Professional Documents
Culture Documents
7 Integartion with MM
FMCG -Soaps
Automobile , Computer processors
Enginerring industries
ated Stock
uated Stock
n ( Costing Type 06 , Valuation Variant)
tual ( Costing Type 07 , Valuation Variant)
t for plan
t for Actual
-----> Plant
Production Order
Costing Variant for Plan
Estimated plan cost for the production order to complete production
Configuraton:
Y1 Costing variant for Plan
Costing type
Valuation variant
Save
Save
Save
mplete production
'06
Y0
Production Order status
WIP calculate only for incomplet
Incomplete Orders can be recogn
Production Orde
Created REL
Created
Not ready use for Pro
Release(REL)
Just started producti
Might be consumed
No Output of Produc
WIP = Actual cost De
Partial Delevery(PDEL)
Few qty completed a
Example : Production
Completed less than
Debited Cost and cr
WIP = Actual cost d
Del(Delevered)
Total Qty completed
Example : Production
Completed 10PC
Not relevant for WIP
WIP get cancelled (r
Variance calculates f
Variance calculates f
WIP get cancelled (r
WIP Methods
1 Actual Cost method
Dr. WIP-BS
Cr.WIP- P&L WIP config GL accounts
WIP = Total Actual cost Debited on the order- Total Actual cost
15229.24 - 12441.36
2787.88
Qty completed
ple : Production plan qty==>10PC
pleted 10PC
relevant for WIP as total production Qty Completed
get cancelled (reversed) if any calculated earlier
ance calculates for Completed Orders if order status is Delevered
completed)
ther work pending ====> Completed total qty o
urher producting poduction for specific order ====> Technically saying no f
===> Plan qty 10kgs===> Com
ance calculates for Completed Orders if order status either Delevered or Techo statu
get cancelled (reversed) if any calculated earlier if order status having Delevered or T
al Cost method
Producton order, Co orders, Process Order
et cost Method( Plan cost)
PCC( Product cost collector)
WIP and save in the RA ( Result analysis ) Versions and it wouldn't generate any FI en
settelement
Example INR
2788
L accounts 2788
otal Actual cost credied on the Order
nfiguration settings
e to no output of Production
9.999kg
pleted total qty of Production ( Completed 10pc out of 10PC)
nically saying no further qty ( Remaing qty) not producing
ty 10kgs===> Completed 9.999KG ===> in this case balance .001 qty not producing b
d or Techo status
ng Delevered or Techo
26.01.2023
Dr. Labour Recovery GL
Cr. Labour Recovery GL
P&L Statemnt
Exp
Mat Consumtion
Salaries
Rent
off of WIP cap
Total
BS
Two Types of WIP Methods to calculate WIP at Mfg Order level ( Prod
1 WIP with Actual Cost method
2 WIP with Target Cost Method
WIP Setings
Production Order Status
1 Create Status
Not possible to progess the production
1
2
2 Release Status
We need to release the order to use for production
manually to be released
1
WIP canceles for those orders having status either DEL Or TECO
Calculated(cancel or reduced wip) wip saves in RA versions
No fI engerates during WIP calculation
FI entry will post for WIP reversal during settelement of Orde
Line ID
Assignment
Mapping(assignement) of Source CE to the Line ID ( Which Co
By using Masking method , We can group CE to the Line ID
Update
1 Which cost (Which Line ID)to be include or exclude from WIP
Line ID category===>
Y20(DOH)
Y30(IOH)
Y50(Credit =COGM)
WIP====> where debited actual cost is more than credits
WIP
Posting Rules
1 Which type of RA results to be posted to the FI
During WIP calculation , Different type of results calculated
Example :
WIP category
WIPR ( WIP to be capitalised)
RUCR ( Reserves to be capitalised)
COSR ( Cost of sales to be capitalised)
Cr.WIP-BS
Dr. WIP-P&L
Note :
During WIP calculation , System calculates WIP for Those orders havin
NO FI entry generates during WIP calculation
FI entry generates for WIP / WIP reversal only at the time of Order se
Assume Production it takes 4 months to complete the production
Income
10000 Sales 2000
15000
5000 Loss 16000
-12000
18000 Total 18000
Stock-RM 50000-10000
WIP Cap 12000
er - Total actual cost credited on order ( Out out of production) = Order Balance
s and No credits
aving both debits and credits
ork) , Order having both Debits and Credits
ctual cost credited ( Out out of production)
on ,WIP calculates based on Order status and results save in Result analysis version (RA versions
L or PDEL and WIP Get cancelled if Order status having either DEL or Techo status
ttelement
INR
Dr WIP-BS ( Current assets) 12000
Cr WIP-P&L (Without CE) 12000
r production
RMX
Dr. Mat consumtion
Cr. Stock
( Actual qty X Price)
Price as per price control in MM and
17kg X696.70 11843.9
Resource time booking and confirming which process step completed( Opera
nt of Order
Dr. WIP-BS
Cr.WIP-P&L
er DEL Or TECO
saves in RA versions
g settelement of Order
Dr.WIP-P&L
Cr. WIP-BS
WIP-Mat 30,954.34
WIP-DOH 1,834.08
WIP-IOH 0
Total WIP 32,788.42
ising Line ID
WIP Break UP
Execlude or Include WIP
How the WIP to be posted to the Different FI WIP GL accounts
Description
Mat Cost
DOH
IOH
PM&misc(Not include)
Settelement(Credit)==>COGM Credit line ID require
Settelement (Credit)===> GR value from Order to Stock (Output of Productio
the Line ID ( Which Cost to be grouped under which specific Line ID)
up CE to the Line ID
K WIP 931001
Reserves 931001
K WIP 931002
Reserves 931002
A
n credits
= Total Actual cost Debited - Total Actual cost Credited i
than credits
= Total Actual cost Debited - Total Actual cost Credited i
Dr WIP-P&L 2500
Cr WIP-BS ( Current Liabilties) 2500
o the FI
of results calculated
catergory +RA CE
RA CE P&L BS
931000(Mat) 10891 31891 WIP BS Mat
9310019DOH) 11892 31892 WIP BS DOH
931002(IOH) 11893 31893 WIP BS IOH
10890 41891 WIP bS Reserves
order status having either dEL or Techo
IP for Those orders having status either REL or PDEL and calculated results it saves in the RA ve
this is not fully loss====> few expenditure spent on production but still produc
Order Balance
= Order balance
p completed( Operation)
2 Target cost method( Plan cost)
WIP valuated with plan cost
tion order Target cost method used in PCC
nd sales orders
= Order balance
st)can be include or execlude from WIP calculation ( example : PM cost need to be e
ounts as per Line ID
tual cost Credited if Total actual cost credits is more than debits
tal debit value 16000 is more than Credit value 6000 hece it treated as WIP
tal debit value 9500 is less than Credit value 12000 hece it treated as Reserves
e posted
IP BS Mat
IP BS DOH
IP BS IOH
IP bS Reserves
s it saves in the RA versions and updates under RACE( 31CE)
ction but still production not yet completed
vement)
M cost need to be exclude from WIP capitaistion )
de from WIP)
ed as WIP
as Reserves
WIP with Actual cost method
RA CE===>CE category31
Purpose:
Requirement :-
Cutoff Perd
Jan
Cost 15000
Define Assignment
Material cost related CE start from 10000 to 10999
Save
Define Update
Y2(DOH)
Y3(IOH)
Y5(Credit =COGM)
Save
Posting Rules
1 Which type of RA results to be posted to the FI
During WIP calculation , Different type of results calculated
Example :
WIP category
WIPR ( WIP to be capitalised)
Product costing=>
RUCR ( Reserves to be capitalised)
COSR ( Cost of sales to be capitalise
Save
FYI
FS00 31892
Save
FS00 WIP-P&L accounts without CE
Off wIP IOH
OFF Reserves 10890
Save
RA key grouping the configuration parameters that specifies how the WIP to
RA CE used in result analysis calculation
Calculated WIP results updates under the RA CE
By using RA CE, We can structure break up of WIP( Cost sheet for WIP)
By using RA CE, We can post to different P&L and BS acounts
Example : Need to post WIP mat
WIP Break up
Material cost
DOH
IOH
Technical RA CE
Technical RA CE===> it uses in internal calculation ( Program)of result analysi
Option1:
Result analysis can be calculated
Option2:
Result Analysis can be calculated
If Indicator is Activated :
If Indicator is Activated :
Prd Order1
Feb March Apr
5000 2000 1000
WIP
Cumulative
23000
0 to 10999
K WIP 93101
Reserves 93101
K WIP 93102
Reserves 93102
A
be posted to the FI
erent type of results calculated
Need to post WIP mat and WIP-Oh to different P&L and BS GL account
PC BY SO
cost object with valuated stock
t object with valuated stock
t object with non valuated stock
If Indicator is activated
ysis can be calculated separately for production order and separately for SO
Need to perform result analysis separately At Produc
Need to perform result analysis separately At Sales o
Production orders
IO
Cost======> setteled at the month end either to the
PSG( Profitability segment
At the month end , Cost its becomes Zero after settele
dy calculted / Performed
rom beinning of the FY=====> It impacts performance while executing WIP Program
Apr
Current Perd(4.2023)
1000
method 2
WIP valuated with Actual cost
Actual cost method used in Production order
,Process orders and sales orders
Total actual cost credited ( Out out of production)
No credits
the Line ID
method of grouping CE
Order
Masked CE Dr/Cr F/V Org GrCC
0000010+++ + + +++++
00000943++ + + ++++++++++
00000941++ + + ++++++++++
0000010003 + +
0000010080 + +
0000010081 + +
ry +RA CE
d, When to calculte and cancel the WIP
No Company code Segment
PC BY SO
10000(Cost)
tely for SO
eparately At Production order level ===> WIP at prod order level==>100
eparately At Sales order level ===> WIP at SO level==>2000INR(W
ent objects ( Prod order values) which considers directly in the result analysis of the
esult analysis separately At Production order level
alysis direcly At Sales order level WIP = 2000+10000=12000INR
sult analysis for those producion orders created without settelement to Material
he dependent orders (Reprocess orders)=====> Main order (Parent order)
alysis directly at the Main production order level ( Parent order level)
ernal orde (IO) andService order Level
lt analysis of the sales order hence not required to perform result analysis separately
Material
nt to Material
erformance
outing ( CE43 category CE) , Template allocation ( Acty CE43 which is part of direct OH
ctivity CE(43)===> Those activities used in the template allocation
consumtion CE , Activity CE)
nalysis separately at the production order level
part of direct OH allocation)
Variance Calculation
Variance is comparision between two types of the cost
STD Cost ====> Material cost estima
Plan Cost ====> Estimate plan cost o
Actual cost =====> Actual cost of the o
Possible to calculate different type of the varian
Total Variance
Production variance
Plan variance
Total Variance 0
Production Variance 1
Plan Variance 2
Total Varance
Input Price var
FGX-->1000INR
Note : If material orgin indicator no
Case2
FGX-->1000INR
MOH
Remining Input Var = Atual OH amount -St
Scrap Variance :
Scrap it represents the defectives
Scrap var category not acivated then the r
Scrap var is the scrap % difference betwee
Types of scrap
Components scrap
Assesmble Scrap
Operational scrap
Output Side Variane
Mixed Price Variance
Mixed Cost estimate====> Weighted Avg Cost es
FGX-->1PC
Fixed Nature : ?
Example :
Fixed Nature
Cleaning ( WC formula-Fixed)
FGX
Std Cost 10000
New STD cost estimate realeased on 10.02.2023
Remaining Variance
if any category not selected in output side ( Lot s
No STD cost estimate available ( Manual STD Pri
NO GR qty but done techo
ypes of the cost
==> Material cost estimate( Std Cost estimate of the product)
==> Estimate plan cost of the Order
===> Actual cost of the orders
fferent type of the variance by comparing between different types of the cost
ifies how the variance to be calculated and which type of the cost to be compared
t version specfies what is control cost and Target cost
= Control cost - Taget cost
tion , Variance calculates and it gives the break up of the variance ( Variance clasificati
Variance
Variance
e of input materials , Activities differ at the time of STD cost and at the time of GI of t
ce of input mat , Activities differ between STD cost and actual cost
Std Cost
FGX-->1000INR Qty Price
RMX 1kg 600
LAB 1hr 400
Total
Lab (430-400)*2
Input Price variance
of Input materials , Activities qty differ between STD cost and Actual Cost
Lab (2hr-1hr)X400
Lab
Input Price var
Input Qty var
Resource usase Var
Total Var
Usage of the different input material and activities other than specified in std
In such case , the sustitutional component and acty cost will report under res
Using one material(RMY) instead of other of material (RMX)
in this case , both RMX and RMY report under Resou
Std cost
-->1000INR Qty Price Amt
RMX 1kg 600 600
LAB 1hr 400 400
Total 1000
Usase Var
1 Component and acty not at all used
2 Used different component and acty i
he above example : RMY is not part of std cost and also rMX not at all used
Hence both RMX and rMY reports un
Mechn
Resource Usase Var
en STD OH Amount and Atual OH Amount if costing sheet method used eventhough
variance category not activated in the config settings then the relevant category of va
between STD cost and Actual Cost
ected in input side, then the relevant var updates under remaing input var
ts the defectives
y not acivated then the relevant variance repots under input qty variance
crap % difference between Stdscrap % and Actual scrap %
Mixed Cost estimate=====> Possible to run cost estimating by using single alternative
cost estimate , possible to consider all possibl Alternatives ( both Alternative1 and a
in this case we will give weitage to each alternative
=> Weighted average cost estimate by considering all possible procurement alternati
FGX 1pc
Alternative 1==>BOM1,Routing1
Alternative2===>BOM2, Routing2
oducing product 60% by using alternative bom1 and routing1 and 40% by using alter
( Alternative 1cost estimate Xweighatage given + A
(10000X60+13000X40)/100
(10000*60+13000*40)/100
11200
ant if any Lot size differs between STD cost and Actual cost of production
d nature of component(BOM level specified as a fixed nature) and activities specified
d Nature : ?
Input qty it wouldn't vary based on lot size of production and always fixed qt
Lot Size
FGX 1pc
RMX Var natur 1kg
Consumables( BOM level-Fixed) 1kg
Cleaning ( WC formula-Fixed) 1hr
Labour ( WC Formula-Var) 1hr
STd cost
cost estimate changed after GR from prd ord to stock before variance calculation
Mat consumtion
Lab cost
GR to Stock done on 05.0
Total Var
realeased on 10.02.2023==>12000
Prd Order===>FGX==>1PC
RMX consumed
Lab consumed
NO GR done=====> GR t
Now Done Prd order as T
Total cost
of the cost
r TECHO status
er DEL or Techo status.
to be compared
nalysis purpose
purpose
( Variance clasifications)
Alt 1
Alt2
t the time of GI of the input material and activitie consumtion ( with actual rate)
ost Actu
Amt Actual Production (Orde
600 1.5kg
400 2hr
1000
790
mat , acty differ between STD cost and actual cost
60
90
tual Cost
400
700
nput materials then system wouldn't calculate Input price var , input qty var then enti
Actual cost
Actual Production (Order1-fgX)
1.5kg 620 930
2hr 430 860
1790
0
0
330
60
400
0
790
-430
d used eventhough there is no change between STD OH rate and actual OH rate
evant category of var updates under remaing input variance
600@10% 60
930@12% 111.6
ng Inut var 51.6
nput var
variance
ring multiple alternative BOM , Routing (BOM1, Routing1/ BOM2 , Routing2, Externa
ocurement alternatives of the products along with weightage gven to each procreme
duction
activities specified ( It specified through work center formula)
ance calculation
X==>1PC
onsumed 500
nsumed 600
R done=====> GR to the stock from production
Done Prd order as Techo
1100 ====> Report under Remaining Vr
= Actual cost - STD cost
Actual cost
al Production (Order1-fgX)
620 930
430 860
1790
put qty var then entire diffrence will consder as resource usase variance
t at all used compnent
d different component
d different activity
actual OH rate
, Routing2, External Proc etc)
n to each procrement alternative
-200
-250
Save
Check Variance Variants
Total Variance 0 =
Production Variance 1 =
Plan Variance 2 =
Production Variance 1 =
Plan Variance
Plan Variance 2 =
alculate scrap variance and it reports under input qty variance category
t less than 1% then input price variance it will show under remaining variance
iance got 3% i.e more than minor difference then it reports under relevant var categ
et Costs)
ant for WIP calculation with Target Cost ( Relevant for PCC)
evant which price to be used to valuate Scrap during variance calculation ( Relevant
nal in case of WIP with Actual cost ( Production order / process order)
tionality , It takes he STD price to valuate the scrap
own strategy though valuation var for WIP and scrap i.e which price to be used to va
also specifies which type of cost to be compared
specifies which type of variance to be calculated
only for Target cost versions
specifies what is control cost and Target cost
Control cost - Taget cost
ble in OKEQ
Control cost - Taget cost
Plan cost - Std cost
Control cost = Plan cost
Target cost = Plan GR qty X STD cost
ariance not relevant for settelement and used only for analysis purpose
cified Fixed % on Primary cost as Input Price Variance
%===>5%
nsumed===>100000INR for Production Order
ariances
rice variance in real time
ing variance
r relevant var category i.e input qty variance
culation ( Relevant for all the cases)
To Be setteled in Full
Settelement is manadator
Not possible to close the o
Normally selected To be se
Can be settele
Settelement becomes op
Possible to close the orde
Business Use Case :
P&L
Actual cost(Ma 100000
COGM -80000
COGM -20000
Production Va 20000
Conclusion :
Example2 Partial Delevery order or Rel order
Order
P&L
Actual cost(Mat cost +Salaries)
COGM
Valid Receivers
Which receivers allowed to be setteled
Other Parameters
Doc Type
Which FI Doc type to be used to post the FI docum
Example:
Maximum number of Distribution Rules
How many maximum rece
Residance Time
Can be called as retintion
Field relevant for Archiving
Indicators:
100%-Validation :
Type of the distribution Rules
Default Values
Allocation Structure
Source Structure
PA Transfer Structure
PA Transfer Structure
Sl.NO
1
2
3
4
5
6
7
8
9
1
2
3
4
Source Structure
Source structure contains the grouping of cost elements
PurposSource structure can used in the settelment rules w
Source Structure
Assignement NO(SL.NO)
1
2
3
1
2
Source structure requied only for Mfg orders having the Joint and By P
Not required Source structure for Mfg Orders which doesn't have Joint
Why Source Structure required in Joint/By Product Scenario
Total Cost
Material cost
DOH
IOH
Source structure can also be used for other than mfg orders where you
Example : Source structure can be used in the IO settelem
Allocation Structure :
It specifies which source CE to be used which setteleme
Settelement becomes optional that means you may settele or not settele
Possible to close the order or possible to set the deletion flag Eventhough Orders h
Few Historical order ( Old order) cost which belongs to pre
In such case , now not possible to settele previous year o
So Not possible to close these o
Proposed solution to close the order as below
1 Keep the option Can be settele
2 Then Close the Historical orders
3 Keep the option To be settele i
Production Order
Actual cost 100000
GR to stock @STD 80000
Prod var 20000
100000
-35000
Losss 65000
65000
-65000
Loss/ 0
possible to set the deletion flag eventough orders having balance and system would
Stastical Internal order ( Not a real order just information purpose and budgetory co
Stastical orders not relevant for settelement
CS Order ( Customer service order)
Billing based on Resource used( RRB )
In such case , We will do the billing dirrectly with referenc to service order co
Billing
Revenue
COS ( Service Order order)
In such case , Not required to settele service order hence we can keep Servic
e setteled
enario for Mfg Orders who is the valid Receivers====>Material( Cost setteled against
ock) Scenario for Mfg Orders who is the valid Receivers====> SDI ( Sales Order)
ct with valuated stock) Scenario for Mfg Orders who is the valid Receivers====> Mat
Example:
TO post WIP results to FI
tion Rules
How many maximum receivers alow to be permited
99
Note : Better to select All then you can decide which rule to be followed whi
Portion interms of %
100 6.667
600 40
800 53.33
Total 1500 100
ed COPA
This indicator relevant fo
Main purpose is that to
It is Relevant for Costing based COPA to trnsfer the values from other compo
is) Transfer Structre for Mfg orders ( Prod order / Process orderr/ cO prd order/ pCC
To transer production Variance category wise to the Costing Based COPA
Total CEG = Material consumtion CE(1) + Acty CE(43) +OH CE(41)===> Those c
is) Transfer Structre for other than Mfg orders ( SO/CS order/ IO order/ CC/ FI /wbs)
To transfer cost and revenue from SO/CC/IO/WBS/FI to th
PA Trf str
Mapping rules ===> Value field=====> Source CE
Description CE/CEG(Source CE)
ins the multiple assignements and each assignement represents the grouping of spe
istribution rules differently for each source structure assignement wise in the settele
at need to maintain different distribution rules for mat cost , DOH and IOH
DescripSource CE/CEG
MateriaMaterial consumtion CE
DOH Direct OH CE (43)
IOH Indirect OH CE(41 /43)
MateriaMaterial consumtion CE
OH OH CE (43 and 41)
rs having the Joint and By Product Scenario .
rs which doesn't have Joint and By Product Scenario
Product Scenario
io ===> Total cost need to be distributed between main Product and By products
==>% 60 20
==>% 65 15
than mfg orders where you need to maintain different distribution rules based on Gr
n be used in the IO settelement rules ,WBS settelement rules, CS order settelement r
ed in the below cases for Mfg Orders ( Production order , Process Orders , CO Prd Order , PCC O
Joint and By Product
MTO ( SO non Valuated Stock)
ation wise to costing based COPA ==> Relevant for Costing based cOPA
roduct)
hough Orders having Balance and system gives warning message like order having b
h belongs to previous years cost not setteled.
previous year order cost in the current year
to close these orders unless the settele thecost fully
===> If you settel===> What is impact of P&L ====> DR. Prod Var (P&L) 2000
BS
Stock 80000
BS
Stock 35000
BS
Stock 35000
WIP 65000
der order)
can keep Service order settelement profile not relevant for settelement
es Order)
vers====> Material( Cost setteled against mat) , PSG ( Prd variance transfer to cOPA)
pe ????
ff of WIP Capitalisation
pe ???? CO Doc ( CO Business Transactions-KANK)
60 months
arichvings for those documents crossing the Resdance time i.e moved phisically from
===> Those Documents less than residance time==> it keep as it is in the cur
otal receiver % is more than or less than 100% but possile to save the settelement ru
an 100% then not possible to settele the order
tal receiver % is less than or equal to 100%
the total receiver % is more than 100% but possible to save the settelement rules
r % less than or equal to 100%
an 100% then not possible to settele the order
tal receiver % is less than or equal to 100%
ator relevant for Costing based copa and relevant for Mfg Orders ( Production order/
rpose is that to transfer the production variance category wise( Variance clasification
om other components ( FI, CC, Mfg Orders, Sales ordes, wBS, IO , CS orders ) to the C
ategory
Value Field
VVR10 Note :
VVR11 Value Field codes are user defined c
VVR12 Var category code are sAP predefine
VVR13 The relevant variance category reco
VVR14
VVR15
VVR16
VVR17
VVR18
41)===> Those cost elements used to book the cost to the orders
VVR20
VVR21
VVR22
VVR23
FGX2(By Prd2)
5
20
20
settelement rules
element rules
the receivers
Order Category :
Order Category it specifies in which app
Order category controls the screen layo
Below is the SAP Pedefined Order Cate
Below are the Production Order categories
10 Production Order
04 CO Production Order
05 PCC Order ( Product Cost collector)
40 Process Order
Save
Define Scheduling Parameters for Production Orders
img--> Production--> Shop Floor Control--> Operations--> Scheduling--> Defin
Save
Extend to other Plants
Enter then Save
Save
Plant Y101
Which PP Order type to be used while converting plan ord
Save
Control Key
PP Consultant will take care
Control Key
Example :
Routing Operations
1 OP10
2 OP20
3 OP30
Save
Save
n Order
roduct Cost collector)
t.code opu3
ations--> Scheduling--> Define Scheduling Parameters for Production Orders
t.code opk4 or opk4n
tions--> confirmations--> Define Confirmation Parameters
t.code opjk
tions--> availability check--> define checking control
d also specifies how the system should respond ====> Allow to create or not allow t
he time realising Order
ta>Defn Material Type assignements
( Type of routing) to be permitted for Specific Mat Type
owed for which material types
All procedding operations will be confirmed automatically while confirming last ope
==> Control key with mile stone confirmation
above case , If we confim last opertion 30 then system automatically confirms the pr
System it books the activity time as per planned time
nfirmation Required
e confirmation