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Abstract
Recently, an offshore support vessel is being widely used to install an offshore structure such as a subsea equipment
which is laid on its deck. The lifting operation which is one of the installation operations includes lifting off, lifting in the
air, splash zone crossing, deep submerging, and finally landing of the structure with an offshore support vessel crane.
There are some major considerations during this operation. Especially, when lifting off the structure, if operating condi-
tions such as ocean environmental loads and hoisting (or lowering) speed are bad, the excess of tension of wire ropes of
the crane and the collision between the offshore support vessel and the structure can be occurred due to the relative
motion between them. To solve this problem, this study performs the lifting simulation while the offshore support vessel
installs the structure. The simulation includes the calculation of dynamic responses of the offshore support vessel and
the equipment, including the wire tension and the collision detection. To check the applicability of the simulation, it is
applied to some lifting steps by varying operating conditions. As a result, it is confirmed that the conditions affect the
operability of those steps.
Keywords
Offshore support vessel, lifting simulation, operating condition, ocean environmental loads, hoisting or lowering speed
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2 Advances in Mechanical Engineering
The transport operation is to transport the structure Among them, the lifting method is usually carried out
to its operating site with the means of transport. The by an OSV and it consists of five steps,1 as shown in
major methods for the transport operation are the Figure 1. There are some major considerations on each
barge towing method, the self-floating towing method, step in the lifting method. In the step of lifting off
and the self-propelled carrier transporting method. The (Figure 1 (1)), an OSV lifts off the structure which is
barge towing method is to transport the structure which laid on the deck or the adjacent transport barge with
rests on the deck of a transport barge by several tugs. its own crane. At this moment, there should be no colli-
The self-floating towing method is to support the struc- sion between the structure and others resulting from
ture with not a transport barge but its own buoyancy the relative motion among them. In the step of lifting
and to push or pull it by tugs. And, the self-propelled in the air (Figure 1 (2)), the lifted structure is moved to
carrier transporting method is to transport the structure the specified position in the air. At this time, the severe
which rests on the deck of a transport barge or an OSV and undesirable pendulum motion should be avoided,
with the propulsion of the transport barge or the OSV. because it is very important to control the structure
Finally, the deploy operation is to deploy the struc- exactly. In the step of splash zone crossing (Figure 1
ture at its operating site. The major methods for the (3)), the structure penetrates the water surface. The
deploy operation are the floating over method, the varying buoyancy force and slamming impact force
launching method, and the lifting method. Both the exerted on the structure should be considered in this
floating over method and the launching method take step. In the step of deep submerging (Figure 1 (4)) in
the advantage of ballasting of a transport barge when which the structure submerges deeply, the motion of
deploying the structure. Especially, the launching the lifted structure, in response to wave-induced motion
method obtains the slope of the transport barge by bal- of the OSV crane tip, is important because of the possi-
lasting and pulls the structure forward while the float bility of resonance. In the last step of landing (Figure 1
over method mates the structure onto a fixed structure (5)), the structure should be landed exactly and there
by changing the draft of the transport barge. In the case should not be large impact which could cause damage
of the lifting method, the offshore structure is lifted and to the structure.
moved by an OSV crane. These methods for transfer, If we can simulate each step in the aspect of the
transport, and deploy operations are selected depend- above major considerations, the validity or operability
ing on some considerations such as the circumstances of the given or planned operating condition can be veri-
and characteristics of the structure to be installed. Also, fied. Thus, the physics-based simulation based on mul-
each method has its own considerations during the tibody system dynamics is performed for the former
operation. three steps (lifting off, lifting in the air, and splash zone
As mentioned above, an offshore structure is trans- crossing) of the lifting method in this study. Through
ported to the actual operating site after constructed on the simulation, the tension acting on wire ropes of an
shore. The transported structure is deployed in the way OSV crane and the collision between the OSV and the
of something such as float over, launching, and lifting. structure are analyzed. At this time, various operating
conditions such as ocean environmental loads and wind turbine suspended by the floating crane. For this,
hoisting (or lowering) speed are applied to the they supposed that the motion of the floating crane
simulation. and the wind turbine has 14 degrees of freedom, and
considered the interactions among them by constraints.
In addition, hydrostatic and hydrodynamic forces were
Related studies considered as external forces acting on the floating
crane. Through the simulation, they estimated the
There are some studies related to the simulation in the
motion of the floating crane and the offshore wind tur-
field of ship production. Cha et al.2 proposed an inte-
bine, and also calculated the tension acting on the wire
grated simulation framework for shipbuilding produc-
ropes between the two. Vorhölter et al.9 performed a
tion. The proposed simulation framework provides an
time-domain analysis of typical lifting operations for
environment for developing various simulation systems
the offshore wind industry. Three different vessels and
for shipbuilding process planning. It consists of a simu-
two different load variations of the lifting operations
lation kernel, basic simulation component, and
were considered in the analyses. For this, they sup-
application-specific simulation component. Cha et al.3
posed that the motion of the vessel and the lifted struc-
performed dynamic response simulation of a heavy
ture has 8 degrees of freedom. And, they took not
cargo suspended by a floating crane. The dynamic multibody system dynamics analysis but quasi-static
equations of motions of the floating crane and the analysis to analyze dynamic motion of the vessel and
heavy cargo were considered by coupled equations, the structure. Through the analysis, dynamic motion of
because the floating crane and the heavy cargo are con- the vessel and the structure was derived, but wire ten-
nected by wire ropes and provide a force and a moment sion and collision were not calculated.
for each other. Also, the nonlinear hydrostatic force, Table 1 shows the summary of related studies about
the linearized hydrodynamic force, the wire rope force, the lifting method for the deploy operation and the
and the mooring force were considered as external comparison of them with this study. As shown in Table
forces. And, they estimated the motion of the floating 1, the studies mentioned above did not cover dynamic
crane and the heavy cargo, and also calculated the ten- responses such as wire tension and collision, and vari-
sion acting on the wire ropes between the two. Ha ous operating conditions such as ocean environmental
et al.4 developed a multibody system dynamics simula- loads and hoisting (or lowering) speed all for the steps
tor for the process simulation of ships and offshore of the lifting method. Thus, this study performs the
structures. The developed simulator consists of six physics-based simulation of the steps of lifting off, lift-
components: the multibody system dynamics kernel, ing in the air, and splash zone crossing while the OSV
the force calculation kernel, the numerical analysis ker- deploys the structure by the lifting method. The simula-
nel, the hybrid simulation kernel, the scenario manage- tion includes the calculation of the dynamic responses
ment kernel, and the collision detection kernel. They of the OSV and the structure, including the wire ten-
applied the simulator to various cases of the process sion and the collision detection between them.
simulation of the ships and the offshore structures.
There are also some studies related to the simulation
in the field of offshore engineering, especially the lifting Methodologies for lifting simulation
method for the deploy operation. Masoud5 applied In this section, some methodologies that are required to
delayed-position feedback together with the luff-and- perform the lifting simulation are described. Basically,
slew angle actuation to a crane vessel in order to con- the Newton’s second law might be applied to describe
trol pendulum motion of a lifted structure in the air. the motion of the OSV and the offshore structure.
And the effectiveness of this method was demonstrated
with a fully nonlinear three-dimensional simulation
and with an experiment on a 1/24 scale model. Boe and Multibody system dynamics
Nestegard6 developed dynamic response equations of A vessel-mounted crane can be regarded as a multibody
the lifted structure in deep water and described how system which consists of interconnected rigid bodies
these equations can be applied in order to establish lim- with joints and springs-like wire ropes. Thus, the equa-
iting sea-states for the operation. Wu7 analyzed tions of motion based on multibody system dynamics
dynamic responses of a template suspended by a float- are required to analyze the motion of a crane system
ing crane through splash zone. He carried out dynamic including the lifted object (e.g. offshore structure to be
and static analysis using the Simulation and lifted by the OSV crane). In this section, the equations
Engineering Analysis of Marine Operations and of motion based on the multibody system dynamics are
Floating Systems (SIMA) which is a commercial pro- explained.10
gram developed by MARINTEK. Ku and Roh8 per- The relative motion that is permitted between bodies
formed dynamic response simulation of an offshore in the multibody system is often constrained by
connections between those bodies. Therefore, Newton’s may be suppressed by taking the scalar product of both
equation of motion for the multibody system can be sides of Newton’s equation of motion with vectors that
stated as follows are tangent to the path. Then, we can derive
Figure 3. Varying buoyancy force and slamming impact force in the step of splash zone crossing.
Varying buoyancy force and slamming impact force where Fr is the varying buoyancy force, r is the density
In the step of splash zone crossing, the buoyancy of an of sea water, dV is the change in volume of displaced
offshore structure is changed as it enters the water and water from still water surface to wave crest or wave
a slamming impact force acts on the structure when it trough, g is the gravitational acceleration, FSlam is the
crosses the water surface, as shown in Figure 3. The slamming impact force, CS is the slamming coefficient,
buoyancy is related to the submerged volume of the AS is the slamming area, and vs is the slamming impact
structure by Archimedes’ principle. If the water surface velocity.
changes, the submerged volume changes, as well. This
leads to the change in buoyancy. In the simulation of
the step of splash zone crossing, the water surface
Wire tension calculation
changes as the structure crosses the splash zone. Hence, To lift an offshore structure by a vessel-mounted crane,
the change in buoyancy should be considered. Also, the the offshore structure and the crane should be con-
slamming impact force, that is, the impulsive force nected by wire ropes. When the offshore structure is
which frequently exerts on the structure due to the lifted, these wire ropes are extended and exert tension.
breaking wave, should be considered in the splash On the other hand, when these wire ropes are not
zone of structure. These two forces could be calculated extended, they are loosened and exert no force. Thus,
by simplified methods presented in equations (9) they could be modeled as incompressible springs which
and (10)12 exert force only when extended. And the force by the
incompressible springs is added to one of the external
Fr = r dV g ð9Þ forces of the equations of motion based on the multi-
body system dynamics. The modeling of the incompres-
FSlam = 0:5 r CS AS v2S ð10Þ sible spring force is shown in Figure 4.
i
vA2 = vA1 + n ð11Þ
MA
rAP in
Figure 5. Configuration of the objects A and B colliding each vA2 = vA1 + ð12Þ
other.
IA
where subscripts 1 and 2 mean before and after colli-
sion, respectively. MA means the mass of the object A,
Collision detection IA means the moment of inertia of the object A, i means
Collision is the major consideration in the lifting opera- the magnitude of impulse by collision, and ‘‘ ’’ opera-
tion, especially in the step of lifting off. In the simula- tor means perpendicular dot product which means the
tion of the step of lifting off, it should be checked by magnitude of cross products of two vectors.
calculating the position of objects whether the objects Equations (11) and (12) show how the collision
collide with each other or not. And then, if the objects affects pre-collision velocity of the object A. The equa-
collide with each other, their motions should be chan- tions for the object B are the same when i is replaced
ged. This study introduces collision detection13,14 to with 2i. These equations can be obtained from
change the motions of the collided objects through Newton’s law of motion. According to Newton’s law
changing the velocities of the collided objects. In this of motion, the impulse is same with the change of
section, the process of collision detection in the case of momentum as following equation (13)
two-dimensional (2D) collision is explained, as shown
in Figure 5. I = M A (vA2 vA1 ) ð13Þ
The collision detection handles collision by changing
the velocity of the objects which collide before and after where I means impulse.
collision. First, to check whether some objects collide Dividing both sides of equation (13) by MA yields
or not, the penetration depth is defined. The penetra-
I
tion depth means how much the objects which collide = vA2 vA1 ð14Þ
MA
penetrate each other before collision process. The step
to determine the penetration depth is ‘‘Collision check.’’ The direction of I is same with the direction of n and
Also, in this step, the normal vector (n) is obtained and thus, I can be expressed as the product of i and n as pre-
necessary for the next step ‘‘Collision response’’ in sented in equation (15)
Figure 6. Actual and simplified models for the simulation: (a) actual models and (b) simplified models.
Table 3. Simulation results by the variation of wave height in the step of lifting off.
Figure 8. Simulation results of Case A01 in the step of lifting Figure 9. Simulation results of Case A03 in the step of lifting
off. off.
Table 4. Simulation results by the variation of hoisting speed in the step of lifting off.
Table 5. Simulation results by the variation of wave period in the step of lifting off.
Simulation of the step of lifting in the air consideration on the step of lifting in the air. The simu-
In the simulation of the step of lifting in the air (Figure lation was performed for 150 s. Table 6 shows the simu-
1 (2)), the OSV lifts the equipment in the air. Through lation results for some operating conditions. In this
this simulation, the pendulum motion of the equipment table, the maximum traveling distance means the maxi-
was checked according to various ocean environmental mum value of the traveling distance of the equipment
from its initial position. As shown in this table, the
loads, because the pendulum motion is the major
DAF is the highest in Case B04 and the maximum
Figure 10. Simulation results of Case A04 in the step of lifting Figure 11. Simulation results of Case A06 in the step of lifting
off. off.
Figure 12. Simulation results of Case A08 in the step of lifting Figure 13. Simulation results of Case A10 in the step of lifting
off. off.
Table 6. Simulation results by the variation of ocean environmental loads in the step of lifting in the air.
Case Wave Wave Heading Max wire Dynamic amplification Maximum traveling
height (m) period (s) angle (°) tension (ton) factor distance (m)
Table 7. Simulation results by the variation of lowering speed in the step of splash zone crossing.
Case Lowering speed (m/s) Time to splash zone (s) Slamming impact force (ton) Change of wire tension
when crossing (ton)
loads and hoisting speed of the structure. That is, Ministry of Trade, Industry & Energy (MOTIE), Republic of
dynamic responses such as the motion, the wire tension, Korea.
and the collision were calculated based on multibody
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