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NERACA MASSA

BLOK DIAGRAM

Komposisi Bahan Baku


1. Kemurnian Amonia = 99.50%
2. Kemurnian Etilen Oksida = 99.70%

Berdasarkan US Patent 3697598


1. Molar rasio NH2 : C2H4O = 40 : 1
2. Konversi C2H4O 98%
3. Selektivitas ( MEA 89,5%, DEA 9,9%, TEA 0,6%)

Berat Molekul
Senyawa BM
NH3 17.03
C2H4O 44.05
Air 18.01
MEA 61.08
DEA 105.13
TEA 149.18

Neraca Massa Reaktor

Basis Amonia = 100 kmol/jam

Reaksi Utama
NH3 + C2H4O
Mula-mula 99.5 2.4875
Reaksi 2.18178625 2.18178625
Akhir 97.31821375 0.30571375

Reaksi Samping 1
C2H4O + MEA
Mula-mula 0.30571375 2.18178625
Reaksi 0.24133725 0.24133725
Akhir 0.0643765 1.940449

Reaksi Samping 2
C2H4O + DEA
Mula-mula 0.0643765 0.24133725
Reaksi 0.0146265 0.0146265
Akhir 0.04975 0.22671075

Input
Senyawa BM Arus 1 Arus 2
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 1694.485 99.5 0 0
C2H4O 44.05 0 0 109.574375 2.4875
H20 18.01 9.005 0.5 0.329712261785 0.018307177
MEA 61.08 0 0 0 0
DEA 105.13 0 0 0 0
TEA 149.18 0 0 0 0
Jumlah 1703.49 109.9040872618
Total Arus Massa 1813.39408726179

Neraca Massa Kolom


Tekanan = 20 atm PR NYA SUHU BERAPA TEKANAN BERAPA
Suhu = 78.7 C

Kondisi Input
Senyawa Arus 3 Fraksi (zi) Psat (atm) xi*Pi
NH3 97.31821 0.9725202677 39.155 38.07949475342
C2H4O 0.04975 0.0004971616 9.123 0.004535562448
H20 0.518307 0.0051795467 0.457 0.002367598275
MEA 1.940449 0.0193912928 0.022 0.000432388298
DEA 0.226711 0.0022655656 1.46E-04 3.31597688E-07
TEA 0.014627 0.0001461655 4.20E-06 6.14228988E-10
Total 100.0681 1 38.08683063465 2.63E-02
Pbubble (atm) Pdew (atm)

Persamaan Antoine
Log10(P) = A + B/T + C*log10(T) + D*T + E*T^2
L
Senyawa A B C D E
NH3 37.1575 -2.03E+03 -1.16E+01 7.46E-03 -9.58E-11
C2H4O 39.9235 -2.36E+03 -1.25E+01 6.98E-03 -1.11E-13
H20 29.8605 -3.15E+03 -7.30E+00 2.42E-09 1.81E-06
MEA 72.9125 -5.86E+03 -2.19E+01 -7.15E-10 5.98E-06
DEA 122.0877 -8.84E+03 -4.04E+01 1.41E-02 1.90E-12
TEA 135.3206 -1.03E+04 -4.46E+01 1.43E-02 -1.76E-13

Input Output
Senyawa BM Arus 3 Arus 4
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 1657.3291802 97.31821375 1612.872921096 94.70774639
C2H4O 44.05 2.1914875 0.04975 1.959656409016 0.044487092
H20 18.01 9.3347122618 0.518307177223 2.777303027363 0.154208941
MEA 61.08 118.52262492 1.940449 2.3991743969 0.039279214
DEA 105.13 23.834101148 0.22671075 0.003231837028 3.07413E-05
TEA 149.18 2.18198127 0.0146265 8.49590032E-06 5.69507E-08
JUMLAH 1813.3940873 100.0680571772 1620.012295262
Total 1813.39408726179 1813.39408726179

Neraca Massa Menara Distilasi I


Komposisi hasil atas yang diinginkan =
NH3 = 87.60462 %
EO = 0.176618 %
Air = 12.21876 %

Komposisi hasil bawah yang diinginkan =


NH3 = 0.001 %

Neraca Massa Total Menara Distilasi


F = D+W Perhitungan D dan W
192.668 = D+W 193.382 1.000
44.456 0.876
Neraca Massa Komponen NH3
F xf = D xd + W xw
44.085 = 0.881D + 0.00001W

Sehingga
D= 50.035
W= 142.633

Input Output
Senyawa BM Arus 5 Arus 6
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 44.456259067 2.610467355662 44.45625906692 2.610467356
C2H4O 44.05 0.231831091 0.005262907854 0.231831090984 0.005262908
H20 18.01 6.5574092344 0.364098236226 5.346909842093 0.29688561
MEA 61.08 116.12345052 1.901169785905 0 0
DEA 105.13 23.83086931 0.22668000866 0 0
TEA 149.18 2.1819727741 0.014626443049 0 0
JUMLAH 193.381792 50.035
TOTAL 193.381792 193.3818

Neraca Massa Setelah Konvergen

Neraca Massa di Mixer

Input
Senyawa BM Arus 1 Arus 4
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 37.155819838 2.18178625 1612.872921096 94.70774639
C2H4O 44.05 0 0 1.959656409016 0.044487092
H20 18.01 0.0186712663 0.001036716616 2.777303027363 0.154208941
MEA 61.08 0 0 2.3991743969 0.039279214
DEA 105.13 0 0 0.003231837028 3.07413E-05
TEA 149.18 0 0 8.49590032E-06 5.69507E-08
JUMLAH 37.174491104 1620.012295262
TOTAL 1707.22178636554

Neraca Massa di Reaktor

Reaksi Utama
NH3 + C2H4O
Mula-mula 99.5 2.4875
Reaksi 2.18178625 2.18178625
Akhir 97.31821375 0.30571375

Reaksi Samping 1
C2H4O + MEA
Mula-mula 0.30571375 2.18178625
Reaksi 0.24133725 0.24133725
Akhir 0.0643765 1.940449

Reaksi Samping 2
C2H4O + DEA
Mula-mula 0.0643765 0.24133725
Reaksi 0.0146265 0.0146265
Akhir 0.04975 0.22671075

Input
Senyawa BM Arus 2 Arus 7
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 0 0 1694.485 99.5
C2H4O 44.05 107.3828875 2.43775 2.1914875 0.04975
H20 18.01 0.3231180165 0.017941033678 8.142884135706 0.452131268
MEA 61.08 0 0 2.3991743969 0.0393
DEA 105.13 0 0 0.003231837028 3.07413E-05
TEA 149.18 0 0 8.49590032E-06 5.69507E-08
Jumlah 107.70600552 1707.221786366
Total Arus Massa 1814.928

Neraca Massa Flash Column

Tekanan = 20 atm
Suhu = 78.7 C

Kondisi Input
Senyawa Arus 3 Fraksi (zi) Psat (atm) xi*Pi
NH3 97.31821 0.9726070125 39.155 38.08289128779
C2H4O 0.04975 0.000497206 9.123 0.004535967001
H20 0.470072 0.004697945 0.457 0.002147455581
MEA 1.979728 0.0197855825 0.022 0.000441180193
DEA 0.226741 0.0022660749 1.46E-04 3.31672233E-07
TEA 0.014627 0.0001461791 4.20E-06 6.14E-10
Total 100.0591 1 38.09001622285 2.63E-02
Pbubble (atm) Pdew (atm)

Persamaan Antoine
Log10(P) = A + B/T + C*log10(T) + D*T + E*T^2
L
Senyawa A B C D E
NH3 37.1575 -2.03E+03 -1.16E+01 7.46E-03 -9.58E-11
C2H4O 39.9235 -2.36E+03 -1.25E+01 6.98E-03 -1.11E-13
H20 29.8605 -3.15E+03 -7.30E+00 2.42E-09 1.81E-06
MEA 72.9125 -5.86E+03 -2.19E+01 -7.15E-10 5.98E-06
DEA 122.0877 -8.84E+03 -4.04E+01 1.41E-02 1.90E-12
TEA 135.3206 -1.03E+04 -4.46E+01 1.43E-02 -1.76E-13

Input Output
Senyawa BM Arus 3 Arus 4
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 1657.3291802 97.31821375 1612.516612073 94.68682396
C2H4O 44.05 2.1914875 0.04975 1.957950197742 0.044448359
H20 18.01 8.4660021523 0.470072301624 2.504348847882 0.13905324
MEA 61.08 120.92179932 1.979728214095 2.428142207189 0.039753474
DEA 105.13 23.837332985 0.22674149134 0.003205870295 3.04943E-05
TEA 149.18 2.1819897659 0.014626556951 8.42651972E-06 5.64856E-08
Jumlah 1814.9277919 100.059132314 1619.410267622
Total 1814.92779188208 1814.92779188208

Neraca Massa Destilasi I

Komposisi hasil atas yang diinginkan =


NH3 = 88.66733 %
EO = 0.178644 %
Air = 11.15402 %

Komposisi hasil bawah yang diinginkan =


NH3 = 0.001 %
Perhitungan D dan W
Neraca Massa Total Menara Distilasi 195.518
F = D+W 44.813
195.861 = D+W

Neraca Massa Komponen NH3


F xf = D xd + W xw
44.824 = 0.882D + 0.00001W

Sehingga
D= 50.81
W= 145.042

Input Output
Senyawa BM Arus 5 Arus 6
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 44.81257 2.63139 44.81257 2.63139
C2H4O 44.05 0.23354 0.00530 0.23354 0.00530
H20 18.01 5.96165 0.33102 5.76389 0.32004
MEA 61.08 118.49366 1.93997 0.00000 0.00000
DEA 105.13 23.83413 0.22671 0.00000 0.00000
TEA 149.18 2.18198 0.01463 0.00000 0.00000
Jumlah 195.51752426 50.81
Total 195.517524259702 195.517524259702

Neraca Massa Destilasi II

Komposisi hasil atas yang diinginkan =


MEA = 99.5 %
DEA = 0.2 % maks
Air = 0.3 % maks
100
Komposisi hasil bawah yang diinginkan = Perhitungan D dan W
MEA = 1% 144.708
118.494
Neraca Massa Total Menara Distilasi
F = D+W
145.0516 = D+W

Neraca Massa Komponen MEA


F xf = D xd + W xw
118.5465 = 0.995D + 0.01W

Sehingga
D= 118.829
W= 25.8785 144.7075242597

Input Output
Senyawa BM Arus 8 Arus 9
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 0.00000 0.00000 0.00000 0.00000
C2H4O 44.05 0.00000 0.00000 0.00000 0.00000
H20 18.01 0.19776 0.01098 0.19776 0.01098
MEA 61.08 118.49366 1.93997 118.23487 1.93574
DEA 105.13 23.83413 0.22671 0.23766 0.00226
TEA 149.18 2.18198 0.01463 0.00000 0.00000
Jumlah 144.7075 118.67
Total 144.7075 144.7075
-0.159
Neraca Massa Destilasi III

Komposisi hasil atas yang diinginkan =


DEA = 97.5 % maks

Komposisi hasil bawah yang diinginkan =

DEA = 2 % maks
TEA = 98 % min

Neraca Massa Total Menara Distilasi Perhitungan D dan W


F = D+W 26.037 1.000
26,05 = D+W 23.596 0.975

Neraca Massa Komponen MEA


F xf = D xd + W xw
0,224= 0.9975D + 0.01W

Sehingga
D= 24.163
W= 1.874 26.03723549072

Input Output
Senyawa BM Arus 10 Arus 11
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 0.00 0.0000 0 0
C2H4O 44.05 0.00 0.0000 0 0
H20 18.01 0.00 0.00 0.00 0.00
MEA 61.08 0.26 0.0042 0.26 0.004236822
DEA 105.13 23.60 0.2245 23.55898561353 0.224093842
TEA 149.18 2.18 0.0146 0.35 0.0023
Jumlah 24.16
Total 26.04 26.04
0.000
Komposisi Umpan Masuk Reaktor
1. Amonia
Dalam 100 kg Amonia mengandung
MEA NH3 =
0 Air =
2.18178625 Total mol =
2.18178625 Komposisi dalam %mol
NH3 =
Air =
DEA 2. Etilen Oksida
0 C2H4O=
0.24133725 Air =
0.24133725 Total mol =
Komposisi dalam %mol
C2H4O=
TEA Air =
0
0.0146265
0.0146265

Output
Reaksi
Arus 3 Fraksi
kg/jam kmol/jam kg/jam kmol/jam
37.155819838 2.18178625 1657.329180163 97.318214 91.39377
107.3828875 2.43775 2.1914875 0.04975 0.12085
0 0 9.334712261785 0.5183072 0.514765
118.52262492 1.940449 118.52262492 1.940449 6.535955
23.834101148 0.22671075 23.8341011475 0.2267108 1.314337
2.18198127 0.0146265 2.18198127 0.0146265 0.120326
289.07741468 1813.394087262
1813.39408726179

RAPA TEKANAN BERAPA ?

0.0512 v 0.9488
Log 10 (P) Psat (mmHg) Psat (atm) K yi xi
4.47E+00 2.98E+04 39.155 1.9577738 0.997506 0.50951014718
3.84E+00 6.93E+03 9.123 0.4561457 0.000469 0.0010272126
2.54E+00 3.47E+02 0.457 0.0228553 0.001624 0.07106457222
1.23E+00 1.69E+01 0.022 0.0011149 0.000414 0.37106968426
-9.54E-01 1.11E-01 1.46E-04 7.3182E-06 3.24E-07 0.04424332843
-2.50E+00 3.19E-03 4.20E-06 2.1011E-07 6E-10 0.00285478427
1.000 1.000
Scale Up Sesu
Output Input
Arus 5 Senyawa BM Arus 3
kg/jam kmol/jam kg/jam
44.456259067 2.61046735566 NH3 17.03 31932.9883811
0.231831091 0.00526290785 C2H4O 44.05 42.2250122139
6.5574092344 0.36409823623 H20 18.01 179.858812458
116.12345052 1.90116978591 MEA 61.08 2283.66316708
23.83086931 0.22668000866 DEA 105.13 459.229273295
2.1819727741 0.01462644305 TEA 149.18 42.0418486421
193.381792 JUMLAH 34940.0064947
1813.39408726179 Total 34940.0064947459

D W
1.000 0.000 0.000 0.000
0.000
44.456 0.876 0.000
D= 50.747
W= 142.635

Scale Up Sesu
Output Input
Arus 8 Senyawa BM Arus 5
kg/jam kmol/jam kg/jam
0 0 NH3 17.03 856.571658329
0 0 C2H4O 44.05 4.46686127498
1.2104993923 0.06721262589 H20 18.01 126.346458748
116.12345052 1.90116978591 MEA 61.08 2237.43649765
23.83086931 0.22668000866 DEA 105.13 459.167003098
2.1819727741 0.01462644305 TEA 149.18 42.0416849453
143.346792 JUMLAH 3726.03016404905
193.3818 TOTAL 3726.03016404905

Output
Arus 6 Arus 7 Senyawa
kg/jam kmol/jam kg/jam kmol/jam
44.456259067 2.61046735566 1694.485 99.5 NH3
0.231831091 0.00526290785 2.1914875 0.04975 C2H4O
5.3469098421 0.29688561033 8.142884135706 0.4521313 H20
0 0 2.3991743969 0.0392792 MEA
0 0 0.003231837028 3.0741E-05 DEA
0 0 8.495900318E-06 5.6951E-08 TEA
50.035 1707.221786366 JUMLAH
6554 1707.22178636554 TOTAL

MEA
0
2.18178625
2.18178625

DEA
0
0.24133725
0.24133725

TEA
0
0.0146265
0.0146265

Output
Reaksi
Arus 3 Senyawa
kg/jam kmol/jam kg/jam kmol/jam
37.155819838 2.18178625 1657.329180163 97.318214 NH3
107.3828875 2.43775 2.1914875 0.04975 C2H4O
0 0 8.466002152256 0.4700723 H20
118.52262492 1.9404 120.9217993169 1.9797 MEA
23.834101148 0.22671075 23.83733298453 0.2267415 DEA
2.18198127 0.0146265 2.1819897659 0.0146266 TEA
289.07741468 1814.927791882 Jumlah
1814.928 Total Arus Massa

0.0516 V 0.9484
Log 10 (P) Psat (mmHg) Psat (atm) K yi xi
4.47E+00 2.98E+04 39.155 1.9577738 0.997795 0.50965788874
3.84E+00 6.93E+03 9.123 0.4561457 0.000468 0.00102684268
2.54E+00 3.47E+02 0.457 0.0228553 0.001465 0.06411306944
1.23E+00 1.69E+01 0.022 0.0011149 0.000419 0.37574191198
-9.54E-01 1.11E-01 1.46E-04 7.3182E-06 3.21E-07 0.04391027457
-2.50E+00 3.19E-03 4.20E-06 2.1011E-07 5.95E-10 0.00283291794
1.000 1.00
Output
Arus 5
kg/jam kmol/jam
44.81256809 2.63138978801
0.2335373023 0.00530164137
5.9616533044 0.33101906188
118.49365711 1.93997473984
23.834127114 0.226710997
2.1819813394 0.01462650047
195.51752426
1814.92779188208

hitungan D dan W D W
1.000 1.000 0.000 0.000 0.000
0.887 0.000
44.813 0.887 0.000
D= 50.541
W= 144.977

Scale Up Sesu
Output Input
Arus 8 Senyawa BM Arus 5
kg/jam kmol/jam kg/jam
0.00000 0.00000 NH3 17.03 863.43693
0.00000 0.00000 C2H4O 44.05 4.49974
0.19776 0.01098 H20 18.01 114.86759
118.49366 1.93997 MEA 61.08 2283.10502
23.83413 0.22671 DEA 105.13 459.22977
2.18198 0.01463 TEA 149.18 42.04185
144.70752426 Jumlah 3767.18089877
195.517524259702 Total 3767.18089876755

hitungan D dan W D W
1.000 1.000 1.447 0.010 0.010
0.995 0.010
117.047 0.985 0.000
D= 118.829

Output KEMURNIAN MEA


Arus 10 Senyawa
kg/jam kmol/jam
0.00000 0.00000 NH3
0.00000 0.00000 C2H4O
0.00000 0.00000 H20
0.25879 0.00424 0.996 MEA
23.59647 0.22445 DEA
2.18198 0.01463 TEA
26.04 Jumlah
144.7075 Total
0.000000

D W
1.000 0.521 0.020 0.020
0.020
-23.076 -0.955 0.000
D= 24.163
W= 1.874
Output KEMURNIAN
Arus 12 DEA TEA Senyawa
kg/jam kmol/jam
0.00 0 NH3
0.00 0 C2H4O
0.00 0 H20
0.0000 0.0000 MEA
0.0375 0.00061367823 0.975 DEA
1.8366898565 0.01231190412 0.98 TEA
1.87 Jumlah
26.04 Total
0.000
posisi Umpan Masuk Reaktor

m 100 kg Amonia mengandung


5.842630651791 kmol
0.027762354248 kmol
5.870393006039 kmol
posisi dalam %mol
0.995270784389 99.5 100 kmol
0.004729215611 AIR 0.502512563

2.263337116913 kmol
0.016657412549 kmol
2.279994529461 kmol
posisi dalam %mol
0.992694099774
0.007305900226

Scale Up Sesuai Kapasitas


Input
Senyawa BM Arus 1 Arus 2
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 32648.8970716 1917.1401686 0 0
C2H4O 44.05 0 0 2111.250610693 47.92850422
H20 18.01 173.5060021952 9.6338701941 6.352810262866 0.352737938
MEA 61.08 0 0 0 0
DEA 105.13 0 0 0 0
TEA 149.18 0 0 0 0
Jumlah 32822.40307379 2117.603420955
Total Arus Massa 34940.0064947459
Scale Up Sesuai Kapasitas
Input Output
Arus 3 Arus 4 Arus 5
kmol/jam kg/jam kmol/jam kg/jam kmol/jam
1875.102077572 31076.41672273 1824.804270272 856.57165833 50.29780730061
0.95857008431 37.75815093887 0.857165742086 4.466861275 0.101404342224
9.986608132041 53.51235371042 2.971257840667 126.34645875 7.015350291374
37.38806756842 46.22666942535 0.756821699826 2237.4364977 36.6312458686
4.3682038742 0.062270196836 0.00059231615 459.1670031 4.36761155805
0.281819604787 0.000163696802 1.09731064E-06 42.041684945 0.281818507476
1928.085346836 31213.9763307 3726.030164
34940.0064947459 34940.0064947459

Scale Up Sesuai Kapasitas


Input Output
Arus 5 Arus 6 Arus 8
kmol/jam kg/jam kmol/jam kg/jam kmol/jam
50.29780730061 856.5716583293 50.29780730061 0 0
0.101404342224 4.466861274983 0.101404342224 0 0
7.015350291374 103.0228707162 5.720314864866 23.323588031 1.295035426508
36.6312458686 0 0 2237.4364977 36.6312458686
4.36761155805 0 0 459.1670031 4.36761155805
0.281818507476 0 0 42.041684945 0.281818507476
3726.03016404905 964.0613903205 2761.9687737
3726.03016404905 3726.0302

Scale Up Sesuai Kapasitas


Input
BM Arus 1 Arus 4 Arus 6
kg/jam kmol/jam kg/jam kmol/jam kg/jam
17.03 715.9086905374 42.03809104741 31076.416723 1824.804270272 856.5716583
44.05 0 0 37.758150939 0.857165742086 4.466861275
18.01 0.359753110823 0.019975186609 53.51235371 2.971257840667 103.0228707
61.08 0 0 46.226669425 0.756821699826 0
105.13 0 0 0.0622701968 0.00059231615 0
149.18 0 0 0.0001636968 1.09731064E-06 0
JUMLAH 716.2684436482 31213.976331 0 964.0613903
TOTAL 32894.3061646656

Scale Up Sesuai Kapasitas


Input
Reaksi
BM Arus 2 Arus 7
kg/jam kmol/jam kg/jam kmol/jam kg/jam
17.03 0 0 32648.897072 1917.14016862 715.9086905
44.05 2069.025598479 46.96993413119 42.225012214 0.95857008431 2069.025598
18.01 6.225754057609 0.345683179212 156.89497754 8.711547892142 0
61.08 0 0 46.226669425 0.756821699826 2283.663167
105.13 0 0 0.0622701968 0.00059231615 459.2292733
149.18 0 0 0.0001636968 1.09731064E-06 42.04184864
Jumlah 2075.251352536 32894.306165 5569.868578
Total Arus Massa 34969.558

Scale Up Sesuai Kapasitas


Input Output
Senyawa BM Arus 3 Arus 4
kg/jam kmol/jam kg/jam kmol/jam
NH3 17.03 31932.98838106 1875.1020776 31069.55145298 1824.401142
C2H4O 44.05 42.22501221385 0.9585700843 37.725276103 0.856419435
H20 18.01 163.1207315951 9.0572310714 48.25314344233 2.679241724
MEA 61.08 2329.889836505 38.144889268 46.7848136736 0.765959621
DEA 105.13 459.2915434915 4.3687961904 0.061769876555 0.000587557
TEA 149.18 42.04201233894 0.2818207021 0.000162359994 1.08835E-06
Jumlah 34969.5575172 1927.9133849 31202.37661843
Total 34969.5575172019 34969.5575172019

Kapasitas 20000 Ton/Tahun 37.37892964687 kmol/jam


54.79452054795 Ton/Hari 19.26774038814 ini 37/1,94
2.283105022831 Ton/Jam 19.26774038814
2283.105022831 Kg/Jam
Scale Up Sesuai Kapasitas
Input Output
Arus 5 Arus 6 Arus 8
kmol/jam kg/jam kmol/jam kg/jam kmol/jam
50.70094 863.43693 50.70094 0.00000 0.00000
0.10215 4.49974 0.10215 0.00000 0.00000
6.37799 111.05722 6.16642 3.81036 0.21157
37.37893 0.00000 0.00000 2283.10502 37.37893
4.36821 0.00000 0.00000 459.22977 4.36821
0.28182 0.00000 0.00000 42.04185 0.28182
978.9938891213 2788.1870096
3767.18089876755 3767.18089876755
Scale Up Sesuai Kapasitas
Input Output
BM Arus 8 Arus 9 Arus 10
kg/jam kmol/jam kg/jam kmol/jam kg/jam
17.03 0.00000 0.00000 0.00000 0.00000 0.00000
44.05 0.00000 0.00000 0.00000 0.00000 0.00000
18.01 3.81036 0.21157 3.81036 0.21157 0.00000
61.08 2283.10502 37.37893 2278.11882 37.29730 4.98620
105.13 459.22977 4.36821 4.57913 0.04356 454.65064
149.18 42.04185 0.28182 0.00000 0.00000 42.04185
Jumlah 2788.1870 2286.51 501.68
Total 2788.1870 2788.1870
Scale Up Sesuai Kapasitas
Input Output
BM Arus 10 Arus 11 Arus 12
kg/jam kmol/jam kg/jam kmol/jam kg/jam
17.03 0.00 0.00 0.00 0.00 0.00
44.05 0.00 0.00 0.00 0.00 0.00
18.01 0.00 0.00 0.00 0.00 0.00
61.08 4.99 0.08 4.99 0.08 0.00
105.13 454.65 4.32 453.93 4.32 0.72
149.18 42.04 0.28 6.65 0.04 35.39
Jumlah 465.57 36.11
Total 501.68 501.68
465.568 36.111
1.005025
0.050251

Output
Reaksi
Arus 3
kg/jam kmol/jam kg/jam kmol/jam
715.9087 42.03809 31932.99 1875.102
2069.026 46.96993 42.22501 0.95857
0 0 179.8588 9.986608
2283.663 37.38807 2283.663 37.38807
459.2293 4.368204 459.2293 4.368204
42.04185 0.28182 42.04185 0.28182
5569.869 34940.01
34940.0064947459
Output
Arus 6 Arus 7
kmol/jam kg/jam kmol/jam
50.29781 32648.9 1917.14
0.101404 42.22501 0.95857
5.720315 156.895 8.711548
0 46.22667 0.756822
0 0.06227 0.000592
0 0.000164 1.1E-06
32894.31
32894.3061646656

Output
Reaksi
Arus 3
kmol/jam kg/jam kmol/jam
42.03809 31932.99 1875.102
46.96993 42.22501 0.95857
0 163.1207 9.057231
37.38807 2329.89 38.14489
4.368204 459.2915 4.368796
0.28182 42.04201 0.281821
0 34969.56
34969.558

Output
Arus 5
kg/jam kmol/jam
863.4369 50.70094
4.499736 0.102151
114.8676 6.377989
2283.105 37.37893
459.2298 4.368209
42.04185 0.28182
3767.181
69.5575172019
Arus 10
kmol/jam
0.00000
0.00000
0.00000
0.08163
4.32465
0.28182
Arus 12
kmol/jam
0.00
0.00
0.00
0.00
0.01
0.24
NERACA MASSA
BLOK DIAGRAM

Komposisi Bahan Baku


1. Kemurnian Amonia = 99.50%
2. Kemurnian Etilen Oksida = 99.70%

Berdasarkan US Patent 3697598


1. Molar rasio NH2 : C2H4O = 40 : 1
2. Konversi C2H4O 98%
3. Selektivitas ( MEA 89,5%, DEA 9,9%, TEA 0,6%)

Berat Molekul
Senyawa BM
NH3 17.03
C2H4O 44.05
Air 18.01
MEA 61.08
DEA 105.13
TEA 149.18

Neraca Massa Reaktor

Basis Amonia = 100 kmol/jam

Reaksi Utama
NH3 + C2H4O
Mula-mula 99.5 2.4875
Reaksi 2.18178625 2.18178625
Akhir 97.31821375 0.30571375

Reaksi Samping 1
C2H4O + MEA
Mula-mula 0.30571375 2.18178625
Reaksi 0.24133725 0.24133725
Akhir 0.0643765 1.940449

Reaksi Samping 2
C2H4O + DEA
Mula-mula 0.0643765 0.24133725
Reaksi 0.0146265 0.0146265
Akhir 0.04975 0.22671075

Input
Senyawa BM Arus 1 Arus 2
kg/jam kmol/jam kg/jam
NH3 17.03 1694.485 99.5 0.000
C2H4O 44.05 0 0 109.574
H20 18.01 9.005 0.5 0.330
MEA 61.08 0 0 0.000
DEA 105.13 0 0 0.000
TEA 149.18 0 0 0.000
Jumlah 1703.490 109.904
Total Arus Massa 1813.394

Neraca Massa Kolom


Tekanan = 20 atm PR NYA SUHU BERAPA TEKANAN BE
Suhu = 83.79332686 C 356.943326863015 K

Kondisi Input
Senyawa Arus 3 Fraksi (zi) Psat (atm) xi*Pi
NH3 97.31821375 0.973 43.727 42.525
C2H4O 0.04975 0.000 10.314 0.005
H20 0.518307177 0.005 0.561 0.003
MEA 1.940449 0.019 0.030 0.001
DEA 0.22671075 0.002 0.000 0.000
TEA 0.0146265 0.000 0.000 0.000
Total 100.0680572 1.000 42.534
Pbubble (atm)

Persamaan Antoine
Log10(P) = A + B/T + C*log10(T) + D*T + E*T^2

Senyawa A B C D
NH3 37.1575 -2.03E+03 -1.16E+01 7.46E-03
C2H4O 39.9235 -2.36E+03 -1.25E+01 6.98E-03
H20 29.8605 -3.15E+03 -7.30E+00 2.42E-09
MEA 72.9125 -5.86E+03 -2.19E+01 -7.15E-10
DEA 122.0877 -8.84E+03 -4.04E+01 1.41E-02
TEA 135.3206 -1.03E+04 -4.46E+01 1.43E-02

Input Output
Senyawa BM Arus 3 Arus 4
kg/jam kmol/jam kg/jam
NH3 17.03 1657.329 97.318 1622.436
C2H4O 44.05 2.191 0.050 2.008
H20 18.01 9.335 0.518 3.487
MEA 61.08 118.523 1.940 3.614
DEA 105.13 23.834 0.227 0.006
TEA 149.18 2.182 0.015 0.000
JUMLAH 1813.394 100.068 1631.551
Total 1813.394 1813.394

Neraca Massa Menara Distilasi I


Komposisi hasil atas yang diinginkan =
NH3 = 86.17025711 %
EO = 0.174835443 %
Air = 13.65490745 %

Komposisi hasil bawah yang diinginkan =


NH3 = 0.001 %

Neraca Massa Total Menara Distilasi


F = D+W Perhitungan D dan W
192.668 = D+W 181.844
34.894
Neraca Massa Komponen NH3
F xf = D xd + W xw
44.085 = 0.881D + 0.00001W

Sehingga
D= 40.494
W= 141.349

Input Output
Senyawa BM Arus 5 Arus 6
kg/jam kmol/jam kg/jam
NH3 17.03 34.894 2.049 34.894
C2H4O 44.05 0.183 0.004 0.183
H20 18.01 5.848 0.325 5.418
MEA 61.08 114.909 1.881 0.000
DEA 105.13 23.829 0.227 0.000
TEA 149.18 2.182 0.015 0.000
JUMLAH 181.844 40.494
TOTAL 181.844 181.844

Neraca Massa Setelah Konvergen

Neraca Massa di Mixer

Input
Senyawa BM Arus 1 Arus 4
kg/jam kmol/jam kg/jam
NH3 17.03 37.155819837 2.18178624999999 1622.435571172
C2H4O 44.05 0 0 2.008361822342
H20 18.01 0.0186712663 0.00103671661577 3.487130172891
MEA 61.08 0 0 3.613876274368
DEA 105.13 0 0 0.005591870449
TEA 149.18 0 0 1.59005249E-05
JUMLAH 37.174491104 1631.550547213
TOTAL 1709.21930525331

Neraca Massa di Reaktor

Reaksi Utama
NH3 + C2H4O
Mula-mula 99.5 2.4875
Reaksi 2.18178625 2.18178625
Akhir 97.31821375 0.30571375

Reaksi Samping 1
C2H4O + MEA
Mula-mula 0.30571375 2.18178625
Reaksi 0.24133725 0.24133725
Akhir 0.0643765 1.940449

Reaksi Samping 2
C2H4O + DEA
Mula-mula 0.0643765 0.24133725
Reaksi 0.0146265 0.0146265
Akhir 0.04975 0.22671075

Input
Senyawa BM Arus 2 Arus 7
kg/jam kmol/jam kg/jam
NH3 17.03 0 0 1694.485
C2H4O 44.05 107.3828875 2.43775 2.1914875
H20 18.01 0.3231180165 0.01794103367849 8.923333707966
MEA 61.08 0 0 3.613876274368
DEA 105.13 0 0 0.005591870449
TEA 149.18 0 0 1.59005249E-05
Jumlah 107.70600552 1709.219305253
Total Arus Massa 1816.925

Neraca Massa Flash Column

Tekanan = 20 atm
Suhu = 83.79332686 C

Kondisi Input
Senyawa Arus 3 Fraksi (zi) Psat (atm) xi*Pi
NH3 97.31821375 0.9719926507 43.727 42.50238523103
C2H4O 0.04975 0.0004968919 10.314 0.005124876479
H20 0.513406537 0.0051277902 0.561 0.002875748032
MEA 1.999615278 0.0199717122 0.030 0.00059069628
DEA 0.22676394 0.0022648677 2.21E-04 4.99840943E-07
TEA 0.014626607 0.0001460873 6.85E-06 1.00E-09
Total 100.1223761 1 42.51097705267
Pbubble (atm)

Persamaan Antoine
Log10(P) = A + B/T + C*log10(T) + D*T + E*T^2

Senyawa A B C D
NH3 37.1575 -2.03E+03 -1.16E+01 7.46E-03
C2H4O 39.9235 -2.36E+03 -1.25E+01 6.98E-03
H20 29.8605 -3.15E+03 -7.30E+00 2.42E-09
MEA 72.9125 -5.86E+03 -2.19E+01 -7.15E-10
DEA 122.0877 -8.84E+03 -4.04E+01 1.41E-02
TEA 135.3206 -1.03E+04 -4.46E+01 1.43E-02

Input Output
Senyawa BM Arus 3 Arus 4
kg/jam kmol/jam kg/jam
NH3 17.03 1657.3291802 97.31821375 1621.641774837
C2H4O 44.05 2.1914875 0.04975 2.004467549916
H20 18.01 9.2464517245 0.51340653661943 3.404573493347
MEA 61.08 122.13650119 1.9996152782313 3.64197413716
DEA 105.13 23.839693018 0.22676394005468 0.005466126496
TEA 149.18 2.1819971705 0.01462660658617 1.55393583E-05
Jumlah 1816.9253108 100.122376111492 1630.698271683
Total 1816.92531076986 1816.92531076986

Neraca Massa Destilasi I

Komposisi hasil atas yang diinginkan =


NH3 = 86.44428832 %
EO = 0.175137038 %
Air = 13.38057464 %

Komposisi hasil bawah yang diinginkan =


NH3 = 0.001 %

Neraca Massa Total Menara Distilasi


F = D+W
195.861 = D+W

Neraca Massa Komponen NH3


F xf = D xd + W xw
44.824 = 0.882D + 0.00001W

Sehingga
D= 41.284
W= 144.943

Input Output
Senyawa BM Arus 5 Arus 6
kg/jam kmol/jam kg/jam
NH3 17.03 35.68741 2.09556 35.68741
C2H4O 44.05 0.18702 0.00425 0.18702
H20 18.01 5.84188 0.32437 5.40976
MEA 61.08 118.49453 1.93999 0.00000
DEA 105.13 23.83423 0.22671 0.00000
TEA 149.18 2.18198 0.01463 0.00000
Jumlah 186.22703909 41.28418298312
Total 186.22703908676 186.22704

Neraca Massa Destilasi II

Komposisi hasil atas yang diinginkan =


MEA = 99.5 %
DEA = 0.2 % maks
Air = 0.3 % maks
100
Komposisi hasil bawah yang diinginkan =
MEA = 1%
Neraca Massa Total Menara Distilasi
F = D+W
145.0516 = D+W

Neraca Massa Komponen MEA


F xf = D xd + W xw
118.5465 = 0.995D + 0.01W

Sehingga
D= 118.828
W= 26.1153 144.9429

Input Output
Senyawa BM Arus 8 Arus 9
kg/jam kmol/jam kg/jam
NH3 17.03 0.00000 0.00000 0.00000
C2H4O 44.05 0.00000 0.00000 0.00000
H20 18.01 0.43212 0.02399 0.43212
MEA 61.08 118.49453 1.93999 118.23337
DEA 105.13 23.83423 0.22671 0.23766
TEA 149.18 2.18198 0.01463 0.00000
Jumlah 144.9429 118.90
Total 144.9429 144.9429
0.076
Neraca Massa Destilasi III

Komposisi hasil atas yang diinginkan =


DEA = 97.5 % min

Komposisi hasil bawah yang diinginkan =

DEA = 2 % maks
TEA = 98 % min

Neraca Massa Total Menara Distilasi Perhitungan D dan W


F = D+W 26.040
26,05 = D+W 23.597

Neraca Massa Komponen MEA


F xf = D xd + W xw
0,224= 0.9975D + 0.01W

Sehingga
D= 24.163
W= 1.877 26.039706949692

Input Output
Senyawa BM Arus 10 Arus 11
kg/jam kmol/jam kg/jam
NH3 17.03 0.00 0.0000 0
C2H4O 44.05 0.00 0.0000 0
H20 18.01 0.00 0.00 0.00
MEA 61.08 0.26 0.0043 0.26
DEA 105.13 23.60 0.2245 23.55904009097
TEA 149.18 2.18 0.0146 0.34
Jumlah 24.16
Total 26.04 26.04
0.000

Input
Senyawa BM Arus 1 Arus 2
kg/jam kmol/jam kg/jam
NH3 17.03 37.1558 2.1818 0.0000
C2H4O 44.05 0.0000 0.0000 107.3829
H20 18.01 0.0187 0.0010 0.3231
MEA 61.08 0.0000 0.0000 0.0000
DEA 105.13 0.0000 0.0000 0.0000
TEA 149.18 0.0000 0.0000 0.0000
Jumlah 37.1745 107.7060
Total 144.8805

Komponen
1 2 3
NH3 717.485 0.000 32003.287
C2H4O 0.000 2073.580 42.318
H20 0.361 6.239 178.550
MEA 0.000 0.000 2358.475
DEA 0.000 0.000 460.348
TEA 0.000 0.000 42.135
Total 717.845 2079.820 35085.113

Neraca Massa Total


Input Arus 1 Arus 2
NH3 717.485 0.000
C2H4O 0.000 2073.580
H20 0.361 6.239
MEA 0.000 0.000
DEA 0.000 0.000
TEA 0.000 0.000
717.845 2079.820
2797.665
MEA
0
2.18178625
2.18178625

DEA
0
0.24133725
0.24133725

TEA
0
0.0146265
0.0146265

Output
Reaksi
Arus 2 Arus 3 Fraksi
kmol/jam kg/jam kmol/jam kg/jam kmol/jam
0.000 37.156 2.182 1657.329 97.318 91.393767731
2.488 107.383 2.438 2.191 0.050 0.1208500411
0.018 0.000 0.000 9.335 0.518 0.5147646795
0.000 118.523 1.940 118.523 1.940 6.5359551877
0.000 23.834 0.227 23.834 0.227 1.3143365424
0.000 2.182 0.015 2.182 0.015 0.1203258181
289.077 1813.394
1813.394

YA SUHU BERAPA TEKANAN BERAPA ?

2.35E-02
Pdew (atm)

Beta = V/F 0.00954440434782

L 0.04491 v 0.95509
E Log 10 (P) Psat (mmHg) Psat (atm) K yi
-9.58E-11 4.52E+00 3.32E+04 43.727 2.186 0.997
-1.11E-13 3.89E+00 7.84E+03 10.314 0.516 4.770.E-04
1.81E-06 2.63E+00 4.26E+02 0.561 0.028 2.026.E-03
5.98E-06 1.35E+00 2.25E+01 0.030 1.479.E-03 6.191.E-04
1.90E-12 -7.75E-01 1.68E-01 2.21E-04 1.103.E-05 5.565.E-07
-1.76E-13 -2.28E+00 5.21E-03 6.85E-06 3.427.E-07 1.115.E-09
1.000

Output
Arus 4 Arus 5 Senyawa BM
kmol/jam kg/jam kmol/jam
95.269 34.894 2.049 NH3 17.03
0.046 0.183 0.004 C2H4O 44.05
0.194 5.848 0.325 H20 18.01
0.059 114.909 1.881 MEA 61.08
0.000 23.829 0.227 DEA 105.13
0.000 2.182 0.015 TEA 149.18
181.844 JUMLAH
1813.394 Total

ngan D dan W D W
1.000 1.000 0.000 0.000 0.000
0.862 0.000
34.894 0.862 0.000
D= 40.494
W= 141.349

Output
Arus 6 Arus 8 Senyawa BM
kmol/jam kg/jam kmol/jam
2.049 0.000 0.000 NH3 17.03
0.004 0.000 0.000 C2H4O 44.05
0.301 0.430 0.024 H20 18.01
0.000 114.909 1.881 MEA 61.08
0.000 23.829 0.227 DEA 105.13
0.000 2.182 0.015 TEA 149.18
141.349 JUMLAH
181.844 TOTAL

Input Output
Arus 4 Arus 6 Arus 7
kmol/jam kg/jam kmol/jam kg/jam kmol/jam
95.2692643084 34.8936089905 2.0489494416 1694.485 99.5
0.045592776898 0.18312567766 0.0041572231 2.19148749999999 0.04975
0.193621886335 5.41753226882 0.30080689999 8.9233337079662 0.49546550294
0.059166278231 0 0 3.61387627436751 0.05916627823
5.31900547E-05 0 0 0.0055918704489 5.3190055E-05
1.06586171E-07 0 0 1.5900524939E-05 1.0658617E-07
40.4942669369 1709.21930525331
1709.21930525331 1709.21930525331

MEA
0
2.18178625
2.18178625

DEA
0
0.24133725
0.24133725

TEA
0
0.0146265
0.0146265

Output
Reaksi
Arus 7 Arus 3
kmol/jam kg/jam kmol/jam kg/jam kmol/jam
99.5 37.1558198375 2.18178625 1657.3291801625 97.31821375
0.04975 107.3828875 2.43775 2.1914875 0.04975
0.495465502941 0 0 9.24645172451585 0.51340653662
0.0592 118.52262492 1.9404 122.136501194368 1.9996
5.31900547E-05 23.8341011475 0.22671075 23.8396930179489 0.22676394005
1.06586171E-07 2.18198127 0.0146265 2.18199717052494 0.01462660659
289.077414675 1816.92531076986
1816.925

2.35E-02
Pdew (atm)

L 0.04590621064 V 0.95409378936
E Log 10 (P) Psat (mmHg) Psat (atm) K yi
-9.58E-11 4.52E+00 3.32E+04 43.727 2.1863532199 0.9968230207
-1.11E-13 3.89E+00 7.84E+03 10.314 0.51569327679 0.0004763552
1.81E-06 2.63E+00 4.26E+02 0.561 0.02804081225 0.0019789134
5.98E-06 1.35E+00 2.25E+01 0.030 0.00147883235 0.0006241883
1.90E-12 -7.75E-01 1.68E-01 2.21E-04 1.1034661E-05 5.442906E-07
-1.76E-13 -2.28E+00 5.21E-03 6.85E-06 3.4265918E-07 1.090436E-09
1.000
Output
Arus 4 Arus 5
kmol/jam kg/jam kmol/jam
95.22265266217 35.6874053257 2.09556108783
0.045504371167 0.18701995008 0.00424562883
0.189037950769 5.84187823117 0.32436858585
0.059626295631 118.494527057 1.9399889826
5.19939741E-05 23.8342268915 0.22671194608
1.04165158E-07 2.18198163117 0.01462650242
186.227039087
1816.92531076986

Perhitungan D dan W D W
186.227 1.000 1.000 0.000 0.000 0.000
35.687 0.864 0.000
35.687 0.864 0.000
D= 41.284
W= 144.943

Output
Arus 6 Arus 8 Senyawa BM
kmol/jam kg/jam kmol/jam
2.09556 0.00000 0.00000 NH3 17.03
0.00425 0.00000 0.00000 C2H4O 44.05
0.30038 0.43212 0.02399 H20 18.01
0.00000 118.49453 1.93999 MEA 61.08
0.00000 23.83423 0.22671 DEA 105.13
0.00000 2.18198 0.01463 TEA 149.18
144.94286 Jumlah
186.22704 Total

Perhitungan D dan W D W
144.943 1.000 1.000 1.449 0.010 0.010
118.495 0.995 0.010
117.045 0.985 0.000
D= 118.828

26.04

Output KEMURNIAN MEA


Arus 9 Arus 10
kmol/jam kg/jam kmol/jam
0.00000 0.00000 0.00000
0.00000 0.00000 0.00000
0.02399 0.00000 0.00000 0.00363422270045
1.93571 0.26115 0.00428 0.994
0.00226 23.59657 0.22445 0.00199872773781
0.00000 2.18198 0.01463
26.04
144.9429
0.000000

ngan D dan W D W
1.000 1.000 0.521 0.020 0.020
0.975 0.020
-23.076 -0.955 0.000
D= 24.163
W= 1.877
Output KEMURNIAN
Arus 11 Arus 12 DEA TEA
kmol/jam kg/jam kmol/jam
0 0.00 0
0 0.00 0
0.00 0.00 0
0.004275596749 0.0000 0.0000
0.22409436023 0.0375 0.00061446919 0.975
0.0023 1.83905712952 0.01232777269 0.98
1.88
26.04
0.000

Output
Arus 2 Arus 9 Arus 11 Arus 12
kmol/jam kg/jam kmol/jam kg/jam kmol/jam kg/jam
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
2.4378 0.0000 0.0000 0.0000 0.0000 0.0000
0.0179 0.3418 0.0240 0.0000 0.0000 0.0000
0.0000 118.2334 1.9357 0.2612 0.0043 0.0000
0.0000 0.2377 0.0023 23.5590 0.2241 0.0375
0.0000 0.0000 0.0000 0.3429 0.0023 1.8391
118.8128 24.1631 1.8766
144.8525

Mass Flow Rate (Kg/Jam)


4 5 6 7 8 9
31314.157 689.129 689.129 32720.772 0.000 0.000
38.707 3.611 3.611 42.318 0.000 0.000
65.743 112.808 104.463 172.311 8.344 8.344
70.327 2288.148 0.000 69.785 2288.148 2283.105
0.106 460.243 0.000 0.108 460.243 4.589
0.000 42.134 0.000 0.000 42.134 0.000
31489.040 3596.073 797.204 33005.293 2798.869 2296.038
Output 9 11 12
0.000 0.000 0.000
0.000 0.000 0.000
8.344 0.000 0.000
2283.105 5.043 0.000
4.589 454.929 0.725
0.000 6.622 35.512
2296.038 466.594 36.237
2798.869
Komposisi Umpan Masuk Reaktor
1. Amonia
Dalam 100 kg Amonia mengandung
NH3 = 5.842630651791 kmol
Air = 0.027762354248 kmol
Total mol = 5.870393006039 kmol
Komposisi dalam %mol
NH3 = 0.995270784389
Air = 0.004729215611
2. Etilen Oksida
C2H4O= 2.263337116913 kmol
Air = 0.016657412549 kmol
Total mol = 2.279994529461 kmol
Komposisi dalam %mol
C2H4O= 0.992694099774
Air = 0.007305900226

Scale Up Sesuai Kap


Input
Senyawa BM Arus 1
kg/jam kmol/jam
NH3 17.03 32720.77161094 1921.3606348
C2H4O 44.05 0 0
H20 18.01 173.8879649903 9.6550785669
MEA 61.08 0 0
DEA 105.13 0 0
TEA 149.18 0 0
Jumlah 32894.65957593
Total Arus Massa 35016.9247706057

xi
0.456
9.250.E-04
0.072
0.419
0.050
0.003
1.00
Scale Up Sesuai Kapasitas
Input Output
Arus 3 Arus 4 Arus 5
kg/jam kmol/jam kg/jam kmol/jam kg/jam
32003.2868914 1879.229999497 31329.48581887 1839.664463821 673.80107257
42.3179679819 0.960680317409 38.78178237103 0.880403686062 3.5361856108
180.254760574 10.00859303577 67.3370315847 3.738869049678 112.91772899
2288.69051112 37.47037510021 69.7845187203 1.142510129671 2218.9059924
460.240238302 4.377820206431 0.10797989704 0.001027108314 460.13225841
42.1344011868 0.282440013318 0.000307041635 2.0581957E-06 42.134094145
35016.9247706 1932.329908171 31505.49743848 3511.4273321
35016.9247706057 35016.9247706057

Scale Up Sesuai Kapasitas


Input Output
Arus 5 Arus 6 Arus 8
kg/jam kmol/jam kg/jam kmol/jam kg/jam
673.801072573 39.56553567661 673.8010725727 39.56553567661 0
3.53618561082 0.080276631347 3.536185610818 0.080276631347 0
112.91772899 6.269723986096 104.6133993887 5.808628505756 8.3043296009
2218.9059924 36.32786497054 0 0 2218.9059924
460.132258405 4.376793098117 0 0 460.13225841
42.1340941452 0.282437955122 0 0 42.134094145
3511.42733212372 781.9506575722 2729.4766746
3511.42733212372 3511.4273

Scale Up Sesuai Kapasitas


Input
Senyawa BM Arus 1 Arus 4
kg/jam kmol/jam kg/jam
NH3 17.03 717.485 42.131 31329.486
C2H4O 44.05 0.000 0.000 38.782
H20 18.01 0.361 0.020 67.337
MEA 61.08 0.000 0.000 69.785
DEA 105.13 0.000 0.000 0.108
TEA 149.18 0.000 0.000 0.000
JUMLAH 717.845 31505.497
TOTAL 33005.293

Scale Up Sesuai Kapasitas


Input
Senyawa BM Arus 2 Arus 7
kg/jam kmol/jam kg/jam
NH3 17.03 0.000 0.000 32720.772
C2H4O 44.05 2073.580 47.073 42.318
H20 18.01 6.239 0.346 172.311
MEA 61.08 0.000 0.000 69.785
DEA 105.13 0.000 0.000 0.108
TEA 149.18 0.000 0.000 0.000
Jumlah 2079.820 33005.293
Total Arus Massa 35085.113

xi
0.45592954131
0.00092371805
0.07057261247
0.42208184344
0.04932553586
0.00318227637
1.00 Scale Up Sesuai Kapasitas
Input
Senyawa BM Arus 3
kg/jam kmol/jam
NH3 17.03 32003.287 1879.230
C2H4O 44.05 42.318 0.961
H20 18.01 178.550 9.914
MEA 61.08 2358.475 38.613
DEA 105.13 460.348 4.379
TEA 149.18 42.135 0.282
Jumlah 35085.113 1933.379
Total 35085.113

pake data MD 2
Kapasitas 20000 Ton/Tahun
54.79452054795 Ton/Hari
2.283105022831 Ton/Jam
2283.105022831 Kg/Jam
Scale Up Sesuai Kapasitas
Input Output
Arus 5 Arus 6 Arus 8
kg/jam kmol/jam kg/jam kmol/jam kg/jam
689.129 40.466 689.129 40.466 0.000
3.611 0.082 3.611 0.082 0.000
112.808 6.264 104.463 5.800 8.344
2288.148 37.461 0.000 0.000 2288.148
460.243 4.378 0.000 0.000 460.243
42.134 0.282 0.000 0.000 42.134
3596.073 797.204 2798.869
3596.073 3596.073
Scale Up Sesuai Kapasitas
Input Output
Senyawa BM Arus 8 Arus 9
kg/jam kmol/jam kg/jam
NH3 17.03 0.000 0.000 0.000
C2H4O 44.05 0.000 0.000 0.000
H20 18.01 8.344 0.463 8.344
MEA 61.08 2288.148 37.461 2283.105
DEA 105.13 460.243 4.378 4.589
TEA 149.18 42.134 0.282 0.000
Jumlah 2798.869 2296.038
Total 2798.869 2798.869
Scale Up Sesuai Kapasitas
Input Output
Senyawa BM Arus 10 Arus 11
kg/jam kmol/jam kg/jam
NH3 17.03 0.000 0.000 0.000
C2H4O 44.05 0.000 0.000 0.000
H20 18.01 0.000 0.000 0.000
MEA 61.08 5.043 0.083 5.043
DEA 105.13 455.654 4.334 454.929
TEA 149.18 42.134 0.282 6.622
Jumlah 466.594
Total 502.831 502.831
466.594

Arus 12
kmol/jam
0.0000
0.0000
0.0000
0.0000
0.0006
0.0123

10 11 12
0.000 0.000 0.000
0.000 0.000 0.000
0.000 0.000 0.000
5.043 5.043 0.000
455.654 454.929 0.725
42.134 6.622 35.512
502.831 466.594 36.237
99.5 100 kmol 1.005025125628
AIR 0.502512563 0.050251256281

Scale Up Sesuai Kapasitas


Input Output
Reaksi
Arus 2 Arus 3
kg/jam kmol/jam kg/jam kmol/jam kg/jam
0 0 717.48471949886 42.13063531996 32003.2868914
2115.898399093 48.03401587 2073.5804311107 47.07333555302 42.3179679819
6.36679558403 0.353514469 0 0 180.254760574
0 0 2288.6905111207 37.47037510021 2288.69051112
0 0 460.24023830212 4.377820206431 460.240238302
0 0 42.134401186801 0.282440013318 42.1344011868
2122.265194677 5582.1303012192 35016.9247706
35016.9247706057 35016.9247706057
Arus 5
kmol/jam
39.56553567661
0.080276631347
6.269723986096
36.32786497054
4.376793098117
0.282437955122

057

Arus 8
kmol/jam
0
0
0.46109548034
36.32786497054
4.376793098117
0.282437955122

ale Up Sesuai Kapasitas


Input Output
Arus 4 Arus 6 Arus 7
kmol/jam kg/jam kmol/jam kg/jam kmol/jam
1839.664 673.801 39.566 32720.772 1921.361
0.880 3.536 0.080 42.318 0.961
3.739 104.613 5.809 172.311 9.568
1.143 0.000 0.000 69.785 1.143
0.001 0.000 0.000 0.108 0.001
0.000 0.000 0.000 0.000 0.000
0.000 781.951 33005.293
33005.293 33005.293

3960515.651634 kg/thn 3,960.516 ton/thn 34836.670


17915734.9248 kg/thn 17,915.735 ton/thn 2860.958

ale Up Sesuai Kapasitas


Output
Reaksi
Arus 7 Arus 3
kmol/jam kg/jam kmol/jam kg/jam kmol/jam
1921.361 717.485 42.131 32003.287 1879.230
0.961 2073.580 47.073 42.318 0.961
9.568 0.000 0.000 178.550 9.914
1.143 2288.691 37.470 2358.475 38.613
0.001 460.240 4.378 460.348 4.379
0.000 42.134 0.282 42.135 0.282
5582.130 0.000 35085.113
35085.113

ale Up Sesuai Kapasitas


Output
Arus 4 Arus 5
kg/jam kmol/jam kg/jam kmol/jam
31314.157 1838.764 689.129 40.466
38.707 0.879 3.611 0.082
65.743 3.650 112.808 6.264
70.327 1.151 2288.148 37.461
0.106 0.001 460.243 4.378
0.000 0.000 42.134 0.282
31489.040 3596.073
35085.113

37.37892964687 kmol/jam
19.31015713384 ini 37/1,94
19.31015713384

Arus 8
kmol/jam
0.000
0.000
0.463
37.461
4.378
0.282
pasitas
Output
Arus 9 Arus 10
kmol/jam kg/jam kmol/jam
0.000 0.000 0.000
0.000 0.000 0.000
0.463 0.000 0.000
37.379 5.043 0.083
0.044 455.654 4.334
0.000 42.134 0.282
502.831
2798.869
pasitas
Output
Arus 11 Arus 12
kmol/jam kg/jam kmol/jam
0.000 0.000 0.000
0.000 0.000 0.000
0.000 0.000 0.000
0.083 0.000 0.000
4.327 0.725 0.012
0.044 35.512 0.238
36.237
502.831
36.237
Output
Arus 3
kmol/jam
1879.22999949736
0.960680317408653
10.0085930357735
37.4703751002073
4.37782020643125
0.282440013318145

06057
Input
Senyawa BM Arus 1 Arus 4
kg/jam kmol/jam kg/jam
NH3 17.03 717.485 42.131 31314.157
C2H4O 44.05 0.000 0.000 38.707
H20 18.01 0.361 0.020 65.743
MEA 61.08 0.000 0.000 70.327
DEA 105.13 0.000 0.000 0.106
TEA 149.18 0.000 0.000 0.000
JUMLAH 717.845 31489.040
TOTAL 33005.293

Total Input (Untuk scilab)\


1921.360635
48.034016
9.913961
1.142510
0.001027
0.000002
18122.1316608421
Input Output
Arus 4 Arus 6 Arus 7
kmol/jam kg/jam kmol/jam kg/jam kmol/jam
1838.764 689.129 40.466 32720.772 1921.361
0.879 3.611 0.082 42.318 0.961
3.650 104.463 5.800 172.311 9.471
1.151 0.000 0.000 69.785 1.151
0.001 0.000 0.000 0.108 0.001
0.000 0.000 0.000 0.000 0.000
0.000 797.204 33005.293
33005.293 33005.293
Fungsi : Mereaksikan etilen oksida dengan amonia menghasilkan MEA
Tujuan : Menghitung kebutuhan pendingin agar reaktor isotermal
Data :
T arus 7 (input reaktor) 80.00 353.15
T arus 3 (output reaktor) 85.00 358.15
T input pendingin 30.00 303.15
T output pendingin 50.00 323.15
T Referensi = 298.15

A. Menghitung panas reaksi 80C

Cp= A + BT + CT^2 + DT^3


ΔHR = ΔHr + ΔH298,15 + ΔHp

1. ΔHr =Q Arus 2 + Q Arus 7

Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

2. ΔH298,15

Komponen Hf (Kj/mol) Hf (Kj/kmol)


NH3 -45.900 -45900.000
C2H4O -52.717 -52716.564
H2O -241.800 -241800.000
MEA -210.284 -210283.565
DEA -397.034 -397034.347
TEA -562.416 -562415.901 (Yaws hal 309)

Reaksi Utama NH3 + C2H4O


Reaksi Samping C2H4O + MEA
C2H4O + DEA

ΔH298,15 = ΔH298,15 reaksi 1 + ΔH298,15 reaksi 2 ΔH298,15 reaksi 3

ΔH298,15 reaksi 1 = (Hf MEA)-(Hf EO + Hf NH3) x (n input EO x konversi x selektivitas)


ΔH298,15 reaksi 1 = -4704601.7082501 kj/jam

ΔH298,15 reaksi 2 = (Hf DEA)-(Hf EO + Hf MEA) x (n input EO x konversi x selektivitas)


ΔH298,15 reaksi 2 = -624634.33558011 kj/jam

ΔH298,15 reaksi 3 = (Hf TEA)-(Hf EO + Hf DEA) x (n input EO x konversi x selektivitas)


ΔH298,15 reaksi 3 = -31821.101402032 kj/jam

ΔH298,15 = -5361057.1452323 kj/jam

3. ΔHp =Q Arus 3
Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

ΔHR = ΔHr + ΔH298,15 + ΔHp RUMUS NGASAL NDES


ΔHR = 15523521.639 kj/jam

Menghitung beban q pendingin


Qin
Qout
Q 298
Qpendingin/Qbeban pendingin

Menghitung Kebutuhan Cooling Water

Komponen A B C

H2O 92.053 -4.00E-02 -2.11E-04

𝑄𝑏𝑒𝑏𝑎𝑛=𝑛 𝑐𝑜𝑜𝑙𝑖𝑛𝑔 𝑤𝑎𝑡𝑒𝑟 𝑥 ∫24_303.15^323.15▒ 〖𝐶𝑝 𝑑𝑇〗

3,823,379.13 𝑘𝐽/𝑗𝑎𝑚=𝑛 𝑐𝑜𝑜𝑙𝑖𝑛𝑔 𝑤𝑎𝑡𝑒𝑟 𝑥 ∫24_303.15^323.15▒ 〖𝐶𝑝 𝑑𝑇〗

n cooling water = 10311.283408 kmol/jam


m cooling water = 185706.214170424 kg/jam

Input
Q masuk Q pendingin Q keluar Q Reaksi
-9902069.989 15523521.639 10982508.795 -5361057.14523

kalor input
5621451.649 5621451.649

NERACA PANAS OVERALL


Input Output
Komponen Q Input (Q2+Q7) Q Pendingin Q Output (Q3)
NH3 -9598952.812 10413837.643
C2H4O -249605.328 5475.594
H2O -41007.095 45162.054
15523521.639
MEA -12491.042 447887.516
DEA -13.669 63670.818
TEA -0.043 6475.170
Jumlah -9902069.989 15523521.639 10982508.795
Total 5621451.649 5621451.649
K Arus 7
Arus 3
K R-01
(T = 80oC)
K Arus 2
K
K

D Arus Input ΔHr (KJ/jam)


2.04E-05 1921.361 -9598952.812 -5.00E+03
2.41E-06 48.034 -249605.328 -5.20E+03
5.35E-07 9.914 -41007.095 -4.14E+03
3.07E-06 1.143 -12491.042 -1.09E+04
2.25E-06 0.001 -13.669 -1.33E+04
2.34E-06 0.0000021 -0.043 -2.10E+04
1980.45215087959 -9902069.989

MEA
DEA
TEA

konversi x selektivitas)

konversi x selektivitas)
konversi x selektivitas)

D Arus 3 (kmol/jam) ΔHp (KJ/jam)


2.04E-05 1879.230 10413837.643 5.54E+03
2.41E-06 0.961 5475.594 5.70E+03
5.35E-07 10.009 45162.054 4.51E+03
3.07E-06 37.470 447887.516 1.20E+04
2.25E-06 4.378 63670.818 1.45E+04
2.34E-06 0.282 6475.170 2.29E+04
1932.3299081705 10982508.795

US NGASAL NDES

-9902069.989
10982508.795
-5361057.145232
ingin/Qbeban pendingin 15523521.639

∫24_303.15^3
D 23.15▒ 〖𝐶𝑝 𝑑
𝑇〗
5.35E-07 1.51E+03
Output
Q Reaksi
Reaksi 1
-4704601.70825
Reaksi 2
-624634.3355801
Reaksi 3
-31821.10140203
-5361057.145232
Senyawa Arus 2 Arus 7 Arus Input Arus 3 (output)
NH3 0 1921.3606348 1921.360634817 1879.2299994974
C2H4O 47.07333555302 0.9606803174 48.03401587043 0.9606803174087
H20 0.346444179475 9.5675167162 9.913960895663 10.008593035774
MEA 0 1.1425101297 1.142510129671 37.470375100207
DEA 0 0.0010271083 0.001027108314 4.3778202064313
TEA 0 2.058196E-06 2.0581957E-06 0.2824400133181
DATA KAPASITAS PANAS KOMPONEN
Konstanta Kapasitas Panas Gas CP= Joule/mol K
Cp= A + BT + CT^2 + DT^3 + ET^4 T=K
Komponen A B C D E
NH3 33.573 -1.26E-02 8.89E-05 -7.18E-08 1.86E-11
C2H4O 30.827 -7.60E-03 3.23E-04 -3.27E-07 9.73E-11
Air 33.933 -8.42E-03 2.99E-05 -1.78E-08 3.69E-12
MEA -0.555 3.70E-01 -3.20E-04 1.58E-07 -3.23E-11
DEA -5.264 6.19E-01 -4.95E-04 2.18E-07 -3.90E-11
TEA 37.73 4.92E-01 3.60E-04 -8.23E-07 3.54E-10

Konstanta Kapasitas Panas Cair


Cp= A + BT + CT^2 + DT^3
Komponen A B C D
NH3 -182.157 3.36 -1.44E-02 2.04E-05
C2H4O 35.72 4.29E-01 1.55E-03 2.41E-06
MEA 23.111 1.23 -3.12E-03 3.07E-06
DEA 76.703 1.08 -2.49E-03 2.25E-06
TEA 179.047 1.24 -2.66E-03 2.34E-06
Air 92.053 -4.00E-02 -2.11E-04 5.35E-07

c2h4o versi e 34.57 0.4291 -1.5473E-03 2.4070E-06


MEA VERSI 125.185 0.5798 -1.5031E-03 1.8061E-06
TEA VERSI 256.171 0.8842 -2.0352E-03 2.0205E-06
1. Neraca Panas HE (E-101
Tujuan : memanaskan etilen oksida sebelum masuk reaktor dengan fase cair
a. Menghitung energi yang dibutuhkan
T Input Arus 1 = 33 oC 306.15
T output Arus 1 = 80 oC 353.15
T Steam (P= 404,2 kPa) = 144 oC 417.15
T referensi 298.15

1. Menghitung Panas aliran yang masuk (Q1 )

Komponen A B C D
NH3 -182.157 3.36 -1.44E-02 2.04E-05
C2H4O 35.72 4.29E-01 -1.55E-03 2.41E-06
H2O 92.053 -4.00E-02 -2.11E-04 5.35E-07
MEA 23.111 1.23 -3.12E-03 3.07E-06
DEA 76.703 1.08 -2.49E-03 2.25E-06
TEA 179.047 1.24 -2.66E-03 2.34E-06
TOTAL

2. Menghitung Panas aliran yang keluar (Q2)

Komponen A B C D
NH3 -182.157 3.36 -1.44E-02 2.04E-05
C2H4O 35.72 4.29E-01 -1.55E-03 2.41E-06
H2O 92.053 -4.00E-02 -2.11E-04 5.35E-07
MEA 23.111 1.23 -3.12E-03 3.07E-06
DEA 76.703 1.08 -2.49E-03 2.25E-06
TEA 179.047 1.24 -2.66E-03 2.34E-06
TOTAL

3. Menhitung beban pemanasan b. Menghitung massa steam


Q2- Q1 Hv=
Qbeban =
211,824.465 KJ/jam HL=

Q beban = m x (Hv-HL)
m steam = Q beban/ (Hv-HL)
m steam

Neraca Panas di sekitar heat exchanger 1


Komponen Input Output
Q1 Q Pemanas Q2
NH3 Q1 (KJ/jam) Q2 (KJ/jam)
C2H4O 0.000 0.000
H2O 34,012.603 244,613.221
Q2- Q1
MEA 209.150 1,432.996
DEA 0.000 0.000
TEA 0.000 0.000
Jumlah 34,221.753 211,824.465 246,046.218
Total 246,046.218 246,046.218
1. Neraca Panas HE (E-101)
Kondensat (T = 144oC)

K
K Arus 1 in Arus 1 out
K HE-01
(T = 33oC) (T = 80oC)
K
Steam (T = 144oC)

arus 2(kmol/jam) Q1 (KJ/jam)


0.000 0.000
47.073 34,012.603
0.346 209.150
0.000 0.000
0.000 0.000
0.000 0.000
47.4197797324995 34,221.753

arus 2 out(kmol/jam)Q2 (KJ/jam)


0.000 0.000
47.073 244,613.221
0.346 1,432.996
0.000 0.000
0.000 0.000
0.000 0.000
47.4197797324995 246,046.218

Menghitung massa steam


2738.1 KJ/kg kenapa 144 celcius?
606.3 KJ/kg

beban = m x (Hv-HL)
steam = Q beban/ (Hv-HL)
99.3641358210779 kg/jam
Tujuan : mencampurkan amonia dari recyle dan tangki penyimpanan am
A. Menghitung energi yang dibutuhkan
T Input Arus 2 = 33.00
Arus 1 out dari FD1 , DAT Input Arus 4 = 83.83
T = 80oC) dari hasil ata T Input Arus 6 = 50.64
yang dicari (mT trial output Arus 7 = 82.20
T Referensi =

1. Menghitung Panas aliran yang masuk (Q3)


Komponen A B
NH3 -182.157 3.36
C2H4O 35.72 4.29E-01
H2O 92.053 -4.00E-02
MEA 23.111 1.23
DEA 76.703 1.08
TEA 179.047 1.24
TOTAL

2. Menghitung Panas aliran yang masuk (Q4)


Komponen A B
NH3 -182.157 3.36
C2H4O 35.72 4.29E-01
H2O 92.053 -4.00E-02
MEA 23.111 1.23
DEA 76.703 1.08
TEA 179.047 1.24
TOTAL

Input
Komponen
Q3 Q4
NH3 27,359.139 9,955,972.340
C2H4O 0.000 4,913.811
H2O 0.000 16,541.681
MEA 0.000 13,383.184
DEA 0.000 14.641
TEA 0.000 0.046
Jumlah 27,359.139 9,990,825.703
Total 10,114,717.860
2.Mixer (M-01)
yle dan tangki penyimpanan amonia

306.15 K
356.98 K
Q3
323.79 K
355.35 K (T = 33 oC)
298.15 K

3. Menghitung Panas aliran yan


C D arus 2(kmol/ja Q3 (KJ/jam) Kompone
-1.44E-02 2.04E-05 42.131 27359.139 NH3
-1.55E-03 2.41E-06 0.000 0.000 C2H4O
-2.11E-04 5.35E-07 0.020 12.086 H2O
-3.12E-03 3.07E-06 0.000 0.000 MEA
-2.49E-03 2.25E-06 0.000 0.000 DEA
-2.66E-03 2.34E-06 0.000 0.000 TEA
OTAL 42.150654481 27371.225 T

4. Menghitung Panas aliran yan


C D arus 4(kmol/ja Q4 (KJ/jam) Kompone
-1.44E-02 2.04E-05 1839.664 9,955,972.340 NH3
-1.55E-03 2.41E-06 0.880 4,913.811 C2H4O
-2.11E-04 5.35E-07 3.739 16,541.681 H2O
-3.12E-03 3.07E-06 1.143 13,383.184 MEA
-2.49E-03 2.25E-06 0.001 14.641 DEA
-2.66E-03 2.34E-06 0.000 0.046 TEA
OTAL 1845.4272759 9,990,825.703 T

H7 = H2 + H4 + H6
T campuran didapat dari Trial T
ut Output
Q5 Q6
85115.242 10,055,338.608
188.846 5,204.212
11216.845 41,157.319
0.000 13,003.448
0.000 14.227
0.000 0.045
96520.933 10,114,717.860
17.860 10,114,717.860
1)

Q4 Q5

(T = 83,86oC) (T = 48,85oC)

Q3 M-01
(T = 33 oC)
Q6 Q6= Q3 + Q4 + Q5
(T = ? oC)
3. Menghitung Panas aliran yang masuk (Q5)
A B C D arus 6(kmol/jQ5 (KJ/jam)
-182.157 3.36 -1.44E-02 2.04E-05 39.566 85115.242
35.72 4.29E-01 -1.55E-03 2.41E-06 0.080 188.846
92.053 -4.00E-02 -2.11E-04 5.35E-07 5.809 11216.845
23.111 1.23 -3.12E-03 3.07E-06 0.000 0.000
76.703 1.08 -2.49E-03 2.25E-06 0.000 0.000
179.047 1.24 -2.66E-03 2.34E-06 0.000 0.000
TOTAL 45.45444081 96520.933

4. Menghitung Panas aliran yang keluar (Q6)


A B C D arus 7(kmol/jQ6 (KJ/jam)
-182.157 3.36 -1.44E-02 2.04E-05 1921.361 10,055,338.608
35.72 4.29E-01 -1.55E-03 2.41E-06 0.961 5,204.212
92.053 -4.00E-02 -2.11E-04 5.35E-07 9.568 41,157.319
23.111 1.23 -3.12E-03 3.07E-06 1.143 13,003.448
76.703 1.08 -2.49E-03 2.25E-06 0.001 14.227
179.047 1.24 -2.66E-03 2.34E-06 0.000 0.045
TOTAL 1933.032371 10,114,717.860

H7 = H2 + H4 + H6 10,114,717.860
T campuran didapat dari Trial T agar H7 =
3. N
Tujuan : memanaskan ammonia dari mixer sebelum masuk reaktor dengan f
A. Menghitung energi yang dibutuhkan
T Input Arus 7 = 82.20 355.35
T output Arus 7 = 80.00 353.15
T Steam (P= 404,2 kPa) = 144 C 417.15
T Referensi = 298.15

1. Menghitung Panas aliran yang masuk arus 7 (Q6)

KomponeA B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

3. Menhitung beban pemanasan


Qbeban = Q7-Q6
-458694.089

kurangnya
Neraca Panas di sekitar heat exchanger 2
Kompon Input Output
en Q6 Q Pemanas Q7
NH3 10,055,338.608 9,598,952.812
C2H4O 5,204.212 4,992.107
H2O 41,157.319 39,574.099
Q7-Q6
MEA 13,003.448 12,491.042
DEA 14.227 13.669
TEA 0.045 0.043
Jumlah 10,114,717.860 -458,694.089 9,656,023.771
Total 9,656,023.771 9,656,023.771
3. Neraca Panas HE (E-02) GAJADI PAKE HE !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
masuk reaktor dengan fase cair

K Arus 7 in
K
(T = 77,83oC)
K
K

2. Menghitung Panas aliran yang keluar arus (Q8)

D arus 7(kmol/j Q6 (KJ/jam) KomponeA B


2.04E-05 1921.361 10,055,338.608 NH3 -182.157 3.36
2.41E-06 0.961 5,204.212 C2H4O 35.72 4.29E-01
5.35E-07 9.568 41,157.319 H2O 92.053 -4.00E-02
3.07E-06 1.143 13,003.448 MEA 23.111 1.23
2.25E-06 0.001 14.227 DEA 76.703 1.08
2.34E-06 0.000 0.045 TEA 179.047 1.24
1933.0323711 10,114,717.860 TOTAL

b. Menghitung massa steam


Hv= 2738.1 KJ/kg
HL= 606.3 KJ/kg

Q beban = m x (Hv-HL)
m steam = Q beban/ (Hv-HL)
-215.1675057 kg/jam
!!!!!! Kondensat (T = 144oC)

us 7 in Arus 7 out
HE-01
= 77,83oC) (T =80oC)

Steam (T = 144oC)
mas 2013
ran yang keluar arus (Q8)

C D arus 7(kmol/Q7 (KJ/jam)


-1.44E-02 2.04E-05 1921.361 9,598,952.812
-1.55E-03 2.41E-06 0.961 4,992.107
-2.11E-04 5.35E-07 9.568 39,574.099
-3.12E-03 3.07E-06 1.143 12,491.042
-2.49E-03 2.25E-06 0.001 13.669
-2.66E-03 2.34E-06 0.000 0.043
TOTAL 1933.032371 9,656,023.771
INI GAK YA
Fungsi : Mereaksikan etilen oksida dengan amonia menghasilkan MEA
Tujuan : Menghitung kebutuhan pendingin agar reaktor isotermal
Data :
T arus 7 (input reaktor) 80.00 353.15 K
T arus 3 (output reaktor) 80.00 353.15 K
T input pendingin 30.00 303.15 K
T output pendingin 50.00 323.15 K
T Referensi = 298.15 K

A. Menghitung panas reaksi pada keadaan isotermal (80C)

ΔHR = ΔHr + ΔH298,15 + ΔHp

1. ΔHr =Q8
Komponen A B C D
NH3 -182.157 3.36 -1.44E-02 2.04E-05
C2H4O 35.72 4.29E-01 -1.55E-03 2.41E-06
H2O 92.053 -4.00E-02 -2.11E-04 5.35E-07
MEA 23.111 1.23 -3.12E-03 3.07E-06
DEA 76.703 1.08 -2.49E-03 2.25E-06
TEA 179.047 1.24 -2.66E-03 2.34E-06
TOTAL

2. ΔH298,15 dalam fase gas ?


SENYAWA Hf (Kj/mol) Hf (Kj/kmol) Hf (gas) (kJ/mol)
NH3 -45.900 -45900.000 -45.9
C2H4O -52.717 -52716.564 -52.63
H2O -285.830 -285830.000
MEA -210.284 -210283.565 -210.19
DEA -397.034 -397034.347 -396.88
TEA -562.416 -562415.901 -562.08

ΔHR = ΔHr + ΔH298,15 + ΔHp


-6121805.002 isotermal
kJ/jam

T output pendingi 50 323.15


T inputpendingin 303.15 30
2. Menghitung Kebutuhan pendingin K C
Komponen fraksi A B C
Diphenyl oxide 0.73 109.03 1.19E+00 -3.00E-03
Biphenyl 0.27 2.75E+01 1.54E+00 -3.00E-03
total 1

Q= n.Cp dT
n= 759.77053923455 kmol/jam
m= 126,121.150 kg/jam

PENDINGIN COOLING WATER


Komponen A B C D
H2O 92.053 -4.00E-02 -2.11E-04 5.35E-07

Q= n.Cp dT
n= 4066.3238541705 kmol/jam
m= 73234.49261361 kg/jam
4. Reaktor (R-01) EXCELNYA BEDA SHEET

Arus 3
Arus 7 R-01
(T = 80oC)
Arus 1

3. ΔHp =Q9
arus input 7 ΔHr =Q8(KJ/jam) Komponen A B
1921.361 -9598952.812 NH3 -182.157 3.36
39.831 -206977.657 C2H4O 35.72 4.29E-01
9.684 -40057.885 H2O 92.053 -4.00E-02
1.143 -12491.042 MEA 23.111 1.23
0.001 -13.669 DEA 76.703 1.08
0.000 -0.043 TEA 179.047 1.24
1972.0194044316 -9858493.107 TOTAL

∆Hf = A+BT+CT^2 298.150 Treff


SENYAWA A B C
NH3
C2H4O -38.880 -0.054 0.000 bener
H2O
MEA -189.419 -0.082 0.000 bener
DEA -364.502 -0.129 0.000 bener
TEA -519.041 -0.173 0.000 bener

ΔHf = ΔHf rx 1 +ΔHf rx2 + ΔHf rx3

ΔHf rx 1 ΔHf rx 2 ΔHf rx 3


-3,901,148.444 -517,959.100 -26,386.684

ΔHf tot
-4,445,494.228 kJ/jam

REVISIAN PAKE DOWTHERM A


D Cp (KJ/kmol)
0.000 3747.795
0.000 4309.645
8057.439

H (kJ/mol)
1505.489
SHEET

NERMAS kmol/jam NERPAN


Komponen arus 1 arus 7 arus input arus 3 arus 1
NH3 0.000 1921.361 1921.361 1523.256 0.000
C2H4O 38.870 0.961 39.831 0 -201985.550
H2O 0.117 9.568 9.684 6.834 -483.786
MEA 0.000 1.143 1.143 31.612 0.000
DEA 0.000 0.001 0.001 3.623 0.000
TEA 0.000 0.000 0.000 0.234 0.000
38.987 1933.03237115 -202469.336
kemurnian= 1972.019 TOTAL -9858493.107
0.019770106 0.98022989368

C D arus 3(kmol/ja ΔHp =Q10 (KJ/jam)


-1.44E-02 2.04E-05 1551.743 7752377.319
-1.55E-03 2.41E-06 0.793 4118.434
-2.11E-04 5.35E-07 6.789 28079.723
-3.12E-03 3.07E-06 31.519 344598.522
-2.49E-03 2.25E-06 3.615 48115.003
-2.66E-03 2.34E-06 0.233 4893.332
TOTAL 1594.69238393 8182182.334
5. EXPANSION VALVE 1
Fungsi Menurunkan tekanan arus keluaran reaktor
Tujuan : Menghitung temperatur keluaran expansion valve
ARUS 7
-9598952.8118 Kondisi operasi
-4992.1065609 T input arus 3 85.00 oC 358.150
-39574.098801 P input 80 atm 81.060
-12491.041534 p output 20 atm 20.265
-13.669384568 T reff 298.15
-0.0431840545
-9656023.7713 A. menentukan setelah ekspansi KARNA KAN MAU MASUK F
1. Menghitung T bubble arus x
Hitung tekanan uap murni log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+
data kapasitas panas gas
Komponen A B C
NH3 37.1575 -2E+03 -1E+01
C2H4O 39.9235 -2E+03 -1E+01
H2O 29.8605 -3E+03 -7E+00
MEA 72.9125 -6E+03 -2E+01
DEA 122.0877 -9E+03 -4E+01
TEA 135.3206 -1E+04 -4E+01
TOTAL

Senyawa arus 3 (kmol/xi Log P


NH3 1879.230 0.972 4.194
C2H4O 0.961 0.000 3.528
H2O 9.914 0.005 2.008
MEA 38.613 0.020 0.493
DEA 4.379 0.002 -2.025
TEA 0.282 0.000 -3.740
TOTAL 1933.379 1 4.458

2. Menghitung T dew arus y

Senyawa arus 3 (kmol/yi Log P


NH3 1879.230 0.972 5.322
C2H4O 0.961 0.000 4.755
MEA 9.914 0.005 4.007
DEA 38.613 0.020 3.194
TEA 4.379 0.002 1.879
H2O 0.282 0.000 0.911
TOTAL 1933.37882 1 20.067
Kesimpulan: Tdew>Tcampuran>Tbubble, keluaran expansion valve da

B. menentukan suhu keluaran ekspansi valve


1. menghitung densitas aliran masuk valve
Density = AB –(1-T/Tc)^n density (g/ml)
SENYAWA A B n
NH3 0.237 0.255 0.289
C2H4O 3.14E-01 0.261 0.283
H2O 3.47E-01 0.274 0.286
MEA 2.71E-01 0.224 0.202
DEA 3.01E-01 0.2397 0.1892
TEA 3.16E-01 0.248 0.204
Total

2. densitas campuran arus yg mna ?


SENYAWA ρ (g/ml) Xi (arus3) ρ.Xi (g/ml)
NH3 0.495 0.912 0.451
C2H4O 0.768 0.001 0.001
H2O 0.971 0.005 0.005
MEA 0.964 0.067 0.065
DEA 1.054 0.013 0.014
TEA 1.084 0.001 0.001
TOTAL 5.335 1.000 0.537
ρ 536.996

3.) menghitung volume campuran


V = M/ρ campuran
V= 65.336 m3/jam 0.018

4.) Mnghitung kerja ekspansi valve


𝑊=𝑉 (𝑚3/𝑗𝑎𝑚)𝑥 (𝑃1−𝑃2 𝑏𝑎𝑟)𝑥((10^5 𝐽)/(𝑏𝑎𝑟 𝑥
𝑚3))𝑥 𝜂

effisiensi berdasarkan figur 3.6 Coulson &Richardson , diperoleh


eff= 66%= 0.66

W= -262158133 J/jam
W= -262158.133 KJ/jam

5.) Menghitung suhu keluaran expansion valve


W=n.∫_353,15^(𝑇𝑜
W= Hin-Hout 𝑢𝑡?)▒ 〖𝐶𝑝 𝑑𝑇〗
W=delta H
Komponen A B C
NH3 -182.157 3.3618 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.2283 -3.12E-03
DEA 76.703 1.0821 -2.49E-03
TEA 179.047 1.2436 -2.66E-03
TOTAL

YANG INI JAGA JAGA AJA


1. Menghitung entalpi aliran keluar dan masuk
arus 3 arus 3"

SENYAWA BM arus 3 (kmolfraksi mol (xi)


NH3 17.03 5331.969 9.71E-01
C2H4O 44.05 2.713 4.94E-04
H2O 18.01 22.123 4.03E-03
MEA 149.18 122.356 2.23E-02
DEA 61.08 10.885 1.98E-03
TEA 105.13 2.814 5.12E-04
TOTAL 5492.860 1

RUMUS Cp = A+BT+CT^2+DT^3

SENYAWA A B C
NH3 -182.157 3.362 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23E+00 -3.12E-03
DEA 76.703 1.08E+00 -2.49E-03
TEA 179.047 1.24E+00 -2.66E-03
Total

2. menghitung volume ekspansivity


β = a (1- T/Tc)m
SENYAWA a Tc m
NH3 0.001 405.650 -0.711
C2H4O 8.09E-04 469.150 -0.718
H2O 5.72E-04 647.130 -0.714
MEA 4.72E-04 638.000 -0.799
DEA 3.78E-04 715 -0.8108
TEA 3.61E-04 787.000 -0.797
Total
Arus 3out
Arus 3in EV-01
(T = oC)
K (T = 85 C)
o

bar P=20 atm


P=80 atm
bar
K

NA KAN MAU MASUK FC JADI HARUS TAU DULU FASENYA

𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2

D E
7.46E-03 -9.58E-11
6.98E-03 -1.11E-13 yi = 1 pada saat Tbubble :
2.42E-09 1.81E-06 Tbubble 51.504 C
-1.15E-10 5.98E-06 T Trial 324.654 K
1.41E-02 1.20E-12
1.44E-02 -1.76E-13

P (mmHg) P (atm) Ki =Pi sat /P operasyi=xi.Ki


15,635.532 20.573 1.029 9.9984E-01
3,369.324 4.433 0.222 1.1014E-04
101.972 0.134 0.007 3.4401E-05
3.109 0.004 0.000 4.0856E-06
0.009 1.242E-05 6.210E-07 1.4064E-09
0.0002 2.395E-07 1.198E-08 1.7495E-12
19,109.947 25.145 1.257 1.000

Ttrial
P (mmHg) P (atm) Ki =Pi sat /P operasxi=yi/Ki 192.48456942 C
2.10E+05 2.76E+02 1.38E+01 0.070 465.635 K
5.68E+04 7.48E+01 3.74E+00 0.000 T dew
1.02E+04 1.34E+01 6.68E-01 0.008
1.56E+03 2.06E+00 1.03E-01 0.194
7.57E+01 9.96E-02 4.98E-03 0.455
8.14E+00 1.07E-02 5.35E-04 0.273
278610.356 366.593 18.330 1.000
uaran expansion valve dalam fasa campuran
Tc ρ (g/ml)
405.650 0.495 bener
469.150 0.768 bener
647.130 0.971 bener
638.000 0.964 bener
715 1.054 bener
787.000 1.084 bener
5.335

DATA FEBRI
SENYAWA arus 3 (kg/jam) arus 3 (kg/jam)
NH3 26426.19 32003.287 0.912161
C2H4O 34.91 42.318 0.001206
H2O 122.26 178.550 0.005089
MEA 1925.19 2358.475 0.067222
DEA 380.08 460.348 0.013121
TEA 34.79 42.135 0.001201
g/cm3 TOTAL 28923.429 M 35085.113
kg/m3
GRAFIK DARI COULSON AND RICHARDSON VOL 6

m3/s

𝑏𝑎𝑟 𝑥

dson , diperoleh

Kondisi
P (atm) P(bar)
in 80.000 81.060
out 20.000 20.265

T in (C) 85.000 358.150 66


T out (C) trial 83.793 356.943

D arus 3 (kmol/ja Q10(KJ/jam)


2.04E-05 1879.230 -250208.66798949
2.41E-06 0.961 -1.17E+02
5.35E-07 9.914 -899.96895609822
3.07E-06 38.613 -9485.6791330674
2.25E-06 4.379 -1313.6975152299
2.34E-06 0.282 -132.95357740874 error
AL -262158.45562671 -0.012%
harus sama dengan W

Kondisi Operasi
Pin (atm) 80.000 T in (C) 80.000 353.150
Pout (atm) 20.000 T out (C) trial -273.150 0.000
effisiensi 65% T reff 298.15

Tc=smith Vannes
A,B=
n=
rumusnya dari ?

versi ulrich
D Cpi Cpi.xi (KJ/kmol)
2.04E-05 106.619 1.03E+02
2.41E-06 100.290 4.95E-02
5.35E-07 75.174 3.03E-01
3.07E-06 202.824 4.52E+00
2.25E-06 247.889 4.91E-01
2.34E-06 389.064 1.99E-01
1121.860 109.057

β β.xi (1/K)
0.0009733 9.45E-04
0.0008092 4.00E-07 NB: INI PAKE RUMUS YANG MANA W NYA ?
0.0005716 2.30E-06 ΔH=Cp.ΔT+V(1-β)ΔP
0.0004724 1.05E-05 atau ΔH= H2-H1 ???
0.000378 7.49E-07
0.0003605 1.85E-07
0.004 0.001
6. FLASH COLUMN (FC-01)
Fungsi : Memisahkan uap dan cairan
Tujuan : Menghitung temperatur keluaran flash column
menghitung kebutuhan panas masing2 ?
Kondisi operasi
T arus input 83.793 c 356.943
T reff 25 C 298.15

Qmasuk= Q keluar
Q ARUS 3= Q ARUS 4+Q ARUS 5

a. Q arus 3 (Q11)
T INPUT= 356.943 K t REFF=
Komponen A B C
NH3 -182.157 3.3618 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.2283 -3.12E-03
DEA 76.703 1.0821 -2.49E-03
TEA 179.047 1.2436 -2.66E-03
TOTAL

B. Q arus 4 (Q4)
T= 356.943 K
Komponen A B C
NH3 -182.157 3.3618 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.2283 -3.12E-03
DEA 76.703 1.0821 -2.49E-03
TEA 179.047 1.2436 -2.66E-03
TOTAL

C. Q ARUS 5(Q13)
T= 356.943 K
Komponen A B C
NH3 -182.157 3.3618 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.2283 -3.12E-03
DEA 76.703 1.0821 -2.49E-03
TEA 179.047 1.2436 -2.66E-03
TOTAL
Q output = Q12+Q13= 32757145.4
Q output= Q input = 10706727

ICHARDSON VOL 6 FIGURE 3.6 kompresor tapi :"


ANA W NYA ?
Arus 4
ash column
(T = ??oC)
P=20 atm
K
K Arus 3
(T = oC) FC-01
P=20 atm

Arus 5
(T = ??oC)
298.15 K
D arus 3 (kmolT ARUS Q11(KJ/jam) P=20 atm
2.04E-05 1879.230 356.943 10138070.677
2.41E-06 0.961 356.943 5370.2628774
5.35E-07 9.914 356.943 43835.750889
3.07E-06 38.613 356.943 450431.22453
2.25E-06 4.379 356.943 62663.783349
2.34E-06 0.282 356.943 6355.3421506
10706727.041

D arus 4 T ARUS Q4(KJ/jam)


2.04E-05 1838.764 356.9433269 9919766.7688
2.41E-06 0.879 356.9433269 4911.9685475
5.35E-07 3.650 356.9433269 16140.465552
3.07E-06 1.151 356.9433269 13431.356345
2.25E-06 0.001 356.9433269 14.367977233
2.34E-06 0.000 356.9433269 0.0452603422
9954264.9725

D arus5 T ARUS Q11(KJ/jam)


2.04E-05 40.466 356.943 1925637.9881
2.41E-06 0.082 356.943 1995335.4543
5.35E-07 6.264 356.943 1578267.1449
3.07E-06 37.461 356.943 4163854.0826
2.25E-06 4.378 356.943 5108061.0249
2.34E-06 0.282 356.943 8031724.7301
22802880.425
Fungsi Mengkondensasikan arus 4 hasil FD 1 (atas)
Arus 4
Tujuan : Menghitung kebutuhan pendingin condensor
(T = ??oC)
P=20 atm Kondisi operasi
arus 3 T input arus 4 83.793 oC
T bubble T output arus 4 83.829 oC
P input 20 atm
T output pendin 50 oC
T reff 25 oC
Arus 5 T input pending 30 oC
Perhitungan
(T = ??oC)
1. Menghitung T buble arus 4
P=20 atm Menghitung T uap murni
Komponen A B
NH3 37.1575 -2E+03
C2H4O 39.9235 -2E+03
H2O 29.8605 -3E+03
MEA 72.9125 -6E+03
DEA 122.0877 -9E+03
TEA 135.3206 -1E+04

Tbubble
Senyawa arus 4 (kmol/jam) xi
NH3 1838.764 0.997
C2H4O 0.879 0.0005
H2O 3.650 0.0020
MEA 1.151 0.0006
DEA 0.001 0.0000
TEA 0.000 0.0000
TOTAL 1844.4458338602 1

Tdew
Senyawa arus 4 (kmol/jam) yi
NH3 1838.764 0.997
C2H4O 0.879 0.000
H2O 3.650 0.002
MEA 1.151 0.001
DEA 0.001 0.000
TEA 0.000 0.000
TOTAL 1844.4458338602 1
karena T bubble< T input <T dew , maka fase dalam campuran (cair ua
2. Menghitung beban condensor
Q= Qa+ Qb- Qc
a. Menghitung Qa Qa =Q11= Q masuk kondensor
Tinput 83.793 356.943
Treff 25.000 298.150
Qa=ΔH=n∫𝐶𝑝 𝑑𝑇

Komponen A B
NH3 33.573 -1.26E-02
C2H4O 30.827 -7.60E-03
MEA -0.555 3.70E-01
DEA -5.264 6.19E-01
TEA 37.73 4.92E-01
Air 33.933 -8.42E-03

b. Menghitung Qb (panas pengembunan)


tdew 83.829 356.979
Q= (m x λ) = (m x A x (1-T/Tc)^nYaws
SENYAWA A Tc
NH3 31.523 405.650
C2H4O 36.474 469.150
H2O 52.053 647.130
MEA 74.024 638.000
DEA 103.400 715.000
TEA 120.600 787.000
TOTAL

c. Menghitung Qc Qc = Q14output
Treff 25.000 298.150
Toutput 83.829 356.979
Qc=ΔH=n∫𝐶𝑝 𝑑𝑇

SENYAWA A B
NH3 -182.157 3.362
C2H4O 35.72 0.429
H2O 92.053 -0.040
MEA 23.111 1.228
DEA 76.703 1.082
TEA 179.047 1.244
TOTAL

sehingga diperoleh, Q=Qa+Qb-Qc

3. menghitung kebutuhan air pendingin


kondisi
Tinput 303.150 30.000
Toutput 323.150 50.000
Qbeban=ΔH=n∫𝐶𝑝 𝑑𝑇
Cpair 1505.534 kj/kmol

nair 13986.816 kmol/jam


massa air 251,902.559 kg/jam

Neraca Panas di sekitan condenser


Input
Komponen
Q4 Qc
NH3 21,057,623.238 9,927,011.344
C2H4O 0.000 4,915.159
H2O 0.000 16,150.316
MEA 0.000 13,439.761
DEA 0.000 14.377
TEA 0.045
Jumlah 21,057,623.238 9,961,531.002
Total 31,019,154.240
6. KONDENSOR 1 (CN-01)

356.943 K
Arus 4
356.979 K Arus 4 CN-01
293.150 K
323.150 K
298.15 K
303.150 K

log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2
C D E
-1E+01 7.46E-03 -9.58E-11
-1E+01 6.98E-03 -1.11E-13
-7E+00 2.42E-09 1.81E-06
-2E+01 -1.15E-10 5.98E-06
-4E+01 1.41E-02 1.20E-12
-4E+01 1.44E-02 -1.76E-13

Log P P (mmHg) P (atm) Ki =Pi sat /P operasi yi=xi.Ki


4.18E+00 1.52E+04 2.01E+01 1.00E+00 1.00E+00
3.52E+00 3.27E+03 4.31E+00 2.15E-01 1.03E-04
1.99E+00 9.72E+01 1.28E-01 6.39E-03 1.27E-05
4.63E-01 2.90E+00 3.82E-03 1.91E-04 1.19E-07
-2.07E+00 8.55E-03 1.12E-05 5.62E-07 3.06E-13
-3.79E+00 1.62E-04 2.13E-07 1.06E-08 1.16E-17
4.28950029636642 18,619.929 24.500 1.225 1.000

Log P P (mmHg) P (atm) Ki =Pi sat /P operasi xi=yi/Ki


4.52E+00 3.34E+04 4.39E+01 2.20E+00 4.54E-01
3.90E+00 7.87E+03 1.04E+01 5.18E-01 9.20E-04
2.63E+00 4.23E+02 5.57E-01 2.78E-02 7.11E-02
1.36E+00 2.27E+01 2.99E-02 1.49E-03 4.18E-01
-7.69E-01 1.70E-01 2.24E-04 1.12E-05 4.86E-02
-2.24E+00 5.75E-03 7.57E-06 3.79E-07 2.88E-03
9.393 41,684.187 54.848 2.742 1.00
se dalam campuran (cair uap)
= Q masuk kondensor

Cp = A+BT+CT^2+DT^3+ET^4

C D E arus 4 (kmol/jam) Q11=ΔH (Kj/jam)


8.89E-05 -7.18E-08 1.86E-11 1838.764 3965733.561
3.23E-04 -3.27E-07 9.73E-11 0.879 2719.386
-3.20E-04 1.58E-07 -3.23E-11 3.650 19622.932
-4.95E-04 2.18E-07 -3.90E-11 1.151 10255.962
3.60E-04 -8.23E-07 3.54E-10 0.001 12.549
2.99E-05 -1.78E-08 3.69E-12 0.000 0.004
total 1844.446 3,998,344.393

Qinput juga ?

n m =arus 4 (kmol/jam) λ (Kj/mol) Q(Kj/jam)


0.364 1838.764 14.569 26788735.432
0.377 0.879 21.267 18687.125
0.321 3.650 40.236 146877.246
0.304 1.151 57.693 66427.391
0.333 0.001 82.127 82.457
0.354 0.000 97.371 0.196
1844.446 313.263 27,020,809.847

C D arus 4 Q13=ΔH (Kj/jam)


-1.44E-02 2.04E-05 1838.764 9927011.344
-1.55E-03 2.41E-06 0.879 4915.159
-2.11E-04 5.35E-07 3.650 16150.316
-3.12E-03 3.07E-06 1.151 13439.761
-2.49E-03 2.25E-06 0.001 14.377
-2.66E-03 2.34E-06 0.000 0.045
1844.446 9,961,531.002

Q= 21,057,623.238 Kj/jam
Output
Q4' Qb
3965733.561 26,788,735.432
2719.386 18,687.125
19622.932 146,877.246
10255.962 66,427.391
12.549 82.457
0.004 0.196
3998344.393 27,020,809.847
31,019,154.240
Fungsi Menurunkan tekanan arus keluaran flash column 1 dari 20 atm ke 1,1
Tujuan : Menghitung temperatur keluaran expansion valve 02

Kondisi operasi
T output T input aru 83.79 oC 356.943
Arus 4
P input 20 atm 20.265
p output 1.10 atm 1.115
T reff 298.15

A. menentukan fase setelah expansi


1. Menghitung T bubble arus x
Hitung tekanan uap murni log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2
data kapasitas panas gas
KomponenA B C
NH3 37.1575 -2E+03 -1E+01
C2H4O 39.9235 -2E+03 -1E+01
H2O 29.8605 -3E+03 -7E+00
MEA 72.9125 -6E+03 -2E+01
DEA 122.0877 -9E+03 -4E+01
TEA 135.3206 -1E+04 -4E+01
TOTAL

Senyawa arus 5 (kmol/xi Log P


T trial buble NH3 40.466 0.455 3.264
50.5268320292 C2H4O 0.082 0.001 2.461
323.676832029 H2O 6.264 0.070 0.207
MEA 37.461 0.421 -2.144
DEA 4.378 0.049 -5.861
TEA 0.282 0.003 -8.318
TOTAL 88.933 1 -10.3923844

2. Menghitung T dew arus y

T dew trial Senyawa arus 5 (kmol/yi Log P


83.829200597 NH3 40.466 0.455 5.337
356.979200597 C2H4O 0.082 0.001 4.770
MEA 6.264 0.070 4.030
DEA 37.461 0.421 3.225
TEA 4.378 0.049 1.923
H2O 0.282 0.003 0.962
TOTAL 88.9329815 1 20.248
Kesimpulan: Tdew>Tcampuran>Tbubble, keluaran expansion valve da
T campuran itu T apa? Atau mungkin T input ?
B. menentukan suhu keluaran ekspansi valve
1. menghitung densitas aliran masuk valve
Density = AB –(1-T/Tc)^n density (g/ml)
SENYAWA B n
NH3 0.237 0.255 0.289
C2H4O 3.14E-01 0.261 0.283
H2O 3.47E-01 0.274 0.286
MEA 2.71E-01 0.224 0.202
DEA 3.01E-01 0.2397 0.1892
TEA 3.16E-01 0.248 0.204
total

3.) menghitung volume campuran


V = M/ρ campuran
V= 4.749 m3/jam 0.001

4.) Mnghitung kerja ekspansi valve


𝑊=𝑉 (𝑚3/𝑗𝑎𝑚)𝑥 (𝑃1−𝑃2 𝑏𝑎𝑟)𝑥((10^5 𝐽)/(𝑏𝑎𝑟 𝑥
𝑚3))𝑥 𝜂

effisiensi berdasarkan figur 3.6 Coulson &Richardson , diperoleh


eff= 65%= 0.65

W= -5911852.54 J/jam
W= -5911.85254 KJ/jam

5.) Menghitung suhu keluaran expansion valve


W=n.∫_353,15^(𝑇𝑜
W= Hin-Hout 𝑢𝑡?)▒ 〖𝐶𝑝 𝑑𝑇〗
W=delta H
KomponenA B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

YANG INI JAGA JAGA AJA


1. Menghitung entalpi aliran keluar dan masuk
arus 3 arus 3"

SENYAWBM arus 3 (kmolfraksi mol (xi)


NH3 17.03 5331.969 9.71E-01
C2H4O 44.05 2.713 4.94E-04
H2O 18.01 22.123 4.03E-03
MEA 149.18 122.356 2.23E-02
DEA 61.08 10.885 1.98E-03
TEA 105.13 2.814 5.12E-04
TOTAL 5492.860 1

RUMUS Cp = A+BT+CT^2+DT^3

SENYAWA B C
NH3 -182.157 3.362 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23E+00 -3.12E-03
DEA 76.703 1.08E+00 -2.49E-03
TEA 179.047 1.24E+00 -2.66E-03
TOTAL

2. menghitung volume ekspansivity


β = a (1- T/Tc)m
SENYAWa Tc m
NH3 0.001 405.650 -0.711
C2H4O 8.09E-04 469.150 -0.718
H2O 5.72E-04 647.130 -0.714
MEA 4.72E-04 638.000 -0.799
DEA 3.78E-04 715 -0.8108
TEA 3.61E-04 787.000 -0.797
total
7. EXPANSION VALVE 2
ran flash column 1 dari 20 atm ke 1,1 atm
an expansion valve 02
Arus 5out
Arus 5in EV-01
(T = ??oC)
K (T = C)
o

bar P=1,1 atm


P=20 atm
bar
K

g10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2

D E
7.46E-03 -9.58E-11
6.98E-03 -1.11E-13 yi = 1 pada saat Tbubble :
2.42E-09 1.81E-06 Tbubble -13.796 C
-1.15E-10 5.98E-06 T Trial 259.354 K
1.41E-02 1.20E-12
1.44E-02 -1.76E-13

P (mmHg) P (atm) Ki =Pi sat /P operasyi=xi.Ki


1.84E+03 2.42E+00 2.20E+00 9.9954E-01
2.89E+02 3.80E-01 3.45E-01 3.1847E-04
1.61E+00 2.12E-03 1.93E-03 1.3563E-04
7.18E-03 9.44E-06 8.58E-06 3.6160E-06
1.38E-06 1.81E-09 1.65E-09 8.1031E-11
4.80E-09 6.32E-12 5.75E-12 1.8252E-14
2126.8945994307 2.7985455197 2.5441322906482 1.000

Ttrial
P (mmHg) P (atm) Ki =Pi sat /P operasxi=yi/Ki 195.03479 C
2.17E+05 2.86E+02 2.60E+02 0.002 468.185 K
5.89E+04 7.76E+01 7.05E+01 0.000 T dew
1.07E+04 1.41E+01 1.28E+01 0.005
1.68E+03 2.21E+00 2.01E+00 0.210
8.37E+01 1.10E-01 1.00E-01 0.492
9.16E+00 1.21E-02 1.10E-02 0.290
288914.784 380.151 345.592 1.00
ubble, keluaran expansion valve dalam fasa campuran
iya bener setelah T input, berrti T input kecil dari T dew dan T buble dong ?
Hmm bingung :"
nsity (g/ml)
Tc ρ (g/ml) Xi (arus5) ρ.Xi (g/ml) arus 5
405.650 0.497 0.455 0.226 40.466
469.150 0.770 0.001 0.001 0.082
647.130 0.972 0.070 0.068 6.264
638.000 0.965 0.421 0.406 37.461
715 1.055 0.049 0.052 4.378
787.000 1.085 0.003 0.003 0.282
5.343 1.000 0.757 g/cm3 88.933
757.176 kg/m3

SENYAWA arus 5 (kg/jam)


NH3 689.13
C2H4O 3.61
H2O 112.81
MEA 2288.15
DEA 460.24
TEA 42.13
TOTAL 3596.073 M

GRAFIK DARI COULSON AND RICHARDSON VOL 6

m3/s

0^5 𝐽)/(𝑏𝑎𝑟 𝑥

n &Richardson , diperoleh

Kondisi
P (atm) P(bar)
in 20.000 20.265
out 1.100 1.115
65
T in (C) 83.793 356.94332686302
T out (C) trial 84.222 357.372

D arus 5 (kmol/ja Q12(KJ/jam)


2.04E-05 40.466 -1,915.104
2.41E-06 0.082 -3.550
5.35E-07 6.264 -201.949
3.07E-06 37.461 -3,280.087
2.25E-06 4.378 -464.046
2.34E-06 0.282 -47.116 error
-5,911.852 0.001%
harus sama dengan W

dan masuk Kondisi Operasi


Pin (atm) 80.000 T in (C) 80.000 353.150
Pout (atm) 20.000 T out (C) trial -273.150 0.000
effisiensi 65% T reff 298.15
ksi mol (xi)

Tc=smith Vannes
A,B=
n=
rumusnya dari ?

versi ulrich
D Cpi Cpi.xi (KJ/kmol)
2.04E-05 106.619 1.03E+02
2.41E-06 100.290 4.95E-02
5.35E-07 75.174 3.03E-01
3.07E-06 202.824 4.52E+00
2.25E-06 247.889 4.91E-01
2.34E-06 389.064 1.99E-01
1121.860 109.057

β β.xi (1/K)
0.0009733 9.45E-04
0.0008092 4.00E-07 NB: INI PAKE RUMUS YANG MANA W NYA ?
0.0005716 2.30E-06 ΔH=Cp.ΔT+V(1-β)ΔP
0.0004724 1.05E-05 atau ΔH= H2-H1 ???
0.000378 7.49E-07
0.0003605 1.85E-07
0.004 0.001
Fungsi : Memisahkan NH3 dari campuran hasil fla
Tujuan : 1. Menghitung kebutuhan air pendingin d
2. Menghitung kebutuhan pemanas di reboiler pa
Kondisi operasi
t KELUART input arus 5=
P input arus 5 =

Perhitungan
a. menentukan kondisi umpan

Menghitung T uap murni


Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA
TOTAL

HASIL ATAS MENARA PUNCAK


bubble point : P=
Senyawa
NH3
C2H4O
H2O
MEA
DEA
TEA
TOTAL

MENARA HASIL ATAS DEW POINT


Dew Point : P=
Senyawa
NH3
C2H4O
H2O
MEA
DEA
TEA
TOTAL
buble dong ?
c. Menentukan kondisi bawah kolom
Bubble point : P=
Senyawa
NH3
C2H4O
H2O
MEA
DEA
TEA
TOTAL

d. Menghitung konstanta underwood


menghitung Q untuk konstanta underwood
q=(𝐻𝑣−𝐻𝑓)/(𝐻𝑣−𝐻𝑙)

1−𝑞=∑(𝛼_𝑖 𝑥_𝑖 )/(𝛼_𝑖−𝜃)

Komponen
NH3
C2H4O
H2O
N AND RICHARDSON VOL 6 FIGURE 3.6 kompresor tapi :" MEA
DEA
TEA

Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA

pendingin air, maka R/Rmin=1,2-1,3

e. Menghitung Lo dan V
D=
Lo= Rx D=

Menghitung komposisi uap masuk kondensor (V)


Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA
total

f. Menghitung panas di kondensor


CONDENSOR TOTAL
1. menghitung panas yang dibawa uap masuk k
Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA

2. menghitung panas pengembunan (Qb) / Qlat


T DEW MENARA=

SENYAWA
NH3
C2H4O
H2O
MEA
DEA
TEA

3 Menghitung panas cairan reflux (QLo)


T BUBLE MENARA
Komponen
ANG MANA W NYA ? NH3
C2H4O
H2O
MEA
DEA
TEA
TOTAL

4 Menghitung panas DESTILAT (Qd)


T BUBLE MENARA
Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA
TOTAL

KEBUTUHAN KONDENSOR
QCONDENSOR = Q umpan masuk kondensor
1,711,896.539
Q16= nCp dT
pada T ngkCp dT air =
CW T in pendingin
T out pendingin

n= Q/Cp dT
n=
m PENDINGIN=

g. Menghitung kebutuhan Reboiler


1. menghitung panas yang dibawa hasil bawah
Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA
TOTAL

2. Menghitung panas feed umpan (Q18)


T UMPAN MASUK DISTILASI
Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA
TOTAL

Q REBOILER= Q CONDENSOR + Q DESTILA


Q reboiler =

kebutuhan reboiler
steam menggunakan saturated vapor dowtherm A
panas laten (gamma) =
m = Q reboiler /panas laten
m reboiler 8489.49041820114

Komponen
Diphenyl oxide
Biphenyl
total

Q= n.Cp dT
n=
insya Allahm dowtherm A=

Overall MD-01

Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA
Jumlah
Total
sahkan NH3 dari campuran hasil flash column 1
nghitung kebutuhan air pendingin di condensor total CN 02
kebutuhan pemanas di reboiler parsial

84.222 C 357.372 K
1.1 atm

n kondisi umpan

uap murni
A B C D E
37.1575 -2.03E+03 -1.16E+01 7.46E-03 -9.58E-11
39.9235 -2.36E+03 -1.25E+01 6.98E-03 -1.11E-13
29.8605 -3.15E+03 -7.30E+00 2.42E-09 1.81E-06
72.9125 -5.86E+03 -2.19E+01 -1.15E-10 5.98E-06
122.0877 -8.84E+03 -4.04E+01 1.41E-02 1.20E-12
135.3206 -1.03E+04 -4.46E+01 1.44E-02 -1.76E-13

MENARA PUNCAK log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2


1 atm
arus 6 (kmol/jam) xi Log P P (mmHg) P (atm)
40.466 0.873 2.940 870.446 1.145
0.082 0.002 2.083 121.183 0.159
5.800 0.125 -0.427 0.374 0.000
0.000 0.000 -3.105 0.001 0.000
0.000 0.000 -7.259 0.000 0.000
0.000 0.000 -9.984 0.000 0.000
46.347890341505 1 -15.751 992.004 1.305

ASIL ATAS DEW POINT


1 atm
arus 6 (kmol/jam) yi Log P P (mmHg) P (atm)
40.466 0.873 4.188 15429.502 20.302
0.082 0.002 3.521 3319.228 4.367
5.800 0.125 1.998 99.430 0.131
0.000 0.000 0.477 3.000 0.004
0.000 0.000 -2.048 0.009 0.000
0.000 0.000 -3.767 0.000 0.000
46.347890341505 1 4.370 18,851.169 24.804

n kondisi bawah kolom


1.2 atm
arus 8 (kmol/jam) xi Log P P (mmHg) P (atm)
0.000 0.000 5.217 164781.948 216.818
0.000 0.000 4.645 44186.408 58.140
0.463 0.011 3.839 6899.660 9.079
37.461 0.880 2.977 947.476 1.247
4.378 0.103 1.571 37.238 0.049
0.282 0.007 0.546 3.515 0.005
42.585 1.000 18.794 216,856.245 285.337

konstanta underwood
untuk konstanta underwood

bukan cairan q= 0.521502310051

𝑖 𝑥_𝑖 )/(𝛼_𝑖−𝜃) 1-q= 0.478497689949


beda?
αf xf αfxf αf-θ αfxf/αf-θ
129.685 0.455 59.008 125.998 0.468
35.152 0.001 0.032 31.465 0.001
6.394 0.070 0.450 2.706 0.166
1.000 0.421 0.421 -2.688 -0.157
0.050 0.049 0.002 -3.638 -0.001
0.005 0.003 0.000 -3.682 0.000
172.287 1.000 172.2866206504 1-q = 0.4783

αi xd αi.xd αi-θ (αi.xd)/(αi-θ)


173.917 0.873 151.844 170.229 0.8920
46.636 0.002 0.082 42.948 0.0019
7.282 0.125 0.911 3.595 0.2535
1.000 0.000 0.000 -2.688 0.0000
0.039 0.000 0.000 -3.648 0.0000
0.004 0.000 0.000 -3.684 0.0000
228.878 1.000 228.8777152528 Rmin+1 1.1474
Rmin 0.1474
maka R/Rmin=1,2-1,3 R=1,25*Rmin
R= 0.184308

g Lo dan V
46.347890341505 V= Lo+D= 54.89016755245
8.5422772109492 kmol/jam V/D= 1.184307789373

omposisi uap masuk kondensor (V) Menghitung komposisi cairan refluks (Lo)
V (kmol.jam) yi Komponen Lo (kmol.jam)
47.924 0.873 NH3 7.458
0.097 0.002 C2H4O 0.015
6.869 0.125 H2O 1.069
0.000 0.000 MEA 0.000
0.000 0.000 DEA 0.000
0.000 0.000 TEA 0.000
54.890 1.000 total 8.542

panas di kondensor
T reff
g panas yang dibawa uap masuk ke kolom (Q5) Cp gas T DEW MENARA
A B C D E
33.573 -0.0126 8.89E-05 -7.18E-08 1.86E-11
30.827 -7.60E-03 3.23E-04 -3.27E-07 9.73E-11
33.933 -8.42E-03 2.99E-05 -1.78E-08 3.69E-12
-0.555 0.37 -3.20E-04 1.58E-07 -3.23E-11
-5.264 0.619 -4.95E-04 2.18E-07 -3.9E-11
37.73 0.492 3.60E-04 -8.23E-07 3.54E-10
TOTAL

g panas pengembunan (Qb) / Qlaten


324.140 K

A n Tc λ (kmol/jam) Mv
31.523 0.364 405.650 17.577 47.924
36.474 0.377 469.150 23.429 0.097
52.053 0.321 647.130 41.645 6.869
74.024 0.304 638.000 59.664 0.000
103.4 0.333 715 84.563 0.000
120.6 0.354 787.000 99.940 0.000

panas cairan reflux (QLo)

A B C D L (kmol/jam)
-182.157 3.36 -1.44E-02 2.04E-05 7.458
35.72 4.29E-01 -1.55E-03 2.41E-06 0.015
92.053 -4.00E-02 -2.11E-04 5.35E-07 1.069
23.111 1.23 -3.12E-03 3.07E-06 0.000
76.703 1.08 -2.49E-03 2.25E-06 0.000
179.047 1.24 -2.66E-03 2.34E-06 0.000

panas DESTILAT (Qd)


DESTILAT
A B C D D(kmol/jam)
-182.157 3.36 -1.44E-02 2.04E-05 40.466
35.72 4.29E-01 -1.55E-03 2.41E-06 0.082
92.053 -4.00E-02 -2.11E-04 5.35E-07 5.800
23.111 1.23 -3.12E-03 3.07E-06 0.000
76.703 1.08 -2.49E-03 2.25E-06 0.000
179.047 1.24 -2.66E-03 2.34E-06 0.000

N KONDENSOR
OR = Q umpan masuk kondensor + Qv -Q reflux- Q destilat
Q 16 = Q13+QV-Q14-Q15 Qc
n
1505.4888 kJ/kmol pada P 1 atm m
303.15 K
323.15 K

1137.1035 kmol/jam
20479.2336 kg/jam

kebutuhan Reboiler T reff 298.150


g panas yang dibawa hasil bawah kolom (Qw) T BUBLE DASA 448.541
A B C D arus 8 (kmol/jam)
-182.157 3.36 -1.44E-02 2.04E-05 0.000
35.72 4.29E-01 -1.55E-03 2.41E-06 0.000
92.053 -4.00E-02 -2.11E-04 5.35E-07 0.463
23.111 1.23 -3.12E-03 3.07E-06 37.461
76.703 1.08 -2.49E-03 2.25E-06 4.378
179.047 1.24 -2.66E-03 2.34E-06 0.282

g panas feed umpan (Q18) T reff 298.150


ASUK DISTILASI T umpan 357.372
A B C D arus 5
-182.157 3.360 -0.014 0.000 40.466
35.72 0.429 -0.002 0.000 0.082
92.053 -0.040 0.000 0.000 6.264
23.111 1.230 -0.003 0.000 37.461
76.703 1.080 -0.002 0.000 4.378
179.047 1.240 -0.003 0.000 0.282
88.933

= Q CONDENSOR + Q DESTILAT +Q DASAR MENARA- Q FEED


2110911.792 KJ/jam
nakan saturated vapor dowtherm A dengan T 650F=343,33 C dan P = 70,73 psia= 4,8 atm
248.65 kJ/kg
/panas laten
kg
T inpu dowtherm A 210 483.15 K
T output 180 453.15 K
fraksi A B C D
0.73 109.03 1.19E+00 -3.00E-03 0.000
0.27 2.75E+01 1.54E+00 -3.00E-03 0.000
1

15.930084598424 kmol/jam
2644.3781132538 kg/jam

Kalor input Output


Q5 Qc Qr Qd Qw
87,923.160 -173238.139 0.000
255.691 -390.733 0.000
12,539.907 -24527.576 5,315.188
202,943.584 0.000 1,170,724.337
39,299.276 0.000 164,589.861
3,557.838 0.000 16,690.104
346,519.455 -1483560.563 2,296,204.150 -198156.447 1,357,319.490
1,159,163.042 1159163.042
8. MENARA DISTILASI 1 (MD-01)
Arus 6 (T = ? C)
o

Arus 5
(T = 103,679oC) MD-01

Arus 8
(T = 80oC)

arus 5 F
NH3 40.466
C2H4O 0.082
H2O 6.264
MEA 37.461
DEA 4.378
TEA 0.282
88.933

𝑇+𝐷𝑇+𝐸𝑇2

Ki =Pi sat /P operasi yi=xi.Ki


1.145 1.00E+00 7.183 t BUBLE
0.159 2.82E-04 323.605 -30.319973419792 C
0.000 6.17E-05 477.019 242.83002658021 K
0.000 0.00E+00 14241.914
0.000 0.00E+00 530.832
0.000 0.00E+00
1.305 1.00E+00

Ki =Pi sat /P operasi xi=yi/Ki xi=1


20.302 0.043 trial T DEW,
4.367 0.000 50.640180956214 C
0.131 0.957 324.14018095622 K
0.004 0.000
0.000 0.000
0.000 0.000
24.804 1.000
Ki =Pi sat /P operasi yi=xi.Ki yi=1
180.682 0.000 trial T Bubble,
48.450 0.000 175.04142125598 C
7.565 0.082 448.54142125598 K
1.039 0.914
0.041 0.004
0.004 0.000
237.781 1.000

θ= 3.68752654360876
θ didapat dari tril tabel

KALO CAMPURAN, CARI Q DULU


a. Hf
feed T feed = 357.372 K
Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

b. Hv
T dew T= 468.148 K
Komponen A B C
NH3 33.573 -0.0126 8.89E-05
C2H4O 30.827 -7.60E-03 3.23E-04
H2O 33.933 -8.42E-03 2.99E-05
MEA -0.555 0.37 -3.20E-04
DEA -5.264 0.619 -4.95E-04
TEA 37.73 0.492 3.60E-04
TOTAL

kmol/jam

airan refluks (Lo)


yi
0.873
0.002
0.125
0.000
0.000
0.000
1.000

298.150
357.372
ARUS 5 Q5 (Kj/JAM)
40.466 87,923.160
0.082 255.691
6.264 12,539.907
37.461 202,943.584
4.378 39,299.276
0.282 3,557.838
88.933 346,519.455

Menghitung panas yang dibawa hasil atas kondesnor p

λ.mol= Qb (KjJAM) Komponen A


842,347.975 NH3 33.573
2,274.773 C2H4O 30.827
286,076.111 H2O 33.933
0.000 MEA -0.555
0.000 DEA -5.264
0.000 TEA 37.73
1,130,698.859 TOTAL

T input 242.830 K
T reff 298.15 K
QLo (KJ/JAM)
-31929.138
-72.015
-4520.623
0.000
0.000
0.000
-36521.777

T input 242.830 K
T reff 298.15 K
QD (kJ/mol)
-173238.139
-390.733
-24527.576
0.000
0.000
0.000
-198156.447

-1483560.563 Cp Dt -1505.48880
985.434476611233
17747.6749237683 coolling water

175.041
Qw (kJ/jam)
0.000
0.000
5,315.188
1,170,724.337
164,589.861
16,690.104
1,357,319.490

84.222
Q18 (kJ/mol)
220,748.546
460.830
27,896.798
441,823.611
62,828.399
6,389.605
760,147.789
Cp (KJ/kmol)
89178.925
43332.097 Qr 2,296,204.150
132511.022 m 9684.5388038657 dowtherm A

0.000
NARA DISTILASI 1 (MD-01)
NERMAS DISTILASI

Komponen F xF
NH3 40.466 0.455012451199452
C2H4O 0.082 0.000921860017974
LK H2O 6.264 0.070430657544361
HK MEA 37.461 0.421232837067247
DEA 4.378 0.049226318861139
TEA 0.282 0.003175875309826
88.933 1

FEED UMPAN KONDISI


BUBBLE FEED log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2
bubble point : P= 1.1 atm
Senyawa ARUS 5 xi Log P P (mmHg)
NH3 40.466 0.455 3.266 1843.226
C2H4O 0.082 0.001 2.462 290.039
H2O 6.264 0.070 0.210 1.621
MEA 37.461 0.421 -2.139 0.007
DEA 4.378 0.049 -5.855 1.4E-06
TEA 0.282 0.003 -8.310 4.9E-09
TOTAL 88.932981466 1 -10.366 2134.894

karna keban DEW POINT FEED


Dew Point : P= 1.1 atm
Senyawa ARUS 5 yi Log P P (mmHg)
NH3 40.466 0.455 5.34E+00 217361.549
C2H4O 0.082 0.001 4.77E+00 58917.256
H2O 6.264 0.070 4.03E+00 10716.363
MEA 37.461 0.421 3.22E+00 1676.067
DEA 4.378 0.049 1.92E+00 83.597
TEA 0.282 0.003 9.61E-01 9.146
TOTAL 88.932981466 1 20.245206 288763.978066902
c. Hl
Treff= 298.15 T buble T feed =
D feed (arus 5 Hf Komponen A
2.04E-05 40.466 220748.546 NH3 -182.157
2.41E-06 0.082 460.830 C2H4O 35.72
5.35E-07 6.264 27896.798 H2O 92.053
3.07E-06 37.461 441823.611 MEA 23.111
2.25E-06 4.378 62828.399 DEA 76.703
2.34E-06 0.282 6389.605 TEA 179.047
760147.789 TOTAL

Treff= 298.15 q=(𝐻𝑣−𝐻𝑓)/(𝐻𝑣−𝐻𝑙)


D e feed (arus 5 HV
-7.18E-08 1.86E-11 40.466 262,872.747
-3.27E-07 9.73E-11 0.082 823.912
-1.78E-08 3.69E-12 6.264 36,421.746
1.58E-07 -3.23E-11 37.461 649,714.664
2.18E-07 -3.9E-11 4.378 126,508.771
-8.23E-07 3.54E-10 0.282 11,512.340
1,087,854.180
ang dibawa hasil atas kondesnor parsial/ Qvcair

B C D E Mv Qv cair (Kj/JAM)
-0.0126 8.89E-05 -7.18E-08 1.86E-11 47.924 104,128.083
-7.60E-03 3.23E-04 -3.27E-07 9.73E-11 0.097 302.816
-8.42E-03 2.99E-05 -1.78E-08 3.69E-12 6.869 13,752.581
0.37 -3.20E-04 1.58E-07 -3.23E-11 0.000 0.000
0.619 -4.95E-04 2.18E-07 -3.9E-11 0.000 0.000
0.492 3.60E-04 -8.23E-07 3.54E-10 0.000 0.000
TOTAL 54.890 118,183.480
owtherm A
D Xd B xb
40.466 0.87308427 0.000 0
0.082 0.00176888 0.000 0
5.800 0.12514685 0.463 0.01087976232
0.000 0 37.461 0.87968561537
0.000 0 4.378 0.10280225279
0.000 0 0.282 0.00663236951
46.348 1 42.585 1

𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2

P (atm) Ki =Pi sat /Pyi=xi.Ki


2.425 2.205 1.00E+00 6.355 t BUBLE
0.382 0.347 3.20E-04 178.871 -13.708 C Dalam kondisi campuran
0.002 0.002 1.37E-04 223.522 259.442 K
0.000 8.68E-06 3.66E-06 5189.402
0.000 1.67E-09 8.23E-11 285.561
0.000 5.86E-12 1.86E-14
2.809 2.554 1.00E+00

P (atm) Ki =Pi sat /Pxi=yi/Ki xi=1


286.002 260.002 0.002 trial T DEW,
77.523 70.475 0.000 194.647997338 C
14.100 12.819 0.005 468.147997338 K
2.205 2.005 0.210
0.110 0.100 0.492
0.012 0.011 0.290
379.9526027 345.411457 1.000
259.442 K Treff= 298.15
B C D feed (arus 5 Hl
3.36 -1.44E-02 2.04E-05 40.466 121,746.949
4.29E-01 -1.55E-03 2.41E-06 0.082 276.498
-4.00E-02 -2.11E-04 5.35E-07 6.264 18,456.329
1.23 -3.12E-03 3.07E-06 37.461 275,481.200
1.08 -2.49E-03 2.25E-06 4.378 39,474.052
1.24 -2.66E-03 2.34E-06 0.282 4,030.006
459,465.033

0.52150231
Fungsi Menaikan tekanan hasil atas distilasi (amonia) sebelum masuk k
Tujuan : Menghitung temperatur keluaran kompresor 01

Kondisi operasi
T input arus 175 oC
P input 1 atm
p output 80 atm
T reff
ada 4 stage?
rasio kompresi 2.991

Laju arus 4 (output atas flash drum 1)


SENYAWABM arus 4 (kmol/jam)
NH3 17.03 1838.764
C2H4O 44.05 0.879
MEA 149.18 3.650
Dalam kondisi campuran DEA 61.08 1.151
TEA 105.13 0.001
H2O 18.01 0.000
TOTAL 1844.446

perhitungan
a. kompresor stage 1
fungsi : menaikan tekanan dari 20 ke 40 atm?
tujuan : menghitung temperatur keluaran dan kerja yang dihasilkan K-0
P1 1.000 atm
P2 2.991 atm

1. Data suhu dan tekanan kritis


Senyawa arus 4 (kmol/jam) fraksi mol (Yi)
NH3 1838.764 0.997
C2H4O 0.879 0.000
MEA 3.650 0.002
DEA 1.151 0.001
TEA 0.001 0.000
H2O 0.000 0.000
TOTAL 1844.446 1.000

2). Kapasitas panas inlet Cp (gas) dan Cv (gas)


Konstanta Kapasitas Panas Gas
Cp= A + BT + CT^2 + DT^3 + ET^4
Komponen A B
NH3 33.573 -1.26E-02
C2H4O 30.827 -7.60E-03
MEA -0.555 3.70E-01
DEA -5.264 6.19E-01
TEA 37.73 4.92E-01
Air 33.933 -8.42E-03
Total

Rasio kapasitas panas


γ=𝑠𝑖𝑔𝑚𝑎 (𝑐𝑝.𝑦𝑖)/(𝑐𝑣.𝑦𝑖) 1.25969727353369

3. Laju Alir input (Q)


𝑄=(𝑚𝑜𝑙 𝑡𝑜𝑡𝑎𝑙 (𝑘𝑚𝑜𝑙/𝑗𝑎𝑚))/(3600 (𝑠)) x 22,4( m3/kmol) x 𝑇𝑖𝑛𝑝𝑢𝑡/273,15 𝑥 1/(𝑝 𝑖𝑛

Q- 18.8310162440734 m3/s

4. Menentukan efisiensi compresor (kompresor nya jenis apa?)


dari figre 3.6 (coulson) dengan memasukan Q (laju alir volum)
efisiensi = 0.75

5. Menghitung suhu keluaran


𝑇𝑜𝑢𝑡=𝑇 𝑖𝑛 𝑥 〖 (𝑃𝑜𝑢𝑡/𝑃𝑖𝑛𝑡) 〗 ^𝑚 m = (γ−1)/(γ 𝑥 𝐸

m= 0.275
Tout= 605.696 K

6. menghitung Cp terkoreksi (Cp')


𝑊=𝑉𝑇𝑟=
(𝑚3/𝑗𝑎𝑚)𝑥 (𝑃1−𝑃2
(𝑇𝑜𝑢𝑡+𝑇𝑖𝑛)/(2 𝑏𝑎𝑟)𝑥((10^5 𝐽)/(𝑏𝑎𝑟 𝑥
𝑥 𝑇𝐶.𝑦𝑖)
𝑚3))𝑥 𝜂
Tr= 1.297

Cp saat T mean
T mean = (Tout+Tin)/2

Komponen A B
NH3 33.573 -1.26E-02
C2H4O 30.827 -7.60E-03
MEA -0.555 3.70E-01
DEA -5.264 6.19E-01
TEA 37.73 4.92E-01
Air 33.933 -8.42E-03
Total

Cp' mean= 42.844 Kj/kmolK


koreksi nilai Cp (Cp-Cp')dari figure 3.2 coulson dan richardson (butuh
Cp-Cp'= 0.500 J/molK
sehingga dari koreksi bisa didapat nilai Cp yaitu =
γ= 1.23733629298853

7. Menentukan faktor kompresibilitas


Dari gambar 3,8 ; 3,9 dan 3.10 pada kondisi rata-rata
Z 0.993
X 0.019
Y 1.008

8. Menghitung konstanta m dan n yang baru


m= (𝑧 𝑥 𝑅)/𝐶𝑝 (1/𝐸𝑓𝑓+𝑋 ) n= 1/(𝑌−𝑚 𝑥

m= 0.258
n= 1.341

9. Menghitung suhu keluaran aktual

Tout= 594.324 K

10. Menghitung Daya Kompresor


−𝑊𝑝𝑜𝑙𝑦𝑡𝑟𝑜𝑝𝑖𝑐=𝑍 𝑥 𝑅 𝑥 𝑇1 𝑥 𝑛/(𝑛−1) [( 〖𝑃 2/𝑃1) 〗
^((𝑛−1)/𝑛) -1]
.-wpolytropi 1062911.1263642 KJ/kmol

Waktual = .-wpolytropic/Effisiensi
1417214.83515227 KJ/kmol
Power = (Waktual*mol total)/3600 s
726104.443994853 KW
in HP 973720.581485978 HP

b. intercooler
Tujuan : Menurunkan suhu keluaran kompresor stage 1
Fungsi : Menghitung kebutuhan air pendingin

1. menghitung energi yang dihasilkan


T reff= 298.15 K
Tinput= 448.191 K
Toutput 594.324398599125 K
Tinput dowtherm 30
Touput dowtherm? 60

Komponen A B
NH3 33.573 -1.26E-02
C2H4O 30.827 -7.60E-03
MEA -0.555 3.70E-01
DEA -5.264 6.19E-01
TEA 37.73 4.92E-01
Air 33.933 -8.42E-03
Total

2. menghitung massa pendingin yang dibutuhkan


Qbeban= -11501335.378 KJ/jam
CpdT 20.000 kj/kmol
n dow therm -575066.769
m dowtherm -95461083.639 kg/jam
amonia) sebelum masuk ke reaktor (purging)

atm
448.191 K 1.000
1.013 bar 2.991
81.060 bar 80.000
298.15 K 𝑛√(𝑃𝑑/𝑃𝑠)
2.991

fraksi mol (yi)


0.9969
0.0005
0.0020
0.0006
0.0000
0.0000
1

kerja yang dihasilkan K-01


Tinput 175 C 448.191421255975 K

PC (bar) TC (K) PC.yi Tc.Yi


112.780 405.650 112.433 404.400
71.940 469.150 0.034 0.224
68.700 638.000 0.136 1.263
32.700 715.000 0.020 0.446
24.500 787.000 0.000 0.000
220.550 647.130 0.000 0.000
531.170 3661.930 112.623 406.333

CP= Joule/mol K
T input 448.191421
C D E Cp (J/molK) Cv =Cp-R
8.89E-05 -7.18E-08 1.86E-11 40.07 31.76
3.23E-04 -3.27E-07 9.73E-11 66.79 58.48
-3.20E-04 1.58E-07 3.23E-11 116.52 108.21
-4.95E-04 2.18E-07 -3.90E-11 190.79 182.47
3.60E-04 -8.23E-07 3.54E-10 270.74 262.43
2.99E-05 -1.78E-08 3.69E-12 34.71 26.40
Total 719.63

𝑇𝑖𝑛𝑝𝑢𝑡/273,15 𝑥 1/(𝑝 𝑖𝑛𝑝𝑢𝑡)

or nya jenis apa?)


(laju alir volum) E1 = 67

E2 = 65,6

m = (γ−1)/(γ 𝑥 𝐸𝑓𝑖𝑠𝑖𝑒𝑛𝑠𝑖)

P𝑟=
(𝑃𝑜𝑢𝑡+𝑃𝑖𝑛)/(
2Pr=
𝑥 𝑃𝐶.𝑦𝑖) 0.018

526.943908948 K W=n.∫_353,15^(𝑇𝑜
𝑢𝑡?)▒ 〖𝐶𝑝 𝑑𝑇〗
C D E Cp' (J/molK) fraksi
8.89E-05 -7.18E-08 1.86E-11 42.55 0.997
3.23E-04 -3.27E-07 9.73E-11 76.17 0.000
-3.20E-04 1.58E-07 3.23E-11 131.17 0.002
-4.95E-04 2.18E-07 -3.90E-11 212.36 0.001
3.60E-04 -8.23E-07 3.54E-10 303.82 0.000
2.99E-05 -1.78E-08 3.69E-12 35.48 0.000
Total 801.54 1.000

on dan richardson (butuh data Pr dan Tr)


atau Kj/kmolK
43.344 Kj/kmolK

n= 1/(𝑌−𝑚 𝑥 (1+𝑋) )

𝑇𝑜𝑢𝑡=𝑇 𝑖𝑛 𝑥 〖 (𝑃𝑜𝑢𝑡/𝑃𝑖𝑛𝑡) 〗 ^𝑚

321.174 C

〖𝑃 2/𝑃1) 〗

321.174 C
303.15 K
333.15 K

C D E Arus x (km/jam) ∆H output


8.89E-05 -7.18E-08 1.86E-11 1.84E+03 10463354.287
3.23E-04 -3.27E-07 9.73E-11 8.79E-01 7638.450
-3.20E-04 1.58E-07 3.23E-11 3.65E+00 55633.331
-4.95E-04 2.18E-07 -3.90E-11 1.15E+00 28822.199
3.60E-04 -8.23E-07 3.54E-10 1.00E-03 35.411
2.99E-05 -1.78E-08 3.69E-12 2.01E-06 0.010
Total 1.84E+03 10555483.688
8. KOMPRESOR 1 (K-01)

P perstage Arus 7 (T = 50oC)


P awal (atm) P akhir( atm)
1.000 2.991
2.991 8.94517640927 Arus 7 K-01
8.94517640926534 26.7523172828 (T = 80oC)
26.7523172828075 80

Arus 3
(T = 80oC)

b. kompresor stage 2
fungsi : menaikan tekanan dari 40 ke 60 atm?
tujuan : menghitung temperatur keluaran dan kerja yang dihasilka
P1 2.991 atm
P2 8.945176409 atm

1. Data suhu dan tekanan kritis


Senyawa arus 4 (kmol/fraksi mol (
NH3 1.000 0.100
C2H4O 2.000 0.200
MEA 3.000 0.300
DEA 4.000 0.400
TEA 0.000 0.000
H2O 0.000 0.000
TOTAL 10.000 1.000

2). Kapasitas panas inlet Cp (gas) dan Cv (gas)


Konstanta Kapasitas Panas Gas
Cp= A + BT + CT^2 + DT^3 + ET^4
Cp.yi Cv.yi Komponen A B
39.9465212079335 31.65813083 NH3 33.573 -1.26E-02
0.03181868706141 0.02785788591 C2H4O 30.827 -7.60E-03
0.23061294397223 0.21415866247 MEA -0.555 3.70E-01
0.11909799570312 0.113907991 DEA -5.264 6.19E-01
0.00014737789082 0.00014285222 TEA 37.73 4.92E-01
3.7854626203E-08 2.878786E-08 Air 33.933 -8.42E-03
40.3281982504157 32.0141982504 Total

Rasio kapasitas panas


γ=𝑠𝑖𝑔𝑚𝑎 (𝑐𝑝.𝑦𝑖)/(𝑐𝑣.𝑦𝑖) 1.0903932

3. Laju Alir input (Q)


𝑄=(𝑚𝑜𝑙 𝑡𝑜𝑡𝑎𝑙 (𝑘𝑚𝑜𝑙/𝑗𝑎𝑚))/(3600 (𝑠)) x 22,4( m3/kmol) x 𝑇𝑖𝑛𝑝𝑢𝑡/273,15 𝑥 1

Q= 0.024230358 m3/s

4. Menentukan efisiensi compresor (kompresor nya jenis apa?)


dari figre 3.6 (coulson) dengan memasukan Q (laju alir volum)
efisiensi = 0.6

5. Menghitung suhu keluaran


𝑇𝑜𝑢𝑡=𝑇 𝑖𝑛 𝑥 〖 (𝑃𝑜𝑢𝑡/𝑃𝑖𝑛𝑡) 〗 ^𝑚 m = (γ−1)/(γ 𝑥 𝐸𝑓𝑖𝑠𝑖𝑒𝑛𝑠𝑖

m= 0.138
Tout= 370.141 K

6. menghitung Cp terkoreksi (Cp')


𝑇𝑟= (𝑇𝑜𝑢𝑡+𝑇𝑖𝑛)/(2 𝑥 𝑇𝐶.𝑦𝑖)

Tr= 0.563

Cp saat T mean
T mean = (Tout+Tin)/2

Cp'.Yi Komponen A B
42.415851198733 NH3 33.573 -1.26E-02
0.03628558968403 C2H4O 30.827 -7.60E-03
0.25959574291178 MEA -0.555 3.70E-01
0.13256407663026 DEA -5.264 6.19E-01
0.00016538387456 TEA 37.73 4.92E-01
3.869082554E-08 Air 33.933 -8.42E-03
42.844 Total

Cp' mean= 106.332 Kj/kmolK


koreksi nilai Cp (Cp-Cp')dari figure 3.2 coulson dan richardson (b
Cp-Cp'= 0.500 J/molK
sehingga dari koreksi bisa didapat nilai Cp yaitu =
γ= 1.084390513

7. Menentukan faktor kompresibilitas


Dari gambar 3,8 ; 3,9 dan 3.10 pada kondisi rata-rata
Z 0.993
X 0.019
Y 1.008

8. Menghitung konstanta m dan n yang baru


m= (𝑧 𝑥 𝑅)/𝐶𝑝 (1/𝐸𝑓𝑓+𝑋 ) n= 1/(𝑌−𝑚 𝑥 (1+𝑋

m= 0.130
n= 1.143

9. Menghitung suhu keluaran aktual

Tout= 366.951 K

10. Menghitung Daya Kompresor


−𝑊𝑝𝑜𝑙𝑦𝑡𝑟𝑜𝑝𝑖𝑐=𝑍 𝑥 𝑅 𝑥 𝑇1 𝑥 𝑛/(𝑛−1) [( 〖𝑃 2/𝑃1) 〗
^((𝑛−1)/𝑛) -1]
.-wpolytropic 137220585.4 KJ/kmol

Waktual = .-wpolytropic/Effisiensi
228700975.7 KJ/kmol
Power = (Waktual*mol total)/3600 s
635280.4881 KW
in HP 851923.8401 HP

b. intercooler
Tujuan : Menurunkan suhu keluaran kompresor stage 1
Fungsi : Menghitung kebutuhan air pendingin

1. menghitung energi yang dihasilkan


T reff= 298.15 K
Tinput= 370.141 K
Toutput 366.9514365 K
Tinput dowtherm
Touput dowtherm?

∆H input Komponen A B
21850144.019 NH3 33.573 -1.26E-02
17326.127 C2H4O 30.827 -7.60E-03
125027.961 MEA -0.555 3.70E-01
64241.372 DEA -5.264 6.19E-01
79.567 TEA 37.73 4.92E-01
0.021 Air 33.933 -8.42E-03
22056819.066 Total

2. menghitung massa pendingin yang dibutuhkan


Qbeban= 7722.459 KJ/jam
CpdT 20.000 kj/kmol
n dow therm 386.123
m dowtherm 64096.408 kg/jam
8. KOMPRESOR 1 (K-01)

0oC)

K-01

Arus 3
(T = 80oC)

40 ke 60 atm?
keluaran dan kerja yang dihasilkan K-01
Tinput 45 C 318.15 K

PC (bar) TC (K) PC.yi Tc.Yi


112.780 405.650 11.278 40.565
71.940 469.150 14.388 93.830
68.700 638.000 20.610 191.400
32.700 715.000 13.080 286.000
24.500 787.000 0.000 0.000
220.550 647.130 0.000 0.000
531.170 3661.930 59.356 611.795

s) dan Cv (gas)
CP= Joule/mol K
T input 318.15
C D E Cp (J/molK) Cv =Cp-R Cp.yi Cv.yi
8.89E-05 -7.18E-08 1.86E-11 36.44 28.13 3.64411080945 2.812711
3.23E-04 -3.27E-07 9.73E-11 51.57 43.26 10.3138880866 8.651088
-3.20E-04 1.58E-07 3.23E-11 90.19 81.88 27.0567833591 24.56258
-4.95E-04 2.18E-07 -3.90E-11 148.19 139.87 59.2751645979 55.94956
3.60E-04 -8.23E-07 3.54E-10 207.82 199.51 0 0
2.99E-05 -1.78E-08 3.69E-12 33.75 25.43 0 0
Total 567.96 100.289946853 91.97595

4( m3/kmol) x 𝑇𝑖𝑛𝑝𝑢𝑡/273,15 𝑥 1/(𝑝 𝑖𝑛𝑝𝑢𝑡) 𝑄=(𝑚𝑜𝑙 𝑡𝑜𝑡𝑎𝑙 (𝑘𝑚

esor (kompresor nya jenis apa?)


memasukan Q (laju alir volum)

m = (γ−1)/(γ 𝑥 𝐸𝑓𝑖𝑠𝑖𝑒𝑛𝑠𝑖)

P𝑟=
(𝑃𝑜𝑢𝑡+𝑃𝑖𝑛)/(
2 𝑥 𝑃𝐶.𝑦𝑖)
Pr= 0.101

344.145647 K

C D E Cp' (J/molK) fraksi Cp'.Yi


8.89E-05 -7.18E-08 1.86E-11 37.10 0.100 3.71001315777
3.23E-04 -3.27E-07 9.73E-11 54.50 0.200 10.9005879825
-3.20E-04 1.58E-07 3.23E-11 95.77 0.300 28.731703429
-4.95E-04 2.18E-07 -3.90E-11 157.47 0.400 62.9898779429
3.60E-04 -8.23E-07 3.54E-10 221.11 0.000 0
2.99E-05 -1.78E-08 3.69E-12 33.90 0.000 0
Total 599.86 1.000 106.332

gure 3.2 coulson dan richardson (butuh data Pr dan Tr)


atau Kj/kmolK
pat nilai Cp yaitu = 106.832 Kj/kmolK

pada kondisi rata-rata

n yang baru
n= 1/(𝑌−𝑚 𝑥 (1+𝑋) )

𝑇𝑜𝑢𝑡=𝑇 𝑖𝑛 𝑥 〖 (𝑃𝑜𝑢𝑡/𝑃𝑖𝑛𝑡) 〗 ^𝑚

93.801 C

𝑛/(𝑛−1) [( 〖𝑃 2/𝑃1) 〗

otal)/3600 s

uaran kompresor stage 1


n air pendingin

93.801 C

C D E Arus x (km/jam) ∆H output ∆H input


8.89E-05 -7.18E-08 1.86E-11 1.00E+00 2653.208 2532.781
3.23E-04 -3.27E-07 9.73E-11 2.00E+00 7687.337 7321.627
-3.20E-04 1.58E-07 3.23E-11 3.00E+00 20212.302 19247.233
-4.95E-04 2.18E-07 -3.90E-11 4.00E+00 44294.837 42179.003
3.60E-04 -8.23E-07 3.54E-10 5.00E+00 77727.134 74006.406
2.99E-05 -1.78E-08 3.69E-12 4.00E+00 9746.502 9311.813
1.90E+01 162321.321 154598.862

yang dibutuhkan
perhitungan
a. kompresor stage 1
fungsi : menaikan tekanan dari 20 ke 40 atm?
tujuan : menghitung temperatur keluaran dan kerja yang dihasilkan K-01
P1 8.945 atm Tinput 45 C 318.15
P2 26.75231728 atm

1. Data suhu dan tekanan kritis


Senyawa arus 4 (kmol/fraksi mol (PC (bar) TC (K) PC.yi Tc.Yi
NH3 1.000 0.100 112.780 405.650 11.278 40.565
C2H4O 2.000 0.200 71.940 469.150 14.388 93.830
MEA 3.000 0.300 68.700 638.000 20.610 191.400
DEA 4.000 0.400 32.700 715.000 13.080 286.000
TEA 0.000 0.000 24.500 787.000 0.000 0.000
H2O 0.000 0.000 220.550 647.130 0.000 0.000
TOTAL 10.000 1.000 531.170 3661.930 59.356 611.795

2). Kapasitas panas inlet Cp (gas) dan Cv (gas)


Konstanta Kapasitas Panas Gas CP= Joule/mol K
Cp= A + BT + CT^2 + DT^3 + ET^4 T input 318.15
KomponeA B C D E Cp (J/molK
NH3 33.573 -1.26E-02 8.89E-05 -7.18E-08 1.86E-11 36.44
C2H4O 30.827 -7.60E-03 3.23E-04 -3.27E-07 9.73E-11 51.57
MEA -0.555 3.70E-01 -3.20E-04 1.58E-07 3.23E-11 90.19
DEA -5.264 6.19E-01 -4.95E-04 2.18E-07 -3.90E-11 148.19
TEA 37.73 4.92E-01 3.60E-04 -8.23E-07 3.54E-10 207.82
Air 33.933 -8.42E-03 2.99E-05 -1.78E-08 3.69E-12 33.75
Total 567.96

Rasio kapasitas panas


γ=𝑠𝑖𝑔𝑚𝑎 (𝑐𝑝.𝑦𝑖)/(𝑐𝑣.𝑦𝑖) 1.0903932

3. Laju Alir input (Q)


𝑄=(𝑚𝑜𝑙 𝑡𝑜𝑡𝑎𝑙 (𝑘𝑚𝑜𝑙/𝑗𝑎𝑚))/(3600 (𝑠)) x 22,4( m3/kmol) x 𝑇𝑖𝑛𝑝𝑢𝑡/273,15 𝑥 1/(𝑝 𝑖𝑛𝑝𝑢𝑡)

Q- 0.008101908 m3/s

4. Menentukan efisiensi compresor (kompresor nya jenis apa?)


dari figre 3.6 (coulson) dengan memasukan Q (laju alir volum)
efisiensi = 0.6

5. Menghitung suhu keluaran


𝑇𝑜𝑢𝑡=𝑇 𝑖𝑛 𝑥 〖 (𝑃𝑜𝑢𝑡/𝑃𝑖𝑛𝑡) 〗 ^𝑚 m = (γ−1)/(γ 𝑥 𝐸𝑓𝑖𝑠𝑖𝑒𝑛𝑠𝑖)

m= 0.138
Tout= 370.141 K

6. menghitung Cp terkoreksi (Cp')


𝑇𝑟= (𝑇𝑜𝑢𝑡+𝑇𝑖𝑛)/(2 𝑥 𝑇𝐶.𝑦𝑖) P𝑟=
(𝑃𝑜𝑢𝑡+𝑃𝑖𝑛)/(
Tr= 0.563 2 𝑥 𝑃𝐶.𝑦𝑖)
Pr= 0.301

Cp saat T mean
T mean = (Tout+Tin)/2 344.145647 K

KomponeA B C D E Cp' (J/mol


NH3 33.573 -1.26E-02 8.89E-05 -7.18E-08 1.86E-11 37.10
C2H4O 30.827 -7.60E-03 3.23E-04 -3.27E-07 9.73E-11 54.50
MEA -0.555 3.70E-01 -3.20E-04 1.58E-07 3.23E-11 95.77
DEA -5.264 6.19E-01 -4.95E-04 2.18E-07 -3.90E-11 157.47
TEA 37.73 4.92E-01 3.60E-04 -8.23E-07 3.54E-10 221.11
Air 33.933 -8.42E-03 2.99E-05 -1.78E-08 3.69E-12 33.90
Total 599.86

Cp' mean= 106.332 Kj/kmolK


koreksi nilai Cp (Cp-Cp')dari figure 3.2 coulson dan richardson (butuh data Pr dan Tr)
Cp-Cp'= 0.500 J/molK atau Kj/kmolK
sehingga dari koreksi bisa didapat nilai Cp yaitu = 106.832 Kj/kmolK
γ= 1.084390513

7. Menentukan faktor kompresibilitas


Dari gambar 3,8 ; 3,9 dan 3.10 pada kondisi rata-rata
Z 0.993
X 0.019
Y 1.008

8. Menghitung konstanta m dan n yang baru


m= (𝑧 𝑥 𝑅)/𝐶𝑝 (1/𝐸𝑓𝑓+𝑋 ) n= 1/(𝑌−𝑚 𝑥 (1+𝑋) )

m= 0.130
n= 1.143

9. Menghitung suhu keluaran aktual 𝑇𝑜𝑢𝑡=𝑇 𝑖𝑛 𝑥 〖 (𝑃𝑜𝑢𝑡/𝑃𝑖𝑛𝑡) 〗 ^𝑚

Tout= 366.951 K 93.801 C

10. Menghitung Daya Kompresor


−𝑊𝑝𝑜𝑙𝑦𝑡𝑟𝑜𝑝𝑖𝑐=𝑍 𝑥 𝑅 𝑥 𝑇1 𝑥 𝑛/(𝑛−1) [( 〖𝑃 2/𝑃1) 〗
^((𝑛−1)/𝑛) -1]
.-wpolytro 137220585.4 KJ/kmol

Waktual =.-wpolytropic/Effisiensi
228700975.7 KJ/kmol
Power = (Waktual*mol total)/3600 s
635280.4881 KW
in HP 851923.8401 HP

b. intercooler
Tujuan : Menurunkan suhu keluaran kompresor stage 1
Fungsi : Menghitung kebutuhan air pendingin

1. menghitung energi yang dihasilkan


T reff= 298.15 K
Tinput= 370.141 K
Toutput 366.9514365 K 93.801 C
Tinput dowtherm
Touput dowtherm?

KomponeA B C D E Arus x (km


NH3 33.573 -1.26E-02 8.89E-05 -7.18E-08 1.86E-11 1.00E+00
C2H4O 30.827 -7.60E-03 3.23E-04 -3.27E-07 9.73E-11 2.00E+00
MEA -0.555 3.70E-01 -3.20E-04 1.58E-07 3.23E-11 3.00E+00
DEA -5.264 6.19E-01 -4.95E-04 2.18E-07 -3.90E-11 4.00E+00
TEA 37.73 4.92E-01 3.60E-04 -8.23E-07 3.54E-10 5.00E+00
Air 33.933 -8.42E-03 2.99E-05 -1.78E-08 3.69E-12 4.00E+00
Total 1.90E+01

2. menghitung massa pendingin yang dibutuhkan


Qbeban= 7722.459 KJ/jam
CpdT 20.000 kj/kmol
n dow the 386.123
m dowther 64096.408 kg/jam
DARI T buble

Cv =Cp-R Cp.yi Cv.yi


28.13 3.644110809 2.812711
43.26 10.31388809 8.651088
81.88 27.05678336 24.56258
139.87 59.2751646 55.94956
199.51 0 0
25.43 0 0
100.2899469 91.97595

q=(𝐻𝑣−𝐻𝑓)/(𝐻𝑣−𝐻𝑙)

fraksi Cp'.Yi
0.100 3.710013158
0.200 10.90058798
0.300 28.73170343
0.400 62.98987794
0.000 0
0.000 0 distilat total
1.000 106.332
∆H output ∆H input
2653.208 2532.781
7687.337 7321.627
20212.302 19247.233
44294.837 42179.003
77727.134 74006.406
9746.502 9311.813
162321.321 154598.862

minus?
m reboiler

insya Allah in

Overall MD-02
Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA
Jumlah
Total
Fungsi : Memisahkan MEA dari campuran hasil MD2 (MEA,DEA, TEA)
Tujuan : 1. Menghitung kebutuhan air pendingin di condensor Total CN 03
2. Menghitung kebutuhan pemanas di reboiler parsial
Kondisi operasi
T input arus 8= 175.041 C
P input arus 8 = 1.2 atm

Perhitungan
a. menentukan kondisi umpan

Menghitung T uap murni


Komponen A B C
NH3 37.1575 -2.03E+03 -1.16E+01
C2H4O 39.9235 -2.36E+03 -1.25E+01
H2O 29.8605 -3.15E+03 -7.30E+00
MEA 72.9125 -5.86E+03 -2.19E+01
DEA 122.0877 -8.84E+03 -4.04E+01
TEA 135.3206 -1.03E+04 -4.46E+01
TOTAL

HASIL ATAS MENARA PUNCAK


bubble point : P= 1.1 atm
Senyawa arus 9 (kmol/jam) xi Log P
NH3 0.000 0.000 5.176
C2H4O 0.000 0.000 4.602
H2O 0.463 0.012 3.772
MEA 37.379 0.987 2.889
DEA 0.044 0.001 1.446
TEA 0.000 0.000 0.398
TOTAL 37.885897517178 1 18.282

MENARA HASIL ATAS DEW POINT


Dew Point : P= 1.1 atm
Senyawa arus 9 (kmol/jam) yi Log P
NH3 0.000 0.000 5.195
C2H4O 0.000 0.000 4.622
H2O 0.463 0.012 3.803
MEA 37.379 0.987 2.930
DEA 0.044 0.001 1.505
TEA 0.000 0.000 0.468
TOTAL 37.885897517178 1 18.5246894357015

c. Menentukan kondisi bawah kolom


Bubble point : P= 1.4 atm
Senyawa arus 10 (kmol/jam)xi Log P
NH3 0.000 0.000 5.747
C2H4O 0.000 0.000 5.183
H2O 0.000 0.000 4.626
MEA 0.083 0.018 3.993
DEA 4.334 0.922 2.980
TEA 0.282 0.060 2.201
TOTAL 4.699 1 24.732

d. Menghitung konstanta underwood


menghitung Q untuk konstanta underwood
q=(𝐻𝑣−𝐻𝑓)/(𝐻𝑣−𝐻𝑙)
karna cair q=

1−𝑞=(𝛼_𝑖 𝑥_𝑖 )/(𝛼_𝑖−𝜃) 1-q=


beda?
Komponen αf buble pada T u xf αfxf
NH3 4425.140 0.000 0.000
C2H4O 1186.601 0.000 0.000
H2O 185.287 0.011 2.016
MEA 25.444 0.880 22.383
DEA 1.000 0.103 0.103
TEA 0.094 0.007 0.001
5823.569 1.000 5823.56938494978

Komponen αi xd αi.xd
NH3 5363.411 0.000 0.000
C2H4O 1431.643 0.000 0.000
H2O 211.553 0.012 2.587
MEA 27.726 0.987 27.355
DEA 1.000 0.001 0.001
TEA 0.089 0.000 0.000
7035.423 1.000 7035.42252552334

pendingin air, maka R/Rmin=1,2-1,3

e. Menghitung Lo dan V
D= 37.885897517178 kmol/jam
Lo= Rx D= 1.4042446931195 kmol/jam

Menghitung komposisi uap masuk kondensor (V)


Komponen V (kmol.jam) yi
NH3 0.000 0.000
C2H4O 0.000 0.000
H2O 0.480 0.012
MEA 38.764 0.987
DEA 0.045 1.2E-03
TEA 0.000 0.000
total 39.290 1

f. Menghitung panas di kondensor


CONDENSOR TOTAL
1. menghitung panas yang dibawa kolom masuk ke kondensor (Q8)
Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

2. menghitung kalor laten (Qlaten)


T DEW MENARA 445.104 K

SENYAWA A n Tc
NH3 31.523 0.364 405.650
C2H4O 36.474 0.377 469.150
H2O 52.053 0.321 647.130
MEA 74.024 0.304 638.000
DEA 103.4 0.333 715
TEA 120.6 0.354 787.000

3 Menghitung panas cairan reflux (QLo)


T BUBLE MENARA
Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

4 Menghitung panas DESTILAT (Qd)


T BUBLE MENARA
Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

KEBUTUHAN KONDENSOR SALAH


QCONDENSOR = Q umpan masuk kondensor + Qv -Q reflux- Q destilat
2202913.421 Q 16 = Q13+QV-Q14-Q15
Q16= nCp dT
Cp dT air = 1505.4887956187 kJ/kmol pada P 1 atm
T in pendingin 303.15 K
T out pendingin 323.15 K

n= Q/Cp dT
n= 1463.2546105314 kmol/jam
m PENDINGIN= 26353.21553567 kg/jam

g. Menghitung kebutuhan Reboiler


1. menghitung panas yang dibawa hasil bawah kolom (Qw)
Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

2. Menghitung panas feed umpan (Q18)


T UMPAN MASUK DISTILASI
Komponen A B C
NH3 -182.157 3.360 -0.014
C2H4O 35.72 0.429 -0.002
H2O 92.053 -0.040 0.000
MEA 23.111 1.230 -0.003
DEA 76.703 1.080 -0.002
TEA 179.047 1.240 -0.003
TOTAL

Q REBOILER= Q CONDENSOR + Q DESTILAT +Q DASAR MENARA- Q FEED


Q reboiler = 2278003.816 Kmol/jam

kebutuhan reboiler
steam menggunakan saturated vapor dowtherm A dengan T 650F=343,33 C dan P = 70,73 psia= 4,8 atm
panas laten (gamm 248.65 kJ/kg
m = Q reboiler /panas laten
9161.4872955553 kg
T inpu dowtherm A 260 533.15
T output 240 513.15
Komponen fraksi A B
Diphenyl oxide 0.73 109.03 1.19E+00
Biphenyl 0.27 2.75E+01 1.54E+00
total 1

Q= n.Cp dT
n= 13.596240954372 kmol/jam
m dowtherm A= 2256.9624021848 kg/jam

erall MD-02
INPUT OUTPUT
Q8 Qc Qr Qd
0.000 0.000
0.000 0.000
5,307.606 5076.216
1,163,979.632 -2037905.822 2,117,019.841 1114103.336
163,649.513 1566.928
16,963.985 0.000
1,349,900.735 1120746.481
1,429,014.754 1429014.754
9. MENAR
Arus 9 (T = ? C)
o

448.191 K Arus 8
448.191 (T = 103,679oC) MD-01

Arus 10
(T = 80oC)

D E arus 8 F
7.46E-03 -9.58E-11 NH3 0.000
6.98E-03 -1.11E-13 C2H4O 0.000
2.42E-09 1.81E-06 H2O 0.463
-1.15E-10 5.98E-06 MEA 37.461
1.41E-02 1.20E-12 DEA 4.378
1.44E-02 -1.76E-13 TEA 0.282
42.585

log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2

P (mmHg) P (atm) Ki =Pi sat /P operasi yi=xi.Ki


149817.931 197.129 179.208 0.000 3.746
39990.543 52.619 47.836 0.000 6.767
5909.384 7.776 7.069 0.086 7.630
774.477 1.019 0.926 0.914 27.726
27.933 0.037 0.033 0.000 11.174
2.500 0.003 0.003 0.000
196522.768 258.583 235.075 1.00

P (mmHg) P (atm) Ki =Pi sat /P operasi xi=yi/Ki


156700.458 206.185 187.441 0.000
41920.276 55.158 50.144 0.000
6358.905 8.367 7.606 0.002
852.061 1.121 1.019 0.968
32.010 0.042 0.038 0.030
2.938 0.004 0.004 0.000
205866.64899543 270.87716973 246.251972482574 1.000
P (mmHg) P (atm) Ki =Pi sat /P operasi yi=xi.Ki
558463.986 734.821 524.872 0.000
152515.578 200.678 143.342 0.000
42287.178 55.641 39.744 0.000
9846.363 12.956 9.254 0.163
955.602 1.257 0.898 0.828
159.035 0.209 0.149 0.009
764227.742 1005.563 718.259 1.000

1 θ= 1.1105096059719
θ didapat dari tril tabel
0 q=1 untuk cairan

αf-θ αfxf/αf-θ
4424.030 0.000
1185.491 0.000 alfa top= 27.725899183906
184.176 0.011 alfa feed 25.443905233872
24.333 0.920 alfa bottom= 10.303830718475
-0.111 -0.930
-1.016 -0.001
1-q = -0.0001

αi-θ (αi.xd)/(αi-θ)
5362.301 0.0000
1430.532 0.0000
210.443 0.0123
26.615 1.0278
-0.111 -0.0104
-1.021 0.0000
Rmin+1 1.0297
Rmin 0.0297
R=1,25*Rmin
R= 0.037065

V= Lo+D= 39.29014221 kmol/jam


V/D= 1.037065103

Menghitung komposisi cairan refluks (Lo)


Komponen Lo (kmol.jam) yi
NH3 0.000 0.000
C2H4O 0.000 0.000
H2O 0.017 0.012
MEA 1.385 0.987
DEA 0.002 0.001
TEA 0.000 0.000
total 1.404 1

T reff 298.150
Cp gas T DEW MENA 448.191
D E Arus 8 Q8 (Kj/JAM)
2.04E-05 1.9.E-11 0.000 0.000
2.41E-06 9.7.E-11 0.000 0.000
5.35E-07 3.7.E-12 0.463 5,307.606
3.07E-06 -3.2.E-11 37.461 1,163,979.632
2.25E-06 -3.9.E-11 4.378 163,649.513
2.34E-06 3.5.E-10 0.282 16,963.985
42.585 1,349,900.735

λ (kmol/jam) V (kmol/jam) λ.mol= Qv (KjJAM)


#NUM! 0.000 -
11.900 0.000 -
35.822 0.480 17212.199
51.457 38.764 1994703.496
74.752 0.045 3384.054
89.778 0.000 -
2015299.750

T input
T reff
D L (kmol/jam) QLo (KJ/JAM)
2.04E-05 0.000 0.000 0.000
2.41E-06 0.000 0.000 0.000
5.35E-07 0.017 188.150 -188.150
3.07E-06 1.385 41294.355 -41294.355
2.25E-06 0.002 58.078 -58.078
2.34E-06 0.000 0.000 0.000
41540.584 -41540.584

T input
DESTILAT T reff
D D(kmol/jam) Qd (kJ/mol)
2.04E-05 0.000 0.000 0.000
2.41E-06 0.000 0.000 0.000
5.35E-07 0.463 5076.216 5076.216
3.07E-06 37.379 1114103.336 1114103.336
2.25E-06 0.044 1566.928 1566.928
2.34E-06 0.000 0.000 0.000
1120746.481 1120746.481

Komponen fraksi A
Diphenyl oxide 0.73 109.03
Biphenyl 0.27 2.75E+01
total 1

Q= n.Cp dT
n= 522.60773917221 kmol/jam
m dowtherm A= 86,752.362 kg/jam

BENER

T reff 298.150
T BUBLE DASAR 543.180 270.030
D arus 10 (kmol/j Qw (kJ/mol)
2.04E-05 0.000 0
2.41E-06 0.000 0.000
5.35E-07 0.000 0.000
3.07E-06 0.083 4465.287
2.25E-06 4.334 275731.716
2.34E-06 0.282 28071.271
308268.274

T reff 298.150
T umpan 448.191 175.041
D arus 8 Q18 (kJ/mol)
0.000 0.000 0.000
0.000 0.000 0.000
0.000 0.463 5302.227
0.000 37.461 1167786.063
0.000 4.378 164186.613
0.000 0.282 16649.456
42.585 1353924.360

RA- Q FEED
C dan P = 70,73 psia= 4,8 atm
Qr = 2117019.841
m 8928.80573890871

K
K
C D Cp (KJ/kmol)
-3.00E-03 0.000 112843.567
-3.00E-03 0.000 54703.023
167546.591

OUTPUT
Qw
0.000
0.000
0.000
4,465.287
275,731.716
28,071.271
308,268.274 0.000
9. MENARA DISTILASI 2 (MD-02)
s 9 (T = ? C)
o NERMAS DISTILASI

Komponen F
NH3 0.000
C2H4O 0.000
MD-01 H2O 0.463
LK MEA 37.461
10 HK DEA 4.378
TEA 0.282
80oC)
42.585

FEED UMPAN KONDISI


BUBBLE FEED
bubble point : P= 1.2 atm
Senyawa ARUS 8 xi Log P
NH3 0.000 0.000 5.217
C2H4O 0.000 0.000 4.645
H2O 0.463 0.011 3.839
MEA 37.461 0.880 2.977
DEA 4.378 0.103 1.571
TEA 0.282 0.007 0.546
TOTAL 42.5850911 1 18.794

t BUBBLE
168.91525 C DEW POINT FEED
442.06525 K Dew Point : P= 1.2 atm
Senyawa ARUS 8 yi Log P
NH3 0.000 0.000 5.47E+00
C2H4O 0.000 0.000 4.90E+00
H2O 0.463 0.011 4.23E+00
MEA 37.461 0.880 3.48E+00
DEA 4.378 0.103 2.28E+00
TEA 0.282 0.007 1.39E+00
TOTAL 42.5850911 1 21.7580255
xi=1
trial T DEW,
171.60379 C
445.10379 K
yi=1 ALFA W BUBLE
trial T Bubble, 584.41056187
269.67988 C 159.6015448
543.17988 K 44.251866464
10.303830718
1
0.1664234113
Menghitung panas yang dibawa hasil atas kondesnor parsial/ Qvcair

Komponen A B C D E Mv
NH3 -182.157 3.36 -1.44E-02 2.04E-05 1.86E-11 0.000
C2H4O 35.72 4.29E-01 -1.55E-03 2.41E-06 9.73E-11 0.000
H2O 92.053 -4.00E-02 -2.11E-04 5.35E-07 3.69E-12 0.480
MEA 23.111 1.23 -3.12E-03 3.07E-06 -3.23E-11 38.764
DEA 76.703 1.08 -2.49E-03 2.25E-06 -3.9E-11 0.045
TEA 179.047 1.24 -2.66E-03 2.34E-06 3.54E-10 0.000
TOTAL 39.290

442.065 K
298.15 K

442.065 K
298.15 K
B C D Cp (KJ/kmol)
1.19E+00 -3.00E-03 0.000 2735.890
1.54E+00 -3.00E-03 0.000 1163.604
3899.494

Qc = -2037905.822
Cp dT -1505.48880 KALO PAKE PENDINGIN
n 1353.6506067515
m 24379.247427594
xF D Xd B xb
0 0.000 0 0.000 0
0 0.000 0 0.000 0
0.01087976232284 0.463 0.012229 0.000 0
0.87968561537381 37.379 0.986619 0.083 0.01756949212
0.10280225279074 0.044 0.001152 4.334 0.92232656588
0.00663236951261 0.000 0 0.282 0.06010394201
1 37.886 1 4.699 1

log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2

P (mmHg) P (atm) Ki =Pi sat yi=xi.Ki


164781.247 216.817 180.681 0.000 3.729
44186.211 58.140 48.450 0.000 6.404
6899.613 9.078 7.565 0.082 7.282
947.468 1.247 1.039 0.914 25.444 T bubble
37.238 0.049 0.041 0.004 10.595 175.391 C
3.515 0.005 0.004 0.000 448.541 K
216855.290 285.336 237.780 1.00

P (mmHg) P (atm) Ki =Pi sat xi=yi/Ki xi=1


293980.993 386.817 322.348 0.000 trial T DEW,
80273.788 105.623 88.020 0.000 217.31271235 C
16999.282 22.367 18.640 0.001 490.81271235 K
3038.278 3.998 3.331 0.264
192.406 0.253 0.211 0.487
24.426 0.032 0.027 0.248
394509.173422639 519.0910177 432.5758 1.000
Qv cair (Kj/JAM)
0.000
0.000
5,385.778
1,177,851.620
1,655.738
0.000
1,184,893.136
Tujuan : mendinginkan MEA hasil a
Tujuan : menghitung energi yang dib
T Input Arus 9 =
T output Arus 9 =
harusnya T input dowtherm A
cooling waT referensi
T out dowtherm A
1. Menghitung Panas aliran yang ma

Komponen
NH3
C2H4O
MEA
DEA
TEA
Air
TOTAL

2. Menghitung Panas aliran yang kelu

Komponen
NH3
C2H4O
MEA
DEA
TEA
Air
TOTAL

3. Menhitung beban pendingin


Qbeban =

3. menghitung kebutuhan pendingin


T output pendi

2. Menghitung Kebutuhan pendingin


Komponen
Diphenyl oxide
Biphenyl
total

Q= n.Cp dT
n=
m=

PENDINGIN COOLING WATER


Komponen
H2O

Q= n.Cp dT
n=
m=

Neraca Panas di sekitar heat exchang


Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA
Jumlah
Total
10. HEAT EXCHANGER 02 (SETELAH MD2)
uan : mendinginkan MEA hasil atas MD 2 sebelum dimasukan ke tangki MEA
uan : menghitung energi yang dibutuhkan
put Arus 9 = 171.6037882725 oC 444.753788 K
utput Arus 9 = 33 oC 306.15 K
put dowtherm A 30 oC 303.15 K
298.15 K
ut dowtherm A 50 C 323.15 K
Menghitung Panas aliran yang masuk (Q 25)
kondisi input harusnya udah cair karna kondensor total dari MD2
A B C D arus 9 (kmol
-182.157 3.36 -1.44E-02 2.04E-05 0.000
35.72 4.29E-01 -1.55E-03 2.41E-06 0.000
23.111 1.23 -3.12E-03 3.07E-06 0.463
76.703 1.08 -2.49E-03 2.25E-06 37.379
179.047 1.24 -2.66E-03 2.34E-06 0.044
92.053 -4.00E-02 -2.11E-04 5.35E-07 0.000
37.8858975

Menghitung Panas aliran yang keluar (Q26)

A B C D ARUS 9 (K
-182.157 3.36 -1.44E-02 2.04E-05 0.000
35.72 4.29E-01 -1.55E-03 2.41E-06 0.000
23.111 1.23 -3.12E-03 3.07E-06 0.463
76.703 1.08 -2.49E-03 2.25E-06 37.379
179.047 1.24 -2.66E-03 2.34E-06 0.044
92.053 -4.00E-02 -2.11E-04 5.35E-07 0.000
37.8858975

Menhitung beban pendingin


Q output- Q input
-1306439.195 KJ/jam

menghitung kebutuhan pendingin


50 323.15
T inputpendingin 303.15 30
Menghitung Kebutuhan pendingin K C
fraksi A B C D
0.73 109.03 1.19E+00 0.00E+00 0.000
0.27 2.75E+01 1.54E+00 0.00E+00 0.000
1

133.510803644774 kmol/jam
22162.6598942288 kg/jam DOWTHERM!

NDINGIN COOLING WATER


A B C D H (kJ/mol)
92.053 -4.00E-02 -2.11E-04 5.35E-07 1505.489

867.784070281838 kmol/jam
15628.7911057759 kg/jam

aca Panas di sekitar heat exchanger


Input Output
Q9 Q Pendingin Q9'
0.000 0.000
0.000 0.000
14,086.851 825.935
-1,306,439.195
1,368,091.942 77,286.656
2,511.609 138.616
0.000 0.000
1,384,690.402 -1,306,439.195 78,251.207
78,251.207 78,251.207
HANGER 02 (SETELAH MD2)

air karna kondensor total dari MD2


Q25 (KJ/jam)
0.000
0.000
14086.851
1368091.942
2511.609
0.000
1384690.402

Q26(KJ/jam)
0.000 T 306.15
0.000 TREFF 298.15
825.935
77286.656
138.616
0.000
78251.2070809249

Cp (KJ/kmol)
7,032.506
2,752.763
9,785.270
Fungsi : Memisahkan DEA dari campuran hasil MD2 (DEA, TEA)
Tujuan : 1. Menghitung kebutuhan air pendingin di condensor Total CN 04
2. Menghitung kebutuhan pemanas di reboiler parsial
Kondisi operasi
DARI T buT input arus 10= 269.680
P input arus 10 = 1.4

Perhitungan
a. menentukan kondisi umpan

Menghitung T uap murni


Komponen A B
NH3 37.1575 -2.03E+03
C2H4O 39.9235 -2.36E+03
H2O 29.8605 -3.15E+03
MEA 72.9125 -5.86E+03
DEA 122.0877 -8.84E+03
TEA 135.3206 -1.03E+04
TOTAL

HASIL ATAS MENARA PUNCAK


bubble point : P= 1.2
Senyawa arus 11 (kmol/jam)xi
NH3 0.000 0.000
C2H4O 0.000 0.000
H2O 0.000 0.000
MEA 0.083 0.019
DEA 4.327 0.971
TEA 0.044 0.010
TOTAL 4.4542485862657 1

MENARA HASIL ATAS DEW POINT


Dew Point : P= 1.2
Senyawa arus 11 (kmol/jam)yi
NH3 0.000 0.000
C2H4O 0.000 0.000
H2O 0.000 0.000
MEA 0.083 0.019
DEA 4.327 0.971
TEA 0.044 0.010
TOTAL 4.4542485862657 1

c. Menentukan kondisi bawah kolom


Bubble point : P= 1.6
Senyawa arus 12 (kmol/jam)xi
NH3 0.000 0.000
C2H4O 0.000 0.000
H2O 0.000 0.000
MEA 0.000 0.000
DEA 0.012 0.047
TEA 0.238 0.953
TOTAL 0.249916724327 1

d. Menghitung konstanta underwood


menghitung Q untuk konstanta underwood
q=(𝐻𝑣−𝐻𝑓)/(𝐻𝑣−𝐻𝑙)
karna cair uap

1−𝑞=∑(𝛼_𝑖 𝑥_𝑖 )/(𝛼_𝑖−𝜃)


beda?
Komponen αf buble pada T u xf
NH3 3519.159 0.000
C2H4O 961.096 0.000
H2O 266.356 0.000
MEA 61.988 0.018
DEA 6.012 0.922
TEA 1.000 0.060
4815.610 1.000

Komponen αi xd
NH3 1162.964 0.000
C2H4O 309.425 0.000
H2O 107.242 0.000
MEA 34.126 0.019
DEA 4.715 0.971
TEA 1.000 0.010
1619.471 1.000

pendingin air, maka R/Rmin=1,2-1,3

e. Menghitung Lo dan V
D= 4.4542485862657
Lo= Rx D= 0.4539652428602 kmol/jam

Menghitung komposisi uap masuk kondensor (V)


Komponen V (kmol.jam) yi
NH3 0.000 0.000
C2H4O 0.000 0.000
H2O 0.000 0.000
MEA 0.091 0.019
DEA 4.768 0.971
TEA 0.049 0.010
total 4.908 1.000

f. Menghitung panas di kondensor


CONDENSOR TOTAL
1. menghitung panas yang dibawa kolom masuk ke kondensor (Q10)
Komponen A B
NH3 -182.157 3.36
C2H4O 35.72 4.29E-01
H2O 92.053 -4.00E-02
MEA 23.111 1.23
DEA 76.703 1.08
TEA 179.047 1.24
TOTAL

2. menghitung kalor laten (Qlaten)


T DEW MENARA= 542.665 K

SENYAWA A n
NH3 31.523 0.289
C2H4O 36.474 0.283
H2O 52.053 0.286
MEA 74.024 0.202
DEA 103.4 0.1892
TEA 120.6 0.204

3 Menghitung panas cairan reflux (QLo)


T BUBLE MENARA
Komponen A B
NH3 -182.157 3.36
C2H4O 35.72 4.29E-01
H2O 92.053 -4.00E-02
MEA 23.111 1.23
DEA 76.703 1.08
TEA 179.047 1.24
TOTAL

4 Menghitung panas DESTILAT (Qd)


T BUBLE MENARA
Komponen A B
NH3 -182.157 3.36
C2H4O 35.72 4.29E-01
H2O 92.053 -4.00E-02
MEA 23.111 1.23
DEA 76.703 1.08
TEA 179.047 1.24
TOTAL

KEBUTUHAN KONDENSOR (SALAH)


QCONDENSOR = Q umpan masuk kondensor + Qv -Q reflux- Q destilat
-1782034.348 Q 16 = Q13+QV-Q14-Q15
Q16= nCp dT
Cp dT air = 1505.4887956187 kJ/kmol
T in pendingin 303.15 K
T out pendingin 323.15 K

n= Q/Cp dT
n= 1183.6915381585 kmol/jam
m PENDINGIN= 21318.284602235 kg/jam

g. Menghitung kebutuhan Reboiler


1. menghitung panas yang dibawa hasil bawah kolom (Qw)
Komponen A B
NH3 -182.157 3.36
C2H4O 35.72 4.29E-01
H2O 92.053 -4.00E-02
MEA 23.111 1.23
DEA 76.703 1.08
TEA 179.047 1.24
TOTAL

2. Menghitung panas feed umpan (Q18)


T UMPAN MASUK DISTILASI
Komponen A B
NH3 -182.157 3.360
C2H4O 35.72 0.429
H2O 92.053 -0.040
MEA 23.111 1.230
DEA 76.703 1.080
TEA 179.047 1.240
TOTAL

Q REBOILER= Q CONDENSOR + Q DESTILAT +Q DASAR MENARA- Q F


Q reboiler = 389260.393 Kmol/jam

ini jaga2 kebutuhan reboiler


steam menggunakan saturated vapor dowtherm A dengan T 650F=343,33 C dan P
panas laten (gamma) 248.65 kJ/kg
m = Q reboiler /panas laten
m reboiler 5563.93348062595 kg
T inpu dowtherm A 360
T output 330
Komponen fraksi A
Diphenyl oxide 0.73 109.03
Biphenyl 0.27 2.75E+01
total 1

Q= n.Cp dT
n= 33.517873484936 kmol/jam
insya Allahm dowtherm A= 5563.933480626 kg/jam

Overall MD-03
INPUT
Komponen
Q10 Qc
NH3 0.000
C2H4O 0.000
H2O 0.000
1778076.082
MEA 4430.273
DEA 273574.537
TEA 28900.788
Jumlah 306905.598 1778076.082
Total 2479072.952
MD2 (DEA, TEA)
di condensor Total CN 04

C 542.830 K Arus 10
atm (T = 103,679oC)

C D E arus 10
-1.16E+01 7.46E-03 -9.58E-11 NH3
-1.25E+01 6.98E-03 -1.11E-13 C2H4O
-7.30E+00 2.42E-09 1.81E-06 H2O
-2.19E+01 -1.15E-10 5.98E-06 MEA
-4.04E+01 1.41E-02 1.20E-12 DEA
-4.46E+01 1.44E-02 -1.76E-13 TEA

log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2
atm
Log P P (mmHg) P (atm) Ki =Pi sat /P oper yi=xi.Ki
5.709 511196.161 672.627 560.522 0.00E+00
5.145 139777.221 183.917 153.264 0.00E+00
4.574 37510.179 49.355 41.130 0.00E+00
3.926 8428.827 11.091 9.242 1.71E-01
2.890 776.597 1.022 0.852 8.27E-01
2.097 124.974 0.164 0.137 1.37E-03
24.341 697813.959 918.176 765.147 1.00E+00

atm
Log P P (mmHg) P (atm) Ki =Pi sat /P oper xi=yi/Ki
5.744 555115.939 730.416 608.680 0.000
5.181 151615.675 199.494 166.245 0.000
4.623 41946.359 55.193 45.994 0.000
3.989 9743.444 12.820 10.684 0.002
2.974 942.345 1.240 1.033 0.940
2.194 156.476 0.206 0.172 0.058
24.70519347166 759520.2387347 999.368735177 832.8072793144 1.000
atm
Log P P (mmHg) P (atm) Ki =Pi sat /P oper yi=xi.Ki
6.080 1201103.150 1580.399 987.749 0.000
5.505 319572.186 420.490 262.806 0.000
5.044 110758.502 145.735 91.084 0.000
4.547 35245.494 46.376 28.985 0.000
3.688 4869.856 6.408 4.005 0.190
3.014 1032.795 1.359 0.849 0.809
27.877 1672581.984 2200.766 1375.479 1.00

q= 1 θ= 1.0528978843
θ didapat dari tril tabel
1-q= 0 q=1 untuk cairan

αfxf αf-θ αfxf/αf-θ


0.000 3518.106 0.000
0.000 960.043 0.000
0.000 265.303 0.000
1.089 60.935 0.018
5.545 4.959 1.118
0.060 -0.053 -1.136
6.694 1-q = -0.0002

αi.xd αi-θ (αi.xd)/(αi-θ)


0.000 1161.911 0.0000
0.000 308.372 0.0000
0.000 106.189 0.0000
0.633 33.073 0.0191
4.581 3.662 1.2508
0.010 -0.053 -0.1884
5.223 Rmin+1 1.0815
Rmin 0.0815
R=1,25*Rmin
R= 0.101917

V= Lo+D= 4.90821382913 kmol/jam


V/D= 1.10191735689

Menghitung komposisi cairan refluks (Lo)


Komponen Lo (kmol.jam) yi
NH3 0.000 0.000
C2H4O 0.000 0.000
H2O 0.000 0.000
MEA 0.008 0.019
DEA 0.441 0.971
TEA 0.005 0.010
total 0.454 1.000

T reff 298.150
uk ke kondensor (Q10) Cp gas T DEW MENAR 542.665
C D E arus 10 Q10 (Kj/JAM)
-1.44E-02 2.04E-05 1.86E-11 0.000 0.000
-1.55E-03 2.41E-06 9.73E-11 0.000 0.000
-2.11E-04 5.35E-07 3.69E-12 0.000 0.000
-3.12E-03 3.07E-06 -3.23E-11 0.083 4430.273
-2.49E-03 2.25E-06 -3.9E-11 4.334 273574.537
-2.66E-03 2.34E-06 3.54E-10 0.282 28900.788
TOTAL 4.699 306905.598

Tc λ (kmol/jam) V (kmol/jam) λ.mol= Qv (KjJAM)


405.650 0 0.000 0
469.150 0 0.000 0
647.130 30.914 0.000 0.000
638.000 50.469 0.091 4591.478
715 78.997 4.768 376680.960
787.000 95.054 0.049 4649.374
385921.812

C D L (kmol/jam) QLo (KJ/JAM)


-1.44E-02 2.04E-05 0.000 0.000
-1.55E-03 2.41E-06 0.000 0.000
-2.11E-04 5.35E-07 0.000 0.000
-3.12E-03 3.07E-06 0.008 438.566
-2.49E-03 2.25E-06 0.441 27100.426
-2.66E-03 2.34E-06 0.005 434.593
27973.585

DESTILAT
C D D(kmol/jam) Qd (kJ/mol)
-1.44E-02 2.04E-05 40.442 2365062.689
-1.55E-03 2.41E-06 0.000 0.000
-2.11E-04 5.35E-07 4.259 80543.337
-3.12E-03 3.07E-06 0.025 1282.148
-2.49E-03 2.25E-06 0.000 0.000
-2.66E-03 2.34E-06 0.000 0.000
2446888.173

r + Qv -Q reflux- Q destilat
Komponen fraksi
Diphenyl oxide 0.73
pada P 1 atm Biphenyl 0.27
total 1

Q= n.Cp dT
n= 455.97608644
m dowtherm A= 75,691.574

T reff 298.150
h kolom (Qw) T BUBLE DASA 611.980 338.830
C D arus 12 (kmol/ja Qw (kJ/mol)
-1.44E-02 2.04E-05 0.000 0
-1.55E-03 2.41E-06 0.000 0
-2.11E-04 5.35E-07 0.000 0
-3.12E-03 3.07E-06 0.000 0.000
-2.49E-03 2.25E-06 0.012 1002.956
-2.66E-03 2.34E-06 0.238 31181.823
32184.779

T reff 298.150
T umpan 542.830 269.680
C D arus 5 Q18 (kJ/mol)
-0.014 0.000 0.000 0.000
-0.002 0.000 0.000 0.000
0.000 0.000 0.000 0.000
-0.003 0.000 0.083 4457.699
-0.002 0.000 4.334 275293.005
-0.003 0.000 0.282 28027.507
4.699 307778.211

AT +Q DASAR MENARA- Q FEED


A dengan T 650F=343,33 C dan P = 70,73 psia= 4,8 atm
Qr =
m=

633.15 K
603.15 K
B C D Cp (KJ/kmol)
1.19E+00 -3.00E-03 0.000 -4552.125
1.54E+00 -3.00E-03 0.000 16165.642
11613.517

PUT OUTPUT
Qr Qd Qw
2365062.689 0
0.000 0
80543.337 0
394091.273
1282.148 0
0.000 1002.95571078
0.000 31181.8231769
394091.273 2446888.173 32184.7788876
72.952 2479072.952
11. MENARA DISTILASI 3 (MD-03)
Arus 11 (T = ? C)
o

Arus 10
T = 103,679oC) MD-01

Arus 12 LK
HK
(T = 80oC)

F FEED UMPAN KONDISI


0.000 BUBBLE FEED
0.000 bubble point : P=
0.000 Senyawa arus 10
0.083 NH3 0.000
4.334 C2H4O 0.000
0.282 H2O 0.000
4.699 MEA 0.083
DEA 4.334
TEA 0.282
TOTAL 4.69919361

3.657 t BUBLE
3.726 262.49513559857 C karna keba DEW POINT FEED
4.450 535.64513559857 K Dew Point : P=
10.854 Senyawa arus 10
6.214 NH3 0.000
C2H4O 0.000
H2O 0.000
MEA 0.083
DEA 4.334
TEA 0.282
TOTAL 4.69919361
xi=1
trial T DEW,
269.164557808306 C
542.664557808307 K
yi=1
trial T Bubble,
338.479808661683 C
611.979808661683 K
Menghitung panas yang dibawa hasil atas kondesnor parsial/ Qvcair

Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

T input 535.645 K
T reff 298.15 K

T input 535.645 K
T reff 298.15 K
A B C D Cp (KJ/kmol)
109.03 1.19E+00 -3.00E-03 0.000 2735.890
2.75E+01 1.54E+00 -3.00E-03 0.000 1163.604
3899.494

kmol/jam
kg/jam

PAKE PENDINGIN

Qc = 1778076.082
Cp dT 1505.48880
n 1181.0623146452
m 21270.93228676
394091.273
1662.13105343
NERMAS DISTILASI

Komponen F xF D Xd B
NH3 0.000 0 0.000 0 0.000
C2H4O 0.000 0 0.000 0 0.000
H2O 0.000 0 0.000 0 0.000
MEA 0.083 0.017569492119 0.083 0.0185356617 0.000
DEA 4.334 0.922326565876 4.327 0.9714988342 0.012
TEA 0.282 0.060103942005 0.044 0.0099655041 0.238
4.699 1 4.454 1 0.250

log10𝑃=𝐴+𝐵/𝑇+𝐶log10𝑇+𝐷𝑇+𝐸𝑇2
1.4 atm
xi Log P P (mmHg) P (atm) Ki =Pi sat /P opyi=xi.Ki
0.000 5.746 557755.015 733.888 524.206 0.00E+00
0.000 5.183 152325.048 200.428 143.163 0.00E+00
0.000 4.625 42214.978 55.546 39.676 0.00E+00
0.018 3.992 9824.538 12.927 9.234 1.62E-01
0.922 2.979 952.788 1.254 0.895 8.26E-01
0.060 2.200 158.491 0.209 0.149 8.95E-03
1 24.726 763230.858 1004.251 717.322 1.00

1.4 atm
yi Log P P (mmHg) P (atm) Ki =Pi sat /P opxi=yi/Ki
0.000 5.81E+00 649346.906 854.404 610.288 0.000
0.000 5.25E+00 176809.688 232.644 166.175 0.000
0.000 4.71E+00 51657.123 67.970 48.550 0.000
0.018 4.11E+00 12778.172 16.813 12.010 0.001
0.922 3.13E+00 1347.950 1.774 1.267 0.728
0.060 2.37E+00 236.907 0.312 0.223 0.270
1 25.3838338 892176.746946 1173.91677229731 838.51198021 1.00
esnor parsial/ Qvcair

D E Mv Qv cair (Kj/JAM)
2.04E-05 1.86E-11 0.000 0.000
2.41E-06 9.73E-11 0.000 0.000
5.35E-07 3.69E-12 0.000 0.000
3.07E-06 -3.23E-11 0.091 4,881.795
2.25E-06 -3.9E-11 4.768 300,977.046
2.34E-06 3.54E-10 0.049 5,005.024
39.631 310,863.864
Tujuan : mendinginkan DEA
Tujuan : menghitung MASS
xb T Input Arus 11 =
0 T output Arus 11 =
0 T IN DOWTHERM A
0 T referensi
0 T out DOWTHERM A
0.04747780147 1. Menghitung Panas aliran
0.95252219853
1 Komponen
NH3
C2H4O
MEA
DEA
TEA
3.662 t BUBLE Air
3.608
4.297
10.311 2. Menghitung Panas aliran
6.012 269.921 C
543.071 K Komponen
NH3
C2H4O
MEA
DEA
TEA
xi=1 Air
trial T DEW,
282.7403098 C
556.2403098 K 3. Menhitung beban pendingi
Qbeban =

3. menghitung kebutuhan pe
T output pendin

Menghitung Kebutuhan pendi


KALO PAKE DOWTHERM
Komponen
Diphenyl oxide
Biphenyl
total

Q= n.Cp dT
n=
m=

Neraca Panas di sekitar heat


Komponen

NH3
C2H4O
H2O
MEA
DEA
TEA
Jumlah
Total
12. HEAT EXCHANGER 04 (SETELAH MD3)
uan : mendinginkan DEA hasil atas MD 3 sebelum dimasukan ke tangki DEA
uan : menghitung MASSA PENDINGING yang dibutuhkan
put Arus 11 = 269.164557808 oC 542.314558 K
tput Arus 11 = 33 oC 306.15 K
DOWTHERM A 30 oC 303.15 K
298.15 K
t DOWTHERM A 50 C 323.15 K
enghitung Panas aliran yang masuk (Q 25)
kondisi input harusnya udah cair karna kondensor total dari MD2
A B C D arus 11 (k Q25 (KJ/jam)
-182.157 3.36 -1.44E-02 2.04E-05 0.000 0.000
35.72 4.29E-01 -1.55E-03 2.41E-06 0.000 0.000
23.111 1.23 -3.12E-03 3.07E-06 0.000 0.000
76.703 1.08 -2.49E-03 2.25E-06 0.083 5231.787
179.047 1.24 -2.66E-03 2.34E-06 4.327 428425.913
92.053 -4.00E-02 -2.11E-04 5.35E-07 0.044 866.919
TOTAL 4.454249 434524.619

enghitung Panas aliran yang keluar (Q26)

A B C D ARUS 11 Q26(KJ/jam)
-182.157 3.36 -1.44E-02 2.04E-05 0.000 0.000
35.72 4.29E-01 -1.55E-03 2.41E-06 0.000 0.000
23.111 1.23 -3.12E-03 3.07E-06 0.000 0.000
76.703 1.08 -2.49E-03 2.25E-06 0.083 170.710
179.047 1.24 -2.66E-03 2.34E-06 4.327 13741.224
92.053 -4.00E-02 -2.11E-04 5.35E-07 0.044 28.545
TOTAL 4.454249 13940.4797365146

enhitung beban pendingin


Q output- Q input
-420584.139 KJ/jam

enghitung kebutuhan pendingin


50 323.15
T inputpendingi 303.15 30
nghitung Kebutuhan pendingin K C
LO PAKE DOWTHERM A
fraksi A B C D Cp (KJ/kmol)
0.73 109.03 1.19E+00 0.00E+00 0.000 7,032.506
0.27 2.75E+01 1.54E+00 0.00E+00 0.000 2,752.763
1 9,785.270
42.9813546984 kmol/jam
7,134.862 kg/jam DOWTHERM

aca Panas di sekitar heat exchanger


Input Output
Q11 Q Pendingin Q11'
0.000 0.000
0.000 0.000
0.000 0.000
-420,584.139
5,231.787 170.710
428,425.913 13,741.224
866.919 28.545
434,524.619 -420,584.139 13,940.480
13,940.480 13,940.480
AH MD3)
Tujuan : mendinginkan TEA hasil at
Tujuan : menghitung MASSA PEND
T Input Arus 12 =
T output Arus 12 =
T IN dowtherm A
T referensi
T out dowtherm A
1. Menghitung Panas aliran yang ma
l dari MD2
Kompone
NH3
C2H4O
MEA
DEA
TEA
Air
TO

2. Menghitung Panas aliran yang kel

Kompone
T 306.15 NH3
TREFF 298.15 C2H4O
MEA
DEA
TEA
Air
TO

3. Menhitung beban pendingin


Qbeban =

3. menghitung kebutuhan pendingin


T output p

2. Menghitung Kebutuhan pendingin


Kompone
Diphenyl o
Biphenyl
total

Q= n.Cp dT
n=
m=

Neraca Panas di sekitar heat exchang


Komponen
NH3
C2H4O
H2O
MEA
DEA
TEA
Jumlah
Total
13. HEAT EXCHANGER 05 (SETELAH MD3 BAWAH)
Tujuan : mendinginkan TEA hasil atas MD 3 sebelum dimasukan ke tangki TEA
Tujuan : menghitung MASSA PENDINGING yang dibutuhkan
T Input Arus 12 = 338.479808662 oC 611.6298086617 K
T output Arus 12 = 33 oC 306.15 K
T IN dowtherm A 30 oC 303.15 K
T referensi 298.15 K
T out dowtherm A 50 C 323.15 K
1. Menghitung Panas aliran yang masuk (Q 25)
kondisi input harusnya udah cair karna kondensor total dari MD2
A B C D arus 12 (k
-182.157 3.36 -1.44E-02 2.04E-05 0.000
35.72 4.29E-01 -1.55E-03 2.41E-06 0.000
23.111 1.23 -3.12E-03 3.07E-06 0.000
76.703 1.08 -2.49E-03 2.25E-06 0.000
179.047 1.24 -2.66E-03 2.34E-06 0.012
92.053 -4.00E-02 -2.11E-04 5.35E-07 0.238
TOTAL 0.249917

2. Menghitung Panas aliran yang keluar (Q26)

A B C D ARUS 12
-182.157 3.36 -1.44E-02 2.04E-05 0.000
35.72 4.29E-01 -1.55E-03 2.41E-06 0.000
23.111 1.23 -3.12E-03 3.07E-06 0.000
76.703 1.08 -2.49E-03 2.25E-06 0.000
179.047 1.24 -2.66E-03 2.34E-06 0.012
92.053 -4.00E-02 -2.11E-04 5.35E-07 0.238
TOTAL 0.249917

3. Menhitung beban pendingin


Q output- Q input
-7690.054 KJ/jam

3. menghitung kebutuhan pendingin


50 323.15
T inputpendingi 303.15 30
2. Menghitung Kebutuhan pendingin K C
fraksi A B C D
0.73 109.03 1.19E+00 0.00E+00 0.000
0.27 2.75E+01 1.54E+00 0.00E+00 0.000
1

Q= n.Cp dT
0.78588061811658 kmol/jam
130.455 kg/jam

total DOWTHERM APENDINGIN


212,147.389 kg/jam -1734713.388

Neraca Panas di sekitar heat exchanger


Input Output
Q25 Q Pendingin Q26
0.000 0.000
0.000 0.000
0.000 0.000
-7,690.054
0.000 0.000
1,552.251 37.679
6,328.563 153.083
7,880.815 -7,690.054 190.761
190.761 190.761
NGER 05 (SETELAH MD3 BAWAH)

karna kondensor total dari MD2


Q25 (KJ/jam)
0.000
0.000
0.000
0.000
1552.251
6328.563
7880.815

Q26(KJ/jam)
0.000 T 306.15
0.000 TREFF 298.15
0.000
0.000
37.679
153.083
190.761186180845

Cp (KJ/kmol)
7,032.506
2,752.763
9,785.270
Fungsi : Mereaksikan etilen oksida dengan amonia menghasilkan MEA
Tujuan : Menghitung kebutuhan pendingin agar reaktor isotermal
Data :
T input arus 7 82.20 355.35
T arus 2 (input reaktor) 80.00 353.15
T arus 3 (output reaktor) 85.00 358.15
T input pendingin 30.00 303.15
T output pendingin 50.00 323.15
T Referensi = 298.15

A. Menghitung panas reaksi 80C

Cp= A + BT + CT^2 + DT^3


ΔHR = ΔHr + ΔH298,15 + ΔHp

1. ΔHr =Q Arus 2 + Q Arus 7

Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

2. ΔH298,15

Komponen Hf (Kj/mol) Hf (Kj/kmol)


NH3 -45.900 -45900.000
C2H4O -52.717 -52716.564
H2O -241.800 -241800.000
MEA -210.284 -210283.565
DEA -397.034 -397034.347
TEA -562.416 -562415.901 (Yaws hal 309)

Reaksi Utama NH3 + C2H4O


Reaksi Samping C2H4O + MEA
C2H4O + DEA

ΔH298,15 = ΔH298,15 reaksi 1 + ΔH298,15 reaksi 2 ΔH298,15 reaksi 3

ΔH298,15 reaksi 1 = (Hf MEA)-(Hf EO + Hf NH3) x (n input EO x konversi x selektivitas)


ΔH298,15 reaksi 1 = - 5,350,630.256 kj/jam
ΔH298,15 reaksi 2 = (Hf DEA)-(Hf EO + Hf MEA) x (n input EO x konversi x selektivitas)
ΔH298,15 reaksi 2 = - 624,634.336 kj/jam

ΔH298,15 reaksi 3 = (Hf TEA)-(Hf EO + Hf DEA) x (n input EO x konversi x selektivitas)


ΔH298,15 reaksi 3 = - 31,821.101 kj/jam

ΔH298,15 = - 6,007,085.693 kj/jam

3. ΔHp =Q Arus 3
Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

ΔHR = ΔHr + ΔH298,15 + ΔHp RUMUS NGASAL NDES


ΔHR = 15,336,187.18 kj/jam

Menghitung beban q pendingin


Qin
Qout
Q 298
Qpendingin/Qbeban pendingin

Menghitung Kebutuhan Cooling Water

Komponen A B C

H2O 92.053 -4.00E-02 -2.11E-04

𝑄𝑏𝑒𝑏𝑎𝑛=𝑛 𝑐𝑜𝑜𝑙𝑖𝑛𝑔 𝑤𝑎𝑡𝑒𝑟 𝑥 ∫_303.15^323.15▒ 〖𝐶𝑝 𝑑𝑇〗

3,823,379.13 𝑘𝐽/𝑗𝑎𝑚=𝑛 𝑐𝑜𝑜𝑙𝑖𝑛𝑔 𝑤𝑎𝑡𝑒𝑟 𝑥 ∫_303.15^323.15▒ 〖𝐶𝑝 𝑑𝑇〗

n cooling water = 10186.849098 kmol/jam


m cooling water = 183,465.152 kg/jam

Input
Q masuk Q pendingin Q keluar Q Reaksi
-10114717.860 15336187.180 10982508.795 -6007085.69265565
kalor input
5221469.320 4975423.102

NERACA PANAS OVERALL


Input
Komponen Q Input (Q2) Q Input (Q7) Q Pendingin
NH3 0.000 -10055338.608
C2H4O -244613.221 -5204.212
H2O -1432.996 -41157.319
15336187.180
MEA 0.000 -13003.448
DEA 0.000 -14.227
TEA 0.000 -0.045
Jumlah -246046.218 -10114717.860 15336187.180
Total 4975423.102

Q input
-10055338.608
-249817.434
-42590.316
-13003.448
-14.227
-0.045
-10360764.078
K Arus 7
Arus 3
K R-01
(T = 80oC)
K Arus 2
K
K

D Arus 7 ΔHr 7 (KJ/jam) Arus 2


2.04E-05 1921.361 -10055338.608 0
2.41E-06 0.961 -5204.212 47.0733355530242
5.35E-07 9.568 -41157.319 0.34644417947525
3.07E-06 1.143 -13003.448 0
2.25E-06 0.001 -14.227 0
2.34E-06 0.000 -0.045 0
1933.03237114709 - 10,114,717.860
ΔHr Total - 10,360,764.08

MEA
DEA
TEA

rsi x selektivitas)
rsi x selektivitas)

si x selektivitas)

D Arus 3 (kmol/jam) ΔHp (KJ/jam)


2.04E-05 1879.230 10413837.643 5.54E+03
2.41E-06 0.961 5475.594 5.70E+03
5.35E-07 10.009 45162.054 4.51E+03
3.07E-06 37.470 447887.516 1.20E+04
2.25E-06 4.378 63670.818 1.45E+04
2.34E-06 0.282 6475.170 2.29E+04
1932.330 10,982,508.795

COBA
NGASAL NDES -5385340.976

-10360764.078
10982508.795
-6007085.69265565
n/Qbeban pendingin 15,336,187.18

∫_303.15^323.
D 15▒ 〖𝐶𝑝 𝑑𝑇〗
5.35E-07 1.51E+03

COBA
- 64,424.253
Output
Q Output (Q3) Q Reaksi
10413837.643 Reaksi 1
5475.594 - 5,350,630.256
45162.054 Reaksi 2
447887.516 -624634.33558011
63670.818 Reaksi 3
6475.170 -31821.101402032 COBA
10982508.795 -6007085.6926557 Jumlah
4975423.102 Total
Senyawa Arus 2
Arus 3 NH3 0
C2H4O 47.07333555302
(T = 80oC)
H20 0.346444179475
MEA 0
DEA 0
TEA 0

ΔHr 2 (KJ/jam)
0
-244613.22148267
-1432.9963139281
0
0
0
-246046.2177966
-10360764.078 -5385340.976 10982508.795 -6007085.69266
-15746105.054 4975423.102
Arus 7 Arus Input Arus 3 (output)
1921.3606348 1921.360634817 1879.2299994974
0.9606803174 48.03401587043 0.9606803174087
9.5675167162 9.913960895663 10.008593035774
1.1425101297 1.142510129671 37.470375100207
0.0010271083 0.001027108314 4.3778202064313
2.058196E-06 2.0581957E-06 0.2824400133181
TANGKI PENYIMPANAN

Produk MEA
Arus 9 Fraksi Berat
Senyawa BM
kg/jam kmol/jam %massa %mol
NH3 17.03 0.00 0.00 0.000 0.00
C2H4O 44.05 0.00 0.00 0.000 0.00
Air 18.01 8.34 0.02 0.004 0.01
MEA 61.08 2,283.11 1.94 0.994 0.99
DEA 105.13 4.59 0.00 0.002 0.00
TEA 149.18 0.00 0.00 0.000 0.00
2,296.04 1.96 1.000 1.00

Kapasitas 1 Tangki
Penyimpanan MEA selama 14 hari
24 jam
Kapasitas MEA tiap jam 2,283.11 kg/jam
Kapasitas 1 Tangki 767,123.29 kg

Menghitung Densitas Produk MEA


Densitas Senyawa produk dihitung
(yaws, 1999)

T=suhu operasi
Tc=suhu kritis
A,B, dan n = Koefisien regresi senyawa murni
33.0000
Senyawa A B n Tc(K) T operasi (K)
NH3 0.2370 0.2550 0.2890 405.6500 306.1500
C2H4O 0.3140 0.2610 0.2830 469.1500 306.1500
Air 0.3470 0.2740 0.2860 647.1300 306.1500
MEA 0.2710 0.2240 0.2020 638.0000 306.1500
DEA 0.3010 0.2397 0.1892 715.0000 306.1500
TEA 0.3160 0.2480 0.2040 787.0000 306.1500

Senyawa ρ (Kg/L) Arus 9 V (L/jam)


NH3 0.5890 0.000 0.000 0.0000 Densitas Campuran
C2H4O 0.8501 0.000 0.000 0.0000 ρ campuran (Kg/L)
Air 1.0196 8.344 8.184 0.0036
MEA 1.0054 2,283.105 2,270.775 0.9944
DEA 1.0881 4.589 4.217 0.0020
TEA 1.1151 0.000 0.000 0.0000
Total 2,296.038 2,283.176 1.0000

menghitung volume, diameter dan tinggi tangki


menghitung volume tangki
V 771,444.8060 L faktor keamanan
771.4448 m^3 V
4,852.2418 barrel Vtot=V0+Vfk

Menghitung Diameter dan Tinggi Tangki


Asumsi Tangki Tertutup
D= (8/3)H (Kapasitas >3000 bbl)
V= 846,71 m^3
H^3 152.0164 m
H 5.3370 m
17.5098 ft

Hubungan antara diameter dan tinggi Ukuran diameter dan tinggi standar y
D=(8/3)H 14.2320 m H
46.6929 ft D
jari jari
Kapasitas Rancangan
Maksimum Kapasitas
Dibutuhkan 1 unit tangki dengan 3 c
butt-welded course

Menghitung tebal dinding


Bahan yang dipilih adalah stainless steel 310 SA 167 grade 10
f 18,750.0000 lb/in^2 atau psia
E 0.8000 (Tabel 13.2 Brownell)
Pers 3-16 Hal 45

(tabel 13.1 dan 13.2 Brownell and young, 1977) hal.251 atau appendix D
menghitung panjang plate
tiap course 10.0000 plate Direncanakan 10 plate setiap course
Allowance untuk vertical welded joint 0.1563
lebar course 6 ft

(brownell, 1977)
rumus weld length = jumlah plate x allowance veritical welded joint

row campuran 62.0785 lb/ft^3


C (Faktor korosi untuk stainles steel) 0.1250 inch
COURSE 1 appendix D Stainless steel
H 18.0000 ft
D 50.0000 ft

menghitung tebal shell course-1


ts1 0.1494
tebal shell standar ts1 = 0.2500

menghitung panjang plate


L1 15.6935

COURSE 2
H 12.0000 ft
D 50.0000 ft

Menghitung tebal shell course-2


ts2 0.1408
tebal shell standar ts2 0.2500

COURSE 3
H 6.0000 ft
D 50.0000 ft

Menghitung tebal shell course-2


ts2 0.1322
tebal shell standar ts2 0.2500

MENGHITUNG TEBAL DAN DIMENSI HEAD


Brownell Hal 6.4 Persamaan 4.5
Course 1
Ta 0.1875 tebal atap standar untuk diamater <60ft
D 50.0000
P 16.1650 lb/in^2 konversi dari 1,1 atm

sin θ 0.4377
θ (teta) 25.9572 Solve Kalkulator

Menghitung tinggi head tangki

tan (25.95) 0.4868 Kalkulator


h 12.1704 ft
3.7095 meter

Menghitung tebal head tangki

Th Tebal head tangki (in)


θ (teta) 25.9572
cos θ 0.8991
C (faktor korosi 0.1250 in
D 50.0000
f 18,750.0000 lb/in^2 / psia
E 0.8000
P (1,1 atm) 16.1650 psia

th 0.1550 in
Berdasarkan Brownell & Young didapatkan tebal head standar yang dipilih
tebal head standar 0.2500 in
0.0762

Tinggi Total
h=(H)+Tinggi Head
h 30.1704 ft
9.1959 meter
1,691,217.35 lbm

ρ (gr/ml)
0.589
0.850
1.020
1.005
1.088
1.115

sitas Campuran
mpuran (Kg/L) 0.9944 1 kg/l 62.4283
62.0785
0.1000
77.1445 m^3
848.5893 m^3
5,337.4660 barrel

ran diameter dan tinggi standar yang digunakan


18 ft Appendix E
50 ft (brownel, 1997)
25 ft 300.0000
asitas Rancangan 5,337.4660 barrel
ksimum Kapasitas 6,290.0000 barrel Appendix E Item 1, Typical Size 72-in But-welded
utuhkan 1 unit tangki dengan 3 course
-welded course 72.0000 6.0000
inch ft brownell 1997

Appendix D, Brownell & Young

perhitungan ikut huda

ts 0.0014 (H-1) (+)0,125in


wnell Hal 6.4 Persamaan 4.5
ze 72-in But-welded
PO

Menghitung Tenaga Pompa


Menghitung Kapasitas Pompa
Laju alir cairan

Densitas Senyawa

T input FC 175 C
448.15 K
Senyawa A B
NH3 0.237 0.255
C2H4O 0.314 0.261
Air 0.347 0.274
MEA 0.271 0.224
DEA 0.301 0.23968
TEA 0.316 0.248

Senyawa ρ (Kg/L) Massa arus 8 (kg/jam)


NH3 0.000 0
C2H4O 0.000 0
Air 0.874 8.34431521552837
MEA 0.874 2288.14793697501
DEA 0.985 460.242666437598
TEA 1.022 42.1344081609859
2798.86932678912

Densitas Campuran = 0.892649004757141


55.7262920689788

Qf = 0.0306403351451843
Faktor keamanan 10%

Kapasitas pompa = 0.0337043686597027

Menghitung Diameter Optimal Pipa

Diasumsikan bahwa aliran adalah turbulen (Nre>2100)


(Peters, 1980)
Di optimal = 1.43057692127328 in

Spesifikasi pipa standar mendekati nilai diameter optimal :


Nomimal size 1.5
Schedule number 80
OD 1.9
ID 1.5
Ketebalan 0.2
Inside section area 0.01225

Menghitung Kehilangan Energi Akibat Gesekan


Menghitung kecepatan linier fluida

v= 2.75137703344512 ft/detik
Menghitung Bilangan Reynold
viskositas campuran dihitung dengan persamaan :

Senyawa A B (10^3)
NH3 -8.519 0.8764
C2H4O -5.7794 0.6702
Air -10.2158 1.7925
MEA -13.1818 2.8596
DEA -27.9385 5.9547
TEA -21.0078 4.7935
Total

µ campuran = 0.533047777873702 cp
0.0003581915689984 lb/ft s

Re = 53506.298524264

Menghitung nilai relative roughness dan faktor friksi dalam pipa

Dari appendix C-1 Foust untuk pipa tipe baja komersial steel, D nominal 1.5 in, diperoleh harga ɛ/D = 0,0
53445.03524 dan ɛ/D =0.0012 diperoleh faktor friksi (f) = 0.024

f= 0.024
Menghitung energi yang hilang karena gesekan fluida dan pipa

Diameter=Inside Diameter = 0.125 ft


komponen jumlah Le/D
pipa lurus vertikal 1-
pipa lurus horizontal 3-
elbow 90o 2 30
gate valve (fully open) conventional 1 13
check valve (fully open) conventional 1 135
sharp edge entrance (k=0,5) 1 26
rounded exit (k=1) 1 51
total

gc = 32.174

Sigma F = 2.138578429889 ft lbf/lbm

Menghitung Tenaga Pompa


Menghitung pressure head
Tekanan fluida tetap 1.2 atm
Densitas fluida 55.7262920689788 lb/ft^3

Pressure head = 0 lbf/lbm

Menghitung static head


Fluida dialirkan oleh pompa dari ketinggia 1 ft
menuju distilasi ketinggian 10.8425196850394 ft
g= 32.2 ft/s^2

Static head = 9.85047348350431 ft lbf/lbm

Menghitung velocity head

Tenaga Pompa = 11.9890519133933 ft lbf/lbm

Menghitung Tenaga Pompa dan Tenaga Motor Aktual


P teoritis = 0.0409419472609263 HP

Berdasarkan grafik 10.62 coulson hal 480 ketika kapasitas pompa 3.43584517254125
diperoleh efisiensi pompa sebesar 23%

P aktual = 0.178008466351854 HP
Tenaga pompa yag dipilih sesuai standari 0.25 HP

Dengan tenaga pompa 0.178008466351854 HP


Efisiesnsi nya 80% (Peters dan Timmerhaus,1991)
W motor = 0.222510582939817 HP

Tenaga motor yag dipilih sesuai standari 0.25 HP


POMPA MD 1 ke MD 2

2788.18700965 kg/jam
6146.90015541 lb/jam

(yaws, 1999)

n Tc (K) T operasi (K) ρ (Kg/L)


0.289 405.65 448.15 0.000
0.283 469.15 448.15 0.000
0.286 647.13 448.15 0.874
0.202 638 448.15 0.874
0.1892 715 448.15 0.985
0.204 787 448.15 1.022

V (L/jam) xi
0 0
0 0
9.54516850757176 0.00298131647
2617.41239241128 0.8175258184
467.293250058899 0.1644387832
41.2137578206038 0.01505408193
3135.46456879835 1

kg/l
lb/ft^3

ft^3/detik

ft^3/detik 3.43584517254 m^3/jam


in

in 0.15833333333 ft
in 0.125 ft
in 0.01666666667 ft (gatau dapet darimana)
ft^2 1.764 in2

(Yaws, 1999)

C(10^-2) D(10^-5) µ (cp) xi xi. µ (cp)


2.681 -3.612 0.01574754667 0.000 0
1.5686 -1.9462 0.068713954809 0.000 0
1.773 -1.2631 0.155914406482 0.003 0.000465
2.08 -1.423 0.459926570823 0.818 0.376002
4.41 -2.5871 0.824738697948 0.164 0.135619
3.13 -1.7784 1.39245113827 0.015 0.020962
1.000 0.533048

diperoleh harga ɛ/D = 0,0012. Dari appendix C-3 Foust untuk Nre =
Le = ID x jumlah x nilai Le/D
Le (ft)
9.84251968503937 3 m
49.2125984251969 15 m
7.500
1.625
16.875
3.250
6.375
94.6801181102362

ft.lbm/lbf.s^2
2539.4599488 lb/ft^2
m^3/jam

mmerhaus,1991)
Tujuan :
1. Menentukan jenis kolom
2. Menentukan bahan konstruksi
3. Menentukan jumlah HETP
4. Menghitung dimensi kolom (diameter, tebal shell and head kolom, tinggi head dan tinggi kolom)

DESAIN DISTILASI

F D
Komponen
kmol/jam XF kmol/jam
NH3 0.000 0.000 0
C2H4O 0.000 0.000 0
H2O 0.463 0.011 0.463315669935
lk MEA 37.461 0.880 37.37892964687
hk DEA 4.378 0.103 0.043652200369
TEA 0.282 0.007 0
42.585 1.000 37.886

α LH,HK 19.10971033

Pers. 3.4 kister 1992

(XLK/XHK)D= 856.29 44951.71146257


(XLK/XHK)W= 52.4959150577 Dibalik
Nmin = 3.63140006122
Jumlah stage minimal 4

R= 0.037065103 Rmin= 0.029652082387

ϕ= 0.0071480764

1. VISKOSITAS DISTILAT T= 445.1037882725


Komponen A B C D
NH3 -8.591 876.400 0.027 0.000
C2H4O -5.779 670.200 0.016 0.000
H2O -10.216 1792.500 0.018 0.000
MEA -13.182 2859.600 0.021 0.000
DEA -27.939 5954.700 0.044 0.000
TEA -21.008 4793.500 0.031 0.000
TOTAL

2. VISKOSITASproduk bawah T= 543.1798777691


Komponen A B C D
NH3 -8.591 876.4 0.02681 -0.00003612
C2H4O -5.7794 6.70E+02 0.0157 -1.95E-05
H2O -10.2158 1792.5 0.0177 -0.000012631
MEA -13.182 2.86E+03 0.0208 -1.42E-05
DEA -27.939 5.95E+03 0.0441 -2.59E-05
TEA -21.008 4.79E+03 0.0313 -1.78E-05
TOTAL

Nilai viskositas rata2 antara distilat dan residu= μa =

3. EFISIENSI STAGE

EOC= 0.268759945

N Aktual = 64.62422122 atau 65 stage


a. Tegangan permukaan distilat
yaws

T= 445.1037883 K

Komponen A Tc(K) n (dyne/cm)


NH3 100.98 405.65 1.222 -
C2H4O 74.73 469.15 1.141 2.519431504612
H2O 132.674 647.13 0.955 43.647
MEA 108.495 638 1.2222 25.147
DEA 78.33 715 0.937 31.439
TEA 70.106 787 0.92 32.557
tegangan permukaan campuran = 22.996157484 dyne/cm

HETP= 17.850 cm 27.306667935 cm


HETP = 0.178502416 m 7.0276541613 in

Metode Kirkbridge

F D W
Komponen
XF XD XW
H2O 0.011 0.012 0.000
LK MEA 0.880 0.987 0.018
HK DEA 0.103 0.0012 0.922
TEA 0.007 0.0000 0.060

NR/NS= 1.284
NR+NS= 65.000 N AKTUAL
NR= 36.546
NR terkoreksi 35.63976469 UMPAN MASUK DARI STAGE 27 DAN 28 DIHITUNG DARI DASAR
Ns 29.360

1. MENENTUKAN DENSITAS LIQUID


TOP (DISTILAT)
T 445.1037883 K
P 1.1 atm
Komponen Xd BM ρ(g/mL) Xd. ρ (g/mL)
NH3 #NUM!
C2H40 0.561
H2O 0.012 18.010 0.878 0.011
MEA 0.987 61.080 0.879 0.868
DEA 0.0012 105.130 0.885 0.0010
TEA 1.025
TOTAL 1.000 0.8794
H2O 0.012 18.010 1.046
Densitas cairan = 879.364488073 kg/m3

BOTTOM (RESIDU)
T 543.1798778 K C
P 1.4 atm
Komponen Xw BM ρ(g/mL) Xw. ρ (g/mL)
NH3 #NUM!
C2H4O #NUM!
H2O 0.000 18.01 0.748 0.000
MEA 0.018 61.08 0.752 0.013
DEA 0.922 105.13 0.897 0.827
TEA 0.060 149.18 0.948 0.057
TOTAL 0.897
Densitas cairan = 897.207579702 kg/m3

2. densitas UAP CAMPURAN


TOP
Komponen y Tc (K) Pc (bar) ω =omega
H2O 0.012 647.13 220.55 0.345
MEA 0.987 638 71.24 0.797
DEA 0.0012 715 42.7 1.046
total

T puncak = 445.1037883 K P puncak = 1.1


341.5168189 F 1.114575
0.01526123844

0.88091612576

-0.43391264326 (Pers 3.61 Smith 2001)

-0.15395660526 (Pers 3.62 Smith 2001)

-0.55580921459 (Pers 3.59 Smith 2001)


0.99037100502 (Pers 3.58 Smith 2001)

R= 83.145 cm3.bar/Mol K

0.00184295842 g/cm3
rho uap 1.84295842018 kg/m3
*BM nya BM campuran fraksi atas

3. MENENTUKAN LAJU ALIR VOLUMETRIK (Q)


TOP
Lo 1.404244693 kmol/jam 85.102903231 kg/jam
V 39.29014221 kmol/jam 2381.1413971
BM campuran 60.604
QL= 96.7777348132 m3/detik

Qv= 46.177332217 m3/detik

4 MENENTUKAN FLV
TOP
FLV 0.0016361853

5. MENENTUKAN SUPERFICIAL MASS FLOW

TOP
dimana nilai K4 saat pressure drop adalah
delta P = 42mmH2O;m packing

Vw* = lajumassa gas per luas permukaan kolom, kg/m2h


Fp= packing factor =92
miu = viskositas

VISKOSITAS CAIRAN
PUNCAK DISTILASI T 445.10378827 K
a. viskositas
log10(μ liq) = A + B/T + C*T + D*T^2 (Yaws, excel )
Komponen A B C D
NH3 -8.591 876.4 0.02681 -0.00003612
C2H4O -5.7794 6.70E+02 0.0157 -1.95E-05
H2O -10.2158 1792.5 0.0177 -0.000012631
MEA -13.182 2.86E+03 0.0208 -1.42E-05
DEA -27.939 5.95E+03 0.0441 -2.59E-05
TEA -21.008 4.79E+03 0.0313 -1.78E-05

VISKOSITAS CAIRAN PUNCAK DISTILAS0.4767704398 CP


4.77.E-04 N.h/m2

Vw*=

column area yang dibutuhkan untuk pemisahan (Ac)


V= Vo puncak top (kg/jam)
Ac= 0.59563498701 m2

Diameter Kolom
D= 0.8710744423 m
D= 34.294269383 in
D=ID

TEBAL SHELL PUNCAK KOLOM


445.1037882725
341.5168188906

Efisiensi pengelasan E= 85%


Faktor korosi (c) = 0.125
Jari jari dalam ( r) = 17.1471346917 in
P tekanan operasi 1.114575 bar
Faktor keamanan = 10 %
Tekanan desain=P= 1.2260325 bar
17.78237538 psi
f=max allowable stress= 17736.128 psi

t= 0.145240026 in
tebal shell standar = 3/.16 in 0.1875

TEBAL HEAD PUNCAK KOLOM


214.5 psi 200 PSIG
14.59585926 ATM
DIPILIH TORISPHERICAL karena P orperasi kecil dari 200 psig
brownell, 1959
W= stress-intensification factor for torispherical dished heads
r=corner radius
icr=inside corner radius
ID= diameter kolom= 34.29426938335
OD=ID+2ts
OD= 34.66926938 in
OD STANDAR 36 in tabel 5.7 brownell
dari tebal shell dan OD akan diperoleh icr dan rc (tabel brownell, 1959)
icr= 2 1/4 in 2.125
rc= 36 in
W= 1.75
th= 0.1622 in
tebal head sta 3/.16 in 0.1875

TINGGI HEAD PUNCAK

ALFA=ID/2 17.14713469
AB= alfa-icr= 14.897 in
BC=r-icr= 33 3/4 in
AC= 30.2843 in

b=r-AC= 5.7157 in

UNTUK th=sekin in, digunakan standar straight flange (sf)=1,5-2 in


sf= 2 in tabel 5.6 Brownell
OA=th+b+sf= 7.8779 in
tinggi head sekitar = 0.20009803766 m

6. TINGGI MENARA

Jumlah stage = 65 stage 38


HETP= 7.02765416125 in 10
Thp= 7.87788 in
Thd= 8.05833415278 in

Tinggi menara = 465.706075972 in= 11.82893432968


gede banget gk sih ?

13.305887885
DISTILASI 02

m, tinggi head dan tinggi kolom)

1. MENENTUKAN PLATE MINIMUM


W
XD kmol/jam XW K Feed
0 0 0 180.681
0 0 0 48.450
0.01222923833 0 0 7.565
0.98661855985 0.0825624451 0.01756949212 1.039
0.00115220183 4.3341911026 0.92232656588 0.041
0 0.2824400601 0.06010394201 0.004
1.000 4.699 1.000 237.779

alfa top= 26.6182700844


alfa feed 25.4439052339
alfa bottom= 10.3038307185

0.01904910123
0.94633469432

2. MENENTUKAN STAGE TEORITIS

0.7478604819

N= 17.368402131 6.71927664929
Jumlah stage = 18

3. MENENTUKAN EFISIENSI STAGE


K 171.95378827
log μ μ (cp) xi μ.xi (cp)
-1.845 0.014 0.000 0.000
-1.141 0.072 0.000 0.000
-0.813 0.154 0.012 0.002
-0.318 0.480 0.987 0.474
-0.057 0.877 0.001 0.001
0.170 1.479 0.000 0.000
1.000 0.477 cp
0.00047677043977777 N.h/m2
K 270.02987777
log μ μ (cp) xi μ.xi (cp)
-3.0718886379 0.001 0.000 0.000
-1.7597842232 0.017 0.000 0.000
-1.0282099337 0.094 0.000 0.000
-0.8177856928 0.152 0.018 0.003
-0.6551937583 0.221 0.922 0.204
-0.4286539912 0.373 0.060 0.022
1 0.22910144999499 cp
0.35293594489 cp 0.00022910144999499 N.h/m2
3.52936.E-04 N.h/m2

0.4463578103

4. MENENTUKAN JUMLAH STAGE AKTUAL

wajar ga si 25.001034484 38.9113884193 15

5. MENENTUKAN HETP

Kp= 250

f= 0.69

Fp= 92

Vikositas= 0.3529359449 3.52936.E-04


alfa average= 19.109710329
sg= 0.8488994444 g/ml
tegangan permukaan = 22.9961574838 dyne/cm

b. Tegangan permukaan bottom

T= 543.1798777691

Xd XD.dyne Komponen A
0 NH3 100.98
0 C2H4O 74.73
0.012 0.534 H2O 132.674
0.987 24.810 MEA 108.495
0.001 0.036 DEA 78.33
0.000 0.000 TEA 70.106
1.000 25.380

0.89588805561 ft 10.7506566673
0.58563784677 ft
6. MENENTUKAN POSISI FEED INLET

beda sama rumus mas adib

W D
ARUS 10 ARUS 9
0.000 0.463
0.083 37.379
4.334 0.044
0.282 0.000
4.699 37.886

DAN 28 DIHITUNG DARI DASAR KOLOM

7. MENENTUKAN DIMENSI KOLOM

Komponen A B
H2O 0.347 0.274
Xd. BM MEA 0.271 0.224
NH3 0.237 0.255
C2H4o 0.314 0.261
0.220 DEA 0.301 0.240
60.263 TEA 0.316 0.248
0.121

60.604
ρ=𝐴𝐵^(− 〖 (1−𝑇/𝑇𝑐 ")" 〗 ^𝑛 " " )
277.15
K

spesifik gravity (sg)=rho rata2/rho air=


0.84889944442
Xw. BM rho air 4 C

0.000
1.073
96.964
8.966
107.004

y.ω y.Tc y.Pc BOTTOM


0.004 2.730 2.697 Komponen
0.786 501.682 70.287 H2O
0.0012 0.862 0.049 MEA
0.792 505.274 73.033 DEA
TEA
atm TOTAL
bar
T BOTTOM =

Pr, mix =

3.61 Smith 2001) Tr, mix =

B^0=
3.62 Smith 2001)
B^1=

3.59 Smith 2001) (B.Pc)/ (R.Tc)=


Z=

3.58 Smith 2001) rho =


rho uap =

BOTTOM
L' = Lo+ n feed 43.989 kmol/jam 4707.01916445015
V' = V* BM bott4204.1883315 kg/jam
BM campuran 107.004
QL= 5.24629892897 m3/detik

Qv= 126375.946852 m3/detik

BOTTOM
FLV 0.0705221409

pressure drop adalah 1.9


(Sinnot, 2005)

untuk cair
log μ μ (cp) arus 9 xi μ.xi (lb/ft hr)
-1.8447883131 0.014 0.000 0.000 0.000
-1.1413147847 0.072 0.000 0.000 0.000
-0.8127329769 0.154 0.463 0.012 0.002
-0.3184825544 0.480 37.379 0.987 0.474
-0.0571896528 0.877 0.044 0.001 0.001
0.16982738875 1.479 0.000 0.000 0.000
37.886 1.000 0.477

1.7163735832

2.41974225995 kecil bet harusnya ribuan


3997.652

perhitungan lain
V=Vo*BM puncak 2.32467988120416
Vo= 2381.1413971 kg/jam Ac
D=

2.85785578195 kecil dari 3ft


gapapa range 0,4-5m

K 17736.128 Allowable Stress


F
IN

0.48 m
18.8976377953
27.306667935043
275.95941362 7.88455467479
385.93620965
9.8027797251
11.0267488471817

m
anget gk sih ?
INIMUM

K atas K bawah
187.440 524.871
50.144 143.341
7.606 39.743
1.019 9.254
0.038 0.898
0.004 0.149

EORITIS

I STAGE
GE AKTUAL

TP
yaws

Tc(K) n (dyne/cm) Xd XD.dyne


405.65 1.222
469.15 1.141
647.13 0.955 23.140
638 1.2222 10.557 0.018 0.185
715 0.937 20.592 0.922 18.993
787 0.92 23.854 0.060 1.434
1.000 20.612

ED INLET

KOLOM

n Tc
0.286 647.130
0.202 638.000
0.289 406.650
0.283 469.150
0.189 715.000
0.204 787.000

y Tc (K) Pc (bar) ω =omega y.ω


0.000 647.13 220.55 0.345 0.000
0.018 638 71.24 0.797 0.014
0.922 715 42.7 1.046 0.965
0.060 787 27.43 11.01 0.662
1.000 1.641

543.1798777691 K P PUNCAK 1.4 atm


1.41855 bar

0.0335484313790698

0.756544664470234

-0.576442805608886

-0.416166486454211

-1.25916429061759
0.944163261228814

0.00355972379641722 cm3.bar/Mol K
3.55972379641722 kg/m3

BOTTOM

Vw* = lajumassa gas per luas permukaan kolom, kg/m2h


Fp= packing factor =92
miu = viskositas

VISKOSITAS CAIRAN
BOTTOM DISTILASI T =
a. viskositas
log10(μ liq) = A + B/T + C*T + D*T^2
Komponen A B
NH3 -8.591 876.4
0.000289689967418427 C2H4O -5.7794 6.70E+02
0.227606244100756 H2O -10.2158 1792.5
0.00088541985024679 MEA -13.182 2.86E+03
0 DEA -27.939 5.95E+03
TEA -21.008 4.79E+03

VISKOSITAS CAIRAN PUNCAK DIST

column area yang dibutuhkan untuk pemisahan (Ac)


V= Vo puncak top (kg/jam)
Ac= 0.619373125

Diameter Kolom
D=
D=

TEBAL SHELL BOTTOM KOLOM

BOTTOM
Efisiensi pengelasan E= 85%
Faktor korosi (c) = 0.125
Jari jari dalam ( r) = 17.48548319
P tekanan operasi 1.41855
Faktor keamanan = 10
Tekanan desain=P= 1.560405
22.63211412
f=max allowable stress= 17182.122

t= 0.152121 in
tebal shell standar = 3/.16

TEBAL HEAD DASAR KOLOM


214.5 psi 200
14.595859259 ATM
DIPILIH TORISPHERICAL karena P orperasi kecil dari 200 p
brownell, 1959
W= stress-intensification factor for torispherical dished heads
r=corner radius
icr=inside corner radius
ID= diameter kolom=
OD=ID+2ts
OD= 35.34597 in
OD STANDAR 36 in
dari tebal shell dan OD akan diperoleh icr dan rc (tabel brownell, 195
icr= 2 1/4 in
rc= 36 in
W= 1.750
th= 0.173821 in
tebal head stan 3/.16 in=

TINGGI HEAD BOTTOM

ALFA=ID/2 17.48548
AB= alfa-icr= 15.235 in
BC=r-icr= 33 3/4 in
AC=

b=r-AC= 5.884513 in
sf= in
UNTUK th=3/16 in, digunakan standar straight flange (sf)=1.5-2 in
sf= 2 in
OA=th+b+sf= 8.058334 in
tinggi head sekitar= 0.204681687
y.Tc y.Pc
0.000 0.000
11.209 1.252
659.463 39.383
47.302 1.649
717.975 42.284
dimana nilai K4 saat pressure drop adalah 1.4
(Sinnot, 2005)

s permukaan kolom, kg/m2h

2.907161

543.1798777691 K
518.0537799844 F
T + D*T^2 (Yaws, excel ) untuk cair
C D log μ μ (cp) xi μ.xi (lb/ft hr)
0.02681 -0.00003612 -3.071889 0.001 0.000 0.000
0.0157 -1.95E-05 -1.759784 0.017 0.000 0.000
0.0177 -0.000012631 -1.02821 0.094 0.000 0.000
0.0208 -1.42E-05 -0.817786 0.152 0.018 0.003
0.0441 -2.59E-05 -0.655194 0.221 0.922 0.204
0.0313 -1.78E-05 -0.428654 0.373 0.060 0.022
1.000 0.229
0.229101449995 CP
2.291.E-04 N.h/m2

Vw*= 2.176511
Vw*= 6787.812 kalkulator
3934.41
3110.46

an untuk pemisahan (Ac)


k top (kg/jam) V=Vo*BM puncak
m2 Vo= 4204.188 kg/jam

0.888262545951 m 2.914247 kurang dari 3 ft


34.97096637604 in
D=ID

1
in
bar
%
bar
psi
psi (apendix D)

in

PSIG

AL karena P orperasi kecil dari 200 psig


wnell, 1959
or for torispherical dished heads
orner radius
=inside corner radius
= diameter kolom= 34.970966376036 in

tabel 5.7 brownell hal 99


diperoleh icr dan rc (tabel brownell, 1959)
2 1/8 2.125

0.1875 in

30.11548691334 in

an standar straight flange (sf)=1.5-2 in


tinggi head
m
q=(𝐻𝑣−𝐻𝑓)/(𝐻𝑣−𝐻𝑙)

1−𝑞=∑(𝛼_𝑖 𝑥_𝑖 )/(𝛼_𝑖−𝜃)


PERACANGAN REAKTOR FIX B

Scale Up Sesuai Kapa


Input
Senyawa BM Arus 2
kg/jam
NH3 17.03 0
C2H4O 44.05 2073.58043111072
H20 18.01 6.2394596723492
MEA 61.08 0
DEA 105.13 0
TEA 149.18 0
Jumlah 2079.81989078307
Total Arus Massa 35085.113

Menentukan susunan dan jumlah tube


Menentukan kondisi umpan
Umpan masuk reaktor pada T=80 dan P=80atm
a. Fraksi Komponen

Laju Alir Umpan


Komponen Laju alir umpan (kmol/jam)
(Kg/Jam)

NH3 32720.772 1921.361


C2H4O 2115.898 48.034
H20 178.550 9.914
MEA 69.785 1.143
DEA 0.108 0.001
TEA 0.000 0.000
35085.113 1980.452

b. Densitas Umpan

Umpan masuk pada T= 80=353,15 K


Komponen A B
NH3 0.237 0.255
C2H4O 0.314 0.261
H20 0.347 0.274
MEA 0.271 0.224
DEA 0.301 0.24
TEA 0.316 0.248
TOTAL
c. Konduktivitas termal (k)

Komponen A B
NH3 (AN) 1.1606 -0.002284
C2H4O -1.4656 0.8777
H20 (AN) -0.2758 0.004612
MEA -1.3743 1.0185
DEA -1.6192 1.0212
TEA -1.0922 0.4389
TOTAL

d. Laju Volumetrik Umpan

V0 = 68214.955750722 liter/jam
2408.9882749037 ft3/jam
0.6691634096955 ft3/det
e. Viskositas Umpan
Yaws (1999) viskositas fluida panas T 80C/353,15 K

Komponen A B
NH3 (AN) -8.591 876.4
C2H4O -5.7794 670.2
H20 (AN) -10.2158 1792.5
MEA -13.1818 2859.6
DEA -27.9385 5954.7
TEA -21.0078 4793.5
TOTAL

f. kapasitas panas molar cairan (Cp)


Komponen A B
NH3 (AN) -182.157 3.3618
C2H4O 35.72 0.429
H20 (AN) 92.053 -0.04
MEA 23.111 1.2283
DEA 76.703 1.0821
TEA 179.047 1.2436
TOTAL

g. menentukan jenis dan ukuran tube

Normal Size 1.5 inch


3.81 cm
Schedule Num 40
ODt 1.9 inch
4.826 cm
IDt 1.61 inch
4.089 cm
2.04 in2
Flow Area per pipe (at)
13.161 cm2

Spesifikasi Katalis
Jenis Silica-Alumina (25% Al2O3)
Dp (Katalis) 6 mm
0.236 inch
Porositas 0.4
Densitas 1380 kg/m3

h. menghitung laju alir massa umpan dalam tube (Gt)

Gt
i. menghitung luas penampang seluruh tube At

Fm = 9745.8647920615 g/s
Gt= 1.539345397523 g/cm2.s
At = 6331.1748017981 cm^2

j. Menentukan jumlah tube (Nt)

At = 6331.1748017981 cm^2
at= 13.161 cm2
Nt = 481.0557557783
482 Buah

ODt= 1.9 inc


Pitch tube (Pt)= 1,25 x OD= 2.375
0.1978375
Clearance (C')= Pt-OD = 0.475
0.0395675

Menentukan Dimensi Reaktor

a. Menghitung diameter dalam shell reaktor


Luas segitiga = 1/4 Pt^2 √3
2.4424622716108 inch
392.4222716388 inch^2

227.65261666667 inch^2
Luas tanpa lubang = luas seluruh segitiga-luas lubang segitiga
164.76965497214 inch^2

2299.0129362221 inch^2
Diambil faktor keamanan 10%
Luas Shell 2528.9142298444 inch^2

56.758671492651 inch
1.4416702559133 m

b. Menghitung koefisien perpindahan panas menyeluruh (Ud)


Sisi Tube/Pipa
Gt 15.39345397523 kg/m2 s
µ liquid 0.0769672698761 Cp
k liquid 0.3501351995682 W/m.K
Cp 119.96911326513 J/molK
Dp 6 mm
IDt 4.089 cm
ODt 4.826 cm
Nt 482 Buah
f 0.238

Pr = 1.4894684453981
hi = 136.69281351367 Btu/ft^2 hr F

hio = 115.81784385773 Btu/ft^2 hr F

Sisi Shell
Sebagai pendingin di sisi shell digunakan Cooling Water dengan properties pada suhu 30C
µs = 1.9353 lb/ft hr
Cp s = 0.9993 Btu/lb F
ks = 0.356 Btu/ft jam F
ρs = 62.6496 lb/ft^3
Ws = 116340.575 lb/jam
IDs = 4.7298892910542 ft

B= 4.0204058973961 ft

Menghitung flow area dalam shell

as = 0.0264112149997 ft^2
Menghitung laju alir massa dalam shell

Gs = 4404968.6847544 lb/ft^2 hr
Menghitung diameter ekuivalen

De = 0.1878204827438 ft
Menghitung Bilangan Reynold dalam Shell

Nre = 2968.7593110809
Menghitung Koefisien Perpan dalam Shell

jH = 30 (kern fig 28)


ho = 102.96775206558 Btu/hr ft^2 F
Menghitung clean overall coefficient (Uc)

Uc = 54.507715559543 Btu/hr ft^2 F


Menghitung Koefisien Perpan Mneyeluruh (Ud)
Rd air = (di shell) 0.001 (kern, 1983. tabel 12)
Rd organik = (di tube) 0.001
Rd total = 0.002

Ud = 49.149645739861 Btu/ hr ft^2 F


1. menghitung massa dan volume katalisator
katalisator silica alumina (25% Al2O3)
bulk densitas 1380 kg.m^3
porositas 0.4
panjang pipa (Z) 5.1 meter (dari scilab)
berat katalisator

ID (m)

Berat Katalis 4453.3327115916


Volume Katalis

Volume Katalis 1.9362316137355 m^3

2. Waktu tinggal
Volume void bed katalis = volume tube - volume katalis
Volume tube =

Volume tube 3.2270526895591 m^3


Volume void bed 1.2908210758237 m^3

Q Umpan 2408.9882749037 ft^3/jam


68.214951422375 m^3/jam

0.0189228468086 jam
68.122248511064 detik

3. Menghitung Tebal Shell (ts)

bahan konstruksi yang digunakan adalah stainless steel 310 (SA-167)


Allowable stress (f) 18750 psi (pada T=80 C)
Efisiensi pengelasan (E) 0.8
Faktor korosi (c) 0.125 inch
Radius Silinder (ri) 28.379335746325 inch
Tekanan operasi 80 atm
1175.6759020411 psia
Faktor keamanan 10%
Tekanan perancangann (P) 1293.2434922452 psia

tebal shell =
brownel, 1959

ts 2.7052342647317
tebal shell yang digunakan
dari tabel 5.11
ts yang digunakan 2.75
4. Menghitung Tebal Head
head tipe ellipsoidal karena tekanan operasi >200psia
material yang digunakan sama dengan shell (brownel)
pake rumus lain

k =2 karena ellips jadi V =1

Nilai rc dan icr di dapat dari tabel 5.7 brownel,1959 dengan memplotkan Ods dan ts
Ods= IDs + 2 x ts
IDs = 56.758671492651 inch
ts= 2.75 inch
Ods= 62.258671492651 inch

maka Ods standar yang digunakan= 66 inch dan di dapat nilai rc dan icr
rc= 60 Tabel 5.7 brownel
icr= 8.25
Jadi, Nilai W =
W= 1.4241998624633
Jadi, Tebal Head
Tebal Head = 3.8407098581954 inch
Tebal Head Standar 4.5 inch
0.1143
jadi ods standar yang digunakan (inch)
66
1.6764 meter
untuk yang tipe ellipsoidal yang dipake yang ini

d= 18 inch
th =
2.73398063265419
th yang digunakan adalah (inch)
3 Tabel 5.11 brwonel
hal 94
0.0762 meter
5. menghitung tinggi head
dari tabel 5.11 brownel dengan tebal head 1 inch maka diperoleh straight flange
sf= 4.5 inch
0.1143 meter

a= 28.379335746325 inch
AB = a-icr
AB = 20.129335746325 inch
BC = r-icr
BC = 51.75 inch
jadi, AC = 47.674650941687 inch
b= r-AC
b= 12.325349058313 inch
jadi, tinggi head = tebal head (th) + staright flange (sf) + b
19.82534906 inch
0.5035638660811 meter

6. Menghitung Tinggi Reaktor


tinggi reaktor = Z + 2 x tingg head 6.1071277321623 meter

7. Menghitung Volume Reaktor

V Shell = 8.3209269530845 m^3


V Head = 2.277.E-04 persamaan 5.14 hal 95 brownel

VSf 0.1864866570074
V Reaktor = V Shell + V Head + V Sf
V Reaktor= 8.5076413354571 m^3

8. Menghitung pressure drop dalam shell

Gs = 4404968.6847544 lb/ft^2 hr
IDs = 4.7298892910542 ft
De = 0.1878204827438 ft
s= 1 tabel 6 buku kern (water)
ϕs = 1
Z= 16.732283464567 ft
B= 4.0204058973961 ft
N+1 =Z/B 4.1618393494557 ft (Baffle space)
f= 0.0025 dari grafik 29 kern, 1965

maka pressure drop shell


ΔPs = 97.397652958743 (gede bgt angka as nya kecil, jadi Gs nya gede
psi

9. Menghitung Pressure Drop Tube

e= 0.4
Dp = 0.01968 ft
Gt = 3.1528256693907 lb/ft^2 s
viskositas liquid 5.171961746E-05 lb/ft s
L=Z= 16.732283464567 ft
rho fluida= 32.088 lb/ft^3

fk = 1.825019257522

ΔPt = 3.3483113436748
maksimal 10 psi
NGAN REAKTOR FIX BED MULTITUBE

Scale Up Sesuai Kapasitas


Input Output
Reaksi
Arus 2 Arus 7 Arus 3
kmol/jam kg/jam kmol/jam kg/jam kmol/jam kg/jam kmol/jam
0 32720.77161094 1921.360635 717.4847195 42.1306353 32003.29 1879.229999497
47.07333555 42.31796798185 0.960680317 2073.580431 47.0733356 42.31797 0.960680317409
0.346444179 172.3109760585 9.567516716 0 0 178.5504 9.913960895663
0 69.7845187203 1.14251013 2288.690511 37.4703751 2358.475 38.61288522988
0 0.10797989704 0.001027108 460.2402383 4.37782021 460.3482 4.378847314745
0 0.000307041635 2.0582E-06 42.13440119 0.28244001 42.13471 0.282442071514
0 33005.29336064 0 5582.130301 0 35085.11 0
35085.113 35085.113

Fraksi Massa
Fraksi mol (xi)
(xi)

0.933 0.970
0.060 0.024
0.005 0.005
0.002 0.001
0.000 0.000
0.000 0.000
1.000 1.000

n Tc (K) p (gr/ml) xi xi.p


0.289 405.65 0.505 0.970 0.490
0.283 469.15 0.776 0.024 0.019
0.286 647.13 0.975 0.005 0.005
0.202 638 0.966 0.001 0.001
0.189 715 1.056 0.000 0.000
0.204 787 1.086 0.000 0.000
5.364 1.000 0.514 gr/ml 32.10869853913
353.15

C log10k= k (W/m.K) xi xi.k


3.12E-18 0.354 0.970 0.343
469.15 0.132797071739 0.133 0.024 0.003
-5.5391E-06 0.662 0.005 0.003
638 0.272028555265 0.272 0.001 0.000
715 0.16650461387 0.167 0.000 0.000
787 0.189683032628 0.190 0.000 0.000
1.777 1.000 0.350 W/m.K

V= 47.35580992 ft/s

28.31684839

353.15

C D m (cp) xi xi. m (cp)


0.02681 -0.00003612 0.071 0.970 0.069
0.015686 -0.000019462 0.170 0.024 0.004
0.01773 -0.000012631 0.352 0.005 0.002
0.0208 -0.00001423 3.065 0.001 0.002
0.0441 -0.000025871 18.646 0.000 0.000
0.0313 -0.000017784 25.201 0.000 0.000
1 0.077 Cp 5.17196175E-05

T= 353.15
C D Cp (J/mol K) xi xi.Cp
-0.014298 0.0000204 120.367 0.970 116.776
-0.0015473 0.00000241 100.394 0.024 2.435
0.0002113 0.00000054 128.063 0.005 0.641
-0.0031218 0.00000307 202.762 0.001 0.117
-0.002486 0.00000225 247.902 0.000 0.000
-0.0026631 0.00000234 389.157 0.000 0.000
1 119.969 J/molK

0.134166667 ft

0.6 cm

Nre = 3944439.483
1200

1.539345398 g/cm2.s
15.39345398 kg/m2 s
0.04826 m
inch
ft
inch
ft
4.729889291 ft

11350.17241 lb/h ft^2


0.186183826 lb/ft hr
0.202448172 Btu/ft hr F
1.619583029 Btu/lb F
0.01968 ft
0.1341192 ft
0.1582928 ft

pada suhu 30C


56.75867149 inc 1.441670256 m

48.24487077 inc

as manip
3.80321496 inc^2

gs manip
30590.06031

cek ini sesuai bilangan reynold gt


0.040894

brownel appendix D item 4


atau tabel 13.1 dan 13.2
Tabel 5.7

1.581370256
95 brownel
Gs Manip 30590.06031079

MANIP
nya kecil, jadi Gs nya gede bgt) ΔPs = 0.00469703
dibawah 10 psi
lb/ft^3
lb/ft s
HEAT EXCHANGER 01 (HE-01)
Tujuan : Menaikan suhu etilen oksida sebelum masuk reaktor
Fungsi :
1. Menentukan jenis alat penukar panas
2. mennetukan material konstruksi
3. menentukan spesifikasi alat penukar panas

A. menentukan jenis alat penukar panas


data aliran fluida

Arus 1
Senyawa BM
kg/jam kmol/jam
NH3 17.03 0.000 0.000
C2H4O 44.05 2073.580 47.073
H20 18.01 6.239 0.346
MEA 61.08 0.000 0.000
DEA 105.13 0.000 0.000
TEA 149.18 0.000 0.000
Jumlah 2079.820 47.420
4585.21798048995
T Input Arus 1 = 33
T output Arus 1 = 80
T Steam (P= 404,2 kPa) = 144
T referensi 25

1. Menghitung Panas aliran yang masuk (Q1 in)

Komponen A B C

NH3 -182.157 3.36 -1.44E-02


C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

2. Menghitung Panas aliran yang keluar (Q out)


Komponen A B C
NH3 -182.157 3.36 -1.44E-02
C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

3. Menhitung beban pemanasan


Qbeban = Q output- Q input
211,824.465 KJ/jam
200770.8287 btu/jam

4. Menghitung suhu LMTD Fluida dingin aliran EO


Fluda Panas (F) Fluida dingin (F) Perbedaan (F)
291.2 suhu tinggi 176 115.2
291.2 suhu rendah 91.4 199.8
0 perbedaan 84.6
T avg (rata2 T
291.2 133.7
ting dan T ren)

Δ𝑇 𝐿𝑀𝑇𝐷=(Δ𝑇1−𝛥𝑇2 )/(𝑙𝑛 153.6374154005


Δ𝑇1/Δ𝑇2)

5. Menentukan jenis alat penukar panas

UD 220 btu/jam ft2.F *according to kern page 840 ta


A= 5.9399246826
karena A kecil dari 200 ft2 maka dipilih double pipe exchanger jenis series

B. MENENTUKAN MATERIAL KONSTRUKSI


SA-376

C. SPESIFIKASI
Fluida dingin= etilen oksida = korosif, viskositas tinggi dari pada fluida panas (steam), maka
fluida dingin dimasukan ke pipa
fluida panas dimasukan melalui anulus

1. FLUIDA DINGIN (EO) T avg ? 329.65


a. viskositas 328,15 K = 0,50569 cp , tapi m
log10(μ liq) = A + B/T + C*T + D*T^2
Komponen A B C
NH3 -8.591 876.4 0.02681
C2H4O -5.7794 6.70E+02 0.0157
H2O -10.2158 1792.5 0.0177
MEA -13.182 2.86E+03 0.0208
DEA -27.939 5.95E+03 0.0441
TEA -21.008 4.79E+03 0.0313
nh3 dan air ngk ada di yaws

b. kapasitas panas cair

Komponen A B C

NH3 -182.157 3.36 -1.44E-02


C2H4O 35.72 4.29E-01 -1.55E-03
H2O 92.053 -4.00E-02 -2.11E-04
MEA 23.111 1.23 -3.12E-03
DEA 76.703 1.08 -2.49E-03
TEA 179.047 1.24 -2.66E-03
TOTAL

c. Konduktivitas termal
log 10 K=A + B 〖 [1−𝑇/𝐶] 〗 ^(2/7) (for organic compound)

K=A + BT +C𝑇^2 (for *inorganic compound)

Komponen A B C

NH3* 1.1606 -0.002284 3.12E-18


C2H4O -1.4656 8.78E-01 4.69E+02
H2O* -0.2758 4.61E-03 -5.54E-06
MEA -1.3743E+00 1.0185E+00 6.3800E+02
DEA -1.6192E+00 1.0212E+00 7.1500E+02
TEA -1.0922 0.4389 7.87E+02
TOTAL
ρ=𝐴𝐵^(− 〖 (1−𝑇/𝑇𝑐 ")" 〗 ^𝑛 " " )
d. densitas
Komponen A B n
NH3* 0.23689 0.25471 2.89E-01
C2H4O 0.31402 2.61E-01 2.83E-01
H2O* 0.3471 2.74E-01 2.86E-01
MEA 2.7149E-01 2.2411E-01 2.0150E-01
DEA 3.0126E-01 2.3968E-01 1.8920E-01
TEA 0.31608 0.24801 2.04E-01
TOTAL

specific gravity (s) = ρ fluida/ ρ air


0.82

2. FLUIDA PANAS (STEAM) T avg ? 417.15


a. viskositas 340.4722222222
μ = A + BT + C*T^2
Komponen A B C
H2O -36.826 4.29E-01 -1.62E-05

B. KAPASITAS PANAS UNTUK GAS


Cp gas =A+B*T+C*(T^2)+D*(T^3)+E*(T^4)

Komponen A B C

H2O 33.933 -8.42E-03 2.99E-05

C. KONDUKTIVITAS TERMAL GAS K=A+B*T+C*T^2


Komponen A B C
H2O 0.00053 4.71E-05 4.96E-08

d. densitas steam (uap air)


457.7 cm3/gr dari smith van
0.00218483722962639 gr/cm3= gr/ml
massa jenis air pada 4 C = 1000 kg/m3
densitas air pada suhu 144 oC 0.9095430068 g/ml
s (specifik gravity )= rho fluida/rho air
s= 0.9095430068
PERANCAN
Data data perancangan
Q BEBAN= 200770.8287 Btu/jam
W arus 1= 4585.2179805 lb /jam
W steam = 219.06016111 lb/jam
Tin 91.4 F
T out 176 F
t in 291.2 F
t out 291.2 F
deltaLMTD 153.6374154 F
viskositas arus 1 0.504 lbft/hr
spesifikasi pipa yang digunakan kern tabel 6.2 hal 110

Exchanger, IPS Flow area, in2 annulus,in


annulus pipa de
2x 1 1/4 1.19 1.5 0.915

spesifikasi annulus yang digunakan :


1. panjang pipa : dicari
2. diameter luar (OD)
3. jumlah lewatan (pass) = 1

menentukan material konstruksi : IPS 2x 1 1/4 dengan sch 40

1. Menghtiung T average
t avg arus 1= 133.7 F
T avg steam= 291.2 F

ANNULUS (STEAM) PIPA A


2'. Menghitung flow area 2. Menghitung flow area
D1 (diameter luar pipa) 1.66 in D=
0.1383333333 ft
D2 (diameter dalam annulus ) 2.067 in 𝑓𝑙𝑜𝑤 𝑎𝑟𝑒𝑎 𝑝𝑖𝑝𝑒(𝑎𝑝)=(π𝐷^
0.17225 ft
𝑓𝑙𝑜𝑤 𝑎𝑟𝑒𝑎 𝑎𝑛𝑛𝑢𝑙𝑢𝑠 (𝑎𝑠)=(π 〖 ( 〖𝐷 2 〗 ^2−𝐷1 〗 ^2))/4
ap
as= 0.0082691518 ft2
𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟 𝑒𝑘𝑢𝑖𝑣𝑎𝑙𝑒𝑛(𝐷𝑒)=( 〖𝐷 2 〗 ^2− 〖𝐷 1 〗 ^2 " " )/𝐷1

De= 0.0761490462 ft
3'. Menghitung mass velocity 3. Menghitung mass velocity
𝑚𝑎𝑠𝑠 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝐺𝑎=𝑊/𝑎𝑠
𝑚𝑎𝑠𝑠 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝐺𝑎=𝑊/𝑎𝑠 𝑚𝑎𝑠𝑠 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝐺𝑝=𝑊/𝑎

Ga= 26491.249084 lb/jam ft2 Gp=


4'. Menghitung bilangan reynold 4. Menghitung bilangan reynol
saat T avg = 291.2 F saat tavg=
μa = 0.034 lb/ft.jam μp (lbft/hr)=
𝑟𝑒𝑦𝑛𝑜𝑙𝑑 𝑛𝑢𝑚𝑏𝑒𝑟, 𝑅𝑒 𝑎𝑛𝑛𝑢𝑙𝑢𝑠=(𝐷𝑒.𝐺𝑎)/π𝑎 𝑟𝑒𝑦𝑛𝑜𝑙𝑑 𝑛𝑢𝑚𝑏𝑒𝑟, 𝑅𝑒 𝑝𝑖𝑝𝑒=(𝐷.𝐺𝑝

Re annulus = 59858.498 Re=


5'. Menentukan JH 5. Menentukan JH
dari buku kern, menggunakan gambar 24, diperoleh : dari buku kern, menggunakan g
L/D=(2*pjg hairpin)/De 525.28563395 jika hanya 2 hairpin L/D=
JH= 170 JH=
6. Menentukan nilai [(cp.μ)/k]^(1/3) 6. Menentukan nilai [(cp.μ)/k]^
saat T avg 291.2 F saat t avg
dari buku yaws, diperoleh K dan Cp dari buku yaws, diperoleh K da
K (konduktivitas Termal)= 0.017 Btu/jamftF K (konduktivitas
Cp (kapasitas panas) 0.4568 Btu/lbF Cp (kapasitas pana
((Cp.μ)/k)^1/3 0.97 ((Cp.μ)/k)^1/3
7. Menentukan nilai ho 7'. Menentukan nilai hi
ℎ𝑜=𝐽𝐻 𝐾/𝐷 〖 ((𝑐𝑝
μ)/𝑘) 〗 ^(1/3) Φ𝑝
ℎ𝑖=𝐽𝐻 𝐾/𝐷𝑒 ((𝑐𝑝 μ)/𝑘)^(1
Φp = 〖 (μ𝑝/μ𝑤) 〗 ^0,14sama dengan 1 series
𝑡𝑤 = t avg + Φa = 〖 (μ𝑎/μ𝑤) 〗 ^0,1
(ℎ𝑜/Φ𝑎𝑎)/(ℎ𝑖𝑜/Φ𝑝+ℎ𝑜/Φ𝑎 ) (𝑇
𝑎𝑣𝑔−𝑡𝑎𝑣𝑔)
ho/Φp= 36.195086 hi/Φa=
tw= 151.26843589 tw=
μw= 0.467 μw=
Φa= 0.6920996144 Φp=
11.46 hi=

SERIES UNTUK Φp DAN Φa = 1 ho hi=


ho= 36.195086 3.62E+01
8. correct hi to the surface area at outside diameter (OD)
hio = hi x 𝐼𝐷/𝑂𝐷 OD=
ID=
hio= 239.66421952 btu/jam.ft2

9. Menentukan nilai UC (clean overal coefficient)


Uc = (ℎ𝑖𝑜 . ℎ𝑜)/(ℎ𝑖𝑜+ℎ𝑜)
Uc = (ℎ𝑖𝑜 . ℎ𝑜)/(ℎ𝑖𝑜+ℎ𝑜)
Uc= 31.445982988 tu/jam.ft2 F
10. Mengkoreksi nilai UD (design overal coefficient)
1/𝑈𝐷= 1/𝑈𝐶 + Rd 1/ud=

Rd= 0.002
Ud= 29.585304993 Btu/jam.ft2.F
11. Mengkoreksi nilai surface area (A) dengan UD yang dikoreksi
Q = Q BEBAN HE 𝑄=𝐴′.𝑈𝑑.∆𝑇lmtd
A'= 44.170017192 ft2 MASIH DIBAWAH 200 FT2
12. Menentukan kebutuhan panjang (required length)
𝐿′= 𝐴′/(𝑂𝐷 𝑠𝑢𝑟𝑓𝑎𝑐𝑒 𝑝𝑖𝑝𝑒)

L'= 101.54026941 lin ft OD surface pipe=


L aktual = 120 ft *BUTUH 3 HAIRPIN
surface area actual (A")
A"= L aktual x OD surface pipa
A"= 52.200 ft2
13. Menentukan dirty factor (Rd) aktual
𝑈𝑑 𝑎𝑘𝑡𝑢𝑎𝑙= 𝑄/(∆𝑇"lmtd" . 𝐴′′)

Udaktual = 25.034165329 Btu/jamft2F


𝑅𝑑= (𝑈𝑐−𝑈𝑑 𝑎𝑘𝑡𝑢𝑎𝑙)/(𝑈𝑐.𝑈𝑑 𝑎𝑘𝑡𝑢𝑎𝑙)

Rd= 0.0081448459

PRESSURE DROP
PIPA (ARUS 1) ANNULUS
1'. menghitung diameter ekival
Re (dari step 4) = 100839.0912 𝐷𝑒^′=(𝐷2
𝑓=0,0035+0,264/((𝐷𝑝.𝐺𝑝)/μ𝑝)^0,42
De' =
2'. menghitung bilangan reynol
f= 0.00558968 𝑟𝑒𝑦𝑛𝑜𝑙𝑑 𝑛𝑢𝑚𝑏𝑒𝑟, 𝑅𝑒 𝑎𝑛𝑛𝑢𝑙𝑢𝑠
Specifik gravity (s)= 0.82 (yaws)
ρs = s x 62,5 51.120688203 Re' =
ρs = 51.120688203 3'. menghitung nilai f dan s
g ( accelaration gravity) = 4.18E+08 ft/hr2 𝑓=0,0035+0,264/((
2. menghitung ∆Fp
∆Fp= (4 𝑓 𝐺𝑝^2 𝐿 𝑎𝑘𝑡𝑢𝑎𝑙 )/(2 𝑔 ρ^2 𝐷)
f=
∆Fp = 2.083 specifik gravity=
3. menghitung ∆P g ( accelaration gr
∆𝑃= (∆𝑓𝑝 . ρ𝑝 )/144 ρa = s x 62,5
ρa =
∆P = 0.7395272436 psi 4'. menghitung nilai ∆fa
∆F𝑎= (4 𝑓 𝐺𝑎^2 𝐿 𝑎𝑘𝑡𝑢𝑎𝑙 )/(

∆Fa =
5'. menghitung nilai V (velocit
V= 𝐺/(3600 ρ)

V=
6'. menghitung nilai Ft
V=𝑗𝑢𝑚𝑙𝑎ℎ ℎ𝑎𝑖𝑟𝑝𝑖𝑛 (𝑉^2/2𝑔

g' (acceleration gr
Ft
7'. menghitung nilai ∆P
∆𝑃= ((∆𝑓𝑎+𝑉) . ρ𝑎 )/1

∆P =

∆P total=∆Pp +∆Pa
∆P total = 0.7502176984 psi

13.05
% Massa % Mol
0.000 0.000
0.997 0.993
0.003 0.007
0.000 0.000
0.000 0.000
0.000 0.000
1.000 1.000

oC 306.15 K 91.4 F
oC 353.15 K 176 F
oC 417.15 K
298.15

D arus 2 (kmol/jam) Q1

2.04E-05 0.000 0.000


2.41E-06 47.073 34012.603
5.35E-07 0.346 209.150
3.07E-06 0.000 0.000
2.25E-06 0.000 0.000
2.34E-06 0.000 0.000
47.420 34221.753
D Arus 2 Q2
2.04E-05 0.000 0.000
2.41E-06 47.073 244613.221
5.35E-07 0.346 1432.996
3.07E-06 0.000 0.000
2.25E-06 0.000 0.000
2.34E-06 0.000 0.000
47.420 246046.218
211824
b. Menghitung massa steam
Hv= 2738.1 KJ/kg
HL= 606.3 KJ/kg

Q beban = m x (Hv-HL)
m steam = Q beban/ (Hv-HL)
99.3641358210779 kg/jam
219.060161113865 lb/jam

dingin aliran EO

delta T1
delta T2

ding to kern page 840 table 8, fluids with light organic compound 100-200

C. SPESIFIKASI ALAT PENUKAR PANAS


K 133.7 F
K = 0,50569 cp , tapi mau pake bentar untuk tw= 0.026
(Yaws, excel ) untuk cair F
D log μ μ (cp) μ (lb/ft jam) arus 1
-0.00003612 -1.020 0.096 0.231 0.000
-1.95E-05 -0.686 0.206 0.499 47.073
-0.000012631 -0.316 0.483 1.169 0.346
-1.42E-05 0.803 6.354 15.370 0.000
-2.59E-05 1.851 70.940 171.618 0.000
-1.78E-05 1.919 82.919 200.597 0.000
47.420

Cp/BM Cp
D Cp (J/molK) BM (gr/mol)
(J/kg.K) (BTU/lb.F)

2.04E-05 91.416 17.030 5367.955 1.282


2.41E-06 95.036 44.050 2157.448 0.515
5.35E-07 75.103 18.010 4170.072 0.996
3.07E-06 199.509 61.080 3266.352 0.780
2.25E-06 242.740 105.130 2308.952 0.551
2.34E-06 382.578 149.180 2564.542 0.613
1086.382 394.480 19835.322 4.738

log 10K K( W/mK) k (Btu/jam ft F) k.xi

- 0.408 0.234 0.000


-8.45E-01 0.143 0.082 0.081
- 0.643 0.369 0.003
-5.47E-01 0.284 0.163 0.000
-7.63E-01 0.172 0.099 0.000
-7.16E-01 0.192 0.110 0.000
1.84169934629425 1.058 0.08417121447

Tc ρ(g/ml) ρ.xi (g/ml)


4.06E+02 0.55 0.000
4.69E+02 0.82 0.809
6.47E+02 1.00 0.007
6.38E+02 0.99 0.000
7.15E+02 1.07 0.000
7.87E+02 1.10 0.000
5.52694094621849 0.816

K 291,2F
K 153.18 F untuk tw
(Yaws, excel ) untuk GAS untuk tw
μ (micropoise) μ (lb/ft jam) μ (micropoise) μ (lb/ft jam)
1.39E+02 0.034 1.07E+02 0.026

Cp/BM
D E BM Cp ( J/mol.K)
(J/kg.K)

-1.78E-08 3.69E-12 1.80E+01 3.44E+01 1.91E+03

K (W/mK) K (btu/jam ft F)
2.88E-02 1.66E-02
PERANCANGAN HE DOUBLE PIPE EXCHANGER

de'
0.4 DARI TABEL 6.2

PIPA ARUS 1
ghitung flow area
1.38 in D1, D2, D di tabel 11
0.115 ft
𝑜𝑤 𝑎𝑟𝑒𝑎 𝑝𝑖𝑝𝑒(𝑎𝑝)=(π𝐷^2)/4

0.010381625 ft2

ghitung mass velocity


𝑚𝑎𝑠𝑠 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝐺𝑝=𝑊/𝑎𝑝

441666.692882 lb/jamft2
ghitung bilangan reynold
133.7 F
0.504 lb/ft jam μ pake yang cari dengan rumus aja karena lebih dari 1 cairan
𝑛𝑢𝑚𝑏𝑒𝑟, 𝑅𝑒 𝑝𝑖𝑝𝑒=(𝐷.𝐺𝑝)/π𝑝

100839.091199
entukan JH panjang hairpin =
ku kern, menggunakan gambar 24, diperoleh :
695.652173913 20
270 ft
entukan nilai [(cp.μ)/k]^(1/3)
133.7 F
ku yaws, diperoleh K dan Cp
0.08417121447 Btu/jamftF
0.519 Btu/lbF
1.45882328128 btu/jam ft2F
nentukan nilai hi F

𝐻 𝐾/𝐷𝑒 ((𝑐𝑝 μ)/𝑘)^(1/3) Φ𝑝

(μ𝑎/μ𝑤) 〗 ^0,14 tidak sama 1

288.291742325 btu/jam ft2F SERIES UNTUK Φp DAN Φa = 1


151.268435886 F
0.026
1.51451817288
436.623082844 paralel

288.2917423 series
(kern, hal 164)
diameter (OD)
1.66 in
1.38 in

coefficient)
l coefficient)
0.03380056417

UD yang dikoreksi

H DIBAWAH 200 FT2


uired length)

OD pipa IPS 1 1/4


0.435 suface/linft (ft2/ft)
UH 3 HAIRPIN
3.93
138
542.34
aktual 542
578

ANNULUS (STEAM)
ghitung diameter ekivalen untuk pressure drop
𝐷𝑒^′=(𝐷2−𝐷1)
0.03391666667 ft
ghitung bilangan reynold untuk pressure drop
𝑜𝑙𝑑 𝑛𝑢𝑚𝑏𝑒𝑟, 𝑅𝑒 𝑎𝑛𝑛𝑢𝑙𝑢𝑠=(𝐷𝑒′.𝐺𝑎)/μ𝑎

26660.88
ghitung nilai f dan s
𝑓=0,0035+0,264/((𝐷𝑒′.𝐺𝑎)/μ𝑎)^0,42 1 M=
3.28083989501 FT
420944881.89
0.00715373152
0.90954300677 tabel densiti tiap suhu water
4.18E+08 ft/hr2

5.68E+01
ghitung nilai ∆fa
𝑎^2 𝐿 𝑎𝑘𝑡𝑢𝑎𝑙 )/(2 𝑔 ρ^2 𝐷𝑒′)

0.03 ft
ghitung nilai V (velocity,fps)
𝐺/(3600 ρ)
1.29E-01 fps
ghitung nilai Ft
𝑚𝑙𝑎ℎ ℎ𝑎𝑖𝑟𝑝𝑖𝑛 (𝑉^2/2𝑔′)

3.22E+01 ft/sec2
0.001 ft
ghitung nilai ∆P
(∆𝑓𝑎+𝑉) . ρ𝑎 )/144
1.07E-02 psi
255.3866506 151.2684 339.41024
K untuk tw
xi μ.xi (lb/ft hr) log μ μ (cp) μ (lb/ft jamarus 1 xi
0.000 0.000 -1.070 0.085 0.206 0.000 0.000
0.993 0.495 -0.718 0.191 0.463 47.073 0.993
0.007 0.009 -0.382 0.415 1.004 0.346 0.007
0.000 0.000 0.664 4.609 11.151 0.000 0.000
0.000 0.000 1.593 39.167 94.754 0.000 0.000
0.000 0.000 1.690 48.962 118.450 0.000 0.000
1.000 0.504 47.420 1.000

xi. Cp
(Btu/l.F)

0.000
0.512
0.007
0.000
0.000
0.000
0.519

Qf
Qf=massa/p 2079.82 kg/jam
0.816 g/ml
Cp
(BTU/lb.F)

4.57E-01
a lebih dari 1 cairan
552
552 3.927536231884
588 3.931972789116
μ.xi (lb/ft hr)
0.000
0.460
0.007
0.000
0.000
0.000
0.467
HEAT EXCHANGER 01 (HE-01)
Tujuan : Menaikan suhu etilen oksida sebelum masuk reaktor
Fungsi :
1. Menentukan jenis alat penukar panas
2. mennetukan material konstruksi
3. menentukan spesifikasi alat penukar panas

A. menentukan jenis alat penukar panas


data aliran fluida

Arus 1
Senyawa BM
kg/jam
NH3 17.03 0
C2H4O 44.05 2073.58043111072
H20 18.01 6.2394596723492
MEA 61.08 0
DEA 105.13 0
TEA 149.18 0
Jumlah 2079.81989078307
4585.21798048995
T Input Arus 1 =
T output Arus 1 =
T Steam (P= 404,2 kPa) =
T referensi

1. Menghitung Panas aliran yang masuk (Q1 in)

Komponen A B

NH3 -182.157 3.36


C2H4O 35.72 4.29E-01
H2O 92.053 -4.00E-02
MEA 23.111 1.23
DEA 76.703 1.08
TEA 179.047 1.24
TOTAL

2. Menghitung Panas aliran yang keluar (Q out)


Komponen A B
NH3 -182.157 3.36
C2H4O 35.72 4.29E-01
H2O 92.053 -4.00E-02
MEA 23.111 1.23
DEA 76.703 1.08
TEA 179.047 1.24
TOTAL

3. Menhitung beban pemanasan


Qbeban = Q output- Q input
211,824.465 KJ/jam
200770.8287 btu/jam

4. Menghitung suhu LMTD


Fluda Panas (F) Fluida dingin (F)
291.2 suhu tinggi 176
291.2 suhu rendah 91.4
0 perbedaan 84.6
T avg (rata2 T
291.2 133.7
ting dan T ren)

Δ𝑇 𝐿𝑀𝑇𝐷=(Δ𝑇1−𝛥𝑇2 )/(𝑙𝑛
Δ𝑇1/Δ𝑇2)

5. Menentukan jenis alat penukar panas

UD 100 btu/jam ft2.F


A= 13.067834302
karena A kecil dari 200 ft2 maka dipilih double pipe exchanger jenis series

B. MENENTUKAN MATERIAL KONSTRUKSI


SA-376

C. SPESIFIKASI A
Fluida dingin= etilen oksida = korosif, viskositas tinggi dari pada fluida panas (steam), maka
fluida dingin dimasukan ke pipa
fluida panas dimasukan melalui anulus

1. FLUIDA DINGIN (EO) T avg ?


a. viskositas
log10(μ liq) = A + B/T + C*T + D*T^2
Komponen A B
NH3 -8.591 876.4
C2H4O -5.7794 6.70E+02
H2O -10.2158 1792.5
MEA -13.182 2.86E+03
DEA -27.939 5.95E+03
TEA -21.008 4.79E+03
nh3 dan air ngk ada di yaws

b. kapasitas panas cair

Komponen A B

NH3 -182.157 3.36


C2H4O 35.72 4.29E-01
H2O 92.053 -4.00E-02
MEA 23.111 1.23
DEA 76.703 1.08
TEA 179.047 1.24
TOTAL

c. Konduktivitas termal
log 10 K=A + B 〖 [1−𝑇/𝐶] 〗 ^(2/7) (for organic compound)

K=A + BT +C𝑇^2 (for *inorganic compound)

Komponen A B

NH3* 1.1606 -0.002284


C2H4O -1.4656 8.78E-01
H2O* -0.2758 4.61E-03
MEA -1.3743E+00 1.0185E+00
DEA -1.6192E+00 1.0212E+00
TEA -1.0922 0.4389
TOTAL
ρ=𝐴𝐵^(− 〖 (1−𝑇/𝑇𝑐 ")" 〗 ^𝑛 " " )
d. densitas
Komponen A B
NH3* 0.23689 0.25471
C2H4O 0.31402 2.61E-01
H2O* 0.3471 2.74E-01
MEA 2.7149E-01 2.2411E-01
DEA 3.0126E-01 2.3968E-01
TEA 0.31608 0.24801
TOTAL

specific gravity (s) = ρ fluida/ ρ air


0.82

2. FLUIDA PANAS (STEAM) T avg ?


a. viskositas
μ = A + BT + C*T^2
Komponen A B
H2O -36.826 4.29E-01

B. KAPASITAS PANAS UNTUK GAS


Cp gas =A+B*T+C*(T^2)+D*(T^3)+E*(T^4)

Komponen A B

H2O 33.933 -8.42E-03

C. KONDUKTIVITAS TERMAL GAS K=A+B*T+C*T^2


Komponen A B
H2O 0.00053 4.71E-05

d. densitas steam (uap air)


457.7 cm3/gr dari smith van
0.00218483722962639 gr/cm3= gr/ml
massa jenis air pada 4 C = 1000 kg/m3
densitas air pada suhu 144 oC 0.9095430068 g/ml
s (specifik gravity )= rho fluida/rho air
s= 0.9095430068
PERANCANG
Data data perancangan
Q BEBAN= 200770.8287 Btu/jam
W arus 1= 4585.2179805 lb /jam
W steam = 219.06016111 lb/jam
Tin 91.4 F
T out 176 F
t in 291.2 F
t out 291.2 F
deltaLMTD 153.6374154 F
viskositas arus 1 0.504 lbft/hr
spesifikasi pipa yang digunakan kern tabel 6.2 hal 110

Exchanger, IPS Flow area, in2


annulus pipa
2x 1 1/4 1.19 1.5

spesifikasi annulus yang digunakan :


1. panjang pipa : dicari
2. diameter luar (OD)
3. jumlah lewatan (pass) = 1

menentukan material konstruksi : IPS 2x 1 1/4 dengan sch 40

1. Menghtiung T average
t avg arus 1= 133.7 F
T avg steam= 291.2 F

ANNULUS (STEAM)
2'. Menghitung flow area
D1 (diameter luar pipa) 1.66 in
0.1383333333 ft
D2 (diameter dalam annulus ) 2.067 in
0.17225 ft
𝑓𝑙𝑜𝑤 𝑎𝑟𝑒𝑎 𝑎𝑛𝑛𝑢𝑙𝑢𝑠 (𝑎𝑠)=(π 〖 ( 〖𝐷 2 〗 ^2−𝐷1 〗 ^2))/4

as= 0.0082691518 ft2


𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟 𝑒𝑘𝑢𝑖𝑣𝑎𝑙𝑒𝑛(𝐷𝑒)=( 〖𝐷 2 〗 ^2− 〖𝐷 1 〗 ^2 " " )/𝐷1

De= 0.0761490462 ft
3'. Menghitung mass velocity
𝑚𝑎𝑠𝑠 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝐺𝑎=𝑊/𝑎𝑠
𝑚𝑎𝑠𝑠 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝐺𝑎=𝑊/𝑎𝑠

Ga= 26491.249084 lb/jam ft2


4'. Menghitung bilangan reynold
saat T avg = 291.2 F
μa = 0.034 lb/ft.jam
𝑟𝑒𝑦𝑛𝑜𝑙𝑑 𝑛𝑢𝑚𝑏𝑒𝑟, 𝑅𝑒 𝑎𝑛𝑛𝑢𝑙𝑢𝑠=(𝐷𝑒.𝐺𝑎)/π𝑎 𝑟𝑒𝑦𝑛𝑜𝑙𝑑 𝑛𝑢𝑚𝑏𝑒𝑟, 𝑅𝑒 𝑝𝑖𝑝𝑒=(𝐷.

Re annulus = 59858.498
5'. Menentukan JH
dari buku kern, menggunakan gambar 24, diperoleh :
L/D=(2*pjg hairpin)/De 393.96422546 jika hanya 2 hairpin
JH= 170
6. Menentukan nilai [(cp.μ)/k]^(1/3)
saat T avg 291.2 F
dari buku yaws, diperoleh K dan Cp
dari table 4 K (konduktivitas Termal)= 0.450 Btu/jamftF
Cp (kapasitas panas) 0.4568 Btu/lbF
((Cp.μ)/k)^1/3 0.32
7. Menentukan nilai ho
ℎ𝑜=𝐽𝐻 𝐾/𝐷 〖 ((𝑐𝑝
μ)/𝑘) 〗 ^(1/3) Φ𝑝

Φp = 〖 (μ𝑝/μ𝑤) 〗 ^0,14sama dengan 1 series


𝑡𝑤 = t avg + Φa = 〖 (μ𝑎/μ𝑤) 〗 ^0
(ℎ𝑜/Φ𝑎𝑎)/(ℎ𝑖𝑜/Φ𝑝+ℎ𝑜/Φ𝑎 ) (𝑇
𝑎𝑣𝑔−𝑡𝑎𝑣𝑔)
ho/Φp= 326.118855
tw= 217.29836223
μw= 0.347
Φa= 0.7213719471
11.46

SERIES UNTUK Φp DAN Φa = 1 ho


ho= 326.118855 3.26E+02
8. correct hi to the surface area at outside diameter (OD)
hio = hi x 𝐼𝐷/𝑂𝐷

hio= 239.66421952 btu/jam.ft2

9. Menentukan nilai UC (clean overal coefficient)


Uc = (ℎ𝑖𝑜 . ℎ𝑜)/(ℎ𝑖𝑜+ℎ𝑜)
Uc = (ℎ𝑖𝑜 . ℎ𝑜)/(ℎ𝑖𝑜+ℎ𝑜)
Uc= 138.14308768 tu/jam.ft2 F
10. Mengkoreksi nilai UD (design overal coefficient)
1/𝑈𝐷= 1/𝑈𝐶 + Rd
Rd= 0.002
Ud= 108.23833271 Btu/jam.ft2.F
11. Mengkoreksi nilai surface area (A) dengan UD yang dikoreksi
Q = Q BEBAN HE 𝑄=𝐴′.𝑈𝑑.∆𝑇lmtd
A'= 12.073203619 ft2
12. Menentukan kebutuhan panjang (required length)
𝐿′= 𝐴′/(𝑂𝐷 𝑠𝑢𝑟𝑓𝑎𝑐𝑒 𝑝𝑖𝑝𝑒)

L'= 27.754491078 lin ft


L aktual = 30 ft
surface area actual (A")
A"= L aktual x OD surface pipa
A"= 13.050 ft2
13. Menentukan dirty factor (Rd) aktual
𝑈𝑑 𝑎𝑘𝑡𝑢𝑎𝑙= 𝑄/(∆𝑇"lmtd" . 𝐴′′)

Udaktual = 100.13666132 Btu/jamft2F


𝑅𝑑= (𝑈𝑐−𝑈𝑑 𝑎𝑘𝑡𝑢𝑎𝑙)/(𝑈𝑐.𝑈𝑑 𝑎𝑘𝑡𝑢𝑎𝑙)

Rd= 0.0027474815

PRESSURE DROP
PIPA (ARUS 1)

Re (dari step 4) = 100839.0912


𝑓=0,0035+0,264/((𝐷𝑝.𝐺𝑝)/μ𝑝)^0,42

f= 0.00558968
Specifik gravity (s)= 0.82 (yaws)
ρs = s x 62,5 51.120688203
ρs = 51.120688203
g ( accelaration gravity) = 4.18E+08 ft/hr2
2. menghitung ∆Fp
∆Fp= (4 𝑓 𝐺𝑝^2 𝐿 𝑎𝑘𝑡𝑢𝑎𝑙 )/(2 𝑔 ρ^2 𝐷)

∆Fp = 0.521
3. menghitung ∆P
∆𝑃= (∆𝑓𝑝 . ρ𝑝 )/144

∆P = 0.1848818109 psi
∆F𝑎= (4 𝑓 𝐺𝑎^2 𝐿 𝑎𝑘𝑡𝑢𝑎𝑙 )/

∆𝑃= ((∆𝑓𝑎+𝑉) . ρ𝑎 )/

∆P total=∆Pp +∆Pa
∆P total = 0.1875801042 psi
Arus 1
% Massa % Mol
kmol/jam
0 0 0
47.07333555302 0.997 0.992694099773774
0.346444179475 0.003 0.00730590022622584
0 0 0
0 0 0
0 0 0
47.4197797325 1 1

33 oC 306.15 K 91.4 F
80 oC 353.15 K 176 F
144 oC 417.15 K
25 298.15

C D arus 2 (kmol/jam) Q1

-1.44E-02 2.04E-05 0.000 0.00E+00


-1.55E-03 2.41E-06 47.073 3.40E+04
-2.11E-04 5.35E-07 0.346 2.09E+02
-3.12E-03 3.07E-06 0.000 0.00E+00
-2.49E-03 2.25E-06 0.000 0.00E+00
-2.66E-03 2.34E-06 0.000 0.00E+00
47.4197797324995 34221.753
C D Arus 2 Q2
-1.44E-02 2.04E-05 0 0.00E+00
-1.55E-03 2.41E-06 47.0733355530242 2.45E+05
-2.11E-04 5.35E-07 0.346444179475247 1.43E+03
-3.12E-03 3.07E-06 0 0.00E+00
-2.49E-03 2.25E-06 0 0.00E+00
-2.66E-03 2.34E-06 0 0.00E+00
47.4197797324995 246046
211824
b. Menghitung massa steam
Hv= 2738.1 KJ/kg
HL= 606.3 KJ/kg

Q beban = m x (Hv-HL)
m steam = Q beban/ (Hv-HL)
99.3641358210779 kg/jam
219.060161113865 lb/jam

Fluida dingin aliran EO


Perbedaan (F)
115.2 delta T1
199.8 delta T2

153.6374154005 F

*according to kern page 840 table 8, fluids with light organic compound 100-200

jenis series

C. SPESIFIKASI ALAT PENUKAR PANAS


a fluida panas (steam), maka

329.65 K 133.7 F
328,15 K = 0,50569 cp , tapi mau pake bentar untuk tw= 0.026
(Yaws, excel ) untuk cair F
C D log μ μ (cp) μ (lb/ft jam) arus 1
0.02681 -0.00003612 -1.020 0.096 0.231 0.000
0.0157 -1.95E-05 -0.686 0.206 0.499 47.073
0.0177 -0.000012631 -0.316 0.483 1.169 0.346
0.0208 -1.42E-05 0.803 6.354 15.370 0.000
0.0441 -2.59E-05 1.851 70.940 171.618 0.000
0.0313 -1.78E-05 1.919 82.919 200.597 0.000
47.420

BM Cp/BM Cp
C D Cp (J/molK)
(gr/mol) (J/kg.K) (BTU/lb.F)

-1.44E-02 2.04E-05 91.416 17.030 5367.955 1.282


-1.55E-03 2.41E-06 95.036 44.050 2157.448 0.515
-2.11E-04 5.35E-07 75.103 18.010 4170.072 0.996
-3.12E-03 3.07E-06 199.509 61.080 3266.352 0.780
-2.49E-03 2.25E-06 242.740 105.130 2308.952 0.551
-2.66E-03 2.34E-06 382.578 149.180 2564.542 0.613
1086.382 394.480 19835.322 4.738

k (Btu/jam
C log 10K K( W/mK) k.xi
ft F)

3.12E-18 - 0.408 0.234 0.000


4.69E+02 -8.45E-01 0.143 0.082 0.081
-5.54E-06 - 0.643 0.369 0.003
6.3800E+02 -5.47E-01 0.284 0.163 0.000
7.1500E+02 -7.63E-01 0.172 0.099 0.000
7.87E+02 -7.16E-01 0.192 0.110 0.000
1.84169934629425 1.058 0.08417121447

n Tc ρ(g/ml) ρ.xi (g/ml)


2.89E-01 4.06E+02 0.55 0.000
2.83E-01 4.69E+02 0.82 0.809
2.86E-01 6.47E+02 1.00 0.007
2.0150E-01 6.38E+02 0.99 0.000
1.8920E-01 7.15E+02 1.07 0.000
2.04E-01 7.87E+02 1.10 0.000
5.52694094621849 0.816

417.15 K 291,2F
340.4722222222 K 153.18 F untuk tw
(Yaws, excel ) untuk GAS untuk tw
C μ (micropoise) μ (lb/ft jam) μ (micropoise) μ (lb/ft jam)
-1.62E-05 1.39E+02 0.034 1.07E+02 0.026

Cp/BM
C D E BM Cp ( J/mol.K)
(J/kg.K)

2.99E-05 -1.78E-08 3.69E-12 1.80E+01 3.44E+01 1.91E+03

C K (W/mK) K (btu/jam ft F)
4.96E-08 2.88E-02 1.66E-02
PERANCANGAN HE DOUBLE PIPE EXCHANGER

annulus,in
de de'
0.915 0.4 DARI TABEL 6.2

PIPA ARUS 1
2. Menghitung flow area
D= 1.38 in D1, D2, D di tabel 11
0.115 ft
𝑓𝑙𝑜𝑤 𝑎𝑟𝑒𝑎 𝑝𝑖𝑝𝑒(𝑎𝑝)=(π𝐷^2)/4

ap 0.010381625 ft2

3. Menghitung mass velocity


𝑚𝑎𝑠𝑠 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦, 𝐺𝑝=𝑊/𝑎𝑝

Gp= 441666.692882 lb/jamft2


4. Menghitung bilangan reynold
saat tavg= 133.7 F
μp (lbft/hr)= 0.504 lb/ft jam μ pake yang cari dengan rumus aja karena lebih dari 1
𝑟𝑒𝑦𝑛𝑜𝑙𝑑 𝑛𝑢𝑚𝑏𝑒𝑟, 𝑅𝑒 𝑝𝑖𝑝𝑒=(𝐷.𝐺𝑝)/π𝑝

Re= 100839.091199
5. Menentukan JH panjang hairpin =
dari buku kern, menggunakan gambar 24, diperoleh :
L/D= 260.869565217 15
JH= 270 ft
6. Menentukan nilai [(cp.μ)/k]^(1/3)
saat t avg 133.7 F
dari buku yaws, diperoleh K dan Cp
K (konduktivitas 0.08417121447 Btu/jamftF
Cp (kapasitas pana 0.519 Btu/lbF
((Cp.μ)/k)^1/3 1.45882328128 btu/jam ft2F
7'. Menentukan nilai hi F

ℎ𝑖=𝐽𝐻 𝐾/𝐷𝑒 ((𝑐𝑝 μ)/𝑘)^(1/3) Φ𝑝

Φa = 〖 (μ𝑎/μ𝑤) 〗 ^0,14 tidak sama 1

hi/Φa= 288.291742325 btu/jam ft2F SERIES UNTUK Φp DAN Φa = 1


tw= 217.298362233 F
μw= 0.026
Φp= 1.51451817288
hi= 436.623082844 paralel

hi= 288.2917423 series


(kern, hal 164)
ce area at outside diameter (OD)
OD= 1.66 in
ID= 1.38 in

UC (clean overal coefficient)


UD (design overal coefficient)
1/ud= 0.00923887106

e area (A) dengan UD yang dikoreksi

MASIH DIBAWAH 200 FT2


uhan panjang (required length)

OD pipa IPS 1 1/4


OD surface pipe= 0.435 suface/linft (ft2/ft)
*BUTUH 1 HAIRPIN (15FTX2)

LUAS PERMUKAAN SEBENARNYA


n dirty factor (Rd) aktual

SURE DROP
ANNULUS (STEAM)
1'. menghitung diameter ekivalen untuk pressure drop
𝐷𝑒^′=(𝐷2−𝐷1)
De' = 0.03391666667 ft
2'. menghitung bilangan reynold untuk pressure drop
𝑟𝑒𝑦𝑛𝑜𝑙𝑑 𝑛𝑢𝑚𝑏𝑒𝑟, 𝑅𝑒 𝑎𝑛𝑛𝑢𝑙𝑢𝑠=(𝐷𝑒′.𝐺𝑎)/μ𝑎

Re' = 26660.88
3'. menghitung nilai f dan s
𝑓=0,0035+0,264/((𝐷𝑒′.𝐺𝑎)/μ𝑎)^0,42 1 M=
3.28083989501 FT
420944881.89
f= 0.00715373152
specifik gravity= 0.90954300677 tabel densiti tiap suhu water
g ( accelaration gr 4.18E+08 ft/hr2
ρa = s x 62,5
ρa = 56.85
4'. menghitung nilai ∆fa
∆F𝑎= (4 𝑓 𝐺𝑎^2 𝐿 𝑎𝑘𝑡𝑢𝑎𝑙 )/(2 𝑔 ρ^2 𝐷𝑒′)

∆Fa = 0.01 ft
5'. menghitung nilai V (velocity,fps)
V= 𝐺/(3600 ρ)

V= 1.29E-01 fps
6'. menghitung nilai Ft
V=𝑗𝑢𝑚𝑙𝑎ℎ ℎ𝑎𝑖𝑟𝑝𝑖𝑛 (𝑉^2/2𝑔′)

g' (acceleration gr 3.22E+01 ft/sec2


Ft 0.00026 ft
7'. menghitung nilai ∆P
∆𝑃= ((∆𝑓𝑎+𝑉) . ρ𝑎 )/144

∆P = 0.0027 psi
255.3866506 217.2984 376.09353
K untuk tw
xi μ.xi (lb/ft hr) log μ μ (cp) μ (lb/ft jamarus 1 xi
0.000 0.000 -1.287 0.052 0.125 0.000 0.000
0.993 0.495 -0.846 0.143 0.345 47.073 0.993
0.007 0.009 -0.579 0.263 0.637 0.346 0.007
0.000 0.000 0.231 1.704 4.122 0.000 0.000
0.000 0.000 0.820 6.613 15.998 0.000 0.000
0.000 0.000 0.994 9.857 23.846 0.000 0.000
1.000 0.504 47.420 1.000

xi. Cp
(Btu/l.F)

0.000
0.512
0.007
0.000
0.000
0.000
0.519

Qf
Qf=massa/p o kg/jam
0.816 g/ml
Cp
(BTU/lb.F)

4.57E-01
aja karena lebih dari 1 cairan
μ.xi (lb/ft hr)
0.000
0.343
0.005
0.000
0.000
0.000
0.347
UNIT PENGADAAN AIR
KEBUTUHAN AIR
a. Air Pendingin

Nama alat Kode fungsi Kebutuhan air (kg/jam)


Condensor cn-01 keluar dari FC1 masu 251,902.559
Condensor CN-02 keluaran MD-1 20,479.234
Reaktor R-01 Pendingin reaktor 185,706.214
Total 458,088.006 kg/jam
11,041.813 m3/hari
Densitas 995.647 kg/m
Jumlah Kebutuhan Air 11042.1787600061 m3/hari
Faktor keamanan = 10%
Kebutuhan Start Up 12145.9940658145 m3/hari
Operasi Normal 6072.99703290725 m3/hari 5% air pendingin start up

b. Air umpan boiler


Kebutuhan steam
Nama alat Kode fungsi Kebutuhan air (kg/jam)
Heat Exchanger HE -1 keluar dari FC1 masu 99.364
Heat Exchanger HE 02 keluaran MD-1 -215.168
Total -115.803 kg/jam

Ada massa hilang karena ada steam trap 10% -11.5803369915 kg/jam
blow down 2% -2.31606739831 kg/jam

kebutuhan boiler untuk start up = total steam + steam trap


-127.384 kg/jam
-3.070 m3/hari

kebutuhan boiler untuk make up= steam trap+blow down


-13.896 kg/jam
-0.335 m3/hari

c. Kebutuhan air sanitasi


1. untuk karyawan kantor
150 karyawan 60 liter/hari
9000 liter/hari
9 m3/hari

2. air untuk lab = 2 m3/hari

3. untuk pembersihan = 5 m3/hari

TOTAL AIR SANITASI = 16 m3/hari


D. Total kebutuhan air
Total saat start up = air pendingin+ boiler start up+air sanitasi
12158.924

Total saat make up =air pendingin+boiler make up+ air sanitasi


6088.662

UNIT PENYEDIAAN STEAM

1. KEBUTUHAN STEAM
BFW saat start up = -127.384 kg/jam
BFW saat operasi normal= -13.896 kg/jam

2. kapasitas boiler
a. saat start up
m steam = -127.384 kg/jam
P steam = 404.2 kPa
suhu BWF 30 C 303.15 K
suhu steam = 144 C 417.15 K
HL 606.3 kJ/kg
Hv= 2738.1 kJ/kg

Komponen A B C D
H2O 33.933 -8.42E-03 2.99E-05 -1.78E-08

Q= -491,956.609 kJ/jam
-466,284.838 btu/jam

b. saat operasi normal


m steam awal = -127.384 kg/jam m kondensat 80%=
P steam = 404.2 kPa
suhu BWF 30 C 303.15
suhu steam = 144 C 417.15
HL 606.3 kJ/kg
Hv= 2738.1 kJ/kg
massa BFW= -13.896 kg/jam

Q= -447,039.481 kJ/jam
-423,711.620 btu/jam
UNIT PENYEDIAAN BAHAN BAKAR
BAHAN BAKAR NATURAL GAS
Komponen LHV (Kj/Kg) BM %massa LHV.xi
CH4 55576 16 0.8332 46305.923
C2H6 51952 30 0.053 2753.456
C3H8 50370 44 0.0293 1475.841
i-C4H10 49389 58 0.0065 321.029
n-C4H10 49547 58 0.0079 391.421
i-C5H12 48950 72 0.0037 181.115
n-C5H12 49046 72 0.0024 117.710
n-C6H12 48717 86 0.0019 92.562
N2 0 28 0.0126 0.000
CO2 0 44 0.0494 0.000
CO 0 28 0 0.000
H2S 16501 34 0.00001 0.165
H2O 0 18 0 0.000
420048 Total 51639.223

LHV NATURAL GAS= 51639.223 Kj/KG


22204.8657653 Btu/lb
1. KEBUTUHAN BAHAN BAKAR UNTUK BOILER
a. saat start up
asumsi efisiensi boiler 80%
massa bahanbakar= Q/ (eff*heating value)
-26.249 lb/jam

b. saat operasi normal


massa bahan bakar
-23.852 lb/jam

2. KEBUTUHAN BAHAN BAKAR FURNACE


Furnace untuk memanaskan dowtherm A
a. beban furnace (dowtherm A)
MD 2 2037905.82164675 kg/jam
MD3 1778076.08162583 kg/jam
total = 3815981.90327258 kg/jam

massa bahan bakar untuk furnace=


Q condensor dowtherm A (MD2 ) 2202913.421 KJ/JAM
Q condensor dowtherm A (MD3 ) 1778076.08163 KJ/JAM
TOTAL= 3980989.503 KJ/JAM
Q tot 3773978.04877 btu/jam

b. kebutuhan bahan bakar


eff= 0.8
massa natural gas = 212.452199027935 lb/jam
volumeNATURAL GAS untuk generator listrik
HV= 22204.8657653 BRU/lb
denistas= 0.044 lb/ft3
kapasitas = 400 kw
1366000 btu/jam

kebutuhan NATURAL GAS= kapasitas (effx HV)


76.8975601135291 LB/JAM

VOLUME NATURAL GAS


1747.67182076202 FT3/JAM
49488.8229485182

UNIT PENGADAAN LISTRIK


1. Listrik untuk kegiatan produksi
a. keperluan proses
Nama alat Kode alat Jumlah Hp kW
3 ke 80 atm P-01 1 15 11.19
12 ke 20 (mixer) P-02 1 5 3.73
20 KE 80 (REAKTOR) P-03 1 12 8.952
to FC1 P-04 1 0.5 0.373
from FC1 TO MD1 P-05 1 0.5 0.373
FROM MD1 TOP P06 1 0.5 0.373
MD1 KE MIXER (1 KE 2P-07 1 10 7.46
TO MD 2 P-08 1 0.5 0.373
TO MEA TANK P-09 1 0.5 0.373
TO MD3 P-10 1 0.5 0.373
TO DEA TANK P-11 1 0.5 0.373
TO TEA TANK P-12 1 0.5 33.943
TOTAL 46 67.886

*ini masih butuh pompa ngalirin ngk sih ?

b. keperluan utilitas
Nama Alat HP kW
Pompa air pendingin 20 26.11
Pompa BFW 2 1
Pompa sanitasi 1 0.746
Pompa hydrant 3 2
Pompa Dowtherm A 2 1
Kompresor udara 5 3.73
TOTAL 33 35.808
c. Pengolahan limbah
15 HP= 11.19 kW

d. lab, bengkel, instrumen


15 HP 11.19 kW

TOTAL SEMUA =
126.074 Kw

2. Listrik untuk keperluan operasional


a. keperluan penerangan
Lumen = Area x lux
Lumen (m2)
Lux ( lumen/m2)

bangunan indoor Bangunan Indoor Luas (m2) Lux (lumen/m2) Lumen

1 Pos keamanan 25 80 2000


2 Gedung kantor utama 2500 200 500000
3 Kantor K3 300 200 60000
4 Mess 600 200 120000
5 Poliklinik 200 200 40000
6 Kantin 80 150 12000
7 Koperasi 40 150 6000
8 Laboratorium 400 500 200000
9 Gudang 300 100 30000
10 Bengkel 200 100 20000
11 Masjid 400 200 80000
12 Aula 1000 200 200000
13 Ruang kontrol 800 350 280000
14 Pemadam kebakaran 500 100 50000
TOTAL 7345 1600000

Bangunan outdoor Luas (m2) Lux (lumen/m2) Lumen

15 Lapangan parkir 1000 60 60000


16 Unit proses 5000 100 500000
17 Unit utilitas 2500 100 250000
18 IPAL 600 100 60000
19 Unit penyimpanan 2400 100 240000
20 Power station 600 100 60000
21 Jalan dan taman 1000 75 75000
22 Daerah perluasan pabri 1000 60 60000
TOTAL 14100 1305000
OUTDOOR
Lumen output tiap lampu = 1450 lumen
Jumlah lampu dalam ruangan
1103.44827586207 1104 lmpu
Daya 1 philip = 24 watt
Daya= (daya 1 philip *la 26.496 kW

INDOOR
Lumen output tiap lampu = 2650 lumen
Jumlah lampu = 492.452830188679 493 lampu
Daya 1 philip= 42 watt
Daya = 20.706 kW

TOTAL DAYA PENERANGAN


47.202 kW

b. listrik untuk AC
AC 1,5 PK= 970 watt
1 AC untuk 7*7= 49 m2
Ruang Luas (m2)
Gedung kantor utama 1500
Kantor K3 300
Poliklinik 100
Koperasi 40
Laboratorium 200
Masjid 300
aula 300
ruang kontrol 500
total 3240

Jumlah AC yang dibutuhkan


66.1224489795918 67 AC
listrik AC= 64.99 kW

c. Listrik untuk peralatan lain


untuk komputer,dll = 10 kW

TOTAL LISTRIK
122.192 Kw
OPERASIONAL =

TOTAL LISTRIK ALL (OPERASI,DLL)


248.266 126.074
SISA = 151.734
E H (kJ/mol)
3.69E-12 3878.741

-101.907 kg/jam
UNIT PENGADAAN AIR
KEBUTUHAN AIR
a. Air Pendingin

Nama alat Kode fungsi Kebutuhan air (kg/jam)


Condensor cn-01 keluar dari FC1 masu 251,902.559
Condensor CN-02 keluaran MD-1 17,747.675
Reaktor R-01 Pendingin reaktor 183,465.152
Total 453,115.386 kg/jam
10,921.952 m3/hari
Densitas 995.647 kg/m
Jumlah Kebutuhan Air 10922.3140959936 m3/hari
Faktor keamanan = 10%
Kebutuhan Start Up 12014.1473053663 m3/hari
Operasi Normal 6007.07365268314 m3/hari 5% air pendingin start up

b. Air umpan boiler


Kebutuhan steam
Nama alat Kode fungsi Kebutuhan air (kg/jam)
Heat Exchanger HE -1 keluar dari FC1 masu 99.364
Heat Exchanger HE 02 GAJADI PAKE 0.000
Total 99.364 kg/jam

Ada massa hilang karena ada steam trap 10% 9.93641358211 kg/jam
blow down 2% 1.98728271642 kg/jam

kebutuhan boiler untuk start up = total steam + steam trap


109.301 kg/jam
2.635 m3/hari

kebutuhan boiler untuk make up= steam trap+blow down


11.924 kg/jam
0.287 m3/hari

c. Kebutuhan air sanitasi


1. untuk karyawan kantor
155 karyawan 60 liter/hari
9300 liter/hari
9.3 m3/hari

2. air untuk lab = 2 m3/hari

3. untuk pembersihan = 5 m3/hari

TOTAL AIR SANITASI = 16.3 m3/hari


D. Total kebutuhan air
Total saat start up = air pendingin+ boiler start up+air sanitasi
12033.082

Total saat make up =air pendingin+boiler make up+ air sanitasi


6023.661

UNIT PENYEDIAAN STEAM

1. KEBUTUHAN STEAM
BFW saat start up = 109.301 kg/jam
BFW saat operasi normal= 11.924 kg/jam

2. kapasitas boiler
a. saat start up
m steam = 109.301 kg/jam
P steam = 404.2 kPa
suhu BWF 30 C 303.15 K
suhu steam = 144 C 417.15 K
HL 606.3 kJ/kg
Hv= 2738.1 kJ/kg

Komponen A B C D
H2O 33.933 -8.42E-03 2.99E-05 -1.78E-08

Q= 426,080.325 kJ/jam
403,846.175 btu/jam

b. saat operasi normal


m steam awal = 109.301 kg/jam m kondensat 80%=
P steam = 404.2 kPa
suhu BWF 30 C 303.15
suhu steam = 144 C 417.15
HL 606.3 kJ/kg
Hv= 2738.1 kJ/kg
massa BFW= 11.924 kg/jam

Q= 387,539.550 kJ/jam
367,316.573 btu/jam
UNIT PENYEDIAAN BAHAN BAKAR
BAHAN BAKAR NATURAL GAS
Komponen LHV (Kj/Kg) BM %massa LHV.xi
CH4 55576 16 0.8332 46305.923
C2H6 51952 30 0.053 2753.456
C3H8 50370 44 0.0293 1475.841
i-C4H10 49389 58 0.0065 321.029
n-C4H10 49547 58 0.0079 391.421
i-C5H12 48950 72 0.0037 181.115
n-C5H12 49046 72 0.0024 117.710
n-C6H12 48717 86 0.0019 92.562
N2 0 28 0.0126 0.000
CO2 0 44 0.0494 0.000
CO 0 28 0 0.000
H2S 16501 34 0.00001 0.165
H2O 0 18 0 0.000
420048 Total 51639.223

LHV NATURAL GAS= 51639.223 Kj/KG


22204.8657653 Btu/lb
1. KEBUTUHAN BAHAN BAKAR UNTUK BOILER
a. saat start up
asumsi efisiensi boiler 80%
massa bahanbakar= Q/ (eff*heating value)
22.734 lb/jam

b. saat operasi normal


massa bahan bakar
20.678 lb/jam 9.37925029649457 74283.6623482

2. KEBUTUHAN BAHAN BAKAR FURNACE


Furnace untuk memanaskan dowtherm A
a. beban furnace (dowtherm A)
MD 2 2050333.57607172 kg/jam
MD3 1775917.84450684 kg/jam
total = 3826251.42057855 kg/jam

massa bahan bakar untuk furnace=


Q reboiler dowtherm A (MD2 ) 2200262.592 KJ/JAM
Q reboiler dowtherm A (MD3 ) 1775917.84451 KJ/JAM
TOTAL= 3976180.436 KJ/JAM
Q tot 3769419.05334 btu/jam

b. kebutuhan bahan bakar


eff= 0.8
massa natural gas = 212.195555085657 lb/jam
volumeNATURAL GAS untuk generator listrik
HV= 22204.8657653 BRU/lb
denistas= 0.044 lb/ft3
kapasitas = 400 kw
1366000 btu/jam

kebutuhan NATURAL GAS= kapasitas (effx HV)


76.8975601135291 LB/JAM

VOLUME NATURAL GAS


1747.67182076202 FT3/JAM
49488.8229485182

UNIT PENGADAAN LISTRIK


1. Listrik untuk kegiatan produksi
a. keperluan proses
Nama alat Kode alat Jumlah Hp kW
3 ke 80 atm P-01 1 15 11.19
12 ke 20 (mixer) P-02 1 5 3.73
20 KE 80 (REAKTOR) P-03 1 12 8.952
to FC1 P-04 1 0.5 0.373
from FC1 TO MD1 P-05 1 0.5 0.373
FROM MD1 TOP P06 1 0.5 0.373
MD1 KE MIXER (1 KE 2P-07 1 10 7.46
TO MD 2 P-08 1 0.5 0.373
TO MEA TANK P-09 1 0.5 0.373
TO MD3 P-10 1 0.5 0.373
TO DEA TANK P-11 1 0.5 0.373
TO TEA TANK P-12 1 0.5 33.943
TOTAL 46 67.886

*ini masih butuh pompa ngalirin ngk sih ?

b. keperluan utilitas
Nama Alat HP kW
Pompa air pendingin 20 26.11
Pompa BFW 2 1
Pompa sanitasi 1 0.746
Pompa hydrant 3 2
Pompa Dowtherm A 2 1
Kompresor udara 5 3.73
TOTAL 33 35.808
c. Pengolahan limbah
15 HP= 11.19 kW

d. lab, bengkel, instrumen


15 HP 11.19 kW

TOTAL SEMUA =
126.074 Kw

2. Listrik untuk keperluan operasional


a. keperluan penerangan
Lumen = Area x lux
Lumen (m2)
Lux ( lumen/m2)

bangunan indoor Bangunan Indoor Luas (m2) Lux (lumen/m2) Lumen

1 Pos keamanan 25 80 2000


2 Gedung kantor utama 2500 200 500000
3 Kantor K3 300 200 60000
4 Mess 600 200 120000
5 Poliklinik 200 200 40000
6 Kantin 80 150 12000
7 Koperasi 40 150 6000
8 Laboratorium 400 500 200000
9 Gudang 300 100 30000
10 Bengkel 200 100 20000
11 Masjid 400 200 80000
12 Aula 1000 200 200000
13 Ruang kontrol 800 350 280000
14 Pemadam kebakaran 500 100 50000
TOTAL 7345 1600000

Bangunan outdoor Luas (m2) Lux (lumen/m2) Lumen

15 Lapangan parkir 1000 60 60000


16 Unit proses 5000 100 500000
17 Unit utilitas 2500 100 250000
18 IPAL 600 100 60000
19 Unit penyimpanan 2400 100 240000
20 Power station 600 100 60000
21 Jalan dan taman 1000 75 75000
22 Daerah perluasan pabri 1000 60 60000
TOTAL 14100 1305000
OUTDOOR
Lumen output tiap lampu = 1450 lumen
Jumlah lampu dalam ruangan
1103.44827586207 1104 lmpu
Daya 1 philip = 24 watt
Daya= (daya 1 philip *la 26.496 kW

INDOOR
Lumen output tiap lampu = 2650 lumen
Jumlah lampu = 492.452830188679 493 lampu
Daya 1 philip= 42 watt
Daya = 20.706 kW

TOTAL DAYA PENERANGAN


47.202 kW

b. listrik untuk AC
AC 1,5 PK= 970 watt
1 AC untuk 7*7= 49 m2
Ruang Luas (m2)
Gedung kantor utama 1500
Kantor K3 300
Poliklinik 100
Koperasi 40
Laboratorium 200
Masjid 300
aula 300
ruang kontrol 500
total 3240

Jumlah AC yang dibutuhkan


66.1224489795918 67 AC
listrik AC= 64.99 kW

c. Listrik untuk peralatan lain


untuk komputer,dll = 10 kW

TOTAL LISTRIK
122.192 Kw
OPERASIONAL =

TOTAL LISTRIK ALL (OPERASI,DLL)


248.266 126.074 1966266.72
SISA = 151.734
E H (kJ/mol)
3.69E-12 3878.741

87.44044 kg/jam
2. KEBUTUHAN BAHAN BAKAR FURNACE (PUNYA CANTIKA)
Furnace untuk memanaskan dowtherm A
a. beban furnace (dowtherm A)
MD1 9684.53880386566
MD 2 8928.80573890871
MD 3 1662.13105342983
massa bahan bakar untuk furnace=
Q reboiler dowtherm A (MD 1) 2296204.15039655
Q reboiler dowtherm A (MD2 ) 2117019.841 KJ/JAM
Q reboiler dowtherm A (MD3 ) 394091.272768213 KJ/JAM
TOTAL= 2511111.113 KJ/JAM
Q tot 2380533.33556337 btu/jam

b. kebutuhan bahan bakar


eff= 0.8
massa natural gas = 134.0097 lb/jam
volumeNATURAL GAS untuk generator listrik
HV= 22204.8657653 BRU/lb
denistas= 0.044 lb/ft3
kapasitas = 400 kw
1366000 btu/jam

kebutuhan NATURAL GAS= kapasitas (effx HV)


76.89756 LB/JAM

VOLUME NATURAL GAS


1747.6718 FT3/JAM
49488.823
setahun
998506.08
34.88014653911 276250.8
Kapasitas Produksi
Setahun operasi
Tahun pembangunan
Tahun beroperasi
Kurs dolar
harga etilen oksida
harga amonia
harga MEA
harga DEA
harga TEA
UMR Bontang

BIAYA PRODUKSI
1. CAPITAL INVESTMENT

A. FIX CAPITAL INVESTMENT


INDEX CEP dari 2001 sampe 2019

tahun
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020

persamaan
x = tahun
y = index

HARGA ALAT

kalo alatnya sama tapi kapasitas berbeda

ALAT LUAR NEGERI


harga 2014 (http://www.matche.com/)
No Nama alat
1 Tangki Ammonia
2 Tangki Etilen Oksida
3 Tangki MEA
4 Tangki DEA
5 Tangki TEA
6 Pompa etilen oksida ke reaktor
7 Pompa amonia ke mixer
pompa mixer ke reaktor
9 Pompa ke Colomn
10 pompa ke MD1
11 Pompa distilat MD1
Pompa ke mixer
12 Pompa ke MD2 (Residu MD1)
13 Pompa ke MEA (distilat MD2)
14 Pompa ke MD3 (residu MD2)
15 Pompa ke DEA (destilat MD3)
16 Pompa ke TEA (residu MD3)
17 Reaktor
18 Mixer
19 heat exchanger

21 heat exchanger
22 heat exchanger
23 heat exchanger
24 Condensor
25 CONDENSOR MD 1
26 CONDENSOR MD 2
27 CONDENSOR MD 3
28 Reboiler MD1
29 Reboiler MD2
30 REBOILER MD 3
31 FLASH COLUMN
32 DISTILASI 1
33 DISTILASI 2
34 DISTILASI 3
35 REFLUX DRUM 1
36 REFLUX DRUM 2
37 REFLUX DRUM 3
total
tambahan
pompa MD1 ke mixer
Ekspansi Valve 1
Ekspansi Valve 2
Pompa air
KOMPRESOR
pompa dowtherm A
tanki dowtherm A

DALAM NEGERI
1 Pompa etilen oksida ke reaktor
2 Pompa amonia ke mixer
3 Pompa ke Colomn
4 pompa ke MD1
5 Pompa distilat MD1
6 Pompa ke mixer
7 Pompa ke MD2 (Residu MD1)
8 Pompa ke MEA (distilat MD2)
9 Pompa ke MD3 (residu MD2)
10 Pompa ke DEA (destilat MD3)
11 Pompa ke TEA (residu MD3)
Pompa Mixer ke Reaktor
1 Pompa air
2 pompa dowtherm A
3 tanki dowtherm A
4 Tangki MEA
5 Tangki DEA
6 Tangki TEA
7 Tangki Ammonia
8 Tangki Etilen Oksida
9 TANKI AIR

luar negeri
1 Reaktor
2 Mixer
3 heat exchanger

1 heat exchanger
2 heat exchanger
3 heat exchanger
4 Condensor
5 CONDENSOR MD 1
6 CONDENSOR MD 2
7 CONDENSOR MD 3
8 Reboiler MD1
9 Reboiler MD2
10 REBOILER MD 3
11 FLASH COLUMN
12 DISTILASI 1
13 DISTILASI 2
14 DISTILASI 3
15 REFLUX DRUM 1
16 REFLUX DRUM 2
17 REFLUX DRUM 3
18 Ekspansi Valve 1
19 Ekspansi Valve 2

A. FIX C
PEC DALAM NEGERI
No.
1
2
3
4
5
6

PEC LUAR NEGERI


No.
1
2
3
4
5
6
7

TOTAL PEC DALAM + LUAR NEGERI

2. Biaya pemasangan peralatan (Equipment Installation Cost)


Biaya instalasi = 43%PEC= (11% material dan buruh 32%)
tenaga asing =
tenaga indonesia =
perbandingan main hour asing: indonesia =

1 man hour asing


1 man hour indon

A= 5%man hour asing +95% man hour indo


A=
Jumlah man hour =32% x PEC/A
Jumlah, man hour =
Tenaga asing = 5% * Jumlah man hour * USD 20 *1
83900.917993555
Tenaga Indonesia = 0,95*(jumlah man hour*(1man hour indo /kurs)*3
329397.970933712

No.
1
2
3
Biaya Installasi

3. BIAYA PEMIPAAN
Pemipaan = 86% PEC = 49% MATERIAL+ 37% BURUH

Jumlah man hour = 37%x(PEC/A)


Tenaga asing = 5% * Jumlah man hour * USD 20 *1
97010.436430048
Tenaga Indonesia = 0,95*(jumlah man hour*(1man hour indo /kurs)*3
380866.403892104
jenis
Material (49% PEC)
Tenaga Asing
Tenaga Indonesia
TOTAL

4. BIAYA INSTRUMENTASI
30% PEC= material 24%+6% PEC
5%TENAGA ASING+95% TENAGA INDONESIa
Jumlah man hour = 6%x(PEC/A)
Tenaga asing = 5% * Jumlah man hour * USD 20 *1
15731.4221237916
Tenaga Indonesia = 0,95*(jumlah man hour*(1man hour indo /kurs)*3
61762.1195500709
jenis
material (24%PEC)
Tenaga Asing
Tenaga Indonesia
total

5. BIAYA INSULASI
biaya insulasi = 8% PEC = 3%PEC MATERIAL+ 5%PEC BURUH
Jumlah man hour = 5%x(PEC/A)
Tenaga Indonesia = 1*(jumlah man hour*(1man hour indo /kurs)*3
54177.2978509394
MATERIAL (3%PEC)
Tenaga Indonesia
TOTAL

6. BIAYA LISTRIK
15%PEC=10%MATERIAL +5% LABOR
pekerja 100%indonesia

Jumlah man hour = 5%x(PEC/A)


Tenaga Indonesia = 1*(jumlah man hour*(1man hour indo /kurs)*3
54177.2978509394
jenis
material (10%PEC)
Tenaga Indonesia
TOTAL

7. BIAYA BANGUNAN
luas bangunan =
harga bangunan =
total =
biaya bangunan

8. BIAYA TANAH DAN PERBAIKAN LAHAN


Luas tanah
harga tanah
total=

biaya perbaikan lahan =15% PEC = (Aries, 1955)

9. BIAYA UTILITAS
40% PEC (Aries, 1955)
UTILITAS=

10. BIAYA LINGKUNGAN


10-30% PEC (Aries, 1955)

PHYSICAL PLANT COST


NO
1
2
3
4
5
6
7
8
9
10

11. COST OF ENGINEERING AND CONSTRUCTION

20% PPC (Aries,1955)

DIRECT PLANT COST


DPC=PPC+ENGINEERING N CONSTRUCTIOM
26,997,148.872

12. CONTRACTOR'S FEE


4-10% DPC (Aries, 1955)
Contractor Fee=

13. CONTIGENCY
10-25% DPC (Aries, 1955)
CONTIGENCY=

FIXED CAPITAL INVESTMENT (FCI)


NO
1
2
3
TOTAL FCI

B. PLANT START UP
10% FCI=

C. INTEREST DURING CONSTRUCTION (IDC)


IDC=10%*FCI per tahun
IDC 2 TAHUN=

D. WORKING CAPITAL INVESTMENT (WCI)

1) Raw Material Inventory


A.Ammonia
Lama waktu Penyimpanan 15 hari
Kebutuhan amonia
Harga amonia
Total Harga
B. Etilen oksida
Lama waktu Penyimpanan 15 hari
Kebutuhan eo
Harga EO
Total Harga
C. Katalis
Kebutuhan Katalis
Total Harga
TOTAL RAW MATERIAL =

2) IN PROCESS INVENTORY
BESARNYA =0,5 MANUFACTURING COS
Waktu operasi =
total manufacturing cost =
in process inventory=

3) Product Inventory
setara dengan manufacturing cost 30 hari
(30/330)*mc

4) Extended Credit
setara hasil penjualan 1 bulan produksi
(30/330)*harga jual
harga jual =
extended credit =

5) Available Cash
1 bulan manufacturing cost

WORKING CAPITAL INVESTMENT (WCI)


No
1
2
3
4
5
Total WCI

TOTAL CAPITAL INVESTMENT (TCI)


TCI = FCI + Plant Start up + IDC + WCI + Tanah
No
1
2
3
4
5
Total TCI

B.
A. Direct Manufacturing Cost

1. Bahan Baku
bahan baku
amonia
c2h4o
Katalis Alumina
Total

2. Supervisi
Jabatan
kepala bagian produksi
kepala bagian teknik
kepala shift
KEPALA SEKSI (PRODUKSI TEKNIK)
Total (Rupiah)
Total (USD)

3. Labor Cost
Jabatan
Karyawan Proses
Karyawan Utilitas & Lab
Total (Rupiah)
Total (USD)

4. Maintenance Cost
5-15% FCI (COULSON)
Maintanance=

5. Plant Supplies
10% maintanance =

6. ROYALTI DAN PATEN


2% HARGA PENJUALAN PER TAHUN
No
1
2
3
TOTAL HARGA JUAL=
ROYALTI DIAMBIL : 1%
ROYALTI =
7. UTILITAS (diambil 40%
2,535,410.650

TOTAL DIRECT MANUFACTURING COST (DMC)


No
1
2
3
4
5
6
7
TOTAL DMC

B. INDIRECT COST

1. PAYROLL OVERHEAD
15-20% LABOR COST=

2. LABORATORY COST
10%-20 LABOR COST=

3. PLANT OVERHEAD
50%-100 LABOR COST=

4. PACKAGING
10% HARGA PENJUALAN=

5. TRANSPORTATION
1,5% HARGA JUAL=

TOTAL INDIRECT MANUFACTURING COST


No
1
2
3
4
5

C. FIXED MANUFACTURING COST

1. DEPRESIASI
FCI=
NILAI SISA (10% FCI)=
n umur pabrik
Depresiasi
2. Property Taxes
1-2% fci

3. Insurance
2% fci

TOTAL FIX MANUFACTURING COST


No
1
2
3
Total Fixed Manufacturing Cost

TOTAL MANUFACTURING COST


No
1
2
3
Total Manufacturing Cost

C. G

A. ADMINISTRASI
1. Management Salary
No
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Total

2. Legal Fee and auditing


15% dari management salary + maintain cost
management salary + maintain cost
LEGAL FEE N AUDITING=

3. Peralatan Kantor
0,5% GENERAL EXPENSE
3,781.163

TOTAL BIAYA ADMINISTRASI


No
1
2
3

B. SALES EXPENSE
5% dari harga jual

C. RESEARCH
2% DARI HARGA JUAL

D. BIAYA CSR
Biaya CSR

D. Finance
Finance 10% TCI
Finance =
TOTAL GENERAL EXPENSE
No
1
2
3
4
5
Total

TOTAL BIAYA PRODUKSI


No
1
2
Total Biaya Produksi

D. EV

1. PROFIT ON SALES
Hasil penjualan
Biaya Produksi
Profit sbelum pajak
Total pajak (UU No 36 Tahun 2008)
25% profit
Profit setelah pajak=

Persen profit on sales


POS= PROFIT/PENJUALAN PRODUK
POS SEBELUM PAJAK

POS SETELAH PAJAK

2. RETURN ON INVESTME
ROI = (profit/ FCI ) * 100%
ROI SEBELUM PAJAK=

ROI SETELAH PAJAK =

3. PAY OUT TIME (POT


POT= FCI/(PROFIT+depresiasi)
POT SEBELUM PAJAK =
POT SETELAH PAJAK
Keterangan tabel Cash Flow
1) Revenue = total (kapasitas produksi x harga produksi)
2) Biaya produksi = kapasitas x (manufacturing cost + general expense)
3) Income = revenue – biaya produksi
4) Depresiasi = (FCI – SV) / umur pabrik ; SV= 10% *FCI
5) Profit before taxes = Income - depresiasi
6) Profit after taxes = profit before taxes – pajak 25% profit before taxes
7) Cash flow = profit after taxes + depresiasi

tahun

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Cu
Tahun
-2

-1

0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

4. INTERNAL RATE OF RETURN (IRR)


Trial harga IRR agar diperoleh net present Value (NPV)=0

Tahun
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

5. BREAK EVEN POINT

a. Fixed Manufacturing Cost (Fa)


No
1
2
3
Total Fixed Manufacturing Cost

b. Variabel Cost (Va)


No
1
2
3
4
5
Total Va=

c. Regulated Cost (Ra)


No
1
2
3
4
5
6
7
8

d. Sales (Sa)
Penjualan 1 tahun =
BEP =

6. SHUT DOWN POINT

SDP=

Kapasitas
Fa
Va
Tc
Sa
Dc

Hasil Analisa Kelayakan

Parameter
ROI
POT
IRR
BEP
SDP
ROR
15000 ton/tahun
330 hari
2022
2024
14,440.00 Rp
1.9 US$/kg
0.5 US$/kg
3.5 US$/kg
3.2 US$/kg
3 US$/kg
3,182,706.00 Rp

Plant Cost Index


394.3
395.6
650
401.7
444.2 f(x) = 10.8596517293233 x − 21303.7494
600 R² = 0.787558226281873
468.2
499.6 550
Plant Cost Index

525.4
575.4 500
521.9 450
550.8
585.7 400
584.6
567.3 350
576.1 300
556.8 2001 2003 2005 2007 2
541.7
567.5
603.1
613.4
618.3072 increase 0.8% from 2019

y=10.86x-21304
654.919999999998 nilai 2022

Ey= harga pembelian alat pada tahun 2022


Ex= harga pembelian alat pada tahun referensi (2014)
Ny= nilai indeksx pada 2022
Nx= indeks pada tahun referensi (2014)

Cb Ca kapasitas

Kode harga 2014 (USD)


T-02 485000
T-01 286900
T-03 319700
T-04 86900
T-05 56200
P-02 5200
P-01 5200
P-03 5200
P-03 5200
P-04 5200
P-05 5200
P-06
P-07 5200
P-08 5200
P-09 5200
P-10 5200
P-11 5200
R-01 29200
M-01 22500
HE-01 3,500

HE-02 25,100
HE-03 21,600
HE-04 19,300
CN01 46,200
CN-02 43,200
CN-03 40,400
CN-04 40,900
RB-01 14,300
RB-02 14,200
RB-03 14,100
FC-01 10,300
MD-01 45,100
MD-02 42,000
MD-03 38,300
RD-01 33,600
RD-02 20,600
RD-03 16,300
total 1,842,742

P-12 5,200
EV-01 2,471
EV-02 2,471
P-013 5,200
K-01 28,350
P-13 5,200
T-06 107,500

P-02 48400
P-01 48400
P-04 9200
P-05 9200
P-06 9200
P-07 48400
P-08 9200
P-09 9200
P-10 9200
P-11 9200
P-12 9200
P-03 48,400
P-013 9,200
P-14 9,200
T-07 187,500
T-03 319700
T-04 229700
T-05 132200
T-02 598500
T-01 386900
T06 92600

R-01 292000
M-01 45000
HE-01 12,000

HE-02 25,100
HE-03 21,600
HE-04 19,300
CN01 46,200
CN-02 43,200
CN-03 40,400
CN-04 40,900
RB-01 34,300
RB-02 34,200
RB-03 34,100
FC-01 60,300
MD-01 90,200
MD-02 84,000
MD-03 76,600
RD-01 33,600
RD-02 20,600
RD-03 26,300
EV-01 2,471
EV-02 2,471

A. FIX CAPITAL INVESTMENT

Jenis Biaya (USD)


Harga Alat (EC) 2,538,170.255
Biaya pengangkutan ke pelabuhan= 15%EC 380,725.538
Biaya pengangkutan dari pelabuhan= 15%EC 380,725.538
Asuransi pengangkutan (1%EC) 25,381.703
Provisi bank (0,5%EC) 12,690.851
EMKL (1%EC) 25,381.703
PEC DALAM NEGERI 3,363,075.588
Jenis Biaya (USD)
Harga Alat (EC) 1,233,266.745
Biaya pengangkutan ke pelabuhan= 15%EC 184,990.012
Biaya pengangkutan dari pelabuhan= 15%EC 184,990.012
Asuransi pengangkutan (1%EC) 12,332.667
Provisi bank (0,5%EC) 6,166.334
EMKL (1%EC) 12,332.667
pajak barang impor (20%EC) 246,653.349
PEC LUAR NEGERI 1,880,731.787

5,243,807.375

Equipment Installation Cost)


material dan buruh 32%) (aries dan newton, 1955)
5%
95%
.1:3

20 USD
19,891.913 Rp
1.378 USD

2.309
1,678,018.360 32% EPC
83,900.918
n hour * USD 20 *1
usd
man hour*(1man hour indo /kurs)*3 413,298.889
usd

Jenis Biaya (USD)


Material (11%PEC) 576,818.811
Tenaga Asing 83,900.918
Tenaga Indonesia 329,397.971
total 660,719.729

ERIAL+ 37% BURUH


tabel 17 hal 78, Aries newton, 1955
97010.436430048 1940208.72860096
n hour * USD 20 *1
usd
man hour*(1man hour indo /kurs)*3 477,876.840
usd
Biaya (USD)
2,569,465.614 37,103,083,459.700
97,010.436 1,400,830,702.050
380,866.404 5,499,710,872.202
3,047,342.454 44,003,625,033.952

tabel 19 hal 97 Aries newton, 1955


GA INDONESIa
15731.4221237916 314628.442475831
n hour * USD 20 *1
usd
man hour*(1man hour indo /kurs)*3 77,493.542
usd
biaya (USD) Rupiah
1,258,513.770 18,172,938,837
15,731.422 227,161,735
61,762.120 891,845,006
1,336,007.312 19,291,945,579

MATERIAL+ 5%PEC BURUH


13109.518436493 262190.36872986
an hour*(1man hour indo /kurs)*3
usd
157,314.221
54,177.298
211,491.519

tabel 26, buku timmerhaus hal 210

13109.518436493 262190.36872986
an hour*(1man hour indo /kurs)*3
usd
biaya (USD)
524,380.737
54,177.298
578,558.035

7345 m2
4500000 Rp/m2
33,052,500,000.000 Rp/m2
2,288,954.294 USD

IKAN LAHAN
21,445.000 m2
3,500,000.000 Rp/m2
75,057,500,000.000 Rp
5,197,887.812 USD
(Aries, 1955) 786,571.106

2,097,522.950 USD

1,048,761.475 USD

PHYSICAL PLANT COST


JENIS BIAYA (USD)
Purchased equipment cost 5,243,807.375
Instalasi 660,719.729
Pemipaan 3,047,342.454
Instrumentasi 1,336,007.312
Insulasi 211,491.519
Listrik 578,558.035
Bangunan 2,288,954.294
Perbaikan/perluasan lahan 5,984,458.918
Utilitas 2,097,522.950
Lingkungan 1,048,761.475
TOTAL PPC 22,497,624.060

ND CONSTRUCTION

ENGINERING AND CONSTRUCTION 4,499,524.812

NSTRUCTIOM
USD

diambil 10%
1,349,857.444 USD

4,049,572.331 USD

FIXED CAPITAL INVESTMENT (FCI)


JENIS BIAYA (USD)
DIRECT PLANT COST 26,997,148.872
CONTRACTOR FEE 1,349,857.444
CONTIGENCY 4,049,572.331
TOTAL FCI 32,396,578.646

FCI TOTAL 32,396,578.646

(Timmerhaus, 1991)
3,239,657.865 USD

RUCTION (IDC)

6,479,315.729 USD

STMENT (WCI)

1) Raw Material Inventory


A.Ammonia

258,294.499 Kg
0.500 USD/Kg
129,147.250 USD
B. Etilen oksida

746,488.955 Kg
1.900 USD/Kg
1,418,329.015 USD
C. Katalis
500.000 kebutuhan kg/1 tahun
1.100 USD/kg
550.000
1,548,026.264 USD

2) IN PROCESS INVENTORY
RING COS
3 jam
56,574,731.236
10,714.911 usd

3) Product Inventory

5,143,157.385 usd

4) Extended Credit

82,373,491.223 usd
7,488,499.202 USD

5) Available Cash
5,143,157.385 usd

WORKING CAPITAL INVESTMENT (WCI)


Jenis Biaya (usd)
Raw Material inventory 1,548,026.264
In Process Inventory 10,714.911
Product Inventory 5,143,157.385
Extended credit 7,488,499.202
Available cash 5,143,157.385
19,333,555.148

TOTAL CAPITAL INVESTMENT (TCI)


TCI = FCI + Plant Start up + IDC + WCI + Tanah
Jenis Biaya (USD)
Fixed Capital Investment 32,396,578.646
Plant Start up 3,239,657.865
Interest during construction 6,479,315.729
Working Capital Investment 19,333,555.148
Land 5,984,458.918
61,449,107.388

B. Manufacturing Cost
A. Direct Manufacturing Cost

1. Bahan Baku
harga (USD/kg) kebutuhan (kg/tahun)
0.500 5,682,478.978
1.900 16,422,757.014
1.1 500.000
Total

2. Supervisi
Jumlah Gaji (Rp/Bulan)
1 28,000,000
1 28,000,000
4 15,000,000.000
7 19,000,000

Total (USD)
13
3. Labor Cost
Jumlah Gaji (Rp/Bulan)
40 8,500,000.000
32 8,500,000.000

72

4. Maintenance Cost
5-15% FCI (COULSON)
4,211,555.224 USD

5. Plant Supplies
421,155.522

6. ROYALTI DAN PATEN


2% HARGA PENJUALAN PER TAHUN (Aries, 1955)
Produk Kapasitas (Kg/tahun)
MEA 20,000,000.000
DEA 3,603,035.827
TEA 281,258.859
TOTAL HARGA JUAL=

ROYALTI =
7. UTILITAS (diambil 40%)
2,535,410.650

TOTAL DIRECT MANUFACTURING COST (DMC)


Jenis BIAYA (USD)
Bahan baku 34,045,027.817
Labor cost 593,351.801
Supervisi 241,412.742
Maintenance cost 4,211,555.224
Plant supplies 421,155.522
Royalty and patent 1,647,469.824
Utility cost 2,535,410.650
TOTAL DMC 43,695,383.580

B. INDIRECT COST

(Aries, 1955) (Range 15-20%)


118,670.360 USD

(Aries, 1955) (Range 10-20%)


118,670.360 USD

(Aries, 1955) (range 50-100%)


415,346.260 USD

(Aries, 1955) (range 4-40%)


8,237,349.122 USD

1,235,602.368 USD

TOTAL INDIRECT MANUFACTURING COST


Jenis BIAYA (USD)
Payroll overhead 118,670.360
Laboratory cost 118,670.360
Plant overhead 415,346.260
Packaging 8,237,349.122
Transportation 1,235,602.368
TOTAL = 10,125,638.471

C. FIXED MANUFACTURING COST

1. DEPRESIASI
32,396,578.646 USD
3,239,657.865 USD
20 tahun
1,457,846.039 usd
2. Property Taxes
647,931.573 usd

3. Insurance
647,931.573 usd

TOTAL FIX MANUFACTURING COST


Jenis Biaya (USD)
Depresiasi 1,457,846.039
Property Taxes 647,931.573
Insurance 647,931.573
otal Fixed Manufacturing Cost 2,753,709.185

TOTAL MANUFACTURING COST


Jenis BIAYA (USD)
Direct Manufacturing Cost 43,695,383.580
Indirect Manufacturing Cost 10,125,638.471
Fixed Manufacturing Cost 2,753,709.185
56,574,731.236

C. GENERAL EXPENSE

Jabatan Jumlah
Dewan Komisaris 2
Direktur Utama 1
Manajer Produksi dan Teknik 1
Manajer Administrasi, Umum dan Keuangan 1
Kepala bagian UMUM 1
kepala administrasi 1
kepala keuangan 1
Kasie adm umum keuangan 7
Sekretaris 1
Dokter 2
Tenaga Medis 2
Karyawan K3 4
Karyawan Keuangan 4
Karyawan Pemasaran 4
Karyawan Pembelian 4
Karyawan Personalia 4
Karyawan Tata Usaha 4
Karyawan Humas 4
Keamanan 10
Sopir 4
Petugas kebersihan 6
pesuruh 2
70
Total (USD)

(Timmerhaus, 1991)

4,967,787.911
745,168.187

Rp
USD

TOTAL BIAYA ADMINISTRASI


Jenis Biaya (USD)
Management Salary 756,232.687
Legal Fee and auditing 745,168.187
Perlatan kantor 3,781.163
total administrasi 1,505,182.037

B. SALES EXPENSE
(Aries, 1955)
8,237,349.122 USD

C. RESEARCH
(Aries, 1955)
4,118,674.561 USD

D. BIAYA CSR
966,569.268 USD

D. Finance
(Range 0-10 %) (timmerhaus, 1992 hal 211)
2,457,964.296 USD
TOTAL GENERAL EXPENSE
Jenis Biaya (USD)
Administrasi 1,505,182.037
Sales Expense 8,237,349.122
Research 4,118,674.561
Biaya CSR 966,569.268
Finance 2,457,964.296
Total 17,285,739.284

TOTAL BIAYA PRODUKSI


Jenis Biaya (USD)
Manufacturing cost 56,574,731.236
General Expense 17,285,739.284
Total Biaya Produksi 73,860,470.521

D. EVALUASI KELAYAKAN

1. PROFIT ON SALES
82,373,491.223 USD
73,860,470.521 USD
8,513,020.703 USD

2,128,255.176
6,384,765.527

10.3346605520164 %

7.75099541401232 %

2. RETURN ON INVESTMENT

26.2775300927646 %

19.7081475695735 %

3. PAY OUT TIME (POT)

3.249 TH
4.13084064828187 TH
ksi x harga produksi)
nufacturing cost + general expense)

pabrik ; SV= 10% *FCI

axes – pajak 25% profit before taxes

kapasitas Penjualan MEA

80% 16000
85% 17000
90% 18000
95% 19000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000
100% 20000

Cummulative Cash Flows (CCF)


Cash Flow Before Cash Flow (USD)
-16198289.3230985 -16198289.3230985
-6479315.72923938 -6479315.72923938
-16198289.3230985 -16198289.3230985
-6479315.72923938 -6479315.72923938
-19333555.1479814 -19333555.1479814
-3239657.86461969 -3239657.86461969
5,352,571 5,107,812
5778221.5582846 5,427,051
6203872.59342363 5,746,289
6629523.62856267 6,065,527
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766
7055174.66370168 6,384,766

4. INTERNAL RATE OF RETURN (IRR)


present Value (NPV)=0
P= present value
F= nilai uang pada tahun n
n=tahun
trial IRR= 17.925%
Cash Flow (USD) Disc. Factor (trial IRR)
51,730,133.794
5,107,812.422 0.848
5,107,812.422 0.719
5,427,050.698 0.610
5,746,288.974 0.517
6,065,527.251 0.438
6,384,765.527 0.372
6,384,765.527 0.315
6,384,765.527 0.267
6,384,765.527 0.227
6,384,765.527 0.192
6,384,765.527 0.163
6,384,765.527 0.138
6,384,765.527 0.117
6,384,765.527 0.099
6,384,765.527 0.084
6,384,765.527 0.071
6,384,765.527 0.061
6,384,765.527 0.051
6,384,765.527 0.044
6,384,765.527 0.037
Total Present Value
NPV=

5. BREAK EVEN POINT

Jenis Biaya (USD)


Depresiasi 1,457,846.039
Property Taxes 647,931.573
Insurance 647,931.573
2,753,709.185

Jenis Biaya
Raw Material 34,045,027.817
Packaging 8,237,349.122
Transportasi 1,235,602.368
Utility 2,535,410.650
Royalties 1,647,469.824
47,700,859.781

Jenis Biaya (USD)


Labor 593,351.801
Payroll overhead 118,670.360
Supervisi 241,412.742
Laboratory 118,670.360
general expense 17,285,739.284
Maintanance 4,211,555.224
plant supplies 421,155.522
Plant overhead 415,346.260
23,405,901.554

82,373,491.223
53.4515103041961 %
KARNA PENJUALAN TERLALU GEDE

6. SHUT DOWN POINT

38.3944573385036 %

0 100
2,753,709 2,753,709
2,753,709 47,700,860
9,775,480 73,860,471
0 82,373,491
7,021,770 71,106,761

Batasan
Nilai Low Risk
19.7081475695735 minimal 11%
4.13084064828187 maximum 5 tahun
17.925% diatas 12%
53.4515103041961
38.3944573385036
8.6443607549256 8-16%/year
(bank indo, 16 Februari 2021. 13:30)
(alibabab 2020)
(pupuk kaltim.com, 2020)
(alibaba 2020)
(alibaba 2020)
(alibaba 2020)
(keputusan gubernur provinsi kalimantan timur 609//2019)

50
f(x) = 10.8596517293233 x − 21303.7494418045
00 R² = 0.787558226281873

50

00

50

00

50

00
2001 2003 2005 2007 2009 2011 2013 2015 2017 2019
Tahun
harga 2022=harga 2014 *(index 2014/index 2021)
jumlah harga 2021 SPESFIKASI
1 551,356.015 horizontal, round end
1 326,152.661 horizontal, round end
1 363,440.243 Vertical flat bottom, head co
1 98,789.356 Vertical flat bottom, head co
1 63,889.089 Vertical flat bottom, head co
1 5,911.446 horizontal 1 stage, horiz spl
1 5,911.446 horizontal 1 stage, horiz spli
1 5,911.446 horizontal 1 stage, horiz spli
1 5,911.446 horizontal 1 stage, horiz spli
1 5,911.446 horizontal 1 stage, horiz spli
1 5,911.446 horizontal 1 stage, horiz spli

1 5,911.446 horizontal 1 stage, horiz spli


1 5,911.446 horizontal 1 stage, horiz spli
1 5,911.446 horizontal 1 stage, horiz spli
1 5,911.446 horizontal 1 stage, horiz spli
1 5,911.446 horizontal 1 stage, horiz spli
1 33,195.043 312 SA-167 (jaket , kettle, a
1 25,578.372 Ulrich, hal.306, fig.5-41 ; carbon steel, diameter 1 m
1 3,978.858 Double pipe, small; 69.6 ft2; satainless steel 316 150 ps

1 28,534.095 Double pipe, large; 36.7 ft2; st steel, 150 psi


1 24,555.237 Double pipe, large; 24.5 ft2; st steel, 150 psi
1 21,940.559 Double pipe, large; 17.9 ft2; st steel, 150 psi
1 52,520.923 Condenser, vertical tube, small; 99,7 ft2; stainless steel, 1
1 49,110.474 Condenser, vertical tube, small; 89 ft2; st steel, 150 psi
1 45,927.388 Condenser, vertical tube, small; 80,1 ft2; st steel, 150 psi
1 46,495.796 Condenser, vertical tube, small; 78,9 ft2; st steel, 150 psi
1 16,256.476 Reboiler; 20.2 ft2; carbon steel, 150 psi
1 16,142.795 Reboiler; 15.7 ft2; carbon steel, 150 psi
1 16,029.113 Reboiler; 10.9 ft2; carbon steel, 150 psi
1 11,709.210 separator, vane type 12 inch carbon steel
1 51,270.425 Ulrich, hal.309 fig.5-47
1 47,746.294 Ulrich, hal.309 fig.5-47
1 43,540.073 Ulrich, hal.309 fig.5-47
1 38,197.035 Horizontal, no internal, medium; 3980 pounds; carbon ste
1 23,418.420 Horizontal, no internal, medium; 1011 pounds; carbon ste
1 18,530.109 Horizontal, no internal, medium; 346 pounds; carbon stee
2,094,859.989

1 5,911.446 horizontal 1 stage, horiz spli


1 2,809.290
1 2,809.290
1 5,911.446 horizontal 1 stage, horiz spli
1 32,228.748 ULRICH FIG 5.22 AXIAL
1 5,911.446 horizontal 1 stage, horiz spli
1 122,207.776 Vertical flat bottom, head co

1 55,021.920 horizontal 1 stage, horiz spl


1 55,021.920 horizontal 1 stage, horiz spli
1 10,458.712 horizontal 1 stage, horiz spl
1 10,458.712 horizontal 1 stage, horiz spli
1 10,458.712 horizontal 1 stage, horiz spli
1 55,021.920 horizontal 1 stage, horiz spli
1 10,458.712 horizontal 1 stage, horiz spli
1 10,458.712 horizontal 1 stage, horiz spli
1 10,458.712 horizontal 1 stage, horiz spli
1 10,458.712 horizontal 1 stage, horiz spli
1 10,458.712 horizontal 1 stage, horiz spli
1 55,021.920
1 10,458.712 horizontal 1 stage, horiz spli
1 10,458.712 horizontal 1 stage, horiz spli
1 213,153.098 Vertical flat bottom, head co
1 363,440.243 Vertical flat bottom, head co
1 261,126.756 Vertical flat bottom, head co
1 150,287.145 Vertical flat bottom, head co
1 680,384.690 horizontal, round end
1 439,834.313 horizontal, round end
1 105,269.210 Vertical flat bottom, head co
DALAM NEGERI 2,538,170.255

1 331,950.425 312 SA-167 (jaket , kettle, a


1 51,156.744 Ulrich, hal.306, fig.5-41 ; carbon steel, diameter 1 m
1 13,641.798 Double pipe, small; 69.6 ft2; satainless steel 316 150 ps

1 28,534.095 Double pipe, large; 36.7 ft2; st steel, 150 psi


1 24,555.237 Double pipe, large; 24.5 ft2; st steel, 150 psi
1 21,940.559 Double pipe, large; 17.9 ft2; st steel, 150 psi
1 52,520.923 Condenser, vertical tube, small; 99,7 ft2; stainless steel, 1
1 49,110.474 Condenser, vertical tube, small; 89 ft2; st steel, 150 psi
1 45,927.388 Condenser, vertical tube, small; 80,1 ft2; st steel, 150 psi
1 46,495.796 Condenser, vertical tube, small; 78,9 ft2; st steel, 150 psi
1 38,992.807 Reboiler; 20.2 ft2; carbon steel, 150 psi
1 38,879.125 Reboiler; 15.7 ft2; carbon steel, 150 psi
1 38,765.443 Reboiler; 10.9 ft2; carbon steel, 150 psi
1 68,550.036 separator, vane type 12 inch carbon steel
1 102,540.851 Ulrich, hal.309 fig.5-47
1 95,492.588 Ulrich, hal.309 fig.5-47
1 87,080.146 Ulrich, hal.309 fig.5-47
1 38,197.035 Horizontal, no internal, medium; 3980 pounds; carbon ste
1 23,418.420 Horizontal, no internal, medium; 1011 pounds; carbon ste
1 29,898.275 Horizontal, no internal, medium; 346 pounds; carbon stee
1 2,809.290
1 2,809.290

LUAR NEGERI 1,233,266.745

INVESTMENT
Range plant 2-10%

PEC LUAR

buruh 32
1678018.3598711

8,329,263,634
1,211,529,256
4,756,506,700
14,297,299,590
jadi biaya total tanah
5,984,458.918 86415586773.3775 4029637.99362917

Diambil 20

USD
dimbil 5%

Diambil 15
0.31462711127591

uring Cost
biaya (USD)
2,841,239.489 717.484719498862
31,203,238.327
550.000
34,045,027.817

COULSON 20% OPERATING LABOUR


Total Gaji (tahun)
392,000,000
392,000,000
840,000,000.000
1,862,000,000.000
3,486,000,000
241,412.742

Gaji/ Tahun
4,760,000,000.000
3,808,000,000.000
8,568,000,000.000
593,351.801

COULSON

COULSON
USD HAL 262 Diambil 10%

(range 1-5%)
955)
Harga (USD/Kg) HARGA JUAL
3.500 70,000,000.000
3.200 11,529,714.648
3.000 843,776.576
82,373,491.223

1,647,469.824 USD Diambil 2%


(range 25-50%)
usd 25% (bangunan + contingenc

Diambil 20

COULSON
Diambil 20

SAMA DENGAN COULSON


Diambil 70%

Diambil 10

(Aries, 1955)
10% FCI untuk nilai sisa depresiasi =(FCI-NILAI SISA)/n

(range 1-2%) COULSON 1-2% FCI

Diambil 2
COULSON 1-2% FCI

L EXPENSE

Gaji per bulan Total per tahun


45,000,000 1,260,000,000
55,000,000 770,000,000
50,000,000 700,000,000
50,000,000 700,000,000
25,000,000 350,000,000
25,000,000 350,000,000
25,000,000 350,000,000
19,000,000 1,862,000,000
8,000,000 112,000,000
10,000,000 280,000,000
8,000,000 224,000,000
7,000,000 392,000,000
7,000,000 392,000,000
7,000,000 392,000,000
7,000,000 392,000,000
7,000,000 392,000,000
7,000,000 392,000,000
7,000,000 392,000,000
4,000,000 560,000,000
4,000,000 224,000,000
4,000,000 336,000,000
3,500,000 98,000,000
10,920,000,000
756,232.687

dari mba izazi


USD
USD Diambil 15%

Diambil 10%

Diambil 5%

Diambil 2%

Diambil 4
KELAYAKAN

ROR 8.6443607549256
CASH FLOW

harga MEA/TON Penjualan DEA (ton) Harga DEA/ton (USD)

3500 2882.42866187754 3200


3500 3062.58045324489 3200
3500 3242.73224461223 3200
3500 3422.88403597958 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200
3500 3603.03582734693 3200

e Cash Flows (CCF)


Bunga 10% CCF CCF Before Tax CCF AFTER TAX
-22677605.0523378 -22677605.0523378

-2267760.50523378 -47622970.6099094 -47622970.6099094

-4762297.06099094 -74958480.6835015 -74958480.6835015


-7495848.06835015 -77101758.2287061 -77,346,516
-7734651.63301833 -79058188.3034398 -79,654,117
-7965411.72651791 -80819727.4365341 -81,873,240
-8187324.00173201 -82377527.8097034 -83,995,037
-8399503.67683209 -83721856.8228338 -86,009,775
-8600977.49180676 -85267659.6509389 -88,225,987
-8822598.6882789 -87035083.6755161 -90,663,820
-9066382.00439825 -89046291.0162127 -93,345,437
-9334543.65212953 -91325660.0046405 -96,295,215
-9629521.46463394 -93900006.8055728 -99,539,971
-9953997.0583888 -96798829.2002599 -103,109,202
-10310920.2115191 -100054574.748077 -107,035,357
-10703535.6799625 -103702935.764338 -111,354,127
-11135412.6952502 -107783173.795887 -116,104,774
-11610477.4120667 -112338476.544252 -121,330,486
-12133048.6005648 -117416350.481115 -127,078,769
-12707876.9079128 -123069052.725326 -133,401,880
-13340188.0459955 -129354066.10762 -140,357,303
-14035730.2978865 -136334621.741805 -148,008,268
-14800826.7749666 -144080273.85307 -156,424,329

agar NPV 0
Present Value

4,331,404.515 FCI WCI


3,673,013.713
3,309,369.755
2,971,410.694
2,659,730.190
2,374,147.967
2,013,267.985
1,707,243.203
1,447,735.411
1,227,673.841
1,041,062.510
882,816.846
748,625.157
634,831.140
538,334.269
456,505.308
387,114.676
328,271.698
278,373.088
236,059.265
31,246,991.230
20,483,143

70,000,000

60,000,000

50,000,000
SD)

40,000,000
70,000,000

60,000,000
biasayanya 30-60%
50,000,000

Cost (USD)
40,000,000

30,000,000

20,000,000

biasanya 20-40%
10,000,000 SDP
36,68%
0
0 10 20 30 40 50 60
Kapasitas Produksi (%)

Batasan
High Risk Kategori Kesimpulan
minimimal 44% Low Risk Layak
maximum 2 tahun Low Risk Layak
dibawah 12% Low Risk Layak
Layak
Layak
24-32%/year Low Risk Layak
Tetap hingga 2021

2017 2019
material data
stainless steel 316 260451 gal
stainless steel 316 71870 gal
STAINLESS STEEL 178683.39 gal
carbonsteel 57931 gal
carbonsteel 6571.85 gal
stainless steel 1 inch
stainless steel 0.5 inch
stainless steel 0.5 inch hilang
stainless steel 0.75 inch
stainless steel 0.75 inch
stainless steel 0.75 inch

stainless steel 0.75 inch


stainless steel 0.25 inch
stainless steel 0.75 inch
stainless steel 0.5 inch
stainless steel 0.5 inch
carbonsteel 624,7669 gal1175,68 psi
g.5-41 ; carbon steel, diameter 1 m
all; 69.6 ft2; satainless steel 316 150 psi (3 ATM)
he mixer hilang
e; 36.7 ft2; st steel, 150 psi
e; 24.5 ft2; st steel, 150 psi
e; 17.9 ft2; st steel, 150 psi
al tube, small; 99,7 ft2; stainless steel, 150 psi
al tube, small; 89 ft2; st steel, 150 psi
al tube, small; 80,1 ft2; st steel, 150 psi
al tube, small; 78,9 ft2; st steel, 150 psi
; carbon steel, 150 psi
; carbon steel, 150 psi
; carbon steel, 150 psi
pe 12 inch carbon steel
stainless steel 316
stainless steel 316
stainless steel 316
ernal, medium; 3980 pounds; carbon steel
ernal, medium; 1011 pounds; carbon steel
ernal, medium; 346 pounds; carbon steel

stainless steel 1 inch

stainless steel 0.75 inch


CARBONSTEEL
stainless steel 0.5 inch
carbonsteel 120300 gal

stainless steel 1 inch


stainless steel 0.5 inch
stainless steel 1 inch
stainless steel 0.75 inch
stainless steel 0.75 inch
stainless steel 0.75 inch
stainless steel 0.75 inch
stainless steel 0.25 inch
stainless steel 0.75 inch
stainless steel 0.5 inch
stainless steel 0.5 inch

stainless steel 0.75 inch


stainless steel 0.5 inch
carbonsteel 120300 gal
STAINLESS STEEL 178683.39 gal
carbonsteel 160520 gal
carbonsteel 77931 gal
stainless steel 316 189451 gal
stainless steel 316 71870 gal 153.912,483 gal
CARBON STEEL 95600 GAL

carbonsteel 624,7669 gal1175,68 psi


g.5-41 ; carbon steel, diameter 1 m
all; 69.6 ft2; satainless steel 316 150 psi (3 ATM)
he mixer ilang
e; 36.7 ft2; st steel, 150 psi
e; 24.5 ft2; st steel, 150 psi
e; 17.9 ft2; st steel, 150 psi
al tube, small; 99,7 ft2; stainless steel, 150 psi
al tube, small; 89 ft2; st steel, 150 psi
al tube, small; 80,1 ft2; st steel, 150 psi
al tube, small; 78,9 ft2; st steel, 150 psi
; carbon steel, 150 psi
; carbon steel, 150 psi
; carbon steel, 150 psi
pe 12 inch carbon steel
stainless steel 316
stainless steel 316
stainless steel 316
ernal, medium; 3980 pounds; carbon steel
ernal, medium; 1011 pounds; carbon steel
ernal, medium; 346 pounds; carbon steel
155
TABEL 6.5
(Aries, 1955)
Harga Biaya
Revenue Depresiasi
Penjualan TEA (ton) TEA/ton Produksi Income (USD)
(USD) (USD)
(USD) (USD)
225.007086896515 3000 65,898,793 59,088,376 6,810,417 1,457,846
239.070029827547 3000 70,017,468 62,781,400 7,236,068 1,457,846
253.132972758579 3000 74,136,142 66,474,423 7,661,719 1,457,846
267.195915689612 3000 78,254,817 70,167,447 8,087,370 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846
281.258858620644 3000 82,373,491 73,860,471 8,513,021 1,457,846

Keterangan
1/2FCI
1/2IDC
1/2TCI
1/2IDC
WCI
PLANT STARTUP
Fa
BEP Fa
49,1 % Va
Tc
Sa
Dc

SDP
36,68%

30 40 50 60 70 80 90 100
Kapasitas Produksi (%)
Profit Before Profit after
Tax (USD) Cash Flow
Taxes (USD) tax

5,352,571 1,702,604 3,649,966 5,107,812


5,778,222 1,809,017 3,969,205 5,427,051
6,203,873 1,915,430 4,288,443 5,746,289
6,629,524 2,021,842 4,607,681 6,065,527
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
7,055,175 2,128,255 4,926,919 6,384,766
A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL
A. FIX CAPITAL INVESTMENT A. FIX CAPITAL INVESTMENT
L INVESTMENT
Tabel D.2. Perkiraan Harga Alat yang Dibeli dari Dalam Negeri
No Nama Alat Kode

1 Pompa amonia ke mixer P-01


2 Pompa etilen oksida ke reaktor P-02
3 Pompa Mixer ke Reaktor P-03
4 Pompa reaktor ke FC P-04
5 pompa ke MD1 P-05
6 Pompa distilat MD1 P-06
7 Pompa ke MD2 (Residu MD1) P-07
8 Pompa ke MEA (distilat MD2) P-08
9 Pompa ke MD3 (residu MD2) P-09
10 Pompa ke DEA (destilat MD3) P-10
11 Pompa ke TEA (residu MD3) P-11

12 P-12

pompa md 1 ke mixer
13 Pompa air P-013
14 pompa dowtherm A P-14
15 tanki dowtherm A T-07
16 Tangki MEA T-03
17 Tangki DEA T-04
18 Tangki TEA T-05
19 Tangki Ammonia T-02
20 Tangki Etilen Oksida T-01
21 TANKI AIR T06
22 Diesel Generator Set 1 MegaWatt Utility need
Total Equipment Cost Dalam Negeri

Tabel D.3. Perkiraan Harga Alat yang Dibeli dari Luar Negeri
No Nama Alat Kode

1 Reaktor R-01
2 Mixer M-01
3 heat exchanger HE-01
4 heat exchanger HE-02
5 heat exchanger HE-02
6 heat exchanger HE-03
7 Condensor HE-04
8 CONDENSOR MD 1 CN01
9 CONDENSOR MD 2 CN-02
10 CONDENSOR MD 3 CN-03
11 Reboiler MD1 CN-04

12 Reboiler MD2 RB-01


13 REBOILER MD 3 RB-02
14 FLASH COLUMN RB-03
15 DISTILASI 1 FC-01

16 DISTILASI 2 MD-01

17 DISTILASI 3 MD-02

18 REFLUX DRUM 1 MD-03

19 REFLUX DRUM 2 RD-01

20 REFLUX DRUM 3 RD-02

21 Ekspansi Valve 1 RD-03

22 Ekspansi Valve 2 EV-01

23 Kompresor Udara Tekan Utilitas


Total
Equipmen
t Cost
Import
Harga Tahun Harga Satuan 2022
Referensi ($) ($) Jumlah Total Harga ($)

48400 55021.920 1 55,021.92


48400 55021.920 1 55,021.92
48400 55021.920 1 55,021.92
48400 55021.920 1 55,021.92
48400 55021.920 1 55,021.92
9200 10458.712 1 10,458.71
9200 10458.712 1 10,458.71
9200 10458.712 1 10,458.71
9200 10458.712 1 10,458.71
9200 10458.712 1 10,458.71
9200 10458.712 1 10,458.71

55021.920 1 55,021.92

48400
9200 10458.712 1 10,458.71
9200 10458.712 1 10,458.71
187500 213153.098 1 213,153.10
319700 363440.243 1 363,440.24
229700 261126.756 1 261,126.76
132200 150287.145 1 150,287.14
598500 680384.690 1 680,384.69
386900 439834.313 1 439,834.31
92600 105269.210 1 105,269.21
75000 1 75,000.00
ost Dalam Negeri 2,702,296.671

Harga Tahun Harga Satuan 2022 Jumlah Total


Referensi ($) ($)
Harga ($)
292000 331950.425 1 331,950.425
45000 51156.744 1 51,156.744
12000 13641.798 1 13,641.798
25,100 28534.095 1 28,534.095
21,600 24555.237 1 24,555.237
19,300 21940.559 1 21,940.559
46,200 52520.923 1 52,520.923
43,200 49110.474 1 49,110.474
40,400 45927.388 1 45,927.388
40,900 46495.796 1 46,495.796
34,300 38992.807 1 38,992.807

34,200 38879.125 1 38,879.125


34,100 38765.443 1 38,765.443
60,300 68550.036 1 68,550.036
90,200 102540.851 1 102,540.851

84,000 95492.588 1 95,492.588

76,600 87080.146 1 87,080.146

33,600 38197.035 1 38,197.035

20,600 23418.420 1 23,418.420

26,300 29898.275 1 29,898.275

2,500 2809.290 1 2,809.290

2,500 2809.290 1 2,809.290

66300 75370.936 1 75,370.936

1,308,637.68
LINK EXCEL 24

36,614,430.301
1 USD 14,440.00

TOTAL CAPITAL INVESTMENT

Purchased Equipment Cost Impor Biaya (US$)


Equipment Cost (EC) 1,308,637.681
Pengangkutan ke Pelabuhan (15%EC) 196,295.652
Asuransi Pengangkutan (1%EC) 13,086.377
Provisi Bank (0,5%EC) 6,543.188
Pengangkutan ke Lokasi (8%EC) 104,691.014
EMKL (1%) 13,086.377
Pajak Barang Impor (20%) 261,727.536
PEC Luar Negeri 1,904,067.826

Purchased Equipment Cost Biaya (US$)

Equipment Cost (EC) 2,702,296.671


Pengangkutan ke Pelabuhan (10%EC) 270,229.667
Provisi Bank (0,5%EC) 13,511.483
Pengangkutan ke Lokasi (8%EC) 216,183.734
PEC Dalam Negeri 3,202,221.555

TOTAL PEC 5,106,289.380

Biaya Instalasi Biaya (US$)


Material (15% PEC) 765,943.407
Labor (32% PEC) 1,634,012.602
Total Biaya Instalasi 2,399,956.009

Biaya Instrumentasi Biaya (US$)


Material (14% PEC) 612,754.726
Labor (4% PEC) 204,251.575
Total Biaya Instrumentasi 817,006.301

Piping Cost Biaya (US$)


Material (39% PEC) 1,991,452.858
Labor (27% PEC) 1,378,698.133
Total Piping Cost 3,370,150.991

Biaya Instalasi Listrik Biaya (US$)


Material (6% PEC) 306,377.363

Labor (4% PEC) 204,251.575


Total Biaya Instalasi Listrik 510,628.938

Biaya Bangunan Biaya (US$)

luas bangunan = 7,345.000

harga bangunan = 5,309,827.000


total = 39,000,679,315.000

Total Biaya Bangunan


2,700,878.069

Yard improvement 510,628.938

Biaya fasilitas pendukung 3,063,773.628

Direct Cost Biaya (US$)

Total purchased equipment cost 3,202,221.555

Installed equipment cost 2,399,956.009

Instrumentasi 817,006.301
Piping 3,370,150.991
Listrik 510,628.938
Bangunan 2,700,878.069
Yard improvement 510,628.938
Service facilities (utilitas) 3,063,773.628
Total Direct Cost 16,575,244.429

Engineering & supervision cost 3,063,773.628


Construction expenses 2,042,515.752
Total Indirect Cost 5,106,289.380

Total Direct and Indirect Cost 21,681,533.809

Contractor’s fee 1,084,076.690

Contingency 2,168,153.381

Fixed Capital Investment Biaya (US$)

Total Direct and Indirect Cost 21,681,533.809

Contractor Fee 1,084,076.690

Contingency 2,168,153.381
Fixed Capital Investment 24,933,763.881

Startup Expenses 2,493,376.388


Interest During Construction (IDC) (8%/tahun) 3,989,402.221
Harga Total Tanah ($) 5,197,887.812

Menentukan Nilai WCI


Total Capital Investment (TCI) (hitungsn intermediet) 43,075,800.354
WCI 6,461,370.053

Menghitung nilai Total Capital Investment (TCI)

No Purchased Equipment Cost Impor Biaya (US$)


1. Fixed capital investment 24,933,763.881
2. Tanah 5,197,887.812

3. Working capital investment 6,461,370.053

4. Startup expenses 2,493,376.388


5. Interest during constrution 3,989,402.221
Total Capital Investment 43,075,800.354
TOTAL OPERATING EXPENSES

Produk Produksi (kg/tahun)


MEA 20000000
DEA 3603035.82734693
TEA 281258.858620644
Total Revenue (Sales)

Bahan baku Bahan baku (kg/tahun)


Ammonia 5682478.98
Etilen Oksida 16422757.01

Katalis 500.00

Total

Jenis Utilitas Kebutuhan


Bahan Bakar Solar Untuk Steam 74283.662348237
Bahan bakar (generator) 276,250.76
Listrik PLN (KWh) 1966266.72
Dowtherm 3826251.42057855
Total

Jabatan Jumlah
kepala bagian produksi 1
kepala bagian teknik 1
kepala shift 4
KEPALA SEKSI (PRODUKSI TEKNI 7
Total Supervision Cost/Tahun (Rp)
Total Supervision Cost/Tahun (US$)

Jabatan Jumlah
Karyawan Proses 40
Karyawan Utilitas & Lab 32
Total Laborating Cost/Tahun (Rp)
Total Laborating Cost/Tahun (US$)
Maintenance Cost ($) 2,493,376.388
Payroll Charge ($) 250,429.363
Operating Supplies ($) 35,601.108

Laboratory Expenses 89,002.770


Technical Services 1,142.659
Environmental Control 12,466.882
Royalti and Patent 1,647,469.824

No Direct Manufacturing Expenses Biaya (US$)

1. Raw Material and Catalyst Expenses 34,045,027.817

2. Biaya Utilitas 13,784,299.272

3. Operating labor cost 593,351.801

4. Supervisory expenses 241,412.742

5. Maintenance cost 2,493,376.388

6. Payroll charge 250,429.363

7. Operating supplies 35,601.108

8. Laboratory expenses 89,002.770

9. Technical services 1,142.659

10. Environmental Control 12,466.882

11. Royalties and Patent 1,647,469.824

Direct Manufacturing Expenses 53,193,580.626

Salvage value 2,493,376.388


Depresiasi 1,122,019.375
Biaya Tidak Langsung Pabrik 749,650.503

Indirect manufacturing exp 1,871,669.877

Biaya Manufaktur Proses 55,065,250.503

Packaging, Loading dan Shipping 5,766,144.386

Total Product Expenses 60,831,394.889

No Posisi Jumlah
1 Dewan Komisaris 2
2 Direktur Utama 1
3 Manajer Produksi dan Teknik 1
4 Manajer Administrasi, Umum dan Keu 1
5 Kepala bagian UMUM 1
6 kepala administrasi 1

kepala keuangan 1
7

Kasie adm umum keuangan 7


8
Sekretaris 1
9
10 Dokter 2
11 Tenaga Medis 2
12 Karyawan K3 4
13 Karyawan Keuangan 4
14 Karyawan Pemasaran 4
15 Karyawan Pembelian 4
16 Karyawan Personalia 4
17 Karyawan Tata Usaha 4
18 Karyawan Humas 4
19 Keamanan 10
20 Sopir 4
21 Petugas kebersihan 6
22 pesuruh 2
Total Gaji Karyawan (Rp)
Total Gaji Karyawan (USD)

Komponen Persen

Distribusi dan selling cost 3%


Biaya RnD 5%
Management salaries
Total General Expenses

Operating Expenses Biaya (US$)


Total Product Expenses 60,831,394.889
General Expenses 7,346,111.985
Total Operating Expenses 68,177,506.874
Analisa Kelayakan
Harga (US$/kg) Sales (US$)
3.5 70,000,000.000 Sales and Profit
3.2 11,529,714.648 Penjualan produk (Sa 82,373,491.223
3 843,776.576 Biaya Produksi Total 68,177,506.874
82,373,491.223 Keuntungan Sebelum 14,195,984.350

Pajak 3,548,996.087
Harga (US$/kg) Biaya (US$) Keuntungan Setelah P 10,646,988.262
0.5 2,841,239.489
1.9 31,203,238.327

1.1 550.000 Tahun Produksi (%)

34,045,027.817 tanah -2
FCI, IDC -1
WC,StUpEx 0
Harga Satuan Biaya (US$) 1 80%
$ 0,67/L 49,770.05 2 85%
$ 0,735/L 203,044.31 3 90%
$ 0,071/kWh 139,604.94 4 95%
$ 3,5/kg 13,391,879.97 manip 5 100%
13,784,299.27 6 100%
7 100%
Gaji/bulan Total Gaji/tahun 8 100%
28,000,000 392,000,000 9 100%
28,000,000 392,000,000 10 100%
15,000,000 840,000,000.000 11 100%
19,000,000 1,862,000,000.000 12 100%
3,486,000,000.00 13 100%
241,412.742 14 100%
15 100%
Gaji/bulan Total Gaji/tahun 16 100%
8,500,000.000 4,760,000,000.000 17 100%
8,500,000.000 3,808,000,000.000 18 100%
8,568,000,000.00 19 100%
593,351.801 WC, Tanah 20 100%
834,764.543
20 tahun

Gaji/Bulan Total Gaji/Tahun


45,000,000 1,260,000,000
55,000,000 770,000,000
50,000,000 700,000,000
50,000,000 700,000,000
25,000,000 350,000,000
25,000,000 350,000,000 Parameter

25,000,000 350,000,000
ROI

19,000,000 1,862,000,000
POT
8,000,000 112,000,000
IRR
10,000,000 280,000,000 BEP
8,000,000 224,000,000 SDP
7,000,000 392,000,000 POS
7,000,000 392,000,000
7,000,000 392,000,000
7,000,000 392,000,000
7,000,000 392,000,000
7,000,000 392,000,000
7,000,000 392,000,000
4,000,000 560,000,000
4,000,000 224,000,000
4,000,000 336,000,000
3,500,000 98,000,000
10,920,000,000
756,232.687

Persen dari Sales Biaya (US$)

82373491.22 2,471,204.74
82373491.22 4,118,674.56
756,232.69
7,346,111.98
POS Sebelum Pajak 17.23368056724
POS Setelah Pajak 12.92526042543

Produksi MEA Produksi DEA Produksi TEA Harga MEA Harga DEA
(kg/tahun) (kg/tahun) (kg/tahun) (US$/kg) (US$/kg)

16,000 2882.43 225.007 3500 3200


17,000 3062.58 239.070 3500 3200
18,000 3242.73 253.133 3500 3200
19,000 3422.88 267.196 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
20,000 3603.04 281.259 3500 3200
INTERNAL RATE OF RETURN (IRR)
NPV (US$)
Tahun Cash Flow (US$) Faktor Nilai Faktor
CF x Nilai Faktor

-2 -5197887.81 1/(1+IRR)^-2 1.46286 -7603779.40


-1 -28923166.10 1/(1+IRR)^-1 1.20949 -34982201.35
0 -8954746.44 1/(1+IRR)^0 1.00000 -8954746.44
1/(1+IRR)^1 0.82680
1 9639609.98 7969997.03
1/(1+IRR)^2 0.68359
2 10171959.40 6953476.82
1/(1+IRR)^3 0.56519
3 10704308.81 6049990.87
4 11236658.22 1/(1+IRR)^4 0.46730 5250878.36

1/(1+IRR)^5 0.38636
5 11769007.64 4547087.67
1/(1+IRR)^6 0.31944
6 11769007.64 3759516.75

1/(1+IRR)^7 0.26411
7 11769007.64 3108355.77
1/(1+IRR)^8 0.21837
8 11769007.64 2569978.07

1/(1+IRR)^9 0.18055

9 11769007.64 2124849.20
10
1/(1+IRR)^10 0.14927
11769007.64 1756818.15
11
1/(1+IRR)^11 0.12342
11769007.64 1452531.32
12
1/(1+IRR)^12 0.10204
11769007.64 1200948.00
13 11769007.64 1/(1+IRR)^13 0.08437 992939.76
14
1/(1+IRR)^14 0.06976
11769007.64 820959.24
15
1/(1+IRR)^15 0.05767
11769007.64 678766.33
16 11769007.64 1/(1+IRR)^16 0.04768 561201.71
17 11769007.64 1/(1+IRR)^17 0.03943 463999.69
18 11769007.64 1/(1+IRR)^18 0.03260 383633.37
19 11769007.64 1/(1+IRR)^19 0.02695 317186.78
20 11769007.64 1/(1+IRR)^20 0.02228 262248.96
14152634.25 1/(1+IRR)^20 0.02228 315363.35
Total NPV (US$) 0.00

IRR (formula excel) 20.93%


IRR (tabel) 20.95%

Hasil Analisa Kelayakan


Batasan
Nilai Low Risk High Risk Kategori Kesimpulan

41.63% minimal 11% minimal 44% Low Risk


Layak
POT = 4 Tahun 1 maximum 5
maximum 2 tahun Low Risk Layak
Bulan 7 Hari tahun

20.949% diatas 12% dibawah 12% Low Risk Layak


26.513502704511 Layak
6.22% Layak
15.62%
Harga
Total Annual Sales Total Operating Cash Operating
TEA Depresiasi (US$)
(US$/kg) (US$) Expense (US$) Expense (US$)

3000 65,898,792.98 54542005.50 1122019.37 53419986.12


3000 70,017,467.54 57950880.84 1122019.37 56828861.47
3000 74,136,142.10 61359756.19 1122019.37 60237736.81
3000 78,254,816.66 64768631.53 1122019.37 63646612.16
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
3000 82,373,491.22 68177506.87 1122019.37 67055487.50
Komponen
Variabel Biaya (US$)
Expenses
Raw Material 34,044,477.82
Biaya Utilitas 13,784,299.27
Operating labor
593,351.80
cost
Supervisory
241,412.74
expenses
Payroll charge 250,429.36
Operating
35,601.11
supplies
Laboratory
expenses 89,002.77

Technical
services 1,142.66

Environmental 12,466.88
Control
Royalties and
Patent 1,647,469.82
Packaging,
loading dan 5,766,144.39
shipping cost
Distribusi dan
2,471,204.74
selling cost
Research and
development 4,118,674.56
cost
Total Variable
Expenses 63,055,677.92

Komponen Fixed
Biaya (US$)
Expenses
Indirect
Manufacturing 1,871,669.88
Expenses
Maintenance
cost 2,493,376.39

Catalyst 550.00
Management
salaries 756,232.69

Total Fixed
5,121,828.95
Expenses
BEP

Sales 82,373,491.22
VE 63,055,677.92
FE 5,121,828.95
Operating Income Tax = 25%Gross
Gross Profit (US$) Net Profit (US$) Cash Flow (US$)
(US$) Profit (US$)

12,478,806.85 11,356,787.48 2,839,196.87 8,517,590.61 9,639,609.98


13,188,606.07 12,066,586.70 3,016,646.67 9,049,940.02 10,171,959.40
13,898,405.29 12,776,385.91 3,194,096.48 9,582,289.44 10,704,308.81
14,608,204.51 13,486,185.13 3,371,546.28 10,114,638.85 11,236,658.22
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
15,318,003.72 14,195,984.35 3,548,996.09 10,646,988.26 11,769,007.64
230,056,658.60

Rate of investment POT


Profit 10,380,813.56 13,841,084.74
FCI 24,933,763.88

TCI 43,075,800.35
ROI 41.63% 55.511413387233
POT
POS 15.62%

SDP 6.22%

IRR 20.95%

POT

y2 10445743.70

y1 -1323263.94

x2 5

x1 4

1323263.94 x-4

11769007.64 1

1323263.9384039 -47076030.5470728
48399294.485477
4.1124363225214 4 Tahun
0.1124363225213 37.1039864320451
1.23679954773484

POT = 4 Tahun 1 Bulan 7 Hari


SDP
Sumbu X Sales Total Operating Expenses
0 0.00 5121828.95
10 8237349.12 11427396.74
20 16474698.24 17732964.54
30 24712047.37 24038532.33
40 32949396.49 30344100.12
50 41186745.61 36649667.91
60 49424094.73 42955235.71
70 57661443.86 49260803.50
80 65898792.98 55566371.29
90 74136142.10 61871939.08

100 82373491.22 68177506.87

19,317,813.30
0.2651350270451
BEP 26.5135027045112
Investment Cumulative Cash
(US$) Flow (US$)
100,000,000
-5197887.81 -5197887.81
-28923166.10 -34121053.91
-8954746.44 -43075800.35
-33436190.37
f(x) = 10853232.1428028 x − 35044867.5323341
-23264230.97 R² = 0.968127980881726
-12559922.16
Cumulative Cash Flow (US$)

-1323263.94 50,000,000
10445743.70
22214751.34
33983758.97
45752766.61
57521774.25
69290781.88
81059789.52 0
-2 -1 0 1 2 3 4
92828797.16
104597804.79
116366812.43
128135820.07
139904827.70
151673835.34 -50,000,000
163442842.98
175211850.61 Waktu
14152634.25 201133492.50
hari

90000000

Fixed Expenses 80000000


5121828.95
5121828.95
70000000
5121828.95
5121828.95
5121828.95 60000000
5121828.95
Nilai (US$)

5121828.95 50000000
5121828.95
5121828.95 40000000
5121828.95

30000000
5121828.95

20000000

10000000

0
0 5 10 15 20 25 30 35 40 45 50 55 60 6

Kapasitas Produksi (%)


35044867.5323341

2 3 4 5 6 7 8 9 10

Waktu (Tahun)
Sales

Operating Expenses

Fixed Expenses

40 45 50 55 60 65 70 75 80 85 90 95 100

asitas Produksi (%)


Tabel D.2. Perkiraan Harga Alat yang Dibeli dari Dalam Negeri
No Nama Alat Kode
1. Tangki benzene T-01
2. Tangki propylene T-02
3. Tangki cumene T-03
4. Tangki HAP T-04
5. Depropanizer column DC-01
6. Benzene column D-01
7. Cumene column D-02
8. DIPB column D-03

9. Reboiler 1 RB-01

10. Reboiler 2 RB-02


11. Reboiler 3 RB-03
12. Reboiler 4 RB-04
13. Condenser 1 CO-01
14. Condenser 2 CO-02
15. Condenser 3 CO-03
16. Cooler 1 C-01
17. Cooler 2 C-02
20. Cooler 3 C-03
21. Cooler 4 C-04
22. Heat exchanger 1 HE-01
23. Heater 1 H-01
24. Expansion valve 1 EV-01
25. Expansion valve 2 EV-02
26. Three way valve V-0X
27. Pompa sentrifugal (LP) P-0X
28. Pompa sentrifugal (LP) Utility need
29. Pompa sentrifugal (HP) P-01,02, 03, 05
30. Pompa sentrifugal (HP) Utility need
31. Diesel Generator Set 1 MegaWatt Utility need
Total Equipment Cost Dalam Negeri

Tabel D.3. Perkiraan Harga Alat yang Dibeli dari Luar Negeri
No
Nama Alat Kode
1. Reaktor alkilasi R-01
2. Reaktor transalkilasi R-02
3. Reflux drum RD-0X
4. Mixer M-01
5. Compressor Udara Tekan Utility need
Total Equipment Cost Import
Harga Tahun Harga Satuan 2022
Referensi ($) ($) Jumlah Total Harga ($)
315900 361412.41 2 722,824.82
704400 805884.46 4 3,223,537.86
453400 518722.34 2 1,037,444.68
244900 280183.28 1 280,183.28
105700 120928.43 1 120,928.43
142200 162687.07 1 162,687.07
161000 184195.63 1 184,195.63
100500 114979.26 1 114,979.26

9900 11326.31 1 11,326.31

113800 130195.42 1 130,195.42


186700 213598.28 1 213,598.28
19000 21737.37 1 21,737.37
25500 29173.84 1 29,173.84
13100 14987.35 1 14,987.35
8100 9266.98 1 9,266.98
19100 21851.78 1 21,851.78
11100 12699.20 1 12,699.20
60400 69101.96 1 69,101.96
800 915.26 1 915.26
4000 4576.29 1 4,576.29
11955 13677.38 1 13,677.38
850 972.46 1 972.46
500 572.04 1 572.04
2515 2877.34 3 8,632.02
4700 5377.14 8 43,017.12
4700 5377.14 8 43,017.12
48400 55373.09 4 221,492.38
48400 55373.09 5 276,865.47
75000.00 1 75,000.00
ost Dalam Negeri 7,069,457.06

Harga Tahun Harga Satuan 2022 Total


Referensi ($) ($) Jumlah
Harga ($)
603400 690333.17 1 690,333.17
372500 426166.90 1 426,166.90
11247 12867.38 3 38,602.14
309200 353747.13 1 353,747.13
66300 75851.99 1 75,851.99
nt Cost Import 1,584,701.32
No
1.
2.
3.

4.

5.
TOTAL CAPITAL INVESTMENT

Purchased Equipment Cost Impor Biaya (US$)


Equipment Cost (EC) 1,584,701.32
Pengangkutan ke Pelabuhan (15%EC) 237,705.20
Asuransi Pengangkutan (1%EC) 15,847.01
Provisi Bank (0,5%EC) 7,923.51
Pengangkutan ke Lokasi (8%EC) 126,776.11
EMKL (1%) 15,847.01
Pajak Barang Impor (20%) 316,940.26
PEC Luar Negeri 2,305,740.43

Purchased Equipment Cost Biaya (US$)


Equipment Cost (EC) 7,069,457.06
Pengangkutan ke Pelabuhan (10%EC) 706,945.71
Provisi Bank (0,5%EC) 35,347.29
Pengangkutan ke Lokasi (8%EC) 565,556.57
PEC Dalam Negeri 8,377,306.62

Total PEC 10,683,047.05

Biaya Instalasi Biaya (US$)


Material (15% PEC) 1,602,457.06
Labor (32% PEC) 3,418,575.06
Total Biaya Instalasi 5,021,032.11

Biaya Instrumentasi Biaya (US$)


Material (14% PEC) 1,281,965.65
Labor (4% PEC) 427,321.88
Total Biaya Instrumentasi 1,709,287.53

Piping Cost Biaya (US$)


Material (39% PEC) 4,166,388.35
Labor (27% PEC) 2,884,422.70
Total Piping Cost 7,050,811.05
Biaya Instalasi Listrik Biaya (US$)
Material (6% PEC) 640,982.82
Labor (4% PEC) 427,321.88
Total Biaya Instalasi Listrik 1,068,304.70

Biaya Bangunan Biaya (US$)


Luas bangunan indoor (m2) 4,215.00
Luas bangunan outdoor (m2) 31,085.00
Harga bangunan indoor ($) Rp 5.309.827/m2 1,590,683.78
Harga bangunan outdoor ($) Rp 1.592.948/m2 3,519,316.89
Total Biaya Bangunan 5,110,000.67

Yard improvement 1,068,304.70

Biaya fasilitas pendukung 6,409,828.23

Direct Cost Biaya (US$)


Total purchased equipment cost 10,683,047.05
Installed equipment cost 5,021,032.11
Instrumentasi 1,709,287.53
Piping 7,050,811.05
Listrik 1,068,304.70
Bangunan 5,110,000.67
Yard improvement 1,068,304.70
Service facilities (utilitas) 6,409,828.23
Total Direct Cost 38,120,616.05

Engineering & supervision cost 6,409,828.23


Construction expenses 4,273,218.82
Total Indirect Cost 10,683,047.05

Total Direct and Indirect Cost 48,803,663.10

Contractor’s fee 2,440,183.15

Contingency 4,880,366.31

Fixed Capital Investment Biaya (US$)


Total Direct and Indirect Cost 48,803,663.10
Contractor Fee 2,440,183.15
Contingency 4,880,366.31
Fixed Capital Investment 56,124,212.56

Startup Expenses 5,612,421.26


Interest During Construction (IDC) (8%/tahun) 8,979,874.01
Harga Total Tanah ($) 22,761,194.03

Menentukan Nilai WCI


Total Capital Investment (TCI) (hitungsn intermediet) 109,973,766.89
WCI 16,496,065.03

Menghitung nilai Total Capital Investment (TCI)

Purchased Equipment Cost Impor Biaya (US$)


Fixed capital investment 56,124,212.56
Tanah 22,761,194.03
Working capital investment 16,496,065.03

Startup expenses 5,612,421.26

Interest during constrution 8,979,874.01


Total Capital Investment 109,973,766.89
TOTAL OPERATING EXPENSES

Produk Produksi (kg/tahun)


Cumene 150000000
Liquid Propane Gas (LPG) 629133.27
Heavy aromatic by-product (fuel oil) 1667083.59
Total Revenue (Sales)

Bahan baku Bahan baku (kg/tahun)


Benzene 118880139.08

Propylene 55581780.96

Katalis QZ-2000 110.63


Katalis QZ-2001 182.44
Total

Jenis Utilitas Kebutuhan


Steam 67478,4 MMBTU
Bahan bakar (generator) 67240,1 L
Listrik PLN (KWh) 6512616
Dowtherm 56.593,07 kg
Total

Jabatan Jumlah
Supervisor 60
Ketua Regu 12
Total Supervision Cost/Tahun (Rp)
Total Supervision Cost/Tahun (US$)

No Jabatan Jumlah
1 Karyawan Bagian Material 4
2 Karyawan Bagian Utilitas 40
3 Karyawan Bagian Packing dan Pergudangan 6
4 Karyawan Bagian Proses Pabrik 48
5 Karyawan Bagian Laboratorium dan Kalibrasi 8
6 Karyawan Bagian K3 5
7 Karyawan Bagian HSE 3
8 Karyawan Bagian Rescue & Pemadam Kebakaran 5
9 Karyawan Bagian Audit 4
10 Karyawan Bagian Riset 7
11 Karyawan Bagian Product Development 4
12 Karyawan Bagian Pengembangan Proses 4
13 Karyawan Bagian Pemeliharaan Mekanik dan 7
Instrument
14 Karyawan Bagian Pemeliharaan Listrik 6
15 Karyawan Bagian Workshop 8
16 Karyawan Bagian Alat-alat Berat 6
17 Karyawan Bagian Fabrikasi 3
18 Karyawan Bagian Pengembangan Sistem 5
19 Karyawan Bagian Infrastruktur 4
Total Operating Labor Cost/Tahun (Rp)
Total Operating Labor Cost/Tahun (US$)

Maintenance Cost ($) 5,612,421.26


Payroll Charge ($) 817,057.57
Operating Supplies ($) 94,635.39
Laboratory Expenses 236,588.49
Technical Services 1,172.71
Environmental Control 28,062.11
Royalti and Patent 4,214,629.84

No Direct Manufacturing Expenses Biaya (US$)


1. Raw Material and Catalyst Expenses 126,995,177.25
2. Biaya Utilitas 1,115,137.90
3. Operating labor cost 1,577,256.57
4. Supervisory expenses 1,146,268.66
5. Maintenance cost 5,612,421.26
6. Payroll charge 817,057.57
7. Operating supplies 94,635.39
8. Laboratory expenses 236,588.49
9. Technical services 1,172.71
10. Environmental Control 28,062.11
11. Royalties and Patent 4,214,629.84
Direct Manufacturing Expenses 141,838,407.74

Salvage value 5,612,421.26


Depresiasi 2,525,589.57
Biaya Tidak Langsung Pabrik 2,067,449.54

Indirect manufacturing exp 4,593,039.11


Biaya Manufaktur Proses 146,431,446.85

Packaging, Loading dan Shipping 14,751,204.43

Total Product Expenses 161,182,651.28

No Posisi Jumlah
1 Presiden Komisaris 1
2 Dewan Komisaris 2
3 Presiden Direktur 1
4 Direktur Bidang 3
5 Sekretaris Perusahaan 12
6 Staf Ahli 3
7 General Manager 5
8 Manajer 16
9 Superintendent 43
10 Karyawan Bagian Pelatihan & Assesment 5
11 Karyawan Bagian Pengembangan Organisasi & SDM 3

Karyawan Bagian Pemeliharaan Kebersihan


12 5
Lingkungan
13 Karyawan Bagian Pengamanan 4
14 Karyawan Bagian Pelayanan Keperawatan 4
15 Karyawan Bagian Penunjang Medis & Non Medis 2
16 Karyawan Bagian Kesejahteraan & Fasilitas 2
17 Karyawan Bagian Penggajian Karyawan 3
18 Karyawan Bagian Creative Media dan Informasi 5
19 Karyawan Bagian Promosi dan Branding 7
20 Karyawan Bagian Penjualan Korporasi 2
21 Karyawan Bagian Penjualan Retail 4
22 Karyawan Bagian Distribusi Produk 4
23 Karyawan Bagian Ekspansi Bisnis 2
24 Karyawan Bagian Pengembangan Pasar 2
25 Karyawan Bagian Business Partnership 3
26 Karyawan Bagian Pendanaan dan Analisa Pasar 2

27 Karyawan Bagian Perbendaharaan dan Asuransi 2


28 Karyawan Bagian Pajak dan Penagihan 3
29 Karyawan Bagian Pengadaan Suku Cadang 2
30 Karyawan Bagian Akuntansi Manajemen 3
31 Karyawan Bagian Akuntansi Finansial 4
31 Karyawan Bagian Penyusunan Anggaran 2
Karyawan Bagian Realisasi & Pengendalian
33 Anggaran 3
34 Cleaning Service 7
35 Satpam 12
36 Sopir 6
Total Gaji Karyawan (Rp)
Total Gaji Karyawan (US$)

Komponen Persen
Distribusi dan selling cost 3%
Biaya RnD 5%
Management salaries
Total General Expenses

Operating Expenses Biaya (US$)


Total Product Expenses 161,182,651.28
General Expenses 19,625,484.52
Total Operating Expenses 180,808,135.80
Harga (US$/kg) Sales (US$)
1.4 210,000,000.00 Penjualan produk (Sales)
0.434 273,043.84 Biaya Produksi Total
0.275 458,447.99 Keuntungan Sebelum Pajak
210,731,491.83
Pajak
Keuntungan Setelah Pajak
Harga (US$/kg) Biaya (US$)
0.6339 75,358,120.16

0.929 51,635,474.51 Tahun Produksi


(%)

5.4 597.39 tanah -2


5.4 985.19 FCI, IDC -1
126,995,177.25 WC,StUpEx 0
1 60
2 65
Harga Satuan Biaya (US$) 3 70
$6 404,870.40 4 75
$ 0,735/L 49,403.50 5 80
$ 0,071/kWh 461,364.00 6 85
$ 3,5/kg 199,500.00 7 90
1,115,137.90 8 95
9 100
Gaji/bulan Total Gaji/tahun 10 100
15,000,000 14,400,000,000.00 11 100
9,000,000 1,728,000,000.00 12 100
16,128,000,000.00 13 100
1,146,268.66 14 100
15 100
16 100
Gaji/bulan Total Gaji/tahun 17 100
7,500,000 480,000,000.00 18 100
8,000,000 5,120,000,000.00 19 100
7,500,000 720,000,000.00 WC, Tanah 20 100
8,000,000 6,144,000,000.00
8,000,000 1,024,000,000.00
7,500,000 600,000,000.00
7,500,000 360,000,000.00
7,500,000 600,000,000.00
7,500,000 480,000,000.00
8,000,000 896,000,000.00
8,000,000 512,000,000.00
8,000,000 512,000,000.00
7,500,000 840,000,000.00
7,500,000 720,000,000.00
8,000,000 1,024,000,000.00
7,500,000 720,000,000.00
7,500,000 360,000,000.00
7,500,000 600,000,000.00
7,500,000 480,000,000.00
22,192,000,000.00
1,577,256.57

2,723,525.23

20 tahun
Gaji/bulan Total Gaji/tahun
40,000,000 640,000,000.00
30,000,000 960,000,000.00
50,000,000 800,000,000.00
40,000,000 1,920,000,000.00
10,000,000 1,920,000,000.00
15,000,000 720,000,000.00
30,000,000 2,400,000,000.00
25,000,000 6,400,000,000.00
17,500,000 12,040,000,000.00
7,500,000 600,000,000.00
7,500,000 360,000,000.00

7,500,000 600,000,000.00

6,500,000 416,000,000.00
7,500,000 480,000,000.00
7,500,000 240,000,000.00
7,500,000 240,000,000.00
7,500,000 360,000,000.00
8,000,000 640,000,000.00
8,000,000 896,000,000.00
7,500,000 240,000,000.00
7,500,000 480,000,000.00
7,500,000 480,000,000.00
7,500,000 240,000,000.00
7,500,000 240,000,000.00
7,500,000 360,000,000.00
7,500,000 240,000,000.00

7,500,000 240,000,000.00
7,500,000 360,000,000.00
7,500,000 240,000,000.00
7,500,000 360,000,000.00
7,500,000 480,000,000.00
7,500,000 240,000,000.00
7,500,000 360,000,000.00
4,300,000 481,600,000.00
4,300,000 825,600,000.00
4,500,000 432,000,000.00
38,931,200,000.00
2,766,965.17

Persen dari Sales Biaya (US$)


210731491.83 6,321,944.75
210731491.83 10,536,574.59
2,766,965.17
19,625,484.52
Analisa Kelayakan

Sales and Profit


enjualan produk (Sales) 210,731,491.83
Biaya Produksi Total 180,808,135.80
euntungan Sebelum Pajak 29,923,356.03

7,480,839.01
euntungan Setelah Pajak 22,442,517.02

Produksi Cumene Produksi LPG Produksi Fuel Oil Harga Cumene Harga LPG
(kg/tahun) (kg/tahun) (kg/tahun) (US$/kg) (US$/kg)

90,000,000 377479.96 1000250.154 1.400 0.434


97,500,000 408936.63 1083604.3335 1.400 0.434
105,000,000 440393.29 1166958.513 1.400 0.434
112,500,000 471849.95 1250312.6925 1.400 0.434
120,000,000 503306.62 1333666.872 1.400 0.434
127,500,000 534763.28 1417021.0515 1.400 0.434
135,000,000 566219.94 1500375.231 1.400 0.434
142,500,000 597676.61 1583729.4105 1.400 0.434
150,000,000 629133.27 1667083.59 1.400 0.434
150,000,000 629133.27 1667083.59 1.400 0.434
150,000,000 629133.27 1667083.59 1.400 0.434
150,000,000 629133.27 1667083.59 1.400 0.434
150,000,000 629133.27 1667083.59 1.400 0.434
150,000,000 629133.27 1667083.59 1.400 0.434
150,000,000 629133.27 1667083.59 1.400 0.434
150,000,000 629133.27 1667083.59 1.400 0.434
150,000,000 629133.27 1667083.59 1.400 0.434
150,000,000 629133.27 1667083.59 1.400 0.434
150,000,000 629133.27 1667083.59 1.400 0.434
150,000,000 629133.27 1667083.59 1.400 0.434
Harga Fuel Oil Total Annual Sales Total Operating Depresiasi (US$) Cash Operating
(US$/kg) (US$) Expense (US$) Expense (US$)

0.275 126,438,895.10 108484881.48 2525589.57 105959291.91


0.275 136,975,469.69 117525288.27 2525589.57 114999698.70
0.275 147,512,044.28 126565695.06 2525589.57 124040105.49
0.275 158,048,618.87 135606101.85 2525589.57 133080512.28
0.275 168,585,193.46 144646508.64 2525589.57 142120919.07
0.275 179,121,768.05 153686915.43 2525589.57 151161325.86
0.275 189,658,342.64 162727322.22 2525589.57 160201732.65
0.275 200,194,917.24 171767729.01 2525589.57 169242139.44
0.275 210,731,491.83 180808135.80 2525589.57 178282546.23
0.275 210,731,491.83 180808135.80 2525589.57 178282546.23
0.275 210,731,491.83 180808135.80 2525589.57 178282546.23
0.275 210,731,491.83 180808135.80 2525589.57 178282546.23
0.275 210,731,491.83 180808135.80 2525589.57 178282546.23
0.275 210,731,491.83 180808135.80 2525589.57 178282546.23
0.275 210,731,491.83 180808135.80 2525589.57 178282546.23
0.275 210,731,491.83 180808135.80 2525589.57 178282546.23
0.275 210,731,491.83 180808135.80 2525589.57 178282546.23
0.275 210,731,491.83 180808135.80 2525589.57 178282546.23
0.275 210,731,491.83 180808135.80 2525589.57 178282546.23
0.275 210,731,491.83 180808135.80 2525589.57 178282546.23
Operating Income Gross Profit (US$) Tax = 25%Gross Net Profit (US$)
(US$) Profit (US$)

20,479,603.18 17,954,013.62 4,488,503.40 13,465,510.21


21,975,770.98 19,450,181.42 4,862,545.35 14,587,636.06
23,471,938.79 20,946,349.22 5,236,587.31 15,709,761.92
24,968,106.59 22,442,517.02 5,610,629.26 16,831,887.77
26,464,274.39 23,938,684.82 5,984,671.21 17,954,013.62
27,960,442.19 25,434,852.63 6,358,713.16 19,076,139.47
29,456,609.99 26,931,020.43 6,732,755.11 20,198,265.32
30,952,777.79 28,427,188.23 7,106,797.06 21,320,391.17
32,448,945.60 29,923,356.03 7,480,839.01 22,442,517.02
32,448,945.60 29,923,356.03 7,480,839.01 22,442,517.02
32,448,945.60 29,923,356.03 7,480,839.01 22,442,517.02
32,448,945.60 29,923,356.03 7,480,839.01 22,442,517.02
32,448,945.60 29,923,356.03 7,480,839.01 22,442,517.02
32,448,945.60 29,923,356.03 7,480,839.01 22,442,517.02
32,448,945.60 29,923,356.03 7,480,839.01 22,442,517.02
32,448,945.60 29,923,356.03 7,480,839.01 22,442,517.02
32,448,945.60 29,923,356.03 7,480,839.01 22,442,517.02
32,448,945.60 29,923,356.03 7,480,839.01 22,442,517.02
32,448,945.60 29,923,356.03 7,480,839.01 22,442,517.02
32,448,945.60 29,923,356.03 7,480,839.01 22,442,517.02
INTERNAL RATE OF RETURN (IRR)

Tahun Cash Flow (US$) Faktor

-2 -22761194.03 1/(1+IRR)^-2

-1 -65104086.57 1/(1+IRR)^-1
0 -22108486.29 1/(1+IRR)^0
1 15991099.78 1/(1+IRR)^1
2 17113225.63 1/(1+IRR)^2
3 18235351.48 1/(1+IRR)^3
4 19357477.33 1/(1+IRR)^4
5 20479603.18 1/(1+IRR)^5
6 21601729.03 1/(1+IRR)^6
7 22723854.89 1/(1+IRR)^7
8 23845980.74 1/(1+IRR)^8
9 24968106.59 1/(1+IRR)^9
10 24968106.59 1/(1+IRR)^10
11 24968106.59 1/(1+IRR)^11
12 24968106.59 1/(1+IRR)^12
13 24968106.59 1/(1+IRR)^13
14 24968106.59 1/(1+IRR)^14
15 24968106.59 1/(1+IRR)^15
16 24968106.59 1/(1+IRR)^16
17 24968106.59 1/(1+IRR)^17
18 24968106.59 1/(1+IRR)^18
19 24968106.59 1/(1+IRR)^19
20 24968106.59 1/(1+IRR)^20
44869680.32 1/(1+IRR)^20
Total NPV (US$)

IRR (formula excel) 15.57%


IRR (tabel) 15.60%
150,000,000
Cash Flow (US$) Investment (US$) Cumulative Cash
Flow (US$)

-22761194.03 -22761194.03 f(x)100,000,000


= 21696947.7681778 x − 10160190
-65104086.57 -87865280.60 R² = 0.949368359182297
-22108486.29 -109973766.89

Cumulative Cash Flow (US$)


15,991,099.78 -93982667.11 50,000,000
17,113,225.63 -76869441.48
18,235,351.48 -58634090.00
19,357,477.33 -39276612.67 0
20,479,603.18 -18797009.49 -2 -1 0 1 2
21,601,729.03 2804719.55
22,723,854.89 25528574.43 -50,000,000
23,845,980.74 49374555.17
24,968,106.59 74342661.76
24,968,106.59 99310768.35 -100,000,000
24,968,106.59 124278874.93
24,968,106.59 149246981.52
24,968,106.59 174215088.11 -150,000,000
24,968,106.59 199183194.70
24,968,106.59 224151301.29
24,968,106.59 249119407.87
24,968,106.59 274087514.46
24,968,106.59 299055621.05
24,968,106.59 324023727.64
24,968,106.59 44869680.32 393861514.55
OF RETURN (IRR)
Rate of investment
NPV (US$) Profit
Nilai Faktor
CF x Nilai Faktor FCI
1.33641 -30418363.80 TCI
1.15603 -75262502.46 ROI
1.00000 -22108486.29 POT
0.86503 13832730.91 POS
0.74827 12805338.63 SDP
0.64727 11803285.87 IRR
0.55991 10838449.09
0.48434 9919037.12
0.41896 9050364.86
0.36242 8235484.92
0.31350 7475701.53
0.27119 6770986.85
0.23458 5857085.53
0.20292 5066536.33
0.17553 4382690.04
0.15184 3791144.63
0.13135 3279441.95
0.11362 2836805.39
0.09828 2453912.88
0.08502 2122700.56
0.07354 1836193.01
0.06362 1588356.29
0.05503 1373970.86
0.05503 2469135.30
0.00
00

947.7681778
00 x − 101601901.952303
68359182297

00

0
0 1 2 3 4 5 6 7 8 9 10

00

00

00

Waktu (Tahun)

Sumbu X
te of investment 0
20,422,690.49 10
56,124,212.56 20
109,973,766.89 30
36.39% 40
Tahun ke-7 50
10.65% 60
6.16% 70
15.60% 80
90
100
110
120
Komponen Variabel Expenses Biaya (US$) 130
Raw Material 126,993,594.67 140
Biaya Utilitas 1,115,137.90 150
Operating labor cost 1,577,256.57 160
Supervisory expenses 1,146,268.66 170
Payroll charge 817,057.57 180
Operating supplies 94,635.39 190
Laboratory expenses 236,588.49 200
Technical services 1,172.71
Environmental Control 28,062.11
Royalties and Patent 4,214,629.84
Packaging, loading dan shipping cost 14,751,204.43
Distribusi dan selling cost 6,321,944.75
Research and development cost 10,536,574.59
Total Variable Expenses 167,834,127.68

Komponen Fixed Expenses Biaya (US$)


Indirect Manufacturing Expenses 4,593,039.11
Maintenance cost 5,612,421.26
Catalyst 1,582.58
Management salaries 2,766,965.17
Total Fixed Expenses 12,974,008.12
POT

y2 2804719.55
y1 -18797009.49
x2 6
x1 5

18797009.49 x-2
21601729.03 1

18797009.4860708 -43203458.069124
62000467.5551946
2.87016226599252

Sales Total Operating Expenses Fixed Expenses


0.00 12974008.12 12974008.12 450000000
21073149.18 29757420.88 12974008.11601
42146298.37 46540833.65 12974008.11601 400000000
63219447.55 63324246.42 12974008.11601
350000000
84292596.73 80107659.19 12974008.11601
105365745.91 96891071.96 12974008.11601
300000000
126438895.10 113674484.72 12974008.11601
147512044.28 130457897.49 12974008.11601
250000000

Nilai (US$)
168585193.46 147241310.26 12974008.11601
189658342.64 164024723.03 12974008.12
200000000
210731491.83 180808135.80 12974008.11601
231804641.01 197591548.56 12974008.11601
150000000
252877790.19 214374961.33 12974008.11601
273950939.37 231158374.10 12974008.11601 100000000
295024088.56 247941786.87 12974008.11601
316097237.74 264725199.64 12974008.11601 50000000
337170386.92 281508612.40 12974008.11601
358243536.10 298292025.17 12974008.11601 0
379316685.29 315075437.94 12974008.11601 0
400389834.47 331858850.71 12974008.11601
421462983.65 348642263.48 12974008.11601
450000000

400000000

350000000

300000000

250000000
Nilai (US$)

200000000

150000000
Sales
Operating Expense
100000000 Fixed Expenses

50000000

0
0 25 50 75 100 125 150 175 200

Kapasitas Produksi (%)


Sales
Operating Expenses
Fixed Expenses

150 175 200

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