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Excel April Revisi Ekotek 1504
Excel April Revisi Ekotek 1504
BLOK DIAGRAM
Berat Molekul
Senyawa BM
NH3 17.03
C2H4O 44.05
Air 18.01
MEA 61.08
DEA 105.13
TEA 149.18
Reaksi Utama
NH3 + C2H4O
Mula-mula 99.5 2.4875
Reaksi 2.18178625 2.18178625
Akhir 97.31821375 0.30571375
Reaksi Samping 1
C2H4O + MEA
Mula-mula 0.30571375 2.18178625
Reaksi 0.24133725 0.24133725
Akhir 0.0643765 1.940449
Reaksi Samping 2
C2H4O + DEA
Mula-mula 0.0643765 0.24133725
Reaksi 0.0146265 0.0146265
Akhir 0.04975 0.22671075
Input
Senyawa BM Arus 1 Arus 2
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 1694.485 99.5 0 0
C2H4O 44.05 0 0 109.574375 2.4875
H20 18.01 9.005 0.5 0.329712261785 0.018307177
MEA 61.08 0 0 0 0
DEA 105.13 0 0 0 0
TEA 149.18 0 0 0 0
Jumlah 1703.49 109.9040872618
Total Arus Massa 1813.39408726179
Kondisi Input
Senyawa Arus 3 Fraksi (zi) Psat (atm) xi*Pi
NH3 97.31821 0.9725202677 39.155 38.07949475342
C2H4O 0.04975 0.0004971616 9.123 0.004535562448
H20 0.518307 0.0051795467 0.457 0.002367598275
MEA 1.940449 0.0193912928 0.022 0.000432388298
DEA 0.226711 0.0022655656 1.46E-04 3.31597688E-07
TEA 0.014627 0.0001461655 4.20E-06 6.14228988E-10
Total 100.0681 1 38.08683063465 2.63E-02
Pbubble (atm) Pdew (atm)
Persamaan Antoine
Log10(P) = A + B/T + C*log10(T) + D*T + E*T^2
L
Senyawa A B C D E
NH3 37.1575 -2.03E+03 -1.16E+01 7.46E-03 -9.58E-11
C2H4O 39.9235 -2.36E+03 -1.25E+01 6.98E-03 -1.11E-13
H20 29.8605 -3.15E+03 -7.30E+00 2.42E-09 1.81E-06
MEA 72.9125 -5.86E+03 -2.19E+01 -7.15E-10 5.98E-06
DEA 122.0877 -8.84E+03 -4.04E+01 1.41E-02 1.90E-12
TEA 135.3206 -1.03E+04 -4.46E+01 1.43E-02 -1.76E-13
Input Output
Senyawa BM Arus 3 Arus 4
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 1657.3291802 97.31821375 1612.872921096 94.70774639
C2H4O 44.05 2.1914875 0.04975 1.959656409016 0.044487092
H20 18.01 9.3347122618 0.518307177223 2.777303027363 0.154208941
MEA 61.08 118.52262492 1.940449 2.3991743969 0.039279214
DEA 105.13 23.834101148 0.22671075 0.003231837028 3.07413E-05
TEA 149.18 2.18198127 0.0146265 8.49590032E-06 5.69507E-08
JUMLAH 1813.3940873 100.0680571772 1620.012295262
Total 1813.39408726179 1813.39408726179
Sehingga
D= 50.035
W= 142.633
Input Output
Senyawa BM Arus 5 Arus 6
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 44.456259067 2.610467355662 44.45625906692 2.610467356
C2H4O 44.05 0.231831091 0.005262907854 0.231831090984 0.005262908
H20 18.01 6.5574092344 0.364098236226 5.346909842093 0.29688561
MEA 61.08 116.12345052 1.901169785905 0 0
DEA 105.13 23.83086931 0.22668000866 0 0
TEA 149.18 2.1819727741 0.014626443049 0 0
JUMLAH 193.381792 50.035
TOTAL 193.381792 193.3818
Input
Senyawa BM Arus 1 Arus 4
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 37.155819838 2.18178625 1612.872921096 94.70774639
C2H4O 44.05 0 0 1.959656409016 0.044487092
H20 18.01 0.0186712663 0.001036716616 2.777303027363 0.154208941
MEA 61.08 0 0 2.3991743969 0.039279214
DEA 105.13 0 0 0.003231837028 3.07413E-05
TEA 149.18 0 0 8.49590032E-06 5.69507E-08
JUMLAH 37.174491104 1620.012295262
TOTAL 1707.22178636554
Reaksi Utama
NH3 + C2H4O
Mula-mula 99.5 2.4875
Reaksi 2.18178625 2.18178625
Akhir 97.31821375 0.30571375
Reaksi Samping 1
C2H4O + MEA
Mula-mula 0.30571375 2.18178625
Reaksi 0.24133725 0.24133725
Akhir 0.0643765 1.940449
Reaksi Samping 2
C2H4O + DEA
Mula-mula 0.0643765 0.24133725
Reaksi 0.0146265 0.0146265
Akhir 0.04975 0.22671075
Input
Senyawa BM Arus 2 Arus 7
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 0 0 1694.485 99.5
C2H4O 44.05 107.3828875 2.43775 2.1914875 0.04975
H20 18.01 0.3231180165 0.017941033678 8.142884135706 0.452131268
MEA 61.08 0 0 2.3991743969 0.0393
DEA 105.13 0 0 0.003231837028 3.07413E-05
TEA 149.18 0 0 8.49590032E-06 5.69507E-08
Jumlah 107.70600552 1707.221786366
Total Arus Massa 1814.928
Tekanan = 20 atm
Suhu = 78.7 C
Kondisi Input
Senyawa Arus 3 Fraksi (zi) Psat (atm) xi*Pi
NH3 97.31821 0.9726070125 39.155 38.08289128779
C2H4O 0.04975 0.000497206 9.123 0.004535967001
H20 0.470072 0.004697945 0.457 0.002147455581
MEA 1.979728 0.0197855825 0.022 0.000441180193
DEA 0.226741 0.0022660749 1.46E-04 3.31672233E-07
TEA 0.014627 0.0001461791 4.20E-06 6.14E-10
Total 100.0591 1 38.09001622285 2.63E-02
Pbubble (atm) Pdew (atm)
Persamaan Antoine
Log10(P) = A + B/T + C*log10(T) + D*T + E*T^2
L
Senyawa A B C D E
NH3 37.1575 -2.03E+03 -1.16E+01 7.46E-03 -9.58E-11
C2H4O 39.9235 -2.36E+03 -1.25E+01 6.98E-03 -1.11E-13
H20 29.8605 -3.15E+03 -7.30E+00 2.42E-09 1.81E-06
MEA 72.9125 -5.86E+03 -2.19E+01 -7.15E-10 5.98E-06
DEA 122.0877 -8.84E+03 -4.04E+01 1.41E-02 1.90E-12
TEA 135.3206 -1.03E+04 -4.46E+01 1.43E-02 -1.76E-13
Input Output
Senyawa BM Arus 3 Arus 4
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 1657.3291802 97.31821375 1612.516612073 94.68682396
C2H4O 44.05 2.1914875 0.04975 1.957950197742 0.044448359
H20 18.01 8.4660021523 0.470072301624 2.504348847882 0.13905324
MEA 61.08 120.92179932 1.979728214095 2.428142207189 0.039753474
DEA 105.13 23.837332985 0.22674149134 0.003205870295 3.04943E-05
TEA 149.18 2.1819897659 0.014626556951 8.42651972E-06 5.64856E-08
Jumlah 1814.9277919 100.059132314 1619.410267622
Total 1814.92779188208 1814.92779188208
Sehingga
D= 50.81
W= 145.042
Input Output
Senyawa BM Arus 5 Arus 6
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 44.81257 2.63139 44.81257 2.63139
C2H4O 44.05 0.23354 0.00530 0.23354 0.00530
H20 18.01 5.96165 0.33102 5.76389 0.32004
MEA 61.08 118.49366 1.93997 0.00000 0.00000
DEA 105.13 23.83413 0.22671 0.00000 0.00000
TEA 149.18 2.18198 0.01463 0.00000 0.00000
Jumlah 195.51752426 50.81
Total 195.517524259702 195.517524259702
Sehingga
D= 118.829
W= 25.8785 144.7075242597
Input Output
Senyawa BM Arus 8 Arus 9
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 0.00000 0.00000 0.00000 0.00000
C2H4O 44.05 0.00000 0.00000 0.00000 0.00000
H20 18.01 0.19776 0.01098 0.19776 0.01098
MEA 61.08 118.49366 1.93997 118.23487 1.93574
DEA 105.13 23.83413 0.22671 0.23766 0.00226
TEA 149.18 2.18198 0.01463 0.00000 0.00000
Jumlah 144.7075 118.67
Total 144.7075 144.7075
-0.159
Neraca Massa Destilasi III
DEA = 2 % maks
TEA = 98 % min
Sehingga
D= 24.163
W= 1.874 26.03723549072
Input Output
Senyawa BM Arus 10 Arus 11
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 0.00 0.0000 0 0
C2H4O 44.05 0.00 0.0000 0 0
H20 18.01 0.00 0.00 0.00 0.00
MEA 61.08 0.26 0.0042 0.26 0.004236822
DEA 105.13 23.60 0.2245 23.55898561353 0.224093842
TEA 149.18 2.18 0.0146 0.35 0.0023
Jumlah 24.16
Total 26.04 26.04
0.000
Komposisi Umpan Masuk Reaktor
1. Amonia
Dalam 100 kg Amonia mengandung
MEA NH3 =
0 Air =
2.18178625 Total mol =
2.18178625 Komposisi dalam %mol
NH3 =
Air =
DEA 2. Etilen Oksida
0 C2H4O=
0.24133725 Air =
0.24133725 Total mol =
Komposisi dalam %mol
C2H4O=
TEA Air =
0
0.0146265
0.0146265
Output
Reaksi
Arus 3 Fraksi
kg/jam kmol/jam kg/jam kmol/jam
37.155819838 2.18178625 1657.329180163 97.318214 91.39377
107.3828875 2.43775 2.1914875 0.04975 0.12085
0 0 9.334712261785 0.5183072 0.514765
118.52262492 1.940449 118.52262492 1.940449 6.535955
23.834101148 0.22671075 23.8341011475 0.2267108 1.314337
2.18198127 0.0146265 2.18198127 0.0146265 0.120326
289.07741468 1813.394087262
1813.39408726179
0.0512 v 0.9488
Log 10 (P) Psat (mmHg) Psat (atm) K yi xi
4.47E+00 2.98E+04 39.155 1.9577738 0.997506 0.50951014718
3.84E+00 6.93E+03 9.123 0.4561457 0.000469 0.0010272126
2.54E+00 3.47E+02 0.457 0.0228553 0.001624 0.07106457222
1.23E+00 1.69E+01 0.022 0.0011149 0.000414 0.37106968426
-9.54E-01 1.11E-01 1.46E-04 7.3182E-06 3.24E-07 0.04424332843
-2.50E+00 3.19E-03 4.20E-06 2.1011E-07 6E-10 0.00285478427
1.000 1.000
Scale Up Sesu
Output Input
Arus 5 Senyawa BM Arus 3
kg/jam kmol/jam kg/jam
44.456259067 2.61046735566 NH3 17.03 31932.9883811
0.231831091 0.00526290785 C2H4O 44.05 42.2250122139
6.5574092344 0.36409823623 H20 18.01 179.858812458
116.12345052 1.90116978591 MEA 61.08 2283.66316708
23.83086931 0.22668000866 DEA 105.13 459.229273295
2.1819727741 0.01462644305 TEA 149.18 42.0418486421
193.381792 JUMLAH 34940.0064947
1813.39408726179 Total 34940.0064947459
D W
1.000 0.000 0.000 0.000
0.000
44.456 0.876 0.000
D= 50.747
W= 142.635
Scale Up Sesu
Output Input
Arus 8 Senyawa BM Arus 5
kg/jam kmol/jam kg/jam
0 0 NH3 17.03 856.571658329
0 0 C2H4O 44.05 4.46686127498
1.2104993923 0.06721262589 H20 18.01 126.346458748
116.12345052 1.90116978591 MEA 61.08 2237.43649765
23.83086931 0.22668000866 DEA 105.13 459.167003098
2.1819727741 0.01462644305 TEA 149.18 42.0416849453
143.346792 JUMLAH 3726.03016404905
193.3818 TOTAL 3726.03016404905
Output
Arus 6 Arus 7 Senyawa
kg/jam kmol/jam kg/jam kmol/jam
44.456259067 2.61046735566 1694.485 99.5 NH3
0.231831091 0.00526290785 2.1914875 0.04975 C2H4O
5.3469098421 0.29688561033 8.142884135706 0.4521313 H20
0 0 2.3991743969 0.0392792 MEA
0 0 0.003231837028 3.0741E-05 DEA
0 0 8.495900318E-06 5.6951E-08 TEA
50.035 1707.221786366 JUMLAH
6554 1707.22178636554 TOTAL
MEA
0
2.18178625
2.18178625
DEA
0
0.24133725
0.24133725
TEA
0
0.0146265
0.0146265
Output
Reaksi
Arus 3 Senyawa
kg/jam kmol/jam kg/jam kmol/jam
37.155819838 2.18178625 1657.329180163 97.318214 NH3
107.3828875 2.43775 2.1914875 0.04975 C2H4O
0 0 8.466002152256 0.4700723 H20
118.52262492 1.9404 120.9217993169 1.9797 MEA
23.834101148 0.22671075 23.83733298453 0.2267415 DEA
2.18198127 0.0146265 2.1819897659 0.0146266 TEA
289.07741468 1814.927791882 Jumlah
1814.928 Total Arus Massa
0.0516 V 0.9484
Log 10 (P) Psat (mmHg) Psat (atm) K yi xi
4.47E+00 2.98E+04 39.155 1.9577738 0.997795 0.50965788874
3.84E+00 6.93E+03 9.123 0.4561457 0.000468 0.00102684268
2.54E+00 3.47E+02 0.457 0.0228553 0.001465 0.06411306944
1.23E+00 1.69E+01 0.022 0.0011149 0.000419 0.37574191198
-9.54E-01 1.11E-01 1.46E-04 7.3182E-06 3.21E-07 0.04391027457
-2.50E+00 3.19E-03 4.20E-06 2.1011E-07 5.95E-10 0.00283291794
1.000 1.00
Output
Arus 5
kg/jam kmol/jam
44.81256809 2.63138978801
0.2335373023 0.00530164137
5.9616533044 0.33101906188
118.49365711 1.93997473984
23.834127114 0.226710997
2.1819813394 0.01462650047
195.51752426
1814.92779188208
hitungan D dan W D W
1.000 1.000 0.000 0.000 0.000
0.887 0.000
44.813 0.887 0.000
D= 50.541
W= 144.977
Scale Up Sesu
Output Input
Arus 8 Senyawa BM Arus 5
kg/jam kmol/jam kg/jam
0.00000 0.00000 NH3 17.03 863.43693
0.00000 0.00000 C2H4O 44.05 4.49974
0.19776 0.01098 H20 18.01 114.86759
118.49366 1.93997 MEA 61.08 2283.10502
23.83413 0.22671 DEA 105.13 459.22977
2.18198 0.01463 TEA 149.18 42.04185
144.70752426 Jumlah 3767.18089877
195.517524259702 Total 3767.18089876755
hitungan D dan W D W
1.000 1.000 1.447 0.010 0.010
0.995 0.010
117.047 0.985 0.000
D= 118.829
D W
1.000 0.521 0.020 0.020
0.020
-23.076 -0.955 0.000
D= 24.163
W= 1.874
Output KEMURNIAN
Arus 12 DEA TEA Senyawa
kg/jam kmol/jam
0.00 0 NH3
0.00 0 C2H4O
0.00 0 H20
0.0000 0.0000 MEA
0.0375 0.00061367823 0.975 DEA
1.8366898565 0.01231190412 0.98 TEA
1.87 Jumlah
26.04 Total
0.000
posisi Umpan Masuk Reaktor
2.263337116913 kmol
0.016657412549 kmol
2.279994529461 kmol
posisi dalam %mol
0.992694099774
0.007305900226
Output
Reaksi
Arus 3
kg/jam kmol/jam kg/jam kmol/jam
715.9087 42.03809 31932.99 1875.102
2069.026 46.96993 42.22501 0.95857
0 0 179.8588 9.986608
2283.663 37.38807 2283.663 37.38807
459.2293 4.368204 459.2293 4.368204
42.04185 0.28182 42.04185 0.28182
5569.869 34940.01
34940.0064947459
Output
Arus 6 Arus 7
kmol/jam kg/jam kmol/jam
50.29781 32648.9 1917.14
0.101404 42.22501 0.95857
5.720315 156.895 8.711548
0 46.22667 0.756822
0 0.06227 0.000592
0 0.000164 1.1E-06
32894.31
32894.3061646656
Output
Reaksi
Arus 3
kmol/jam kg/jam kmol/jam
42.03809 31932.99 1875.102
46.96993 42.22501 0.95857
0 163.1207 9.057231
37.38807 2329.89 38.14489
4.368204 459.2915 4.368796
0.28182 42.04201 0.281821
0 34969.56
34969.558
Output
Arus 5
kg/jam kmol/jam
863.4369 50.70094
4.499736 0.102151
114.8676 6.377989
2283.105 37.37893
459.2298 4.368209
42.04185 0.28182
3767.181
69.5575172019
Arus 10
kmol/jam
0.00000
0.00000
0.00000
0.08163
4.32465
0.28182
Arus 12
kmol/jam
0.00
0.00
0.00
0.00
0.01
0.24
NERACA MASSA
BLOK DIAGRAM
Berat Molekul
Senyawa BM
NH3 17.03
C2H4O 44.05
Air 18.01
MEA 61.08
DEA 105.13
TEA 149.18
Reaksi Utama
NH3 + C2H4O
Mula-mula 99.5 2.4875
Reaksi 2.18178625 2.18178625
Akhir 97.31821375 0.30571375
Reaksi Samping 1
C2H4O + MEA
Mula-mula 0.30571375 2.18178625
Reaksi 0.24133725 0.24133725
Akhir 0.0643765 1.940449
Reaksi Samping 2
C2H4O + DEA
Mula-mula 0.0643765 0.24133725
Reaksi 0.0146265 0.0146265
Akhir 0.04975 0.22671075
Input
Senyawa BM Arus 1 Arus 2
kg/jam kmol/jam kg/jam
NH3 17.03 1694.485 99.5 0.000
C2H4O 44.05 0 0 109.574
H20 18.01 9.005 0.5 0.330
MEA 61.08 0 0 0.000
DEA 105.13 0 0 0.000
TEA 149.18 0 0 0.000
Jumlah 1703.490 109.904
Total Arus Massa 1813.394
Kondisi Input
Senyawa Arus 3 Fraksi (zi) Psat (atm) xi*Pi
NH3 97.31821375 0.973 43.727 42.525
C2H4O 0.04975 0.000 10.314 0.005
H20 0.518307177 0.005 0.561 0.003
MEA 1.940449 0.019 0.030 0.001
DEA 0.22671075 0.002 0.000 0.000
TEA 0.0146265 0.000 0.000 0.000
Total 100.0680572 1.000 42.534
Pbubble (atm)
Persamaan Antoine
Log10(P) = A + B/T + C*log10(T) + D*T + E*T^2
Senyawa A B C D
NH3 37.1575 -2.03E+03 -1.16E+01 7.46E-03
C2H4O 39.9235 -2.36E+03 -1.25E+01 6.98E-03
H20 29.8605 -3.15E+03 -7.30E+00 2.42E-09
MEA 72.9125 -5.86E+03 -2.19E+01 -7.15E-10
DEA 122.0877 -8.84E+03 -4.04E+01 1.41E-02
TEA 135.3206 -1.03E+04 -4.46E+01 1.43E-02
Input Output
Senyawa BM Arus 3 Arus 4
kg/jam kmol/jam kg/jam
NH3 17.03 1657.329 97.318 1622.436
C2H4O 44.05 2.191 0.050 2.008
H20 18.01 9.335 0.518 3.487
MEA 61.08 118.523 1.940 3.614
DEA 105.13 23.834 0.227 0.006
TEA 149.18 2.182 0.015 0.000
JUMLAH 1813.394 100.068 1631.551
Total 1813.394 1813.394
Sehingga
D= 40.494
W= 141.349
Input Output
Senyawa BM Arus 5 Arus 6
kg/jam kmol/jam kg/jam
NH3 17.03 34.894 2.049 34.894
C2H4O 44.05 0.183 0.004 0.183
H20 18.01 5.848 0.325 5.418
MEA 61.08 114.909 1.881 0.000
DEA 105.13 23.829 0.227 0.000
TEA 149.18 2.182 0.015 0.000
JUMLAH 181.844 40.494
TOTAL 181.844 181.844
Input
Senyawa BM Arus 1 Arus 4
kg/jam kmol/jam kg/jam
NH3 17.03 37.155819837 2.18178624999999 1622.435571172
C2H4O 44.05 0 0 2.008361822342
H20 18.01 0.0186712663 0.00103671661577 3.487130172891
MEA 61.08 0 0 3.613876274368
DEA 105.13 0 0 0.005591870449
TEA 149.18 0 0 1.59005249E-05
JUMLAH 37.174491104 1631.550547213
TOTAL 1709.21930525331
Reaksi Utama
NH3 + C2H4O
Mula-mula 99.5 2.4875
Reaksi 2.18178625 2.18178625
Akhir 97.31821375 0.30571375
Reaksi Samping 1
C2H4O + MEA
Mula-mula 0.30571375 2.18178625
Reaksi 0.24133725 0.24133725
Akhir 0.0643765 1.940449
Reaksi Samping 2
C2H4O + DEA
Mula-mula 0.0643765 0.24133725
Reaksi 0.0146265 0.0146265
Akhir 0.04975 0.22671075
Input
Senyawa BM Arus 2 Arus 7
kg/jam kmol/jam kg/jam
NH3 17.03 0 0 1694.485
C2H4O 44.05 107.3828875 2.43775 2.1914875
H20 18.01 0.3231180165 0.01794103367849 8.923333707966
MEA 61.08 0 0 3.613876274368
DEA 105.13 0 0 0.005591870449
TEA 149.18 0 0 1.59005249E-05
Jumlah 107.70600552 1709.219305253
Total Arus Massa 1816.925
Tekanan = 20 atm
Suhu = 83.79332686 C
Kondisi Input
Senyawa Arus 3 Fraksi (zi) Psat (atm) xi*Pi
NH3 97.31821375 0.9719926507 43.727 42.50238523103
C2H4O 0.04975 0.0004968919 10.314 0.005124876479
H20 0.513406537 0.0051277902 0.561 0.002875748032
MEA 1.999615278 0.0199717122 0.030 0.00059069628
DEA 0.22676394 0.0022648677 2.21E-04 4.99840943E-07
TEA 0.014626607 0.0001460873 6.85E-06 1.00E-09
Total 100.1223761 1 42.51097705267
Pbubble (atm)
Persamaan Antoine
Log10(P) = A + B/T + C*log10(T) + D*T + E*T^2
Senyawa A B C D
NH3 37.1575 -2.03E+03 -1.16E+01 7.46E-03
C2H4O 39.9235 -2.36E+03 -1.25E+01 6.98E-03
H20 29.8605 -3.15E+03 -7.30E+00 2.42E-09
MEA 72.9125 -5.86E+03 -2.19E+01 -7.15E-10
DEA 122.0877 -8.84E+03 -4.04E+01 1.41E-02
TEA 135.3206 -1.03E+04 -4.46E+01 1.43E-02
Input Output
Senyawa BM Arus 3 Arus 4
kg/jam kmol/jam kg/jam
NH3 17.03 1657.3291802 97.31821375 1621.641774837
C2H4O 44.05 2.1914875 0.04975 2.004467549916
H20 18.01 9.2464517245 0.51340653661943 3.404573493347
MEA 61.08 122.13650119 1.9996152782313 3.64197413716
DEA 105.13 23.839693018 0.22676394005468 0.005466126496
TEA 149.18 2.1819971705 0.01462660658617 1.55393583E-05
Jumlah 1816.9253108 100.122376111492 1630.698271683
Total 1816.92531076986 1816.92531076986
Sehingga
D= 41.284
W= 144.943
Input Output
Senyawa BM Arus 5 Arus 6
kg/jam kmol/jam kg/jam
NH3 17.03 35.68741 2.09556 35.68741
C2H4O 44.05 0.18702 0.00425 0.18702
H20 18.01 5.84188 0.32437 5.40976
MEA 61.08 118.49453 1.93999 0.00000
DEA 105.13 23.83423 0.22671 0.00000
TEA 149.18 2.18198 0.01463 0.00000
Jumlah 186.22703909 41.28418298312
Total 186.22703908676 186.22704
Sehingga
D= 118.828
W= 26.1153 144.9429
Input Output
Senyawa BM Arus 8 Arus 9
kg/jam kmol/jam kg/jam
NH3 17.03 0.00000 0.00000 0.00000
C2H4O 44.05 0.00000 0.00000 0.00000
H20 18.01 0.43212 0.02399 0.43212
MEA 61.08 118.49453 1.93999 118.23337
DEA 105.13 23.83423 0.22671 0.23766
TEA 149.18 2.18198 0.01463 0.00000
Jumlah 144.9429 118.90
Total 144.9429 144.9429
0.076
Neraca Massa Destilasi III
DEA = 2 % maks
TEA = 98 % min
Sehingga
D= 24.163
W= 1.877 26.039706949692
Input Output
Senyawa BM Arus 10 Arus 11
kg/jam kmol/jam kg/jam
NH3 17.03 0.00 0.0000 0
C2H4O 44.05 0.00 0.0000 0
H20 18.01 0.00 0.00 0.00
MEA 61.08 0.26 0.0043 0.26
DEA 105.13 23.60 0.2245 23.55904009097
TEA 149.18 2.18 0.0146 0.34
Jumlah 24.16
Total 26.04 26.04
0.000
Input
Senyawa BM Arus 1 Arus 2
kg/jam kmol/jam kg/jam
NH3 17.03 37.1558 2.1818 0.0000
C2H4O 44.05 0.0000 0.0000 107.3829
H20 18.01 0.0187 0.0010 0.3231
MEA 61.08 0.0000 0.0000 0.0000
DEA 105.13 0.0000 0.0000 0.0000
TEA 149.18 0.0000 0.0000 0.0000
Jumlah 37.1745 107.7060
Total 144.8805
Komponen
1 2 3
NH3 717.485 0.000 32003.287
C2H4O 0.000 2073.580 42.318
H20 0.361 6.239 178.550
MEA 0.000 0.000 2358.475
DEA 0.000 0.000 460.348
TEA 0.000 0.000 42.135
Total 717.845 2079.820 35085.113
DEA
0
0.24133725
0.24133725
TEA
0
0.0146265
0.0146265
Output
Reaksi
Arus 2 Arus 3 Fraksi
kmol/jam kg/jam kmol/jam kg/jam kmol/jam
0.000 37.156 2.182 1657.329 97.318 91.393767731
2.488 107.383 2.438 2.191 0.050 0.1208500411
0.018 0.000 0.000 9.335 0.518 0.5147646795
0.000 118.523 1.940 118.523 1.940 6.5359551877
0.000 23.834 0.227 23.834 0.227 1.3143365424
0.000 2.182 0.015 2.182 0.015 0.1203258181
289.077 1813.394
1813.394
2.35E-02
Pdew (atm)
L 0.04491 v 0.95509
E Log 10 (P) Psat (mmHg) Psat (atm) K yi
-9.58E-11 4.52E+00 3.32E+04 43.727 2.186 0.997
-1.11E-13 3.89E+00 7.84E+03 10.314 0.516 4.770.E-04
1.81E-06 2.63E+00 4.26E+02 0.561 0.028 2.026.E-03
5.98E-06 1.35E+00 2.25E+01 0.030 1.479.E-03 6.191.E-04
1.90E-12 -7.75E-01 1.68E-01 2.21E-04 1.103.E-05 5.565.E-07
-1.76E-13 -2.28E+00 5.21E-03 6.85E-06 3.427.E-07 1.115.E-09
1.000
Output
Arus 4 Arus 5 Senyawa BM
kmol/jam kg/jam kmol/jam
95.269 34.894 2.049 NH3 17.03
0.046 0.183 0.004 C2H4O 44.05
0.194 5.848 0.325 H20 18.01
0.059 114.909 1.881 MEA 61.08
0.000 23.829 0.227 DEA 105.13
0.000 2.182 0.015 TEA 149.18
181.844 JUMLAH
1813.394 Total
ngan D dan W D W
1.000 1.000 0.000 0.000 0.000
0.862 0.000
34.894 0.862 0.000
D= 40.494
W= 141.349
Output
Arus 6 Arus 8 Senyawa BM
kmol/jam kg/jam kmol/jam
2.049 0.000 0.000 NH3 17.03
0.004 0.000 0.000 C2H4O 44.05
0.301 0.430 0.024 H20 18.01
0.000 114.909 1.881 MEA 61.08
0.000 23.829 0.227 DEA 105.13
0.000 2.182 0.015 TEA 149.18
141.349 JUMLAH
181.844 TOTAL
Input Output
Arus 4 Arus 6 Arus 7
kmol/jam kg/jam kmol/jam kg/jam kmol/jam
95.2692643084 34.8936089905 2.0489494416 1694.485 99.5
0.045592776898 0.18312567766 0.0041572231 2.19148749999999 0.04975
0.193621886335 5.41753226882 0.30080689999 8.9233337079662 0.49546550294
0.059166278231 0 0 3.61387627436751 0.05916627823
5.31900547E-05 0 0 0.0055918704489 5.3190055E-05
1.06586171E-07 0 0 1.5900524939E-05 1.0658617E-07
40.4942669369 1709.21930525331
1709.21930525331 1709.21930525331
MEA
0
2.18178625
2.18178625
DEA
0
0.24133725
0.24133725
TEA
0
0.0146265
0.0146265
Output
Reaksi
Arus 7 Arus 3
kmol/jam kg/jam kmol/jam kg/jam kmol/jam
99.5 37.1558198375 2.18178625 1657.3291801625 97.31821375
0.04975 107.3828875 2.43775 2.1914875 0.04975
0.495465502941 0 0 9.24645172451585 0.51340653662
0.0592 118.52262492 1.9404 122.136501194368 1.9996
5.31900547E-05 23.8341011475 0.22671075 23.8396930179489 0.22676394005
1.06586171E-07 2.18198127 0.0146265 2.18199717052494 0.01462660659
289.077414675 1816.92531076986
1816.925
2.35E-02
Pdew (atm)
L 0.04590621064 V 0.95409378936
E Log 10 (P) Psat (mmHg) Psat (atm) K yi
-9.58E-11 4.52E+00 3.32E+04 43.727 2.1863532199 0.9968230207
-1.11E-13 3.89E+00 7.84E+03 10.314 0.51569327679 0.0004763552
1.81E-06 2.63E+00 4.26E+02 0.561 0.02804081225 0.0019789134
5.98E-06 1.35E+00 2.25E+01 0.030 0.00147883235 0.0006241883
1.90E-12 -7.75E-01 1.68E-01 2.21E-04 1.1034661E-05 5.442906E-07
-1.76E-13 -2.28E+00 5.21E-03 6.85E-06 3.4265918E-07 1.090436E-09
1.000
Output
Arus 4 Arus 5
kmol/jam kg/jam kmol/jam
95.22265266217 35.6874053257 2.09556108783
0.045504371167 0.18701995008 0.00424562883
0.189037950769 5.84187823117 0.32436858585
0.059626295631 118.494527057 1.9399889826
5.19939741E-05 23.8342268915 0.22671194608
1.04165158E-07 2.18198163117 0.01462650242
186.227039087
1816.92531076986
Perhitungan D dan W D W
186.227 1.000 1.000 0.000 0.000 0.000
35.687 0.864 0.000
35.687 0.864 0.000
D= 41.284
W= 144.943
Output
Arus 6 Arus 8 Senyawa BM
kmol/jam kg/jam kmol/jam
2.09556 0.00000 0.00000 NH3 17.03
0.00425 0.00000 0.00000 C2H4O 44.05
0.30038 0.43212 0.02399 H20 18.01
0.00000 118.49453 1.93999 MEA 61.08
0.00000 23.83423 0.22671 DEA 105.13
0.00000 2.18198 0.01463 TEA 149.18
144.94286 Jumlah
186.22704 Total
Perhitungan D dan W D W
144.943 1.000 1.000 1.449 0.010 0.010
118.495 0.995 0.010
117.045 0.985 0.000
D= 118.828
26.04
ngan D dan W D W
1.000 1.000 0.521 0.020 0.020
0.975 0.020
-23.076 -0.955 0.000
D= 24.163
W= 1.877
Output KEMURNIAN
Arus 11 Arus 12 DEA TEA
kmol/jam kg/jam kmol/jam
0 0.00 0
0 0.00 0
0.00 0.00 0
0.004275596749 0.0000 0.0000
0.22409436023 0.0375 0.00061446919 0.975
0.0023 1.83905712952 0.01232777269 0.98
1.88
26.04
0.000
Output
Arus 2 Arus 9 Arus 11 Arus 12
kmol/jam kg/jam kmol/jam kg/jam kmol/jam kg/jam
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
2.4378 0.0000 0.0000 0.0000 0.0000 0.0000
0.0179 0.3418 0.0240 0.0000 0.0000 0.0000
0.0000 118.2334 1.9357 0.2612 0.0043 0.0000
0.0000 0.2377 0.0023 23.5590 0.2241 0.0375
0.0000 0.0000 0.0000 0.3429 0.0023 1.8391
118.8128 24.1631 1.8766
144.8525
xi
0.456
9.250.E-04
0.072
0.419
0.050
0.003
1.00
Scale Up Sesuai Kapasitas
Input Output
Arus 3 Arus 4 Arus 5
kg/jam kmol/jam kg/jam kmol/jam kg/jam
32003.2868914 1879.229999497 31329.48581887 1839.664463821 673.80107257
42.3179679819 0.960680317409 38.78178237103 0.880403686062 3.5361856108
180.254760574 10.00859303577 67.3370315847 3.738869049678 112.91772899
2288.69051112 37.47037510021 69.7845187203 1.142510129671 2218.9059924
460.240238302 4.377820206431 0.10797989704 0.001027108314 460.13225841
42.1344011868 0.282440013318 0.000307041635 2.0581957E-06 42.134094145
35016.9247706 1932.329908171 31505.49743848 3511.4273321
35016.9247706057 35016.9247706057
xi
0.45592954131
0.00092371805
0.07057261247
0.42208184344
0.04932553586
0.00318227637
1.00 Scale Up Sesuai Kapasitas
Input
Senyawa BM Arus 3
kg/jam kmol/jam
NH3 17.03 32003.287 1879.230
C2H4O 44.05 42.318 0.961
H20 18.01 178.550 9.914
MEA 61.08 2358.475 38.613
DEA 105.13 460.348 4.379
TEA 149.18 42.135 0.282
Jumlah 35085.113 1933.379
Total 35085.113
pake data MD 2
Kapasitas 20000 Ton/Tahun
54.79452054795 Ton/Hari
2.283105022831 Ton/Jam
2283.105022831 Kg/Jam
Scale Up Sesuai Kapasitas
Input Output
Arus 5 Arus 6 Arus 8
kg/jam kmol/jam kg/jam kmol/jam kg/jam
689.129 40.466 689.129 40.466 0.000
3.611 0.082 3.611 0.082 0.000
112.808 6.264 104.463 5.800 8.344
2288.148 37.461 0.000 0.000 2288.148
460.243 4.378 0.000 0.000 460.243
42.134 0.282 0.000 0.000 42.134
3596.073 797.204 2798.869
3596.073 3596.073
Scale Up Sesuai Kapasitas
Input Output
Senyawa BM Arus 8 Arus 9
kg/jam kmol/jam kg/jam
NH3 17.03 0.000 0.000 0.000
C2H4O 44.05 0.000 0.000 0.000
H20 18.01 8.344 0.463 8.344
MEA 61.08 2288.148 37.461 2283.105
DEA 105.13 460.243 4.378 4.589
TEA 149.18 42.134 0.282 0.000
Jumlah 2798.869 2296.038
Total 2798.869 2798.869
Scale Up Sesuai Kapasitas
Input Output
Senyawa BM Arus 10 Arus 11
kg/jam kmol/jam kg/jam
NH3 17.03 0.000 0.000 0.000
C2H4O 44.05 0.000 0.000 0.000
H20 18.01 0.000 0.000 0.000
MEA 61.08 5.043 0.083 5.043
DEA 105.13 455.654 4.334 454.929
TEA 149.18 42.134 0.282 6.622
Jumlah 466.594
Total 502.831 502.831
466.594
Arus 12
kmol/jam
0.0000
0.0000
0.0000
0.0000
0.0006
0.0123
10 11 12
0.000 0.000 0.000
0.000 0.000 0.000
0.000 0.000 0.000
5.043 5.043 0.000
455.654 454.929 0.725
42.134 6.622 35.512
502.831 466.594 36.237
99.5 100 kmol 1.005025125628
AIR 0.502512563 0.050251256281
057
Arus 8
kmol/jam
0
0
0.46109548034
36.32786497054
4.376793098117
0.282437955122
37.37892964687 kmol/jam
19.31015713384 ini 37/1,94
19.31015713384
Arus 8
kmol/jam
0.000
0.000
0.463
37.461
4.378
0.282
pasitas
Output
Arus 9 Arus 10
kmol/jam kg/jam kmol/jam
0.000 0.000 0.000
0.000 0.000 0.000
0.463 0.000 0.000
37.379 5.043 0.083
0.044 455.654 4.334
0.000 42.134 0.282
502.831
2798.869
pasitas
Output
Arus 11 Arus 12
kmol/jam kg/jam kmol/jam
0.000 0.000 0.000
0.000 0.000 0.000
0.000 0.000 0.000
0.083 0.000 0.000
4.327 0.725 0.012
0.044 35.512 0.238
36.237
502.831
36.237
Output
Arus 3
kmol/jam
1879.22999949736
0.960680317408653
10.0085930357735
37.4703751002073
4.37782020643125
0.282440013318145
06057
Input
Senyawa BM Arus 1 Arus 4
kg/jam kmol/jam kg/jam
NH3 17.03 717.485 42.131 31314.157
C2H4O 44.05 0.000 0.000 38.707
H20 18.01 0.361 0.020 65.743
MEA 61.08 0.000 0.000 70.327
DEA 105.13 0.000 0.000 0.106
TEA 149.18 0.000 0.000 0.000
JUMLAH 717.845 31489.040
TOTAL 33005.293
Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL
2. ΔH298,15
3. ΔHp =Q Arus 3
Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL
Komponen A B C
Input
Q masuk Q pendingin Q keluar Q Reaksi
-9902069.989 15523521.639 10982508.795 -5361057.14523
kalor input
5621451.649 5621451.649
MEA
DEA
TEA
konversi x selektivitas)
konversi x selektivitas)
konversi x selektivitas)
US NGASAL NDES
-9902069.989
10982508.795
-5361057.145232
ingin/Qbeban pendingin 15523521.639
∫24_303.15^3
D 23.15▒ 〖𝐶𝑝 𝑑
𝑇〗
5.35E-07 1.51E+03
Output
Q Reaksi
Reaksi 1
-4704601.70825
Reaksi 2
-624634.3355801
Reaksi 3
-31821.10140203
-5361057.145232
Senyawa Arus 2 Arus 7 Arus Input Arus 3 (output)
NH3 0 1921.3606348 1921.360634817 1879.2299994974
C2H4O 47.07333555302 0.9606803174 48.03401587043 0.9606803174087
H20 0.346444179475 9.5675167162 9.913960895663 10.008593035774
MEA 0 1.1425101297 1.142510129671 37.470375100207
DEA 0 0.0010271083 0.001027108314 4.3778202064313
TEA 0 2.058196E-06 2.0581957E-06 0.2824400133181
DATA KAPASITAS PANAS KOMPONEN
Konstanta Kapasitas Panas Gas CP= Joule/mol K
Cp= A + BT + CT^2 + DT^3 + ET^4 T=K
Komponen A B C D E
NH3 33.573 -1.26E-02 8.89E-05 -7.18E-08 1.86E-11
C2H4O 30.827 -7.60E-03 3.23E-04 -3.27E-07 9.73E-11
Air 33.933 -8.42E-03 2.99E-05 -1.78E-08 3.69E-12
MEA -0.555 3.70E-01 -3.20E-04 1.58E-07 -3.23E-11
DEA -5.264 6.19E-01 -4.95E-04 2.18E-07 -3.90E-11
TEA 37.73 4.92E-01 3.60E-04 -8.23E-07 3.54E-10
Komponen A B C D
NH3 -182.157 3.36 -1.44E-02 2.04E-05
C2H4O 35.72 4.29E-01 -1.55E-03 2.41E-06
H2O 92.053 -4.00E-02 -2.11E-04 5.35E-07
MEA 23.111 1.23 -3.12E-03 3.07E-06
DEA 76.703 1.08 -2.49E-03 2.25E-06
TEA 179.047 1.24 -2.66E-03 2.34E-06
TOTAL
Komponen A B C D
NH3 -182.157 3.36 -1.44E-02 2.04E-05
C2H4O 35.72 4.29E-01 -1.55E-03 2.41E-06
H2O 92.053 -4.00E-02 -2.11E-04 5.35E-07
MEA 23.111 1.23 -3.12E-03 3.07E-06
DEA 76.703 1.08 -2.49E-03 2.25E-06
TEA 179.047 1.24 -2.66E-03 2.34E-06
TOTAL
Q beban = m x (Hv-HL)
m steam = Q beban/ (Hv-HL)
m steam
K
K Arus 1 in Arus 1 out
K HE-01
(T = 33oC) (T = 80oC)
K
Steam (T = 144oC)
beban = m x (Hv-HL)
steam = Q beban/ (Hv-HL)
99.3641358210779 kg/jam
Tujuan : mencampurkan amonia dari recyle dan tangki penyimpanan am
A. Menghitung energi yang dibutuhkan
T Input Arus 2 = 33.00
Arus 1 out dari FD1 , DAT Input Arus 4 = 83.83
T = 80oC) dari hasil ata T Input Arus 6 = 50.64
yang dicari (mT trial output Arus 7 = 82.20
T Referensi =
Input
Komponen
Q3 Q4
NH3 27,359.139 9,955,972.340
C2H4O 0.000 4,913.811
H2O 0.000 16,541.681
MEA 0.000 13,383.184
DEA 0.000 14.641
TEA 0.000 0.046
Jumlah 27,359.139 9,990,825.703
Total 10,114,717.860
2.Mixer (M-01)
yle dan tangki penyimpanan amonia
306.15 K
356.98 K
Q3
323.79 K
355.35 K (T = 33 oC)
298.15 K
H7 = H2 + H4 + H6
T campuran didapat dari Trial T
ut Output
Q5 Q6
85115.242 10,055,338.608
188.846 5,204.212
11216.845 41,157.319
0.000 13,003.448
0.000 14.227
0.000 0.045
96520.933 10,114,717.860
17.860 10,114,717.860
1)
Q4 Q5
(T = 83,86oC) (T = 48,85oC)
Q3 M-01
(T = 33 oC)
Q6 Q6= Q3 + Q4 + Q5
(T = ? oC)
3. Menghitung Panas aliran yang masuk (Q5)
A B C D arus 6(kmol/jQ5 (KJ/jam)
-182.157 3.36 -1.44E-02 2.04E-05 39.566 85115.242
35.72 4.29E-01 -1.55E-03 2.41E-06 0.080 188.846
92.053 -4.00E-02 -2.11E-04 5.35E-07 5.809 11216.845
23.111 1.23 -3.12E-03 3.07E-06 0.000 0.000
76.703 1.08 -2.49E-03 2.25E-06 0.000 0.000
179.047 1.24 -2.66E-03 2.34E-06 0.000 0.000
TOTAL 45.45444081 96520.933
H7 = H2 + H4 + H6 10,114,717.860
T campuran didapat dari Trial T agar H7 =
3. N
Tujuan : memanaskan ammonia dari mixer sebelum masuk reaktor dengan f
A. Menghitung energi yang dibutuhkan
T Input Arus 7 = 82.20 355.35
T output Arus 7 = 80.00 353.15
T Steam (P= 404,2 kPa) = 144 C 417.15
T Referensi = 298.15
KomponeA B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL
kurangnya
Neraca Panas di sekitar heat exchanger 2
Kompon Input Output
en Q6 Q Pemanas Q7
NH3 10,055,338.608 9,598,952.812
C2H4O 5,204.212 4,992.107
H2O 41,157.319 39,574.099
Q7-Q6
MEA 13,003.448 12,491.042
DEA 14.227 13.669
TEA 0.045 0.043
Jumlah 10,114,717.860 -458,694.089 9,656,023.771
Total 9,656,023.771 9,656,023.771
3. Neraca Panas HE (E-02) GAJADI PAKE HE !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
masuk reaktor dengan fase cair
K Arus 7 in
K
(T = 77,83oC)
K
K
Q beban = m x (Hv-HL)
m steam = Q beban/ (Hv-HL)
-215.1675057 kg/jam
!!!!!! Kondensat (T = 144oC)
us 7 in Arus 7 out
HE-01
= 77,83oC) (T =80oC)
Steam (T = 144oC)
mas 2013
ran yang keluar arus (Q8)
1. ΔHr =Q8
Komponen A B C D
NH3 -182.157 3.36 -1.44E-02 2.04E-05
C2H4O 35.72 4.29E-01 -1.55E-03 2.41E-06
H2O 92.053 -4.00E-02 -2.11E-04 5.35E-07
MEA 23.111 1.23 -3.12E-03 3.07E-06
DEA 76.703 1.08 -2.49E-03 2.25E-06
TEA 179.047 1.24 -2.66E-03 2.34E-06
TOTAL
Q= n.Cp dT
n= 759.77053923455 kmol/jam
m= 126,121.150 kg/jam
Q= n.Cp dT
n= 4066.3238541705 kmol/jam
m= 73234.49261361 kg/jam
4. Reaktor (R-01) EXCELNYA BEDA SHEET
Arus 3
Arus 7 R-01
(T = 80oC)
Arus 1
3. ΔHp =Q9
arus input 7 ΔHr =Q8(KJ/jam) Komponen A B
1921.361 -9598952.812 NH3 -182.157 3.36
39.831 -206977.657 C2H4O 35.72 4.29E-01
9.684 -40057.885 H2O 92.053 -4.00E-02
1.143 -12491.042 MEA 23.111 1.23
0.001 -13.669 DEA 76.703 1.08
0.000 -0.043 TEA 179.047 1.24
1972.0194044316 -9858493.107 TOTAL
ΔHf tot
-4,445,494.228 kJ/jam
H (kJ/mol)
1505.489
SHEET
W= -262158133 J/jam
W= -262158.133 KJ/jam
RUMUS Cp = A+BT+CT^2+DT^3
SENYAWA A B C
NH3 -182.157 3.362 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23E+00 -3.12E-03
DEA 76.703 1.08E+00 -2.49E-03
TEA 179.047 1.24E+00 -2.66E-03
Total
𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2
D E
7.46E-03 -9.58E-11
6.98E-03 -1.11E-13 yi = 1 pada saat Tbubble :
2.42E-09 1.81E-06 Tbubble 51.504 C
-1.15E-10 5.98E-06 T Trial 324.654 K
1.41E-02 1.20E-12
1.44E-02 -1.76E-13
Ttrial
P (mmHg) P (atm) Ki =Pi sat /P operasxi=yi/Ki 192.48456942 C
2.10E+05 2.76E+02 1.38E+01 0.070 465.635 K
5.68E+04 7.48E+01 3.74E+00 0.000 T dew
1.02E+04 1.34E+01 6.68E-01 0.008
1.56E+03 2.06E+00 1.03E-01 0.194
7.57E+01 9.96E-02 4.98E-03 0.455
8.14E+00 1.07E-02 5.35E-04 0.273
278610.356 366.593 18.330 1.000
uaran expansion valve dalam fasa campuran
Tc ρ (g/ml)
405.650 0.495 bener
469.150 0.768 bener
647.130 0.971 bener
638.000 0.964 bener
715 1.054 bener
787.000 1.084 bener
5.335
DATA FEBRI
SENYAWA arus 3 (kg/jam) arus 3 (kg/jam)
NH3 26426.19 32003.287 0.912161
C2H4O 34.91 42.318 0.001206
H2O 122.26 178.550 0.005089
MEA 1925.19 2358.475 0.067222
DEA 380.08 460.348 0.013121
TEA 34.79 42.135 0.001201
g/cm3 TOTAL 28923.429 M 35085.113
kg/m3
GRAFIK DARI COULSON AND RICHARDSON VOL 6
m3/s
𝑏𝑎𝑟 𝑥
dson , diperoleh
Kondisi
P (atm) P(bar)
in 80.000 81.060
out 20.000 20.265
Kondisi Operasi
Pin (atm) 80.000 T in (C) 80.000 353.150
Pout (atm) 20.000 T out (C) trial -273.150 0.000
effisiensi 65% T reff 298.15
Tc=smith Vannes
A,B=
n=
rumusnya dari ?
versi ulrich
D Cpi Cpi.xi (KJ/kmol)
2.04E-05 106.619 1.03E+02
2.41E-06 100.290 4.95E-02
5.35E-07 75.174 3.03E-01
3.07E-06 202.824 4.52E+00
2.25E-06 247.889 4.91E-01
2.34E-06 389.064 1.99E-01
1121.860 109.057
β β.xi (1/K)
0.0009733 9.45E-04
0.0008092 4.00E-07 NB: INI PAKE RUMUS YANG MANA W NYA ?
0.0005716 2.30E-06 ΔH=Cp.ΔT+V(1-β)ΔP
0.0004724 1.05E-05 atau ΔH= H2-H1 ???
0.000378 7.49E-07
0.0003605 1.85E-07
0.004 0.001
6. FLASH COLUMN (FC-01)
Fungsi : Memisahkan uap dan cairan
Tujuan : Menghitung temperatur keluaran flash column
menghitung kebutuhan panas masing2 ?
Kondisi operasi
T arus input 83.793 c 356.943
T reff 25 C 298.15
Qmasuk= Q keluar
Q ARUS 3= Q ARUS 4+Q ARUS 5
a. Q arus 3 (Q11)
T INPUT= 356.943 K t REFF=
Komponen A B C
NH3 -182.157 3.3618 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.2283 -3.12E-03
DEA 76.703 1.0821 -2.49E-03
TEA 179.047 1.2436 -2.66E-03
TOTAL
B. Q arus 4 (Q4)
T= 356.943 K
Komponen A B C
NH3 -182.157 3.3618 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.2283 -3.12E-03
DEA 76.703 1.0821 -2.49E-03
TEA 179.047 1.2436 -2.66E-03
TOTAL
C. Q ARUS 5(Q13)
T= 356.943 K
Komponen A B C
NH3 -182.157 3.3618 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.2283 -3.12E-03
DEA 76.703 1.0821 -2.49E-03
TEA 179.047 1.2436 -2.66E-03
TOTAL
Q output = Q12+Q13= 32757145.4
Q output= Q input = 10706727
Arus 5
(T = ??oC)
298.15 K
D arus 3 (kmolT ARUS Q11(KJ/jam) P=20 atm
2.04E-05 1879.230 356.943 10138070.677
2.41E-06 0.961 356.943 5370.2628774
5.35E-07 9.914 356.943 43835.750889
3.07E-06 38.613 356.943 450431.22453
2.25E-06 4.379 356.943 62663.783349
2.34E-06 0.282 356.943 6355.3421506
10706727.041
Tbubble
Senyawa arus 4 (kmol/jam) xi
NH3 1838.764 0.997
C2H4O 0.879 0.0005
H2O 3.650 0.0020
MEA 1.151 0.0006
DEA 0.001 0.0000
TEA 0.000 0.0000
TOTAL 1844.4458338602 1
Tdew
Senyawa arus 4 (kmol/jam) yi
NH3 1838.764 0.997
C2H4O 0.879 0.000
H2O 3.650 0.002
MEA 1.151 0.001
DEA 0.001 0.000
TEA 0.000 0.000
TOTAL 1844.4458338602 1
karena T bubble< T input <T dew , maka fase dalam campuran (cair ua
2. Menghitung beban condensor
Q= Qa+ Qb- Qc
a. Menghitung Qa Qa =Q11= Q masuk kondensor
Tinput 83.793 356.943
Treff 25.000 298.150
Qa=ΔH=n∫𝐶𝑝 𝑑𝑇
Komponen A B
NH3 33.573 -1.26E-02
C2H4O 30.827 -7.60E-03
MEA -0.555 3.70E-01
DEA -5.264 6.19E-01
TEA 37.73 4.92E-01
Air 33.933 -8.42E-03
c. Menghitung Qc Qc = Q14output
Treff 25.000 298.150
Toutput 83.829 356.979
Qc=ΔH=n∫𝐶𝑝 𝑑𝑇
SENYAWA A B
NH3 -182.157 3.362
C2H4O 35.72 0.429
H2O 92.053 -0.040
MEA 23.111 1.228
DEA 76.703 1.082
TEA 179.047 1.244
TOTAL
356.943 K
Arus 4
356.979 K Arus 4 CN-01
293.150 K
323.150 K
298.15 K
303.150 K
log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2
C D E
-1E+01 7.46E-03 -9.58E-11
-1E+01 6.98E-03 -1.11E-13
-7E+00 2.42E-09 1.81E-06
-2E+01 -1.15E-10 5.98E-06
-4E+01 1.41E-02 1.20E-12
-4E+01 1.44E-02 -1.76E-13
Cp = A+BT+CT^2+DT^3+ET^4
Qinput juga ?
Q= 21,057,623.238 Kj/jam
Output
Q4' Qb
3965733.561 26,788,735.432
2719.386 18,687.125
19622.932 146,877.246
10255.962 66,427.391
12.549 82.457
0.004 0.196
3998344.393 27,020,809.847
31,019,154.240
Fungsi Menurunkan tekanan arus keluaran flash column 1 dari 20 atm ke 1,1
Tujuan : Menghitung temperatur keluaran expansion valve 02
Kondisi operasi
T output T input aru 83.79 oC 356.943
Arus 4
P input 20 atm 20.265
p output 1.10 atm 1.115
T reff 298.15
W= -5911852.54 J/jam
W= -5911.85254 KJ/jam
RUMUS Cp = A+BT+CT^2+DT^3
SENYAWA B C
NH3 -182.157 3.362 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23E+00 -3.12E-03
DEA 76.703 1.08E+00 -2.49E-03
TEA 179.047 1.24E+00 -2.66E-03
TOTAL
g10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2
D E
7.46E-03 -9.58E-11
6.98E-03 -1.11E-13 yi = 1 pada saat Tbubble :
2.42E-09 1.81E-06 Tbubble -13.796 C
-1.15E-10 5.98E-06 T Trial 259.354 K
1.41E-02 1.20E-12
1.44E-02 -1.76E-13
Ttrial
P (mmHg) P (atm) Ki =Pi sat /P operasxi=yi/Ki 195.03479 C
2.17E+05 2.86E+02 2.60E+02 0.002 468.185 K
5.89E+04 7.76E+01 7.05E+01 0.000 T dew
1.07E+04 1.41E+01 1.28E+01 0.005
1.68E+03 2.21E+00 2.01E+00 0.210
8.37E+01 1.10E-01 1.00E-01 0.492
9.16E+00 1.21E-02 1.10E-02 0.290
288914.784 380.151 345.592 1.00
ubble, keluaran expansion valve dalam fasa campuran
iya bener setelah T input, berrti T input kecil dari T dew dan T buble dong ?
Hmm bingung :"
nsity (g/ml)
Tc ρ (g/ml) Xi (arus5) ρ.Xi (g/ml) arus 5
405.650 0.497 0.455 0.226 40.466
469.150 0.770 0.001 0.001 0.082
647.130 0.972 0.070 0.068 6.264
638.000 0.965 0.421 0.406 37.461
715 1.055 0.049 0.052 4.378
787.000 1.085 0.003 0.003 0.282
5.343 1.000 0.757 g/cm3 88.933
757.176 kg/m3
m3/s
0^5 𝐽)/(𝑏𝑎𝑟 𝑥
n &Richardson , diperoleh
Kondisi
P (atm) P(bar)
in 20.000 20.265
out 1.100 1.115
65
T in (C) 83.793 356.94332686302
T out (C) trial 84.222 357.372
Tc=smith Vannes
A,B=
n=
rumusnya dari ?
versi ulrich
D Cpi Cpi.xi (KJ/kmol)
2.04E-05 106.619 1.03E+02
2.41E-06 100.290 4.95E-02
5.35E-07 75.174 3.03E-01
3.07E-06 202.824 4.52E+00
2.25E-06 247.889 4.91E-01
2.34E-06 389.064 1.99E-01
1121.860 109.057
β β.xi (1/K)
0.0009733 9.45E-04
0.0008092 4.00E-07 NB: INI PAKE RUMUS YANG MANA W NYA ?
0.0005716 2.30E-06 ΔH=Cp.ΔT+V(1-β)ΔP
0.0004724 1.05E-05 atau ΔH= H2-H1 ???
0.000378 7.49E-07
0.0003605 1.85E-07
0.004 0.001
Fungsi : Memisahkan NH3 dari campuran hasil fla
Tujuan : 1. Menghitung kebutuhan air pendingin d
2. Menghitung kebutuhan pemanas di reboiler pa
Kondisi operasi
t KELUART input arus 5=
P input arus 5 =
Perhitungan
a. menentukan kondisi umpan
Komponen
NH3
C2H4O
H2O
N AND RICHARDSON VOL 6 FIGURE 3.6 kompresor tapi :" MEA
DEA
TEA
Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA
e. Menghitung Lo dan V
D=
Lo= Rx D=
SENYAWA
NH3
C2H4O
H2O
MEA
DEA
TEA
KEBUTUHAN KONDENSOR
QCONDENSOR = Q umpan masuk kondensor
1,711,896.539
Q16= nCp dT
pada T ngkCp dT air =
CW T in pendingin
T out pendingin
n= Q/Cp dT
n=
m PENDINGIN=
kebutuhan reboiler
steam menggunakan saturated vapor dowtherm A
panas laten (gamma) =
m = Q reboiler /panas laten
m reboiler 8489.49041820114
Komponen
Diphenyl oxide
Biphenyl
total
Q= n.Cp dT
n=
insya Allahm dowtherm A=
Overall MD-01
Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA
Jumlah
Total
sahkan NH3 dari campuran hasil flash column 1
nghitung kebutuhan air pendingin di condensor total CN 02
kebutuhan pemanas di reboiler parsial
84.222 C 357.372 K
1.1 atm
n kondisi umpan
uap murni
A B C D E
37.1575 -2.03E+03 -1.16E+01 7.46E-03 -9.58E-11
39.9235 -2.36E+03 -1.25E+01 6.98E-03 -1.11E-13
29.8605 -3.15E+03 -7.30E+00 2.42E-09 1.81E-06
72.9125 -5.86E+03 -2.19E+01 -1.15E-10 5.98E-06
122.0877 -8.84E+03 -4.04E+01 1.41E-02 1.20E-12
135.3206 -1.03E+04 -4.46E+01 1.44E-02 -1.76E-13
konstanta underwood
untuk konstanta underwood
g Lo dan V
46.347890341505 V= Lo+D= 54.89016755245
8.5422772109492 kmol/jam V/D= 1.184307789373
omposisi uap masuk kondensor (V) Menghitung komposisi cairan refluks (Lo)
V (kmol.jam) yi Komponen Lo (kmol.jam)
47.924 0.873 NH3 7.458
0.097 0.002 C2H4O 0.015
6.869 0.125 H2O 1.069
0.000 0.000 MEA 0.000
0.000 0.000 DEA 0.000
0.000 0.000 TEA 0.000
54.890 1.000 total 8.542
panas di kondensor
T reff
g panas yang dibawa uap masuk ke kolom (Q5) Cp gas T DEW MENARA
A B C D E
33.573 -0.0126 8.89E-05 -7.18E-08 1.86E-11
30.827 -7.60E-03 3.23E-04 -3.27E-07 9.73E-11
33.933 -8.42E-03 2.99E-05 -1.78E-08 3.69E-12
-0.555 0.37 -3.20E-04 1.58E-07 -3.23E-11
-5.264 0.619 -4.95E-04 2.18E-07 -3.9E-11
37.73 0.492 3.60E-04 -8.23E-07 3.54E-10
TOTAL
A n Tc λ (kmol/jam) Mv
31.523 0.364 405.650 17.577 47.924
36.474 0.377 469.150 23.429 0.097
52.053 0.321 647.130 41.645 6.869
74.024 0.304 638.000 59.664 0.000
103.4 0.333 715 84.563 0.000
120.6 0.354 787.000 99.940 0.000
A B C D L (kmol/jam)
-182.157 3.36 -1.44E-02 2.04E-05 7.458
35.72 4.29E-01 -1.55E-03 2.41E-06 0.015
92.053 -4.00E-02 -2.11E-04 5.35E-07 1.069
23.111 1.23 -3.12E-03 3.07E-06 0.000
76.703 1.08 -2.49E-03 2.25E-06 0.000
179.047 1.24 -2.66E-03 2.34E-06 0.000
N KONDENSOR
OR = Q umpan masuk kondensor + Qv -Q reflux- Q destilat
Q 16 = Q13+QV-Q14-Q15 Qc
n
1505.4888 kJ/kmol pada P 1 atm m
303.15 K
323.15 K
1137.1035 kmol/jam
20479.2336 kg/jam
15.930084598424 kmol/jam
2644.3781132538 kg/jam
Arus 5
(T = 103,679oC) MD-01
Arus 8
(T = 80oC)
arus 5 F
NH3 40.466
C2H4O 0.082
H2O 6.264
MEA 37.461
DEA 4.378
TEA 0.282
88.933
𝑇+𝐷𝑇+𝐸𝑇2
θ= 3.68752654360876
θ didapat dari tril tabel
b. Hv
T dew T= 468.148 K
Komponen A B C
NH3 33.573 -0.0126 8.89E-05
C2H4O 30.827 -7.60E-03 3.23E-04
H2O 33.933 -8.42E-03 2.99E-05
MEA -0.555 0.37 -3.20E-04
DEA -5.264 0.619 -4.95E-04
TEA 37.73 0.492 3.60E-04
TOTAL
kmol/jam
298.150
357.372
ARUS 5 Q5 (Kj/JAM)
40.466 87,923.160
0.082 255.691
6.264 12,539.907
37.461 202,943.584
4.378 39,299.276
0.282 3,557.838
88.933 346,519.455
T input 242.830 K
T reff 298.15 K
QLo (KJ/JAM)
-31929.138
-72.015
-4520.623
0.000
0.000
0.000
-36521.777
T input 242.830 K
T reff 298.15 K
QD (kJ/mol)
-173238.139
-390.733
-24527.576
0.000
0.000
0.000
-198156.447
-1483560.563 Cp Dt -1505.48880
985.434476611233
17747.6749237683 coolling water
175.041
Qw (kJ/jam)
0.000
0.000
5,315.188
1,170,724.337
164,589.861
16,690.104
1,357,319.490
84.222
Q18 (kJ/mol)
220,748.546
460.830
27,896.798
441,823.611
62,828.399
6,389.605
760,147.789
Cp (KJ/kmol)
89178.925
43332.097 Qr 2,296,204.150
132511.022 m 9684.5388038657 dowtherm A
0.000
NARA DISTILASI 1 (MD-01)
NERMAS DISTILASI
Komponen F xF
NH3 40.466 0.455012451199452
C2H4O 0.082 0.000921860017974
LK H2O 6.264 0.070430657544361
HK MEA 37.461 0.421232837067247
DEA 4.378 0.049226318861139
TEA 0.282 0.003175875309826
88.933 1
B C D E Mv Qv cair (Kj/JAM)
-0.0126 8.89E-05 -7.18E-08 1.86E-11 47.924 104,128.083
-7.60E-03 3.23E-04 -3.27E-07 9.73E-11 0.097 302.816
-8.42E-03 2.99E-05 -1.78E-08 3.69E-12 6.869 13,752.581
0.37 -3.20E-04 1.58E-07 -3.23E-11 0.000 0.000
0.619 -4.95E-04 2.18E-07 -3.9E-11 0.000 0.000
0.492 3.60E-04 -8.23E-07 3.54E-10 0.000 0.000
TOTAL 54.890 118,183.480
owtherm A
D Xd B xb
40.466 0.87308427 0.000 0
0.082 0.00176888 0.000 0
5.800 0.12514685 0.463 0.01087976232
0.000 0 37.461 0.87968561537
0.000 0 4.378 0.10280225279
0.000 0 0.282 0.00663236951
46.348 1 42.585 1
𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2
0.52150231
Fungsi Menaikan tekanan hasil atas distilasi (amonia) sebelum masuk k
Tujuan : Menghitung temperatur keluaran kompresor 01
Kondisi operasi
T input arus 175 oC
P input 1 atm
p output 80 atm
T reff
ada 4 stage?
rasio kompresi 2.991
perhitungan
a. kompresor stage 1
fungsi : menaikan tekanan dari 20 ke 40 atm?
tujuan : menghitung temperatur keluaran dan kerja yang dihasilkan K-0
P1 1.000 atm
P2 2.991 atm
Q- 18.8310162440734 m3/s
m= 0.275
Tout= 605.696 K
Cp saat T mean
T mean = (Tout+Tin)/2
Komponen A B
NH3 33.573 -1.26E-02
C2H4O 30.827 -7.60E-03
MEA -0.555 3.70E-01
DEA -5.264 6.19E-01
TEA 37.73 4.92E-01
Air 33.933 -8.42E-03
Total
m= 0.258
n= 1.341
Tout= 594.324 K
Waktual = .-wpolytropic/Effisiensi
1417214.83515227 KJ/kmol
Power = (Waktual*mol total)/3600 s
726104.443994853 KW
in HP 973720.581485978 HP
b. intercooler
Tujuan : Menurunkan suhu keluaran kompresor stage 1
Fungsi : Menghitung kebutuhan air pendingin
Komponen A B
NH3 33.573 -1.26E-02
C2H4O 30.827 -7.60E-03
MEA -0.555 3.70E-01
DEA -5.264 6.19E-01
TEA 37.73 4.92E-01
Air 33.933 -8.42E-03
Total
atm
448.191 K 1.000
1.013 bar 2.991
81.060 bar 80.000
298.15 K 𝑛√(𝑃𝑑/𝑃𝑠)
2.991
CP= Joule/mol K
T input 448.191421
C D E Cp (J/molK) Cv =Cp-R
8.89E-05 -7.18E-08 1.86E-11 40.07 31.76
3.23E-04 -3.27E-07 9.73E-11 66.79 58.48
-3.20E-04 1.58E-07 3.23E-11 116.52 108.21
-4.95E-04 2.18E-07 -3.90E-11 190.79 182.47
3.60E-04 -8.23E-07 3.54E-10 270.74 262.43
2.99E-05 -1.78E-08 3.69E-12 34.71 26.40
Total 719.63
E2 = 65,6
m = (γ−1)/(γ 𝑥 𝐸𝑓𝑖𝑠𝑖𝑒𝑛𝑠𝑖)
P𝑟=
(𝑃𝑜𝑢𝑡+𝑃𝑖𝑛)/(
2Pr=
𝑥 𝑃𝐶.𝑦𝑖) 0.018
526.943908948 K W=n.∫_353,15^(𝑇𝑜
𝑢𝑡?)▒ 〖𝐶𝑝 𝑑𝑇〗
C D E Cp' (J/molK) fraksi
8.89E-05 -7.18E-08 1.86E-11 42.55 0.997
3.23E-04 -3.27E-07 9.73E-11 76.17 0.000
-3.20E-04 1.58E-07 3.23E-11 131.17 0.002
-4.95E-04 2.18E-07 -3.90E-11 212.36 0.001
3.60E-04 -8.23E-07 3.54E-10 303.82 0.000
2.99E-05 -1.78E-08 3.69E-12 35.48 0.000
Total 801.54 1.000
n= 1/(𝑌−𝑚 𝑥 (1+𝑋) )
𝑇𝑜𝑢𝑡=𝑇 𝑖𝑛 𝑥 〖 (𝑃𝑜𝑢𝑡/𝑃𝑖𝑛𝑡) 〗 ^𝑚
321.174 C
〖𝑃 2/𝑃1) 〗
321.174 C
303.15 K
333.15 K
Arus 3
(T = 80oC)
b. kompresor stage 2
fungsi : menaikan tekanan dari 40 ke 60 atm?
tujuan : menghitung temperatur keluaran dan kerja yang dihasilka
P1 2.991 atm
P2 8.945176409 atm
Q= 0.024230358 m3/s
m= 0.138
Tout= 370.141 K
Tr= 0.563
Cp saat T mean
T mean = (Tout+Tin)/2
Cp'.Yi Komponen A B
42.415851198733 NH3 33.573 -1.26E-02
0.03628558968403 C2H4O 30.827 -7.60E-03
0.25959574291178 MEA -0.555 3.70E-01
0.13256407663026 DEA -5.264 6.19E-01
0.00016538387456 TEA 37.73 4.92E-01
3.869082554E-08 Air 33.933 -8.42E-03
42.844 Total
m= 0.130
n= 1.143
Tout= 366.951 K
Waktual = .-wpolytropic/Effisiensi
228700975.7 KJ/kmol
Power = (Waktual*mol total)/3600 s
635280.4881 KW
in HP 851923.8401 HP
b. intercooler
Tujuan : Menurunkan suhu keluaran kompresor stage 1
Fungsi : Menghitung kebutuhan air pendingin
∆H input Komponen A B
21850144.019 NH3 33.573 -1.26E-02
17326.127 C2H4O 30.827 -7.60E-03
125027.961 MEA -0.555 3.70E-01
64241.372 DEA -5.264 6.19E-01
79.567 TEA 37.73 4.92E-01
0.021 Air 33.933 -8.42E-03
22056819.066 Total
0oC)
K-01
Arus 3
(T = 80oC)
40 ke 60 atm?
keluaran dan kerja yang dihasilkan K-01
Tinput 45 C 318.15 K
s) dan Cv (gas)
CP= Joule/mol K
T input 318.15
C D E Cp (J/molK) Cv =Cp-R Cp.yi Cv.yi
8.89E-05 -7.18E-08 1.86E-11 36.44 28.13 3.64411080945 2.812711
3.23E-04 -3.27E-07 9.73E-11 51.57 43.26 10.3138880866 8.651088
-3.20E-04 1.58E-07 3.23E-11 90.19 81.88 27.0567833591 24.56258
-4.95E-04 2.18E-07 -3.90E-11 148.19 139.87 59.2751645979 55.94956
3.60E-04 -8.23E-07 3.54E-10 207.82 199.51 0 0
2.99E-05 -1.78E-08 3.69E-12 33.75 25.43 0 0
Total 567.96 100.289946853 91.97595
m = (γ−1)/(γ 𝑥 𝐸𝑓𝑖𝑠𝑖𝑒𝑛𝑠𝑖)
P𝑟=
(𝑃𝑜𝑢𝑡+𝑃𝑖𝑛)/(
2 𝑥 𝑃𝐶.𝑦𝑖)
Pr= 0.101
344.145647 K
n yang baru
n= 1/(𝑌−𝑚 𝑥 (1+𝑋) )
𝑇𝑜𝑢𝑡=𝑇 𝑖𝑛 𝑥 〖 (𝑃𝑜𝑢𝑡/𝑃𝑖𝑛𝑡) 〗 ^𝑚
93.801 C
𝑛/(𝑛−1) [( 〖𝑃 2/𝑃1) 〗
otal)/3600 s
93.801 C
yang dibutuhkan
perhitungan
a. kompresor stage 1
fungsi : menaikan tekanan dari 20 ke 40 atm?
tujuan : menghitung temperatur keluaran dan kerja yang dihasilkan K-01
P1 8.945 atm Tinput 45 C 318.15
P2 26.75231728 atm
Q- 0.008101908 m3/s
m= 0.138
Tout= 370.141 K
Cp saat T mean
T mean = (Tout+Tin)/2 344.145647 K
m= 0.130
n= 1.143
Waktual =.-wpolytropic/Effisiensi
228700975.7 KJ/kmol
Power = (Waktual*mol total)/3600 s
635280.4881 KW
in HP 851923.8401 HP
b. intercooler
Tujuan : Menurunkan suhu keluaran kompresor stage 1
Fungsi : Menghitung kebutuhan air pendingin
q=(𝐻𝑣−𝐻𝑓)/(𝐻𝑣−𝐻𝑙)
fraksi Cp'.Yi
0.100 3.710013158
0.200 10.90058798
0.300 28.73170343
0.400 62.98987794
0.000 0
0.000 0 distilat total
1.000 106.332
∆H output ∆H input
2653.208 2532.781
7687.337 7321.627
20212.302 19247.233
44294.837 42179.003
77727.134 74006.406
9746.502 9311.813
162321.321 154598.862
minus?
m reboiler
insya Allah in
Overall MD-02
Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA
Jumlah
Total
Fungsi : Memisahkan MEA dari campuran hasil MD2 (MEA,DEA, TEA)
Tujuan : 1. Menghitung kebutuhan air pendingin di condensor Total CN 03
2. Menghitung kebutuhan pemanas di reboiler parsial
Kondisi operasi
T input arus 8= 175.041 C
P input arus 8 = 1.2 atm
Perhitungan
a. menentukan kondisi umpan
Komponen αi xd αi.xd
NH3 5363.411 0.000 0.000
C2H4O 1431.643 0.000 0.000
H2O 211.553 0.012 2.587
MEA 27.726 0.987 27.355
DEA 1.000 0.001 0.001
TEA 0.089 0.000 0.000
7035.423 1.000 7035.42252552334
e. Menghitung Lo dan V
D= 37.885897517178 kmol/jam
Lo= Rx D= 1.4042446931195 kmol/jam
SENYAWA A n Tc
NH3 31.523 0.364 405.650
C2H4O 36.474 0.377 469.150
H2O 52.053 0.321 647.130
MEA 74.024 0.304 638.000
DEA 103.4 0.333 715
TEA 120.6 0.354 787.000
n= Q/Cp dT
n= 1463.2546105314 kmol/jam
m PENDINGIN= 26353.21553567 kg/jam
kebutuhan reboiler
steam menggunakan saturated vapor dowtherm A dengan T 650F=343,33 C dan P = 70,73 psia= 4,8 atm
panas laten (gamm 248.65 kJ/kg
m = Q reboiler /panas laten
9161.4872955553 kg
T inpu dowtherm A 260 533.15
T output 240 513.15
Komponen fraksi A B
Diphenyl oxide 0.73 109.03 1.19E+00
Biphenyl 0.27 2.75E+01 1.54E+00
total 1
Q= n.Cp dT
n= 13.596240954372 kmol/jam
m dowtherm A= 2256.9624021848 kg/jam
erall MD-02
INPUT OUTPUT
Q8 Qc Qr Qd
0.000 0.000
0.000 0.000
5,307.606 5076.216
1,163,979.632 -2037905.822 2,117,019.841 1114103.336
163,649.513 1566.928
16,963.985 0.000
1,349,900.735 1120746.481
1,429,014.754 1429014.754
9. MENAR
Arus 9 (T = ? C)
o
448.191 K Arus 8
448.191 (T = 103,679oC) MD-01
Arus 10
(T = 80oC)
D E arus 8 F
7.46E-03 -9.58E-11 NH3 0.000
6.98E-03 -1.11E-13 C2H4O 0.000
2.42E-09 1.81E-06 H2O 0.463
-1.15E-10 5.98E-06 MEA 37.461
1.41E-02 1.20E-12 DEA 4.378
1.44E-02 -1.76E-13 TEA 0.282
42.585
log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2
1 θ= 1.1105096059719
θ didapat dari tril tabel
0 q=1 untuk cairan
αf-θ αfxf/αf-θ
4424.030 0.000
1185.491 0.000 alfa top= 27.725899183906
184.176 0.011 alfa feed 25.443905233872
24.333 0.920 alfa bottom= 10.303830718475
-0.111 -0.930
-1.016 -0.001
1-q = -0.0001
αi-θ (αi.xd)/(αi-θ)
5362.301 0.0000
1430.532 0.0000
210.443 0.0123
26.615 1.0278
-0.111 -0.0104
-1.021 0.0000
Rmin+1 1.0297
Rmin 0.0297
R=1,25*Rmin
R= 0.037065
T reff 298.150
Cp gas T DEW MENA 448.191
D E Arus 8 Q8 (Kj/JAM)
2.04E-05 1.9.E-11 0.000 0.000
2.41E-06 9.7.E-11 0.000 0.000
5.35E-07 3.7.E-12 0.463 5,307.606
3.07E-06 -3.2.E-11 37.461 1,163,979.632
2.25E-06 -3.9.E-11 4.378 163,649.513
2.34E-06 3.5.E-10 0.282 16,963.985
42.585 1,349,900.735
T input
T reff
D L (kmol/jam) QLo (KJ/JAM)
2.04E-05 0.000 0.000 0.000
2.41E-06 0.000 0.000 0.000
5.35E-07 0.017 188.150 -188.150
3.07E-06 1.385 41294.355 -41294.355
2.25E-06 0.002 58.078 -58.078
2.34E-06 0.000 0.000 0.000
41540.584 -41540.584
T input
DESTILAT T reff
D D(kmol/jam) Qd (kJ/mol)
2.04E-05 0.000 0.000 0.000
2.41E-06 0.000 0.000 0.000
5.35E-07 0.463 5076.216 5076.216
3.07E-06 37.379 1114103.336 1114103.336
2.25E-06 0.044 1566.928 1566.928
2.34E-06 0.000 0.000 0.000
1120746.481 1120746.481
Komponen fraksi A
Diphenyl oxide 0.73 109.03
Biphenyl 0.27 2.75E+01
total 1
Q= n.Cp dT
n= 522.60773917221 kmol/jam
m dowtherm A= 86,752.362 kg/jam
BENER
T reff 298.150
T BUBLE DASAR 543.180 270.030
D arus 10 (kmol/j Qw (kJ/mol)
2.04E-05 0.000 0
2.41E-06 0.000 0.000
5.35E-07 0.000 0.000
3.07E-06 0.083 4465.287
2.25E-06 4.334 275731.716
2.34E-06 0.282 28071.271
308268.274
T reff 298.150
T umpan 448.191 175.041
D arus 8 Q18 (kJ/mol)
0.000 0.000 0.000
0.000 0.000 0.000
0.000 0.463 5302.227
0.000 37.461 1167786.063
0.000 4.378 164186.613
0.000 0.282 16649.456
42.585 1353924.360
RA- Q FEED
C dan P = 70,73 psia= 4,8 atm
Qr = 2117019.841
m 8928.80573890871
K
K
C D Cp (KJ/kmol)
-3.00E-03 0.000 112843.567
-3.00E-03 0.000 54703.023
167546.591
OUTPUT
Qw
0.000
0.000
0.000
4,465.287
275,731.716
28,071.271
308,268.274 0.000
9. MENARA DISTILASI 2 (MD-02)
s 9 (T = ? C)
o NERMAS DISTILASI
Komponen F
NH3 0.000
C2H4O 0.000
MD-01 H2O 0.463
LK MEA 37.461
10 HK DEA 4.378
TEA 0.282
80oC)
42.585
t BUBBLE
168.91525 C DEW POINT FEED
442.06525 K Dew Point : P= 1.2 atm
Senyawa ARUS 8 yi Log P
NH3 0.000 0.000 5.47E+00
C2H4O 0.000 0.000 4.90E+00
H2O 0.463 0.011 4.23E+00
MEA 37.461 0.880 3.48E+00
DEA 4.378 0.103 2.28E+00
TEA 0.282 0.007 1.39E+00
TOTAL 42.5850911 1 21.7580255
xi=1
trial T DEW,
171.60379 C
445.10379 K
yi=1 ALFA W BUBLE
trial T Bubble, 584.41056187
269.67988 C 159.6015448
543.17988 K 44.251866464
10.303830718
1
0.1664234113
Menghitung panas yang dibawa hasil atas kondesnor parsial/ Qvcair
Komponen A B C D E Mv
NH3 -182.157 3.36 -1.44E-02 2.04E-05 1.86E-11 0.000
C2H4O 35.72 4.29E-01 -1.55E-03 2.41E-06 9.73E-11 0.000
H2O 92.053 -4.00E-02 -2.11E-04 5.35E-07 3.69E-12 0.480
MEA 23.111 1.23 -3.12E-03 3.07E-06 -3.23E-11 38.764
DEA 76.703 1.08 -2.49E-03 2.25E-06 -3.9E-11 0.045
TEA 179.047 1.24 -2.66E-03 2.34E-06 3.54E-10 0.000
TOTAL 39.290
442.065 K
298.15 K
442.065 K
298.15 K
B C D Cp (KJ/kmol)
1.19E+00 -3.00E-03 0.000 2735.890
1.54E+00 -3.00E-03 0.000 1163.604
3899.494
Qc = -2037905.822
Cp dT -1505.48880 KALO PAKE PENDINGIN
n 1353.6506067515
m 24379.247427594
xF D Xd B xb
0 0.000 0 0.000 0
0 0.000 0 0.000 0
0.01087976232284 0.463 0.012229 0.000 0
0.87968561537381 37.379 0.986619 0.083 0.01756949212
0.10280225279074 0.044 0.001152 4.334 0.92232656588
0.00663236951261 0.000 0 0.282 0.06010394201
1 37.886 1 4.699 1
log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2
Komponen
NH3
C2H4O
MEA
DEA
TEA
Air
TOTAL
Komponen
NH3
C2H4O
MEA
DEA
TEA
Air
TOTAL
Q= n.Cp dT
n=
m=
Q= n.Cp dT
n=
m=
A B C D ARUS 9 (K
-182.157 3.36 -1.44E-02 2.04E-05 0.000
35.72 4.29E-01 -1.55E-03 2.41E-06 0.000
23.111 1.23 -3.12E-03 3.07E-06 0.463
76.703 1.08 -2.49E-03 2.25E-06 37.379
179.047 1.24 -2.66E-03 2.34E-06 0.044
92.053 -4.00E-02 -2.11E-04 5.35E-07 0.000
37.8858975
133.510803644774 kmol/jam
22162.6598942288 kg/jam DOWTHERM!
867.784070281838 kmol/jam
15628.7911057759 kg/jam
Q26(KJ/jam)
0.000 T 306.15
0.000 TREFF 298.15
825.935
77286.656
138.616
0.000
78251.2070809249
Cp (KJ/kmol)
7,032.506
2,752.763
9,785.270
Fungsi : Memisahkan DEA dari campuran hasil MD2 (DEA, TEA)
Tujuan : 1. Menghitung kebutuhan air pendingin di condensor Total CN 04
2. Menghitung kebutuhan pemanas di reboiler parsial
Kondisi operasi
DARI T buT input arus 10= 269.680
P input arus 10 = 1.4
Perhitungan
a. menentukan kondisi umpan
Komponen αi xd
NH3 1162.964 0.000
C2H4O 309.425 0.000
H2O 107.242 0.000
MEA 34.126 0.019
DEA 4.715 0.971
TEA 1.000 0.010
1619.471 1.000
e. Menghitung Lo dan V
D= 4.4542485862657
Lo= Rx D= 0.4539652428602 kmol/jam
SENYAWA A n
NH3 31.523 0.289
C2H4O 36.474 0.283
H2O 52.053 0.286
MEA 74.024 0.202
DEA 103.4 0.1892
TEA 120.6 0.204
n= Q/Cp dT
n= 1183.6915381585 kmol/jam
m PENDINGIN= 21318.284602235 kg/jam
Q= n.Cp dT
n= 33.517873484936 kmol/jam
insya Allahm dowtherm A= 5563.933480626 kg/jam
Overall MD-03
INPUT
Komponen
Q10 Qc
NH3 0.000
C2H4O 0.000
H2O 0.000
1778076.082
MEA 4430.273
DEA 273574.537
TEA 28900.788
Jumlah 306905.598 1778076.082
Total 2479072.952
MD2 (DEA, TEA)
di condensor Total CN 04
C 542.830 K Arus 10
atm (T = 103,679oC)
C D E arus 10
-1.16E+01 7.46E-03 -9.58E-11 NH3
-1.25E+01 6.98E-03 -1.11E-13 C2H4O
-7.30E+00 2.42E-09 1.81E-06 H2O
-2.19E+01 -1.15E-10 5.98E-06 MEA
-4.04E+01 1.41E-02 1.20E-12 DEA
-4.46E+01 1.44E-02 -1.76E-13 TEA
log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2
atm
Log P P (mmHg) P (atm) Ki =Pi sat /P oper yi=xi.Ki
5.709 511196.161 672.627 560.522 0.00E+00
5.145 139777.221 183.917 153.264 0.00E+00
4.574 37510.179 49.355 41.130 0.00E+00
3.926 8428.827 11.091 9.242 1.71E-01
2.890 776.597 1.022 0.852 8.27E-01
2.097 124.974 0.164 0.137 1.37E-03
24.341 697813.959 918.176 765.147 1.00E+00
atm
Log P P (mmHg) P (atm) Ki =Pi sat /P oper xi=yi/Ki
5.744 555115.939 730.416 608.680 0.000
5.181 151615.675 199.494 166.245 0.000
4.623 41946.359 55.193 45.994 0.000
3.989 9743.444 12.820 10.684 0.002
2.974 942.345 1.240 1.033 0.940
2.194 156.476 0.206 0.172 0.058
24.70519347166 759520.2387347 999.368735177 832.8072793144 1.000
atm
Log P P (mmHg) P (atm) Ki =Pi sat /P oper yi=xi.Ki
6.080 1201103.150 1580.399 987.749 0.000
5.505 319572.186 420.490 262.806 0.000
5.044 110758.502 145.735 91.084 0.000
4.547 35245.494 46.376 28.985 0.000
3.688 4869.856 6.408 4.005 0.190
3.014 1032.795 1.359 0.849 0.809
27.877 1672581.984 2200.766 1375.479 1.00
q= 1 θ= 1.0528978843
θ didapat dari tril tabel
1-q= 0 q=1 untuk cairan
T reff 298.150
uk ke kondensor (Q10) Cp gas T DEW MENAR 542.665
C D E arus 10 Q10 (Kj/JAM)
-1.44E-02 2.04E-05 1.86E-11 0.000 0.000
-1.55E-03 2.41E-06 9.73E-11 0.000 0.000
-2.11E-04 5.35E-07 3.69E-12 0.000 0.000
-3.12E-03 3.07E-06 -3.23E-11 0.083 4430.273
-2.49E-03 2.25E-06 -3.9E-11 4.334 273574.537
-2.66E-03 2.34E-06 3.54E-10 0.282 28900.788
TOTAL 4.699 306905.598
DESTILAT
C D D(kmol/jam) Qd (kJ/mol)
-1.44E-02 2.04E-05 40.442 2365062.689
-1.55E-03 2.41E-06 0.000 0.000
-2.11E-04 5.35E-07 4.259 80543.337
-3.12E-03 3.07E-06 0.025 1282.148
-2.49E-03 2.25E-06 0.000 0.000
-2.66E-03 2.34E-06 0.000 0.000
2446888.173
r + Qv -Q reflux- Q destilat
Komponen fraksi
Diphenyl oxide 0.73
pada P 1 atm Biphenyl 0.27
total 1
Q= n.Cp dT
n= 455.97608644
m dowtherm A= 75,691.574
T reff 298.150
h kolom (Qw) T BUBLE DASA 611.980 338.830
C D arus 12 (kmol/ja Qw (kJ/mol)
-1.44E-02 2.04E-05 0.000 0
-1.55E-03 2.41E-06 0.000 0
-2.11E-04 5.35E-07 0.000 0
-3.12E-03 3.07E-06 0.000 0.000
-2.49E-03 2.25E-06 0.012 1002.956
-2.66E-03 2.34E-06 0.238 31181.823
32184.779
T reff 298.150
T umpan 542.830 269.680
C D arus 5 Q18 (kJ/mol)
-0.014 0.000 0.000 0.000
-0.002 0.000 0.000 0.000
0.000 0.000 0.000 0.000
-0.003 0.000 0.083 4457.699
-0.002 0.000 4.334 275293.005
-0.003 0.000 0.282 28027.507
4.699 307778.211
633.15 K
603.15 K
B C D Cp (KJ/kmol)
1.19E+00 -3.00E-03 0.000 -4552.125
1.54E+00 -3.00E-03 0.000 16165.642
11613.517
PUT OUTPUT
Qr Qd Qw
2365062.689 0
0.000 0
80543.337 0
394091.273
1282.148 0
0.000 1002.95571078
0.000 31181.8231769
394091.273 2446888.173 32184.7788876
72.952 2479072.952
11. MENARA DISTILASI 3 (MD-03)
Arus 11 (T = ? C)
o
Arus 10
T = 103,679oC) MD-01
Arus 12 LK
HK
(T = 80oC)
3.657 t BUBLE
3.726 262.49513559857 C karna keba DEW POINT FEED
4.450 535.64513559857 K Dew Point : P=
10.854 Senyawa arus 10
6.214 NH3 0.000
C2H4O 0.000
H2O 0.000
MEA 0.083
DEA 4.334
TEA 0.282
TOTAL 4.69919361
xi=1
trial T DEW,
269.164557808306 C
542.664557808307 K
yi=1
trial T Bubble,
338.479808661683 C
611.979808661683 K
Menghitung panas yang dibawa hasil atas kondesnor parsial/ Qvcair
Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL
T input 535.645 K
T reff 298.15 K
T input 535.645 K
T reff 298.15 K
A B C D Cp (KJ/kmol)
109.03 1.19E+00 -3.00E-03 0.000 2735.890
2.75E+01 1.54E+00 -3.00E-03 0.000 1163.604
3899.494
kmol/jam
kg/jam
PAKE PENDINGIN
Qc = 1778076.082
Cp dT 1505.48880
n 1181.0623146452
m 21270.93228676
394091.273
1662.13105343
NERMAS DISTILASI
Komponen F xF D Xd B
NH3 0.000 0 0.000 0 0.000
C2H4O 0.000 0 0.000 0 0.000
H2O 0.000 0 0.000 0 0.000
MEA 0.083 0.017569492119 0.083 0.0185356617 0.000
DEA 4.334 0.922326565876 4.327 0.9714988342 0.012
TEA 0.282 0.060103942005 0.044 0.0099655041 0.238
4.699 1 4.454 1 0.250
log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2
1.4 atm
xi Log P P (mmHg) P (atm) Ki =Pi sat /P opyi=xi.Ki
0.000 5.746 557755.015 733.888 524.206 0.00E+00
0.000 5.183 152325.048 200.428 143.163 0.00E+00
0.000 4.625 42214.978 55.546 39.676 0.00E+00
0.018 3.992 9824.538 12.927 9.234 1.62E-01
0.922 2.979 952.788 1.254 0.895 8.26E-01
0.060 2.200 158.491 0.209 0.149 8.95E-03
1 24.726 763230.858 1004.251 717.322 1.00
1.4 atm
yi Log P P (mmHg) P (atm) Ki =Pi sat /P opxi=yi/Ki
0.000 5.81E+00 649346.906 854.404 610.288 0.000
0.000 5.25E+00 176809.688 232.644 166.175 0.000
0.000 4.71E+00 51657.123 67.970 48.550 0.000
0.018 4.11E+00 12778.172 16.813 12.010 0.001
0.922 3.13E+00 1347.950 1.774 1.267 0.728
0.060 2.37E+00 236.907 0.312 0.223 0.270
1 25.3838338 892176.746946 1173.91677229731 838.51198021 1.00
esnor parsial/ Qvcair
D E Mv Qv cair (Kj/JAM)
2.04E-05 1.86E-11 0.000 0.000
2.41E-06 9.73E-11 0.000 0.000
5.35E-07 3.69E-12 0.000 0.000
3.07E-06 -3.23E-11 0.091 4,881.795
2.25E-06 -3.9E-11 4.768 300,977.046
2.34E-06 3.54E-10 0.049 5,005.024
39.631 310,863.864
Tujuan : mendinginkan DEA
Tujuan : menghitung MASS
xb T Input Arus 11 =
0 T output Arus 11 =
0 T IN DOWTHERM A
0 T referensi
0 T out DOWTHERM A
0.04747780147 1. Menghitung Panas aliran
0.95252219853
1 Komponen
NH3
C2H4O
MEA
DEA
TEA
3.662 t BUBLE Air
3.608
4.297
10.311 2. Menghitung Panas aliran
6.012 269.921 C
543.071 K Komponen
NH3
C2H4O
MEA
DEA
TEA
xi=1 Air
trial T DEW,
282.7403098 C
556.2403098 K 3. Menhitung beban pendingi
Qbeban =
3. menghitung kebutuhan pe
T output pendin
Q= n.Cp dT
n=
m=
NH3
C2H4O
H2O
MEA
DEA
TEA
Jumlah
Total
12. HEAT EXCHANGER 04 (SETELAH MD3)
uan : mendinginkan DEA hasil atas MD 3 sebelum dimasukan ke tangki DEA
uan : menghitung MASSA PENDINGING yang dibutuhkan
put Arus 11 = 269.164557808 oC 542.314558 K
tput Arus 11 = 33 oC 306.15 K
DOWTHERM A 30 oC 303.15 K
298.15 K
t DOWTHERM A 50 C 323.15 K
enghitung Panas aliran yang masuk (Q 25)
kondisi input harusnya udah cair karna kondensor total dari MD2
A B C D arus 11 (k Q25 (KJ/jam)
-182.157 3.36 -1.44E-02 2.04E-05 0.000 0.000
35.72 4.29E-01 -1.55E-03 2.41E-06 0.000 0.000
23.111 1.23 -3.12E-03 3.07E-06 0.000 0.000
76.703 1.08 -2.49E-03 2.25E-06 0.083 5231.787
179.047 1.24 -2.66E-03 2.34E-06 4.327 428425.913
92.053 -4.00E-02 -2.11E-04 5.35E-07 0.044 866.919
TOTAL 4.454249 434524.619
A B C D ARUS 11 Q26(KJ/jam)
-182.157 3.36 -1.44E-02 2.04E-05 0.000 0.000
35.72 4.29E-01 -1.55E-03 2.41E-06 0.000 0.000
23.111 1.23 -3.12E-03 3.07E-06 0.000 0.000
76.703 1.08 -2.49E-03 2.25E-06 0.083 170.710
179.047 1.24 -2.66E-03 2.34E-06 4.327 13741.224
92.053 -4.00E-02 -2.11E-04 5.35E-07 0.044 28.545
TOTAL 4.454249 13940.4797365146
Kompone
T 306.15 NH3
TREFF 298.15 C2H4O
MEA
DEA
TEA
Air
TO
Q= n.Cp dT
n=
m=
A B C D ARUS 12
-182.157 3.36 -1.44E-02 2.04E-05 0.000
35.72 4.29E-01 -1.55E-03 2.41E-06 0.000
23.111 1.23 -3.12E-03 3.07E-06 0.000
76.703 1.08 -2.49E-03 2.25E-06 0.000
179.047 1.24 -2.66E-03 2.34E-06 0.012
92.053 -4.00E-02 -2.11E-04 5.35E-07 0.238
TOTAL 0.249917
Q= n.Cp dT
0.78588061811658 kmol/jam
130.455 kg/jam
Q26(KJ/jam)
0.000 T 306.15
0.000 TREFF 298.15
0.000
0.000
37.679
153.083
190.761186180845
Cp (KJ/kmol)
7,032.506
2,752.763
9,785.270
Fungsi : Mereaksikan etilen oksida dengan amonia menghasilkan MEA
Tujuan : Menghitung kebutuhan pendingin agar reaktor isotermal
Data :
T input arus 7 82.20 355.35
T arus 2 (input reaktor) 80.00 353.15
T arus 3 (output reaktor) 85.00 358.15
T input pendingin 30.00 303.15
T output pendingin 50.00 323.15
T Referensi = 298.15
Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL
2. ΔH298,15
3. ΔHp =Q Arus 3
Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL
Komponen A B C
Input
Q masuk Q pendingin Q keluar Q Reaksi
-10114717.860 15336187.180 10982508.795 -6007085.69265565
kalor input
5221469.320 4975423.102
Q input
-10055338.608
-249817.434
-42590.316
-13003.448
-14.227
-0.045
-10360764.078
K Arus 7
Arus 3
K R-01
(T = 80oC)
K Arus 2
K
K
MEA
DEA
TEA
rsi x selektivitas)
rsi x selektivitas)
si x selektivitas)
COBA
NGASAL NDES -5385340.976
-10360764.078
10982508.795
-6007085.69265565
n/Qbeban pendingin 15,336,187.18
∫_303.15^323.
D 15▒ 〖𝐶𝑝 𝑑𝑇〗
5.35E-07 1.51E+03
COBA
- 64,424.253
Output
Q Output (Q3) Q Reaksi
10413837.643 Reaksi 1
5475.594 - 5,350,630.256
45162.054 Reaksi 2
447887.516 -624634.33558011
63670.818 Reaksi 3
6475.170 -31821.101402032 COBA
10982508.795 -6007085.6926557 Jumlah
4975423.102 Total
Senyawa Arus 2
Arus 3 NH3 0
C2H4O 47.07333555302
(T = 80oC)
H20 0.346444179475
MEA 0
DEA 0
TEA 0
ΔHr 2 (KJ/jam)
0
-244613.22148267
-1432.9963139281
0
0
0
-246046.2177966
-10360764.078 -5385340.976 10982508.795 -6007085.69266
-15746105.054 4975423.102
Arus 7 Arus Input Arus 3 (output)
1921.3606348 1921.360634817 1879.2299994974
0.9606803174 48.03401587043 0.9606803174087
9.5675167162 9.913960895663 10.008593035774
1.1425101297 1.142510129671 37.470375100207
0.0010271083 0.001027108314 4.3778202064313
2.058196E-06 2.0581957E-06 0.2824400133181
TANGKI PENYIMPANAN
Produk MEA
Arus 9 Fraksi Berat
Senyawa BM
kg/jam kmol/jam %massa %mol
NH3 17.03 0.00 0.00 0.000 0.00
C2H4O 44.05 0.00 0.00 0.000 0.00
Air 18.01 8.34 0.02 0.004 0.01
MEA 61.08 2,283.11 1.94 0.994 0.99
DEA 105.13 4.59 0.00 0.002 0.00
TEA 149.18 0.00 0.00 0.000 0.00
2,296.04 1.96 1.000 1.00
Kapasitas 1 Tangki
Penyimpanan MEA selama 14 hari
24 jam
Kapasitas MEA tiap jam 2,283.11 kg/jam
Kapasitas 1 Tangki 767,123.29 kg
T=suhu operasi
Tc=suhu kritis
A,B, dan n = Koefisien regresi senyawa murni
33.0000
Senyawa A B n Tc(K) T operasi (K)
NH3 0.2370 0.2550 0.2890 405.6500 306.1500
C2H4O 0.3140 0.2610 0.2830 469.1500 306.1500
Air 0.3470 0.2740 0.2860 647.1300 306.1500
MEA 0.2710 0.2240 0.2020 638.0000 306.1500
DEA 0.3010 0.2397 0.1892 715.0000 306.1500
TEA 0.3160 0.2480 0.2040 787.0000 306.1500
Hubungan antara diameter dan tinggi Ukuran diameter dan tinggi standar y
D=(8/3)H 14.2320 m H
46.6929 ft D
jari jari
Kapasitas Rancangan
Maksimum Kapasitas
Dibutuhkan 1 unit tangki dengan 3 c
butt-welded course
(tabel 13.1 dan 13.2 Brownell and young, 1977) hal.251 atau appendix D
menghitung panjang plate
tiap course 10.0000 plate Direncanakan 10 plate setiap course
Allowance untuk vertical welded joint 0.1563
lebar course 6 ft
(brownell, 1977)
rumus weld length = jumlah plate x allowance veritical welded joint
COURSE 2
H 12.0000 ft
D 50.0000 ft
COURSE 3
H 6.0000 ft
D 50.0000 ft
sin θ 0.4377
θ (teta) 25.9572 Solve Kalkulator
th 0.1550 in
Berdasarkan Brownell & Young didapatkan tebal head standar yang dipilih
tebal head standar 0.2500 in
0.0762
Tinggi Total
h=(H)+Tinggi Head
h 30.1704 ft
9.1959 meter
1,691,217.35 lbm
ρ (gr/ml)
0.589
0.850
1.020
1.005
1.088
1.115
sitas Campuran
mpuran (Kg/L) 0.9944 1 kg/l 62.4283
62.0785
0.1000
77.1445 m^3
848.5893 m^3
5,337.4660 barrel
Densitas Senyawa
T input FC 175 C
448.15 K
Senyawa A B
NH3 0.237 0.255
C2H4O 0.314 0.261
Air 0.347 0.274
MEA 0.271 0.224
DEA 0.301 0.23968
TEA 0.316 0.248
Qf = 0.0306403351451843
Faktor keamanan 10%
v= 2.75137703344512 ft/detik
Menghitung Bilangan Reynold
viskositas campuran dihitung dengan persamaan :
Senyawa A B (10^3)
NH3 -8.519 0.8764
C2H4O -5.7794 0.6702
Air -10.2158 1.7925
MEA -13.1818 2.8596
DEA -27.9385 5.9547
TEA -21.0078 4.7935
Total
µ campuran = 0.533047777873702 cp
0.0003581915689984 lb/ft s
Re = 53506.298524264
Dari appendix C-1 Foust untuk pipa tipe baja komersial steel, D nominal 1.5 in, diperoleh harga ɛ/D = 0,0
53445.03524 dan ɛ/D =0.0012 diperoleh faktor friksi (f) = 0.024
f= 0.024
Menghitung energi yang hilang karena gesekan fluida dan pipa
gc = 32.174
Berdasarkan grafik 10.62 coulson hal 480 ketika kapasitas pompa 3.43584517254125
diperoleh efisiensi pompa sebesar 23%
P aktual = 0.178008466351854 HP
Tenaga pompa yag dipilih sesuai standari 0.25 HP
2788.18700965 kg/jam
6146.90015541 lb/jam
(yaws, 1999)
V (L/jam) xi
0 0
0 0
9.54516850757176 0.00298131647
2617.41239241128 0.8175258184
467.293250058899 0.1644387832
41.2137578206038 0.01505408193
3135.46456879835 1
kg/l
lb/ft^3
ft^3/detik
in 0.15833333333 ft
in 0.125 ft
in 0.01666666667 ft (gatau dapet darimana)
ft^2 1.764 in2
(Yaws, 1999)
diperoleh harga ɛ/D = 0,0012. Dari appendix C-3 Foust untuk Nre =
Le = ID x jumlah x nilai Le/D
Le (ft)
9.84251968503937 3 m
49.2125984251969 15 m
7.500
1.625
16.875
3.250
6.375
94.6801181102362
ft.lbm/lbf.s^2
2539.4599488 lb/ft^2
m^3/jam
mmerhaus,1991)
Tujuan :
1. Menentukan jenis kolom
2. Menentukan bahan konstruksi
3. Menentukan jumlah HETP
4. Menghitung dimensi kolom (diameter, tebal shell and head kolom, tinggi head dan tinggi kolom)
DESAIN DISTILASI
F D
Komponen
kmol/jam XF kmol/jam
NH3 0.000 0.000 0
C2H4O 0.000 0.000 0
H2O 0.463 0.011 0.463315669935
lk MEA 37.461 0.880 37.37892964687
hk DEA 4.378 0.103 0.043652200369
TEA 0.282 0.007 0
42.585 1.000 37.886
α LH,HK 19.10971033
ϕ= 0.0071480764
3. EFISIENSI STAGE
EOC= 0.268759945
T= 445.1037883 K
Metode Kirkbridge
F D W
Komponen
XF XD XW
H2O 0.011 0.012 0.000
LK MEA 0.880 0.987 0.018
HK DEA 0.103 0.0012 0.922
TEA 0.007 0.0000 0.060
NR/NS= 1.284
NR+NS= 65.000 N AKTUAL
NR= 36.546
NR terkoreksi 35.63976469 UMPAN MASUK DARI STAGE 27 DAN 28 DIHITUNG DARI DASAR
Ns 29.360
BOTTOM (RESIDU)
T 543.1798778 K C
P 1.4 atm
Komponen Xw BM ρ(g/mL) Xw. ρ (g/mL)
NH3 #NUM!
C2H4O #NUM!
H2O 0.000 18.01 0.748 0.000
MEA 0.018 61.08 0.752 0.013
DEA 0.922 105.13 0.897 0.827
TEA 0.060 149.18 0.948 0.057
TOTAL 0.897
Densitas cairan = 897.207579702 kg/m3
0.88091612576
R= 83.145 cm3.bar/Mol K
0.00184295842 g/cm3
rho uap 1.84295842018 kg/m3
*BM nya BM campuran fraksi atas
4 MENENTUKAN FLV
TOP
FLV 0.0016361853
TOP
dimana nilai K4 saat pressure drop adalah
delta P = 42mmH2O;m packing
VISKOSITAS CAIRAN
PUNCAK DISTILASI T 445.10378827 K
a. viskositas
log10(μ liq) = A + B/T + C*T + D*T^2 (Yaws, excel )
Komponen A B C D
NH3 -8.591 876.4 0.02681 -0.00003612
C2H4O -5.7794 6.70E+02 0.0157 -1.95E-05
H2O -10.2158 1792.5 0.0177 -0.000012631
MEA -13.182 2.86E+03 0.0208 -1.42E-05
DEA -27.939 5.95E+03 0.0441 -2.59E-05
TEA -21.008 4.79E+03 0.0313 -1.78E-05
Vw*=
Diameter Kolom
D= 0.8710744423 m
D= 34.294269383 in
D=ID
t= 0.145240026 in
tebal shell standar = 3/.16 in 0.1875
ALFA=ID/2 17.14713469
AB= alfa-icr= 14.897 in
BC=r-icr= 33 3/4 in
AC= 30.2843 in
b=r-AC= 5.7157 in
6. TINGGI MENARA
13.305887885
DISTILASI 02
0.01904910123
0.94633469432
0.7478604819
N= 17.368402131 6.71927664929
Jumlah stage = 18
0.4463578103
5. MENENTUKAN HETP
Kp= 250
f= 0.69
Fp= 92
T= 543.1798777691
Xd XD.dyne Komponen A
0 NH3 100.98
0 C2H4O 74.73
0.012 0.534 H2O 132.674
0.987 24.810 MEA 108.495
0.001 0.036 DEA 78.33
0.000 0.000 TEA 70.106
1.000 25.380
0.89588805561 ft 10.7506566673
0.58563784677 ft
6. MENENTUKAN POSISI FEED INLET
W D
ARUS 10 ARUS 9
0.000 0.463
0.083 37.379
4.334 0.044
0.282 0.000
4.699 37.886
Komponen A B
H2O 0.347 0.274
Xd. BM MEA 0.271 0.224
NH3 0.237 0.255
C2H4o 0.314 0.261
0.220 DEA 0.301 0.240
60.263 TEA 0.316 0.248
0.121
60.604
ρ=𝐴𝐵^(− 〖 (1−𝑇/𝑇𝑐 ")" 〗 ^𝑛 " " )
277.15
K
0.000
1.073
96.964
8.966
107.004
Pr, mix =
B^0=
3.62 Smith 2001)
B^1=
BOTTOM
L' = Lo+ n feed 43.989 kmol/jam 4707.01916445015
V' = V* BM bott4204.1883315 kg/jam
BM campuran 107.004
QL= 5.24629892897 m3/detik
BOTTOM
FLV 0.0705221409
untuk cair
log μ μ (cp) arus 9 xi μ.xi (lb/ft hr)
-1.8447883131 0.014 0.000 0.000 0.000
-1.1413147847 0.072 0.000 0.000 0.000
-0.8127329769 0.154 0.463 0.012 0.002
-0.3184825544 0.480 37.379 0.987 0.474
-0.0571896528 0.877 0.044 0.001 0.001
0.16982738875 1.479 0.000 0.000 0.000
37.886 1.000 0.477
1.7163735832
perhitungan lain
V=Vo*BM puncak 2.32467988120416
Vo= 2381.1413971 kg/jam Ac
D=
0.48 m
18.8976377953
27.306667935043
275.95941362 7.88455467479
385.93620965
9.8027797251
11.0267488471817
m
anget gk sih ?
INIMUM
K atas K bawah
187.440 524.871
50.144 143.341
7.606 39.743
1.019 9.254
0.038 0.898
0.004 0.149
EORITIS
I STAGE
GE AKTUAL
TP
yaws
ED INLET
KOLOM
n Tc
0.286 647.130
0.202 638.000
0.289 406.650
0.283 469.150
0.189 715.000
0.204 787.000
0.0335484313790698
0.756544664470234
-0.576442805608886
-0.416166486454211
-1.25916429061759
0.944163261228814
0.00355972379641722 cm3.bar/Mol K
3.55972379641722 kg/m3
BOTTOM
VISKOSITAS CAIRAN
BOTTOM DISTILASI T =
a. viskositas
log10(μ liq) = A + B/T + C*T + D*T^2
Komponen A B
NH3 -8.591 876.4
0.000289689967418427 C2H4O -5.7794 6.70E+02
0.227606244100756 H2O -10.2158 1792.5
0.00088541985024679 MEA -13.182 2.86E+03
0 DEA -27.939 5.95E+03
TEA -21.008 4.79E+03
Diameter Kolom
D=
D=
BOTTOM
Efisiensi pengelasan E= 85%
Faktor korosi (c) = 0.125
Jari jari dalam ( r) = 17.48548319
P tekanan operasi 1.41855
Faktor keamanan = 10
Tekanan desain=P= 1.560405
22.63211412
f=max allowable stress= 17182.122
t= 0.152121 in
tebal shell standar = 3/.16
ALFA=ID/2 17.48548
AB= alfa-icr= 15.235 in
BC=r-icr= 33 3/4 in
AC=
b=r-AC= 5.884513 in
sf= in
UNTUK th=3/16 in, digunakan standar straight flange (sf)=1.5-2 in
sf= 2 in
OA=th+b+sf= 8.058334 in
tinggi head sekitar= 0.204681687
y.Tc y.Pc
0.000 0.000
11.209 1.252
659.463 39.383
47.302 1.649
717.975 42.284
dimana nilai K4 saat pressure drop adalah 1.4
(Sinnot, 2005)
2.907161
543.1798777691 K
518.0537799844 F
T + D*T^2 (Yaws, excel ) untuk cair
C D log μ μ (cp) xi μ.xi (lb/ft hr)
0.02681 -0.00003612 -3.071889 0.001 0.000 0.000
0.0157 -1.95E-05 -1.759784 0.017 0.000 0.000
0.0177 -0.000012631 -1.02821 0.094 0.000 0.000
0.0208 -1.42E-05 -0.817786 0.152 0.018 0.003
0.0441 -2.59E-05 -0.655194 0.221 0.922 0.204
0.0313 -1.78E-05 -0.428654 0.373 0.060 0.022
1.000 0.229
0.229101449995 CP
2.291.E-04 N.h/m2
Vw*= 2.176511
Vw*= 6787.812 kalkulator
3934.41
3110.46
1
in
bar
%
bar
psi
psi (apendix D)
in
PSIG
0.1875 in
30.11548691334 in
b. Densitas Umpan
Komponen A B
NH3 (AN) 1.1606 -0.002284
C2H4O -1.4656 0.8777
H20 (AN) -0.2758 0.004612
MEA -1.3743 1.0185
DEA -1.6192 1.0212
TEA -1.0922 0.4389
TOTAL
V0 = 68214.955750722 liter/jam
2408.9882749037 ft3/jam
0.6691634096955 ft3/det
e. Viskositas Umpan
Yaws (1999) viskositas fluida panas T 80C/353,15 K
Komponen A B
NH3 (AN) -8.591 876.4
C2H4O -5.7794 670.2
H20 (AN) -10.2158 1792.5
MEA -13.1818 2859.6
DEA -27.9385 5954.7
TEA -21.0078 4793.5
TOTAL
Spesifikasi Katalis
Jenis Silica-Alumina (25% Al2O3)
Dp (Katalis) 6 mm
0.236 inch
Porositas 0.4
Densitas 1380 kg/m3
Gt
i. menghitung luas penampang seluruh tube At
Fm = 9745.8647920615 g/s
Gt= 1.539345397523 g/cm2.s
At = 6331.1748017981 cm^2
At = 6331.1748017981 cm^2
at= 13.161 cm2
Nt = 481.0557557783
482 Buah
227.65261666667 inch^2
Luas tanpa lubang = luas seluruh segitiga-luas lubang segitiga
164.76965497214 inch^2
2299.0129362221 inch^2
Diambil faktor keamanan 10%
Luas Shell 2528.9142298444 inch^2
56.758671492651 inch
1.4416702559133 m
Pr = 1.4894684453981
hi = 136.69281351367 Btu/ft^2 hr F
Sisi Shell
Sebagai pendingin di sisi shell digunakan Cooling Water dengan properties pada suhu 30C
µs = 1.9353 lb/ft hr
Cp s = 0.9993 Btu/lb F
ks = 0.356 Btu/ft jam F
ρs = 62.6496 lb/ft^3
Ws = 116340.575 lb/jam
IDs = 4.7298892910542 ft
B= 4.0204058973961 ft
as = 0.0264112149997 ft^2
Menghitung laju alir massa dalam shell
Gs = 4404968.6847544 lb/ft^2 hr
Menghitung diameter ekuivalen
De = 0.1878204827438 ft
Menghitung Bilangan Reynold dalam Shell
Nre = 2968.7593110809
Menghitung Koefisien Perpan dalam Shell
ID (m)
2. Waktu tinggal
Volume void bed katalis = volume tube - volume katalis
Volume tube =
0.0189228468086 jam
68.122248511064 detik
tebal shell =
brownel, 1959
ts 2.7052342647317
tebal shell yang digunakan
dari tabel 5.11
ts yang digunakan 2.75
4. Menghitung Tebal Head
head tipe ellipsoidal karena tekanan operasi >200psia
material yang digunakan sama dengan shell (brownel)
pake rumus lain
Nilai rc dan icr di dapat dari tabel 5.7 brownel,1959 dengan memplotkan Ods dan ts
Ods= IDs + 2 x ts
IDs = 56.758671492651 inch
ts= 2.75 inch
Ods= 62.258671492651 inch
maka Ods standar yang digunakan= 66 inch dan di dapat nilai rc dan icr
rc= 60 Tabel 5.7 brownel
icr= 8.25
Jadi, Nilai W =
W= 1.4241998624633
Jadi, Tebal Head
Tebal Head = 3.8407098581954 inch
Tebal Head Standar 4.5 inch
0.1143
jadi ods standar yang digunakan (inch)
66
1.6764 meter
untuk yang tipe ellipsoidal yang dipake yang ini
d= 18 inch
th =
2.73398063265419
th yang digunakan adalah (inch)
3 Tabel 5.11 brwonel
hal 94
0.0762 meter
5. menghitung tinggi head
dari tabel 5.11 brownel dengan tebal head 1 inch maka diperoleh straight flange
sf= 4.5 inch
0.1143 meter
a= 28.379335746325 inch
AB = a-icr
AB = 20.129335746325 inch
BC = r-icr
BC = 51.75 inch
jadi, AC = 47.674650941687 inch
b= r-AC
b= 12.325349058313 inch
jadi, tinggi head = tebal head (th) + staright flange (sf) + b
19.82534906 inch
0.5035638660811 meter
VSf 0.1864866570074
V Reaktor = V Shell + V Head + V Sf
V Reaktor= 8.5076413354571 m^3
Gs = 4404968.6847544 lb/ft^2 hr
IDs = 4.7298892910542 ft
De = 0.1878204827438 ft
s= 1 tabel 6 buku kern (water)
ϕs = 1
Z= 16.732283464567 ft
B= 4.0204058973961 ft
N+1 =Z/B 4.1618393494557 ft (Baffle space)
f= 0.0025 dari grafik 29 kern, 1965
e= 0.4
Dp = 0.01968 ft
Gt = 3.1528256693907 lb/ft^2 s
viskositas liquid 5.171961746E-05 lb/ft s
L=Z= 16.732283464567 ft
rho fluida= 32.088 lb/ft^3
fk = 1.825019257522
ΔPt = 3.3483113436748
maksimal 10 psi
NGAN REAKTOR FIX BED MULTITUBE
Fraksi Massa
Fraksi mol (xi)
(xi)
0.933 0.970
0.060 0.024
0.005 0.005
0.002 0.001
0.000 0.000
0.000 0.000
1.000 1.000
V= 47.35580992 ft/s
28.31684839
353.15
T= 353.15
C D Cp (J/mol K) xi xi.Cp
-0.014298 0.0000204 120.367 0.970 116.776
-0.0015473 0.00000241 100.394 0.024 2.435
0.0002113 0.00000054 128.063 0.005 0.641
-0.0031218 0.00000307 202.762 0.001 0.117
-0.002486 0.00000225 247.902 0.000 0.000
-0.0026631 0.00000234 389.157 0.000 0.000
1 119.969 J/molK
0.134166667 ft
0.6 cm
Nre = 3944439.483
1200
1.539345398 g/cm2.s
15.39345398 kg/m2 s
0.04826 m
inch
ft
inch
ft
4.729889291 ft
48.24487077 inc
as manip
3.80321496 inc^2
gs manip
30590.06031
1.581370256
95 brownel
Gs Manip 30590.06031079
MANIP
nya kecil, jadi Gs nya gede bgt) ΔPs = 0.00469703
dibawah 10 psi
lb/ft^3
lb/ft s
HEAT EXCHANGER 01 (HE-01)
Tujuan : Menaikan suhu etilen oksida sebelum masuk reaktor
Fungsi :
1. Menentukan jenis alat penukar panas
2. mennetukan material konstruksi
3. menentukan spesifikasi alat penukar panas
Arus 1
Senyawa BM
kg/jam kmol/jam
NH3 17.03 0.000 0.000
C2H4O 44.05 2073.580 47.073
H20 18.01 6.239 0.346
MEA 61.08 0.000 0.000
DEA 105.13 0.000 0.000
TEA 149.18 0.000 0.000
Jumlah 2079.820 47.420
4585.21798048995
T Input Arus 1 = 33
T output Arus 1 = 80
T Steam (P= 404,2 kPa) = 144
T referensi 25
Komponen A B C
C. SPESIFIKASI
Fluida dingin= etilen oksida = korosif, viskositas tinggi dari pada fluida panas (steam), maka
fluida dingin dimasukan ke pipa
fluida panas dimasukan melalui anulus
Komponen A B C
c. Konduktivitas termal
log 10 K=A + B 〖 [1−𝑇/𝐶] 〗 ^(2/7) (for organic compound)
Komponen A B C
Komponen A B C
1. Menghtiung T average
t avg arus 1= 133.7 F
T avg steam= 291.2 F
De= 0.0761490462 ft
3'. Menghitung mass velocity 3. Menghitung mass velocity
𝑚𝑎𝑠𝑠 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝐺𝑎=𝑊/𝑎𝑠
𝑚𝑎𝑠𝑠 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝐺𝑎=𝑊/𝑎𝑠 𝑚𝑎𝑠𝑠 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝐺𝑝=𝑊/𝑎
Rd= 0.002
Ud= 29.585304993 Btu/jam.ft2.F
11. Mengkoreksi nilai surface area (A) dengan UD yang dikoreksi
Q = Q BEBAN HE 𝑄=𝐴′.𝑈𝑑.∆𝑇lmtd
A'= 44.170017192 ft2 MASIH DIBAWAH 200 FT2
12. Menentukan kebutuhan panjang (required length)
𝐿′= 𝐴′/(𝑂𝐷 𝑠𝑢𝑟𝑓𝑎𝑐𝑒 𝑝𝑖𝑝𝑒)
Rd= 0.0081448459
PRESSURE DROP
PIPA (ARUS 1) ANNULUS
1'. menghitung diameter ekival
Re (dari step 4) = 100839.0912 𝐷𝑒^′=(𝐷2
𝑓=0,0035+0,264/((𝐷𝑝.𝐺𝑝)/μ𝑝)^0,42
De' =
2'. menghitung bilangan reynol
f= 0.00558968 𝑟𝑒𝑦𝑛𝑜𝑙𝑑 𝑛𝑢𝑚𝑏𝑒𝑟, 𝑅𝑒 𝑎𝑛𝑛𝑢𝑙𝑢𝑠
Specifik gravity (s)= 0.82 (yaws)
ρs = s x 62,5 51.120688203 Re' =
ρs = 51.120688203 3'. menghitung nilai f dan s
g ( accelaration gravity) = 4.18E+08 ft/hr2 𝑓=0,0035+0,264/((
2. menghitung ∆Fp
∆Fp= (4 𝑓 𝐺𝑝^2 𝐿 𝑎𝑘𝑡𝑢𝑎𝑙 )/(2 𝑔 ρ^2 𝐷)
f=
∆Fp = 2.083 specifik gravity=
3. menghitung ∆P g ( accelaration gr
∆𝑃= (∆𝑓𝑝 . ρ𝑝 )/144 ρa = s x 62,5
ρa =
∆P = 0.7395272436 psi 4'. menghitung nilai ∆fa
∆F𝑎= (4 𝑓 𝐺𝑎^2 𝐿 𝑎𝑘𝑡𝑢𝑎𝑙 )/(
∆Fa =
5'. menghitung nilai V (velocit
V= 𝐺/(3600 ρ)
V=
6'. menghitung nilai Ft
V=𝑗𝑢𝑚𝑙𝑎ℎ ℎ𝑎𝑖𝑟𝑝𝑖𝑛 (𝑉^2/2𝑔
g' (acceleration gr
Ft
7'. menghitung nilai ∆P
∆𝑃= ((∆𝑓𝑎+𝑉) . ρ𝑎 )/1
∆P =
∆P total=∆Pp +∆Pa
∆P total = 0.7502176984 psi
13.05
% Massa % Mol
0.000 0.000
0.997 0.993
0.003 0.007
0.000 0.000
0.000 0.000
0.000 0.000
1.000 1.000
oC 306.15 K 91.4 F
oC 353.15 K 176 F
oC 417.15 K
298.15
D arus 2 (kmol/jam) Q1
Q beban = m x (Hv-HL)
m steam = Q beban/ (Hv-HL)
99.3641358210779 kg/jam
219.060161113865 lb/jam
dingin aliran EO
delta T1
delta T2
ding to kern page 840 table 8, fluids with light organic compound 100-200
Cp/BM Cp
D Cp (J/molK) BM (gr/mol)
(J/kg.K) (BTU/lb.F)
K 291,2F
K 153.18 F untuk tw
(Yaws, excel ) untuk GAS untuk tw
μ (micropoise) μ (lb/ft jam) μ (micropoise) μ (lb/ft jam)
1.39E+02 0.034 1.07E+02 0.026
Cp/BM
D E BM Cp ( J/mol.K)
(J/kg.K)
K (W/mK) K (btu/jam ft F)
2.88E-02 1.66E-02
PERANCANGAN HE DOUBLE PIPE EXCHANGER
de'
0.4 DARI TABEL 6.2
PIPA ARUS 1
ghitung flow area
1.38 in D1, D2, D di tabel 11
0.115 ft
𝑜𝑤 𝑎𝑟𝑒𝑎 𝑝𝑖𝑝𝑒(𝑎𝑝)=(π𝐷^2)/4
0.010381625 ft2
441666.692882 lb/jamft2
ghitung bilangan reynold
133.7 F
0.504 lb/ft jam μ pake yang cari dengan rumus aja karena lebih dari 1 cairan
𝑛𝑢𝑚𝑏𝑒𝑟, 𝑅𝑒 𝑝𝑖𝑝𝑒=(𝐷.𝐺𝑝)/π𝑝
100839.091199
entukan JH panjang hairpin =
ku kern, menggunakan gambar 24, diperoleh :
695.652173913 20
270 ft
entukan nilai [(cp.μ)/k]^(1/3)
133.7 F
ku yaws, diperoleh K dan Cp
0.08417121447 Btu/jamftF
0.519 Btu/lbF
1.45882328128 btu/jam ft2F
nentukan nilai hi F
288.2917423 series
(kern, hal 164)
diameter (OD)
1.66 in
1.38 in
coefficient)
l coefficient)
0.03380056417
UD yang dikoreksi
ANNULUS (STEAM)
ghitung diameter ekivalen untuk pressure drop
𝐷𝑒^′=(𝐷2−𝐷1)
0.03391666667 ft
ghitung bilangan reynold untuk pressure drop
𝑜𝑙𝑑 𝑛𝑢𝑚𝑏𝑒𝑟, 𝑅𝑒 𝑎𝑛𝑛𝑢𝑙𝑢𝑠=(𝐷𝑒′.𝐺𝑎)/μ𝑎
26660.88
ghitung nilai f dan s
𝑓=0,0035+0,264/((𝐷𝑒′.𝐺𝑎)/μ𝑎)^0,42 1 M=
3.28083989501 FT
420944881.89
0.00715373152
0.90954300677 tabel densiti tiap suhu water
4.18E+08 ft/hr2
5.68E+01
ghitung nilai ∆fa
𝑎^2 𝐿 𝑎𝑘𝑡𝑢𝑎𝑙 )/(2 𝑔 ρ^2 𝐷𝑒′)
0.03 ft
ghitung nilai V (velocity,fps)
𝐺/(3600 ρ)
1.29E-01 fps
ghitung nilai Ft
𝑚𝑙𝑎ℎ ℎ𝑎𝑖𝑟𝑝𝑖𝑛 (𝑉^2/2𝑔′)
3.22E+01 ft/sec2
0.001 ft
ghitung nilai ∆P
(∆𝑓𝑎+𝑉) . ρ𝑎 )/144
1.07E-02 psi
255.3866506 151.2684 339.41024
K untuk tw
xi μ.xi (lb/ft hr) log μ μ (cp) μ (lb/ft jamarus 1 xi
0.000 0.000 -1.070 0.085 0.206 0.000 0.000
0.993 0.495 -0.718 0.191 0.463 47.073 0.993
0.007 0.009 -0.382 0.415 1.004 0.346 0.007
0.000 0.000 0.664 4.609 11.151 0.000 0.000
0.000 0.000 1.593 39.167 94.754 0.000 0.000
0.000 0.000 1.690 48.962 118.450 0.000 0.000
1.000 0.504 47.420 1.000
xi. Cp
(Btu/l.F)
0.000
0.512
0.007
0.000
0.000
0.000
0.519
Qf
Qf=massa/p 2079.82 kg/jam
0.816 g/ml
Cp
(BTU/lb.F)
4.57E-01
a lebih dari 1 cairan
552
552 3.927536231884
588 3.931972789116
μ.xi (lb/ft hr)
0.000
0.460
0.007
0.000
0.000
0.000
0.467
HEAT EXCHANGER 01 (HE-01)
Tujuan : Menaikan suhu etilen oksida sebelum masuk reaktor
Fungsi :
1. Menentukan jenis alat penukar panas
2. mennetukan material konstruksi
3. menentukan spesifikasi alat penukar panas
Arus 1
Senyawa BM
kg/jam
NH3 17.03 0
C2H4O 44.05 2073.58043111072
H20 18.01 6.2394596723492
MEA 61.08 0
DEA 105.13 0
TEA 149.18 0
Jumlah 2079.81989078307
4585.21798048995
T Input Arus 1 =
T output Arus 1 =
T Steam (P= 404,2 kPa) =
T referensi
Komponen A B
Δ𝑇 𝐿𝑀𝑇𝐷=(Δ𝑇1−𝛥𝑇2 )/(𝑙𝑛
Δ𝑇1/Δ𝑇2)
C. SPESIFIKASI A
Fluida dingin= etilen oksida = korosif, viskositas tinggi dari pada fluida panas (steam), maka
fluida dingin dimasukan ke pipa
fluida panas dimasukan melalui anulus
Komponen A B
c. Konduktivitas termal
log 10 K=A + B 〖 [1−𝑇/𝐶] 〗 ^(2/7) (for organic compound)
Komponen A B
Komponen A B
1. Menghtiung T average
t avg arus 1= 133.7 F
T avg steam= 291.2 F
ANNULUS (STEAM)
2'. Menghitung flow area
D1 (diameter luar pipa) 1.66 in
0.1383333333 ft
D2 (diameter dalam annulus ) 2.067 in
0.17225 ft
𝑓𝑙𝑜𝑤 𝑎𝑟𝑒𝑎 𝑎𝑛𝑛𝑢𝑙𝑢𝑠 (𝑎𝑠)=(π 〖 ( 〖𝐷 2 〗 ^2−𝐷1 〗 ^2))/4
De= 0.0761490462 ft
3'. Menghitung mass velocity
𝑚𝑎𝑠𝑠 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝐺𝑎=𝑊/𝑎𝑠
𝑚𝑎𝑠𝑠 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝐺𝑎=𝑊/𝑎𝑠
Re annulus = 59858.498
5'. Menentukan JH
dari buku kern, menggunakan gambar 24, diperoleh :
L/D=(2*pjg hairpin)/De 393.96422546 jika hanya 2 hairpin
JH= 170
6. Menentukan nilai [(cp.μ)/k]^(1/3)
saat T avg 291.2 F
dari buku yaws, diperoleh K dan Cp
dari table 4 K (konduktivitas Termal)= 0.450 Btu/jamftF
Cp (kapasitas panas) 0.4568 Btu/lbF
((Cp.μ)/k)^1/3 0.32
7. Menentukan nilai ho
ℎ𝑜=𝐽𝐻 𝐾/𝐷 〖 ((𝑐𝑝
μ)/𝑘) 〗 ^(1/3) Φ𝑝
Rd= 0.0027474815
PRESSURE DROP
PIPA (ARUS 1)
f= 0.00558968
Specifik gravity (s)= 0.82 (yaws)
ρs = s x 62,5 51.120688203
ρs = 51.120688203
g ( accelaration gravity) = 4.18E+08 ft/hr2
2. menghitung ∆Fp
∆Fp= (4 𝑓 𝐺𝑝^2 𝐿 𝑎𝑘𝑡𝑢𝑎𝑙 )/(2 𝑔 ρ^2 𝐷)
∆Fp = 0.521
3. menghitung ∆P
∆𝑃= (∆𝑓𝑝 . ρ𝑝 )/144
∆P = 0.1848818109 psi
∆F𝑎= (4 𝑓 𝐺𝑎^2 𝐿 𝑎𝑘𝑡𝑢𝑎𝑙 )/
∆𝑃= ((∆𝑓𝑎+𝑉) . ρ𝑎 )/
∆P total=∆Pp +∆Pa
∆P total = 0.1875801042 psi
Arus 1
% Massa % Mol
kmol/jam
0 0 0
47.07333555302 0.997 0.992694099773774
0.346444179475 0.003 0.00730590022622584
0 0 0
0 0 0
0 0 0
47.4197797325 1 1
33 oC 306.15 K 91.4 F
80 oC 353.15 K 176 F
144 oC 417.15 K
25 298.15
C D arus 2 (kmol/jam) Q1
Q beban = m x (Hv-HL)
m steam = Q beban/ (Hv-HL)
99.3641358210779 kg/jam
219.060161113865 lb/jam
153.6374154005 F
*according to kern page 840 table 8, fluids with light organic compound 100-200
jenis series
329.65 K 133.7 F
328,15 K = 0,50569 cp , tapi mau pake bentar untuk tw= 0.026
(Yaws, excel ) untuk cair F
C D log μ μ (cp) μ (lb/ft jam) arus 1
0.02681 -0.00003612 -1.020 0.096 0.231 0.000
0.0157 -1.95E-05 -0.686 0.206 0.499 47.073
0.0177 -0.000012631 -0.316 0.483 1.169 0.346
0.0208 -1.42E-05 0.803 6.354 15.370 0.000
0.0441 -2.59E-05 1.851 70.940 171.618 0.000
0.0313 -1.78E-05 1.919 82.919 200.597 0.000
47.420
BM Cp/BM Cp
C D Cp (J/molK)
(gr/mol) (J/kg.K) (BTU/lb.F)
k (Btu/jam
C log 10K K( W/mK) k.xi
ft F)
417.15 K 291,2F
340.4722222222 K 153.18 F untuk tw
(Yaws, excel ) untuk GAS untuk tw
C μ (micropoise) μ (lb/ft jam) μ (micropoise) μ (lb/ft jam)
-1.62E-05 1.39E+02 0.034 1.07E+02 0.026
Cp/BM
C D E BM Cp ( J/mol.K)
(J/kg.K)
C K (W/mK) K (btu/jam ft F)
4.96E-08 2.88E-02 1.66E-02
PERANCANGAN HE DOUBLE PIPE EXCHANGER
annulus,in
de de'
0.915 0.4 DARI TABEL 6.2
PIPA ARUS 1
2. Menghitung flow area
D= 1.38 in D1, D2, D di tabel 11
0.115 ft
𝑓𝑙𝑜𝑤 𝑎𝑟𝑒𝑎 𝑝𝑖𝑝𝑒(𝑎𝑝)=(π𝐷^2)/4
ap 0.010381625 ft2
Re= 100839.091199
5. Menentukan JH panjang hairpin =
dari buku kern, menggunakan gambar 24, diperoleh :
L/D= 260.869565217 15
JH= 270 ft
6. Menentukan nilai [(cp.μ)/k]^(1/3)
saat t avg 133.7 F
dari buku yaws, diperoleh K dan Cp
K (konduktivitas 0.08417121447 Btu/jamftF
Cp (kapasitas pana 0.519 Btu/lbF
((Cp.μ)/k)^1/3 1.45882328128 btu/jam ft2F
7'. Menentukan nilai hi F
SURE DROP
ANNULUS (STEAM)
1'. menghitung diameter ekivalen untuk pressure drop
𝐷𝑒^′=(𝐷2−𝐷1)
De' = 0.03391666667 ft
2'. menghitung bilangan reynold untuk pressure drop
𝑟𝑒𝑦𝑛𝑜𝑙𝑑 𝑛𝑢𝑚𝑏𝑒𝑟, 𝑅𝑒 𝑎𝑛𝑛𝑢𝑙𝑢𝑠=(𝐷𝑒′.𝐺𝑎)/μ𝑎
Re' = 26660.88
3'. menghitung nilai f dan s
𝑓=0,0035+0,264/((𝐷𝑒′.𝐺𝑎)/μ𝑎)^0,42 1 M=
3.28083989501 FT
420944881.89
f= 0.00715373152
specifik gravity= 0.90954300677 tabel densiti tiap suhu water
g ( accelaration gr 4.18E+08 ft/hr2
ρa = s x 62,5
ρa = 56.85
4'. menghitung nilai ∆fa
∆F𝑎= (4 𝑓 𝐺𝑎^2 𝐿 𝑎𝑘𝑡𝑢𝑎𝑙 )/(2 𝑔 ρ^2 𝐷𝑒′)
∆Fa = 0.01 ft
5'. menghitung nilai V (velocity,fps)
V= 𝐺/(3600 ρ)
V= 1.29E-01 fps
6'. menghitung nilai Ft
V=𝑗𝑢𝑚𝑙𝑎ℎ ℎ𝑎𝑖𝑟𝑝𝑖𝑛 (𝑉^2/2𝑔′)
∆P = 0.0027 psi
255.3866506 217.2984 376.09353
K untuk tw
xi μ.xi (lb/ft hr) log μ μ (cp) μ (lb/ft jamarus 1 xi
0.000 0.000 -1.287 0.052 0.125 0.000 0.000
0.993 0.495 -0.846 0.143 0.345 47.073 0.993
0.007 0.009 -0.579 0.263 0.637 0.346 0.007
0.000 0.000 0.231 1.704 4.122 0.000 0.000
0.000 0.000 0.820 6.613 15.998 0.000 0.000
0.000 0.000 0.994 9.857 23.846 0.000 0.000
1.000 0.504 47.420 1.000
xi. Cp
(Btu/l.F)
0.000
0.512
0.007
0.000
0.000
0.000
0.519
Qf
Qf=massa/p o kg/jam
0.816 g/ml
Cp
(BTU/lb.F)
4.57E-01
aja karena lebih dari 1 cairan
μ.xi (lb/ft hr)
0.000
0.343
0.005
0.000
0.000
0.000
0.347
UNIT PENGADAAN AIR
KEBUTUHAN AIR
a. Air Pendingin
Ada massa hilang karena ada steam trap 10% -11.5803369915 kg/jam
blow down 2% -2.31606739831 kg/jam
1. KEBUTUHAN STEAM
BFW saat start up = -127.384 kg/jam
BFW saat operasi normal= -13.896 kg/jam
2. kapasitas boiler
a. saat start up
m steam = -127.384 kg/jam
P steam = 404.2 kPa
suhu BWF 30 C 303.15 K
suhu steam = 144 C 417.15 K
HL 606.3 kJ/kg
Hv= 2738.1 kJ/kg
Komponen A B C D
H2O 33.933 -8.42E-03 2.99E-05 -1.78E-08
Q= -491,956.609 kJ/jam
-466,284.838 btu/jam
Q= -447,039.481 kJ/jam
-423,711.620 btu/jam
UNIT PENYEDIAAN BAHAN BAKAR
BAHAN BAKAR NATURAL GAS
Komponen LHV (Kj/Kg) BM %massa LHV.xi
CH4 55576 16 0.8332 46305.923
C2H6 51952 30 0.053 2753.456
C3H8 50370 44 0.0293 1475.841
i-C4H10 49389 58 0.0065 321.029
n-C4H10 49547 58 0.0079 391.421
i-C5H12 48950 72 0.0037 181.115
n-C5H12 49046 72 0.0024 117.710
n-C6H12 48717 86 0.0019 92.562
N2 0 28 0.0126 0.000
CO2 0 44 0.0494 0.000
CO 0 28 0 0.000
H2S 16501 34 0.00001 0.165
H2O 0 18 0 0.000
420048 Total 51639.223
b. keperluan utilitas
Nama Alat HP kW
Pompa air pendingin 20 26.11
Pompa BFW 2 1
Pompa sanitasi 1 0.746
Pompa hydrant 3 2
Pompa Dowtherm A 2 1
Kompresor udara 5 3.73
TOTAL 33 35.808
c. Pengolahan limbah
15 HP= 11.19 kW
TOTAL SEMUA =
126.074 Kw
INDOOR
Lumen output tiap lampu = 2650 lumen
Jumlah lampu = 492.452830188679 493 lampu
Daya 1 philip= 42 watt
Daya = 20.706 kW
b. listrik untuk AC
AC 1,5 PK= 970 watt
1 AC untuk 7*7= 49 m2
Ruang Luas (m2)
Gedung kantor utama 1500
Kantor K3 300
Poliklinik 100
Koperasi 40
Laboratorium 200
Masjid 300
aula 300
ruang kontrol 500
total 3240
TOTAL LISTRIK
122.192 Kw
OPERASIONAL =
-101.907 kg/jam
UNIT PENGADAAN AIR
KEBUTUHAN AIR
a. Air Pendingin
Ada massa hilang karena ada steam trap 10% 9.93641358211 kg/jam
blow down 2% 1.98728271642 kg/jam
1. KEBUTUHAN STEAM
BFW saat start up = 109.301 kg/jam
BFW saat operasi normal= 11.924 kg/jam
2. kapasitas boiler
a. saat start up
m steam = 109.301 kg/jam
P steam = 404.2 kPa
suhu BWF 30 C 303.15 K
suhu steam = 144 C 417.15 K
HL 606.3 kJ/kg
Hv= 2738.1 kJ/kg
Komponen A B C D
H2O 33.933 -8.42E-03 2.99E-05 -1.78E-08
Q= 426,080.325 kJ/jam
403,846.175 btu/jam
Q= 387,539.550 kJ/jam
367,316.573 btu/jam
UNIT PENYEDIAAN BAHAN BAKAR
BAHAN BAKAR NATURAL GAS
Komponen LHV (Kj/Kg) BM %massa LHV.xi
CH4 55576 16 0.8332 46305.923
C2H6 51952 30 0.053 2753.456
C3H8 50370 44 0.0293 1475.841
i-C4H10 49389 58 0.0065 321.029
n-C4H10 49547 58 0.0079 391.421
i-C5H12 48950 72 0.0037 181.115
n-C5H12 49046 72 0.0024 117.710
n-C6H12 48717 86 0.0019 92.562
N2 0 28 0.0126 0.000
CO2 0 44 0.0494 0.000
CO 0 28 0 0.000
H2S 16501 34 0.00001 0.165
H2O 0 18 0 0.000
420048 Total 51639.223
b. keperluan utilitas
Nama Alat HP kW
Pompa air pendingin 20 26.11
Pompa BFW 2 1
Pompa sanitasi 1 0.746
Pompa hydrant 3 2
Pompa Dowtherm A 2 1
Kompresor udara 5 3.73
TOTAL 33 35.808
c. Pengolahan limbah
15 HP= 11.19 kW
TOTAL SEMUA =
126.074 Kw
INDOOR
Lumen output tiap lampu = 2650 lumen
Jumlah lampu = 492.452830188679 493 lampu
Daya 1 philip= 42 watt
Daya = 20.706 kW
b. listrik untuk AC
AC 1,5 PK= 970 watt
1 AC untuk 7*7= 49 m2
Ruang Luas (m2)
Gedung kantor utama 1500
Kantor K3 300
Poliklinik 100
Koperasi 40
Laboratorium 200
Masjid 300
aula 300
ruang kontrol 500
total 3240
TOTAL LISTRIK
122.192 Kw
OPERASIONAL =
87.44044 kg/jam
2. KEBUTUHAN BAHAN BAKAR FURNACE (PUNYA CANTIKA)
Furnace untuk memanaskan dowtherm A
a. beban furnace (dowtherm A)
MD1 9684.53880386566
MD 2 8928.80573890871
MD 3 1662.13105342983
massa bahan bakar untuk furnace=
Q reboiler dowtherm A (MD 1) 2296204.15039655
Q reboiler dowtherm A (MD2 ) 2117019.841 KJ/JAM
Q reboiler dowtherm A (MD3 ) 394091.272768213 KJ/JAM
TOTAL= 2511111.113 KJ/JAM
Q tot 2380533.33556337 btu/jam
BIAYA PRODUKSI
1. CAPITAL INVESTMENT
tahun
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
persamaan
x = tahun
y = index
HARGA ALAT
21 heat exchanger
22 heat exchanger
23 heat exchanger
24 Condensor
25 CONDENSOR MD 1
26 CONDENSOR MD 2
27 CONDENSOR MD 3
28 Reboiler MD1
29 Reboiler MD2
30 REBOILER MD 3
31 FLASH COLUMN
32 DISTILASI 1
33 DISTILASI 2
34 DISTILASI 3
35 REFLUX DRUM 1
36 REFLUX DRUM 2
37 REFLUX DRUM 3
total
tambahan
pompa MD1 ke mixer
Ekspansi Valve 1
Ekspansi Valve 2
Pompa air
KOMPRESOR
pompa dowtherm A
tanki dowtherm A
DALAM NEGERI
1 Pompa etilen oksida ke reaktor
2 Pompa amonia ke mixer
3 Pompa ke Colomn
4 pompa ke MD1
5 Pompa distilat MD1
6 Pompa ke mixer
7 Pompa ke MD2 (Residu MD1)
8 Pompa ke MEA (distilat MD2)
9 Pompa ke MD3 (residu MD2)
10 Pompa ke DEA (destilat MD3)
11 Pompa ke TEA (residu MD3)
Pompa Mixer ke Reaktor
1 Pompa air
2 pompa dowtherm A
3 tanki dowtherm A
4 Tangki MEA
5 Tangki DEA
6 Tangki TEA
7 Tangki Ammonia
8 Tangki Etilen Oksida
9 TANKI AIR
luar negeri
1 Reaktor
2 Mixer
3 heat exchanger
1 heat exchanger
2 heat exchanger
3 heat exchanger
4 Condensor
5 CONDENSOR MD 1
6 CONDENSOR MD 2
7 CONDENSOR MD 3
8 Reboiler MD1
9 Reboiler MD2
10 REBOILER MD 3
11 FLASH COLUMN
12 DISTILASI 1
13 DISTILASI 2
14 DISTILASI 3
15 REFLUX DRUM 1
16 REFLUX DRUM 2
17 REFLUX DRUM 3
18 Ekspansi Valve 1
19 Ekspansi Valve 2
A. FIX C
PEC DALAM NEGERI
No.
1
2
3
4
5
6
No.
1
2
3
Biaya Installasi
3. BIAYA PEMIPAAN
Pemipaan = 86% PEC = 49% MATERIAL+ 37% BURUH
4. BIAYA INSTRUMENTASI
30% PEC= material 24%+6% PEC
5%TENAGA ASING+95% TENAGA INDONESIa
Jumlah man hour = 6%x(PEC/A)
Tenaga asing = 5% * Jumlah man hour * USD 20 *1
15731.4221237916
Tenaga Indonesia = 0,95*(jumlah man hour*(1man hour indo /kurs)*3
61762.1195500709
jenis
material (24%PEC)
Tenaga Asing
Tenaga Indonesia
total
5. BIAYA INSULASI
biaya insulasi = 8% PEC = 3%PEC MATERIAL+ 5%PEC BURUH
Jumlah man hour = 5%x(PEC/A)
Tenaga Indonesia = 1*(jumlah man hour*(1man hour indo /kurs)*3
54177.2978509394
MATERIAL (3%PEC)
Tenaga Indonesia
TOTAL
6. BIAYA LISTRIK
15%PEC=10%MATERIAL +5% LABOR
pekerja 100%indonesia
7. BIAYA BANGUNAN
luas bangunan =
harga bangunan =
total =
biaya bangunan
9. BIAYA UTILITAS
40% PEC (Aries, 1955)
UTILITAS=
13. CONTIGENCY
10-25% DPC (Aries, 1955)
CONTIGENCY=
B. PLANT START UP
10% FCI=
2) IN PROCESS INVENTORY
BESARNYA =0,5 MANUFACTURING COS
Waktu operasi =
total manufacturing cost =
in process inventory=
3) Product Inventory
setara dengan manufacturing cost 30 hari
(30/330)*mc
4) Extended Credit
setara hasil penjualan 1 bulan produksi
(30/330)*harga jual
harga jual =
extended credit =
5) Available Cash
1 bulan manufacturing cost
B.
A. Direct Manufacturing Cost
1. Bahan Baku
bahan baku
amonia
c2h4o
Katalis Alumina
Total
2. Supervisi
Jabatan
kepala bagian produksi
kepala bagian teknik
kepala shift
KEPALA SEKSI (PRODUKSI TEKNIK)
Total (Rupiah)
Total (USD)
3. Labor Cost
Jabatan
Karyawan Proses
Karyawan Utilitas & Lab
Total (Rupiah)
Total (USD)
4. Maintenance Cost
5-15% FCI (COULSON)
Maintanance=
5. Plant Supplies
10% maintanance =
B. INDIRECT COST
1. PAYROLL OVERHEAD
15-20% LABOR COST=
2. LABORATORY COST
10%-20 LABOR COST=
3. PLANT OVERHEAD
50%-100 LABOR COST=
4. PACKAGING
10% HARGA PENJUALAN=
5. TRANSPORTATION
1,5% HARGA JUAL=
1. DEPRESIASI
FCI=
NILAI SISA (10% FCI)=
n umur pabrik
Depresiasi
2. Property Taxes
1-2% fci
3. Insurance
2% fci
C. G
A. ADMINISTRASI
1. Management Salary
No
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Total
3. Peralatan Kantor
0,5% GENERAL EXPENSE
3,781.163
B. SALES EXPENSE
5% dari harga jual
C. RESEARCH
2% DARI HARGA JUAL
D. BIAYA CSR
Biaya CSR
D. Finance
Finance 10% TCI
Finance =
TOTAL GENERAL EXPENSE
No
1
2
3
4
5
Total
D. EV
1. PROFIT ON SALES
Hasil penjualan
Biaya Produksi
Profit sbelum pajak
Total pajak (UU No 36 Tahun 2008)
25% profit
Profit setelah pajak=
2. RETURN ON INVESTME
ROI = (profit/ FCI ) * 100%
ROI SEBELUM PAJAK=
tahun
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Cu
Tahun
-2
-1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Tahun
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
d. Sales (Sa)
Penjualan 1 tahun =
BEP =
SDP=
Kapasitas
Fa
Va
Tc
Sa
Dc
Parameter
ROI
POT
IRR
BEP
SDP
ROR
15000 ton/tahun
330 hari
2022
2024
14,440.00 Rp
1.9 US$/kg
0.5 US$/kg
3.5 US$/kg
3.2 US$/kg
3 US$/kg
3,182,706.00 Rp
525.4
575.4 500
521.9 450
550.8
585.7 400
584.6
567.3 350
576.1 300
556.8 2001 2003 2005 2007 2
541.7
567.5
603.1
613.4
618.3072 increase 0.8% from 2019
y=10.86x-21304
654.919999999998 nilai 2022
Cb Ca kapasitas
HE-02 25,100
HE-03 21,600
HE-04 19,300
CN01 46,200
CN-02 43,200
CN-03 40,400
CN-04 40,900
RB-01 14,300
RB-02 14,200
RB-03 14,100
FC-01 10,300
MD-01 45,100
MD-02 42,000
MD-03 38,300
RD-01 33,600
RD-02 20,600
RD-03 16,300
total 1,842,742
P-12 5,200
EV-01 2,471
EV-02 2,471
P-013 5,200
K-01 28,350
P-13 5,200
T-06 107,500
P-02 48400
P-01 48400
P-04 9200
P-05 9200
P-06 9200
P-07 48400
P-08 9200
P-09 9200
P-10 9200
P-11 9200
P-12 9200
P-03 48,400
P-013 9,200
P-14 9,200
T-07 187,500
T-03 319700
T-04 229700
T-05 132200
T-02 598500
T-01 386900
T06 92600
R-01 292000
M-01 45000
HE-01 12,000
HE-02 25,100
HE-03 21,600
HE-04 19,300
CN01 46,200
CN-02 43,200
CN-03 40,400
CN-04 40,900
RB-01 34,300
RB-02 34,200
RB-03 34,100
FC-01 60,300
MD-01 90,200
MD-02 84,000
MD-03 76,600
RD-01 33,600
RD-02 20,600
RD-03 26,300
EV-01 2,471
EV-02 2,471
5,243,807.375
20 USD
19,891.913 Rp
1.378 USD
2.309
1,678,018.360 32% EPC
83,900.918
n hour * USD 20 *1
usd
man hour*(1man hour indo /kurs)*3 413,298.889
usd
13109.518436493 262190.36872986
an hour*(1man hour indo /kurs)*3
usd
biaya (USD)
524,380.737
54,177.298
578,558.035
7345 m2
4500000 Rp/m2
33,052,500,000.000 Rp/m2
2,288,954.294 USD
IKAN LAHAN
21,445.000 m2
3,500,000.000 Rp/m2
75,057,500,000.000 Rp
5,197,887.812 USD
(Aries, 1955) 786,571.106
2,097,522.950 USD
1,048,761.475 USD
ND CONSTRUCTION
NSTRUCTIOM
USD
diambil 10%
1,349,857.444 USD
4,049,572.331 USD
(Timmerhaus, 1991)
3,239,657.865 USD
RUCTION (IDC)
6,479,315.729 USD
STMENT (WCI)
258,294.499 Kg
0.500 USD/Kg
129,147.250 USD
B. Etilen oksida
746,488.955 Kg
1.900 USD/Kg
1,418,329.015 USD
C. Katalis
500.000 kebutuhan kg/1 tahun
1.100 USD/kg
550.000
1,548,026.264 USD
2) IN PROCESS INVENTORY
RING COS
3 jam
56,574,731.236
10,714.911 usd
3) Product Inventory
5,143,157.385 usd
4) Extended Credit
82,373,491.223 usd
7,488,499.202 USD
5) Available Cash
5,143,157.385 usd
B. Manufacturing Cost
A. Direct Manufacturing Cost
1. Bahan Baku
harga (USD/kg) kebutuhan (kg/tahun)
0.500 5,682,478.978
1.900 16,422,757.014
1.1 500.000
Total
2. Supervisi
Jumlah Gaji (Rp/Bulan)
1 28,000,000
1 28,000,000
4 15,000,000.000
7 19,000,000
Total (USD)
13
3. Labor Cost
Jumlah Gaji (Rp/Bulan)
40 8,500,000.000
32 8,500,000.000
72
4. Maintenance Cost
5-15% FCI (COULSON)
4,211,555.224 USD
5. Plant Supplies
421,155.522
ROYALTI =
7. UTILITAS (diambil 40%)
2,535,410.650
B. INDIRECT COST
1,235,602.368 USD
1. DEPRESIASI
32,396,578.646 USD
3,239,657.865 USD
20 tahun
1,457,846.039 usd
2. Property Taxes
647,931.573 usd
3. Insurance
647,931.573 usd
C. GENERAL EXPENSE
Jabatan Jumlah
Dewan Komisaris 2
Direktur Utama 1
Manajer Produksi dan Teknik 1
Manajer Administrasi, Umum dan Keuangan 1
Kepala bagian UMUM 1
kepala administrasi 1
kepala keuangan 1
Kasie adm umum keuangan 7
Sekretaris 1
Dokter 2
Tenaga Medis 2
Karyawan K3 4
Karyawan Keuangan 4
Karyawan Pemasaran 4
Karyawan Pembelian 4
Karyawan Personalia 4
Karyawan Tata Usaha 4
Karyawan Humas 4
Keamanan 10
Sopir 4
Petugas kebersihan 6
pesuruh 2
70
Total (USD)
(Timmerhaus, 1991)
4,967,787.911
745,168.187
Rp
USD
B. SALES EXPENSE
(Aries, 1955)
8,237,349.122 USD
C. RESEARCH
(Aries, 1955)
4,118,674.561 USD
D. BIAYA CSR
966,569.268 USD
D. Finance
(Range 0-10 %) (timmerhaus, 1992 hal 211)
2,457,964.296 USD
TOTAL GENERAL EXPENSE
Jenis Biaya (USD)
Administrasi 1,505,182.037
Sales Expense 8,237,349.122
Research 4,118,674.561
Biaya CSR 966,569.268
Finance 2,457,964.296
Total 17,285,739.284
D. EVALUASI KELAYAKAN
1. PROFIT ON SALES
82,373,491.223 USD
73,860,470.521 USD
8,513,020.703 USD
2,128,255.176
6,384,765.527
10.3346605520164 %
7.75099541401232 %
2. RETURN ON INVESTMENT
26.2775300927646 %
19.7081475695735 %
3.249 TH
4.13084064828187 TH
ksi x harga produksi)
nufacturing cost + general expense)
80% 16000
85% 17000
90% 18000
95% 19000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
Jenis Biaya
Raw Material 34,045,027.817
Packaging 8,237,349.122
Transportasi 1,235,602.368
Utility 2,535,410.650
Royalties 1,647,469.824
47,700,859.781
82,373,491.223
53.4515103041961 %
KARNA PENJUALAN TERLALU GEDE
38.3944573385036 %
0 100
2,753,709 2,753,709
2,753,709 47,700,860
9,775,480 73,860,471
0 82,373,491
7,021,770 71,106,761
Batasan
Nilai Low Risk
19.7081475695735 minimal 11%
4.13084064828187 maximum 5 tahun
17.925% diatas 12%
53.4515103041961
38.3944573385036
8.6443607549256 8-16%/year
(bank indo, 16 Februari 2021. 13:30)
(alibabab 2020)
(pupuk kaltim.com, 2020)
(alibaba 2020)
(alibaba 2020)
(alibaba 2020)
(keputusan gubernur provinsi kalimantan timur 609//2019)
50
f(x) = 10.8596517293233 x − 21303.7494418045
00 R² = 0.787558226281873
50
00
50
00
50
00
2001 2003 2005 2007 2009 2011 2013 2015 2017 2019
Tahun
harga 2022=harga 2014 *(index 2014/index 2021)
jumlah harga 2021 SPESFIKASI
1 551,356.015 horizontal, round end
1 326,152.661 horizontal, round end
1 363,440.243 Vertical flat bottom, head co
1 98,789.356 Vertical flat bottom, head co
1 63,889.089 Vertical flat bottom, head co
1 5,911.446 horizontal 1 stage, horiz spl
1 5,911.446 horizontal 1 stage, horiz spli
1 5,911.446 horizontal 1 stage, horiz spli
1 5,911.446 horizontal 1 stage, horiz spli
1 5,911.446 horizontal 1 stage, horiz spli
1 5,911.446 horizontal 1 stage, horiz spli
INVESTMENT
Range plant 2-10%
PEC LUAR
buruh 32
1678018.3598711
8,329,263,634
1,211,529,256
4,756,506,700
14,297,299,590
jadi biaya total tanah
5,984,458.918 86415586773.3775 4029637.99362917
Diambil 20
USD
dimbil 5%
Diambil 15
0.31462711127591
uring Cost
biaya (USD)
2,841,239.489 717.484719498862
31,203,238.327
550.000
34,045,027.817
Gaji/ Tahun
4,760,000,000.000
3,808,000,000.000
8,568,000,000.000
593,351.801
COULSON
COULSON
USD HAL 262 Diambil 10%
(range 1-5%)
955)
Harga (USD/Kg) HARGA JUAL
3.500 70,000,000.000
3.200 11,529,714.648
3.000 843,776.576
82,373,491.223
Diambil 20
COULSON
Diambil 20
Diambil 10
(Aries, 1955)
10% FCI untuk nilai sisa depresiasi =(FCI-NILAI SISA)/n
Diambil 2
COULSON 1-2% FCI
L EXPENSE
Diambil 10%
Diambil 5%
Diambil 2%
Diambil 4
KELAYAKAN
ROR 8.6443607549256
CASH FLOW
agar NPV 0
Present Value
70,000,000
60,000,000
50,000,000
SD)
40,000,000
70,000,000
60,000,000
biasayanya 30-60%
50,000,000
Cost (USD)
40,000,000
30,000,000
20,000,000
biasanya 20-40%
10,000,000 SDP
36,68%
0
0 10 20 30 40 50 60
Kapasitas Produksi (%)
Batasan
High Risk Kategori Kesimpulan
minimimal 44% Low Risk Layak
maximum 2 tahun Low Risk Layak
dibawah 12% Low Risk Layak
Layak
Layak
24-32%/year Low Risk Layak
Tetap hingga 2021
2017 2019
material data
stainless steel 316 260451 gal
stainless steel 316 71870 gal
STAINLESS STEEL 178683.39 gal
carbonsteel 57931 gal
carbonsteel 6571.85 gal
stainless steel 1 inch
stainless steel 0.5 inch
stainless steel 0.5 inch hilang
stainless steel 0.75 inch
stainless steel 0.75 inch
stainless steel 0.75 inch
Keterangan
1/2FCI
1/2IDC
1/2TCI
1/2IDC
WCI
PLANT STARTUP
Fa
BEP Fa
49,1 % Va
Tc
Sa
Dc
SDP
36,68%
30 40 50 60 70 80 90 100
Kapasitas Produksi (%)
Profit Before Profit after
Tax (USD) Cash Flow
Taxes (USD) tax
12 P-12
pompa md 1 ke mixer
13 Pompa air P-013
14 pompa dowtherm A P-14
15 tanki dowtherm A T-07
16 Tangki MEA T-03
17 Tangki DEA T-04
18 Tangki TEA T-05
19 Tangki Ammonia T-02
20 Tangki Etilen Oksida T-01
21 TANKI AIR T06
22 Diesel Generator Set 1 MegaWatt Utility need
Total Equipment Cost Dalam Negeri
Tabel D.3. Perkiraan Harga Alat yang Dibeli dari Luar Negeri
No Nama Alat Kode
1 Reaktor R-01
2 Mixer M-01
3 heat exchanger HE-01
4 heat exchanger HE-02
5 heat exchanger HE-02
6 heat exchanger HE-03
7 Condensor HE-04
8 CONDENSOR MD 1 CN01
9 CONDENSOR MD 2 CN-02
10 CONDENSOR MD 3 CN-03
11 Reboiler MD1 CN-04
16 DISTILASI 2 MD-01
17 DISTILASI 3 MD-02
55021.920 1 55,021.92
48400
9200 10458.712 1 10,458.71
9200 10458.712 1 10,458.71
187500 213153.098 1 213,153.10
319700 363440.243 1 363,440.24
229700 261126.756 1 261,126.76
132200 150287.145 1 150,287.14
598500 680384.690 1 680,384.69
386900 439834.313 1 439,834.31
92600 105269.210 1 105,269.21
75000 1 75,000.00
ost Dalam Negeri 2,702,296.671
1,308,637.68
LINK EXCEL 24
36,614,430.301
1 USD 14,440.00
Instrumentasi 817,006.301
Piping 3,370,150.991
Listrik 510,628.938
Bangunan 2,700,878.069
Yard improvement 510,628.938
Service facilities (utilitas) 3,063,773.628
Total Direct Cost 16,575,244.429
Contingency 2,168,153.381
Contingency 2,168,153.381
Fixed Capital Investment 24,933,763.881
Katalis 500.00
Total
Jabatan Jumlah
kepala bagian produksi 1
kepala bagian teknik 1
kepala shift 4
KEPALA SEKSI (PRODUKSI TEKNI 7
Total Supervision Cost/Tahun (Rp)
Total Supervision Cost/Tahun (US$)
Jabatan Jumlah
Karyawan Proses 40
Karyawan Utilitas & Lab 32
Total Laborating Cost/Tahun (Rp)
Total Laborating Cost/Tahun (US$)
Maintenance Cost ($) 2,493,376.388
Payroll Charge ($) 250,429.363
Operating Supplies ($) 35,601.108
No Posisi Jumlah
1 Dewan Komisaris 2
2 Direktur Utama 1
3 Manajer Produksi dan Teknik 1
4 Manajer Administrasi, Umum dan Keu 1
5 Kepala bagian UMUM 1
6 kepala administrasi 1
kepala keuangan 1
7
Komponen Persen
Pajak 3,548,996.087
Harga (US$/kg) Biaya (US$) Keuntungan Setelah P 10,646,988.262
0.5 2,841,239.489
1.9 31,203,238.327
34,045,027.817 tanah -2
FCI, IDC -1
WC,StUpEx 0
Harga Satuan Biaya (US$) 1 80%
$ 0,67/L 49,770.05 2 85%
$ 0,735/L 203,044.31 3 90%
$ 0,071/kWh 139,604.94 4 95%
$ 3,5/kg 13,391,879.97 manip 5 100%
13,784,299.27 6 100%
7 100%
Gaji/bulan Total Gaji/tahun 8 100%
28,000,000 392,000,000 9 100%
28,000,000 392,000,000 10 100%
15,000,000 840,000,000.000 11 100%
19,000,000 1,862,000,000.000 12 100%
3,486,000,000.00 13 100%
241,412.742 14 100%
15 100%
Gaji/bulan Total Gaji/tahun 16 100%
8,500,000.000 4,760,000,000.000 17 100%
8,500,000.000 3,808,000,000.000 18 100%
8,568,000,000.00 19 100%
593,351.801 WC, Tanah 20 100%
834,764.543
20 tahun
25,000,000 350,000,000
ROI
19,000,000 1,862,000,000
POT
8,000,000 112,000,000
IRR
10,000,000 280,000,000 BEP
8,000,000 224,000,000 SDP
7,000,000 392,000,000 POS
7,000,000 392,000,000
7,000,000 392,000,000
7,000,000 392,000,000
7,000,000 392,000,000
7,000,000 392,000,000
7,000,000 392,000,000
4,000,000 560,000,000
4,000,000 224,000,000
4,000,000 336,000,000
3,500,000 98,000,000
10,920,000,000
756,232.687
82373491.22 2,471,204.74
82373491.22 4,118,674.56
756,232.69
7,346,111.98
POS Sebelum Pajak 17.23368056724
POS Setelah Pajak 12.92526042543
Produksi MEA Produksi DEA Produksi TEA Harga MEA Harga DEA
(kg/tahun) (kg/tahun) (kg/tahun) (US$/kg) (US$/kg)
1/(1+IRR)^5 0.38636
5 11769007.64 4547087.67
1/(1+IRR)^6 0.31944
6 11769007.64 3759516.75
1/(1+IRR)^7 0.26411
7 11769007.64 3108355.77
1/(1+IRR)^8 0.21837
8 11769007.64 2569978.07
1/(1+IRR)^9 0.18055
9 11769007.64 2124849.20
10
1/(1+IRR)^10 0.14927
11769007.64 1756818.15
11
1/(1+IRR)^11 0.12342
11769007.64 1452531.32
12
1/(1+IRR)^12 0.10204
11769007.64 1200948.00
13 11769007.64 1/(1+IRR)^13 0.08437 992939.76
14
1/(1+IRR)^14 0.06976
11769007.64 820959.24
15
1/(1+IRR)^15 0.05767
11769007.64 678766.33
16 11769007.64 1/(1+IRR)^16 0.04768 561201.71
17 11769007.64 1/(1+IRR)^17 0.03943 463999.69
18 11769007.64 1/(1+IRR)^18 0.03260 383633.37
19 11769007.64 1/(1+IRR)^19 0.02695 317186.78
20 11769007.64 1/(1+IRR)^20 0.02228 262248.96
14152634.25 1/(1+IRR)^20 0.02228 315363.35
Total NPV (US$) 0.00
Technical
services 1,142.66
Environmental 12,466.88
Control
Royalties and
Patent 1,647,469.82
Packaging,
loading dan 5,766,144.39
shipping cost
Distribusi dan
2,471,204.74
selling cost
Research and
development 4,118,674.56
cost
Total Variable
Expenses 63,055,677.92
Komponen Fixed
Biaya (US$)
Expenses
Indirect
Manufacturing 1,871,669.88
Expenses
Maintenance
cost 2,493,376.39
Catalyst 550.00
Management
salaries 756,232.69
Total Fixed
5,121,828.95
Expenses
BEP
Sales 82,373,491.22
VE 63,055,677.92
FE 5,121,828.95
Operating Income Tax = 25%Gross
Gross Profit (US$) Net Profit (US$) Cash Flow (US$)
(US$) Profit (US$)
TCI 43,075,800.35
ROI 41.63% 55.511413387233
POT
POS 15.62%
SDP 6.22%
IRR 20.95%
POT
y2 10445743.70
y1 -1323263.94
x2 5
x1 4
1323263.94 x-4
11769007.64 1
1323263.9384039 -47076030.5470728
48399294.485477
4.1124363225214 4 Tahun
0.1124363225213 37.1039864320451
1.23679954773484
19,317,813.30
0.2651350270451
BEP 26.5135027045112
Investment Cumulative Cash
(US$) Flow (US$)
100,000,000
-5197887.81 -5197887.81
-28923166.10 -34121053.91
-8954746.44 -43075800.35
-33436190.37
f(x) = 10853232.1428028 x − 35044867.5323341
-23264230.97 R² = 0.968127980881726
-12559922.16
Cumulative Cash Flow (US$)
-1323263.94 50,000,000
10445743.70
22214751.34
33983758.97
45752766.61
57521774.25
69290781.88
81059789.52 0
-2 -1 0 1 2 3 4
92828797.16
104597804.79
116366812.43
128135820.07
139904827.70
151673835.34 -50,000,000
163442842.98
175211850.61 Waktu
14152634.25 201133492.50
hari
90000000
5121828.95 50000000
5121828.95
5121828.95 40000000
5121828.95
30000000
5121828.95
20000000
10000000
0
0 5 10 15 20 25 30 35 40 45 50 55 60 6
2 3 4 5 6 7 8 9 10
Waktu (Tahun)
Sales
Operating Expenses
Fixed Expenses
40 45 50 55 60 65 70 75 80 85 90 95 100
9. Reboiler 1 RB-01
Tabel D.3. Perkiraan Harga Alat yang Dibeli dari Luar Negeri
No
Nama Alat Kode
1. Reaktor alkilasi R-01
2. Reaktor transalkilasi R-02
3. Reflux drum RD-0X
4. Mixer M-01
5. Compressor Udara Tekan Utility need
Total Equipment Cost Import
Harga Tahun Harga Satuan 2022
Referensi ($) ($) Jumlah Total Harga ($)
315900 361412.41 2 722,824.82
704400 805884.46 4 3,223,537.86
453400 518722.34 2 1,037,444.68
244900 280183.28 1 280,183.28
105700 120928.43 1 120,928.43
142200 162687.07 1 162,687.07
161000 184195.63 1 184,195.63
100500 114979.26 1 114,979.26
4.
5.
TOTAL CAPITAL INVESTMENT
Contingency 4,880,366.31
Propylene 55581780.96
Jabatan Jumlah
Supervisor 60
Ketua Regu 12
Total Supervision Cost/Tahun (Rp)
Total Supervision Cost/Tahun (US$)
No Jabatan Jumlah
1 Karyawan Bagian Material 4
2 Karyawan Bagian Utilitas 40
3 Karyawan Bagian Packing dan Pergudangan 6
4 Karyawan Bagian Proses Pabrik 48
5 Karyawan Bagian Laboratorium dan Kalibrasi 8
6 Karyawan Bagian K3 5
7 Karyawan Bagian HSE 3
8 Karyawan Bagian Rescue & Pemadam Kebakaran 5
9 Karyawan Bagian Audit 4
10 Karyawan Bagian Riset 7
11 Karyawan Bagian Product Development 4
12 Karyawan Bagian Pengembangan Proses 4
13 Karyawan Bagian Pemeliharaan Mekanik dan 7
Instrument
14 Karyawan Bagian Pemeliharaan Listrik 6
15 Karyawan Bagian Workshop 8
16 Karyawan Bagian Alat-alat Berat 6
17 Karyawan Bagian Fabrikasi 3
18 Karyawan Bagian Pengembangan Sistem 5
19 Karyawan Bagian Infrastruktur 4
Total Operating Labor Cost/Tahun (Rp)
Total Operating Labor Cost/Tahun (US$)
No Posisi Jumlah
1 Presiden Komisaris 1
2 Dewan Komisaris 2
3 Presiden Direktur 1
4 Direktur Bidang 3
5 Sekretaris Perusahaan 12
6 Staf Ahli 3
7 General Manager 5
8 Manajer 16
9 Superintendent 43
10 Karyawan Bagian Pelatihan & Assesment 5
11 Karyawan Bagian Pengembangan Organisasi & SDM 3
Komponen Persen
Distribusi dan selling cost 3%
Biaya RnD 5%
Management salaries
Total General Expenses
2,723,525.23
20 tahun
Gaji/bulan Total Gaji/tahun
40,000,000 640,000,000.00
30,000,000 960,000,000.00
50,000,000 800,000,000.00
40,000,000 1,920,000,000.00
10,000,000 1,920,000,000.00
15,000,000 720,000,000.00
30,000,000 2,400,000,000.00
25,000,000 6,400,000,000.00
17,500,000 12,040,000,000.00
7,500,000 600,000,000.00
7,500,000 360,000,000.00
7,500,000 600,000,000.00
6,500,000 416,000,000.00
7,500,000 480,000,000.00
7,500,000 240,000,000.00
7,500,000 240,000,000.00
7,500,000 360,000,000.00
8,000,000 640,000,000.00
8,000,000 896,000,000.00
7,500,000 240,000,000.00
7,500,000 480,000,000.00
7,500,000 480,000,000.00
7,500,000 240,000,000.00
7,500,000 240,000,000.00
7,500,000 360,000,000.00
7,500,000 240,000,000.00
7,500,000 240,000,000.00
7,500,000 360,000,000.00
7,500,000 240,000,000.00
7,500,000 360,000,000.00
7,500,000 480,000,000.00
7,500,000 240,000,000.00
7,500,000 360,000,000.00
4,300,000 481,600,000.00
4,300,000 825,600,000.00
4,500,000 432,000,000.00
38,931,200,000.00
2,766,965.17
7,480,839.01
euntungan Setelah Pajak 22,442,517.02
Produksi Cumene Produksi LPG Produksi Fuel Oil Harga Cumene Harga LPG
(kg/tahun) (kg/tahun) (kg/tahun) (US$/kg) (US$/kg)
-2 -22761194.03 1/(1+IRR)^-2
-1 -65104086.57 1/(1+IRR)^-1
0 -22108486.29 1/(1+IRR)^0
1 15991099.78 1/(1+IRR)^1
2 17113225.63 1/(1+IRR)^2
3 18235351.48 1/(1+IRR)^3
4 19357477.33 1/(1+IRR)^4
5 20479603.18 1/(1+IRR)^5
6 21601729.03 1/(1+IRR)^6
7 22723854.89 1/(1+IRR)^7
8 23845980.74 1/(1+IRR)^8
9 24968106.59 1/(1+IRR)^9
10 24968106.59 1/(1+IRR)^10
11 24968106.59 1/(1+IRR)^11
12 24968106.59 1/(1+IRR)^12
13 24968106.59 1/(1+IRR)^13
14 24968106.59 1/(1+IRR)^14
15 24968106.59 1/(1+IRR)^15
16 24968106.59 1/(1+IRR)^16
17 24968106.59 1/(1+IRR)^17
18 24968106.59 1/(1+IRR)^18
19 24968106.59 1/(1+IRR)^19
20 24968106.59 1/(1+IRR)^20
44869680.32 1/(1+IRR)^20
Total NPV (US$)
947.7681778
00 x − 101601901.952303
68359182297
00
0
0 1 2 3 4 5 6 7 8 9 10
00
00
00
Waktu (Tahun)
Sumbu X
te of investment 0
20,422,690.49 10
56,124,212.56 20
109,973,766.89 30
36.39% 40
Tahun ke-7 50
10.65% 60
6.16% 70
15.60% 80
90
100
110
120
Komponen Variabel Expenses Biaya (US$) 130
Raw Material 126,993,594.67 140
Biaya Utilitas 1,115,137.90 150
Operating labor cost 1,577,256.57 160
Supervisory expenses 1,146,268.66 170
Payroll charge 817,057.57 180
Operating supplies 94,635.39 190
Laboratory expenses 236,588.49 200
Technical services 1,172.71
Environmental Control 28,062.11
Royalties and Patent 4,214,629.84
Packaging, loading dan shipping cost 14,751,204.43
Distribusi dan selling cost 6,321,944.75
Research and development cost 10,536,574.59
Total Variable Expenses 167,834,127.68
y2 2804719.55
y1 -18797009.49
x2 6
x1 5
18797009.49 x-2
21601729.03 1
18797009.4860708 -43203458.069124
62000467.5551946
2.87016226599252
Nilai (US$)
168585193.46 147241310.26 12974008.11601
189658342.64 164024723.03 12974008.12
200000000
210731491.83 180808135.80 12974008.11601
231804641.01 197591548.56 12974008.11601
150000000
252877790.19 214374961.33 12974008.11601
273950939.37 231158374.10 12974008.11601 100000000
295024088.56 247941786.87 12974008.11601
316097237.74 264725199.64 12974008.11601 50000000
337170386.92 281508612.40 12974008.11601
358243536.10 298292025.17 12974008.11601 0
379316685.29 315075437.94 12974008.11601 0
400389834.47 331858850.71 12974008.11601
421462983.65 348642263.48 12974008.11601
450000000
400000000
350000000
300000000
250000000
Nilai (US$)
200000000
150000000
Sales
Operating Expense
100000000 Fixed Expenses
50000000
0
0 25 50 75 100 125 150 175 200