BLCP POWER PROJECT

TRAINING PROGRAM

COURCE - F
ITEM - TURBINE & AUXILIRY

CONTENTS - TURBINE
No. 3 TURBINE GLAND SEALING SYSTEM MAINTENANCE

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TURBINE & AUXILIARY TURBINE GLAND SEALING SYSTEM MAINTENANCE

OBJECTIVES

TERMINAL OBJECTIVES:
Upon completion of the lesson, the trainee will be able to describe the main
components of construction of the Turbine Gland Sealing System. In
addition, the trainee will be able to state the different categories of
maintenance applied at BLCP Power Project and some of the maintenance
procedures applicable to the Turbine Gland Sealing System.

Objectives PAGE 1

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TURBINE & AUXILIARY TURBINE GLAND SEALING SYSTEM MAINTENANCE
OBJECTIVES

ENABLING OBJECTIVES:
In order to achieve terminal objective of the lesson, the trainee will be
able to:
• Give an overview of the Turbine Gland Sealing System.
• Describe the major components of the Turbine Gland Sealing
System.
• Explain the functions of the main components of the Turbine Gland
Sealing System.
• State the differences between the different categories of Preventive
maintenance.
• Explain how to disassemble and reassemble the Turbine Gland
Sealing System components.
• State some of the common faults which occur with the Turbine
Gland Sealing System.
• State the safety requirements necessary to carry out maintenance
on the Turbine Gland Sealing System.
Objectives PAGE 2

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TURBINE & AUXILIARY TURBINE GLAND SEALING SYSTEM MAINTENANCE

TURBINE GLAND SEALING SYSTEM

STEAM INLET STEAM INLET
( FROM IP TURBINES ) ( FROM IP TURBINES )

STEAM INLET
( FROM MAIN STEAM )
REHEAT
STEAM INLET

TE TE TE TE

GOVERNOR HP-IP TURBINE LP-1 TURBINE LP-2 TURBINE GENERATOR

SIDE (LOW PRESSURE SECTION 1) (LOW PRESSURE SECTION 2) SIDE

OPERATING FLOOR

OUTER GLAND INNER GLAND

RING RING

STEAM INLET ( FROM MAIN STEAM )

PS PS

HP-IP INNER GLAND LEAKOFF STEAM

LEAK OFF TO NO. 5

EXTRACTION
STEAM

GLAND LEAKOFF STEAM

FROM CONDENSATE ( FROM BFP TURBINE)
PUMP DISCHARGE GLAND LEAKOFF STEAM

(FROM TE OF LP TURBINE GLANDS) TO

ATMOSPHERE

PT PT PT
TE
GLAND SEALING
STEAM FROM WATER SEPERATOR FROM MAIN TURBINE
GLAND STEAM HEADER
GLAND STEAM STEAM VALVES
HEADER STEM LEAK
DESUPERHEATER
GLAND LEAK OFF
STEAM + AIR TO CONDENSER
TO GLAND STEAM TO ATMOSPHERE TO CONDENSER 01(02)MAW01AN102
CONDENSER (LP DRAIN MANIFOLD) GLAND CONDENSER
EXHAUST FAN-B

01(02)MAW01AN101
TO LP NO.1 HEATER GLAND CONDENSER
EXHAUST FAN-A

M
FROM MAIN GLAND STEAM
STEAM LINE HEADER SYMBOL

NORMALLY OPEN VALVE

PT PI
NORMALLY CLOSED VALVE

M GATE VALVE LI
FROM AUXILIARY
STEAM HEADER
GLOBE VALVE

PRESSURE CONTROL VALVE CONDENSATE FROM CONDENSATE TO

01(02)MAW01AC101
CONDENSATE PUMP LP HEATER NO. 1
GLAND STEAM CONDENSER
TEMPERATURE CONTROL VALVE

M
MOTOR VALVE

CHECK VALVE

GLAND STEAM SPILL OVER VALVE

BUTTERFLY VALVE
TO LP DRAIN MANIFOLD

RELIEF VALVE TO MISCELLANEOUS

DRAINS RECEIVER

WATER SEALED VALVE

EXPANSION JOINT

DRAIN FUNNEL

DCN-3-0283

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TURBINE & AUXILIARY TURBINE GLAND SEALING SYSTEM MAINTENANCE
ARRANGEMENT OF HP- IP TURBINE GLAND-GOVERNOR END

0.5±0.1 0.5±0.1

0.5+0.15
-0.05
0.5±0.1

0.75+0.15

0.5+0.15
-0.05

-0.05
0.75+0.15
-0.05

0.5+0.15
-0.05
2.3

0.5+0.15
-0.05
2.3 2.3

8.1 12.7 8.1 12.7 8.1 12.7

(1.2) (1.2) (1.2)

1 OUTER GLAND CASING (UPPER)

2 OUTER GLAND CASING (LOWER)
3 INNER GLAND CASING (UPPER)
4 INNER GLAND CASING (LOWER)
42 POSITIVE PRESSURE CHAMBER
43 NEGATIVE PRESSURE CHAMBER

HP-IP TURBINE ROTOR

ATMOSPHERE INSIDE OF TURBINE

43 42

4
FROM
GLAND STEAM
HEADER

TO GLAND STEAM
CONDENSER

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TURBINE & AUXILIARY TURBINE GLAND SEALING SYSTEM MAINTENANCE
ARRANGEMENT OF LP TURBINE GLANDS

1.5

0.5±0.1 0.5±0.1
0.5±0.1

0.5±0.1

5.6

1 43 42

LP TURBINE ROTOR
ATMOSPHERE INSIDE OF TURBINE

1 GLAND CASING (UPPER)

2 GLAND CASING (LOWER)
42 POSITIVE PRESSURE CHAMBER
43 NEGATIVE PRESSURE CHAMBER

2
FROM
GLAND STEAM
HEADER

TO GLAND STEAM
CONDENSER

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TURBINE & AUXILIARY TURBINE GLAND SEALING SYSTEM MAINTENANCE

SECTIONAL ARRANGEMENT OF HP-IP TURBINE GLAND (GOVERNOR SIDE)

28 14

GLAND CASING
29 18
15 3 INNER GLAND CASING (UPPER)
4 INNER GLAND CASING (LOWER)
30 14 SET SCREW
GLAND CASE
15,16,17 PIN
27
E E 18,19,20 FLAT SPRING
c 21,22 HEXAGONAL SOCKET HEAD BOLT
HP-IP OUTER CASING 23 TAPER PIN
24 NUT
DETAIL G 25,26 PLUG
27 KEY
ROTOR 28 REAMER STUD BOLT
e
29 NUT
30,31 WASHER
CLEARANCE 32 HEXAGONAL SOCKET HEAD BOLT
CLEARANCE
33 STUD BOLT
VIEW C - C 34 REAMER STUD BOLT
35 HEXAGONAL SOCKET HEAD BOLT
36,37 SPHERICAL WASHER
HP-IP OUTER CASING F 39,40 GASKET
UPPER HALF 42 POSITIVE PRESSURE CHAMBER
VIEW E - E 43 NEGATIVE PRESSURE CHAMBER
39
HP-IP ROTOR B a OUTER GLAND ASSEMBLY

20 14 31 32 A b,c,d SEAL RING ASSEMBLY

f e INNER GLAND SUPPORT ASSEMBLY
3 80 NB GLAND STEAM 27 80 NB GLAND STEAM
43 26 25 f INSULATION STOP ASSEMBLY
LEAK OFF PIPE LEAK OFF PIPE g RADIAL PIN ASSEMBLY
27
43

C
14 a

20 14

C
19

GENERATOR GOVERNOR 22
"G"
SIDE SIDE

21
b 42 c 43
23 24
16

CL OF ROTOR VIEW D - D
37

37 36
14 19 3
42 36 35
17 15 18 14 42
35 34
33

4 27
27

d D D
g

16
B 100 NB GLAND STEAM 100 NB GLAND STEAM
SUPPLY PIPE A SUPPLY PIPE 4
F VIEW B - B VIEW F - F
HP-IP OUTER CASING
LOWER HALF
VIEW A - A 40

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TURBINE & AUXILIARY TURBINE GLAND SEALING SYSTEM MAINTENANCE

SECTIONAL ARRANGEMENT OF LP TURBINE GLANDS

1 GLAND CASING (UPPER)
2 GLAND CASING (LOWER)
5 ECCENTRIC BUSH
1 7,8 SOCKET HEAD BOLT
14 9,10 SPHERICAL WASHER
11,12 PLUG
15 14 SET SCREW
18 15 PIN
18 SPRING
13,21 SOCKET HEAD BOLT
c 22 SOCKET HEAD BOLT
23 TAPER PIN
ROTOR 25,26 PLUG
LP OUTER CASING
28 DOWEL PIN
(UPPER) 32 SOCKET HEAD BOLT
39,40 GASKET
39 32 42 POSITIVE PRESSURE CHAMBER
43 NEGATIVE PRESSURE CHAMBER
32 9 10
12 a GLAND BODY ASSEMBLY
LP-ROTOR b SEAL RING ASSEMBLY
c SEAL RING ASSEMBLY

15 26 26
25
1

13 9 10

22 21

b c 13
23

15 15

GENERATOR CL OF ROTOR GOVERNOR

END END
12

28
B
12 B 5
B
B
2
5 28

LP OUTER CASING
43
(LOWER) a
10 9 7

42
VIEW B - B
11 8 9 10

40
VIEW A - A
DCN-3-0290

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TURBINE & AUXILIARY TURBINE GLAND SEALING SYSTEM MAINTENANCE

MAINTENANCE

Preventive Maintenance:

• Routine.

• Annual outage.

Prerequisites:

• Scheduling.

• Notification.

• Isolation.

• Safety.

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TURBINE & AUXILIARY TURBINE GLAND SEALING SYSTEM MAINTENANCE

ROUTINE MAINTENANCE

• Enhances equipment reliability.

• Reduces costs.

• Minimizes potential downtime.

Preparation:

• Parts, tools and equipment.

• Documentation.

PAGE 9

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TURBINE & AUXILIARY TURBINE GLAND SEALING SYSTEM MAINTENANCE

ANNUAL OUTAGE MAINTENANCE

Preparation:

• Parts, tools and equipment.

• Documentation.

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TURBINE & AUXILIARY TURBINE GLAND SEALING SYSTEM MAINTENANCE

GLAND SEAL CLEARANCE MEASUREMENT PROCEDURE

WEDGE HERE TO MAINTAIN
RUNNING POSITION UPPER GLAND CASING

SEAL RING

ROTOR

CLEARANCE CLEARANCE

CL OF ROTOR

VIEW A- A

TAPERED WEDGE TAPERED WEDGE

A
PART OF GLAND SEAL RING
(SIMPLIFIED, NON SPECIFIC)

AXIAL VIEW OF GLAND CASING UPPER HALF

(SIMPLIFIED, NON SPECIFIC)

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