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PT.

KLK DUMAI Production Date : May 27, 2023


DAILY PRODUCTION FATTY ACID PLANT Report Date : May 28, 2023
May-23 Prepare by : Ryan Utama Putra
Checked by : Edih S
1. PRODUCTION PLANT 1 PLANT 2 PLANT 6

FEED PLANT 1 TODAY MTD YTD FEED PLANT 2 TODAY MTD YTD FEED PLANT 6 TODAY MTD YTD
CPKO (MT) - 12,315.180 105,569.332 SWEET WATER (MT) - 3,763.087 40,421.346 FEED OIL -SPKFA (MT) 94.144 13,037.373 98,303.268
RBDPKO (MT) - - 9,017.218 TREATED SW (MT) - 3,574.935 38,323.998 FEED OIL -SPKRFA (MT) 207.044 928.140 6,901.010
CPKOLEIN (MT) - - - FEED TO P6 (MT) 301.188 13,965.513 105,204.278

RDPKFA P6 (MT) - 814.283 6,478.313 DPKFA(MT) 79.866 11,717.292 87,705.638


FEED TO PLANT 1 (MT) - 13,129.463 121,064.863 DPKRFA (MT) 171.846 770.353 5,698.767

SPKFA (MT) - 11,711.280 99,889.194 PLANT 3 RESIDU (MT) 28.026 874.850 6,432.688

SRBDPKFA (MT) - - 7,853.172 FEED PLANT 3 TODAY MTD YTD L.END (MT) 2.305 486.695 4,039.311
SPKOLEOIN (MT) - - - TREATED SW (MT) - 3,626.867 38,555.598 L.END RESIDUE (MT) 11.007 28.851 273.478
SPKRFA (MT) - 701.976 6,601.337 CRUDE GLYCERINE (MT) - 1,806.661 16,461.686 PITCH (MT) 22.943 118.932 783.795
FATTY ACID PRODUCE (MT) - 12,413.256 114,343.703 CG YIELD (%) #DIV/0! 13.76% 13.60% DPKFA + L.END Yield (%) 84.338% 92.903% 92.623%

SKFA / SRBDPKO / SPKOLEOIN / SPKRFA YIELD (%) #DIV/0! 94.545% 94.448% FA + CG YIELD (%) #DIV/0! 108.31% 108.05% PITCH + L.END RESIDUE Yield (%) 11.272% 1.058% 1.005%

SWEET WATER (MT) - 3,720.339 40,339.693 RESIDU Yield (%) 9.305% 6.264% 6.114%
SW YIELD(%) #DIV/0! 28.336% 33.321%

2. QUALITY RAW MATERIAL FATTY ACID SWEET WATER TREATED SW CG DPKFA RESIDUE
FFA (%) 4.01

M & I (%) 0.35 0.49 10.72 0.34 0.15


AV (MqKOH/gr) 256.35 258.72

SV (MqKOH/gr) 259.28 259.69

IV (I2/100 gr) 17.55 17.54 19.90


PLANT 1 & PLANT3
DOS (%) 98.87
STOP
COLOUR (RED) 5.50 1.50
GLYCERINE / PURITY (%) 38.83 38.10 88.60

PH 7.22 9.92
TDS (ppm) 210.00

FA&E (ml NaOH 0.5n/50 gr) 0.44 0.34

PLANT 1 PLANT 2 PLANT 6


3. UTILITIES
TODAY MTD YTD TODAY MTD YTD TODAY MTD YTD
STEAM (kg) - 3,548,000.000 25,088,000.00 HCL (kg) - 2,463.000 18,821.50 STEAM (kg) 19,000.00 534,000.000 5,098,000.00

(Kg /mt Raw Material) #DIV/0! 270.23 207.23 (Kg /mt SW) #DIV/0! 0.66 0.47 (Kg /mt SPKFA) 63.08 38.24 48.46

ELECTRICITY (kWh) 160.00 123,522.000 1,046,389.00 SODA ASH (Kg) - 2,405.000 22,756.00 ELECTRICITY (kWh) 6,700.00 213,800.000 1,747,082.00
(kWh / mt Raw Material) #DIV/0! 9.41 8.64 (Kg/mt SW) #DIV/0! 0.64 0.56 (kWh / mt SPKFA) 22.25 15.31 16.61

HP BOILER - SOLAR (L) - - - Magnafloc (Gram) - 26,000.800 298,200.80 NG TOH (M³) 4,694.93 218,818.000 1,719,686.25

(L / mt Raw Material) #DIV/0! - - (Gram/mt SW) #DIV/0! 6.91 7.38 (M³ / mt SPKFA) 15.59 15.67 16.35

NATURAL GAS (M³) 471.38 100,277.370 939,685.07 Sodium Aluminate - 134.000 1,501.00 BWRO CT 32.00 1,376.000 11,270.00

(M³ / mt Raw Material) #DIV/0! 7.64 7.76 (Kg / mt SW) #DIV/0! 0.04 0.04 (M³ / mt SPKFA) 0.11 0.10 0.11

BWRO (M³) 140.00 5,126.000 278,347.00 PLANT 3 DEMIN WATER (M³) 46.00 2,112.000 17,274.00
(M³/mt Raw Material) #DIV/0! 0.39 2.30 TODAY MTD YTD (M³ / mt SPKFA) 0.15 0.15 0.16

DEMIN WATER (M³) 66.00 1,703.000 13,532.00 NaOH (kg) - 1,849.300 15,916.70
(M³/mt Raw Material) #DIV/0! 0.13 0.11 (Kg/mt CG) #DIV/0! 0.51 0.41

4. REMARKS
*/ Plant 1 Downtime 24 hours due to HPBO Under Maintenance
*/ P3 Downtime 24 Hours due to Low Raw material Stock
*/ P6 Downtime 4 hours due to Turbine Trip & Feed Residue

5. STOCK AND SHIPMENT RAW MATERIAL SPKFA SPKRFA SRBDPKFA SW TSW CG DPKFA RDPKFA L.END RESIDUE PITCH
O/P STOCK OF THE MONTH (MT) 6,115.107 3,255.979 327.114 - 98.000 100.406 795.585 5,799.977 258.454 292.254 129.557
YESTERDAY STOCK (MT) 4,510.092 2,024.030 307.994 - 55.252 48.474 662.358 2,720.662 290.995 239.508 67.030
PRODUCED (MT) - - - - - - - 254.017 28.026 11.007 22.943

INCOMING / SHIPMENT (MT) 2,533.428 - - - - - - - - -


FEED to P1 / P6 / P2 / P3 / P6 (MT) - 94.144 207.044 - - - -
TOTAL TODAY STOCK (MT) 7,043.520 1,929.886 100.950 - 55.252 48.474 662.358 2,974.679 319.021 250.515 89.973

6. SHIPMENT FATTY ACID CG DPKFA PITCH

SHIPMENT/MTD - 1,940.000 15,800.000 229.106

SHIPMENT/YTD 15,900.000 16,390.000 90,290.000 768.106

7. LOCAL DESPATCHES / SHIPMENT TODAY MTD TODAY MTD TODAY MTD TODAY MTD
SHIPMENT/MTD - - - 1,939.888 - 15,799.638 - 229.106
SHIPMENT/YTD 15,899.532 16,384.426 90,287.497 767.316

8. OUTSTANDING COMMITMENT
SHIPMENT/MTD - 0.112 0.362 -

SHIPMENT/YTD 0.468 5.574 2.503 0.790


PLANT 1 PLANT 2 PLANT 3 PLANT 6

OIL PROCESS TODAY MTD TODAY MTD TODAY MTD TODAY MTD

- 13,129.463 - 3,763.087 - 3,626.867 301.188 13,965.513


PLANT 1 PLANT 3 PLANT 6

DOWNTIME TODATE MTD TODATE MTD TODATE MTD

24.0 94.0 24.0 41.0 4.0 32.0

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