Servomex 1800 1900 Manual PDF

Xendos 1800 Series
Safe Area Oxygen Analyser

and
Xendos 1900 Series
Hazardous Area Oxygen Analyser
Service Manual
Reference: 01800/002B/1
Order as Part No. 01800002B
WARNINGS, CAUTIONS AND NOTES
This publication includes WARNINGS, CAUTIONS AND NOTES

which provide information relating to the following:
WARNINGS : Hazards which could result in personal injury or

death.
CAUTIONS : Hazards which could result in equipment or

property damage.
NOTES : Alert the user to pertinent facts and conditions.
WARNING
The electrical power used in this equipment is at a voltage high

enough to endanger life. Servicing should only be performed by
trained personnel. Service training is available from Servomex.
Before carrying out servicing or repair the equipment should be

disconnected from the electrical power supply. Tests must be made
to ensure that disconnection is complete. Note that relay contacts may
be supplied from a separate source of electrical power.
It may be necessary to fault find with the electrical power connected.

Where this is necessary extreme caution should be exercised.
The analyser may contain toxic, corrosive, flammable or asphyxiant

gases. Vent the analyser to a safe area and flush with air before
commencing work.
Xendos 1800 and 1900 Series 1

TABLE OF CONTENTS
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
1.2 Service philosophy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
1.3 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
1.4 Location of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
1.5 Paramagnetic oxygen transducer . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
1.6 Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
1.7 Alarm relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
1.8 Switch mode power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
1.9 Sample gas requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
1.10 Overview of the service manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
2 EQUIPMENT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

2.1 Mechanical overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
2.1.1 Xendos enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
2.1.2 Sample compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
2.1.3 Terminals compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
2.2 Electrical overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.12
2.2.1 Terminals PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.15
2.2.2 Protection Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.17
2.2.3 Housekeeping PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.17
2.3 Oxygen analyser overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.19
2.3.1 The Transducer module . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.19
2.3.2 Transducer control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.21
2.4 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.22
2.5 Sample connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.23
2.5.1 1800 Series Sample conditions . . . . . . . . . . . . . . . . . . . . . 2.24
2.5.2 1900 Series Sample conditions . . . . . . . . . . . . . . . . . . . . . 2.25
2.6 Optional automatic flow control/filter assembly . . . . . . . . . . . . . . . 2.26
2.7 1800 Flow alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.28
2.8 1900 Flow Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.28
3 SPARES LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

3.1 Spares for the Xendos 1800 Series . . . . . . . . . . . . . . . . . . . . . . . . 3.1
3.2 Spares for the Xendos 1900 Series . . . . . . . . . . . . . . . . . . . . . . . . 3.3
4 FAULT FINDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1

4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
4.2. Power Supply Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
4.3 Measurement faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
4.3.1 Transducer faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
4.3.2 Noise faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
4.3.3 Stability faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6
4.3.4 Flow faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8
4.4 Flow alarm faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10
4.5 Relays malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.11
2 Xendos 1800 and 1900 Series

4.6 Voltage output or current output malfunction . . . . . . . . . . . . . . . . 4.11
4.7 The range cannot be changed . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.11
4.8 The concentration set point alarm cannot be set . . . . . . . . . . . . . 4.12
4.9 Malfunction of the temperature controller . . . . . . . . . . . . . . . . . . . 4.12
5 PARTS REPLACEMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . 5.1

5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
5.2 Terminals compartment cover (1800 Series) . . . . . . . . . . . . . . . . . 5.1
5.3 Flameproof terminals compartment cover (1900 Series) . . . . . . . . 5.4
5.4 Sample compartment hinged cover . . . . . . . . . . . . . . . . . . . . . . . . 5.7
5.5 Window replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8
5.6 Replace optional AFCD filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.12
5.7 Display PCB removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . 5.14
5.8 Housekeeping PCB removal and refitting . . . . . . . . . . . . . . . . . . . 5.16
5.9 Sampling options chassis removal and refitting . . . . . . . . . . . . . . 5.18
5.10 AFCD removal and replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 5.26
5.11 Back pressure regulator removal and replacement . . . . . . . . . . . . 5.27
5.12 Flow alarm removal and replacement (1800) . . . . . . . . . . . . . . . . 5.28
5.13 Flow alarm pressure switch removal and replacement (1900) . . . 5.29
5.14 Sample pump removal and replacement . . . . . . . . . . . . . . . . . . . 5.30
5.15 Stainless steel pipework removal and replacement . . . . . . . . . . . 5.31
5.16 Transducer assembly removal and refitting . . . . . . . . . . . . . . . . . 5.31
5.17 Terminals PCB and power supply removal and refitting . . . . . . . . 5.33
5.18 Protection block module removal and refitting (1900 Series only) 5.35
5.19 1156A Paramagnetic transducer removal and replacement . . . . . 5.38
5.20 1158 Paramagnetic transducer removal and replacement . . . . . . 5.39
5.21 Replacement of measuring cell (1156A and 1158) . . . . . . . . . . . . 5.40
5.22 Housekeeping PCB link configuration . . . . . . . . . . . . . . . . . . . . . . 5.42
5.23 Operation of Output status (LK6) . . . . . . . . . . . . . . . . . . . . . . . . . 5.43
5.24 Transducer failure (1158) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.43
6 DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1

APPENDIX A DETAILED ANALYSER PERFORMANCE TESTING . . . . . A1
A.1 Notes and conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
A.2 Gas samples required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
A.3 Sample system leak tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
A.4 Preliminary adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3
A.5 Operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3
A.6 Range change indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3
A.7 Display calibration and coarse analyser calibration . . . . . . . . . . . . . A4
A.8 Zero calibration and low alarm check . . . . . . . . . . . . . . . . . . . . . . . A4
A.9 Span calibration and high alarm checks (earlier type) . . . . . . . . . . A5
A.10 Span calibration and high alarm checks (later type) . . . . . . . . . . . . A6
A.11 Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7
A.12 Flow alarm operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7
APPENDIX B FULL ZERO AND SPAN ANALYSER SET UP . . . . . . . . . . B1

B.1 ZERO SETUP PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
B.1.1 Transducer 01156A with a 01800902A or a 018000912A display
PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
B.1.2 Transducer 01156A with a 01800902 display PCB . . . . . . . B1
B.1.3 Transducer 01158 with a 01800902A or a 018000912A display
PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
B.1.4 Transducer 01158 with a 01800902 display PCB . . . . . . . . B2
B.2 SPAN SETUP PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
B.2.1 Transducer 01156A with a 01800902A or a 018000912A display
PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
B.2.2 Transducer 01156A with a 01800902 display PCB . . . . . . . B3
B.2.3 Transducer 01158 with a 01800902A or a 018000912A display
PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
B.2.4 Transducer 01158 with a 01800902 display PCB . . . . . . . . B4
APPENDIX C
PRODUCT ENHANCEMENT #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
C.1 Summary of change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
C.2 Details of change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
C.2.1 Terminals PCB update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
C.2.2 Housekeeping PCB update . . . . . . . . . . . . . . . . . . . . . . . . . C3
C.2.3 Xendos 1802 and 1902 transducer assembly modification . C3
C.2.4 Corrosive sample pipework option . . . . . . . . . . . . . . . . . . . . C4
C.2.5 Sample bypass option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5
PRODUCT ENHANCEMENT #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7
C.3 Summary of change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7
C.4 Details of change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7
C.4.1 Terminals PCB update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7
C.4.2 Display PCB update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7
C.4.3 Transducer update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7

LIST OF FIGURES
Figure 2.1 - The Xendos enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

Figure 2.2 - Sample compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
Figure 2.3 - Display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
Figure 2.4 - Xendos 1800 Series mounting details . . . . . . . . . . . . . . . . . . . . . . . . 2.7
Figure 2.5 - Xendos 1900 Series mounting details . . . . . . . . . . . . . . . . . . . . . . . . 2.9
Figure 2.6 - Terminals compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11
Figure 2.7 - Xendos 1800 Series electrical block diagram (1156A Transducer) . 2.13
Figure 2.8 - Xendos 1900 Series electrical block diagram (1156A Transducer) . 2.14
Figure 2.9 - Terminals PCB (in situ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.16
Figure 2.10 - Paramagnetic transducer - operating principle . . . . . . . . . . . . . . . 2.19
Figure 2.11 - Automatic Flow Control Device . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.27
Figure 5.1 - Terminals compartment cover removal (1800 Series) . . . . . . . . . . . . 5.3
Figure 5.2 - Flameproof compartment cover removal (1900 Series) . . . . . . . . . . 5.5
Figure 5.3 - Sample compartment hinged cover and display panel detail . . . . . . 5.9
Figure 5.4 - Window replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.10
Figure 5.5 - AFCD filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.13
Figure 5.6 - Display PCB removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.15
Figure 5.7 - Housekeeping PCB removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.17
Figure 5.8 - Option assembly flow diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.19
Figure 5.9 - Sampling options chassis removal (sheet 1 of 4) . . . . . . . . . . . . . . 5.21
Figure 5.10 - Sampling options chassis detail . . . . . . . . . . . . . . . . . . . . . . . . . . 5.25
Figure 5.11 - AFCD mounting detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.26
Figure 5.12 - Back pressure regulator mounting detail . . . . . . . . . . . . . . . . . . . . 5.27
Figure 5.13 - 1800 Flow alarm detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.28
Figure 5.14 - 1900 Flow alarm pressure switch detail . . . . . . . . . . . . . . . . . . . . 5.29
Figure 5.15 - Sample pump installation detail . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.30
Figure 5.16 - Transducer assembly removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.32
Figure 5.17 - Terminals PCB and switched mode power supply removal . . . . . 5.34
Figure 5.18 - Protection assembly removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.36
Figure 5.19 - 1156A Transducer assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.37
Figure 5.20 - Cell replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.40
Figure 5.21 - Mechanical zero (1156A only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.41
Figure 5.22 - Link settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.44
Figure A.1 Sample gas connection (sample pump option) . . . . . . . . . . . . . . . . . . A2
Figure C.1 - Corrosive sample pipework option . . . . . . . . . . . . . . . . . . . . . . . . . . C4
Figure C.2 - Corrosive sample bypass pipework option . . . . . . . . . . . . . . . . . . . . C5
Figure C.3 - Stainless steel sample bypass pipework option . . . . . . . . . . . . . . . . C6

LIST OF TABLES
Table 2.1 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.22

Table 2.2 Xendos 1800 Series - Sample Condition Requirements . . . . . . . . . . 2.24
Table 2.3 Xendos 1900 Series - Sample Gas Conditioning Requirement . . . . . 2.25
Table 3.1 Xendos 1800 recommended spares list . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Table 3.2 Xendos 1800 comprehensive spares list . . . . . . . . . . . . . . . . . . . . . . . 3.3
Table 4.1 Low voltage output at PL2 connector . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Table 4.2 Power supply voltages on the Housekeeping PCB connector (TB1) . . 4.2
Table 5.1 Housekeeping PCB link settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.42
Table 6.1 Included drawings list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1

1 INTRODUCTION
1.1 Introduction
NOTE
This manual refers to the following xendos 1800 and 1900 analysers;
product numbers 1800A1, 1802A1, 1900A1, 1902A1, 1800A2, 1802A2,
1900A2, 1902A2, 1800B1 and 1900B1. The general text in this manual
refers to all ten product numbers, except where specifically stated. All
analysers with Serial Numbers less than 2500 are prior to analyser
release 1800B1 and 1900B1 and use the transducers assemblies 01156A.
Analysers with Serial Numbers greater than 2500 are analyser release
1800B1 or 1900B1 and use transducers assemblies 01158. The analyser
Serial Number is marked on the main identification label.
This manual contains essential information for the servicing of the Servomex
Xendos 1800 Series and 1900 Series Oxygen Analysers. Some components
referenced in this manual are specific to either the Xendos 1800 Series or the
Xendos 1900 Series. Where this is the case then this is highlighted in the
manual text.
This service manual is intended for use by Servomex trained service personnel.
The manual contains technical descriptions, fault diagnosis information, parts
removal, refitting and test instructions, tool and test equipment lists. Electrical
drawings are bound at the rear of this manual.
1.2 Service philosophy
WARNING
C All servicing should be referred to qualified personnel.
C Do not attempt to replace fuses or components on the protection

assembly or the intrinsic safety of the unit will be compromised
(Xendos 1900 Series only).
Repairs to printed circuit boards are effected by module replacement.

Component replacement is not recommended. The only exception to this is the
mains fuse on the Terminal PCB.
Xendos 1800 and1900 Series 1.1

1.3 General description
The Xendos units are available in a number of versions based on the Servomex
paramagnetic transducer. They are divided into two series of analysers as below.
C Xendos 1800 Series - safe area analyser
C Xendos 1900 Series - hazardous area analyser
The internal switched mode power supply on the ac inlet enables the unit to be
installed anywhere in the world without modification to the internal wiring. (Note:
sample pumps, where fitted, are voltage and frequency specific.)
CAUTION
On Xendos 1800 units fitted with the optional sample pump; the power
supply voltage and frequency is dictated by the sample pump type fitted.
Isolated (4 to 20 mA) and non-isolated (0 to 1 V dc) analogue output signals

allow the analyser to be connected to a chart recorder, data logger, PLC, PC,
DCS or ESD system, as required.
The Xendos is designed for use in modern industrial environments with

emphasis on durable, rugged construction, low cost of ownership, reliable
performance, simple operation and ease of service.
As standard the analysers are fitted with a stainless steel cell with viton pipe
work.
A number of optional features are available. These include the following:
C Back pressure regulator (1800 only)

C Internal sample pump (1800 only)
C Automatic flow control device (AFCD)
C Flow alarm
C Stainless steel pipe work
C Solvent resistant cells and pipe work
C 60l/hr cells, both solvent resistant and stainless steel
C Enclosure purge
C Enclosure breather port
C Flush panel mounting
1.2 Xendos 1800 and 1900 Series

1.4 Location of components
The enclosure design provides ease of access to all internal components. Refer
to Section 5 for dismantling procedures.
1.5 Paramagnetic oxygen transducer
High purity oxygen measurements are made using a Servomex 1156A or 1158
magneto-dynamic paramagnetic transducer. The measurement cell is
temperature controlled at approximatly 40oC (50oC for 1156A transducers) to
minimise the effects of ambient temperature variations on the accuracy of
measurement. The small internal volume and special gas flow characteristics
provide fast response and minimal flow errors.
WARNING
The 1156A or 1158 paramagnetic transducer used in these analysers is

designed for compatibility with intrinsically safe hazardous area
operating requirements. Do not fit any alternative transducer variant
when the analyser is intended for use in hazardous areas.
1.6 Analogue outputs
The analogue output signals measurement range can be configured, in earlier

analysers, to be one of two pre-selected values from 0 to 5, 10, 25, 50 and 100%
oxygen. In later analysers an alternative set of pre-selected range values has
been supplied, where a 2.5% oxygen range has replaced the 50% range. The
pre-selected ranges are indicated by a label which is inserted in a window on the
display panel. It is Indicated that a particular range has been selected or has
been changed by means of a panel mounted LED and a volt-free relay output.
WARNING
The Xendos 1900 Series hazardous area analysers are not suitable for
use with oxygen enriched samples and should not be used for oxygen
concentrations exceeding 22%.
1.7 Alarm relay outputs
Oxygen concentration alarms are by means of two volt-free relay outputs and a
LED on the control panel. The alarm outputs can be configured to be high or low
alarms by the user. The set point is adjustable over the range 0 to 100% oxygen.
Xendos 1800 and1900 Series 1.3

WARNING
When used in hazardous atmospheres, at least one of the alarms must

be configured as a HIGH alarm and be set at not more than 22% Oxygen.
1.8 Switch mode power supply
The internal switch mode power supply is designed to accept universal mains
voltages from 100 to 240 V ± 10% ac, 50 to 60 Hz and is not affected by mains
voltage selection. (see Caution on next page)
CAUTION
Note that if the optional internal sample pump is fitted (1800 only) the
electrical supply must be of the correct voltage and frequency for the
sample pump fitted.
1.9 Sample gas requirements
The sample gas requirements will differ according to the options fitted. Refer to
Section 2 for details.
1.10 Overview of the service manual
The various Sections of this service manual cover the following topics:
SECTION 2 Provides a mechanical and electrical overview. This should

be read to provide an overall understanding of the
equipment before carrying out servicing operations.
SECTION 3 Lists the available spares.
SECTION 4 Describes fault finding procedures.
SECTION 5 Describes procedures to remove and replace parts.
SECTION 6 Electronic circuit diagrams.
APPENDIX A Provides a detailed performance test specification for the

Xendos 1800 and 1900 Series analysers based on the
standard factory test specification.
APPENDIX B Product enhancements and design changes.

2 EQUIPMENT OVERVIEW
2.1 Mechanical overview
1. Sample compartment (intrinsically safe for 1900 Series)

2. Terminals compartment (flameproof for 1900 Series)
Figure 2.1 - The Xendos enclosure
Xendos 1800 and 1900 Series 2.1

2.1.1 Xendos enclosure
Refer to Figure 2.1.
The Xendos unit is housed in a epoxy painted one piece aluminium

casting with two compartments. Sealed covers and appropriate cable
glands (not supplied) make the compartments weatherproof (IP66 and
NEMA 4X) and, in the case of the Xendos 1900 Series, the right hand
compartment is flameproof and explosion proof.
The left hand compartment (1) houses the sample pipework, transducer
assembly, control assembly, display panel and any factory fitted options.
The right hand compartment (2) houses the electrical terminals PCB and
switched mode power supply. In the case of the Xendos 1900 Series the
right hand compartment also houses the protection assembly.
2.1.2 Sample compartment
Refer to Figure 2.2
The left hand sample compartment has a hinged cover (9) secured by 4
screws (6) and sealed by a Viton 'O' ring (7). A glass window (8) in the
cover provides visual access to the display panel LCD, power LED, flow
and oxygen alarm LEDs, sensitivity range LEDs and the range label.

1. IP65 gland 7. Viton ‘O’ ring
2. Transducer assembly 8. Glass window
3. Housekeeping PCB 9. Hinged access cover
4. Display PCB 10. Interconnection cable
5. Display panel 11. Transducer PCB
6. Captive screws (4 off) used with 1156A
Figure 2.2 - Sample compartment

Refer to Figure 2.3
With the hinged cover open, access is given to the display panel including
Span and Zero calibration presets (3, 2), the Alarm Set button (4) and
Alarm set point potentiometers (5). Access is also given to the Range
select button (12). If the optional Automatic Flow Control Device (AFCD)
is fitted, it will be necessary to check the sample filter (14) periodically to
prevent it from becoming blocked (refer to Section 5.6).
The display panel is hinged on its left hand edge and secured by a pawl
latch (9). With the display panel hinged open, access is given to the
transducer assembly and housekeeping PCB and any sample options
fitted.
WARNING
To maintain the ingress protection (IP20) required by hazardous

area approval requirements the user must isolate the analyser
from the electrical supply before opening the hinged display panel
for any reason.

1. Power On LED 8. Flow failure LED
2. Set ZERO preset control 9. Pawl latch
3. Set SPAN preset control 10. Alarm LED
4. ALARM set button 11. Range label
5. Alarm set point controls 12. Range selection button
6. Alarm LEDs 13. Range LEDs
7. Digital display 14. Sample filter
Figure 2.3 - Display panel

2.1.3 Terminals compartment
2.1.3.1 Xendos 1800 Series Version
The right hand terminals compartment has a lift off cover (4)
secured by four screws (5)and sealed with a Viton 'O' ring. The
Xendos 1800 is only suitable for installation in a safe, non-
hazardous area and is not suitable for use with flammable sample
gases.
The terminals compartment houses the terminals PCB and switch

mode power supply.
Removal of the 4 screws and cover gives access to the terminals

PCB. Electrical cables fitted with suitable glands are fed through
the appropriate entry holes (10) and wired to the terminals as
shown in Figure 2.9. Any unused cable entries should be fitted
with appropriate blanking plugs.
Access to the switch mode power supply can be achieved after

disconnecting and withdrawing the electrical connection cables
and removing the terminals PCB.

1. Captive M6 screw (4 off) 8. Sample outlet ¼" NPT
2. LH hinged cover 9. Sample inlet ¼" NPT
3. Display window 10. Cable entries ¾" NPT (3 off)
4. RH cover 11. M6 earth terminal
5. Captive M6 screw (4 off) 12. Breather ¼" NPT
6. M8 mounting slot (4 off) 13. Purge inlet ¼" NPT (if used)
7. Purge outlet ¼" NPT (if used)
Figure 2.4 - Xendos 1800 Series mounting details

2.1.3.2 Xendos 1900 Series version
The right hand flame proof/explosion proof terminals compartment

has a threaded access cover (4) sealed with a Viton 'O' ring. The
enclosure is provided with three 3/4 inch NPT cable entry
holes(10). These must be fitted with suitable certified
flameproof/explosion proof cable entry devices. Unused cable
entries must be closed by means of a suitable certified
flameproof/explosion proof stopping plug.
When the threaded access cover (4) is fully engaged, the cover
position is locked via a M4 grub screw (5).

1. Captive M6 screw (4 off) 8. Sample outlet ¼" NPT
2. LH hinged cover 9. Sample inlet ¼" NPT
3. Display window 10. Cable entries ¾" NPT (3 off)
4. RH threaded cover 11. M6 earth terminal
5. M4 grub screw 12. Breather ¼" NPT
6. M8 mounting slot (4 off) 13. Purge inlet ¼" NPT (if used)
7. Purge outlet ¼" NPT (if used)
Figure 2.5 - Xendos 1900 Series mounting details

The interconnecting cable between the two compartments is fitted

with a flameproof/explosion proof gland (1). This cable is factory
fitted and is not user serviceable to ensure the integrity of the
flameproof/explosion proof hazardous area approvals.
The terminals compartment houses the terminals PCB (8), switch

mode power supply (3) and protection assembly (2).
Unscrewing the threaded cover (6) gives access to the terminals

PCB (8). Electrical cables fitted with suitable glands are fed
through the appropriate entry holes and wired to the terminals
shown in Figure 2.9.
Access to the switch mode power supply (3) and protection

assembly (2) can be achieved after disconnecting and withdrawing
the electrical connection cables and removing the terminals
PCB(8).
WARNING
There are no serviceable items on the protection assembly.

In the event of a fault condition, the entire assembly must
be replaced. Do not attempt to replace fuses on the
protection assembly. Failure to follow this restriction may
invalidate the intrinsically safe hazardous area approval.

1. Flame proof cable gland 6. Threaded access cover
2. Protection assembly 7. User connections
3. Power supply assembly 8. Terminals PCB
4. Insulating cover 9. Interconnection cable
5. ‘O’ ring
Figure 2.6 - Terminals compartment

2.2 Electrical overview
Refer to the electrical block diagrams Figures 2.7 and 2.8.
All the electrical components are mounted on printed circuit boards

interconnected by ribbon cables. A 15-way screened cable communicates
between the sample and terminals compartments of the Xendos unit. The
circuits are distributed between the two compartments as follows:
Terminals compartment
C Terminals PCB
C Power supply
C Protection assembly (Xendos 1900 Series only). See Figure 2.8.
Sample compartment
C Housekeeping PCB
C Display PCB
C Paramagnetic transducer assembly including heater and transducer
control PCB.
C Factory fitted sample options

Xendos 1800 and 1900 Series
Figure 2.7 - Xendos 1800 Series electrical block diagram with 01158 and 01156A Transducers
2.13
2.14
Figure 2.8 - Xendos 1900 Series electrical block diagram with 01158 and 01156A Transducers

2.2.1 Terminals PCB
The Terminals PCB carries the following terminal blocks:
C TB-3 electrical supply mains inlet terminals

C TB-4 user analogue output terminals
C TB-2 user alarm relay terminals
Refer to the appropriate Circuit Diagram of the Terminals PCB. The a.c.
mains supply at terminal block TB3 is applied to the switched mode
power supply connector PL3 via the line fuse F1 and the EMC filter X1.
The d.c. power rails from the power supply return on connector PL2. The
power supply features overvoltage and short circuit protection with
automatic restart.
The auxiliary fused and filtered mains outlet at connector PL4 is used to
provide power to the optional sample pump on the Xendos 1800.
Connector PL4 is not used on the Xendos 1900.
The voltage-free alarm relay changeover contacts are available at TB2 via
EMC filters: Alarm 1 at pins 1,2 and 3; Alarm 2 at pins 4, 5 and 6; optional
flow failure alarm at pins 7, 8 and 9; and range indication at pins 10, 11
and 12.
The customer analogue outputs are available at TB4 via EMC filters. All
other input/outputs are via connector PL1.
The analogue signals are derived from the transducer signal at PL1 1,3.
On the Xendos 1900 Series these signals are routed via the protection
assembly to maintain intrinsically safe conditions within the sample
compartment. The signal is filtered, buffered and output on TB4 (1, 2) as
the non-isolated analogue voltage output. The signal also goes via the
the isolated analogue output circuit, which includes zero and span set
potentiometers, to TB4 (3, 4).
The analyser heater control signal arriving at PL1 8 is fed to the power
switching transistor to control the heater power.
1. Range terminals 6. Output terminals (isolated)

2. Flow alarm terminals 7. Electrical supply terminals
3. Alarm 2 terminals 8. Output cable gland entry
4. Alarm 1 terminals 9. Supply cable gland entry
5. Output terminals (non-isolated) 10. Alarm cable gland entry

Figure 2.9 - Terminals PCB (in situ)

The power rails used by other PCBs are given additional filtering on the
Terminals PCB. The -5V rail is derived from the -12V rail. On the Xendos
1900 Series these power rails are transmitted via the protection assembly
to limit the possible power dissipation within the intrinsically safe sample
compartment.
2.2.2 Protection Assembly
NOTE
The protection assembly is only used on the Xendos 1900 Series and is
not provided with the Xendos 1800 Series.
WARNING
There are no serviceable items on the protection assembly. In the event

of a fault condition, the entire assembly must be replaced. Do not
attempt to replace fuses on the protection assembly. The protection
assembly is a pre-tested item which effects the safety approval status of
the analyser. If necessary the complete assembly is available as a
replacement.
The protection assembly ensures the intrinsic safety of the sample

compartment. The protection assembly contains twelve Zener shunts
each consisting of three Zener diodes, a current limiting resistor and a
series protection fuse.
Two Zener shunts are necessary to transmit the power required to heat
the transducer. Each shunt includes three Zener diodes and two power
resistors connected in series.
The remaining ten Zener shunts transmit the + 5 V and - 5 V power rails
to the sample compartment and transmit the analogue and digital signal
from the sample compartment to the terminals compartment.
2.2.3 Housekeeping PCB
The output signal from the paramagnetic transducer at PL2 (9,10) is fed
through the filter network and the differential amplifier to the display to
show the Oxygen concentration. Links are provided to preset the two
analogue output ranges. The analogue output range is selected by the
push-button Range switch on the Display PCB.
The two concentration alarms can be configured by the user to be high

or low alarms by means of links LK1 and LK2. The momentary action

push-button Alarm Set on the Display PCB enables the alarm levels to be
displayed. These are set using the multi-turn preset potentiometers on
the Display PCB. When Alarm Set button is pressed, the alarm
concentration is displayed and an LED indicates which alarm is to be set
(1 or 2) and the configuration of the alarm (high or low).
The temperature control circuit is preset at approximately 40oC (50oC for

1156A transducers) so that the effect of ambient temperature changes on
the measurement cell is minimised.

2.3 Oxygen analyser overview
2.3.1 The Transducer module
1. Mirror 4. Amplifier
2. Sample cell 5. Optical carrier
3. Dumb-bell 6. Photocell assembly
Figure 2.10 - Paramagnetic transducer - operating principle

A physical property of Oxygen is that it is paramagnetic, which can be
used to discriminate between it and most other common gases. That is,
molecules of oxygen (unlike most other gasses) are weakly attracted into
a magnetic field. This characteristic is used in the Paramagnetic
transducer to measure the concentration of oxygen in the sample gas
mixture.
Two glass spheres, filled with an inert gas are fixed to the ends of a bar
to form a dumb-bell which is sealed (3). The sample gas surrounds the
dumb-bell in the sample cell (2). The dumb-bell is suspended in a
symmetrical but non-uniform magnetic field. The dumb-bell is slightly
diamagnetic so that it rotates by a few degrees to take up a position away
from the most intense part of the magnetic field.
If the sample gas contains oxygen, then the oxygen molecules will be
attracted into the strongest part of the magnetic field increasing the gas
pressure at this point. This pushes the dumb-bell further out of the
magnetic field due to the relatively stronger force on the paramagnetic
oxygen. The magnitude of the torque acting on the dumb-bell will be
proportional to the magnetic susceptibility of the surrounding gases and
hence proportional to the oxygen concentration.
The paramagnetic transducer incorporates a strong rare metal, taut-band

suspension mechanism which supports the dumb-bell (3). The 'zero'
position of the dumb-bell is sensed by a photocell assembly (6) which
receives light from a mirror (1) attached to the bar of the dumb-bell. The
output from the photocell is amplified (4) and fed back to a coil wound
around the dumb-bell so that the torque acting upon it due to the
presence of oxygen in the sample is balanced by an opposing torque due
to the feedback current in the coil.
This feedback current is directly proportional to the volume magnetic

susceptibility of the sample gas and hence, after calibration, to the partial
pressure of oxygen in the sample. A voltage output is derived which is
proportional to the current. Linearity of scale is such that it is possible to
calibrate the instrument for all ranges by checking at two points only.
All materials in contact with the sample are highly resistant to aggressive
substances. The internal design of the cell body has a special flow
channel to optimise the flow characteristics, while the internal volume is
kept to a minimum to provide an excellent response time. The optical
carrier (5) has provisions for adjustment of the photocell mount for setting
the initial zero and also incorporates the LED light source and
temperature sensing devices.

2.3.2 Transducer control
The control electronics on the transducer control PCB provide all of the
functions necessary to provide operation of the transducer and to produce
an electrical output proportional to the partial pressure of oxygen. This
PCB is mounted either externally to the transducer or on later versions
internally.
The Transducer control PCB includes the following circuit functions:
C constant current source

C signal amplification/conditioning
C thermometer/signal circuits
C span temperature compensation
C output signal conditioning
C voltage reference
C zero temperature compensation
C 'kick' circuit
C negative supply
NOTE
The transducer module and its control PCB are supplied together.
During factory test the control PCB is adjusted to compensate for
the zero temperature coefficient of the measuring cell. It is not
practical to perform this procedure in the field. The transducer
module and control PCB must therefore be replaced together at
the same time.

2.4 Electrical connections
All electrical connections are made to the terminals PCB inside the right hand
enclosure of the analyser (see figure 2.9). Full specifications are given in Table
2.1. To gain access refer to Figure 5.2, slacken off the M4 grub screw which
locks the cover and unscrew the cover with the aid of a bar if needed. The cover
thread is pre-greased and no additional non-setting sealant is required. After
electrical connections are complete, ensure the threads are correctly aligned,
screw the cover fully down and re-tighten the grub screw to lock the cover.
Table 2.1 Electrical connections

Power Connection Terminal
Electrical Power, Protective Earth TB-3 (1)
100V to 240Vac ± 10%, Neutral TB-3 (2)
50/60 Hz, 50VA maximum Live TB-3 (3)
(Check sample pump voltage if fitted)
Alarm Connection Terminal

Alarm 1 Closes on Alarm 1 or Power Fail TB-2 (1)
250Vac, 3A Opens on Alarm 1 or Power Fail TB-2 (2)
28Vdc, 1A Common TB-2 (3)
Alarm 2 Closes on Alarm 2 or Power Fail TB-2 (4)
250Vac, 3A Opens on Alarm 2 or Power Fail TB-2 (5)
Flow Fail Alarm Closes on Flow Fail Alarm or Power Fail TB-2 (7)
250Vac, 3A Opens on Flow Fail Alarm or Power Fail TB-2 (8)
Range Selected Output Connection Terminal

Range 2 selected Closes on Range 2 or Power Fail TB-2 (10)
250Vac, 3A Opens on Range 2 or Power Fail TB-2 (11)
Analogue Output Signal Connection Terminal

0 to 1Vdc Oxygen output signal, + ve TB-4 (1)
(non-isolated), output impedance 470 Ohms typical - ve TB-4 (2)
4 to 20 mA Oxygen output signal, + ve TB-4 (3)
(isolated), maximum load impedance 600 Ohms - ve TB-4 (4)

2.5 Sample connections
WARNING
The sample and calibration gases may be toxic or asphyxiant. Verify that
connections are leak free at full operating pressure before applying
sample and calibration gases.
Instrument vent gases may also be toxic. They should be vented into a
suitable area.
Before performing any service operations, ensure that the sample

system has been flushed with inert gas before opening sample
connections. This is to prevent accidental exposure to toxic gases.
The Xendos 1800 Series are not suitable for operation with flammable
gases.
CAUTION
Allow the analyser to warm up before admitting sample gas to prevent

condensation of the sample in the measuring cell.
The sample gas must not exceed the specified pressure or flow rate or
damage can occur to the measuring cell.
When leak testing the system ensure that the pressure is increased and
decreased slowly. High internal flow rates when pressure is changed
rapidly will damage the measuring cell.
The sample port locations and sizes are given in Figures 2.4 and 2.5. The
sample conditioning requirements are given in Tables 2.2 and 2.3.

2.5.1 1800 Series Sample conditions
Table 2.2 Xendos 1800 Series - Sample Condition Requirements

Base High-flow AFCD AFCD + AFCD
Sample Analyser Sample + BPR
Pump
Inlet / Outlet ¼” NPT female
Connections
Inlet Adjust Adjust 1 to 5 -0.03 to 1 17 to 22
Pressure pressure / pressure / psig psig psia
flow flow 7 to 35 -0.2 to 7 119 to 154
externally externally KPag KPag KPaa
Flow Rate 50 to 250 50 to 70l/hr 1.2 to 3.5 1.6 to 1.8 1 to 2
ml/min (601/hr nom.) l / min l / min l / min
Dew point Non-condensing at ambient temperature
Temperature -10°C to +50°C (+14°F to +122°F)
Particulates < 3Fm (micro metres)
Condition Clean, non-flammable *, non-corrosive ** and free from oil
* If the sample gas is flammable then use a Xendos 1900 Series
** Check compatibility of sample options if fitted before use with corrosive samples
AFCD - Automatic Flow Control Device BPR - Back Pressure Regulator
The optional sample pump, back pressure regulator and automatic flow
control device are not available for use with solvent resistant cells.
If the automatic flow control device option is fitted no external flow control is
necessary, the sample pressure must be between the limits specified in the
above table. If the automatic flow control device option is not fitted it will be
necessary to regulate the sample pressure / flow within the limits specified in the
above table to ensure stable operation and to prevent damage to the measuring
cell.
If an external sample pump is used it may be necessary to reduce pressure

pulsing with a reservoir. The sample exhaust from the analyser should be vented
freely to atmosphere. The sample inlet and outlet connection sizes and location
are shown in Figure 2.4.
If the optional flow alarm is fitted then the red flow alarm indicator will flash if the
sample flow falls below a satisfactory level.

2.5.2 1900 Series Sample conditions
Table 2.3 Xendos 1900 Series - Sample Gas Conditioning Requirement

Base Analyser High-flow Xendos 1900
Sample Xendos 1900 Series with AFCD
Inlet / Outlet ¼” NPT female
Connections
Inlet Pressure Adjust pressure / flow Adjust pressure 1 to 5 psig
externally / flow externally 7 to 35 KPag
Flow Rate 50 to 250 ml/min 50 to 70l/hr 1.2 to 3.5 l / min
(601/hr nom.)
Dew point Non-condensing at ambient temperature
Temperature -10EC to +50EC (+14EF to +122EF)
Particulates < 3Fm (micro metres)
Condition Clean, non-corrosive * and free from oil
* Check the compatibility of sample options if fitted before using with corrosive
samples or use the Xendos 1900 solvent resistant version.
AFCD - Automatic Flow Control Device
If the automatic flow control device option is fitted no external flow control is
necessary, the sample pressure must be between the limits specified in the
above table and/or Technical Data Sheet.
If the optional automatic flow control device option is not fitted, it will be
necessary to regulate the sample pressure / flow within the limits specified in the
above table to ensure stable operation and to prevent damage to the measuring
cell.
If an external sample pump is used it may be necessary to reduce pressure

pulsing with a reservoir. The sample exhaust from the analyser should be vented
freely to atmosphere. See Warning above for safety details.
If the optional flow alarm is fitted then the red flow alarm indicator will flash if the
sample flow falls below a satisfactory level.
The sample inlet and outlet connection sizes and locations are shown in Figure
2.5.

2.6 Optional automatic flow control/filter assembly
The optional AFCD is a combination filter/flow control device designed to

provide an approximately constant sample flow rate to the transducer for a wide
range of inlet sample pressures.
The sample gas enters the AFCD through the gas inlet port (1). This port is
fitted with an orifice restriction to limit the total sample flow. A 0.6Fm cylindrical
filter element (8) prevents particulate contamination of the transducer. A ball
and spring valve (4 and 5) generates a constant pressure difference between the
sample outlet port (2) and the sample bypass port (3). The bypass port is fitted
with an orifice restriction to control the sample flow rate to the transducer.
Excess sample gas is exhausted through the bypass port (3). If the optional flow
alarm is fitted then the orifice restriction in the sample outlet port is omitted and
the separate orifice restriction included within the flow alarm hardware controls
the sample flow to the transducer.
The spring tension is adjusted via the screw control (6). This is factory set and
sealed. The transducer flow rate is adjusted by changing the diameter of the
orifice restriction in the sample outlet port. The spring tension should only be
adjusted in cases where the pressure pulsing on the outlet port results in
excessive noise on the measured concentration reported.
If the automatic flow control device is fitted, no external flow control is necessary.
The sample pressure must be within the limits specified in Tables 2.2 and 2.3.
The filter is not intended to provide primary sample conditioning but only to
provide backup protection for the transducer. It is recommended that the filter be
replaced at 3 monthly intervals. This period may be extended for clean samples.
Refer to section 5.6 for removal and replacement instructions.

8
9
6 5
1. Sample inlet port 6. Flow adjustment control

2. Sample outlet port 7. Knurled sample filter cover
3. Sample bypass port 8. Filter element
4. Ball valve 9. AFCD body
5. Spring
Figure 2.11 - Automatic Flow Control Device

2.7 1800 Flow alarm
The optional low flow alarm for the Xendos 1800 (see Figure 5.8 E) is an integral
unit which is inserted in the sample line to the transducer inlet. The flow alarm
produces an output if the sample flow falls below the preset value. The sample
flow is detected by measuring the pressure drop across an orifice restriction. In
the Xendos 1800 flow alarm this pressure drop is measured using a differential
pressure switch. The orifice restriction and differential pressure switch are
integral to the flow alarm unit and are not user serviceable.
The flow alarm option is also available in conjunction with the AFCD, sample
pump and back pressure regulator options (Figure 5.8 B, C and D).
2.8 1900 Flow Alarm
The optional flow alarm for the Xendos 1900 (see Figure 5.8 F) operates by
measuring the pressure drop across an orifice restrictor in the sample line to the
transducer. In the Xendos 1900 this pressure drop is detected by two gauge
pressure switches P1 and P2.
The Xendos 1900 flow alarm option is not available with the stainless steel
pipework option and is not tolerant to solvent loaded samples.

3 SPARES LIST
The following spare patrs apply to the 1800B1 and 1900B1 analysers only (analyser
with serial numbers 2500 and above). For spare parts prior to these releases, see the
original Quickstart manuals supplied with the analyser.
3.1 Spares for the Xendos 1800 Series
WARNING
Xendos 1800 spares must be supplied by Servomex to comply with personnel

safety requirements and to maintain performance specification.
The following spares are required to maintain normal operation of the Xendos 1800
analyser.
Part Description - xendos 1800 Series Recommended qty.

Number
No. of analysers
1-2 3-5 6+
S1800986 Enclosure seals kit 1 1 1
S1800987 Fuse kit (F3.15A HBC) (10 off) 1 1 1
with AFCD fitted
S1800985 AFCD filter element kit (10 off) 1 2 2
The following spares are also available for the analyser.
Part Number Description - xendos 1800 Recommended qty.

common parts No. of analysers
1-2 3-5 6+
S1800911 Housekeeping pcb complete 0 1 1
S1800902A 3.5 digit display pcb complete 0 1 1
S1800913C Terminals pcb complete 0 1 1
2822-2028 Switch mode power supply module 0 1 1
3950-6087 Anti-static glass window 0 0 1

sample option - standard No. of analysers
1-2 3-5 6+
S1800966 Sample Inlet & Outlet Tubes (SS316) 0 0 1
Kit
S1800981 Sample Flow Alarm (xendos 1800) 1 1 1
S1800989B Standard O2 Transducer Assy. 0 0 1
S1800967 Standard O2 Paramagnetic Cell 0 1 1
S1800982 Sample pump 240V 50Hz 0 1 1
S1800983 Sample pump 110V 50Hz 0 1 1
S1800984 Sample pump 110V 60Hz 0 1 1
S1800988 Back Pressure Regulator 0 1 1
00570915 AFCD for analysers without optional 0 1 1
flow alarm
S1420935 AFCD for analysers fitted with optional 0 1 1
flow alarm

sample option - solvent resistant/high- No. of analysers
flow cell
1-2 3-5 6+
S1802966 Sample Inlet & Outlet Tubes (Hastelloy C- 0 1 1
276) Kit
S1802967 Solvent resistant O2 Paramagnetic Cell 0 1 1
S1804967 High-flow O2 Paramagnetic Cell 0 1 1
S1806967 Solvent resistant high-flow O2 0 1 1
Paramagnetic Cell
S1802989B Solvent resistant O2 Transducer Assy. 0 0 1
S1804989B High-flow O2 Transducer Assy. 0 0 1
S1806989B Solvent resistant high-flow O2 Transducer 0 0 1
Assy.

3.2 Spares for the Xendos 1900 Series
WARNING
Xendos 1900 spares must be supplied by Servomex to comply with hazardous

area approvals, personnel safety requirements and to maintain performance
specification.
The following spares are required to maintain normal operation of the Xendos 1900
analysers.
Part Description - xendos 1900 Series Recommended qty.

Number
No. of analysers
1-2 3-5 6+
S1800986 Enclosure seals kit 1 1 1
S1800987 Fuse kit (F3.15A HBC) (10 off) 1 1 1
with AFCD fitted
S1800985 AFCD filter element kit (10 off) 1 2 2
The following spare items are also available for the analyser.

common parts No. of analysers
1-2 3-5 6+
S1800911 Housekeeping pcb complete 0 1 1
S1800913C Terminals pcb complete 0 1 1
S1900995 IS Protection Block Module 0 1 1
2822-2028 Switch mode power supply module 0 1 1
3950-6087 Anti-static glass window 0 0 1

sample option - standard No. of analysers
1-2 3-5 6+
S1800966 Sample Inlet & Outlet Tubes (SS316) Kit 0 0 1
S1800980 Sample Flow Alarm (xendos 1900) 1 1 1
S1800967 Standard O2 Paramagnetic Cell 0 1 1
S1800989B Standard O2 Transducer Assy. 0 0 1
00570915 AFCD for analysers without optional flow 0 1 1
alarm
S1420935 AFCD for analysers fitted with optional flow 0 1 1
alarm

sample option - solvent resistant/high- No. of analysers
flow cell
1-2 3-5 6+
S1802966 Sample Inlet & Outlet Tubes (Hastelloy C- 0 1 1
276) Kit
S1802967 Solvent resistant O2 Paramagnetic Cell 0 1 1
S1804967 High-flow O2 Paramagnetic Cell 0 1 1
S1806967 Solvent resistant high-flow O2 0 1 1
Paramagnetic Cell
S1802989B solvent resistant O2 Transducer Assy. 0 0 1
S1804989B high-flow O2 Transducer Assy. 0 0 1
S1806989B solvent resistant high-flow O2 Transducer 0 0 1
Assy.

4 FAULT FINDING
4.1 Introduction
This section is included as a guide to possible fault symptoms and their

diagnosis and is not intended as a complete list of potential fault conditions.
Because there are basically only four PCBs with active circuitry, the service
philosophy is to diagnose any fault which is not immediately apparent by
substituting PCBs until the fault is cleared.
WARNING
The electrical power used in this equipment is at a voltage high enough

to endanger life. Servicing should only be performed by trained
personnel.
It may be necessary to fault find with the electrical power connected.

Where this is necessary extreme caution should be exercised.
The Xendos 1900 Series are designed for installation in potentially

hazardous environments. Servicing of these analysers should be
referred to personnel trained in hazardous area operation. All service
operations should comply with local codes of practice.
4.2. Power Supply Failure
Symptoms:
Display panel without power (no LEDs or LCD illuminated).
Measurements and diagnosis
1. Check that the supply voltage is present on the TB3 terminals; TB3 pin 1
is the live connection, TB3 pin 2 is the neutral connection and TB3 pin 3
is the earth connection. If the supply voltage does not reach TB3, check
the installation wiring, connections and any associated fuses. If the supply
voltage at TB3 is satisfactory, proceed to the next point.
2. Check the mains fuse (F1) on the Terminals PCB and replace it if
necessary. If the front panel display is still without power, proceed to the
next point.
3. Check the low voltage outputs from the power supply in accordance with
the Table 4.1.

Table 4.1 Low voltage output at PL2 connector
Pins of PL 2 connector Lower limit voltage Upper limit voltage
between pins 1 and 4 11.5 Volts 12.5 Volts
between pins 6 and 4 -11.5 Volts -12.5 Volts
These voltages can be measured on the Terminal board behind the label.
WARNING
Parts of the power supply are connected to the mains and mains
supply is also present on the Terminals board. It is necessary to
fault find with the electrical power connected. Therefore extreme
caution should be exercised.
PL2 is the row of pads at the top of the board and pin 1 is on the right. If
any voltage is outside the limits stated in Table 4.1 replace the power
supply. If the voltages are still outside the limits the fault must be
assumed to be on one of the four PCBs. Replace the PCBs in turn in
order to identify the faulty PCB. If the voltages are within the limits and
the display panel is still without power, proceed to the next point.
4. Check the power supply voltages on the Housekeeping PC in accordance

with Table 4.2:
Table 4.2 Power supply voltages on the Housekeeping PCB

connector (TB1)
Pins of TB 1 connector Lower limit voltage Upper limit voltage
between pins 10 and 9 -3.5 Volts -5.1 Volts
If any voltage is outside the limits stated in Table 4.2, disconnect the PL1
connector and check the voltages again. If the voltages are still outside
the limits, check that the that the ribbon cable between the Protection
block module and the Terminals PCB is not damaged (Xendos 1900
Series only). If the ribbon cable is not damaged, replace the Protection
block module. If the voltages are within the limits proceed to the next
step.

5. Replace the Display PCB. If the fault is not cured, replace the
Housekeeping PCB.
4.3 Measurement faults
4.3.1 Transducer faults
Symptoms:
C No response to changing gas composition.

C Transducer producing invalid results.
C Instrument fails to meet performance specification.
Check:
1. Determine the general nature of the fault and the conditions under
which it occurs.
2. Faults will usually fall into one of three categories:

C Sample system.
C Transducer.
C Electrical or interconnection.
3. For diagnostic purposes, the transducer may be temporarily

disconnected by unplugging the ribbon cable connector at PL2 on
the Housekeeping PCB. While the transducer is disconnected, the
instrument should give a reading of ‘zero’ % oxygen and the
analogue current output should be stable (at 4mA) and essentially
free from noise.
4. If the condition in point ‘3' above cannot be achieved, the fault is

associated with either the Housekeeping PCB, the Terminals
PCB, or the Protection block module (Xendos 1900 Series only).
These should be replaced in turn until the fault is located.
5. If the condition in point ‘3' above can be achieved the fault is with
the transducer or gas sampling system.
6. Ensure that the connector at PL2 on the Housekeeping PCB is

correctly and securely refitted.
7. According to the fault symptoms observed, perform the

appropriate measurement and diagnostic checks described in
sections 4.3.2 to 4.3.4.

4.3.2 Noise faults
Symptoms:
C Unstable reading
C Noisy reading.
C Reading drifts.
C Instrument requires frequent re-calibration.
Measurements and Diagnosis:
1. Check which sampling options are fitted and refer to the

appropriate sample flow diagram (see Figure 5.8).
2. If a sample conditioning system is fitted external to the analyser,

verify that it is free from leaks and that the sample gas is being
supplied at a stable pressure and flow and in a condition which is
appropriate to the sample options fitted. Carry out corrective
actions as necessary and re-verify the instrument performance.
NOTE
Any excessive output noise or short term instability that

can be corrected by temporarily reducing the sample flow
to zero is usually due to sample system faults.
3. Verify that the sample flow rate through the transducer is in the
range 50 to 250 ml/min (50 to 70 l/hr, for analysers fitted with high
flow cells) and is stable. Check that any flow restrictors within the
instrument are not blocked. Correct or replace where necessary
and re-verify the instrument performance.
4. Perform a leak test to verify that the internal pipework is free from
leaks. Tighten fittings and replace seals or tubing where
necessary and re-verify the instrument performance.
CAUTION
Ensure that the test pressure is applied and released slowly

to avoid damage to the measuring cell.

5. Verify that the instrument is free from liquid condensate. Small
amounts of water droplets which have accidentally entered the
sample system may sometimes be removed by passing a dry gas
sample through the sample system for several hours. Correct or
replace where necessary and re-verify the instrument
performance.
6. AFCD option ( if fitted)
Verify that the sample filter is not blocked or wet and that the
restrictors in each of the ‘inlet’ and ‘sample’ hose fittings of the
AFCD are not blocked. Ensure that there are no obstructions in the
AFCD or instrument vent line and that the instrument vents freely
to atmosphere. Note that dirt or liquid deposits within the AFCD
can produce excessive noise or unstable readings. Replace the
filter or AFCD as necessary and re-verify the performance.
7. 1800 Pump option (if fitted)
Verify that the pump is operating satisfactorily and that an

adequate pressure and flow is being generated.
If the pump is not operating satisfactorily then check the following:
C The pump is operating with the correct voltage and

frequency.
C The pump is free from leaks.
C The pump armature moves freely.
C There is no blockage or restriction in the pump inlet

pipework.
C There is an adequate supply of sample gas available.
C The sample source pressure is not too high or too low,

relative to atmosphere.
Correct the problem or replace the pump as necessary and re-

verify the instrument performance.

8. 1800 Flow Alarm option (if fitted)
Verify that the restrictor within the flow alarm assembly is not
blocked. If necessary, replace the flow alarm assembly and re-
Verify that the restrictor located between the two pressure

switches is not blocked. Replace if necessary and re-verify the
instrument performance.
10. 1800 Back pressure regulator option (if fitted)
Verify that the vent flow from the back pressure regulator is within
the range 1 to 2 litres / min and is stable.
NOTE
Dirt or liquid deposits within the back pressure regulator

may cause excessive noise or unstable readings.
11. Verify that the transducer operating temperature is correct and

stable. The temperature output voltage measured at TP3 with
respect to TP2 on the Housekeeping PCB is 620mV±2mV
(635mV±2mV for 1156A transducers). If the temperature is
incorrect, refer to Section 4.9.
12. Check instrument sensitivity by performing a zero and span

calibration. If the instrument sensitivity is low then perform the
instrument stability fault checks in Section 4.3.3.
13. If none of these checks cure the problem then replace the
transducer and verify the instrument performance.
4.3.3 Stability faults
Symptoms:
C Unable to perform a satisfactory zero calibration.

C Unable to perform a satisfactory span calibration.
C Low instrument sensitivity.
C Poor instrument accuracy.
C Instrument requires frequent re-calibration.

Measurements and Diagnosis:
1. Check which sampling options are fitted and refer to the

appropriate sample flow diagram (see Figure 5.8).
2. If a sample conditioning system is fitted external to the analyser,

verify that it is free from leaks and that the sample gas is being
supplied at a stable pressure and flow and in a condition which is
appropriate to the sample options fitted. Carry out corrective
actions as necessary and re-verify the instrument performance.
3. Verify the contents of the calibration gas samples and check that
the calibration gases are correctly connected. Check that the
calibration gas container is not empty and ensure that the gas is
reaching the instrument. Correct or replace where necessary and
perform instrument calibration to verify performance.
4. If any calibration valves are fitted external to the analyser, verify

that they are free from leaks and operate correctly. Correct or
replace where necessary and perform instrument calibration to
verify performance.
5. Perform a leak test to verify that the internal piping of the

instrument is free from leaks. Correct or replace where necessary
CAUTION

range 50 to 250 ml/min (50 to 70 l/hr, for analysers fitted with high
flow cells) and is stable. Check that any flow restrictors within the
7. AFCD option (if fitted)
Verify that the sample filter is not blocked or wet and that the
restrictors in each of the ‘inlet’ and ‘sample’ hose fittings of the
AFCD are not blocked. Ensure that there are no obstructions in the
AFCD or instrument vent line and that the instrument vents freely
to atmosphere.

NOTE
Dirt or liquid deposits within the AFCD may cause

excessive noise or unstable readings.
Replace the filter or AFCD as necessary and re-verify the

Verify that the restrictor within the flow alarm assembly is not
blocked. If necessary, replace the flow alarm assembly and re-
Verify that the restrictor located between the two pressure

switches is not blocked. Replace if necessary and re-verify the
10. Verify that the instrument exhaust port is not restricted and that the
instrument is not being pressurised above ambient pressure.
Correct or replace where necessary and perform instrument
calibration to verify performance.
11. If none of these checks cure the problem then replace the
transducer and verify the instrument performance.
4.3.4 Flow faults
Symptoms:
C Slow instrument response.

C Drift.
C Noise.
C Flow sensitive results.

Measurement and Diagnosis:
1. Check which options are fitted and refer to the appropriate sample
flow diagram (see Figure 5.8).
range 50-250 ml/min (50 to 70 l/hr, for analysers fitted with high
flow cells) and is stable. If any flow stability problems are
encountered, verify that they are not produced by any sample
conditioning system used prior to sample entry into the instrument.
Particular attention should be made to knock out pots, sample
pumps, chillers and filters. Correct or replace where necessary
and re-verify instrument performance.
3. By performing a leak test verify that the external pipework of the

sample system is leak tight. Pay particular attention to leaks from
needle valves and flow meters, if these are fitted. Correct or
replace where necessary and re-verify instrument performance.
4. Perform a leak test to verify that the internal pipework is free from
leaks. Correct or replace where necessary and re-verify the
CAUTION

5. Verify that the optional sample filter (if fitted) is clean and not
blocked. Correct or replace where necessary and re-verify
6. Verify that the sample flow through the transducer is in the range
50 to 250 ml/min (50 to 70 l/hr, for analysers fitted with high flow
cells) and is stable. Check that the orifice flow restrictors within the
7. Verify that the pipework attached to the instrument vent is not

restrictive and resulting in pressurization of the sample cell.
Correct or replace where necessary and re-verify instrument
performance.
8. Verify that the transducer is not contaminated (particularly with

condensed water). Correct or replace the transducer if necessary

4.4 Flow alarm faults
Symptoms:
C The flow alarm is permanently on.

C The flow alarm is permanently off.
C The analogue outputs are ‘off scale’.
1. When the flow failure alarm operates, the analogue outputs will optionally
be driven ‘off scale’ in either a positive or negative polarity according to
the position of link LK6 on the Housekeeping PCB.
2. Verify that the sample flow through the transducer is within the range 100
to 250 ml/min. Refer also to Section 4.3.4. For 1900 analysers, verify that
the sample gas vents freely to atmosphere.
3. Temporarily move the link LK5 on the Housekeeping PCB into the upper
position. In this position, the link disables the flow alarm. The flow alarm
LED on the display panel should be off; the flow alarm relay energised
(terminals 8 and 9 on terminal block TB2 on the Terminals PCB should
be short circuit); and the analogue output voltage and current should
reflect the oxygen concentration. If any of these conditions are not
correct, the Housekeeping PCB, Display PCB, or the Terminals PCB
should be substituted until the fault is located and rectified. Ensure that
link LK5 on the Housekeeping PCB is replaced into the lower position
(FLAL).
4. 1800 Flow alarm option.
Verify that with a flow of nominally 100 ml/min the switch contacts are
closed and with a flow below 50 ml/min the contacts are open. If
necessary replace the flow sensor assembly and revalidate the
5. 1900 Flow alarm option.
Each switch is set to nominally 12 cm water gauge (relative to

atmospheric pressure). The switch at the vent side of the analyser uses
the normally closed contacts which will open (and indicate an alarm) if the
vent pressure exceeds the pressure setting. The switch at the
‘pressurised’ side of the restrictor uses the normally open contacts which
close when the pressure reaches the set point. Verify that the restrictor
is not blocked and replace as necessary. Check that the micro switches
operate at the appropriate pressure setting and replace as necessary.

4.5 Relays malfunction
Symptoms:
The relays on the Terminals PCB do not operate correctly.
Check that the respective LED is working on the front panel (alarm LED for the
alarm relay, range LED for the range relay or flow LED for the flow alarm relay).
If the LED is working on the front panel, change the Terminals PCB. Check the
connection cable and that the connectors are fully inserted before changing the
Terminals PCB. If the front panel LED is not working, replace in turn the Display
PCB or Housekeeping PCB.
4.6 Voltage output or current output malfunction
Symptoms:
The voltage output or current output does not correspond to the Oxygen
concentration on the display.
1. If a flow alarm is fitted then refer to Section 4.4.
2. Carry out a zero and span calibration and check that the digital display
corresponds to the concentration of the calibration gases used. Change
the transducer if you cannot set either the zero or span concentration on
the display.
3. If the calibration is completed successfully, replace in turn the Protection

block module or the Terminals PCB. Check that the connection cable is
undamaged and that the connectors are fully inserted before changing
the PCBs.
4.7 The range cannot be changed
Symptoms:
The range LEDs do not change when the range switch is pressed.
Replace in turn the Display PCB or the Housekeeping PCB.

4.8 The concentration set point alarm cannot be set
Symptoms:
+ The set point alarm is unstable.
+ The alarm can not be set at the desired level.
+ The alarm does not activate for the specified concentration.
Change the Housekeeping PCB.
4.9 Malfunction of the temperature controller
Symptoms: The transducer temperature is not maintained at 40°C (50oC for

1156A transducers).
1. Check that the voltage at test point TP3 with respect to TP2 on the
Housekeeping PCB is 620mV±2mV (635mV±2mV for 1156A
transducers). If the voltage is outside the limits, set the voltage using the
RV1 potentiometer on the Housekeeping PCB.
2. If the voltage at TP3 is correct, check that the voltage on TP4 is

620mV±2mV (635mV±2mV for 1156A transducers). If this voltage is
outside these limits, check that the heaters are working by measuring the
voltage between TB3 pins 1 and 2 on the Housekeeping PCB. This
voltage should be higher than 5 Volts when the heaters are on. Change
the transducer if the heating voltage is higher than 5 Volts but the
transducer does not warm up.
3. If the heating voltages on TB3 pins 1 and 2 are lower than 5 Volts and the
voltage on TP3 is lower than 618mV (633mV for 1156A transducers),
change the Housekeeping PCB.
NOTE
The transducer requires up to two hours to reach a stable temperature. If the

analyser was switched off before starting the investigation, allow at least two
hours for the transducer to warm up. The heating circuit will keep the
transducer above 40°C if the ambient temperature is higher than 10°C. If the
ambient temperature is lower than 10°C, the heaters should be fully on (the
voltage between pins 1 and 2 of TB3 higher than 5 Volts). The voltage on TP4
may be less than 620mV (635mV for 1156A transducers) for ambient
temperatures below 10°C.

5 PARTS REPLACEMENT PROCEDURES
5.1 Introduction
The Xendos instrument is designed for ease of access for maintenance. Covers
are easily removed and refitted and internal PCBs and components are easily
replaceable. Before opening the compartments, brush off any dust and wipe
away any oil or liquid which could contaminate or damage the seals. Take care
when removing or refitting PCBs and components to avoid sharp edges.
WARNING
The Xendos Unit weighs approximately 26kg (57lbs) and care must be
taken when handling. It is recommended that it is lifted with the fingers
positioned underneath the rear casting.
On the Xendos 1900 Series the Terminals compartment on the right hand
side of the analyser must not be opened while energised or within 3
minutes following removal of power to allow time for capacitors to
discharge.
The Xendos 1900 Series is designed for operation in a potentially

hazardous area. Refer servicing to personnel experienced in working in
potentially flammable atmospheres.
5.2 Terminals compartment cover (1800 Series)
The non-hazardous terminals compartment of the Xendos 1800 Series are fitted
with a Viton ‘O’ ring sealed cover secured by four screws.
Removal
1. Undo the 4 captive M6 screws (5) and lift off the cover (4).
2. To gain access to the electrical terminals and the mains fuse, remove the
retaining screw (1) and lift out the clear plastic cover (3) which insulates
the terminals. Be sure to refit the plastic cover (3) when you reassemble
the analyser as it is a safety item.

WARNING
Removal of the plastic insulating cover exposes the user to potentially

lethal voltages. It is essential that only suitably trained and competent
personnel are allowed access to hazardous live parts.
Refitting
1. Check that all the electrical connections are secure, check the insulating
label (2) position and refit the clear plastic cover (3) and secure it with the
screw (1).
2. Check that the 'O' ring seal (6) in the cover is correctly located and
undamaged. Wipe the 'O' ring and mating surfaces to remove any dust
or grease.
3. Refit the cover (4) and secure it with the 4 captive screws (5).

1. Retaining screw 4. Compartment cover
2. Insulating label 5. Captive M6 screw (4 off)
3. Plastic cover (safety item) 6. ‘O’ ring
Figure 5.1 - Terminals compartment cover removal (1800 Series)
5.3
5.3 Flameproof terminals compartment cover (1900 Series)
NOTE
The threaded right hand cover on the Xendos 1900 Series has an anti-
scuffing paste lubricant applied to the thread. Avoid touching the thread
when you remove the cover as the lubricant is difficult to remove from
clothes and surfaces.
Removal
1. Loosen the M4 grubscrew (6) which locks the screw cover (4).
2. Apply a suitable lever or large screwdriver across the slots (7) in the
cover (4) and exert sufficient anti-clockwise force to release the ‘O’ ring
seal (5). It should then be possible to unscrew the cover by hand. Place
the cover aside on a clean disposable material.
CAUTION
The use of a soft surface material on the cover will prevent damage to
paint work.
3. To gain access to the electrical terminals and the mains fuse, remove the
retaining screw (1) and lift out the clear plastic cover (3) which insulates
the terminals. Be sure to refit the plastic cover (3) when you reassemble
the analyser as it is a safety item.
WARNING
Removal of the plastic insulating cover exposes the user to potentially

lethal voltages. It is essential that only suitably trained and competent
personnel are allowed access to hazardous live parts.
Refitting
1. Check that all the electrical connections are secure, check the insulating
label (2) position and refit the clear plastic cover (3) and secure it with the
screw (1).

1. Retaining screw 5. ‘O’ ring
2. Insulating label 6. M4 grub screw
3. Plastic cover (safety item) 7. Slots in cover
4. Compartment cover
Figure 5.2 - Flameproof compartment cover removal (1900 Series)
5.5
2. Check that the 'O' ring seal (5) in the cover (4) is correctly located and
undamaged. Wipe the 'O' ring and mating faces with a clean lint-free cloth
to remove any dust or grease.
3. Offer up the cover (4) and engage the thread in the compartment. Rotate
the cover clockwise until hand tight.
CAUTION
Check that no dust or dirt has collected onto the enclosure thread, brush
off if necessary. If necessary, renew the anti-scuffing grease before
refitting the cover. Failure to do this may make the cover difficult to
remove.
4. Apply a suitable lever or large screwdriver across the slots (7) in the
cover (4) and turn clockwise to compress the seal (approximately 1/16
turn).
CAUTION
The use of a soft surface material on the cover will prevent damage to
paint work.
5. Tighten the M4 grubscrew (6) to lock the thread.
WARNING
Tightening the M4 grub screw is a requirement of the hazardous area

safety standard. Failure to do this may invalidate the hazardous area
classification.

5.4 Sample compartment hinged cover
The sample compartment has a hinged cover (1) fitted with a Viton ‘O’ ring and
secured with 4 captive M6 screws (2).
To open the hinged cover
1. Undo the 4 captive M6 screws (2) and open the cover (1).
2. Access is obtained to the controls on the display panel (3). If further

dismantling is required the display panel (3) can also be hinged open by
releasing the pawl latch (4).
WARNING
For the Xendos 1900 Series. To maintain the ingress protection (IP20)
required by hazardous area approval requirements the user must not
open the internal hinged display panel to make adjustments and
changes. Appropriate alternative protection methods should be
observed should the hinged display panel be opened while the analyser
is under power.
To close and seal the hinged cover
1. Check that the Viton ‘O’ ring in the cover is correctly located and
undamaged. Wipe the seal and mating surface with a clean lint-free cloth
to remove any dust or grease.
2. Close the cover (1) and secure it with the 4 captive M6 screws (2).

5.5 Window replacement
The sample compartment hinged cover is fitted with a glass window. The inside
surface has a conductive metallised coating for the purpose of EMC screening.
One corner of the window is radiused so that it can only be fitted in the correct
orientation.
CAUTION
Handle the glass window by the edges and place it on a soft clean
surface to avoid damage to the inner conductive coating.
Removal
1. Open the sample compartment cover (see Section 5.4) and remove the
M3 socket head screws (1) which retain the window (2).
2. Lift off the bracket frame (3) and remove the window (2).
Refitting
1. Check that the 'O' ring (4) is undamaged and correctly located in the
groove. If necessary, fit a new 'O' ring.
CAUTION
Ensure that all mating surfaces are cleaned and free from dirt and dust.
If necessary remove the ‘O’ ring to clean out the ‘O’ ring groove.
2. If a new glass is to be fitted, peel off the protective film from both faces
of the glass. Take care not to touch or damage the back face of the glass.
NOTE
If necessary the inside of the glass window may be cleaned using a lint
free cloth and clean water.
3. Fit the glass window (2) into position observing correct orientation (note
the position of the radiused corner ( A)).

1. Hinged cover 3. Display panel
2. Captive M6 screws (4 off) 4. Pawl latch
Figure 5.3 - Sample compartment hinged cover and display panel detail

A Radiused corner of window
1. M3 screws (8 off) 3. Frame

2. Window 4. ‘O’ ring
Figure 5.4 - Window replacement

4. Refit the retaining frame (3) and secure with the M3 screws (1). Fit all 8
screws and then tighten the screws evenly.
5. Close the sample compartment hinged cover (see Section 5.4).

5.6 Replace optional AFCD filter
The AFCD filter should be checked and replaced if necessary at approximately

3 monthly intervals. (Less frequently if sample gases are clean).
Removal and replacement
1. Open the sample compartment (see Section 5.4) and undo the knurled
screw cover (2) to remove the filter element.
NOTE
If the knurled screw cover (2) is tight then it may be necessary to open
the display panel (1) to gain better access to it.
2. Inspect the filter element and replace it if necessary.
3. Refit the knurled filter cover (2) and close the compartment (see
Section 5.4).

1. Display panel
2. Knurled filter cover
3. AFCD filter assembly
Figure 5.5 - AFCD filter replacement

5.7 Display PCB removal and refitting
The Display PCB is mounted on the rear of the hinged display panel.
Removal and refitting
1. Open the sample compartment hinged cover and open the hinged display
panel (see Section 5.4).
2. Remove the 6 screws (3) retaining the Display PCB (2) to the display
panel (1).
3. Carefully ease off the 34 way ribbon cable (4) using the ejector latches
from the edge of the Display PCB.
4. Reassemble using the reverse procedure.
CAUTION
When attaching the Display PCB to the display panel, ensure that the
LEDs, LCD display and switches are aligned with the holes in the display
panel before tightening the 6 retaining screws. Ensure that the switch
operation is not hindered.

1. Display panel 4. Ribbon cable
2. Display PCB 5. Spacers (6 off)
3. Screws and washers (6 off) at locations ‘X’
Figure 5.6 - Display PCB removal

5.8 Housekeeping PCB removal and refitting
The Housekeeping PCB is mounted on top of the transducer assembly.
1. Open the sample compartment hinged cover and the hinged display
2. Disconnect the two ribbon cables from connections PL1 (9) and PL2 (8)
on the right hand side of the Housekeeping PCB (3).
3. Disconnect the 4 off heater wires from terminal block TB3 (6) on the left
hand side of the Housekeeping PCB noting the wire colours and
corresponding terminal numbers.
4. If the optional flow alarm is fitted then disconnect the two wires from
terminal block TB2 (5) on the left hand side of the Housekeeping PCB.
5. Unplug the 15 way interconnecting cable from the connector TB1 (7) at
the top of the Housekeeping PCB.
6. Remove the three screws (10) retaining the Housekeeping PCB to the
transducer assembly (4).
7. Carefully remove the Housekeeping PCB from the sample enclosure.
8. Replace using the reverse procedure.
WARNING
When refitting the Housekeeping PCB into the sample enclosure ensure
that the plastic insulation shield is correctly located over the PCB
mounting pillars.
NOTE
C When reconnecting the 4 heater wires to terminal block TB3 on
the Housekeeping PCB, the two orange wires are connected to
terminals 1 and 2 and the two grey wires are connected to
terminals 3 and 4.
C For instructions on setting links refer to the setup instructions in
Section 5.20.

1. Display panel 6. Terminal block TB3
2. Display PCB 7. 15-way cable connector TB1
3. Housekeeping PCB 8. 16-way ribbon connector PL2
4. Transducer assembly 9. 34-way ribbon connector PL1
5. Terminal block TB2 10. Screws (3 off)
Figure 5.7 - Housekeeping PCB removal

5.9 Sampling options chassis removal and refitting
Refer to Figure 5.8 for example option assembly flow diagrams.
The optional sample features are mounted on a separate metal chassis that may
be removed from the sample compartment. The sample options may include the
following:-
Xendos 1800 options:
C AFCD option - see Figure 5.8 (A)

C AFCD and flow alarm options - see Figure 5.8 (B)
C Sample pump, AFCD and flow alarm options - see Figure 5.8 (C)
C AFCD, flow alarm and back pressure regulator (BPR) - see Figure 5.8 (D)
C Flow alarm option only - see Figure 5.8 (E)
C Stainless steel sample pipework - see Figure 5.9 (G)
Xendos 1900 options:
C Flow alarm option - see Figure 5.8 (F)
Access for servicing of any of these options is obtained by removal of the entire
options chassis from the analyser compartment. Attempting to service these
options in situ is not recommended.

A = assembly with AFCD option (Xendos 1800)
B = assembly with AFCD and flow alarm options (Xendos 1800)
C = assembly with sample pump AFCD and flow alarm options (Xendos 1800)
D = assembly with AFCD, flow alarm and back pressure regulator (BPR) (Xendos1800)
E = Flow alarm option (Xendos 1800)
F = Flow alarm option (Xendos 1900)
Figure 5.8 - Option assembly flow diagrams

1. Open the sample compartment hinged cover and open the hinged display
2. If the optional flow alarm is fitted then disconnect the flow alarm wires
from the terminal block TB2 (7) on the Housekeeping PCB.
3. If the sample pump option is fitted then unplug the sample pump at the
in line connector inside of the sample compartment.
4. Detach the flexible inlet and outlet pipes (1, 6) from the transducer
assembly inlet and outlet pipes (it is advisable to label the pipes before
removal to highlight inlet and outlet). Slide the pipe retaining clips back
from the connection points and ease off the tubing by applying gentle
leverage with a screwdriver. Do not apply excessive force when removing
the pipework.
5. Detach the flexible inlet and outlet pipes from the analyser inlet and outlet
ports (3, 4). Slide the pipe retaining clips back from the connection points
and ease off the tubing by applying gentle leverage with a screwdriver.
Do not apply excessive force when removing the pipework.
NOTE
It may be necessary to cut the pipework from tubes to prevent excessive

force.
Note that the analyser inlet bore is smaller than the outlet bore. The inlet
is the right hand pipe when viewed from the front of the analyser.
6. Loosen the 3 screws (2) which secure the sample options chassis to the
base of the casting. Slide the assembly upwards to clear the screw
heads from the keyhole slots and then carefully lift out the sample options
chassis.
7. Refit using reverse procedure.

A = assembly with AFCD option
B = assembly with AFCD and flow alarm option
Figure 5.9 - Sampling options chassis removal (sheet 1 of 4)

C = assembly with sample pump (3), AFCD (1) and flow alarm (2) options
D = assembly with AFCD (1), flow alarm (2) and back pressure regulator (BPR) (4)

E = assembly with flow alarm option (5) (Xendos 1800)
F = assembly with flow alarm option (6) (Xendos 1900)

G = assembly with stainless steel pipework (1) (Xendos 1800)

7
1. Transducer inlet pipe

2. Screws (3 off)
3. Analyser inlet port
4. Analyser outlet port
5. Options chassis
6. Transducer outlet pipe
7. Terminal block TB2
Figure 5.10 - Sampling options chassis detail

5.10 AFCD removal and replacement
5
6
7
3
8
2 1
1. Knurled filter cover 5. Sample outlet port

2. Knurled locking ring 6. Sample inlet port
3. Spring tension adjustment 7. Bracket mounting screws
4. Sample bypass port 8. AFCD mounting bracket
Figure 5.11 - AFCD mounting detail
Refer to figure 5.11
1. Refer to Section 5.9 to remove the Sampling options chassis.
2. Remove the pipework from the back of the AFCD(4,5,6), taking note of
its position for reassembly.
3. Remove the knurled cover(1) and then the knurled locking ring (2) and
withdraw the AFCD from the bracket (8). Note how the bracket is keyed
for correct orientation when reassembling.
4. Inspect the AFCD and clean it if necessary. If the AFCD is corroded or

severely contaminated, we recommend that you replace the unit.
5. Refit using the reverse procedure.
NOTE
If a flow alarm is fitted then replace the outlet restrictor (5) when fitting
a new AFCD.

5.11 Back pressure regulator removal and replacement
1. Options chassis 4. Back pressure regulator

2. BPR mounting bracket 5. Sample ports
3. Bracket mounting screws
Figure 5.12 - Back pressure regulator mounting detail
Refer to figure 5.12.
2. Disconnect the pipework (5) from the back pressure regulator (BPR) (4),
taking note of its position for reassembly.
3. Loosen the 2 M4 retaining screws (3) holding the bracket (2) to the
options chassis (1) and slide the BPR (5) from the bracket.
4. Inspect the BPR and clean it if necessary. If the BPR is corroded or

severely contaminated, we recommend that you replace the unit.

5.12 Flow alarm removal and replacement (1800)
2 5
1
6
1. Bracket mounting screws 4. Flow alarm unit

2. Mounting bracket 5. Flow alarm mounting screws
3. Sample connection ports 6. Options mounting chassis
Figure 5.13 - 1800 Flow alarm detail
2. Disconnect the pipework from the flow alarm, taking note of its position
for reassembly.
3. Loosen the two screws (1) and remove the alarm with the bracket
attached.
4. Remove the two screws (5) that hold the flow alarm to the bracket.
5. Inspect the flow alarm and clean it if necessary. If the flow alarm is
corroded or severely contaminated, we recommend replacing the unit.
NOTE
If installing a new flow alarm in an analyser not previously fitted with a

flow alarm then it is necessary to replace the AFCD outlet restrictor (if
an AFCD is fitted).

5.13 Flow alarm pressure switch removal and replacement (1900)
1. Sample connection ports 4. Pressure switch P1

2. Electrical connections 5. Pressure set point adjustment
3. Pressure switch P2 6. Options chassis
Figure 5.14 - 1900 Flow alarm pressure switch detail
Refer to figure 5.14
2. Disconnect the pipes (1) and electrical connections (2) from the pressure
switches (3,4) noting the positions of the pipes and wires for reassembly.
3. Remove the flow alarm pressure switch retaining screws from the
underside of the Options chassis(6).
4. Inspect, test and replace the switch if necessary.
NOTE
If installing a new flow alarm in an analyser not previously fitted with a

flow alarm then it is necessary to replace the AFCD outlet restrictor (if
an AFCD is fitted).

5.14 Sample pump removal and replacement
2
5
1. Options chassis 4. Mounting screws

2. Pump mounting plate 5. Sample ports
3. Sample pump
Figure 5.15 - Sample pump installation detail
1. Refer to Section 5.9 to remove the sampling option chassis.
2. Disconnect the pipework (5) from the sample pump (3) and take note of
its position for reassembly.
3. Remove the 4 off M4 retaining screws(4) to release the pump from the
chassis (1).
4. Inspect and test the pump and replace it if necessary.

5.15 Stainless steel pipework removal and replacement
CAUTION
Take care when removing and refitting connections to avoid

damaging the transducer inlet/outlet pipes.
1. Use a suitable spanner to hold the couplings before loosening the

compression nut. Undo the fittings from both ends of the pipes.
2. Compress the tubing slightly to release it from the fittings.
3. Inspect and clean the pipework and replace it if necessary.
4. When fitting new pipes, adjust the pipe alignment by hand before making
the final connections to reduce the strain on the transducer connections.
5.16 Transducer assembly removal and refitting
The paramagnetic transducer assembly has the Housekeeping PCB attached

to the front of the assembly.
1. Remove the sample options chassis as described in Section 5.9. If no

sample options are fitted then detach the inlet and outlet pipes from the
transducer assembly, taking note of the positions for reassembly.
2. Unplug the 15-way interconnection cable from connector TB1 (1) on the
top of the Housekeeping PCB (2). Disconnect the 34 way ribbon cable
from the edge of the Display PCB using the ejector latches.
3. Loosen the 3 screws (3) which secure the transducer bracket (4) to the
base of the analyser casting.
4. Slide the transducer assembly sideways to the left (A) to clear the screw
heads (3) from the keyhole slots. Withdraw the transducer assembly clear
of the screw heads (B) then rotate the assembly 90o clockwise (C) and
remove from the enclosure. Be careful not to damage the PCBs on the
top and side (where fitted) of the assembly as you withdraw the assembly.

1. 15-way cable connector TB1
2. Housekeeping PCB
3. Screws (3 off)
4. Transducer bracket
Figure 5.16 - Transducer assembly removal

5.17 Terminals PCB and power supply removal and refitting
1. Refer to Section 5.2 for Xendos 1800 Series or Section 5.3 for Xendos
1900. Remove the terminals compartment cover and the clear plastic
insulation cover.
2. Disconnect all the wires from the terminals and withdraw the cables to
allow clearance for PCB removal. Undo the earth retaining screw and
disconnect the earth wire (ring terminal).
3. Remove the plastic insulating label to uncover the Terminals PCB.
4. Undo the 3 screws (4) and lift out the Terminals PCB (3). As you lift the
PCB, take note of the way the ribbon cable is folded to assist in
reassembly later. Carefully remove the ribbon cable connector PL1 from
the edge of the PCB.
5. The Switched Mode PSU (2) is fixed to the PCB with 4 screws (7). To
remove the PSU from the PCB, undo the 4 screws and pull out the ribbon
cable connectors PL2, PL3 and PL4.

7
1. Terminals PCB insulating cover

2. Switched mode PSU
3. Terminals PCB
4. Terminals PCB retaining screw (3 off)
5. Terminals PCB cover screw
6. Lid
7. PSU retaining screws (4 off)
Figure 5.17 - Terminals PCB and switched mode power supply removal

5.18 Protection block module removal and refitting (1900 Series only)
NOTE
The protection assembly is only used on the Xendos 1900 Series and is
not provided with the Xendos 1800 Series
WARNING
The Protection block module is not a serviceable item. Do not attempt to

replace fuses or any other components mounted on the assembly or you
will invalidate the safety approval status of the equipment.
Removal
1. Refer to Section 5.2 (Xendos 1800) or Section 5.3 (Xendos 1900/1902).

Remove the terminals compartment cover and the clear plastic insulation
cover.
2. Remove the Terminals PCB and switched mode power supply (see
Section 5.17).
3. Remove 2 off M4 screws (2) and washers and lift out the clear plastic
insulating panel (3). Remove the 2 off M5 screws (4) which secure the
Protection block module (5) to the casting (do not remove any of the
remaining screws).
4. Withdraw the protection block module (5) carefully to avoid damage to

components. Note the correct route of the 15-way cable around the fixing
posts to assist reassembly later. Disconnect the ribbon cable and the 15-
way cable from the Protection block module and remove the module .

1. Terminals PCB insulating cover 7. Switched mode PSU
2. Protection block cover screw 8. Terminals PCB
3. Protection block insulating cover 9. Terminals PCB retaining
4. Protection block retaining screw (2 off) screw (3 off)
5. Protection block module 10. Terminals PCB cover screw
6. Ribbon connector 11. Compartment cover
Figure 5.18 - Protection assembly removal

1. Thermal insulation boot 11. 16-way ribbon connector to
2. Transducer (1156A) Transducer Control PCB (PL7)
3. Foam pad 12. Screw (3 off)
4. Isolation mounts (3 off) 13. Transducer Control PCB
5. Clinch stand off (3 off) 14. Clinch stand off (3 off)
6. Insulation sheet 15. Earth tag, stud, washers, nut
7. Housekeeping PCB
8. Screw and washer (3 off) 16. Bracket
9. 34-way ribbon connection to 17. 10-way ribbon connector to
Display PCB (PL1) Control PCB
10. Nut and washer (3 off) 18. Heat exchanger coil and plate
Figure 5.19 - 1156A Transducer assembly (see text for 1158 transducer)

5.19 1156A Paramagnetic transducer removal and replacement
NOTE
The spare transducer assembly provided for the Xendos 1800 and 1900
Series analysers is supplied complete with Control PCB, heaters and
connection wires.
Removal
1. Remove the transducer assembly from the sample compartment (see

Section 5.16).
2. Disconnect the ribbon cable (17) to the 1156A transducer from the
Transducer Control PCB (13) mounted on the side of the transducer
bracket (16). Disconnect the 16-way ribbon cable (11) to the analyser
housekeeping PCB (7) from the Transducer Control PCB (13).
3. Remove the 3 mounting screws (12) retaining the transducer control

PCB (13) to the transducer bracket and remove the transducer control
PCB.
4. Remove the black high density foam thermal insulation boot (1) from the
transducer assembly (2). Ease it off progressively as it is a tight fit and
wires are fed through slots in the boot. At the same time thread the
ribbon cable (17) through the hole in the thermal insulation boot until the
boot is free from the transducer assembly.
5. Disconnect the transducer earth tag (15) from the transducer mounting
bracket (16).
6. Undo the 3 nuts (10) on the underside of the transducer assembly to

release the transducer from the mounting bracket (16).
7. Undo the heater coil inlet pipe and sample exit pipe from the transducer
measurement cell.
8. Gently work off the thermal base (3) from the isolation mounts (4) and
undo the 3 isolation mounts (4) to release the heater coil plate (18).

NOTES
C Use thread lock on the isolation mounting points.
C Check that the heater wires are carefully routed around the
transducer body to the exit point on the black thermal boot and
not snagged. Ensure the heater wire sleeving is pushed far
enough through the boot to be encased by the thermal boot.
C Note that the black thermal boot is a tight fit onto the transducer
and care is needed on insertion to avoid dislodging the heater
wires and ribbon cable.
5.20 1158 Paramagnetic Transducer Removal and Replacement
The later type 1158 transducer has a built-in control board.

Refer to section 5.19 and Figure 5.19
Follow the procedure for the 1156A transducer but note that the Transducer
control PCB (item 13) is not used for the 1158 transducer. Also note the ribbon
cable (item 11) is longer for the 1158 and connects the Housekeeping PCB
(item 7) to the 1158 transducer directly, and that the earth lead and thermal boot
are changed.

Figure 5.20 - Cell Replacement
5.21 Replacement of Measuring Cell (1156A and 1158).
This procedure is only applicable to 1156A transducers serial numbers 1250 and above,
and to all 1158 transducers. It should only be attempted with the instrument in a service
workshop on a suitable bench. Clean and dry Nitrogen and Air supplies are required,
controlled either by a needle-valve and flowmeter or AFCD to provide a flow rate of
100mL/min maximum.
1. Refer to section 5.9 to remove Sampling options chassis.
2. Refer to section 5.16 to remove Transducer assembly.
Refer to Figures 5.19 and 5.20
3. Pull off the thermal boot (1) and disconnect ribbon cable (17) from the
transducer (2).
4. Disconnect the sample pipe connections and remove the three nuts and washers
(10) from under the transducer assembly. (note that the wires to the heating
resistors can remain connected)
5. Unsolder the yellow and black wires from the measuring cell and with an Allen
key loosen the cell locking clamp screw. Grip the cell by the sides and pull the
cell out of the magnet frame. (note that the magnet will exert a very strong
holding force on the cell)
6. The replacement cell must be fitted the correct way up with the yellow spot
connection at the top. With the cell fully home tighten the cell locking clamp
screw and resolder the wires to the cell with the yellow wire to the connection
marked with the yellow spot.
7. Refit the transducer to the bracket and reconnect the sample pipes using new
‘O’ rings and only tighten the connector nuts one half turn beyond finger tight.

8. Reconnect the ribbon cable (17) to the transducer but do not fit thermal boot at
this stage
9. Set the Zero on the front panel to mid point (5 turns from either end).
10. Connect the Nitrogen supply (flow of 100mL/min) to the transducer assembly
input pipe (the right-hand pipe when viewed from the housekeeping board side).
Support the transducer assembly using the upturned thermal boot in front of the
analyser with the housekeeping board towards the analyser. Connect the display
ribbon cable (9) and the 15 way cable from the analyser to the houskeeping
board.
11. Ensure the electrical safety of all parts and power-up the analyser.
SETTING MECHANICAL ZERO (1156A ONLY) (follows on from cell change

procedure)
12. Set RV1 on the transducer control PCB (13) to mid position (12 turns from either
end).
Refer to Figure 5.21
13. Loosen photo cell clamping screw and slide photo cell assembly a small amount
left or right as required to obtain a display reading of zero within 2%. Tighten the
screw and ensure the display reading is still within limits.
Figure 5.21 - Mechanical zero (1156A only)

SETTING ELECTRICAL ZERO (1158 ONLY) (follows on from cell change procedure)
14. Adjust the ZERO pot on the top of the 1158 transducer for a display reading of
zero within 2%
SETTING SPAN (1156A and 1158) (follows on from cell change procedure)
15. Set the Span control on the front panel fully clockwise (maximum). Connect the
Air supply (100ml/min) to the transducer input pipe. Adjust the coarse span pot
for the transducer as defined below:
For 1156A the coarse span pot is RV3 on the transducer control board (13).
For 1158 the coarse span pot is marked Coarse Span on the top of the
transducer.
16. Remove power from the analyser and re-assemble with reference to sections 5.9
and 5.16.
17. Calibrate analyser for fine setting of front panel Zero and Span controls.
5.22 Housekeeping PCB link configuration
Check that the link setting on the Housekeeping PCB match the users
requirements. Table 5.1 details the functions of the different links and the normal
factory configuration.
Table 5.1 Housekeeping PCB link settings

Link Parameter Factory setting
LK1 Alarm 1 Low = 0.0% Oxygen
LK2 Alarm 2 High= 21.0% Oxygen
LK3 Range 1 0-10% Oxygen
LK4 Range 2 0-25% Oxygen
LK5 Flow alarm “Fitted” if option included
LK6 Output status Low on fault

5.23 Operation of Output status (LK6)
Where the sample flow failure alarm option is fitted and a low sample flow condition is
detected then, depending on the link setting selected, the voltage output and the
isolated 4-20mA output will go to the fault indicating states as below.
Voltage output fault states (flow fail) - High on Fault = +1.2V. Low on Fault = -1.2V.
mA output fault states (flow fail) - High on Fault = >20mA. Low on Fault = 0mA.
5.24 Transducer failure (1158)
The 1158 transducer has in-built failure monitoring circuits that cause the signal output
of the transducer to go to the -5V supply on failure. The failures detected within the
transducer are - no LED output - photocell open or short circuit - cell suspension broken
or jammed - wire broken.
Failure of the 1158 transducer will produce a ‘Low on Fault’ condition on both the
voltage and mA outputs. Transducer failure will also cause the front panel display to
show a reading of -1.

1. Flow alarm (LK5)
2. Range 1 (LK3) (later ranges - 2.5%, 5%, 10%, 25%, 100%)
3. Range 2 (LK4) (later ranges - 2.5%, 5%, 10%, 25%, 100%)
4. Failure mode (LK6)
5. Alarm 2 (LK2)
6. Alarm 1 (LK1)
Figure 5.22 - Link settings

6 DIAGRAMS
The following electronic circuit diagrams are included as part of this service
manual.
Table 6.1 Included drawings list

Drawing No. Description
01800/101 Housekeeping PCB
01800/111 Housekeeping PCB
01800/102 Display PCB
01800/102A Display PCB
01800/112A Display PCB
01800/103 Terminals PCB
01800/113 Terminals PCB
01800/113A Terminals PCB
01800/113C Terminals PCB
01900/101 Protection PCB
01156/103 Transducer Terminal PCB
01156/104 Transducer Control PCB

APPENDIX A DETAILED ANALYSER PERFORMANCE TESTING
A.1 Notes and conditions
The performance tests detailed in this section are based on the factory test
specification for the Xendos 1800 and 1900 Series analysers. As standard, the
analysers are tested at 240V unless the sample pump options are fitted. If the
sample pump options are fitted then the analysers are tested at the specified
voltage and frequency for the sample pump.
WARNING
The procedure detailed within this section involves the use of pure
oxygen for span calibration, display calibration and analogue output
adjustment. These tests must not be performed upon an analyser
installed within a hazardous area. If necessary the tests should be
performed using clean dry air as an alternative to oxygen and the
specified output values listed in this section scaled accordingly.
A.2 Gas samples required
The gas samples required to adjust and test the analyser are as follows:
C Zero gas Plant nitrogen.

C Span gas Commercially pure oxygen.
C Test gas Plant air.
When the optional automatic flow control device (AFCD ) is fitted then the
sample gases should be applied at pressures between 1 and 5 psig. When the
optional back pressure regulator is fitted then the sample gases should be
applied at pressures between 3 and 8 psig. When the optional sample pump is
fitted then the sample gases should be applied in the manner shown in Figure
A.1. When the optional sample bypass option is fitted then the sample flow rate
should be externally regulated to provide a sample flow to the analyser of 750
ml/min. If no sampling options are fitted then the sample flow rate should be
externally regulated to provide a sample flow to the analyser of 150 ml/min.
Xendos 1800 and 1900 Series A.1

Figure A.1 Sample gas connection (sample pump option)
A.3 Sample system leak tests
CAUTION
The analyser sample system should be pressurised and depressurised

slowly. Failure to do this may result in damage to the transducer cell.
a) No sampling options fitted.
Connect the sample inlet pipe to a vacuum leak tester. Seal the sample
outlet pipe. The test is passed if the measured leak rate is less than 10-6
mbar litres/second.
Alternatively connect a manometer to the sample outlet and pressurise

the sample system to 500mm WG via the inlet pipe. The test is passed
if the observed leak rate is less than 1mm WG/2 minutes.
A.2 Xendos 1800 and 1900 Series

b) Sampling options fitted.
Connect a manometer to the sample outlet pipe and pressurise the

sample system to 500mm WG via the inlet pipe. The test is passed if the
observed leak rate is less than 2mm WG/minute. Alternatively an
equivalent test may be performed with leak test apparatus.
A.4 Preliminary adjustments
Before powering up the analyser, set up the options on the Housekeeping PCB
as follows:
1. Set the default ranges of the analyser to be 0-25% (range 1) and 0-100%
(range 2) using links LK4 and LK3.
2. Set alarm 1 to “Low” and alarm 2 to “High” using links LK1 and LK2.
3. If the flow alarm option is fitted then select position “FLAL” on link LK5.
If no flow alarm is fitted then select position opposite to “FLAL” on link
LK5.
4. Set the analogue output to read high on flow failure by setting link LK6 to
its lower position.
A.5 Operating temperature
With the instrument powered up at 240 V nominal supply, set the transducer
operating temperature by adjusting potentiometer RV1 until the voltage between
test point TP3 and TP2 on the House keeping PCB is 620mV ± 2mV (635mV ±
2mV for 1156A transducers).
Monitor the temperature output voltage (TP4 and TP2 on the House keeping
PCB) on a chart recorder until the output voltage has been stable to ±1mV for
a period of at least one hour. When stabilised, check the transducer operating
temperature. The temperature output voltage should be 620mV ± 2mV (635mV
± 2mV for 1156A transducers). The display should be stable with no more than
0.1% O2 change. The peak to peak variation on the chart over a one hour
period should be less than 2mV.
A.6 Range change indication
Select range 1 on the front panel of the instrument. Check that pins 11 and 12
of terminal block TB2 of the Terminals PCB are short circuit and that pins 10 and
12 are open circuit.
Select range 2 on the front panel of the instrument. Check that pins 10 and 12
of terminal block TB2 of the Terminals PCB are short circuit and that pins 11 and
12 are open circuit.

A.7 Display calibration and coarse analyser calibration
The analogue output voltage is monitored on pins 1 and 2 on terminal block TB4
on the Terminals PCB. The analogue current output is monitored between pins
3 and 4 on terminal block TB4. Set the range switch to range 2 (0-100%).
Connect a clean, dry nitrogen sample in accordance with Section A.2. Wait until
the analogue output voltage has been stable (±1 mV) for at least 1 minute.
Adjust the instrument zero calibration control to give an analogue voltage output
of 0 mV ±1 mV.
Connect a clean, dry oxygen sample in accordance with Section A.2. Wait until
the analogue output voltage has been stable (±1 mV) for at least 1 minute.
Adjust the instrument span calibration control to give an analogue voltage output
of 1000mV ±1 mV.
Adjust the potentiometer RV2 on the Housekeeping PCB until the LCD display
reads 100.0 ±0.1 % O2.
A.8 Zero calibration and low alarm check
Ensure that the transducer temperature has stabilised prior to calibrating the
instrument. The analogue output voltage is monitored on pins 1 and 2 on
terminal block TB4 on the Terminals PCB. The analogue current output is
monitored between pins 3 and 4 on terminal block TB4. Set the range switch to
range 2 ( 0-100% ).
Press the alarm switch ( SW1 ) on the display panel until the LO LED for alarm
1 is lit and then hold the switch in. Adjust the alarm 1 set potentiometer ( RV1
) on the display panel while holding SW1 in until the LCD display reads 0.0% O2.
Release switch SW1.
Connect a clean, dry nitrogen sample in accordance with Section A.2. Wait until
the analogue output voltage has been stable (±1 mV) for at least 2 minutes.
Adjust the calibration zero control on the front panel so that alarm 1 is off. Verify
that pins 2 and 3 on terminal block TB2 on the Terminals PCB are short circuit
and pins 1 and 3 are open circuit.
Adjust the calibration zero control counter clockwise until alarm 1 just triggers.
Verify that pins 1 and 3 on terminal block TB2 on the Terminals PCB are short
circuit and pins 2 and 3 are open circuit. Verify that the LCD display reads 0.0
±0.3 % O2.
Adjust the calibration zero control clockwise until alarm 1 just turns off. Verify
that the display reading is in the range 0.0 to 0.5% O2.

Adjust the zero calibration potentiometer on the front panel until the analogue
output is 0mV ±1mV.
Check that the analogue current output is 4.00 mA ±0.05 mA. If necessary adjust
RV1 on the Terminals PCB to obtain a stable analogue current output reading
of 4.00mA±0.05mA
Verify that the display reads 0.0 ± 0.1 % O2.
A.9 Span calibration and high alarm checks (earlier type)

with 01800902 display board and 1156A transducer.
range 2 ( 0-100% ).
the analogue output voltage has been stable ( ±1 mV ) for at least 2 minutes.
of 1000mV ±1 mV.
Check that the analogue current output reads 20.00mA ±0.05 mA. If necessary
adjust RV2 on the Terminals PCB to obtain a stable analogue current output of
20.00mA±0.05mA.
Press the alarm switch ( SW1 ) on the display panel until the HI LED for alarm
2 is lit and hold the switch in. Adjust the alarm 2 set potentiometer ( RV2 ) on
the display panel while holding SW1 in until the LCD display reads 105.0% O2.
Release switch SW1. Verify that pins 5 and 6 on terminal block TB2 on the
Terminals PCB are short circuit and that pins 4 and 6 are open circuit.
Adjust the calibration span control clockwise until alarm 2 just triggers. Verify
and that pins 5 and 6 are open circuit. Verify that the LCD display reads
105.0±0.3 % O2.
Adjust the calibration span control fully clockwise. Adjust potentiometer RV2 on
the Transducer PCB until the LCD display reads 116 % O2. RV2 is the upper of
the two potentiometers visible on the edge of the PCB as viewed from the front
of the instrument.
Adjust the calibration span control slowly counter clockwise until alarm 2 just
turns off. The LCD display at this point should be in the range 104.5 to 105.0
%O2. Continue to adjust the calibration span control fully counter clockwise.
Verify that the LCD display reading is less than 95 % O2.

Adjust the calibration span control until the LCD display reads 99.7 ±0.1 % O2.
A.10 Span calibration and high alarm checks (later type)

with coarse span potentiometer RV3 on display board (any transducer).
range 2 ( 0-100% ).
the analogue output voltage has been stable ( ±1 mV ) for at least 2 minutes.
of 1000mV ±1 mV.
Check that the analogue current output reads 20.00mA ±0.05 mA. If necessary
adjust RV2 on the Terminals PCB to obtain a stable analogue current output of
20.00mA±0.05mA.
Press the alarm switch ( SW1 ) on the display panel until the HI LED for alarm
2 is lit and hold the switch in. Adjust the alarm 2 set potentiometer ( RV2 ) on
the display panel while holding SW1 in until the LCD display reads 105.0% O2.
Release switch SW1. Verify that pins 5 and 6 on terminal block TB2 on the
Terminals PCB are short circuit and that pins 4 and 6 are open circuit.
Adjust the calibration span control clockwise until alarm 2 just triggers. Verify
and that pins 5 and 6 are open circuit. Verify that the LCD display reads
105.0±0.3 % O2. Adjust the calibration span control fully clockwise. Adjust the
coarse span potentiometer RV3, accessible from the edge of the display board,
until the LCD display reads 116 % O2.
Adjust the calibration span control slowly counter clockwise until alarm 2 just
turns off. The LCD display at this point should be in the range 104.5 to 105.0
%O2. Continue to adjust the calibration span control fully counter clockwise.
Verify that the LCD display reading is less than 95 % O2.
Adjust the calibration span control until the LCD display reads 99.7 ±0.1 % O2.

A.11 Noise
Connect a clean, dry nitrogen sample in accordance with Section A.2. Set the
output to 0-5% O2 ( range 1 ) using link LK4 on the Housekeeping PCB. Set
the output range to range 1 on the display panel. Monitor the analogue output
voltage on pins 1 and 2 at terminal block TB4 on the Terminals PCB on a chart
recorder. Wait until the analogue output voltage has been stable (±1 mV) for at
least 5 minutes.
Measure the peak to peak noise on the analogue output voltage for a five minute
period. Verify that the peak to peak noise value measured on the analogue
voltage is less than the values given in the following table.
The noise on the analogue current output is determined by measuring the

voltage across a 100 Ohm resistor. The voltage across this resistor should be
measured using a chart recorder. Verify that the peak to peak noise value
measured on the analogue current is less than the values given in the following
table.
Sample option Fitted Analogue voltage Analogue current

noise level noise level
No sample options fitted 1 mV 0.016 mA
AFCD only 1.5mV 0.024 mA
AFCD plus sample pump 3 mV 0.048 mA
AFCD plus back pressure 2 mV 0.032 mA
regulator
A.12 Flow alarm operation
If the optional flow alarm hardware is fitted then perform the following tests as
appropriate.
a) AFCD only or AFCD and back pressure regulator fitted.
Connect a clean, dry air or nitrogen supply in accordance with section

A.2, then reduce the sample pressure to zero. Check that the flow alarm
indicator is flashing. On terminal block TB2 on the Terminals PCB check
that pins 7 and 9 are short circuit and pins 8 and 9 are open circuit.
Increase the supply pressure to approximately 1.5 psig and then slowly
reduce to 1 psig. Check that the flow alarm indicator is off. On terminal

block TB2 on the terminals PCB check that pins 8 and 9 are short circuit
and pins 7 and 9 are open circuit.
Temporarily block the outlet pipe and ensure that the flow alarm LED is
flashing. Remove the blockage.
Slowly reduce the supply pressure until the flow alarm indicator begins
flashing. The sample pressure for the AFCD only should be in the range
0.3 to 1.0 psig. With the back pressure regulator fitted the pressure may
be 0.5 psig higher.
b) AFCD and pump fitted.
With the pump operating normally, sampling ambient air, check that the
flow alarm indicator is off. On the terminal block TB2 on the Terminals
PCB check that pins 8 and 9 are short circuit and pins 7 and 9 are open
circuit.
Block the inlet and outlet in turn and check that the flow alarm indicator
is flashing in each case. Check on the Terminals PCB that TB2 pins 7
and 9 are short circuit and pins 8 and 9 are open circuit.
c) No AFCD fitted.
Connect a clean dry air or nitrogen supply, externally flow regulated, in

accordance with Section A.2.
Reduce the flow alarm to 80 ml/min and ensure that the flow alarm LED
is ON, and TB2 pins 7 and 9 are connected and pins 8 and 9 are open
circuit.
Increase the flow to 120 ml/min and ensure that the flow alarm LED is
OFF, and TB2 pins 8 and 9 are connected and pins 7 and 9 are open
circuit.

APPENDIX B FULL ZERO AND SPAN ANALYSER SET UP
The following procedures are to be used if difficulties are experienced in the setup of
the analyser. They are intended as a comprehensive guide to the setup and calibration
of the analyser.
B.1 ZERO SETUP PROCEDURES
B.1.1 Transducer 01156A with a 01800902A or a 01800912A display PCB
a. Supply the analyser with zero gas (usually clean, dry nitrogen).
b. Set the links on the display PCB (LK1 and LK2) to position B (see figure
5.7, item 2).
c. Check that the display of the analyser can be adjusted to <-2% O2 and
>2% O2 , using the front panel zero. If this cannot be achieved, proceed
to ‘d’. If this can be achieved, proceed to ‘f’.
d. Only perform procedure ‘d’, if procedure ‘c’ cannot be achieved.
Set the front panel zero to its mid point (5 turns from either end). Adjust
RV1, bottom of the two visible potentiometers on the transducer control
PCB, on the side of the transducer thermal assembly (see figure 5.19,
item 13), so as obtain a zero reading on the display PCB of 0±2%O2. If
this cannot be achieved, proceed to ‘e’. If this can be achieved, repeat
procedure ‘c’.
e. Only perform procedure ‘e’, if procedures ‘c’ and ‘d’ cannot be achieved.
Carry out the procedures detailed in section 5.9 to remove the Sampling
options chassis, section 5.16 to remove the transducer assembly and
section 5.21, procedures 8 to 13, so as to setup the mechanical zero of
the 01156A. Refit transducer assembly and repeat procedure ‘c’.
f. Using the front panel zero, set the display to 0.0% O2 (0.00% O2).
B.1.2 Transducer 01156A with a 01800902 display PCB
b. Check that the display of the analyser can be adjusted to <-2% O2 and
>2% O2 , using the front panel zero. If this cannot be achieved, proceed
to ‘c’. If this can be achieved, proceed to ‘e’.
c. Only perform procedure ‘c’, if procedure ‘b’ cannot be achieved.
Set the front panel zero to its mid point (5 turns from either end). Adjust
RV1, bottom of the two visible potentiometers on the transducer control
PCB, on the side of the transducer thermal assembly (see figure 5.19,
item 13), so as obtain a zero reading on the display PCB of 0±2%O2. If
this cannot be achieved, proceed to ‘d’. If this can be achieved, repeat
procedure ‘b’.
Xendos 1800 and 1900 Series B.1

d. Only perform procedure ‘d’, if procedures ‘b’ and ‘c’ cannot be achieved.
section 5.21, procedures 8 to 13, so as to setup the mechanical zero of
the 01156A. Refit transducer assembly and repeat procedure ‘b’.
e. Using the front panel zero, set the display to 0.0% O2 (0.00% O2).
B.1.3 Transducer 01158 with a 01800902A or a 01800912A display PCB
b. Set the links on the display PCB (LK1 and LK2) to position A (see figure
5.7, item 2).
c. Check that the display of the analyser can be adjusted to <-2% O2 and
>2% O2, using the front panel zero. If this cannot be achieved, proceed
to ‘d’. If this can be achieved, proceed to ‘e’.
d. Only perform procedure ‘d’, if procedure ‘c’ cannot be achieved.
section 5.21, procedures 8, 9, 10, 11 and 13 so as to setup the zero of
the 01158. Refit transducer assembly and repeat procedure ‘c’.
e. Using the front panel zero, set the display to 0.0% O2 (0.00% O2).
B.1.4 Transducer 01158 with a 01800902 display PCB
b. Check that the display of the analyser can be adjusted to <-2% O2 and
>2% O2, using the front panel zero. If this cannot be achieved, proceed
to ‘c’. If this can be achieved, proceed to ‘d’.
c. Only perform procedure ‘c’, if procedure ‘b’ cannot be achieved.
section 5.21, procedures 8, 9, 10, 11 and 14 so as to setup the zero of
the 01158. Refit transducer assembly and repeat procedure ‘b’.
d. Using the front panel zero, set the display to 0.0% O2 (0.00% O2).
B.2 SPAN SETUP PROCEDURES
B.2.1 Transducer 01156A with a 01800902A or a 01800912A display PCB
a. Fit the transducer to the thermal assembly, but do not fit the thermal
assembly to the analyser. Connect to the analyser via the ribbon cable
of the thermal assembly. Adjust RV2, top of the two potentiometers on
the transducer control PCB, on the side of the transducer thermal
assembly (see figure 5.19, item 13), fully clockwise.
B.2 Xendos 1800 and 1900 Series

b. Set potentiometer RV3 (coarse span adjustment) on the display PCB
(accessible at the side of the display PCB with the front panel open), fully
counter clockwise. Set the front panel span fully clockwise.
c. Supply the thermal assembly with span gas and adjust RV3 on the
transducer control PCB, on the side of the transducer thermal assembly
(see figure 5.19, item 13), so that the 0-1V output reads 106±4% of the
span gas concentration. Fit the thermal assembly into the analyser.
d. Set potentiometer RV3 (coarse span adjustment) on the display PCB
(accessible at the side of the display PCB with the front panel open), so
that the 0-1V output reads 116±1% of the span gas concentration.
e. Set the front panel span so that the 0-1V output reads 100±0.1% of the
span gas concentration.
f. Adjust RV2 on the terminals PCB (see figure 5.17, item 3), so that the mA
output reads 100±0.1% of the span gas concentration.
g. Adjust RV2 on the housekeeping PCB (see figure 5.7, item 3), so that the
display reads 100±0.1% of the span gas concentration.
B.2.2 Transducer 01156A with a 01800902 display PCB
a. Fit the transducer to the thermal assembly, but do not fit the thermal
assembly to the analyser. Connect to the analyser via the ribbon cable
of the thermal assembly. Adjust RV2, top of the two potentiometers on
the transducer control PCB, on the side of the transducer thermal
assembly (see figure 5.19, item 13), fully clockwise.
b. Set the front panel span fully counter clockwise.
c. Supply the thermal assembly with span gas and adjust RV3 on the
transducer control PCB, on the side of the transducer thermal assembly
(see figure 5.19, item 13), so that the 0-1V output reads 108±4% of the
span gas concentration. Fit the thermal assembly into the analyser.
d. Set the front panel span fully clockwise and adjust RV2, top of the two
visible potentiometer on the transducer control PCB, on the side of the
transducer thermal assembly (see figure 5.19, item 13), so that the 0-1V
output reads 116±1% of the span gas concentration.
e. Set the front panel span so that the 0-1V output reads 100±0.1% of the
f. Adjust RV2 on the terminals PCB (see figure 5.17, item 3), so that the mA
g. Adjust RV2 on the housekeeping PCB (see figure 5.7, item 3), so that the
Xendos 1800 and 1900 Series B.3

B.2.3 Transducer 01158 with a 01800902A or a 01800912A display PCB
a. For new transducers, make sure that the Fine Span on the transducer
body is fully clockwise.
b. Fit the transducer to the thermal assembly, but do not fit the thermal
assembly to the analyser, nor fit the thermal boot. Connect to the
analyser via the ribbon cable of the thermal assembly.
c. Set potentiometer RV3 (coarse span adjustment) on the display PCB
(accessible at the side of the display PCB with the front panel open), fully
counter clockwise. Set the front panel span fully clockwise.
d. Supply the thermal assembly with span gas and adjust the coarse span
on the transducer so that the 0-1V output reads 108±4% of the span gas
concentration. Fit the thermal assembly into the analyser.
e. Set potentiometer RV3 (coarse span adjustment) on the display PCB
(accessible at the side of the display PCB with the front panel open), so
that the 0-1V output reads 116±1% of the span gas concentration.
f. Set the front panel span so that the 0-1V output reads 100±0.1% of the
g. Adjust RV2 on the terminals PCB (see figure 5.17, item 3), so that the mA
h. Adjust RV2 on the housekeeping PCB (see figure 5.7, item 3), so that the
B.2.4 Transducer 01158 with a 01800902 display PCB
a. For new transducers, make sure that the Fine Span on the transducer
body is fully clockwise.
b. Fit the transducer to the thermal assembly, but do not fit the thermal
assembly to the analyser, nor fit the thermal boot. Connect to the
analyser via the ribbon cable of the thermal assembly.
c. Set the front panel span fully counter clockwise.
d. Supply the thermal assembly with span gas and adjust the coarse span
on the transducer so that the 0-1V output reads 111±4% of the span gas
concentration.
e. Adjust the front panel span fully clockwise and adjust the fine span on the
transducer so that the 0-1V output reads 116±1% of the span gas
concentration. Fit the thermal assembly into the analyser.
f. Set the front panel span so that the 0-1V output reads 100±0.1% of the
g. Adjust RV2 on the terminals PCB (see figure 5.17, item 3), so that the mA
h. Adjust RV2 on the housekeeping PCB (see figure 5.7, item 3), so that the
B.4 Xendos 1800 and 1900 Series

APPENDIX C
PRODUCT ENHANCEMENT #1 (Nov 1996)
C.1 Summary of change
This appendix covers the first product changes and enhancements to the
Xendos 1800, 1900 and 1902 product range implemented in November 1996.
The product enhancement covers 5 additions and changes to the original
product range.
A brief description of the product enhancements is as follows:
1. The addition of a corrosive resistant sample pipework option.
2. The addition of a sample bypass option extending the sample flow rate
range for those analysers configured with metallic internal pipework.
3. The addition of PG13.5 to the list of supplied cable gland adaptors.
4. The replacement of the 0-50% measuring range for the analogue outputs
with a 0-2.5% range.
5. Modification of the analogue current output circuitry to limit the maximum

analogue output current to a maximum of 22mA.
The changes resulted in minor modifications to the 01900A1 and 01902A1

products, an updated issue number for the Xendos 1800 product plus the
addition of three new product variants to the analyser range. A summary
description of the changes to the existing products and the new products are as
follows:
Xendos 01800A2
The existing Xendos 1800 analyser (part number 01800A1) has been
replaced by a later issue (part number 01800A2) and includes all of the
proposed product enhancements excepting the corrosive sample option.
Xendos 01802A2
This is a new safe area oxygen analyser for use with solvent containing
or corrosive gas samples. It includes all of the proposed product
enhancements.
Xendos 1800 and 1900 Series C.1

Xendos 01900A1
Minor enhancement to include the new PG13.5 cable gland option only.
All modifications to the 1900A1 are backwards compatible to all earlier
analyser versions.
Xendos 01902A1
Modified to use a nickel plated paramagnetic measuring cell and hastelloy

‘C’ transducer inlet and outlet tubes as standard and to include the
PG13.5 cable gland option. All modifications are backwards compatible
to all earlier analyser versions.
Xendos 01900A1EUR
A new version of the Xendos 1900 hazardous area analyser certified by

ATEX only. This includes all of the proposed product enhancements
excepting the corrosive sample option.
Xendos 01902A1EUR
A new version of the Xendos 1902 hazardous area analyser certified by

ATEX only. This includes all of the proposed product
enhancements.
C.2 Details of change
C.2.1 Terminals PCB update
A new version of the Terminals PCB has been produced for use in the
Xendos 1800, 1802, 1900EUR and 1902EUR analysers. The new
Terminals PCB has part number 01800913. The new Terminals PCB
implements the analogue output current limit and includes the following
changes (see drawing number 01800/113).
C Resistor R11 changed to a value of 100kS to modify the gain of

the operational amplifier IC2.
C Diode D7 is changed to a 6.2V Zener diode type BZX79B6V2 in
order to clamp the maximum voltage applied to the isolation
amplifier.
C The voltage applied to the isolation amplifier is divided by using
resistors R12, R20 and R21.
C.2 Xendos 1800 and 1900 Series

C.2.2 Housekeeping PCB update
A new version of the Housekeeping PCB has been produced for use in
the Xendos 1800, 1802, 1900EUR and 1902EUR analysers. The new
Housekeeping PCB has part number 01800911. The new Housekeeping
PCB implements the output gain range modifications and includes the
following changes (see drawing number 01800/111).
C Resistor R47 is changed to a value of 51kS.

C Resistor R46 is changed to a value of 4.7kS.
The new resistors change the ratios of the IC12 operational amplifier in
order to implement the following analogue output ranges: 0-2.5%, 0-5%,
0-10%, 0-25% and 0-100%.
C.2.3 Xendos 1802 and 1902 transducer assembly modification
The transducer assembly used in the existing Xendos 1902 and the new
Xendos 1802 and 1902EUR analysers has been modified to be
compatible with corrosive as well as solvent containing sample gases.
The changes are as follows:
C The paramagnetic measuring cell in the 1156A701 transducer has

been modified to use a nickel plated version of the existing 364
cell.
C The material used for the transducer inlet and outlet sample tubes
has been modified from stainless steel to Hastelloy ‘C’.
The modification is backwards compatible to all earlier 1902 analysers

without effecting hazardous area certification. This enhancement is
provided as standard on all Xendos 1802, 1902 and 1902EUR analysers.

C.2.4 Corrosive sample pipework option
Refer to Figure B.1.
5 9
3
6
2
1. Hastelloy Bulkhead connector. 6. Anti rotation plate.

2. PTFE ferrule set. 7. Plate mounting screws.
3. Bulkhead holding nut. 8. PFA 1/8" equal union.
4. Swagelock nut. 9. Hastelloy sample tubes.
5. Washer.
Figure C.1 - Corrosive sample pipework option
A new option has been provided for use with corrosive samples. The new
option is available on the new Xendos 1802 and 1902EUR analysers.
The new option is similar to the existing stainless steel pipework option
but with the following changes:
C A Hastelloy C, 1/4" NPT threaded, bulkhead for user sample

connections.
C Hastelloy C internal sample tubes.
C A PFA 1/8" equal union connecting the internal sample tubes and
the transducer inlet and outlet tubes .

C.2.5 Sample bypass option
Refer to Figure B.2.
A new option has been introduced to implement a sample bypass for use
with higher sample flow rates. The new option is available on the new
Xendos 1802 and 1902EUR analysers. Two versions of the bypass
option are provided for use with the stainless steel and hastelloy C
pipework options. The design of the bypass option is to use two
proprietary tee fittings with the 1156 transducer fitted across the branch
port of the tee. The sample bypass consists of a stainless steel or
Hastelloy C pipe 1/8" outside diameter and 120 mm long.
5
9
4
10
3
6
2
7
1
1. Hastelloy Bulkhead connector. 6. Anti rotation plate.

2. PTFE ferrule set. 7. Plate mounting screws.
3. Washer.. 8. PFA 1/8" equal tee.
4. Bulkhead holding nut.. 9. Hastelloy sample bypass tube.
5. Swagelock nut. 10. Hastelloy sample tubes.
Figure C.2 - Corrosive sample bypass pipework option

Figure C.3 - Stainless steel sample bypass pipework option

PRODUCT ENHANCEMENT #2 (July 2000)
C.3 Summary of change
This appendix covers the enhancements to the Xendos 1800 and 1900 Series
implemented in May 2000.
A brief description of the product enhancements is as follows.
The xendos 1800 and 1900 Series has been raised to revision B1. This includes
new features and options codings and improvements to the Terminals board, the
Display board and a new Transducer.
C.4 Details of change
C.4.1 Terminals board update
The Terminals board (01800913B) now has an improved current output circuit
more compatible with data-logging systems and shows improved temperature
stability. It is fully retro-fitable in all xendos 1800 and 1900 Series analysers.
C.4.2 Display board update
The 3.5 digit Display board (01800902A) update was required to provide the
option of reversing the operating direction of the front panel Zero control for the
new 1158 Transducer. In addition a course span control is now provided on the
display board to increase the range of operation of the front panel Span control.
A new version of the optional 4.5 digit Display board (01800912A) is also
available with the same improvements as the 3.5 digit Display board. Both
boards are fully retro-fitable in all xendos 1800 and 1900 Series analysers.
C.4.3 Transducer update
The Transducer used in the xendos 1800 and 1900 Series analysers is now the
1158 paramagnetic oxygen transducer. A complete transducer assembly is
available enabling it to be used for spares requirements.
A new High-Flow cell is also available which removes the requirement for a
piped bypass in the high flow analyser option.


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Xendos 1800 Series

Safe Area Oxygen Analyser

This publication includes WARNINGS, CAUTIONS AND NOTES

WARNINGS : Hazards which could result in personal injury or

CAUTIONS : Hazards which could result in equipment or

NOTES : Alert the user to pertinent facts and conditions.

The electrical power used in this equipment is at a voltage high

Before carrying out servicing or repair the equipment should be

It may be necessary to fault find with the electrical power connected.

The analyser may contain toxic, corrosive, flammable or asphyxiant

Xendos 1800 and 1900 Series 1

2 EQUIPMENT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

3 SPARES LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

4 FAULT FINDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1

2 Xendos 1800 and 1900 Series

5 PARTS REPLACEMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . 5.1

Xendos 1800 and 1900 Series 3

APPENDIX B FULL ZERO AND SPAN ANALYSER SET UP . . . . . . . . . . B1

4 Xendos 1800 and 1900 Series

Figure 2.1 - The Xendos enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

Xendos 1800 and 1900 Series 5

Table 2.1 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.22

6 Xendos 1800 and 1900 Series

1.2 Service philosophy

C All servicing should be referred to qualified personnel.

C Do not attempt to replace fuses or components on the protection

Repairs to printed circuit boards are effected by module replacement.

Xendos 1800 and1900 Series 1.1

C Xendos 1800 Series - safe area analyser

C Xendos 1900 Series - hazardous area analyser

Isolated (4 to 20 mA) and non-isolated (0 to 1 V dc) analogue output signals

The Xendos is designed for use in modern industrial environments with

A number of optional features are available. These include the following:

C Back pressure regulator (1800 only)

1.2 Xendos 1800 and 1900 Series

1.5 Paramagnetic oxygen transducer

The 1156A or 1158 paramagnetic transducer used in these analysers is

1.6 Analogue outputs

The analogue output signals measurement range can be configured, in earlier

1.7 Alarm relay outputs

Xendos 1800 and1900 Series 1.3

When used in hazardous atmospheres, at least one of the alarms must

1.8 Switch mode power supply

1.9 Sample gas requirements

1.10 Overview of the service manual

SECTION 2 Provides a mechanical and electrical overview. This should

SECTION 3 Lists the available spares.

SECTION 4 Describes fault finding procedures.

SECTION 5 Describes procedures to remove and replace parts.

SECTION 6 Electronic circuit diagrams.

APPENDIX A Provides a detailed performance test specification for the

APPENDIX B Product enhancements and design changes.

1.4 Xendos 1800 and 1900 Series

2.1 Mechanical overview

1. Sample compartment (intrinsically safe for 1900 Series)

Figure 2.1 - The Xendos enclosure

Xendos 1800 and 1900 Series 2.1

Refer to Figure 2.1.

The Xendos unit is housed in a epoxy painted one piece aluminium

2.1.2 Sample compartment

Refer to Figure 2.2

2.2 Xendos 1800 and 1900 Series

Figure 2.2 - Sample compartment