IM-27 Sewage Treatment Unit

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HC!mworthy·
PLUIO INNO\tAYlOH
Hamworthy
ST4A
Super Trident Sewage Treatment Unit
to IMO MEPC 2(VI)
G093008-01/02
HULL 1710
Issue11106
Installation, Operating and Maintenance Manual
SEC. NO. SHIP DESIGN OFFICE SHIP TYPE

C3D5 SHIP OUTFITTING DESIGN DEP'T 2 5,100 TEU CLASS CONTAINER CARRIER
TEL NO. SHIP NO. SHIP NAME

3708 1710 CMA CGM BLUE WHALE (IMO 9317963)
Y. S. HAN NAME OF DRAWING

APPROVED
CHECKED M. T. LEE
SEWAGE TREATMENT PLANT
DRAWN
DATE 2006.12.29 SCALE DRAWING NO.

6U-2846-197
I
h" HYUNDAI HEAVY INDUSTRIES CO.,LTD
ULSAN SHIPYARD, KOREA
CONSOLIDATED NO.
IM-27
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.tlPmworthy·
fl ...,~.HO 'NN-OV"TION
Hamworthy
ST4A
Super Trident Sewage Treatment Unit
to IMO MEPC 2(VI)
G093008-01/02
HULL 1710
Issue 1 1106
Installation, Operating and Maintenance Manual
HAMWORTHY WATER SYSTEMS LIMITED
Fleets Corner, Poole, Dorset, BH17 OJT, England

Telephone: +44 (0)1202 662600
Email: info@hamworthy.com
Website: www.hamworthy.com
Facsimile: Spares and Sales +44 (0)1202 668793; Service +44 (0)1202 662622
Offices, Associate Companies and Agents throughout the world

WARNING
1. Health and Safety Act Compliance. Before working on this equipment personnel should be
made aware of, and ensure compliance with, the Health and Safety Regulations appropriate to
this class of work.
2. Work must only be carried out by suitably qualified and competent persons.
3. Before lifting, installing and operating the unit, the instructions detailed below, and also the
accompanying manual must be read.
4. Ensure that all equipment used for lifting the unit is adequate for the weight. The weight is
normally stencilled on the unit and/or stamped on the machine nameplate.
5. The handling points are indicated on the unit and these must be used. The hooks of slings
must not be fitted directly to lifting eyebolts or lugs, shackles must be used.
6. Before running the unit for the first time, the installation must be thoroughly checked and the
procedure detailed in Section 4 of this manual under the heading "Preparation for Initial
Operation" referred to.
7. The unit must not be run unless all protective guards supplied with the equipment are in
position.
8. Before proceeding with maintenance on the unit, or making adjustments to its connections and
fittings, it must be stopped and isolated electrically and mechanically and visible warning notices
displayed.
9. Ensure safety procedures for hazardous gases or oxygen depletion are carried out before
opening the tanks.
10. Before commencing repair or overhaul a preliminary check of available spares must be made,
e.g. replacement set of joints or joinling material.
11. Pumps handle various liquids, sometimes not those for which the pump was initially supplied.
Know the properties of the liquids that have been pumped, and the actions necessary to make
handling safe and in the event of an emergency.
\ 12. Before handling sodium hypochlorite refer to instructions in Section 4.
13. The equipment should not be installed in an explosive atmosphere.
14. This equipment is subject to international, European, and national regulations and must be used
accordingly.
I ISSUE I 1 I 2 I 3 I 4 I 5 I 6 I 7 I I I
vt?
Hamworthy
Hamworthy Wastewater Systems Limited
Acknowledgement Of Order
~ I "," , ; " " , . . , " " , ,'~"
26 January, 2006 GO 93008/009/115/1161117/118/448/449/450 & 451-01

QUOTE: E62698
CUSTOMER: 1HYU004 CONSIGN TO:

HYUNDAI HEAVY INDUSTRIES CO LTD tba
1 Cheonha-Dong
Dong-Gu
Ulsan
South Korea
Customer's Order No: CE710N1540 , dated 21" July 2004
Destination: Hull 1710/1711/1768/1769/1770/1771/1826/1827/1828 & 1829

Owner: CMAlCGM
SUPER TRIDENT BIOLOGICAL PLANT - IMO & MED APPROVED
ONE· ST4A Super Trident Sewage Treatment Plant suitable for a total estimated daily sewage flow of 6010
litres having a maximum B.O.D. load of 3.850 kg per day. IMO & MED certified and accepted by USCG
for use on non-US flag vessels in US waters.
Grey water from low-level sinks, showers, etc., can be connected to the final collection tank to enable
overboard discharge (6000UDay Max).
Electrical Supply: 440volls, 3phase, 60 Hz. Total Electrical Load: 5.3kW
The following equipment is supplied with the Sewage Treatment Plant offered:
One Rotary Vane Air Blower, Electric Motor Driven to aerate and mix through internal fine bubble diffusers.
One Effluent Discharge Pump, Electric Motor Driven.
• Capacity: 8 m'lhr
• Total Head: 25 m
One Set of mating flanges
One Compound gauge with brass body and 3-way root valve for discharge pump Inlet
One Pressure 'gauge with brass body and 3-way root valve for discharge pump outlet (supplied loose)
One Pressure gauge with brass body and 3-way root valve filted to air distribution manifold
One Grease trap filled with mating flanges (supplied loose)
MATERIALS:
The tank construction is a welded mild steel fabrication filted with the required pump, compressor and control
panel piped and cabled complete.
Pump casing - Cast iron (plastic coated), lmpeller- bronze

Mecl1anical seal
Electric Molar - totally enclosed fan cooled (IP55], squirrel cage, induction motor, continuously rated to BS5000
Part 99 and relevant parts-of BS 4999, with Class 'F' Insulation suitable for direct on line start.
• 3 level float switch for pump control - polyester resinlpolypropylene - test lever to be provided
• Tank Mounted Calcium Hypochlorite tablet dosing chlorinator - polypropylene/PVC
• Effluent Quality Test Kit for checking residual cl1lorine level, nominally 5 ppm
• 10 Kg drum of hypochlorite tablets for use in chlorinator unit.
I ISSUE 11121314151617 I I 1
p Hamworlhy Wastewater Systems Limited
Hamworthy Acknowledgement Of Order
""'0' "''''''''A' ,,,,,.
26 January, 2006 GO 930081009/115/116/117/118/4481449/450 & 451-01

QUOTE: E62698

HYUNDAI HEAVY INDUSTRIES CO LTO tba
1 Cheonha-Dong
Dong-Gu
Ulsan
South Korea
Customer's Order No: CE710N1540 , dated 21st July 2004
Destination: Hull 1710/1711/176811769/1770/1771/1826/1827/1828 & 1829

Owner: CMAlCGM
CONTROL PANEL:
Auto-Control Panel with IP55 enclosure mounted on unit with contactors for air blower ,and discharge pump,
running pilot lamps, 220 volt control circuit transformer, with primary circuit breaker protection control circuit
fuses and main motor protection circuit breakers. U, V & W terminals to be Red, White and Blue
respectively. Cable glands to be provided for incoming electrical supply and alarm cable. Door stay to be
provided. Wiring to be flame retardant type, to suit standard IEC 60332-1. Common abnormal alarm to be
provided combining the high level alarm & general abnormal alarm. Cable glands to be supplied by
Hamworthy, as follows:
Special: Control panel to be modified to accept owner's supply of dosing pump
Cable Glands: Power Source - 1 x 14.7 mm O. D.

Abnormal Alarm - 1 x 13.2 mm O. D.
Emergency Stop - 1 x 13.2 mm O. D.
Lamps: Power available (white), Discharge pump running (green), Blower running (green)
Remote connections: General abnormal alarm, high level alarm, blower running, discharge pump running
INTERNAL TANK:
Corrosion protection shotblastto SA 2.5 and a minimum of two coats of coal tar epoxy paint to give a minimum
of 250 dry film thickness.
PAINT FiNISH:
1 - Tank External - Hamworthy standard enamel finish. Colour RAL6019
2- Panel RAL 6019
3 - Blowers Manufacturer's standard
4- Pumps cast Iron (plastic coating).
Drive Motor - RAL 6019
SPECIAL NOTES:
1. Access ladder to be provided.
2. Nameplatesllags with wire to show valves purpose must be fitted to valves.
3. All gauge operating values to,be of graduation In metric units (Bar)kglcm')
4. All pressure gauges to be of bourbon tube type with brass body.
5. All external cable to be flame retardant type, to suit standard IEC 60332-1, and approved by ClassifICation
Society.
6. Hospital waste Inlet to be included
7. PN16DN80 connecllon to be added to the aeration chamber for waste from the refrigeration chamber
8. Cable tray to be added for yards cable work
9. caution Plate to also be In English & French
10. PN16 DN100 connection to be added to the aeration chamber for waste from the galley drain
Hamworthy
v# Hamworthy Wastewater Systems Limited
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26 January, 2006 GO 93008/009/115/116/117/118/448/449/450 & 451-01

QUOTE: E62698

HYUNDAI HEAVY INDUSTRIES CO LTD tba
1 Cheonha-Dong
Dong-Gu
Ulsan
South Korea

Owner: CMAlCGM
11. The following text to be added to the G.A. "This STP is suitable for 40 persons. When treating the
black water, refrigeration drain waste and galley drain waste, incorporating a gravity fed system"
12. Tank to have boss fitted to accept the owner's supply dosing pump.
Carriage: FCA Shanghai Port

Inspection. Factory Acceptance Test
Certification:Depart of Transport, MED & Works Test Certificates
(IMO & MED approval labels filled to unit)
Terms: 100% by telegraphic transfer one month after receipt of shipping documents
Handbook: PCHI544 + PCH1557 + Final Drawings
Hamworlhy Wastewater Systems limited
, , .. , , , .""" ".~ 1 ,.,.,
26 January, 2006 GO 93008/009/1151116/117/118/448/449/450 & 451-02

QUOTE: E62698
CUSTOMER: 1HYUOO4 CONSIGN TO:

HYUNDAI HEAW INDUSTRIES CO LTO tba
1 Cheonha-Dong
Dong-Gu
Ulsan
South Korea

Owner: CMAlCGM
ST4A RECOMMENDED SPARES
One set of spares packed in a steel box comprising: -
PUMP
2 Jacking screws, 1 peel off shim, 1 impeller screw, 1 '0' ring (Impeller), 1 '0' ring(caslng), 1 tab washer, 1
mechanical seal, 1 set motor bearings
CONTROL PANEL
1 Triple pole contactor, 1 auxiliary contact, 1 pilot lamp bulb, 2 fuses - 5 amp, 2 fuses - 2 amp.
BLOWER
6 Carbon Blades, 1 Filter Cartridge (Paper), 1 Filter Cartridge (Metal), 2 Ball Bearings, 1 Tolerance Ring, 4
Spacers.
Tag plate to be provided as follows:-
Hull No. 1710

Related Eouloment Sewaoe Plant
Contents Snare Parts
Box Serial No. 9300B-01
Maker Hamworthv KSE UKlChina
Carriage: FCA Shanghai Port

Terms: 100% by telegraphic transfer one month after receipt of shipping documents
I ISSUE 111 2 1 3 1 4 1 5 1 61 71 I I
Hamworthy
# Hamworthy Wastewater Systems Limited
, , '" ~ J" >", '.1'. I .""
26 January, 2006 GO 93008/009111511161117/118/448/449/450 & 451

QUOTE: E62698

HYUNDAI HEAW INDUSTRIES CO LTD tba
1 Cheonha-Dong
Dong-Gu
Ulsan
South Korea
Customer's Order No: CE710N1540, dated 21" July 2004

Owner: CMAlCGM
GENERAL
The equipment on this contract will be of standard commercial design, with no special materials, material tests,
fittings, connections or components being inccrporated except as detailed in this Specification.
The contract Includes for the supply only of the specified items. Installation, interconnecting pipework including
valves and other accessories, electrical wiring, etc. will be the responsibility of the Customer.
The equipment on this contract WIll be supplied strictly in accordance with Terms and Conditions agreed between
our two companies (Doe. no. HHI-GTG-2003 with amendments agreed between Mr J H Klm & Allan White on
27/10/2003).
GUARANTEE
To cover claims notified within 13 months of the date of commissioning the plant (or of handover of the vessel to
the owners) or 26 months from the date of despatch from our Works, whichever is the earlier.
This guarantee applies to Hamworthy manufactured items. We will endeavour to obtain the same terms from our
suppliers in respect of bought out Items. but where they are not prepared to meet our request, the guarantee
covering such bought out components WIll be limited to that which we are able 10obtain from the supplier.
PAINTING
Items will be supplied to Manufacture~s Standard Grade and finish painted to Manufacture~s standard
Specification.
PACKAGING AND CONSIGNING
The goods on this contract will be securely packaged to export standard suitable for surface freight overseas and
delivered FCA Shanghai Port
AW
mea
MadIImtt...t ~AQc:nCY
An EuadiD< Ag<nt:y of th<Deporlm=l of Transport, Local
Gowmmen! and the Reglons
EC TYPE EXAMINATION (MODULE B) CERTIFICATE

This Is to c:ertify that :
LLOYD'S REGISTER OF SHIPPING, specified as a -notified body" under the terms of The MerchantShipping
(Marine Bquipment) Regulations SJ. 1999 No. 1957, did undertake the relevant type approval procedwes for the
equipment identified belaw which was found to be in compliance with the essen1:ial Saving Appliance Ufe
Saving Appliance requirements of Marine Equipment Directive (MED) 96/98/BC as modffied by Commission
Directives 98/85/EC, 2IXJl/53fBC, '1ro1./75/EC and 'lIXJ2/84/BC subject to any conditions in the Design
Appraisal Document attached hereto. .
Hamworlhy I<SB Ud.. Marine &:Offshore Division
Address FleetsCorner
Poole
Dorset, BIn7 OJT
United Kingdom (UI<)
Product Description Sf 4A Super Trident
Product Type SEWAGE TREATMHNTPLANTS
SpedBed Stanc1aId
The attachedDesign AppJalsal Document (schedule) fOlDlS part of this certIfkate.

Tlrls c:ertiflcate remains valid uuless cam:elled or revoked, provided the conditions in the -.:hed schedule
are complied with and the equipment remains Il3tIsfactUJy in aurice.
Date oE Issue . 16 December 2003
CertifIcate No. MBD0350346
Sheet No lof3 Name SJames

Surveyor to Uoyd's RegIster
LR EC DistiDguishIng No. 0038
Note:
Tlrls certlfkale is not valid for equipment the design or manufacture of which has been varied or lIlDdified
from the spednten tested. The manufacturer should notify the DOtified body named on this certificate of any
modi&ation or c:haDges to lb.e equipment in onler to obtain a valid CerlIfkate.
Subject to l:OIIqlIloD:e wllA the <l<lJId!lIms In the.tIached DeslgnAppralsol Iloclu:aonl(oduoduIe). -

_ pert cl thb oe1tI1l<ele, end _ of ArtIdes 10J(Q mul11 of the DbedIve, the lh.._ " " b
alIow<4to _ the"Malk of Om!mm!'" to the Pn>dud _ _
Y7 Lost_ dJaIIo<i,..,.....t.-
'-------"--..:,OO38=""'/,..yy.J ThIs.atifiI:ate Is issued UDderthe author!l1 of the MeA.

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nos DOOlMENTIS SUBJECT TOTHE PROVISIONS ON THE REVERSE
P...
Lloyd's Register EMRA 20f5
71 Ftndturch SITed,
London, EC3M 4BS Iloaund ........
MED0350M6
Tekp"'- 020 7423 2940 Fax 020 73974246
Email dcg-sftzl@/r.org .............
2
DESIGN APPRAISAL DOCUMENT

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I 16 December 2003 ...:TGG=:£:/sr=:II.~TL/PO:..::::L_:L/~S]c_ _
AlTACHMENITOECTXPIlEXAMINAllONIMODULllIDC!iRTIFICATENo. MEP!l35!l'H6
The undernoted documents have been appraised for compliance with the relevant requJteJnents of
InIemalional Conventions and European Union legislationfor the F.C Type ExamJnation of MarineEquipment
for use on Merchant Ships Registered In the European EconomicArea.
This DesignAppraisal Document funns part of CertlfIcate.
AFFROVALDOCUMHNIATION
Drawlng number ?3530040.
. The equipmenthas been examined and sotisfactory tested in aocordonce with the InIemaIlona1 Marlllme
OrgonIsallon Resolution MEPC.2(VI) to meet the operational requJteJnenIs referred to in regulation
5(1)(a)(ii) of Annex IV of the IntematlonaI ConventIon for the Prevention of PoDulion from ShIps,
1973/1978.
The equipment wasIl!Sled and produced anef8uentwhich, on analysi9, did not exceed:
2SO faecalcoliform per100 :mlIIl1ltre MPN, and a geometricmean of totalSuspended Sollds of SO milligrams
per 1llre.
Desfgnedhydraulicloading 6.01 Cllbic metres per day
DesJgned organic 10ading 5.821d1ognuns per day (BOO)
This a=ptana! is based upon the examination of dmwlnW; and on sotisfactory test carried out under the
supervJslon of the Depa1tment of lxansport Marine Dlrectome on a similar treatment plant having a'
designed hydraulic10ading of 9.36 aJ.bic metres per day and an organic loading of 6.0 kilograms,per day
Biochem1caI OxygenDemand.
The oontroland sensor equJpmentweretested fur shock and vlbra1fDn.
Theequipment has been desigJ:led:-
i) so that the geomelrlc mean of the s.day Blocbemlcal Oxygen Demand (BOOs) does not exceed 50
mg/I; and
il) canoperate under condltlom ofheel of up to 1.5".
THIS DOCUM£NT ISSUBJECT TO llfE PROVISIONS ON llfE REVERSE

Pap
Lloyd's Register EMBA 30f3
.Llovds n Fenduur:h Sired, Ismdon; EC3M 4BS nooou.............
K"eg(sIer Te1ep1lon4 020 7423 2940 Fax 020 73974246
Email ~ta!@lr.org
MED03S0346
............
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116 December 2003 TGG/STAT/POL/SJ
CONPIlIDNS OF CERTIFICATION
A plate or durable label conIaining data of the tIl8IlI1factmers name, lype and serial numbers of the
equipment,. hydraulk loading and daIa of JnlUUl!acturer is to be IiIled on each unil.
A copy of this certificate shall be carried onboard any wssel equipped with the describedunil.
PLACBOFPRODUcnON
Homworthy I<SBSuzhou .It Homworthy I<SB

71 Dengwel Road ReeIsComer
NewDlstrid Poole
Suzhou 215011 Dorset,BH17 O]T
Jiangsu ProvInce United Kingdom
P.R.01lna.
SamJames
Principal Surveyor
Tanker and Gas Sec\ion
Marine Support Group
Uoyd's Register EMHA
-
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THISDOCUMENT IS SUBJECT TO lHE PROVISIONS ON THE-REVERSE
l.lQYcls
l{"egisfer
CERTIFICATE OF TYPE APPROVAL
This is to certify that
Uoyd's Register did tmdertake the reIevanl type approval procedures of the equipment detailed below which
was found to be in compl1ance with the essential Pollution Prevention requirements lor ase on ships and
offshore insla11ations classed with Uoyd's Register, and lor use on ships and offshore Installations when
authorised by contracting governments to issue the relevant certi.llcates, licences, pennits, etc.
. Manufacturer Hamworthy KSE Ltd., Marine & Offshore Division
Address Fleets Comer

Poo1e
Dorset, BH170jT
United Kingdom (UK)
Type SEWAGE TREATMENT PLANIS
Desalption ST 4A Super Trident
Spedlied Standard MECPC.2(VI)
The atta<hed Design Appmfsa1 DoCllJDe11t folDlSpart cl this certificate. ' .

This certlfkate remains valid unless cancelled or revoked., plOvided the conditions in the attac:hed Design
AppraUal Document are complied with and the equipment remains satisfadory In servke.
Date of issue 18 Deamber 2003 ExpJry date 17 December 2008
Certilicate No. SASP030103
Sheet No 1of3 Name S.James

Surveyor to Uoyd's Register EMBA
A Member of the Uoyd's RegisterGi'oup
Note:
This certificate is not valid for equipment. the design or manufacture cl whlch has been varied or
modified mm the specimen tested. The manufacturer should notify Uoyd's Register of any
IIlOliIfkation or changes to the equipment In order to obtain a valid Certificate.
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llllS DOOlMENT IS SUBJECT10 lllE PROVIStONS ON mE REVERSE
Lloyd's Register EMEA
....
20£ 3
J lovds n Fendlurch Street, London. EC3M 4BS [)cn:QmentDIlD\bu
l{"egrsfer Tekphone 0207423 2!J40 Fax 020 73974240

Emml dcg."laI@/r.org
SASP030103
..............
1
DESIGN APl'RAlSAL DOCUMENT
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I 18 December 2003 _TGG~~/~sr~1'ic=T~/.::PO~L~/~SJL- _
ATTAOIMENTTO CERTIFICATE OF TYPE APfROVAL NG. SAS P030103
The undernoted documenls have been appmlsed for compliance wllh the reJevanl requJrements of
Inlemalional Conventions, IlIIdthisDesign Appralsa1 Document lonns part of the Certillcate.
APPROVALDOCUMENTATION
The equipment has been examined and satisfactory lesled In aa:ordance wllh the Inlemalional MariIime
Organisation Resolution MBPC.2(Vl) to meet the opemtional.equlJ:emen19 referred to In regulation
3(l){a)(ii) of Annex W of the Inlematlonal Convention for the PJeventlon of Pollution from ShIps,
1973/1978.
Theequipment was tested and prodw:ed an efiluent whk:h, on analysis, did not exceed:
250 faecal CIlllfOlU\ per 100 miIIillIre MPN, ~ a geomelrlc mean of total Suspended SoHds of 50
miIligmms per liIre.
DEsigned hydraulic loading 9.22cab1c metres per day

Designed organic lnading 5.911dlograms per day (BOD)
This aoceptance is based upon the examination of drawings and onsatisfactory testamied out muIer the
supervlslon of the Department of transport Marine Dlrectorate on a similar treatment plant having a
designed hydraulic lnading of 9.36cabIc metres per day and an organic Inading of6.0 kilogmms per day
Biochemical OxygenDemand.
The controlllIld sensor equipmentwere tested for shock and vibratlon.
The equipmenthas been dEsigned:-
l) so !hat the geomelrlc meanof the 5-dayBloc:l1eJnbl Oxygen Demand (BODs) does rot exreed 50
mg/l; IlIId
li) can operatelIJIder amdlIIons ofhee1 ofup to 15°.
CONDmONS OPCERTIFlCATION
A p1ale or dllIllble label contalnlng data of the IIIlIII1Ifactmes tlllIIlI', type IlIId serial numbem of the
equipment, hydraulic loading IlIId data ofmannfartnreriSto be fittedon eadt um1.
A copy of this certificate shall be canied onboard any vessel equipped wllh the descr.ibed DIlil.
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THIS DOCUMENT IS SUIlJECI'TO THE PROVISIONS ON THE REVERSE
r...
Lloyd's Register EMHA
J.lovns 30£ 3
({"egrsfer
71 FenchJlrdl Stred, London. EC3M 4BS
Telephtme 020 7413 2940 FQ% 02073974246
Enwil dcg-sfal@lr.org
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I 18 December 2llO3 -:TGG=:!.:I5f=1\:.:.T/~PO=L!.:./SJ2- __J
rLACB OF PRODUCTION
Hamworthy I<SB Suzhou &. Hamworthy I<SB

71Dengwel Road Fleets Corner
New District Poole
Suzhou 2lS011 Dcnlet, BH170rr
Jian&su Province Unlled Kingdom
P.R.Olina.
l ~~I
,
Sam Iames
Principal Surveyor
Tanker and Gas Section
Marine Support Group
Lloyd's Register EMEA
This cerlijiCJlle II1Id Design Appt'Ilisal Document relatEs ltJ typ< apprrmal, It catijiG that the prototype(s) of the
product(s) referrtd ltJ htrein ~ bun found to med tire applialbk design criteria for the usespecified lrerein,
it does not me;m or imply approl1tll for tmy otIrer use,. nor approolll oftmy products dtsigned or IIlIItIUJRt:IUred
otherwise tlumin strict conformily with the said prototype(s). .
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THIS DOWMENTIS SUBJECf TOTIlEPROVISIONS ON 'lHE REVERSE

CONTENTS
SECTION 1 - TECHNICAL OATA 1-1

1.1 GENERAL 1-1
1.2 PEAK LOADING CONSIDERATIONS - R61638 1-2
SECTION 2 - DESCRiPTION 2-1
2.1 INTRODUCTION 2-1
2.2 GENERAL. 2-2
2.3 DETAILED DESCRiPTION 2-2
2.3.1 Aeration Compartment... 2-2
2.3.2 Settling Compartment 2-2
2.3.3 Chlorine Contact Compartment 2-2
2.3.4 Chlorinator 2-3
2.4 Discharge Pump 2-3
2.5 Air Compressor 2-3
2.6 Electrical Controls 2-3
2.6.1 General 2-3
2.6.2 Float Switches 2-3
2.6.3 Operation 2-3
2.6.4 Remote Emergency Stop 2-4
SECTION 3 - INSTALLATION 3-1
3.1 GENERAL DATA 3-1
3.2 INSTALLATION INSTRUCTIONS - T0504007 3-2
3.3 RECOMMENDATIONS ON VENT SYSTEM DESIGN - R58386 3-7
3.4 FITTING INSTRUCTIONS FOR ITEMS PACKED SEPARATELY FOR SAFE TRANSIT 3-10
3.5 COMPARTMENT VENTILATION 3-10
SECTION 4 - OPERATION 4-1
4.1 HEALTH AND SAFETY INFORMATION , 4-1
4.2 PREPARATION OF UNIT FOR INITIAL OPERATION 4-3
4.3 DETERMINATION OF RESIDUAL CHLORINE CONTENT 4-4
4.3.1 General 4-4
4.3.2 Sampling Instructions 4-4
4.4 Disinfectant Cleaners 4-4
4.4.1 Approved Biological Toilet Cleaners 4-4
4.4.2 Approved Descaler 4-4
4.5 DESLUDGING TO AN INCiNERATOR 4-5
4.5.1 General 4-5
4.5.2 Using a Sludge Pump 4-5
4.5.3 Using the Super Trident Discharge Pump 4-5
4.5.4 Key to Symbols shown on Schematic Drawing A19170 4-6
SECTION 5 - MAINTENANCE 5-1
5.1 GENERAL 5-1
5.2 MAINTENANCE SCHEDULE 5-2
5.2.1 Weekly 5-2
5.2.2 Monthly 5-2
5.2.3 6 Monthly 5-2
5.2.4 Annually 5-2
5.3 CLEANING THE CHLORINATOR 5-3
5.4 DRAIN AND CLEAN UNIT 5-3
5.5 AIR DIFFUSER ASSEMBLIES 5-4
5.5.1 General 5-4
5.5.2 Element Replacement 5-4
5.6 RECOMMENDED SPARES LIST 5-5
SECTION 6 - KEY COMPONENTS 6-1
6.1 DISCHARGE PUMP 6-1
6.1.1 TECHNICAL DATA 6-1
6.1.2 DESCRIPTION 6-2
6.1.3 INSTALLATION 6-2
6.1.4 OPERATION 6-3
6.1.5 MAINTENANCE 6-5
6.1.6 DRAWINGS 6-10
Page 1
6.2 COMPRESSOR 6-1
SECTION 7 - DRAWINGS AND SPECIFICATIONS : 7-10
7.1 Process and Instrument Diagram 7-11
7.2 General Arrangements 7-13
7.3 Sectional Arrangements 7-14
7.4 Electrical Drawings 7-20
FIGURES
Figure 2.1-1 Schematic Diagram of Sewage Treatment Uni!... 2-1

Figure 3.3-1 Discharge Pump Installation 3-10
Figure 4.5-1 Schematic System Layout Sewage Treatment Unit I Incinerator .4-7
Figure 6.1-1Impeller Shimming : 6-7
TABLES
Table 5.1-1 Trouble Shooting Guide 5-1
Table 5.6-1 Recommended List of Spares : : 5-5
Table 6.1-1 Maintenance Schedule 6-9
TABLE 6.1-2· Fault Finding Chart 6-9
Table 7.3-1List of Parts for Drawinq D7937 7-17
Detailed Contents of Section 7
Reference Number Details

Section 7.1: Process and Instrument Diaaram
D8445 Process and Instrument Dlaqrarn (1 pump)
Section 7.2: General Arrannements

D7936-321 ST4A General Arranuement Drawinu
D18182 Grease Trap.General Arranoement Drawinq
Section 7.3: Sectional Arranaements

D7937 ST2A-ST6A Sectional Arranaement
Section 7.4: Electrical Drawinas

E18534 Installation WirinQ Diaqram (1 pump, 1 compressor)
E18533 Circuit Diaqrarn (1 pump. 1 compressor)
E18533-1 Circuit Diaaram 11 oumo, 1 comoressorl Kev Sheet
Page 2
Spare Parts and Service
Spare Parts can be ordered direct from the following address:

Hamworthy Water Systems Lld. Telephone: +44 (0)1202 662600
Fleets Corner Facsimile: +44 (0)1202 668793
Poole, Dorset Email:
poolespares@hamworthy.com
BH17 OJT, England
or via any Hamworthy office or agency throughout the world.

When ordering spare parts, the following information is required to ensure that correct parts are
supplied:
Type and serial number of machine: Obtained from machine nameplate
Item Number and full description of pari required: Obtained from details in this publication
Technical Service and Advice:

Technical service and advice can be obtained during normal working hours from the above address,
on the following contact numbers
Telephone: +44 (0)1202 662663
Facsimile: +44 (0)1202 662622
"Emall: pooleservice@hamworthy.com
or via any Hamworthy office or agency throughout the world, listed below.
Outside normal working hours a 24 hour emergency facility is available. Initial telephone contact
number is England +44 (0)1202 662663.
Hamworthy Offices and Agencies

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Hamworthy Offices and Agencies, continued
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Page 5
CAUTION
NOTICE TO ALL USERS OF HAMWORTHY EQUIPMENT
SPARE PARTS
Please ensure that only original spare parts are used.
Machines have failed as a direct result of using non-original spare parts
Warranty claims may be invalidated if non-original parts are used.
The use of non-original parts can be dangerous.
Statutory rights are not affected.
Page 6
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SECTION 1 - TECHNICAL DATA
1.1 GENERAL
Electrical Power Supply
ST2A-ST6A 440V, 3 phase, 60 Hz

Control Voltage 220VA.C.
Discharge Pump Motor Ratings
I Close coupled BSOxSO High Head (2Sm) SO/60Hz I_S_.7_kW _
Compressor Motor Ratings (60Hz)
I'--
ST4A 1_0_.9_0_kW _
Discharge Pump Duty
I Close coupled BSOxSO High Head (2Sm) SO/60Hz I 8 m'lhr at 2Sm head
Pump Motor Speed
SO Hz 2 ole 2900 rev/min.

60 Hz 2 ole 3480 rev/min.
Compressor Duty
I_ST4A
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 1 O.S bar - 22 m'lhr
High Level Alanm
I_-"-
High Level Alarm 1 Volt free normally closed SOOW I
Vent System Back Pressure
I__--=-
Vent System Back Pressure 11Smm w.g. (max.)
Temperature and Humidity Data
Operating Ambient Temperature O· (min) to 45·C. (max)

Operating Relative Humidity Maximum 95%
Page 1-1
1.2 PEAK LOADING CONSIDERATIONS - R61638
Page 1-2
Ham\filQrt~1YKSE r~~·19~~)N~;R6.16~~
Marine & Offshore .CQNS.II~ERATlPN~~o.~
pqoi.i::. ~Hl! ~T:';EN(3t,J\NL); SEWAGETREATMENTsHE'El<{SAEETS2'
PlANTS
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:Inc!ud~ Inaf!JlUr~ l~p:d()C1Jme.ntJ:
:TheseaiiOO.Ulres pef person'jri' ii24hfday for gravity collected BJackwawr: 25 litres

•.•peOi~!'!ionl.~a;24. h~(j~y.~rva';:.uiJ!ii .c.oUe.i:ted Ellack.walEfr:aiidf~o:I~~P~r. ~r..so:rl:lnA
'24Jird<iyfor Grey';wilrer;" ... . .., . . . . . . ,., .
(IilB~:h8yeprevl?u~'e.~Peneiice,iNtil;lre·~lIsliOr:e,apPlicl\tion9·tnlve.~C;eeded PJe~e
~gll~sJ
;PealcBlackW'a1l!r 1s:13kehas;approxlmalEflYlWo to'three .t1mesaaDy'average and peak

~~,·.,;.a~rasapproxiniately5IXtim~sdaliy:av.eiag~:" .' .. " .. --, -"..,. .-
•Thifi'n aximum peak'ilO'Nac:c:iiplabhi lot tie.s~wage'treirtm~nf piailtislnve,i:Se1Y .
'rel~ted toJheflOwpertOd:' TtiiSi~aefihedat theone"hour fIOW'~'ii~~ point. (asSuming
:3~r.9',betWe,en:~ak9~: for'direc;tf~~ .~t~:sewage;ti:ilatmentp!ai'!t. (~eelabl.e).
'whe~* iic)h~etioi1iaiiii·.f~(js:.ihe;~T.I>';"'ia a.pu~p·.:ekcessivehYdTa·~nc·.i<i'!Cling.oil

:the"se>.vagetiea:tinentp!<iiitahd.suosequentOPe~tin9:&;peifilrnjarn;ePiObl~.ms.\'YI1I: .
resuififreIYr"onl,i( h &LOWleve(ffiiafs~itdies' to,ini'nSter'aliJlltlink.'The;7reedStarl"
ifio)lt~~!ti:Il·~~uid~~foielii!:ni~unti'~~:~lfasiiortdi#3n~e'~,bo/e:I~'.~eci#Dji':.
'fLo!!t ~WitCh~ in oii!e'(thatthe CQllectlOi'J tank.v.oliI/TUl~ciin be used ,lci Jiufflk peak sewage:
;flows; .... .-",
,1>.sulerriaXlmum' peiik'.fiOw acee'ptabieti>tiie'sewagetreil.tii'tent· p1ar\fls'i~eriiEliy;ieiated'

.tothe'f!ow·pe-iiOd,:'anadjiJiitabietlmer""whIChcilricipera1l!the"pump· oropen;a,teed
;~~iii:e''M'areVoj'miiiu~~ ';~ery:06~fotso.:is'-nOi'iiiallia~piable,.A~'actuated~alYe';
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;.co~,Jro"etrbY,lhetlmer:".l;3nece:ls.ar.Y.~ere~ number,of.s,tarls,Or length.of'runfor a

~ . rilP"&'rilotii;-- are,oUtSideOtttieifs"ecifiCatloil. Thi~.actUatell,'t.dve··ls~flttedti)'the
I~ncli.~iiiadliig'iDttieSrP)~Of a''Tee~. fitted in's cOiliictii;n.liinkre'~iil;UJatloif Pipe:,'
,f.W sl,lc,~:!lMrt per'9d!!,9U~e~, t/lEl!IclW'!\11-n~,dEl~neqJns,fll~!!:~~~rn:~i~uJT1; Ie,e~:
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;treatmentplant m t1ils.way; onlY,a,small amountoffeedcan:be supplied as regularIY,as,.
'~~!lI~lii:~~&2~t~~ui~:,"" . ",' . "",.,.', ' . " .,."", .. "., .......
Page 1-3
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Page 1-4
SECTION 2 - DESCRIPTION
2.1 INTRODUCTION
The Hamworthy Super Trident Sewage Treatment unit is a self contained system for the treatment of
sewage from ships or rigs before it is discharged overboard and so prevent the pollution of harbour
and coastal waters and inland waterways. The system uses the aerobic principle of sewage digestion,
coupled with treatment of the final effluent, and is generally accepted as the most compact, efficient
and flexible system for use on board ship. The Super Trident will operate satisfactorily on salt, fresh
or brackish flushing water.
The system is ideal for ship installation as, if necessary, a number of small units can be arranged to
suit accommodation requirements rather than one large installation requiring considerable installation
space and long lengths of piping.
'UT
.ASTi ......TEA rRO'"
SIIfXS,SHOW(RS ETe
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OVERBOARD
Figure 2.1-1 Schematic Diagram of Sewage Treatment Unit
Page 2-1
2.2 GENERAL
Basically the Super Trident Sewage Treatment unit comprises a tank, divided into three water tight
compartments - an aeration compartment, a settling compartment, and a chlorine contactcompartment.
The incoming sewage enters the aeration compartment, where it is digested by aerobic bacteria and
micro organisms which are promoted in the sewage itself by the addition of atmospheric oxygen.
From the aeration compartment the sewage flows into the settling compartment where the aerobic
bacteria floc, known as activated sludge, is settled out producing a clear effluent which passes through
a chlorinator and into the chlorine contact compartment before being finally discharged.
2.3 DETAILED DESCRIPTION
2.3.1 Aeration Compartment
In this compartment of the treatment unit, aerobic bacteria, that is those bodies requiring dissolved
oxygen to exist, reduce the influent waste material which mainly comprises Carbon, Oxygen,
Hydrogen, Nitrogen and Sulphur into Carbon Dioxide, Water and new bacteria cells. The Carbon
Dioxide is emitted throughout the vent system whilst the water together with the bacteria cells are
displaced into the settling compartment. .
Air is supplied to the sewage from a rotary compressor through a number of fine bubble diffusers,
located at the bottom of the tank but removable from the side for ease of maintenance.
The air provides the life giving oxygen to the aerobic organisms and also keeps the contents of the
tank intimately mixed with the incoming raw sewage and the.returned settled activated sludge.
2.3.2 Settling Compartment
In the settling compartment the bacteria settle out and are retumed to the aeration compartment by
the airlift tube. This takes its supply from the bottom of the compartment and discharges to the
aeration compartment, via a visual indicator pipe which enables a check to be made on the sludge
return. The settling compartment of the unit is of the hopper type. The sloping sides prevent the
sludge from accumulating and direct it to the suction side of the air lift. The effluent enters the
compartment through a slilling chamber and rises through the clarifier, to discharge to the chlorine
contact compartment through a weir at the top of the clarifier. A surface skimmer is provided to skim
off and return surface debris back to the aeration tank- a second airlift is used for this purpose.
2.3.3 Chlorine Contact Compartment
The effluent is stored in this compartment after chlorination to allow time for the chlorine to kill off any
harmful bacteria.
On units fitted with a discharge pump two level regulators (or float switches) are fitted to control the
operation of the pump, see Electrical Controls.
An additional float switch is fitted which operates an alarm signal should the level rise above the
normal "high" position.
An emergencyoverflowpipe connection is also provided through which only treated effluent can pass.
Page 2-2
2.3.4 Chlorinator
1. Tablet disinfection (standard). This is of the flow-through type and all of the effluent passes
over the specially formulated tablets and absorbs the required amount of chlorine before flowing
into the chlorine contact tank.
One or two tubes depending upon test results (see Section 4 - Determination of Residual Chlorine
Content) are filled with tablets and placed in position in the chlorinator with the cut-away sections
at the lower end. The effluent flows around and past the lower end of the tube and comes into
contact with the tablets.
At the outlet end of the chlorinator is a control weir arranged so that as the effluent flow increases
the level rises and more tablets come into contact with the effluent. In this way the chlorine uptake
is atways sufficient for sterilisation of the effluent.
2.4 Discharge Pump
These pumps are horizontal close coupled centrifugal units with a 2-bladed open impeller of the non-
3th
clog type. They are designed for capacities up to 40 m and operate at 2-pole motor speeds.
The medium head pump is suitable for heads up to 18 metres. The high head pump is suitable for
heads up to 25 metres.
The pumps are particularly suited for effluent discharge, sump drainage and handling dirty water
containing solids up to 25mm. diameter.
2.5 Air Compressor
One rotary vane air compressor is fitted as standard.
2.6 Electrical Controls
2.6.1 General
The rotary air compressor motors, are operated by manual switches on the control panel. When a
discharge pump is supplied it is controlled by float switches fitted in the final effluent tank with an
overriding HAND/AUTO switch on the control panel.
2.6.2 Float Switches
These are of the magnetic reed type with three floats mounted on a common stem and wired to the
control panel. The two lower floats operate the discharge pump(s), and the upper float operates the
high level alarm circuit should the level rise above normal.
2.6.3 Operation
When the system is fitted with a discharge pump and the control switch is in the AUTO position, the
typical sequence of operation is as follows:
When the liquid reaches the "High" level float switch, the pump motor is started and the liquid begins
to discharge from the compartment. The pump continues to run unlilthe liquid drops to the level of the
"Low" level float switch when the motor is switched off.
Should the "High" level alarm float switch fail to operate for any reason, the level of the liquid will reach
the "High" level alarm float switch, and actuate the alarm circuit.
When the control switch is moved to the HAND position and the ON push-button switch is operated
the pump motor will run, to empty the tank for draining or cleaning until the control switch is moved to
OFF.
Page 2-3
When dual pumps are supplied the second pump is typically a standby unit, however if requested the
sequence of operation may be arranged for lead follow or parallel operation to suit special on-board
conditions.
A control panel General Arrangement drawing including control switch layout is included in Section 6.5
and a circuit wiring diagram is shown in Section 6.7.
2.6.4 Remote Emergency Stop
Terminals are provided in the control panel for customer supply and connection of a remote stay put
type emergency stop button. Operation of the button will prevent all pumps and compressors from
running. If the compressor is stopped for a prolonged period the loss of process air may result in
anaerobic conditions. To prevent this occurring, either an emergency oil free air supply must be fitted,
taken from the ships air system or the unit must be emptied and flushed out as detailed in Section 5.
Page 2-4
SECTION 3 -INSTALLATION
3.1 GENERAL DATA
The unit should be installed in a position where it is as level as possible when the ship or rig is in its
normal position. Bolt holes, are provided in the baseplate of the unit for fixing. It is recommended that
the Super Trident is installed with the longest side in a fore and aft direction to minimise the effect of
rolling motion. The maximum angle of roll or pitch at which the unit will function satisfactorily is 15"
either side of the vertical.
To facilitate periodic maintenance and for use in an emergency, a direct overboard by-pass of the unit
must be provided. Galley waste water, which meets solids discharge standards can be led, via a
grease trap, to the waste water mains. Where solids are disposed of by macerator I garbage disposal
unit, Hamworthy must be consulted.
CAUTION: Welding must not be carried out on the tank surfaces or the internal coating will be
destroyed.
The incoming electrical control terminals are clearly marked in the control panel.
The following should be read in conjunction with the General Arrangement drawing supplied with the
equipment, or as part of the contract documentation.
A General Arrangement drawing is included in Section 6.1 for reference purposes only, but this may
not fully represent the installation.
Access to the following items must be arranged:
1. Electric Control Panel. Switches are mounted on the outside of the door. The open door
dimension is stated on the General Arrangement drawing.
2. Chlorinator. Tablets are to be added as necessary. See Section 4 - Determination of Residual

Chlorine Content.
3. All valves. Required to be operated during cleaning.
4. Rectangular and circular covers in the top and sides of the units. During servicing of the
aerators and internal examination after annual cleaning these are removed.
5. Discharge pump and air blower for maintenance.
6. Float switch assembly.
The following pipe connections are required to the unit:
1. Raw sewage inlet.
2. Gas vent to atmosphere.
3. Overboard discharge connection (from pump discharge) and one sea water filling connection.
4. Inlet for water from sinks, showers, etc., that cannot gravitate directly overboard.
5. Emergency overflow connection. It is important that the pipe does not rise above the height of the
boss on the tank side. Can be piped to bilge via a water trap, or directly overboard, or into a storage
tank.
6. Reclrculation line. 25mm flexible hose (for cleaning).
With due consideration of the foregoing. i.e. access required to various items and all pipe connections
to be made, the tank and pump can be positioned to suit the space available.
Page 3-1
INSTALLATION INSTRUCTIONS - T0504007
. Page 3-2
SECTION 3 - INSTALLATION
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Page 3-3
::T'YPICALSUPER;TRIDENT
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b. .£o.mr?!iREln.!l,I..!9r~"~a.g~T~El!m!ll'\1T!l!'\~
ii, :8eawaier,Sljppi'/ror inili~t~iiil'lg,al1d(jEl(ll1i~g;
," . '.,' :(~~:tYi~,:~~~~t~~;9.r·rr~~~~~!~~0f6~9~i~~r)[
K,~' oi5chal'{jepurTlP:
:"-, ".," .....:~,;.~: '::. .'~ - .
'. ~,: :"." -" '''''''',
L;' standby DiSdiarg~pump(\VhenorderedJ,;
.',', ",,, '--"",';: ~ "~~: .~::.,;, .... :,'........:0.,;;.:.;:",/:>..,<.:0 I,.. r;~::":·~~" . . . '.~v .....':.~',:,~.,;; , ;--,~,:"":~~:: ~ 'c' c.':'::'i~": '<:'.--' ,':"'$''>';~:',8' ';;;.c<""'" ,',"•..,::.:;'-:'_,:::'.. '~". ',.:.·":~"'1".';-':::"
M, CMlitioard'Oischarge,'(lnstilllarJo comI'!V,wilh'appr<lpriate,m!p,bulld;l'l!gUla1ion~)c
'N:cJ,'Aetaiibn';fank; 'C' ,'< , , ' , '"'. " ' . " "
oi: sampiElJSluClg&'jiicinera1or~~ii'dJia1ion'corinEidion,;
p,:. $etllin9JGlaAttiifg';tah~i ,':...'~ 'c' ';C
q'j'·$9il'lrilef(~I~~:W~ler)~,
R','rvem,tOFuiinet:or;MaSt~
, . •} c,·.·...".r>', _,",,'~ '.' ... ,'" ."
§I:" !l~~C;iJ,~~§v~ii1\lX}Wa~i!Iir;!e;(pr~~:sY~·~ilCl!i4p),.
J:.,,~§!~i;!iI"!!~
U"
,;: ,:'.'
Oi/eitioard
,£:_,•.. ~ 'asseonrietlioosmliS!'beflltedorn;cilaild,
B"'YfR.".
,<>:••c •. ••:., :., '
'iivatetliries{as
".. ,' , ':: '.,,,.. ,,. ; ,.".£,,, . :~'..•. ·:.:.·,:,.",.-.'·'C·; ,"'-' l:':' ""~",,:,, .r'.",',",,· .".•.; ~";'i'V~::.,. ~;.; ,'_' .••' - " ' "
Indicated, '
~; .,·~t;l~;,~~~~~~~~~;#;.~m~L~9@~:b,~~1~1!~\,p~~,~I)!,~,~~ib#.m,~\;
obJecls:
':'. "-~;:,f"''';c""",,,- ' "'" '.":'. '.,'_ '''.:'';
Xi' Gi'ease:Trap(whenorderSd)i
., ~ ~
.............. ".... .. ... ~.'

PAGE,· U06- I 5.
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8
..... ~' ..
11114: '6·, ,,4,_
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t.to 5
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j
.... "
,-'ALL·
.."
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'ISSJE'~'J" ·1:.., , , -2 " ..···9·· ~ ···2: .., :' ..,,4.-; .. ~ ,. 2'··.. ',.····,5,,; ",0.- ;. ·,·.7·~ ....
:En QlND. ,··'·N~·:j··· J;'.t~A·,-, -NA'" '·.. HA'" ." ·NA·· ..~; .". NA' .. 43&12.. ' 'H209 .... NOO53112'
'06olE':-' .. -:F!b8S" .... ,~.:'. : "Ma,- ">~A 81.. '-:A 81;0 ".B@ 99 'M 91.; ·911/R1Q9.·j; ;·f4J07All·
' • . f'·"'··" : U:;, .,~ ",' - •.~. ':,:"'-"-""" !GST"~' ,-ADB, ..··'·' ADS -.-
"
,,' ~'l " ~I' .. ,:. \ ',APPROYEOBY~ ; AOB·,IT~lJUl
, :;';O"""~G:~~~'- I "-"·.·.·::.:."-'·r".~·;~
Page 3-4
"TYPlCALSUPER,TRIDENT
.- .....; . " . . ' ,... ':'.- . " - ' ,
'~T,~~,SEW~!=TRE~TI\lENT
"<~". - .-,.
TOS04007
, PcLA~,TI~"TA~~T10~
·IT.fa=": C:'t.atll~e!>\D8Q\dOmnlXJoctU!1T'pWl~M1S.8Jlt.a:.ttOC
. Pitrtid: 121l2JU5 Wl5O·
'NoTEs:
'l.lemsmari<ed,ttius • NOT Hamwortii)':s\iPp!y;:
", , -
- ..~. .' ,.''. ." ':" ..'.- '.' .. ~.. - ::.: . ...:... ";'.~ - ,..' ' '.' .,. . . :' .. - '
2;' GREY WATER WASTE' pRAINS.."Di1;ctiargedi~1y ovOfbDard: in:accDrdance" v.ilh' I.M,O:

::Regu!allcllls: 'A: IImlteC!; ~uanllyo' grey wilteiineetl~ 9 ~ I.M,0, ,seviag,;:eflliJ enl:slaiidOrds'toin;
"soiJieesbelo..v ltie'water line'm ay be,piped:iillo'Uie:C!isirifecting tank.'(Notilaley,sinkS,garbl;g e
dispiiSiiI,uiiiis or lailndry& iuit""iiii IN disimectiiiil.<luijiriiBnt is: in' use,'s<ieiteiTF12,), En~iJriJ
,IIiaI,peilk'i1owi; ilre wahiJ1 the capabiIilYoilhe:disinfei:ling & pumjiingsyillett, " " ' -, ',' "
,:NOTE: Siilk wasle, ele:ShDUld pass lhroligti,acle:.gieilsirig iU;il and sOlids 'shoUld ri6!'be p,esent: Iti.
,', ' , "d~si1g'illj"~liould,beilim"e,hsclosetDlhe sou~e, as posilUileto proteCI pijiiiigt'Oin
:'bloclc;ages;:.lMlterliaps; i!i:. 'neCess~,on aJ.lslnlG,:stioWeril,.'eiio,'Grey' wai.rrfuiSt lie, plii.d
'~arately~fi;9ni:B,lac,~wa~"'~i,i1i~i~~:"~.!>'Jiplis~r.n~'miJst~lili~diEJj"u,re·",~al}'ticn!~e¥
",,"necled drrei;Uy or mdiredJy,lll t1ie'sewagelreabnenlplanl infell; orv.ntlme haveadequale
vialerlraps'or othermeans lilpi'evenlanYvi'"ti~gback'I!DIii,fi'om Ih.SyStem", ,',,' ,,'" '
;~: 'BlAcKwATER SOIL DRAlNs:~1hese;a[~rorha~lin'g'the':mte . !TOmvyaier)::l~sets;\uiiri~s
and'all HDspital waste waler as required by tiealdl' codes.Con~ult HailiWDr1hyifHotpiia'waste,'·
, ~ lobe an i!x'ceptionallylargequani;iyorany oillerw..5ie,is to,tH! dlislgnated as:"iliac'k'i,
,Ail Ov.rtioirnl bY,pass line miliitlie fitied; AHariiWvrttii cDllecl,&lranSfer unircanb;"iJ~Bd lilti;,
;U1iiJ~oiI' jlipejKlsitm,n is be'ii'Y.I"~." ~~li;ia.i~ill Pi!i'I" E~re,iba,pe* pumping IIllWS 'l.
, period1l dDcnot,exeeed'lh.peak'handlmg'c:apablity'Dflhe Sewage:Treatm.nt Plant On.gravitY
. ~U~9n~,s~em~-'~: ~~iof!.i,fia.~ende_d·ydie~ :'aiger-.~3~·~al :is,6~8Jy.i~.'~8_ pr~~en~~al.s~·.
'onpilsSel\g.rye:ssel~" an,d::fel1i l\S: If.ltls:requ~t,!:epll)blne \tiefr<!Slil.mains an:d lI)e'S£i1 ,!,aJ,n;
, Harriworltiy must beadvis.d at' an,early,stage:asttie sizeofuli" will usualybeaffec:ted; ,Ensure
.'ihlii peak.flows; Bi-i\OMtiiil thO" c:Bpab i6tyiifihe sewage trealnientplant., " '. ,", .., ,,'. ',,' .. ",'
,'ilOCK vVAiERSOIL'GRAvrrYpiPi:lINE FAlLSis[6PEI;;J:~~'StiOiJldbe,a'miilimum!,,)bnil1l,
'per.'3OOmm" M1 :in,lhe'direc:liOn: of floW,after: anDwing'lOr tile' iilorst lrim, ccinditiiln',Nori'Retum
,.Va~.'"0 rvalves, oMiicli,coUld ca;, se'a:'flow,...siriCtiD il'shauld n01 be'1iUed., For vaeuu":;?Colleclio.;,
,WSteiris .erE!: 10 suppliers insliiJdion~'
'4,; 'VENT; Do 'nOl,conneCt,Dlh.';'symin:vents,lo,lhe 'BIliCk Walet'venls ..Carbon;DiaXide is,formed
,•dUring \tie;;e;gbi~, process'
Ufv..iSle;iriiiitiilent: This.tiisno 'oa Du ri£iiilaiiiril able' r-a.'""":tOXic:·
and ,Isrilreaseil; lo~aimOsPtierihitrl1, sabJl'aiild. eXcess' alr'i1iails not usedlliibestabllls'ailoii
, proceSs, ~ :isirriP!irtant'ttiaiiio, ieJiid poCkeis'ea,;'form iD inipO'declhe fiee .nin'of lhe'gasos'(1f
"iiiiViXititilef4 i .n' iiuiomalicdiiiiri";connedion~&':indUde in: maiilieriaiie;,'S<!i.,lUIeli;Thls is
'e~any:impoifaillstiOUld,arij; bWdoUs gases.IiEi,gen.raled,fi'Oin'ari,incorreetly,m3lnlainedor
;a.,.;raieCi $ysjem:ensur.;'lhal Ihe'Witei,traps on anydrains connected lotlie,s.w.lIe 'sYStem 'ani
,0( adeq ~alB':~ept!i: ID :i"q1:itB. t,~ ~,Ihiir.'g:~~sf?!rr(: iVrYv,~niiJa ..ei;cu;'~,,! :~rnt b.i"'/iMfld;& v~n,
'pIl!SSW1! condi6onS:'AIlhoughlie'sl avoided;ASU'lablyspeeifi.d ran,ean be,used for,diffieuft pIp!!
, amge'nilintS lliat muldglveiiiliiii than' 15riirii'w.iter,gaugebad('jiressu,e::A separate:guide'fcr
f,;ent'" 's'J,,'avaUilble:frDiij'HiimiNoitJ; : Fiame'tril s, :jf"'ui'ed,j,"liJC8l re"iJllitiori.;,;,;iost b.
:gmeiorWSiZediomeill ihe:YenireqU~eiiiS'~'~tenan'kpenoils~"- ',',' ,','~'.
'": • • _ •• _.;'{, ••.••• _ : •••• ~ __ ....... '.- • • 0. ••..•..• _', _ ~ ~~ -':~. "",,'" '_".~~ •••• _~ •
'5: c, ~M§Ri'~~, p\!!'/lnO:~·oCF~()"!i!lISj'.'lfE9'l'~\" T-N:J~: caime.cdan':musi. bto.ll~~'" 1,,5 'm.

1 abOVe',maximum, sea ,wal.r1evertD'ensure',thalltie.disctiarge 'Non-Relum VaJlies' can-be lifted
, "aid Oo.lIake pliice::I; theSvalI3b1e level is less'Ihliii itilsa baCk-u ii:wifocCUrln tite Sy$iem uniil
'lhere<jlJJled tieild'15' aV8JIObi e/If emerge"iiy O'ierfliNi'conneCtliin: Is belOW' maximum wate~ liiYilI;
:;"lIien'Corineei
. '-" •••
to,bilge in cludiiiii","·liaP'..' of200mm,lopreveni'
". :.- •. ' ~', ' •. -
veniinQ;lntiilhe:compartmenL
..·c .• · •. . . , . . . . . .
:~. ~ '" .,,'" ".' -,.-,'
if;; ,DUAL PUMP'SET.TtiJ.-ealibesuppliedlo giVe asland!>Y pumpreadYplped,ln.

;7; '~IPii6N'P~EvENTiON,ir rti~,t~p' ~;~~~~~ii~~~trii';riti~nk'ii~bcive~in;:m;ni seaw.rter
.'eVeI; ,the!, ;w.;: P~~P,:#h~~:'jlfP...eD~'l.inU,st,!\~; 1~ij<1, ~bOi.:e,: tri~,' iojl ofllii\: ~~ 'h~' a,
'" "'-GE frD5.
• •3 1104· 5·! ... 110 • ALL 'AlL
,
IS5lIE
CltNo.
le'
1
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2
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A., MA"
'A 87
2
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9
• '14209
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NOO53112
14Al7A)1 "
INIl"IALS ,
" "
, ", 'GST"
•
,ADS
..
""8
'APPROYED BY,
~~ "'.~ .I;A~
Page 3-5
,IJJ't;t''':: c:t:.ntuE\NQie~oata\domnD:locttef1ll'Nlll:WtO MJB.8Jl La;'l:Ioc ':

~ Pilit.ed:, 12n21U!i.J5'69"~
':;-"'; -'i,-', '..... .

.~ .'~, :': ,•. '_~'. :0', ":h ;.~,,,,;~:.-':", .. ~ ;<' '":',:,",;; ~: e-: .;', :.~. .; ,".
.':ecnnettlcn;taken·/n)m·tIIe·top:cf.the.leop:lll,apolnflnthealr.venl·11ne:above.llie.d1.eharge'he.~
\~f~tpufup~ ,:~. /- ,.. . ,.,,:.;
;B::BAtK~:FU5.N,'piiE\i~,··IiW".e ....ge:.lrealrnenl:la~i<.I.'.~~11JW:maximum:.eawate~leVel
,lIien·· appropriale:·.hip'" bui1d .reguJatiiJn•. ni.u.l; be..eonsidcred.'''' is,m.y..lnveh/.e.. run nin g.. a.siphon
'jl~~e~)1~ilJ~~p. (~Iiit!Ii!r:i~ ii'~~ e..tiib~~ '.ri.: iU!rii'7l'a!J""e lit.e 1lI~1'!'~~.9,e~·~!er:I~@,. ..
Ig: ··GI\LLEY. WASTE..This ~hculd.behandled;in··aecordanee witIlIMO·reQuiremenls; normally led
".:' . i1ir'eCilYaiierbOS'ilhilf i125inrii'sereen:' 'If ii is inteililedto connect ·Inio .Blill:Ii'Wiiler sei inleioHh e
;~g~;iinl~'!:l~,;;~i!tiy; '!'u:iit: be:' Op,!S!!liijd,:~. 'i~e:C1;ii~li,"~ beOtre:Cted .e.rid:a ;g",aselmp
must ~e~d.DONOTcc~ned tc·'C3rey.wasteDisinfe~ting 1~leL.
~.~~::~~~~!~~~~t~~~t~~~~~~<~~~~a:~:~:~:~e:~Ti/~,~~It,:~"-~~ttift~
'.1l,:':ASIATJC~n'P.Ei,ct:tlSTANPFlUSH;'TOltETS . These;;wiiliaflliCt .iw,.ef un~..'COnsuii
't:la.mwc'~JiY:.'
;:1~:,,,~g.yf:~U!ltIS~(;I:;P!OLI,,"E]~"('SYS"TE,II\S,:(e.g.'Y,o\CUl!Ml:-'TlI~.~ne~m",tedi~la~wilt~~
...... \so~ 'I'em: thls~·Mie,;"iif-\sy$tenii··iriust;ibe;;ieQndltjori ed::to'·.t.ii:iIIate:·,the. biologIcal' treatment.'
tiCDfl Ciiioniiig;'sl1 iiulil1lie?:Witti"Cle an :Seawall.." but;ii :.ilia y'liii 'pO$SiIiI 8'. io: U5(60me '. gn.y'·water
;'w
......bJ .Ci, io:rcam: , ..•.••. g ciieinieat'
, .', .,,11''"dudn: ,., coment', J! ~se';cifail1l'fIlani'
, ,'doS/n"g,':)l'!.R!'1. "." eri~liloiilri'
., "'1" -. ent'\C _9 '0
i.water, .heuld" be ,fed. 10:.1It e.aeration tank·aha; consttnl'rale' to i prevenI sheck'lOadlng.:Con sun·
'HiriiWiliihy:' . ."
i13.i" Ul T~>.
· V10
·c.·.·LET':'(lJ\I)· . -,--~-, -.",' ,\..~:- .._.';' ., . ~..._(."·":rc···
·:"OISINFECTION. '''''·a·I''·u'''''I·. ea"'n',..··b·e· .•···u··.....le·d·.:··.."'e..re·:;.. ··'f!ri·.·I·.
ft A
."-.'. .--, '-".: ..',.
:;...-';;..:.::.-'"< .... .~.I.:., ..))~~I ........','." ';1;1"":" ''''-;'''~'-'-' V'-··"~·-" ,..;_,!,,!.~ ',.' :-..~ .. ,~.:_._.,
... 'L Ol9iriteetanlcbehar'ge,!s unaceeptable ; Nogrey watermuSt be,'enllo'the;di.infeCting la rik when
ilhe)rVaiment·unil.iS:iJiiialliid\i.itli;'fuV"ii~iia.ft'liriiiiiiiJ\e;.ifllclivene.~·ofUVli'ealmenl:
~tiOTE:~m'~~~~:~t:il~:b.~:~~i'i'ti,~~W~;m~;!'J.~.~rt!~~'~;?!.!~e,~~y~~§.t~rT}?~~!~·,g!jl!!!
;'1.4~t:;F1XiN'Gs:Vfh~i,~-~I1ti~gT~~~F;~~)(~~;~t·~~~~~;i~~~~~_;:~';W~?G~~~"@}~~~~9'ei!t~~ht"'~Cf.:a~~g~~
'is" . itiri ..Steei'Mlit<riiusC·'tlie·.base'len h'on:lI1e:eil e.:arid tlie·cimliiHinells.shoWiiilri
f~,{l;iffoi~.~:s'§Ji;\il"""'··"'~'" '''''''.'."..",.Dt.. ~,.: •. ,.g•... , ,,'" ·<"H.•·, ." .~, ·•· 0 • •" ,
--"'0'> •• ••••• .....

" , ~~ .. ...',.., ---~".
',PAGE,· I tD5- j 5-~, a HilA·. I ....' ~ '-4_ 1to 5' I '-"ALL' "ALL:.
,'IS5UE.~,:. .1..· ·,·· 2 .,. -.3 ~.. :",.,. 0" ".!.q.:r ...-: 1:'" 2'" "," ;6',···.· ·····,,·8'··· ;>- ..7::.. ,.~
.6'1 OlNo.-< ·').I .....· d · ";.UA~t -lIfA';. '.. HA"! )··NA·· ..r; > NA' 0113612 .q~209:"'''; NO053112·
'Ct:.1E.-.'.- .. : -:Fpb 8S~ .;,--,~_~. : ~'Marm"· :"A 87 " e1~ ~-9 88. "M g7.~ '911/El19B" ·-t4J07AJI
'INIllALS ~ ....-;.-.-. ""'F-~' .-. ~ ... ,,,....... -.... GST ','-~. ,ADa" '" •.' ·.-,oB
.~ I :
:.;.
Page 3-6
3.2 RECOMMENDATIONS ON VENT SYSTEM DESIGN - R58386
Page 3-7
SECTION 3 • INSTALLATION
.. .,
IHAMWORTHY'KSE' "
» -: .-;, '_ ;" .;;,." ',',_: ,
,-;-,,, "'., 1• ",.~ •,.'.': ,..... ~·_i.·, ···Y.~n!§y,~~m'p~~!gn: t{5838Sf" I'
Maiirie'&(OffShore
•. - ·_r.· -::: ,;;.-
,~.,~.-::,_.-::.~~ ~'.,;.
. -~,:-, I Recommendation's' :.',', '-..
,,'.,..
'SHEET:;·1"SHEETS·Q:,
'~>e:r ,>...... ,,".~,,~
~J>~T:~~~~~'.:~'I :r()r lIs~.\~".t~h~~,<liTI~nJ:iY;! .-,

7;;~.~."f::;;::.~',::" ·";;;·:·.,·-·.,,,-;:;;.··cc·_·.~
oA1:l!R1Gtm!'I'iESER'.;Ea;""',i i '.. ,'.;",_', . ,,; ".,,"••. ;.:.;;.';";.,.f., ..";':;'. :~iI;tf;ft~

'SewClge;T:~atment;Plarit, _.:~.-" '_"~"" ~ :"._,.;:.~ ,.,,;,.~ I
)
., , ,.,. "" ,
'" oc em
.... rmle .1 '.~
::-,--:::::::\-
'"
"1': .iTh~;yent'pipe··ruii;'s!ioul.(j:.~JO;,tI1eJ!Jnh!lI;Qr··inEist.using!thll;miiiifrium;nijm~etof'
I:lei iCjS. :1:l~ild~·i>.tio!Jid'iJij:19 ng'·~'!fius;tVpe;~h~ie)~sjblil",.
'2; 'Whereasmaller~se·ar:ate.;balancin'.(vern:c"ie is,t- roYiiJiii.lf6'i<'itie';isettfiri"' &,'
diSJii{e~g,c:oiTipaJen~,,~t~iS~ShOU~"ideai~rOO':·rlJM.Sil~ili~W;fiomrttitoi\Ili'~get
~~:~'i&e~~~~~j~!~;~~;i~~~i~;~t.:~~W~~~~~~~1~~~ti~~~~rJ;:
(i:r!ihimuin'?;m9ti:9skMil~e;the:'coiinection;soai(tD';avojil;liquiil:iianSler;fi'6iri'ttiie,
lilrgeve'ritlothesmallvEirit. ;.
..
:3,
~~~r,~m~t~ttY~~~Wi1~~~1~~:~~1~t~~~~~~~~~~~~f£t~
~·age;ire-atineritpf.lrit:.rnCi~haf liSiing:ofiiessei:is:taken infua$)iifi£
:;f f~~!'IIi~~'·fO·•. ;e,~~ie,;~~in!9,g.2f';itj~.:·q~,~f;,~iP~;/~~§PW, ..!:ii.,~~e~,,~B,~fii "
unavoidable:watertrapscolJld,occur.in,lhe,vent:line"Eg':fit'adequatedepth
,,
f.
1watefse'aiingu::traRsWiihiS'Oiatirig,vilives., ',.' ;."
',',' _,:.:.•." ~
•.....:·I;-.'i,..•.., _ :.:', _ :' ._ .;0: "",.•,:.f; '~""' c":'.e......:· .....,·. .-,.• ~:·,··_.·
",'r..·.'· ..,·•.-.,..,...,: .......,,-
__ "
i5: ~o~:~n.t •.~esign .•~rl~C!ioice,:Of,verit ilisehargeiposition;cah'avoid·.ttie

rieect'fcir'e' ui 'inemwhiChcaii: . '" " !
aj:~~atldla8c~pressure·6ri:tiiEiv'eht·system\ " ..., I
bJ;Re,qlJir.~,excessive.,mairJt'enallce·tll;ehsulY.,.~;IOw. back~pressure,is' [
'.'maintained; Eg,. Flame' trapsj.fiJtlilrs;',fanselc;, '.. ~
~ :'_'~.,~"",_, ~'<".' .,,_~,~",._{.>., :;:r~-: ", ,"."
""(,-,
'6:
, _.. .:, -" _'" --:.""
,·AII,.waSte,wafur inletsi:lM\te.r.Closets(W;'9;);:urinalsielc,c~nnecteo;toJtie
~~ge;fleatmE!nttpl!lri~:it's:reed, oriyeQt1piP.6'-vyorK\mlJsblillve aideV!c,e
•. 'A': .'","
..:. .<".";
!l
e
;:~~.'~;pr~vell!''!f!nti~,l:Ifrorry··~'y.!!nt;P'Re;lntO'·COmpaT'entsei:~;:'~~ter. ~,
~~!()!:~t!e,~~t3.9mm, g~~W,~!!I?mJ~~'!it~,,!e,~,t;~~,~;~,~~y'~.:, H~,~g 1;
~~~;~~~'l~~'J()~~;~'8r\'Mfttn~I~()fS,;·1])~~rs~i~l:,~~~m~ffi~
t!i .~%:~,~t~it~~~~~~;f~~1&i~;~:,~~,~~i:v~!!';·;~··-' !
f
[
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Page 3-8
HAMWORTHYKSE VentSystern P~si9'fi' ~S8386:

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Page 3-9
..----F ILL ING/CLEAN JHB

VALVES ..i< 5 ~~:~f~ld~NwATER.
NOT HARBOUR WATER.
MANIFOLD
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SHIPYARD CONNECTION DETAILS

SINGLE DISCHARGE PUMP
Figure 3.2-1 Discharge Pump Installation
3.3 FITTING INSTRUCTIONS FOR ITEMS PACKED SEPARATELY FOR SAFE TRANSIT
1. Chlorinator tablet tubes. These are mounted in the chlorinator in the position shown on the
General Arrangement drawing.
3.4 COMPARTMENT VENTILATION
Ensure that the compartment containing the Sewage Treatment plant has an unrestricted supply of
clean air (See Technical Data. Section 1 for flow rate).
Page 3·10
SECTION 4 - OPERATION
4.1 HEALTH AND SAFETY INFORMATION
Personnel: Safety glasses and gloves should be worn when taking samples.
Protection refilling chlorine tablet tubes and general maintenance of the system.
Product: DPD No. 4 Tablets
Application: For water testing applications only.
Properties: White tablets. Non-combustible. Corrosive if dissolved in water to give slighlly

acidic solution.
Hazards: Of low toxicity. Minimal hazard during normal handling and use as directed.
Storage: Store in original containers. Keep dry. Keep away from children.
Shelf Life: 1y,; years unopened at 30·C and relative humidity of 80%.
Use only as instructed. Avoid handling whenever possible. Wash hands after
Handling:
use. Not to be taken.
Transport: Not regulated.
In case of contact with

Wash with plenty of water
skin/eyes
If swallowed Give plenty of water to drink. OBTAIN MEDICAL ATIENTION.
In case of spillage Sweep up and wash away with water
Water and all extinguishers may be used.

In case of fire
Tablets are non-combustible.
Page 4-1
Product: Calcium hypochlorite mixture tablets
Application: Disinfection and sanitisation of effluent
Composition: Calcium hypochlorite hydrated and 1, 3, 4, 6 tetrachloroglycoluril (75%)

and inerts (25%)
Properties: White tablets. Oxidising agent. Corrosive.
Hazards: Do not mix or contaminate calcium hypochlorite tablets with any other
suppliers or any foreign materials such as grease, oil, lubricants,
solvents, acids. alkalis, soap products, paint products, household
products, pool chemicals, vinegar, garbage, beverages, pine, dirty rags
etc. Contamination or mixing with these types of chemical and products
may result in fire or explosion. The fire can be of great intensity.
Chlorine gas may also be produced.
Storage: Prevent any hot or burning material such as a lighted cigarette from
falling into any container of tablets.
Keep in a cool (20 - 23·C) dry place in the original container. Always
replace cover. Do not store in any other container.
Do not re-use empty container. Wash thoroughly with water and discard
clean container in a safe place.
Do not expose to temperatures above 55·C.
Shelf Life: Un-opened 12 months at 23·C

6 months at 30·C
3 months at 45·C
Handling: Do not allow contact with eyes, skin, mucous membranes or clothing. It
may produce severe chemical burns. Harmful or fatal if swallowed.
Handle containers with care. Do not drop, roll or skid. Keep upright.
Handle calcium hypochlorite tablets only with clean, dry hands, rubber
gloves or metal utensils. Any contamination may result in fire.
In case of contact with eyes/skin. flood with plenty of water. OBTAIN MEDICAL ATTENTION
IMMEDIATELY for eyes. Obtain medical attention for skin if irritation persists.
If swallowed. feed bread soaked in milk. followed by olive oil or cooking oil.
DO NOT INDUCE VOMITING. OBTAIN MEDICAL ATTENTION IMMEDIATELY.
In case of spillage. dispose of with large amounts of water.
In case of fire. drench with water and cool the surrounding area with water.
Page 4-2
4.2 PREPARATION OF UNIT FOR INITIAL OPERATION
(For Valve number positions see Section 3 - Discharge Pump Installation)
1. Ensure that all valves in the air supply lines are open, except standby compressor delivery
valve. Close control panel isolator. Switch the service compressor on and check for correct
rotation by placing a hand over the inlet. Suction effect indicates correct rotation. Check
operation of relief valve by closing compressor discharge valve. Open compressor discharge
valve to check that relief valve reseats. Repeat this for standby air compressor (if filled).
2. With duly compressor running. partially fill unit with water to cover diffusers. Open valves to
diffusers, close valves to air lifts and confirm air to each diffuser. Select auto and No. 1 duty
discharge pump on panel.
3. Close all side hatches on tank. close valves 1, 3 and 6. Open valves 2 and 5 and fill unit with
clean sea water or fresh water until water flows over skimmer, and through chlorinator. Check
for leaks at covers. Close valves 2, 5 and 7 (when filled), open 3 and soil inlet valve, together
with 6 of the duly discharge pump.
4. Check that liquid is flowing through the visual indicator pipe in the sludge return line. The air
flow is controlled by the air valve and should be set, during normal operation, to give as high a
sludge return as possible whilst ensuring that the liquor does not become clear. If this happens
the airlift should be reduced until the return is seen to darken again. Following initial filling the
airflow should be set to give the minimum liquid flow and then be gradually increased in line with
the above instructions as the solids content of the unit increases. The skimmer airlift should be
adjusted to give the minimum reliable liquid flow.
NOTE: Skimmer air lift can emply skimmer. Adjust valve only when water is in skimmer tray, i.e.
when being fed.
5. Partially fill disinfectant contact tank and prime discharge pump.
6. Check pump rotation.
7. Check operation of pumps from float switch when in "AUTO".
8. Fill contact tank and check time required to discharge contents. Check for signs of cavitation.
9. Check that water is not pumped from syphon vent in discharge pipe.
10. Close up tank.
11. Fill chlorinator tubes with tablets if in restricted waters (when filled). Approximately 2.5 kg of
tablets are required to fill one tube.
12. Check air pressure above liquid in aeration tank with manometer. Not to be more than 15mm
(H20) with blower running.
13. Open raw sewage and grey water (when filled) inlet valve(s) to put unit on line.
14. Refer to sample procedures, operation and maintenance requirements including desludging.
Page 4-3
4.3 OETERMINATION OF RESIDUAL CHLORINE CONTENT
4.3.1 General
A chlorine test is supplied so that the residual chlorine content of the treated sewage effluent may be
determined. A sample of this effluent is obtained by way of the sampling valve. Full instructions for
carrying out the test are supplied with the kit which consists of the following items:
1 Colour Comparator
50 D.P.D. Test Tablets in 5 foil packets
(10 per packet) HP & C No. T9201005
1 Cleaning Brush
1 Stirrer
4.3.2 Sampling Instructions
Ensure tubes are clean then:
1. Fill the middle and right hand chambers with sample up to line.
2. Add D.P.D. tablets to right hand chamber and crush with stirrer. (Replacement tablets Pt. No.
T9201005).
3. Make comparison.
The typical chlorine residual should be between 4 ppm and 6 ppm.
There is no upper limit but should the residual be above 6 ppm use only one chlorinator tablet tube.
Should the residual be consistently below 1 ppm then the disinfecting effect may not be sufficient.
Check that both the sample tablets and calcium hypochlorite tablets are within their shelf life and if
grey water is being fed to the chlorine contact tank. check that the maximum daily flow does not
exceed twice the designed daily black water flow specified in section 1.
If liquid disinfection is fitted adjust the dosing pump flow to achieve a 5 ppm residual.
. NOTE: In waters not covered by regulations. the chlorination tablets are not necessary. Average
usage is 2 grammes per person per day.
4.4 Disinfectant Cleaners
Disinfectant toilet cleaners used in large quantities can be detrimental to biological treatment plants.
They should be used very sparingly.
4.4.1 Approved Biological Toilet Cleaners
Gamlen Gamazyme TD500 (liquid)

Gamlen Gamazyme 700FN (powder)
Ubichem Actizyme
Arrow Tolette
4.4.2 Approved Descaler
Gamlen Darentab 664
Page 4-4
4.5 DESLUDGING TO AN INCINERATOR
4.5.1 General
1. Sludge from the Super Trident can be disposed of to the Hamworthy Neptune Incinerator. but it
should be noted that the water content of the sludge is in excess of 99% and hence fuel will be
used just to evaporate this water.
It is therefore an advantage to desludge the Super Trident in the normal way at sea when
outside restricted waters.
2. When it is not possible. however. the sludge from the Super Trident should be removed daily in
the quantities shown for the unit in use.
I ST4A I 90 Litres
A 1" BSP connection is provided on the Super Trident for this purpose and the sludge can then
be pumped direct into the sludge tank provided with the incinerator. In this way the small
quantity of sewage sludge will be mixed with waste oil and incinerated without using fuel.
3. When removing sludge daily in the quantity shown for the Super Trident. the suspended solids
reading for the aeration tank should remain constant and should be checked approximately
twice a week. If the suspended solids are increasing. then the quantities of sludge removed
should be increased a lillle until a constant reading is obtained. Alternatively. if the suspended
solids are decreasing the sludge quantity should be reduced.
4.5.2 Using a Sludge Pump
A small positive displacement pump (with 1" B.S.P. connections) can be supplied for desludging the
Super Trident. The starter provided is fitted with an adjustable time switch which will run the sludge
pump for sufficient time to remove the correct quantity of sludge. The time switch should be adjusted
to achieve the correct desludging rate.
It is recommended that the starter is filled adjacent to the incinerator and sludge tank control panels
so that the desludging operation can be carried out in a position where the sludge tank level indicator
can be observed.
4.5.3 Using the Super Trident Discharge Pump
The Super Trident discharge pump can be used to desludge to the incinerator sludge tank but. due to
the large capacity of the pump. care must be taken not to overfill the sludge tank.
Volt tree contacts are available on the level switches in the sludge tank control panel and it is strongly
recommended that these are used to provide a remote indication adjacent to the Super Trident control
panel. of the sludge tank level. In this way. desludging of the Super Trident can be carried out without
the problem of overfilling the sludge tank.
The quantities shown in paragraph 2 must still be adhered to, but to simplify the operation the
desludging can be carried out twice a week instead of daily.
To desludge, close valve number 3 and open valve number 1 (refer to section 3 - Discharge Pump
Installation) and switch discharge pump to manual and allow pump to run for two minutes or until
sludge tank is full. Then stop the discharge pump and close the valve.
Page 4-5
4.5.4 Key to Symbols shown on Schematic Drawing A19170
A. Super Trident Discharge Pump for discharge of effluent and desludging overboard.
B. Super Trident Unit
C. Macerator must be filled when desludging to Incinerator
D. Sludge burner connection 112" B.S.P.
E. Incinerator unit
F. Sludge burner metering pump
G. Incinerator sludge tank
H. Engine room sludge transfer pump
J. Engine room sludge tank
K. Alternative desludging. Metered quantity daily by sewage sludge transfer pump to
incinerator sludge tank. The operation must be carried out daily in the following
approximate quantities.
ST4A gO Litres
Key to symbols in Figure 4.501 .
• These items and all pipework are not Hamworthy supply.
+ Macerator and Pump are not Hamworthy supply unless specially ordered.
Page 4-6
· SECTION 4 - OPERATION
D
D
-t
c
H
B
*
J
Figure 4.5-1 Schematic System Layout Sewage Treatment Unit I Incinerator

Drawing No. A19170Iss.2
Page 4-7
SECTION 5 - MAINTENANCE
SECTION 5 - MAINTENANCE
5.1 GENERAL
The item numbers in the text refer to the item numbers called up on the appropriate Sectional
Arrangement included in Section 6.2. When ordering spare parts or in any correspondence the unit
number stamped on the nameplate must be quoted. Please also give the drawing and item number
and full description of the item required as quoted on the appropriate list of Parts and Sectional
Arrangement drawing.
Table 5.1-1 Trouble Shooting Guide
Problem Cause Remedy
Tank overflow. Pump failure. Check electrical circuit.
Blockage. Check for pipe blockage.

High level alarm.
Check for leaking flush valves on
Excessive input.
w.e.s.
Ensure compressor is operating

correctly. Check sludge return
Noxious odour emissions. Anaerobic condition within the
air-lifts are working. Check
tank.
aeration tank air diffusers for
blockage.
High sludge level in aeration tank. Check desludging requirement.
Check compressors diffusers,

lack of oxygen.
filters and valve positions.
Low. micro-organism levels. Eliminate disinfectant cleaners

from system.
Effluent quality poor.
(Note: Allow 14 days conditioning Sludge not returning from settling Check air lifts are working,
period from initial start-up). tank or skimmer. adjusted to give required flow.
Check for leaking flush valves on

Excessive hydraulic throughout.
w.c.s and urinals.
Check air lifts operational, clear

Scum build up on surface in
settling tank. scum from settling lank, pump out
and clean settling lank.
Use low foam cleaners and

Foaming in aeration tank and up
Excessive use of cleaning agents. prevent emptying of cleaners
vent line.
buckets down W.C.s.
Page 5-1
SECTION 5 • MAINTENANCE
5.2 MAINTENANCE SCHEDULE
5.2.1 Weekly
When in controlled waters replenish the supply of tablets in the Chlorinator. Fill tubes completely and
replace cap. Use only recommended tablets and never allow the level to fall below Y. full. Check also
the air supply pressure gauge reading and that activated sludge is being retumed through the
transparent pipe on top of the tank. The cock valve should be carefully adjusted to give the required
flow. Check the chlorine content of the effluent. (See section 4 - Determination of Residual Chlorine
Content).
Coarse screen filter to be inspected and any plastic bags or other debris etc. to be removed. Access
to screen is obtained through inspection cover.
5.2.2 Monthly
Change over from the duty to the standby air compressor. Ensure that the delivery valve is open
before operating change over switch and then close delivery valve on unit not running.
Check the contents of the aeration compartment for quantity of suspended solids using the graduated
cylinder supplied. Fill the cylinder to 100 ml level and allow to stand for 30 minutes. If the level of the
settled sludge is above the 60 ml level, the unit must be partially desludged as detailed below. when
not in controlled waters or to a shore facility.
1. Close the valves on the raw sewage and waste water inlet lines and open the overboard by-
pass valves.
2. Select the discharge pump control panel switches to OFF.
3. Close valve number 3 and open valve number 2.
4. Select HAND on the control panel switch to operate duty discharge pump.
5. Run the discharge pump until approximately 50% of the aeration tank contents have been
discharged.
6. Remove cover in the top of the aeration tank and check that the screen below is clear, also
remove the cover in the top of the settling tank and check the surface is clear of scum. If scum
is present hose down the surface or pump out and clean settling tank as necessary.
7. Refill unit with clean fresh or sea water and select valves for normal running.
8. Select the discharge pump control panel switches to AUTO.
5.2.3 6 Monthly
Examine filter cartridges fitted to the aeration compressor and replace if dirty. (These may be cleaned
by blowing compressed air from the inside of the cartridge outwards in an emergency). Check the
functioning of the non-return valve fitted to the air line.
5.2.4 Annually
Drain and clean all compartments of the unit and inspect and repair any damaged coating. Inspect the
discharge pumps and air blowers for wear. Replace aerator air diffuser elements.
2
NOTE: If air pressure rises above 0:2 bar (3 Ibmn ) above original commissioning pressure at any
time, check both filter cartridges and aerators and replace as necessary.
Page 5-2
5.3 CLEANING THE CHLORINATOR
The chlorinator must be cleaned periodically, at intervals determined by the characteristics of the
water used, and the amount of mineral deposits accumulated on all contacted surfaces. Should it be
required to clean the unit before all the tablets have been dissolved, the tablets must be removed and
all surfaces must be washed and cleaned with a stiff brush (NOT WIRE).
CAUTION: 1. Never use water above 65·C (150·F) in this chlorinator. To do so may result in
damage.
2. Use only the recommended tablets as supplied initially with the unit.
5.4 DRAIN AND CLEAN UNIT
Safety Notes:
1. Never leave the Trident sewage treatment unit full of sewage without the air compressors
running.
2. To completely shut-down, drain and clean as shown below and leave empty, or alternatively
refill with clean water and ready for use.
3. Never enter a sewage treatment unit unless it is thoroughly cleaned out, with all inspection
covers removed, or breathing apparatus is worn.
During these operations the pump should not be allowed to run dry for extended periods.
Refer to the notes regarding valve numbers in Section 3 for discharge pump installation.
1. Close the valves on the raw sewage and waste water inlet lines, or alternatively, ensure that the
connected appliances are not used.
2. Select the discharge pump control panel switch to OFF.
3. Close valve numbers 1, 2 and 5.
4. Open valve numbers 3 and 6.
5. Select HAND on the control panel switch to operate the discharge pump.
6. Pump or drain the chlorine contact tank contents overboard.
7. Close valve number 3 and open valve number 2.
8. Pump or drain the aeration compartment contents overboard.
9. When the aeration compartment is empty, close valve number 2.
10. Open valve number 1 and empty the settling tank.
11. Close valve 6 and open valves 1, 2 and 3, refill unit through valve 5 taking care not to over
pressurise the tank.
12. Where a recirculation line has been fitted, Super Chlorinate the unit before entering the tank,
close valves 2, 3 and 5 and open valves 3, 6 and 7. Start discharge pump, circulate tank
contents for approximately 30 minutes. Then close valve -1 and open valve 3. Circulate for a
further 30 minutes. After circulation pump out unit as previously described.
13. Inspect the internal coating and recoat as necessary with a high grade coal tar epoxy.
Page 5-3
14. Examine the inspection cover joints for serviceability and renew if necessary. Refit the joints
and covers.
15. Inspect the filter periodically. This can be cleaned in situ with a hose or removed from the tank
and cleaned.
NOTE: When a standby discharge pump is fitted, refer to Section 3 - Discharge Pump Installation and
ensure that the appropriate suction and delivery valves serving the pump in use are "open"
and those serving the standby pump are "closed".
5.5 AIR DIFFUSER ASSEMBLIES
5.5.1 General
The air diffuser elements are made from a porous ceramic material and must be handled with care to
avoid breakage's. The diffuser elements must be replaced annually or at any time when the pressure
2
gauge reading rises 0.2 bar (3Ibtron ) above original commissioning pressure, or the air pressure relief
valve is blowing. Ensure that the air filter cartridges are clean and that the air lift valves are adjusted
to give the required flow.
5.5.2 Element Replacement
This must normally be carried out during annual servicing with the tank empty.
Remove respective side manhole cover and disconnect running union located immediately inside
cover. Lift out diffuser assembly complete.
Remove wingnut and washer and withdraw ceramic element.
Fit a new element taking care that the rubber washers are in place at either end. Replace the wingnut
taking care not to overtighten.
Replace diffuser assembly in the tank taking care to locate spigot in the bracket in the bottom of the
tank. Replace manhole cover.
Page 5-4
5.6 RECOMMENDED SPARES LIST
Table 5.6-1 Recommended List of Spares
Item Description
Impeller screw
Peel off shim
Pump
Mechanical seal
Tab washer
Carbon blades
Filter elements
Compressor
Set of bearings
Set of spacers and tolerance rings
Contactor
Auxiliary contact lamp
Controls
2 x SA fuses
2 x 2A fuses
Lovibond DPD No. 4 tablets
Sampling kit
Measuring Cylinder
Chlorine tablets Drum of tablets
Page 5-5
SECTION 6 - KEY COMPONENTS
6.1 DISCHARGE PUMP
6.1.1 TECHNICAL DATA
6.1.1.1 STANDARD PUMP PERFORMANCE
Pum e Ca aci Head

B50 x 50HC Hi h Head U t042m Ihr U to 25 Metres
6.1.1.2 RECOMMENDED TIGHTENING TORQUE
Impeller Screw (Item 8) 3.0 kQ m

Stud and Nut (Item 22 and 23) 5.0 kQ m
Bolt and Nut (Item 19 and 20) 3.0 kQ m
6.1.1.3 MOTOR SPEED
2900 rev/min.
3480 rev/min.
6.1.1.4 GENERAL DIMENSIONS
Refer to the General Arrangement drawing supplied with the contract documents for maximum
equipment weight, dimensions and the minimum clearance needed for dismantling.
6.1.1.5 ROTATION
The direction of rotation is clockwise when looking at the non-drive end of the pump.
6.1.1.6 BEARING LUBRICATION
The motor bearings must be lubricated as detailed in the motor manufacturer's handbook.
Page 6-1
6.1.2 DESCRIPTION
6.1.2.1 GENERAL
These pumps are horizontal close coupled centrifugal units with a 2-bladed open impeller of the non-
3
clog type. They are designed for capacities up to 40 m Jh and operate at 2-pole motor speeds.
The medium head pump is suitable for heads up to 18 metres. The high head pump is suitable for
heads up to 25 metres.
The pumps are particularly suited for effluent discharge, sump drainage and handling dirty water
containing solids up to 25mm. diameter.
6.1.2.2 PUMP INNER COVER
The inner cover is bolted onto the electric motor and houses the mechanical seal.
6.1.2.3 PUMP CASING
The pump casing is bolted to the inner cover and incorporates the suction branch which is in-line with
the motor shaft, and the discharge branch which is arranged at right angles with the suction branch.
6.1.2.4 MECHANICAL SEAL
The mechanical seal arrangement comprises two basic parts, a stationary seal ring, located in the
pump cover, and a rotating seal ring, carried on the impeller hub. A spring maintains pressure
between the seal faces, and lubrication is by the pumped fluid. Circulation passages are arranged to
maintain flow rate and prevent the accumulation of sediment.
6.1.2.5 IMPELLER
The impeller is keyed to the motor shaft and retained by a screw and lockwasher. A shim is fitted at
the bottom of the impeller hub to permit the running clearance to be correctly set between the impeller
and inner cover.
6.1.3 INSTALLATION
6.1.3.1 INSTALLATION DATA - PUMP WEIGHT AND DIMENSIONS
The maximum weight of the pump, the overall dimensions, and the minimum clearances for removal of
parts are shown on the General Arrangement Drawing, normal supplied with the contract documents.
For dimensional data on any particular installation, reference must always be made to the General
Arrangement drawing.
6.1.3.2 INSTALLATION PROCEDURE
General
It is of the utmost importance that sufficient space is provided around the pump to allow personnel
access, and to facilitate removal and installation of components during normal maintenance routines.
It is advisable to leave adequate headroom above the unit for crane joists or lifting tackle. Minimum
required clearance dimensions for components removal are shown in the General Arrangement
drawing supplied with the contract documents.
Pipework
All pipework should be constructed so that pipe strains are eliminated and the unit protected against
frost.
Page 6-2
Pipe fittings must fit easily without strain and suction and discharge pipes must be supported
independently near the pump so that no strain is transmitted to the pump casing. The bore of the
suction line must NOT be less than the pump suction flange nominal bore.
Suction piping must be absolutely air tight and as short as possible, avoiding bends and elbows.
Also, it should be between one and two sizes larger than the suction opening of the pump if the
suction line exceeds 15m (50ft) in length. Care should be exercised in laying, to eliminate loops which
create air pockets. If possible, check with water pressure for leaks.
Electrical Installation
Each installation must be wired in accordance with recognised standards of practice. Earth continuity
must be provided for all exposed metatwork of electrical apparatus, cable sheaths and armour, cable
glands, conduits, ducts, trunking, etc. Flexible conductors must be provided to earth resiliently
mounted equipment.
Ensure that overload relays are set to the correct current rating of the motor(s) they are protecting.
Direction of Rotation
On initially starting the pump, ensure that it is running in the direction indicated by the arrow on the
pump body. If the direction is incorrect, the wiring connections at the motor terminal box must be
reversed.
6.1,4 OPERATION
WARNING: 1. DO NOT ATTEMPT TO START THIS PUMP UNTIL THE

INSTRUCTION BOOK HAS BEEN READ AND UNDERSTOOD.
2. DO NOT ATTEMPT TO MAKE ADJUSTMENTS TO THE PUMP. ITS

CONNECTIONS OR FITTINGS WHILST THE MACHINE IS RUNNING.
3. DO NOT ATTEMPT TO RUN THE PUMP WITHOUT ADEQUATE

GUARDING.
4. HEALTH AND SAFETY ACT COMPLIANCE: BEFORE OPERATING

THE EQUIPMENT. USERS MUST BE MADE AWARE, AND ENSURE
COMPLIANCE WITH, THE HEALTH AND SAFETY REGULATIONS
APPROPRIATE TO THIS CLASS OF WORK.
5. OPERATORS SHOULD BE ADEQUATELY QUALIFIED PERSONNEL

FAMILIAR WITH THIS TYPE OF EQUIPMENT.
6.1.4.1 CHECKS BEFORE RUNNING FOR THE FIRST TIME
Before running the machine for the first time after installation or maintenance, proceed as follows:
16. After initial installation, fill the pump with the liquid to be pumped (see 'Priming', below).
17. Rotate the pump manually through at least one revolution to ensure that the pump is free to
rotate. (It may be necessary to remove the motor fan shroud to achieve this).
18. Check that the motor bearings are lubricated as detailed in the motor manufacturer's handbook.
19. Ensure that the suction and discharge line stop valves are in the "Open" position.
20. On initially starting the pump, ensure that it is rotating in a clockwise direction when viewed from
the driving end of the shaft. If rotation is incorrect, reverse any two wiring connections at the
terminal.
Page 6-3
6.1.4.2 PRIMING
The pump can be primed by filling with the liquid to be pumped. The installation of a tee in the
discharge line just above the pump will provide a means of filling. Remove the priming plug and pour
liquid through the open branch of the tee until the pump and suction line are completely filled. then
replace the priming plug and start the pump.
6.1.4.3 STARTING THE PUMP
1. Prime the pump in accordance with instructions under 'Priming'.
2. Make sure suction and discharge valves are open. DO NOT START PUMP AGAINST A
CLOSED DISCHARGE VALVE.
3. Start motor.
6.1.4.4 REGULATING FLOW FROM PUMP - PUMPED MEDIA WITHOUT SOLIDS
The quantity of fluid delivered by the pump is regulated by opening or closing the delivery valve to give
the required rate of flow. Care must be taken not to overload the motor or reduce the rate of flow to
such a small capacity that over-heating of the pump will occur.
CAUTION
WHEN PUMPING MEDIA CONTAINING SOLIDS, THE DISCHARGE RATE MUST NOT BE
REGULATED BY THE DELIVERY VALVE.
6.1.4.5 STOPPING THE PUMP
To stop the pump, stop the motor.
Page 6-4
6.1.5 MAINTENANCE
WARNING: 1. BEFORE PROCEEDING WITH MAINTENANCE OF THE PUMP, IT MUST

BE STOPPED AND ISOLATED ELECTRICALLY AND MECHANICALLY
AND VISIBLE WARNING NOTICES DISPLAYED. SOME UNITS MAY BE
ON AUTOMATIC STANDBY DUTIES. ISOLATORS MAY BE REMOTE
FROM THE PUMP. IN THESE CASES EXTRA CARE IS NECESSARY
TO BE ABSOLUTELY SURE THAT ISOLATION OF THE UNIT IS
COMPLETE.
2. PUMPS HANDLE VARIOUS LIQUIDS, SOMETIMES NOT THOSE FOR

WHICH THE PUMP WAS INITIALLY SUPPLIED. KNOW THE
PROPERTIES OF THE LIQUIDS THAT HAVE BEEN PUMPED, TAKE
ANY ACTIONS NECESSARY TO MAKE SAFE AND BE AWARE OF THE
RECOMMENDED PROCEDURES TO FOLLOW IN THE EVENT OF AN
EMERGENCY.
3. HEALTH AND SAFETY ACT REQUIREMENTS COMPLIANCE: BEFORE

WORKING ON THIS EQUIPMENT PERSONNEL MUST BE MADE
AWARE OF, AND ENSURE COMPLIANCE WITH, THE HEALTH AND
SAFETY REGULATIONS APPROPRIATE TO THIS CLASS OF WORK.
4. ONLY ADEQUATELY QUALIFIED PERSONNEL FAMILIAR WITH THIS

TYPE OF EQUIPMENT SHOULD CARRY OUT MAINTENANCE OR
ADJUSTMENTS.
5. DO NOT ATTEMPT TO REPAIR OR OVERHAUL THE PUMP UNTIL THIS

INSTRUCTION BOOK HAS BEEN STUDIED.
6. BEFORE COMMENCING ANY WORK A CHECK OF AVAILABLE

SPARES SHOULD BE MADE, E.G. REPLACEMENT OF O-RINGS,
JOINTS, SEALS.
7. BEFORE ATTEMPTING TO DISMANTLE THE PUMP, ENSURE THAT

THE PUMP SUCTION AND DELIVERY VALVES ARE CLOSED AND
THAT THE CASING DRAIN PLUG IS REMOVED.
6.1.5.1 GENERAL
The item numbers in the text refer to the item numbers called up on 08103 Sectional Arrangement
included in Section 6. When ordering spare parts or in any correspondence relating to the pump, the
unit number stamped on the nameplate must be quoted. Please also give the drawing and item
number and full description of the item required as quoted on the appropriate List of Parts and
Sectional Arrangement drawing.
A complete pump and motor are readily available as standard spares so that should trouble be
experienced with either of these relatively small items it can be quickly remedied without interfering
with the normal duties of the unit.
A maintenance schedule is given in Table 5.1, and a fault finding chart in Table 5.2, located at the end
of section 5.
6.1.5.2 LUBRICATION
The pump requires no lubrication.
Page 6-5
The motor bearings on the B50 x 50HC must be lubricated as detailed in the motor manufacturer's
handbook (most motors will have 'Sealed-For-Life' bearings).
6.1.5.3 PREPARATION FOR DISMANTLING THE PUMP
1. Ensure that the electrical power supply to the motor is switched off.
2. Shut the suction and delivery valves in the system pipelines.
3. Remove the drain plug (27) and joint washer (28) from the pump casing.
6.1.5.4 DISMANTLING PUMP
REFER TO SECTIONAL ARRANGEMENT DRAWING 08103
1. Remove the bolts securing the electric motor to its seating and the nuts (20), washers (34) and
bolts (19) securing the inner cover to the casing.
2. Withdraw the motor and pump from the casing and remove the 'O'-ring seal (15)
3. Bend back the locking tab washer (17) and remove the impeller screw (8), tab washer and 'O'-ring
(14).
4. Turn the impeller (5) 50 that the jacking screw holes are horizontal, as shown on the Sectional
Arrangement drawing, and screw in the two jacking screws to withdraw the impeller.
5. Withdraw the stationary part of the mechaniCal seal (16) from the inner cover (2) and the rotating
part from the impeller.
6. Remove the nuts (23) and spring washers (25) and remove the inner cover from the electric
motor.
7. Remove the peel-off shim (11) and the liquid thrower (10).
6.1.5.5 INSPECTION
Thoroughly clean and examine all components for corrosion, cracks, wear or any other damage and
renew any parts found defective. If the mechanical seal faces are damaged, the complete seal
assembly must be renewed. The 'O'-ring seals (14, 15) and tab washer (17) must be replaced with
new ones.
6.1.5.6 ASSEMBLING PUMP
1. Position the liquid thrower on the motor shaft and the inner cover on the motor. Fit the spring
washers (25) and nuts (23).
2. Impeller Shimming:
To determine the amount of shimming required between the impeller and motor shaft:
a) Position a new peel-off shim (11) in the bore of the impeller (5) (do !lQ! fit mechanical seal at
this stage).
b) Line up the keyway in the impeller with the key in the motor shaft and push the impeller onto
the shaft.
c) Place the tab washer (17) on the impeller screw (8) and fit the screw into the lapped hole in
the end of the motor shaft. Fully tighten the screw but do not lock it at this stage.
Page 6-6
d) With the aid of feeler gauges, measure the clearance between the rudimentary vanes at the
back of the impeller and the inner cover (see figure below). This dimension should be
0.457mm ± 0.076mm (0.018 ± 0.003 in). Subtract 0.457mm (0.018 in.) from the
measurement obtained. The resultant figure is the amount of shimming which needs to be
removed from the peel-off shim.
e.g.
Clearance measured 0.991 mm (0.039 in)

Deduct required clearance 0.610 mm (0.024 in)
Total to be removed from shim 0.381 mm (0.D15 in)
Note: Each lamination of shim is 0.076 mm (0.003 in)
Therefore, the amount of laminations to be removed from the shim is 0.381 mm (0.015 in) or
five laminations. A new peel-off shim is 20 laminations or 1.524 mm (0.060 in) thick.
,. SHIM'
., P-~({~"
." ."
"
'CLEARANCE-
'; .. . - .- .-,. .'
Figure 6.1-1Impeller Shimming

Page 6-7
e) Ensure that the end of the motor shaft key does not protrude beyond the end of the motor
shaft or the peel-off shim pack will be fouled.
f) Remove the impeller screw and tab washer and withdraw the impeller from the motor shaft.
g) Remove the peel-off shim from the bore of the impeller and remove the number of laminations
determined in (d) above.
3. Smear the inside of the impeller bore with grease.
4. Fit the mechanical seal as follows:
a) Ensure the ceramic seat is fully inserted into the cup rubber. Lubricate the outside diameter
of the cup rubber and also the bore of the recess in the inner cover, which locates the
stationary seat, with soft hand soap and water.
b) Feed the cup rubber and ceramic seat into the recess and press into position ensuring an
even pressure over the whole of the ceramic seat face. Make sure that the cup rubber and
seat are pressed fully home.
c) Stand the pump, less casing and impeller, vertically with the impeller end of the shaft
uppermost.
d) Lubricate the bore of the bellows with soft hand soap and water.
e) Apply soft hand soap and water to the outside diameter of the impeller hub, and pass the
bellows of the mechanical seal carefully over the taper on the hub (rubber end first) until the
bellows contacts the hub shoulder.
f) Ensure that the impeller adjusting peel-off shim (11) is in position on the shaft end.
g) Line up the keyway in the impeller hub with the shaft key, locate the bore of the hub with the
shaft end and push the impeller fully onto the shaft.
5. Carefully position the liquid thrower on the impeller hub.
6. Secure the impeller with the impeller screw (8) and tab washer (17). Lock the screw with the tab
washer.
Installation of the seal unit, to its working length, should be completed with 15 minutes to ensure
that the bellows is correctly positioned before ~ permanently grips the impeller hub.
7. Place a new 'O'-ring seal (15) on the inner cover (2) and position the motor and pump assembly
on its mounting and secure the inner cover to the casing with bolts (19), washers (34), and nuts
(20).
Page 6-8
8. Fit the bolts and washers securing the motor to its mounting.
Table 6 1-1 Maintenance Schedule

Every Year or 8,000 Every 4 Years or
Item Action
hrs 20,000 Hrs
Inspect X
'0' -Ring Seals
Replace X
Inspect X
Mechanical Seals
Replace X
Pump Casing Inspect X
Impeller Key Inspect X
NOTE:
1. Where running hours and time are quoted, the shorter period is the criterion if the component is a
dynamic part.
2. All clearances and parts should be checked as routine if the unit is dismantled for any reason.
3. This table is for guidance only and indicates the minimum recommended schedule. This may be
varied where, for specific conditions, operating experience indicates that a difference schedule
would be beneficial
TABLE 6.1-2 Fault Findin!! Chart

Fault Cause Remedy
Delivery valve closed. Open valve.
Suction valve closed. Open suction valve.
No Discharge Blocked suction pipework Clean suction pipework
Water level beyond maximum lift Change the set up to improve
of pump. suction head.
Attend to joints and glands in
Air leaks or upturned loops in
Reduced and/or Irregular suction system and check run
suction pipework.
Discharge of pipe for loops.
Choked impeller. Dismantle and clean.
Valve or non-return valve partially Altend to valve or non-retum
closed. valve.
Reduced Output and High
Consult our Technical
Temperature Actual total head exceeds max.
Department giving full
generated by pump.
particulars.
Pump Absorbing Excessive
Worn motor bearing. Renew bearing.
Power
Page 6-9
6.1.6 DRAWINGS
Drawina Number Drawina Title

08103 Sectional Arranaement. B50x50HC 2-Pole Sewaae Puma
A21980 General Arranaement, B50x50HC 2-Pole Sewaae Puma
Page 6-10
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Page 6-13
Items List for B50x50HC 2-Pole Sewage Pump

Drawing 08103, Issue 1, Sheet 3b of 3
ITEM DESCRIPTION MATERIAL QTY.
1 Pump Casino B.S.1452 Grade 250 1

2 Inner Cover B.S.1452 Grade 250 1
5 Impeller B.S.1400 AB1 1
8 Impeller Screw B.S.970 431s29 1
10 Liouid Thrower Oil Resistino Rubber 1
11 Peel-off Shim Brass 1
14 'O'-rino (impeller) Nitrile SYnthetic Rubber 1
15 'O'-rino (casino) Nitrile Synthetic Rubber 1
16 Mechanical Seal Carbon/CeramiclNitrile/316ss 1
17 Tab Washer Monel 1
19 Bolt H.T.S. Grade 8.8 6
20 Nut H.T.S. Grade 8.8 6
22 Stud Mild Steel Grade 4.8 4
23 Nut Mild Steel Grade 4.8 4
25 Sprinq Washer Sprino Steel 4
26 Nameplate Aluminium 1
27 Plug Brass 3
28 Joint Copper 3
29 Stud Mild Steel Grade 4.8 4
30
31
Nut
Kev
Mild Steel Grade 4.8
Kev Steel "
1
34 Washer Mild Steel 6
39 Jacking Screw Mild Steel 2
50 Motor 1
Page 6-14
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CIIJSS IIfUlhtt ALlUATIONS t Cl! NQ, OAn 1101. SJ:oILI. OAll HAWWQRIHY [NQIN(ERINli LTD. n.51 AHOLl PRO.llCnON m
A2198 I ,
'IS
ORlGllAL ISSUE
DON.
US
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IS 07 99
APP. GENERAL ARRANGEMENT ALL tlllIUlSGNI I. IlIJW»nllll
IIIACHlHlND 5,rvSlU UISTAlUl g
2 lE IGlT WAS SS KG NOO514] 0909.99 ftAH WAH REB 850X50HC SEWAGE PUUP LlIllJ15 111 10103 o
C01l.0.P NfDIUM/HIGH HEAD. /-POLE Z
PAI1.A219BO en
I
DIRECTION OF ROTATION MUST BE AS SHOWN 11& I I Z I IIII , ;0;
~
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NOTES·
I:IELIWRV RANQ[ Ale) sucnOH fAClHa DUAlL& , BY USING BOl. T5 OR SEISCREwS FOR .... OTOR nX!NG IT IS
NOWINAi. FLANGE RAlS£O fACE NO. OF HOLE SlUD
POSSIBLE 10 WITNDRAW WoToR. PUWP INNER COVER AND
CLASS O/DlA P.c.DlA IIIlPELLER rROW PUtdP CASING. THEREBY LEAVING SUCTION
BORE lHICKNE55 OIA Il:Iml flXlNO SIZE SIZE AND DELIVERY P!PEWORK UNDISTURBED.
.
2. II OF PUMP SUCTION WUSI NOT BE HIGlER THAN 150 .... 1.1
SUCTION 8S E04 PN 16 50 '60 • '25 ""6 ABOVE SEWA(E TREATMENT TANK BASE.
DELIVERY as 4504 PH IS SO '6S '02 3
• 125 '8 3. MOTOR OIUENSION$ RELATE TO VEG MANUACTURE
01121.1 Z-POLE N..UIotJNJUM FRAME T.E,r.C UOTOR
1""1""1 I 1 I I I I I I ®
A4 o 10 20 30 40 60 HAUWORTllY ENGINEERING lIUlltO 1999
L.. -
SECTION 7 - DRAWINGS AND SPECIFICATIONS
6.2 COMPRESSOR
The following blower models are filled to Hamworthy Super Trident Sewage Treatment Units.
I ST4A I DLT25
Page 6-1
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Page 6-3
Operating Instructions Rietschle

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' .... 1 1 u . ,e
h!p:I/ ~C!O..Oli
Page 6-4
SECTION 7 - DRAWINGS AND SPECI FICATIONS
G
o
PUfTlP Rangft
TheM Ql)!f'llIng InStJ'u<:tOnI 00fIC*1 Iht foIIowt~ dry fUMIngrQary .,. ,.., comp~ Modets T 5 to DLT40.a..
to.
The ~ ~ IbMIng CI.,'....
rtwyhlft nofT'fr.t~cfe. 15,25 and 40 mitw apnllng on SOc)C The~lmIts(baf') are IndlcaledOftthe dIIa ptRt(N).
prvan can be bJIId.
dabl D380.
llMa1plJon
.... ..-.s .. ccmpIeI• ...,
Ipr-...caw . . . . . . . . . . . . onthe ...... Nt . . . , lIdIdts . . . . b'.~n1cro-IInt. .. Ex_
carbon dull tomlhec.tlOn bIUu . . . tlered on the ehaut' II6de by bull·... TNClJ«1)IetIlDl " encnedlnl rugoecI blackplMfic
-=-0 endOIute. ne cao~ tan brIM ~ T.lOCIIed . . . . h IOl..Ind endONe. OnIIZee15. 25 and 4O-..c1l thllIrger n:iOl' GleeaflPl'etIIId
alr_caoIId by an afterma.r. Bulh _1T'DIar
srn:! CXJlTlI'lIUor.,..... COfm1DT1.hIIft. PrH.ni can bead)tated 11::I . . ~rvd _ _• how1Iw r,
lw, . . lmIed 10 • mlJ" m point.
pgnm'! tCtAl tu ma ' ann' Non ret U'n W1ve (;ZRI(). II'1OkH W1rtet (ZM$) and f;lIpe conl'lKtiO'l~ .
........Ity
'r TIM unka DLT auHabIe for the ne ill tM inlIuRW n.klt... the,..~equtpmHa ~• • E. DIN 2t4 ~ .. for
LU f*/P" epct 14 aboor..
a..
n.. b T fl"l"lb:. ..-... . p to"
tnII.U1un 1mb.
/.\. T1M. . .t.nt ......euo. --",rablI,.. fTNIII . . " '
atv.I at . . dU pia (N). They.., M ~
'and VC. For lempef'1llluNs outs.... thtiI ....... ,... . . ~ t ,our
0Df"lIi""""
L..U .....,..,.
n.e f!Iy l\I"n"" COii'9'WWt a1tIlUltAbtto lOt .......... Of. "II!1'1'e IW"*'Y 013010 '0-'
I.\. OMo-~ tNxtu,.. (I ftanwoMIl.. or u plMho. , .... Of YapouN). ntnmefy tlurid ••, w..., vepow, -og,...tv. , .... or
L.L\ tI.cM of 011 and gr rnJ"
n. st.ndIlrd...-n. fM' DOt bt' Iland'-d.
rei. be u.-d In MurdcIus .......
/.\. For".,ac...6oM.,..,. .. unpQnMd 4Iown vi tha eo,..wot couJcl poMitlty eau.. barm to J*"IO'lS or 1n$&aIaOo"., •
£..U COI'THpondIng "'.IY beck", Ityttem"",* INIMtaIle4.
-
~-uI
.,*t!!s
.
... let.., "p IPI::Va 0 ant 0 )
nw. rTU5l be a nwrwm.... d 30 cmr'll"l:n: or a twult O"kt (G) , SIdIOIIliJrkI(O .) IMI hOUsIng COo'til' (b) fOfs.rv1c:tDo. The c:oc*Q ...
(E) Ind the ccoInQ'~ ~ (F) ~ tMe. nnImum dI"nee 01 10 ern rrom any ClbIlI1JetloA The clilcNfge(I cx:o*Ig u rruS ad be
f'" DlT eamprtno,. un only be operated re labty atthey .... In...alfd h oril.....,.,.
fI.., fo rln.~R.tJons 1haC ..,.. h'ghe r lMn 1000 IDabove M' ..vllltl.,. will ba. to... In C.lpKI)'. for further adYk:.
LU"","r.
~ ,., 00i' .. 1MOi • • • inIhIIIICI on• KJId tlaM.1I'-.1 dO r'lOt ,.., 10 lilt Iq4
teCOliiT.... lDr'O~l'T'OUIII.ThII .... dCOiiP O,. . . II ..... vIbrIIon . . . ~~DQA.
p~ . . COftt8Ctrour
*'-'" • .". 00i' ...4lMOtS . . . InItaIed on • RI,.. plaI4i . . WCUdI
"--
1'- _ 01.-y not be
The c.on;pNMOI" o,Mnt.clwithoul .... NndM'd ......,. NVUIoIttni and limiting .......... nae4 _ .... the ...unum
LU ,......,. .. . 04 ••ce9dad I'" data p"').
FM opend_. -.cIItMbIWIon fottow any ,........ MUouI ~ th.. .,.. hi openUotL
1 , PY~ co-dlOn It CB).
& long IftdIof ItMlI bore plpewortl should be ftOIdad ulhle tandllo reduce the c.pKtr 01 the comprHMJr.
1. TI'iitt:tee:trbl data ~ ~ t1ufld on .... dIU P't\e (N) 01 . . motor • • pIIIle. Tht "'*'" co r GpOid te:i DJ"WOE 0530 -.I ,..,. P "5
proIKIon lid ~ ~ F'. The..-..crion ct.tnm CIn be bnS r'l N . . . . . . . RIG: an ... .aor eu--. ae-dal plug CDill rill
..,.. c::.c. .. ~ dIU of. . mater b 001. . . . .' . . )OUt ~ tvW1 ~ ~,palJselCIa Cl.fTWIIIIIll.J.
S. Cc:IMed 1"e' 1Idot nw::car . . ... la acMIrabltlo use '*'"" ~ ,.,... a£att~ Ilo Jlf'C*Id Ihe rrob' Ind wtrtng. AI ca ....,
on ...... ~~ be -=ure4 good q 't C8bte ~
We .8COil i .id 1\1I ~ IUlt.erI aboutd tIe.-.et . . . . . 1Ied wO. I&IN ~yed)1p fIeIIIIr'Q w. N--*'CI ~ the . . . . . o-...-no-
Whet1l'- w«'- UriId cold ~~ rttII'fQCOlIt tw • lhort lime.
~ Th. MKtrk.r \n......Uon may c;nly b. m.htrr • q"""1e4 ~trk:"n IIOCkrtt. ob-I'YWICI 01 [H I02N. n. ............(JI "'"M
~ . . prwidtd by tH opentor.
Page 6-5
•
e
1ni1i.a1 OiMnCion (picture 0 )
1. Inltlar, IWtCftthe compretlla' <:n and 01 !Or • JeW' IeCOl1dt to check the ~ 01rotatIOn 8034_ the d lr~Jon.row (0),
Note: On 1" 11inlllal $tart the PfMfut1l pl~wo'" should not b. conAKtH. tf the comprenot run. bac.1M.rd$ wtlh the plJM'WO"k
eonMde4 I ,..enuf1l could bund up whltln the housktg whkh could r••utl In dafNI~ rotof blade..
2. Connect the p'. allUre I'pe 81 (B).
t For ptpe_rk tong., tun 3 rn we r.commend ualng rtCn-htUfn vahrM (ZRK), to h oHl,eve'" rotation when Ita. unlt e .~ . . Itch ed
LU. off.
3. The ,......ed~.ur. ran9*' eA" ~ -.:Jlu$l" b~tuml"G the p,.. .re reguI.lingv.r.... (O) aeect<lingto"'*syrrbotaon ttletop o,lh. -ol.ll.\ing
vt~e.
Potentlll Ft. . 'Of operat~ personnel

NgtM Emt:sn!ryr n e worwt noI. . Ie~" taldng . 0 CDrJII,k»rsllon dlntctIDn and InteMI)' meaaured according 10 DIN .45635 p8I1 3 (as per
3. GSGV). ant shown lithe table . t the blcll. . When wortIng pennanenlty In the vICinity of ae opeqling comprel:lCl',~ rec:on'lT'l8'nd MM'1ng
e8r prtrtBCllDn la .votd any li8mIge to hearing •
...tntenattee and s.n1dng
£::\ VlMn malnt.lning thMe un" Md Mvlng MlCh aituattonawhe,. penonMf could RN hurt by moving ~rt.or by On Mectrk.ill Part..
t-.
~ the colJ1M'nsor rnusI " ~ by lO\aJIy dl~onnK11ng Utt ..~ supply. h tllrnp4IraUYe tbat the unit c..MOC ",.·..-ted
du ring the m:dnl8nance o,-raUon. Do M tl'Nllnlaln a cornpntsor that .. at Its normal operating t'n.-,Mure as the,. .. "danger from
hot parts.
1. L»briQUon
The ClT ~ ~ that 8l'8 g...-d fer Ufe. lbIy need not be a ct.
&e.....
2. AI, n.ratlon tplc'UeS 0 alfld Gl
.& The capacity of the compnoaeo' can bH:ome Nduced I the ..,. in", filterw .r. Ilot ....Intalned conecUy.
ThI flltlfeantdgn (t) on !he lma l and (r - optIOnal utras) Jar ~ aif hilytl 110 be CINlneCI deJ*ldl"D ollb tmounl. or contaminallon.
Ibll. achieved 'Y~ cocnpresteda1rfrOm the IMIdI oflJMt certr~OUl"'l'd" Even Iftl'le cattrtdgeS In deIneCIlbelr sepwatlng.me.nq
deter1olllee. We would theretore teCOlflITlelld exchanging Ihe C81trttges flYef't'" mordr..
~Ing 1"" ,,"tr«
SCreworrexMuatgrkl (G). RemoYtSCtIWtCcovtr (s}ard n*d knOt) (m) Allllercartttdgtll (t ) I '" (r) o".ftdCIIItlOf DCftI:Dge. Re-u8erTeIe
In,...... onIf11,
e
3. BIad.. (pidu,. and 0 )
Q!1!Sl:lng bb:2!r" DlT 8 · 25 ha .... e bCades 1Nf'I11st thot: Olf 40 has. 7 bladeS. The bIId. Mw. IOw bul pe~nt .... 1actOr.
OlTS. Dl T 10.d Ol T 15: 1Ir!tchM;k . . . 7,000 operallflg hotn, tlMnefter.,., 1.000opwatlng houra.
tl.T 2&Md DtT.. o: 1Its1 ChICk afler ~OOOopetatlng flOurs. thetNlIar fNefY 1.000 opeBb"lg b:xJrI.
SCrew o il' e:xMU!I grtd eG).
SCrew on houSIng DO'feI' (D) tom ~ . Rerrovo blacJet, (d) b' InspeclOn. AI tlt8del null. heY• • a11UUR1
"~' ()Q:
_ X(minimum hoIgllll
Cl.T e 20 IfYn
OLT10 20mm
OLT15 24dYn
OLT2!5 24mrn
CLT40 ~'rrm
& 81.... muat be chIar9d compIel.Jy.
~!"""!,,Wl""':L' It tN IT1nlmJm h8l;lt le reached . . . . . . whale MC 0/ ~.1hoAI be cAanged .
BelDI9 Bt:!i1g I'IN l*lI8l clan cut lhe IIclusingand &be I'QtarIIots a:mpreued M . Place tIw tliId_ wllb tbe radial outwllrdl (Y)10 that the
blwllltl.,. dlledlon of roIltion (OJ and OOiit:sp<lllds wlttl therad"-.. ofthl houSing (Z).
All end 00'tW (b) ~ eXhatllt grid (0). etrcwe restarting thl ptJn1) CMtk'" rncJll'erNnt or the ttadlllI tty llRMg U'lerTW3IOf c:oo~ Itn bet:)ra
.....;ng ,... _ grid 10 ,) .
Page 6-6
SECTION 7 - DRAWINGS AND SPEC IFICATIONS
o d
Trpybl. ftbpgt lng-

1. Mctor It....., cv.. oul eompreMOr:
1.1 01eck thst Ircorrin;l vtlltage and frequHC)' lXlI1'BSpDndI with U. rrmor cI8ta plabl .
1.2 Q1eck tM connectlane.on the rmtcr tsrnmal bb:k.
1.3 Incomct aet1lnq on thllI'IJICr" star.sr.
1." L101orltill18r tnpa too test.
SOlution: 1JM• mctof starterWlI'l • ti~ deIIyltlp (__rWion at per 'Ee 9-47....).
1.5 Filer cert'*'Oe on the 'IthIUSI si:Je Is contan*\llld.
1.8 rh, regulating .,11\4 .. dirt" causing 8lCeS. pl1lssu....
Z. Insutrlclent pr.aaur. Cllpac.tty:
2. tin.... endlor .xh.ult ~hrs.,.. obKureCl.
2.2 PreMu,.. pIpewM 1:1 too IonQ or loo s mall
2.3 leak on U'I' oonp'.-or or on the tySMm
2." B1adeeare diUT"9Jd.
3. ComprHMlf dM' not reach the requl...cI .....u,.:
3.1 Luka on the COil... 104'0' on the apl«n.
'.2 Bladetaredameged.
3.3 Motor rating M1ected too 1tnlI.
... Compnuor ~r.wa at an Ilbnonnally MOh ..".,.n . .:
...t ArrbIInI or 8IJdiDn terTplattml i:xJ blgh.
".2 CooIro air low la rutrlded.
" .3 Problem as pal 1.51ll'1d US.
s.. Unit tmlltl abnormal no"':
5. t rh_ c:omp-e18Of' ~ ""'om.
. SolutIon: Mnd )OUrCOli1*Ie unit ott lot' repair to thlt supplleror 'ppl'Olled IeNlce agent,
5.2 Tha regulall.rg ",tv.l. nois y.
SolutIOn: replace ".,.,.,
6.3 Blade•• re dlmag«t.
Apptndl ' ·
BaC'ft1r on 51'" For.1 tepIi,. on •• an Illectrldan mU8t dl1lconrwd tbIl mdor MJ lhalIIen IIOCIijenlal"'rt of thII anll. annat I'wppeft .
~1."tJ,*rI"'lKO~ locorsull tN OIItJnll rr'J8l'll tacturwOl01. oIlhe tu bsldilrtn, tgenll or tel'VIC8 aglftl. T1Ie add,.. of #1. nee'"
.-pall' ~k$hOp Clan be obtllntd rtom tNl 1fta"".1ac1urtl' on aPf!lr:4t!Ol'l.
NWr. repair or terote rHrrSalallon Iollo w trM Imtn.ctJons n Iho wn tJr'Id8t ttle 1'le1llc:InJs ~~tIon 8twS 1n111a1 ~on-.
U,trp and Trarmmrt To1ft endlranaport.,. OlT 15. Dl l .to .....,. bdton thll~m.J5IM uMd
The..."tiofth.~rs~ahcw"InIhe"""""""lyi"",
la....
~ D..r ...... tt'lUIl t>eo
In dry ~ert oondtlOfls
~
,.,..,.,=.,..,.- - - - __,_- - - "T-=
e2
$0
rs
Hr
re- ~_r-__y__,_-,_.,=="'
•
~lll.~T'--~~~~=~.....,~+7=--+= 7+_=_+....;~...;=__J
10
oe Il7 71
.
with nomtaI burridrty. ~ ~d fcw. telBftvehun'dtyof ,....~.. fmP·1
OOH< e3 Il7 70
.-
7'
Of.9M.I'- tthe~unIt1eh04Adbe.lot8dtn.cbMd t----------...::.:.::'t-i'::71r-:;;:.+ii-:o-!-:::'::-t-,::'::-l
s- Ill,' 11;2 32,0 49.0
caUlner.G1 the 8J:PI'~' dryDg agent, . W.ION (rru)
<9.0 36.0 52.0
~ ~....mopertlllIIlIs*I i\ the .re PlrtllttsJ ~~:::---------::~..;.::-J.....;;=-~=+=~-=::-l
'72
IhauId " d~ of .111 d . regan:I la hnIU'1 and _Iity r 402 .re 5IJt 593
...ulallono. r.::~'---- ----"'"'+-::=-+-::=-r.::7-
2QO 24. t-::::-r-:::=-l
241 2IllI
em"mrtt H ' ESOO DLT8·0LT40
Page 6-7
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.... . lUll\'lirt f~,"1!f1"IiI11 o
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l"tdrill*'W $ptfJl;"," ~rdeiIeA&Wt ~8m~I.' 8.'- U.·: 118;'
S'*C~~biri ~,~#'.~.~~~~~:; ,V1i,ltt'p:tie' .. ,yI; Co~i!u.·~.i9~~!~ '10 UOtQrlQl . I.~p;j{. EI.i~·tTit.riwt= ' Pr.1Qli14iti'r~':
:i• t~;;~i--':' Hol,lllM ~lMr· 'c~i~d.CQ"~. COP.-n,;;IO ~o~~mpl ,7t i.ll«litl' $i4.'~'n· E',,~l.3ihit" sdioO'l6ier~b'~
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==:
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The detailed contents of Section 7 is listed at the beginning of the manual.
Page 7-10
7.1 Process and Instrument Diagram
Page 7-11
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Page 7-13
7.3 Sectional Arrangements
Page 7-14 .
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Table 7.3-1List of Parts for Drawing 07937
ITEM DESCRIPTION
001 TANK SUB-ASSEMBLY
002 AIR COMPRESSOR
003 CONTROL PANEL
004 LEVEL SWITCH
008 BLANK FLANGE
009 FLANGE
010 DISCHARGE PUMP
012 JOINT,50NB
013 JOINT
014 NUT & BOLT
018 CHLORINATOR
019 COVER
020 JOINT-FITTERS CUT
021 LABEL
022 NAMEPLATE
023 M8 STIFF NUT
025 HEXAGON SCREWS
026 LABEL WARNING WELDING
027 3/8" ST.ST. WASHER, EN58.
028 NAME PLATE
029 LABEL
031 CABLE
034 NAMEPLATE
036 TERMINAL TAG PANEL
039 JOINT WASHER FIBRE
040 FLEXIBLE CONDUIT
043 CABLE TIE
050 CONDUIT ELBOW
051 ADAPTOR
054 LABEL
055 LABEL
056 NAMEPLATE
057 RING TYPE CABLE TERMINAL M5
065 CABLE2.5MM
068 SHIM
069 MANIFOLD
070 MANIFOLD
071 GATE VALVE 2 IN
072 VALVE,BUTTERFLY,WAFER
073 PUMP MOUNTING
074 MOTOR SUPPORT, TRIDENT TANKS.
075 UNION STRAIGHT
076 Ml0 X 25 HEX SCREW
077 B.M.S. WASHER, Ml0 CAD PLATED.
078 B.M.S. WASHER, M16 CAD PLATED.
079 HEXAGON BOLT
080 BOLT
081 HEX NUT,M16 ZINC PLATED
082 BOLT
139 1.112"NB POLYURETHANE DUCTING
HOSE
140 REINFORCED PVC HOSE
144 HOSE CLIP
146 M STUD ELBOW BSP BR
147 FERRULE
Page 7-17
ITEM DESCRIPTION
150 DIFFUSER HOLDER
156 DIFFUSER ELEMENT
158 COMPOSITE UNION
162 FLEXIBLE HOSE
163 HOSE CLIP
164 BULKHEAD CONNECTION
165 112"00 NYLON TUBE
169 DIFFUSER DOWNTUBE
170 ABS.BS5391 DN15X21.3 CL.T
174 AIR LIFT TUBE
179 SURFACE SKIMMER
180 SEALING RING
184 REDUCING ELBOW
185 PIPE
201 TEE PVC
202 REDUCING BUSH
203 TUBE PVC
204 TUBE PVC
205 FLEXIBLE HOSE
206 HOSE CLIPS
207 HOSE CLIPS
244 LABEL
245 LABEL
246 LABEL
247 LABEL
270 STIFFNUT M6
271 SPRING WASHER M6 ZN PLT
272 B.M.S. WASHER M6 CAD PLATED
273 ELBOW 112"
274 HOSE CONNECTOR 3/4"
275 HOSE RUBBER 3/4"
276 HOSE CLIP
277 BALL VALVE 3/4"
278 NIPPLE 3/4"
279 TEE 3/4"
280 PLUG 3/4"
281 NON-RETURN VALVE 3/4"
282 GAUGE ADAPTOR
283 PRESSURE GAUGE
289 ELBOW 112"
293 'PO CLIP

294 NUTM5
295 WASHER M5
296 HOSE CONNECTOR 3/4"BSPx3/4"NB
297 CONDUIT ADAPTER
300 JOINT
301 JOINT
302 HEX NUT M12 ZINC PLATED
306 B.M.S. WASHER M12 CAD PLATED.
320 FILTER SCREEN ST2A
Page 7-18
ITEM DESCRIPTION
325 BALL VALVE 1"BSP
326 BALL VALVE 112"BSP
330 HEX SCREW M6 X 16MM LG ZINC
PLATED
335 JOINT
350 112" BSP BACKING NUT
351 BSP BACKING NUT DURAPIPE
360 ELBOW,3/4"
361 ELBOW,3/4"
370 CABLE MARKER NUMBER '3'
371 CABLE 2.5MM
372 CABLE MARKER LETTER 'U'
373 CABLE MARKER LETTER 'V'
374 CABLE MARKER LETTER 'W
3n CABLE MARKER NUMBER '2'
378 CABLE MARKER LETTER 'X'
380 TERMINAL TAG PANEL
Page 7-19
7.4 Electrical Drawings
Page 7-20

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-.

Installation, Operating and Maintenance Manual

SEC. NO. SHIP DESIGN OFFICE SHIP TYPE

TEL NO. SHIP NO. SHIP NAME

Y. S. HAN NAME OF DRAWING

DATE 2006.12.29 SCALE DRAWING NO.

Installation, Operating and Maintenance Manual

HAMWORTHY WATER SYSTEMS LIMITED

Fleets Corner, Poole, Dorset, BH17 OJT, England

Offices, Associate Companies and Agents throughout the world

\ 12. Before handling sodium hypochlorite refer to instructions in Section 4.

13. The equipment should not be installed in an explosive atmosphere.

26 January, 2006 GO 93008/009/115/1161117/118/448/449/450 & 451-01

CUSTOMER: 1HYU004 CONSIGN TO:

Customer's Order No: CE710N1540 , dated 21" July 2004

Destination: Hull 1710/1711/1768/1769/1770/1771/1826/1827/1828 & 1829

SUPER TRIDENT BIOLOGICAL PLANT - IMO & MED APPROVED

Electrical Supply: 440volls, 3phase, 60 Hz. Total Electrical Load: 5.3kW

Pump casing - Cast iron (plastic coated), lmpeller- bronze

26 January, 2006 GO 930081009/115/116/117/118/4481449/450 & 451-01

CUSTOMER: 1HYU004 CONSIGN TO:

Customer's Order No: CE710N1540 , dated 21st July 2004

Destination: Hull 1710/1711/176811769/1770/1771/1826/1827/1828 & 1829

Special: Control panel to be modified to accept owner's supply of dosing pump

Cable Glands: Power Source - 1 x 14.7 mm O. D.

26 January, 2006 GO 93008/009/115/116/117/118/448/449/450 & 451-01

CUSTOMER: 1HYU004 CONSIGN TO:

Customer's Order No: CE710N1540 , dated 21" July 2004

Destination: Hull 1710/1711/1768/1769/1770/1771/1826/1827/1828 & 1829

Carriage: FCA Shanghai Port

26 January, 2006 GO 93008/009/1151116/117/118/448/449/450 & 451-02

CUSTOMER: 1HYUOO4 CONSIGN TO:

Customer's Order No: CE710N1540 , dated 21" July 2004

Destination: Hull 1710/1711/1768/1769/1770/1771/1826/1827/1828 & 1829

ST4A RECOMMENDED SPARES

One set of spares packed in a steel box comprising: -

Tag plate to be provided as follows:-

Hull No. 1710

Carriage: FCA Shanghai Port

26 January, 2006 GO 93008/009111511161117/118/448/449/450 & 451

CUSTOMER: 1HYU004 CONSIGN TO:

Customer's Order No: CE710N1540, dated 21" July 2004

Destination: Hull 1710/1711/1768/1769/1770/1771/1826/1827/1828 & 1829

PACKAGING AND CONSIGNING

EC TYPE EXAMINATION (MODULE B) CERTIFICATE

Hamworlhy I<SB Ud.. Marine &:Offshore Division

Product Description Sf 4A Super Trident

Product Type SEWAGE TREATMHNTPLANTS

The attachedDesign AppJalsal Document (schedule) fOlDlS part of this certIfkate.

Date oE Issue . 16 December 2003

CertifIcate No. MBD0350346

Sheet No lof3 Name SJames

Subject to l:OIIqlIloD:e wllA the <l<lJId!lIms In the.tIached DeslgnAppralsol Iloclu:aonl(oduoduIe). -

'-------"--..:,OO38=""'/,..yy.J ThIs.atifiI:ate Is issued UDderthe author!l1 of the MeA.

DESIGN APPRAISAL DOCUMENT

This DesignAppraisal Document funns part of CertlfIcate.

Drawlng number ?3530040.

The oontroland sensor equJpmentweretested fur shock and vlbra1fDn.

Theequipment has been desigJ:led:-

THIS DOCUM£NT ISSUBJECT TO llfE PROVISIONS ON llfE REVERSE

DESIGN APPRAISAL DOCUMENT

Homworthy I<SBSuzhou .It Homworthy I<SB

CERTIFICATE OF TYPE APPROVAL

This is to certify that