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PT.

KLK DUMAI Production Date : April 20, 2023


DAILY PRODUCTION FATTY ACID PLANT Report Date : April 21, 2023
April-23 Prepare by : Ryan Utama Putra
Checked by : Edih S
1. PRODUCTION PLANT 1 PLANT 2 PLANT 6

FEED PLANT 1 TODAY MTD YTD FEED PLANT 2 TODAY MTD YTD FEED PLANT 6 TODAY MTD YTD
CPKO (MT) 488.708 7,785.623 88,492.410 SWEET WATER (MT) 256.983 2,627.667 35,181.305 FEED OIL -SPKFA (MT) 494.762 7,096.453 80,862.067

RBDPKO (MT) - - 9,017.218 TREATED SW (MT) 244.134 2,496.282 33,345.956 FEED OIL -SPKRFA (MT) - 638.670 5,491.211

CPKOLEIN (MT) - - - FEED TO P6 (MT) 494.762 7,735.123 86,353.278

RDPKFA P6 (MT) - 377.175 5,217.655 DPKFA(MT) 447.512 6,322.757 72,012.760

FEED TO PLANT 1 (MT) 488.708 8,162.798 102,727.283 DPKRFA (MT) - 530.095 4,528.638

SPKFA (MT) 461.829 7,299.970 83,720.708 PLANT 3 RESIDU (MT) 23.439 518.361 5,257.788

SRBDPKFA (MT) - - 7,853.172 FEED PLANT 3 TODAY MTD YTD L.END (MT) 19.284 255.944 3,374.994

SPKOLEOIN (MT) - - - TREATED SW (MT) 272.590 2,672.203 33,511.193 L.END RESIDUE (MT) - 57.658 180.466

SPKRFA (MT) - 397.196 5,433.085 CRUDE GLYCERINE (MT) 95.036 1,118.976 13,985.594 PITCH (MT) - 68.994 641.833

FATTY ACID PRODUCE (MT) 461.829 7,697.166 97,006.965 CG YIELD (%) 19.45% 13.71% 13.61% DPKFA + L.END Yield (%) 94.348% 91.903% 92.546%

SKFA / SRBDPKO / SPKOLEOIN / SPKRFA YIELD (%) 94.500% 94.296% 94.432% FA + CG YIELD (%) 113.95% 108.00% 108.05% PITCH + L.END RESIDUE Yield (%) 0.000% 1.637% 0.952%

SWEET WATER (MT) 234.442 2,561.244 35,119.076 RESIDU Yield (%) 4.737% 6.701% 6.089%

SW YIELD(%) 47.972% 31.377% 34.187%

2. QUALITY RAW MATERIAL FATTY ACID SWEET WATER TREATED SW CG DPKFA RESIDUE

FFA (%) 3.41

M & I (%) 0.36 0.48 10.62 0.36 0.15

AV (MqKOH/gr) 257.08 263.06

SV (MqKOH/gr) 259.62 263.38

IV (I2/100 gr) 17.47 17.68 17.05

DOS (%) 99.02

COLOUR (RED) 5.50 1.50

GLYCERINE / PURITY (%) 43.58 40.10 88.38

PH 7.20 8.26

TDS (ppm) 200.00

FA&E (ml NaOH 0.5n/50 gr) 0.45 0.36

PLANT 1 PLANT 2 PLANT 6


3. UTILITIES
TODAY MTD YTD TODAY MTD YTD TODAY MTD YTD
STEAM (kg) 117,000.00 1,843,000.00 20,568,000.00 HCL (kg) - 941.00 15,883.50 STEAM (kg) 16,000.00 378,000.00 4,369,000.00

(Kg /mt Raw Material) 239.41 225.78 200.22 (Kg /mt SW) - 0.36 0.45 (Kg /mt SPKFA) 32.34 48.87 50.59

ELECTRICITY (kWh) 4,587.00 69,842.00 875,356.00 SODA ASH (Kg) - 1,220.00 19,306.00 ELECTRICITY (kWh) 7,700.00 154,400.00 1,453,682.00

(kWh / mt Raw Material) 9.39 8.56 8.52 (Kg/mt SW) - 0.46 0.55 (kWh / mt SPKFA) 15.56 19.96 16.83

HP BOILER - SOLAR (L) - - - Magnafloc (Gram) - 16,000.00 261,600.00 NG TOH (M³) 8,239.16 140,471.24 1,422,568.48

(L / mt Raw Material) - - - (Gram/mt SW) - 6.09 7.44 (M³ / mt SPKFA) 16.65 18.16 16.47

NATURAL GAS (M³) 4,619.08 63,977.07 799,353.72 Sodium Aluminate - 80.00 1,313.00 BWRO CT 42.00 1,226.00 9,460.00

(M³ / mt Raw Material) 9.45 7.84 7.78 (Kg / mt SW) - 0.03 0.04 (M³ / mt SPKFA) 0.08 0.16 0.11

BWRO (M³) 166.00 2,828.00 271,480.00 PLANT 3 DEMIN WATER (M³) 34.00 1,531.00 14,400.00

(M³/mt Raw Material) 0.34 0.35 2.64 TODAY MTD YTD (M³ / mt SPKFA) 0.07 0.20 0.17

DEMIN WATER (M³) 103.00 1,010.00 11,100.00 NaOH (kg) 98.00 1,151.00 12,769.90

(M³/mt Raw Material) 0.21 0.12 0.11 (Kg/mt CG) 0.36 0.43 0.38

4. REMARKS PLANT 1 TANK FEED P1

*/ P1 Low Flowrate due to Product Tank Going to Full CPKO / MB - -


*/ P3 In Normal Operation CPKO GMS / MB GMS T.202 & T.219 488.708
*/ P6 Downtime 2.5 hours due to Syncrone Genset to Turbine RBDPKO - -
RDPKFA P6 (MT) - -
FEED P1 488.708

5. STOCK AND SHIPMENT RAW MATERIAL SPKFA SPKRFA SRBDPKFA SW TSW CG DPKFA RDPKFA L.END RESIDUE PITCH

O/P STOCK OF THE MONTH (MT) 7,720.510 2,999.084 583.971 - 159.368 75.210 1,608.363 5,537.982 263.593 128.171 78.915

YESTERDAY STOCK (MT) 8,704.175 3,235.534 342.497 - 97.217 143.293 732.368 3,580.096 381.340 205.063 130.675

PRODUCED (MT) - 461.829 - - 234.442 244.134 95.036 466.796 23.439 - -

INCOMING / SHIPMENT (MT) - - - - - - - - - -

FEED to P1 / P6 / P2 / P3 / P6 (MT) 488.708 494.762 - 256.983 272.590 - -

TOTAL TODAY STOCK (MT) 8,215.467 3,202.601 342.497 - 74.676 114.837 827.404 4,046.892 404.779 205.063 130.675

6. SHIPMENT FATTY ACID CG DPKFA PITCH

SHIPMENT/MTD - 1,900.000 8,600.000 -

SHIPMENT/YTD 15,900.000 13,750.000 71,690.000 539.000

7. LOCAL DESPATCHES / SHIPMENT TODAY MTD TODAY MTD TODAY MTD TODAY MTD

SHIPMENT/MTD - - - 1,899.935 - 8,599.886 - -

SHIPMENT/YTD 15,899.532 13,744.547 71,687.960 538.210

8. OUTSTANDING COMMITMENT

SHIPMENT/MTD - 0.065 0.114 -

SHIPMENT/YTD 0.468 5.453 2.040 0.790

PLANT 1 PLANT 2 PLANT 3 PLANT 6

OIL PROCESS TODAY MTD TODAY MTD TODAY MTD TODAY MTD

488.708 8,162.798 256.983 2,627.667 272.590 2,672.203 494.762 7,735.123


PLANT 1 PLANT 3 PLANT 6

DOWNTIME TODATE MTD TODATE MTD TODATE MTD

- 151.0 - 146.0 2.5 74.5

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