rice mill can process to a specified quality per total milling time, expressed in kilogram per hour
• Output Capacity -weight of milled rice per
Rice Milling unit of milling time, expressed in kg/h Terminologies • Percent head rice- ratio of the weight of grains that do not break in the process of milling and with a size of three-fourth (3/4) or more of the whole grain to the total weight of milled rice, expressed in percent Brewers / Binlid - chips small pieces or particles of grains that pass through a sieve having round perforations 1.4 millimeters in diameter Rice Milling Terminologies Milling degree- extent or degree by which the bran layer of the brown rice is removed as a result of whitening
Milling Degree % of Bran removed
Under Milled 3- 4% Regular Milled 5-6%
Well Milled 7-8%
Over Milled more than 8% Milling Quality Assessment • A rice milling plant is to be designed to run at a throughput rate of 5 tons per hour. The design milling recovery is 69% while the hulling efficiency is 95%. How many compartments are needed for the paddy separator of the rice mill? Assume 50 kg br/hr-comp Given: Throughput capacity - 5 tph Milling recovery - 69% Hulling efficiency - 95% Required: No. of compartments Solution: C p = 5 tph / 0.69 = 7.25 tph of paddy C br = 7.25 tph x 0.95 = 6.9 tph brown rice No. of compartments = 6.9 tph x 1000 kg/ton x 1 comp/50 kg-hr = 138 compartments • Five tons of paddy milled in 6 hours produces 3950 brown rice and 3250kg of milled rice. What is the milling recovery? • Given: • Wt of paddy - 5 tons • Milling time - 6 hors • Wt of brown rice - 3950 kg • Wt of milled rice - 3250 kg • Required: Milling Recovery • A 4 x 6 rubber roller is used as husker for a rice mill. The faster roller is directly driven by an electric motor at a speed of 1720 rpm. What would be the required speed for the faster and slower rollers? • Given: Size of Roller - 4 x 6 Speed of motor - 1720 rpm Required: Speed faster and slower rollers Solution: Speed of faster roller = 1720 rpm Speed of slower roller = 1720 rpm x (0.75) = 1290 rpm • A disk huller having a diameter of 600 mm will be installed as return huller for a rice milling plant. As Agricultural engineer determine the diameter of pulley that is required for the huller. The motor for the huller will have a pulley diameter of 4 inches and expected to run at 1740 rpm. • Given: Diameter of huller- 600 mm Motor pulley - 4 in. Motor speed - 1740 rpm • Required: Huller pulley diameter Solution: Huller rpm = (14 m/s ) (60 s/min) /[ 3.14 (0.6 m)] = 445.8 rpm Huller Pulley D = 4 in (1740 rpm) / 445.8 rpm = 15.6 in. use 16 in. • A single pass rice mill was tested for 30 min. and gave the following results: input paddy-1000 kg, milled rice produced-650 kg, broke rice produced 150 kg and weight of head rice-200 kg. Compute the following: (a) Throughput capacity, (b) % Milling recovery, (c) % Broken grain, and (d) % Head rice recovery. Given: Wp - 1000 kg Wmr - 650 kg Whr - 200 kg Wbr - 150 kg Time - 30 min.
Required: % Milling reovery, % head rice recovery, %broken grains, and
throughput capacity • Solution: % Milling recovery = Wmr 100 / Wp = 650 kg x 100 / 1000 kg = 65% % Head rice reovoery = Whr 100 / Wmr = 200 kg x 100 / 650 kg = 31% % Broken rice = Wbr 100 / Wmr = 150 kg x 100 / 650 kg = 23% Throughput Capacity = Wp x MR / To = 1000 kg x 0.65 / 30 min/60 min/hr = 1300 kg milled rice per hr