TECHNICAL MANUAL

For
Hydraulic Drifter
Models:
HC80, HC80R, HC120, HC120R,

Read this instruction manual before operating this equipment.

CPN 52100252 20-May-97 TM6133

 1997 INGERSOLL--RAND COMPANY PRINTED IN U.S.A.

 TECHNICAL MANUAL TM6133
May 20, 1997 TABLE OF CONTENTS Page 1 of 2
NOTE: THE VERTICAL BAR SHOWN TO THE LEFT OF TEXT DESIGNATES A REVISION HAS BEEN MADE
SINCE THE PREVIOUS PRINTING.
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--1
PARTS LIST INFORMATION FOR DRIFTERS
(HC80, HC80R, HC120, HC120R) . . . . . . . . . . . . . . . . . . 3--1
DESCRIPTION & SPECIFICATIONS . . . . . . . . . . . . . . . 4--1
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--1
MAINTENANCE RECORDS AND NOTES . . . . . . . . . . . 6--1

Serial Number Located In This

Area

Serial Number Located In This

Area

Serial Number Located In This

Area

HC120

Serial Number Located In This

Area
TM6133 TOC--1
 ORDERING INSTRUCTIONS
When ordering service parts, please specify:

1. The NAME of each part as listed.

2. The PART NUMBER as listed or stamped on the part.
3. The SERIAL NUMBER of the equipment.
DO NOT use illustration numbers when ordering service parts. To save time, send all orders for
parts to the nearest branch office or agent. IF IT IS NECESSARY TO SEND ANY PART OF THIS
EQUIPMENT TO THE FACTORY, INQUIRE AT OUR NEAREST BRANCH OFFICE OR AGENT
FOR SPECIAL INSTRUCTIONS.

SAVE THESE INSTRUCTIONS. DO NOT DESTROY.

The use of repair parts other than those included within the Ingersoll-Rand approved
parts list may create hazardous conditions over which Ingersoll-Rand Company has no
control. Therefore Ingersoll-Rand Company cannot be held responsible for equipment
in which non-approved repair parts are installed.

All information, illustrations, and specifications in this manual are based on the latest
information available at the time of publication. Product improvement is a continuing
goal at Ingersoll- Rand. Design and specifications are subject to change without
notice or obligation.

When the life of the machine has expired, it is recommended that the machine be disas-
sembled, degreased and parts be separated by material so that they can be recycled.

TOC--2 TM6133
Technical Manual TM6133
INTRODUCTION Section 1
May 20, 1997 Page 1 of 1

1. INTRODUCTION. 3. SUPPORT EQUIPMENT REQUIRED.

This manual contains information on safe-
Refer to specifications, Section 4.
ty, operation, maintenance, service and
parts list for the Hydraulic Drifter Models
HC80, HC80R, HC120, HC120R (hereaf- 4. ABBREVIATION LIST.
ter referred to as drifter).
Abbreviations listed in this manual that are
2. Reference Material.
not common are listed in Table 1 with the
Refer to specifications, Section 4. proper definition.

Table 1. Abbreviation List

Abbreviation, Symbol, or Term Meaning

bpm Blows Per Minute

m3/min. Cubic Meters Per Minute
ft.3/min. Cubic Feet Per Minute
gpm Gallons Per Minute
HP Horsepower
in. Inch
IR Ingersoll--Rand
kg Kilogram
kg/cm2 Kilogram Per Square Centimeter
lbs Pounds
lb--ft Pound--Foot
lpm Liters Per Minute
L Liter
L.H. Left--Hand
m 3/min. Cubic Meters Per Minute
mm Millimeter
M Meter
Nm Newton Meter
psi Pounds Per Square Inch
scfm Standard Cubic Feet Per Minute
Safety Alert Symbol

TM6133 1--1
Technical Manual TM6133
SAFETY Section 2
May 20, 1997 Page 1 of 3

SAFETY INFORMATION

BE AWARE OF SAFETY INFORMATION

This is the Safety--Alert symbol. When you see
this symbol on your drifter or in this manual, be
alert to the potential for personal injury.

Follow recommended precautions and safe

operating practices.
SAFETY ALERT SYMBOL

UNDERSTAND SIGNAL WORDS

(RED BACKGROUND)

A signal word -- DANGER, WARNING, or DANGER IS USED TO INDICATE THE

CAUTION -- is used with the safety--alert
PRESENCE OF A HAZARD WHICH WILL
symbol. DANGER identifies the most
serious hazards. CAUSE SEVERE PERSONAL INJURY OR
DEATH IF THE WARNING IS IGNORED.
DANGER, WARNING, or CAUTION safe-
ty labels are located near specific hazards.
(ORANGE BACKGROUND)

WARNING IS USED TO INDICATE THE

NOTICE labels are for general informa-
PRESENCE OF A HAZARD WHICH CAN
tion.
CAUSE SEVERE INJURY OR DEATH IF
THE WARNING IS IGNORED.

(YELLOW BACKGROUND)

CAUTION IS USED TO INDICATE THE

PRESENCE OF A HAZARD WHICH WILL
OR CAN CAUSE PERSONAL INJURY, OR
PROPERTY DAMAGE IF THE WARNING
IS IGNORED.

(BLUE BACKGROUND)

Notice is used to notify people of installation,

operation, or maintenance information which
is important but not hazard related.

TM6133 2--1
 FOLLOW INSTRUCTIONS
Carefully read all safety messages in this manual
and on your drifter’s safety labels. Keep safety la-
bels in good condition. Replace all missing or
damaged safety labels.

Replacement safety labels can be obtained at no

cost from your local Ingersoll--Rand dealer or rep-
resentative or by contacting the factory.

Do Not attemp to operate the drifter unless you

are thoroughly familiar with al the crawler gages,
controls, and functions. Refer to the section of the
crawler instruction manual for detailed instruc-
tions. Failure to comply could result in bodily inju-
ry.

If you do not understand any part of this manual

and need assistance, contact your local Inger-
soll--Rand dealer.

KEEP ACCUMULATORS IN GOOD WORKING CONDITION

Make sure the accumulator components have no

cracks or signs of excessive wear. When pres-
surized, a damaged accumulator could burst,
scattering metal fragments throughout the area.

WEAR PROTECTIVE CLOTHING

Wear APPROVED safety equipment (safety
shoes, safety glasses, hearing protection, hard
hat, gloves, respirator, etc.) when operating or
maintaining the machine.

Wear close fitting clothing and confine long hair.

Operating equipment requires the full attention of

the operator. Do not wear radio or music head-
phones while operating the machine.

2--2 TM6133
 AVOID MOVING PARTS

Keep hands, arms, legs, and clothing away

from all moving parts.

WEAR GLOVES WHEN CHANGING STEELS AND BITS

The drifter, striking bar, couplings, drill steel, and

bit are hot during the drilling operaton. Do Not
touch these parts with your bare hands. Wear
gloves to protect your hands when you are
changing bits or steels.

CHECK HOSE CONNECTIONS

Keep all hose connections tight. A loose hose

connection not only causes leaks and poor per-
formance, but may also allow the hose to come
off the drifter, whip around , and injure the opera-
tor or other people in the area.

NEVER USE OXYGEN TO CHARGE ACCUMULATORS

Dry nitrogen is the only gas product to be used

to charge the drifter accumulators. Never use OXYGEN
oxygen to charge the accumulators. Ignition of
an oxygen and oil mixture could produce an ex-
plosion.

OBSERVE ENVIRONMENTAL PROTECTION REGULATIONS

Be mindful of the environment and ecology.

Before draining any fluids, find the correct way

of disposing them.

Observe the relevant environmental protection

regulations when disposing of oil, fuel, cool-
ant, brake fluid, filters and batteries

WARNING: Failure to follow any of the above safety instructions or those

that follow within this manual, could result in serious injury or death. This
machine is to be used only for those purposes for which it was intended
as explained in this instruction manual.

TM6133 2--3
TECHNICAL MANUAL TM6133
ILLUSTRATION FOR DRIFTER Section 3
HC80R
May 20, 1997 Page 1 of 27

Figure 1. HYDRAULIC DRIFTER MODELS HC80R

(Reference Drawings: 1, 2, 3, 4, 6, 13, 15, )

TM6133 3--1
 ILLUSTRATION FOR DRIFTER
3--2

HC80
TM6133

Figure 2. HYDRAULIC DRIFTER MODEL HC80

(Reference Drawings: 1, 2, 3, 5, 6, 13, 15)
 ILLUSTRATION FOR DRIFTER
TM6133

HC120

Figure 3. HYDRAULIC DRIFTER MODEL HC120

3--3

(Reference Drawings: (7, 8, 9, 10, 12)

3--4

ILLUSTRATION FOR DRIFTER

HC120R
TM6133

Figure 4. HYDRAULIC DRIFTER MODEL HC120R

(Reference Drawings: (7, 8, 9, 11, 12, 13, 14, 15)
 PARTS LIST FOR DRIFTERS
(HC80, HC80R, HC120, HC120R)

HC80R, Figure 1 HC80, Figure 2 HC120, Figure 3 HC120R, Figure 4

DESCRIPTION CPN QTY DESCRIPTION CPN QTY DESCRIPTION CPN QTY DESCRIPTION CPN
QTY
PERCUSSION PART, Drawing 1 PERCUSSION PART, Drawing 1 PERCUSSION PART, Drawing 7 PERCUSSION PART, Drawing 7
10 LP ACCUMULATOR BODY 86374048 1 LP ACCUMULATOR 86374048 1 LP ACCUMULATOR BODY 86374048 1 LP ACCUMULATOR BODY 86374048 1
20 HP ACCUMULATOR 86385127 1 HP ACCUMULATOR 86385127 1 HP ACCUMULATOR (CENTRAL) 86385143 1 HP ACCUMULATOR (CENTRAL) 86385143 1
30 PIN 86223419 1 PIN 86223419 1 HP ACCUMULATOR 86385127 1 HP ACCUMULATOR 86385127 1
40 O--RING S 5 O--RING S 5 PIN 86223419 2 PIN 86223419 2
50 O--RING S 2 O--RING S 2 O--RING S 8 O--RING S 8
60 TIGHT SEAL S 7 TIGHT SEAL S 7 O--RING S 3 O--RING S 3
70 SCREW 3/4” UNF 86313228 4 SCREW 3/4” UNF 86313228 4 TIGHT SEAL S 10 TIGHT SEAL S 10
80 CYLINDER 86323672 1 CYLINDER 86323672 1 SCREW 3/4” UNF 86221413 4 SCREW 3/4” UNF 86221413 4
90 DISTRIBUTOR 86333697 1 DISTRIBUTOR 86333697 1 CYLINDER 86223971 1 CYLINDER 86223971 1
100 THRUST PISTON (CYL.”E”) 86333713 1 THRUST PISTON (CYL. “E”) 86333713 1 DISTRIBUTOR 86223534 1 DISTRIBUTOR 86223534 1
110 PISTON, LOWER 86221421 1 PISTON 86221421 1 THRUST PISTON (CYL. “E”) 86417441 1 THRUST PISTON (CYL. “E”) 86417441 1
120 -- -- -- -- -- -- PISTON 86221421 1 PISTON 86221421 1
DISTRIBUTION, Drawing 1 DISTRIBUTION, Drawing 1 DISTRIBUTION, Drawing 7 DISTRIBUTION, Drawing 7
120 COVER 86324738 1 COVER 86324738 1 -- -- -- -- -- --
130 O--RING S 1 O--RING S 1 COVER 86324738 1 COVER 86324738 1
140 O--RING S 1 O--RING S 1 O--RING S 1 O--RING S 1
150 SCREW 3/4” UNF 86250867 1 SCREW 3/4” UNF 86250867 1 O--RING S 1 O--RING S 1
160 PLUG 86333267 1 PLUG 86333267 1 SCREW 3/4” UNF 86250867 1 SCREW 3/4” UNF 86250867 1
170 O--RING S 1 O--RING S 1 PLUG 86333267 1 PLUG 86333267 1
180 COVER 86223914 1 COVER 86223914 1 O--RING S 1 O--RING S 1
190 VALVE 86220944 1 VALVE 86220944 1 COVER 86223914 1 COVER 86223914 1
200 PUSH ROD 86220951 1 PUSH ROD 86220951 1 VALVE 86220944 1 VALVE 86220944 1
210 LINING 86220969 1 LINING 86220969 1 PUSH ROD 86417425 1 PUSH ROD 86417425 1
220 -- -- -- -- -- -- LINING 86417433 1 LINING 86417433 1
NOTE: (S) This Part Is Furnished In Seals Package 86223773.
(K) This Part Is Furnished In Seals Package 86220613. (CONTINUED)
To order both Seals Packages use CPN 86223989
NSS: Not Sold Separately, Part Is Included In The Top Level CPN

TM6133 3--5
 PARTS LIST FOR DRIFTERS
(HC80, HC80R, HC120, HC120R)

HC80R, Figure 1 HC80, Figure 2 HC120, Figure 3 HC120R, Figure 4

DESCRIPTION CPN QTY DESCRIPTION CPN QTY DESCRIPTION CPN QTY DESCRIPTION CPN
QTY
CENTRAL PART, Drawing 2 CENTRAL PART, Drawing 2 CENTRAL PART, Drawing 8 CENTRAL PART, Drawing 8
220 MOTOR BODY 86365632 1 MOTOR BODY 86365632 1 -- -- -- -- -- --
230 .GUIDING RING NSS 3 .GUIDING RING NSS 3 MOTOR BODY 86365632 1 MOTOR BODY 86365632 1
240 .RETAINING RING NSS 1 .RETAINING RING NSS 1 .GUIDING RING NSS 3 .GUIDING RING NSS 3
250 .SPRING NSS 1 .SPRING NSS 1 .RETAINING RING NSS 1 .RETAINING RING NSS 1
260 NEEDLE BEARING 86220811 2 NEEDLE BEARING 86220811 2 .SPRING NSS 1 .SPRING NSS 1
270 O--RING S 1 O--RING S 1 NEEDLE BEARING 86220811 2 NEEDLE BEARING 86220811 2
280 O--RING S 1 O--RING S 1 O--RING S 1 O--RING S 1
290 O--RING S 2 O--RING S 2 O--RING S 1 O--RING S 1
300 ADAPTER 86321056 2 ADAPTER 86321056 2 O--RING S 2 O--RING S 2
310 ADAPTER 95219762 1 ADAPTER 95219762 1 ADAPTER 86321056 2 ADAPTER 86321056 2
320 ADAPTER 95279329 1 ADAPTER 95279329 1 ADAPTER 95219762 1 ADAPTER 95219762 1
330 SHAFT 86220209 1 SHAFT 86220209 1 ADAPTER 95279329 1 ADAPTER 95279329 1
340 PLATE 86344199 2 PLATE 86344199 2 SHAFT 86220209 1 SHAFT 86220209 1
350 O--RING S 2 O--RING S 2 PLATE 86344199 2 PLATE 86344199 2
360 PIN 86318516 2 PIN 86318516 2 O--RING S 2 O--RING S 2
370 BALL BEARING 86223559 1 BALL BEARING 86223559 1 PIN 86318516 2 PIN 86318516 2
380 PLATE 86344116 1 PLATE 86344116 1 BALL BEARING 86223559 1 BALL BEARING 86223559 1
390 NUT 86313046 1 NUT 86313046 1 PLATE 86344116 1 PLATE 86344116 1
400 PIN 86302841 1 PIN 86302841 1 NUT 86313046 1 NUT 86313046 1
410 O--RING S 1 O--RING S 1 PIN 86302841 1 PIN 86302841 1
420 COVER 86313053 1 COVER 86313053 1 O--RING S 1 O--RING S 1
430 CARTRIDGE (TYPE 043) 86344140 1 CARTRIDGE (TYPE 043) 86344140 1 COVER 86313053 1 COVER 86313053 1
440 SPOOL 86366259 1 SPOOL 86366259 1 CARTRIDGE (TYPE 055) 86474194 1 CARTRIDGE (TYPE 055) 86474194 1
450 LINING 86366242 1 LINING 86366242 1 SPOOL 86366259 1 SPOOL 86366259 1
460 SPRING 86366283 1 SPRING 86366283 1 LINING 86366242 1 LINING 86366242 1
470 O--RING S 1 O--RING S 1 SPRING 86366283 1 SPRING 86366283 1
480 O--RING S 1 O--RING S 1 O--RING S 1 O--RING S 1
490 WASHER, SEAL S 1 WASHER, SEAL S 1 O--RING S 1 O--RING S 1
500 WASHER, SEAL S 1 WASHER, SEAL S 1
NOTE: (S) This Part Is Furnished In Seals Package 86223773.
(K) This Part Is Furnished In Seals Package 86220613. (CONTINUED)
To order both Seals Packages use CPN 86223989
NSS: Not Sold Separately, Part Is Included In The Top Level CPN

3--6 TM6133
 PARTS LIST FOR DRIFTERS
(HC80, HC80R, HC120, HC120R)

HC80R, Figure 1 HC80, Figure 2 HC120, Figure 3 HC120R, Figure 4

DESCRIPTION CPN QTY DESCRIPTION CPN QTY DESCRIPTION CPN QTY DESCRIPTION CPN QTY
HYDRAULIC THRUST, Drawing 3 HYDRAULIC THRUST, Drawing 3 HYDRAULIC THRUST, Drawing 9 HYDRAULIC THRUST, Drawing 9
510 THRUST HOUSING 86345014 1 THRUST HOUSING 86345014 1 -- -- -- -- -- --
520 GREASE FITTING 86230059 1 GREASE FITTING 86230059 1 THRUST HOUSING 86345014 1 THRUST HOUSING 86345014 1
530 PIN 86223419 1 PIN 86223419 1 GREASE FITTING 86230059 1 GREASE FITTING 86230059 1
540 SCREW UNF 3/4” 95848107 2 SCREW 3/4” UNF 95848107 2 PIN 86223419 1 PIN 86223419 1
550 ADAPTER 86257979 2 ADAPTER 86257979 2 SCREW 3/4” UNF 95848107 2 SCREW 3/4” UNF 95848107 2
560 VALVE 86322518 2 VALVE 86322518 2 ADAPTER 86257979 2 ADAPTER 86257979 2
570 TIGHT SEAL S 2 TIGHT SEAL S 2 VALVE 86322518 2 VALVE 86322518 2
580 O--RING S 3 O--RING S 3 TIGHT SEAL S 2 TIGHT SEAL S 2
590 LINING 86220233 1 LINING 86220233 1 O--RING S 3 O--RING S 3
600 COMPOSITE SEAL S 2 COMPOSITE SEAL S 2 LINING 86220233 1 LINING 86220233 1
610 RETAINING RING 86220258 1 RETAINING RING 86220258 1 COMPOSITE SEAL S 2 COMPOSITE SEAL S 2
620 PIN 86223948 1 PIN 86223948 1 RETAINING RING 86220258 1 RETAINING RING 86220258 1
630 PLUG 86333275 1 PLUG 86333275 1 PIN 86223948 1 PIN 86223948 1
640 . GUIDING RING NSS 2 . GUIDING RING NSS 2 PLUG 86333275 1 PLUG 86333275 1
650 . RETAINING RING NSS 1 . RETAINING RING NSS 1 . GUIDING RING NSS 2 . GUIDING RING NSS 2
660 SEAL S 2 SEAL S 2 . RETAINING RING NSS 1 . RETAINING RING NSS 1
670 GUIDE 86345022 1 GUIDE 86345022 1 SEAL S 2 SEAL S 2
680 CENTERING PART S 1 CENTERING PART S 1 GUIDE 86345022 1 GUIDE 86345022 1
690 CENTERING PART S 1 CENTERING PART S 1 CENTERING PART S 1 CENTERING PART S 1
700 SHANK THRUST 86223492 1 SHANK THRUST 86223492 1 CENTERING PART S 1 CENTERING PART S 1
710 RING 86220241 1 RING 86220241 1 SHANK THRUST 86223492 1 SHANK THRUST 86223492 1
720 NEEDLE BEARING 86221603 1 NEEDLE BEARING 86221603 1 RING 86220241 1 RING 86220241 1
730 SHAFT 86313087 1 SHAFT 86313087 1 NEEDLE BEARING 86221603 1 NEEDLE BEARING 86221603 1
740 BALL BEARING 13900758 1 BALL BEARING 13900758 1 SHAFT 86313087 1 SHAFT 86313087 1
750 TIGHT RING 86223435 3 TIGHT RING 86223435 3 BALL BEARING 13900758 1 BALL BEARING 13900758 1
760 TIGHT RING 86313095 2 TIGHT RING 86313095 2 TIGHT RING 86223435 3 TIGHT RING 86223435 3
770 TIGHT RING 86313103 1 TIGHT RING 86313103 1 TIGHT RING 86313095 2 TIGHT RING 86313095 2
780 O--RING S 9 O--RING S 9 TIGHT RING 86313103 1 TIGHT RING 86313103 1
790 O--RING S 3 O--RING S 3 O--RING S 9 O--RING S 9
800 SEAL S 2 SEAL S 2 O--RING S 3 O--RING S 3
NOTE: (S) This Part Is Furnished In Seals Package 86223773.
(K) This Part Is Furnished In Seals Package 86220613. (CONTINUED)
To order both Seals Packages use CPN 86223989
NSS: Not Sold Separately, Part Is Included In The Top Level CPN

TM6133 3--7
 PARTS LIST FOR DRIFTERS
(HC80, HC80R, HC120, HC120R)

HC80R, Figure 1 HC80, Figure 2 HC120, Figure 3 HC120R, Figure 4

DESCRIPTION CPN QTY DESCRIPTION CPN QTY DESCRIPTION CPN QTY DESCRIPTION CPN QTY
HYDRAULIC THRUST (cont.) HYDRAULIC THRUST (cont.) HYDRAULIC THRUST (cont.) HYDRAULIC THRUST (cont.)
810 NEEDLE BEARING 86223021 1 NEEDLE BEARING 86223021 1 SEAL S 2 SEAL S 2
820 -- -- -- -- -- -- NEEDLE BEARING 86223021 1 NEEDLE BEARING 86223021 1
FRONTHEAD ASSEMBLY, FRONTHEAD ASSEMBLY, FRONTHEAD ASSEMBLY, FRONTHEAD ASSEMBLY,
DRAWING 4 DRAWING 5 DRAWING 10 DRAWING 11
820 HOUSING 86221124 1 FRONT GUIDE 86312774 1 FRONT GUIDE 86312774 1 -- -- --
830 O--RING K 5 O--RING S 3 O--RING S 3 HOUSING 86221124 1
840 SCREW 3/4” UNF 86223443 4 BALL S 1 BALL S 1 O--RING K 5
850 NUT 86222882 4 SPRING SEAT S 1 SPRING SEAT S 1 SCREW 3/4” UNF 86223443 4
860 GEAR 86316502 1 SPRING S 1 SPRING S 1 NUT 86222882 4
870 . SPLINED NUT 86223450 1 Hc PLUG 86251840 1 Hc PLUG 86251840 1 GEAR 86316502 1
880 . RETAINING RING 86220779 1 O--RING S 2 O--RING S 2 . SPLINED SHANK 86223450 1
890 RING 86221116 1 SCREW UNF 3/4” 86223443 4 SCREW UNF 3/4” 86223443 4 . RETAINING RING 86220779 1
900 NEEDLE BEARING 86221595 1 NUT 86222882 4 NUT 86222882 4 RING 86221116 1
910 RING 86221678 1 GEAR DRIVE 86313129 1 GEAR DRIVE 86313129 1 NEEDLE BEARING 86221595 1
920 GEAR 86313129 1 NEEDLE BEARING 86223021 1 NEEDLE BEARING 86223021 1 RING 86221678 1
930 NEEDLE BEARING 86223021 1 THRUST WASHER 86221116 1 THRUST WASHER 86221116 1 GEAR 86313129 1
940 HOUSING 86331113 1 NEEDLE BEARING 86221595 1 NEEDLE BEARING 86221595 1 NEEDLE BEARING 86223021 1
950 TIGHT SEAL K 2 THRUST WASHER 86221678 1 THRUST WASHER 86221678 1 HOUSING 86331113 1
960 O--RING K 1 GEAR DRIVEN 86346376 1 GEAR DRIVEN 86346376 1 TIGHT SEAL K 2
970 O--RING K 1 . SPLINE SHANK 86346384 1 . SPLINE SHANK 86346384 1 O--RING K 1
980 O--RING S 1 . RETAINING RING 86220779 1 . RETAINING RING 86220779 1 O--RING K 1
990 O--RING K 1 RETAINER SHANK 86331188 1 RETAINER SHANK 86331188 1 O--RING S 1
1000 REAR LINING 86339272 1 FLUSHING NOZZLE 86313160 1 FLUSHING NOZZLE 86313160 1 O--RING K 1
1010 SEAL K 2 . GUIDING RING 86313178 1 . GUIDING RING 86313178 1 REAR LINING 86339272 1
1020 ROD, TIE 86223716 2 . PACKING 86313186 1 . PACKING 86313186 1 SEAL K 2
1030 NUT 86271558 2 . RETAINING RING 86223997 1 . RETAINING RING 86223997 1 ROD, TIE 86223716 2
NOTE: (S)This Part Is Furnished In Seals Package 86223773.
(K)This Part Is Furnished In Seals Package 86220613. (CONTINUED)
To order both Seals Packages use CPN 86223989
NSS: Not Sold Separately, Part Is Included In The Top Level CPN

3--8 TM6133
 PARTS LIST FOR DRIFTERS
(HC80, HC80R, HC120, HC120R)

HC80R, Figure 1 HC80, Figure 2 HC120, Figure 3 HC120R, Figure 4

DESCRIPTION CPN QTY DESCRIPTION CPN QTY DESCRIPTION CPN QTY DESCRIPTION CPN
QTY
FRONTHEAD ASSEMBLY (cont.) FRONTHEAD ASSEMBLY (cont.) FRONTHEAD ASSEMBLY (cont.) FRONTHEAD ASSEMBLY (cont.)
1040 PLUG (without HP refeeding) 86251840 1 UNEQUAL LIP SEAL 86307162 1 UNEQUAL LIP SEAL 86307162 1 NUT 86271558 2
1050 PLUG S 1 SHANK ∅ 38 T 38 86316205 1 SHANK ∅ 38 T 38 86316205 1 PLUG 86251840 1
OR VALVE 86342227 1 -- -- -- -- -- -- VALVE 86342227 1
1060 FRONT LINING 86339058 1 SHIELD 86310034 1 SHIELD 86310034 1 PLUG 86251840 1
1070 SEAL K 2 ADAPTOR 95219747 1 ADAPTOR 95219747 1 FRONT LINING 86353356 1
MOUNTING, Drawing 6
1080 SEAL K 2 ROD, TIE 86220860 2 SEAL K 2
1090 RETAINER 86352408 1 RING 86220878 8 SEAL K 2
1100 SEAL K 1 NUT 86220886 4 RETAINER 86352416 1
1110 FRONT GUIDE 86353315 1 PLUG 86249265 1 SEAL K 1
1120 . GUIDING RING NSS 1 -- -- -- FRONT GUIDE 86353323 1
1130 . RETAINING RING NSS 1 -- -- -- . GUIDING NSS 1
1140 O--RING K 1 -- -- -- . RETAINING RING NSS 1
1150 BALL S 1 -- -- -- O--RING K 1
1160 SEAL K 1 -- -- -- BALL S 1
1170 SPRING S 1 -- -- -- SEAL K 1
1180 SHANK ∅ 45 T 45 86220563 1 -- -- -- SPRING S 1
1190 ADAPTER 95219762 1 -- -- -- SHANK ∅ 51 / T 51 86220589 1
1200 -- -- -- -- -- -- ADAPTER 95219762 1
MOUNTING, Drawing 6 -- -- -- MOUNTING, Drawing 12 MOUNTING, Drawing 12
1200 ROD, TIE 86220860 2 -- -- -- -- -- -- -- -- --
1210 RING 86220878 8 -- -- -- ROD, TIE 86220860 2 ROD, TIE 86220860 2
1220 NUT 86220886 4 -- -- -- RING 86220878 8 RING 86220878 8
1230 PLUG 86249265 1 -- -- -- NUT 86220886 4 NUT 86220886 4
1240 -- -- -- -- -- -- PLUG 86249265 1 PLUG 86249265 1

NOTE: (S)This Part Is Furnished In Seals Package 86223773.

(K)This Part Is Furnished In Seals Package 86220613.
To order both Seals Packages use CPN 86223989
NSS: Not Sold Separately, Part Is Included In The Top Level CPN

TM6133 3--9
 HC80, HC80R
(For information concerning parts refer to Parts List pages 5--9 Section 3)

70

DRAWING 1 (Percussion and Distribution)

HC 80R
HC 80

3--10 TM6133
 HC80, HC80R
(For information concerning parts refer to Parts List pages 5--9 Section 3)

DRAWING 2 (Central Part)

HC 80R
HC 80

TM6133 3--11
 HC80, HC80R
(For information concerning parts refer to Parts List pages 5--9 Section 3)

DRAWING 3 (Hydraulic Thrust)

HC 80R
HC 80

3--12 TM6133
 HC80R
(For information concerning parts refer to Parts List pages 5--9 Section 3)

DRAWING 4 HC 80 R
(Fronthead Assembly)

TM6133 3--13
 HC80
(For information concerning parts refer to Parts List pages 5--9 Section 3)

DRAWING 5 (Fronthead Assembly)

HC80

3--14 TM6133
 HC80, HC80R
(For information concerning parts refer to Parts List pages 5--9 Section 3)

1110 (HC80)
| (HC80R)

(HC80R) (HC80R) (HC80R)

| | |
1100(HC80) 1080 (HC80) 1090 (HC80)

DRAWING 6 (MOUNTING)
HC 80
HC 80R

TM6133 3--15
 HC120, HC120R
(For information concerning parts refer to Parts List pages 5--9 Section 3)

DRAWING 7 (Percussion and Distribution)

HC120, HC 120R

3--16 TM6133
 HC120, HC120R
(For information concerning parts refer to Parts List pages 5--9 Section 3)

DRAWING 8 (Central Part)

HC120, HC120R

TM6133 3--17
 HC120, HC120R
(For information concerning parts refer to Parts List pages 5--9 Section 3)

DRAWING 9 (Hydraulic Thrust)

HC120, HC 120R

3--18 TM6133
 HC120
(For information concerning parts refer to Parts List pages 5--9 Section 3)

DRAWING 10 Fronthead Assembly

HC120

TM6133 3--19
 HC120R
(For information concerning parts refer to Parts List pages 5--9 Section 3)

DRAWING 11 (Fronthead Assembly)

HC120R

3--20 TM6133
 HC120, HC120R
(For information concerning parts refer to Parts List pages 5--9 Section 3)

DRAWING 12 (MOUNTING)
HC120, HC 120R

TM6133 3--21
 HC80, HC80R, HC120R

DRAWING 13 (LP Accumulator)

HC80R
HC80
HC120R
INFLATING PRESSURE = 4 bar (58 psi)

3--22 TM6133
 ASSEMBLY, LP Accumulator

REF.
NO. PART NO. PART NAME QUANTITY REMARKS

LP ACCUMULATOR -- 86374048
10 86374030 ACCUMULATOR BODY 1
20 86374055 COVER 1
30 86223575 DIAPHRAGM 1
40 86241403 BS RING 1
50 86265048 INFLATING SCREW 1
60 86376191 O--RING

TM6133 3--23
 HC120R

DRAWING 14 (HP Accumulator) Central

HC120R
INFLATING PRESSURE 40 BAR (580 PSI)

3--24 TM6133
 ASSEMBLY, HP Accumulator (Central)

REF.
NO. PART NO. PART NAME QUANTITY REMARKS

HP ACCUMULATOR (CENTRAL) -- 86385143

10 86385135 ACCUMULATOR BODY 1

20 86374055 COVER 1
30 86223575 DIAPHRAGM 1
40 86241403 SEAL RING 1
50 86265048 INFLATING SCREW 1
60 86376191 O--RING 1

TM6133 3--25
 HC80, HC80R, HC120R

DRAWING 15 (HP Accumulator)

HC 80R
HC 80
HC 120R
INFLATING PRESSURE 40 Bar (580 psi)

3--26 TM6133
 ASSEMBLY, HP Accumulator

REF.
NO. PART NO. PART NAME QUANTITY REMARKS

HP ACCUMULATOR -- 86385127
10 86385119 ACCUMULATOR BODY 1
20 86374055 COVER 1
30 86223575 DIAPHRAGM 1
40 86241403 SEAL RING 1
50 86265048 INFLATING SCREW 1
60 86376191 O--RING 1

TM6133 3--27
Technical Manual
DESCRIPTION & SPECIFICATIONS
May 20, 1997
1. INTRODUCTION.
This section provides a description and
specifications of the Hydraulic Drifter
Models HC80, HC80R, HC120, HC120R
(hereafter referred to as drifter).
2. DESCRIPTION.
The hydraulic drifter is a valved, hydrauli-
cally--operated hammer drill that incorpo-
rates an integral, independently--con-
trolled, hydraulically--powered rotation mo-
tor to rotate the drill steel and bit.
The drifter is especially suitable for pipeline
work, drilling vertical and angle blast holes
in quarries, and on any construction jobs
where large volume rock excavations are
required.
The piston provides the impact force which
is transmitted to the drill steel. The valve al-
ternately switches pressure from supply to
exhaust.
The hydraulically--powered rotation motor
is independently controlled and is de-
signed to provide continuous drill steel ro-
tation--forward or reverse. The motor con-
verts hydraulic fluid to rotation power and
transmits the rotation power to the spur
gear train housed in the drifter fronthead.
The hydraulic rotation motor provides
smooth, powerful rotation, especially at low
rotation speeds, and assures the operator
of positive rotation control under all drilling
conditions.
Since hammer action and drill steel rotation
are independently controlled, the best
TM6133
TM6133
Section 4
Page 1 of 5
combination of individual control of both
functions can be selected for the most effi-
cient drilling in a particular formation.
The only air requirements for the drifter are:
hole cleaning and fronthead lubrication.
The drifter is equipped with a front flushing
device which carries hole cleaning air from
the machine to the front end of the drifter
and through the striking bar, drill steel, and
bit to the bottom of the hole without contact-
ing the internal parts of the drifter.
The drifter is designed with chuck parts to
accommodate a bar, IR38, IR45 or IR51
male threads. Refer to Table 1 for the part
number of the striking bars available for
use with the drifter and the specifications of
the striking bars.
Reverse percussion helps in the recovery
of jammed bits and rods in fractured
ground. The reverse percussion feature
automatically engages when necessary.
3. SPECIFICATIONS.
Refer to Table 1 Section 4 for all Hydraulic
Drifter Specifications.
4. HYDRAULIC OIL.
Refer to Table 2, Section 4, for specifica-
tions.
5. FRONT END LUBRICATING OIL.
(Rock Drill Oil). Refer to Table 4, Section
4.
4--1

KEEP THE ROCK DRILL LUBRICANT
CLEAN AND FREE FROM ALL FOREIGN
MATTER TO PREVENT DAMAGE TO
THE INTERNAL PARTS.
Ingersoll--Rand offers a complete line of
rock drill oil formulated to provide maxi-
mum performance in all types of rock drill
equipment. These oils exceed the oil
specifications listed on Table 2, Section 4.
The rock drill oil used in the air line lubrica-
tor must be a well refined petroleum lubri-
cating oil. It must be suitably compounded
to provide the specified consistency and
film strength, and be further compounded
to provide the specified steam emulsion
number, which is required to provide satis-
factory lubricant. Though the composition
of the “film strength” additive is not speci-
fied, it must be non--corrosive to both steel
and bronze, and contain little or no sulphur.
4--2
Ingersoll--Rand Rock Drill Oils are formu-
lated to provide maximum performance in
all types of rock drill equipment. Use Table
3 for selecting the correct viscosity grade
to meet your requirements and Table 4 for
selecting the correct rock drill oil part num-
ber.
6. DRILL STEEL THREAD LUBRICANT.
It is very important that the threads of all
striking bars, drill rods, couplings and bits
be properly lubricated and cared for at all
times. Proper lubrication will result in
longer life and will simplify threading and
unthreading drill rod joints.
Use a good molybdenum di--sulphide type
thread grease such as (Ingersoll--Rand
Drill Steel Lubricant) or equivalent.
TM6133
 Table 1. HYDRAULIC DRIFTER SPECIFICATIONS
TECHNICAL CHARACTERISTICS HC80 / HC80R HC120 HC120R
Weight (without handle) lb (kg) 313 (142 ) 375 (170 ) 345 (157 ) 408 (185)
43.11 50.71 48.89 56.50
Overall length (without handle) in (mm)
(1095) (1288) (1242) (1435)
Height above drilling axis in (mm) 3.07 (78) 3.46 (88) ← ←
13.23
Overall width (including tubes) in (mm) ← ← ←
(336)
29.32 30/34
Oil Flow (min/max) gpm (lpm) ← ←
(110/120 ) (115/130 )
1305/1885 1450/2030
Operating Pressure (min / max)PSI (bar) ←
(90/130) (100/40)
580 psi/40
Supply Accumulator Charge Pressure (Drifter) H.P. ← ← ←
kg/cm@
57 psi/4 kg/
Return Accumulator Charge Pressure (Drifter) L.P. ← ← ←
cm@
Nominal Power Absorbed at Drill Entry HP (KW) 37.5 (28 ) ← 44 (33) ←
IMPACT FREQUENCY strokes per min. (min./max.) 2550/2800 ← 2150/2400 ←
195/284 277/387
ENERGY PER STROKE (min / max) ft--lbs (joules) ← ←
(265/385) (375/525)
ROTATION SPEED: (adjustable between min/max val-
ues)
S with 10 gpm (38 lpm) flow
HC80 043 cartridge (max. torque: 590 ft--lbs [819
0/140 rpm ← N/A N/A
Nm])
HC120 055 cartridge (max. torque: 750 ft--lbs [1042
N/A N/A 0/110 ←
Nm])

PRESSURIZATION OF FRONT GUIDE

10.5 (.3) ← ← ←
Air Flow (29 psi) (2bar) ft#/min (m#/min)
INJECTION
Air Injection Flow with 1” tube ft#/min (m#/min) 211.9 (6) ← ← ←

Striking Bar Specifications

Striking Bar Striking Bar Specifications
86474731 45MM X T38
86316486 45MM X T45
86220571 45MM X T38 RP
86220563 45MM X T45 RP
86395795 51MM X T45 RP
86220589 51MM X T51 RP

NOTE: (←) SAME AS THE NUMBER TO THE LEFT

TM6133 4--3
 Table 2 ROCK DRILL OIL SPECIFICATIONS

Characteristic Test Below 20°F 20°F to 90°F Above 90°F

Procedure (--7°C) (--7°C to 32°C) (32°C)
Viscosity:
SUS at 100°F (38°C) ASTM--D2161 175 min. 450 min. 750 min.
SUS at 210°F (99°C) ASTM--D2161 46 min. 65 min. 85 min.
cST at 104°F (40°C) ASTM--D445 37 min. 105 min. 160 min.
cST at 212°F (100°C) ASTM--D445 6 min. 11 min. 16 min.
Pour Point, °F (°C) max. ASTM--D97 --10°F --10°F 0°F
(--23°C) (--23°C) (--18°C)
Flash Point,°F (°C) min. ASTM--D92 370°F 400°F 450°F
(188°C) (204°C) (232°C)
Viscosity Index, min. ASTM--D2270 90 90 90
Steam Emulsion No. min. ASTM--1935--65 1200 1200 1200
Consistency ............ Stringy Stringy Stringy
Falex Load Test lbs (kg) [min] ASTM--D2670 2000 lbs 2000 lbs 2000 lbs
(907 kg) (907 kg) (907 kg)
Timken E.P. Test lbs (kg) [min] ASTM--D2782 30 lbs 30 lbs 30 lbs
(14 kg) (14 kg) (14 kg)

Table 3 Selection Chart

Typical Operating Below 20°F 20°F to 90°F Above 90°F

Conditions (--7°C) (--7°C to 32°C) (32°C)

100--150 psi (7.03 -- 10.5 kg/cm2) Light Medium Heavy

Table 4 Ingersoll-Rand Rock Drill Oil Part Numbers

Grade 1 Gallon 5 Gallon 55 Gallon

Light 51378701 51378727 51378743

Medium 51378693 51378719 51378735

Heavy 51378784 51378792 51378800

4--4 TM6133
TM6133

IMPORTANT

Figure 1. TIGHTENING TORQUES & OPERATION CIRCUITS

USE ONLY A TORQUE WRENCH !

Strike
ITEM TIGHTENING TORQUES
Strike
Return
122-- 123 Screw / Nut 217 ft/lbs (294Nm)
Return 78 Screw 217 ft/lbs (294Nm)
69 Motor Cover 217 ft/lbs (294Nm) Rotation
Rotation 8 Screw 217 ft/lbs (294Nm)
18 Screw 217 ft/lbs (294Nm)
C Accumulator Lid 1013 ft/lbs (1373Nm)
152-- 153 Screw / Nut 217 ft/lbs (294Nm) Drain
171-- 172 Tie Rod / Nut 434 ft/lbs (589Nm)
Drain
Pressurization

Pressurization

Injection
Flushing Inlet Flushing Inlet
air/water air/water

IMPORTANT
Pressurization
∆ Check the drifter daily, tightening
torque, and couplings.
HC 80 - HC120
HC 80R - 120R
4--5
Technical Manual
OPERATION
May 20, 1997
1. INTRODUCTION.
This section provides air requirements, op-
erating principles, hydraulic requirements,
and lubrication requirements for the Hy-
draulic Drifter Models HC80, HC80R,
HC120, HC120R (hereafter referred to as
drifter).
2. RECEIVING THE NEW DRIFTER.
Upon receipt of a new drifter, check the
drifter model number to see that it agrees
with the technical manual. Attention in this
area will assure that the correct repair parts
are ordered when needed.
Before releasing a new drifter for service,
remove all the shipping plugs from the
ports. These plugs are used to keep dirt
out of the equipment during handling and
shipping.
3. HYDRAULIC REQUIREMENTS. (Refer
to Section 4, Table 1)
The hydraulic power required to operate
the drifter is divided into two independent
functions:
a. Hammer Operation -- The hydraulic
system must be capable of supplying hy-
draulic fluid to the drifter.
b. Drill Steel Rotation -- The hydraulic
system must be capable of supplying hy-
draulic fluid to the rotation motor on the
drifter.
Several Ingersoll--Rand hydraulic crawler
machines are designed to use this hydrau-
lic drifter. Basically, the crawler machine’s
hydraulic system contains a fluid reservoir,
TM6133
TM6133
Section 5
Page 1 of 9
which stores a supply of hydraulic oil;
pumps, which develop and deliver the re-
quired hydraulic oil pressure and flow to
operate the drifter and its rotation motor; fil-
ters for removing particle contamination
from the oil supply; control valves to initiate
hammer action and control the speed and
direction of the rotation motor; and an oil
cooler to maintain the entire system at an
optimum operating temperature. An ar-
rangement of hoses and fittings carries the
oil from the reservoir through the pumps
and regulating controls to the drifter and
rotation motor and back to the reservoir
through the oil cooler.
4. LUBRICATION REQUIREMENTS.
The drifter uses an oil mist to provide lu-
brication to all critical points in the front end
of the drifter. A 3/8 in. (9.5 mm) diameter
hose, connected to the drifter, carries the
oil--laden air from a lubricator (part of dril-
ling machine) to the front end of the drifter.
The amount of lubrication provided is con-
trolled by the lubricator located on the dril-
ling machine.
5. CASE DRAIN.
The drifters have a sophisticated hydraulic
recoil absorbtion system. This system re-
quires connection to a case drain with a
maximum back pressure of 20 psi (1.4 kg/
cm2).
6. AIR REQUIREMENTS.
The air requirements for the drifter are for
front end lubrication and hole cleaning. For
normal drilling conditions, a minimum flow
of 10 scfm (.28 m3/min.) at a pressure of
5--1
 100 psi (7.03 kg/cm2) is required for lu-
brication and the remaining air for hole
cleaning.
7. HOSES AND FITTINGS.
Only quality hose designed especially for
rock drill service should be used. It should
be constructed with an outer covering
which resists abrasive wear and have a
working pressure safety factor of at least 4
to 1 in relation to burst.
10. DRILL STEEL ROTATION.
Hoses and hose fittings must be in good
condition, and the fittings must be kept
tight.
The following lists the hoses required to op-
erate the drifter and the diameter of each
hose:
a. Inlet Hydraulic Hose -- 1.0 in. (25 mm)
diameter.
b. Return Hydraulic Hose -- 1.0 in. (25
mm) diameter.
c. Forward Rotation Hydraulic Hose -- 1/2
in. (19 mm) diameter.
d. Reverse Rotation Hydraulic Hose -- 1/2
11. OPERATING CONTROLS.
in. (19 mm) diameter.
e. Front End Lubrication Hose -- 3/8 in.
(9.5 mm) diameter.
f. Blow Air (For Hole Cleaning) -- 1.0 in.
(25mm).
g. Recoil system case drain hose.
8. BASIC OPERATING PRINCIPLES.
The operation of the drifter is based on two
independent basic operating principles: (a)
the principle that causes the piston to recip-
rocate (i.e., hammer action) and (b) the
principle governing the drill steel rotation.
5--2
9. DRILL PISTON RECIPROCATION.
The drifter is a valved hydraulic drill. The
valve cylinder assembly and cylinder liner
convert hydraulic fluid pressure into effi-
cient hammer action. The piston provides
the impact force which is transmitted to the
drill steel. The valve alternately switches
pressure on the piston. The piston strikes
the striking bar on each forward (power)
stroke, thus, transmitting the blow energy
through the steel to the bit.
The drifter is designed with an indepen-
dently controlled, hydraulic powered, rota-
tion motor that provides continuous drill
steel rotation -- forward or reverse.
The motor converts hydraulic fluid to rota-
tion power and transmits the rotation power
to a drive gear which is part of the spur gear
train housed in the drill fronthead. Thus, as
the drive gear is rotated, the meshing
chuck gear and mating chuck driver follow
the rotation. Splines within the chuck driver
mate with those in the striking bar, thereby
imparting the rotation through the drill steel
to the bit.
Hammer action, drill steel rotation and feed
are controlled separately and each must be
regulated for optimum results in the drilling
conditions encountered. All operating con-
trols for the drifter are located on the drilling
machine console.
Local codes and local supply and refill re-
quirements prohibit Ingersoll--Rand from
supplying nitrogen gas cylinders.
An accumulator charging kit is furnished as
a standard accessory item with the drilling
machine.
TM6133

The following DANGER Precautions must
be observed when charging the drifter ac-
cumulators:
12. CHARGING THE DRIFTER ACCUMU
LATORS.
The drifter uses nitrogen--charged dia-
phragm accumulators to dampen vibra-
tions in the pressure and return hoses. Be-
fore operating the drifter, the accumulators
must be charged. Refer to Section 4, Table
1 for charging specifications.
OXYGEN
DRY NITROGEN IS THE ONLY GAS
PRODUCT TO BE USED TO CHARGE
THE DRILL ACCUMULATORS. NEVER
USE OXYGEN TO CHARGE THE ACCU-
MULATORS. IGNITION OF AN OXYGEN
AND OIL MIXTURE IN THE ACCUMULA-
TOR COULD PRODUCE AN EXPLO-
SION, WHICH COULD SEVERELY IN-
JURE PERSONNEL IN THE AREA.
THE DRIFTER ACCUMULATORS
REQUIRE CHECKING EVERY 250
HOURS OF OPERATION.
TM6133
1. Make sure the accumulators are in good
working condition.
2. Make sure the accumulator housing
is not cracked or shows signs of exces
sive wear.
3. A damaged accumulator presents a big
danger of rupturing and severely
injuring personnel.
TO CHARGE THE DRIFER ACCUMULA-
TORS, proceed as follows:
Gas under high pressure ! Use extreme
caution when loosening accumulator
inflating screw.
a. Slowly loosen the accumulator inflat-
ing screw (#5 Illustration 1) to drain the re-
maining nitrogen using the wrench sup-
plied.
After all nitrogen is removed, inspect the
BS Ring (#4 Illustration 1). Check for dam-
age on the seal, (#7 Illustration 1,) if dam-
aged replace. When replacing the seal ap-
ply a light coat of vaseline or grease. Rein-
stall the inflating screw (#5 Illustration 1,)
leaving the screw 3 to 4 turns open.
.
Failure to open the inflating screw (#5 Il-
lustration 1) a full three to four turns may re-
sult in damage to the seal when the nitro-
gen bottle valve is opened.
b. Before installing the accumulator char-
ger furnished with the charging kit, clean
the area around the inflating screw -- to in-
sure a proper seal when charging. Install
the accumulator charger onto the accumu-
lator cover. (#2 Illustration 1) Make sure
the flange (#1 Illustration 2) is well engaged
on the inflating screw, if necessary use
chuck wrench (#16 Illustration 2) to insure
engagement.
5--3
 c. Progressively tighten the three fixing
screws (#8 Illustration 1) so that the o--ring
is sealed on the cover.
d. Connect the adapter fitting (#9 Illustra-
tion 2) to the nitrogen bottle.
Install the nitrogen regulator (not illus-
trated) to nitrogen bottle and hookup hose
to accumulator charger. (NOTE: Regula-
tor should be backed off to the lowest set-
ting.) Make sure the purging--screw (#8 Il-
lustration 2) is slightly open to bleed the ex-
cess oxygen out of the hose. Once nitro-
gen gas is present tighten down the purg-
ing screw. (#8 Illustration 2)
e. Slowly open (turn counter--clockwise)
the valve on the nitrogen bottle and allow
the pressure to build. NOTE: If regulator is
supplied, increase pressure to proper
level, (clockwise rotation). Charge the ac-
cumulator until pressure reaches: for high
pressure 580 psi/40, kg/cm@ or for low
pressure 57 psi/4 kg/cm@ , then close the
nitrogen bottle valve. Two of the accumula-
tors are marked high pressure and one is
marked low pressure. If the pressure be-
comes too high adjust by using the purging
screw, (#8 Illustration 2) on the charging
valve assembly to release excess nitrogen.
f. After the required pressure has been
achieved, close the inflating screw, (#5
Illustration 1) turn off the nitrogen bottle,
and bleed excess gas in the line by opening
the purging screw. (#8 Illustration 2). Re-
move accumulator charger, check to make
sure there are no leaks at the inflating
screw and around the lower threads if the
cover (#2 Illustration 1) was removed, this
check is to insure a proper seal on the dia-
phragm.(#3 Illustration 1) (ie: soapy water
can be used)
g. Torque the inflating screw (#5 Illustra-
tion 1) to 16.2 ft/lb (22 Nm).
5--4
h. Follow the same procedure to charge
the second and third accumulators. The
drifter is then ready for service.
13. SUGGESTIONS FOR DRILLERS.
DRILLING PROCEDURES.
To ensure maximum operating efficiency,
the following suggestions should be ob-
served.
a. Never pound on stuck steel. Nothing is
accomplished thereby and the drifter and
bit may be permanently damaged in the
process.
b. Never strike the drifter with tools.
c. Every effort must be made to keep dust
and dirt from entering the drifter. Prevent-
ing impurities from entering the drifter pays
off in improved operation and reduced
down--time for repairs.
d. Always be sure the drifter front end
parts are well lubricated. Oil must be de-
tected on the striking bar for proper rotation
component lubrication. Adjust the oil res-
ervoir so that the striking bar always shows
an oil film. Refer to drilling machine instruc-
tion manual for time intervals for checking
oil reservoir. Keep the lubricator well sup-
plied with oil at all times.
e. Always keep the drifter aligned with the
drill steel and hole. This assures straight
and true holes that go in fast. Most impor-
tantly, this prevents unnecessary wear and
damage to the drill.
f. Always use the centralizer to guide the
drill steel during the drilling operation.
14. DRILL STEEL CARE.
a. It is very important that the threads of
the drill steel be properly lubricated and
TM6133
 cared for at all times. Steels having
stripped threads, cracks, or severe galling
must not be used. Also, care should be tak-
en while drilling not to bend steel or gall
threads due to misuse.
b. Bent steel produces unnecessary
stresses and accelerates wear on all fron-
thead components. Bent steel and severe
thread galling can be avoided if the follow-
ing steps are taken:
1. Be sure that the steel is bottomed in
the striking bar, couplings, and bit.
2. All threads must be in good condi-
tion and well greased.
must also be applied to the bit. In addition,
the following steps must also be taken:
a. Never allow the bit to become plugged
with loose cuttings. Blow the hole continu-
ously.
b. Never force or broach the bit into a hole.
c. “Rattle” bits from steel using the drifter
hammer action with light feed pressure and
no rotation. Use a bit wrench to remove the
bit. Never strike the bit with a hammer.
d. Bit carbides should never be allowed to
flatten any greater than 1/8 in. (3.175 mm)
between regrinding intervals.

3. Always drill with a sharp bit (no more

than 1/8 in. [3.175mm] flat on carbides).
Dull bits cause excessive pounding and
unnecessary stresses on all threads
and drifter fronthead parts.

4. Approach the rock at reduced feed

pressure, position carefully, and collar
hole. Once bit is collared in rock, full
feed pressure may be applied.

5. Always keep sufficient feed pres-

sure on steel system. Insufficient feed
pressure will cause joints to loosen and
threads will be damaged.

6. Always maintain alignment be-

tween the drifter and the hole.

13. BIT CARE.

For long bit life, the instructions as listed in

Paragraph 16 covering “Drill Steel Care”

TM6133 5--5
 Illustration 1 Accumulator

5 Inflating Screw
Fixing Screw
8 4 BS Ring

O--Ring 8 Fixing Screw

7 Seal
Cover 8 Fixing Screw

Diaphragm

Accumulator Body

5--6 TM6133
 ACCUMULATOR

REF. REF.
NO. PART NO. PART NAME QUANTITY NO. PART NO. PART NAME QUANTITY

ACCUMULATOR

1 86374030 ACCUMULATOR BODY 1 6 86376191 O--RING 1

2 86374055 COVER 1 7 SEAL 1
3 86223575 DIAPHRAGM 1 8 FIXING SCREW 3
4 86241403 BS RING 1
5 86265048 INFLATING SCREW 1

TM6133 5--7
 Illustration 2 Accumulator Charging Kit

7 Pin

1 Upper Flange 2
Fixing Screw

9 Adapter

Fixing Screw
2
Adapter
9
Purging Screw

Washer 8 Pressure Port

6 12
Inflating Screw
5 8
2
Fixing Screw
Purging Screw

O--Ring

10+11
Nipple & Tee

O--Ring

3
16
Wrench

5--8 TM6133
 REF.
NO. PART NO. QTY. PART NAME REMARKS

ACCUMULATOR CHARGING KIT 86478682

1 86330693 1 UPPER FLANGE

2 96706981 3 FIXING SCREW
3 86223765 1 O’RING
4 86230711 1 O’RING

5 86255171 1 INFLATING SCREW

6 86233475 1 WASHER
7 86302734 1 PIN
8 86281086 1 PURGING SCREW

9 95316972 1 ADAPTER 3/16”

10 95323457 1 NIPPLE
11 95302998 1 TEE
12 86246766 1 PRESSURE PORT

16 86323540 1 WRENCH (FOR ACCUMULATOR COVER)

* 86338928 1 WRENCH, SPANNER (FOR UNSCREWING THE INFLATING
SCREW OF ACCUMULATOR)

* (NOT ILLUSTRATED)

TM6133 5--9
TECHNICAL MANUAL TM6133
Section 6
MAINTENANCE RECORDS AND NOTES
May 20, 1997 Page 1 of 4

Date Run Time Work Performed Qty Work

(Hours) By

TM6133 6--1
 Date Run Time Work Performed Qty Work
(Hours) By

6--2 TM6133
 Date Run Time Work Performed Qty Work
(Hours) By

TM6133 6--3
 NOTES

6--4 TM6133
INDEX

DRAWING 5, HC80, FRONTHEAD

A ASSEMBLY, 3---14
ABBREVIATION LIST, 1---1 DRAWING 6, HC80, HC80R, MOUNTING,
3---15
ACCUMULATOR HIGH PRESSURE
SETTING, 5---4 DRAWING 7, HC120, HC120R, PERCUSSION &
DISTRIBUTION, 3---16
ACCUMULATOR HP (CENTRAL) ASSEMBLY,
3---25 DRAWING 8, HC120, HC120R, CENTRAL
PART, 3---17
ACCUMULATOR LOW PRESSURE SETTING,
5---4 DRAWING 9, HC120, HC120R, HYDRAULIC
THRUST, 3---18
ACCUMULATOR, HP ASSEMBLY, 3---27
DRIFTER ACCUMULATORS, CHARGING,
ACCUMULATOR, LP ASSEMBLY, 3---23 5---3
AIR REQUIREMENTS, 5---1 DRIFTER, DESCRIPTION, 4---1
ASSEMBLY, LP ACCUMULATOR, 5---7 DRIFTER, HYDRAULIC SPECIFICATIONS,
4---1
DRIFTER, MODELS, 4---1
B DRIFTER, RECEIVING NEW, 5---1
BIT CARE, 5---5 DRILL PISTON RECIPROCATION, 5---2
DRILL STEEL CARE, 5---5
DRILL STEEL ROTATION, 5---1, 5---2
C DRILLERS, SUGGESTIONS FOR, 5---4
CASE DRAIN, 5---1 DRILLING PROCEDURES, 5---4
DRILLING TIPS, 5---4

D
DRAWING 1, HC80, HC80R, PERCUSSION &
F
DISTRIBUTION, 3---10 FRONT GUIDE, PRESSURIZATION, 4---3
DRAWING 10, HC120, FRONTHEAD
ASSEMBLY, 3---19
DRAWING 11, HC120R, FRONTHEAD H
ASSEMBLY, 3---20
HAMMER OPERATION, 5---1
DRAWING 12, HC120, HC120R, MOUNTING, HOSES AND FITTINGS, 5---2
3---21
HYDRAULIC OIL, 4---1
DRAWING 13, HC80R, HC80,HC120R, LP
ACCUMULATOR, 3---22 HYDRAULIC REQUIREMENTS, 5---1
DRAWING 14, HC120R, HP ACCUMULATOR,
CENTRAL, 3---24
DRAWING 15, HC80R, HC80, HC120R, HP
I
ACCUMULATOR, 3---26 ILLUSTRATION, HC80, 3---2
DRAWING 2, HC80R, HC80, CENTRAL PART, ILLUSTRATION, HC120, 3---3
3---11
ILLUSTRATION, HC120R, 3---4
DRAWING 3, HC80, HC80R, HYDRAULIC
THRUST, 3---12 ILLUSTRATION, HC80R, 3---1
IMPACT FREQUENCY, 4---3
DRAWING 4, HC80R, FRONTHEAD
ASSEMBLY, 3---13 INJECTION, 4---3

INDEX--1
INDEX

INTRODUCTION, 1---1 ROTATION SPEED, 4---3

REFERENCE MATERIAL, 1---1
SUPPORT EQUIPMENT REQUIRED, 1---1

S
L
SAFETY, 2---1
LUBRICANT, 4---2
DRILL STEEL THREAD, 4---2 AVOID MOVING PARTS, 2---3
BE AWARE OF SAFETY INFORMATION,
LUBRICATION REQUIREMENTS, 5---1 2---1
CHECK HOSE CONNECTIONS, 2---3
FOLLOW INSTRUCTIONS, 2---2
M KEEP ACCUMULATORS IN GOOD
WORKING CONDITION, 2---2
MAINTENANCE RECORDS AND NOTES, 6---1 NEVER USE OXYGEN TO CHARGE
ACCUMULATORS, 2---3
OBSERVE ENVIRONMENTAL
O PROTECTION REGULATIONS, 2---3
UNDERSTAND SIGNAL WORDS, 2---1
OIL SPECIFICATIONS, 4---4 WEAR GLOVES WHEN CHANGING
OIL, ROCK DRILL PART NUMBERS, 4---4 STEELS AND BITS, 2---3
WEAR PROTECTIVE CLOTHING, 2---2
OPERATING CONTROLS, 5---2
SPECIFICATIONS, 4---3
OPERATING PRINCIPLES, BASIC, 5---2
DRIFTER, 4---3
STRIKING BAR, 4---3

P
PARTS LIST, 3---5, 3---6, 3---7, 3---8, 3---9
T
R TORQUES, 4---5
TIGHTENING & OPERATION CIRCUITS,
REFERENCE DRAWINGS, 3---1, 3---2, 3---3 4---5

INDEX--2