monitoring wire breakage (IOM401/1 X6.4) . STOP VALVES CYL11-12 0 0
0 : no
1: yes
The Trigger- limit for over speed test can be changed with the following
parameter.
PDMTUD
20 The Trigger- limit for overspeed (RPM). ( Active in testmode only, see previous TEST OVER SPEED[RPM) 0,1 900,0 110,0
parameter) .
Over speed shutdown at standing engine results, if the parameter value is < = 19.
PDMTOS
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 4/42
I i .:)
,!
"--- '
SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
PDMDZN
Trigger level of over speed shutdown [RPM]. OVER SPEED [RPM] 0,1 1350,0 109,0
PDMUDZ
Pick-Ups directly at flywheel : Number of flywheel teeth. IMP./TRANSM.TURN 255 132
Otherwise: Number of shaft resp. engine turns per number of transmitter turns.
(see previous parameter) or circumference of transmitter wheel in mm.
PDMAWU
26 Number of cylinders. NUMBER OF CYLYNDERS 255 7
PDMIMT
27 Divider for revolution counter. DIVI.REVOLUT.COUNTER 100 10
Parameter values 1, 10, 100 are meainingfull.
PDMUMT
28 Connected Pick Up's: PICK UP 1 AND/OR 2 3 3
1 : RPM pick up only.
2: Direction pick up only.
3 : Both pick up's are connected.
PDMPIC
29 Monitoring wire breakage for pick up. WB-MONIT. PICK UPS 0 0
0: Release
1 : Non monitoring
PDMDAS
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 5/42
)
~SAM
t-!.!.4 Electronics
Member of the EuroM a r ine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
PDMPUZ
31 Maximum allowed difference between speed signal sensor 1 and sensor 2, MAX.DIFF .SPEED1 /2[%] 0,0 2,0 0,5
before the alarm "DIFF . SPEED SIGANAL 1 /2 " will be activated.
The alarm is 5 seconds delayed .
PDMMAW
32 Scalling factor for analogue instruments. SCALE SPEED INSTRUM . 1000 825
Note :The condition "stand still" means that speed is below this adjustment.
PDMZUE
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 6/42
/---,
SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 7/42
)
~SAM
ll!a Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 8/42
)
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SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 9/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 10/42
I
I
SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 11 /42
)
~SAM
lr!a Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 12/42
(
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SAM
Electronics
Memberofthe EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 13/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev. : 11 16.03.00 Page 14/42
·)
SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 15/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 16/42
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Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 17/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev. : 11 16.03.00 Page 18/42
I
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SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 19/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 20/42
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~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 21/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 22/42
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Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 23/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 24/42
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SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 25/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
PGEB20
190 Override Slowdown I Sensor input IOM402 12 X3.5 O.SLD BL.2/X3 .5 0
0 : Override possible
1 : No Override
PORB20
191 Override Shutdown I Sensor input IOM402/2 X3.5 O.SHD BL.2/X3.5 0 0
0 : Override possible
1 : No Override
POVE20
192 Pre alarm Slowdown in (s) I Sensor input IOM402 12 X3.5 P.A SLD 2/X3 .5[S) 0 300
PPRZ20
193 Slowdown initiate in (s) I Sensor input IOM402/2 X3 .5 SLD 2/X3 .5(S) 0 300 60
PREZ20
194 Pre alarm Shutdown in (s) I Sensor input IOM402/2 X3.5 P.A SHD 2/X3.5(S) 0 300 3
PPSZ20
195 Shutdown initiate in (s) I Sensor Input IOM402 /2 X3.5 SHD 21X3.5(S) 0 300 5
PSTZ20
196 Alarm may be suppressed at engine stand-still (IOM402/2 X3.5) TI.SUP .21X3.5(S) 0 300 0
Alarm will be re-enabled ____ sec after restart of engine .
0 : No suppression .
("Stand-still" see note in parameter group 2 (PDMZUE).
PTUN20
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 26/42
SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 27/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 28/42
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SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 29/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 30/42
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Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 31/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 32/42
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Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 33/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev .: 11 16.03.00 Page 34/42
(~) ' . '
SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 35/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
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STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 36/42
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Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 37/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
Param. Parameter description Display indication Lower Upper Pre- Ship Changes
No. limit limit setting setting
STN ATLAS Marine Electronics GmbH PCS 271 .127 682 TD1 Rev .: 11 16.03.00 Page 38/42
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SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 39/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 40/42
( )
SAM
Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 41/42
)
~SAM
~ Electronics
Member of the EuroMarine Group
PARAMETER TABLE FOR ENGINE SAFETY SYSTEM ESS 40M
STN ATLAS Marine Electronics GmbH PCS 271.127 682 TD1 Rev.: 11 16.03.00 Page 42/42
P'3 SAM
U Electronics
r,, "'nbr.r nt t 11" l-lrr.-.r.t.: rl~ :.; -c ·'J"'
Geamot40M
Propulsion Control System
Engine Safety System, ESS 40M
WNS - DENIS 1 I 6
Test Specification
© STN ATLAS Marine Electronics GmbH • PCS • 271.151187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 1/30
~SAM
PCS Geamot 40 M
Engine Safety System, ESS 40 M
U Electronics
Test Specification
Document-Version
This manual is copyrighted and all rights are reserved. This document may not,
in whole or in part, be copied, photocopied, translated, or reduced to any
electronic medium or machine readable form without prior consent, in writing,
from STN ATLAS Elektronik company. The information in this manual is subject
to change without notice.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 187.TSF • Version 1.4 • Date 08.02.200 1 • ESSTST.WP6 • Page 2/30
~SAM
PCS Geamot 40 M
Engine Safety System, ESS 40 M
U Electronics
Test Specification
Contents
Document-Version 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2
ACCEPTANCE CERTIFICATE 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4
1 Conditions 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5
,--- .......,
Emergency stop 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 8
10M 402/1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 16
10M 402/2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 18
10M 402/3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 22
DZM 402 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 25
10M 402/1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 26
10M 402/2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 27
10M 402/3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 29
o· © STN ATLAS Marine Electronics GmbH • PCS • 271o151187.TSF • Version 1.4 • Date 08002.2001 • ESSTST.WP6 • Page 3130
~SAM
PCS Geamot 40 M
Engine Safety System, ESS 40 M
U Electronics
Test Specification
ACCEPTANCE CERTIFICATE
ACCEPTED OBJECT
I
NAME VERSION DATED
YARD HULL NO
YARD
CLASSIFICATION
SOCIETY
OWNER
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 4/30
~SAM
PCS Geamot 40 M
Engine Safety System, ESS 40 M
U Electronics
Test Specification
1 Conditions
Testing the external links in accordance with the STN cable connection diagrams
harmonised with the shipyard
Cable connections
Connections of all inputs and outputs ( digital and analogue)
Connection of operating and indication elements
24 V DC power supply including all sub supplies
Pick Ups at the main engine
Checking and adjustment of the Propulsion Control System in accordance with the
n
'----/
STN parameter table, taking engine manufacturers and ship owners requests under
account.
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WPS • Page 5/30
)
~SAM
PCS Geamot 40 M ~ Electronics
Engine Safety System, ESS 40 M Member of the EuroMarine Group
Test Specification
No Test Start condnion I End Action Expected result FAT Com Dock Sea Remarks Oat&'
condition mls. trail trial Initials
© STN ATLAS Marine Electronics GmbH • PCS • 271.151187.TSF • Version 1.4 • Date08.02.2001 • ESSTST.WP6 • Page 6/30
(
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~SAM
PCS Geamot 40 M ~ Electronics
Engine Safety System, ESS 40 M Member of the EuroMarine Group
Test Specification
No Test Start condition I End Action Expected result FAT Com Dock Sea Remarks Date/
condition mis. trail trial initials
1.4 Engine speed Engine at standsUII, main Release the over speed test by setung Over speed at _ _ _ RPM X See also digital output X5.2/3
sensing start valve blocked, start air the parameter "TESTMODE FOR on DZM 402 on page 25
(continued) distributer blocked. OVERSPEED" to "1" Display "OVERSPEED SIMUL: Act.
Control mode Automatic value",
Bridge Set the parameter for the over speed Alarm "Over speed shutdown"
trigger level "TEST OVER- Digital output "Over speed shut-
SPEED[RPM]" to a level < 19 RPM down" at the DZM 402 set .
Emergency stop valve energized
---- -----------
1.5 NOTE:
As the engine has to run during this test. take care of the maximum possible speed setting according to the test
environment.
Engine ready to start, main Set the parameter for the over speed Engine starts and accelerates to X X See also digital output X5.2/3
start-valve not blocked, start trigger level "OVERSPEED[RPM]" to a desired speed on DZM 402 on page 25 and
air distributer not blocked, level below the max possible speed for digital output DA5 on !OM
control air on, safety air on this test and exit parameter mode. Over speed at _ _ _ RPM 40212 on page 28
Control mode Automatic "SHUTDOWN ACTIVE"
Bridge Put telegraph successive to ahead Alarm "OVERSPEED"
position and watch display of engine Digital output "Over speed shut-
speed, until the set over speed test limit down" at the DZM 402 set as long
is reached as over speed condition is present.
Emergency stop valve energized
NOTE: Engine stops
After test set the parameter to former
value
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 7/30
)
r;] SAM
PCS Geamot 40 M ~ Electronics
Engine Safety System, ESS 40 M Member of the EuroMarine Group
Test Specification
No Test Start condition I End Action Expected resu~ FAT Com Dock Sea Remarks Date/
condition mls. trail trial Initials
2 Emergency Engine at standstill. Disconnect wire from EM-Stop button Alarm" EMERG.STOP WI.P WB" X X
stop Wing Port to IOM 402/1 Ch. 10
EM-Stop Valve(s) energized via
Wing Port Press EM-Stop button Wing Port direct connection . This resulls in an
alarm "EMERG.STOP VALVE WB"
Provided Cancel EM-Stop by pressing EM-Stop
Yes D button Wing Port again.
No D Connect wire from EM-Stop button
Wing Port to IOM 402/1 Ch. 10
Ackn<M'Iedge line break alarm
~
2.1 Disconnect wire from EM-Stop button X X
Wing Port to EM - Stop valve(s)
©STN ATLAS Marine Electronics GmbH • PCS • 271 .151187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 8/30
(
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I
r;'1 SAM
PCS Geamot 40 M
Engine Safety System, ESS 40 M
ll..a Electronics
Member of the EuroMarine Group
Test Specification
No Test Start condition I End Action Expected result FAT Com Dock Sea Remarks Date/
condition mis. trail bial Initials
2.2 Emergency Disconnect wire from EM-Stop button Alarm" EMERG.STOP WI.S.WB" X X
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 9/30
)
r;'1 SAM
PCS Geamot 40 M ll!.a Electronics
Engine Safety System, ESS 40 M Member of the EuroMarine Group
Test Specification
No Test Start cond~lon I End Action Expected result FAT Com Dock Sea Remarks Date/
condition mis. trail tnal Initials
2.4 Emergency Disconnect wire from EM-Stop button Alarm" EMERG.STOP BRID.WB" X X
stop Bridge to 10M 402/1 Ch. 9
(continued) EM-Stop Valve(s) energized via
Press EM-Stop button Bridge direct connection. This results in an
BridQe alarm "EMERG.STOP VALVE WB"
Cancel EM-Stop by pressing EM-Stop
Provided button Bridge again.
Yes 0 Connect wire from EM-Stop button
No 0 Bridge to 10M 402/1 Ch. 9
Acknowledge line break alarm
~
2.5 Disconnect wire from EM-Stop button X X
Bridge to EM -Stop vatve(s)
Display "SHUTDOWN ACTIVE"
Press EM-Stop button Bridge Alarm "EMERG .STOP
BRI.HW.WB" and "EMERGE NCY
STOP BRIDGE"
EM-Stop Valve(s) energized via
tOM 402/1 digital output DA 1 on
Cancel EM-Stop by pressing EM-Stop page 26 and tOM 40212 digital
button Bridge again. output DA4 on page 27
Connect wire from EM-Stop button
Bridge to EM - Stop vatve(s)
Acknowledge alarms
Reset shut down
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 187.TSF • Version 1.4 • Date 08.02 .2001 • ESSTST.WP6 • Page 10/30
(
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\
·----'·
~SAM
PCS Geamot 40 M
Engine Safety System, ESS 40 M
ll!.a Electronics
Member of the EuroMarine Group
Test Specification
No Test Start condition I End Action Expected resuH FAT Com Dock Sea Remarks Date/
condition mis. trail trial Initials
2.6 Emergency Disconnect wire from EM-Stop button Alarm" EMERG.STOP ECR WB" X X
stop ECR to 10M 40211 Ch. 8
(continued) EM-Stop Valve(s) energized via
Press EM-Stop button ECR direct connection. This results in an
ECR alarm "EMERG.STOP VALVE WB"
Cancel EM-Stop by pressing EM-Stop
Provided button ECR again.
Yes D Connect wire from EM-Stop button
No D ECR to 10M 402/1 Ch. 8
Acknowledge line break alarm
r===
2.7 Disconnect wire from EM-Stop button X X
ECR to EM - Stop valve(s)
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 11/30
)
~SAM
PCS Geamot 40 M ~ Electronics
Engine Safety System, ESS 40 M Member of the EuroMarine Group
Test Specification
No Test Start condition I End Action Expected result FAT Com Dock Sea Remarks Date/
condition mis. trail trial initials
2.8 Emergency Disconnect wire from EM-Stop button Alarm " EMERG.STOP LOC.WB" X X
stop LOCAL ER to 10M 402/1 Ch. 12
(continued) EM-Stop Valve(s) energized via
Press EM-Stop button LOCAL ER direct connection. This results in an
Local ER alarm "EMERG.STOP VALVE WB"
Cancel EM-Stop by pressing EM-Stop
Provided button LOCAL ER again.
Yes 0 Connect wire from EM-Stop button
No 0 LOCAL ER to 10M 402/1 Ch. 12
Acknowtedge line break alarm
i=
2.9 Disconnect wire from EM-Stop button X X
LOCAL ER to EM - Stop valve(s)
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 12/30
~SAM
PCS Geamot 40 M ~ Electronics
Engine Safety System, ESS 40 M Member of the EuroMarine Group
Test Specification
No Test Start condition I End Action Expected result FAT Com Dock Sea Remarks Date/
condition mls. trail bial Initials
3 Safety Shut Engine at standstill Normally at engine standstill there are Stop valve for cylinder X X
Down several Shut Down criteria active. If not, 1 + 2 energized o
set a Shut Down input to meet Shut 3 + 4 energized o
Down condition 5 + 6 energized o
7 + 8 energized o
9 + 10 energized 0
11 + 12 energized 0
©STN ATLAS Marine Electronics GmbH • PCS • 271.151187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 13/30
)
r;"3 SAM
PCS Geamot 40 M ~ Electronics
Engine Safety System, ESS 40 M Member of the EuroMarine Group
Test Specification
No Test Start condition I End Action Expected result FAT Com Dock Sea Remarl<s Date/
condition mls . trail trial Initials
4 Shaft Driven Control mode Automatic Set any SI<Jwdov.ln or shutdown input A signal "Shutdown I Slowdown" is X
AHemator Bridge given to the shaft driven altemator
(if allocable) Engine running at a speed control. Immediate start of diesel
set point sufficient high for allemator(s)
Provided rated shaft driven alternator Engine speed decelerates
Yes 0 load. Main busbar is sup-
No 0 plied by shaft driven
allemator alone with a load
higher than minimum load for
minimum operating speed.
All diesel alternators stopped
and in automatic
© STN ATLAS Marine Electronics GmbH • PCS • 271.151187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 14130
.. ,' :·
~SAM
PCS Geamot 40 M U Elec1ronics
Engine Safety System, ESS 40 M
Test Specification
The following table shows all input channels of the 10M's connected to the DZM
402. Before testing, the inputs have to be noted to the column Input function in
II II
accordance with the ships related drawings. Additionally the functions Slowdown
(SLD) and I or Shut-down (SHD) and Override have to be marked in the respective
column according to the ships related parameter table.
Check
Pre alarm
Delay time
Displayed Text at the BAT 41 0
Alarm
Delay time
Function, taking the outputs under account
Override
Slowdown I Shutdown carried out, if Override is not selected
Slowdown I Shutdown not carried out, if Override is selected and Override
is released for the particular input
Slowdown I Shutdown carried out, if Override is selected and Override is
not released for the particular input
0 After each test reset the tested input to normal condition, acknowledge the alarm
and reset Slowdown and I or Shutdown.
Engine Stop
Slowdown
Shutdown
Emergency Stop
result in specific outputs. For every criterion the particular outputs have to be
checked. The outputs of the ESS 40 M, the destination and the active signal (
open contact or closed contact ) are listed up in the next table.
©STN ATLAS Marine Electronics GmbH • PCS • 271.151187.TSF • Version 1.4 • Date08.02.2001 • ESSTST.WP6 • Page 15/30
)
r;"] SAM
PCS Geamot 40 M ~ Electronics
ESS 40 M Member of the EuroMarine Group
Test Specification
No Module Channel Input function SLD Override Expected result FAT Comml Dock Sea Remarks Date/
Terminal SHD s trial trial Initials
1 10M 402/1 CH 1 Lub. Oil Inlet pressure low SLD o D Indication : BAT 41 0 D X X X See also digital output
X1.1 SHO o SLD Pre Alarm in _ _sec DA 10 and DA 11 on IOM
SLDAiarm in sec 402/3 on page 30
--
SHD Pre Alarm In sec
--
SHDAiarm in sec
f.--
1.1 CH2 Not provided D SLD o D Indication : BAT 41 0 D X X X
X1 .2 Provided SHO o SLD Pre Alarm in
D '
- -sec
SLD Alarm in
- -sec
SHD Pre Alarm in
- -sec
SHDAiarm in sec
1--
1.2 CH 3 Not provided D SLD o D Indication : BAT 41 0 D X X X
X1 .3 Provided o : SHOo SLD Pre Alarm in
- -sec
SLDAiarm in
- -sec
SHD Pre Alarm in
- -sec
SHDAiarm in sec
f.--
1.3 CH4 Not provided D SLD o D Indication : BAT 410 D X X X
X1 .4 Provided o: SHOo SLD Pre Alarm in sec
--
SLDAiarm in - -sec
SHD Pre Alarm in
- -sec
SHDAiarm in sec
1---
1.4 CH5 Not provided D SLD D D Indication: BAT 410 D X X X
X1 .5 Provided o : SHOo SLD Pre Alarm in
SLDAiarm in
--sec sec
--
SHD Pre Alarm in
- -sec
SHDAiarm in sec
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 16/30
r;] SAM
PCS Geamot 40 M ~ Electronics
ESS40 M Member of the EuroMarine Group
Test Specification
No Module Channel Input function SLD Override Expected result FAT Commi Dock Sea Remarks Date/
Tenninal SHD s trial trial Initials
1.5 10M 402/1 CH6 Piston cooling oil flow I Difference SLD o 0 Indication : BAT 41 0 o X X X
(continued) X1.6 pressure cylinder 1 - n (option) SHOo SLD Pre Alann in _ _sec
If a single input for each cylinder is SLDAiann
SHD Pre Alann in
in
-- sec
required, please refer to 10M 402/3 on
pages 22 to 23 SHDAiarm
-- sec
in _ _sec
Not provided 0
Provided o:
- Not provided SLD o Indication : BAT 41 0 0
1.6 CH7 0 0 X X X
X1.7 Provided o: SHOo SLD Pre Alann in _ _sec
SLDAiann in - -sec
SHD Pre Alann in _ _sec
SHDAiann in - -sec
1---
1.7 CHB Emergency Stop ECR SHD~ Indication : BAT 41 o 0 X X X NOTE: "Not provided"
X1.8 Provided Yes 0 No 0 means "No pushbutton is
1--- installed". The input is still
1.8 CH9 Emergency Stop Bridge Console SHD~ Indication : BAT 41 0 o X X X
monitored and in function.
X3.1 Provided Yes 0 No 0
1---
1.9 CH10 Emergency Stop Wing Port SHD~ Indication: BAT 410 o X X X
X3.2 Provided Yes 0 No 0
-
1.10 CH11 Emergency Stop Wing Starboard SHD~ Indication: BAT 410 o X X X
X3.3 Provided Yes 0 No 0
- SHD~ Indication : BAT 41 0 o
1.11 CH12 Emergency Stop Local Control E. R. X X X
X3.4 Provided Yes 0 No 0
©STN ATLAS Marine Electronics GmbH • PCS • 271.151187.TSF • Version 1.4 • Date08.02.2001 • ESSTST.WP6 • Page 17/30
)
~SAM
PCS Geamot 40 M ~ Electronics
ESS40 M Member of the EuroMarine Group
Test Specification
No Module Channel Input function SLD Override Expected result FAT Commi Dock Sea Remarks Date/
Terminal SHD s trial trial Initials
1.1 2 10M 402/1 CH13 Override shutdown local E.R. Indication : BAT 410 0 X X X
(continued) X3 .5
f--..--
1.13 CH14 4,5 o load indication Release of Input IOM402/2 , CH3 X X X Provided Yes 0 No 0
f--..--
1.14 CH15 Shutdown reset local Engine Room Indication : BAT 41 0 0 X X X
X3 .7
1--
1.15 CH16 Standstill Indication : Output IOM402/2 , X X X Provided Yes 0 No 0
X3 .8 DA6 0
--
SHDAiarm In sec
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 18/30
0
r;] SAM
PCS Geamot 40 M
ESS 40 M
m.a Electronics
Member of the EuroMarine Group
Test Specification
No Module Channel Input function SLD Override Expected result FAT Commi Dock Sea Rernarl<s Date/
Terminal SHD s trial trial Initials
2.2 10M 40212 CH3 Cross head lub oil pressure low SLD o 0 Indication : BAT 41 0 o X X X See also digital output
(continued) X1.3 (release by Ll > 4.5 o via BMS SLD Pre Alann in _ _sec DA 11 on 10M 40213 on
interface or inputi0M402/1, CH.14) SLDAiann in _ _sec page30
r---
2.3 CH4 Not provided 0 SLD o 0 Indication: BAT 410 o X X X
X1.4 Provided o: SHOo SLD Pre Alann in _ _sec
SLDAiann in
--sec
SHD Pre Alann in _ _sec
SHDAiarm in
- - -sec
2.4 CH5 Not provided D SLD o 0 Indication : BAT 41 0 o X X X
X1.5 Provided o: SHOo SLD Pre Alann in _ _sec
";;
SLDAiarm in _ _sec
SHD Pre Alann in sec
--
SHDAiann in _ _sec
t-
2.5 CH6 Not provided 0 SLD o 0 Indication : BAT 41 0 o X X X
X1.6 Provided o: SHOo SLD Pre Alann in _ _sec
SLDAiann In _ _sec
SHD Pre Alann In
SHDAiarm
-- sec
In _ _sec
t-
2.6 CH7 Not provided 0 SLD o 0 Indication: BAT 410 o X X X
X1.7 Provided o: SHOo SLD Pre Alann in _ _sec
SLDAiann In _ _sec
SHD Pre Alann in sec
--
SHDAiann in sec
©STN ATLAS Marine Electronics GmbH • PCS • 271.151187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 19/30
)
~SAM
PCS Geamot 40 M ~ Electronics
ESS 40 M Member of the EuroMarine Group
Test Specification
No Module Channel Input function SLD Override Expected result FAT Commi Dock Sea Remarks Date/
Tenninal SHD s trial trial Initials
2.7 10M 402/2 CH8 Not provided 0 SLD D 0 Indication : BAT 410 0 X X X
(continued) X1 .8 Provided o : SHOo SLD Pre Alann in _ _sec
tOM 402/2 SLD Alann in sec
--
(continued) SHD Pre Alann in sec
--
- 2.8 CH9 Not provided 0 SLD o 0
SHDAiarm in
X X X
X3 .1 Provided o · SHOo SLD Pre Alann in sec
--
SLDAiann in sec
--
SHD Pre Alann in -- sec
SHDAiarm in sec
1---
2.9 CH10 Not provided 0 SLD o 0 Indication: BAT 410 0 X X X
X3 .2 Provided o : SHOo SLD Pre Alann in
SLDAiann in
-- sec
sec
--
SHD Pre Alann in
SHDAiann
-- sec
in - -sec
:,..___
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 20/30
,_,----.._, ( '
( \
~SAM
PCS Geamot 40 M
ESS 40 M
l!.a Electronics
Member of the EuroMarine Group
Test Specification
No Module Channel Input function SLD Override Expected result FAT Commi Dock Sea Remarks Date/
Tenninal SHD s trial trial Initials
SHDAiarm in _ _sec
,--
2.13 CH14 Not provided 0 SLD o 0 Indication : BAT 41 0 0 X X X
X3.6 Provided 0 SHOo SLD Pre Alann in _ _sec
SLDAiann in - -sec
SHD Pre Alann in _ _sec
SHDAiarm in _ _sec
r--
2.14 CH15 Not provided 0 SLD o 0 indication : BAT 41 0 0 X X X
X3.7 Provided 0 : SHOo SLD Pre Alann in _ _sec
SLDAiann in - -sec
SHD Pre Alann in _ _sec
SHDAiarm in
- - -sec
2.15 CH16 Spare (fixed, without function)
X3.8
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 21/30
)
~SAM
PCS Geamot 40 M ~ Electronics
ESS 40 M Member of the EuroMarine Group
Test Specification
No Module Channel lnpul function SLD Override Expected result FAT Commi Dock Sea Remarks Date/
Tenninal SHD s trial trial Initials
3 10M 40213 CH 1 Piston cooling oil flow I Difference SHOo 0 Indication : BAT 41 0 0 X X X
X1.1 pressure cylinder 1 SHD Pre Alarm in sec
--
SHDAiarm in
r--
Provided Yes 0 No 0 -- sec
3.1 CH2 Piston cooling oil flow I Difference SHOo 0 Indication: BAT 410 0 X X X
X1 .2 pressure cylinder 2 SHD Pre Alarm in
- -sec
Provided Yes 0 SHDAiarm in
t---
No 0 - -sec
3.2 CH3 Piston cooling oil flow I Difference SHOo 0 Indication : BAT 41 0 o X X X
X1.3 pressure cylinder 3 SHD Pre Alarm in sec
--
Provided Yes 0 No 0 SHDAiarm in sec
f--- --
3.3 CH 4 Piston cooling oil flow I Difference SHOo 0 Indication : BAT 410 o X X X
X1 .4 pressure cylinder 4 SHD Pre Alann in
- -sec
r--
Provided Yes 0 No 0 SHDAiarm in
--sec
3.4 CH5 Piston cooling oil flow I Difference SHOo 0 Indication : BAT 41 0 o X X X
X1 .5 pressure cylinder 5 SHD Pre Alarm in sec
--
Provided Yes 0 No 0 SHDAiarm in sec
r--- --
3.5 CH6 Piston cooling oil flow I Difference SHOo 0 Indication : BAT 41 0 0 X X X
X1 .6 pressure cylinder 6 SHD Pre Alarm in
- -sec
Provided Yes 0 No 0 SHDAiann in
- - -sec
3.6 CH7 Spare SLD o 0 Indication: BAT 410 o X X X Piston cooling oil flow I
X1.7 Not provided
Provided
0
o ·
SHOo SLD Pre Alann In
SLDAiann in
--
--
sec
sec
Difference pressure
cylinder 7
SHD Pre Alarm in sec
--
SHDAiarm in sec
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 22130
0·.
~SAM
PCS Geamot 40 M ~ Electronics
ESS 40 M Member of the EuroMarine Group
Test Specification
No Module Channel Input function SLD Override Expected resuH FAT Commi Dock Sea Remarks Date/
Tenninal SHD s trial trial Initials
3.7 IOM40213 CH8 Spare SLD o 0 Indication: BAT 410 0 X X X Piston cooling oil flow I
(continued) X1.8 Not provided 0 SHOo SLD Pre Alann in _ _sec Difference pressure
Provided o: SLDAiann in _ _sec cylinder 8
SHD Pre Alann in -- sec
SHDAiarm in _ _sec
1---
3.8 CH9 Spare SLD o 0 Indication : BAT 41 0 0 X X X Piston cooling oil flow I
X3.1 Not provided 0 SHOo SLD Pre Alann in _ _sec Difference pressure
Provided 0 0
SLDAiann in _ _sec cylinder9
SHD Pre Alann In _ _sec
SHDAiann in _ _sec
1---
3.9 CH10 Spare SLD o 0 Indication: BAT 410 0 X X X Piston cooling oil flow I
X3.2 Not provided 0 SHOo SLD Pre Alann In _ _sec Difference pressure '
SHDAiarm in
- -sec
© STN ATLAS Marine Electronics GmbH • PCS • 271.151187.TSF • Version 1.4 • Date08.02.2001 • ESSTST.WP6 • Page23130
)
~SAM
PCS Geamot 40 M ~ Electronics
ESS 40 M Member of the EuroMar ine Group
Test Specification
No Module Channel Input function SLD Override Expected result FAT Commi Dock Sea Remarks DateJ
Terminal SHD s trlal trlal Initials
1-
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 24/30
U··
~SAM
PCS Geamot 40 M
ESS 40 M
m.a Electronics
Member of the EuroMarine Group
Test Specification
©STN ATLAS Marine Electronics GmbH • PCS • 271.151187.TSF • Version 1.4 • Date08.02.2001 • ESSTST.WP6 • Page 25/30
)
~SAM
PCS Geamot 40 M ~ Electronics
ESS 40 M Member of the EuroMarine Group
Test Specification
2 10M 402/1 DA1 Emergency Stop, Emergency Stop Valve Emergency Stop, X X
X5.2 Shutdown Shutdown
f--
2.1 DA2 Spare
X5.3
f---
2.2 DA3 Spare
X5.4
~
2.3 DA4 Safety Shut Down Stop valve for cylinder 1 Safety Shut Down X X
X5.6 cylinder 1 + 2 +2 (ZS7051S)
f---
2.4 DA5 Safety Shut Down Stop valve for cylinder 3 Safety Shut Down X X
X5.7 cylinder 3 + 4 +4 (ZS7052S)
1---
2.5 DA6 Safety Shut Down Stop valve for cylinder 5 Safety Shut Down X X
X5.8 cylinder 5 + 6 +6 (ZS7053S)
~
2.6 DA7 Safety Shut Down Stop valve for cylinder 7 Safety Shut Down X X Function depends on parameter
X6.2 cylinder 7 + 8 +8 (ZS7054S) setting: 0 = Spare
-------------- ----------------- --------------- ---------------- ----- ----- ----- ----- 1 = Stop valve
Spare
f---
2.7 DAB Safety Shut Down Stop valve for cylinder 9 Safety Shut Down X X Function depends on parameter
X6.3 cylinder 9 + 10 + 10 (ZS7055S) setting: 0 = Spare
-------------- ----------------- --------------- ---------------- ----- ----- ----- ----- 1 = Stop valve
Spare
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 26/30
( '
r'
\ __) \
--~
~SAM
PCS Geamot 40 M ~ Electronics
ESS40 M Member of the EuroMarlne Group
Test Specification
2.8 IOM 402/1 DA9 Safety Shut Down Stop valve for cylinder Safety Shut Down X X Function depends on parameter
(continued) X6.4 cylinder 11 + 12 11 + 12 (ZS7056S) setting: 0 = Spare
-------------- ----------------- ---------------- ---------------- ----- ----- ----- ----- 1 = Stop valve
Spare
1-
2.9 DA10 Shutdown Indication at Local Shutdown X X
X6.6 Control Box
Collective alarm
1-
2.10 DA11 Shutdown Pre Indication at Local Shutdown Pre Alarm X X
X6.7 Alarm Control Box
Collective alarm
1---
2.11 DA12 SystemFau~ Indication at Local System Fau~ X X Provided Yes D No D
3 10M 402/2 DA1 Emergency Stop I PMCS, collective alarm Emergency Stop I X X
X5.2 Shutdown Shutdown
-
3.1 DA2 Slowdown PMCS, collective alarm Slowdown X X
X5.3
1-
3.2 DA3 Override Shutdown PMCS, collective alarm Override Shutdown X X
X5.4 /Slowdown not included in "No or Override
ESS Failure" Slowdown
1--
3.3 DA4 Emergency Stop PMCS, collective alarm Emergency Stop X X
X5.6
1-
3.4 DA5 Overspeed PMCS Overs peed X X
X5.7
©STN ATLAS Marine Electronics GmbH • PCS • 271.151187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 27/30
)
~SAM
PCS Geamot 40 M ~ Electronics
ESS 40 M Member of the EuroMarine Group
Test Specification
3.10 DA11 In Operation Ahead Emergency Cylinder Engine running in X X X Provided Yes 0 No 0
X6.7 I Astern lubrication ahead or astern
direction
~
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 187.TSF • Version 1.4 • Dale 08.02.2001 • ESSTST.WP6 • Page 28130
~SAM
PCS Geamot 40 M
ESS 40 M
ll.l.!t Electronics
Member of the EuroMari ne Group
Test Specification
4 10M 402/3 DA1 In Operation Ahead Bridge Manoeuvring Engine running in X X X Provided Yes 0 No 0
X5.2 I Astern System by other ahead or astern
supplier direction
-
4.1 DA2 Reset Shutdown To speed indication Reset Shutdown X X X Provided Yes 0 No 0
X5.3 system
1-
4.2 DA3 Spare
X5.4
1-
4.3 DA4 Standstill Bridge Manoeuvring Stopped engine Provided Yes 0 No 0
X5.6 System by other
supplier
1-
4.4 DA5 Spare
X5.7
1-
4.5 DA6 Spare
X5.8
r--
4.6 DA7 Emergency Stop, Bridge Manoeuvring Emergency Stop, X X Provided Yes 0 No 0
X6.2 Shutdown System by other Shutdown
supplier
- Slowdown Bridge Manoeuvring Slowdown Provided Yes
4.7 DAB X X 0 No D
© STN ATLAS Marine Electronics GmbH • PCS • 271.151187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page29/30
)
~SAM
PCS Geamot 40 M
ESS 40 M
lt!a Electronics
Member of the EuroMarine Group
Test Specification
4.9 10M 402/3 DA10 Main Bearing Oil Geamot40M Main Bearing Oil X X
(continued) X6 .6 pressure low pressure low
f---
4.10 DA11 Lub. Oil pressure Geamot40M Lub. Oil pressure low X X
X6 .7 low Cross Head lub. oil
press. low
f---
4.11 DA12 Safety System Off Geamot40 M Safety System Off X X
X6 .8
© STN ATLAS Marine Electronics GmbH • PCS • 271.151187.TSF • Version 1.4 • Date 08.02.2001 • ESSTST.WP6 • Page 30/30
a: • geaender~~
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0 SCHUTZVERMERK DIN 34 BEACHTEN
COPYRIGHT RESERVED
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Position Menge ME a Materiai-Nr. Benennung Sachnummer /Dokumentennummer, Hersteller
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Mat.-Nr. 271127683
_Qatum Name_ STN ATLAS Marine Electronics Maschinentelegraphenanlage ETS 40 M
Marnbur uf lha EuroMarino Group
Bearb 2001-01-24 Kowalk
Gepr. 2001-01-24 Dornbrack 271.127 683 ST l Blatt 1
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CONTROL LEVER MT BUS-CONTROLLER CONTROL LEVER CONTROL LEVER CONTROL LEVER
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CONTINUATION FROM PAGE 3
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PCS General Documentation 1
Bridge Manoevring System
BMS Installation I Wiring Drawings BMS40M 2
Part List I Arrangement Drawings
Electronic Speed Governor
ESG Installation I Wiring Drawings ESG40M 3
Part List I Arrangement Drawings
Engine Safety System
ESS Installation I Wiring Drawings ESS40M 4
Part List I Arrangement Drawings
Engine Telegraph System
ETS Installation I Wiring Drawings ETS40M 5
Part List I Arrangement Drawings
6
CJ
7
10
0 Z\Aut.Jeb\Ordmol02 15
~SAM
~ Electronics
Member of the EuroMarine Group
Geamot40M
Propulsion Control System
() Bridge Manoeuvring System, BMS 40M
WNS - DENIS 1 I 6
Technical Manual, Volume 1
~~)_____________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSDOC.WP6 • Chp. 0, Page 1/10
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Purpose
This document describes the Bridge Manoeuvring System BMS 40 M as a part of the
Propulsion Control System Geamot 40 M.
Document-Versions
-
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSDOC.WP6 • Chp. 0, Page 2/10
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Manual, Volume 1
(\
~--------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSDOC.WP6 • Chp. 0, Page 3/10
\
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
This manual is copyrighted and all rights are reserved. This document may
not, in whole or in part, be copied, photocopied, translated, or reduced to
any electronic medium or machine readable form without prior consent, in
writing, from STN ATLAS Elektronik company. The information in this
manual is subject to change without notice.
© STN ATLAS Marine Electronics Gmbn • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSDOC.WP6 • Chp. 0 , Page 4/10
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Manual, Volume 1
Contents
Purpose ........................................................ o - 2
Document-Versions ............................................... o - 2
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSDOC.WP6 • Chp. 0, Page 6/10
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
.· -:.\
Technical Manual, Volume 1
'·
"------'')
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01 .01 • BMSDOC.WP6 • Chp. 0 , Page 8/10
~SAM
PCS Geamot 40 M ~ Electronics
_: -.\ Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
I,
' '''
I
Technical Manual, Volume 1
"- ---'
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSDOC.WP6 • Chp. 0, Page 9/10
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Chapter 8, Spare Part List ... . .......... . .. .... . .. . .... . .. .. ... . ... . 8 - 1
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01 .01 • BMSDOC.WP6 • Chp. 0 , Page 10/10
~SAM
-
U'
PCS Geamot 40 M
Bridge Manoeuvring System, BMS 40M
System Description
~ Electronics
Member of the EuroMarine Group
The Bridge Manoeuvring System, BMS, is the technical centre of the auto-
matic propulsion control system "Geamot 40 M". The BMS system is de-
signed to control ship's propulsion plant in automatic mode directly from the
bridge or from the ECR. The following functions are automatically carried out
by the BMS:
(~) starting, stopping and reversing of the propulsion plant
acceleration or deceleration of the main engine speed
sensing the control lever orders
sensing the engine speed
going through barred speed ranges in the shortest possible time
monitoring of the engine periphery
monitoring of the manoeuvring sequences
self monitoring of the system
control of engine auxiliary systems
selection of control and operating modes
automatic activation of limitations with respect to
operating conditions.
0 The BMS system is interconnected with the other automatic systems via a
bus system.
The desired ( ordered ) values, coming from the Telegraph system are inter-
nally processed and routed as a speed set value to the electronic governor.
(~) _____________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.2 • 29.01.01 • BMSSYS.WP6 • Chp. 1 , Page 1/14
~SAM
PCS Geamot 40 M ~ Electronics
-... Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
System Description
© STN ATlAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSSYS.WP6 • Chp. 1 , Page 21 14
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
System Description
Under normal operating conditions the propulsion plant will be operated with
the lever of the Bridge Telegraph Unit. For additional operation and indication
purposes, such as selecting the control modes starting or stopping of auxiliary
systems the BATs 410 and the ECR Sub Panel are installed.
With the aid of the Operating and Indicating Panels, BAT 410/411, the ope-
rator is able to communicate with the BMS. The panels are located in the
bridge console and in the ECR console, respectively. The front panel is divided
into 3 parts (see Fig.1 - 1 and Fig 1 - 2):
the display,
3 rows of keys below the display with 24 keys inclusive indicating LED
a group of 2 signal lights and 3 vertical lines of keys.
I
____________________________________
'\ . _ ,
© STN ATlAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSSYS.WP6 • Chp. 1 , Page 3/14
~SAM
PCS Geamot 40 M ~ Electronics
---. Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
System Description
r;ii!i!sm
i!l!!.jATIAS Geamot Bridge Manoeuvring System BMS 40M
. ---------.. ...---·-·----.. ------
AUTO BRIDGE START AIR: 29.8 81 R !ALARM! [
'----------· '----------·l ~FAULT l
.__ ______.
~~(I)
ORO : 0.0 SET : <10.0 ACT : 35.
~~~~Q . ~ENUJ
e;J R
L
LJ B ~B
~ c
L
~~ c @](2)[0
Fig. 1 - 1, The front panel of the BAT 410 in the bridge con sol
~ . w.s
. Geamot Bridge Manoeuvring System BMS 40M
:---------,: (---------~ r·-------:
AUTO BRIDGE START AIR: 29.8 81~ !AlARM!
. ._ ________ #. !\.. ________.! !"-----·
FAULT!-·
~~(I)
ORO : 0.0 SET: <10.0 ACT : 35.
LJ~~~Q8 ~
~
e;J R
L
EJLJ B~B
~
~ ~EJLJLJ@J(2)[0
Fig. 1 - 2, The front panel of the BAT 411 in the ECR consol
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSSYS.WP6 • Chp. 1 . Page 4/14
~SAM
PCS Geamot 40 M ~ Electronics
.--:\
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
! System Description
'
'----" '
(;s-·,
ism~r.7 Indication or Request! Acknowledge of Automatic Bridge.
~~~
1 cR
• Indication or Request I Acknowledge of ECR Control Station.
~~-'
0
[ Lc
CTRL.'
i Indication or Acknowledge of Local (Emergency) Control Station.
·~·
[~~~-r] Fine Adjustment of Speed setting. Pressing this key opens I closes the
display for Order adjust (Bridge - Panel only)
(
\
'---' res---·~
I RPM: Pressing this key opens I closes the display for Manual Limitation adjust
I~·
.·.-::::::----
:~
,cANCEL - After pressing this key on the Bridge panel the Crash Manoeuvre Mode
-~-
becomes active.
r----
.'J '
~~~~~ Indicates the request for slow turning. Pressing this key after request starts
the slow turning of the engine. This should be done - if requested - before
engine start.
:s---,
[~·
SEA I a) Function without the option Manoeuvre Mode.
It is only for communication. This order indicates ( LED illuminates) that
·~----
there is no need to manned the engine room.
b) Function with active Manoeuvre Mode.
Sea Mode is active if the implemented LED illuminates. The speed set
value will be released up to SEA FULL AHEAD range (CMCR speed ).
Pressing this key again, the LED will extinguish, the Manoeuvre Mode
is activated. The speed set value will be limited, respectively reduced
to
~S~AND By pressing this key, LED ON, the technical crew gets the order to be in
l,__ jf(_.)
the engine room at station to carry out" ready for seagoing " procedures (
see also chapter 3, operational instruction ).
\
~---------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSSYS.WP6 • Chp. 1 , Page 5/14
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
System Description
re--I
! FINE .
- Pressing this key the Finish With Engine Order is given. An alarm will be
activated and the implemented LED starts flashing. lfe the FWE order is
acknowledged , the LED changes to constant light.
1-·v,T I - Pressing this key switches the VIT- function on and off (ECR - Panel only)
10NIOFF
~
,_,
~
Lo~1c>x - Pressing this key switches the VIT - mode "Low NOx" on and off. This
mode becomes only active, if VIT is switched On .
.:---
'- '
SLOVVD. It indicates only that an automatic slow down is activated (Bridge - Panel
'ACTIVE
'-------"
only)
,o-·
SLOVVD. - Activating this key, the slow- down signal will be suppressed as long as the
'OVERR.
key is pressed again (Bridge - Panel only) .
~
;·....J
SLO\ND. - This key will be pressed after normal operating condition become active.
!. ~
The engine speed increase to the former value (Bridge - Panel only).
0
[SHUTD. - It indicates only that an automatic shut down is activated (Bridge - Panel
ACTIVE
only).
tC
jSHUTD. - Activating this key, the shutdown signal will be ignored as long as this key
OVERR.
is pressed again (Bridge - Panel only).
ri~~~~· - This key has to be pressed , when no shutdown criterion is active any more,
and normal operating conditions are reached again (Bridge - Panel only).
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSSYS.WP6 • Chp. 1 , Page 6/14
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
System Description
- Pressing this key starts the cylinder pre-lubrication (DENIS 1) and pre-/post
- lubrication (DENIS 6). This should be done before engine start (ECR -
Panel only).
fc;-----'1 - After pressing this key a MENU consisting of 6 sub menus will be displayed.
I MENU;
The sub menus will be opened with the respective function keys 51 - 54.
0 <MAIN MENU>
52 : MEASURED VALUE
S3 : PARAMETER
S4: CONTINUED
BACK (ESC)
""' ~
<MAIN MENU>
SELECT SUBMENU
51 :SIMULATING MODE
52 : BAD WEATH. MONIT
53:
54:
BACK[ESC
r-o-,,
:8""[f;~~ - Critical engine condition and limits are shown,
,.r:---,
M'AINTE- - A menu is shown on the display after pushing this key and it is possible to
~~E
carry out:
- <Back Key Field I Display> Back (ESC)
51: Keys LED 53: Lamp Test
52: Display 54: Date I Time
=----------· I
!'-'
1~g=T - A menu is shown on the display after pushing this key and it is possible to
carry out:
- <Back Key Field I Display> Back (ESC)
- Adjust of the brightness of display back light and LED's by pressing
key Dimmer I Contr.
,,~-I
! -EDIT 1 - EDIT, ESC and ENT keys: they are only used for changing parameters.
(]~·-------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSSYS.WP6 • Chp. 1 , Page 7/14
~ SAM
- ~ Electronics
PCS Geamot 40 M
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
System Description
--:-- l I - Acoustical acknowledge. Pressing this key switches off the buzzer incorpo-
_j I I
~·
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSSYS.WP6 • Chp. 1 , Page 8/14
~SAM
PCS Geamot 40 M ~ Electronics
,.-----,,I,
.-.. Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
( ! System Description
'-----'
The ECR Sub Panel is installed in the ECR Console and consists of two parts.
This panels are installed, if the optional Manual ECR Control is provided. They
consist of several operating and indication facilities in order to handle the
engine in manual ECR control (see Fig. 1 - 3 ). Depending on the particular
engine, the spare push buttons and indication lamps may provide additional
functions.
' \
I
\ _
...... ./
I At the first panel the following parts are installed :
- First row
- Indication light, MANUAL ECR.
It illuminates if this control mode is active.
- Spare
- Spare
- Illuminated pushbutton, AUX. BLOWER 1 RUN
This pushbutton preselects blower 1 to be started and running depend-
ant on charge air pressure. The incorporated signal light indicates, that
the blower is preselected.
- Illuminated pushbutton AUX. BLOWER 1 STOP
This pushbutton stops blower 1. In automatic mode the blower is stoped
only as long as the pushbutton is actuated. The incorporated signal light
indicates, that the blower is switched off.
continued on page 11
.. ~~~
I' ''
I I
' ~/------------------~----------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSSYS.WP6 • Chp. 1 , Page 9/14
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
System Description
~'A lAM
I'A:Cron~c. llectroniOI
e
EIR a.JMR I a.JMR I
lUI Sl1P
I ENGit£ aJHR!l I
SUN EI£RillCY
TIJNI«i IIOOT[ SliP
~
(IWtW.) TMCE IMR
Vl9li
IJAY
Slfi'I..Y
-'IJ-
t(IJ)'!
Fig 1 - 3, Front view of the ECR Sub Panel
.. /
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSSYS.WP6 • Chp. 1 , Page 10/14
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
System Description
- Second row:
- Indication light, LOCAL CONTROL
It illuminates if the control mode .. Local .. in the engine room is selected.
- Spare
- Indicating light, TURNING GEAR ENGAGED.
A start of the engine is not possible if this indicating light illuminates.
- Illuminated pushbutton AUX. BLOWER 2 RUN
This pushbutton preselects blower 2 to be started and running depend-
ent on charge air pressure. The incorporated signal light indicates, that
the blower is preselected.
- Illuminated pushbutton AUX. BLOWER 2 STOP.
This pushbutton stops blower 2. In automatic mode the blower is stoped
only as long as the pushbutton is actuated. The incorporated signal light
indicates, that the blower is switched off.
- Third row:
- Illuminated pushbutton SLOW TURNING (MANUAL)
In manual control mode ECR, the slow turning has to be initiated by the
operator by pressing the pushbutton. The slow turning takes place as
long as the pushbutton is pressed. Engine turning has to be observed by
the operator.
Illuminated pushbutton (EMERG.) REMOTE TAKE OVER
The pushbutton is directly wired to the pneumatic change-over valve in
parallel to the respective output of the control system. This pushbutton
is used as redundancy in case the BMS fails. By pressing this
pushbutton the change over from Local to Remote Manual - selected by
the respective switch in the second panel -takes place.
- Spare
- Spare
- Spare
~'-.------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSSYS.WP6 • Chp. 1 , Page 11/14
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
System Description
- Fourth row
- Spare
- Indication light WRONG WAY ALARM
It illuminates if bridge telegraph direction and the position of reversing
mechanism is different.
- Illuminated pushbutton Supply.
This pushbutton has a double function:
- Signalling that the supply voltage is available.
- Pressing this pushbutton. a Lamp Test is carried out.
- Spare
- Spare
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSSYS.WP6 • Chp. 1 , Page 12/14
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
System Description
The second part of the BMS is the Propulsion Control Cabinet, PCC. This
cabinet is located in the engine room, close to the propulsion plant and
equipped with the following electronic modules:
- two Interface Extension Modules, SEM 402.
This modules are creating additional interface connections to the inter-
nal and external serial bus systems.
- the Central Memory Module, ZSM 401.
This module contains the software for the cooperation
with the BAT 410, the BAT 411 and the telegraph order printer.
- the Speed relays Module, DZM 402.
-This module is the central module of the BMS and contains
the software of the propulsion plant process control.
- The DZM 402 of the VIT is directly conne.cted to it.
- the Input I Output Module, 10M 401.
This module is able to deal with 16 digital inputs and 12 relays outputs.
The in I outputs are designed in open-circuit monitoring.
- the Control Module, RM 401.
This module is only used for 7 analog inputs and 1 digital output.
- the Relay and Input Module, REM 401.
~--~ ...; This module is abel'to deal with 16 digital inputs and 8 relay outputs.
C_)
All these modules are interconnected by a serial bus and controlled from the
DZM 402. The VJT as well as the the different types of sensors are directly
connected to the individual modules. The sensors with the measuring range,
the respective limit values, delay times and possible consequences are listed
in the measuring point Jist. The numbers of the measuring points, the limit
values, delay times and the forced consequence forms the parameter list. This
parameter list is part of the software and stored on the ZSM 401 module and
DZM 402 module.
Q ____________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSSYS.WP6 • Chp. 1 , Page 13/14
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
System Description
The electronic governor system, EGS 2000, consists of two main parts:
- the real Electronic Governor
- the Electric Actuator
The electronic components of the governor are installed in the governor cabi-
net which is located in the ECR. It is connected to the propulsion control cabi-
net, PCC, where the set values of the BMS are coming from and to the Actua-
tor which operates the fuel rack.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSSYS.WP6 • Chp. 1 , Page 14/14
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
All technical drawings, Drwg, belonging to the Bridge Manoeuvring System are
attached in the Annex 1. The set of Drwg. is devided into groups. Each group
is marked by letters behind the drwg.no. and represents special information:
271.--- --- LP = Cable diagram.
The major information of this type of Drwg. are the interconnections of
the individual subsystems with the cabel numbers and the cabel types.
271.--- --- USP = Overview diagram.
This type of Drwg. gives a general overview about the total system, like
a block diagram, no detailed information
271.--- --- GZ = General drawing.
This Drwg. shows the general view of the hardware with all necessary
mechanical data and dimensions.
271.--- --- STR = Circuit diagram.
This Drwg. shows the electrical connections of all part belonging to a
subsystem and, with cross references, the detailed connections
between the subsystems. The input and output terminals of the
components and the core number of the individual cables are shown.
271.--- --- NAW =Retrofit information.
This Drwg. is similar to a GZ drawing but with the important information
0 about the position of e.g. jumpers, ICs and settings of switches etc. the
user has to take into account in case of refitting a component, e.g. a
PCB, are specially pointed out.
(--\
~------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 1/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
There are different control modes available to operate the propulsion plant:
Automatic Control from the Bridge (Automatic Bridge Control)
Automatic Control from the ECR (Automatic CR Control)
Manual Control from the Local Control Station (LC Control)
Manual Control from the ECR (Manual CR Control) (optional)
Note: Only in the automatic mode the bridge manoeuvring system, BMS, has
influence to the engine.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2 , Page 2/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
/~
( I Functional Description
0
Note: The local control station is the operating station with the highest priority.
Transfer of control modes can be preselected at the active control stand but
will be executed only after acknowledgement at the desired control stand. The
transfer can be
proposed by the active control stand with the higher priority
-~ ..
requested by the target control stand with the lower priority
taken by the target control stand with the higher priority.
BR ---> CR X - X
BR ---> LC - - X
CR ---> BR X X -
CR ---> LC - - X
LC ---> BR - - -
(J LC ---> CR X - -
Legend:
- A Active control stand; in command before control transfer
T Target control stand; in command after control transfer
- Take Immediate control transfer
NOTE:
A transfer to a control stand (Target takes control) with higher priority is allways
possible without preselection (proposal/ request) at the active control stand
with lower priority and cannot prevented at the control stand with lower priority.
~p) _______________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 3/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
When remote control has been requested from local control stand a solenoid
valve within the pneumatic system will be energized upon transfer acknow-
ledgement in the ECR, thereby changing control mode to remote. Condition is
latched on pneumatic way, solenoid valve will be de-energized after transfer.
Note, that the change-over solenoid valve within the control valves block has
no means for manual actuation . In case a manual remote control from ECR is
provided as an option, a pushbutton for emergency actuation is installed in the
ECR-Subpanel , to enable the operator to change to remote in case of a control
system computer fault. For change back to Local mode one of the local control
levers has to be taken out of the Remote position , which cancels the
pneumatic latch.
Pressure switches within the engine pneumatic system serve for feedback of
remote control readiness and remote control mode selection.
Any change of a control mode will be monitored on the BRIDGE and on the
ECR operating and indicating panels. It is also indicated on the ECR SUB
PANEL. The feedback signal of the selected control mode is monitored for:
loss of signal
In this case, the last control mode is kept active
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2 , Page 4/36
. ·- ·. ..... ':
~ .
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
plausibility, i.e. more than one of the feedback signals are present
. simultaneously. In this case the control mode with the highest priority
becomes active, i.e. "LC Control" prior to "Manual CR Control"
(optional) prior to "Automatic CR I Bridge"
For the operation of the propulsion engine generally the Engine Order
Telegraph Unit, Telegraph, located in
-~
( ) the ECR console for "Automatic CR Control" or
'~
the bridge console for "Automatic Bridge Control"
is responsible.
If wing telegraphs are provided and one of the units installed in the wings is
selected as the master unit, the selected wing telegraph unit transmits its lever
position with the use of the selsyn ( electrical shaft) function to the telegraph
unit, installed in the bridge console.
The desired value, created by the active telegraph, is routed to the electronic
hardware of the Bridge Manoeuvring System, BMS, inside the Propulsion
Control Cabinet, PCC. Here the value is processed and given as a set value to
the engine governor EGS 2000, and so, via the electrical actuator to the main
engine, or to the reversing mechanism to prepare the main engine to change
the direction of rotation. These reversing function takes place every time prior
to an engine start, independent in which direction of rotation the main engine
has to start.
Q__________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 5/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
One cam for each fuel pump is mounted onto the cam shaft. Two mechanical
stops are provided for ahead and astern running direction. The cam shaft can
be radially turned to these stops by use of hydraulic pressure.
The two solenoid valves "Reversing ahead" and "Reversing astern" are
provided, controlling the position of the reversing valve, which in turn controls
the hydraulic positioning of the cam shaft servo motors. The two solenoid
valves "Start ahead" and "Start astern" (DENIS 1 only) control the positioning
of the start air distributor.
The reversing valve is hydraulically self-latching. The solenoid valves will be
de-energized at the end of the start settling time.
The direction to which the last reversing sequence was made is memorized.
The start of the engine will be delayed accordingly to DENIS 1 resp. 6, if a
reversing sequence is ordered, to allow the servo motors to move. The start
will not be blocked by wrong position of servo motors.
The start air distributor is self-blocking due to it's mechanical design. A start
command will only pass when the start air distributor is in the desired direction.
-· failure" is set.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2 , Page 6 I 36
' .,"-,•
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
Note:
- A reversing sequence will only be initiated in case the engine-speed is
below "reversing speed" (adjustable by parameter).
No reversing is initiated as long as "Shaft Generator must not be stopped"
or "maintain actual speed" conditions are signalled.
In automatic control mode the slow turning is possible any time at engine
standstill. It is initiated by pressing the "SLOW TURNING" button on the BAT
of the active control stand. After engine standstill for at least 30 minutes
(adjustable), a slow turning is requested and should be done before engine
start. The request is indicated
NOTE:
The slow turning request will not inhibit the engine start! A start is also possible
but not advisable without previous slow turning.
If slow turning has been initiated by pressing the "SLOW TURNING" button,
this is indicated by flashing of the button implemented LED. The BMS monitors
the slow turning by counting the speed pulses. If the result within some 30
seconds is not sufficient, the alarm "Slow turning failure" is initiated
acoustically at the BAT of the active control stand
optically at both BAT's
__ .,_--
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 7/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
The "Slow turning failure" leads to "Start interlock". The optical acknowledge
of the "Slow turning failure" resets the "Start interlock", what releases a new
slow turning or engine start.
NOTE:
If "Slow turning failure" occurs, do not start the engine to prevent serious
damages of the engine
If the reason for the "Slow turning failure" has been removed, and the alarm is
acknowledged , a new slow turning may be carried out.
DENIS 1: Slow turning by energizing the "Start ahead I Slow turning" valve
DENIS 6: Slow turning by energizing the start valve and pulsing the start
cutoff valve.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2 , Page 8/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
A start interlock is alarmed and indicated on the BAT in the ECR and on the
BRIDGE.
The start will be carried out by moving the lever of the active telegraph unit out
of STOP position in ahead or astern direction. Reversing of fuel pumps and
start air distributor is done by solenoid valves "Reversing ahead" resp.
"Reversing astern".
Auxiliary blowers are preselected by BMS when engine is ordered to start resp.
run. Further start sequence only proceeds when at least one blower sends
"On" signal.
;--'--\
lJ-----------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 9/36
~SAM
PCS Geamot 40 M ~ Electronics
- Bridge Manoeuvring System, BMS 40M
Functional Description
Member of the EuroMarine Group
Energizing solenoid valve "Start" will cause main start valve to open. "Start"
and "Start ahead" resp. "Start astern" stay open during the whole start time
including possible start repetitions.
In parallel the "Start ahead" respectively "Start astern" valve (DENIS 1 only) will
be energized to move the start air distributor to the corresponding direction.
Start air to cylinders will be enabled and engine will start to rotate.
When correct sense of rotation is sensed by BMS, BMS enables the governor
by de-energizing "Fuel Zero Order" and "Governor Stop" signal.
Upon exceeding of ignition speed start air will be shut off by energizing of
"Start cut-otr' valve, causing engine to run on fuel.
Solenoid valves "Start" as well as "Reversing ahead" resp. "Reversing astern"
remain energized leaving main start valve in open position. A possibly
necessary start repetition will be controlled by "Start cut-off" valve, only.
At the end of start settling time "Start" and "Reversing ahead" resp. "Reversing
astern" solenoid valves will be de-energized, causing main start valve to close.
Some 3 seconds later "Start cut-off' valve will be de-energized.
There are three start attempts possible. When a start repetition is necessary,
this will be done immediately after under passing of ignition speed (with
hysteresis!) with no break between start attempts. Total length of all three
possible start air pulses as well as brake air pulses is to be limited to some 4
seconds maximum each.
Due to the fact that at the initiation of start the main start valve is completely
open , acceleration of engine can be very rapid. To allow a safe start, a
capability for lengthening of start air pulse is provided in the BMS software.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2, Page 10136
~SAM
PCS Geamot 40 M - ~ Electronics
-- Bridge Manoeuvring System, BMS 40M
Functional Description
Member of the EuroMarine Group
During the so-called start settling time of 6 ... 8 sec the set point to the engine
speed governor remains on start speed value~ When start settling time is over,
_engine accelerates resp. decelerates to telegraph set point with acceleration
resp. deceleration rates as adjusted.
IF a failure occurs in engine start sequence, the following measures are taken:
If no engine speed is sensed within the maximum starting air time, the
start valve is de-energized, START FAILURE is alarmed on the
BAT panels.
If engine starts to crank but does not reach ignition speed or falls below
ignition speed again, REPEATED START is alarmed (optional). Two
further start attempts are carried out as described above. If these
attempts are also not successful, START FAILURE is alarmed.
If the diesel exceeds the ignition speed, but stops within 20 sec. a
further start attempt takes place. But all together, a maximum of~ start
attempts will be carried out.
If the engine stops unintended after this time, ENGINE STOPPED is
alarmed.
Alarms "Start Failure" and "Engine stopped" are automatically reset when the
telegraph lever is set to stop position.
0----------~----------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 11/36
~SAM
PCS Geamot 40 M ~ Electronics
- Bridge Manoeuvring System, BMS 40M
Functional Description
Member of the EuroMarine Group
In case the vessel is running with a certain speed, and the lever of the active
Telegraph unit is set to "STOP", the "Fuel Zero Order" I "Governor Stop" is set.
When moving the telegraph lever out of stop position towards the same
direction as the engine is turning, and the engine is still turns above ignition
speed due to the propeller's dragging effect, the "Fuel Zero Order" I "Governor
Stop" will be disabled, which enables fuel admission to engine.
The desired speed signal for the governor is set to the momentary actual
speed value, from where the engine has to accelerate or decelerate with
respect to the speed set by telegraph (see also section 2.3.2 Acceleration of
the Speed Set point).
If the dragging effect is too small, so that the engine stand still or it turns below
ignition speed, a normal automatic start is carried out.
Dragging speed of propeller will decrease with lowering of ship's speed. After
under passing of "reversing" speed the reversing sequence will be initiated by
energizing of the appropriate direction valve. After commencing of reversal and
under passing of "enable start in counter direction" speed engine will be braked
and subsequently started in opposite direction by energizing the start solenoid
valve(s).The start sequence then proceeds as already described above.
A possibility to increase the limit for "enable start in counter direction" during a
crash manoeuvre is provided (adjustable).
© STN ATlAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2, Page 12/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
0 Functional Description
For an astern start it is possible to raise the start speed set point for the
governor proportionally to ship's speed calculated internally in BMS; the
maximum amount of this increase is adjustable by mecms of a parameter. For
the second and third start attempts or for an crash manoeuvre, the start speed
value will be increased by the full amount set, in order to have the highest
possible torque available at the propeller.
Likewise as above, it is possible to raise the ignition speed value for an astern
start. Increase is proportional to calculated ship's speed for the first start
NOTE:
The increase-parameters shall be set to zero when equipment is delivered.
Increases should only be set if it is found during trials that there is no other way
to achieve satisfactory manoeuvring characteristics.
For starts in counter direction the governor internal fuel limiters are
automatically raised resp. cancelled from BMS when internally calculated
ship's speed is above a certain value set by means of a parameter. For all
second and third start attempts, including from stand-still, the governor-internal
fuel limiters are increased.
(]
2.2.4 Stopping the Main Engine
- A normal "STOP" of the main engine is commanded by the BMS when the
lever of the active telegraph is set to stop position or to an order·in counter
direction. The "STOP" command activates the following stop devices at the
engine and interrupts the fuel injection:
the "Fuel Zero Order"
the "Governor Stop" signal.
This sets the governor/actuator to zero position.
0------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 13/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
Note: The "STOP" command is time delayed in case a shaft generator and/or
not enough DG-SETs are supplying the mains, (see chapter 2.7).
For stopping the main engine in case of unintentional operating conditions the
following possibilities are available:
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2 , Page 14/36
;,·· ·,.
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
0 Functional Description
For a more flexible operation of the BMS three different operating modes are
selectable via individual keys at the bridge BAT (see Fig. 1 - 1):
The SEA MODE
The selection of "SEA MODE" takes the optional function
"MANOEUVRE MODE" under account. Selecting "SEA MODE"
without the option .. MANOEUVRE MODE.. is only for
communication, i.e this order indicates, that there is no need for a
() manned engine room.
('
'~---------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 15/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
2.3 Speed Ranges and Acceleration I Deceleration of the Speed Set point
Due to the fact of the very big mass of the vessel as well as of the moving
masses of the main engine, the acceleration of the ship's and engine speed is
relatively slow. A further problem of big main engines appears in the thermal
behaviour. If the engine speed would accelerate much faster as the ship's
speed, the main engine would operate at least very uneconomic and will get
thermal problems. The internal process of the BMS avoids these operating
conditions.
To ensure the most efficiency relation between the main engine's and the
vessel's acceleration the whole speed range of the main engine is divided into
four speed ranges.
Attention: All mentioned values for ranges and times etc. are Estimated
values. The true values are registered in the Parameter list.
The total range between minimum and rated engine speed is divided into four
individual ranges. Each range has also its own period of time ( see Fig 2 - 7 ).
Both, each speed range as well as each period of time are individually set by
the respective parameter ( see chapter 7), the following list, 2-1 shows a
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.8GE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2, Page 16/36
··\ :.·.,,· ,; :·. ,.1. •'-- ·-.··:
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Memberofthe EuroMarine Group
Functional Description
0 (US)
--
For astern only one sea range is availat?le. The upper speed limit for this range
is adjustable.
RPll
us
LS
U1!
C]
LM
lime
()____________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 17/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
The speed set point accelerates through all the speed ranges with individual
adjustable rates (see also chapter 7). These rates are different for:
- sea range
in normal operation
when CANCEL LIMITS is selected
- manoeuvre range
in normal operation
when CANCEL LIMITS is selected
Accelerating rates for astern and for the ahead sea ranges are different.
Note: The manoeuvre ranges are always active. The manoeuvre mode, if the
option is released, is selected, when no sea mode is selected by pressing the
respective key on the BAT. The manoeuvre mode limits the speed setting to
the upper value of the UPPER MANOEUVRE RANGE, even if the telegraph is
put to a higher value. If sea mode is selected or the option manoeuvre mode is
not released, the whole speed range is available.
After putting the telegraph to the desired "Ordered Speed" value, the "Speed
setting" value accelerates according to the acceleration characteristic, based
on the respective parameter values. As shown in list 2-1 each of the above
mentioned four ranges has its own time period. The engine speed accelerates
by following the set point acceleration. The changing of the set point value as
well as the changing of the actual engine speed is indicated on the BATs. If the
difference between the speed set point and the engine speed is larger than an
adjustable limit (in percentage of the CMCR speed), the acceleration of the set
point stops. This is indicated by the status message "ACCELERATION
BLOCKED" on the BATs. If the engine speed is increasing, and the gap
between set point and actual speed gets smaller, the set point starts
accelerating again.
© STN ATLAS Marine Electron ics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2, Page 18/36
, .. '
,'•': ., . ). ·-:: ·.
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
The speed set point decelerates through all the speed ranges with individual
adjustable rates (see also chapter 7). These rates are different for:
- sea range
in normal operation
when CANCEL LIMITS is selected
- manoeuvre range
in normal operation
when CANCEL LIMITS is selected
Decelerating rates for astern and for the ahead sea ranges are different.
When running in sea range, the operator generally is able to select the change
of the deceleration rate of the set point just by means of telegraph handle or
with changing to MANOEUVRE ~ODE, if this option is released.
__,.
.. :;...,
~-------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 19/36
~SAM
PCS Geamot 40 M ~ Electronics
- Bridge Manoeuvring System, BMS 40M
Functional Description
Member of the EuroMarine Group
In case of a more or less short speed reduction from Full Ahead to a speed
value below Sea Range, e.g. during a ship's manoeuvre, the deceleration is
carried out by using the respective deceleration times. Beside this, the normal
deceleration for the Sea Range is calculated as an internal speed set point.
Shifting the control lever back again to Full Ahead position, the speed set point
accelerates on the normal time base for the Manoeuvring Ranges until the Sea
Range is reached. Now the lower Re-acceleration time is used for the
acceleration of the speed setting, until the set point meets the calculated value
of the deceleration in the Sea Range. From this point on the speed set point
accelerates with the normal time and speed sequence (see Fig 2- 8 ).
RPM A
- ············································································
LM
o o o o o o o o o o o o o o o o o o • o o o o o o • o o o o o eo o o e eo e eo e e e eo e • o •• e e e e 0 0 e. e 0 0 e. e 0 0 0 0 I I e 0 e 0 I
If "Cancel Limits" is activated (see also chapter 3) the acceleration of the set
point is much faster. All these values are settings of the respective parameters
and often different between the individual
engines. They are set during the trials.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2 , Page 20/36
~SAM
PCS Geamot 40 M
-
CJ
Bridge Manoeuvring System, BMS 40M
· Functional Description
~ Electronics
Member of the EuroMarine Group
Due to physical principles torsional vibrations occurs one or two times (seldom
more often),inside the total speed range. These torsional vibrations will
endanger the propulsion plant in case the main engine will operate over a
longer period in this areas of the total speed range. The BMS takes these
barred speeds into account.
It is possible to exclude two barred speed ranges. The limits of the two ranges
are adjustable.
0 Note: The speed set point never will be set to a value within a barred range.
If the control lever is set within barred range, the set point is automatically
converted to the position close outside the barred range. The position of the
set point depends to the direction from where the control lever was set.
Depending on the position of the barred ranges, ·the following functions
become active:
Barred speed within manoeuvring range
When the speed set point reaches the lower limit of barred speed range
during acceleration, the set point will jump through barred range to the
upper limit. From this position it continues to accelerate with the
adjusted rate if the difference between desired and actual speed is
0 within the tolerance.
During deceleration is the behaviour of the set point equal to the above
described function, but in this case it jumps from upper limit to lower
limit.
- Barred speed within sea range
When the speed set point reaches the lower limit of barred speed range
during acceleration, the set point will wait at lower end of barred range
until the time has expired, which would be required to accelerate through
barred range. Set point then jumps through barred range to the upper
limit. From this position it continues to accelerate with the adjusted rate.
- When decelerating, set point jumps through barred range to the lower
end as in manoeuvring range.
0---------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.8GE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2 , Page 21 /36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
Attention: For plants with a variable speed type shaft-driven alternator, the
engine speed set point will be set to the upper limit of the barred
speed range, when "Maintain speed" is ordered by alternator
control system with the actual speed being within the barred
range.
Optionally, an alarm is activated at the PMCS when the engine speed remains
longer than 3 minutes (adjustable) within the barred speed range.
As mentioned before, the position of the handle of the telegraph unit creates
the desired value in form of some volts. It is processed in the BMS and routed
as the speed set point to the electronic speed governor EGS 2000 via a serial
interface. The timing of increasing or decreasing of the set point value results
the behaviour of the main engine.
The function of the serial interface between the BMS and the electronic
governor EGS 2000 is monitored.
Commands to the BMS are set by means of control levers of the bridge control
unit, located on the bridge console for "Automatic Bridge", and on the ECR
console for "Automatic CR". Normally, control levers are combined with the
engine telegraph function, however in special cases the use of separate control
levers may be considered, e.g. for conversions or if only one control station is
provided.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 22/36
,,-: • ·, ·' ' c ' ' ~ ':
~SAM
PCS Geamot 40 M ~ Electronics
I
~-
·-
.-----,
)
Bridge Manoeuvring System, BMS 40M
Functional Description
Member of the EuroMarine Group
Note: There has to be a strict electrical separation between the control lever-
and telegraph function.
In the following parts of this chapter only the term engine order telegraph,
Telegraph, will be used.
The Telegraph located in the bridge console is equipped with a potentiometer.
This Potentiometer is mechanically connected to the control lever and acts as
the set value generator of the BMS (for detailed technical information see
technical manual Telegraph System). This Telegraph unit acts as the master II
11
unit by means of a selsyn system (electrical shaft). They are not equipped
with set value generators. The position of the control lever of the selected wing
Telegraph is transferred by the selsyn system to the master unit. This control
lever and the connected potentiometer (set value generator) is positioned to
the respective set value. Electrical malfunctions are monitored and signalled.
The Telegraph covers the total range of the engine speed from Stop to Full
Ahead (CMCR speed) via Minimum Ahead, and from Stop via Minimum Astern
to Full Astern. In case Manoeuvring Mode (optional) is selected, the speed set
point is limited to manoeuvring full ahead.
Additionally to the control lever a fine adjustment for the engine's speed set
value is available via the Pb. Order Adjust in the operating panel, BAT, in
bridge console (see chapter 1 and 3.5 of this manual). With the aid of this
Order Adjust Menu a fine adjustment of +I- 3% of the engine speed is possible.
It is not possible to carry out a fine adjustment below minimum and not above
CMCR speed. Fine adjustment is only active in ahead direction. It is
automatically cancelled if the control lever is moved more than +/-3 % out of its
momentary position. It is also automatically cancelled whenever the control
lever is set to stop or to astern.
The set point for the shaft speed is indicated on the BATs on the bridge and in
c=J·_----------t-he__E_c_R__in_r_p_m_w__it_h_a_r_e_so_l_u_tio_n__of--1/_1_o_r_pm__. ____________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 23/36
~SAM
-. PCS Geamot 40 M
Bridge Manoeuvring System, BMS 40M
Functional Description
~ Electronics
Member of the EuroMarine Group
There are four different modes of behaviour of the increase of the speed set
point relatively to the lever travel selectable by means of parameter settings:
linear for ahead and astern range,
non-linear for ahead, linear for astern ,
non-linear for astern , linear for ahead,
non-linear for ahead and astern.
Small changes, below approx .. 0.5%, of the set value are suppressed. This is
made to eliminate undesired set point changes due to measurement errors
caused e.g. by electro- magnetic interference.
For the same reason the low resistance side of the telegraph potentiometer
shall be used for ahead commands (see Tech . Manual Telegraph System).
To control some subsystems like a shaft generator or scoops etc., limit con-
tacts as relay outputs are provided . The respective limit values are set by
parameter and released with the set value created from the potentiometer (set
value generator) connected to the control lever.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BG E • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2 , Page 24/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
Three keys of the BATs are provided for additional telegraph functions. These
Sub-telegraph Commands are:
Finished with Engine, F.W.E.
Stand by,
Sea Mode (Run Up).
()
~~-----------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 25/36
~SAM
PCS Geamot 40 M ~ Electronics
- Bridge Manoeuvring System, BMS 40M
Functional Description
Member of the EuroMarine Group
The speed sensing is done by the VIT- unit. The speed values are transferred
from the VIT to the BMS by telegram.
For safe and reliable operating conditions of the main engine additionally four
speed threshold values for various purposes are present:
The RPM is above ignition speed.
This value is very important for the start procedure, such as starting
with the fuel admission, cut off starting air.
Over speed .
This speed value is important for the safety of the engine. If engines
speed exceeds this limit value, the engine is stopped immediately.
Speed limit for Bad Weather limitation.
This value is used to detect and activate the Bad Weather Limitation .
It starts at a point above rated and below over speed .
All the above mentioned values are adjustable by means of the parameters,
partly in the BMS, partly in the VIT (see also chapter 7 of both descriptions).
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2, Pzge 26/36
'.:. ····\.
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
The Engine Safety system, ESS, (see also yolume 3, ESS) and I or alarm and
monitoring system can request an automatic reduction of the engine speed by
a contact as a digital input or a serial interface to the BMS. The slow down
level is set by means of a parameter. It acts as a limitation for the speed set
point in ahead and astern direction.
Indications in the BMS panels on the Bridge and in the ECR shows that:
a slow down is requested (ECR panel)
~·
I ) the speed value which is requested from telegraph is higher than limit
0
set point for slow down (Bridge panel).
According to individual parameter settings the slow down may be overridden in
case of Slow Down Override.
lJ______________________________________________
~\
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 27/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
A ramp, common for all limitations with adjustable rates is provided in the
acceleration I deceleration program .
The BMS receives two digital signals from the Power Management System,
PMS, or an assigned alternator control system :
"Generator must not be stopped".
This indicates that, based on power margin calculation, the shaft-
driven alternator has not be stopped or otherwise there is the risk of a
blackout.
"Maintain actual speed".
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2, Page 28/36
. '' '' ' ..
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
0 Functional Description
Keep the engine speed at a level which is sufficient high to allow the
shaft-driven alternator to supply power to the main bus bar.
Note: Due to the fact, that the shaft-driven alternator is not in operation
during astern manoeuvring of the main engine, the BMS ignores the
information of both contacts.
The BMS provides the following contacts for the use of the alternator control
system or PMS:
When during deceleration of the main engine the shaft-driven alternator power
is too high for the actual speed, the signal
- "Maintain actual speed" is given to the BMS. The speed set point of the
~---------------8-M_s__w_il-lb_e__ke_p_t_th_e__m_o_m_e_n_ta_ry__a_ct_u_a_ls_h_a_ft_s_p_e_e_d_.__________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 29/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
Note: If the signal "Maintain actual speed" occurs when the shaft speed is
within a barred range, the speed setpoint will be set to the upper end
of the barred range.
The BMS accepts the signal "Maintain actual speed" only for an adjustable
time limit. The time limit is typically set to 60 sec. The time allows the start-up
and connection of the DG-set's sufficient to take over the shaft-driven
alternator load. When the DG-set(s) are connected to the busbar, the signal
"Maintain actual speed" is cancelled and the BMS continues to decelerate the
main engine .
Attention: At the end of the respective delay time or, the BMS continues to
decelerate the main engine in any case. With under passing the
minimum speed for shaft-driven alternator operation the alternator
is disconnected from the busbar. This leads to a Black Out, if not
enough DG sets are available.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2, Page 30/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
As mentioned in the system description, see chapter 1, the BMS carries out the
supervision manly for the pneumatic system of the main engine, the fuel rack
and proper function of the operating control modes:
- Feedback of the control modes.
- The start sequence.
- The stop sequence.
- The reversing sequence.
The other operating data of the main engine like oil or water pressures or
temperatures etc., are monitored by the ESS and I or PMCS systems. All
electrical connections are shown in the ships related set of drawings.
--<(, An analog input channel is provided for monitoring of the start air pressure, see
(_) circuit diagram, 271.--- --- STR . Depending. on the parameter setting the loss
of the start air pressure will:
- be ignored (e.g. is no sensor provided),
- be alarmed at the display of the BMS panels in the ECR and on the
Bridge,
- be alarmed and additional causing a start interlock when operating in
automatic control mode from the bridge. The interlock can be
bypassed by activation of II Cancel Limits II.
(']_ _ _ _ _ _ _ _ _ _ _ _ __
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2 , Page 31/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
An alarm will be indicated at the displays of the Bridge and in the ECR
operating panels (see also section 2.1 ).
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2, Page 32/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
The automatic start sequence is described in section 2.2.3. A Start failure will
be alarmed at the BMS panels after:
- the first start attempt without any start repetition, if no speed impulses
at all have been sensed,
- the third start attempt when the engine was not able to reach minimum
speed and remain running.
An existing Start failure is also output to the connected PMCS. A Start failure
has to be reset by moving the telegraph lever to stop position.
If a start sequence is requested by the telegraph, but it cannot carried out due
to an active start interlock, the message "Put Telegraph to Stop" is given at the
operating panels.
The reversing sequence is described in section 2.2.1. If "Start failure" and the
input "Reversing wrong position" are present simultaneously, the alarm
( )
\.-..__/· "Reversing failure" is initiated.
(,.-- . ..
, I
\~;-------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 33/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
When a normal stop sequence is initiated, (see section 2.2.4) the fuel injection
will be stopped. This is carried out by a "Governor Stop" signal to the
electronic governor and "Fuel zero order" for mechanical governor. This puts
the fuel rack to zero position.
If after a successful start (i.e. from appr. 20 sec. after reaching the start settling
time), or during normal operation the engine speed is again under passing the
ignition speed and the engine stops without an active stop command. "Engine
stopped" is alarmed at the BMS panels. This alarm is to be reset by moving the
lever of the active telegraph to stop position.
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01 .01 • BMSFCT.WP6 • Chp. 2 , Page 34/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
(" )
I
r-: )
\. '---------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185_BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2, Page 35/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Functional Description
A reset can be done only in a manual mode. For trouble shooting in case of a
failure pis. refer to chapter 5. There is only one possibility to keep an automatic
mode :
Only on occurrence of the "Telegraph Bridge Potentiometer" fault in
"Automatic Bridge" or the "Telegraph ECR Potentiometer" fault in "Automatic
CR" a change over
is possible.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151185.BGE • Version 1.2 • 29.01.01 • BMSFCT.WP6 • Chp. 2 , Page 36/36
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
3 Operating facilities
c=J_____________________________________________________________________________________________________________________________
© STN ATlAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 1/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
AUTO CTRL.
BRIDGE PANEl w
~ BAT 410
(!)
I \ -00:::
co
- ·- ·- ·-·-·-·-·- ·- ·- ·-·-·-·-·-·- ·- ·- ·· ·-·- ·- ·- ·- ·-·-·- ·-·-·-·-·-
AUTO/MANMANUALCONTROL
AUTO CTRI ( Option )
ECR PANEL
~ ~l ~
SUB
BAT 411
PANEL
Geamot40 M
BMS 40 M w
-z
(!)
z
w
LOCAl
CTRL EGS 2000
BOX
EMERG. CTRL.
TELEGRAPH
I @
I
VALVES ACTUATOR
© STN ATLAS Mari ne Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 2 I 56
' ~ ·.1' ' •.
J, '!
~SAM
PCS Geamot 40 M ~·Electronics ·
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions...
~E:JGG~8
~0 Ej 808
~ ~ @J@JCB
Fig. 3-2, Operating and Indication Panel BAT 410, Bridge Console
I
_........................;
AUTO BRIDGE START AIR: 29.8 B R I FAULTI
~---)
LJGGG~B
rJLJ 808
~EJLJL]@J@J(B
Fig. 3-3, Operating and Indication Panel BAT 411, ECR Console
.(l
·~--------------------------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 3/56
~SAM
PCS Geamot 40 M ~ Electronics
-. Bridge Manoeuvring System, BMS 40M
Operating Instructions
Member of the EuroMarine Group
r'JIAII
llectronlc• I'J=ronlc1
~
NJX. NJX.
e
B.lMRI B.lMRI
lUI STlP
I ENGit£ mmn I
SUJ\1
1\IMlli
ElfJIIi)C(
REIIITE
D SliP
~
<HAN.JAl) TAKE IJII{R
IJI9Ii
"'"y
Sli'I'LY
-YJ.-
, '
P:(lj}!
Fig. 3 - 4, ECR- Sub Panel
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 4/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
jEMERGENC
STOP
IISHUTDOWNII
D
BD D
1~":..":.":.":.11 .._-----------:----------
II LOCAL 11
II GOVERNOR I
, ,, ... ---
--, .........
·~----~· ,,, , '"\ \
:r ::
\~ ,','
o·' ....... - -, ~;o!
-----.:-----------------·
r------------ .
1 MANUAL GOV'R SETP~INT
L------------1
.----'
r-·.l
·~----------------------------------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WPS • Chp. 3, Page 5/56
~SAM
PCS Geamot 40 M ~ Electronics
- Bridge Manoeuvring System, BMS 40M
Operating Instructions
Member of the EuroMarine Group
There are different control modes available to operate the propulsion plant:
Automatic Control from the Bridge (Automatic Bridge Control)
Automatic Control from the ECR (Automatic CR Control)
Manual Control from the Local Control Station (LC Control)
Manual Control from the ECR (Manual CR Control) (optional)
NOTE: Only in the automatic mode the bridge manoeuvring system, BMS,
has influence to the engine.
Transfer of control modes can be preselected at the active control stand but
will be executed only after acknowledgement at the desired control stand. The
transfer can be
proposed by the active control stand with the higher priority
requested by the target control stand with the lower priority
- taken by the target control stand with the higher priority.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 6/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
BR ---> CR X - X
BR ---> LC - - X
CR ---> BR X X -
CR ---> LC - - X
LC ---> BR - - -
LC ---> CR X - -
Legend:
- A Active control stand; in command before control transfer
- T Target control stand; in command after control transfer
Take Immediate control transfer
Start condition:
If "Manual CR Control" is provided, the "Auto I Man." switch in the ECR sub-
panel has to be switched to
"Auto" position
Control mode in "Local Control"
The actual control mode is displayed at the Operation and Indication Panels
BAT 410 I 411 on the bridge and in the ECR. The LED implemented in the
0-------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.3 • 29.01.01 • BMSOPJ.WP6 • Chp. 3, Page 7/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
button "LC CTRL." shows steady green light. In the first line of the display the
text "LOCAL CTRL" indicates the actual control mode. The panel view is
shown in FIG. 3 - 6.
~L:Je;]e;]Q~
~0 LJ 8@8
~ ~~~ @J@J(B
Fig . 3 - 6, Display of control mode "LOCAL CONTROL"
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 8/56
...· '•
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
0
The request to change control mode to "REMOTE" is acoustically and optically
signalled at the ECR panel only. To acknowledge the request, the button
.-·~,
1-\~J
cR ' CR Control
has to be pressed at the ECR panel. Following this, the control mode changes
to "AUTOMATIC CR". This is indicated at the ECR panel and at the Bridge
panel. The LED implemented in the button "CR CTRL." shows steady green
0 light. In the first line of the display the text "AUTO CR" indicates the actual
control mode (see Fig. 3 - 7). Additionally "REMOTE CONTROL" is indicated
at the Local Control Box.
I ~lC] ~~~
I 1::~
START . . . 2UOARI
~(@liJ
SET: 400 N'.T: 25.0
I ,---\
1::~
~-;;\ ~.~;\
~~i)
START- ....... 1
~~
Request indication
g._ I SET': o&O.O ACT: 35.0
~~~ ~o=~~~~~~"""""'"'
~.~ Geamot Bridge Manoewring System BMS 40M
~ 1:~.
~~~~
Acknowledge request '~~
2UBAAI
~~
&TAIIT-
I
(]
GET: 40..0 N:.T; 35.0
~~
~08e;:)~~8~ ~~~
Control mode changed
•.. ~~~~~EH~j B~B
"""'
~~~~~uOO @J@J(B
c=J____________________________________________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 9/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
RESTRICTIONS:
If the engine is not running, but the ECR telegraph is not in STOP position,
the message (EVENT) "PUT ECR TELEGR. TO STOP" is given. The
telegraph has to be put to "STOP" position .
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 10/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions .
Start condition:
Control mode in .,Automatic CR.,
The actual control mode is displayed at the Operation and Indication Panels
BAT 410 I 411 on the bridge and in the ECR. The LED implemented in the
button 11 CR CTRL.., shows steady green light. In the first line of the display the
text ..AUTO CR., indicates the actual control mode. There are two ways to
change control mode to .,AUTOMATIC BRIDGE.. :
.;=-,-.
!e~RIDGE Bridge Control
; CTRL,.
has to be pressed at the ECR panel. Following this, the LEOs implemented in
the button .. BRIDGE CTRL.. in
- the bridge panel starts flashing yellow to indicate the proposal to change
operating mode.
- the ECR panel starts flashing green to indicate the proposal to change
operating mode.
The proposal is acoustically signalled at the bridge panel. The proposal has to
be acknowledged by pressing the button .. BRIDGE CTRL.. at the bridge panel.
0---------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 11/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
NOTE: Pressing the button "CR CTRL" (still active control stand) at the
ERC panel or at the bridge panel cancels the proposal. The control
mode as well as the indications at the operating panels remain in
the previous state.
has to be pressed at the bridge panel. Following this, the LEOs implemented in
the button "BRIDGE CTRL" in
- the bridge panel starts flashing green to indicate the request to change
operating mode.
- the ECR panel starts flashing yellow to indicate the request to change
operating mode.
The request is acoustically signalled at the ECR panel. The request has to be
acknowledged by pressing the button "BRIDGE CTRL" at the ECR panel.
NOTE: Pressing the button "CR CTRL" (still active control stand) at the
ERC panel or at the bridge panel cancels the proposal. The control
mode as well as the indications at the operating panels remain in
the previous state.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 . Page 12/56
~SAM
PCS Geamot 40 M ~ Electronics
..-..., Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
Start condition:
Control mode in "Automatic Bridge"
i
I
The actual control mode is displayed at the Operation and Indication Panels
i
BAT 410 I 411 on the bridge and in the ECR. The LED implemented in the
button "BRIDGE CTRL." shows steady green light. In the first line of the display
the text "AUTO BRIDGE" indicates the actual control mode. There are two
. cR ' CR Control
. CTRL.
has to be pressed at the bridge panel. Following this, the LEOs implemented in
the button "CR CTRL" in
- the bridge panel starts flashing green to indicate the request to change
operating mode.
- the ECR panel starts flashing yellow to indicate the request to change
operating mode.
The request is acoustically signalled at the ECR panel. The request has to be
acknowledged by pressing the button "CR CTRL" at the ECR panel.
·: ·-.
~)
LL--------~---------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 13/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
NOTE: Pressing the button "BRIDGE CTRL" (still active control stand) at
the ECR panel or at the bridge panel cancels the request. The
control mode as well as the indications at the operating panels
remain in the previous state.
-
I CR
CTRL
II CR Control
has to be pressed at the ECR panel. Following this, the control mode
immediately changes to "Automatic CR". The text "AUTO CR" is displayed
as indication.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 14/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
If the "Manual Control" is provided, the facilities at the ECR -.Sub panel have
to be used for the mode selection "Automatic" or "Manual" (see Fig. 3-4)
Start condition:
Control mode in "Local Control"
The actual control mode is displayed at the Operation and Indication Panels
BAT 410 I 411 on the bridge and in the ECR. The LED implemented in the
button "LC CTRL." shows steady green light. In the first line of the display the
text "LOCAL CTRL" indicates the actual control mode. The panel view is
shown in FIG. 3 - 6.
lJ______________________________________________
/~~
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 15/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
:
1
:cR · CR Control
CTRL.
has to be pressed at the ECR panel. Following this, the control mode changes
to "MANUAL CR". This is indicated at the ECR panel and at the Bridge panel.
The LED implemented in the button "CR CTRL." shows steady green light. In
the first line of the display the text "MANUAL CR" indicates the actual control
mode.
In the case the BMS is out of order, there is a possibility to change control
mode from "LOCAL CONTROL" to "REMOTE" control:
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 16/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
Start condition:
Control mode in
- "Automatic Bridge" or
- "Automatic CR"
The actual control mode is displayed in the Operating and Indication Panels
BAT 41 0 I 411 on the Bridge and in the ECR. The LED implemented in the
button "BRIDGE CTRL." shows steady green light. In the first line of the display
the text "AUTO BRIDGE" indicates the actual control mode. The panel view is
shown in Fig. 3-8 as an example for "AUTOMATIC BRIDGE".
~8L;JL;]L;J8
(~) ~ LJ
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 17/56
~SAM
PCS Geamot 40 M ~ Electronics
.- , Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
ATTENTION:
Before changing the control mode from "AUTOMATIC" to "MANUAL CR", the
set points should be set to the same value ("LEVER MATCH"), because the
change from the old set point (Automatic bridge or Automatic CR) to the new
set point (Manual CR) is done in one step. A big deviation between the set
points will result in a rough change of the engines speed (Pis. refer also to
chapter 6.1)
To change the control mode to "MANUAL CR" the mode selection switch at the
ECR - Sub panel has to be set to "MAN" position .
Following this, the LED implemented in the button "CR CTRL" in the panel of
the last active control stand turns to flashing in yellow light to indicate the
change of operating mode. The change also is acoustically signalled at the last
active control stand, and has to be acknowledged here by pressing the button
"CR CTRL".
The LED implemented in the button "CR CTRL" in the not active control stand
turns to steady green light in the moment the change is carried out. To indicate
the new control mode
- the text "MANUAL CR" is displayed at both operating and indication panels
- the indication lamp "MANUAL ECR" at the ECR - Sub panel lights up
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3, Page 18/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
<7,
For the automatic start of the main engine a number of preconditions have to
be fulfilled. If this is done, the start is initiated by moving the !ever of the
telegraph in service out of the stop position in ahead or astern direction (see
also Techn. Manual of the Telegraph System).
For the manual start in "MANUAL CR" and "LOCAL CONTROL" mode, pis.
refer to the Tech. Manual edited by the engines manufacturer.
. "'f,
,· I\
\~-~·-----------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 19/56
~-------------------------------------~~~~
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
- the times for acceleration and deceleration are half then the normal times
- the RPM LIMIT is cancelled
engine start and reversing take place with higher control limitation values
speed limit set by MANOEUVRE OPERATION is cancelled
in special cases (depending on parameter setting) the slow down order
transmitted from from the Engine Safety System, ESS, will be overridden
or not be executed, respectively .
To switch of the function, the button "CANCEL LIMITS" at the Bridge Panel has
to be pressed again. The LEOs implemented in the buttons "Cancel Limit" in
both panels extinguish and all limits become effective again .
If the key "CANCEL LIMITS" is pressed at the bridge panel while control mode
"AUTOMATIC CR" or "MANUAL CR" is selected,
- the LED implemented in the button "CANCEL LIMITS" in the Bridge Panel
turns to red steady light. The buzzer in the Bridge panel is activated five
times in interval for acoustical indication of the "CANCEL LIMITS" selection.
The display shows the text "CANCEL LIMITS ACTIVE" (see. Fig. 3- 9)
- The LED implemented in the button "CANCEL LIMITS" in the ECR Panel
turns to flashing red light to indicate the request for "CANCEL LIMITS".
Additionally the buzzer in the ECR Panel is activated in intervals, until the
request is acknowledged. The display shows the text "CANCEL LIMITS
ACTIV". To acknowledge the request, the button "CANCEL LIMITS" has to
be pressed at the ECR Panel. Following this, the LED implemented in the
button "CANCEL LIMITS" in the ECR Panel turns to steady red light.
._,-·
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 22/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
The "ORDER ADUST" is requested for fine setting of engine speed. To select
the function, the key
··~---.
I~ \
Following this, a menu is displayed as shown in Fig. 3- 10. The actual ordered
speed value is displayed in "< >" brackets. The LED implemented in the button
"ORDER ADJ."
- turns to flashing yellow light to indicate that no adjust is set.
remains at steady yellow light to indicate that an order adjust is set.
Now the speed, beginning at the setting ordered by the bridge telegraph, can
be adjusted using the keys
1:l. Up and
V Down
The keys only effect the two least significant digits of the ordered speed,
shown in the second line of the display. When the speed is adjusted to the
desired value, different from the basic setting, the LED implemented in the
button "ORDER ADJ." turns to I remains at steady yellow light, to indicate, that
Order Adjust is active.
(\
~-----------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.8GE • Version 1.3 • 29.01.01 • BMSOPLWP6 • Chp. 3, Page 23/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
If the adjustment is done in the contrary direction as before, the LED starts
flashing again, when the basic setting, selected with the telegraph, is reached
again. On further adjust in the contrary direction the LED turns to steady light
again .
I............,.,.
~~~! ~
Actua l Speed order l VAI..IAIP'E.E.D~ ; •tCR.tlllftll•
l UMC\ItJOI'WT.«<IKTUI"~ICEYI
I
~GG GQB~ ~~B
~~~Q.A)~~B0B
m.-,e. Geamol Bridge Manoeuvring System BMS 40M ~ uc ""
I .-----·..!-----·
. ..----·.
I ~~~ ~
Speed order by adjustment
using the key UP I 1'""""'.........
VAl.UlW'££DOitCOI ctal.llllf'W•
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l , UK CI.Msewti..UT.ttiDHT UI"AXIii'IM Kn1
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~~~~~ ~~~ <3@)[8
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After setting an order adjust, the "ORDER ADJ." key, the "ESC" key or the
"ENT" key has to be pressed, to leave the menu. The previous display is
shown again and the LED implemented in the button "ORDER ADJ."
remains at steady yellow light to indicate, that an order adjust is set.
- extinguishes, to indicate that no adjust is set
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 24/56
.. .. . .~ ·.' ' ·•·
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
0
3.6 RPM Limit
The "RPM LIMIT" is requested for the setting of the maximum engine speed as
upper limit. If the active telegraph is set to a higher speed, the speed order is
limited to the set "RPM LIMIT" value. To select the function, the key
~-
1( I .
l
I-RPM
LIMIT:
'----------'
RPM Limit has to be pressed on the ECR Panel.
Following this, a menu is displayed as shown in Fig. 3 - 11. The actual speed
limit value is displayed in "< >" brackets. The LED implemented in the button
"RPM. LIMIT"
- turns to flashing yellow light to indicate that no limitation is set.
remains at steady yellow light to indicate that a limitation is already set.
- to nominal speed, the LED implemented in the button "RPM LIMIT" turns to
flashing yellow light, to indicate, that no limitation is set
- to a value lower than nominal speed the LED implemented in the button
"RPM LIMIT" turns to steady yellow light, to indicate, that the speed set is
limited.
(~)
~------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 25/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
have to be used.
~O.G~~G8~~~B
~~ ~~~@EJEJG@G
Geamot @) ~ ~ Bridge Manoewring System BMS 40M
After setting the speed limitation, the "RPM LIMIT" key, the "ESC" key or the
"ENT" key has to be pressed, to leave the menu. The previous display is
shown again and the LED implemented in the button "RPM LIMIT"
- remains at steady yellow light to indicate, that a speed limitation is set.
- extinguishes, to indicate that no limitation is set.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3 , Page 26/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
If a speed higher than the set limitation is ordered by the telegraph, the speed
is limited at the set "RPM LIMIT" value and the text "MANUAL LIMITATION" is
shown in the second line of the display of the Bridge Panel and the ECR Par1e1
to indicate, that the limitation is active. If a speed lower than "RPM LIMIT"
value is ordered by telegraph, the text "MANUAL LIMITATION" extinguishes.
To switch the speed limitation off, i.e. to release the entire order range of the
telegraph, the key "RPM LIMIT" has to be pressed. The menu display is shown
as described before, and the LED implemented in the button "RPM LIMIT"
turns to flashing yellow light. To set the limit value to maximum, i.e. to 104% of
0 nominal speed, the key "UP" has to be used. Following this, the menu has to
be left by pressing the key "RPM LIMIT" again. The previous display is shown
and the LED implemented in the button "RPM LIMIT" extinguishes to indicate,
that there is no manual set speed limitation.
0----------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 27/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
Three keys of the BATs are provided for additional telegraph functions. These
Sub-telegraph Commands are:
Sea Mode
Stand By
Finnish With Engine, FWE
Commands which are given at the bridge panel have to be acknowledged at
the ECR panel. The push buttons on the BAT at the bridge operating with an
On I Off function, so, unintentionally given commands can be cancelled by
pushing again.
,_
I SEA Sea Mode has to be pressed on the Bridge Panel.
· MODE
The LED implemented in the button "SEA MODE" on the bridge panel and on
the ECR panel turn to flashing green light to indicate the selection of "SEA
MODE". Additionally an acoustical signal is given at the ECR panel to indicate
the mode selection. This has to be acknowledged by pressing the button "SEA
MODE" at the ECR panel. After acknowledgement the buzzer is switched off
and the LED implemented in the button "SEA MODE" on the bridge panel and
on the ECR panel turns to steady green light.
To cancel the function, the button "SEA MODE" at the bridge panel has to be
pressed again. The LEOs implemented in the buttons "SEA MODE" in both
panels extinguish, to indicate, that the function is not active.
© STN ATlAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3, Page 28/56
~SAM
PCS Geamot 40 M ~ Electronics
---. Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 29/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
3.7.2 Stand By
The "STAND BY" command orders a manned ECR for the preparation of the
engine for sea going or, if the engine is ready to start or runnung, where a
manned ECR is required.
Following this, the LEOs implemented in the buttons "STAND BY" on the
bridge panel and the ECR panel turn to flashing green light to indicate the
"STAND BY" request. Additionally an acoustical interval signal is given at the
ECR panel. The command has to be acknowledged by pressing the "STAND
BY" button at the ECR panel. After acknowledgement the buzzer is switched
off. The LEOs implemented in the buttons "STAND BY" on the bridge panel
and the ECR panel turn to steady green light.
NOTE : The "STAND BY" command cancels the "FINISH WITH ENGINE"
command.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3 , Page 30/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
NOTE : . ..FINISH WITH ENGINE.. can only be ordered if the control lever is
set to Stop and the main engine has stopped already.
.·::::::---..
j- 1
Finish With Engine on the Bridge Panel.
! FWE!
CJ Following this, the LEOs implemented in the buttons .. FINISH WITH ENGINE ..
on the bridge panel and the ECR panel turn to flashing green light to indicate
the .. FINISH WITH ENGINE.. request. Additionally an acoustical interval signal
is given at the ECR panel. The command has to be acknowledged by pressing
the .. FINISH WITH ENGINE.. button at the ECR panel. After acknowledgement
the buzzer is switched off. The LEOs implemented in the buttons .. FINISH
WITH ENGINE.. on the bridge panel and the ECR panel turn to steady green
light.
NOTE : The .. FINISH WITH ENGINE.. command cancels the .. STAND BY..
command and the .. SEA MODE.. as well.
o___________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 31/56
~SAM
PCS Geamot 40 M t.!.!.i Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
To carry out the "SLOW TURNING" before engine start, the key
has to be pressed. The slow turning is possible at any time at engine standstill.
After engine standstill for at lest 30 minutes (adjustable), a slow turning is
requested. The request is indicated
- with the display text "SLOW TURNING REQUESTED"
by illuminating the button implemented LED in automatic mode only
For more detailed information, pis. refer to chapter 2.2.2 of this manual.
-:::----.
j~· I Cylinder Lubrication
I CYL. I
I LUBR.
at the ECR panel (DENIS 1 and 6). Following this, the cylinder lubrication
starts to run for a preset time (adjustable). The LED implemented in the button
"CYL. LUBR:" turns to steady green light to indicate, that the cylinder
lubrication is active.
The cylinder lubrication stops, if the button "CYL. LUBR." is pressed during
lubrication or automatically after expiry of the lubrication time. When the
cylinder lubrication is finished , the LED extinguishes.
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 32/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions.
The function of the VIT is described in the "Technical Manual for Variable
Injection Timing", Geamot 40M Volume 1.1.
at the ECR panel or the VIT panel, if provided, has to be pressed. Following
this, the LED implemented in the button "VIT ON I OFF" turns to steady green
light to indicate, that the VIT function is active.
To switch off the VIT function, the button "VIT ON I OFF" has to be pressed
again. The LED extinguishes.
:~'\
-VIT 1
LOWNdx VIT Low NOx
at the ECR panel, the .bridge panel or the VIT panel, if provided, has to be
pressed. Following this, the LEOs implemented in the buttons "VIT LOW NOx"
turn to steady green light to indicate, that the "VIT LOW NOx" function is
active. The "VIT LOW Nox" function and indication is only active, if the VIT is
selected (see above).
To switch off the VIT function, the button "VIT LOW NOx" has to be pressed
again at any panel. The LEOs extinguish.
(~) _________________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPLWP6 • Chp. 3, Page 33/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
The monitoring of slowdown and shutdown criteria are primary functions of the
Engine Safety System, ESS 40 M. Therefore the activities described below
influence the function of the ESS 40 M.
If the Slowdown Override is selected at the not active control stand, the button
implemented LED is flashing red three times, to indicate, that the selection is
not valid . If the Slowdown Override is selected at the active control stand, the
button implemented LED turns to steady red light, to indicate the selection.
Additionally the buzzer in the BAT is activated five times.
When Slowdown Override is active, the slow down signals will be suppressed,
as long as the override is active.
To cancel the Slowdown Override, the key has to be pressed again at the
active control stand. If the Slowdown Override is cancelled at the not active
control stand, the button implemented LED is flashing red three times, to
indicate, that the order is not valid.
For more detailed information, pis. refer to the ESS 40 M description chapter 2,
Functions and Indications.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 34/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
There are two possibilities to reset a slowdown, that has been active before:
~'
( ' I I
·siowo
! I" Slow Down Reset
\RESET
-----------
Following this action, the engine speed increases to the desired value set by
control lever.
by shifting the active telegraph lever to a position below the slow down
speed limit
For more detailed information, pis. refer to the ESS 40 M description chapter 2,
Functions and Indications.
~-
' l i
rSHUTD.
Shut Down Override
bvERR'
'"--------" .
If the Shutdown Override is selected at the not active control stand, the button
implemented LED is flashing red three times, to indicate, that the selection is
not valid. If the Shutdown Override is selected at the active control stand, the
button implemented LED turns to steady red light, to indicate the selection.
Additionally the buzzer in the BAT is activated five times.
~ ~--------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 35/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
When Shutdown Override is active, the shut down signals will be suppressed,
as long as the override is active.
To cancel the Shutdown Override, the key has to be pressed again. If the
Shutdown Override is cancelled at the not active control stand, the button
implemented LED is flashing red three times, to indicate, that the order is not
valid.
For more detailed information, pis. refer to the ESS 40 M description chapter 2,
Functions and Indications.
To reset a shutdown, that has been active before, the flashing key
I
SHUTO.
RESET Shutdown Reset
has to be pressed. If the active telegraph is not in stop position, the order "PUT
BR-TELEGRAPH TO STOP" and- in "AUTOMATIC CR"- subsequent the
order "PUT CR-TELEGRAPH TO STOP". If this is done, the engine is ready to
start again.
For more detailed information, pis. refer to the ESS 40 M description chapter 2,
Functions and Indications.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 36/56
·· ...
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
Any alarm coming up leads to an optical alarm indication on the bridge panel
and the ECR panel. Additional an acoustical signal is given at the place of
control from which the ship is operated. The indication is shown in Fig. 3- 12.
I AlARM TEXT
ORO: 0.0 SET: 40.0 ACT: 35.0
~GJGJGJB
EJ
Every alarm is shown with the current state. The following alarm states are
possible:
If there are unacknowledged alarms, the newest one is shown on the display
~)
( ~-----------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 37/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
Acoustical acknowledge
Any alarm is recorded in the alarm list. When the alarm list is selected by
pressing the key
.,..;:::----- )
IALARM Select Alarm List
I LIST j
the alarm list is displayed. Every alarm is shown with the current state. The
displayed alarm states are the same as at direct indication.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 38/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Memberofthe EuroMarine Group
Operating Instructions
If there are unacknowledged alarms, the newest one is shown on the display
and can be optical acknowledged. If this is done, the display switches to the
next unacknowledged alarm etc.
V Scroll down
the alarm indications can be displayed one after another, until "Start Of
List",displayed in line two, or "End of List", displayed in line four, is reached as
shown in Fig. 3 - 13. If there is only one alarm in the list, the scroll function is
ineffective. If the alarm list is empty, the message "NO ALARMS" is displayed
as shown in Fig. 3- 14.
To leave the alarm Jist the "ESC" button must be pressed. Following this
instruction, the indication shown on the display before appears again.
( )
Fig. 3 - 13, Acknowledgement and scrolling of alarms within the alarm list
\ )------------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 39/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
~~e;Je;J~~
u
Fig. 3- 14, Display of an empty alarm list
If a new alarm occurs during the indication of the alarm list, the new alarm is
shown on the display with it's current state.
Optical acknowledge
If the alarm state was "Alarm active non-acknowledged", the state display turns
to "Alarm active acknowledged" with steady state indication in front of the
alarm text. If more unacknowledged alarms are present, the display switches
automatically to the next unacknowledged alarm. Otherwise the display
remains in the actual position .
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3, Page 40/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions ..
If the alarm state was "Alarm gone non-acknowledged", this alarm indication is
cancelled and the next alarm is displayed ..
The acknowledgement and scrolling of alarms is shown in Fig. 3 - 15.
(Autom.) Scrol down I OflD' 0·0 sEl, 40 ·0 Acr, ,._o '-~ ~ '-~- ,_ _ .
Optical acknowledge
-'--"-'-:.:.C...:C-"-"-'-'--'==.::.---+-~,· "lHHROALAIUI"
1 ORO: 00
I
-. I
..........._..
IAUTOBRIOOE
I' c'TRL i
SET: 40.0
t'UM'IT;, M'OSe1
STARTAJR: 2Q.aBAR'
ACT: 35.0
R
ivo.1
ve
I
t;;.,
im;;~ ~~ ~A~: ~~~ ~~~~: ; <J ! I -
i:sa...o ~~
ISLO'MJ:
---
.-~.~~
sLov-,.n'.
oVERFt '· REser
--
-.- -----,
.
--·
r--..
! ESC) [ ~~~ ENTJ:
·-
II
I
L>!!
-1
Remark: If the operator does not intervene further by actuating the curser
keys or the acknowledge key, the system display is automatically
shown after expiry of the time out time.
i )
\, '
·--~~----------------------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 41/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
The operator has the possibility to simulate engine functions by switching the
simulation on. To do so, first in the Main Menu has to be selected by pressing
the key
Menu
Afterwards the key "54" has to be pressed to select the continued Main Menu.
Pressing the key "51" in the continued Main Menu opens the "Simulation"
mode with the possibility to switch the simulation mode on and off by actuating
the key "52". The display is shown in Fig . 3- 16.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3, Page 42/56
~SAM
PCS Geamot 40 M .. ~ Electronics
..---...., Bridge Manoeuvring System, ·ar\.lls 40M Member of the EuroMarine Group
Operating Instructions
0
To simulate engine functions, the following preconditions have to be fullfilled:
The SIMULATION MODE is used to check signals to be given to the start valve
(if released by parameter "SIMUL.W.ST.VALVE"), the start cut off valve, to the
reversing valves and (DENIS 1 only) to the start ahead I astern valves. The
governor stop signal to the electronic governor system is energized through the
entire simulation session. Additional the over speed trigger point may be tested
using the simulated engines speed. For this test set the parameter for
"Maximum speed at Simulation" (MAX RPM AT SIMUL.[%]) above over speed
limit (pis. refer also to the Test Specification).
( J
?-\
\~-----------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 43/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
The operator has the possibility to switch the Bad Weather Monitoring on and
off. Precondition for this is, that the option for Bad Weather Monitoring is
generally released by parameter setting (pis. refer to the parameter table). To
switch the Bad Weather Monitoring on or off, first the Main Menu has to be
selected by pressing the key
! MENU Menu
Afterwards the key "S4" has to be pressed to select the continued Main Menu.
Pressing the key "52" in the continued Main Menu opens the "Bad Weather
Monitoring" with the possibility to switch the monitoring on and off by actuating
the key "51". The display is shown in Fig . 3- 17.
N
_ orma
_ l_ope
_ r_ati-ng
'·'-d-'
isp_lay'------ - : j -:-:=:.,~
. ~ :~~~:0~:B~:~~OG~E~~S~ET~:~O~.O~~~~:~:C~T~~~~-:~C)~~~' ~; ~~-): ~: ~ - :~~-~ ,
I 'tMMJ ~ t:J
I ~·
MENU key actuated I <MAIN MENU>
SELECTSUBMENU
BACK [ESC] I
I - -
l
IMA:.~.~~~
l ,..
i
51 : LEVER MATCH 53: PARAMETER
52 : MEASURED VALUE S4 : CONTINUED
(
1 ~-
~
1- -
1 '~-~IM, MER/. . ·:,EDIT 1
'toNTR.
i
', <MENU I CONTINUEi'~ L E C T SUBMENU BACK (ESC] 1 !
S4 key actuated
I I I-ESC I II-- ENT i 1
,.. jS1 : SIMULATING MODE
52 : BAD WEATH. MONIT.
53 :
S4 : .
! .- - 'I
---~1
~
S2 key actuated i
- - ' - -- - - . , - - :,..
,<BAD WEATHER MONITORING>
MONITORING : OFF
BACK(ESCJ I \
I
I <1 I Ii -
- - -
t / ,r
51 : ON/OFF I
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 44/56
... ·, ..
,~ .
' ' ~
r,,.
~SAM
PCS Geamot 40 M , ,, ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
has to be pressed. Following this, the status list is displayed as shown in Fig.
3 - 19. The event with the highest priority and the number of recorded events
are displayed.
()__________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 45/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
Ll Scroll up and
\1 Scroll down
the events can be displayed one after another.
~ ...
ll.ltl"'"' Geamot Bridge Manoeuvring System BMS 40M
IIACK [<sC)
Button "STATUS LISr actuated ' <STArusUST> 3 EVV<TS
- - - - - - - -1-'-i-~ 4f'IRSTEVEHT"
~roll up actuated
NOTE: If the status list is selected and no event is present, the text "NO
EVENTS" is displayed in the second line.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 46 I 56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
- Acceleration blocked
The difference between speed setting and actual speed is too high. Further
increase of speed setting is blocked.
II \
____________________________________
'·._/;::_"I
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPLWP6 • Chp. 3, Page 47/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
Manual limitation
The telegraph order is higher than the adjustment of "RPM LIMIT" set by
operator (pis. refer to chapter 3.6)
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 48/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions , .
B/W-Monitoring Off
(~ The automatic Bad Weather Monitoring is switched off (pis. refer to chapter
3.14)
lJ______________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 49/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
A number of events is displayed in the second row of the display (Status line)
and acoustically indicated at the panel of the active control stand. These
events are not recorded in the status list. Normal events recorded in the
status list are overridden in the display by direct events. The direct events are
displayed in a fixed order, i.e. an event with higher priority overrides an event
with lower priority. The direct events in priority order are:
Start Fault
The start attempts were not successful, i.e. the main engine does not start
or no Pick Up pulses were evaluated.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 50/56
0 l.'o
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions ..
Engine Stopped
The engine had stopped without any stop order
(_)
("
~---------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 51/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
3.16 Maintenance
I :::0
MAINTE- Maintenance
i .....________.
NANCE
~88Q GENU)
e;J R
L
u 808
~ c
L
~ r~J ~
y T
@J@JCB
Fig . 3- 20, Display Maintenance menu
The maintenance menu indicates the function of the keys S1 to S4. The
particular functions are described as follows:
51 Pressing key S1 sets the basic brightness of the LEOs in all keys of the
panel. There are 15 steps available. The actual level is indicated in the
display. With every key stroke the brightness changes to the next step
in circle, i.e. 0- 1 - 2 - 3 .. .15- 0 etc., where 0 is the lowest and 15 the
highest brightness.
© STN ATLAS Marine Electron ics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3 , Page 52/56
,_ .. ·.
''-, . .-:·. •·
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
() Operating Instructions.
53 On pressing key S3 a Lamp Test takes place. All LEOs in the keys of
the panel are illuminated in full brightness, the display is filled with I as
shown in Fig. 3-21 and the buzzer is activated.
~L:J~ B
~ EJ
~ ~~~
Fig. 3-21, Display at Lamp Test
-· .. ..
~
~~
(~---------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3, Page 53/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
NOTE: For time display and setting the hardware clock has to be
installed!
.. ~
' r--_,.., ....-..
MM=Month
DO= Day I LIST
ALARM _(·, j I !-___:_,- I
hh =Hour
-----=----
:6~DER . ~ =:--) f~ ~ENU; ;iTATus ;~NJt ~M~ ~DIT
mm =Minute
ss =Second ,BRIDGE s1 ; 1:: s2 1
~I ~:< .-:~s:. [ f~
CTRL • 1
LC
~ I
CANCEL
LIMIT
SEA
1 S1ll
MODE •
- • w.-x
STANO IYZ I§H~ i Hln-o §H~ I clJ
- ~- ;
C11 r~ --., l
~£) l 1
~ FWE ACTIVE OVERR:
Select pos~ion
With the selection of Date and Time, the """ sign is set below the least
significant digit of the seconds. To change the value of the seconds the keys
"UP" and "DOWN" have to be used. The value is increased I decreased by one
on each key stroke. At decade overflow I underflow the next digit is increased
I decreased, respectively.
To change the minutes, hours or the date, shift the """ sign to the desired
position by actuating the curser keys "SHIFT LEFT" and "SHIFT RIGHT". The
""" sign is set to the least significant digit of the desired position . The value of
this digit can now be set as described for the seconds.
To leave the Date and Time display the "ESC" button must be pressed.
Following this instruction, the maintenance menu appears again.
To leave the maintenance menu the "ESC" button must be pressed. Following
this instruction, the indication shown on the display before appears again.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 54/56
,'\', \ ' . ·.:·
~SAM
PCS Geamot 40 M ··:., ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Remark: If the operator does not intervene further, the system display is
automatically shown after expiery of the time out time.
To set the brightness of all LEOs in the keys of the panel and of the displays
background light, the key
r·~~J ri~~~l' j ~·
~-~
[~, ,,ssn:,
0 j'-LC j
1
CTRL)
1
CANCEL : -SEA
LIMIT i ': ...__.
MODE
I _ BVWX.
STAND l.;=::;_·J
~
[iHLrrol
~! \_~1
l
~-
<] J i,, './ C>)!
~-·
1
~·
...__. ACTIVE' . .______ j
Pressing key Dimmer I Contrast step by step sets the brightness of the LEOs
in all keys of the panel and the display back light taking the basic level under
account (pis. refer to "MAINTENANCE MENU" S11 S2). With every key stroke
the brightness changes to next step in cycle by adding [Max. Level - Basic
Level]l3 = Step to the actual level, until the maximum level is reached. This is
indicated at the display. The next key stroke leads to the basic level. An
example is shown in the following table:
(--4)
~------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSOPI.WP6 • Chp. 3 , Page 55/ 56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Operating Instructions
7 5 actuated
11 10 actuated
NOTE : If the basic level is set to "15", the lowest level is equal to
maximum level. In this case dimming is not possible.
To leave the Dimmer I Contrast menu the "ESC" button must be pressed.
Following this instruction, the maintenance menu appears again .
To leave the maintenance menu the "ESC" button must be pressed. Following
this instruction, the indication shown on the display before appears again.
Remark: If the operator does not intervene further, the system display is
automatically shown after expiry of the time out time.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSOPI.WP6 • Chp. 3 , Page 56/56
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
4 Introduction
/~
~----------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 1/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
The ZSM401 module is a central unit with 2 galvanically decoupled digital inputs. The
module has two galvanically decoupled interfaces (RS485) for the purpose of
networking the assemblies as well as one for testing or extending (TTL signals).
The module is organized by a single-chip micro controller (HC11). There are 0.5K
EEPROM, a maximum of 512K RAM and a maximum of 2.64 Mbytes flash EPROM
available for the program .
The controller organizes the interface and the extension busses. The digital inputs are
filtered and transmitted to the master via the interface upon request.
The extension modules can be connected to the ZSM401 module in any combination .
It automatically recognise the module connected via a module identification.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 2/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
•
~ .. ~·
[ ] ..
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·
I I
216
Technical Data
Interface: 2 X RS485
1 x RS 232 (TTL)
;--,
<E EN 50081-1
EN 50082-2
(,~) __________________________________________________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 3/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
XI
AdrtSst
XIS Sl I
1
IP4~2} ~ I
24 VOC supplr
24 V [tftSPt•sung
[K 000!
I
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9 0[ 1
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© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSTDC.WP6 • Chp. 4 , Page 4/32
. ,, ..
,,,
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
Additional documents:
(,---\
\~1-----------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 5/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System , BMS 40M Member of the EuroMarine Group
Technical Description of all Components
... --- .
General
The REM401 module is an interface expansion unit with 16 electrically isolated digital
inputs, and 8 relay outputs. The module can be expanded with a maximum of three
further input/output modules.
The expansion modules can be connected to the central module in any combination . It
recognises the expansion module connected automatically from a module identifier.
Design:
The module has 8 terminal strips to which the interface signals can be connected
directly.
© STN ATLAS Marine Electron ics GmbH • PCS • 27 1.151 185.BGE • Version 1.2 • 29.01 .01 • BMSTDC .WP6 • Chp. 4 , Page 6 I 32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
()
::
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CE EN 50081-1
0 EN 50082-2
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 7/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System , BMS 40M Member of the EuroMarine Group
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~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
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Module-Part numbers 271.123 854
Additional documents:
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© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 9/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
General
The DZM402 module is mainly intended for applications where a quick speed
measurement by means of pick-ups must be realized, e.g. the safety system for large
diesel or for main engine control systems. The DZM402 assembly is a central unit with
4 galvanically decoupled digital inputs. Two inputs are designated for pick-ups. The
measured speed can be displayed on ±1 OV instruments via 2 analog outputs. One
output can also drive a current of 0(4)-20mA. 4 relays and 2 solid-state relays are
available for messages and control systems. 16 LEOs as status signals can be used
as well.
The module has two galvanically decoupled interfaces (RS485) for the purposes of
networking the assemblies as well as one for testing or extending (TIL signals). There
are four keys and a 4-digit display for parameter inputs and operational status
displays. The assembly can be extended by a maximum of another four digital
input/output modules and one analog input module (AEM402) . It is also possible to
connect two SEM402 assemblies with two RS4851 422 interfaces each to the analog
bus.
The extension modules can be connected to the DZM402 module in any combination .
It automatically recognizes the module connected via a module identification .
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSTDC.WP6 • Chp. 4 . Page 10/32
',.,,. .·
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
,_I T
Technical Data
2 solid-state relay
Voltage 18- 60V 13A
Frequency 10Hz
Interface 2 x RS485
1 x RS232 (TTL)
Type Approval: KR, ABS, DNV, GL, LR, RINA (in preparation)
(
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© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185. BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4 , Page 11 132
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
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© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSTDC .WP6 • Chp. 4 , Page 12 I 32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
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Additional documents:
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 13/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
General
The digital inputs and outputs are monitored for wire break. The assembly can be
extended by a maximum of another three input/output modules.
The extension modules can be connected to the central module in any combination. It
automatically recognize the module connected via a module identification.
Design:
© STN ATLAS Marine Electronics GmbH • PCS • 271 .1 51 185.BGE • Version 1.2 • 29.01 .01 • BMSTDC.WP6 • Chp. 4, Page 14/32
.' '• ',~.
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
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© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 15/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
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© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSTDC.WP6 • Chp. 4, Page 16/32
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~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
Additional documents:
'.!
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 17/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
General
The RM401 assembly is an interface extension unit with 7 differential inputs with a
measuring range of ±1 OV or ± 20mA (4-20mA) each . RM401 can process 1/U. The
measurement is carried out by means of a 12-bit ND converter (D9) . The input signals
are transferred to the ADU with a gain of 1 or 2. The converter has an accuracy of 10
bits with a resolution of 12 bits. In addition, there is an analog output available which
has a resolution of 12 bits, too .
The module is additionally equipped with an analog hardware by means of which e.g.
a set point I actual value comparison can be carried out. The values for set point,
actual value, actual value input and analog output can be read in via the ADU .
Moreover, there are 8 digital inputs with galvanic decoupling as well as 3 relays . One
relay (K1) is designated for controller enabling. The second relay (R2) is designated
for a gain changeover and the third relay (K3) for a free application.
Design:
The RM401 module is accommodated on a 125,4 x 216 x 67mm (DxHxW) large
supporting module. The module can snap into position of DIN EN mounting rails. The
module has 4 terminal-connectors for the connection of the terminal device.
The connection to the computer module is effected via a 26-pole ribbon cable. The
assembly is supplied via the ribbon cable from the computer.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Versi on 1.2 • 29.01 .01 • BMSTDC.WP6 • Chp. 4 , Page 18/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
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Ambient temperature:
Weight: 550 g
Type Approval: KR, ABS, DNV, GL, LR, RINA (in preparation)
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 19/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Anologeongonge
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© STN ATLAS Marine Electronics GmbH • PCS • 271 .151185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 20/32
t > ~ · · ::; '·: ,.· r~'.
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
Additional documents:
,...--\
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© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 21/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
General
The matching resistors are integrated on the assembly and can be switched off via
jumper.
Design:
The module has two terminal strips to which the interface can be directly connected.
The connection to the computer module is effected via a 22-pole ribbon cable. The
assembly is supplied via the ribbon cable from the computer module.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSTDC.WP6 • Chp. 4. Page 22/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
1-l
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Weight: 180 g
Type Approval: KR, ABS, DNV, GL, LR, RINA (in preparation)
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EN 50081-1
EN 50082-2
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 23/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
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© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSTDC.WP6 • Chp. 4, Page 24/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
Additional documents:
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 25/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
General
The FIM405 assembly is necessary to filter the 24V supply. The filter ist able to
dissipate spikes from the 24volt system.
Design:
The module has two 5-pole connectors for the connection of the input and output
voltages.
Ground is to be connected directly to terminal strip X1.4 or X2.3 . It is only then that the
interferences are reliably discharged.
In no case the supply lines to the consumer are allowed to be situated in parallel with
the input voltage line in one cable duct.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 26/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
0
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Technical Data
Nominal current: 4A
Inductance: 13,2mA/mH
Capacitance: 2 X 2500pF
Ambient temperature:
Weight: 130g
Type Approval: KR, MRS, ASS, DNV, GL, LR, RINA {in preparation)
(\
\,_____)
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 27/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Additional documents:
-·
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSTDC.WP6 • Chp. 4, Page 28/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
General
The BAT41 0 is a universally designed panel for all systems with replaceable
lettering strips.
The panel has 24 function keys with LED check-back indication each. In
addition, there are the following keys:
2 acknowledgement keys
1 alarm list key
1 dimmer key
1 edit key
1 lamp test key
1 esc key
1 enter key
4 cursor control keys.
The panel has a display with 41ines having 40 characters each. The display as
well as the keys are equipped with a background illumination which can be
dimmed.
()
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.8GE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 29/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
~STN
~ATI.AS Geamot Bridge Manoeuvring System BMS 40M
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Technical Data
Interface: RS485
Ambient temperature:
Weight: 1,4 kg
Type Approval: KR, ASS, DNV, GL, LR, RINA (in preparation)
CE EN 50081-1
EN 50082-2
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4 , Page 30/32
~SAM
PCS Geamot 40 M t.!.a Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
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© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSTDC.WP6 • Chp. 4, Page 31/32
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Technical Description of all Components
Additional documents:
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSTDC.WP6 • Chp. 4 , Page 32/32
~SAM
PCS Geamot 40 M l!.a Electronics
....--... Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
5 Introduction
The Maintenance and Trouble Shooting instructions are based on the alarms,
indicated at the Bridge Operating Panel (BAT 41 0) and at the ECR Operating
Panel (BAT 411). In the further description the panels are collective assigned
as BAT 41x.
In the following the alarms, the possible reason for the alarm and the
recommended actions are described. The reference to "Manual CR Control" is
only meaningful, if the optional "Manual CR Control" is provided.
5.1 Alarms
The BMS 40 M has detected a serious failure and holds the last setpoint and
operating condition as far as possible. The alarm is recorded in the alarm list.
On Frozen Condition
FURTHER AUTOMATIC OPERATION IS NOT POSSIBLE
()
Reason
The reason for the Frozen Condition is recorded in the alarm list. Following
alarms may lead to Frozen condition :
0 © STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 1/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Recommended Action:
- Change to Local or Manual CR Control
- Refer to the trouble instructions for the displayed alarm(s)
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 2/63
F]SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
The actual speed has exceeded the over speed limit. The output contact
OVERSPEED SHUT DOWN at the VIT module is closed as long as over
speed is sensed and opened with a delay of 10 sec. Additional the BMS 40 M
actuates the normal stop.
If the VIT detects over speed alone or prior to the ESS, the ESS will alarm wire
break of the emergency stop valve.
Reason
The VIT detects over speed but the ESS does not detect the over speed
because the parameter for over speed limit in the VIT is set to a lower value
as required
because the engine speed really exceeded over speed limit, and the
parameter for over speed limit in the ESS is set to a higher value as
required
Recommended Action:
Check parameter setting for the Over speed limit in the VIT and the ESS
\
.._ __ )
/
: __:{_____________________________________
' ~-·· \
\, ) _
© STN ATLAS Marine' Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 3/63
~SAM
PCS Geamot 40 M l.!!.i Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
Recommended Action:
Refer to the trouble instructions for the displayed alarm(s) and I or status
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 4/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates a wire break of the 4 to 20 rnA analogue pressure signal
Recommended Action:
Check sensor and cabling
(------)
'-.______/'
The alarm indicates the loss of control air pressure.
Depending on parameter setting
Recommended Action:
Check pressure switch and cabling
The alarm indicates, that the reversing servos and the rotating direction does
not correspond.
Recommended Action:
Check limit switch and cabling
r'~~-----------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271,151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 5/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
The alarm indicates, that the actual speed remains in the barred speed range
with deviation to the speed set point greater or equal than the hysteresis set by
parameter.
Recommended Action:
Check the speed governor for accuracy of actual setting to ordered setting.
Check if the setting of the hysteresis for actual speed in barred range is
sufficient ( Parameter PHLDHA "HYSTERESIS BSR [RPM] )
The alarm indicates a wire break or short circuit of the bridge telegraph
potentiometer.
Only in Automatic Bridge this alarm leads to "FROZEN CONDITION"
Change over to Automatic CR is still possible.
Recommended Action:
Change to Automatic CR Control
Check cabling and potentiometer
The alarm indicates a wire break or short circuit of the ECR telegraph
potentiometer.
Only in Automatic ECR this alarm leads to "FROZEN CONDITION"
Change over to Automatic Bridge is still possible
Recommended Action:
Change to Automatic Bridge Control
Check cabling and potentiometer
© STN ATLAS r.1arine Electronics GmbH If! PCS • 271.151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 6/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates, that the stop contact of the bridge telegraph is closed, but
the analogue value of the potentiometer is not in the stop range.
The engine will be stopped, due to the priority of the contact, if
"Automatic Bridge" is selected.
Recommended Action:
- Change to Automatic CR Control or, if provided, to Manual CR Control
Check the parameter setting for the "Voltage of the bridge telegraph "
Check the mechanical mounting of the bridge telegraph potentiometer
Check the stop contact for correct operation
Check the contact input at the first REM401, X3.2 for short circuit to 24V
The alarm indicates, that the stop contact of the ECR telegraph is closed, but
the analogue value of the potentiometer is not in the stop range.
The engine will be stopped, due to the priority of the contact, if
"Automatic ECR" is selected.
Recommended Action:
Change to Automatic Bridge Control
- Check the parameter setting for the "Voltage of the ECR telegraph"
Check the mechanical mounting of the ECR telegraph potentiometer
- Check the stop contact for correct operation
- Check the contact input at the first REM401, X3.3 for short circuit to 24V
{ ,,
r" -·~~
. '-----------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 7/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
The alarm indicates, that a contact from the Telegraph System signals a fault.
In this case
Automatic manoeuvring from wing console levers is no longer possible!
Recommended Action:
Check cabling
Check the Telegraph System
If one sensor fails, the BMS works on the other speed sensor alone.
If both sensors fail, the BMS works on the speed signal transmitted by the ESS
If both sensors fail and the speed signal from the ESS is not available this
leads to "FROZEN CONDITION"
Recommended Action:
Change to Local - or Manual CR Control
Check the distance of the alarmed speed sensor (pick-up) to the teeth of
the flywheel.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5 , Page 8/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
Recommended Action:
Check the measured values using the Menu "Measured Values" and
compare with the actual speed measured by the Engine Safety System,
ESS, to decide, which sensor fails.
Check the distance of the according speed sensor (pick-up) to the teeth of
the flywheel.
Replace the speed sensor if necessary.
Recommended Action:
Change to Local - or Manual CR Control
Check the cabling from the pick-up to the DZM402 of the VIT
Check the jumper setting of X19 for npn I pnp pick-up on the DZM402
Recommended Action:
Change to Local -or Manual CR Control
Check the cabling from the pick-up to the DZM402 of the VIT
Check the jumper setting of X19 for npn I pnp pick-up on the DZM402
_~...-
( '1
\ I©- ----------------------------------
STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5 , Page 9/63
~SAM
PCS Geamot 40 M l.!.!.i Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
The alarm indicates the loss of the 24V supply for the liP-converter of the
mechanical governor. This alarm leads to "FROZEN CONDITION"
Recommended Action:
Change to Local - or Manual CR Control
Check the cabling from the RM401, X2.718 to the mechanical governor
The alarm indicates wire break of the liP-converter speed signal. This alarm
leads to "FROZEN CONDITION"
Recommended Action:
Change to Local - or Manual CR Control
Check the cabling from the DZM402, X4.12113 to the RM401, X1.112 and to
the liP-Converter.
~ If the cable connection is o.k., check the jumper XW1 on the RM401. The
jumper has to be set to XW1 .112 for current input to this channel.
If cable connection and jumper setting are correct, replace the DZM402
resp. the RM401 module.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 10/63
~SAM
PCS Geamot 40 M la!.!.f Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates wire break of the first P/1 - converter for charge air
pressure.
Recommended Action:
Check parameter setting of VIT- parameter "Sensor failure Charge Air
Pressure lower limit" for right value and correct if necessary.
Check the cabling from the VSM401, X8.3 to the converter
If the cable connection is o.k., check the jumper XW6 on the VSM401. The
jumper has to be set to XW6.1/2 for current input to this channel.
Check the converter and replace if necessary
If cable connection, jumper setting and converter are correct, replace the
VSM401 module.
The alarm indicates wire break of the second P/1 - converter for charge air
pressure.
Recommended Action:
Check parameter setting of VIT- parameter "Sensor failure Charge Air
Pressure lower limit" for right value and correct if necessary.
Check the cabling from the VSM401, X8.7 to the converter
If the cable connection is o.k., check the jumper XW7 on the VSM401. The
jumper has to be set to XW7.1/2 for current input to this channel.
Check the converter and replace if necessary
If cable connection, jumper setting and converter are correct, replace the
VSM401 module.
0----~----------~--------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 11/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
The alarm indicates, that the difference between the measured charge air
pressure values of transmitter P1 and P2 has exceeded the preset limit.
Recommended Action:
Check parameter setting of VIT - parameter "Charge Air Pressure:
Tolerance between sensor 1 and sensor 2" for right value and correct if
necessary.
Check parameter setting of the VIT - parameters for the sensor charac-
teristic of transmitter P1 and transmitter P2 and correct if necessary.
Check transmitters for proper function and replace, if defective.
The alarm indicates wire break of the second Ll -converter for Load Indication.
Recommended Action:
Check parameter setting of VIT- parameter "Sensor failure Load Indicator
lower limit" for right value and correct if necessary.
Check the cabling from the VSM401, X6.1/2 to the converter
If the cable connection is o.k. , check the jumper XW1 on the VSM401. The
jumper has to be set to XW1.1/2 for current input to this channel.
Check the converter and replace if necessary
If cable connection , jumper setting and converter are correct, replace the
VSM401 module.
-
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5, Page 12/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates wire break of the second Ll- converter for Load Indication.
Recommended Action:
Check parameter setting of VIT- parameter "Sensor failure Load Indicator
lower limit" for right value and correct if necessary.
Check the cabling from the VSM401, X6.3/4 to the converter
If the cable connection is o.k., check the jumper XW2 on the VSM401. The
jumper has to be set to XW2.1/2 for current input to this channel.
Check the converter and replace if necessary
If cable connection, jumper setting and converter are correct, replace the
VSM401 module.
The alarm indicates, that the difference between the measured Load Indication
values of transmitter Ll1 and Ll2 has exceeded the preset limit.
Recommended Action:
Check parameter setting of VIT - parameter "DENIS 6 Load Indicator:
Tolerance between sensor 1 and sensor 2" for right value and correct if
necessary.
Check parameter setting of the VIT - parameters for the sensor charac-
teristic of transmitter Ll1 and transmitter Ll2 and correct if necessary.
Check transmitters for proper function and replace, if defective.
(----J\
~------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 13/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
The alarm indicates, that the actual position feedback from actuator 1 has
exceeded the preset limits.
Recommended Action:
Check parameter setting of VIT- parameter "Sensor failure: upper limit"
resp . "Sensor failure : lower limit" for right value and correct if necessary.
- Check the cabling from the VSM401 , X7.2/3/4 to the sensor
If the cable connection is o.k., check the jumper XW4 on the VSM401 . The
jumper has to be set to XW4.2/3 for voltage input to this channel.
Check the feedback - potentiometer (sensor) and replace if necessary
If cable connection , jumper setting and sensor are correct, replace the
VSM401 module.
The alarm indicates, that the actual position feedback from actuator 2 has
exceeded the preset limits.
Recommended Action:
Check parameter setting of VIT- parameter "Sensor failure: upper limit"
resp . "Sensor failure: lower limit" for right value and correct if necessary.
Check the cabling from the VSM401 , X7.6/7/8 to the sensor
If the cable connection is o.k., check the jumper XW5 on the VSM401 . The
jumper has to be set to XW5.2/3 for voltage input to this channel.
Check the feedback - potentiometer (sensor) and replace if necessary
If cable connection , jumper setting and sensor are correct, replace the
VSM401 module.
© STN ATLAS Mari ne Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5 , Page 14/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates, that the deviation between the ordered position and the
feedback of actual position is too large. The ordered position is not reached by
the actuator or the movement to ordered position is too slow.
Recommended Action:
Parameter settings
Check parameter setting of VIT parameter "Threshold for large
(--?)
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 15/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
The alarm indicates, that the deviation between the ordered value for cylinder
lubrication and the feedback of output value to the cylinder lub. oil pump
controller is too large.
Recommended Action:
Check parameter setting of VIT parameter "Max. error threshold cylinder
lubrication: Set point - Actual value" and raise the value, if setting is too
low.
Check the cabling
from the VIT- DZM402, X4 .10/11 to the voltage/current converter
from the voltage/current converter to the pump control and the current/
current converter
from the current/current converter to the VIT- VSM401, X6.5/6
Check the analog output on the VIT - DZM402, X4.1 0/11 and replace the
DZM402, if defective
Check the voltage/current converter and replace, if defective
Check the current/current converter and replace, if defective
Check the jumper XW3 on the VSM401 . The jumper has to be set to
XW3.1/2 for current input to this channel.
If all previous items are ok, replace the VSM401
Recommended Action:
Change to Local - or Manual CR Control
Check the cabling from the DZM402 , X4.12/13 to the RM401, X1.1/2
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 16/63
·.·.··:·
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
If the cable connection is o.k., check the jumper XW1 on the RM401. The
jumper has to be set to XW1.1/2 for current input to this channel.
If cable connection and jumper setting are correct, replace the DZM402
resp. the RM401 module.
The alarm indicates a wire break at a digital output on module IOM402, where
Example:
WB DO IOM402 X5.2
indicates a wire break on digital output terminal block X5, terminal number 2.
For the output destination (valve coil) pis. refer to the ships related wiring
diagrams 271.-- -- - -.STR.
Recommended Action:
- Change to Local -or Manual CR Control
- Check the cabling from the output to the respective valve coil
- Check the parameter setting for the assigned output
( '
·--------<
\~-----------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 17/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
The alarm indicates, that the control mode feedback signals are faulty. The
feedback inputs are :
Recommended Action:
Check control air pressure
Check the cabling from the limit switches to the IOM402
Check the limit switches
The alarm indicates, that the electronic governor reports a serious fault
FURTHER AUTOMATIC OPERATION IS NOT POSSIBLE!
Recommended Action:
Change to Local Control
See User Manual of the Electronic Governor System
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 18/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates, that the electronic governor reports a serious fault
FURTHER AUTOMATIC OPERATION IS NOT POSSIBLE!
Recommended Action:
Change to Local Control
See User Manual of the Electronic Governor System
The alarm indicates the loss of the serial interface from the VIT unit to the
electronic governor.
FURTHER AUTOMATIC OPERATION IS NOT POSSIBLE!
Recommended Action:
Change to Local - or Manual CR Control
Check cabling from VIT- DZM402, X1.11/12/13 to the Electronic Governor
System
Check jumper setup at the VIT- DZM402. Jumpers must be set according
to the ships related drawing 271.----- -.NAW.
If the previous items are o.k., replace the VIT- DZM402
See User Manual of the Electronic Governor System
The alarm indicates the loss of the serial interface from the VIT unit to the
BMS. This alarm leads to "FROZEN CONDITION".
\'----' /
I \
___________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 19/63
rrJ SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Recommended Action:
- Change to Local - or Manual CR Control
Check cabling from VIT - DZM402, X1.6/7/8 to the BMS - DZM402,
X 1.11 I 12/13
Check jumper setup and address setting at both DZM402. Jumpers and
address settings must be set according to the ships related drawing 271.--
--- -.NAW.
If the previous items are o.k., replace the VIT- DZM402 resp. the BMS-
DZM402 .
The alarm indicates the loss of the serial interface to the Engine Safety System
Attention:
With this alarm active
No start or start in counter direction is possible
- The Automatic Slow Down function does not work
- Actuation of "Override Slow Down" and "Override Shutdown" at the Bridge
Panel is not possible
No update of Slow down and Shutdown indication at the Bridge Panel
Recommended Action:
Change to Local - or Manual CR Control
Check cabling from the BMS - SEM402 X1 .1/2/3 to the Engine Safety
System.
Check the flat cable and plugs between SEM402, X10 and DZM402, X9
Check jumper setup at the SEM402. Jumpers must be set according to the
ships related drawing 271.----- -.NAW.
If the previous items are o.k., replace (if necessary)
the SEM402 and check functionality
the DZM402 and check functionality
If the BMS-part of the interface is checked and found correct, check the
ESS-part of the interface.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5, Page 20/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
CJ
5.1.37 SIF DZM-ZSM LOST
The alarm indicates the loss of the internal serial interface between BMS-
Process (DZM402) and BMS-Operation (ZSM401)
Attention:
with this alarm active
- No operation and indication update at the Bridge Panel and the ECR Panel
is possible
Recommended Action:
- Change to Local - or Manual CR Control
- Check cabling from the DZM402, X1.6/7/8 (process) to the SEM402,
X1.1/2/3 (operation).
- Check the flat cable and plugs between SEM402, X10 and ZSM401, X9 on
the operation side.
- Check jumper setup at the SEM402. Jumpers must be set according to the
ships related drawing 271.----- -.NAW.
If the previous items are o.k., replace (if necessary)
the DZM402 (process) and check functionality
the SEM402 (operation) and check functionality
the ZSM401 (operation) and check functionality
The alarm indicates the loss of the internal serial interface between BMS-
Operation (ZSM401) and the BAT 410 on the bridge.
0--------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 21/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Recommended Action:
- Check cabling from ZSM40 1, X2.11/12/13 to BAT 41 0, X 1.4/5/6
- Check address setting on the BAT 410 X2. Check also the address setting
on the BAT411 in the ECR and on the Printer Control Unit DAM401. All
panels must have different addresses according to the drawings 271. _
.NAW
- Check voltage supply of the BAT 410
- Check jumper setting at BAT 41 0
- Check jumper setting at ZSM401
If the previous items are o.k., replace (if necessary)
the BAT 41 0 and check functionality
the ZSM401 and check functionality
The alarm indicates the loss of the internal serial interface between BMS-
Operation (ZSM401) and the BAT411 in the ECR.
Recommended Action:
Check cabling from ZSM401 X1.11/12/13 to BAT411 X1.4/5/6
- Check address setting on the BAT 411 X2. Check also the address setting
on the BAT 410 on the bridge and on the Printer Control Unit DAM40 1. All
panels must have different addresses according to the drawings 271. _
.NAW
- Check voltage supply of the BAT411
- Check jumper setting at BAT411
- Check jumper setting at ZSM401
If the previous items are o.k., replace (if necessary)
the BAT411 and check functionality
the ZSM401 and check functionality
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5, Page 22/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates the loss of the 24V for Automatic Supply.
Depending on parameter setting, the loss of the Automatic Supply leads to
no monitoring
- alarm only
- alarm and Start Blocking (default)
- alarm and Frozen Condition
CJ Recommended Action:
- Change to Local - or Manual CR control
- Check parameter setting for the monitoring.
Check cabling to the RM401, X4.7
Check the fuse F21
- Check the 24V supply
no monitoring (default)
- alarm only
- alarm and Start Blocking
- alarm and Frozen Condition
Attention:
The loss of functionality in Manual CR mode depends on the actual installation.
Check this before change over to manual CR
(~'
~--------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 23/63
~SAM
PCS Geamot 40 M t.!.!.j Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Recommended Action:
Check parameter setting for the monitoring.
Check cabling to the RM401, X4.8
Check the fuse F30
Check the 24V supply
The alarm indicates the loss of the 24V for Sensor Supply.
Depending on parameter setting , the loss of the Sensor Supply leads to
alarm only
alarm and Start Blocking
alarm and Frozen Condition
Attention:
The supply for mainly all peripheral signals is lost. This will lead to several
additional fault indications.
Recommended Action:
Change to Local - or Manual CR Control
Check parameter setting for the monitoring.
Check cabling to the RM401, X4.9
Check the fuse F31
Check the 24V supply
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5 , Page 24/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates the loss of the 24V for the VIT supply.
This alarm leads to "Frozen Condition"
Recommended Action:
Change to Local - or Manual CR Control
Check parameter setting for the monitoring.
-·-..... Check cabling to the RM401, X4.6
Check the fuse F40
Check the 24V supply
The alarm indicates, that the Fuel. Rack Position feedback is not below "Stop"
value despite stop is ordered.
Recommended Action:
Check parameter setting for fuel rack position feedback
Check "Fuel Zero Order" signal and cabling at IOM402, X5.3 (mechanical
governor only)
Check fuel rack sensor (Load Indicator)
0 Check governor and plunger
Q _______________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 25/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Recommended action
Check if blowers in "Manual" and not switched on
Check the feedback wiring
to REM 401, X3.6 Blower 1
to REM 401, X3.7 Blower 2
to REM 401, X3.8 Blower 3 (if provided, DENIS 1 only)
If blowers in "Automatic, check "Blower preselect" outputs
from REM 401, X6.1 I X5 .2 Blower 1
from REM 401, X6.5 I X5.6 Blower 2
from REM 401, X8.1 I X7.2 Blower 3 (if provided, DENIS 1 only)
The alarm indicates, that the fuel value is higher than allowed by the MCR-
Curve for the ordered (actual) speed.
Recommended Action:
Check parameter setting for the MCR-Curve
Check parameter setting for fuel rack position feedback
Check fuel rack position feedback
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5, Page 26/63
~SAM
PCS Geamot 40 M ~!!a Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
This alarm is created by the BAT 41x software. It indicates, that the serial
interface between BAT 41x and BMS-Operation (ZSM401) is lost.
Recommended Action:
- Change to Local - or Manual CR Control
- Check cabling from the ZSM401, X1 or X2.11/12/13 to the Bridge - rsp.
ECR-Panel, X 1.4/5/6.
0 -
-
Check if Watchdog of the ZSM401 is active
Check jumper I address setting at BAT40x. Jumpers must be set according
to the ships related drawing 271.----- -.NAW.
- Check jumper setup at the ZSM401. Jumpers must be set according to the
ships related drawing 271.----- -.NAW.
If the previous items are o.k., replace (if necessary)
the BAT 41 x and check functionality
the ZSM401 and check functionality
The alarm indicates, that the fuse for supply of digital input signals of module
1 IOM402 is blown.
Recommended Action:
- Change to Local - or Manual CR Control
- Replace fuse
0 ----------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 27/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
The alarm indicates, that the fuse for supply of digital input signals of module
2 REM401 is blown.
Recommended Action:
Change to Local - or Manual CR Control
Replace fuse
Check the external jumper X4.1 to X3.1 at the REM401
The alarm indicates, that the fuse for supply of digital input signals of module
3 REM401 is blown.
Recommended Action:
Change to Local - or Manual CR Control
Replace fuse
Check the external jumper X4.1 to X3.1 at the REM401
The alarm indicates, that the fuse for supply of digital input signals of module
4 REM401 is blown.
Recommended Action:
- Change to Local - or Manual CR Control
Replace fuse
Check the external jumper X4.1 to X3.1 at the REM401
© STN ATlAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5, Page 28/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates, that the response of module 1 IOM402 is lost. This alarm
leads to "FROZEN CONDITION"
Recommended Action:
- Change to Local - or Manual CR Control
- Check the flat cable and plugs (X9. and X1 0) between the modules.
Replace the IOM402
The alarm indicates, that the response of module 2 REM401 is lost. This alarm
leads to "FROZEN CONDITION"
Recommended Action:
- Change to Local -or Manual CR Control
- Check the flat cable and plugs (X9. and X10) between the modules.
Replace the REM401
(~) The alarm indicates, that the response of module 3 REM401 is lost. This alarm
leads to "FROZEN CONDITION"
Recommended Action:
- Change to Local - or Manual CR Control
- Check the flat cable and plugs (X9. and X1 0) between the modules.
- Replace the REM401
(')
~---------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 29/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
The alarm indicates, that the response of module 4 REM401 is lost. This alarm
leads to "FROZEN CONDITION"
Recommended Action:
Change to Local - or Manual CR Control
Check the flat cable and plugs (X9. and X10) between the modules.
Replace the REM401
The alarm indicates, that the response of module 5 RM401 is lost. This alarm
leads to "FROZEN CONDITION"
Recommended Action:
Change to Local - or Manual CR Control
Check the flat cable and plugs (X9. and X10) between the modules.
Replace the RM401
The alarm indicates, that the Factory-/ Service parameter set is loaded to the
DZM402. This alarm leads to "FROZEN CONDITION"
Recommended Action:
Change to Local -or Manual CR Control
Reset the DZM402. If the error disappears check I correct all parameter
settings corresponding to the actual Parameter List.
If the error reappears , replace the DZM module.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5, Page 30/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates, that the Factory-/ Service parameter set is loaded to the
DZM402 of the VIT unit. This alarm leads to "FROZEN CONDITION"
Recommended Action:
Change to Local - or Manual CR Control
Reset the DZM402. If the error disappears check I correct all parameter
settings corresponding to the actual Parameter List.
If the error reappears, replace the DZM module.
The alarm indicates, that the Factory-/ Service parameter set is loaded to the
ZSM401. This alarm leads to "FROZEN CONDITION"
Recommended Action:
Change to Local - or Manual CR Control
Reset the ZSM401. If the error disappears check I correct all parameter
settings corresponding to the actual Parameter List.
If the error reappears, replace the ZSM module.
Recommended Action:
Change to Local - or Manual CR Control
Reset the DZM402. If the error disappears check I correct all parameter
settings corresponding to the actual Parameter List.
If the error reappears, replace the DZM module.
~--.:
( )
'-~'-----------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 31/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
The alarm indicates, that on the DZM402 of the VIT unit the parameter-
E(E)PROM is defective. This alarm leads to "FROZEN CONDITION". The
actual RAM-Parameters are in use.
Recommended Action:
Change to Local - or Manual CR Control
Reset the DZM402. If the error disappears check I correct all parameter
settings corresponding to the actual Parameter List.
If the error reappears, replace the DZM module.
Recommended Action:
Change to Local - or Manual CR Control
Reset the ZSM401. If the error disappears check I correct all parameter
settings corresponding to the actual Parameter List.
If the error reappears , replace the ZSM module.
5.1.63 FPROM-PARAM.FAULT
The alarm indicates, that the length of the parameter tables recorded in the
DZM402 and the ZSM401 is different.
Recommended Action:
Change to Local - or Manual CR Control
Download corresponding data sets (Program, parameters) to the DZM402
and the ZSM401 (refer also to the "Download Procedure" - Instruction)
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29 .01 .01 • BMSMTS.WP6 • Chp. 5 , Page 32/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates, that the serial interface between the ZSM401 and the
DAM401 for the Telegraph Order Printer is lost.
Recommended Action:
- If the alarm "PRINTER FAILURE" is also reported, eliminate the cause for
the printer failure first. "PRINTER COMMUNICATION LOST" normally will
be cancelled automatically.
- If the alarm reappears :
Check the cabling from the ZSM40 1 X 1/X2. 11/12/13 to the DAM40 1,
X1.6/7/8 (the connection may be led via a BAT 41x).
Check the address setting for the DAM401. Address must be set accor-
ding to the ships related drawing 271.----- -.NAW.
Check jumper setup at the DAM401. Jumpers must be set according to
the ships related drawing 271.----- -.NAW.
Check jumper setup at the.ZSM401. Jumpers must be set according to
the ships related drawing 271.----- -.NAW.
If the previous items are o.k., replace (if necessary)
the DAM401 and check functionality
the ZSM401 and check functionality
,/-...
- Offline or
- out of paper
Recommended Action:
- Check paper
- Check power supply
- Check mode setting of the Telegraph Order Printer
--')
(~--------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WPS • Chp. 5, Page 33/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
The alarm indicates, that at time setting by the master clock (minute pulse) the
direction contacts for "Forward" and "Retard" are closed simultaneously.
Recommended Action:
Check contacts and cabling
The contact input indicates the loss of the Engine Safety System. The Alarm
leads to Start Interlock.
Recommended Action:
For the particular failure please refer to the ESS 40M Trouble Shooting
Instruction
The first start attempt was not successful, i.e. the main engine does not reach
ignition speed.
Recommended Action:
Investigate the reason at the engine according to engine makers manual
The Engine Safety System, ESS 40M, signals a disturbance of its speed
sensing .
Recommended Action:
For the particular failure please refer to the ESS 40M Trouble Shooting
Instruction
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 34/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The number of counted speed pulses were not sufficient within the maximum
slow turning time.
Recommended Action:
Investigate the reason at the engine according to engine makers manual
The contact input from an external system signals that a shut down criterion is
active.
\~.·
,,.... ----..,
: )
~"·----------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 35/63
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
In the following tables the indications of alarms, status and events are listed up. A short description for the reasons of indication and-
for the alarms -a brief trouble shooting instruction is given . For more detailed information, please refer to the previous parts of this
chapter.
1 "FROZEN" CONDITION ! The BMS has detected a serious failure and holds as Change over to a manual control mode. Change to
far as possible the last set point and operating Local- or
condition . The reason will be displayed in the Manual CR
ALARM LIST Control
FURTHER AUTOMATIC OPERATION
IS NOT POSSIBLE I
2 OVER SPEED Actual speed has exceeded the over speed level. Check parameter setting for the Over speed limit in the
The output "OVERSPEED SHUTDOWN" will be VIT and the ESS
activated as long as over speed condition is sensed
and reset with a delay of 10 seconds.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29 .01 .01 • BMSMTS.WP6 • Chp. 5 , Page 36/63
())
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
4 START AIR PRESS. SENSOR Wire break of the 4 to 20 rnA feedback signal. Check sensor and cabling.
5 CONTROL AIR PRESS. LOW Loss of control air pressure. Check pressure switch and cabling.
Depending on parameter setting
alarm only or alarm and start blocking.
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 37/63
~SAM )
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System , BMS 40M Member of the EuroMarine Group
6 REVERSING FAILURE Camshaft ahead resp . camshaft astern signal not Check limit switch and cabling .
corresponding to actual engine direction.
7 ACT.SPEED IN CRITIC.RANGE The actual speed remains in the barred speed range . Check speed governor.
Check if setting of hysteresis for actual speed in barred
range is sufficient:
Parameter PHLDHA "HYSTERESIS BSR [RPM]"
8 TEL BRIDGE POTENTIOMETER Wire breakage or short circuit of the bridge telegraph Check cabling and potentiometer. Change to
potentiometer. Automatic
"Frozen Condition" in Automatic Bridge only . CR Control
Automatic CR still possible.
9 TEL CR POTENTIOMETER Wire breakage or short circuit of the ECR telegraph Check cabling and potentiometer. Change to
potentiometer. Automatic
"Frozen Condition" in Automatic ECR only. Bridge
Automatic Bridge still possible. Control
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 38 /63
C \·'
c
)"
..,- SAM
('~
"~) _)
PCS Geamot 40 M
Bridge Manoeuvring System, BMS 40M
~IJ Electronics
Member of the EuroMarine Group
Maintenance and Trouble Shooting
10 TEL-BR STOP CONTACT The stop contact of the bridge telegraph is closed, Check the parameter setting for the "Voltage of the bridge Change to
but the analogue value of the potentiometer is not in telegraph" CR Control
the stop range. Check the mechanical mounting of the bridge telegraph
The engine will be stopped, due to the priority of potentiometer
the contact stop signal, if "Automatic Bridge" is Check the stop contact for correct operation
selected! Check the contact input at REM401, X3.2 for short circuit -
to 24V
11 TEL-CR STOP CONTACT The stop contact of the ECR telegraph is closed, but Check the parameter setting for the "Voltage of the ECR Change to
the analogue value of the potentiometer is not in the telegraph" Automatic
stop range. Check the mechanical mounting of the ECR telegraph Bridge
The engine will be stopped, due to the priority of potentiometer Control
the contact stop signal, if "Automatic CR" is Check the stop contact for correct operation
selected! Check the contact input at REM401, X3.3 for short circuit
to24V
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 39/63
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
13 SPEED SENSOR 1 FAULT VIT Missing pulses from speed sensor 1. Check the distance from the pick-up to the teeth of the
flywheel.
SPEED SENSOR 2 FAULT VIT Missing pulses from speed sensor 2.
14 DIFF. SPEED SIGNAL 112 The measured speed of speed sensor 1 and speed Check the measured values using the Menu "Measured
sensor 2 deviate more then 0.5% of nominal speed Values" and compare with the actual speed measured by
(adjustable by parameter) . For control the higher the Engine Safety System, ESS, to decide, which sensor
value will be used fails.
Check the distance of the according speed sensor (pick-
up) to the teeth of the flywheel.
Replace the speed sensor if necessary.
15 WB SPEED SENSOR 1 VIT Wire breakage of speed sensor 1 signal. Check the cabling from pick-up to DZM402 of the VIT
unit.
Check the jumper setting of X19 for npn I pnp- pick up on
the DZM402 .
16 WB SPEED SENSOR 2 VIT Wire breakage of speed sensor 2 signal. Check the cabling from pick-up to DZM402 of the VIT
unit.
Check the jumper setting of X19 for npn I pnp- pick up on
the DZM402.
© STN ATLAS Marine Electronics GmbH • PCS • 271 . 151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 40 I 63
0 0· r·~
..__l)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
17 WB 24V-SUPPLY liP-CO NV. Loss of 24 Volt liP-Converter supply. Check the cabling from RM401 X2.718 to mechanical Change to
governor. Local- or
This alarm leads to "Frozen Condition" Manual CR
Control
18 WB CONTROL SIGNAL liP-CON Mechanical governor only: Check the cabling from DZM402 X4.12113 to RM401 Change to
Wire breakage of liP-Converter speed signal X1.112 and to liP-Converter. Replace the RM401 resp. Local- or
the DZM402 module. Manual CR
This alarm leads to "Frozen Condition" Control
19 C.AIR PR. TRANSM. P1 FAIL Wire breakage of the first PII-Converter for charge air Check parameter setting "Sensor failure ... lower limit"
pressure Check the cabling from VSM401 X8.3 to the converter
Check jumper setting of XW6 on VSM401
Check the converter
Replace the VSM401 module.
20 C.AIR PR. TRANSM. P2 FAIL Wire breakage of the second PII-Converter for Check VIT-parameter setting "Sensor failure ... lower limit"
charge air pressure Check the cabling from VSM401 XB. 7 to the converter
Check jumper setting of XW7 on VSM401
DENIS 6 only Check the converter
Replace the VSM401 module.
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 41/63
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
21 TOLERANCE DIFF.P1-P2 Difference between the measured charge air Check VIT-parameter setting of "Charge air tolerance .. ."
pressure values of transmitter P1 and P2 is too large Check VIT -parameter settings for transmitter
characteristic
DENIS 6 only Check transmitters for propper function
22 LOAD IND. TRANSM . 1 FAIL Wire breakage at first Ll-converter for load indication Check VIT-parameter "Sensor failure Load Indicator... "
Check cabling from VSM401 , X6 .1/2 to converter
Check jumper setting XW1 on VSM401
Check converter
Replace the VSM401 module
23 LOAD IND. TRANSM . 2 FAIL Wire breakage at second Ll-converter for load Check VIT-parameter "Sensor failure Load Indicator... "
indication Check cabeling from VSM401, X6.3/4 to converter
Check jumper setting XW2 on VSM401
Check converter
DENIS 6 only Replace the VSM401 module
24 TOLERANCE DIFF.LI1-LI2 Difference between the measured Load Indication Check VIT-parameter setting of "Load Indicator tole-
II
values of transmitter Ll1 and Ll2 is too large ranee ...
Check VIT-parameter settings for transmitter
DENIS 6 only characteristic
Check transmitters for propper function
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 42 I 63
0 (\
\..____/' c~~)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
25 ACTUATOR 1 SENSOR FAIL The position feedback of the first actuator is out of Check VIT-parameter setting of "Sensor failure upper
working range limit" and "Sensor failure lower limit"
Check cabling from VSM401, X7.2/3/4 to the sensor
Check jumper setting XW4 on VSM401
Check sensor
Replace the VSM401 module
26 ACTUATOR 2 SENSOR FAIL The position feedback of the second actuator is out of Check VIT-parameter setting of "Sensor failure upper
working range limit" and "Sensor failure lower limit"
Check cabling from VSM401, X7.6/7/8 to the sensor
Check jumper setting XW5 on VSM401
Check sensor
Replace the VSM401 module
27 POSITION FAIL ACTUATOR 1 The deviation between ordered position and actual Check VIT-parameter setting of "Threshold for large
position is too large. The ordered position is not deviations" and "Alarm delay position failure"
POSITION FAIL ACTUATOR 2 reched or the movement to ordered position is too Check voltage supply for the valves and valve coils
slow Check cabling from the valves to the VSM401
Check VSM401 output signal
Replace the VSM401 module
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 43/63
\
t : J
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
28 CYL. LUBRIC . FAILURE The deviation between ordered value for cylinder Check VIT-parameter setting of "Max. error threshold
lubrication and output feedback is too large cylinder lubrication .. ."
Check cabeling from the VIT-DZM402 X4.10/11 to the
VSM401 X6.5/6 via the converters and the pump control
Check the analog output signal at VIT -DZM402 X4.10/11
Check the converters
Check jumper setting XW3 on VSM401
Replace the VIT-DZM402 resp. the VSM401
29 FAULT D/A-CONVERT. DZM402 D/A-Converter and/or Uti-Converter DZM402 Check the cabling from DZM402 X4.12/13 to RM401 Change to
or NO-Converter RM401 defect. X1 .1/2. Local- or
Check jumper setting XW1 on RM401 Manual CR
Replace the RM401 resp. the DZM402 modul. Control
30 WE DO IOM402 Xn .m Wire breakage digital output modul IOM402. Check cabling from resp. valve coil to IOM402.Check Change to
n: terminal block parameter setting for the assigned output Local- or
m: terminal number Manual CR
Control
31 CONTROL MODE FEEDS. FAULT Control mode feedback signals faulty : Check contol air pressure
IOM402 X1 .1 Automatic Selected Check cabling from the limit switches to IOM402.
IOM402 X1 .2 Manual ECR Selected Check the limit switches
IOM402 X1 .3 Remote Control selected
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 44 /63
())
~SAM .
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
32 ACTUATOR BLOCKED The electronic governor reports an serious fault. See User Manual of Electronic Governor System. Change to
Local
:~
FURTHER AUTOMATIC OPERATION :control
IS NOT POSSIBLE !
33 ELECTR. GOVERNOR FAULT The electronic governor reports an serious fault. See User Manual of Electronic Governor System. Chang·e to
Lod11
FURTHER AUTOMATIC OPERATION Control
'
IS NOT POSSIBLE l
34 SIF EGS - VIT LOST Loss of the serial interface to the electronic governor. Check cabling from VIT-DZM402 X1.11/12/13 to Change to
Electronic Governor System. Check jumper setup at Local-or
FURTHER AUTOMATIC OPERATION DZM402. Manual CR
IS NOT POSSIBLE ! Replace DZM402. Control
See User Manual of Electronic Governor System.
35 SIF VIT- PROCESS LOST Loss of the serial interface from the VIT unit to the Check cabling from VIT-DZM402 X1.6/7/8 to the BMS- Change to
BMS. This alarm leads to "Frozen Condition". DZM402 X1.11/12/13 Local- or
Check jumper setup and address setting at both DZM402 Manual CR
Replace VIT-DZM402 resp. BMS-DZM402 Control
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 45 I 63
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
36 SIF SAFETY SYSTEM LOST Loss of the serial interface to the Engine Safety Check cabling from BMS SEM402 X1 .11213 to Engine Change to
System. Safety System. Check flat band cable between SEM402 Local- or
and DZM402 . Check jumper setup at SEM402 . Manual CR
Attention: Replace SEM402 Control
Automatic Slow Down function doesn't work! Replace DZM402
Override Slow Down I Shutdown at Bridge Operating
Panel is not possible.
No update of SlowDown I Shut Down indication at
Bridge Operating Panel.
37 Sl F DZM-ZSM LOST Loss of the internal serial interface between BMS- Check cabling from DZM402 X1 .61718 to SEM402 Change to
Process (DZM402) and BMS-Operation (ZSM401 ). X1 .11213. Check flat band cable between SEM402 and Local- or
ZSM401. Check jumper setup at SEM402 . Manual CR
Attention: Replace SEM402 Control
No operation I indication update at Bridge Operating Replace DZM402
Panel. Replace ZSM401
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 46/63
() 0 0)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
38 SIF BAT SRI. (OPER.PANEL) Loss of the internal serial interface between BMS- Check cabling from ZSM401 X2.11/12/13 to BAT 410
Operation (ZSM401) and the BAT 410- bridge X1.4/5/6
Check address setting on the BAT 41 0 X2. Check also
the address setting on the BAT411 in the ECR and on the
Printer Control Unit DAM401. All panels must have
different addresses according to the drawings 271. _
- .NAW
Check voltage supply of the BAT 41 0
Check jumper setting at BAT 410
Check jumper setting at ZSM401
Replace BAT 41 x
Replace ZSM401
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE. • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 47/63
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
39 SIF BAT ECR (OPER.PANEL) Loss of the internal serial interface between BMS- Check cabling from ZSM401 X1 .11/12/13 to BAT411
Operation (ZSM401) and the BAT 411 - ECR X1.4/5/6
Check address setting on the BAT411 X2 . Check also the
address setting on the BAT 41 x on the bridge and on the
Printer Control Unit DAM401 . All panels must have
different addresses according to the drawings 271 . _
- .NAW
Check voltage supply of the BAT411
Checkjumpersetting at BAT411
Check jumper setting at ZSM401
Replace BAT411
Replace ZSM401
40 LOSS OF AUTOMATIC SUPPLY Loss of 24Volt for Automatic supply. Depending on Check parameter setting for monitoring Change to
parameter setting: Check cabling RM401 X4.7 Local- or
Alarm Check fuse F21 Manual CR
Alarm + Start Blocking Check the 24V supply Control
Alarm + Frozen Condition
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 48 /63
~ (\
0 (
...._..__..1
)
••
!
'"- - /J),•
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
41 LOSS OF MANUAL SUPPLY Loss of 24Volt for Manual supply. Depending on Check parameter setting for monitoring
parameter setting: Check cabling RM401X4.8
Alarm Check fuse F31
Alarm + Start Blocking Check the 24V supply
Alarm + Frozen Condition
Attention:
Loss of functionality in Manual ECR mode depends
on actual installation. Check before change over to _,
Manual ECR.
42 LOSS OF SENSOR SUPPLY Loss of 24Volt for Sensor supply. Depending on Check parameter setting for monitoring Change to
parameter setting: Check cabling RM401 X4.9 Local- or
Alarm Check fuse F31 Manual CR
Alarm + Start Blocking Check the 24V supply Control
Alarm + Frozen Condition
Attention:
Supply for mainly all peripheral signals lost.
This will lead to several additional fault indications
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5 , Page 49/63
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
43 LOSS OF VIT SUPPLY Loss of 24Volt for the VIT module. Check parameter setting for monitoring Change to
This alarm leads to "Frozen Condition" Check cabling RM401 X4.6 Local- or
Check fuse F40 Manual CR
Check the 24V supply Control
44 FUEL RACK NOT IN STOP The fuel rack position feedback is not below "Stop" Check parameter setting for fuel rack position feedback
value despite stop is ordered Check "Governor Stop" signal and cabling at IOM402,
X6.3 (mechanical governor only)
Check fuel rack sensor (Load Indicator)
Check governor and plunger
45 ALL AUX. BLOWERS FAILURE The feedback of "Blowers running" is missing Check if blowers in "Manual" and not switched on
On engine start the alarm leads to "Start Failure" Check the feedback wiring
-to REM 401, X3.6 (Blower 1)
-to REM 401, X3.7 (Blower 2)
-to REM 401, X3.8 (Blower 3 if provided, DENIS 1 only)
If blowers in "Automatic, check "Blower preselect" outputs
-from REM 401, X6.1 I X5.2 (Blower 1)
-from REM 401, X6.5 I X5.6 (Blower 2)
-from REM 401, X8.1 I X7.2 (Blower 3 if provided,
DENIS 1 only)
© STN ATlAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5, Page 50 I 63
("'
~____) )
~SAM .
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
46 OVERLOAD (MCR-CURVE) Fuel value is higher than allowed by MCR-Curve for Check parameter setting for the MCR-Curve
the ordered (actual) speed Check parameter setting for fuel rack position feedback
Check fuel rack position feedback
47 ---CONNECTION LOST--- Seriell interface between Operating Panel BAT 41 x Check cabling from ZSM401 to Bridge resp: ECR panel. C~ange to
and BMS-Operation ZSM401 lost. Check if watchdog of ZSM401 is active. Local- or
Check jumper/ address setting at BAT 41x. Manual CR
Check jumper setting at ZSM401 Control
Replace BAT40x. :
Replace ZSM401.
48 MODUL 1 IOM402 FUSE FAULT Fuse for supply of digital input signals of modul 1 Replace fuse. Change to
IOM402 blown. Local-or
Manual CR
Control
49 MODUL 2 REM401 FUSE FAULT Fuse for supply of digital input signals of modul 2 Replace fuse. Change to
REM401 blown. Check external jumper X4.1 to X3.1 at the REM401 Local- or
Manual CR
Control
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 51/63
\ )
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
50 MODUL 3 REM401 FUSE FAULT Fuse for supply of digital input signals of module 3 Replace fuse . Change to
REM401 blown. Check external jumper X4.1 to X3 .1 at the REM401 Local- or
Manual CR
Control
51 MODUL 4 REM401 FUSE FAULT Fuse for supply of digital input signals of module 4 Replace fuse. Change to
REM401 blown. Check external jumper X4.1 to X3 .1 at the REM401 Local- or
Manual CR
Control
52 MODUL 1 IOM402 FAULT Response of module 1 IOM402 lost. Check flat band cable between modules. Change to
Replace IOM402. Local- or
This alarm leads to "Frozen Condition" Manaual
CR Control
53 MODUL 2 REM401 FAULT Response of module 2 REM401 lost. Check flat band cable between modules. Change to
Replace REM401 . Local- or
This alarm leads to "Frozen Condition" Manual CR
Control
54 MODUL 3 REM401 FAULT Response of module 3 REM401 lost. Check flat band cable between modules. Change to
Replace REM401 . Local- or
This alarm leads to "Frozen Condition" Manual CR
Control
© STN ATLAS Marine Electronics GmbH • PCS • 271 . 151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS .WP6 • Chp. 5 , Page 52 /63
~SAM
0)
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
55 MODUL 4 REM401 FAULT Response of module 4 REM401 lost. Check flat band cable between modules. Change to
Replace REM401. Local-or
This alarm leads to "Frozen Condition" Manual CR
Control
56 MODUL 5 RM401 FAULT Response of module 5 RM401 lost. Check flat band cable between modules. Change to
Replace RM401. LOCQI- or
This alarm leads to "Frozen Condition" Manual CR
Control
57 DEFAULT-PARAM. LOADED DZM Factory-/ service parameter set is loaded. Reset the DZM402 of the BMS. If the error disappears Change to
check/ correct Local-or
This alarm leads to "Frozen Condition" all parameter settings corresponding to the actual Manual CR
Parameter-List. Control
If the error reappears replace DZM402:.Module.
58 DEFAULT-PARAM. LOADED VIT Factory-/ service parameter set is loaded. Reset the DZM402 of the VIT unit. If the error disappears Change to
check/ correct Local- or
This alarm leads to "Frozen Condition" all parameter settings corresponding to the actual Manual CR
Parameter-List. Control
If the error reappears replace DZM402-Module.
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 53/63
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
59 DEFAULT-PARAM . LOADED ZSM Factory-/ service parameter set is loaded. Reset the ZSM401 . If the error disappears check/ correct Change to
all parameter settings corresponding to the actual Local- or
This alarm leads to "Frozen Condition" Parameter-List. Manual CR
If the error reappears replace ZSM401-Modul. Control
60 EEPROM-PARAM. FAULT DZM Paramter-E(E)PROM is defect. Actual RAM- Reset the DZM402 of the BMS. If the error disappears Change to
Parameters are in use. check/ correct Local- or
all parameter settings corresponding to the actual Manual CR
This alarm leads to "Frozen Condition" Parameter-List. Control
If the error reappears replace DZM402-Module.
61 EEPROM-PARAM . FAULT VIT Paramter-E(E)PROM is defect. Actual RAM- Reset the DZM402 of the VIT unit. If the error disappears Change to
Parameters are in use. check/ correct Local- or
all parameter settings corresponding to the actual Manaual
This alarm leads to "Frozen Condition" Parameter-List. CR Control
If the error reappears replace DZM402-Module.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 54/63
~ (-'\
0 (__) (0)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
62 EEPROM-PARAM. FAULT ZSM Paramter-E(E)PROM is defect. Actual RAM- Reset the ZSM401. If the error disappears check/ correct Change to
Parameters are in use. all parameter settings corresponding to the actual Local- or
'·
Parameter-List. Manaual
This alarm leads to "Frozen Condition" If the error reappears replace ZSM401-Module. CR Control
63 FPROM-PARAM. FAULT Different length of parameter fields in BMS-ZSM401 Reset the ZSM401/DZM402. If the error disappears Change to
and BMS-DZM402. check/ correct all parameter settings corresponding to the .J;.ocal- or
actual Parameter-List. 'Manual CR
This alarm leads to "Frozen Condition" If the error reappears check ZSM401 and DZM402 for Control
correct software versions.
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 55/63
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
64 PRINTER COMMUNICATION LOST Serial Interface between ZSM401 and DAM401 for If alarm "PRINTER FAILURE" is reported as well,
Telegraph Order Printer lost. eliminate the cause for this alarms first and "PRINTER
COMMUNICATION LOST'' normally will be cancelled
automatically .
If error re-appears :
Check cabling from ZSM401 to DAM401 .
Check address setting for DAM401
ReseU check jumper setting at DAM401 .
Check jumper setting at ZSM401
Replace DAM401 .
Replace ZSM401 .
65 PRINTER FAILURE Telegraph Order Printer is offline OR out of paper. Check paper, power and setting of Telegraph Order
Printer.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 56 I 63
~SAM ',)
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
66 MASTER CLOCK SIGNAL FAULT The alarm indicates, that at time setting by Check contacts and cabling
the master clock (minute pulse) the
direction contacts for "Forward" and
"Retard" are closed simultaneously.
67 SAFETY SYSTEM OFF The contact input indicates the loss of the For the particular failure please refer to the
Engine Safety System. The Alarm leads to ESS 40M Trouble Shooting Instruction
Start Interlock.
68 REPEATED START The first start attempt was not successful, Investigate the reason at the engine according
i.e. the main engine does not reach ignition to engine makers manual
speed.
69 ESS SPEED SIGNAL FAULT The Engine Safety System, ESS 40M, For the particular failure please refer to the
signals a disturbance of its speed sensing. ESS 40M Trouble Shooting Instruction
70 SLOW TURNING FAILURE The number of counted speed pulses were Investigate the reason at the engine according
not sufficient within the maximum slow to engine makers manual
turning time.
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 57 /63
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29 .01 .01 • BMSMTS.WP6 • Chp. 5, Page 58 I 63
r--'',
0' () ~SAM
("'_))
.·
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
2 CANCEL LIMITS ACTIVE CANCEL LIMITS is selected at the Bridge Operating panel resp. at one of the wings. Mainly all
3 CANCEL LIMITS WINGS limitations are overridden (depending on parameter setting) and shorter acceleration-/
deceleration times are selected. The governor are also overridden)
4 SLOW TURNING REQUESTED Engine was in standstill for at least 30 min (adjustable)
5 ACCELERATION BLOCKED The difference between speed set order and actual speed is too high. Further increase of
speed set order is blocked
6 SPEED SET LIMITED Telegraph order is higher than the begin of lower sea range in ahead or astern and SEA
MODE is not enabled. See parameter "ENAB.MANOEUVR.MODE" (PSWMNB)
7 RPM LOAD PROGRAM The engine load program is running. This is a normal indication during start and run up
sequence
8 EXT. AUTOMATIC SLD The contact input from an external system signals that a slow down criterion is active
9 B/W-LIMITATION --> TELEGR Automatic Bad Weather Reduction is active. For reset put telegraph to a value lower then
limitation
10 MANUAL LIMITATION Telegraph order is higher than adjustment of "RPM LIMIT" set by operator
© STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 59/63
~SAM )
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 60/63
CJ ())
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 61/63
)
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
1 REDUCE RPM ! (MANUAL SLD) A signal from an external contact requests a speed reduction
2 CHANGE TO MAN./LOCAL CTRL Comes up if the BMS is in a "Frozen Condition" and further automatic operation is not possible
3 START FAULT Start attempts were not successful. Reset with telegraph in Stop position
4 CONTROL SELECTION FAULT The BMS has detected a serious fault. If after changeover to "Manual CR Control" (optional)
or "Local Control" the "Automatic Control" mode is selected again, "CONTROL SELECTION
FAULT" will be set. A change over to automatic mode is not possible.
5 TELEGR.BR.WRONG WAY The direction of Bridge Telegraph does not correspond to the actual sense of rotation. A
change over to "Automatic" mode is only possible with telegraph in Stop position or same
direction as sense of rotation
6 PUT BR-TELEGRAPH TO STOP The changeover to Automatic Operation or a new start of the engine is only possible with
previous setting the telegraph to Stop position.
7 ENGINE STOPPED Unintended engine stop with order I speed set value is still in ahead resp. astern. Reset with
telegraph in Stop position
8 WRONG SENSE OF ROTATION Engine turns in wrong direction
9 PUT CR-TELEGRAPH TO STOP The changeover to Automatic Operatkm or a new start of the engine is only possible with
previous setting the telegraph to Stop position.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.3 • 29.01 .01 • BMSMTS.WP6 • Chp. 5 , Page 62 /63
(~))
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.3 • 29.01.01 • BMSMTS.WP6 • Chp. 5, Page 63/63
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
To display and I or change parameters and operating values, first the key
Menu
has to be pressed . Following this, the Main Menu is displayed as shown in Fig.
6- 1.
1--
-- - ~ ~ 1. ~~-
r·=··f·::. 5 MN01
~~ ~~i --:-: . :~ ~ ~·1 I1
~-c~~L J
·ci 3GHI
~j
1ASC JKl
S LOW VlT .
I
ISLOWD. ISLOWD.
' TURNING rLOWNOx ACTIVE •OVERR.
'---
-;;::--
-- ----- --
RESET '
.....-----....
I : - }
- -. ..----- I
I '
:;::------ ~
fJ spoco ~
1~1
1 LC
1'·CANCE~
7 STU
SEA ; ~;A~
Q gyz
[ FWE '
: SHUTD. S~trro!
I:OVERR. I' I +/ ·
SHUTD.I ,. I <.. I
I
I I I
- . I I !'>
I
I
·~ LIMIT MODE '
~ ' ACTIVE I. RESET
-- I~
I
-~·
•. I
--
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSADJ.WP6 • Chp. 6 , Page 1 /20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
The Menu indicates a submenu, selectable with the keys S1 to S4. The
particular functions are described as follows:
51 After pressing S1 the actual set points of the bridge lever and the ECR
speed set point are displayed.
r;if\'ISTN
~ATlAS Geamot Bridge Manoeuvring System BMS 40M
·····----- ---------- .. ------
i < MENU I CONTINUED > BACK[ ESC) ! !I ALARM FAULT .
SELECT SUBMENU I
-------- ---------- ----------
i 51 : SIMULATING MODE 53 :
S4 :
!
I II - - --
:
52 : BAD WEATH.MONIT
ALARM ::s--'· I
i
,--'-..
..
,.. :
-LIST _~
I
- -'
=------
!BRIDGE
~
lo~DER
I~
I
-
S1
-
~
I
S2
,-- r:lI
- S3 S4
I~ I
1STATUS
· CTRL
~
ADJ.
- -- ·~ ~
I
_____,
LIST I
!:cR
\ CTRL
~
I
I
rs--
-- I
I
::: 1MC
SLOW
TURNING
~
~ ~-
~
2 DEF I
i I
•) 3GHI
--
VIT
LOW NOx
(>
~
SLOWD.
IACTIVE
JIQ
-
-, 5 MNO,
~- \ ~
I'::=-----.
6 PQR,
[sLowo. sLOwo. 1 .
!
Esc
~ -- ;(~II
r-- :·aVtNX ~ ~~-
I'_) -~ i
I fi~u,.D! [i~~b~
..-., 7 STU
,~LC 1C· r~· 9 yz f'--,'1:
1 lpoco
CANCEL :-SEA 1 STAND I /i -II
FWE , ,SHUTD. .....
CTRL I
-- --
I LIMIT MODE
~
I
~
-
•ACTIVE ~- RESET ' - ~~~i
The second part of the Main Menu indicates a submenu, selectable with the
keys S1 and S2. The particular functions are described as follows:
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSADJ.WP6 • Chp. 6, Page 2/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
The menus can be displayed simultaneous on the Bridge Panel and the ECR
Panel.
---~·
To leave the main menu or the sub-menus the "ESC" button must be pressed.
(j Following this instruction, the indication shown on the display before appears
again.
Remark: If the operator does not intervene further, the system display is
automatically shown after expiry of the time out time. In default the
timeout time is 20 seconds.
. (.....-----...
{ ) After pressing the key "51" the speed set point from the bridge lever and the
"--'/
manual set speed set point from the ECR are displayed as shown in Fig. 6-3.
ATTENTION:
Before changing the control mode from "AUTOMATIC" to "MANUAL CR", the
set points should be set to the same value, because the change from the
old set point (bridge) to the new set point (ECR) is done in one step. A big
deviation between the set points will result in a rough change of the engines
speed. On changing the control mode from "MANUAL ECR" to "AUTOMATIC"
a "LEVER MATCH" is not absolute necessary, because the normal
acceleration I deceleration characteristics are used to reach the new set point
(bridge).
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSADJ.WP6 • Chp. 6, Page 3/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
J';iifi'lsm
~All.AS Geamot Bridge Manoeuvring System BMS 40M
~-
r·-
jBRIDGE 1 6RDER~
~·
- S2
I I
i
i'- '
1 S3
I
~-
I' '
S4
~.
' MENU
~
,STATUS
~.
I
-
MAINTE- DIMMER/ I EDIT
--
CTRL ~ - ._____. LIST \ NANCE CONTR. '
:
-
- CR ,--- :=.1 1ABC ::: 2DEFI - JGHI
~
4JKl
-.:=:---
_ 5MNO
.-- -
6 PQR
SLOW VIT SLOWD. ,SLOWD. /SLOWD. ESC : ENT
I CTRL TURNING
....._____.-
j LOWNOx
I
ACTIVE ~- RESET ..____.. I
.--.
! - LC
~
---sru. -
11
- SEA
_. 8 WIX, _: gyz l
~-
space ,· -- ,•_, +I -
.' ,. .... '-)
ld ANCEL
! 5~~:
' STAND FWE SHUTD. ISHUTD.
CTRL LIMIT MODE ACTIVE
-~ RESET
After pressing the key "52" a list of measured values is opened as shown in
Fig. 6-4.
J';iifi'lsm
~AT1.AS Geamot Bridge Manoeuvring System BMS 40M
!
I
< MEASURING LIST> BACK [ESC II ALARM : FAULT ;
i ' VOLTAGE BRIDGE TELEGRAPH 4963 mV
=-------
!~-===========================~'--
~-
I ! -:~.- ~
I
' ALARM I ~
_·, j
LIST '
--
---
~-
1- "
--=-
r----- !
,_, ~
I
---
-
--- I I •
1
I
-;;:------
' ' ' -
., ----..
I
JBRIDGE lORDER I 53 I
I S4
I ' MENU :STATUS MAINTE- DIMMER/ EDIT !
CTRL · ADJ.
~-
' ~
I
-- 1
LIST NANCE CONTR. •
~-
·
-- --
;
,-CR r r'-'
CTRL I r ENT : '
I
1
-
1
_: 1sru 1~ - I r·,
: - LC CANCEL ' SEA SHUTD. j
t 1
I
CTRL ' LIM IT MODE RESET
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSADJ.WP6 • Chp. 6, Page 4/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
Revolution Counter
The actual amount of engines shaft revolutions are displayed and counted
up during engine is running.
Operating Hours
The actual amount of engines running hours are displayed and counted up
during engine is running
(\
~~) _________________________________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSADJ.WP6 • Chp. 6, Page 5/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
- Actuator position [ % ]
Display of the actual actuator position.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSADJ.WP6 • Chp. 6, Page 6/20
~SAM
PCS Geamot 40 M ~ Electronics
__ .---..._ Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
By actuating the curser keys " h.. I V " the previous I next measuring point is
displayed.
To leave the Measuring List, the "ESC" button must be pressed. Following this
instruction, the indication shown on the display before appears again.
Remark: If the operator does not intervene further, the system display is
automatically shown after expiry of the time out time.
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSADJ.WP6 • Chp. 6, Page 7/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System , BMS 40M Member of the EuroMarine Group
Adjustment Instructions
After pressing the key "53" the parameter list is opened for parameter display
and the possibility to change parameter values. The display of the parameter
list is shown in Fig. 6- 5.
I'JiiR!sTN
~ATLAS Geamot Bridge Manoeuvring System BMS 40M
The parameter list can be displayed simultaneous on the Bridge Panel and the
ECR Panel.
To leave the Parameter List the "ESC" button must be pressed. Following this
instruction, the indication shown on the display before appears again.
Remark: If the operator does not intervene further, the system display is
automatically shown after expiry of the time out time. In default the
timeout time is 20 seconds.
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01 .01 • BMSADJ.WP6 • Chp. 6 , Page 8/20
·,•., .. ·
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
In the parameter list there are two possibilities to display any parameter
By pressing the "ESC" - key the parameter number entered is not accepted
and the parameter shown before remains on the display.
(J--------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSADJ.WP6 • Chp. 6, Page 9/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
-~
'
1
<Parameter> BACK[ESC] ;-- ' ---' -
Alpha numerical 0 actuated
,.. Text Param. 21
vvvv
I
- -- -
I
Old Value : New Value : vvvv l iI ( wm£_ cgM:m".
·',NANCE - EDIT :
- - -
,.. I
·~~
New number selection <Parameter> BACK[ESC] : i
I 35 Text Param. 21 ESC ·
vvvv New Value : vvvv , '
Old Value :
I -
- :- -
I - I
NOTE: The parameters for the "Expert Password" (Nr.4) and the "User
Pass-word" (Nr. 5) are hidden, i.e. they are not displayed, neither in
scrolling mode nor in direct selection. The display automatically
shows the next higher (Nr. 6) or next lower (Nr. 3) parameter
number.
To display and I or change the hidden parameters, first the release
parameters "CHANGE EXP. PASSWORD" (Nr. 2) for the "Expert
Password" or "CHANGE USER PASSWORD" (Nr. 3) for the "User
Password" has to be set.
Parameter settings can only be made at one control panel at a time, i.e. if
parameter adjust is selected at one control panel, the parameter adjust at the
other panel is blocked. This is indicated by "Parameter adjust blocked" in line
four of the respective panel.
© STN ATlAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01 .01 • BMSADJ.WP6 • Chp. 6 , Page 10/20
. \,•, ··'· ' · • • 1 ,. • ; . : · · , , ·••• •
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
Service Password
For changing critical parameter values, e.g. the parameters for engine
speed, the operator must know the Service Password. The Service
Expert Password
If the Expert Password is known ,the operator can change critical para-
meter values, e.g. the parameter values of slowdown and shutdown. The
Expert Password also releases the parameters where the User Password
has to be known. The Expert Password can be changed by setting para-
meter number 4 to a value between 0000 and 9999. To do this, the Expert
Password or the Service Password has to be known.
(J User Password
If the User Password is known ,the operator can change non critical para-
meter values. The User Password can be changed by setting parameter
number 5 to a value between 0000 and 9999. To do this, the User
Password, the Expert Password or the Service Password has to be known.
EDIT ! Edit
0
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSADJ.WP6 • Chp. 6, Page 11/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
depends on the level of the selected parameter. On each request the correct
password or the password of a higher level has to be entered. The following
table shows the acceptance of passwords on the different levels.
Request !
Serv. Passw. X
Exp. Passw. X X
User Passw. X X X
To complete the password input, the "ENT" - key must be pressed . If the
password was
If the password input is completed with actuating the "ESC" - key, the pass-
word request is cancelled , and the previous selected parameter is displayed
again. The entering of a password is shown in Fig . 6- 7.
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSADJ.WP6 • Chp. 6 , Page 12/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
C) Adjustment Instructions
Edit actuated
__:_:_:__:_:_c_:__;__c___ _ _ _
I ..
t+-,.. Expert Password : < >
.BACK [ESC] ; ·
BACK(ESC]
Pasword entered (Illegal) Expert Password : <pppp>
:,..
j
--~. I {•_·--· '
.~
! '.~~-~mw.
~-·-·
I
I
l BACK[ESC];
(:J
Pasword entered (Corr.) ,.. I
Expert Password : II <PPPP> I
II legal Password I
Note: The passwords allways consist of four digits, i.e. also leading 0
have to be input, e.g. 11 0035".
The input password releases parameter setting for a preset time, set in
parameter Nr. 6. With every action during the parameter adjustment session,
the time is set to this value. If no intervention takes place or the parameter
adjust is left, the time is counted down. After expiry of the time, the release to
change parameter values is cancelled.The next attempt to change parameters
results in a password request on the level for the particular parameter.
If the password for a low level parameter is set, and a parameter on a higher
level is selected to change, the password for the higher level is requested.
0
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSADJ.WP6 • Chp. 6, Page 13/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
EDIT Edit
1. By actuating the curser keys " 6. I V " the selected digit is increased I
decreased one by one with every key stroke. At a decade overflow I
underflow the next higher digit is increased I decreased by one, e.g. 07-08
- 09 - 10 - 11 . .. 10 - 09 - 08 ...
To select the digit to be changed within the value display, use the <l I t> -
keys to shift the curser to the desired digit.
2. By numerical setting of parameter value. To set the value, first the "0"- key
has to be pressed, to open the value for changing. The actual parameter
value is replaced by the curser. Afterwards the desired value has to be set
by using the alpha numerical keys (0 - 9) .
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSADJ.WP6 • Chp. 6 , Page 14/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
A parameter value can only be set within fixed margins. The upper and lower
limit are recorded in the program and docum~nted in the parameter list. If the
value is set to more than "Upper Limit", the parameter value is set to "Upper
Limit". If the value is set to less than "Lower Limit", the parameter value is set
to "Lower Limit".
When the desired parameter value has been input, this must be completed by
actuating the key "ENT" to save the new value. By pressing the "ESC" - key
the new parameter value entered is not accepted. The old value remains and
display changes to "Old Value".
Because the old parameter value (EEPROM) and the new parameter value
(RAM) are displayed continously during the parameter adjustment session, the
operator is allways informed about the old parameter setting and the change
he made.
To leave the parameter adjust, the "ESC"- key has to be pressed. Following
this, the menue is displayed again as shown in Fig. 6 - 1. All changed
parameters are now recorded in the EEPROM, in order to keep them even if
the power supply is switched off.
0------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSADJ.WP6 • Chp. 6, Page 15/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
I ~E ~'&f!M'~
"Display of actual sele<:ted Measuri!)g Value• I
I
I \ '
'" ='' ~ I
New value input <Par. Values> Par. Values> Save (ENT] Qancel (ESCJ
,.. I
I 21 Text Param. 21
Old Value : 0123 New Value : 0145
I
I ~1-.
"Dispi3{of actual selected Measuring Value·
I / 1:=_:=:._.
<Parameter >
· ! r / l r - II, I'·'·
1
y Ii
Enter actuated
,.. 21 Text Param. 21
Old Value: 0123 New Value :
BACK (ESC)
0145
'--·-
•
I
' '·I. I •
The operator has the possibility to simulate engine functions by switching the
simulation on. To do so, first in the Main Menu the key "54" has to be pressed
to select the continued Main Menu as shown in Fig. 6- 2. Pressing the key
"51" in the continued Main Menu opens the "Simulation" mode with the
possibility to switch the simulation mode on and off by actuating the key "52".
The display is shown in Fig . 6- 9.
© STN ATlAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01 .01 • BMSADJ.WP6 • Chp. 6, Page 16/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
0~ Adjustment Instructions '. ','i
--~ ~ ~ ·--~
-·,
!SLOIND. '[ SLOIND; 1SLOwd. ESC 'l ~.
. , I ENT
·-~
'ACTIVE OVERR. . I
~·
f·r---·
. ) +/-·~ II~
~I
1 /'j ·~ •. > i.
i ) II<;! r ; ••. I I
·~-· ! \..___..'
Remark: If the operator does not intervene further, the system display is
automatically shown after expiery of the time out time.
The operator has the possibility to switch the monitoring for Bad Weather
Limitation on and off. To do so, first in the Main Menu the key "54" has to be
pressed to select the continued Main Menu as shown in Fig. 6- 2. Pressing the
key "52" in the continued Main Menu opens the "Bad Weather Monitoring" with
the possibility to switch the monitoring on and off by actuating the key "51".
The display is shown in Fig. 6- 10.
If the monitoring is switched off, no Bad Weather Limitation is carried out, even
when the conditions for the limitation are fullfilled.
('J
'~--------------------------------------------------------------------------------
©STN ATLAS Marine Electronics GmbH • PCS • 271.151185.BGE • Version 1.2 • 29.01.01 • BMSADJ.WP6 • Chp. 6, Page 17/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
I<
I
BAD WEATHER MON I TOR I NG > BACK[ ESC Jl ALARM ' : FAULT
MONITORING : ON I
I S1 : r:- ,, ~ J
ON/OFF
I ALARM
\~ 1
,I G(J
'----'
1-.:~;:- I~
~
~, ,_ ~
- -
I- - 1'~
-::::---
I
--:::::---
r~ ' 1-
-
!eRIDGE ; 53 54 1
r
MENU IsTATUS MAINTE- DIMMER/ I EDIT '
1 CTRL i LIST ' ~E ~~· ' ~
·=SLOWD.
·JKL !
~--
5MNO
,_-
.. 6 PQR
I
i I
-
,
.----...
1 I
-
!
I• CTRL
ECR 1 SLOWD. I SLOWD. : ESC I I I ENT .
ACTIVE ~· · ~ r ~ --=-. •~ ~
r::aVNX ·--
EM ERG. STAND
I- 9
FWE
vz ' space
:SHUTD. 'SHUTD. -
., .
-"I: I- 1! , , · 1
I ~ .. ! ~.· · ~ J ' _-_
· ''
·~·
'ACTIVE OVERR.
To leave the Bad Weather Limit display the "ESC" button must be pressed.
Following this instruction, the indication shown on the display before appears
again .
Remark: If the operator does not intervene further, the system display is
automatically shown after expiery of the time out time.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01 .01 • BMSADJ.WP6 • Chp. 6, Page 18/20
'.·r, .:1
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
The Fuel Quality Setting can only be done at the BAT 411 in the ECR console
or the (optional) VIT-Panel.
To open the FQS submenu, first in the Main Menu the button "S4" has to be
pressed to select the continued Main Menu. Pressing the button "S3" in the
continued Main Menu openes the FQS-submenu as shown in Fig. 6- 11.
I~
!ALARM!
\. ________ "---------·"
("]
OLD VALUE v.v
LJGG
~~ LJLJ B~B
~~ ~[JEJ[J@J@J(EJ
Fig. 6 - 11, Dislpay FQS-Menu
r·)
·~~------------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185.BGE • Version 1.2 • 29.01.01 • BMSADJ.WP6 • Chp. 6, Page 19/20
~SAM
PCS Geamot 40 M ~ Electronics
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
Adjustment Instructions
'
- EDIT : Edit
NOTE: The value of FQS can be set at any time without request of a
password!
LJGGG~~
B~B EJEJ
~EJLJ[J@J@J(IJ
Fig. 6 - 12, Dislay of FQS setting
© STN ATLAS Marine Electronics GmbH • PCS • 271 .151 185.BGE • Version 1.2 • 29.01.01 • BMSADJ.WP6 • Chp. 6 , Page 20/20
~SAM
PCS Geamot 40 M ~ Electronics
/~'-
Bridge Manoeuvring System, BMS 40M Member of the EuroMarine Group
l_) Parametertable
7 Introduction
In the Parameter table all variable values are listed up. The Values can be set
within fixed margins to adapt the program to the requirements of the particular
engine.
The settings for the engine are recorded in the internal parameter list of the
( l
\____..:
program, corresponding to the parameter table. Therefore the parameter
table is a ships related document with an own document number, different
to the number of this document. Any change in the parameter setting has to be
noted in the parameter table.
NOTE:
For adjustment of parameters detailed background knowledge covering
the functions of individual parameters as well as handling of adjustment
facilities is required.
Therefore:
© STN ATLAS Marine Electronics GmbH • PCS • 271.151 185. BGE • Version 1.2 • 29.01.01 • BMSPAR.WP6 • Chp. 7 , Page 1/1
~SAM
~ Electroni"cs
Member of the EuroMarine Group
Geamot 40M
Propulsion Control System
~~~-.
NSD- DENIS 6
Technical Manal
o·_-----------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGDOC.WP6 • Chp. 0, Page 1/8
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Manual, Volume 1
Purpose
This document describes the Electronic Speed Governor ESG 40 M as a part of the
Propulsion Control System Geamot 40 M.
Document-Versions
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386. BGE • Version 1.0 • 07.11.00 • ESGDOC.WP6 • Chp. 0 . Page 2 I 8
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M
r--:'· Technical Manual, Volume 1
Member of the EuroMarine Group
\_)
Chapter 7, Parametertable
This manual is copyrighted and all rights are reserved. This document may not,
in whole or in part, be copied, photocopied, translated, or reduced to any
electronic medium or machine readable form without prior consent, in writing,
from STN ATLAS Elektronik company. The information in this manual is subject
to change without no,tice.
"
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGDOC.WP6 • Chp. 0, Page 3/8
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Manual, Volume 1
Contents
(~
3.2.1 S1 Torque Limit ................................................. 3- 4
3.2.2 S2 Smoke Limit ................................................. 3 - 4
3.2.3 S3 Fuel .......................................................3 - 5
3.3 Lever Match .......................................................3 - 5
3.4 Fuel Limit .........................................................3 - 7
3.5 Cancel Limits ......................................................3- 9
3.6 Cancel Slow Mode ................................................ 3 - 10
3.7 Blocked Reset ....................................................3- 10
3.8 VIT On/Off ............................................ ~ .......... 3 - 11
3.9 VIT Low NOx .....................................................3- 12
3.10 Cylinder Lubrication ............................................ 3 - 12
3.11 Menu ........................................................3 - 13
3.11.1 S1 Operating Value~ ............................................ 3- 14
n
\ _ 3.11.2 S2 Measured Value· ............................................ 3 - 14
_
.. ,_ _ _ _ _ _ _ _ _ __
© STN ATlAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGDOC.WP6 • Chp. 0 . Page 5/8
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M M ember of the EuroMarine Group
Technical Manual, Volume 1
Chapter 4, Technical Description of all Components ... ... .... ... .. . ....... . .. 4- 1
Chapter 5, Maintenance and Trouble Shooting (on Bord) ...... .... .......... . . . 5- 1
© STN ATLAS Marine Electronics GmbH • PCS • 27 1. 161 386. BGE • Versi on 1.0 • 07 .11 .00 • ESGDOC .WP6 • Chp. 0 , Page 6 I 8
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Manual, Volume 1
c=)________6_.1_._2._1_E_n_t_e_rin_g_P_a_s_s_w_o_rd_s_~_-·_·_·_·_·_·_··_·_·_·_·_··_·_·_·_·_··_·_·_·_··_·_·_·_·_··_·_·_·_··_·_·_·_·_··_·_·6 -_6~--
__
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGDOC.WP6 • Chp. 0 , Page 7/8
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Manual , Volume 1
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGDOC.WP6 • Chp. 0 . Page 8/8
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
System Description
()
This chapter gives a brief introduction to the main functions of the ESG 40M
control unit. More detailed information and instructions are found in subse-
quent chapters.
The ESG 40M is an electronic speed governor for two-stroke and four-stroke
ship diesel engines. The hardware used for the ESG 40M are standard mod-
ules out of the Geamic 40M microcomputer series which are also used for
other product lines, e.g. for Geamot 40M and Geamar 120 ISL.
The basic task of the governor is to regulate the shaft speed of the engine to
which it is attached. This means, the ESG 40M translates the speed com-
mands given by the operator by means of the remote control system Geamot
40M into adequate movement of the fuel rack, thereby controlling the injec-
tion of fuel into the engine cylinders. The ESG 40M may be tailored to any
manufacture of diesel engine.
1.1 Features
o Fuel rack limitation with respect to actual engine speed (Torque Limit) to
safeguard the engine against overload.
o Fuel rack limitation with respect to charge air pressure (Smoke limit) to
ensure clean combustion.
i
.·:··· o Manual fuel rack li~itation adjustable from operating panel (Chief Limit)
()______________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGSYS.WP6 • Chp. 1. Page 1/9
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
System Description
© STN ATlAS Ma ri ne Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGSYS.WP6 • Chp. 1 , Page 2/9
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
System Description
o Shut down function controlled by contact signal from Engine Safety Sys-
tem
Q_______________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07.11.00 • ESGSYS.WP6 • Chp. 1 , Page 3 /9
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
System Description
BMS PANEL
::·:·::_·: ·-:: - ~
•• •• • · -· •i • ... ,
(/)
-<
(/)
-t
BMS 40M m
OPERATION
---------------, s:
ECR r-- ---- -----,
I ~SE~~H zs~~,~ J
ESG 40M
r---------------- ----------------,
"---t---!1----J-------- ----------- ----- --------
'-----+----+-'I
---!
I
IUNM..,H .... ..,,
. -- - - -
rl zs-·1-j•e"""' H"""'---
GOVERNOR ~24\1
- -- ELECTRONIC !
I
I
""' I m
I
I
-----------------
-------------,
---- ' I r-
m
I
POWER )
!--
I ()
I I I -t
I ELECTRONIC I I :lJ
I I I 0
I -- - ------1 rJ I z
L_ --- ------ ---- -- ---- r---J 0
(/)
1J
I m
I m
I 0
I Cl) C)
J _,
>-
"'<
0 UJ
0
ui "- J:
0 Q.
"'0 ;:~ <
0 Q.
J: l:t:
::>
Cl) "'i1i UJ
UJ
m
::0
AC 360V /4 40V ~ g l:t: l:t:
.... ...
U)
z
>-0
l:t:
...
0
0
"' ui
0 i::; 0
:::;; Q. ::0
EtlGltlE
ROOM
l JUNCTION BOX
I ~
0
s:
OPTION
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
System Description
The Governor Cabinet contains the Geamic 40M computer as well as the
inverter power electronic to serve the actuator servo motor. The governor will
translate the signals received from the operating panel, the manual control
lever in ECR, the Bridge Manoeuvring System and external sensors into a
movement of the actuator. The actuator movement causes the engine fuel
pumps to inject the correct amount of fuel depending upon the situation.
This unit shall be placed in the ECR console nearby to the manual control
lever. The panel front view is shown in Fig. 1 - 2.
The operating panel provides all the facilities required for operation of the
ESG 40M system. In addition; it provides the operator with extensive facili-
ties for diagnostics, test and simulation. On a four line LCD (Liquid Crystal
Display) messages in plain language are displayed. The front panel is com-
posed of a tactile keyboard and contains dedicated LED's (Light Emitting
Diodes), which instantly show the overall condition of the ESG 40M system.
IAUTCMATIC
1
.,·(~_) '~~
l
FUEL
UMIT
'QtA.!!C
CANCEL
LMOO FJ FJ (6 J EJ r3:;~ [~
f~"'~-' 067?
·CANCEL
t UMIT I LJ EJ LJ (~ LJ @J r~ CB
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07.11.00 • ESGSYS.WP6 • Chp. 1 , Page 5 /9
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor. ESG 40M Member of the EuroMarine Group
System Description
1.3.3 Actuator
The actuator controls the position of the engine fuel rack. Electro-mechanical
fuel rack actuators are available in three different sizes with lever torques
ranging from some 150 to 1200 Nm. The correct actuator size to be used on
a particular engine is dependant on the engine type. The size delivered de-
pends on the force and the inertia of the fuel rack, i.e. on the engine make,
the number of cylinders and the bore. The choice of actuator is made in co-
operation with the engine manufacturer to assure optimal performance.
Optionally, the governor can be adapted for the use of electro-hydraulic actu-
ators like e.g . the Woodward PG-EG ... type.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11 .00 • ESGSYS.WP6 • Chp. 1 • Page 6/9
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
System Description
0 01
A IF =
[J
o= ol '--
'v--
For measuring of engine speed two proximity sensors are used sensing the
toothing of the engine flywheel or an engine-internal gear wheel.
As only the time difference between teeth flanks are utilized for speed calcu-
lation, the shape of the teeth as well as the geometric relation between tooth
and gap is uncritical.
The impulse transmitters sense the teeth on the flywheel or the engine-inter-
nal gear wheel. For the frequency range used for slow as well as medium
speed engines time interval between impulses is used as the basis for calcu-
lation of speed as well as direction.
Q _______________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07.11.00 • ESGSYS.WP6 • Chp. 1 , Page 7 19
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
System Description
Both sensors are used for calculation of speed , so each sensor is the back-
up for the other, i.e in case one sensor fails no interruption of speed
calculation will occur. The mechanical arrangement is shown in Fig. 1 - 4.
The two speed sensors monitor each other crosswise for missing impulses.
Additionally a plausibility check monitors for loss of impulses when there
should be impulses according to operating condition of the engine.
The margins for monitoring are sufficient high to prevent alarm during non
continuous engine shaft movement, e.g. before stopping .
A special fast filter method for the engine speed signal together with the pos-
sibility to compensate for fuel rack back slash allows the control of very low
engine speeds.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11 .00 • ESGSYS.WP6 • Chp. 1 , Page 8/9
'•,1
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
System Description
For automatic control mode the ESG 40M receives the engine speed set
point from the Bridge Manoeuvring System BMS 40M via serial interface.
For manual control mode the ESG 40M provides a potential isolated ana-
logue input for a 4 - 20mA current signal.
As an option, the ESG 40M can be provided with an input for using a manual
control lever with a potentiometer for engine speed set point. Potentiometers
with a total resistance between 1kO and 5k0 may be used.
Signal exchange between ESG 40M and Bridge Manoeuvring System BMS
40M and the operating panel is done by serial interface in order to minimize
cable work.
1.4 Adjustments
All adjustments for matching the standard governor with the specific condi-
tions of the particular engine plant on board are done by parameter settings.
Most of them can be adjusted and modified during operation of the plant by
using the push buttons and the alpha-numeric display of the Operating Panel.
Meanings as well as parameter settings are clearly indicated on the display.
Parameter adjustments are password protected to prevent un-authorized
changes.
The Governor Cabinet contains the facilities which allow the connection of a
Personal Computer via a special adapter, enabling adjustment to be carried
out. This allows the ESG 40M System to be downloaded and pre-adjusted
for a particular engine, thereby limiting final adjustment on the engine test-
bed and in the vessel to a minimum.
c=J__________________________________________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGSYS.WP6 • Chp. 1 , Page 9/9
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
·"'
\' ____ / ') _____________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGFCT.WP6 • Chp. 2 , Page 1/25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
The kind of set point order can be selected by parameter. Speed setting is
default.
,
;
© STN ATlAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07. 11 .00 • ESGFCT.WP6 • Chp. 2 , Page 2 I 25
(
\ ~--
~SAM
--
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
r
ESS
~--~-_J
J~
l - .....
r""' ,
BMS
!---------~
SI(T
-,--
AC(T ORO
-
....,
r
I
- - - - - - - - - - - - - - - - - - - - - - - - - - - -~ PGA-EG
(OPTION)
SPEED GOVERNOR
AUT_~,~S~~~D~E~S~+ r/l~~------~----------~
ACTUATOR CONTROL
c._, Y- AUT.
MAN. I ACT 1-SPEED FUEL '-----1--..::+':...(
:
I
t_______ : ___ T ____: : SETT\NG :
I ACTUATOR
: PARAMETER
1 SVIIITCH
:
I
ESG
L----------- --------------J
ACTUAL SPEED
II OPTIONALLY DIRECT
FUEL SETTING BY
PUSHBUTTON DIRECTLY
TO THE ACTUATOR
MANUAL (BACKUP)
ESG -OVERVIEW
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGFCT.WP6 • Chp. 2 , Page 3 I 25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
The desired speed set point is given by the Engine Order Telegraph to the
Bridge Maneuvering System, BMS 40M . The setting is indicated at the
BMS panel as "ORO 'speed'".
The ESG 40M measures the actual speed, sensed and normalized by the
subsystem UNM 401. The actual speed is indicated at the ESG panel as
"ACT 'speed"' and also transferred to the BMS 40M via serial interface for
calculation and indication .
The desired speed and the actual speed are compared. The difference is
integrated and results in a fuel setting.
The fuel setting is input to the actuator position control, RM 401. The
actuator position control compares the input with the actual position
feedback from the actuator. The difference signal drives the actuator to the
desired position .
0 STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGFCT.WP6 • Chp. 2 , Page 4 I 25
(J ().: (\
~SAM '.____/)
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
~
-
BMS
I .- .... I I l
I ESS
I""',.
L----,--'
SET ACT
~~---~•:-----'
ORO ~--f-----1
-. '" ·-·
SPEED GOVERNOR
.
ACTUATOR CONTROL
AUT.
MAN.~
L "I=T
DES
ACT
+
Y-
I- SPEED
r/ll------------.
FUEL
AUT.
----+-__;:+:...j
n
)..-~1--+------:;:.~
L---1-- .......__ I rr~--------'1 MAN. ~
OVERSPEED
jspeeo____ --- --- -------~
RM l.___--+---l----1
I SETTING ~~~lNG 1 I
i I
~
I I
~ PA~~~~~~- ~ ----~ ~
SPEED SENSING
UMN AND PREPARATION
: __ ACTUATOR
/ SWITCH :
ESG
~----------- ______________ j
lr=-~,
ACTUAL SPEED MANUAL (BACKUP)
© STN ATLAS Marine Electronics GmbH • PCS • 271. 161 386. BGE • Version 1. 0 • 07. 11.00 • ESGFCT. WP6 • Chp. 2 , Page 5 I 25
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
The desired speed set point is given by the manual control lever or a
potentiometer. This actual value is indicated at the ESG panel as "SET
'speed"'. The ."SET 'speed'" is transferred with a ramp function, set by
parameter, to the desired value and indicated as "DES 'speed'". The "SET
'speed'" and the "DES 'speed"' can be different, when restrictions like
torque limit or smoke limit are active.
The ESG 40M measures the actual speed, sensed and normalized by the
subsystem UNM 401. The actual speed is indicated at the ESG panel as
"ACT 'speed"' and also transferred to the BMS 40M via serial interface for
indication.
The desired speed and the actual speed are compared. The difference is
integrated and results in a fuel setting .
The fuel setting is input to the actuator position control, RM 401. The
actuator position control compares the input with the actual position
feedback from the actuator. The difference signal drives the actuator to the
desired position.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGFCT.WP6 • Chp. 2 . Page 6/25
():
~/ ,·
c;)
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
BMS
SPEED GOVERNOR
....... --· ACTUATOR CONTROL
L ""T
AUT. DES + f/li------1------.
MAN.~ Y- I AUT.
ACT ,-SPEED FUEL
r UMN
SPEED SENSING
I
AND PREPARATION
ACTUATOR
ESG
ACTUAL SPEED
II
MANUAL (BACKUP)
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGFCT.WP6 • Chp. 2 , Page 7 I 25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
The desired fuel set point is given by the manual control lever or a
potentiometer.
The fuel setting is input via ramp function to the actuator position control,
RM 401. The actuator position control compares the input with the actual
position feedback from the actuator. The difference signal drives the
actuator to the desired position.
The ESG 40M measures the actual speed, sensed and normalized by the
subsystem UNM 401 . The actual speed is indicated at the ESG panel as
"ACT 'speed'" and also transferred to the BMS 40M via serial interface for
indication.
NOTE: The ESG 40M speed control is not active in this mode! The speed has
to be controlled by the operator by corresponding fuel setting
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGFCT.WP6 • Chp. 2 . Page 8 I 25
( (_ c--,))
~SAM --,
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
BMS
~
I ESS
)~
1- .....
r""""' ~
S~T
lL
-~
ACT
I'
O~D -
.... I
iii
SPEED GOVERNOR
MAN.~
.......___ I
ACT
I-SPEED FUEL
1 AUT.
. ::n
OVERS PEED
isP"E"E"o____ --- --- "FiJ"Ei::----:
I SETTING SETTING I
MAN .
RM YL..---+-+--- l
I I 1 I
1 I I I
ACTUAL SPEED
I
MANUAL (BACKUP)
© STN ATLAS Marine Electronics GmbH • PCS • 271,161 386.BGE • Version 1,0 • 07.11.00 • ESGFCT.WP6 • Chp. 2, Page 9/25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
ATTENTION:
Before changing the control mode from "AUTOMATIC" to "MANUAL", the set
points should be set to the same value, because the change from the old set
point (BMS) to the new set point (man . Control lever) is done in one step. A big
deviation between the set points will result in a rough change of the engines
speed . On changing the control mode from "MANUAL" to "AUTOMATIC" a
"LEVER MATCH" is not absolute necessary, because the normal acceleration
I deceleration characteristics are used to reach the new set point (BMS).
~STN
lill!'JATLAS Geamot Electronic Speed Governor ESG 40M
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386 .BGE • Version 1.0 • 07 .11.00 • ESGFCT.WP6 • Chp. 2 , Page 10 /25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
~·- --'
Functional Description
~STN
~ATlAS Geamot Electronic Speed Governor ESG 40M
<LEVER MATCH>
ACTUAL FUEL 92% OAG<I"Oii ALARM l i=) [FAULT l
MANUAL FUEL 89%
U1:J
LJ U LJ EJ LJ l~ ~~ t2J Cr>J
Fig. 2- 6 : Lever Match, Fuel setting
2.5 Limitations
2.5.1 Fuel Limitation
The function "Fuel Limitation" has to be released by the parameter "REL FUEL
LIMIT MENU". If the menu is not released, the pushbutton "FUEL LIMIT" has no
function.
If the menu is released, the menu "FUEL LIMIT" is displayed on the ESG panel
by pressing the pushbutton "FUEL LIMIT" as shown in Fig. 2 - 7. The actual
valid fuel limit value is displayed. The value can be changed by means of the Up
and Down pushbuttons on the ESG panel within the margins of
If the limit value is set to "Max. Fuel", no limitation is set. If the limit value is set
to a lower value than "Max. Fuel", the desired fuel will be limited to this value.
\)
'-.__/~---------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGFCT.WP6 • Chp. 2 , Page 11 /25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
O·
CYL.JKl
LUBR:
uSt.·N o~ t3ESC ~
L [..---J
ENT
EJ LJ i::J @] tvJ I~
Fig . 2- 7 : Menu Fuel Limit
© STN ATLAS Marine Electron ics GmbH • PCS • 271 .161 386. BGE • Version 1.0 • 07.11 .00 • ESGFCT.WP6 • Chp. 2 , Page 12 I 25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
Fuel Limit
The limitation made as described before will be ignored. The limit is set to
the value of "Max. Fuel", set by parameter. If cancel limits is switched off,
the previous limit value will be resumed. The characteristic is shown in Fig.
2-8
Torque Limit
The fuel limit is set to a to a minimum allowed value, i.e. the basic line of
the MCR characteristic is set to a higher value. The limitations of the MCR
characteristic are only valid for values above this limitation line. If cancel
limits is switched off, the normal MCR characteristic will be resumed. The
charac-teristic is shown in Fig. 2- 9.
i
~
-·-' - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGFCT.WP6 • Chp. 2 , Page 13 '25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Memb er of the EuroMarine Group
Functional Description
Fuel
100%
Max. F:uel
I _ I..___=Li~m.:.:..it=-=a~tio=..:n..:___
Chief Limit
Fuel
100% Max. Fuel
Speed
© STN ATlAS Ma rine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGFCT.WP6 • Chp. 2 , Page 14 I 25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
(, _ _, )
Functional Description
Smoke Limit
An offset, set by parameter, is added to the limitation value of the smoke
limit characteristic. The result of the addition is limited to the Max. Fuel
value, set by parameter. If cancel limits is switched off, the normal smoke
limit characteristic will be resumed. The characteristic is shown in Fig. 2 -
10.
Fuel
100%
Max .. Fuel
(--.,
. ._ _/
)
NOTE : On Cancel Limits also the Start Fuel Limitation is set to a higher value,
set by parameter.
,--------......,,
)
'~·----------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGFCT.WP6 • Chp. 2 . Page 15/25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
If the ESG 40M detects the over speed alone or prior to the ESS 40M, the ESS
40M will alarm Line Break of the emergency stop valve .
Linear, i.e. the output value of the over speed protection is the upper limit
for the desired fuel value .
By multiplication, i.e. the output value of the over speed protection is a
factor. The desired fuel value is multiplied with this factor and the result is
the new desired value as input to the actuator position control.
·"
© STN ATLAS Marine Electron ics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07 .11 .00 • ESGFCT.WP6 • Chp. 2 . Page 16/ 25
. :..
\
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
~'
(J Functional Description
··-- NOTE : In Manual Mode, when manual fuel setting is selected, the critical
(] speed range can not be excluded, because the ESG 40M speed control
is not active in this mode (Pis. refer to chapter 2.3.2).
If the ESG 40M is connected to the BMS 40M, the critical speed range has to be
set to the same values in both systems, so that the exclusion of the critical
speed takes place simultaneously in both systems.
If the speed setting is adjusted within a critical speed range, the set point
will be set
to the lower end of the range, when the ordered speed is in the lower
half part of the critical speed range.
to the upper end of the range, when the ordered speed is in the upper
half part of the critical speed range.
Attention: For plants with a variable speed type shaft-driven alternator, the
engine speed set point has to be set at lest to the upper limit of the
t
critical sp~.~d range.
(]______________________________________ ··
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGFCT.WP6 • Chp. 2 , Page 17 /25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
Precondition for the function is the operating mode "Automatic CR". A pre
lubrication should be done before engine start. The cylinder pre- I post
lubrication is started by pressing the key "CYL. LUBR." at the Operating and
Indication Panel.
© STN ATLAS Marine Electron ics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGFCT.WP6 • Chp. 2 . Page 18/25
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
There are different control modes availlable for the Variable Injection Timing,
VIT:
All functions influence the injection angle in sum or as single function with
priority to the other functions as described below. The final resulting injection
angle is converted to a stroke value as control signal for the actuator position.
The Injection Timing IT_A is the angle as a result of the charge air pressure
control signal. The function characteristic is defined by a group of parameters
and shown in Fig. 1 - 11 as an example.
The Injection Timing IT_B is the angle as a result of the engines speed. The
function characteristic is defined by a group of parameters and shown in Fig. 1 -
12 as an example.
The Injection Timing IT_C is the angle resulting as the sum of Injection Timing
IT_A and Injection Timing IT_B.
(~I ..
'---/ © STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGFCT.WP6 • Chp. 2. Page 19/25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
Q.l
.....
::I
en
en
Q.l
.....
0..
.....
~
Q.l
e>
ro
..c:
0
<t:l
I-
-<1>
0> 0
c
<t:
0
.......
<1>
.....
::J
(/)
(/)
<1>
.....
a..
.....
~
<1>
0>
.....
ro
.c
p
(.)
~
(/)
·.::::
<1>
.......
(.)
ro
.....
ro
.c
(_)
N
0
· -- -- -· --·----
[ 0 ) 9!6U\f
0 0 0
cv) N
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386 .BGE • Version 1.0 • 07 .11 .00 • ESGFCT.WP6 • Chp. 2 . Page 20 I 25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
"C
Q)
Q)
0.
CJ)
co
I-I
[ o ] a16UV
0
(")
I
·~
/ ,--.... \
\ !_____________________________________________________________________________________
'-___./-
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07.11.00 • ESGFCT.WP6 • Chp. 2 , Page 21 I 25
~SAM
PCS Geamot 40 M ~~Electronics
Electronic Speed Governor, ESG 40M M ember of the EuroMarine Group
Functional Description
The cond ition "Injection Timing IT_C1 On" or "Injection Timing IT_C1 Off' is
calculated from the charge air control signal and a set of parameters .
If the IT_C1 Mode is not active, the previous calculated signal IT_C is valid as
signal IT_C2. If the IT_C1 Mode becomes active, the signal IT_C2 is set to the
fixed IT_C 1 angle value, set by parameter
The VIT Low NOx function can be activated at any time by pressing the "VIT LOW
NOx" pushbutton at the Operating and Indication Panel. The "On" state is indicated
by the button implemented LED turning to steady green light. To switch the VIT Low
NOx Mode off, the button has to be pressed again . The button implemented LED
extinguishes to indicate the "Off' state.
If the VIT Low NOx mode is not active, the previous calculated Injection Timing
IT_C2 is valid as Injection Timing IT_C4. If the VIT Low NOx Mode becomes
active , the Injection Timing IT_C4 is set to a fixed angle, set by parameter.
The VIT function can be switched on and off at any time by pressing the "VIT ON I
OFF" pushbutton at the Operating and Indication Panel. The "On" state is indicated
by the button implemented LED turning to steady green light. To switch the VIT
function off, the button has to be pressed again . The button implemented LED
extinguishes to indicate the "Off' state.
If the VIT is switched on, the Injection Timing IT_C4 as the angle resulting from the
previous described functions is valid as Injection Timing IT_D.
If the VIT is swiched off, the Injection Timing IT_D is set to a fixed angle value
defined by parameter s~tting , normaly approx. oo.
© STN ATLAS Marine Electron ics GmbH • PCS • 271 .161 386.8GE • Version 1.0 • 07.11 .00 • ESGFCT.WP6 • Chp. 2 , Page 22/ 25
',· ·I··:
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
.' '. . ", ' ~ .
The "FQS" sets a fixed angle to take the quality of the fuel oil under account.
The basic value must be set by parameter and than may be changed by an
adjustment function as described in chapter?.
The FQS - angle, limited to fixed upper and lower values set by parameter, and
CJ the Injection Timing Ofset IT_OFS are added to the Injection Timing IT_D. This
results in the Injection Timing IT_E2. If engine runs ahead, Injection Timing
IT_E4 equates to IT_E2. If the engine runs astern, IT_E4 is set to the fixed
Injection Timing IT_AST, set by parameter. Under normal conditions Injection
Timing IT_E6 equates to IT_E4. In case of VIT failure, IT_E6 is set to the fixed
value VIT Fail Angle value, set by parameter. The Injection Timing IT_E6 is
limited to the IT_F Min/Max. Limit and results in the Injection Timing IT_F
The Injection Timing IT_F is input to the "Heavy Sea Filter". The filter prevents
rough changes of the injection angle initiated by heavy load changes. The filter
output is the injection angle resulting from all previous described functions and
calculations.
() The actual injection angle is converted to a stroke value as desired value for the
actuator position. The function characteristic is defined by a group of
parameters and shown in Fig. 1 - 13 as an example.
i
~
0 C STN ATLAS Ma<;oe Electroo;O' GmbH • PCS. • 271.161 386. BGE • Ve";oo 1.0 • 07.11.00 • ESGFCT.WP6 • Chp. 2 , P•ge 23 125
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMari ne Group
Functional Description
0
[wwla>tOJlS
t- 0
ci ,....
roc o I
OJ
i:i5 N
I
(J)
a
u. (")
+ I
I-
>
I()
I
(J)
I
,..._
I
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11 .00 • ESGFCT.WP6 • Chp. 2 , Page 24/25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Functional Description
The VIT program controls the actuator position by signal output to the actuator
valves for extend- and retract direction. The actual actuator position is feedback
as analogue signal and compared with the desired value.
Stroke S:..:.et"'-'po'-"in+-------..----+-------,
Extend
Retract
Position feedback sign I
Sensor Poti
') ..
\~~--------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGFCT.WP6 • Chp. 2, Page 25/25
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
------. Operating Instructions
3 Operating facilities
o Operating and Indication Panel BAT 411 G located in the ECR panel (see
Fig. 3- 1)
o Manual Control Lever located in the ECR panel
0
Geamot Electronic Speed Governor ESG 40M
r~~
SET: 0.0 DES: 0.0 ~.J
I!~G J rr·D rr·D rr·D lr·s-J
1LJ~~LJ~
EVER (5~1
['?MATCH
02 DEF
VIT
1ON/OF l
'~JGHi'l
VIT
OWNO~
...______/
[~SMNj I~ l ESC J ( ~ Ji~
i:JUOLJI~[J l~~:~
Automatic
The control mode is ordered by the Bridge Maneuvering System, BMS 40
M, via serial interface
Manual
The control mode is ordered by contact input to the ESG 40 M. The Manual
Mode has priority over the Automatic Mode
i
'
t
r)
'~·-----------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07.11.00 • ESGOPI.WP6 • Chp. 3 . Page 1 I 37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
Local
The control mode is ordered by contact input to the ESG 40 M. The Local
Mode has priority over the Automatic Mode and Manual Mode. In Local
Mode the actuator is blocked and the ESG 40 M is out of function .
The actual control mode is displayed at the ESG panel (see Fig . 3- 2) .
For the selection of control modes please refer to the Technical Manual for the
Bridge Maneuvering System , chapter 3.
~ A~o~nc J I B DE::
I -~~~SE~T:~O~O~~~§~~S~:~O~O~~~~AC~T:~O·~·~ t?~uJ l§SU [17·- '
UST / ·. ' ..t:;' ,'
IMNUAL I
I I. STATUS ~~~
8~~
SET : 00 DES : 00 ACT : 09
LIST
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGOPIWP6 • Chp. 3 , Page 2 I 37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
()
3.2 Diagnosis
To select the function, the key
DIAG
Diagnosis
has to be pressed at the ESG panel. The selection is indicated by the button
implemented LED turning to steady green light. Following the selection, a
menu is displayed as shown in Fig. 3- 3.
~srPi
1!!!!2 ATlAS Geamot Electronic Speed Governor ESG 40M
<DIAG> BACK[ESCJ
SELECT SUBMENU
51 :TORQUE LIMIT S3:FUEL
52: SMOKE LIMIT 54:
6J~~~t;J
LJLJ 808
LJEJEJLJLJU@J@JCB
Fig. 3- 3: Display of the Diagnosis Menu
To leave the menu, the ESC button has to be pressed. Following this, the
previous display is shown. The button implemented LED extinguishes.
~l
~---------------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07.11.00 • ESGOPI.WP6 • Chp. 3 , Page 3/37
~SAM
PCS Geamot 40 M ~ Electronics
After pressing S1 all relevant data for the Torque Limit are displayed:
After pressing S2 all relevant data for the Smoke Limit are displayed:
© STN ATLAS Marini'! Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGOPI.WP6 • Chp. 3 , Page 4 I 37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
3.2.3 53 Fuel
After pressing S3 all relevant data for the fuel output are displayed:
()
~,
\__
Calc. Desired Fuel : calculated desired fuel output
Fuel Rack : actual fuel rack position
Actual Speed : actual speed
To leave the menu, the ESC button has to be pressed. Following this, the
DIAG menu is displayed again.
() has to be pressed at the ESG panel. The selection is indicated by the button
implemented LED turning to steady yellow light. Following the selection there
are two possibilities of menus to be displayed:
- if manual speed setting is selected, the speed set point from the Bridge
Maneuvering System BMS and the manual speed setting from the manual
control lever are displayed. The indication is shown in Fig. 3-4
- if manual fuel setting is selected, the fuel setting as result of the speed
setting from the BMS and the manual fuel setting from the manual control
lever are displayed. The indication is shown in Fig. 3- 5.
I
'
/#
()
~~ ------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGOPI.WP6 • Chp. 3 , Page 5/ 37
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
ATTENTION:
Before changing the control mode from "AUTOMATIC" to "MANUAL", the set
points should be set to the same value, because the change from the old
set point (BMS) to the new set point (man. Control lever) is done in one step.
A big deviation between the set points will result in a rough change of the
engines speed . On changing the control mode from "MANUAL" to
"AUTOMATIC" a "LEVER MATCH" is not absolute necessary, because the
normal acceleration I deceleration characteristics are used to reach the new
set point (BMS).
<LEVER MATCH>
AUTOMATIC
MANUAL
ACTUAL SPEED
82 RPM
79RPM
82 RPM ""'"'"i
,.~,~~c:
[R ATUS 'MAINTE· ~IMME) EOfT !
LIST \,_NANCE) \CONTR.
u
UUULJ0 1~ C~;t3t>J
Fig . 3-4, Lever Match , Speed setting
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386 .BGE • Version 1.0 • 07.11 .00 • ESGOPI.WP6 • Chp. 3 , Page 6/ 37
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
EJO ~~~JG
U LJ LJ LJ LJ t~ l~@JC0
Fig. 3- 5 : Lever Match, Fuel setting
To leave the menu, the ESC button has to be pressed. Following this, the
previous display is shown. The button implemented LED extinguishes.
Fuel Limitation
FUEL
LIMIT
has to be pressed at the ESG panel. The selection is indicated by the button
implemented LED turning to steady green light. Following the selection the
actual valid fuel limit value is displayed as shown in Fig. 3- 6 .
\,
. ·---)________________________________________
\
...... ___
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07.11.00 • ESGOPI.WP6 • Chp. 3 , Page 7 I 37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
The value can be changed by means of the Up and Down push buttons on the
ESG panel within the margins of
If the limit value is set to "Max. Fuel", no limitation is set. If the limit value is set
to a lower value than "Max. Fuel", the desired fuel will be limited to this value .
l~l 1.21J [~
~1~1381~
u r~ ~~ r~
LJ ~!2JLJ
(-::J
UUUULJ o@@JCG
Fig . 3- 6 : Menu Fuel Limit
To leave the menu , the ESC button has to be pressed . Following this, the
previous display is shown. The button implemented LED
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11.00 • ESGOPIWP6 • Chp. 3 . Page 8/37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
CY
3.5 Cancel Limits
To select the function, the key
has to be pressed at the ESG panel. The selection is indicated by the button
implemented LED turning to steady red light.
Fuel Limit
Torque Limit
Smoke Limit
Start Fuel Limit
To leave the function, the "Cancel Limit" button has to be pressed again. The
button implemented LED extinguishes.
,.·· ..
·~
( ___/'----------------------------
© STN ATlAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGOPI.WP6 • Chp. 3 . Page 9 I 37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
----. Operating Instructions
CANCEL
sLow Cancel Slow Mode
MODE
has to be pressed at the ESG panel. The selection is indicated ba the button
implemented LED turning to steady yellow light
To leave the function, the "Cancel Slow Mode" button has to be pressed again .
The button implemented LED extinguishes.
3. 7 Blocked Reset
All criteria resulting in actuator blocking lead to the indication "EA ACTUATOR
BLOCKED" at the ESG panel display. Additionally the LED implemented in the
button "Blocked Reset" turns to flashing red light The indication is shown in
Fig. 3-7.
When the reason for the blocking is repaired, the blocking has to be reset by
pressing the key
After this, the button implemented LED turns to steady light and subsequent
the blocking is reset with a time delay of 5 sec. The button implemented LED
,
extinguishes and the indication "ACTUATOR BLOCKED" is rejected from the
display. ·
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386 .BGE • Version 1.0 • 07 .11 .00 • ESGOPI.WP6 • Chp. 3 . Page 1iJ I 37
.','•'.'.
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
0
r;;;\'1 STN Electronic Speed Governor ESG 40M
~!!!.! AT1..AS Geamot
I AUTOMATIC
~EA ACTUATOR BLOCKED
, ALARM BLOCKING REASON"
I SET: 73 DES: 73 ACT: 73
~~~~
l j ~ [''
, MENU STATUS: MAINTE-
NANCE
.I..J
~IMME~
;CONTR.
EDIT
As precondition for the activation of the VIT- function an electronic VIT has to
be installed. The VIT- function has to be released by parameter setting.
has to be pressed. The button implemented LED turns to steady green light to
indicate, that the Variable Injection Timing is active. The fuel injection now is
controlled dependend of
c)© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 ··07.11.00 • ESGOPI.WP6 • Chp. 3, Page 11/37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
To switch the VIT - function off, the key "VIT ON/OFF" has to be pressed
again . The button implemented LED extinguishes to indicate the "Off'- state.
VIT
LOWNOx
VIT LOWNOx
has to be pressed . The button implemented LED turns to steady green light to
indicate, that the VIT- function "Low NOx" is selected . The function becomes
only effective, when the VIT is switched on as described above. The fuel
injection now is controlled only dependend of charge air pressure in order to
keep the NOx output low.
To switch the VIT- Low NOx- function off, the key "VIT Low NOx" has to be
pressed again . The button implemented LED extinguishes to indicate the "Off'
-state.
Precondition for the function is the operating mode "Automatic". The pre
lubrication should be done before engine start. To start the cylinder pre/post
lubrication, the key
© STN ATLAS Marire Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGOPI.WP6 • Chp 3 . Page 12 /37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
3.11 Menu
To select the function, the key
Menu
MENU
has to be pressed at the ESG panel. The selection is indicated by the button
implemented LED turning to steady green light. Following the selection, a
menu is displayed as shown in Fig. 3- 8.
0
Fig. 3- 8 : Main Menu display
To leave the menu, the ESC button has to be pressed. Following this, the
previous display is shown. The button implemented LED extinguishes.
The Main Menu provides four sub-menus, selectable with the keys S1 to S4.
0------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGOPI.WP6 • Chp. 3 , Page 13 /37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
NOTE : The sub-menu "S4" is only displayed and selectable, if the Variable
Injection Timing, VIT, is released by parameter setting . Otherwise
the sub-menu "VIT" is not displayed and the key S4 has no
function.
To leave the menu, the ESC button has to be pressed. Following this, the Main
Menu is displayed again.
The Measuring list contains several measuring points. The last selected
measuring point is displayed . To scroll through the list, the UP and DOWN
buttons have to be used :
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11 .00 • ESGOPI.WP6 • Chp. 3 , Page 14 /37
.......
, ,
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
0
~ pressing the button UP selects the next measuring point in the list
V pressing the button DOWN selects the previous measuring point in the list
The selected measuring point is displayed in the Measuring List menu and also
in the Parameter List menu, selectable from the Main Menu by pressing S3.
This eases the parameter setting by observing the measured value during
parameter value changing.
The following measuring points are listed up in the measuring list :
12 Actuator Position M
The display shows the actual actuator position feedback measured by the
ESG
13 Actuator Position[%]
The display shows the actual actuator position in percentage of the full
actuator range, calculated from the measured position feedback signal.
.''
© STN ATLAS Marine Electron ics GmbH • PCS • 271 .161 386 .BGE • Version 1.0 • 07 .11 .00 • ESGOPI.WP6 • Chp. 3 , Page 16 I 37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
C)______________________________________ . .
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGOPI.WP6 • Chp. 3 • Page 17 /37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11 .00 • ESGOPI.WP6 • Chp. 3 , Page 18/ 37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
35 Injection Angle [ o ]
()______________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07.11.00 • ESGOPI.WP6 • Chp. 3 , Page 19 /37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
For more detailed information, please refer to the engine makers Specification
for the VIT System.
To leave the menu , the ESC button has to be pressed . Following this, the Main
Menu is displayed again .
3.11.3 53 Parameter
After pressing S3 the Parameter List is displayed, showing the last selected
parameter:
In the parameter list there are two possibillities to display any parameter
© STN ATLAS Mari'"le Electron ics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGOPI.WP6 • Chp. 3 . Page 20 /37
~SAM
PCS Geamot 40 M ~ Electronics
~ .. Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions .
0
When entering an invalid parameter number (e.g. parameter number >
max. parameter number), the first parameter number in the list is selected.
By pressing the "ESC"- key the parameter number entered is not accepted
and the parameter shown before remains on the display.
~STN
~~ Geamot Electronic Speed Governor ESG 40M
- --------------- . --- ·-· -·- ... ·-· ----·- ----------------------------- -----------
Actual parameter
.. ,.. <Parameter >
21 Text Param 21
BACK [ESC] ALARM FAULT
__ -----------
...... .. -. . . ,.. 35 Text Param. 21
Old Value : VVVV New Value : VVVV
ESC
. ~~ tl--ENT...J-
__ - --
-- ·:.:Parameter>------·
Enter actuated
... ,.. 35 Text Param. 35
Old Value : VVVV New Value :
BACK[ESC]
VVVV
- - - -·· --.--. --- -------·
To leave the menu, the ESC button has to be pressed. Following this, the Main
Menu is displayed again.
() _________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGOPJ.WP6 • Chp. 3 , Page 21/3r
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMar ine Group
Operating Instructions
3.11.4 S4VIT
S1 VIT values
S3 Fuel Quality, FQS
If two VIT actuators are provided, a ">2" is displayed in the 41h row at the far
right position. This indicates, that a second group of VIT values can be
i
displayed by pressing .Wle "I>" key at the operating panel.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386 .BGE • Version 1.0 • 07 .11 .00 • ESGOPI.WP6 • Chp. 3 , Page 22/37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
0
The display now shows the values of the second actuator and the change over
indication turns to ">1". By pressing the "t>" key again, the display changes to
the values of the first actuator and the change over indication turns back to
">2"
To leave the sub menu, the ESC button has to be pressed. Following this, the
Main Menu is displayed again.
BACK [ESC]
FQS
OLD VALUE:
NOTE:
Before using this function, the FQS-value has to be set by parameter
"PVIFQS" (see. Parameter table). This value is transferred once to the working_,
range influenced by the FQS setting described here.
(~
()!___________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07. 11.00 • ESGOPI.WP6 • Chp. 3 , Page 23 I 37
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMar ine Group
Operating Instructions
EDIT
Edit
has to be pressed . The FQS value is opened for changing . The setting of a
new value is the same procedure as for parameter setting as described in
chapter 6.
NOTE:
The value of FQS can be set at any time without request of a password!
To leave the sub menu, the ESC button has to be pressed. Following this, the
Main Menu is displayed again .
... _..
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07 .11 .00 • ESGOPI.WP6 • Chp. 3 , Page 24 I 37
~SAM
PCS Geamot 40 M ~ Electronics
_..,..--....., __
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
0
3.12 Alarm indication and Acknowledgment
Any alarm coming up leads to an optical alarm indication on the ESG panel.
Additional an acoustical signal is given. The indication is shown in Fig. 3- 10.
I
IALARM TEXT
SET: 0.0 DES: 0.0 ACT: J.
1:9
1.~
··~
~~OKEJ
'.RESET
Every alarm is shown with the current state. The following alarm states are
possible:
If there are unacknowledged alarms, the newest one is shown on the display
0~------------------------------------
---./ © STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGOPI.WP6 • Chp. 3, Page 25/37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMar i ne Group
Operating Instructions
Any alarm coming up leads to an acoustical signal at the ESG-panel. This also
applies to the acknowledgment of this signal. Pressing the button
Acoustical acknowledge
Optical acknowledge
If the alarm state was "Alarm active non-acknowledged", the state display turns
to "Alarm active acknowledged" with steady state indication in front of the
alarm text. If more unacknowledged alarms are present, the display
automatically scrolls to the next unacknowledged alarm. Otherwise the display
remains in the actual position .
/#
© STN ATLAS Ma ri ne Electron ics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGOPI.WP6 • Chp. 3 , Page 26 I 37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
()
If the alarm state was "Alarm gone non-acknowledged", this alarm
indication is canceled and the next alarm is displayed.
The acknowledgment and scrolling of alarms is shown in Fig. 3- 11.
(J Every alarm is recorded in the alarm list. When the alarm list is selected by
pressing the key
the alarm list is displayed. Every alarm is shown with the current state. The
displayed alarm states are the same as at direct indication.
If there are unacknowledged alarms, the newest one is shown on the display
and can be optical acknowledged. If this is done, the display automatically
scrolls to the next unacknowledged alarm etc.
l
()!__________________________________________
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGOPI.WP6 • Chp. 3, Page 27/37
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMa rine Group
Operating Instructions
~ Scroll up and
V Scroll down
the alarm indications can be displayed one after another, until "Start Of
List",displayed in line two, or "End of List" , displayed in line four, is reached as
shown in Fig 3 - 12. If there is only one alarm in the list, the scroll function is
ineffective. If the alarm list is empty, the message "NO ALARMS" is displayed
as shown in Fig. 3- 13.
To leave the alarm list the "ESC" button must be pressed . Following this
instruction, the indication shown on the display before appears again .
~liSf'Oo FAULT
Optical acknowledge STMTOfliST
. . ~ I ""f1RST AL..NUr
(Auto~ . ) ~r~l down
O~tical acknow~~dge_ _
--- .. -,.. I "S(.COHO~W"
STATUS
UST
(A_u!om.) Scrol~~~~- --- -_--- _;__··-- --
--··-· -- -. -- ·-·--. --- --
--- --_:_- . ~--- ~. ---·---
-- ---. ----------- - ----- ---- ---
8ACI((UCJ
Optic311 a~_n_?wledge . ~ I "'nMDAL.AMI"'
Fig. 3- 12, Acknowledgment and scrolling of alarms within the alarm list
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386 .BGE • Version 1.0 • 07.11 .00 • ESGOPI.WP6 • Chp. 3 . Page 28/37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
u
Geamot Electronic Speed Governor ESG 40M
~~~~
END OF LIST
n--'l e;J~·
fc~MMEJ
CONTR.
EDIT
r01
LJ 0013l~G
LJ LJ [~ I:J (~ LJ [_~ [~ CB
r\
I J
\"--./
If a new alarm occurs during the indication of the alarm list, the new alarm is
shown on the display with it's current state.
~- .
© STN ATlAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Versron 1.0 • 07.11.00 • ESGOPI WP6 • Chp. 3 , Page 29/37
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
,...,..,STN
lol!!!!'.jAT\AS Geamot Electronic Speed Governor ESG 40M
AUTOMATIC AHEAD
·SECOND EVENT •
ACT : 69.3
U •
STATUS
LIST
MAINTE- DiMMER/
NANCE CONTR.
EDIT
-
1ABC 2 OEF JGHI • JKI. 5MNO 6 PQR
FUEL CANCEL VIT VIT CYl ESC ENT
LIMIT SLO'N ON/OFF LOW lUBR.
t.10DE NOx
has to be pressed . The LED turns to steady green light and the status list is
displayed as shown in Fig. 3 - 15. The newest event and the number of
recorded events are displayed.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11 .00 • ESGOPI.WP6 • Chp . 3 , Page 30/37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
0
NOTE:
If the status list is selected and no event is present, the text "NO EVENTS" is
displayed in the second line.
r-)
•,
'
('-/-------------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGOPLWP6 • Chp. 3, Page 31/37
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
Stop Active
The event is indicated , when a stop is active
• in Automatic transferred from the BMS 40 M via serial interface
• in Manual, when the stop contact from the manual control lever is set
EA Actuator Blocked
The event indicates, that the actuator is blocked
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11 .00 • ESGOPI.WP6 • Chp. 3, Page 32/37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
0
Simulation Charge Air+ Speed Active
The VIT simulation is set active by parameter.
IT_C 1 activated
The event indicates, that the VIT Injection Timing calculation resulted in the
condition "IT C1 Mode ON".
.:
0© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGOPI.WP6 • Chp. 3, Page 33/37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
3.14 Maintenance
MAINTE- Maintenance
NANCE
(9~~~~e:J~
eJ
The maintenance menu indicates the function of the keys S1 to S4. The
particular functions are described as follows:
51 Pressing key S1 sets the basic brightness of the LEOs in all keys of the
panel. There are 15 steps available. The actual level is indicated in the
display. With every key stroke the brightness changes to the next step
in circle, i.e. 0- 1 - 2- 3 ... 15- 0 etc., where 0 is the lowest and 15 the
highest brightness.
I'
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386. BGE • Version 1.0 • 07 .11 .00 • ESGOPI.WP6 • Chp. 3 . Page 34 /37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
I
\, __ .
53 On pressing key S3 a Lamp Test takes place. All LEOs in the keys of
the panel are illuminated in full brightness, the display is filled with I as
shown in Fig. 3- 17 and the buzzer is activated.
~STN
~ATlAS Geamot Electronic Speed Governor ESG 40M
= -- -- -- - - - - - -- -- -- - - .-- - - -- - - > =
I I ALARM
...,
::-
~·
LIST
LEVER S1 S2
(5~~~:-, S4 MENU STATUS MAINTE- o'IMMERI EDIT
DIAG
MATCH ' -' )
' LIST NANCE CONTR.
;~;
··- -·-·
-- --
1ABC 2 OEF 4 JI<L 5 MNO 6 POR
FUEL CANCEL VIT - VIT CYL ESC ENT
SLOW ON/OFF LOW LUBR.
LIMIT MODE _Nox
To leave the maintenance menu the "ESC" button must be pressed. Following
this instruction, the indication shown on the display before appears again.
r·'\
1·~ /
':-------------------------------------------------------------------------------
© STN ATlAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGOPI.WP6 • Chp. 3. Page 35/37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
To set the brightness of all LEOs in the keys of the panel and of the displays
background light, the key
~ STN
~A TLAS Geamot Electronic Speed Governor ESG 40M
ALARM ·· ;:.
.· -.
LIST
BACK[ESCJ
BRIGHTNESS : PUSH DIMMER MAX. LEVEL
... ...
I ABC 2 OEF 3GHI 4 JKL
CANCEL VIT VIT CYl
FUEL SLOW LOW
LIMIT ON/OFF LUBR.
MODE • NOx
Pressing key Dimmer I Contrast step by step sets the brightness of the LEOs
in all keys of the panel and the display back light taking the basic level under
account (pis. refer to "MAINTENANCE MENU" S11 S2). With every key stroke
the brightness changes to next step in cycle by adding "5" to the actual level,
until the maximum level is reached. This is indicated at the display. The next
key stroke leads to lower brightness. An example is shown in the following
table:
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11 .00 • ESGOPI.WP6 • Chp. 3 , Page 36/37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Operating Instructions
0
Brightness level Brightness level Level indication Dimmer I Contrast
LEOs Display
10 5 actuated
NOTE:
If the basic level is set to "15", the lowest level is equal to maximum level.
In this case dimming is not possible.
To leave the Dimmer I Contrast menu the "ESC" button must be pressed.
Following this instruction, the indication shown on the display before appears
again.
0------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGOPI.WP6 • Chp. 3 , Page 37 /37
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
(~)
4 Introduction
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~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
The ZSM401 module is a central unit with 2 galvanically decoupled digital inputs. The module has
two galvanically decoupled interfaces (RS485) for the purpose of networking the assemblies as
well as one for testing or extending (TIL signals).
The assembly can be extended by a maximum of another four digital input/output modules and
one analog input module (AEM402) . It is also possible to connect two SEM402 assemblies with
two RS485/ 422 interfaces each to the analog bus.
The module is organized by a single-chip micro controller (HC11) . There are 0.5K EEPROM, a
maximum of 512K RAM and a maximum of 2.64 Mbytes flash EPROM available for the program.
The controller organizes the interface and the extension busses. The digital inputs are filtered and
transmitted to the master via the interface upon request.
The extension modules can be connected to the ZSM401 module in any combination . It
automatically recognize the module connected via a module identification.
i
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© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGTDC.WP6 • Chp. 4 , Page 2 I 28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
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Technical Data
Interface: 2 x RS 485
1 x RS 232 (TIL)
CE EN 50081-1
EN 50082-2
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© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386. BGE • Version 1.0 • 07.11 .00 • ESGTDC.WP6 • Chp. 4 , Page 4 I 28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description ofaii_Components.
I.
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Additional documents:
1
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© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGTDC.WP6 • Chp. 4, Page 5/28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
.. ·.·.
'
General
The REM401 module is an interface expansion unit with 16 electrically isolated digital inputs, and
8 relay outputs. The module can be expanded with a maximum of three further input/output
modules.
The expansion modules can be connected to the central module in any combination . It recognises
the expansion module connected automatically from a module identifier.
Design:
The module has 8 terminal strips to which the interface signals can be connected directly.
·"'
© STN ATLAS Marine Electronics GmbH • PCS • 271 . 161 386 . BGE • Vers ion 1.0 • 07. 11 .00 • ESGTDC WP6 • Chp. 4 , Page 6/ 28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
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EN 50082-2
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07.11.00 • ESGTDC.WP6 • Chp. 4 , Page 7 /28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroM arine Gro up
Technical Description of all Components
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© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGTDC.WP6 • Chp. 4 , Page 8 I 28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
Additional documents:
::l'r
©STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGTDC.WP6 • Chp. 4, Page 9/28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
General
The RM401 assembly is an interface extension unit with 7 differential inputs with a measuring
range of ±1 OV or± 20mA (4-20mA) each. RM401 can process 1/U. The measurement is carried
out by means of a 12-bit AID converter (09). The input signals are transferred to the ADU with a
gain of 1 or 2. The converter has an accuracy of 10 bits with a resolution of 12 bits. In addition,
there is an analog output available which has a resolution of 12 bits, too.
The module is additionally equipped with an analog hardware by means of which e.g. a set point
I actual value comparison can be carried out. The values for setpoint, actual value, actual value
input and analog output can be read in via the ADU. Moreover, there are 8 digital inputs with
galvanic decoupling as well as 3 relays. One relay (K1) is designated for controller enabling. The
second relay (R2) is designated for a gain changeover and the third relay (K3) for a free
application.
Design:
The RM401 module is accommodated on a 125,4 x 216 x 67mm (DxHxW) large supporting
module. The module can snap into position of DIN EN mounting rails. The module has 4 terminal-
connectors for the connection of the terminal device.
The connection to the computer module is effected via a 26-pole ribbon cable . The assembly is
supplied via the ribbon cable from the computer.
© STN ATLAS Marine Electron ics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11 .00 • ESGTDC.WP6 • Chp. 4 , Page 10 /28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
Technical Data
Ambient temperature:
Weight: 550 g
Type Approval: KR, ABS, DNV, GL, LR, RINA (in preparation)
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGTDC.WP6 • Chp. 4, Page 11 /28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
Analog~'nga ng~
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© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11 .00 • ESGTDC.WP6 • Chp. 4 , Page 12 I 28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
.. ~ . ... :
Additional documents:
0
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.8GE • Version 1.0 • 07.11.00 • ESGTDC.WP6 • Chp. 4, Page 13/28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
I
L_~----------------------------~
General
The UNM 401 module has two analog inputs and four analog outputs, each with 12-bit resolution.
It also accommodates four relays, two lamp drivers and four digital inputs.
The functions currently available include speed pick-up and display, and a fully programmable
analog input and output. For picking up and displaying an acceleration for example.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11 .00 • ESGTDC.WP6 • Chp. 4, Page 14/28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
~.
Relays: 3 X 1S 24VI1A
1 X 1W 24VI1A
(J Analog inputs: 2x 0-10V I 0-4V I Ri 16kQN
0(4)-20mA I 0-50mA IRi 2000
12-bit resolution
Weight: 250g
CE EN 50081-1
EN 50082-2
0
©STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGTDC.WP6 • Chp. 4, Page 15/28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Gro up
Technical Description of all Components
X1
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© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07. 11 .00 • ESGTDC .WP6 • C hp. 4 . Page 16/28
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~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
Other documentation:
,if~
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGTDC.WP6 • Chp. 4, Page 17 /28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
General
The VSM401 assembly is an interface extension unit with 7 galvanically decoupled digital inputs,
2 relay outputs and 10 solid-state outputs.
The assembly has 7 analog inputs with a resolution of 12 bits and an input range of 0 - 4V and
0(4) -20mA, respectively.
The extension modules can be connected to the central module in any combination . It
automatically recognize the extension module connected via a module identification.
Design:
The module has 8 terminal strips to which the interface signals can be directly applied.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07.11 .00 • ESGTDC.WP6 • Chp. 4 , Page 18 /28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
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Technical Data
() Resolution: 12 bit
Ambient temperature:
Weight: 720g
0
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGTDC.WP6 • Chp. 4, Page 19/28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMari ne Group
Technical Description of all Components
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© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGTDC.WP6 • Chp. 4 , Page 20/28
,_.
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
l)
Modui-Partnumbers 271.128 309
Additional documents:
()
"
(_)
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGTDC.WP6 • Chp. 4, Page 21/28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
General
The FIM405 assembly is necessary to filter the 24V supply. The filter ist able to dissipate spikes
from the 24volt system .
Design:
The module has two 5-pole connectors for the connection of the input and output voltages.
Ground is to be connected directly to terminal strip X1.4 or X2.3 . It is only then that the inter-
ferences are reliably discharged.
The module is to be connected such that the consumer to be protected is connected to the
terminal strip (X2) being referred to as output.
In no case the supply lines to the consumer are allowed to be situated in parallel with the input
voltage line in one cable duct.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11 .00 • ESGTDC.WP6 • Chp. 4 , Page 22 /28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
0
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Technical Data
Nominal current: 4A
Inductance: 13,2mA/mH
Capacitance: 2 X 2500pF
1 x 0,2uF (against ground)
2 x 1OuF (against ground)
Ambient temperature:
Weight: 130g
Type Approval: KR, MRS, ABS, DNV, GL, LR, RINA (in preparation)
i
0
©STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGTDC.WP6 • Chp. 4, Page 23/28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
Additional documents:
© STN ATLAS Marine Electronics GmbH • PCS • 271. 161 386.BGE • Version 1.0 • 07. 11 .00 • ESGTDC.WP6 • Chp. 4 , Page 24 1 28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
/--'
I
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I
General
The BAT41 0 is a universally designed panel for all systems with replaceable lettering
strips .
. _) The panel has 24 function keys with LED check-back indication each. In addition, there
are the following keys:
2 acknowledgement keys
1 alarm list key
1 dimmer key
1 edit key
1 lamp test key
1 esc key
1 enter key
4 cursor control keys.
The panel has a display with 4 lines having 40 characters each. The display as well as
the keys are equipped with a background illumination which can be dimmed.
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© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGTDC.WP6 • Chp. 4, Page 25/28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
IAUTOMAT~
SET : 0.0 DES : 0.0 AOTJI
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Technical Data
Interface: RS485
Ambient temperature:
Weight: 1.4 kg
Type Approval: KR, ASS, DNV, GL, LR, RINA (in preparation)
CE
I
.~ EN 50081-1
EN 50082-2
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11.00 • ESGTDC.WP6 • Chp. 4 • Page 26/28
'·.·i ',
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
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© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.8GE • Version 1.0 • 07.11.00 • ESGTDC.WP6 • Chp. 4, Page 27/28
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Technical Description of all Components
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11 .00 • ESGTDC.WP6 • Chp. 4 • Page 28/28
~SAM
PCS Geamot 40 M ~ Electronics
--- Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
5 Introduction
The Maintenance and Trouble Shooting instructions are based on the alarms,
indicated at the BAT 411. In the following the alarms, the possible reason for
the alarm and the recommended actions are described.
5.1 Alarms
Recommended Action:
- Check control air pressure
- Check the cabling to the REM401
- Check the pressu_re switches
I
Reason
Cabling from RM401 to the Manual Control Lever
Defective current converter
Jumper setting on RM401
Recommended Action:
Change to Automatic or Local Control
Check cabling from RM401 to current converter
Check cabling from current converter to Manual Control Lever
Check voltage supply for current converter
Check jumper XW1 on RM401
Reason
Speed setting in Automatic mode directly from Engine Order Telegraph is
released by parameter setting, but not projected, i.e. no Engine Order
Telegraph is connected to the RM401
Cabling from RM401 to Engine Order Telegraph
Jumper setting on RM401
Recommended Action:
Change to manual control
Check parameter setting.
Check cabling from RM401 to Telegraph
Check jumper XW5 on RM401
"
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5 . Page 2/31
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
C~.)
Maintenance and Trouble Shooting
. . . .
The alarm indicates, that the Fuel Rack Position feedback is not below "Stop"
value despite stop is ordered.
Recommended Action:
- Check parameter setting for fuel rack position feedback
- Check "Fuel Zero Order" signal and cabling at IOM402, X5.3 (mechanical
governor only)
- Check fuel rack sensor (Load Indicator)
- Check governor and plunger
Reason
Insufficient fuel
- Missing speed pulses on both pick up's
Recommended Action:
- Change to local control
() - Check the fuel system
- Check speed pulses, when engine is running in local control
(~)
© STN ATLAS iv'larine Electronics GmbH~ PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5, Page 3/31
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
Recommended Action:
Change to local control
Check jumper XW8 on RM401
- Check the voltage at RM401, X3.4/5 to be more than 0.5V
Replace RM401
Recommended Action:
Change to local control
- Check cabling from RM401, X3.1/2/3 to the actuator
- Check actuator feedback potentiometer for correct mounting
Check the voltage at RM401, X3.2/3 to be within the specified range set by
parameter
Recommended Action:
Change to local control
Disconnect cabling RM401, X3.1/2/3 to the actuator and check the voltage
at X3.1/3: 9.5V ~ U ~ 10.6V:
If the voltage is out of range, replace the RM401
If the voltage is in range, check the cabling to the actuator for short circuit
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5, Page 4/31
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
Recommended Action:
Change to local control
Check voltage supply L50
Check cabling from RM401, X2.8 to the actuator
\
.J
Recommended Action:
Change to local control
Check cabling from RM401, X3.8/9 to WKS-Power Electronic XST404.3/4
Check wiring from RM401, X2.5/6 to X3.8/9
Check fuel rack for mechanical blocking
Recommended Action:
Check the cabling from RM401, X4.5 to the actuator and from the actuator
to the WKS Power Electronic
Check fuel rack for mechanical blocking
····.
(-----....,
', __ ') ./
------------------------------------------------------------~
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5, Page 5/31
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
Reason
Cabling from RM401 to the Manual Control Lever
Defective current converter
Jumper setting on RM401
Recommended Action:
Change to Automatic or Local Control
Check cabling from RM401 to current converter
Check cabling from current converter to Manual Control Lever
Check voltage supply for current converter
Check jumper XW1 on RM401
If the ESG detects overs peed alone or prior to the Engine Safety System, the
ESS will alarm line break of the emergency stop valve.
Reason
The ESG detects overs peed but the ESS does not detect the over speed
because the parameter for over speed limit in the ESG is set to a lower
value as required
because the engine speed really exceeded over speed limit, and the
parameter for over speed limit in the ESS is set to a higher value as
required
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07. 11.00 • ESGMTS.WP6 • Chp. 5 , Page 6 ! 31
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
Recommended Action:
Check
.
parameter setting for the Overspeed limit in the ESG and the ESS
.
Recommended Action:
Check cabling between RM401, X4.8 and WKS Power Electronic,
XST404.21
Recommended Action:
Change to local control
Check the flat cable and plugs (X9. and X10) between the modules.
Replace the REM401
Recommended Action:
Change to local control
Check the flat cable and plugs (X9. and X10) between the modules.
Replace the VSM 401
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5, Page 7/31
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
Recommended Action:
Change to local control
Check the flat cable and plugs (X9. and X10) between the modules.
Replace the RM401
Recommended Action:
Change to local control
Check the flat cable and plugs between the modules (X8 on ZSM401 and
X5 on UNM401)
Check the voltage supply of the UNM401
Replace the REM401
Recommended Action:
Change to manual control
Check cabling from ZSM401 , X1.6r1/8 to BMS- DZM402, X1.11/12/13.
© STN ATLAS Marine Electron ics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07. 11.00 • ESGMTS.WP6 • Chp. 5 , Page 8/31
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
Recommended Action:
Reset the ZSM401. If the error disappears check/ correct all parameter
settings corresponding to the actual Parameter-List.
If the error reappears replace ZSM401-Modul.
Recommended Action:
Reset the ZSM401. If the error disappears check/ correct all parameter
settings corresponding to the actual Parameter~List.
If the error reappears replace ZSM401-Modul.
Recommended Action:
Check the distance from the pick-up to the teeth of the flywheel.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5, Page 9/31
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
Recommended Action:
Check the cabling from pick-up to UNM401.
Recommended Action:
Change to local control
Replace fuse .
Recommended Action:
Change to local control
Replace fuse.
@ STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.li.OC • ESGMTS.WP6 • Chp. 5 . Page 10/31
~SAM
PCS Geamot 40 M . ~ Electronics
~ Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
The alarm indicates, that the difference between the measured charge air
pressure values of transmitter P1 and P2 has exceeded the preset limit.
Recommended Action:
Check parameter setting ofVIT- parameter "Charge Air Presure: Tolerance
between sensor 1 and sensor 2" for right value and correct if necessary~
Check parameter setting of the VIT - parameters for the sensor charac-
/..-----....
l_) teristic of transmitter P1 and transmitter P2 and correct if necessary.
Check transmitters for prop per function and replace, if defective.
The alarm indicates wire break of the first P/1 - converter for charge air
pressure.
Recommended Action:
Check parameter setting of VIT- parameter "Sensor failure Charge Air
Pressure lower limit" for right value and correct if necessary.
Check the cabeling from the VSM401, X8.3 to the converter
If the cable connection is o.k., check the jumper XW6 on the VSM401. The
jumper has to be set to XW6.1/2 for current input to this channel.
Check the converter and replace if necessary
If cable connection, jumper setting and converter are correct, replace the
VSM401 module.
0 ----------------------------------------------------------~--
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5. Page 11/31
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates wire break of the second P/1 - converter for charge air
pressure .
Recommended Action:
Check parameter setting of VIT- parameter "Sensor failure Charge Air
Pressure lower limit" for right value and correct if necessary.
Check the cabeling from the VSM401 , X8 .7 to the converter
If the cable connection is o.k., check the jumper XW7 on the VSM401 . The
jumper has to be set to XW7.1/2 for current input to this channel.
Check the converter and replace if necessary
If cable connection, jumper setting and converter are correct, replace the
VSM401 module.
The alarm indicates, that the difference between the measured Load Indication
values of transmitter Ll1 and Ll2 has exceeded the preset limit.
Recommended Action:
Check parameter setting of VIT - parameter "DENIS 6 Load Indicator:
Tolerance between sensor 1 and sensor 2" for right value and correct if
necessary.
Check parameter setting of the VIT - parameters for the sensor charac-
teristic of transmitter Ll1 and transmitter Ll2 and correct if necessary.
Check transmitters for propper function and replace, if defective.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07. 11.00 • ESGMTS.WP6 • Chp. 5 . Page 12 I 31
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
()
· The alarm indicates wire break of the second Ll -converter for Load Indication.
Recommended Action:
Check parameter setting of VIT- parameter "Sensor failure Load Indicator
lower limit" for right value and correct if necessary.
Check the cabeling from the VSM401, X6.1/2 to the converter
If the cable connection is o.k., check the jumper XW1 on the VSM401. The
jumper has to be set to XW1.1/2 for current input to this channel.
0 Check the converter and replace if necessary
If cable connection, jumper setting and converter are correct, replace the
VSM401 module.
The alarm indicates wire break of the second Ll- converter for Load Indication.
Recommended Action:
Check parameter setting of VIT- parameter "Sensor failure Load Indicator
lower limit" for right value and correct if necessary.
0 Check the cabeling from the VSM401, X6.3/4 to the converter
If the cable connection is o.k., check the jumper XW2 on the VSM401. The
jumper has to be set to XW2.1/2 for current input to this channel.
Check the converter and replace if necessary
If cable connection, jumper setting and converter are correct, replace the
VSM401 module.
0-------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5. Page 13/31
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates, that the actual position feedback from cylinder 1 has
exceeded the preset limits.
Recommended Action:
Check parameter setting of VIT- parameter "Sensor failure: upper limit"
resp . "Sensor failure : lower limit" for right value and correct if necessary.
Check the cabeling from the VSM401, X7.2/3/4 to the sensor
If the cable connection is o.k., check the jumper XW4 on the VSM401 . The
jumper has to be set to XW4 .2/3 for voltage input to this channel.
Check the feedback- potentiometer (sensor) and replace if necessary
If cable connection, jumper setting and sensor are correct, replace the
VSM401 module.
The alarm indicates, that the actual position feedback from cylinder 2 has
exceeded the preset limits.
Recommended Action:
Check parameter setting of VIT- parameter "Sensor failure: upper limit"
resp. "Sensor failure : lower limit" for right value and correct if necessary.
Check the cabeling from the VSM401, X7.6/7/8 to the sensor
If the cable connection is o.k., check the jumper XW5 on the VSM401. The
jumper has to be set to XW5.2/3 for voltage input to this channeL
Check the feedback - potentiometer (sensor) and replace if necessary
If cable connection, jumper setting and sensor are correct, replace the
VSM401 module.
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5 , Page 14/31
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
The alarm indicates, that the deviation between the ordered position and the
feedback of actual position is too large. The ordered position is not reached by
the piston or the movement to ordered position is too slow.
Recommended Action:
Parameter settings
Check parameter setting of VIT parameter "Threshold for large
r-'·
( ) deviations" and raise the value, if setting is too low.
·~
Check parameter setting of VIT parameter "Alarm delay position failure"
and raise the value, if the time i too short for the movement of the
actuator.
- The Retract I Extend valves are not actuated
Check voltage supply for the valve coils
Check cabling from the valves to the VMS401
Check valve coils and replace, if necessary
Check output from the VSM401 to the valves and replace the VSM401
if defective.
0 The alarm indicates, that the deviation between the ordered value for cylinder
lubrication and the feedback of output value to the cylinder lub. oil pump
controller is too large.
Recommended Action:
Check parameter setting of parameter "Max. error threshold cylinder
lubrication: Set point - Actual value" and raise the value, if setting is too
low.
- Check the cabling
from the UNM401, X4.1/3 to the voltage/current converter
from the voltage/current converter to the pump control and the current/
,'t
()__________________________________________________
current converter
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5, Page 15/31
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
·~
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.8GE • Version 1.0 • 07. 11.00 • ESGMTS.WP6 • Chp. 5, Page 16/31
(~--, ,,
....__., i I
( ·~··')
~SAM "'
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
5.2
Brief description
In the following tables the indications of alarms, status and events are listed up. A short description for the reasons of indication and-
for the alarms - a brief trouble shooting instruction is given. For more detailed information, please refer to the previous parts of this
chapter .
. _."'" --·
1 Control Mode Feedback fault Control mode feedback signals faulty: Check control air pressure
SIF BMS Automatic Selected Check cabling from pressure switches toREM401.
REM401 X1.5 Manual ECR Selected Check pressure switches
REM401 X1.6 Local ER Selected Check Serial Interface to BMS
2 se~ point Manual Fault Wire break at manual speed set point input: Check cabling from RM401 to current converter Change to
RM401 X1.1/2 Check cabling from current converter to Manual Control Automatic
Lever or Local
Check voltage supply for current converter Control
Check jumper XW1 on RM401
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5 , Page 17 I 31
)
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
3 Set point Automatic Fault Wire break at automatic speed set point input: If auto speed setting directly from Engine Order Change to
RM401, X2.1/2 Telegraph is not projected , but released by parameter: manual
Check parameter setting . Otherwise control
Check cabling from RM401 to Telegraph
... "'--· Check jumper XW5 on RM401
4 Fuel Rack not in Stop The Fuel Rack Position feedback is not below "Stop" Check parameter setting for fuel rack position feedback
value despite stop is ordered Check "Fuel Zero Order" signal and cabling at IOM402,
X5.3 (mechanical governor only)
Check fuel rack sensor (load Indicator)
Check governor and plunger
5 Engine Stopped Engine comes to standstill without stop command Check the fuel system Change to
The ESG sets the fuel to zero Speed pulses from both pick up's are missing . Check local
speed pulses, when engine is running in local control control
6 EA Set point Fault Desired actuator position set point signal is below Check jumper XW8 on RM401 Change to
limit Check the voltage at RM401, X3.4/5 to be more than local
0.5V control
This alarm leads to "Actuator Blocked" Replace RM401
~ STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386 . BGE • Version 1.0 • 07 . 11.00 • ESGMTS .WP6 • Chp. 5 , Page 18 I 31
()
~SAM
c)) -'
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
-·
No Alarm text on BAT411 Description Trouble shooting Recommen
dedAction
7 EA Feedback fault Actuator position feedback signal is out of range Check cabling from RM401, X3.1/2/3 to the actuator Change to
Check actuator feedback potentiometer for correct local
This alarm leads to "Actuator Blocked" mounting control
Check the voltage at RM401, X3.2/3 to be within the
·-··~--· specified range set by parameter
8 EA Reference Voltage Fault Deviation from the 1OV supply for the actuator Disconnect cabling RM401, X3.1/2/3 to the actuator and Change to
feedback signal check the voltage at X3.1/3: 9.5V ,.,; U ,.,; 10.6V. local
If the voltage is out of range, replace the RM401 control
This alarm leads to "Actuator Blocked" If the voltage is in range, check the cabling to the
actuator for short circuit
9 EA Break Fault Loss of current signal at "Lift Break" order Check voltage supply L50 Change to
Check cabling from RM401, X2.8 to the actuator local
This alarm leads to "Actuator Blocked" control
10 EA Control Loop Diff. The actuator servo motor control signal comes not to Check wiring from RM401, X2.5/6 to X3.8/9 Change to
zero within the specified monitoring time Check cabling from RM401, X3.8/9 to WKS-Power local
Electronic XST404.3/4 control
This alarm leads to "Actuator Blocked" Check fuel rack for mechanical blocking
11 EA Temp. Servo Motor High The temperature of the actuator servo motor is too Check the cabling from RM401, X4.5 to the actuator and
high from the actuator to the WKS Power Electronic
Check fuel rack for mechanical blocking
,.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5 , Page 19 I 31
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
12 WB Setpoint Manual Fuel Wire break at manual fuel setpoint: Check cabling from RM401 to current converter Change to
RM401 X1 .1/2 Check cabling from current converter to Manual Control Automatic
Lever or Local
. .• 't- --· Check voltage supply for current converter Control
Check jumper XW1 on RM401
13 Overspeed Internal The actual speed has exceeded the over speed Check parameter setting for the over speed limit in the
limit. ESG
The output "OVER SPEED" will be activated as long
as over speed condition is sensed and reset with a
delay of 10 seconds
14 EA Power El. Not Ready Signal from the WKS Power Electronic indicates, Check cabling between RM401 , X4 .8 and WKS Power
that the device is not ready Electronic, XST404 .21
15 Modul REM 401 Fault The response of modul REM401 lost. Check flatband cable between modules. Change to
Replace REM401. local
This alarm leads to "Actuator Blocked" control
16 Modul VSM 401 Fault The response of the VSM 401 modul is lost. Check the flat cable and plugs (X9 . and X10) between Change to
the modules. local
This alarm leads to "Actuator Blocked" Replace the VSM 401 control
© STN ATLAS Marine Electronir · ~ -- bH • PCS • 271 .161 386 .BGE • Version 1.0 • 07 .11 .(ln • ~"'SGMTS.WP6 • Chp . 5 , Page 20 I 31
('),
~SAM ·~./
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
17 Modul RM 401 Fault Response of modul RM401 lost. Check flatband cable between moduls. Change to
Replace RM401. local
This alarm leads to "Actuator Blocked" control
......
..·
18 Modul UNM 401 Fault Response of modul UNM401 lost. Check flatband cable to ZSM401 Change to
Check voltage supply of UNM401 local ··
This alarm leads to "Actuator Blocked" Replace UNM401 control
.. <'
19 SIF BMS Lost Loss of the serial interface to the Bridge Maneuvering Check cabling from ZSM401, X1.6/7/8 to BMS. ·change to
System, BMS. manual
control
20 Default Param. Loaded ZSM Factory-/ service parameter set is loaded. Reset the ZSM401. If the error disappears check/ correct
all parameter settings corresponding to the actual
Parameter-List.
If the error reappears replace ZSM401-Modul.
21 EEPROM Param. Fault ZSM Parameter-E(E)PROM is defect. Actual RAM- Reset the ZSM401. If the error disappears check/ correct
Parameters are in use. all parameter settings corresponding to the actual
Parameter-List.
If the error reappears replace ZSM401-Modul.
~ STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5, Page 21 I 31
l. : )
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
22 Speed Sensor 1 Fault Missing pulses from speed sensor 1. Check the distance from the pick-up to the teeth of the
flywheel.
23 Spee~ . Sensor 2 Fault Missing pulses from speed sensor 2. Check the distance from the pick-up to the teeth of the
flywheel.
24 WB Speed Sensor 1 or 2 Wire breakage of speed sensor 1 or speed sensor 2 Check the cabling from pick-up to UNM401 .
signal.
25 Modul REM 401 Fuse Fault Fuse for supply of digital input signals of modul Replace fuse . Change to
REM401 blown . local
This alarm leads to "Actuator Blocked" control
26 Modul VSM401 Fuse Fault The fuse for the supply of the Valve Control modul Change to local control
VSM401 is blown . Replace fuse .
~ STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGMTS.WP6 • Chp . 5, Page 22 I 31
( )
PCS Geamot 40 M
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
27 Tolerance Diff. P1- P2 The difference between the measured charge air Check parameter setting of VIT - parameter "Charge Air
pressure values of transmitter P1 and P2 has Pressure: Tolerance between sensor 1 and sensor 2" for
exceeded the preset limit. right value and correct if necessary.
•••"'"c- ·-· Check parameter setting of the VIT - parameters for the
sensor characteristic of transmitter P1 and transmitter
P2 and correct if necessary.
Check transmitters for proper function and replace, if
defective.
28 C.Air Pr. Transm. P1 FAIL Wire break of the first P/1 -converter for charge air Check parameter setting of VIT- parameter "Sensor
pressure. failure Charge Air Pressure lower limit" for right value
and correct if necessary.
Check the cabeling from the VSM401, X8.3 to the
converter
If the cable connection is o.k., check the jumper XW6 on
the VSM401. The jumper has to be set to XW6.1/2 for
current input to this channel.
Check the converter and replace if necessary
If cable connection, jumper setting and converter are
correct, replace the VSM401 module.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5, Page 23/31
(
)
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMa rine Group
Maintenance and Trouble Shooting
29 C.Air Pr. Transm. P2 FAIL Wire break of the second P/1 - converter for charge Check parameter setting of VIT- parameter "Sensor
air pressure. failure Charge Air Pressure lower limit" for right value
and correct if necessary.
Check the cabling from the VSM401 , X8 .7 to the
..·..... ·-·
converter
If the cable connection is o.k., check the jumper XW7 on
the VSM401. The jumper has to be set to XW7 .1/2 for
current input to this channel.
Check the converter and replace if necessary
If cable connection, jumper setting and converter are
correct, replace the VSM401 module.
30 Tolerance Diff Ll1 - Ll2 The difference between the measured Load Check parameter setting of VIT- parameter "DENIS 6
Indication values of transmitter Ll1 and Ll2 has Load Indicator: Tolerance between sensor 1 and sensor
exceeded the preset limit. 2" for right value and correct if necessary.
Check parameter setting of the VIT - parameters for the
sensor characteristic of transmitter Ll1 and transmitter
Ll2 and correct if necessary.
Check transmitters for proper function and replace, if
defective.
© STN ATLAS Marine Electronics GmbH • PCS • 271 . 161 386. BGE • Version 1.0 • 07 . 11.00 • ESGMTS.WP6 • Chp. 5 , Page 24 I 31
c))
~SAM .·
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
31 Load Ind. Transm. 1 Fail Wire break of the second Ll - converter for Load Check parameter setting of VIT- parameter "Sensor
Indication. failure Load Indicator lower limit" for right value and
correct if necessary.
Check the cabeling from the VSM401, X6.1/2 to the
.• ·."&- --- converter -~
32 Load Ind. Transm. 2 Fail Wire break of the second Ll - converter for Load Check parameter setting of VIT- parameter "Sensor
Indication. failure Load Indicator lower limit" for right value and
correct if necessary.
Check the cabeling from the VSM401, X6.3/4 to the
converter
If the cable connection is o.k., check the jumper XW2 on
the VSM40 1. The jumper has to be set to XW2.1/2 for
current input to this channel.
Check the converter and replace if necessary
If cable connection, jumper setting and converter are
correct, replace the VSM401 module.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5 , Page 25 I 31
~SAM )
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
33 Cylinder 1 Sensor Fail The actual position feedback from cylinder 1 has Check parameter setting of VIT- parameter "Sensor
exceeded the preset limits. failure : upper limit" resp. "Sensor failure : lower limit" for
right value and correct if necessary.
Check the cabeling from the VSM401 , X7 .2/3/4 to the
.. "" ·-· sensor
If the cable connection is o.k., check the jumper XW4 on
the VSM401 . The jumper has to be set to XW4 .2/3 for
voltage input to this channel.
Check the feedback- potentiometer (sensor) and
replace if necessary
If cable connection, jumper setting and sensor are
correct, replace the VSM401 module.
~ STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11 .00 • ESGMTS.WP6 • Chp. 5 , Page 26 I 31
(
I
-- .... ~--,
i
\'--_ ))
~SAM .
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
34 Cylinder 2 Sensor Fail The actual position feedback from cylinder 2 has Check parameter setting of VIT- parameter "Sensor
exceeded the preset limits. failure: upper limit" resp. "Sensor failure: lower limit" for
right value and correct if necessary.
Check the cabeling from the VSM401, X7.6/7/8 to the
-.'"'. --· sensor
If the cable connection is o.k., check the jumper XWS on
the VSM401. The jumper has to be set to XW5.2/3 for
voltage input to this channel.
Check the feedback - potentiometer (sensor) and
replace if necessary
If cable connection, jumper setting and sensor are
correct, replace the VSM401 module
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5, Page 27 I 31
)
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
35 Position Fail Cylinder 1 I Position Fail The deviation between the ordered position and the Parameter settings:
Cylinder 2 feedback of actual position is too large. The ordered Check parameter setting of VIT parameter "Threshold
position is not reached by the piston or the for large deviations" and raise the value, if setting is too
movement to ordered position is too slow. low .
. -.""'" ·-· Check parameter setting of VIT parameter "Alarm delay
position failure" and raise the value, if the time i too short
for the movement of the actuator.
~ STN ATLAS Marine Electronics GmbH • PCS • 271 . 161 386 . BGE • Version 1.0 • 07. 11 .00 • ESGMTS .WP6 • Chp . 5 , Page 28 I 31
,
I [ i ( t,
' \
i
'· .../ '-----· ) -
~SAM .
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
36 CyL Lubric. Failure The alarm indicates, that the deviation between the Check parameter setting of parameter "Max. error
ordered value for cylinder lubrication and the threshold cylinder lubrication: Set point- Actual value"
feedback of output value to the cylinder lub. oil pump and raise the value, if setting is too low.
controller is too large. Check the cabling:
".' 't- --· from the UNM401, X4.1/3 to the voltage/current
converter
from the voltage/current converter to the pump control
and the current/ current converter
from the current/current converter to the VSM401,
X6.5/6
Check the analog output on the UNM401, X4. 1/3 and
replace the DZM402, if defective
Check the voltage/current converter and replace, if
defective
Check the current/current converter and replace, if
defective
Check the jumper XW3 on the VSM401. The jumper has
to be set to XW3.1/2 for current input to this channeL
If all previous items are ok, replace the VSM401
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5, Page 29/ 31
~SAM )
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
1 Acceleration Blocked The deviation between actual speed and desired speed has exceeded the limit set by parameter.
2 Electronic Governor not active Manual Mode is selected and Manual Fuel is ordered from Manual Lever
3 Torque Limit Active The Torque limit is active, i.e. the fuel is limited to the MCR characteristic
4 · · ·t;moke Limit Active The Smoke limit is active, i.e. the fuel is limited in relation to the actual charge air pressure
5 Stop Active A stop is active : in Automatic transferred from the BMS 40 M via serial interface
in Manual, when the stop contact from the manual control lever is set
7 Desired Speed in Critical Range The desired speed , in Automatic or Manual Speed Setting, is within the critical speed range set by parameter.
8 Emergency Stop Active Emergency Stop is ordered . The event remains as long as the order is present.
9 EA Current Limit Servo The current limit for the actuator servo motor is reached
10 EA Temp. Switch Enclos. The temperature within the Power Electronic cubicle is too high.
11 EA Actuator Blocked The actuator is blocked as the result of an alarm (refer to the previous list)
12 Cancel Slow Mode The governor amplification is set to maximum value by CANCEL SLOW MODE pushbutton order.
13 Simulation Charge Air+ Speed Active The VIT simulation is set active by parameter
14 IT_C1 activated The VIT Injection Timing calculation resulted in the condition "IT 1 Mode ON"
«:> STN ATLAS Marine Electronics GmbH • PCS • 271 . 161 386 .BGE • Version 1.0 • 07 .11 .00 • ESGMTS .WP6 • Chp . 5 . Page 30 I 31
/- ~~
! '\ . f ~\
' ) ' \____..-I
~SAM
PCS Geamot 40 M ~ Electronics·
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Maintenance and Trouble Shooting
15 VIT switched Off The VIT is not active, i.e. the VIT is projected by parameter setting but switched off
by parameter setting or, if not VIT simulation mode is set,
with no automatic or manual speed setting
actuator not engaged
charge air pressure transmitter defective
16
"Manual
-·
Slow Turning Active The slow turning was activated by push button at the manual control panel
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGMTS.WP6 • Chp. 5 , Page 31 I 31
~SAM
PCS Geamot 40 M ~Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Adjustment Instructions
To display and I or change parameters and operating values, first the key
. MENU Menu
has to be pressed. Following this, the Main Menu is displayed as shown in Fig.
6- 1.
<MAIN MENU>
SELECT SUBMENU
BACK(ESCJ D [FAULT)
51: OPERATING VALUE 53: PARAMETER
~ (§]!~
52 : MEASURED VALUE 54 :VIT
iA'LARM
! UST
g
0
._·:..,
i~,
.• .
·~
( 1·~--~~~c-~~~~~·~·~··~··~.,"~-~~~~~~~~~~~~~~~~--~---------------
. . I.,..____ © STN ATLAS M~rine Ele~tr~ni~ GmbH • ·~cs :~ 271:.161'3a6.·B~E ~.· v~~~ionfo.~ 67: {too • ESqADJ.WP6 • Chp. 6 • Page 1 /11
, -: • -·- ·•• .. \ --· .-. --. • . " .•· .-. - .. .._1: i .'_~ :i~.·'--} ·;....~!·•·,.A -···· ..·. t.·:.~:i!~:.·!~ .:}•i;[;,· ·. . ' ·.. .• ' .
• •• ·: " '. ': -.~' ·.' ·:·- . -;: • • • :!)- ',1: • ~ f. ':: _- ' '.: .. ' ~ :
-~ ~ ·.' ; .. ' ,· ; :
.- ~., . -~ :
~r J(~~;::~iX~l{i~l~~;f;• .~
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Adjustment Instructions
The Menu indicates a submenu, selectable with the keys S1 to S4. The
particular functions are described as follows:
54 After pressing S4 the actual VIT values are displayed, if the VIT is
released by parameter setting .
To leave the main menu or the sub menus the "ESC" button must be pressed.
Following this instruction, the indication shown on the display before appears
again .
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386.BGE • Version 1.0 • 07 .11. 00 • ESGADJ.WP6 • Chp. 6, Page 2/11
,' ..
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
_,.--..,
Adjustment Instructions
()
I I
\~
After pressing the key "53" the parameter list is opened for parameter display
and the possibility to change parameter values. The display of the parameter
list is shown in Fig. 6- 2.
Parameter value R A M -
~ ~DITJ
c
IMME
CONTR
B~G
'--- Parameter number and parameter Text
\ @J@J(B
Fig. 6- 2, Display Parameter List
To leave the Parameter List the "ESC" button must be pressed. Following this
instruction, the indication shown on the display before appears again.
(!___________________________________________
~
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07 .11. 00 • ESGADJ.WP6 • Chp. 6 , Page 3 /11
In the parameter list there are two possibilities to display any parameter
1. By actuating the curser keys " l::l I '1 " the parameter numbers are
By pressing the "ESC"- key the parameter number entered is not accepted
and the parameter shown before remains on the display.
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386 .BGE • Version 1.0 • 07 .11 .00 • ESGADJ.WP6 • Chp. 6, Page 4/11
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Adjustment Instructions
'--
New Value: WW ESC _:
Old Value : WW
--------------------------
.
~-t-.-
-
Enter actuated -- <Parame~---------- --BACK [E-SC) ··,
NOTE:
The parameters for the "Expert Password" (No.4) and the "User Pass-
word" (No.5) are hidden, i.e. they are not displayed, neither in scrolling
mode nor in direct selection. The display automatically shows the next
higher (No. 6) or next lower (No. 3) parameter number.
To display and I or change the hidden parameters, first the release
parameters "CHANGE EXP. PASSWORD" (No. 2) for the "Expert
Password" or "CHANGE USER PASSWORD" (No. 3) for the "User
Password" has to be set.
Parameter settings for the Electronic Speed Governor can only be made at the
ESG panel.
(\
( )
-------------------------------------------------------------------------------
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386. BGE • Version 1.0 • 07.11.00 • ESGADJ.WP6 • Chp. 6 , Page 5 /11
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ES~ 40M Member of the EuroMarine Group
Adjustment Instructions
Service Password
For changing critical parameter values, e.g . the parameters for engine
speed, the operator must know the Service Password. The Service
Password should be known by commissioning personnel only. The Service
Password also releases the parameters where the User Password or the
Expert Password has to be known. The Service Password cannot be
changed .
Expert Password
If the Expert Password is known ,the operator can change critical
parameter values, e.g. the parameters for engine start. The Expert
Password also releases the parameters where the User Password has to
be known. The Expert Password can be changed by setting parameter
number 4 to a value between 0000 and 9999. To do this, the Expert
Password or the Service Password has to be known .
User Password
If the User Password is known ,the operator can change non critical para-
meter values. The User Password can be changed by setting parameter
number 5 to a value between 0000 and 9999. To do this, the User
Password, the Expert Password or the Service Password has to be known.
EDIT Edit
© STN ATLAS Marine Electronics GmbH • PCS • 271 .161 386. BGE • Version 1.0 • 07 .11 .00 • ESGADJ.WP6 • Chp. 6 , Page 6 /11
... i.:··
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Adjustment Instructions
depends on the level of the selected parameter. On each request the correct
password or the password of a higher level has to be entered. The following
table shows the acceptance of passwords on the different levels.
Request !
Serv. Password X
Exp. Password X X
User Password X X X
To complete the password input, the "ENT" - key must be pressed. If the
password was
If the password input is completed with actuating the "ESC"- key, the pass-
word request is canceled, and the previous selected parameter is displayed
again. The entering of a password is shown in Fig. 6-4.
.:
'
© STN ATLAS Marine Electronics GmbH • PCS • 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGADJ.WP6 • Chp. 6, Page 7 /11
~SAM
PCS Geamot 40 M ~ Electronics
Electronic Speed Governor, ESG 40M Member of the EuroMarine Group
Parametertable
Chapter 7, Parametertable
7 Introduction
In the Parameter table all variable values are listed up. The Values can be set
within fixed margins to adapt the program to the requirements of the particular
engine.
The settings for the engine are recorded in the internal parameter list of the
NOTE:
For adjustment of parameters detailed background knowledge covering
the functions of individual parameters as well as handling of adjustment
facilities is required.
Therefore:
(~
\ )__________________________________________________
'~-~ © STN ATLAS Marine Electronics GmbH • PCS a~ 271.161 386.BGE • Version 1.0 • 07.11.00 • ESGPARWP6 • Chp. 7, Page 1/1
STN ATLAS ElEKTRONIK
Geamot 40 M
Volume 3
Technical Manual
for the
Engine Safety System
ESS 40 M I DPS 2100
.r --~
I \
\ ,'
'---"'
NSD - DENIS 1 I 6
@ STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 0, Page 1/8
u m
STN ATLAS ELEKTRONIK
Purpose
This document describes the Engine Safety System ESS 40 M as a part of the
Propulsion Control System Geamot 40 M.
Document-Versions
C STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WPS • Chp. 0, Page 2/8
STN ATLAS ELEKTRONIK
Chapter 7, Parametertable
C STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 0, Page 3/8
..-.....,
m
STN ATLAS ELEKTRONIK
This manual is copyrighted and all rights are reserved. This document
may not, in whole or in part, be copied, photocopied, translated, or
reduced to any electronic medium or machine readable form without prior
consent, in writing, from STN ATLAS Elektronik company. The
c)
_,, .._ information in this manual is subject to change without notice.
© STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 0, Page 4/8
STN ATLAS ElEKTRONIK
Contents
Purpose ....................................................... 0- 2
Document-Versions .............................................. 0- 2
C STN ATLAS Elektronik GmbH • PCS • 271 .151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 0, Page 5/8
r---..
3 Operating facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 3 - 1
3.1 Emergency Stop . . . . . . . . . . . . . . . . . . . . . . •. . . . . . . . . . . . . . . . . . . . . 3 - 1
c:J 3.2 Operating and Indication Panel BAT 410 ........................ 3- 3
3.2.1 Acoustical acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
3.2.2 Selecting the Alarm List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
3.2.3 Optical acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
3.2.4 Slowdown Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
3.2.5 Slowdown Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
3.2.6 Shutdown Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8
3.2.7 Shutdown Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8
3.2.8 Maintenance ............................ ·. . . . . . . . . . . . . . . . . . 3 - 9
3.2.9 Dimmer I Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 11
3.2.10 Parameter, Suppressions and Operating Values . . . . . . . . . . . . . . . . . 3 - 13
4 Introduction .............................................. 4- 1
DZM402 ................................................. 4-2
IOM402 .................................................. 4-6
SEM402 ................................................ 4- 10
FIM405 ................................................. 4- 14
BAT 41 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 17
5 Introduction ........... : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
5.1 Alarms .................................................. 5-1
~·
()
@ STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 0, Page 6/8
STN ATLAS ELEKTRONIK
7 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
C STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 0, Page 7 /8
( ) STN ATLAS ELEKTRONIK
~
8 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
10 STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 0, Page 8/8
STN ATLAS ElEKTRONIK
In parallel to the Bridge Monitoring System, BMS, the Engine Syfety System,
ESS, is installed. It monitores, controls and protects the propulsion plant
absolutely independend from the BMS. It protects the plant against
inadmissible operating states in that way, that first an alarm is created if limit
values are exceeded. All limits set to a value ~hat no danger for the propulsion
engine occurs if they are exceeded. The alarms are opticaHy indicated on the
assigned Operating an Indication Panels, BAT, acoustically by buzzers. For
overview see Fig. 1 - 1.
Bridge
t-----------------------------------------------
1_____________
;--8-----:
~{------------~~-~----------------
1
I
Panel
!._ ____ _ _ I
1
I
\
I ENGINE
•~
rn
~
~
c~ lnlarfac. to BMS
~ STN ATLAS Elektronik GmbH • PCS • 271 .151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 1 , Page 1 /11
'·' '!··
The limit values, delay times and consequences of the individual measurin·g
points are written in the Parametertable (pis. refer to chapter 7 ). The
parameters are part of the software and stored on the DZM module. In case of
exceeding very important, or at least dangerous limit values as high cooling
water temperature, low lube oil pressure etc., the ESS wm not only activate an
acoustical- and optical alarm. In this cases the Engine Safety System, ESS,
will send two signals to the Bridge Monitoring System:
The alarm is every time active before the real action is carried out by the ESS
and in parallel by the BMS.
()
©STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 1 , Page 2/11
m
STN ATLAS ELEKTRONIK
Using the Operating and Indication Panel, BAT 410, the operator is able to
communicate with the ESS. The panels are located in the bridge console and
in the ECR console, respectively. The front panel is devided into 3 parts, see
Fig. 1 - 2:
Q STN ATLAS Elektronik GmbH • PCS • 271 .151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 1 , Page 3/11
..···~~ ':
Directly below the signal lights 3 keys for selecting the ALARM LIST,
ACOUSTICAL and OPTICAL acknowledge are installed.
L..-.
[ II System OK
ACTUAL,_ SPEED : 90.0 RPM
'------·' '-· ... · ._______ :
II
·-· ____ j
---------- 1·,~·
ALARM
· LIST
., r··JI :: "1
~ .• ., :
I! ,··--::;::--,
I _, ;.
~ :·1.. ···
·-~-~· ·----·' ·--~-'
All active alarms if acknowledged or not are recorded in the alarm list. They
will be. shown on the display after pressing this key.
Acoustical acknowledge
© STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 1 , Page 4/11
STN ATLAS ELEKTRONIK
~ A menue is shown on the display after pressing this key and it is possible
to carry out Lamptest and Dimmer activities
R:)
B Setting of the background light and the contrast of the displayed text
This keys are only used for changing param~ters. The ESC button also is
used to leave menues and lists
The four curser keys are used for scrolling up an down of lists and to select
the position of numbers
C STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 1 , Page 5/11
CJ STN ATLAS ELEKTRONIK
81 Parameter
82 Suppression
S3 Operating Values
u
This key is without function. It is used only as an indication light in case of
a slowdown
Pressing this key activates the Slowdown Override, i.e. the slowdown
signal will be suppressed, as long as the override is active. Anewed
pre~sing of the key deactivates this function, and the slowdown signal
becomes active again.
This key has to be pressed, when no slowdown criterion is active any more,
0 and normal operating conditions are reached again. The engine ·speed
increases to the desired value set by control lever.
Pressing this key· activates the Shutdown Override, i.e. the shutdown signal
will be suppressed, as long as the override is active. Anewed pressing of the
key deactivates this function, and the shutdown signal becomes active again.
0
© STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 1 , Page 6/11
STN ATLAS ELEKTRONIK
This key has to be pressed, when no shutdown criterion is active any more,
and normal operatin conditions are reached again.
For all shut down criteria required by the engines manufacturer single inputs
are provided by the ESS 40M. The "PISTON C.O. FLOW I DIFF. PRESS
CYLx" may be preprocessed by the engines manufakturer and delivered as
one collective contact to the engine safety system. The other possibility is, to
connect the signal of each cylinder to the engine safety system as single input.
If one or more shut down criteria become active, the shut down of the engine
is carried out by energizing the stop valves for the different cylinder groups
simultaneously. The general arrangement is shown in Fig. 1 - 3.
For the manual release of an Emergency Stop of the propulsion engine several
push buttons are available as described above. The manual released
Emergency Stop is hardwired from one contact of each push button to the
emergency stop solenoid. A second contact is wired to the electronic modules
as an input and also routed to the emergency stop solenoid via an output.
An automatic release of an Emergency Stop is carried out, if overspeed is
detected by the ESS 40M. The overspeed output contact is set, witch also is
directly wired to the emergency stop ·solenoid.
The general arrangement is shown in Fig. 1 - 4.
C STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 1 , Page 7 I 11
.;:: ..
,------------ ....
I
I'-----~.~ -
c.
II)
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c. N
c: :J c: C\1 ......
I
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C)
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+
......
0-o
3:
0 ......
~
:r:
UJN
c:
-
0
:J
..c:
U'J
0 >.
(.)
0
.....
[' +
0)
9:-_--- -ll----:_-
,-----
\
I >.
(.)
/
----- ....
I
------0-I co
I' I
I
J!!
:J
a.
.E C\1
J!!
g_ ----.,--
-
:J
+
.......
>.
c: c. I 0 --r-...---1 (.)
I :J c: 0
I
~
...... .... "'it
~
0
I
0 C)
~
:r:-
U'J~
I
I
I
I
-
0
:J
..c:
U'J
0
Cl -~----,
CD
+
1.0
0- >.
[' (.)
..q
+
C\1 ("')
.. 0
~ ...
"'it >.
(.)
( ~
' N
0 N
+
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>.
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II)
(!)
>
m
>a.
-
0
U'J
© STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 1 , Page 8/11
STN ATLAS ELEKTRONIK
> >
... 0
~
~ : H-~~~~-----------------------------.
w :H-i::::>'~
(/)
~
m
E
----------- - ..
I ...
-e
C'Cl
c
C)
I ·c;;
L----t--;~ 'C
Q.)
Q.)
I c.
I ..... ~
•. ::J
~ : '-------+---..1...-- g. ~
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>
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t----::~
0
(/) c
cQ) 0
:.;:::.
(/') C'Cl
"C
I .2
Q) "C
Q) c
c.
en "C
Q)
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'-------------·
Fig. 1 - 4, General arrangement of the Emergency Stop
'•.
© STN ATLAS Elektronik GmbH • PCS • 271 .151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 1 , Page 9 I 11
,..-.._.
.m
STN ATLAS ELEKTRONIK
Both sensors are used for calculation of speed such that in case one sensor
fails no interruption of speed calculation will occur. The mecanical
arrangement is shown in Fig. 1 - 5.
© STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WPS • Chp. 1, Page 10/11
STN ATLAS ElEKTRONIK
Speed signal is represent the mean value of engine speed for one ignition.
Therefore, the time sum for 360 deg I number of cylinder is used for calculation
of speed signal.
A one-turn signal is necessary for slow turning purposes and for stroke
counting. Signal to come on after a complete turn continously in one direction.
C STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 1 • Page 11/11
STN ATLAS ELEKTRONIK
Slovv Down
Shut Down and
Slow Down with subsequent Shut Down
..... __ )
The inputs· on the central module DZM 402 for the speed measurement via
pick up's are fixed. Also the outputs for speed indication and emergency stop
on overspeed are fixed. The inputs on the 10M 402 modules are free
configurateble for slow down and shut down via parameter (Pis. refer to the
parameter table).
On principle, optical and acoustic signals are output in case the engine safety
system. ESS responds. Operation and indication are effected via an operation
and indication panel BAT410 on the bridge and in the ECR and, contrary to
this, via illuminated pushbuttons and LED displays in the engine room.
The optical alarms as well as system conditions are simultaneously displayed
at all places of indication ( bridge, ECR, engihe room ). The acoustic alarms
are given only at the place of indication from which the ship ·is operated ( e.g.
operation from the bridge ). This also applies to the acknowledgement of alarm
signals as well as to control functions II Override II and 11 Reset 11 •
When there are no system faults and alarms respectively available at the
system, then the following view appears on the display of the BAT410 as
shown in Fig 2 - 1.
.·._;.: ..... ,
© STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 1 I 25
/'
~~ LJ 8 ~'l (JSJ J
The automatic slowdown serves to relieve the main engine, e.g. by decreasing
the engine speed or in case of a system with variable pitch propeller by
reducing the pitch.
This can be effected either automatically by signal transmission to the
automatic propulsion control or the operator is requested by the alarm to
intervene.
All control elements and displays for the slowdown are arranged on the bridge
and in the ECR.
2.1.1 Slowdown
l!:l STN ATLAS Elektronik GmbH • PCS • 271 .1 51 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2 , Page 2 I 25
m
STN ATLAS 'ELEKTRONIK
" Cam Shaft Lub.Oil Press. low " appears in the scond line.
11
Indication "Slowdown in 10 S means, that the slowdown will be active in 10
seconds. The countdown to 0 is shown in the Display too. In addition, LED "
ALARM "is flashing with full brightness on the BAT410 and the LED in key
panei"ALARM LIST'' changes into red steady light.
The horn signal is reset on the BAT41 0 by actuating the key for acoustic
acknowlegde. Optically acknowlegdement is possible in the alarm list only. By
actuating the key for optical acknowlegde the alarm is optically acknowledged.
In doing so, LED" ALARM" changes into current brightness steady light.
After expiry of the slow down delay time, the slowdown order is transmitted to
the BMS. The slow down is optically indicated on the bridge panel and on the
ECR panel.
On the display
.:'··- ..
© STN ATLAS Elektronik GmbH • PCS • 271.151187.8GE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 3/25
STN ATLAS ElEKTRONIK
S-ln10o
CM'I Shaft Ub. Oi Prou. Low
(~
r
Li:--~~-~ =~=--_.]-
_j'
u I ' 13:==:
c...: &--.===lnOo===-
'
[J
Slowd""" odf>oo
Com 6halt Ub. Oi PrtK. '--
If the slow down criterion disappears during the countdown of the delay time,
the slowdown wm not be carried out. The alarm line and the delay counter are
replaced in the display by the indacation " !! ALARM !! " to indicate, that there
is still an unacknowledged alarm . Also the LED "ALARM" keeps on flashing
and the LED in the key "ALARM LIST" remains on red steady light (see Fig. 2 -
3)
~ STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 4/25
·1·.····. '.'\' :'•\
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STN ATLAS ELEKTRONIK
Geamot
Slowdown In 10 I
Cam Shalt Lub. 011 Prou. Low
Geamot
~~
[~J
[J
ENGINE SAFElY SYSTEM
.. ·~'-.
Override Slowdown " ineffective for this slowdown criterion via adjustment of
parameter.
© STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC. WP6 • Chp. 2 , Page 5/25
STN ATLAS ElEKTRONIK
LJ (~ FJ ~~-l r~
::- - . I ~ - .- - - --.
I
l:=) - " POR i I. ' Esc I; [ _.._.. .. ! iI ENT
f'·sLowo.
l
.RESET · 1
1
I
1
' •. I
-- !
- - _ . __ ..
- ·· --·-- .. ---
If a slow down criterion occurs while Slow II Do~n Override II is selected, the
indication on the BAT 410 is the same as described in part 2.1.1 except the
LED in the SLOWD. ACTIVE
II II - key, that remains dark. The display is shown
in Fig. 2- 5
If a slow down criterion is active, when the " SLOWD. OVERR. 11 - key is
actuated, indication Slowdown active in the first line on the display on the
II II
bridge panel and on the ECR panel changes to " Slowdown in 0 s " and
indication " Overr. active " appears in the first line upper right. The slow down
is cancelled and the engine accelerates to the speed set by control lever.
@ STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 6 I 25
~
( __)
m
STN ATLAS ELEKTRONIK
Geamot
Slowdown In 10 •
C•m Shaft Lull. 01 Proca. Law
'\
e_ Jltr~~~~~Gea~mot~~~~---;;~~~~:
~ '\
L_J
u SlcwdownlnOa Ovarr.Activ 1
Cam Shaft Lub. 01 Proaa. Law
Fig. 2-5, Slow Down criterion and Slow Down Override active
A slowdown initation can be reset from the Bridge Panel or the ECR Panel by
means of the function key II SLOWD. RESET 11 or shifting the active telegraph
lever to a value below slow down speed limit. Precondition for this is, that the
fault was eleminated before. If the Slow Down criterion is not longer active, the
indication of the cause for the slow down is cancelled. The Indication II
Slowdown active II remains in the first line of the display and the LED in the
key II SLOWD. RESET 11 appears in falshing yellow to announce, that the slow
down may be reset.
If the reset was successfully carried out after pressing the key, the slow down
signal is reset and indications 11 Slowdown active II on the display of the BATs
are deleted.
© STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 7/25
STN ATLAS ELEKTRONIK
After the reset the engine is independently set again to the value required by
the control lever via the automatic propulsion control if the reset was done
using the function key "SLOW DOWN RESET. Otherwise the engine remains
at the speed, ordered by telegraph setting.
The indications are shown in Fig. 2 - 6.
Li .
---4• -!
Slowdoownoatt.
Cam Shalll.ub. 01 Pr-. Low
., I I [~ l[[f(l, .-::r.-)
~:=;----- ~
·t:r·
r- . .]
i -{ .-: ~
!
f' 1' f
m.~ Geamot Engine Safety System ESS -40M
------ - -·-- ------
f',{ --- I] ~J i_ _____ : !~~~j
lJ l I ', f.~)
.~ [.Ki ;
(-
. ' . (??]
.' tJ
r-Jr "~)
,~
l...____..
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fl'~
"\
m.~ Geamot
§ ) [~~~--) ~~~~~
SYSTEM OK
IKITD.!
·- · -
r ESC ' r .·: ~~ ,, ·:-1
~ STN ATLAS Elektronik GmbH • PCS • 271 .151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WPS • Chp. 2, Page 8/25
0
m
STN ATLAS >ELEKTRONIK
All control elements and indications for the automatic shutdown are arranged
on the bridge, in the ECR and in the engine room.
_ .....,_
The cause for the initiation e.g.
f~·
\__)
" Cam Shaft Lub.Oil Press. low " appears in the fourth line .
The horn signal is reset on the BAT410 by actuating key for acoustic
acknowlegde. Optically acknowledgement is possible in the alarm list only. By
:··=.=.·,..: . actuating key for optical acknowlegde the alarm is optically acknowledged. In
doing so, LED "ALARM " changes into current brightness steady light.
©STN ATLAS ElektronikGmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page9/25
STN ATLAS ELEKTRONIK
After expiry of the shut down delay time, the shutdown process is started and
optically indicated on the bridge panel , on the ECR panel and in the engine
room.
On the display
II Shutdown active II
In addition, the LED in the button "SHUTD.ACTIVEII is illuminated and the LED
"SHUTDOWN II in the engine room is activated accordingly. The restart of the
engine is then possible only after elimination of the reason for the emergency
shutdown and resetting by means of function "RESET SHUTDOWN" of the
engine safety system ESS.
C STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 10/25
. ! .~' . .
m
STN ATLAS ELEKTRONIK
Geamot
[OJ i<t==--------=-----___:_:_----1
0
f)
I~~·
Com Sholl Llb. 01 Prou. Law _ __J
l
If the shut down criterion disappears during the countdown of the delay time,
the shutdown will not be carried out. The alarm line and the delay counter are
replaced in the display by the indacation 11
!! ALARM!! to indicate, that there
II
11
is still an unacknowledged alarm. Also the LED ALARM 11 keeps on flashing
and the LED in the key 11 ALARM LIST" remains on red steady_ light (see Fig. 2-
8)
0
© STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 11/25
STN ATLAS ElEKTRONIK
-,
I SIIWI-.Inh
Cam Shalt Llb. 01 Prou. low
Slv.tdown In 4 a
,c.,., SllaltLlb. 01 Pr-.Low
For certain shutdown criteria there is the possibility to make function "
Override Shutdown " ineffective for this shutdown criterion via adjustment of
parameter.
The function is indicated on the right side of the third line of the display.
Additional the LED in the key" SHUTD. OVERR." is illuminated (steady light)
(see Fig. 2- 9)
Q STN ATLAS Elektronik GmbH • PCS • 271 .151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2 , Page 12/25
0
······'
m
STN ATLAS ELEKTRONIK
[[==================-~
ii'
....::
1·--~,I
7
)1 r· ... l ·
l_.:___ I -~- ..... ·
11
If a shut down criterion occurs while II Shut Down Override is selected, the
indication on the BAT 41 0 is the same as descr}bed in part 2.2.1 except the
11
LED in the II SHUTD. ACTIVE - key, that remains dark. The display is shown
in Fig. 2 -10
These D..Q1e.s mean to the operator that the shutdown process is immediately
l) started if function 11
Shutdown Override 11
is cancelled.
©STN ATLAS ElektronikGmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 13/25
STN ATLAS ELEKTRONIK
«~il
~
r----·:
,__ ____ ,
iF;.ul:r:
~~- ----.!
Shutdown In a a
Cam Shalllllb. 01 Priaa. ~
CNtrrkt¥ I
<40M
OI=Pr=-=~===-==:==--====-- -·-·'
L_...:::::::c::::•m=Shaft==lllb=
. [~n_l j ~;-~_ l
Fig. 2 - 10, Shut Down criterion and Shut Down Qverride active
A shutdown initiation can be reset fromt the Bridge Panel or the ECR Panel by
means of the Function key" SHUTD. RESET ".(see Fig. 2 -11)
Precondition for the reset is, that the fault was eleminated before. If the Shut
Down criterion is not longer active, the indication of the cause for the shut
down is cancelled. The Indication" Shutdown active" remains in the third line
of the display. The LED in the key " SHUTD. RESET" appears ·in falshing
yellow to announce, that the shut down may be reset.
If the reset was successfully carried out, then the shutdown signal is reset and
indications" Shutdown active" on the display of the BATs and LED display"
Shutdown .. in the engine room extinguish.
FoiiGNing the reset the main engine can be restarted.
C STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSOOC.WP6 • Chp. 2, Page 14/25
.-,
-·· ,'··
m
STN ATLAS ELEKTRONIK
0 ©STN ATLAS ElektronikGmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • .Chp. 2, Page 15/25
STN ATLAS ELEKTRONIK
When the emergency stop is cancelled, the shut down has to be reset as
described before.
0
I \ I \
: : :FAULT ;
'-· ----· '·-----··
I I,I~ENCYSTOP
_',H=VTDOWN=-==--ACTli/E _ _ _. 1
.r --] , i t··.. i
[--1. . ! ! r:' '
~~-j' (ComR.
t~~-.11 (:rr·'i
·-
t NANCE
. ·-- ---··
o ·
SH~.J ['iRESET
[.OVERR.
..__...
~~:]
· ~·
~ STN ATLAS Elektronik GmbH • PCS • 271 .151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 16/25
'· ·, {• ' '. ' ' ·.~
The safety system offers the possibility to initiate a slowdown process with a
subsequent shutdown in case of a sensor response. This possibility offers the
advantage that the number of sensors may be smaller.
The automatic slowdown with subsequent automatic shutdown can be
individually released for each sensor input via parameter. The delay times for
(J the initiation of the slowdown signal and of the shutdown signal respectively
can be set via parameters as well.
The functional sequences here are identical to those of the automatic
slowdown and shutdown with the difference that here the functional sequences
can take place one after another.
© STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 17/25
""""'
,.
o acoustical
as common alarm at the place from which the ship is operated
on the bridge
in the ECR
in the engine room
o optical
as common alarm
on the bridge by means of the red LEQ II ALARM II on the BAT 41 0
in the ECR by means of the red LED ,. ALARM II on the BAT 41 0
in the engine room by means of the red LED II ALARM II
as single alarm
on the bridge by means of the display and I or the alarm list
in the ECR by means of the display and I or the alarm list
via interface to the monitoring system
Every alarm comming up, except a BAT-failure, is indicated via the red LED II
ALARM II • With the first alarm the LED starts flashing to indicate a new,
unacknowledged alarm. If the·alarm is acknowledged (see below), the LED II
ALARM " turns to steady light, if the alarm is still present. If a new alarm
occurs, the LED starts flashing again etc.
C STN ATLAS Elektronik GmbH • PCS • 271 .151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 18/25
STN ATLAS ELEKTRONIK
In addidion to the LED .. ALARM .. the LED in the key .. ALARM LIST n lights
up to indicate, that an alarm is recorded in the alarm list.
For Slow Down and Shut down alarms also the LEDs 11 SLOWD. ACTIVE 11 and
11
SHUTD. ACTIVE .. light up, when the respective intervention takes place. The.
common alarm display is shown in picture 2- 13.
A failure, effecting the BAT 410 itself, is indicated by means of the red LED
"FAULT' on the BAT 410. Following failures are possible:
When the central module DZM 402 is functionally ok, the BAT 410-failure will
be transferred to the monitoring system via pontental-free contact and I or
serial interface. ·
.----;=-=-==·-=-=~=-=-================-=--==--=---·----·-, : I
_lJ
Slowdown Active iFAULT!
Cam.Shatt Lub. OH Press. Low \--······-.:
Shutdown AcfNe
Cam Shaft Lub. OD Press. Low ··~ . .]
I u::..
~
I
.1
I· . . J...·· .
· \ · _,- i
·...r;L.-'
lASC1 F1 FJ
rs--J r~~·-· (~~~] i r , ~-- ·· r··-ENT -~
(~J
'()5UNO
(SLOWD.
· OVERR.
.____...
ESC .J ,-· 1 ,i
~ ~- ,.._. ..._____... -·· ·---·-
i
-· FJ - FJ rs;?J
~:· i ,~· '·--.. (--.--- '
r~)J rs-·l -=-------~
~~- · <., ]I 0· 1 1 r... i
( ).
[ SHUTD. SHUTD.JI
- ...._..
__..
pVERR. 1 -~· '._::_..i '--~}
©STN ATLAS Elektronik GmbH. • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 19/25
r
STN ATLAS ElEKTRONIK
All alarms are recorded as optical alarm in the alarm list. The engine faults
leading to Slow Down and Shut Down are aditionally indicated directly on the
display as shown in Fig. 2- 13.
Optical alarms are always given on both BATs (bridge and ECR). The acoustic
alarm is signalled on the BAT410 of the selected control stand (e.g. automatic
ECR) only. If the control stand is changed (e.g. to automatic bridge), then an
acoustic non-acknowledged alarm and ti;Je permission for the optical
acknowledgement of the alarm are diverted to the corresponding BAT410.
By actuating key for acoustic acknowlegde the acoustic alarm is noted by the
operator and the activation of the horn is reset.
By actuating key "ALARM LIST" the alarm list will be displayed. In the alarm
list all alarms with the current state are listed. The following alarm states are
possible:
· A.·' ,
~ STN ATLAS Elektronik GmbH • PCS • 271 .151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 20/25
STN ATLAS ELEKTRONIK
·-·-·
·
6 Scrol up and
V Scrol down
the alarm signals can be displayed one after another, until .. Start Of
List .. ,displayed in line two, or .. End of List .. , displayed in line four, is reached
(see Fig. 2 - 15). If there is only one alarm in the list, the scrol function is
ineffective.
_-.;.,'..;._
0 © STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC. WP6 • Chp. 2 , Page 21/25
STN ATLAS ELEKTRONIK
~ ~---- ·: fF·;;;l·T·:
-(ESCJ j ~, ______ ! ,_~ __;
To leave the alarm list the "ESC" must be pressed. Following this instruction,
the indication shown on the display before appears again.
If critical operating states occur during the indication of the alarm list, then the
list immediately disappears and corresponding critical operating states are
shown on the display.
Remark:
If the operator does not intervene further, the system display is
automatically shown after expiery of the time out time. In default the
timeout is 10 minutes.
C STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 22/25
r--,
Beside the speed indication at the Operating and Indication Panels BAT 41 0
the system provides two ± 1OV - analogue .outputs for external speed indication
via instruments.
The first output is switched to three connection points on terminals. If the DZM
402 fails, the Speed Indication is switched over to the indication signal com-
ming from the BMS as an input. This redundance guaranties a high availlability
·~
of the Speed Indication at all relevant places:
(__)
The second output is also led to terminals, directly as voltage output (± 1OV)
and- converted- as current output (4- 20 rnA).
The 9eneral configuration of the Speed lndicatio~ is shown in Fig. 2 - 16. The
arangement of indication instruments is shown in Fig. 2 - 17 as an example.
(J
© STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2 , Page 23/25
STN ATLAS ElEKTRONIK
.-
'
c
0
~
0
~
0
tn
5
=s
..q c:
Q) .E
en en
en
w
"C
Q)
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a.
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en
0
ll
I
II I
L--------------
·-------------.
I N
I 0
I ..q
I
I ~
I .N N
I 0
~ I e
~ 0
tn .a
0 c: iV
..q Q) LL
en
en "C
~ Q)
Q)
m a.
en
0
I .
I
1-------------'
C STN ATLAS Elektronik GmbH • PCS • 271 .151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 24/25
STN ATLAS ELEKTRONIK
C')
ro
t'l
r0 0
-~ ..... en
:I!!
IZI
E
,g
Cl H·
z
..... ,.,c
0
..... 5
'-' '6
..,.5..
0
-~
..... ..
a.
en
r--
t-.,... "'~
.....
.
(~)
'"-__./ ul\ '----
N
~
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.....
~
~
..... (" IZICD
eno
a'"
c c
~8
~.... I-CD
0..!;!
Ill_..
.... ~ 1"-. as
~ '-"
~a
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0
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a;
0::
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.
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..... ( " 'Q;
:c
CJ
CD
CD
0.
en
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N
0
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5m ..
est
.... .35 0
~../ N
c "'
c - IZIG>
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.
0
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g ~"
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IZI
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a::o
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© STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 2, Page 25/25
STN ATLAS ELEKTRONIK
3 Operating facilities
The emergency stop push buttons are wired in parallel with one contact each
directly to the emergency stop solenoid. A second contact of each push button
is wired to the ESS 40 M as individual digital input. A collective output is wired
to the emergency stop solenoid.
Pressing any EMERGENCY STOP push button leads to an immediate stop of
the engine. The emergency stop is recorded in the ESS 40 M and indicated
In addition "Shutdown Active" is displayed and the LEOs "ALARM" and the
LED in the button "SHUTD. ACTIVE" are illuminated. The Display is shown in
Fig . 3- 1.
CSTN ATLAS ElektronikGmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 3 Page 1/14
0
m
STN ATLAS ELEKTRONIK
~H-UTDOWN-M:.TWE--------~---l
EMERGENCY STOP ~
! !FAULT)
----. .
LJ r~J (~ l~
·- -
f~J ro- I
SHlJTI). 1 r;~~:·1
,OVERR.! lRESET.l
'----•
r . 1
l '··· •. 1
l I ':"--, i I I I
'.- j l . )
) l ---· . ___
Because the emergency stop push buttons are mecanically buildt as a switch,
the stop order remains active until the push button(s) used for emergency stop
are pressed again to switch off. When the emergency stop is switched off, the
shut down has to be reset.
0
©STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WPS • Chp. 3 Page 2/14
STN ATLAS ElEKTRONIK
l
Engine Safety System ALARM ; :
.. .. .
II System OK II #
I --··---·
:: - - .--- .
.-···_- J_- --1
ACTUAL SPEED : 90.0 RPM I I
\
I !Cl:l·-· i
__ _ J
1-("· ··~
~~=============================~ -
ALARM
--·' LIST
-- !. '! J .
--- -
~ Acuostical acknowledge
ICl STN ATLAS Elektronik GmbH • PCS • 271 .151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 3 Page 3/14
STN ATLAS ELEKTRONIK
Any alarm is recorded in the alarm list. For the optical acknowlege first the
alarm list has to be selected. By pressing the key
~
R:IUST. Select Alarm List
the alarm list is displayed. Every alarm is shown with the current state. The
~,
If there are unacknowledged alarms, the first one is shown on the display and
can be optical acknowledged. If this is done, the display switches to the next
unacknowledged alarm etc.
- A Scrol up and
- V Scrol down
the alarm indications can be displayed one after another, until "Start Of
List",displayed in line two, or "End of List", displayed in line four, is.reached .
If there is only one alarm in the list, the scrol function is ineffective. If the alarm
list is empty, the message "NO ALARMS" is displayed as shown in Fig. 3 - 3.
To leave the alarm list the "ESC" button must be pressed. Following this
instruction, the indication shown on the display before A-ppears again.
© STN ATLAS Elektronlk GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 3 Page 4/14
STN ATLAS ELEKTRONIK
.---------------------------------.---- ,
~~":;;'~· > No Alarms
""" (ESC) I !I
End Of List . _J
,.._-- I .- - - ----- -· -
If critical operatin states occur during the indication of the alarm list, then the
list immediately disappears and corresponding critical operating states are
shown on the display.
Remark:
If the operator does not intervene further, the system display is
automatically shown after expiery of the time out time. In default the
timeout is 10 minutes.
~ STN ATLAS Elektronik GmbH • PCS • 271.151187.8GE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 3 Page 5/14
' ,. ',! '
.. :~··r:·· . ·····~·~
For optical acknowledge of an alarm, first the alarm list has to be selected. An
unacknowledged alarm is indicated by the flashing state indication in front of
the alarm text. The alarm is opticacally to acknowledge by pressing the key
~
.;:
Optical acknowledge
If the alarm state was 11 Aiarm active non-acknowledged,., the state display turns
to ,.Alarm active acknowledged" with steady state indication in front of the
alarm text. Where more unacknowledged alarms are present, the display
switches automatically to the next unacknowledged alarm. Otherwise the
display re-mains in the actual position.
If the alarm state was ''Alarm gone non-acknowledged", this alarm indication is
cancelled and the next alarm is displayed.
The acknowledgement and scrolltng of alarms is shown in Fig. 3 - 4.
©STN ATLAS ElektronikGmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSOOC.WP6 • Chp. 3 Page 6/14
STN ATLAS ElEKTRONIK
When Slow Down Override is active, the slow down signals will be sup-
pressed, as long as the override is active.
To cancel the Slow Down Override, the key has to be pressed again.
has to be p·ressed. Following this action, the engine speed increases to the
desired value set by control lever.
C STN ATLAS Elektronik GmbH • PCS • 271 .151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 3 Page 7 /14
··.·.'.•',·
~.
~·
When Shut Down Override is active, the shut down signals will be sup-
pressed, as long as the override is active.
To cancel the Shut Down Override, the key has to be pressed again.
has to be pressed. Following this action, the engine is ready to start again
0
© STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 3 Page 8/14
STN ATLAS ELEKTRONIK
3.2.8 Maintenance
~ Maintenance
~·rN
~
Geamot Engine Safety System ESS 40M
·----- .. - -·-- -- . -·· . --- ·· ~-
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ENT
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The maintenance menue indicates the function of the keys S1 to S3. The
particular functions are described as follows:
51 Pressing key S1 sets the basic brightnes of the LEOs in all keys of the
panei.There are 15 steps available. The actual level is indicated in the
display. With every key stroke the brightnes changes to the next step in
circle, i.e. 0- 1 - 2- 3 ... 15 - 0 etc., where 0 is the lowest and 15 the
highest brightnes.
C STN ATLAS Elektronik GmbH • PCS • 271 .151187.8GE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 3 Page 9/14
m
STN ATLAS ELEKTRONIK
53 On pressing key 83 a Lamp Test takes place. All LEOs in the keys of
the panel are illuminated in full brightnes, the display is filled with I as
shown in Fig. 3 - 6 and the buzzer is activated.
0
Geamot Engine Safety System ESS 40M
r::;-·.]~·-··~
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ENT
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f:.J
~
~ll:~:l i I <.I J I -:.~_···JI [ . Ii
opoeo (: ••.
Remark:
If the operator does not intervene further, the system display is
automatically shown· after expiery of the time out time. In default the
(~ timeout time is 20 seconds.
u
@ STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WPS • Chp. 3 Page 10/14
STN ATLAS ELEKTRONIK
To set the brightnes of all LEOs in the keys of the panel .and of the displays
background light, the key
~.
B Dimmer I Contrast
~ .~ _ _ _ _ _ _Geamot
-==::;..__ __ ____ -----· --- Engine
- -- Safety System ESS 40M
---·--- -·------ ·--·-
~~; c~-~--:
1
BACK[Escfi- ,1 !FAULT )
BRIGHTNESS : PUSH DIMMER I ,
I : =--- - - ·---- - ----·
~=============================--J r~ 1 io=--i 1 r -r~·~ J
l_,._::
BR=IG =PU=S=H D=IM=M=ER===========~=C=KL=:.~CL=]:_11 ~] ·. ~ i~~
=HT=N=E=SS=:
r:=·· .l ((:)ll=l l 02
Di1l CJ ~~1 ~~-) [~J ! r~sc l_L.j r~~l
[~) [~) (en.ruJ EJ (:_j -~) l~l (~:J :!-~ l I__ (T-·,1
~ ,
\?
.
.I
·- ·
Pressing key Dimmer I Contrast step by step sets the brightnes of the LEOs in
all keys of the panel .and the display backlight taking the basic level under
account (pis. refer to "MAINTENANCE MENU" 81 I 82). With every key stroke
the brightnes changes to next step in cicle by adding "5 .. to the actual level,
until the maximum level is reached. This is indicated at the display. The next
key stroke leads to lower brighnes. An example is shown in the following table:
@ STN ATLAS Elektronik GmbH • PCS • 271.1 51 187.8GE • Version 1.1 • 03.02.98 • ESSDOCWPS • Chp. 3 Page 11 I 14
::•,, ·\·'·
10 5 actuated
',
) NOTE:
~-
If the basic level is set to 11 15 .. , the lowest level is equal to maximum level.
In this case dimming is not possible.
To leave the Dimmer I Contrast menue the .,ESC .. button must be pressed.
Following this instruction, the maintenance menu appears again.
Remark:
If the operator does not intervene further, the system display is
·~/
automatically shown after expiery of the time out time.
@STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 3 Page 12/14
STN ATLAS ELEKTRONIK
B Menue
r~ J lci:JJ h~~'l
S2 : S ress S4
- ---- - -
.._
n ·- (~
(o-) - · (o:-) ._ .
[~ ro
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· ·- ··- -
.1
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<I J r·- 7J· r- r =- J
The menue indicates a submenus, selectable with the keys 81 to 83. The
particular functions are described as follows:
C STN ATLAS Elektronik GmbH • PCS • 271 .151 187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 3 Page 13/14
·:··,·· /•. _;'.
(
m
· STN ATLAS ElEKTRONIK
(~_) To leave the menue or. the submenues the ·"ESC" button must be pressed.
Following this instruction, the indication shown on the display before appears
again.
·Remark:
If the operator does not intervene further, the system display is
automatically shown after expiery of the time out time. In default the
timeout is 20 seconds. The submenues have individual time out times.
©STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.1 • 03.02.98 • ESSDOC.WP6 • Chp. 3 Page 14/14
STN ATLAS ELEKTRONIK
4 Introduction
The Engine Safety System consists of a number of modules designed for the
duty of monitoring the propulsion engine of the ship. The modules described in
the following are:
Q STN ATLAS Elektronik GmbH • PCS • 271 .151 187.BGE • Version 1.0 • 15.08.97 • ESSDOC.WP6 • Chp. 4 Page 1/20
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STN ATLAS ELEKTRONIK
Geamic 40 M DZM402
Speedrelais Module
General
The DZM402 module is mainly intended for applications where a quick speed measurement by means of
pick-ups must·be realized, e.g. the safety system for large diesel or for main engine control systems. The
DZM402 assembly is a central unit with 4 galvanically decoupled digital inputs. Two inputs are designated
for pick-ups. The measured speed can be displayed on ±1 OV instruments via 2 analog outputs. One
\.
output can also drive a current of 0(4)-20mA. 4 relays and 2,solid-state relays are available for messages
'~·! and control systems. 16 LEDs as status signals can be used as well.
The module has two galvanically decoupled interfaces (RS485) for the purposes of networking the
assemblies as well as one for testing or extending {TTL signals). There are four keys and a 4-digit display
for parameter inputs and operational status displays. The assembly can be extended by a maximum of
another four digital input/output modules and one analog input module {AEM402). It is also possible to
connect two SEM402 assemblies with two RS4851 422 interfaces each to the analog bus.
The module is organized by a single-chip microcontroller {HC11 }. There are 2K EEPROM, a maximum of .
32K RAM and a maximum of 72kbytes flash EPROM available for the program. The controller organizes
the interface and the extension busses. The digital inputs are filtered and transmitted to the master via the
interface upon request.
.... :
The extension modules can be connected to the DZM402 module in any combination. It automatically
recognizes the module connected via a module identification.
©STN ATLAS ElektronikGmbH • PCS • 271.151187.BGE • Version 1.0 • 15.08.97 • ESSDOC.WPS • Chp. 4 Page2/20
.:- ..
STN ATLAS ElEKTRONIK
~® .l· ' ·~
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Technical Data
Power supply: 18- 32V, 500mA
2 Solid-state relay
Voltage 18- 60V /3A
Frequency 10Hz
Interface 2 X RS485
1 x RS232 (TTL)
Type Approval: KR, ABS, DNV, GL, LA, RINA (in preparation)
C STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.0 • 15.08.97 • ESSDOC.WP6 • Chp. 4 Page 3/20
-''·'· .~· .. ~
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Up, ['£ ,1£ 0071 Et' '];; .. -;:!"; :J I
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© STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.0 • 15.08.97 • ESSDOC.WP6 • Chp. 4 Page 4/20
STN ATLAS ElEKTRONIK
Module-Partnumbers 271.138159
Additional documents:
~ STN ATLAS Elektronlk GmbH • PCS • 271.151 187.BGE • Version 1.0 • 15.08.97 • ESSDOC.WP6 • Chp. 4 Page 5/20
,,
•'·" .. ·.,
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STN ATLAS ElEKTRONIK
General
The IOM402 assembly is an interface extension unit with 16 galvanically decoupled digital inputs
and 12 semiconductor relay outputs.
The digital inputs and outputs are monitored for wire break. The assembly can be ext~r:~ded by
a maximum of another three input/output modules. •
The extension modules can be connected to the central module in any combination. It
automatically recognize the module connected via a module identification.
Design:
©STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.0 • 15.08.97 • ESSDOC.WP6 • Chp. 4 Page 6/20
STN ATLAS ELEKTRONIK
,.....
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r-ll'·lm~ ·rn
00 . . . . 0 .
'-I
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I
11&
Technical Data
Ambient temperature:
Weight: 720 g
Type Approval: KR, ABS, DNV, GL, LR, RINA (in preparation)
CE EN 50081-1
EN 50082-2
~STN ATLAS Elektronik GmbH • PCS • 271 .151187.BGE • Version 1.0 • 15.08.97 • ESSDOC.WP6 • Chp. 4 Page 7/20
. _-·.. t''>.'.
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5TN ATLAS ElEKTRONIK
Additional documents:
~ STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.0 • 15.08.97 • ESSDOC.WP6 • Chp. 4 Page 9 I 20
G
m
STN ATLAS ELEKTRONIK
.General
The SEM402 assembly is an interface extension unit with 2 galvanically decoupled serial
interfaces. Interface #1 is in accordance with the RS485 standard. Interface #2 can be changed
over to RS485 or RS422. The assembly is connected to the analog bus of the ZM4xx modules.
The system can be extended by a maximum of two SEM402 modules. The address must be set
by means of a jumper on SEM402. The use of AEM401/2 can be continued. It is connected to
SEM402.
A DUART MS68681 of Motorola has been used as interface assembly. Transmission rates up to
38400 bauds can be set (depending on the software).
The matching resistors are integrated on the assembly and can be switched off via jumper.
Design:
The module has two terminal strips to which the interface can be directly connected. The
connection to the computer module is effected via a 22-pole ribbon cable. The assembly is
supplied via the ribbon cable from the computer module.
..
' .-··~· ,
© STN ATLAS Elektronik GmbH • PCS • 271.151187.8GE • Version 1.0 • 15.08.97 • ESSDOC.WP6 e Chp. 4 Page 10/20
r ...
~,
Technical Data
Ambi~nt temperature:
Weight: 180 g
Type Approval: KR, ABS, DNV, GL, LA, RINA (in preparation)
CE EN 50081-1
EN 50082-2
~ STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.0 • 15.08.97 • ,ESSDOC.WP6 • Chp. 4 Page 11 /20
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©STN ATLAS Elektronik GmbH • PCS • 271.151187.BGE • Version 1.0 • 15.08.97 • ESSDOC.WP6 • Chp. 4 Page 12/20
STN ATLAS ELEKTRONIK
Additional ·documents:
~ STN ATLAS Elektronik GmbH • PCS • 271 .151 187.BGE • Version 1.0 • 15.08.97 • ESSDOC.WP6 • Chp. 4 Page 13/20
~· ' :, ,;. l ,) .• ' '... ·':
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STN ATLAS ELEKTRONIK
General
The FIM405 assembly is necessary to filter the 24V supply. The filter ist able to dissipate spikes
from the 24volt system.
oesign:
The module has two 5-pole connectors for the connection of the input and output voltages.
Ground is to be connected directly to terminal strip X1.4 or X2.3. It is only then that the inter-
ferences are reliably discharged. ·
The module is to be connected such that the consumer to be protected is connected to the
terminal strip (X2) being referred to as output.
In no case the supply lines to the consumer are allowed to be situated in parallel with the input
voltage line in one cable duct.
© STN ATLAS Elektronik GmbH • PCS • 271.151 187.BGE • Version 1.0 • 15.08.97 • ESSDOC.WP6 • Chp. 4 Page 14/20
i '
STN ATLAS ElEKTRONIK
Input
·Ui -
Vl Output
1(2 +Uo
X1.1 R1
X1 .2 R4 X2.5
V2
X1.3 X2 .4
u
R2 C3
X1 .5 X2 .2
X2 .1
-- RS
-Uo
Output
1(4
-
Technical Data
Nominal current: 4A
Inductance: 13,2mA/mH
Capacitance: 2 X 2500pF