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PT.

KLK DUMAI Production Date : May 28, 2023


DAILY PRODUCTION FATTY ACID PLANT Report Date : May 29, 2023
May-23 Prepare by : Ryan Utama Putra
Checked by : Edih S
1. PRODUCTION PLANT 1 PLANT 2 PLANT 6

FEED PLANT 1 TODAY MTD YTD FEED PLANT 2 TODAY MTD YTD FEED PLANT 6 TODAY MTD YTD
CPKO (MT) 200.105 12,515.285 105,769.437 SWEET WATER (MT) 55.117 3,818.204 40,476.463 FEED OIL -SPKFA (MT) 504.641 13,542.014 98,807.909
RBDPKO (MT) - - 9,017.218 TREATED SW (MT) 52.444 3,627.379 38,376.442 FEED OIL -SPKRFA (MT) - 928.140 6,901.010
CPKOLEIN (MT) - - - FEED TO P6 (MT) 504.641 14,470.154 105,708.919

RDPKFA P6 (MT) 162.142 976.425 6,640.455 DPKFA(MT) 437.960 12,155.252 88,143.598


FEED TO PLANT 1 (MT) 362.247 13,491.710 121,427.110 DPKRFA (MT) - 770.353 5,698.767

SPKFA (MT) 15.201 11,726.481 99,904.395 PLANT 3 RESIDU (MT) 43.004 917.854 6,475.692

SRBDPKFA (MT) - - 7,853.172 FEED PLANT 3 TODAY MTD YTD L.END (MT) 20.392 507.087 4,059.703
SPKOLEOIN (MT) - - - TREATED SW (MT) - 3,626.867 38,555.598 L.END RESIDUE (MT) - 28.851 273.478
SPKRFA (MT) 305.456 1,007.432 6,906.793 CRUDE GLYCERINE (MT) - 1,806.661 16,461.686 PITCH (MT) - 118.932 783.795
FATTY ACID PRODUCE (MT) 320.657 12,733.913 114,664.360 CG YIELD (%) 0.00% 13.39% 13.56% DPKFA + L.END Yield (%) 90.827% 92.830% 92.615%

SKFA / SRBDPKO / SPKOLEOIN / SPKRFA YIELD (%) 88.519% 94.383% 94.431% FA + CG YIELD (%) 88.52% 107.77% 107.99% PITCH + L.END RESIDUE Yield (%) 0.000% 1.021% 1.000%

SWEET WATER (MT) 157.829 3,878.168 40,497.522 RESIDU Yield (%) 8.522% 6.343% 6.126%
SW YIELD(%) 43.569% 28.745% 33.351%

2. QUALITY RAW MATERIAL FATTY ACID SWEET WATER TREATED SW CG DPKFA RESIDUE
FFA (%) 3.96

M & I (%) 0.32 0.54 10.72 0.33 0.28


AV (MqKOH/gr) 204.81 260.20

SV (MqKOH/gr) 212.28 261.77

IV (I2/100 gr) 17.49 17.55 18.10


PLANT3
DOS (%) 96.48
STOP
COLOUR (RED) 5.50 1.50
GLYCERINE / PURITY (%) 33.60 38.10 88.60

PH 7.22 9.92
TDS (ppm) 210.00

FA&E (ml NaOH 0.5n/50 gr) 0.44 0.34

PLANT 1 PLANT 2 PLANT 6


3. UTILITIES
TODAY MTD YTD TODAY MTD YTD TODAY MTD YTD
STEAM (kg) 53,000.00 3,601,000.000 25,141,000.00 HCL (kg) - 2,463.000 18,821.50 STEAM (kg) 20,000.00 554,000.000 5,118,000.00

(Kg /mt Raw Material) 146.31 266.91 207.05 (Kg /mt SW) - 0.65 0.47 (Kg /mt SPKFA) 39.63 38.29 48.42

ELECTRICITY (kWh) 2,921.00 126,443.000 1,049,310.00 SODA ASH (Kg) 35.00 2,440.000 22,791.00 ELECTRICITY (kWh) 7,400.00 221,200.000 1,754,482.00
(kWh / mt Raw Material) 8.06 9.37 8.64 (Kg/mt SW) 0.64 0.64 0.56 (kWh / mt SPKFA) 14.66 15.29 16.60

HP BOILER - SOLAR (L) - - - Magnafloc (Gram) 400.00 26,400.800 298,600.80 NG TOH (M³) 5,626.59 224,444.590 1,725,312.84

(L / mt Raw Material) - - - (Gram/mt SW) 7.26 6.91 7.38 (M³ / mt SPKFA) 11.15 15.51 16.32

NATURAL GAS (M³) 5,921.11 106,198.480 945,606.18 Sodium Aluminate 2.00 136.000 1,503.00 BWRO CT 41.00 1,417.000 11,311.00

(M³ / mt Raw Material) 16.35 7.87 7.79 (Kg / mt SW) 0.04 0.04 0.04 (M³ / mt SPKFA) 0.08 0.10 0.11

BWRO (M³) 104.00 5,230.000 278,451.00 PLANT 3 DEMIN WATER (M³) 51.00 2,163.000 17,325.00
(M³/mt Raw Material) 0.29 0.39 2.29 TODAY MTD YTD (M³ / mt SPKFA) 0.10 0.15 0.16

DEMIN WATER (M³) 61.00 1,764.000 13,593.00 NaOH (kg) - 1,849.300 15,916.70
(M³/mt Raw Material) 0.17 0.13 0.11 (Kg/mt CG) #DIV/0! 0.51 0.41

4. REMARKS
*/ P1 Low flowrate due to Start feed Residue
*/ P3 Downtime 24 Hours due to Low Raw material Stock
*/ P6 In Normal Operation

5. STOCK AND SHIPMENT RAW MATERIAL SPKFA SPKRFA SRBDPKFA SW TSW CG DPKFA RDPKFA L.END RESIDUE PITCH
O/P STOCK OF THE MONTH (MT) 6,115.107 3,255.979 327.114 - 98.000 100.406 795.585 5,799.977 258.454 292.254 129.557
YESTERDAY STOCK (MT) 7,043.520 1,929.886 100.950 - 55.252 48.474 662.358 2,974.679 319.021 250.515 89.973
PRODUCED (MT) - 15.201 305.456 - 157.829 52.444 - 458.352 43.004 - -

INCOMING / SHIPMENT (MT) - - - - - - - - - -


FEED to P1 / P6 / P2 / P3 / P6 (MT) 200.105 504.641 - 55.117 - 162.142
TOTAL TODAY STOCK (MT) 6,843.415 1,440.446 406.406 - 157.964 100.918 662.358 3,433.031 199.883 250.515 89.973

6. SHIPMENT FATTY ACID CG DPKFA PITCH

SHIPMENT/MTD - 1,940.000 15,800.000 229.106

SHIPMENT/YTD 15,900.000 16,390.000 90,290.000 768.106

7. LOCAL DESPATCHES / SHIPMENT TODAY MTD TODAY MTD TODAY MTD TODAY MTD
SHIPMENT/MTD - - - 1,939.888 - 15,799.638 - 229.106
SHIPMENT/YTD 15,899.532 16,384.426 90,287.497 767.316

8. OUTSTANDING COMMITMENT
SHIPMENT/MTD - 0.112 0.362 -

SHIPMENT/YTD 0.468 5.574 2.503 0.790


PLANT 1 PLANT 2 PLANT 3 PLANT 6

OIL PROCESS TODAY MTD TODAY MTD TODAY MTD TODAY MTD

362.247 13,491.710 55.117 3,818.204 - 3,626.867 504.641 14,470.154


PLANT 1 PLANT 3 PLANT 6

DOWNTIME TODATE MTD TODATE MTD TODATE MTD

- 94.0 24.0 65.0 - 32.0

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